SMC SMC-WEX01 Wireless I/O Device User Manual

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Date Submitted	2017-09-26 00:00:00
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Creation Date	2017-09-15 13:14:53
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Document Title	Users Manual
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Document Author:	小池 裕子

No.EX※※-OMU0028
PRODUCT NAME
SMC Wireless System
MODEL / Series / Product Number
EX600-WEN# (Wireless master)
EX600-WSV# (Wireless slave)
Contents
Safety Instructions
SMC Wireless System Features
SMC Wireless System Outline
Outline
System configuration
10
Wireless master module
11
Wireless slave module
12
Definition and terminology
13
Assembly
15
Mounting and Installation
18
Installation
18
Model Indication and How to Order
21
Summary of Product Parts
22
Connector (Wireless master unit only)
23
LED Display
24
LED indication of wireless master unit
24
LED indication of wireless slave unit
26
Setting and Adjustment
27
Setting
28
Dimensions
46
I/O Map
48
I/O mapping
49
I/O mapping order of wireless master / slave module
50
Diagnostic allocation
56
Detailed diagnostic data
Specifications
57
64
Troubleshooting
End Plate
Model Indication and How to Order
Summary of Product parts
Mounting and Installation
Wiring
Specifications
Dimensions
67
83
84
86
86
88
89
-1No.EX※※-OMU0028
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger".
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided,
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will
result in minor or moderate injury.
could result in death or serious injury.
result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications
based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the
person who has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when
configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is
confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the
product is to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place
exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using
a mechanical protective function, and periodical checks to confirm proper operation.
-2No.EX※※-OMU0028
Safety Instructions
Caution
1.The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance
Requirements".
Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered, whichever is first.2)
Also, the product may have specified durability, running distance or replacement parts.
Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other
damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and
disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the
vacuum pad or failure due to the deterioration of rubber material are not covered by the
limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by
the relevant security laws and regulation of the countries involved in the transaction. Prior
to the shipment of a SMC product to another country, assure that all local rules governing
that export are known and followed.
-3No.EX※※-OMU0028
Operator
This operation manual is intended for those who have knowledge of machinery using pneumatic
equipment, and have sufficient knowledge of assembly, operation and maintenance of such
equipment. Only those persons are allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
■Safety Instructions
Warning
■Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
■Do not operate or set with wet hands.
This may lead to an electric shock.
■Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
■Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
■If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
■The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.
-4No.EX※※-OMU0028
Caution
■When handling the unit or assembling/replacing units:
•Do not touch the sharp metal parts of the connector or plug for connecting units.
•Take care not to hit your hand when disassembling the unit.
The connecting portions of the unit are firmly joined with seals.
•When joining units, take care not to get fingers caught between units.
An injury can result.
■After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
■Provide grounding to assure noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
Caution
Notice:
Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the
equipment.
NOTE:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15
of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
■NOTE
○Follow the instructions given below when designing, selecting and handling the product.
●The instructions on design and selection (installation, wiring, environment, adjustment,
operation, maintenance, etc.) described below must also be followed.
Product specifications
•Use the specified voltage.
Otherwise failure or malfunction can result.
•Reserve a space for maintenance.
Allow sufficient space for maintenance when designing the system.
•Do not remove any nameplates or labels.
This can lead to incorrect maintenance, or misreading of the operation manual, which could cause damage or
malfunction to the product.
It may also result in non-conformity to safety standards.
•Beware of inrush current when the power supply is turned on.
Some connected loads can apply an initial charge current which will activate the over current protection function,
causing the unit to malfunction.
-5No.EX※※-OMU0028
●Product handling
Installation
•Do not drop, hit or apply excessive shock to the SI unit.
Otherwise damage to the product can result, causing malfunction.
•Tighten to the specified tightening torque.
If the tightening torque is exceeded the mounting screws may be broken.
IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
•If a large manifold valve is mounted, lift the unit so that stress is not applied to the connecting part while
transporting.
The stress may cause breakage of the connecting part. The unit may become very heavy depending on the
combination. Transportation/installation shall be performed by multiple operators.
•Never mount a product in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
Wiring
•Avoid repeatedly bending or stretching the cables, or placing heavy load on them.
Repetitive bending stress or tensile stress can cause breakage of the cable.
•Wire correctly.
Incorrect wiring can break the product.
•Do not perform wiring while the power is on.
Otherwise damage to the wireless unit and/or input or output device can result, causing malfunction.
•Do not route wires and cables together with power or high voltage cables.
Otherwise the wireless unit and/or input or output device can malfunction due to interference of noise and surge
voltage from power and high voltage cables to the signal line.
Route the wires (piping) of the wireless unit and/or input or output device separately from power or high voltage
cables.
•Confirm proper insulation of wiring.
Poor insulation (interference from another circuit, poor insulation between terminals, etc.) can lead to excess
voltage or current being applied to the product, causing damage.
•Take appropriate measures against noise, such as using a noise filter, when the Fieldbus system is
incorporated into equipment.
Otherwise noise can cause malfunction.
Environment
•Select the proper type of protection according to the environment of operation.
IP67 protection class is achieved when the following conditions are met.
(1) The units are connected properly with fieldbus cable with M12 connector and power cable with M12 (M8)
connector.
(2) Suitable mounting of each unit and manifold valve.
(3) Be sure to fit a waterproof cap on any unused connectors.
If using in an environment that is exposed to water splashes, please take measures such as using a cover.
Do not use in an environment where moisture or water vapor are present. Otherwise failure and malfunction can
result.
•Do not use in a place where the product could be splashed by oil or chemicals.
If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent, even
for a short time, it may be adversely affected (damage, malfunction etc.).
•Do not use the product in an environment where corrosive gases or fluids could be splashed.
Otherwise damage to the product and malfunction can result.
•Do not use in an area where surges are generated.
If there is equipment generating large surge near the unit (magnetic type lifter, high frequency inductive furnace,
welding machine, motor, etc.), this can cause deterioration of the internal circuitry element of the unit or result in
damage. Take measures against the surge sources, and prevent the lines from coming into close contact.
-6No.EX※※-OMU0028
•When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a
built-in surge absorbing element.
Direct drive of a load generating surge voltage can damage the unit.
•The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes
in the system.
•Prevent foreign matter such as dust or wire debris from getting inside the product.
•Mount the product in a place that is not exposed to vibration or impact.
Otherwise failure or malfunction can result.
•Do not use the product in an environment that is exposed to temperature cycle.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
•Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight.
Otherwise failure or malfunction can result.
•Keep within the specified ambient temperature range.
Otherwise malfunction can result.
•Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise malfunction can result.
Adjustment and Operation
•Please refer to the I/O configuration manual for details of parameter settings.
•Perform settings suitable for the operating conditions.
Incorrect setting can cause operation failure.
(Refer to page 27 for the Setting and Adjustment.)
•Please refer to the PLC manufacturer's manual etc. for details of programming and addresses.
For the PLC protocol and programming refer to the relevant manufacturer's documentation.
Maintenance
•Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of
air before performing maintenance.
There is a risk of unexpected malfunction.
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
•After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Otherwise safety is not assured due to an unexpected malfunction or incorrect operation.
•Do not use solvents such as benzene, thinner etc. to clean each unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains
again with a dry cloth.
-7No.EX※※-OMU0028
SMC Wireless System Features
The SMC wireless system has the following features:
•High-speed start up. The minimum connection time to the system after supplying power to the wireless slave
unit is 0.25 seconds. 1
•Parameter setting by Near Field Communication (NFC) using a PC (no HW setting).
•Up to 127 wireless slave units can be registered to one wireless master unit. 2
•The maximum number of I/O points of the wireless system is 1280 for input and output. 3,4
•The maximum number of I/O points of the wireless master module is 128 for input and output.
•The maximum number of I/O points of the wireless slave module is 128 for input and output.
1: The wireless master unit should be in the start upstate. The connection time varies depending on the timing of the power supply to the
wireless slave unit, the number of connected EX600 I/O units and other external influences.
2: The maximum number of units that can be connected is 127. If 127 units is exceeded, the unit I/O will not be recognized.
There might be a communication delay depending on the communication load status.
3: The maximum number of I/O point is 1280 for input and output. When exceeding 1280 points, the unit I/O is not recognized.
There might be a communication delay depending on the communication load status.
4: The total number of I/O points of the wireless master unit and the registered I/O points of the wireless slave units.

●This product is a wireless unit in accordance with the Radio Act.
Be sure to comply with the following precautions.
•Do not disassemble or modify the product. Disassembly and modification are prohibited by law.
•This product is compliant with the Radio Act in Japan, European countries and the US. For use in other
countries, please consult SMC. Refer to the product catalog or SMC website
(URL http://www.smcworld.com) for the latest information.
●This product communicates by radio waves, and the communication may stop instantaneously due to
ambient environments and operating methods. SMC will not be responsible for any secondary failure which
may cause an accident or damage to other devices or equipment.
●When several units are installed closely to each other, slight interference may occur due to the
characteristics of the wireless product.
●Do not use this product close to any equipment which may cause malfunction due to radio waves from this
product.
●The communication performance is affected by the ambient environment, so please perform the
communication testing before use.
-8No.EX※※-OMU0028
SMC Wireless System Outline
■Outline
This operation manual describes the distributed I/O system which can provide a wireless connection to
the EX600 series with complete interchangeability.
It consists of a combination of the wireless master unit which has upper level communication
(EtherNet/IPTM) and wireless connection function and the wireless slave unit which offers wireless
connection.
The wireless master unit and wireless slave unit can be constructed into modules by combining them with
EX600 series I/O units.
Each wireless master and slave module is able to provide up to 128 inputs and 128 outputs, and up to 9
I/O units can be connected to each module.
Although the wireless master is able to provide up to 128 inputs and 128 outputs as a master module, it is
possible to have up to 1280 inputs and 1280 outputs by matching the number of I/O points of the registered
wireless slave module.
Therefore, the maximum number of I/O points per 1 node can be 1280 points (160 bytes) / 1280 points (160
bytes) visible from the upper level communication such as a PLC.
It is possible to prevent malfunction when multiple wireless master unit and wireless slave unit are being
operated in the same area by registering each PID (Product ID) of the wireless master unit and the wireless
slave unit.
The packet of the wireless transmit and receive data is encrypted. It is therefore difficult to manipulate the
data.
-9No.EX※※-OMU0028
■System configuration
Wireless system configuration example
-10No.EX※※-OMU0028
■Wireless master module
The construction of the wireless master module is shown below.
Wireless master module construction example
The wireless master unit is positioned at the center of the wireless master module, so that the
EX600 I/O units can be connected to the left side of the wireless master unit and the valve
manifold can be connected to the right side of the wireless master unit.
Refer to the SMC catalogue for the EX600 series serial transmission system for the wiring method.
http://ca01.smcworld.com/catalog/BEST-5-1-en/mpv/e02-24-ex600/pageview.html#page_num=C1
The wireless master unit transmits and receives the I/O unit information from the wireless master and
wireless slave modules when connected to the upper level communication EtherNet/IPTM system.
With the wireless system the allocation direction of the address (Slot No.) setting allocated to the EX600
I/O unit and the connected valve manifold can be varied for each wireless unit.
(Refer to page 36 the section "Setting and Adjustment" for details.)
-11No.EX※※-OMU0028
■Wireless slave module
The construction of the wireless slave module is shown below.
Wireless slave module construction example
The wireless slave unit is positioned at the center of the wireless slave module, so that the EX600 I/O
units can be connected to the left side of the wireless slave unit and the valve manifold can be connected
to the right side of the wireless slave unit, similar to the wireless master module.
Refer to the SMC catalogue for the EX600 series serial transmission system for the wiring method.
http://ca01.smcworld.com/catalog/BEST-5-1-en/mpv/e02-24-ex600/pageview.html#page_num=C1
The wireless slave unit has a construction that is separated from the EtherNet/IPTM communication function
by the wireless master unit, and therefore it transmits / receives the information of the connected I/O units
and valve manifold to/ from the wireless master unit.
With the wireless system the allocation direction of the address (Slot No.) setting allocated to the EX600
I/O unit and the connected valve manifold can be varied for each wireless unit.
(Refer to page 42 the section "Setting and Adjustment" for details.)
-12No.EX※※-OMU0028
■Definition and terminology
Term
100
Definition
100BASE-TX
Standard LAN transmission line with communication speed of 100 Mbps.
Broken line
detection
A broken wire to the input or output equipment has been detected by the diagnostic
function.
Current
consumption
Current which is necessary to operate each unit.
DHCP
A protocol that automatically allocates information, necessary to be registered to use the
network, such as an IP address, to individual devices connected to the TCP/IP network.
DIN rail
A metal rail conforming with the DIN (German) standard.
DLR
DLR (Device level ring) protocol: a protocol which establishes communication continuously
by providing a high speed recovery even when a communication error occurs somewhere
on the ring network.
D Side
The side connected to the end plate when the product is connected to a manifold.
EDS
Outer disc which stores configurable attribute information, such as object address of each
parameter, related to the device.
Enclosure (IP)
Abbreviation of International Protection. Standard related to protection against extraneous
matter, such as hand, steel ball, steel wire, dust particle or water, applied to the product.
FE
Abbreviation of functional earth. The word "earth" refers to this functional earth.
Fieldbus
Network protocol to establish digital communication between an automated industrial
system such as a measurement tool or manipulation tool and a PLC.
Full duplex
Communication system that can send and receive data at the same time bi-directionally.
Half-duplex
Communication method that can send and receive data reciprocally in bi-directional
communication.
Idle
Wireless master unit has received the FAIL SAFE command, and remains idle. The output
state can be set to CLEAR, HOLD or Software Control using the parameter settings.
IP address
A 32 bit digit sequence which is assigned to identify devices which are connected to the
network.
MAC address
A unique number inherent to all devices connected to an EtherNet/IPTM network.
Manifold
Aggregate.
NFC
Abbreviation of Near Field Communication. Non-contact short distance wireless
communication. It is accessible using a card reader/ writer by using a special application.
NPN output
The output type that uses an NPN transistor to operate an output device. This is also known
as a positive common type since a positive potential is applied to the power supply line.
NPN input
Accepts a sensor output that uses the NPN transistor output signal .
Number of inputs
Number of points which can receive information from input equipment such as a sensor or
switch.
Number of
outputs
Number of points which can operate output equipment such as a valve, lamp or motor
starter.
-13No.EX※※-OMU0028
Term
Definition
Paring
Registration of the PID (Product ID) of the wireless slave unit to be connected to the
wireless master unit. Registration occurs at the initial setting, then wireless system will
activate.
PID
Abbreviation of Product ID. A 32 bit digit sequence which is assigned to identify the wireless
unit (master / slave unit).
PLC
Abbreviation of Programmable Logic Controller. A digital computer used for automation of
electromechanical processes.
