SISTEMATICA S p A CONTROLLER32 Remote Controlled Outputs Actuator User Manual Receiver CONTROLLER 32 REV 1

SISTEMATICA S.p.A. Remote Controlled Outputs Actuator Receiver CONTROLLER 32 REV 1

manual

SISTEMATICA S.p.A.SISTEMATICA S.p.A.SISTEMATICA S.p.A.SISTEMATICA S.p.A.     REV.REV.REV.REV.1111    Via S. Pertini, 17 – 12030 MANTA (CN) ITALY Tel. +39 0175 255.711 r.a. – Fax +39 0175 255.715 http://www.sistematica.it          e-mail: info@sistematica.it   01/03/2013        CONTROLLER 32      RADIO REMOTE CONTROL 32 OUTPUTS  USER AND MAINTENANCE MANUAL      WARNINGS  This  manual  is  an  essential  part  of  the  device  and  it  should  be  thoroughly  kept  for  later  consultation. Carefully read the warnings contained in this manual, concerning safety and a proper preservation of the product.  These  warnings  are  always  to  be  carefully  read  before  using  the  device.  SISTEMATICA  S.p.A. declines all responsibility  for any trouble arising from the non-compliance with these warnings.  • DO NOT TRAVEL WITH THE DEVICE SWITCHED ON • CONNECT THE SYSTEM ONLY TO THE VEHICLE’S BATTERY • BEFORE CARRYING  OUT  ANY MECHANICAL  MAINTENANCE  OPERATION (WELDING)  ON  THE VEHICLE, DISCONNECT THE BATTERY CLIPS. • AVOID  ATTEMPTING  TO  REPAIR  THE  DEVICE  BY  YOURSELF.  REPAIRS  PERFORMED  BY UNSKILLED  PEOPLE  CAN  CAUSE  SERIOUS  DAMAGES  OR  FAILURES.  FOR  ASSISTANCE, APPLY TO YOUR LOCAL AUTHORIZED SERVICE CENTRE. USE ONLY ORIGINAL SPARE PARTS. • ALWAYS KEEP AT A SAFE DISTANCE FROM THE MOVING PARTS.
 SISTEMATISISTEMATISISTEMATISISTEMATICA S.p.A.CA S.p.A.CA S.p.A.CA S.p.A.    Pag. 2/4 Via S. Pertini, 17 – 12030 MANTA (CN) ITALY Tel. +39 0175 255.711 r.a. – Fax +39 0175 255.715 http://www.sistematica.it          e-mail: info@sistematica.it   TECHNICAL FEATURES  •  Manufacturer: SISTEMATICA S.p.A. •  Dimensions: 185x156,5x41 •  Outputs number: up to 32 •  Proportional outputs number: up to 1 •  Digital inputs number: up to 4 •  IP protection: IP66 •  Operating temperature: -20°C ÷ +70°C •  Power supply voltage: 12/24 V ±10% •  Current consumption (stanby): - 30 mA at 12 V                                                        - 30 mA at 24 V •  Max current per channel: 5 A •  Max total current: 20 A •  Main connector: FCI-SICMA 56 Header pin •  Communication interface: CAN BUS •  Can Bus addresses number: 16 •  8 bit microcontroller •  Reverse battery protection •  External antenna •  Category receiver (EN 300-220-1): 2  SYSTEM CODING  Coding the system is an operation that is only necessary when the receiver has to be replaced or you want to use it with a different SISTEMATICA radio remote control from the one it is coupled with at the time of purchase. For a correct coding procedure, perform the following steps: 1.  Disconnect the power to the receiver; 2.  Open  the  receiver  box,  by  unsrewing  the  four  screws  on  the bottom of the box; 3.  Locate  and  press  the  coding  pushbutton  on  the  receiver  board (blue button – fig. 1); 4.  Put  power  into  the  receiver  by  keeping  the  coding  pushbutton pressed for 3-4 sec.; the yellow led on the receiver board flashes two time per second; so release the coding pushbutton; 5.  Press  any  3  keys  at  the  same  time  on  the  transmitter  within  15 seconds  since  it  has  been  switched  on  (also  more  time  if  it  is necessary; the yellow led stop to blink); 6.  At this time, the transmitter is codified with the reveiver; check all the system function by trying the movements of the system; 7.  Close the receiver box by screwing the four screw removed at step 2.  Figure 1. Coding button  RELAY MOTOR RESETTING  The relay motor resetting is an operation to carry out in order to change its coupling with the other outputs (OUT1, OUT2, OUT3…) from the original standard system setting.   By  a  standard  system  setting  when  any  key  is  pressed  on  the  radio  control  transmitter  the correspondent  output  and  relay  motor  output  is  activated.  (see  “Instructions  for  use”  in  the radio control transmitter manual).  To change therealy motor output coupling with the output requie, it is necessary to act as follows: 1.  Disconnect the power to the receiver; 2.  Open the receiver box, by unsrewing the four screws on the bottom of the box; 3.  Put power into the receiver; 4.  Press simultaneously the coding button on the receiver board (fig. 1) and START key on the transmitter for 3-4 sec., so release the 2 keys; 5.  Activate in a row, by the transmitter, the outputs that are to be coupled with the relay motor; 6.  Press simultaneously the coding button on the receiver board (fig. 1) and STOP key on the transmitter for 3-4 sec., so release the 2 keys; 7.  At  this  time  the  new output  and  relay  motor coupling  is  recorded; check  all  the system  function  by trying  the movements of the system; 8.  Close the receiver box by screwing the four screw removed at step 2. In case any error should occur while resetting the system, it is possible to cancel the operation, by taking the power off the system and repeating the operation.
