SCHUNK Intec 03777 Low Power Transmitter User Manual RSS System EN Manuel V11
SCHUNK Intec, Inc Low Power Transmitter RSS System EN Manuel V11
Contents
- 1. User Manual RSS P1
- 2. User Manual RSS T2
User Manual RSS T2
Assembly and Operating Manual
Radio - System – Serves
1Date printed 04.12.06
Dear Customer,
Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase. You
can reach us directly at the below mentioned addresses.
Kindest Regards,
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 - 134
D-74348 Lauffen/ Neckar
Tel. +49-7133-103-503
Fax +49-7133-103-189
automation@de.schunk.com
www.schunk.com
Document last updated: 21.08.2006
RSS R1 / T2
RECEIVER
RSS R1
TRANSMITTER
RSS T2
Assembly and Operating Manual
Radio - System – Serves
2Date printed 04.12.06
Contents
1SAFETY..........................................................................................................................................3
1.1SYMBOL KEY .................................................................................................................................3
1.2APPROPRIATE USE.........................................................................................................................3
1.3SAFETY NOTES..............................................................................................................................3
2WARRANTY...................................................................................................................................5
3SCOPE OF DELIVERY...................................................................................................................5
4TECHNICAL DATA.........................................................................................................................6
4.1GENERAL TECHNICAL DATA - RSS R1..............................................................................................6
4.2GENERAL TECHNICAL DATA - RSS T2..............................................................................................6
4.3INFORMATION ON RADIO LINK AND RANGE..........................................................................................7
5FIRST STEPS.................................................................................................................................8
5.1ASSEMBLY.....................................................................................................................................8
5.1.1 Assembly of the transmitter RSS T2.....................................................................................8
5.1.2 Assembly and electrical connection of the RSS R1 receiver.................................................8
5.2COMMISSIONING ............................................................................................................................9
5.2.1 General Information.............................................................................................................9
5.2.2 Programming the transmitter to the receiver.......................................................................10
5.2.3 Testing the antenna position..............................................................................................10
5.2.4 Adjusting the watchdog time at the receiver.......................................................................10
6 DETAILED FUNCTION DESCRIPTION........................................................................................10
6.1RSS R1.....................................................................................................................................10
6.1.1 LED...................................................................................................................................10
6.1.2 Measuring jacks.................................................................................................................11
6.1.3 General discription.............................................................................................................12
6.1.4 Function description delivery condition...............................................................................13
6.1.5 Status definition.................................................................................................................13
6.1.6 Time response...................................................................................................................14
6.1.7 Function of the DIP switches..............................................................................................14
6.1.8 Delete transmitter ID..........................................................................................................14
6.1.9 Signalling of the signal distance or the signal strength........................................................15
6.1.10 Setting the limit value for battery monitoring...................................................................15
6.1.11 Teaching the limit value (teaching threshold)..................................................................15
6.1.12 Setting the watchdog time..............................................................................................16
6.1.13 Function of the DIP 5 Extension of the reception range during the learning procedure....16
6.1.14 Manual setting of transmitter ID (programming)..............................................................17
6.1.15 Monitoring the DIP switches...........................................................................................17
6.1.16 Output behaviour of the watchdog..................................................................................18
6.1.17 Software block diagram..................................................................................................18
6.2RSS T2.....................................................................................................................................18
6.2.1 Operation...........................................................................................................................18
6.2.2 Operating modes...............................................................................................................18
6.2.3 LED - Display.....................................................................................................................19
7MAINTENANCE AND CARE.........................................................................................................19
8 BILLS OF MATERIALS................................................................................................................20
9MANUFACTURER’S DECLARATION..........................................................................................21
10 INDEX...........................................................................................................................................22
11 CONTACT....................................................................................................................................23
Assembly and Operating Manual
Radio - System – Serves
3Date printed 04.12.06
1 Safety
1.1 Symbol Key
You will find this symbol wherever hazards for persons or damage to the product
are possible.
This symbol indicates important information on the product or its handling.
1.2 Appropriate Use
The RSS radio system serves to transmit the sensor states via a radio link from the transmitter
unit to the receiver in the switching cabinet.
The unit must only be used within the scope of its technical data. Appropriate use also in-
cludes compliance with the conditions the manufacturer has specified for commissioning, as-
sembly, operation, environment and maintenance. Using the unit with disregard to even a mi-
nor specification will be deemed inappropriate use. The manufacturer assumes no liability for
any injury or damage resulting from inappropriate use.
1.3 Safety
This manual describes the function, application and safety considerations of
this product. This manual must be read and understood before any attempt is
made to install or operate the product, otherwise damage to the product or
unsafe conditions may occur.
This device complies with part 15 of the FCC Rules and with RSS-210 of
Industry Canada. Operation is subject to the following two conditions.
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interfer-
ence that may cause undesired operation.
1. The radio link established by the system can experience temporary or perma-
nent interference through external influences. As a result, the states of the
sensors are not updated at the receiver for the duration of the interference.
The interference is only reported by the receiver after the watchdog time has
lapsed. Ensure that such interferences cannot cause any damage. Adjust the
watchdog time to a time suitable for your process.
The customary standards for sensor systems must be observed.
Installation and commissioning may only be performed by qualified staff trained
for electrical system.
