Sanyo Sap Crv123Eh Users Manual 04 031 Sanyo.SM700590

2015-01-26

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TECHNICAL & SERVICE MANUAL

SAP-KRV93EH + SAP-CRV93EH

SAP-KRV123EH + SAP-CRV123EH

DC INVERTER SPLIT SYSTEM AIR CONDITIONER

SAP-CRV93EH

SAP-CRV123EH

AIR CO

DITIONER

IMPORTANT

These air conditioners employ new

refrigerant R410A.

Pay special attention when

servicing the unit.

SAP-KRV93EH

SAP-KRV123EH

FILE NO.

REFERENCE NO. SM700590

Indoor Unit Outdoor Unit

Indoor Model No. Product Code No.

SAP-KRV93EH 1 852 089 81

SAP-KRV123EH 1 852 089 80

Outdoor Model No. Product Code No.

SAP-CRV93EH 1 852 089 85

SAP-CRV123EH 1 852 089 84

Destination: Europe

IMPORTANT!

Please Read Before Starting

This air conditioning system meets strict safety and oper-

ating standards. As the installer or service person, it is an

important part of your job to install or service the system

so it operates safely and efficiently.

For safe installation and trouble-free operation, you

must:

●Carefully read this instruction booklet before beginning.

●Follow each installation or repair step exactly as

shown.

●Observe all local, state, and national electrical codes.

●Pay close attention to all warning and caution notices

given in this manual.

This symbol refers to a haz-

ard or unsafe practice which

can result in severe personal

injury or death.

This symbol refers to a hazard

or unsafe practice which can

result in personal injury or

product or property damage.

If Necessary, Get Help

These instructions are all you need for most installation

sites and maintenance conditions. If you require help for

a special problem, contact our sales/service outlet or

your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for

improper installation or maintenance service, including

failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

When Wiring

ELECTRICAL SHOCK CAN CAUSE

SEVERE PERSONAL INJURY OR DEATH.

ONLY A QUALIFIED, EXPERIENCED

ELECTRICIAN SHOULD ATTEMPT TO

WIRE THIS SYSTEM.

• Do not supply power to the unit until all wiring and tub-

ing are completed or reconnected and checked.

• Highly dangerous electrical voltages are used in this

system. Carefully refer to the wiring diagram and

these instructions when wiring. Improper connections

and inadequate grounding can cause accidental

injury or death.

•Ground the unit following local electrical codes.

• Connect all wiring tightly. Loose wiring may cause

overheating at connection points and a possible fire

hazard.

When Transporting

Be careful when picking up and moving the indoor and

outdoor units. Get a partner to help, and bend your

knees when lifting to reduce strain on your back. Sharp

edges or thin aluminum fins on the air conditioner can

cut your fingers.

When Installing…

…In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the

unit’s weight. It may be necessary to construct a strong

wood or metal frame to provide added support.

…In a Room

Properly insulate any tubing run inside a room to prevent

“sweating” that can cause dripping and water damage to

walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide

a solid, level foundation for the outdoor unit. This pre-

vents water damage and abnormal vibration.

…In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a

metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher

than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

• Use the flare method for connecting tubing.

• Apply refrigerant lubricant to the matching surfaces of

the flare and union tubes before connecting them,

then tighten the nut with a torque wrench for a leak-

free connection.

• Check carefully for leaks before starting the test run.

When Servicing

• Turn the power OFF at the main power box (mains)

before opening the unit to check or repair electrical

parts and wiring.

• Keep your fingers and clothing away from any moving

parts.

• Clean up the site after you finish, remembering to

check that no metal scraps or bits of wiring have been

left inside the unit being serviced.

Others

• Ventilate any enclosed areas when installing or testing

the refrigeration system. Escaped refrigerant gas, on

contact with fire or heat, can produce dangerously

toxic gas.

• Confirm upon completing installation that no refriger-

ant gas is leaking. If escaped gas comes in contact

with a stove, gas water heater, electric room heater or

other heat source, it can produce dangerously toxic

gas.

WARNING

CAUTION

Table of Contents

Page

1. OPERATING RANGE ................................................................................................................ 4

2. SPECIFICATIONS

2-1. Unit Specifications ............................................................................................................ 5

2-2. Major Component Specifications...................................................................................... 7

2-3. Other Component Specifications...................................................................................... 11

3. DIMENSIONAL DATA................................................................................................................ 12

4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram................................................................................................. 14

5. PERFORMANCE DATA

5-1. Temperature Charts..........................................................................................................15

5-2. Air Throw Distance Charts................................................................................................ 17

5-3. Operating Frequency Charts ............................................................................................ 19

6. ELECTRICAL DATA

6-1. Electrical Characteristics ..................................................................................................23

6-2. Electric Wiring Diagrams .................................................................................................. 24

7. INSTALLATION INSTRUCTIONS

7-1. Installation Site Selection .................................................................................................26

7-2. Recommended Wire Length and Diameter ...................................................................... 28

7-3. Remote Control Unit Installation Position ......................................................................... 29

7-4. How to Test Run the Air Conditioner ................................................................................ 30

7-5. Remove the Grille to Install the Indoor Unit...................................................................... 31

8. MAINTENANCE

8-1. Address Setting of the Remote Control Unit .................................................................... 32

8-2. Disconnecting and Connecting Positive Connector for Outdoor Unit ............................... 33

9. FUNCTIONS

9-1. Operation Functions .........................................................................................................34

9-2. Protective Functions ......................................................................................................... 36

10. TROUBLESHOOTING............................................................................................................... 38

11. CHECKING ELECTRICAL COMPONENTS

11-1. Measurement of Insulation Resistance ............................................................................ 43

11-2. Checking Continuity of Fuse on PCB Ass’y ..................................................................... 44

12. REFRIGERANT R410A:

SPECIAL PRECAUTIONS WHEN SERVICING UNIT .............................................................. 45

INSTRUCTION MANUAL ...................................................................................... 52

APPENDIX

1. OPERATING RANGE

Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.

Cooling Maximum 32°C D.B. / 23°C W.B. 43°C D.B.

Minimum 19°C D.B. / 14°C W.B. 19°C D.B.

Heating Maximum 27°C D.B. 24°C D.B. / 18°C W.B.

Minimum 16°C D.B. –20°C D.B. / –20°C W.B.

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

Heating: Indoor air temperature 20°C D.B.

Outdoor air temperature 7°C D.B. / 6°C W.B.

2. SPECIFICATIONS

2-1. Unit Specifications

Indoor Unit SAP-KRV93EH

Outdoor Unit SAP-CRV93EH

Power Source 220 – 240V Single-phase 50Hz

Performance Cooling Heating

Capacity kW 2.65 (0.9 – 3.2) 3.60 (0.9 – 5.0)

BTU/h 9,000 (3,100 – 10,900) 12,300 (3,100 – 17,100)

Air circulation (High) m3/h 480 530

Moisture removal (High) Liters/h 1.6 —

Electrical Rating Cooling Heating

Available voltage range V 198 – 264

Running amperes A 3.86 (1.28 – 5.88) 4.81 (1.21 – 6.47)

Power input W 755 (250 – 1,150) 995 (250 – 1,340)

Power factor % 85 90

C.O.P. W/W 3.51 3.62

Compressor locked rotor amperes A 15

Features

Controls / Temperature control Microprocessor / I.C. thermister

Control unit Wireless remote control unit

Timer ON / OFF 24 hours & Daily program, 1-hour OFF

Fan speeds Indoor / Outdoor 3 and Auto / 1 (Hi)

Airflow direction (Indoor) Horizontal Manual

Vertical Auto

Air filter Washable, Anti-Mold

Compressor Rotary (DC inverter)

Refrigerant / Amount charged at shipment g R410A / 950

Refrigerant control Electric expansion valve

Operation sound Indoor: Hi / Me / Lo dB-A 34 / 31 / 28 34 / 31 / 28

Outdoor: Hi dB-A 46 47

Refrigerant tubing connections Flare type

Max allowable tubing length at shipment m 7.5

Refrigerant Narrow tube mm (in.) 6.35 (1/4)

tube diameter Wide tube mm (in.) 9.52 (3/8)

Refrigerant tube kit / Accessories Optional / Air clean filter

Voltage Rating 230V

Dimensions & Weight Indoor Unit Outdoor Unit

Unit dimensions Height mm 285 548

Width mm 825 720

Depth mm 189 265

Package dimensions Height mm 350 600

Width mm 900 856

Depth mm 255 362

Weight Net kg 9.0 34.0

Shipping kg 11.0 36.0

Shipping volume m30.080 0.186

Indoor Unit SAP-KRV123EH

Outdoor Unit SAP-CRV123EH

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

Heating: Indoor air temperature 20°C D.B.

Outdoor air temperature 7°C D.B. / 6°C W.B.

Power Source 220 – 240V Single-phase 50Hz

Performance Cooling Heating

Capacity kW 3.50 (0.9 – 3.8) 4.20 (0.9 – 5.8)

BTU/h 11,900 (3,100 – 13,000) 14,300 (3,100 – 19,800)

Air circulation (High) m3/h 500 530

Moisture removal (High) Liters/h 2.0 —

Electrical Rating Cooling Heating

Available voltage range V 198 – 264

Running amperes A 5.21 (1.19 – 6.21) 5.48 (1.18 – 7.09)

Power input W 1,090 (250 – 1,300) 1,165 (250 – 1,500)

Power factor % 91 92

C.O.P. W/W 3.21 3.61

Compressor locked rotor amperes A 15

Features

Controls / Temperature control Microprocessor / I.C. thermostat

Control unit Wireless remote control unit

Timer ON / OFF 24 hours & Daily program, 1-hour OFF

Fan speeds Indoor / Outdoor 3 and Auto / 1 (Hi)

Airflow direction (Indoor) Horizontal Manual

Vertical Auto

Air filter Washable, Anti-Mold

Compressor Rotary (DC inverter)

Refrigerant / Amount charged at shipment g R410A / 1,100

Refrigerant control Electric expansion valve

Operation sound Indoor: Hi / Me / Lo dB-A 36 / 33 / 29 34 / 31 / 29

Outdoor: Hi dB-A 47 49

Refrigerant tubing connections Flare type

Max allowable tubing length at shipment m 7.5

Refrigerant Narrow tube mm (in.) 6.35 (1/4)

tube diameter Wide tube mm (in.) 9.52 (3/8)

Refrigerant tube kit / Accessories Optional / Air clean filter

Voltage Rating 230V

Dimensions & Weight Indoor Unit Outdoor Unit

Unit dimensions Height mm 285 548

Width mm 825 720

Depth mm 189 265

Package dimensions Height mm 350 600

Width mm 900 856

Depth mm 255 362

Weight Net kg 9.0 35.0

Shipping kg 11.0 37.0

Shipping volume m30.080 0.186

2-2. Major Component Specifications

2-2-1. Indoor Unit

Indoor Unit SAP–KRV93EH

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Control PCB

Part No. CB-KRV93EH (POW-KRV93GJH)

