SR Smith WPCPT6WIR WPCs are devices to control swim pool peripherals. User Manual 79 15053 00 Rev D4

S.R. Smith LLC WPCs are devices to control swim pool peripherals. 79 15053 00 Rev D4

User Manual

79-15053-00 REV. D4 www.srsmith.com Page 1 of 16 FOR USE WITH POOL AND SPA PRODUCTS WPC-1 Rated for use on 110/120VAC 60Hz and 220/240VAC 60Hz applicationsInstallation Instructions: Read these instructions in their entirety before performing any installation work. ETL LISTED Conforms to UL STD 508; Certified to CSA STD C22.2 No. 14 4008814
79-15053-00 REV. D4 www.srsmith.com Page 2 of 16 The WPC-1 consists of the following parts: Item No. Qty. Component part No. Description 1 1 - WPC-1 Enclosure 2 1 94-15087-00 WPC-1 Enclosure Door 3 1 37-15000-00 Relay 4 1 41-15004-08 8 Position Terminal Block 5 1 42-15032-00 Timer 6 1 02-15268-00 Face Plate 7 2 02-15274-00 WPC-1 Mounting Bracket 8 1 41-15003-00 Grounding Bar 9 1 94-15255-00 WPC Receiver 10 6 10-15086-04 Face Plate and Mounting Bracket Screws 11 2 10-15089-06 Terminal Block Mounting Screw 12 2 10-15060-01 Relay Mounting Screw 13 8 10-15089-03 Timer and Receiver Mounting Screws 14 2 A11526 3-Position Toggle Switch 15 1 94-15257-00 WPC Repeater 16 2 10-15089-02 Freeze Device Mounting Screw (Optional equipment) 17 1 20-15013-00 Strain Relief 18 1 17-15005-00 Latch 19 2 10-15089-01 Latch Mounting Screws Accessory Items: FP 1/2 Temperature Freeze Device WE-65 65 ft Repeater Cord Extension Kit DL-HUB Direct Light Hub Connection Kit WPC-12V 12V Transformer for SR Smith Light Streams LED Products 1 2 3 4 5 6 7 8 9 10 1011121314151617 1819
79-15053-00 REV. D4 www.srsmith.com Page 3 of 16 Basic safety precautions should be observed when operating the WPC-1 product and other associated equipment. 1. A qualified electrician must install the WPC-1 in accordance to the National and Local Electrical Codes. 2. The WPC-1 must not be less then 5 feet (3 meters in Canada) from inside edge of pool. ONLY USE COPPER CONDUCTORS. 3. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors. 4. For the bonding, grounding, installing, and wiring of underwater lights to the WPC-1, refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code. 5. This device should never operate equipment that could cause property damage, bodily injury, or death should it be activated unexpectedly. 6. Never allow children to operate the WPC-1 unsupervised.IMPORTANT SAFETY INFORMATION ELECTRICAL RATINGS Do not exceed the maximum electrical ratings of the WPC-1. A circuit breaker rated at 20Ampsat 120VAC must be installed in the breaker panel to connect to the WPC-1 power input. Circuit1 and Circuit 2 are each rated for use of up to 8Amps @ 120VAC. The Pump Relay is rated at amaximum of 3HP @ 240VAC. SAVE THESE INSTRUCTIONS! 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 2. Changes or modifications not expressly approved by SR Smith, LLC. could void the user's authority to operate the equipment.FCC WARNING