2. In the 824 MHz range, the system does not comply with the EMC regulation for
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Radio - System – Serves
4Date printed 04.12.06
interference immunity to incoming radio waves. Losses of radio telegrams may
occur in this range.
Disturbances become more likely if the antenna is further than 25 cm away
from the receiver. The application must therefore be tested each time before
being integrated.
3. The radio switch receiver must not be used in combination with devices
that are directly or indirectly used to safeguard the health or life of per-
sons, or devices which, when in operation, could cause danger to per-
sons, animals or property! This is due to the radio switch receiver’s classi-
fication as “Class 2 Equipment” in accordance with ETSI EN 301 489-3
V1.4.1 (2202-08) “Specific conditions for short-range devices (SRD)”.
4. The time between evaluable telegrams must be at least 50ms.
5. For small grippers, the time between ‘Gripper open’ and ‘Gripper close’ is sig-
nificantly shorter.
However, here it is possible to adjust one sensor for ‘Gripper open’ and the
other sensor for ‘Gripper close’. Since the gripper is normally either opening up
or gripping a part, and only very rarely closes completely, the system can be
programmed as with cable-linked sensors.
If the gripper now closes completely due to a missing component, the ‘Gripper
close’ message comes only a second too late.
6. The RSS R1/T2 receiver/transmitter has been built according to the current
state of the art and is operationally safe. The unit can only pose hazards if, for
example:
the unit is used, assembled or maintained inappropriately.
the unit is used for purposes other than those for which it is intended.
the EC Machine Directive, the accident prevention regulations, the VDE guide-
lines, or the safety information and assembly notes are not observed.
7. All persons responsible for assembly, commissioning and maintenance of the
unit are obliged to have read and understood all the operating instructions, in
particular the Safety chapter. We recommend that the customer have this con-
firmed in writing
8. The installation and deinstallation, connection and commissioning of the unit
may only be performed by authorized, appropriately trained personnel.
9. Modes of operation and work methods that adversely affect the function and/or
the operational safety of the unit are to be refrained from.
10. The RSS R1/T2 receiver/transmitter may only be used to control grippers
within the scope of its technical data. Any use outside this scope is deemed to
be inappropriate. The manufacturer assumes no liability for any injury or dam-
age resulting from such inappropriate use.
11. Always disconnect the power supply lines during assembly, conversion,
maintenance and adjustment work.
12. Additional holes, threads or attachments which are not supplied as ac-
cessories by SCHUNK may only be applied after obtaining the prior con-
sent of SCHUNK.
13. To avoid severe personal injury or substantial property damage, only qualified
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persons may work on the devices. These persons must conscientiously read
the operating instructions and observe the safety notes before installation and
commissioning. (Cf. IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC
report 664 or VDE 0110 and national accident prevention regulations or VBG
4.)
14. Repairs to the RSS R1/T2 receiver/transmitter may only be carried out by the
manufacturer or repair centers authorized by the manufacturer. Unauthorized
opening and inappropriate tampering may lead to personal injury or property
damage.
15. Changes or modifications made to this equipment not expressly approved by
SCHUNK may void the FCC authorization to operate this equipment.
Note
Above and beyond that, the safety and accident prevention regulations in force
at the location of use apply.
2 Warranty
The warranty period is 24 months after delivery date from the factory, assuming use in single-
shift operation and that the recommended maintenance and lubrication intervals are re-
spected. Components that come into contact with workpieces and wearing parts are never
included in the warranty. In this context, please also see our General Terms and Conditions.
3 Scope of Delivery
The following components are required for proper use:
Sensors: 2 pieces per gripper
- either RMS 80 plus specific adapter kit of gripper;
- or RMS 22;
- or other sensors for normally open contact, without own power
consumption
Radio transmitter: One RSS T2 transmitter is required per 2 sensors
Radio receiver: One RSS T2 radio transmitter is required per RSS R1 radio re-
ceiver
Antenna: One RSS-R-A antenna per radio receiver
4 Technical Data
Please consult our catalogue for further technical details.