PNP output
The output type that uses a PNP transistor to operate an output device. This is also known
as a negative common type since a negative potential is applied to the power supply line.
PNP input
Accepts a sensor output that uses the PNP transistor output signal .
QuickConnectTM
Function to shorten the time from initial operation of the equipment after supplying power to
starting communication.
Short circuit
detection
Diagnostic function which detects generation of over current due to a short circuit between
the output and the positive power supply line or the ground line.
Short circuit
protection
Function which avoids damage to the internal circuit when over current is generated due to
short circuit between the output and the positive power supply line or the ground line.
SI unit
Abbreviation of Serial Interface Unit. A unit connected to a PLC to communicate input and
output data.
U side
The side connected to the valve manifold when the EX600 is connected to a manifold.
WiFi
Abbreviation of Wireless Fidelity. Brand name which indicates the wireless LAN equipment
is compliant to an international standard.
Wireless channel
Identification number of the wireless slave unit connected to the wireless master unit.
Wireless master
A unit which establishes wireless communication of input or output data to the wireless
slave. It is connected to a PLC to establish communication of input or output data.
Wireless slave
A unit which establishes wireless communication of input or output data to the wireless
master.
Wireless unit
A unit which establishes wireless communication. This is a generic name of the wireless
master and slave units.
Wireless system
This is a general term for the network including wireless master and slaves.
-14No.EX※※-OMU0028
Assembly
●Assembling
the unit as a manifold
(1) Connect a unit to the end plate.
Digital and analogue units can be connected in any order.
(Tightening torque: 1.5 to 1.6 Nm)
(2) Add more units.
Up to 9 units can be connected to one manifold.
(3) Connecting the wireless unit
After connecting the required I/O units, connect the wireless unit.
The connection method is as above.
-15No.EX※※-OMU0028
(4) Mounting the valve plate. (Valve manifold not connected → Refer to page 17)
Mount the valve plate (EX600-ZMV*) to the valve manifold using the set screws (M3 x 8) provided with
the product. (Tightening torque: 0.6 to 0.7 Nm)
Screw mounting
places
SV: 2 places
S0700: 2 places
VQC1000: 2 places
VQC2000: 3 places
VQC4000: 4 places
SY: 2 places
(5) Connect the wireless unit to the valve manifold.
Insert the valve plate into the valve plate mounting groove on the side of the wireless unit, and then fix
both surfaces of the plate using the valve plate mounting screws (M4 x 6) provided with the product.
(Tightening torque: 0.7 to 0.8 Nm)
-16No.EX※※-OMU0028
(6) When valve manifold is not connected.
Insert the end plate (EX600-EU1) into the valve plate mounting groove on the side of the wireless unit,
and then fix both surfaces of the plate using the valve plate mounting screws (M4 x 6) provided with the
product. (Tightening torque: 0.7 to 0.8 Nm)
●
Handling Precautions
•Do not connect units with power supplied.
•Be careful not to drop the nut for the joint bracket.
•Tighten the screws to the specified torque.
Insufficient tightening may lead to equipment malfunction, injury or equipment damage.
-17No.EX※※-OMU0028
Mounting and Installation
■Installation
•Direct mounting
(1) When joining six or more units, fix the middle part of the complete EX600 unit with an
intermediate reinforcing brace (EX600-ZMB1) before mounting, using 2-M4x5 screws.
(Tightening torque: 0.7 to 0.8 Nm)
(2) Mount and tighten the end plate and the valve manifold (intermediate reinforcing brace if necessary) at
one end of the unit. (M4)
(Tightening torque: 0.7 to 0.8 Nm)
Refer to the Operation Manual of the applicable valve manifold for the mounting method of the valve
side.
M4×2 places
(Tightening torque 0.7 to 0.8Nm)
M4×2 places
n (Number of connected units) ≦10
●Handling Precautions
•When joining six or more units, fix the middle part of the complete unit with an intermediate
reinforcing brace to prevent incorrect connection between the units due to deflection.
-18No.EX※※-OMU0028
•DIN rail mounting
(1) When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate
reinforcing brace (EX600-ZMB2) for DIN rail before mounting, using 2-M4 x 6 screws.
(Tightening torque: 0.7 to 0.8 Nm)
(2) Mount the end plate bracket (EX600-ZMA2) to the end plate using 2-M4 x 14 screws.
(Tightening torque: 0.7 to 0.8 Nm) For the SY series, use the end plate bracket (EX600-ZMA3).
(3) Hook the DIN rail mounting groove on to the DIN rail.
(4) Press the manifold using its side hooked to the DIN rail as a fulcrum until the manifold is locked.
(5) Fix the end plate bracket (EX600-ZMA2) to the manifold using the M4 x 20 screws provided with the
product. (Tightening torque: 0.7 to 0.8 Nm)
Refer to the Operation Manual of the applicable valve manifold for the mounting method of the valve
side.
● Handling Precautions
•When joining six or more units, fix the middle part of the complete unit with an intermediate
reinforcing brace to prevent incorrect connection between the units due to deflection.
-19No.EX※※-OMU0028
•Mounting the marker
The signal name of the input or output devices and unit address can be written on the marker, and can be
installed on each unit.
Mount the marker (EX600-ZT1) into the marker groove as required.
-20No.EX※※-OMU0028
Model Indication and How to Order
•Wireless master unit
•Wireless slave unit
-21No.EX※※-OMU0028
Summary of Product Parts
•Wireless master unit
No.
Item
Application
Area close to NFC antenna
This area is in close contact with the NFC reader/writer.
"O" is the center of the NFC antenna.
Status indication LED
LED display to indicate the unit status.
Connector (PORT-1)
Fieldbus input/output cable connection.
Connector (PORT-2)
Fieldbus input/output cable connection.
Marker groove
Marker(EX600-ZT1) can be mounted.
Screw hole for valve plate mounting
For fixing the valve plate.
Valve plate mounting groove
Groove to insert the valve plate.
Joint bracket
Bracket for mounting adjacent units.
Unit connector (plug)
Transfers signals to the next unit and supplies power.
10
Seal cap (1 pc.)
To be mounted on unused connectors (PORT-1 or PORT-2).
•Wireless slave unit
No.
Item
Application
Area close to NFC antenna
This area is in close contact with the NFC reader/writer.
"O" is the center of the NFC antenna.
Status indication LED
LED display to indicate the unit status.
Marker groove
Marker(EX600-ZT1) can be mounted.
Screw hole for valve plate mounting
For fixing the valve plate.
Valve plate mounting groove
Groove to insert the valve plate.
Joint bracket
Bracket for mounting adjacent units.
Unit connector (plug)
Transfers signals to the next unit and supplies power.
-22No.EX※※-OMU0028
■Connector (Wireless master unit only)
This system is operated using power supplied from the EX600-ED end plate.
Refer to the end plate details for the power supply connection.
The wireless master unit is connected to the upper level communication (Ethernet). The connector has
2 ports, PORT-1 and PORT-2, and both ports can connect to Ethernet.
The EtherNet/IPTM topology corresponds to star, line, tree and DLR (Device Level Ring).
•Connector pin No.
M12 4-pin Socket D code
Connector
PORT-1
Pin No.
PORT-2
Signal name
TX+
RX+
TX-
RX-
Ethernet connector of wireless master unit
-23No.EX※※-OMU0028
LED Display
■LED indication of wireless master unit
LED indication of wireless master
•LED specifications of wireless master unit
LED name
PWR (V)
Function
Power supply
voltage for
output (US2)
Colour of LED
Power supply voltage for output (US2) is normal.
Red LED flashes.
Power supply voltage for output (US2) is abnormal.
(Indication only. The product can be operated.)
OFF
Green LED is ON.
NS
EtherNet/IPTM
connection
status
Green LED flashes.
Duplicated IP addresses are detected.
Red LED flashes.
Red LED is ON.
OFF
W-SS
EtherNet/IPTM communication is not established.
Red LED is ON.
Green LED flashes.
Radio wave
receiving
intensity
(For
communication
from wireless
slave to
wireless
master)
EtherNet/IPTM communication is established.
EtherNet/IPTM communication time out
Green LED is ON.
Wireless
master module
system status
Power supply for control and input (US1) is not supplied.
Red LED flashes.
OFF
MS
Operation
Green LED is ON.
Green LED is ON.
IP address not set
Wireless master module is normal.
EtherNet/IPTM communication is not connected.
Restorable error is detected.
(LED flashes when more than one diagnostic information item
is detected.)
•Abnormal power supply voltage level for control and input
•Excessive I/O setting inputs/outputs
•Analogue I/O upper and lower set limit exceeded
•Analogue Input range upper and lower limit exceeded
•Abnormal number of slave connections
•Error in communication between units
•EX600 I/O unit detects diagnostic information
•Valve diagnostic information detected
Non-restorable error is detected (e.g. Hardware failure)
Power supply for control and input (US1) is not supplied.
Received power level of all slaves is 3.
Green LED flashes.
(1 Hz)
There are connected slaves with received power level 2.
Green LED flashes.
(2 Hz)
There are connected slaves with received power level 1.
Red LED flashes.
OFF
No wireless slaves connected.
Wireless slave unit is not registered.
-24No.EX※※-OMU0028
LED name
Function
Colour of LED
Green LED is ON.
Green LED flashes.
Red LED flashes.
W-NS
Wireless
communication
connection
status
Red LED is ON.
Red/green
Orange LED is ON.
OFF
W-MS
Wireless slave
module
connection
system status
LINK/ACT2.
100 Mbps: Green
10 Mbps: Orange
There are unconnected wireless slave units.
All wireless slave units are unconnected.
All wireless slave units are unconnected.
(non-restorable error in wireless communication)
Wireless communication connection is under construction
(Pairing)
Forced output mode
Wireless slave unit is not registered.
Wireless slave module is normal.
Red LED flashes.
Restorable error is detected (LED flashes when more than one
diagnostic information item is detected)
•Abnormal power supply voltage level for control and input
(US1)
•Abnormal power supply voltage level for output (US2)
•Excessive I/O setting inputs/outputs
•Analogue I/O upper and lower set limit exceeded
•Analogue Input range upper and lower limit exceeded
•Error in communication between units
•EX600 I/O unit detects diagnostic information
•Valve diagnostic information detected
OFF
LINK/ACT1
All wireless slave units are connected correctly.
Green LED is ON.
Red LED is ON.
Communication
status of
EtherNet/IPTM
ports 1 and 2
Operation
Green LED is ON.
Non-restorable error is detected (e.g. Hardware failure)
No wireless slave unit connected.
Link, No Activity (100 Mbps)
Green LED flashes.
Link, Activity (100 Mbps)
Orange LED is ON.
Link, No Activity (10 Mbps)
Orange LED flashes.
Link, Activity (10 Mbps)
Red LED is ON.
IP address has been duplicated.
OFF
EtherNet/IPTM is not connected.
: LED indicates the status only when the conditions for ON/Flashing are satisfied regardless of the diagnostic allocation.
If there are multiple conditions for LED ON/Flashing, the detailed information can be seen only when the setting of the diagnostic
information is "Simple" or "Detailed".
-25No.EX※※-OMU0028
■LED indication of wireless slave unit
LED indication of wireless slave
•LED Indication of wireless slave unit
LED name
PWR (V)
Function
Power supply
voltage for
output (US2)
Colour of LED
Power supply voltage for output (US2) is normal.
Red LED flashes.
Power supply voltage for output (US2) is abnormal (Indication
only. The product can be operated.)
OFF
MS
Wireless slave
module system
status
Wireless slave module is normal.
Red LED flashes.
Restorable error is detected.
(LED flashes when more than one diagnostic information item
is detected.)
•Abnormal power supply voltage level for control and input
•Excessive I/O setting inputs/outputs
•Analogue I/O upper and lower set limit exceeded
•Analogue Input range upper and lower limit exceeded
•Error in communication between units
•EX600 I/O unit detects diagnostic information
•Valve diagnostic information detected
OFF
W-SS
W-NS
Wireless
communication
connection
status
Power supply for control and input (US1) is not supplied.
Green LED is ON.
Red LED is ON.
Radio wave
receiving
intensity
(Communication
from wireless
master to
wireless slave)
Operation
Green LED is ON.
Non-restorable error is detected (e.g. Hardware failure)
Power supply for control and input (US1) is not supplied.
Green LED is ON.
Received power level is 3.
Green LED flashes.
(1 Hz)
Received power level is 2.
Green LED flashes.
(2 Hz)
Received power level is 1.
Red LED flashes.
Wireless communication is not connected.
OFF
Wireless master unit is not registered.
Green LED is ON
Wireless slave is connected correctly.
Red LED flashes.
No wireless slaves connected.
Red LED is ON.
Red/green
Orange LED is ON.
OFF
No wireless slaves connected (non-restorable error in
wireless communication)
Wireless communication connection is under construction
(Pairing)
Forced output mode
Wireless master unit is not registered.
: LED indicates the status only when the conditions for ON/Flashing are satisfied regardless of the diagnostic allocation.
If there are multiple conditions for LED ON/Flashing, the detailed information can be seen only when the setting of the diagnostic
information is "Simple" or "Detailed".
-26No.EX※※-OMU0028
Setting and Adjustment
■Flow chart for using the wireless system
Step 1 Preparation before use (PC, Application)
(1) Install the NFC reader, writer and driver.
(2) Install the I/O Configurator for NFC.
Step 2 Setting / installation of the wireless unit
(1) Set the number of occupied I/O points for the module and each parameter
of the "wireless slave".
(2) Set the number of occupied I/O points for the module and each parameter
of the "wireless master".
 Different from the I/O points of the whole system.
(3) Set the "wireless master" system.
(4) Registration of wireless slave to the wireless master (pairing)
(5) I/O unit assembly.
(6) Installation and wiring.
(7) Set the Ethernet.port
Step 3 Connection to PLC
Note) Refer to the operation manual of the PLC manufacturer for connection to PLC and Configurator.
With the above settings, it is possible to control the upper level controller.
Refer to the operation manual for each manufacturer for how to set the controller and the PLC.
Refer to the I/O Configurator for NFC operation manual and I/O Configurator (Web) operation manual for
details of the I/O Configurator.
-27No.EX※※-OMU0028
■Setting
•SMC wireless system I/O Configurator for NFC
The SMC wireless system I/O Configurator for NFC can be used to check the parameter setting of the
wireless unit and the contents and status of the constructed wireless system, using an NFC reader/writer
and a PC.
There are two types of settable parameters with the I/O Configurator: the parameters which can be read or
written when no power is supplied to the product and the parameters which can be read or written only
when the power is supplied to the product.
The connection details of the I/O Configurator for NFC and the wireless unit is shown in the below figure.
I/O Configurator
PC
OS (Windows)
PC/SC driver
Establish communication by
adjusting the position so that the
height from the center of the
NFCR/W antenna to the "O" on the
wireless unit is 1 cm or less.