79-15053-00 REV. D4 www.srsmith.com Page 4 of 16 WARNING • TURN OFF INCOMING POWER BEFORE SERVICING EQUIPMENT. • ALL INSTALLATION AND MAINTENANCE WORK MUST BE PERFORMED BYQUALIFIED ELECTRICAL PERSONEL ONLY. • VERIFY ALL ELECTRICAL RATINGS BEFORE INSTALLATION IS COMPLETE. FOLLOW PROPER WIRING PRACTICES IN ACCORDANCE WITH ALL LOCAL REGULATORY REQUIREMENTS. WIRING INSTRUCTIONSLOCATION Install the WPC-1 enclosure using the mounting plates included with each enclosure. The WPC-1 is housed in a Type 3R rainproof enclosure and can be mounted anywhere between the poolequipment and the breaker panel. Power Connections: To wire the WPC-1 use insulatedCOPPER wire only, 12 gauge minimum.Run a ½” to ¾” conduit from the mainbreaker panel to the WPC-1. Pullappropriate wires from the main breakerpanel to the WPC-1 unit. To make powerconnections remove 3/8 inches ofinsulation from wire ends. Insert the bareend of wires under the pressure plate ofterminals (Power Input, HOT). Use 1/8-in. flat head screwdriver to tightenterminal screws firmly (4.4 lb-inminimum). Connect the house commonto the Power Inputs NEUTRAL terminal.Connect another HOT wire to theTimeclocks T/C POWER terminal.Connect a house common to theTimeclocks T/C NEUTRAL. Install a 20Amp circuit breaker in the main breakerpanel and connect the HOT wires fromthe WPC-1. GROUND T/C POWER T/C NEUTRAL 120V INPUT NEUTRAL 120VAC 20AMP CIRCUIT BREAKER
79-15053-00 REV. D4 www.srsmith.com Page 5 of 16 Power Connection with GFCI To wire the WPC-1 with the use of aGFCI, punch out the GFCI knockouton the side of the WPC-1 enclosure.Install an outdoor rated GFCI. UsingCOPPER wire only, 12 gaugeminimum, connect the GFCI from theLOAD side to the HOT terminal onthe POWER INPUT of the WPC-1.Connect the NEUTRAL from theLOAD side of the GFCI to theNEUTRAL terminal from the WPC-1.Connect the GROUND of the GFCI tothe EQUIP. GND. bar. Wire the HOTfrom the GFCI’s LINE side to the20Amp circuit breaker in the mainbreaker panel as discussed earlier.Connect the NEUTRAL from theGFCI’s LINE side to the housecommon. From the GFCI’s LINEside, connect a wire from the HOT tothe Timeclocks T/C POWERterminal. From the NEUTRAL of theLINE side on the GFCI, connect to theT/C NEUTRAL on the terminal block.NOTE: Do not connect the TimeclockInputs to the LOAD side of the GFCI. TO NEUTRAL BAR HOT LINE SIDE GROUND T/C NEUTRAL T/C POWER HOT LOAD SIDE NEUTRAL LOAD SIDE GFCI 120VAC 20AMP CIRCUIT BREAKER
79-15053-00 REV. D4 www.srsmith.com Page 6 of 16 Hooking up Lights to Circuit 1 and Circuit 2 To connect a lighting product to the Circuit 1 and Circuit 2 switch, pull wires from the productsto the WPC-1 through conduits connected to the bottom of the WPC-1. As illustrated, connectlights that will be operated by the Circuit 1 Switch to the Circuit 1 terminal. Connect the Neutralto the Neutral terminal. Connect the Ground to the Equip. GND. bar. Repeat for Circuit 2. Donot exceed 8Amps per circuit. NOTE: Some models with optional equipment will have Circuit 1 or Circuit 2 or both Circuitspre-wired for other functions. If this product is used to connect underwater lights directly, refer to 1999 NEC 680-21(b), 2002 NEC 680-24(b) or CEC 68-060, 062 and 066 for details.