The last version is valid in each case (in accordance with Chapter 2.3 General Terms and
Conditions)
The airborne sound emitted from the unit is <= 70dB(A)
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4.1 General technical data - RSS R1
Description Technical data RSS R1
Supply
Voltage supply DC 12...24V (-10...+20%)
False polarity protection Yes
Current input < 45 mA + load control
Radio protocol / data
Receiving frequency 868.3 MHz
Receiving protocol EnOcean Standard
Telegram analysis STM data
Outputs
Output voltage ^= Supply voltage
Output current (per channel) max. 500 mA at 24V
Load type Resistive
Type of outputs Semiconductor = OP output PNP
Potential isolation No
Short-circuit proof, overload protec-
tion
Yes
General data
Permitted ambient temperature 0 to 50°C
Storage temperature -25 to +85°C
Protection class IP20
Installation position Vertical
Connection method CAGE CLAMP® connection 0.08...2.5 mm²
WAGO multi-plug system series 722
Housing material Polycarbonate
Electromagnetic compatibility CE conforming with EMC- guideline 89/336/EWG
Electromagnetic radiation EN 61000-6-4
Electromagnetic interference EN 61000-6-2
Radio permit EnOcean
Receiver RCM 100
CETECOM Test report 2_3041-01-02/02
DAR Test report P0ZNNP1P
Installation type Snapping on to DIN track (EN50022)
Dimensions (WxHxD) 35 mm x 55 mm* x 90 mm ;* from upper edge TS35
Required accessories
Antenna (ID No. 0377730 ) Not included in scope of delivery
4.2 General technical data - RSS T2
Description Technical data RSS-T2
Transmission frequency 868.3 MHz
Sensor connection Two-wire sensor (for sensors without power consumption only)
Housing material PUR
Protection class IP65 in built-in condition
Voltage supply Lithium batteries, life for 1 transmission/10 seconds, longer than 5
years
Transmission protocol EnOcean Standard
Permitted ambient temperature 0 to 50°C
Storage temperature 0 to 50°C
Electromagnetic compatibility CE conforming with EMC- guideline 89/336/EWG
Electromagnetic radiation EN 61000-6-4
Electromagnetic interference EN 61000-6-2
Radio permit EnOcean
Transmitter STM
CETECOM Test report 2_3041-01-02/02
DAR Test report P0ZNNP1P
Installation type Screw connection
Dimensions (W x H x D) 39mm x 43 mm x 75mm, without magnet tappet
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Radio - System – Serves
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4.3 Information on radio link and range
The transmitter sends telegrams with 868 MHz to the receiver. The receiver checks the in-
coming telegrams and uses them to control its outputs.
This radio link is principally prone to interferences by other radio systems or systems emitting
radio signals. For reasons of availability, the presence of systems emitting radio waves – such
as wireless or mobile phones or PCs – in the immediate proximity of the transmitter is to be
avoided. We recommend observing a minimum air distance of at least one meter between re-
ceiver and interference source or between transmitter and interference source.
Since the radio signals represent electromagnetic waves, the signal is damped on its route to
the receiver. This means, the signal strength decreases with increasing distance between
transmitter and receiver. Thus, the radio range is limited. In particular, the range will also be
significantly limited in case of irradiation above 400 MHz.
It must also be noted that the radio range is reduced by materials between transmitter and
receiver. For the practical application, this means that the construction materials used in build-
ings and facilities (machines) play an important role for the evaluation of the radio range.
Some reference values that can be used to estimate the range are:
Line of sight
- Typically 30 m range
Concrete or brick walls
- Typically 20 m range
Steel-reinforced concrete walls
- Typically 10 m range
Fire protection walls, elevator shafts.
- Can be considered blockages.
Turning centres
- The radio waves penetrate to the outside through various slots and especially
through the viewing glasses. It is difficult here to make an exact statement on the
range. Based on our experience, a range of at least 3 m must be expected.
Cordless telephone at a distance of less than 1m
- Range approx. 25 cm
The distance from the receiver to other transmitting devices also radiating high-frequency sig-
nals (computers, video systems, etc.) should be at least 0.5 m.
Using the receiving strength LED (SI) to our receiver it is easy to decide whether the system
provides secure transmission for the intended location or if strong interferences are present.
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Radio - System – Serves
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5 First Steps
5.1 Assembly
5.1.1 Assembly of the transmitter RSS T2
- Install the housing in a suitable position next to the sensor fastening using two
screws M4.
- Install the sensor (closer) at the gripper.
- Fasten the M8 sensor plugs with screws to the transmitter.
- For adjustment of the sensors the magnetic brackets of the transmitter can be
plugged into ‘test mode‘ position. Now you can see the individual sensors’ status on
the LEDs. Position the sensors at a suitable position and finally screw the magnetic
switch onto the ‚normal mode‘ position.
- Never leave the magnetic bracket in ‘test mode‘ position, otherwise the battery of
the transmitter will be discharged within a few days!
Please Note
Always use closers. Otherwise the system can not recognize a changing status
of the sensors, i.e. if a sensor is open while the signal of an other sensors
changes.
5.1.2 Assembly and electrical connection of the RSS R1 receiver
- Mount the receiver in a switching cabinet located less then
10 m from the transmitter by snapping it onto a DIN track
(EN50022).
- Connect the receiver:
Antenna socket X1:
- SMA socket for external antenna (we recommend our RSS-
R-A antenna, ID No. 0377730)
Connector X2:
- X2.1 FE Function ground
- X2.2 + Supply DC 24DCV+external
- X2.3 - Supply DC 24V-external
Connector X3:
- X3.1 WD Output watchdog, high signal, if radio IO
- X3.2 LC Output limit value, high signal, if battery IO, i.e. has still more than 1
week capacity remaining.
- X3.3 DO1 Output 1, sensor signal 1, Low, if sensor actuated.
- X3.4 DO2 Output 2, sensor signal 2, Low, if sensor actuated.
Figure 1 : Receiver RSS R1
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- X3.5 GND Reference ground for the outputs Connector WAGO MULTI-PLUG
SYSTEM series 722.
- Mount the antenna on the top of the switching cabinet using the magnetic base.
5.2 Commissioning
5.2.1 General Information
Before commissioning, please check the device for any transport damages. Do not start up the
device if it is mechanically damaged. Please read this assembly and operating manual care-
fully and observe the technical information as well as the legal requirements relevant to your
country.
ESD Information
The components are equipped with electronic elements which could be
destroyed in case of an electrostatic discharge. When handling the com-
ponents, it must be ensured that environment (persons, workstation and
packaging) are properly grounded. Do not touch conductive elements.