NFC reader/writer
Wireless master unit
Wireless slave unit
Memory area where
power supply is
unnecessary.
Memory area where
power supply is
necessary.
Connection details of the I/O Configurator for NFC and the wireless unit
To use the I/O Configurator for NFC, it is necessary to install a driver and set the NFC reader/writer on the
PC beforehand.
Refer to the Operation Manual for the I/O Configurator for further details.
: About the communication timing
The NFC communication is not accessed all the time. Therefore, it is necessary to update the contents
displayed on the screen by clicking the "Refresh button" when reading the parameters. The parameters
changed are valid after re-supplying the power supply or by pressing the reset button in the I/O Configurator
screen. As the parameter setting requires time for settlement, do not turn off the power supply for 2 seconds.
: Establishing communication after changing units
As the settings between the wireless master unit and the wireless slave unit are different, it is necessary to
update the displayed parameter by clicking the "Refresh button" on the screen of the I/O Configurator for NFC
after changing the unit in which the parameter is set.
: Operation already checked. NFC reader / writer
SONY RC-S380/S
: I/O Configurator (Web version)
This operation manual explains the outline of the setting using the I/O Configurator (NFC). I/O Configurator
(Web) is used to set the module I/O occupied points and parameters for the "wireless master" and parameters
for the "I/O devices". Refer to the operation manual for the I/O Configurator (Web version).
-28No.EX※※-OMU0028
•Installation preparation of the I/O Configurator for NFC
Driver: The following drivers should be installed before using this software.
(1): Microsoft. Net Framework 4.0 or higher
http://www.microsoft.com/ja-JP/download/details.aspx?id=17718
(2): NFC reader, writer connection driver NFC port software (Old FeliCa port software) (Ver 5.5.0.6 / Approx.39 MB /
Apr.24.2017)
http://www.sony.net/Products/felica/business/products/RC-S380.html
The NFC setting on the control panel of your PC must be changed as follows.
Setting: Operate the NFC-B preferentially using the protocol used.
Select the icon.
Double-click the [NFC port/PaSoRi] icon on the control panel to display the setting window.
Select [NFC-B] only for
[Detectable cards].
Uncheck here.
When the setting window is displayed, move [NFC-F], [NFC-A] and [PicoPass] from the card information indicated on
the [Detectable cards] to the [Available cards] selection box using the "Delete" button.
If the FeliCa application [FeliCa application setting] is checked first, uncheck it. When the setting is complete, press the
[OK] button on the right lower part of the window to close the window.
-29No.EX※※-OMU0028
Copy the file shown to an arbitrary folder and click [SMCWirelessSystem.exe] to start the application.
-30No.EX※※-OMU0028
•Configuration of the I/O Configurator for NFC
The I/O Configurator for NFC is mainly configured using the following three tabs.
Information tab
•Module information: shows information about the wireless unit.
•System configuration: shows the configuration information (connected units) of the wireless
master/slave module.
The system configuration of only the wireless master unit is shown in a tree-like
profile.
•Detailed information: shows detailed information about the unit selected in the system
configuration.
Input/Output monitor tab
•Input: shows the input map information of the wireless unit.
•Output: shows the output map information of the wireless unit.
Setting tab
•Set item: Sets the parameter required to operate the wireless master/slave unit.
: The contents of the setting tab is different between the wireless master unit and the wireless slave unit.
Refer to the wireless system parameter list for details.
The function of the upper right button of the "I/O Configurator (NFC)" is described below.
Refresh button
•Clicking the refresh button while holding the NFC reader / writer to the master and slaves can reflect
the setting of the master / slave units on the I/O Configurator screen.
Power supply ON / OFF button
•"Power supply ON" is displayed when power is supplied to the master/ slave units, and "Power supply
OFF" is displayed when power is not supplied.
R/W detection / R/W no-detection button
•When the NFC reader / writer (R/W) is inserted into the USB port of the PC and the PC detects the
NFC reader and writer, "R/W detected" is displayed. When the PC cannot detect it, "R/W undetected"
is displayed.
NFC setting button
•When the NFC setting button is clicked, "NFC port / PaSoRi" is displayed on the setting screen.
(Refer to page 29.)
-31No.EX※※-OMU0028
The I/O Configurator for NFC has two modes: Administrator mode which can change the parameter
setting and Monitor mode which can only read the parameter.
Administrator mode: available to read and write the parameters.
Monitor mode: available to read the parameter only. Writing parameter is not available.
Enter the correct password to enter administrator mode.
Default password: admin
If the password is forgotten, use the [Clear password] function. When the [Clear password] button is
pressed, the password clear window will appear. The password will be cleared when the master factory key
is entered. Then it is possible to enter administrator mode without inputting the password.
Master key: ADMIN
A password can be set using Administrator mode to prevent mischievous action by others. It is
recommended to change the password at the time of first accessing.
-32No.EX※※-OMU0028
•Wireless system parameter list
•Wireless master unit setting parameters
Classification
Parameter name
a)
Hold / Clear
(unit)
Set value
Clear / Hold / Software
control
Note
Available
Setting of output operation status
when Ethernet/IP communication
is disconnected.
0 to 128 points (0 to 16 bytes)
128 points/16
Increase and decrease by 16
byte
points.
Available
c) Output size
0 to 128 points (0 to 16 bytes)
128 points / 16
Increase and decrease by 16
bytes
points.
Available
32 points / 4
bytes
Available
The valve output size is included
in the output size of each station.
The number of effective points is
limited within the set range of the
output size.
Active
Available
If it is set to "Idle", the wireless
communication is disconnected.
Mode 1
Available
Mode 1: Allocation to the right
from the end plate.
Mode 2: Allocation to the left
from the wireless unit.
Manual
Available
The IP address can be input
manually only when "Manual" is
selected.
Auto MDI / MDI-X
Auto
Available
c) Duplex
Full duplex / Half duplex
Full duplex
Available
d) Speed
Auto / 100 Mbps / 10 Mbps
Auto
Available
a) I/O mapping
Auto mapping / fixed
mapping
0 to 32 points (0 to 4 bytes)
Increase and decrease by 8
points.
d)
Valve manifold
output size
e)
Wireless
Active / Idle
communication
Unit address
f)
order
Mode 1 / Mode 2
a) IP address type Manual / BOOTP, DHCP
System
setting
CLEAR
Setting when
not energized
b) Input size
Master unit
setting
Ethernet
setting
Default
b)
Auto MDI /
MDI-X
Fixed mapping
Available
When the total size (byte) of the
I/O mapping is an odd number, 1
byte will be added automatically
so that an even number will be
allocated.
b)
System input
size
16 to 1280 points (2 to 160 bytes)
1280 points
Increase and decrease by
/160 byte
128 points.
Available
This is not settable when the I/O
mapping is set to "Auto".
c)
System output
size
16 to 1280 points (2 to 160 bytes)
1280 points
Increase and decrease by
/160 byte
128 points.
Available
This is not settable when the I/O
mapping is set to "Auto".
d)
Diagnostic
allocation
None / Simple / Detailed
Detailed
Available
Diagnostic information is
allocated to the head of the
input data of the I/O map.
15 pcs.
Available
The wireless channel
equivalent to the number of set
units is valid.
1s
Available
Set the sampling frequency of
the analogue output equipment.
e) Max slave units 0 / 15 / 31 / 63 / 127 pcs.
f) DA refresh time
0.1/0.2/0.5/1/2/5
/10/30/60s
-33No.EX※※-OMU0028
a) Pairing
Slave unit
registration
b)
Slave unit
registration
c) Dummy
Pairing disable / Pairing
enable
Pairing disable
Available
Allocation and registration of
No slave
the wireless slave unit to the
registered
wireless channel.
Not available
Addition of dummy slave to
the wireless channel
Not available
dummy slave
unset
Pairing disable: Wireless slave
cannot be registered (wireless
communication to the registered
wireless slave will be established).
Pairing enable: Wireless slave
can be registered.
Refer to dummy slave
registration for details setting.
-34No.EX※※-OMU0028
•Wireless slave unit setting parameters
Classification
Parameter name
a)
Slave unit
setting
Pairing
setting
Hold / Clear
(unit)
Set value
Default
Clear / Hold / Software
control
Clear
Setting when
not energized
Note
Available
Setting of output operation status
when Ethernet/IP communication
is disconnected.
b) Input size
0 to 128 points (0 to 16 bytes)
128 points / 16
Increase and decrease by 16
bytes
points.
Available
c) Output size
0 to 128 points (0 to 16 bytes)
128 points / 16
Increase and decrease by 16
bytes
points.
Available
0 to 32 points (0 to 4 bytes)
Valve manifold
d)
Increase and decrease by 8
output size
points.
32 points / 4
bytes
Available
The valve output size is included
in the output size of each station.
The number of effective points is
limited within the set range of the
output size.
e)
Wireless
Active / Idle
communication
Active
Available
If it is set to "Idle", the wireless
communication is disconnected.
f)
AD refresh
time
0.1/0.2/0.5/1/2/5
/10/30/60s
1s
Available
Set the sampling frequency of the
analogue input equipment.
g)
Unit address
order
Mode 1 / Mode 2
Mode 1
Available
Mode 1: Allocation to the right
from the end plate.
Mode 2: Allocation to the left from
the wireless unit.
Unavailable
Pairing disable: Wireless slave
cannot be registered (wireless
communication to the registered
wireless slave will be
established).
Pairing enable: Wireless slave
can be registered.
a) Pairing
Pairing disable / Pairing
enable
Pairing disable
•Common parameter of wireless master unit and the wireless slave unit
Classification Parameter name
Set value
Default
Setting when
not energized
Note
Available
Letters which can be input are
half-width characters
(alphabets, numbers, symbols)
that correspond to ASCII code.
It is not possible to write to the
slave during a non-energized
state.
Product No.
(EX600-WEN#)
Information
TAG
Max. 15 letters
Product No.
(EX600-WSV#)
-35No.EX※※-OMU0028
•Detailed wireless master parameters
The following four settings need to be performed to set the parameters of the wireless master.
(1) Master unit setting
(2) Ethernet setting
(3) System setting
(4) Slave unit registration
(1) Master unit setting
a) Hold / Clear (unit)
Define all settings in the output operation status when the Ethernet/IP communication is
disconnected.
CLEAR: Clear the output.
HOLD: Fix the output at the current value.
Software control: Clear, Hold or Set can be set by software bit.
(The detailed setting of the Software control can be performed using the I/O Configurator for NFC.)
b) Input size
Set the number of inputs which can be controlled by the wireless master unit.
Setting range: 0 to 128 points (0 to 16 bytes). Increase or decrease by 16 points.
c) Output size
Set the number of outputs which can be controlled by the wireless master unit.
Setting range: 0 to 128 points (0 to 16 bytes). Increase or decrease by 16 points.
The output size includes the number of points of the valve manifold output.
d) Valve manifold output size
Set the number of outputs to be allocated to the valve manifold output from the number of points set
in the Output size.
As the Valve manifold output size is included in the Output size, the number of effective points are
limited within the setting range of the Output size.
Setting range: 0 to 32 points (0 to 4 bytes). Increase or decrease by 8 points.
-36No.EX※※-OMU0028
e) Wireless communication
Define the operation status of wireless communication.
Active: Implement the wireless communication.
Idle: Disconnect the wireless communication.
f) Unit address order
Define the address allocation direction of the EX600 I/O units connected to the wireless master unit.
The address allocation direction is selected by changing the mode to Mode 1 or Mode 2. Be careful
about the I/O map. (Refer to the section "I/O Map" for details.)
Mode 1: Allocation from the end plate side to the right.
Mode 2: Allocation from the wireless unit side to the left.
-37No.EX※※-OMU0028
(2) Ethernet setting
a) IP address type
Select the IP address setting mode. Select the mode suitable for your network environment.
Manual: The IP address is set by inputting it directly.
(The IP address is valid only when "Manual" mode is selected.)
BOOTP, DHCP: The IP address is set automatically via the DHCP server.
b) Auto MDI/MDI-X
Select settings for straight cable or crossed cable. Select the settings suitable for your environment.
Setting range: Auto / MDIX / MDI
c) Duplex
Set the Duplex. Select the Duplex suitable for your environment.
Setting range: Full Duplex / Half Duplex
d) Speed
Set the communication speed. Select the speed suitable for your environment.
Setting range: Auto / 100 Mbps / 10 Mbps
-38No.EX※※-OMU0028
(3) System setting
a) I/O mapping
Define the I/O mapping of the entire wireless system including the wireless slave unit registered to
the wireless master unit.
Auto mapping: All I/O points mapped to the wireless master unit and wireless slave unit are identified
and mapped automatically.
(The total number of connected I/O points is the total number of I/O points connected
to the diagnostic information, wireless master and slave unit.)
Fixed mapping: Fixed at the number of I/O points set in the System input size and System output
size.
b) System input size
Set the number of inputs which can be controlled by the entire wireless system.
Setting range: 16 to 1280 points (2 to 160 bytes). Increase or decrease by 128 points.
c) System output size
Set the number of outputs which can be controlled by the entire wireless system.
Setting range: 16 to 1280 points (2 to 160 bytes). Increase or decrease by 128 points.
d) Diagnostic allocation
Set the diagnostic information allocated to the I/O map. (Refer to the section "Diagnostic allocation"
for details.)
None: No diagnostic data
Simple: System diagnosis
Detailed: System diagnosis + Wireless slave connection / diagnosis / registration information
e) Max slave units
Set the number of wireless slave units which are registered to the wireless master unit.
Wireless channels for the number of the set units are valid.
Setting range: 0 / 15 / 31 / 63 / 127 pcs.
-39No.EX※※-OMU0028
f) DA refresh time
Analogue output update time
Set the data update time of the analogue output unit.
Setting range: 0.1/0.2/0.5/1/2/5/10/30/60s
Note) Analogue I/O unit
This product is applicable to the analogue I/O unit.
The initial setting of the update time is 1 second for input and output respectively.
-40No.EX※※-OMU0028
(4) Slave unit registration
Registration for wireless communication between the wireless master unit and the wireless slave unit.
For this wireless system, it is necessary to register the PID (Product ID) of each product to establish
communication without interference from another network.
The minimum required settings for registration of the wireless master unit are pairing (change of
operation mode) and wireless slave unit registration.
Wireless communication can be established even if the dummy slave is not registered. Register the
dummy slave as necessary.
•After changing the operation mode in the Pairing, the mode is changed by clicking Resetmodule
or by re-supplying power so that the mode will be changed to "Slave unit registration" or
"Listening for connection".
a) Pairing
Select operation mode of the wireless master unit.
The wireless slave unit can be registered only when "Pairing enable" is selected.
Pairing disable: Wireless slave unit cannot be registered (Communication with the registered
wireless slave will be established).
Pairing enable: Wireless slave unit and dummy slave can be registered.
b) Slave unit registration
Register and delete the wireless slave unit to/from the wireless master unit; and check the
registration status of the wireless slave unit.