Controls Microprocessor

Control circuit fuse 250V 3.15A

Flap Motor and Louver Motor

Type Stepping motor

Model MP24Z3-12V

Rating DC 12V

Coil resistance (Ambient temp. 25°C) ΩEach pair of terminals: 400 ± 7%

Heat Exchanger Coil

Coil Aluminum plate fin / Copper tube

Rows 2

Fin pitch mm 1.3

Face area m20.188

Fan & Fan Motor

Type Fan / Fan motor Cross-flow / AC motor

Q’ty … Dia. and lengthmm1 … D92 / L634

Fan motor model … Q’ty IBH-884-066 … 1

No. of poles … Rough measure rpm (Cool / Heat) 4 … 1,200 / 1,250

Nominal output W 30

Coil resistance (Ambient temp. 20°C) ΩBRN – WHT: 234

PNK (RED) – WHT: 209

— : —

Safety devices Type Thermal fuse

Operating temp. Open °C 130

Close —

Run capacitor µF 1.2

VAC 440

Remote Control Unit RCS-3HVPSS4E

Indoor Unit SAP–KRV123EH

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Control PCB

Part No. CB-KRV123EH (POW-KRV93GJH)

Controls Microprocessor

Control circuit fuse 250V 3.15A

Flap Motor and Louver Motor

Type Stepping motor

Model MP24Z3-12V

Rating DC 12V

Coil resistance (Ambient temp. 25°C) ΩEach pair of terminals: 400 ± 7%

Heat Exchanger Coil

Coil Aluminum plate fin / Copper tube

Rows 2

Fin pitch mm 1.3

Face area m20.188

Fan & Fan Motor

Type Fan / Fan motor Cross-flow / AC motor

Q’ty … Dia. and lengthmm1 … D92 / L634

Fan motor model … Q’ty IBH-884-066 … 1

No. of poles … Rough measure rpm (Cool / Heat) 4 … 1,250 / 1,250

Nominal output W 30

Coil resistance (Ambient temp. 20°C) ΩBRN – WHT: 234

PNK (RED) – WHT: 209

— : —

Safety devices Type Thermal fuse

Operating temp. Open °C 130

Close —

Run capacitor µF 1.2

VAC 440

Remote Control Unit RCS-3HVPSS4E

2-2-2. Outdoor Unit

Outdoor Unit SAP–CRV93EH

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Compressor

Type DC Rotary (Hermetic)

Compressor model / Nominal output G4C090LU1ER / 600W

Compressor oil … Amount cc FV50S … 320

Coil resistance (Ambient temp. 20°C) ΩU – V: 0.81

V – W: 0.81

W – U: 0.81

Safety devices

CT (Peak current cut-off control) YES

Compressor discharge temp. control YES

Operation cut-off control in abnormal ambient temp. —

Run capacitor µF —

VAC —

Crankcase heater —

Fan & Fan Motor

Type … Fan / Fan motor Propeller / AC motor

Q’ty … Dia. mm 1 … 370

Fan motor model … Q’ty IB-976-501 … 1

No. of poles … Rough measure rpm (Cool / Heat) 6 … 700 / 700

Nominal output W 20

Coil resistance (Ambient temp. 20°C) ΩWHT – BRN: 213

RED (PNK) – WHT: 168

— : —

Safety devices Type Thermal fuse

Operating temp. Open °C 150

Close °C —

Run capacitor on control PCB (A) µF 2.0

VAC 440

Heat Exchanger Coil

Coil Aluminum plate fin / Copper tube

Rows 2

Fin pitch mm 1.4

Face area m20.288

External Finish Acrylic baked-on enamel finish

Control PCB (A) / Control PCB (B)

Part No. CB-CRV93EH (POW-CRV93GJH)

Controls Microprocessor

Control circuit fuse 250V, 20A

Outdoor Unit SAP–CRV123EH

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Fan & Fan Motor

Type … Fan / Fan Motor Propeller / DC Motor

Q’ty … Dia. mm 1 … 370

Fan motor model … Q’ty DAJ12-55J71-C … 1

No. of poles … Rough measure rpm (Cool / Heat) 8 … 750 / 750

Nominal output W 50

Coil resistance (Ambient temp. 20°C) Ω—

—

Safety devices Type —

Operating temp. Open °C —

Close °C —

Run capacitor on control PCB (A) µF —

VAC —

Heat Exchanger Coil

Coil Aluminum plate fin / Copper tube

Rows 2

Fin pitch mm 1.4

Face area m20.367

External Finish Acrylic baked-on enamel finish

Control PCB (A) / Control PCB (B)

Part No. CB-CRV123EH (POW-CRV123GJH)

Controls Microprocessor

Control circuit fuse 250V, 20A

Compressor

Type DC Rotary (Hermetic)

Compressor model / Nominal output G4C090LU1ER / 600W

Compressor oil … Amount cc FV50S … 320

Coil resistance (Ambient temp. 20°C) ΩU – V: 0.81

V – W: 0.81

W – U: 0.81

Safety devices

CT (Peak current cut-off control) YES

Compressor discharge temp. control YES

Operation cut-off control in abnormal ambient temp. —

Run capacitor µF —

VAC —

Crankcase heater —

2-3. Other Component Specifications

Indoor Unit SAP–KRV93EH

SAP–KRV123EH

Outdoor Unit SAP–CRV93EH

SAP–CRV123EH

00 102030405060708090

100

120

140

160

180

200

15 20 25 30 35 40

• Indoor air temp sensor • Indoor heat exchanger sensor

• Compressor temp sensor

Resistance (kΩ)

Temperature (°C) Temperature (°C)

• Outdoor air temp sensor

• Outdoor heat exchanger sensor

0–20 –15 –10 –5 0 5 10 15 20

Temperature (°C)

Resistance (kΩ)

5 5815

825

285

567

189 3

24.5 56

815

56 79.5

450187.5

178.9

Wide tube ø9.52(3/8")

Drain hose ø18

Narrow tube ø6.35(1/4")

187.5

178.9

86.5

86.5 45

360

(ø65)

308

187.5187.5

92.5122.5

825

450

285

(ø65)

24.5

196

46.5 27.4

133.8

52 23

3. DIMENSIONAL DATA

Indoor Unit SAP-KRV93EH

SAP-KRV123EH

Unit: mm

Outdoor Unit SAP-CRV93EH

SAP-CRV123EH

720 72

Wide tube service valve

ø9.52 (3/8")

2-ø12 holes

Narrow tube service valve

ø6.35 (1/4")

548

109 55

155

265

290

316

538

275

AIR DISCHARGE

(12 class only)

AIR INTAKE

ID:2-ø23.6

ID:ø18

Unit: mm

4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram

Indoor Unit SAP-KRV93EH Outdoor Unit SAP-CRV93EH

SAP-CRV123EH SAP-CRV123EH

Compressor

4-way

valve

Accumulator

Wide tube

service

valve

Wide tube

O.D.

ø9.52 mm

(3/8 ")

Narrow

tube

service

valve

Narrow tube

O.D.

ø6.35 mm

(1/4")

Heat exchanger

Muffler

Capillary

tube for

split flow

Cooling cycle

(Defrosting cycle)

Heating cycle

Indoor unit Outdoor unit

Electric

expansion

valve

Modulator

(12 class only)

Strainer Muffler

(12 class only)

Insulation of Refrigerant Tubing

Because capillary tubing is used in the outdoor unit, both the

wide and narrow tubes of this air conditioner become cold. To

prevent heat loss and wet floors due to dripping of

condensation, both tubes must be well insulated with a

proper insulation material. The thickness of the insulation

should be a min. 8 mm.

After a tube has been insulated,

never try to bend it into a narrow

curve because it can cause the tube

to break or crack.

IMPORTANT

Wide tube

Thickness:

Min. 8 mm

Insulation

Narrow tube

Thickness:

Min. 8 mm

IMPORTANT

CAUTION

5. PERFORMANCE DATA

5-1. Temperature Charts

Indoor Unit SAP-KRV93EH

Outdoor Unit SAP-CRV93EH

Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes

extremely high in heating mode. (Refer to “9-2. Overload prevention during heating.”)

●… Points of rating condition

Black dots in above charts indicate the following rating conditions.

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B. Heating: Indoor air temperature 20°C D.B.

Outdoor air temperature 35°C D.B. / 24°C W.B. Outdoor air temperature 7°C D.B. / 6°C W.B.

NOTE

■ Cooling Characteristics ■ Heating Characteristics

25 30 35 40

–5 0 5 10 15 20 25

Outdoor inlet air D.B. temp.( C)

Outdoor inlet air D.B. temp.( C) Outdoor inlet air D.B. temp.( C)

Operating current (A)

Indoor discharge air temperature ( C)

–5 0 5 10 15 20 25

Outdoor inlet air D.B. temp.( C)

25 30 35 40

1.2

(11.2)

1.3

(12.2)

1.1

(10.2)

1.0

(9.2)

3.5

(34.7)

3.0

(29.6)

2.5

(24.5)

2.0

(19.4)

Low pressure at wide tube service valve

MPa (kgf/cm2G)

High pressure at wide tube service valve

MPa (kgf/cm2G)

27°C

24°C

Indoor Air Temp.30°C

°C

27°C

Indoor Air Temp.30°C

°C

24°C

Indoor Air Temp.30°C

20°C

°C

Indoor Air Temp.23°C

20°C

°C

Indoor Air Temp.23°C

20°C

°C

Indoor Air Temp.23°C

Indoor Unit SAP-KRV123EH

Outdoor Unit SAP-CRV123EH

Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes

extremely high in heating mode. (Refer to “9-2. Overload prevention during heating.”)

●… Points of rating condition

Black dots in above charts indicate the following rating conditions.

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B. Heating: Indoor air temperature 20°C D.B.

Outdoor air temperature 35°C D.B. / 24°C W.B. Outdoor air temperature 7°C D.B. / 6°C W.B.