Notes on installation
When installing the antenna and antenna cable assembly group, it is imperative to avoid any
proximity to sources with transient disturbances such as fluorescent tubes with a faulty starter,
frequency converters or power cables. They could result in interrupted communication and
therefore lead to incorrect initial states.
Notes on connecting the antenna
Only use suitable antennas (e.g. WAGO 758-910 incl. 2.5 m RG174 connection cable and
SMA connector; see accessories).
The antenna must be fixed on a plate with the minimum dimensions of 25 cm x 25 cm.
The antenna and the antenna cable must be at least 30 cm away from sources of interference
and the antenna must be at least 35 cm away from the next wall at the side.
The antenna cable must under no circumstances be bent sharply as this could result in per-
manent damage to the antenna cable (RG174 bending radius > 15 mm).
Preconditions for commissioning
The voltage supply must be applied and the external antenna must be connected prior to
commissioning.
5.2.2 Programming the transmitter to the receiver
- Switch DIP 1 to ‘on’ and immediately back to ‘off’.
- to energize the sensor from the transmitter.
- Wait for 15 seconds.
- Now, the receiver should indicate the condition of the sensors by means of the LEDs.
Anymore the WD LED lights up briefly approx. every 10 seconds.
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Please try a second time if the learning procedure has failed. Ideally, no second RSS system
should radio in the immediate vicinity during the learning phase.
5.2.3 Testing the antenna position
- Observe the LED ‘SI’. This LED signals the current quality of the radio link. This LED
should preferably light up or blink green.
- If necessary, move the antenna closer to the transmitter or reposition the antenna to
avoid any solid obstacles between antenna and transmitter.
5.2.4 Adjusting the watchdog time at the receiver
- You should adapt the watchdog time to your process in a useful manner. Every 10
seconds, the transmitter transmits a presence signal to control the radio link. If no
signal is received after the watchdog time set has elapsed, the LED ‘WD’ lights until
the next signal is received. The ‘WD’ output then signals the failure of the radio link
through 0 VDC.
- Switch DIP 4 to ‘on’.
- To increase the time, turn the potentiometer clockwise. The time set can be identified
by the blinking frequency of the WD LED. When DIP 8 has been switched off, the
time can be adjusted between 0 and 1 second; when DIP 8 has been switched on,
the time can be adjusted between 0 and 30 seconds.
- Switch DIP 4 to ‘off’. (Keep DIP 8 in the position selected.)
6 Detailed Function description
6.1 RSS R1
6.1.1 LED
LED color Status Meaning
US (green)
Off
On
Status of voltage supply
- No voltage supply present
- 24 V DC OK
WD (red)
Off / Flash
0.5 Hz blinking
2 Hz
On
Status system check and operating mode
- Operating status active (reception active)
“Flashing” of 15 ms indicates reception of a “taught” tele-
gram
- Learning status
- Missing assignment; Sensor must be “taught“
- Watchdog addressed (non-saving), neither of 2 data tele-
grams of the taught sensor were received within the moni-
toring time. (The output behaves inversely.)
LED color Status Meaning
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LC (yellow)
Off
On
0.5 Hz blinking
2 Hz blinking
Status of limit value message (MIN indicator)
- Limit value fallen below - output LOW
- Limit value not reached - output HIGH
- Learning mode active via DIP6 and DIP7
- Faulty adjustment of the DIP switches
DO1 (yellow)
Off
On
Status of Sensor 1
- Status 0 output LOW
- Status 1 output HIGH
DO2 (yellow)
Off
On
Status of Sensor 2
- Status 0 output LOW
- Status 1 output HIGH
SI (yel-
low/red) LED green continuous light
LED green blinking
LED orange continuous light
LED orange blinking
LED red continuous light
LED red blinking
Indication of the signal strength
Signal optimal
Signal excellent
Signal good
Signal medium
Signal poor
Signal critical
Definition of ‘blinking’: 200 ms on and 200 ms off, alternating
6.1.2 Measuring jacks
Description Type Meaning
P1 Potentiometer Adjustment of time and limit value (value accepted with DIP
switch)
U1 Jack Measuring jack to adjust the watchdog and limit values ac-
cording to voltage diagram
_|_ Jack Reference potential
6.1.3 General discription
Figure 2: Block diagram of the receiver
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A supply voltage of 12 – 24 VDC is required to operate the radio receiver. The connection is
established using Cage Clamp® connectors. An external magnetic antenna for the frequency
range of 868 MHz is required to receive the radio telegrams.
The radio receiver is based on the EnOcean radio receiver RCM 121, whose received data is
processed with a downstream microcontroller.
The program in the microcontroller can be divided into the learning mode and the operating
mode.
Learning mode
In the learning mode (activated by DIP 1 ON/OFF), the ID of a detected EnOcean telegrams is
stored in the receiver and the learning mode is automatically closed. If no valid telegram of a
transmitter is received in the learning mode, this is signalled as a faulty status after 15 s. Alter-
natively, the transmitter ID can be taught manually by actuating the DIP switches 6 and 7 (si-
multaneously).
The adjustment of the monitoring time and the limit value is done by specifying default values
or adjustments with the potentiometer based on a diagram. The diagrams and the DIP
switches are described in the following chapters.