Refer to Wireless slave unit registration procedure for details.
c) Dummy
Register the dummy slave to the wireless channel.
Refer to Wireless slave unit registration procedure for details.
-41No.EX※※-OMU0028
•Detailed wireless slave parameters
The following two settings need to be performed to set the parameters of the wireless slave.
(1) Slave unit setting
(2) Pairing setting
(1) Slave unit setting
a) Hold / CLR (unit)
Define settings for the output operation status when the Ethernet/IP communication is disconnected.
Clear: Clear the output.
Hold: Fix the output at the current value.
Software control: Clear, Hold or Set can be set by software bit.
(The detailed setting of the Software control can be performed using the I/O Configurator for NFC.)
b) Input size
Set the number of inputs which can be controlled by the wireless slave unit.
Setting range: 0 to 128 points (0 to 16 bytes). Increase or decrease by 16 points.
c) Output size
Set the number of outputs which can be controlled by the wireless slave unit.
Setting range: 0 to 128 points (0 to 16 bytes). Increase or decrease by 16 points.
d) Valve manifold output size
Set the number of outputs to be allocated to the valve manifold output from the number of points set
in the Output size.
As the Valve manifold output size is included in the Output size, the number of effective points are
limited within the setting range of the Output size.
Setting range: 0 to 32 points (0 to 4 bytes). Increase or decrease by 8 points.
-42No.EX※※-OMU0028
e) Wireless communication
Define the operation status of wireless communication.
Active: Implement the wireless communication.
Idle: Disconnect the wireless communication.
f) AD refresh time
Set the data update time of the analogue input unit.
Setting range: 0.1/0.2/0.5/1/2/5/10/30/60s
g) Unit address order
Define the address allocation direction of the EX600 I/O units connected to the wireless slave unit.
The address allocation direction is selected by changing the mode to Mode 1 or Mode 2. Be careful
about the I/O map.
Mode 1: Allocation from the end plate side to the right.
Mode 2: Allocation from the wireless unit side to the left.
(2) Pairing setting
Setting for wireless communication between the wireless master unit and wireless slave unit.
The required setting for wireless registration of the wireless slave unit is Pairing (change of operation
mode) only.
After changing the operation mode in the Pairing, the mode is changed by clicking Reset module or by
re-supplying power so that the mode will be changed to "Master unit registration" or "Listening for
connection".
： After switching the operation mode with the Pairing setting, check that the W-NS LED on the wireless unit flashes in green and
red alternately.
a) Pairing
Select the operation mode of the wireless slave unit.
The wireless master unit can be registered only when "Pairing enable" is selected.
Pairing disable: Wireless slave unit cannot be registered (Communication with the registered
wireless slave will be established).
Pairing enable: Wireless slave unit and reserve slave can be registered.
-43No.EX※※-OMU0028
•Wireless unit registration procedure
•Registration procedure for the wireless master unit and the wireless slave unit
(1) Change of operation mode of the wireless slave unit
Change the pairing setting of the wireless slave unit to "Pairing enable" and reflect the change by
clicking Reset module or by re-supplying power.
(2) Change of operation mode of the wireless master unit
Change the pairing setting of the slave unit registration of the wireless master unit to "Pairing
enable" and reflect the change by clicking Reset module or by re-supplying power. Then, update
the contents on the screen by clicking Refresh all.
(Registered slave unit information will be displayed in the free slave.)
(3) Selection of wireless channel
Select the required wireless channel in the slave unit setting of the wireless master unit and select
the wireless slave unit to be registered so that items in the box "Slaves to be registered" will be
moved to the box "Registered slaves".
(Registration is not complete at this point. The status of the wireless slave unit will be shown as
"Waiting for registration".)
(4) Determination of information to be registered
Click Save the wireless slave units to the wireless master unit.
Then, click Refresh all to confirm that the setting has been reflected.
(When registration has been completed correctly, the status of the selected wireless slave unit will
change from "Waiting for registration" to "registered".
(When the wireless slave unit is registered correctly, the mode will change automatically.)
(5) Change of operation mode of the wireless master unit
Change the pairing setting on the slave unit registration screen of the wireless master unit to
"Pairing disable" and reflect the change by clicking Reset module or by re-supplying power.
Now, the registration procedure for the wireless master unit and the wireless slave unit are complete.
When registering more than one wireless slave is required, repeat procedures (3) and (4).
It is also possible to register more than one wireless slave unit simultaneously to the wireless master unit.
•Registration should be performed with power supplied to both wireless master and wireless
slave units.
•For the Input size and Output size of the wireless slave unit, the setting of wireless registration
will be reflected to the wireless master unit. When changing the number of Input size and
Output size of the wireless slave unit, wireless registration should be performed again.
•The setting of the Input size and Output size of the wireless master unit are valid all the time. Be
careful that the I/O map will be different if the setting is changed after constructing the I/O map.
After changing, the setting is reflected by pressing the [Reset] button or by supplying the power
again.
-44No.EX※※-OMU0028
•Dummy slave
The dummy slave can register a "Dummy area" in the I/O map. A wireless slave unit can be added without
changing the I/O map by registering the wireless slave unit to the "Dummy area" even after system
construction.
The wireless slave unit allocation order to the I/O map is from smallest channel to largest channel
registered by the wireless channel which has been set during slave unit registration.
At the time, the wireless channel in which no wireless slave unit is registered will be ignored.
When adding new wireless slave units, it may be required to change the I/O map depending on the
wireless channel number.
The dummy slave can be registered only with the wireless master unit.
● Precautions
•For dummy slave registration, it is necessary to set the number of inputs / outputs.
If a slave unit with inputs / outputs which are different from the set numbers is registered, the
I/O map should be changed.
•Dummy slave registration
(1) Change of operation mode of the wireless master unit
Change the pairing setting of the slave unit registration of the wireless master unit to "Pairing
enable" and reflect the change by clicking Reset module or by re-supplying power. Then, update
the contents on the screen by clicking Refresh all.
(2) Inputs / outputs setting of dummy slave
Set the number of inputs and outputs of the dummy slave.
(3) Allocation of the dummy slave to the required wireless channel
Select the required wireless channel and click Insert so that the set dummy slave is displayed in the
box "Registered slaves".
(Dummy slave registration is not complete at this point. The status is "Waiting for registration".)
(4) Determination of dummy slave registration information
Click Save reg-info to reflect the registered information.
(When registration has been completed correctly, the status of the dummy slave will change to
"registered".)
Now, the registration procedure for the dummy slave are complete.
-45No.EX※※-OMU0028
■Dimensions
•EX600-WEN#
-46No.EX※※-OMU0028
•EX600-WSV#
-47No.EX※※-OMU0028
I/O Map
The table below shows the number of occupied bytes for each input/output unit of EX600 which can be
connected to the wireless master and wireless slave units.
The allocated input/output sizes can be changed depending on the occupied bytes of the diagnostic allocation
and the EX600 I/O unit connected to the wireless unit.
Refer to the table below for the number of input/output bytes for each unit.
Unit name
Wireless unit
Digital input unit
Digital output unit
Digital I/O unit
Model
WEN
WSV
DX
DY
Unit product No.
I/O Occupation area
Input
Output
EX600-W###
(32 points)
0 1
EX600-W###
(24 points)
01
EX600-W###
(16 points)
01
EX600-W###
(8 points)
01
EX600-W###
(0 point)
0 1
EX600-DXB
(8 points)
EX600-DXC
(8 points)
EX600-DX#D
(16 points)
EX600-DX#E
(16 points)
EX600-DX#F
(16 points)
EX600-DY#B
(8 points)
EX600-DY#E
(16 points)
EX600-DY#F
(16 points)
EX600-DM#E
(8/8 points)
EX600-DM#F
(8/8 points)
DM
Analogue input unit
AX
EX600-AXA2
(2 points)
Analogue output unit
AY
EX600-AYA2
(2 points)
Analogue I/O unit
AM
EX600-AMB2
(2/2 points)
1: The occupied bytes of input of the wireless unit (EX600-W###) will vary depending on the setting of the diagnostic allocation.
Refer to the section "Diagnostic allocation" for details.
2: The minus ranges of the user setting are not supported.
-48No.EX※※-OMU0028
■I/O mapping
Please note the following points when configuring the I/O data size.
•The minimum data size for both input and output is 2 bytes.
When the total data size of the wireless system is 0 byte or 1 byte, the configuration size should be 2 bytes.
•If the data size of the actual input or output is an odd number, 1 byte (Padding data) will be added to the
configuration size automatically so that it is adjusted to an even number.
•The wireless slave module allocation order to the I/O map is decided by the wireless channel at the slave
unit registration.
As they are allocated from the smallest registered channel number, the channel in which no wireless slave
is registered will be ignored (Refer to the figure below).
I/O Map
Input data
System
input size
Output data
Diagnostic information
Wireless master module
Wireless master module
Wireless slave module
(Wireless channel 001)
Wireless slave module
(Wireless channel 001)
Wireless slave module
(Wireless channel 002)
Wireless slave module
(Wireless channel 002)
Wireless slave module
(Wireless channel 003)
Wireless slave module
(Wireless channel 003)
・
・
・
・
Wireless slave module
(Wireless channel N)
Wireless slave module
(Wireless channel N)
Output size
System
output size
Input size
1: This is selected according to the diagnostic allocation parameter setting of the wireless master unit.
Refer to the section "Diagnostic allocation" for details.
-49No.EX※※-OMU0028
■I/O mapping order of wireless master / slave module
Please note that the allocation order of the EX600 I/O unit and the valve manifold connected to the wireless
master unit or slave unit is different depending on the I/O unit layout mode in the wireless system parameter
setting.
Mode 1: Allocation from the end plate side to the right.
Mode 2: Allocation from the wireless unit side to the left.
I/O mapping examples in Mode 1 and Mode 2 are shown below.

● Mode 1
End
plate
Unit 0
Unit 1
Unit 2
DY#B
DX#D
EX600-WEN#
Digital
output
Digital
input
Wireless master
unit
Valve
manifold
1-byte
output
2-byte
output
2-byte
output
(16 points)
Wireless master unit setting parameter
Diagnostic allocation: None / Simple / Detailed
I/O mapping: Auto
Input size: 32 points / 4 bytes
Output size: 32 points / 4 bytes
Valve manifold output size: 16 points / 2 bytes
I/O unit layout mode: Mode 1
Number of slave connection: 15 pcs.
Wireless master module construction
Input data: [Unit 1] Digital input unit (EX600-DX#D): 2 bytes occupied
Output data: [Unit 0] Digital output unit (EX600-DY#B): 1 byte occupied
[Unit 2] Wireless master unit (EX600-WEN#): 2 bytes occupied
End
plate
Unit 0
Unit 1
Unit 2
Unit 3
DY#B
AXA
DX#D
EX600-WSV#
Digital
output
Analogue
input
Digital
input
Wireless slave
unit
Valve
manifold
4-byte
output
(32 points)
1-byte
output
4-byte
input
2-byte
input
Wireless slave unit setting parameter
(Wireless channel 001)
Input size: 64 points / 8 bytes
Output size: 48 points / 6 bytes
Valve manifold output size: 32 points / 4 bytes
I/O unit layout mode: Mode 1
Wireless slave module construction (Wireless channel 001)
Input data: [Unit 1] Digital input unit (EX600-DXD): 2 bytes occupied
[Unit 2] Analogue input unit (EX600-AXA): 4 bytes occupied
Output data: [Unit 0] Digital output unit (EX600-DY#B): 1 byte occupied
[Unit 3] Wireless slave unit (EX600-WSV#): 4 bytes occupied
End
plate
Unit 0
Unit 1
Unit 2
Unit 3
DY#B
DX#D
DX#B
EX600-WSV#
Digital
output
Digital
input
Digital
input
Wireless slave
unit
End
plate
1-byte
output
2-byte
input
1-byte
input
0-byte
output
(Output side)
Wireless slave unit setting parameter
(Wireless channel 002)
Input size: 32 points / 4 bytes
Output size: 16 points / 2 bytes
Valve manifold output size: 0 point / 0 byte
I/O unit layout mode: Mode 1
Wireless slave module construction (Wireless channel 002)
Input data: [Unit 1] Digital input unit (EX600-DX#D): 2 bytes occupied
[Unit 2] Digital input unit (EX600-DX#B): 1 byte occupied
Output data: [Unit 0] Digital output unit (EX600-DY#B): 1 byte occupied
[Unit 3] Wireless slave unit (EX600-WSV#): 0 byte occupied
-50No.EX※※-OMU0028
•Diagnostic allocation: None
Input data
Module name
Unit name
byte 0
byte 1
byte 2
Output data
Wireless master module
Reserved
Wireless master module
EX600-WEN# (Unit 2)
Valve output: 16 points
Reserved
byte 4
Reserved
DY#B (Unit 0)
DX#D (Unit 1)
byte 5
byte 6
byte 8
Unit name
DX#B (Unit 0)
DXD (Unit 1)
byte 3
byte 7
Module name
Wireless slave module
(Wireless channel 001)
Wireless slave module
(Wireless channel 001)
EX600-WSV# (Unit 3)
Valve output: 32 points
AXA (Unit 2)
byte 9
Reserved
byte 10
Reserved
byte 11
Reserved
byte 12
byte 13
byte 14
DY#B (Unit 0)
Wireless slave module
(Wireless channel 002)
Reserved
DX#D (Unit 1)
Wireless slave module
(Wireless channel 002)
DX#B (Unit 2)
byte 15
Reserved
Total
16 byte
12 byte
•Diagnostic allocation: Simple
Input data
Module name
Output data
Unit name
byte 0
System diagnosis 1
byte 1
System diagnosis 2
byte 2
System diagnosis 3
byte 3
System diagnosis 4
byte 4
byte 5
byte 6
Wireless master module
Reserved
Reserved
byte 8
Wireless master module
EX600-WEN# (Unit 2)
Valve output: 16 points
Reserved
DY#B (Unit 0)
Wireless slave module
(Wireless channel 001)
EX600-WSV# (Unit 3)
Valve output: 32 points
Wireless slave module
(Wireless channel 002)
DY#B (Unit 0)
DX#D (Unit 1)
byte 9
byte 10
byte 12
Unit name
DY#B (Unit 0)
DX#D (Unit 1)
byte 7
byte 11
Module name
Wireless slave module
(Wireless channel 001)
Reserved
Reserved
AXA (Unit 2)
byte 13
byte 14
Reserved
byte 15
Reserved
byte 16
byte 17
byte 18
DX#D (Unit 1)
Wireless slave module
(Wireless channel 002)
Reserved
byte 19
Total
DX#B (Unit 2)
20 byte
12 byte
-51No.EX※※-OMU0028
•Diagnostic allocation: Detailed
Input data
Module name
Output data
Unit name
Module name
Unit name
DY#B (Unit 0)
byte 0
System diagnosis 1
byte 1
System diagnosis 2
byte 2
System diagnosis 3
byte 3
System diagnosis 4
Reserved
byte 4
Wireless slave connection information
(Wireless channel 1-7; bit 0 are fixed at "0".)