79-15053-00 REV. D4 www.srsmith.com Page 7 of 16 * Or other two button Power/Color system, i.e. Pentair, Supervision, Fiberworks… If this product is used to connect underwater lights directly, refer to 1999 NEC 680-21(b), 2002 NEC 680-24(b) or CEC 68-060, 062 and 066 for details. Connecting Jazz, Jazz-Spa, System 6004, and System 6004-AS* For proper operation of these products both Circuit 1 and Circuit 2 must be wired so that the power is controlled through Circuit 1 and the color wheel functions are controlled through Circuit 2. Follow each products installation manual for proper installation. Run appropriately rated wires from the light to the WPC-1 no less than 12 Gauge COPPER wires. Connect the Power to the Circuit 1 terminal at one end and to the BLACK wire on the light. Connect the neutral to the NEUTRAL terminal in the WPC-1 and to the WHITE wire on the light. Connect the grounding cable to the EQUIP. GND. and on the other end to the GREEN cable. Finally, for synchronization operation, connect the C/W CONTROL cable to the Circuit 2 terminal and on the other end to the RED wire on the light. You may connect up to 8Amps of supply current to Circuit 1 or Circuit 2. NOTE: Some models with optional equipment will have Circuit 2 or Circuit 1 or both Circuitspre-wired for other functions and therefore eliminates the ability for this type of wiring. NEUTRAL LIGHT CONTROL C/W CONTROL
79-15053-00 REV. D4 www.srsmith.com Page 8 of 16 PUMP CONNECTIONS NOTE: Some models are ONLY equipped with Single Speed OR Dual Speed pump connections. CONNECTING A 240VAC SINGLESPEED PUMP Connect a 240V 30AMP Circuit Breakerfor each pump (if this control box isequipped with optional pump relays).Using an appropriately sized copperwires connect to the outer contacts of theJQX relays of the appropriate pumps asshown. Run wires from the pump to theinner contacts of the appropriate JQXrelay. NOTE: This unit maybe equipped withmore then one JQX relay for pumpcontrol. 240V Circuit Breaker 240VAC PumpCONNECTING A 240VAC DUALSPEED PUMP As illustrated, connect the Low Speedwire to the Low Speed Load terminal onthe terminal block. Connect the HighSpeed wire to the High Speed Loadterminal on the terminal block. Connectthe 120V Primary from the 240V CircuitBreaker to the 120V PRI INPUT terminal.Directly connect the 120V Secondaryfrom the Circuit Breaker to the 2 SpeedPump. NOTE: The Secondary 120V must bedirectly connected to thepump for 240V operation. 120V SECONDARY CONNECTED TO 2 SPEED PUMP 240VAC CIRCUIT BREAKER 2 SPEED PUMP POWER INLO SPEEDHI SPEED120V PRIMARY NOTE: Pump Breaker MUST be turned OFFbefore servicing as 2nd leg of 240Vcircuit is HOT at all time!
79-15053-00 REV. D4 www.srsmith.com Page 9 of 16 Heater Connection (Optional Equipment).To connect a heater, run the pilot wires fromthe heater to the WPC unit. Connect thewires to the terminal block labeled Heater. NOTE: The Heater circuit only completesthe circuit of the Heater terminals whenthe 24V Valve control is energized to theNO Load circuit. TO HEATER TO HEATER 24V Valve Wiring (Optional Equipment).To connect a 24V Valve, follow diagram asshown. Connect one leg of the 24Vcommon to the 24V TO VALVE terminal.Connect the Close wire to the NC LOADterminal and the Open wire to the NOLOAD terminal. COMMON TO VALVECLOSE WIRE FROM VALVE OPEN WIRE FROM VALVE
79-15053-00 REV. D4 www.srsmith.com Page 10 of 16 FOR TEMPERATURE FREEZE PROTECT SWITCH OPTION FOR USE ON WPC-2 AUXILIARY RELAY KIT SEE SECTION “PUMP CONNECTIONS” FOR RELAY WIRING