 SISTEMATICA S.p.A.SISTEMATICA S.p.A.SISTEMATICA S.p.A.SISTEMATICA S.p.A.    Pag. 3/4 Via S. Pertini, 17 – 12030 MANTA (CN) ITALY Tel. +39 0175 255.711 r.a. – Fax +39 0175 255.715 http://www.sistematica.it          e-mail: info@sistematica.it   POSITIONING OF THE RECEIVER UNIT, DIMENSION AND DRILLING TEMPLATE  For a proper functioning, locate the receiver type CONTROLLER 20 with the cable output downwards, as shown in the picture below:  POSITIONING OF THE RECEIVER UNIT     RECEIVER DIMENSION   DRILLING TEMPLATE DIMENSION    ANTENNA INSTALLATION  The CONTROLLER 32 is provided with an external antenna (STUB) with relative gasket. It must be mounted on the SMA connectoron the back of the controller. For a correct installation procedure, perform the following steps: 1.  Place the gasket ont the thread of the SMA connector; 2.  Screw the antenna up to the bottom of the thread of the SMA connector .  FUSE REPLACEMENT  The  system  is  automatically  protected  from  power overload  and  from  possible  short-circuit  on corresponding  outputs.  For  further  protection  is  also provided an internal fuse within the box. For replacing the damaged fuse, please proceed as follows: 1.  Disconnect the power to the receiver; 2.  Open  the  receiver  box,  by  unsrewing  the  four screws on the bottom of the box; 3.  Locate the damage fuse on the receiver board; 4.  Take the damaged fuse out of its holder and insert the new fuse, (F1= 15 A); 5.  Put power into the receiver; to check that the fuse has  been  correctly  replaced,  try  one  or  more movements of the system; 6.  Close the receiver box by screwing the four screw removed at step 2.  PRODUCT IDENTIFYING LABELS   Internal label  CNTR32: product model S/N: product serial number Cod.: product identification number External label   Removal  of  the  identifying  labels entails  lapin  of  the  guarantee conditions  and  the  responsabilità  of SISTEMATICA  S.p.A.  with  respect  to component bodies
 SISTEMATISISTEMATISISTEMATISISTEMATICA S.p.A.CA S.p.A.CA S.p.A.CA S.p.A.    Pag. 4/4 Via S. Pertini, 17 – 12030 MANTA (CN) ITALY Tel. +39 0175 255.711 r.a. – Fax +39 0175 255.715 http://www.sistematica.it          e-mail: info@sistematica.it   PROBLEM IDENTIFICATION AND SOLUTION  PROBLEM  POSSIBLE CAUSES  SOLUTIONS The system does not respond to the controls Absence of power in the receiver unit -Check that the emergency mushroom button on the transmitter (if present) is in the release position. -Check that the vehicle batterie is correctly connected to the receiver unit -Check that the fuse inside the receiver unit is inctact, and if it is not, replace it (see “FUSE REPLACEMENT”) Incorrect  connection  of  the  cabling  to the utilities  -Check the cabling to indicators, electro-valves etc. Incorrect installation of the receiver  -The receiver must not be shielded by ferrous masses (see “POSITIONING OF THE RECEIVER UNIT”) Incorrect replacement of the batteries  -Check that the batteries have been inserted correctly; if necessary replace them  (see  “REPLACEMENT  THE  BATTERIES”  on  the  manual  of  the transmitter combined) System not coded  -Re-code the system (vedi “CODIFYING THE SYSTEM”) Blown fuse  -Replacement  of  the  fuse  on  the  receiver  board  (see  “FUSE REPLACEMENT”) Flat batteries -Replacement  of  the  transmitter  batteries  (vedi  “REPLACEMENT  THE BATTERIES” on the manual of the transmitter combined) The  GREEN  led  on  the remote  control  does  not  light up when a key is pressed  Flat batteries The  system  responds  to  the controls  in  a  discontinuous way Batteries almost flat Using  the  transmitter  beyond  its maximum range  -Keep to a distance ≤ 120m from the receiver Connection  to  the  battery  and  to  the utilities made with cables of unsuitable section or lenght -Chech  that  the  connection  to  the  battery  and  the  utilities  are  made  with cables of suitable section and lenght  ATTACHMENTS  •  Attachment A: WIRING •  Attachment B: EXTERNAL ANTENNA •  Attachment C: PROPORTIONAL (PWM) (only if receiver with proportional output)  CE MARK     Declaration of conformity for Sistematica S.p.A. products can be required at: info@sistematica.it   This product may be subjected to usage restriction. Please contact info@sistematica.it for any further questions.  FCC STATEMENTS  These devices complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) these devices may not cause harmful interference and (2) these devices must accept any interference received, including interference that may cause undesired operation.  NOTE: The manufacturer is not responsible for any radio or tv interference caused by unauthorized modifications to these equipment. Such modifications could void the user’s authority to operate the equipments.  SISTEMATICA S.p.A. Grantee Code: O8I   CONTROLLER 32 label example FCC ID: O8ICONTROLLER32

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