DY#B (Unit 0)
byte 5
Wireless slave connection information
(Wireless channel 8-15)
byte 6
Wireless slave diagnostic information*1
(Wireless channel 1-7)
Wireless master module
Wireless slave module
(Wireless channel 001)
byte 7
Wireless slave diagnostic information
(Wireless channel 8-15)
byte 8
Wireless slave registration information
(Wireless channel 1-7; bit 0 are fixed at "0".)
byte 9
Wireless slave registration information
(Wireless channel 8-15)
byte 10
byte 11
byte 12
DX#D (Unit 1)
Wireless master module
EX600-WEN# (Unit 2)
Valve output: 16 points
EX600-WSV# (Unit 3)
Valve output: 32 points
Reserved
DY#B (Unit 0)
Wireless slave module
(Wireless channel 002)
Reserved
Reserved
Reserved
byte 13
byte 14
DX#D (Unit 1)
byte 15
byte 16
byte 17
byte 18
Wireless slave module
(Wireless channel 001)
AXA (Unit 2)
byte 19
byte 20
Reserved
byte 21
Reserved
byte 22
byte 23
byte 24
DX#D (Unit 1)
Wireless slave module
(Wireless channel 002)
Reserved
byte 25
Total
DX#B (Unit 2)
26 byte
12 byte
: When the setting of diagnostic allocation is "Detailed", areas of the number of slaves set at the Number of slave connection are
occupied. (The occupied area also occupies the area for wireless slave unit which has not been registered.)
1: The wireless slave diagnostic information bit 0 indicates the diagnostic information of the master.
-52No.EX※※-OMU0028

●Mode 2
End plate
Unit 2
Unit 1
Unit 0
DY#B
DX#D
EX600-WEN#
Digital
output
Digital
input
Wireless master
unit
Valve
manifold
1-byte
output
2-byte
input
2-byte
output
(16 points)
Wireless master unit setting parameter
Diagnostic allocation: None / Simple / Detailed
I/O mapping: Auto
Input size: 32 points / 4 bytes
Output size: 32 points / 4 bytes
Valve manifold output size: 16 points / 2 bytes
I/O unit layout mode: Mode 2
Number of slave connection: 15 pcs.
Wireless master module construction
Input data: [Unit 1] Digital input unit (EX600-DX#D): 2 bytes occupied
Output data: [Unit 0] Wireless master unit (EX600-WEN#): 2 bytes occupied
[Unit 2] Digital output unit (EX600-DY#B): 1 byte occupied
End plate
Unit 3
Unit 2
Unit 1
Unit 0
DY#B
AXA
DX#D
EX600-WSV#
Digital
output
Analogue
input
Digital
input
Wireless slave
unit
Valve
manifold
1-byte
output
4-byte
input
2-byte
input
4-byte
output
(32 points)
Wireless slave unit setting parameter
(Wireless channel 001)
Input size: 64 points / 8 bytes
Output size: 48 points / 6 bytes
Valve manifold output size: 32 point / 4 byte
I/O unit layout mode: Mode 2
Wireless slave module construction (Wireless channel 001)
Input data: [Unit 1] Digital input unit (EX600-DX#D): 2 bytes occupied
[Unit 2] Analogue input unit (EX600-AXA): 4 bytes occupied
Output data: [Unit 0] Wireless slave unit (EX600-WSV#): 4 bytes occupied
[Unit 3] Digital output unit (EX600-DY#B): 1 byte occupied
Unit 3
Unit 2
Unit 1
Unit 0
DX#D
DX#B
EX600-WSV#
DY#B
End plate
Digital
output
1-byte
output
Digital input Digital input Wireless slave unit
2-byte input 1-byte input
0-byte output
Wireless slave unit setting parameter
(Wireless channel 002)
End plate
(Output side)
Input size: 32 points / 4 bytes
Output size: 16 points / 2 bytes
Valve manifold output size: 0 point / 0 byte
I/O unit layout mode: Mode 2
Wireless slave module construction (Wireless channel 002)
Input data: [Unit 1] Digital input unit (EX600-DX#D): 2 bytes occupied
[Unit 2] Digital input unit (EX600-DX#B): 1 byte occupied
Output data: [Unit 0] Wireless slave unit (EX600-WSV#): 0 bytes occupied
[Unit 3] Digital output unit (EX600-DY#B): 1 byte occupied
-53No.EX※※-OMU0028
•Diagnostic allocation: None
Input data
Module name
Unit name
byte 0
byte 1
byte 2
Output data
Wireless master module
EX600-WEN# (Unit 0)
Valve output: 16 points
Reserved
Wireless master module
DY#B (Unit 2)
Reserved
byte 4
Reserved
DX#D (Unit 1)
byte 5
byte 6
byte 8
Unit name
DX#D (Unit 1)
byte 3
byte 7
Module name
Wireless slave module
(Wireless channel 001)
Wireless slave module
(Wireless channel 001)
EX600-WSV# (Unit 0)
Valve output: 32 points
AXA (Unit 2)
DY#B (Unit 3)
byte 9
Reserved
byte 10
Reserved
byte 11
Reserved
byte 12
DX#B (Unit 1)
byte 13
byte 14
Wireless slave module
(Wireless channel 002)
byte 15
DY#B (Unit 3)
Wireless slave module
(Wireless channel 002)
Reserved
DX#D (Unit 2)
Reserved
Total
16 byte
12 byte
•Diagnostic allocation: Simple
Input data
Module name
Output data
Unit name
byte 0
System diagnosis 1
byte 1
System diagnosis 2
byte 2
System diagnosis 3
byte 3
System diagnosis 4
byte 4
byte 5
byte 6
Wireless master module
Reserved
Reserved
byte 8
EX600-WEN# (Unit 0)
Valve output: 16 points
Wireless master module
DY#B (Unit 2)
Reserved
Wireless slave module
(Wireless channel 001)
EX600-WSV# (Unit 0)
Valve output: 32 points
DY#B (Unit 3)
DX#D (Unit 1)
byte 9
byte 10
byte 12
Unit name
DX#D (Unit 1)
byte 7
byte 11
Module name
Wireless slave module
(Wireless channel 001)
Reserved
DY#B (Unit 3)
Wireless slave module
(Wireless channel 002)
Reserved
AXA (Unit 2)
byte 13
Reserved
byte 14
byte 15
Reserved
byte 16
DX#B (Unit 1)
byte 17
byte 18
Wireless slave module
(Wireless channel 002)
Reserved
byte 19
Total
DX#D (Unit 2)
20 byte
12 byte
-54No.EX※※-OMU0028
•Diagnostic allocation: Detailed
Input data
Module name
Output data
Unit name
Module name
byte 0
System diagnosis 1
byte 1
System diagnosis 2
byte 2
System diagnosis 3
byte 3
System diagnosis 4
byte 4
Wireless slave connection information
(Wireless channel 1-7; bit 0 are fixed at "0".)
byte 5
Wireless slave connection information
(Wireless channel 8-15)
byte 6
Unit name
EX600-WEN# (Unit 0)
Valve output: 16 points
Wireless master module
DY#B (Unit 2)
Reserved
EX600-WSV# (Unit 0)
Valve output: 32 points
Wireless slave diagnostic information*1
(Wireless channel 1-7)
Wireless slave module
(Wireless channel 001)
byte 7
Wireless slave diagnostic information
(Wireless channel 8-15)
byte 8
Wireless slave registration information
(Wireless channel 1-7; bit 0 are fixed at "0".)
DY#B (Unit 3)
byte 9
Wireless slave registration information
(Wireless channel 8-15)
Reserved
byte 10
byte 11
byte 12
DX#D (Unit 1)
Wireless master module
DY#B (Unit 3)
Wireless slave module
(Wireless channel 002)
Reserved
Reserved
Reserved
byte 13
byte 14
DX#D (Unit 1)
byte 15
byte 16
byte 17
byte 18
Wireless slave module
(Wireless channel 001)
AXA (Unit 2)
byte 19
byte 20
Reserved
byte 21
Reserved
byte 22
DX#D (Unit 1)
byte 23
byte 24
Wireless slave module
(Wireless channel 002)
Reserved
byte 25
Total
DX#B (Unit 2)
26 byte
12 byte
: When the setting of diagnostic allocation is "Detailed", areas of the number of slaves set at the Number of slave connection are
occupied. (The occupied area also occupies the area for wireless slave unit which has not been registered.)
1: The wireless slave diagnostic information bit 0 indicates the diagnostic information of the master.
-55No.EX※※-OMU0028
■Diagnostic allocation
By setting the diagnostic allocation of the wireless master unit, the following diagnostic data will be allocated
to the head of the input data of the I/O map.
When the diagnostic allocation is set to "Detailed", the diagnostic size varies depending on the number of
slave connections.
Diagnostic allocation
None
Simple
Details
Diagnostic data
No diagnostic data
System diagnostics
System diagnostics
Wireless slave connection /
diagnostics / registration
information
Diagnostic size
0 bytes
4 bytes
Number of slave connections: 0 pcs.
4bytes
Number of slave connections: 15 pcs.
10 bytes
Number of slave connections: 31 pcs.
16 bytes
Number of slave connections: 63 pcs.
28 bytes
Number of slave connections: 127 pcs.
52 bytes
•Wireless system configuration
-56No.EX※※-OMU0028
■Detailed diagnostic data
When an error occurs in the wireless system (wireless master or slave modules), a flag will be generated in
a Bit corresponding to each diagnostic information.
The errors for the system diagnostics 1 to 4 are for the entire system. Therefore, even if there is only one
unit which has an error in the constructed system, a flag will be generated in a Bit corresponding to the error
content.
It is possible to check the classification of the wireless slave module which is generating an error using the
wireless slave diagnostic information.
(It is necessary to set the diagnostic allocation to "Detailed".)
Regardless of the setting of the diagnostic allocation, the module and unit which are generating errors can
be specified using the SMC wireless system application.
Content of diagnostics
Item
Byte
Bit
No.
Item
System
diagnosis 1
Details
User setting
lower level
detection
Detected that the
analogue setting
has exceeded the
lower limit of the
user set value.
User setting
upper limit
detection
Detected that the
analogue setting
has exceeded the
upper limit of the
user set value.
Detection of
the range
lower limit
Detected that the
analogue setting
has exceeded the
lower limit of the
setting range.
Detection of
the range
upper limit
Detection of
upper limit of
ON/OFF
operation
cycle
Detection of
unconnected
load
Diagnosis area and
condition when error
occurs
Effective
diagnosis
area
I/O condition
when
diagnosis is
conducted
How to
reset
Note
(LED indications,
etc.)
Reset conditions
Continue
Select the range so that the
analogue setting will be
Automatic
within the appropriate range
reset
of the user set value. Or
disable the diagnostics.
Continue
Select the range so that the
analogue setting will be
Automatic
within the appropriate range
reset
of the user set value. Or
disable the diagnostics.
Unit
Continue
Select an appropriate range
Automatic
so that the input value is
reset
within the set range.
Detected that the
analogue setting
has exceeded the
upper limit of the
setting range.
Unit
Continue
Select an appropriate range
Automatic
so that the input value is
reset
within the set range.
ON/OFF operating
cycles has
exceeded the upper
limit of the setting
value.
Unit
Continue
Reset the ON/OFF cycles to
Automatic
zero. Or disable the
reset
diagnostics.
Continue
(1) Replace the valve or I/O
device to check the
Manual/
operation.
automatic
(2) Replace the valve or
reset
output device to check the
operation.
Detects the broken
wire.
Unit
Unit
Unit
Wireless master
unit
MS: Red LED
flashes
or
W-MS: Red LED
flashes 1
Wireless slave
unit
MS: Red LED
flashes
-57No.EX※※-OMU0028
Content of diagnostics
Item
Byte
Bit
No.
Item
System
diagnostic
Short circuit
detection of
output load
A short-circuit of the
valve or the output
equipment has been
detected.
Short circuit
detection of
power supply
for control /
input
A short-circuit of the
input equipment
power supply has
been detected.
Effective
diagnosis
area
I/O condition
when
diagnosis is
conducted
Unit
Detection of
output (US2)
power supply
voltage drop
A voltage drop of the
power supply voltage
for output (US2) has
been detected.
Detection of
control / input
(US1) power
supply voltage
drop
A voltage drop of the
power supply voltage
for control / input
(US1) has been
detected.
Reserved
Connection
failure between
units (during
operation)
An error has been
generated in the
communication
between the wireless
unit and EX600 I/O
units.
Unit
Unit
How to
reset
Continue
Continue
Check the part which has
been generating the error
and review the wiring or
check if the input equipment
is normal.
Continue
Auto
Auto
Unit
Continue
Auto
Unit
Note
(LED indications,
etc.)
Reset conditions
(1) Replace the valve or the
input/output equipment,
Manual /
and check the operation.
Auto
(2) Replace the valve or the
output equipment, and
check the operation.
System
diagnostic
Details
Diagnosis area and
condition when error
occurs
Stop (HOLD)
Wireless master
unit
MS: Red LED
flashes
or
W-MS: Red LED
flashes 1
Wireless slave
unit
MS: Red LED
flashes
Supply 24 VDC10% to the
power supply voltage for
output (US2).
Wireless master
unit
PWR(V): Red LED
flashes
or
W-MS: Red LED
flashes
Wireless slave
unit
PWR(V): Red LED
flashes
Supply 24 VDC10% to the
power supply voltage for
control / input (US1).
Wireless master
unit
MS: Red LED
flashes
or
W-MS: Red LED
flashes
Wireless slave
unit
MS: Red LED
flashes
Wireless master
unit
MS: Red LED
flashes
Turn the Confirm that there is no loose
or
power connection between the
W-MS: Red LED
on
EX600 I/O units, and connect
flashes
again. them correctly.
Wireless slave
unit
MS: Red LED
flashes
-58No.EX※※-OMU0028
Content of diagnostics
Item
Byte
Bit
No.
Item
System
diagnostic
Connection
failure between
units (when
power is
supplied)
An error has been
generated in the
communication
between the wireless
unit and EX600 I/O
units.
Reserved
System
diagnostic
Details
Detection of
system error
(when power is
supplied)
Detection of
hardware error
(during
operation)
Diagnosis area and
condition when error
occurs
Effective
diagnosis
area
Unit
I/O condition
when
diagnosis is
conducted
Stop (HOLD)
A non-restorable
error has been
generated in the
system.
A non-restorable
error has been
generated in the
hardware.
The number of
occupied input /
Number of input output points of the
/ output points
wireless master and
setting error
slave units has
exceeded the set
value.
Reserved
Reserved
Unit
Stop (HOLD)
Unit
Stop (HOLD)
How to
reset
Note
(LED indications,
etc.)