79-15053-00 REV. D4 www.srsmith.com Page 11 of 16 Repeater Mounting The WPC-1 is equipped with a signal repeater that can be mounted up to 10 feet from the WPC-1unit. This repeater receives signals from the wireless remote and sends that signal to the WPC-1via the 10 foot cable. Establish a location for the Repeater that is in line of sight from where thewireless remote will be used most frequently and that is no more then 75 feet from furthest wherethe remote will be used. NOTE: If extension is needed, use SR Smith part number WE-65 andfollow installation instructions supplied with the Repeater Extension. To mount the Repeater, carefully insert a small flathead screwdriver into groove between theDome and Base approximately where the locking dimples are located. Pry the Dome out of on ofthe locking dimples. Then carefully insert the small flathead screwdriver into the groove betweenthe Dome and the Base in an adjacent locking dimple and pry the Dome out. Then separate theDome from the Base by hand. Using the supplied self-drilling screws, locate a suitable mountingsurface and screw the base to this surface. Note that the marking “TOP” must be in the 12o’clock position and the wire slit must be in the 6 o’clock position. Do not over tighten thescrews as it may damage the Repeater base. Realign the Repeater Dome to the Base and ensurethat the wire is exiting the base through the slit and the Locking Dimples are aligned with thelocking holes. Apply enough pressure so that the Dome “snaps” into the base. Flathead Screwdriver Dome/Base groove Locking Dimple Mounting Screws Repeater Base Repeater Dome Base Slit for Repeater Wire Mounting Holes Orientation Marker 10 feet Repeater
79-15053-00 REV. D4 www.srsmith.com Page 12 of 16 OPERATING INSTRUCTIONS WIRELESS REMOTE OPERATION NOTE: The toggle switches on the WPC-1must be set to REMOTE for wirelessoperation. The POWER ON/OFF buttonscontrol the individual circuits independently.With each push of the button, the WPC-1toggles the individual circuits from ON to OFFand vice versa. For Synchronizationoperation, simply push the SYNC ON/OFFbutton. NOTE: If all circuits are off when theSYNC ON/OFF button is pressed, all circuitswill be turned to ON. If any one of the circuitsare in the ON state by the wireless remote,then when the SYNC ON/OFF button ispressed all circuits will be turned OFF and theSYNC ON/OFF must be pressed to turn allcircuits on simultaneously. WPC-1 TOGGLE SWITCH OPERATION The WPC-1 receiver box houses two switches. Foroperation with the wireless transmitter, the switchesneed to be in the REMOTE position. To manuallyturn ON the devices connected to either Circuit 1 orCircuit 2, flip the switches to the ON position. Whena circuit is in the ON position, the Wireless Remotewill not be able to turn OFF the respective circuit.To turn OFF the devices manually, flip therespective switch to the MIDDLE or OFF position.NOTE: In the OFF position, the wireless remoteoperation will be bypassed. To re-enable thewireless remote operation, flip the switch back to theREMOTE position. NOTE: If the units turn ONwhen the switch is returned to the REMOTEposition, simply use the wireless remote to turn OFFthe units if desired. NOTE: Circuit 1 is in the ON position and Circuit 2 is in the REMOTE positionUnits equipped with toggle switchesNOTE: Switch is shown in the ON position.Units equipped with rocker switchesCircuit 1 control Circuit 2 control For Synchronization of Circuit 1 and Circuit 2
79-15053-00 REV. D4 www.srsmith.com Page 13 of 16 TIMER OPERATION Set time to current time. In the example below, the current time is set for 9:00pm. NOTE:Only turn the Timer dial clockwise or the timer will be damaged. Once the time has beenset to the current time, set the hours of the Pump operation by “snapping” the timer tabs inwardstowards the center. NOTE: Each tab represents 15 minutes of operation and tabs setinwards towards the center is for OFF operations and ON when the tabs are set outwardsas illustrated. In the example below, the Pump will be off from 12:00pm to 11:45pm. Once the time and time of