Operating mode
In the operating mode, the receiver monitors the incoming signals of the transmitter with the
watchdog function. The watchdog LED (WD) indicates each incoming telegram of the taught
transmitter by blinking briefly. When the watchdog time set is exceeded, the WD LED signals
an error by staying lit continuously; the WD output switches to the LOW status.
The LEDs and Outputs DO1 and DO2 directly indicate the status of the two-channel sensor.
The level control monitors the current battery status for an adjustable limit value with each
telegram. When the limit value is fallen short of, the output switches to the LOW status and the
LED is OFF.
The signal strength of incoming telegrams is indicated by blinking codes of the SI LED; this
allows an optimum radio connection to be established already during commissioning.
6.1.4 Function description delivery condition
After first switching on the voltage supply, the receiver module is in the “INACTIVE” mode. For
the commissioning, the ID of a transmitter needs to be “LEARNING”.
Note
A transmission needs to be activated at the transmitter during the
“Learning phase”. During the learning phase, telegrams from EnOcean
sensors are evaluated on STM basis. The transmitter with the largest sig-
nal strength is trained.
- None or only a few transmissions of other transmitters should there-
fore take place in the reception range of the module to prevent faulty
teaching.
6.1.5 Status definition
Status Description
INACTIVE During commissioning, the switching actuator signals a missing assignment (status: inac-
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tive) to the sensor by a blinking watchdog LED (2Hz).
No ID of a sensor has been “learned" yet.
The “inactive” status can be restored by switching on the DIP switch “Delete ID” if no ID has
been learned within the 15-second learning time following actuation.
LEARNING In the learning mode, the receiving range is reduced to approx. 5 m (if DIP 5 = OFF) to ex-
clude the learning of other receivers as much as possible.
To teach a new radio sensor, the “learn switch” (DIP 1) must be actuated on the receiver.
The learning status is signalled by a slow (0.5 Hz) blinking watchdog LED. The DIP switch
should be reset immediately.
After a telegram has been received from a transmitter, its ID is stored in the receiver, safe
from power failures, and the learning mode is subsequently exited.
In the learning mode, each received (detected) signal of any ID is indicated on the SI LED.
The signal strength of a telegram is indicated until the next telegram is received.
If no new sensor is learned within 15 seconds, the switching actuator returns to the “active”
or “inactive” status.
ACTIVE In the “active” status, the switching actuator monitors all IDs received and compares them
with the ID learned. If the sensor is detected as "assigned", the data bytes received
(Data_Byte 0…3) are processed and output.
In the operating status “active”, only signals from taught transmitters are indicated on the SI
and WD LED.
System monitoring
/ WATCHDOG
The system check is only switched on in the "active" state. A timer (watchdog abbrev. WD) is
used to monitor whether new data telegrams of the taught sensor have been received within
the system time set. The system time can be adjusted with the system check potentiometer
or the DIP switch.
If the time between two telegrams is greater than the monitoring time, the system LED sig-
nals this fact with a continuous light. The associated output of the system monitoring (output
WD) switches to the LOW status. The status outputs of the sensor maintain the last status.
The output behaviour with addressed system monitoring is non-saving.
When the WD is addressed, the last value of the signal strength is not saved (SI LED); the
current signal strength of the taught sensor continues to be evaluated.
6.1.6 Time response
The time between evaluable telegrams must be at least 50ms.
For small grippers, the time between ‘Gripper open’ and ‘Gripper close’ is significantly shorter.
However, here it is possible to adjust one sensor for ‘Gripper open’ and the other sensor for
‘Gripper close’. Since the gripper is normally either opening up or gripping a part, and only very
rarely closes completely, the system can be programmed as with cable-linked sensors.
If the gripper now closes completely due to a missing component, the ‘Gripper close’ message
comes only a second too late. As of mid 2006, this deficiency of the radio system will be elimi-
nated.
6.1.7 Function of the DIP switches
Switch
Type / Function / Short description
Meaning
DIP switch 8
.1 OFF / ON
.2 OFF / ON
.3 OFF / ON
Delete transmitter ID and activate learning mode = ON *
OFF = SI LED indicates the signal distance
ON = SI LED indicates the signal level
Setting - Battery Limit Value ON = ACTIVE
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.4 OFF / ON
.5 OFF / ON
.6 OFF / ON
.7 OFF / ON
.8 OFF / ON
Setting - Watchdog Time ON= ACTIVE
OFF = Learning mode with reduced range
ON = Learning mode with full range
Accept current battery value as limit value * /
Set transmitter ID (DIP 6+7)
Accept current battery value –0.5 V as limit value * /
Set transmitter ID (DIP 6+7)
System time setting
OFF = 1 SECOND / ON = 35 SECONDS
0-2.5V = 0...1s / 0-2.5V = 0...35s
* = edge-controlled
6.1.8 Delete transmitter ID
To learn a new transmitter, the DIP 1 must be momentarily switched to “ON” (assignment func-
tion). Any previously learned transmitter will be deleted and can not be learned for approx. 30
minutes thereafter (see list of deleted transmitters). For further behaviour, see “Status defini-
tion / LEARNING”.