Reset conditions
Wireless master
unit
MS: Red LED
flashes
Turn the Confirm that there is no loose
or
power connection between the
W-MS: Red LED
on
EX600 I/O units, and connect
flashes
again. them correctly.
Wireless slave
unit
MS: Red LED
flashes
Manual
Manual
Supply power again. If the
error is not restored, contact
your SMC sales
representative.
Wireless master
unit
MS: Red LED is
ON
Wireless slave
unit
MS: Red LED is
ON
Supply power again. If the
error is not restored after
resupplying power, contact
your SMC sales
representative.
Wireless master
unit
MS: Red LED is
ON
or
W-MS: Red LED
is ON
Wireless slave
unit
MS: Red LED is
ON
Wireless master
unit
MS: Red LED
flashes
or
W-MS: Red LED
flashes
Wireless slave
unit
MS: Red LED
flashes
System
Continue
Manual
Change the user's set value.
Or, adjust the unit
configuration so that the
number of occupied points is
within the set value.
Reserved
Reserved
Reserved
Reserved
Reserved
-59No.EX※※-OMU0028
Content of diagnostics
Item
Byte
Bit
No.
Item
System
diagnostic
Details
Number of
system input /
output points
setting error
The number of
occupied system
input / output points
has exceeded the
set value.
Number of
slave
connections
setting error
(Outside of the
wireless
channel setting
range)
Wireless channels
other than those set
at the Wireless slave
connection have
been registered.
Reserved
Diagnosis area and
condition when error
occurs
Effective
diagnosis
area
I/O condition
when
diagnosis is
conducted
System
Continue
Note
(LED indications,
etc.)
How to
reset
Reset conditions
Manual
Change the user's set value.
Or, adjust the unit
configuration so that the
number of occupied points is
within the set value.
Wireless master
unit
MS: Red LED
flashes
Wireless master
unit
MS: Red LED
flashes
System
Continue
Manual
Change the number of slave
connection set value. Or,
delete the registration of the
wireless slaves (wireless
channels) outside of the set
range.
Reserved
Reserved
Number of
system input /
output points
has exceeded
the upper limit
The number of
occupied system
input / output points
has exceeded 1280 /
1280 points.
Manual
Adjust the unit configuration
so that the number of system
input / output points is within
the controllable numbers.
Wireless master
unit
MS: Red LED is
ON
or
W-NS: Red LED
is ON
Manual
Supply power again. If the
error is not restored after
resupplying power, contact
your SMC sales
representative.
Wireless master
unit
MS: Red LED is
ON
or
W-NS: Red LED
is ON
Manual
Supply power again. If the
error is not restored after
resupplying power, contact
your SMC sales
representative.
Wireless master
unit
MS: Red LED is
ON
or
W-NS: Red LED
is ON
Wireless
registration
data falied
An error has been
generated in the
wireless registration
information.
Detection of
wireless
hardware error
A Non-restorable
error has been
generated in the
hardware of the
wireless units.
System
System
System
Stop (HOLD)
Stop (HOLD)
Stop (HOLD)
-60No.EX※※-OMU0028
Content of diagnostics
Item
Byte
Bit
No.
Item
Wireless
slave
connection
information
Wireless
channel 1-7
(Bit 0 is
fixed at
"0".)
Wireless
slave
connection
information
Wireless
channel
8-15
Details
Diagnosis area and
condition when error
occurs
Effective
diagnosis
area
I/O condition
when
diagnosis is
conducted
How to
reset
Reset conditions
Connection condition of the wireless
slave unit communication
(Wireless channel 1)
Connection condition of the wireless
slave unit communication
(Wireless channel 2)
Connection condition of the wireless
slave unit communication
(Wireless channel 3)
Connection condition of the wireless
slave unit communication (Wireless
channel 4)
Connection condition of the wireless
slave unit communication
(Wireless channel 5)
Connection condition of the wireless
slave unit communication
(Wireless channel 6)
Connection condition of the wireless
slave unit communication
(Wireless channel 7)
Connection condition of the wireless
slave unit communication
(Wireless channel 8)
Connection condition of the wireless
slave unit communication
(Wireless channel 9)
Connection condition of the wireless
slave unit communication
(Wireless channel 10)
Connection condition of the wireless
slave unit communication
(Wireless channel 11)
Connecting condition of the wireless
slave unit communication
(Wireless channel 12)
Connection condition of the wireless
slave unit communication
(Wireless channel 13)
Connection condition of the wireless
slave unit communication
(Wireless channel 14)
Connection condition of the wireless
slave unit communication
(Wireless channel 15)
Note
(LED indications,
etc.)
When the
connection data
is "0", the
wireless
communication
with the wireless
slave unit is not
connected.
When the
connection data
is "1", the
wireless
communication
with the wireless
slave unit is
normal.
-61No.EX※※-OMU0028
Content of diagnostics
Item
Byte
Bit
No.
Item
Wireless
slave
diagnostic
information
Wireless
channel
1-7
(Bit 0 is for
the
wireless
master
module)
Wireless
slave
diagnostic
information
(Wireless
channel
8-15)
Details
Diagnosis area and
condition when error
occurs
Effective
diagnosis
area
I/O condition
when
diagnosis is
conducted
How to
reset
Reset conditions
Presence / absence of system
information error of wireless master
module
Presence / absence of system
information error of wireless slave
module (Wireless channel 1)
Presence / absence of system
information error of wireless slave
module (Wireless channel 2)
Presence / absence of system
information error of wireless slave
module (Wireless channel 3)
Presence / absence of system
information error of wireless slave
module (Wireless channel 4)
Presence / absence of system
information error of wireless slave
module (Wireless channel 5)
Presence / absence of system
information error of wireless slave
module (Wireless channel 6)
Presence / absence of system
information error of wireless slave
module (Wireless channel 7)
Presence / absence of system
information error of wireless slave
module (Wireless channel 8)
Presence / absence of system
information error of wireless slave
module (Wireless channel 9)
Presence / absence of system
information error of wireless slave
module (Wireless channel 10)
Presence / absence of system
information error of wireless slave
module (Wireless channel 11)
Presence / absence of system
information error of wireless slave
module (Wireless channel 12)
Presence / absence of system
information error of wireless slave
module (Wireless channel 13)
Presence / absence of system
information error of wireless slave
module (Wireless channel 14)
Presence / absence of system
information error of wireless slave
module (Wireless channel 15)
Note
(LED indications,
etc.)
No error in the
wireless master /
slave module
when the
diagnostic data is
"0".
An error has been
generated in the
wireless master /
slave module
when the
diagnostic data is
"1".
-62No.EX※※-OMU0028
Content of diagnostics
Item
Byte
Bit
No.
Item
Wireless
slave
registration
information
Wireless
channel
1-7
(Bit 0 is
fixed at
"0".)
Wireless
slave
registration
information
(Wireless
channel
8-15)
Details
Diagnosis area and
condition when error
occurs
Effective
diagnosis
area
I/O condition
when
diagnosis is
conducted
How to
reset
Reset conditions
Registration of wireless slave unit
(Wireless channel 1)
Registration of wireless slave unit
(Wireless channel 2)
Registration of wireless slave unit
(Wireless channel 3)
Registration of wireless slave unit
(Wireless channel 4)
Registration of wireless slave unit
(Wireless channel 5)
Registration of wireless slave unit
(Wireless channel 6)
Registration of wireless slave unit
(Wireless channel 7)
Registration of wireless slave unit
(Wireless channel 8)
Registration of wireless slave unit
(Wireless channel 9)
Registration of wireless slave unit
(Wireless channel 10)
Registration of wireless slave unit
(Wireless channel 11)
Registration of wireless slave unit
(Wireless channel 12)
Registration of wireless slave unit
(Wireless channel 13)
Registration of wireless slave unit
(Wireless channel 14)
Registration of wireless slave unit
(Wireless channel 15)
Note
(LED indications,
etc.)
When the
registration data
is "0", no wireless
slave unit has
been registered.
When the
registration data
is "1", wireless
slave units have
been registered.
: The LED indicator W-MS on the wireless master unit indicates the system status of the wireless slave module.
If it is ON or flashes, errors have been generated in the registered wireless slave module.
: When the diagnostic data of the system diagnostics 1-4 is "0", no error is generated. When it is "1", errors have been generated.
: This table is for 15 connected wireless slaves as set in the master unit setting.
The diagnostic size of the wireless slave connection information, diagnostic information and registration information vary depending on
the setting for the number of connected wireless slaves. Refer to the diagnostic size shown in the section "Diagnostic allocation" for
details.
-63No.EX※※-OMU0028
Specifications
•Wireless master unit specifications
Models
EX600-WEN1
Communication protocol
Transmission medium (cable)
Standard Ethernet cable (CAT5 or higher, 100BASE-TX)
Transmission speed
Communication
specifications
(Conformance test version: Composit 12)
10 Mbps / 100 Mbps
Transmission method
Full duplex / Half duplex
IP address setting range
Manual / BOOTP, DHCP
Vender ID: 7 (SMC Corporation)
Device Type: 12 (Communication adapter)
Product Code: 186
Device information
Topology
Electrical
specifications
EX600-WEN2
EtherNet/IPTM
Star, bus, ring (including DLR), line, tree
QuickConnectTM function
Applicable
DLR function
Applicable
Web server function
Applicable
For control
and input
(US1)
For output
(US2)
Power supply
voltage
24 VDC 10%
Current
consumption
150 mA or less
Power supply
voltage
24 VDC10%
Max. supply current
Number of
inputs
System input size
Number of
outputs
System output size
Input size
Output size
Output type
4A
Max. 1280 points together with the registered slave units
Max. 128 points (increase or decrease by 16 points)
Max. 1280 points together with the registered slave units
Max. 128 points (increase or decrease by 16 points)
Source / PNP (-COM)
Number of outputs
Input/Output
specifications
Connected load
Valve
output
Max. 32 points (0 / 8 / 16 / 24 / 32 points)
Solenoid valve with surge voltage suppressor of 24 VDC and
1.5W or less (manufactured by SMC)
Output condition at
the time of
communication
error
Clear / Hold / Software control
Protection
Built-in short circuit prevention
Number of slave units connected
Max. 127 pcs. (0 / 15 / 31 / 63 / 127 pcs.)
Number of connected EX600 I/O
units
Max. nine EX600 I/O units
(I/O = 128. I/O above 128 cannot be recognized)
Protocol
SMC original protocol (SMC encryption)
Radio wave type (spread)
Wireless
communication
specifications
Sink / NPN (+COM)
Frequency Hopping Spread Spectrum (FHSS)
Frequency
2.4 GHz (2403 to 2481 MHz)
Frequency channel
79 ch (Bandwidth: 1.0 MHz)
Communication speed
Communication distance
250 kbps
Within 10 m (depending on the operating environment)
Radio Law certificate
Japanese radio law, RE, FCC
-64No.EX※※-OMU0028
Models
EX600-WEN1
Communication standard
NFC
communication
specifications 
ISO/IEC144430 (Type-B)
Frequency
13.56 MHz
Communication speed
20 to 100 kHz (I2C)
Communication distance
Up to 1 cm
Enclosure rating
Environmental
resistance
EX600-WEN2
Conforms to IP67 (with manifold assembled)
Ambient operating temperature
-10 to +50oC
Ambient storage temperature
-20 to +60oC
Ambient humidity
35 to 85% RH (no condensation)
Withstand voltage
500 VAC-1 minute between external terminals and metallic parts
Insulation resistance
10 MΩ or more
(500 VDC between external terminals and metallic parts)
Vibration resistance
Conforms to EN61131-2
5  f < 8.4 Hz 3.5 mm
8.4  f < 150 Hz 9.8 m/s2
Conforms to EN61131-2
147 m/s2, 11 ms
3 times to the 3 straight axes, 18 times in total
Impact resistance
Standard
CE, FCC
Weight
300 g
: The NFC communication RFID tag of the 13.56 MHz passive type.
-65No.EX※※-OMU0028
•Wireless slave unit specifications
Models
Electrical
specifications
EX600-WSV1
Power supply voltage
24 VDC 10%
Current consumption
70 mA or less
For output
(US2)
Power supply voltage
24 VDC 10%
Max. supply current
4A
Number of
inputs
Input size
Max. 128 points (increase or decrease by 16 points)
Number of
outputs
Output size
Max. 128 points (increase or decrease by 16 points)
Output type
Source / PNP (-COM)
Number of outputs
Input/output
specifications
Valve
output
Connected load
Max. 32 points (0 / 8 / 16 / 24 / 32 points)
Output condition at the
time of communication
error
Clear / Hold / Software control
Protection
Built-in short circuit prevention
Max. Nine EX600 I/O units
(I/O = 128, I/O above 128 cannot be recognized)
Protocol
SMC original protocol (SMC encryption)
Radio wave type (spread)
Frequency Hopping Spread Spectrum (FHSS)
Frequency
2.4 GHz (2403 to 2481 MHz)
Frequency channel
79 ch (Bandwidth: 1.0 MHz)
Communication speed
250 kbps
Communication distance
Within 10 m (depending on the operating environment)
Radio Law certificate
Japanese radio law, RE, FCC
Communication standard
NFC
communication
specifications 
ISO/IEC14443B (Type-B)
Frequency
13.56 MHz
Communication speed
20 to 100 kHz (I2C)
Communication distance
Up to 1 cm
Enclosure rating
Environmental
resistance
Sink / NPN (+COM)
Solenoid valve with surge voltage suppressor of 24 VDC and
1.5 W or less (manufactured by SMC)
Number of connected EX600 I/O
units
Wireless
communication
specifications
EX600-WSV2
For control
and input
(US1)
Conforms to IP67 (with manifold assembled)
Ambient Operating temperature
-10 to +50 oC
Ambient Storage temperature
-20 to +60 oC
Ambient humidity
35 to 85%RH (no condensation)
Withstand voltage
500 VAC-1 minute between external terminals and metallic parts
Insulation resistance
10 MΩ or more
(500 VDC between external terminals and metallic parts)
Vibration resistance
Conforms to EN61131-2
5  f < 8.4 Hz 3.5 mm
8.4  f < 150 Hz 9.8 m/s2
Conforms to EN61131-2
147 m/s2, 11 ms
3 times to the 3 straight axes, 18 times in total
Impact resistance
Standard
CE, FCC
Weight
280 g
: The NFC communication RFID tag of the 13.56 MHz passive type.
-66No.EX※※-OMU0028
Troubleshooting
When problems occur, take appropriate countermeasures while referring to the LED indication,
troubleshooting and parameter settings.
If a cause applicable to the failure cannot be identified, this indicates that the equipment itself is broken.
The fieldbus system damage can be caused by the operating environment. Contact SMC to obtain
countermeasures.
•Troubleshooting list for wireless master unit
LED
PWR (V)
Description
All LEDs are OFF.