NOTE

■ Cooling Characteristics ■ Heating Characteristics

Low pressure at wide tube service valve

MPa (kgf/cm2G)

High pressure at wide tube service valve

MPa (kgf/cm2G)

Outdoor inlet air D.B. temp.( C) Outdoor inlet air D.B. temp.( C)

Operating current (A)

Indoor discharge air temperature ( C)

1.3

(12.2)

1.0

(9.2)

1.1

(10.2)

30 35 40

1.2

(11.2)

Outdoor fan speed

HighLow

30 35 40

Outdoor fan speed

HighLow

30 35 40

Outdoor fan speed

HighLow

50 5 10152025

2.0

(19.4)

2.5

(24.5)

3.0

(29.6)

3.5

(34.7)

50 5

10 15 20 25

50 5 10

625

20 60

15 20 25

27°C

24°C

Indoor Air Temp.30°C

20°C

°C

Indoor Air Temp.23°C

°C

20°C

Indoor Air Temp.30°C

24°C

°C

23°C

20°C

27°C

°C

30°C

5-2. Air Throw Distance Charts

Horizontal distance (m)

Axis air velocity (m/s)

Vertical distance (m)

Room air temp. : 20°C

Fan speed : High

Heating

Horizontal distance (m)

Axis air velocity (m/s)

Vertical distance (m)

Room air temp. : 27°C

Fan speed : High

Cooling

123456789

: Flap angle 0° , : Axis air velocity 0°

: Flap angle 30°, : Axis air velocity 30°

123456789

: Flap angle 45° , : Axis air velocity 45°

: Flap angle 60° , : Axis air velocity 60°

Indoor Unit SAP–KRV93EH

Horizontal distance (m)

Axis air velocity (m/s)

Vertical distance (m)

Room air temp. : 20°C

Fan speed : High

Heating

Horizontal distance (m)

Axis air velocity (m/s)

Vertical distance (m)

Room air temp. : 27°C

Fan speed : High

Cooling

123456789

: Flap angle 0° , : Axis air velocity 0°

: Flap angle 30°, : Axis air velocity 30°

123456789

: Flap angle 45° , : Axis air velocity 45°

: Flap angle 60° , : Axis air velocity 60°

Indoor Unit SAP–KRV123EH

5-3. Operating Frequency Charts

0 1020304050607080

Operating Freqency (Hz)

Cooling Capacity (kW)

Min.

Center

Max.

200

400

600

800

1000

1200

0 1020304050607080

Operating Freqency (Hz)

Power Input (W)

Min.

Center

Max.

755

2.65

Indoor Unit SAP–KRV93EH

Outdoor Unit SAP–CRV93EH

230V Single-phase 50Hz

NOTE

1) Rating conditions in cooling are:

Indoor: 27°C D.B. / 19°C W.B.

Outdoor: 35°C D.B. / 24°C W.B.

2) Fan speed: High

■Cooling

0 20 40 60 80 100 120

Operating Freqency (Hz)

Heating Capacity (kW)

3.6

Min.

Center

Max.

200

400

600

800

1000

1200

1400

0 20 40 60 80 100 120

Operating Freqency (Hz)

Power Input (W)

995

Min.

Center

Max.

230V Single-phase 50Hz

NOTE

1) Rating conditions in heating are:

Indoor: 20°C D.B.

Outdoor: 7°C D.B. / 6°C W.B.

2) Fan speed: High

■Heating

0 102030405060708090

Operating Freqency (Hz)

Cooling Capacity (kW)

3.5

Min.

Center

Max.

200

400

600

800

1000

1200

1400

0 102030405060708090

Operating Freqency (Hz)

Power Input (W)

1090

Min.

Center

Max.

Indoor Unit SAP–KRV123EH

Outdoor Unit SAP–CRV123EH

230V Single-phase 50Hz

NOTE

1) Rating conditions in cooling are:

Indoor: 27°C D.B. / 19°C W.B.

Outdoor: 35°C D.B. / 24°C W.B.

2) Fan speed: High

■Cooling

0 20 40 60 80 100 120

Operating Freqency (Hz)

Heating Capacity (kW)

4.2

Min.

Center

Max.

200

400

600

800

1000

1200

1400

1600

0 20 40 60 80 100 120

Operating Freqency (Hz)

Power Input (W)

1165

Min.

Center

Max.

230V Single-phase 50Hz

NOTE

1) Rating conditions in heating are:

Indoor: 20°C D.B.

Outdoor: 7°C D.B. / 6°C W.B.

2) Fan speed: High

■Heating

6. ELECTRICAL DATA

6-1. Electrical Characteristics

Indoor Unit SAP-KRV93EH

Outdoor Unit SAP-CRV93EH

Indoor Unit Outdoor Unit Complete Unit

Fan Motor Fan Motor Compressor

Performance at 230V Single-phase 50Hz

Rating conditions Running amp. A 0.17

Power input kW 0.033

0.21

0.048

Rating conditions: Indoor air temperature: 27°C D.B. / 19°C W.B.

Outdoor air temperature: 35°C D.B.

Rating conditions: Indoor air temperature 20°C D.B.

Outdoor air temperature 7°C D.B. / 6°C W.B.

Heating

Cooling

3.48

0.674

3.86

0.755

Indoor Unit Outdoor Unit Complete Unit

Fan Motor Fan Motor Compressor

Performance at 230V Single-phase 50Hz

Rating conditions Running amp. A 0.17

Power input kW 0.035

0.21

0.048

4.43

0.912

4.81

0.995

Indoor Unit SAP-KRV123EH

Outdoor Unit SAP-CRV123EH

Indoor Unit Outdoor Unit Complete Unit

Fan Motor Fan Motor Compressor

Performance at 230V Single-phase 50Hz

Rating conditions Running amp. A 0.17

Power input kW 0.035

0.14

0.030

Rating conditions: Indoor air temperature: 27°C D.B. / 19°C W.B.

Outdoor air temperature: 35°C D.B.

Rating conditions: Indoor air temperature: 20°C D.B.

Outdoor air temperature: 7°C D.B. / 6°C W.B.

Heating

Cooling

4.90

1.025

5.21

1.090

Indoor Unit Outdoor Unit Complete Unit

Fan Motor Fan Motor Compressor

Performance at 230V Single-phase 50Hz

Rating conditions Running amp. A 0.17

Power input kW 0.035

0.14

0.030

5.17

1.100

5.48

1.165

6-2. Electric Wiring Diagrams

Indoor Unit SAP-KRV93EH

Outdoor Unit SAP-CRV93EH

WARNING

To avoid electrical shock hazard, be sure to

disconnect power before checking, servicing

and/or cleaning any electrical parts.

W W W W W W

WWWWW

W W

YEL

BLK

COMPRESSOR

THERMISTOR

FERRITE CORE

COIL

THERMISTOR

OUTDOOR

THERMISTOR

YL2P

CONNECTOR

OUTDOORRV1RV2

(BLK)

MAGNETIC COILREACTANCE

L2L1IN+IN–OUT–OUT+IN1IN2S1

T-RUN/TEST

FM FM H

(WHT)

COIL/COMP

(WHT)

BLK

BLU

BRN

WHT

BLU

YL3P

CONNECTOR

VL3P

CONNECTOR

BRN

WHT

(PNK)

RED

4-WAY VALVE

FAN MOTOR

CAPACITOR

BLU

WHT

RED

WHT

BLU

(PNK)

RED

COMPRESSOR

MOTOR

GRN/YEL

S/U C/W

GRN/YEL

BLK

WHT

RED

ORG

BLK

WHT

ORG

RED

GRY

WHT

YEL

BLK

FERRITE

CORE

TERMINAL

BASE

RED

CONTROLLER

Outdoor Unit : SAP-CRV93EHIndoor Unit : SAP-KRV93EH

8FA-2-5257-145XX-0

YEL

BRN

BLU

PNK

RED

BRN

TERMINAL BASE

POWER

SUPPLY

BLU

EARTH

RED

GRY

EVAPORATOR

BLK

2 2

1 1

4 4

3 3

CONTROLLER

THERMISTOR

(ROOM)

THERMISTOR

(COIL)

8FA-2-5257-143XX-1

FLAP

LAMP

9P(WHT)

IND LAMP ASSY

FAN

5P(WHT)

FLAP

5P(WHT)

POWER

RELAY

RY01

HALL IC

3P(WHT)

FMC1

FMC2

4P(WHT)

ROOM/COIL

4P(WHT)

BLK

RED

WHT

(RED)

PNK

YEL

BLU

GRN/YEL

FAN MOTOR

CAPACITOR

FAN MOTOR

FLAP MOTOR

PNK

WHT

4 4

3 3

RED

2 2

1 1

7 7

6 6

WHT

9 9

BLK(ORG)

BRN

JEM-A

4AC IN SI1 SI

GRN/YEL

Meaning of Abbreviations

ABB

1BLK BLACK

2BLUBLUE

3BRN BROWN

4GRN/YELGREEN/YELLOW

5GRYGREY

6ORGORANGE

7PNKPINK

8REDRED

9VLTVIOLET

10WHTWHITE

11 YELYELLOW

Indoor Unit SAP-KRV123EH

Outdoor Unit SAP-CRV123EH

WARNING

To avoid electrical shock hazard, be sure to

disconnect power before checking, servicing

and/or cleaning any electrical parts.

W W W W W W

W W

YEL

BLK

COMPRESSOR

THERMISTOR

FERRITE CORE

COIL

THERMISTOR

OUTDOOR

THERMISTOR

YL2P

CONNECTOR

OUTDOORRV1RV2

(BLK)

MAGNETIC COILREACTANCE

L2L1IN+IN–OUT–OUT+IN1IN2S1

T-RUN/TEST

(WHT)

COIL/COMP

(WHT)

BLK

BLU

VL3P

CONNECTOR

4-WAY VALVE

BLU

WHT

RED

WHT

BLU

(PNK)

RED

COMPRESSOR

MOTOR

GRN/YEL

S/U C/W

GRN/YEL

BLK

WHT

RED

ORG

BLK

WHT

ORG

RED

GRY

WHT

YEL

BLK

FERRITE

CORE

TERMINAL

BASE

8FA-2-5257-146XX-0

YEL

BRN

BLU

PNK

RED

BRN

TERMINAL BASE

POWER

SUPPLY

BLU

EARTH

RED

GRY

EVAPORATOR

BLK

2 2

1 1

4 4

3 3

CONTROLLER

THERMISTOR

(ROOM)

THERMISTOR

(COIL)

8FA-2-5257-143XX-1

FLAP

LAMP

9P(WHT)

IND LAMP ASSY

FAN

5P(WHT)

FLAP

5P(WHT)

POWER

RELAY

RY01

HALL IC

3P(WHT)

FMC1

FMC2

4P(WHT)

ROOM/COIL

4P(WHT)

BLK

RED

WHT

(RED)

PNK

YEL

BLU

GRN/YEL

FAN MOTOR

CAPACITOR

FAN MOTOR

FLAP MOTOR

PNK

WHT

4 4

3 3

RED

2 2

1 1

7 7

6 6

WHT

9 9

BLK(ORG)

BRN

JEM-A

4AC IN SI1 SI

GRN/YEL

DCFM

(WHT)

WHT

RED

BLU

YEL

BLK

FAN MOTOR

GRN/YEL

CONTROLLER

Outdoor Unit : SAP-CRV123EHIndoor Unit : SAP-KRV123EH

Meaning of Abbreviations

ABBREV.MEANING

1BLK BLACK

2BLUBLUE

3BRN BROWN

4GRN/YELGREEN/YELLOW

5GRYGREY

6ORGORANGE

7PNKPINK

8REDRED

9VLTVIOLET

10WHTWHITE

11 YELYELLOW

7. INSTALLATION INSTRUCTIONS

7-1. Installation Site Selection

7-1-1. Indoor Unit

AVOID:

●direct sunlight.