When actuating DIP 1, the ID of the transmitter last learned is stored in a list comprising a
maximum of 10 entries “List of deleted transmitters”. These IDs are stored in the RAM for up to
30 minutes. The purpose of this is to prevent repeated learning for up to 30 minutes after an
incorrect learning followed by deletion.
The “list of deleted transmitters” is reset (i.e. deleted) either by switching off the supply voltage
or if no other transmitters have been deleted for 30 minutes (retriggerable timer).
6.1.9 Signalling of the signal distance or the signal strength
In the as-delivered condition (DIP 2 = “OFF”), the signal distance of the useful signal and the
noise signal is displayed by the blinking SI LED. The ‘noise level’ is measured every 20 ms
(watchdog time 0..1 s), or approx. every t = (adjusted watchdog time / 64 measurements)
(watchdog time 0..35 s). The average determination for the noise signal is carried out once a
new telegram is available.
LED Signalling Signal strength Signal distance Signal level
(dBm) (V)
SI
(green/
red)
LED green continuously lit
LED green blinking
LED green/orange blinking
LED orange/red blinking
LED red continuously lit
LED red blinking
Signal optimal
Signal very good
Signal good
Signal medium
Signal bad
Signal critical
>70
58...70
46...58
34...46
22...34
<22
> 2.5
2.43 < RSSI < 2.5
2.37 < RSSI < 2.43
2.00 < RSSI < 2.37
1.60 < RSSI < 2.00
< 1.6
6.1.10 Setting the limit value for battery
monitoring
The current potentiometer value is stored when
switching on DIP switch 3. During the setup mode
(DIP 3 ON), the LED responds directly to a
changing potentiometer value.
Hint on setting the limit value to approx. 5% below
the current battery level:
Assembly and Operating Manual
Radio - System – Serves
15 Date printed 04.12.06
- Turn potentiometer until the LED extinguishes.
- Then turn back by 1 turn (LED lights up again).
- Set DIP 3 to OFF.
A 3-step hysteresis (approx. 1 %) ensures a steady function of the indicator in the limit value
range.
If the DIP switch is switched back without the POTI value having changed outside of its
‘oscillation range’, no new value is accepted as system time or limit value (to avoid faulty
operations).
6.1.11 Teaching the limit value (teaching threshold)
Accept analog value currently sent
DIP 6: The current value of the analog value minus the set hysteresis of 3% is accepted as
limit value for battery monitoring.
Analog value currently sent – 0.5V
DIP 7:The current value of the analog value minus 0.5 V is accepted as limit value for the
battery monitoring.
6.1.12 Setting the watchdog time
DIP 4:
The current POTI value is saved. During the set-
up mode (DIP 4 moved), the LED responds
directly to a changing POTI value (and DIP 8
setting) by changing the blinking frequency.
The setting occurs using the “System time
setting” characteristic curve. System time = f
(DIP8 and POTI value). The acceptance occurs
only when DIP 4 is switched back.
If the DIP switch is switched back without the
POTI value having changed outside of its
‘oscillation range’, no new value is accepted as
system time or limit value (to avoid faulty
operations).
6.1.13 Function of the DIP 5 Extension of the reception range during the learning pro-
cedure
By switching on DIP 5, the range reduction to 5 m in learning mode can be switched off, i.e.
the full reception range of the receiver is then used for learning, e.g. in order to learn more
remote transmitters with a good signal strength.
All incoming EnOcean telegrams are (internally) transferred via the serial in-
terface. The response time of the receiver can thereby be permanently re-
duced. (special function of the RCM121DB is not used during this)
It is therefore imperative to switch the DIP 5 back to OFF after the learn-
Assembly and Operating Manual
Radio - System – Serves
16 Date printed 04.12.06
ing!
6.1.14 Manual setting of transmitter ID (programming)
By simultaneously activating DIP6 and DIP7, the switching actuator is placed in the program-
ming mode.
While setting the first ID byte (ID0), the LC LED (incl. output) blinks for 10 s with 0.5 Hz. The
LC LED then lights for 2 s to accept the DIP combination.
The input of the ID bytes 1, 2 and 3 is done in the same manner, whereby at the end (accept-
ing ID3) the LC LED lights for 10 s to have sufficient time to set the output DIP combination.
Observe the sequence of ID0... ID3 while teaching.
Example ID
00 | 00| 09 | 88 = 00000000 | 00000000 | 00001001 | 10001000
ID3 ID2 ID1 ID0
DIP 1|2|3|4|5|6|7|8
Assembly and Operating Manual
Radio - System – Serves
17 Date printed 04.12.06
6.1.15 Monitoring the DIP switches
To avoid faulty operation of the DIP switches, they are monitored per software and faulty set-
tings are signalled. Faulty settings are indicated by 2 Hz blinking of the limit value LED (LC).
The limit value output also signals this fact at 2 Hz intervals.
6.1.16 Output behaviour of the watchdog
Operating mode Cause Behaviour (Output S) LED
Operation Watchdog addressed Output LOW On
Watchdog not addressed Output LOW Off
Learning Output HIGH On
Inactive Output LOW On
6.1.17 Software block diagram
Figure 3: Block diagram
6.2 RSS T2
6.2.1 Operation
The transmitter RSS-T2 is not equipped with conventional control elements. Two reed switches
are integrated instead, which can be operated via screw fastened magnetic brackets.
- Unscrew the magnetic bracket of its present position.