PWR(V) LED does not turn on green.
Error indication
No.
Refer to problem No. 1.
Red LED flashes.
Refer to problem No. 2.
Green LED flashes.
NS
Red LED flashes.
NS LED does not turn on green.
Red LED is ON.
Refer to problem No. 3.
OFF
Green LED flashes.
MS
Red LED flashes.
MS LED does not turn on green.
Red LED is ON.
Refer to problem No. 4.
OFF
W-SS
Red LED flashes.
Red W-SS LED flashes or is OFF.
OFF
Refer to problem No. 5.
Green LED flashes.
Red LED flashes.
Red LED is ON.
W-NS
W-NS LED does not turn on green.
Orange LED is ON.
Refer to problem No. 6.
Red and green LEDs are ON
alternately.
OFF
Red LED flashes.
W-MS
W-MS LED does not turn on green.
Red LED is ON.
Refer to problem No. 7.
OFF
LINK / ACT
ON
LINK / ACT1 and 2 LED are ON or OFF.
OFF
Refer to problem No. 8.
The valve does not operate correctly.
Refer to problem No. 9.
Digital input /output device does not operate correctly.
Refer to problem No. 10.
Analogue input /output device does not operate correctly
Refer to problem No. 11.
Problems related to NFC.
Refer to problem No. 12.
-67No.EX※※-OMU0028
•Troubleshooting for wireless master unit
Problem No.
Error indication
Possible cause
Investigation and countermeasures
All LEDs are OFF.
Power supply for control and input (US1) has
not been supplied.
Supply a voltage of 24 VDC10% to the power
supply for control and input (US1).
Output power supply voltage (US2) is low.
PWR(V): Red
LED
flashes.
The power supply voltage for output (US2) has
dropped. Check that a voltage of 24 VDC10%
is applied.
PWR(V): LED is
OFF.
Power supply for control and input (US1) has
not been supplied.
Supply a voltage of 24 VDC10% to the power
supply for control and input (US1).
NS: Green LED
flashes.
EtherNet/IPTM communication has not been
established.
Check the following and restart.
•Signal line from PLC is connected correctly.
•The communication speed of the PLC and
master unit is appropriate.
•Wire the communication line away from noise
sources.
NS: Red LED
flashes.
EtherNet/IPTM communication time out.
Check the following and restart.
•Signal line from PLC is connected correctly.
•The communication speed of the PLC and
master unit is appropriate.
•Wire the communication line away from noise
sources.
NS: Red LED is
ON.
IP address has been duplicated.
The set IP address has been used for other
equipment.
Set an IP address which has not been used.
NS: LED is OFF.
IP address not set.
Set the IP address correctly.
-68No.EX※※-OMU0028
Problem No.
Error indication
MS: Green LED
flashes.
Possible cause
Investigation and countermeasures
(1) Abnormal configuration.
(2) The PLC is in idling state.
(1) Set up the configuration correctly.
(2) Set the PLC to RUN status.
The following diagnostic information is
detected.
After checking the error contents referring to the
system diagnostic information and LED indication,
refer to the following countermeasures.
(1) Low power supply voltage for control and
input (US1).
(1) The power supply voltage for control and
input (US1) has dropped. Check that a
voltage of 24 VDC10% is applied.
(2)-1 The number of system input / output
points has exceeded the set value.
Check the total number of input / output
points allocated to the wireless system
(master unit and slave unit).
(2)-2 The input and output sizes have
exceeded the set value. Check the
occupied bytes of the EX600 I/O unit and
valve manifold connected to the wireless
master unit.
(3) Change the set number of slave
connections. Delete the registration of the
wireless slaves (wireless channels) outside
of the set range or change the channel
setting.
(4) Confirm that there is no loose connection
between the units and connect them
correctly.
(2) Excessive I/O setting inputs/outputs.
(3) Abnormal number of slave connection
MS: Red LED
flashes.
(4) Error in communication between units.
(4)-1 Abnormal digital input unit.
(4)-2 Abnormal digital output unit.
(4)-3 Abnormal digital input / output unit.
(5) EX600 I/O unit detects diagnostic
information.
(5)-1 Short-circuited power supply voltage
for control and input (US1).
(5)-2 Short-circuited power supply voltage
for output (US2).
(5)-3 Short-circuited output load
(5)-4 Analogue I/O upper and lower set
limit exceeded
(5)-5 Analogue Input range upper and
lower limit exceeded
(6) Valve diagnostic information detected.
(6)-1 Valve short-circuited.
(5) Check the part where the error occurs by
checking the LED indication and information
of the system diagnostics, and refer to the
operation manual for the digital and
analogue unit.
6) Replace the valve and check the operation.
MS: Red LED is
ON.
(1) Number of system input / output points
has exceeded the upper limit.
(2) Wireless master unit broken
(1) Check the number of input / output points
allocated to the wireless system (master
unit and slave unit) is more than 1280
points. Adjust the number of input / output
points so that it is not more than 1280
points.
(2) Replace the wireless master unit.
If the error is not restored after
replacement, stop using the equipment and
contact your SMC sales representative.
MS : LED is OFF.
Wireless master unit power OFF.
Check that the power supply voltage for control
and input (US1) is supplied to the wireless
master unit.
-69No.EX※※-OMU0028
Problem No.
Error indication
Possible cause
Investigation and countermeasures
W-SS: Red LED
flashes.
(1) Power has not been supplied to the
wireless slave unit.
(2) Low signal power on wireless
communication.
(1) Check that the power supply voltage for
control and input (US1) is supplied to the
wireless slave unit.
(2) The distance which wireless communication
between wireless systems can be
established may have been exceeded.
Reconsider the operating environment,
such as the installation conditions, of the
wireless master and wireless slave.
W-SS: LED is
OFF.
Wireless slave unit has not been registered.
Check the registration status of the wireless
slave unit and conduct pairing correctly.
(1) Power to the wireless slave unit is OFF.
(2) Low signal power on wireless
communication.
(1) Check that the power supply voltage for
control and input (US1) is supplied to the
wireless slave unit.
(2) The distance which wireless communication
between wireless systems can be
established may have been exceeded.
Reconsider the operating environment,
such as the installation conditions, of the
wireless master and wireless slave.
(1) Power to the wireless slave unit is OFF.
(2) Low signal power on wireless
communication.
(1) Check that the power supply voltage for
control and input (US1) is supplied to the
wireless slave unit.
(2) The distance which wireless communication
between wireless systems can be
established may have been exceeded.
Reconsider the operating environment,
such as the installation conditions, of the
wireless master and wireless slave.
W-NS: Red LED is
ON.
No wireless slave units are connected.
Replace the wireless master unit.
If the error is not restored after replacement,
stop using the equipment and contact your
SMC sales representative.
W-NS: Orange
LED is ON.
Forced output.
The wireless master unit has been set to
Forced output mode. Change the mode
according to the application.
W-NS: Red/green
Wireless communication connection is in
paring mode.
The system has been set to “Paring enable”.
Change the setting to “Paring disable” when
pairing is not conducted.
W-NS: LED is
OFF.
Wireless slave unit has not been registered.
Check the registration status of the wireless
unit and conduct pairing correctly.
W-NS: Green LED
flashes.
W-NS: Red LED
flashes.
-70No.EX※※-OMU0028
Problem No.
Error indication
Possible cause
The following diagnostic information is
After checking the error contents while referring
detected.
to the system diagnostic information and LED
indication, refer to the following
countermeasures.
As this LED indicates the system status of the
wireless slave unit, the following diagnoses can
be conducted only when the diagnostic
allocation is set to "Detailed".
(1) Low power supply voltage for control and
input (US1).
(1) The power supply voltage for control and
input (US1) has dropped. Check that a
voltage of 24 VDC10% is supplied.
(2) The power supply voltage for output (US2)
has dropped. Check that a voltage of
24 VDC10% is supplied.
(3) The input and output sizes have exceeded
the set value. Check the occupied bytes of
the EX600 I/O unit and valve manifold
connected to the wireless slave module.
(4) Confirm that there is no loose connection
between the units and connect them
correctly.
(2) Low power supply voltage level for output
(US2).
(3) Excessive I/O setting for inputs/outputs.
W-MS: Red LED
flashes.
(4) Error in communication between units.
(4)-1 Abnormal digital input unit.
(4)-2 Abnormal digital output unit.
(4)-3 Abnormal digital input / output unit.
(5) EX600 I/O unit detects diagnostic
information.
(5)-1 Short-circuited power supply voltage
for control and input (US1).
(5)-2 Short-circuited power supply voltage
for output (US2).
(5)-3 Short-circuited output load.
(5)-4 Analogue I/O upper and lower set
limit exceeded
(5)-5 Analogue Input range upper and
lower limit exceeded
Investigation and countermeasures
(5) Check the part where the error occurs by
checking the LED indication and information
of the system diagnosis, and refer to the
operation manual for the digital and
analogue unit.
(6) Valve diagnostic information detected.
(6)-1 Valve short-circuited.
(6) Replace the valve, and check the operation.
W-MS: Red LED
is ON.
Wireless slave unit broken.
Replace the wireless slave unit.
If the error is not restored after replacement,
stop using the equipment and contact your
SMC sales representative.
W-MS: LED is
OFF.
(1) Wireless slave unit has not been
registered.
(2) Power has not been supplied to the
wireless slave unit.
(1) Check the registration status of the wireless
slave unit and conduct pairing correctly.
(2) Check that the power supply voltage for
control and input (US1) is supplied to the
wireless slave unit.
-71No.EX※※-OMU0028
Problem No.
Error indication
LINK/ACT: LED is
ON.
(PORT-1, -2)
Possible cause
LINK is established, but no data has been
received.
Check the following items and restart.
(1) Check the PLC condition and run the PLC.
(2) Check for looseness and broken lines of the
connector.
(3) Keep noise sources away from the
communication cable.
LINK has not been established.
Check the following items and restart.
(1) Check that power is supplied to the
EtherNet/IP device one level above.
(2) Check for looseness and broken lines of the
connector of the LINK/ACT PORT 1 / PORT
2 communication cables.
(3) Keep noise sources away from the
communication cable.
Abnormal program.
Check if the program such as PLC ladder logic
program works correctly.
Output power supply voltage (US2) is low.
Check that the green PWR(V) LED of the
wireless master unit is ON.
If it is OFF or a red LED flashes, supply a
voltage of 24 VDC10% to the power supply for
output (US2).
Connection failure between the wireless
master unit and valve manifold.
Confirm that the connector between the
wireless master unit and valve manifold has not
been damaged, such as bent pins, and connect
them correctly.
LINK/ACT: LED is
OFF.
(PORT-1, -2)
Investigation and countermeasures
Abnormal valve
operation.
If the polarity of the valve does not match with
the wireless master unit, replace one of them to
make the combination match.
•EX600-WEN1 (PNP output)
Mismatched output type.
 Negative common type valve (-COM)
•EX600-WEN2 (NPN output)
 Positive common type valve (+COM)
Wireless master unit broken.
Replace the wireless master unit and check the
operation.
Valve failure.
Replace the valve, and check the operation.
Or refer to Troubleshooting for the valve.
-72No.EX※※-OMU0028
Problem No.
Error indication
Abnormal digital
input device
operation.
10
Abnormal digital
output equipment
operation.
Possible cause
Investigation and countermeasures
Mismatched input type.
If the polarities (PNP, NPN) of the digital input
unit do not match with those of digital input
equipment, replace one of them to make the
combination match.
Low power supply voltage for control and
input (US1).
Check that the power supply voltage for control
and input (US1) of 24 VDC10% is supplied to
the wireless master unit.
Wiring or connection failure.
Connect the wiring between the digital input
unit and the digital input equipment correctly.
Digital input unit broken.
Replace the digital input unit, and check the
operation.
Digital input equipment broken.
Replace the digital input equipment, and check
the operation. Or, refer to Troubleshooting for
the applicable digital input equipment.
Mismatched output type.
If the polarities (PNP, NPN) of the digital output
unit do not match with those of digital output
equipment, replace one of them to make the
combination match.
Output power supply voltage (US2) is low.
Check that the green PWR(V) LED of the
wireless master unit is ON.
If it is OFF or a red LED flashes, supply a
voltage of 24 VDC10% to the power supply for
output (US2).
Wiring or connection failure.
Connect the wiring between the digital output
unit and the digital output equipment correctly.
Digital output unit broken.
Replace the digital output unit, and check the
operation.
Digital output equipment broken.
Replace the digital output equipment, and
check the operation. Or, refer to
Troubleshooting for the applicable digital output
equipment.
Abnormal program.
Check that the program such as PLC ladder
logic program operates correctly.
-73No.EX※※-OMU0028
Problem No.
Error indication
Abnormal
operation of the
analogue input
equipment
11
Possible cause
Investigation and countermeasures
Abnormal power supply for control and input
(US1)
Check that the power supply voltage for control
and input (US1) supplied to the wireless master
unit is 24 VDC ±10%.
Analogue input signal range setting failure
Check the analogue input equipment
specification, and set the input signal range
according to the specification.
Analogue data format does not match.
Check that the data format setting of the
analogue input unit is correct.
Wiring or connection is defective.
Connect the wiring between the digital input
unit and the digital input equipment correctly.
Analogue input unit faulty
Replace the analogue input unit, and check the
operation.
Analogue input equipment faulty
Replace the analogue input equipment, and
check the operation. Or, refer to
Troubleshooting for the applicable analogue
input equipment.
Abnormal power supply for output (US2)
Check that the green PWR(V) LED of the
wireless master unit is ON.
If it is OFF or a red LED flashes, supply a
voltage of 24 VDC ±10% to the power supply
for output (US2).
Abnormal
operation of the
analogue output
equipment
Analogue output signal range setting failure
Check the analogue output equipment
specification, and set the output signal range
according to the specification.
Analogue data format does not match.
Check that the data format setting of the
analogue output unit is correct.
Wiring or connection is defective.
Connect the wiring between the analogue
output unit and the analogue output equipment
correctly.
Analogue output unit faulty
Replace the analogue output unit, and check
the operation.
Analogue output equipment faulty
Replace the analogue output equipment, and
check the operation. Or, refer to
Troubleshooting for the applicable analogue
output equipment.
Abnormal program, etc.
Check that the ladder logic program works
correctly.
-74No.EX※※-OMU0028
Problem No.
Error indication
Possible cause
Investigation and countermeasures
Check the following items and check the
operation again.
•Check if the specifications of the NFC reader /
writer to be used are appropriate.
NFC communication is not established
(communication failure).
12
NFC communication
error
•Confirm that the settings of the NFC port and
PaSoRi of the PC are correct.
•Confirm that the NFC reader / writer are
connected correctly.
•The communication distance is outside of the
NFC range. Place the body (area close to
NFC antenna) close to the NFC reader / writer.
NFC reader/writer broken.