●nearby heat sources that may affect performance of

the unit.

●areas where leakage of flammable gas may be

expected.

●places where large amounts of oil mist exist.

DO:

●select an appropriate position from which every cor-

ner of the room can be uniformly cooled. (High on a

wall is best.)

●select a location that will hold the weight of the unit.

●select a location where tubing and drain hose have

the shortest run to the outside. (Fig. 1)

●allow room for operation and maintenance as well as

unrestricted air flow around the unit. (Fig. 2)

●install the unit within the maximum elevation differ-

ence (H) above or below the outdoor unit and within

a total tubing length (L) from the outdoor unit as

detailed in Table 1 and Fig. 3.

●Install the indoor unit more than 1 meter away from any

antenna or power lines or connecting wires used for

television, radio, telephone, security system, or inter-

com. Electrical noise from any of these sources may

affect operation.

Table 1

5 cm

min.

5 cm

min.

15 cm min.

Front View

Fig. 1

INDOOR

UNIT

Tubing length (L)

OUTDOOR

UNIT

Elevation

difference (H)

Fig. 2

WARNING

To prevent abnormal heat

generation and the possibility

of fire, do not place obstacles,

enclosures and grilles in front

of or surrounding the air con-

ditioner in a way that may

block air flow.

Indoor unit

Floor level

Wall

Minimum height

from floor level

1.5 m

Fig. 3

For stable operation of

the air conditioner, do not

install wall-mounted type

indoor units less than

1.5 m from floor level.

CAUTION

Max. Allowable Tubing Limit of Tubing Limit of Elevation Required Amount of

Model Length at Shipment Length (L) Difference (H) Additional Refrigerant

(m) (m) (m) (g/m)*

KRV93 / 123 7.5 15 7 15

*If total tubing length becomes 7.5 to 15 m (max.), charge additional refrigerant (R410A) by 15 g/m.

No additional compressor oil is necessary.

7-1-2. Outdoor Unit

AVOID:

●heat sources, exhaust fans, etc. (Fig. 4)

●damp, humid or uneven locations.

DO:

●choose a place as cool as possible.

●choose a place that is well ventilated.

●allow enough room around the unit for air intake/

exhaust and possible maintenance. (Fig. 5a)

●provide a solid base (level concrete pad, concrete

block, 10 ×40 cm beams or equal), a minimum of

10 cm above ground level to reduce humidity and

protect the unit against possible water damage

and decreased service life. (Fig. 5a)

●Install cushion rubber under unit’s feet to reduce

vibration and noise. (Fig. 5b)

●use lug bolts or equal to bolt down unit, reducing

vibration and noise.

●Install in a location where no antenna of a televi-

sion or radio exists within 3 meters.

Outdoor unit

Hot air

Heat source

Exhaust fan

Fig. 4

Air intake

Concrete

or equal

About 10 cm

Min. 10 cm

Anchor bolts

(4 pcs.)

About 40 cm

Fig. 5a

Cushion rubber

Fig. 5b

Air intake Min. 10 cm

Air discharge

Min.

5 cm Min.

40 cm

Valve

side

Min.

25 cm

Min.

2 m

Min.

2 m

Ground

Obstacle

Obstacle above

Air discharge

7-2. Recommended Wire Length and Diameter

Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your

local electrical codes. Carefully observe these regulations when carrying out the installation.

Table 2 lists recommended wire lengths and diameters for power supply systems.

Refer to the wiring system diagram (Fig. 6) for the meaning of “A”, “B” and “C” in Table 2.

Table 2

NOTE

INDOOR UNIT OUTDOOR UNIT

TERMINAL

TERMINAL (B)

(A)

(C)

GROUNDING LINE

Power supply:

Single-phase 220 – 240VAC 50Hz

Fig. 6

CAUTION

Be sure to connect the power

supply line to the indoor unit

as shown in the wiring dia-

gram. The outdoor unit draws

its power from the indoor unit.

WIRING SYSTEM DIAGRAM

WARNING

●Be sure to comply with local

codes on running the wire

from the indoor unit to the

outdoor unit (size of wire

and wiring method, etc.).

●Each wire must be firmly

connected.

●No wire should be allowed

to touch refrigerant tubing,

the compressor, or any

moving part.

●To avoid the risk of electrical shock, each air

conditioner unit must be grounded.

●For the installation of a grounding device,

please observe local electrical codes.

●Grounding is necessary, especially for units

using inverter circuits, in order to release

charged electricity and electrical noise caused

by high tension. Otherwise, electrical shock

may occur.

●Place a dedicated ground more than 2 meters

away from other grounds and do not have it

shared with other electric appliances.

WARNING

Cross-Sectional (A)+(B) (A) Power Supply Wiring Length (m) (C) Control Fuse or Circuit

Area (mm2) (B) Power Line Length (m) Line Length (m)

Model 2 3.5 0.75 Breaker Capacity

CRV93 60 100 160 10A

CRV123 60 100 160

7-3-1. Mounting on a Wall

Before mounting the

remote control unit, press

the ON/OFF operation

button at the mounting

location to make sure that

the air conditioner oper-

ates from that location.

The indoor unit should

make a beeping sound to

indicate that it has

received the signal.

7-3. Remote Control Unit Installation Position

The remote control unit can be operated from either a non-fixed position or a wall-mounted position.

To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places:

●In direct sunlight

●Behind a curtain or other place where it is covered

●More than 8 m away from the air conditioner

●In the path of the air conditioner’s airstream

●Where it may become extremely hot or cold

●Where it may be subject to electrical or magnetic interference

●Where there is an obstacle between the remote control unit and the air conditioner (since a check signal is

sent from the remote control unit every 5 minutes)

Hole

Remote control unit mount

Mounting screws

4 × 16 (included)

Rear side

Press

Set in

place To prevent loss of the remote control

unit, you can connect the remote

control unit to the mount by passing

a string through the remote control

unit and attachment hole.

To take out the remote control unit, pull it forward.

Fig. 7

7-4. How to Test Run the Air Conditioner

After turning on power to the air conditioner, use the remote

controller and follow the steps below to conduct the test run.

(1) Set the remote controller in Test Run mode.

(Fig. 8a)

a) Press and hold the QUIET button.

b) Then press and hold the 1HR TIMER button.

c) At the same time, press the ACL (reset) button once.

Use a pointed object such as the tip of a pen to press

the ACL button.

• After a few seconds, “ ” appears and “oP-1” blinks in

the remote controller display area. (Fig. 8b)

d) Release the 1HR TIMER button.

e) Release the QUIET button.

(2) Start Cooling mode test run by pressing the ON/OFF

operation button of the remote controller. (Fig. 8a)

• This starts the fan producing uncooled forced air with

the 3 indicator lamps (OPERATION lamp, TIMER lamp

and QUIET lamp) on the main unit blinking. (Fig. 8c)

• After 3 minutes, the system shifts into cooling opera-

tion, and cool air will start to be felt. Cool mode test

run is unaffected by the room temperature.

(3) Press the ON/OFF operation button of the remote con-

troller again to stop the test run. (Fig. 8a)

(4) Finally press the ACL (reset) button of the remote con-

troller to release it from Test Run mode to return to nor-

mal mode. (Fig. 8a)

• “ ” and “oP-1” will disappear from the remote con-

troller display area.

After the test run is completed, be sure to press the ACL

(reset) button to return to normal mode. The air conditioner

will not operate correctly if this is not done.

IMPORTANT

Fig. 8a

Fig. 8b

Fig. 8c

1HR.

TIMER

ON/OFF

operation

ACL

(Reset)

QUIET

button

OPERATION lamp

TIMER lamp

QUIET lamp

7-5. Remove the Grille to Install the

Indoor Unit

Basically, these models can be installed and wired

without removing the grille. If access to any internal

part is needed, follow the steps as given below.

How to remove the grille

(1) Grasp both ends of the air intake grille, and remove

it by opening towards the front and pulling towards

you. (Fig. 9a)

(2) Remove the 2 screws. (Fig. 9b)

(3) Remove the screw on the right side cover plate

and open the cover. (Fig. 10a)

(4) Take out the thermistor from the grille. (Fig. 10b)

(5) Pull the lower part of the grille toward you to

remove. (Fig. 11a)

(6) Use a standard screwdriver to push on the tabs to

remove the grille.

How to replace the grille

(1) Reinstall the grille into the lower part while aligning

its tabs on the upper part. (Fig. 11b) Insert the tabs

in the slots and push the lower part of the grille

back into position.

(2) Make sure that the grille and frame are firmly fitted

together by engaging the tabs.

(3) Attach the thermistor on the grille. (Fig. 10a)

(4) Close the cover and replace the screw. (Fig. 10a)

(5) Affix the grille with the 2 previously removed

screws. (Fig. 9b)

(6) Install the air intake grille.

(a) Allow the edge of the air intake grille to slide into

the top of the indoor unit, and then insert it all the

way inside. (Fig. 12a)

(b) Press the bottom right and left corners of the air

intake grille to attach it to the indoor unit. (Fig. 12b)

Screw cover

Air intake grille Grille

Fig. 9a

Fig. 9b

Cover

Thermistor

Fig. 10a

Thermistor

Fig. 10b

Fig. 11a

Grille

Frame

Tab

Fig. 11b

Fig. 12b Fig. 12a

Groove

CAUTION

Be sure to wear work gloves during

installation to avoid being cut by the

sharp aluminum fins of the heat

exchanger.

8. MAINTENANCE

8-1. Address Setting of the Remote

Control Unit

The address can be set in order to prevent interfer-

ence between remote controllers when two Sanyo

indoor units are installed near each other. The address

is normally set to “A.” To set a different address, it is

necessary to change the address on the second

remote controller.

Once changed, you cannot restore the original

address setting of the air conditioner.

(1) Switch on the power source.

(2) Break the address-setting tab marked “A” on the

second remote controller to change the address

(Fig. 13). When the tab is removed, the address is

automatically set to B (Fig. 14).

(3) Press and hold the remote controller QUIET but-

ton and 1 HR TIMER button. At the same time,

press the ACL (reset) button. Use a thin object

such as the tip of a pen to press the ACL button.

When this has been done, “oP-1” (test run)

appears, blinking, in the remote controller clock

display area.

(4) Each time the 1 HR TIMER button is pressed, the

display changes as shown below. Press this but-

ton 2 times to change the display to “oP-7”

(address setting). (Fig. 15)

(5) “oP-7” has now been selected for address setting.

(6) Press the ON/OFF operation button on the remote

controller. (Fig. 15) Check that the “beep” signal-

received sound is heard from the second indoor

unit (approximately 5 times). The sound you hear

is the signal that the remote controller address

has been changed.

(7) Finally press the remote controller ACL (reset)

button to cancel the blinking “oP-7” display.