operation has been set, ensure that the Timer function switch is set toAuto for timer control of the Pump as illustrated below. To turn off timers automatic functions,set the Timer function switch to OFF. To manually turn on the Pump, set the Timer functionswitch to the ON position. NOTE: When in the ON position, the Pump will continue to rununtil the Timer function switch is set to Auto where the tabs at the Set Point is in the OFFposition or if the Timer function switch is rotated to the OFF position. Timer dial rotation direction indicator Timer tabs set to ON position Timer tabs set to OFF position Current time and Timer function switch set point Timer dial Timer function switch PM hours AM hours UP MIDDLE DOWN Timer Function Switch Position
79-15053-00 REV. D4 www.srsmith.com Page 14 of 16 CODE ADJUSTMENTS If it is necessary to change the transmission code on the WPC-1 an adjustment to the receiver AND the transmitterDIP switches must be performed. RECEIVER DIP SWITCHES – Turn OFF power to the WPC-1 from the breaker panel. Open the enclosure andunscrew the face plate. Disconnect the Molex connector that connects the front panel controls to the receiver unitand set the face plate on a safe location where it will not be bent, scratched, or impact forces applied to thecomponents or the face plate itself. Unscrew the four (4) screws holding the receiver to the base of the WPC-1control box. Unscrew the four (4) screws located on the back of the receiver to release the cover. NOTE: Takenotice of how the wires enter and exit the receiver. Remove the cover and look on the PCB to locate the DIP switchas illustrated. TRANSMITTER DIP SWITCHES – Remove all screws from rear of remote. Separate the bottom cover from thetop cover. DIP SWITCH ADJUSTMENT – The four DIP switches have an ON and an OFF position. Changing just one DIPswitch will change the code. MAKE SURE BOTH THE RECEIVER AND TRANSMITTER HAVE THE SAMEDIP SWITCH SETTINGS. Face Plate Molex Connector Mounting Screws Receiver Mounting Holes Receiver screws DIP switch DIP Switch Rear screws
79-15053-00 REV. D4 www.srsmith.com Page 15 of 16 159132 6 10 143 7 11 154 8 12 16CHANNEL DIP Switch DIP SWITCH1234Channel 1 OFF OFF OFF OFFChannel 2 ON OFF OFF OFFChannel 3 OFF ON OFF OFFChannel 4 ON ON OFF OFFChannel 5 OFF OFF ON OFFChannel 6 ON OFF ON OFFChannel 7 OFF ON ON OFFChannel 8ONONONOFFChannel 9 OFF OFF OFF ONChannel 10 ON OFF OFF ONChannel 11 OFF ON OFF ONChannel 12 ON ON OFF ONChannel 13 OFF OFF ON ONChannel 14 ON OFF ON ONChannel 15 OFF ON ON ONChannel 16 ON ON ON ONNote: Sample shown is of Channel 9
79-15053-00 REV. D4 www.srsmith.com Page 16 of 16 WPC FUNCTION CHART Below is a chart of the WPC functionality based on the model number. WPC1 -     -  EXAMPLE: WPC1-2X2X-1 is a 2 speed pump model with the Low Speed ON continuously until High Speed is actuated by the Time Clock. Button 1/Circuit 1 is wired standard. Button 2/Circuit 2 is wired as a Time Clock Bypass & JVA which actuates a JVA valve and turns on the High Speed pump (if Time Clock is already ON, then this action will keep the High Speed ON even after the Time Clock has Shut OFF) with the push of the Button 2 on the remote or flipping the Circuit 2 switch to ON. And this equipment is equipped with a Freeze Protect device which will turn on the High Speed pump when outside temperatures drop near freezing. X – Standard 1 – Freeze Protect 8 – Toggle for Lo Spd Disc 9 – Standard T/C Removed X – Standard X – Standard 1 – T/C Bypass 2 – T/C Bypass & JVA Valve 3 – WFPR added for Booster Pump X – Standard 3 – WFPR added for Booster Pump X –1 Speed Pump – Standard 2 – 2 Speed Pump – 24/7 LO Speed, T/C controls HI Speed Pump Features Button 1 Features Button 2 Features Other OptionsAccessories

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