Replace the NFC reader / writer and check the
operation. If the error is not restored after
replacement, stop using the equipment and
contact your SMC sales representative.
-75No.EX※※-OMU0028
•Troubleshooting list for wireless slave module
LED
PWR (V)
Details
All LEDs are OFF.
PWR(V) LED does not turn on green.
Error indication
No.
Refer to problem No. 1.
Red LED flashes.
Refer to problem No. 2.
Red LED flashes.
MS
W-SS
MS LED does not turn on green.
Red LED is ON
OFF
Red LED flashes.
Red W-SS LED flashes or is OFF.
OFF
Refer to problem No. 3.
Refer to problem No. 4.
Green LED flashes.
Red LED flashes.
Red LED is ON.
W-NS
W-NS LED does not turn on green.
Orange LED is ON.
Red and green LEDs are ON
alternately.
OFF
Refer to problem No. 5.
The valve does not operate correctly.
Refer to problem No. 6.
Digital input /output device does not operate correctly.
Refer to problem No. 7.
Analog input /output device does not operate correctly.
Refer to problem No. 8.
Problems related to the NFC.
Refer to problem No. 9.
-76No.EX※※-OMU0028
•Troubleshooting for wireless slave unit
Problem No.
Error indication
Possible cause
Investigation and countermeasures
All LEDs are OFF.
Power supply for control and input (US1)
is OFF.
Supply a voltage of 24 VDC10% to the power
supply for control and input (US1).
PWR(V): Red LED
flashes.
Output power supply voltage (US2) is
low.
The power supply voltage for output (US2) has
dropped. Check that a voltage of 24 VDC10%
is supplied.
PWR(V): LED is OFF.
Power supply for control and input (US1)
is OFF.
Supply a voltage of 24 VDC10% to the power
supply for control and input (US1).
The following diagnostic information is
detected.
After checking the error contents while referring
to the system diagnostic information and LED
indication, refer to the following
countermeasures.
(1) Low power supply voltage level for
control and input (US1).
(1) The power supply voltage for control and
input (US1) has dropped. Check the voltage
of 24 VDC10% is supplied.
(2) The input and output sizes have exceeded
the set value. Check the occupied bytes of
the EX600 I/O unit and valve manifold
connected to the wireless slave module.
(2) Excessive I/O setting inputs/outputs.
MS: Red LED flashes.
MS: Red LED is ON.
MS: LED is OFF.
(3) Error in communication between
units.
(3)-1 Abnormal digital input unit.
(3)-2 Abnormal digital output unit.
(3)-3 Abnormal digital input / output
unit.
(3) Confirm that there is no loose connection
between the units and connect them
correctly.
(4) EX600 I/O unit detects diagnostic
information
(4)-1 Short-circuited power supply
voltage for control and input
(US1).
(4)-2 Short-circuited power supply
voltage for output (US2).
(4)-3 Short-circuited output load.
(4)-4 Analogue I/O upper and lower
set limit exceeded
(4)-5 Analogue Input range upper and
lower limit exceeded
(4) Check the part where the error occurs by
checking the LED indication and the system
diagnostic information, and refer to the
operation manual for the digital and
analogue unit.
(5) Valve diagnostic information detected.
(5)-1 Valve short-circuited.
(5) Replace the valve, and check the operation.
Wireless slave unit broken
Replace the wireless slave unit.
If the error is not restored after replacement,
stop using the equipment and contact your
SMC sales representative.
(1) Wireless slave unit has not been
registered.
(2) Power to the wireless slave unit is
OFF.
(1) Check the registration status of the wireless
slave unit and conduct pairing correctly.
(2) Check that the power supply voltage for
control and input (US1) is supplied to the
wireless slave unit.
-77No.EX※※-OMU0028
Problem No.
Error indication
Investigation and countermeasures
W-SS: Red LED
flashes.
(1) Power to the wireless slave unit is OFF.
(2) Low signal power on wireless
communication.
(1) Check that the power supply voltage for
control and input (US1) is supplied to the
wireless slave unit.
(2) The distance which wireless communication
between wireless systems can be
established may have been exceeded.
Reconsider the operating environment,
such as the installation conditions, of the
wireless master and wireless slave.
W-SS: LED is
OFF.
Wireless slave unit has not been registered.
Check the registration status of the wireless
slave unit and conduct pairing correctly.
W-NS: Red LED
flashes.
Possible cause
(1) Power to the wireless master unit is OFF.
(2) Low signal power on wireless
communication.
(1) Check that the power supply voltage for
control and input (US1) is supplied to the
wireless master unit.
(2) The distance which wireless communication
between wireless systems can be
established may have been exceeded.
Reconsider the operating environment,
such as the installation conditions, of the
wireless master and wireless slave.
W-NS: Red LED is
ON.
No wireless slave units are connected.
Replace the wireless slave unit.
If the error is not restored after replacement,
stop using the equipment and contact your
SMC sales representative.
W-NS: Orange
LED is ON.
Forced output
The wireless master unit has been set to
Forced output mode. Change the mode
according to the application.
W-NS: Red/green
LED
Wireless communication connection is in
paring mode.
The system has been set to "Paring enable".
Change the setting to "Paring disable" when
pairing is not conducted.
W-NS: LED is
OFF.
Wireless slave unit has not been registered.
Check the registration status of the wireless
unit and conduct pairing with the wireless slave
unit correctly.
-78No.EX※※-OMU0028
Problem No.
Error indication
Possible cause
Investigation and countermeasures
Abnormal program
Check that the program such as the PLC ladder
logic program operates correctly.
Output power supply voltage (US2) is low.
Check that the green PWR(V) LED of the
wireless master unit is ON.
If it is OFF or a red LED flashes, supply a
voltage of 24 VDC10% to the power supply for
output (US2).
Connection failure between the wireless
master unit and valve manifold.
Confirm that the connector between the
wireless master unit and manifold valve has not
been damaged, such as bent pins, and connect
them correctly.
Mismatched output type
If the polarity of the valve does not match with
the wireless master unit, replace one of them to
make the combination match.
•EX600-WEN1 (PNP output)
 Negative common type valve (-COM)
•EX600-WEN2 (NPN output)
 Positive common type valve (+COM)
Wireless master unit broken
Replace the wireless master unit and check the
operation.
Valve failure
Replace the valve, and check the operation.
Or, refer to Troubleshooting for the valve.
Abnormal valve
operation
-79No.EX※※-OMU0028
Problem No.
Error indication
Abnormal digital
input device
operation
Abnormal digital
output equipment
operation
Possible cause
Investigation and countermeasures
Input type does not match.
If the polarities (PNP, NPN) of the digital input
unit do not match with those of digital input
equipment, replace one of them to make the
combination match.
Low power supply voltage for control and
input (US1)
Check that the power supply voltage for control
and input (US1) of 24 VDC10% is supplied to
the wireless master unit.
Wiring or connection is defective.
Connect the wiring between the digital input
unit and the digital input equipment correctly.
Digital input unit broken
Replace the digital input unit, and check the
operation.
Digital input equipment broken
Replace the digital input equipment, and check
the operation. Or, refer to Troubleshooting for
the applicable digital input equipment.
Mismatched output type
If the polarities (PNP, NPN) of the digital output
unit do not match with those of digital output
equipment, replace one of them to make the
combination match.
Output power supply voltage (US2) is low.
Check that the green PWR(V) LED of the
wireless master unit is ON.
If it is OFF or a red LED flashes, supply a
voltage of 24 VDC10% to the power supply for
output (US2).
Wiring or connection is defective.
Connect the wiring between the digital output
unit and the digital output equipment correctly.
Digital output unit broken
Replace the digital output unit, and check the
operation.
Digital output equipment broken
Replace the digital output equipment, and
check the operation. Or, refer to
Troubleshooting for the applicable digital output
equipment.
Abnormal program
Check that the program such as the PLC ladder
logic program operates correctly.
-80No.EX※※-OMU0028
Problem No.
Error indication
Abnormal
operation of the
analogue input
equipment
Possible cause
Investigation and countermeasures
Abnormal power supply for control and input
(US1)
Check that the power supply voltage for control
and input (US1) supplied to the wireless master
unit is 24 VDC ±10%.
Analogue input signal range setting failure
Check the analogue input equipment
specification, and set the input signal range
according to the specification.
Analogue data format does not match.
Check that the data format setting of the
analogue input unit is correct.
Wiring or connection is defective.
Connect the wiring between the digital input
unit and the digital input equipment correctly.
Analogue input unit faulty
Replace the analog input unit, and check the
operation.
Analogue input equipment faulty
Replace the analogue input equipment, and
check the operation. Or, refer to
Troubleshooting for the applicable analogue
input equipment.
Abnormal power supply for output (US2)
Check that the green PWR(V) LED of the
wireless master unit is ON.
If it is OFF or a red LED flashes, supply a
voltage of 24 VDC ±10% to the power supply
for output (US2).
Abnormal
operation of the
analogue output
equipment
Analogue output signal range setting failure
Check the analogue output equipment
specification, and set the output signal range
according to the specification.
Analogue data format does not match.
Check that the data format setting of the
analogue output unit is correct.
Wiring or connection is defective.
Connect the wiring between the analogue
output unit and the analogue output equipment
correctly.
Analogue output unit faulty
Replace the analogue output unit, and check
the operation.
Analogue output equipment faulty
Replace the analogue output equipment, and
check the operation. Or, refer to
Troubleshooting for the applicable analogue
output equipment.
Abnormal program, etc.
Check that the ladder logic program works
correctly.
-81No.EX※※-OMU0028
Problem No.
Error indication
Possible cause
Investigation and countermeasures
Check the following items and check the
operation again.
•Check if the specifications of the NFC reader /
writer to be used are appropriate.
NFC communication is not established
(communication failure)
NFC
communication
error
•Confirm that the settings of the NFC port and
PaSoRi of the PC are correct.
•Confirm that the NFC reader / writer are
connected correctly.
•The communication distance is outside of the
NFC range. Place the body (area close to
NFC antenna) close to the NFC reader / writer.
Replace the NFC reader / writer and check the
operation. If the error is not restored after
replacement, stop using the equipment and
contact your SMC sales representative.
NFC reader/writer broken
-82No.EX※※-OMU0028
End plate
Model Indication and How to Order
•End plate (D side)
•End plate (U side)
-83No.EX※※-OMU0028
Summary of Product parts
•EX600-ED2-□
•EX600-ED3-□
•EX600-EU1-□
No.
Description
Application
Power connector
Supplies power for each unit and input/output devices.
Fixing hole for direct mounting
Holes used for direct mounting.
DIN rail fixing hole
Holes used for fix DIN rail.
F.E. terminal *
Functional Earth terminal - must be connected directly to system earth
(ground).
Connector (Not used)
Unused connector. Do not remove seal cap.
: Individual grounding should be provided close to the product with a short cable.
-84No.EX※※-OMU0028
•EX600-ED4/ED5-□
No.
Description
Application
Power connector (PWR IN)
Supplies power for each unit and input/output devices.
Power connector (PWR OUT)
Provides power to downstream equipment.
Fixing hole for direct mounting
Holes used for direct mounting.
DIN rail fixing hole
Holes used for fix DIN rail.
F.E. terminal *
Functional Earth terminal - must be connected directly to system earth
(ground).
: Individual grounding should be provided close to the product with a short cable.
-85No.EX※※-OMU0028
Mounting and Installation
■Wiring
○Connector pin No.
(1) EX600-ED2-□
PWR IN: M12 5-pin Plug B code
Configuration
Pin No.
Signal name
24 V (Output)
0 V (Output)
24 V (Control and input)
0 V (Control and input)
F.E.
(2) EX600-ED3-□
PWR IN: 7/8 inch 5-pin Plug
Configuration
Pin No.
Signal name
0 V (Output)
0 V (Control and input)
F.E.
24 V (Control and input)
24 V (Output)
(3) EX600-ED4-□
PWR IN: M12 4-pin Plug A code
Configuration
PWR OUT: M12 5-pin Socket A code
Pin No.
Signal name
Pin No.
Signal name
24 V (Control and input)
Configuration
24 V (Control and input)
24 V (Output)
24 V (Output)
0 V (Control and input)
0 V (Control and input)
0 V (Output)
0 V (Output)
Not used
(4) EX600-ED5-□
PWR IN: M12 4-pin Plug A code
Configuration
PWR OUT: M12 5-pin Socket A code
Pin No.
Signal name
Configuration
Pin No.
Signal name
24 V (Output)
24 V (Output)
0 V (Output)
0 V (Output)
24 V (Control and input)
24 V (Control and input)
0 V (Control and input)
0 V (Control and input)
Not used
-86No.EX※※-OMU0028
○Regarding the 2 types of power supply
The power supply consists of two power supply systems as follows:
•Power supply for control and input: Supplying power for control of each unit’s power supply for control
and also for device connected to input port of
ue unit.
•Power supply for output: Supplying power for equipment connected to output port of Digital and Analogue
unit, and also power supply for valve manifold.
●Precautions for handling
Be sure to fit a seal cap on any unused connectors. Proper use of the seal cap enables the
enclosure to achieve IP67 specification.
-87No.EX※※-OMU0028
Specifications
Model
EX600-ED2-□
EX600-ED3-□
EX600-ED4-□
EX600-ED5-□
M12 (5-pin) Plug
7/8 inch (5-pin)
Plug
M12 (4-pin) Plug
M12 (4-pin) Plug
M12 (5-pin)
Socket
M12 (5-pin)
Socket
Power supply
(Control and input)
DC24 V ±10%, 2 A
DC24 V ±10%, 8 A
DC24 V ±10%, 4 A
Power supply (Output)
DC24 V +10/-5%,
2A
DC24 V +10/-5%,
8A
DC24 V +10/-5%, 4 A
PWR IN
Power
connector
Power
PWR OUT
Conforms to IP67 (With manifold assembled) 1
Enclosure
Environment
Operating temperature range
-10 to 50 oC
Storage temperature range
-20 to 60 oC
Operating humidity range
35 to 85%R.H. (No condensation)
Withstand voltage
500 VAC for 1 minute between external terminals and F.E.
Insulation resistance
Standard
Weight
500 VDC, 10 M min. between external terminals and F.E.
UL/CSA(E209424)、CE marking
170 g
175 g
CE marking
170 g
1: All unused connectors must have a seal cap fitted.
-88No.EX※※-OMU0028
■Dimensions
•EX600-ED2
•EX600-ED2-2
-89No.EX※※-OMU0028
•EX600-ED3
•EX600-ED3-2
-90No.EX※※-OMU0028
•EX600-ED4/ED5
•EX600-ED4/ED5-2
-91No.EX※※-OMU0028
•EX600-EU1
•EX600-EU1-2
-92No.EX※※-OMU0028
Revision history
4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN
Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362
URL http://www.smcworld.com
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2017 SMC Corporation All Rights Reserved.
No.EX※※-OMU0028

---

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