(Fig. 15)

Changing of the second remote controller address is

now completed.

Test run mode

Self-diagnostic mode

Address setting mode

NOTE

Fig. 13

Fig. 14

Fig. 15

Tab

ACL button

ON•/OFF•

1HR.

UIET

MODE

TEMP.

TIMER

CANCEL

SENSOR

ADR ACL

24H12HF

CLOCK

NIGHT SETBACKFAN SPEED

HIGH POWER

FLAP

AIR CONDITIONER

1HR.

TIMER

ON/OFF

operation

ACL

(Reset)

QUIET

button

8-2. Disconnecting and Connecting Positive Connector for Outdoor Unit

One of the two types of connectors illustrated at left is used. Their

basic structure is the same for each.

How to Disconnect

Hold the resin connector cover, and pull the connector off.

You cannot disconnect the connector by pulling the wire since

it is locked inside. Always hold the cover to disconnect. (See

illustration at left.) For the connector without the resin cover,

push the lock in the direction of “2” while pulling it off.

How to Connect

In order to connect, hold the resin cover of the connector and

push it in. Confirm the click sound for the inside lock.

Pull the cover upward

When the cover is pulled upward, the lock is

released with the sequence of 1 and 2.

9. FUNCTIONS

9-1. Operation Functions

■ Emergency operation ■ SENSOR DRY

■ AUTO cooling/heating operation

● Selecting the operation mode

During DRY operation, the system adjusts the room

temperature and fan speed according to the conditions in the

room, in order to maintain a comfortable room environment.

SENSOR DRY operation

• DRY operation is as shown in the figure below.

■ PAM-α control

• In order to further improve inverter performance, control is

switched between PWM control at low operation speeds, and

PAM control at high operation speeds, making the most

effective use of power.

The compressor operation frequency varies.

The indoor fan operates with 1/f fluctuation.

The compressor operates at a low operating frequency.

The indoor fan operates with 1/f fluctuation.

• Monitoring operation takes place when the room temperature

is below 15°C, or more than 3°C below the set temperature.

• When the monitoring range is entered, the compressor stops,

and the indoor fan operates with 1/f fluctuation.

DRY A

DRY B

Monitor

Conditions are monitored at all

times when the room temperature

is below 15°C.

Load

COOL zone

A zone

B zone

Emergency operation is available when the remote

controller malfunctions, has been lost, or otherwise

cannot be used.

• The set temperature is 2°C below the detected room

temperature in the case of cooling operation, and 2°C

above the room temperature in the case of heating

operation. The flap and fan speed settings are AUTO.

(GREEN) (RED) (Lamp Off)

COOL HEAT STOP

• When AUTO mode is selected, the microprocessor calculates

the difference between the set temperature and the room

temperature, and automatically switches to Cooling or

Heating mode.

• As shown by the example in the figure below, with AUTO

cooling/heating operation, the mode changes between

Heating and Cooling mode according to changes in the

relationship between the current room temperature and the

set temperature.

Room temp. ≥ Set temp. COOL

Room temp. ≤ Set temp. HEAT

Zone A

Zone B

Zone C

Zone B

Zone A

OFF OFF

Compressor

Operation mode

Room temp.

HeatingCooling Cooling

ON ON ON

More than

1 hour

Within

1 hour

Set temp.

Example

Example of operation in AUTO mode with the set room temperature

at 23°C.

To operate the system, press the OPERATION button,

which is also used as the receiver, below the unit display.

Each time this button is pressed, the OPERATION lamp

changes color to indicate the type of operation. Select the

desired type of operation.

■ HIGH POWER

This function acts to raise the power but keeps the AC system in

the same operating mode.

This function is set with the HIGH POWER button on the remote

controller.

(It can be set regardless of the temperature and fan speed

settings.)

● HIGH POWER operation from remote controller

The unit operates at maximum output for 30 minutes,

regardless of the desired temperature.

The fan speed is 1 step above “High.”

■ Lamp colors

OPERATION lamp

■ NIGHT SETBACK

NOTE

• When HIGH POWER operation ends, the unit operates at low

Hz for 5 minutes, regardless of the thermostat OFF conditions.

• When in DRY mode, operation is in the cooling zone.

■ Timer backup

• Operation stops if there are no operator controls for 25 hours or

longer after unit operation switched from OFF to ON by use of

ON timer operation.

Frequency

MAX

Start End

Time

30 min. 5 min.

• When NIGHT SETBACK operation is set, the temperature and

fan speed settings will be adjusted automatically to allow

comfortable sleep.

• When NIGHT SETBACK operation is set, “ mark” appears on

the remote controller. The main unit display lamp also becomes

dimmer.

● COOL and DRY modes

• The indoor unit fan speed is automatically lowered for quiet

operation.

• The temperature setting is raised by 1°C 30 minutes after

NIGHT SETBACK operation is set. This repeats again after

another 30 minutes have passed to gradually raise the

temperature.

● HEAT mode

• The indoor unit and outdoor unit fan speeds are

automatically lowered for quiet operation.

• The temperature setting is lowered by 2°C 30 minutes after

NIGHT SETBACK operation is set.

This repeats again after another 30 minutes have passed to

gradually lower the temperature.

TIMER lamp Green

QUIET lamp Green

HEAT operation Red

DRY operation Orange

COOL operation Green

■ Overload prevention during heating

9-2. Protective Functions

During HEAT operation, the temperature of the indoor heat

exchanger is used to control the frequency and lessen the load

on the compressor before the protective device is activated.

■ Cold-air prevention during heating

■

Compressor discharge temperature control

During heating, the fan speed is set to “LL” (very low) or stopped.

As the temperature of the indoor heat exchanger rises, the fan

speed is changed to the set speed.

■ Freeze prevention

During COOL or DRY operation, freezing is detected and

operation is stopped when the temperature of the indoor heat

exchanger matches the conditions below.

Freeze-prevention operation is engaged when the

temperature of the indoor heat exchanger is below 6°C.

Restart after freeze-prevention operation occurs when the

temperature of the indoor heat exchanger reaches 8°C or

above.

Area: Automatic capacity control

When Point A has been exceeded, the operation frequency is

reduced by a certain proportion.

Area: Frequency increase is prohibited.

At Point B and below, overload prevention is ended and

control is the same as in the

area.

Area: Automatic capacity control

When the temperature drops below Point A, the operation

frequency is reduced by a certain proportion.

Area: Frequency increase is prohibited.

When the temperature reaches Point C or above, freezing

prevention is ended and control is the same as in the

area.

*When the temperature drops to below 2°C (continuously for 2

minutes or longer), the compressor stops.

Once the freeze condition is detected, the air conditioner will

work less than the maximum frequency until it is turned off.

Approx.

53 Normal operation

At start of operation

AHigh

Stopped

Indoor heat exchanger

A. Control start

B. Control end

Set fan speed

25 30 Approx. 40

abc d

abcd

Indoor heat exchanger

temperature (°C)

Indoor heat exchanger

temperature (°C)

Indoor heat exchanger

temperature (°C)

Approx.

NOTE

• The fan speed is forcibly changed to “LL” beginning 30 seconds

after the thermostat turns OFF.

• Normal operation refers to operation when the room

temperature has approached the set temperature.

• When HEAT operation starts, the indoor fan is stopped until the

temperature of the indoor heat exchanger reaches 20°C or

higher, or until the room temperature reaches 15°C or higher.

This function controls the operation frequency to prevent the

compressor discharge temperature from rising more than a

specified temperature.

Area: Automatic capacity control.

When the temperature rises above Point A, the operation

frequency is reduced at a specified rate.

Area: Further frequency increase is prohibited.

When the temperature falls below Point B, prevention of a rise

in frequency is released and the air conditioner operates as in

area.

*The compressor will stop if the temperature of the compressor

discharge exceeds 120°C due to shortage of gas or other

reason.

Approx.

101

abc d

Compressor discharge temperature (°C)

Approx.

Heating operation

Frost sensing

Reverse-cycle defrosting operation

Defrosting Sequence

Releasing of defrosting

●

•

Outdoor fan ON

4-way valve ON

●

Outdoor heating exchanger temp. is over 14°C.

Defrosting operation lasts 12 minutes (maximum).

2 minutes after it is stopped, compressor is ON.

4-way valve is ON. Outdoor fan is ON.

If the air conditioner is turned off during the defrosting

cycle, it will continue defrosting and turn itself off after

defrosting is completed.

●

Compressor ➞ 1 minute after it is stopped,

compressor is ON.

Outdoor fan ➞ OFF

Indoor fan ➞ OFF

4-way valve ➞ OFF

Operation lamp ➞

●Reverse-Cycle Defrosting

NOTE

■Defrost detection and release

• This function prevents the circuit breaker or fuse from operating

to open the circuit. This function works when electrical current

has increased due to an increase in the cooling / heating load,

or to a decrease in the power supply voltage. In these cases,

operation frequency is reduced or operation is interrupted auto-

matically to control the electrical current for operation.

• When the cause of the increase in electrical current is rectified,

the system will resume operation in the original mode.

Electrical current setting for COOL operation is

used during DEFROST operation.

Cooling • Dry Heating

Peak current cut-off trips 12.0

Hz down 8.5 8.5

NOTE

(A)SAP-KRV93, KRV123

■CT (Peak current cut-off control)

Repeatedly switches between red

and orange illumination.

Defrost detection occurs in either of the following cases:

The temperature of the heat exchanger remains at

or below the L2 line for 120 minutes after the start

of HEAT operation.

Outdoor heat

exchanger temp.

Ambient temp.

Frosting area

The temperature of the heat exchanger remains at

or below the L1 line for 3 minutes after the start of

HEAT operation.

10. TROUBLESHOOTING

■ Precautions before performing inspection or repair

NOTE

Executing self-diagnostics

● After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.

● High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge

(charging voltage DC 310 V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be

careful not to touch any electrified parts before the controller LED (red) turns OFF.

If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However, allow at

least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.

1: If the operation lamp blinks every 0.5 seconds immediately when the power

is turned ON, there is an external ROM (OTP data) failure on the indoor

circuit board, or a ROM socket insertion problem, or the ROM has not been

installed.

2: The failure mode is stored in memory even when the power is not ON.

Follow the procedure below to perform diagnostics.

■ Method of self-diagnostics

Follow the procedure below to perform detailed trouble diagnostics.

I/OFF

1HR.

UIET

MODE

TEMP.

TIMER

CANCEL

SENSOR

ADR ACL

24H12HF

CLOCK

NIGHT SETBACKFAN SPEED

HIGH POWER

FLAP

AIR CONDITIONER

1HR.

TIMER

button

ON/OFF

operation

button

ACL

(Reset)

button

QUIET

button

< Clock display >

Test run mode

Self-diagnostics mode

Step 1: Press and hold the remote controller QUIET button and 1 HR TIMER

button. At the same time, press the ACL (reset) button. Use a pointed

object such as the tip of a pen to press the ACL button.