- Screw in the magnetic bracket into the desired position again.
Assembly and Operating Manual
Radio - System – Serves
18 Date printed 04.12.06
If the magnetic bracket should not be screwed in somewhere, this will correspond to the „nor-
mal mode“.
6.2.2 Operating modes
Storage mode
This is the condition in which we ship the unit. In this mode the transmitter reacts on changes
of both sensor inputs with a radiogram, but does not send out any presence signals.
This mode is used for storing the transmitter. Hereby the low energy consumption is a benefit.
The life time of the battery is scarcely shortened during storage.
Test mode
This mode discharges the battery extremely. It should not be used too long! The mode is
used for adjusting both sensors, and for testing the transmitter.
6.2.3 LED - Display
Description LED Meaning
D01 The sensor 1 is actuated. The contact of the sensor is closed
D02 light luminous The sensor 2 is actuated. The contact of the sensor is closed.
D02 dark luminousTest mode is activated and battery voltage is existing
TX A radiogram is sent just now
7 Maintenance and Care
The system is completely maintenance-free.
Just the life time of the transmitter is limited due to the integrated battery.
Life time in case of one transmission per second: appr. 5 years
Life time in case of two transmissions per second: appr. 4 years
Life time in case of four transmissions per second: appr. 3 years
Assembly and Operating Manual
Radio - System – Serves
19 Date printed 04.12.06
8 Bills of Materials
Item ID No. Quatity Description Wearing part? Notes
1 0377700 1 RSS R1 No Receiver
2 0377710 1 RSS T2 Yes, battery Transmitter unit
30377730 1 RSS R-A No Antenna for re-
ceiver
4 0377720
or
0777721
RMS 22-S-M8
or
RMS 80-S-M8
No Sensors without
own energy
consumption
Assembly and Operating Manual
Radio - System – Serves
20 Date printed 04.12.06
9 Manufacturer’s Declaration
As defined by EC Machine Directive 98/ 37/ EC, appendix II B
We hereby declare that the following products...
Product type: Product no.:
RSS R1 0377700
RSS T2 0377710
RSS R-A 0377730
RMS 22-S-M8 0377720
RMS 80-S-M8 0777721
are designed to be incorporated into machinery and must not be put into service until it has
been determined that the machinery, into which these products are to be incorporated, con-
forms with the provisions of the EC Machine Directive 98/37/EC.
Applied harmonised standards, in particular:
DIN EN ISO 12100-1 and DIN EN ISO 12100-2
Date/ signature of manufacturer: 30.06.06
Title of the signatory Development Manager
Assembly and Operating Manual
Radio - System – Serves
21 Date printed 04.12.06
10 Index
A
analog value.............................17
Analog value............................17
antenna.....................................10
Antenna......................................9
Assembly....................................9
RSS R1..................................9
RSS T2..................................9
B
battery..................................9, 20
Bills of Materials......................21
C
Care.........................................20
Commissioning.........................10
connecting the antenna.........10
General Information.............10
installation...........................10
preconditions.......................10
components................................6
Connector
X2.........................................9
X3.......................................10
D
Data
technical................................6
DIP 1..................................11, 16
DIP 2........................................16
DIP 3........................................17
DIP 4..................................11, 17
DIP 5........................................18
DIP 6........................................17
DIP 7........................................17
DIP switches.............................19
E
EC Machine Directive..........5, 22
EnOcean...................................14
ESD Information.......................10
Example ID..............................19
F
FCC Rules..................................4
First Steps..................................9
Function description.................11
battery monitoring................17
delivery condition................14
DIP switches........................16
Learning mode.....................14
Operating mode...................14
programming........................18
RSS R1................................11
RSS T2................................20
Software..............................19
Status definition...................15
Time response......................15
transmitter ID......................16
watchdog time......................17
M
Machine directive
EC Machine Directive..........22
Maintenance.............................20
Manufacturer’s Declaration......22
P
Programming the transmitter.....11
R
range......................................5, 8
receiver..................................8, 9
RSS R1
jacks....................................13
LED.....................................11
RSS T2
LEDs...................................20
Operating modes..................20
Operation.............................20
S
safety......................................4, 6
Safety.........................................4
Safety notes................................4
Scope of delivery........................6
sensor...................................9, 15
Sensor......................................20
signal
distance...............................16
strength................................16
Status
active...................................15
inactive................................15
learning...............................15
watchdog.............................15
supply voltage...........................14
Symbol key.................................4
T
technical data
RSS R1..................................7
RSS T2..................................7
Terms and conditions
general...................................6
Testing the antenna...................11
U
Use
appropriate.............................4
V
voltage supply...........................10
W
Warranty....................................6
watchdog..................................19
watchdog time..........................11
Assembly and Operating Manual
22 Date printed 04.12.06
11 Contact
GERMANY – HEAD OFFICE
SCHUNK GmbH & Co. KG
Spann - und Greiftechnik
Bahnhofstrasse 106 – 134
D – Lauffen / Neckar
Tel. +49-(0)-7133-103-0
Fax +49-(0)-7133-103-399
info@de.schunk.com
www.de.schunk.com
AUSTRIA
SCHUNK Intec GmbH
Holzbauernstrasse 20
4050 Traun
Tel. +43-7229-65770-0
Fax +43-7229-65770-14
info@at.schunk.com
www.at.schunk.com
BELGIUM, LUXEMBOURG
SCHUNK Intec N. V./S. A.