When this has been done, “oP-1” (test run) appears, blinking, in the

remote controller clock display area.

Step 2: Next, press the 1 HR TIMER button once to change the display from

“oP-1” to “oP-3” (self-diagnostics). (The display continues to blink.)

Step 3: Finally press the ON/OFF button to engage self-diagnostics mode.

• The self-diagnostics function utilizes the 3 indicator lamps on the main unit, in

combinations of ON lamps, blinking lamps, and OFF lamps, to report the

existence of sensor trouble or a protective operation. (The lamps blink or

remain ON for 5 seconds, then turn OFF for 2 seconds.) Self-diagnostics is

completed when the buzzer sounds 3 short beeps.

• A maximum of 3 self-diagnostics reports are displayed, for 5 seconds each,

beginning with the most recent report. Following this display the lamps turn

OFF. In order to view the self-diagnostics results again, press the ON/OFF

button again.

• The 3 lamps remain OFF if no trouble has occurred.

<IMPORTANT> After self-diagnostics is completed, be sure to press the ACL

(reset) button to return to normal mode. The air conditioner will

not operate if this is not done.

After turning on power to the air conditioner, use the remote controller and

follow the steps below to execute self-diagnostics.

Self-diagnostics Lamps

Indication on indoor unit .... OFF

Timer Operation Code Diagnostics item Diagnostics contents

S01

Room temperature sensor failure 1 Sensor open circuit or short circuit

2 Contact failure at connector or open circuit at terminal crimping location (short-circuit

detection only for the humidity sensor)

3 Indoor/outdoor circuit board failure

1 Sensor open circuit or short circuit

2 Contact failure at connector or open circuit at terminal crimping location

3 Outdoor circuit board failure

1 External ROM data failure 2 Outdoor circuit board failure

1 Outdoor circuit board failure 2 Outdoor power supply voltage failure

1 4-way valve failure (heat pump model only)

2 Outdoor circuit board failure

1 Service valve not opened. 2 Shortage of refrigerant

1 Open phase 2 Outdoor circuit board failure

1 Mis-wiring 2 AC power failure 3 Blown fuse 4 Power relay failure

5 Indoor or outdoor circuit board failure

1 Electric expansion valve failure 2 Capillaries choked 3 Shortage of refrigerant

4 Continuous overload operation 5 Outdoor fan does not rotate 6 Outdoor circuit board failure

1 Mis-wiring 2 Blown fuse 3 Power relay failure 4 Open phase

5 Outdoor circuit board failure 6 Compressor failure

1 Instantaneous power outage 2 HIC or power transistor failure

3 Outdoor circuit board failure

1 Fan motor failure 2 Contact failure at connector 3 Outdoor circuit board failure

1 Indoor fan system failure 2 Shortage of refrigerant 3 Low-temperature operation

1 Fan motor failure 2 Contact failure at connector 3 Indoor circuit board failure

1 HIC or power Tr failure 2 Outdoor fan does not turn. 3 Instantaneous power outage

4 Service valve not opened. 5 Outdoor fan blocked. 6 Continuous overload operation

7 Compressor failure 8 Outdoor circuit board failure

Indoor heat exchanger sensor failure

Humidity sensor failure

Compressor temperature sensor failure

Outdoor heat exchanger sensor failure

Outdoor air temperature sensor failure

Indoor/outdoor communications failure

(serial communications)

Outdoor unit external ROM (OTP data)

failure

Peak current cut-off

• HIC circuit failure

• Power Tr (transistor) circuit failure

• PAM circuit failure

• Active circuit failure

• Outdoor system communications failure

• Outdoor high-pressure SW

• OLR operation

• Outdoor power supply open phase

• Outdoor coil freezing

Compressor discharge overheat

prevention activated.

Indoor fan operating failure

No-refrigerant protection

DC compressor drive circuit failure

Outdoor fan operating failure

Freeze-prevention operation activated.

• 4-way valve switching failure

• Indoor zero-cross failure

Outdoor electrical current detection

failure Outdoor circuit board failure

S02

S03

S04

S05

S06

S07

E01

E02

E03

E04

E05

E06

E07

E08

E09

E10

E11

E12

E13

.... Blinking .... ON (Illuminated)

Quiet

(3) (2) (1)

<NOTE> Since the indications cover various units, corresponding parts listed below may not be

present in some models.

OPERATION

TIMER

QUIET

(1) OPERATION lamp

(2) TIMER lamp

(3) QUIET lamp

Self-diagnostics lamps

■ If self-diagnostics function fails to operate

■ Checking the indoor unit

■ Checking the outdoor unit

■ Checking serial communications

Check the indoor unit.

Is the fuse blown?

ControlNo. Check items (unit operation)

Replace the controller.

Replace the circuit

board or the fuse.

• No indicators illuminate and the

indoor fan does not rotate.

• Check the power voltage.

Use the remote controller to operate the

unit in “TEST run” mode. To determine

whether the mode is currently in “TEST run”

mode, check the 3 indicator lamps on the

unit. If all 3 are blinking, the current mode is

“TEST run.”

● If there are no problems with the above, then check the outdoor unit.

● For the “Test run” procedure, refer to 7.4 “How to Test Run the Air Conditioner.”

1• The rated voltage must be present between inter-unit cables 1 and 2.

• Connect a 5 kΩ resistor between inter-unit cables 2 and 4. When the

voltage at both ends is measured, approximately 12–15 V DC must

be output and the multimeter pointer must bounce once every 8

seconds.

Or instead of measuring the voltage, you can insert an LED jig and

check that the LED flickers once every 8 seconds.

ControlNo. Check items (unit operation)

Short-circuit terminals 2 and 4 on

the indoor unit terminal base.

Initial self-

diagnostics Probable location of malfunction

Short-circuit terminals 2 and 4 on

the indoor unit terminal base.

Apply the rated voltage between outdoor

unit terminals 1 and 2.

● If there are no problems with the above, then check the indoor unit.

●Turn the power OFF before performing short circuiting procedures.

●Refer to the previous pages when performing system self-diagnostics.

●So that the check can be made quickly, indicators blink at first communication after power ON.

●Before performing the above checks, perform “TEST run” operation, and check that the rated voltage is output to terminals 1 and 2 on

the outdoor unit. If it is not output, there is a failure related to the indoor unit power.

1 • The control panel LED (red) must illuminate.

Short-circuit the outdoor unit COM terminal

to the T-RUN terminal.

2 • The compressor, fan motor, and 4-way valve must all turn ON.

Normal

Blown

→ Control 1

No change Indoor unit circuit board failure

Outdoor unit circuit board failure

Failure (open circuit, contact failure, etc.)

in the inter-unit wiring

Outdoor unit circuit board failure

Change: (1) and (3) illuminate,

and (2) blinks.

(1) illuminates

Change: (1) and (3) illuminate,

and (3) blinks.

Change: (1) and (3) illuminate,

and (2) blinks.

Change: (1) illuminates

(1) and (3) illuminate,

and blinks.

→ Control 2

● Using the TEST/T-RUN terminals

T-RUN : Test run (compressor and fan motor turn ON).

TEST/MV : Compresses time to 1/60th (accelerates

operation by 60 times faster than normal).

TEST/T-RUN terminals

(TEST)/MV

T-RUN COM

<Trouble Diagnosis of Outdoor Fan Motor>.....Applied for only SAP-CRV123 outdoor unit

●This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil

resistance, and the following procedure should be used to check the motor.

●To perform diagnosis, follow the instructions in “Checking the Outdoor Unit” on the previous page and set the

outdoor unit to Test Run mode (compressor ON, outdoor fan motor ON).

Important: (A) Turn OFF the power before connecting or disconnecting the motor connectors.

(B) When performing voltage measurement at the outdoor controller connector for (3) in the table

below, the DC motor will trip and voltage output will stop approximately 10 seconds after

operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor

unit power, then follow the instructions in “Checking the Outdoor Unit” and again set the unit

to Test Run mode.

[Trouble symptom 1] The fan does not stop when the outdoor unit stops. →Outdoor unit controller trouble

[Trouble symptom 2] The fan motor does not rotate when the outdoor unit is operating.

(Diagnostic procedure)

* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor

unit controller (3 locations).

Measurement location Normal value

(1) Vs-Gnd: Between pin 1 and pin 4 DC 230 V or more

(2) Vcc-Gnd: Between pin 5 and pin 4 DC 14 V or more

(3) Vsp-Gnd: Between pin 7 and pin 4 After fluctuating 4 times between DC 1.0 – 4.3 V

(1 sec. ON) and DC 0 V (1 sec. OFF), the DC

motor trips.

(Diagnostic results)

All of the above measured values are normal. →Fan motor trouble (Replace the motor.)

Any one of the above measured values is not normal. →Outdoor unit controller trouble

(Replace the controller .)

(Reference) DC motor connector pin arrangement

Pin 1: Vs (white)

Pin 2: Not used

Pin 3: Not used

Pin 4: Gnd (black)

Pin 5: Vcc (red)

Pin 6: FG (blue)

Pin 7: Vsp (yellow)

[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the outdoor

unit operates.

(There is trouble in the system that provides feedback of motor rotation speed from the

motor to the outdoor unit controller.)

[Trouble symptom 4] Fan motor rotation speed does not change during outdoor unit operation.

[Trouble symptom 5] Fan motor rotation speed varies excessively during outdoor unit operation.

(Remedy for symptom 3 to 5)

It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble.

Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor.

An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external

noise, and is likely to cause electromagnetic interference with nearby wireless devices.

A noise filter is installed for ordinary use, preventing these problems. However, depending on the installation conditions, these

effects may still occur. Please pay attention to the points listed below.

■ Noise malfunction

This refers to the application of high-frequency noise to the signal wires, resulting in abnormal signal pulses and malfunction.

Locations most susceptible to noise

1. Locations near broadcast stations where

there are strong electromagnetic waves

2. Locations near amateur radio (short wave)

stations

3. Locations near electronic sewing machines

and arc-welding machines

Correction

(The fundamental concept is to make the

system less susceptible to noise.)

— Insulate for noise or

distance from the noise source. —

1. Use shielded wires.

2. Move unit away from the noise source.

Trouble

Either of the following trouble may occur.

1. The unit may stop suddenly during

operation.

2. Indicator lamps may flicker.

■ Electromagnetic interference

This refers to noise generated by high-speed switching of the microcomputer and compressor. This noise radiates through

space and returns to the electric wiring, affecting any wireless devices (televisions, radios, etc.) located nearby.

Locations most susceptible to noise

1. A television or radio is located near the

A/C and A/C wiring.

2. The antenna cable for a television or

radio is located close to the A/C and A/C

wiring.

3. Locations where television and radio

signals are weak.

Correction

1. Select a separate power source.

2. Keep the A/C and A/C wiring at least 1 meter

away from wireless devices and antenna cables.

3. Change the wireless device’s antenna to a high-

sensitivity antenna.

4. Change the antenna cable to a BS coaxial cable.

5. Use a noise filter (for the wireless device).

6. Use a signal booster.

Trouble

1. Noise appears in the television picture,

or the picture is distorted.

2. Static occurs in the radio sound.

11-1. Measurement of Insulation

Resistance

●The insulation is in good condition if the resistance

exceeds 1MΩ.

11-1-1. Power supply cord

Clamp the grounding wire of power cord with the lead

clip of the insulation resistance tester and measure

the resistance by placing a probe on either of the two

power wires. (Fig. 1)

Then also measure the resistance between the

grounding and other power terminals. (Fig. 1)

11-1-2. Indoor unit

Clamp an aluminum plate fin or copper tube with the

lead clip of the insulation resistance tester and mea-

sure the resistance by placing a probe on each termi-

nal screw where power supply lines are connected on

the terminal plate. (Fig. 2)

11-1-3. Outdoor unit

Clamp an aluminum plate fin or copper tube with the

lead clip of the insulation resistance tester and mea-

sure the resistance by placing a probe on each termi-

nal screw on the terminal plate. (Fig. 2)

Note that the ground line terminal should be skipped

for the check.

11-1-4. Measurement of insulation

resistance for electrical parts

Disconnect the lead wires of the desired electric part

from terminal plate, capacitor, etc. Similarly discon-

nect the connector. Then measure the insulation

resistance. (Figs. 3 and 4)

Refer to Electric Wiring Diagram.

If the probe cannot enter the poles because the hole

is too narrow then use a probe with a thinner pin.

NOTE

Insulation

tester

Probe

Clip

Ground wire

Fig. 1

Terminal plate

Copper

tube or

metallic part

Clip

Insulation

tester

Probe

Fig. 2

Copper

tube or

metallic part

Clip

Insulation

tester

Probe

Fig. 3

Clip

Insulation

tester

Probe

Metallic

part

From fan motor,

compressor and

other parts

Fig. 4

11. CHECKING ELECTRICAL COMPONENTS

11-2. Checking Continuity of Fuse

on PCB Ass’y

●Remove the PCB Ass’y from the electrical compo-

nent box. Then pull out the fuse from the PCB

Ass’y. (Fig. 5)

●Check for continuity using a multimeter as shown

in Fig. 6.

Fuse

PCB Ass’y

Fig. 5

Fuse

Fig. 6

12. REFRIGERANT R410A:

SPECIAL PRECAUTIONS WHEN SERVICING UNIT

12-1. Characteristics of New Refrigerant R410A

12-1-1. What is New Refrigerant R410A?

R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its

refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22.

12-1-2. Components (mixing proportions)

HFC32 (50%) / HFC125 (50%)

12-1-3. Characteristics

●Less toxic, more chemically stable refrigerant

●The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when

there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change

in composition of the remaining refrigerant.

Therefore, do not add new refrigerant.

Instead, recover the

remaining refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified

amount of refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).

●When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid

phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is

in gaseous state.

Thus, always charge the refrigerant while it is in liquid phase.

12-2. Checklist Before Servicing

Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ

between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount

of extrusion) by using the flare spacer.

●Size of flare

CAUTION

Ether-type oil is used for compressor oil for R410A-type units, which is different

from the mineral oil used for R22. Thus more attention to moisture prevention and

faster replacement work compared with conventional models are required.

Diameter of tube (ø) D A Specification

Flare tool for R410A Conventional flare tool (for R22)

ø6.35 (1/4") 0 – 0.5 mm 1.0 – 1.5 mm

ø9.52 (3/8") 0 – 0.5 mm 1.0 – 1.5 mm

øD

Flare tool for R410A

1.2

øD

Conventional flare tool (R22)

Spacer

●Tubing precautions

Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily

cover the ends of the tubing with caps or tape prior to installation.

Never use 0.7mm-thick copper tubing or tubing which is less than 0.8mm in thickness, since air conditioners

with R410A are subject to higher pressure than those using R22 and R407C.

●No addition of compressor oil for R410A

No additional charge of compressor oil is permitted.

●No use of refrigerant other than R410A

Never use a refrigerant other than R410A.

●If refrigerant R410A is exposed to fire

Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be

sure to provide ample ventilation during installation work.

●Caution in case of R410A leak

Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room, imme-

diately provide thorough ventilation.

12-3. Tools Specifically for R410A

●For servicing, use the following tools for R410A

●To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, sizes of the service

ports and flare nuts of the narrow tube service valve and wide tube service valve have been altered.

12-4. Tubing Installation Procedures

When the tubes are connected,

always apply HAB oil on the flare portions to improve the sealing of tubing.

The following is the HAB oil generally used:

Esso: ZERICE S32

For details on tubing installation procedures, refer to the installation manuals attached to the

indoor unit and outdoor unit.

NOTE

Tool Distinction Tool Name

●Gauge manifold

●Charging hose

●Gas leak detector

●Refrigerant cylinder

●Charging cylinder

●Refrigerant recovery unit

●Vacuum pump with anti-reverse flow (*1)

(Solenoid valve-installed type, which prevents oil from flowing back into the

unit when the power is off, is recommended.)

●Vacuum pump (*2) … can be used if the following adapter is attached.

●Vacuum pump adapter (reverse-flow prevention adapter) (*3).

(Solenoid valve-installed adapter attached to a conventional vacuum pump.)

●Electronic scale for charging refrigerant

●Flare tool

●Bender

●Torque wrench

●Cutter, reamer

●Welding machine, nitrogen gas cylinder

Tools specifically for R410A

Tools which can be com-

monly used for R22,

R407C, and R410A

CAUTION

●The above tools specifically for R410A must not be used for R22 and R407C.

Doing so will cause malfunction of the unit.

●For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for

R22-type units can be used for R407C-type. However, they must be used exclu-

sively for R410A and never alternately with R22 and R407C.

12-5. In Case of Compressor Malfunction

12-5-1. Procedure for replacing compressor

(1) Recovering refrigerant

●Any remaining refrigerant inside the unit should not be

released to the atmosphere, but recovered using the

refrigerant recovery unit for R410A.

●Do not reuse the recovered refrigerant, since it will

contain impurities.

(2) Replacing Compressor

●Soon after removing seals of both discharge and suc-

tion tubes of the new compressor, replace it quickly.

(3) Checking for sealing

●Use nitrogen gas for the pressurized gas, and never

use a refrigerant other than R410A. Also do not use

oxygen or any flammable gas.

(4) Evacuation

●

Use a solenoid valve-installed vacuum pump

that even if power is cut off in the middle of evacuation

of air due to a power interruption, the valve will pre-

vent the pump oil from flowing back.

●The equipment may be damaged if moisture remains

in the tubing, thus carry out the evacuation thoroughly.

●When using a vacuum pump with exhaust air volume

more than 25L/min. and ultimate vacuum pressure

rate of 0.05Torr:

Standard time for evacuation

CAUTION

●Should the compressor malfunction, be sure to make the switch to a replacement

compressor as quickly as possible.

●Use only the tools indicated exclusively for R410A. ➞See “12-3. Tools

Specifically for R410A.”

(1) Recover refrigerant

(2) Replace compressor

(3) Check for sealing

(4) Evacuation

(5) Recharge

Length of tubing Less than 10 meters More than 10 meters

Time More than 10 minutes More than 15 minutes

(5) Recharging

●

Be sure to charge the specified amount of

refrigerant in liquid state

using the service port

of the wide tube service valve. The proper

amount is listed on the unit's nameplate.

When the entire amount cannot be charged all at

once, charge gradually while operating the unit

in Cooling Operation.

●When charging with a refrigerant cylinder, use

an electronic scale for charging refrigerant. In

this case, if the volume of refrigerant in the cylin-

der becomes less than 20% of the fully-charged

amount, the composition of the refrigerant starts

to change. Thus,

do not use the refrigerant if

the amount in the charging cylinder is less

than 20%.

Also, charge the minimum necessary amount to

the charging cylinder before using it to charge

the air conditioning unit.

Example:

In case of charging refrigerant to a unit requiring

0.76Kg using a capacity of a 10Kg cylinder, the

minimum necessary amount for the cylinder is:

0.76 + 10 ×0.20 = 2.76Kg

For the remaining refrigerant, refer to the

instructions of the refrigerant manufacturer.

●If using a charging cylinder, transfer the speci-

fied amount of liquid refrigerant from the refriger-

ant cylinder to the charging cylinder.

Prepare an evacuated charging cylinder before-

hand.

Do not use the refrigerant if the amount in

the charging cylinder is less than 20%.

CAUTION

Never charge a large amount

of liquid refrigerant at once to

the unit. This may cause dam-

age to the compressor.

CAUTION

●To prevent the composition

of R410A from changing,

never bleed the refrigerant

gas into the atmosphere

while transferring the refrig-

erant. (Fig. 3)

Valve

Single valve

Charge liquid refrigerant with

cylinder in up-side-down position.

Liquid

Fig. 1

Valve

Single valve (with siphon tube)

Charge with cylinder in normal position.

Liquid

Fig. 2

Charging

cylinder

Open Refrigerant

cylinder

Liquid

NO!

Fig. 3

Configuration and characteristics of cylinders

12-6. In Case Refrigerant is Leaking

(1) Detecting Leaks

●Use the detector for R410A to locate refrigerant leak

points.

(2) Recovering refrigerant

●Never release the gas to the atmosphere; recover

residual refrigerant using the refrigerant recovery unit

for R410A, instead.

●Do not reuse the recovered refrigerant because its

composition will have been altered.

(3) Welding leaking points

●Confirm again that no residual refrigerant exists in the

unit before starting welding.

●Weld securely using flux and wax for R410A.

●Prevent oxide film from forming inside the tubes utiliz-

ing substitution with nitrogen (N2) in the refrigerant

circuit of the unit. Leave ends of tubes open during

welding.

(4) Checking for sealing

●Use nitrogen gas for the pressurized gas, and never

use a refrigerant other than R410A. Also do not use

oxygen or any flammable gas.

(5) Evacuation

●

Use a solenoid valve-installed vacuum pump

that even if power is cut off in the middle of evacuation

of air due to a power interruption, the valve will prevent

the pump oil from flowing back.

●The equipment may be damaged if moisture remains

in the tubing, thus carry out the evacuation thoroughly.

●When using a vacuum pump with exhaust air volume

more than 25L/min. and ultimate vacuum pressure rate

of 0.05Torr:

Standard time for evacuation

(6) Recharging

●Recharge unit in the same manner explained on the

previous page “(5) Recharging.”

CAUTION

Never attempt to charge additional refrigerant when refrigerant has been leaking

from the unit. Follow the procedure described below to locate points of leaks and

carry out repairs, then recharge the refrigerant.