Bedrijvencentrum Regio Aalst
Industrielaan 4, Zuid III
9320 Aalst-Erembodegem
Tel. +32-53-853504
Fax +32-53-836351
info@be.schunk.com
www.be.schunk.com
GREAT BRITAIN
SCHUNK Intec Ltd.
Crowwell Business Centre
10 Howard Way
Interchange Park
Newport Pagnell MK16 9QS
Tel. +44-1908-611127
Fax +44-1908-615525
info@gb.schunk.com
www.gb.schunk.com
DENMARK
SCHUNK Intec A/S
Storhaven 7
7100 Vejle
Tel. +45-43601339
Fax +45-43601492
info@dk.schunk.com
www.dk.schunk.com
FRANCE
SCHUNK Intec SARL
Parc d´Activités des Trois
Noyers 15, Avenue James de
Rothschild
Ferrieres-en-Brie
77614 Marne-la-Vallee
Cedex 3
Tel. +33-1-646638-24
Fax +33-1-646638-23
info@fr.schunk.com
www.fr.schunk.com
NETHERLANDS
SCHUNK Intec B.V.
Bieslook 7a
6942 SG Didam
Tel. +31-316-373967
Fax +31-316-373316
info@nl.schunk.com
www.nl.schunk.com
CHINA
SCHUNK Precision Machinery
(Hangzhou) Co.,Ltd.
6, 24th Street, HEDA
Hangzhou 310018
Tel. +86-571-8672-1000
Fax +86-571-8672-8800
info@cn.schunk.com
www.cn.schunk.com
SCHUNK GmbH & Co.KG
Shanghai
Representative Office
777 Zhao Jia Bang Road
Pine City Hotel, Room 923
Xuhui District
Shanghai 200032
Tel. +86-21-64433177
Fax +86-21-64431922
info@cn.schunk.com
www.cn.schunk.com
INDIA
SCHUNK India Branch Office
#80 B Yeswanthpur
Industrial Suburbs
Bangalore 560022, India
Tel. +91-80-41277361
Fax +91-80-41277363
info@in.schunk.com
www.in.schunk.com
ITALY
SCHUNK Intec S.r.l.
Via Caio Plinio 5
22072 Cermenate (CO)
Tel. +39-031-770185
Fax +39-031-771388
info@it.schunk.com
www.it.schunk.com
HUNGARY
SCHUNK Intec Kft.
Széchenyi út 70
3530 Miskolc
Tel. +36-45-50900-7
Fax +36-45-50900-6
info@hu.schunk.com
www.hu.schunk.com
Assembly and Operating Manual
23 Date printed 04.12.06
POLAND
SCHUNK Intec Sp.z o.o.
Stara Iwiczna, ul. Sloneczna
116 A
05-500 Piaseczno
Tel. +48-22-7262500
Fax +48-22-7262525
info@pl.schunk.com
www.pl.schunk.com
PORTUGAL
Sales Representative
Victor Marques
Tel. +34-937-556 020
Fax +34-937-908 692
Mobil +351-963-786 445
info@pt.schunk.com
www.pt.schunk.com
SOUTH KOREA
SCHUNK Intec Korea Ltd.
# 907 Joongang Induspia
2 Bldg.,
144-5 Sangdaewon–dong
Jungwon–gu, Seongnam–si
Kyunggi–do, 462-722
Tel. +82-31-7376141
Fax +82-31-7376142
info@kr.schunk.com
www.kr.schunk.com
SPAIN
SCHUNK Intec S.L.
Foneria, 27
08304 Mataró (Barcelona)
Tel. +34-937-556020
Fax +34-937-908692
info@es.schunk.com
www.es.schunk.com
SWEDEN
SCHUNK Intec AB
Wedavägen 24A
15226 Södertälje
Tel. +46-8-554-42100
Fax +46-8-554-42101
info@se.schunk.com
www.se.schunk.com
SWITZERLAND,
LIECHTENSTEIN
SCHUNK Intec AG
Soodring 19
8134 Adliswil 2
Tel. +41-44-7102171
Fax +41-44-7102279
info@ch.schunk.com
www.ch.schunk.com
CZECH REPUBLIC
SCHUNK Intec s.r.o.
Ernesta Macha 1
64300 Brno
Tel. +420-545-233707
Fax +420-545-221444
info@cz.schunk.com
www.cz.schunk.com
MEXICO
SCHUNK IntecS.A. de C.V.
Av. Luis Vega y Monory # 332
Fracc. Plazas de Sol
Santiago de Querélaro,
Qro. 76099
Tel. +52-442223.6525
Fax +52-442223.7665
info@mx.schunk.com
www.mx.schunk.com
USA
SCHUNK Intec Inc.
211 Kitty Hawk Drive
Morrisville, NC 27560
Tel. +1-919-572-2705
Fax +1-919-572-2818
info@us.schunk.com
www.us.schunk.com
CANADA
SCHUNK Intec Corp.
190 Britannia Road East,
Units 23-24
Mississauga, ON L4Z 1W6
Tel. +1-905-712-2200
Fax +1-905-712-2210
info@ca.schunk.com
www.ca.schunk.com