(2) Recover refrigerant

(3) Weld leaking points

(4) Check for sealing

(5) Evacuation

(6) Recharge

(1) Detect leaks

Length of tubing Less than 10 m More than 10 m

Time More than 10 minutes More than 15 minutes

12-7. Charging Additional Refrigerant

12-7-1. When Tubes are Extended

●Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came

with the indoor unit.

Charge additional refrigerant in liquid state only.

12-8. Retro-Fitting Existing Systems

12-8-1. Use of Existing Units

●

Never use new refrigerant R410A for existing units which use R22.

This will cause the air conditioner to

operate improperly and may result in a hazardous condition.

12-8-2. Use of Existing Tubing

●If replacing an older unit that used refrigerant R22 with a R410A unit,

do not use its existing tubing.

Instead,

completely new tubing must be used.

CAUTION

Never charge additional refrigerant if refrigerant is leaking from the unit. Follow

instructions given in “12-6. In Case Refrigerant is Leaking” and completely carry

out repairs. Only then should you recharge the refrigerant.

INSTRUCTION MANUAL

SAP-KRV93EH + SAP-CRV93EH

SAP-KRV123EH + SAP-CRV123EH

(OI-852-6-4180-671-00-0)

APPENDIX

Features

This air conditioner is an inverter type unit that automatically adjusts capacity as appropriate. Details on these

functions are provided below; refer to these descriptions when using the air conditioner.

• Microprocessor Controlled Operation

The interior compartment of the remote control

unit contains several features to facilitate

automatic operation, easy logically displayed for

easy use.

• Simple One-touch Wireless Remote Control

The remote control unit has several features to

facilitate automatic operation.

• 24-Hour ON or OFF Timer

This timer can be set to automatically turn the

unit on or off at any time within a 24 hour period.

• 1-Hour OFF Timer

This timer can be set to automatically turn off the

unit at any time after one hour.

• Night Setback

Pressing this button changes the setting of the

room temperature thermostat, allowing you to set

the temperature at whatever level that you find

comfortable.

• Automatic and 3-step Fan Speed

Auto/High/Medium/Low

• Air Sweep Control

This function moves a flap up and down in the air

outlet, directing air in a sweeping motion around

the room and providing comfort in every corner.

• Auto. Flap Control

This automatically sets the flap to the optimum

position during heating, cooling, and drying

operation.

• Automatic Switching between Cooling and

Heating

This unit automatically switches between cooling

operation and heating operation according to the

difference between the room temperature and the

temperature setting.

• Hot Start Heating System

Right from the start, the air is warm and

comfortable. This system prevents any cold blasts

at the beginning while the heat pump is warming

up, or even defrosting.

• Automatic Restart Function for Power Failure

Even when power failure occurs, preset

programmed operation can be reactivated once

power resumes.

• High Power Operation

If not in Auto Operation, the unit operates at

maximum output for 30 minutes, regardless of the

desired temperature.

The fan speed is 1 step above “High”.

• Quiet Operation

The fan rotates slower than the fan speed setting

to provide a quieter operating sound.

• Anti-Mold Filter

This unit is equipped with an anti-mold filter that

inhibits the growth of mold and bacteria.

• Air Clean Filter

An air filter that eliminates unpleasant odors and

cleans the air is available.

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Contents

Page

Features ............................................................................................................ 2

Product Information........................................................................................... 3

Alert Symbols.................................................................................................... 3

Installation Location .......................................................................................... 4

Electrical Requirements .................................................................................... 4

Safety Instructions............................................................................................. 4

Names of Parts ................................................................................................. 5

Using the Remote Control Unit ....................................................................... 10

Operation with the Remote Control Unit ......................................................... 12

1. Automatic Operation .............................................................................. 12

2. Manual Operation .................................................................................. 13

3. Adjusting the Fan Speed........................................................................ 14

4. Fan Only................................................................................................. 14

5. Night Setback Mode............................................................................... 15

6. QUIET Mode .......................................................................................... 16

7. HIGH POWER Mode ............................................................................. 16

Special Remarks............................................................................................. 17

Setting the Timer............................................................................................. 18

Using the 1-Hour OFF Timer .......................................................................... 20

Tips for Energy Saving .................................................................................... 20

Adjusting the Airflow Direction ........................................................................ 21

Operation without the Remote Control Unit .................................................... 22

Care and Cleaning .......................................................................................... 22

Troubleshooting............................................................................................... 25

Operating Range............................................................................................. 25

Product Information

If you have problems or questions concerning your Air Conditioner, you will

need the following information. Model and serial numbers are on the nameplate

on the bottom of the cabinet.

Model No. ______________________ Serial No. ____________________

Date of purchase ________________________________________________

Dealer’s address ________________________________________________

Phone number ________________

DECLARATION OF CONFORMITY

This product is marked « » as it satisfies EEC Directive No. 89/336/ EEC, 73/

23/EEC, 93/68/EEC and 92/31/EEC.

This declaration will become void in case of mis-usage and/or from non

observance though partial of Manufacturer’s installation and/or operating

instructions.

Alert Symbols

The following symbols used in this manual, alert you to potentially

dangerous conditions to users, service personnel or the appliance:

This symbol refers to a hazard or unsafe

practice which can result in severe

personal injury or death.

This symbol refers to a hazard or unsafe

practice which can result in personal

injury or product or property damage.

CAUTION

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Installation Location

• We recommend that this air conditioner be installed properly by

qualified installation technicians in accordance with the Installation

Instructions provided with the unit.

• Before installation, check that the voltage of the electric supply in your home

or office is the same as the voltage shown on the nameplate.

Electrical Requirements

1. All wiring must conform to the local electrical codes. Consult your dealer or a

qualified electrician for details.

2. Each unit must be properly grounded with a ground (or earth) wire or

through the supply wiring.

3. Wiring must be done by a qualified electrician.

Safety Instructions

• Read this Instruction Manual carefully before using this air

conditioner. If you still have any difficulties or problems, consult your

dealer for help.

• This air conditioner is designed to give you comfortable room

conditions. Use this only for its intended purpose as described in this

Instruction Manual.

• Do not install this air conditioner where there are fumes or

flammable gases, or in an extremely humid space such as a

greenhouse.

• Do not install the air conditioner where excessively high heat-

generating objects are placed.

Avoid: To protect the air conditioner from heavy corrosion, avoid installing the

outdoor unit where salty sea water can splash directly onto it or in

sulphurous air near a spa.

• Never use or store gasoline or other flammable vapor or liquid near

the air conditioner — it is very dangerous.

• This air conditioner has no ventilator for intaking fresh air from

outdoors. You must open doors or windows frequently when you

use gas or oil heating appliances in the same room, which consume

a lot of oxygen from the air. Otherwise there is a risk of suffocation

in an extreme case.

• Do not turn the air conditioner on and off from the power mains

switch. Use the ON/OFF operation button.

• Do not stick anything into the air outlet of the outdoor unit. This is

dangerous because the fan is rotating at high speed.

• Do not let children play with the air conditioner.

• Do not cool or heat the room too much if babies or invalids are

present.

CAUTION

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Names of Parts

This illustration is based on the external view of a standard model.

Consequently, the shape may differ from that of the air conditioner which you

have selected.

This air conditioner consists of an indoor unit and an outdoor unit. You can

control the air conditioner with the remote control unit.

Air Intake Air from the room is drawn into this section and passes through air filters

which remove dust.

Air Outlet Conditioned air is blown out of the air conditioner through the air outlet.

Remote Control Unit The wireless remote control unit controls power ON/OFF, operation mode

selection, temperature, fan speed, timer setting, and air sweeping.

Refrigerant Tubes The indoor and outdoor units are connected by copper tubes through which

refrigerant gas flows.

Drain Hose Moisture in the room condenses and drains off through this hose.

Outdoor (Condensing) Unit The outdoor unit contains the compressor, fan motor, heat exchanger coil,

and other electrical components.

INDOOR UNIT

Air intakes

Remote control unit

Air outlet

Refrigerant tubes

Drain hose

OUTDOOR UNIT

Air outlet

NOTE

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Unit Display and Operation Button

REMOTE CONTROL receiver This section picks up infrared signals from the remote control unit

(transmitter).

OPERATION button When the remote control cannot be used, pressing this button enables

heating and cooling operation.

Each time this button is pressed, the type of operation conducted is indicated

by the changing color of the OPERATION lamp. Press the button and select

the lamp color that suits your preference for operation.

OPERATION lamp This lamp lights when the system is in the continuous AUTO (red or green),

HEAT (red), DRY (orange), COOL (green) and FAN (green) mode.

The OPERATION lamp lights up red and orange alternately when the system

is defrosting.

TIMER lamp This lamp lights when the system is being controlled by the timer.

QUIET lamp This lamp lights during operation in the QUIET mode.

The unit’s display lamps are dimmed during operation in the NIGHT

SETBACK mode.

REMOTE CONTROL receiver

Avoid using radio equipment

such as mobile phone near

(within 1 m) the remote

control receiver. Some radio

equipment may cause

malfunction of the unit.

If the trouble happens,

disconnect power and restart

the air conditioner after a few

minutes.

IMPORTANT

OPERATION lamp

TIMER lamp

QUIET lamp

OPERATION button

INDOOR UNIT

Cooling operation

(green)

Heating operation

(red)

Stop

(lamp off)

NOTE

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Remote Control Unit (Display)

(1) Operation mode

AUTO .....................................

HEAT ......................................

MILD DRY ..............................

COOL .....................................

FAN ........................................

(2) Fan speed

Automatic operation ...............

HIGH .....................................

MEDIUM.................................

LOW .......................................

(3) Temperature setting

16 – 30 °C

When set to 28 °C

temperature indication............

(4) Timer

24-hour clock with ON/OFF

program Timer........................

ON Timer................................

OFF Timer. .............................

1-hour OFF Timer...................

(5) NIGHT SETBACK ..................

(6) Confirmation of transmission..

(7) Auto. flap indication ................

Flap angle indication ..............

Sweep indication ....................

(8) High power operation .............

(9) Quiet operation.......................

Displayed when setting timer

Displayed when transmitting data

Displayed when indoor unit sensor

is in use

Displayed when setting

temperature

Displayed when temperature is

shown

Displayed when the

time display is set to

12-hour time.

Symbols

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Remote Control Unit

Transmitter Sensor

(Cover closed)

Display

FAN SPEED selector button

FLAP button

ON TIME

setting

buttons Return button

Advance button

CANCEL button

SENSOR button

CLOCK button

ACL button

ON/OFF operation button

1 HR. TIMER button

Temperature setting buttons (TEMP.)

MODE selector button

Advance button

NIGHT SETBACK button

HIGH POWER button

OFF TIME

setting

buttons

Return button

QUIET button

ADDRESS switch

Temperature display

selector button

Time display selector button

The illustration above pictures the remote control unit after the cover has

been opened.

NOTE

Transmitter When you press the buttons on the remote control unit, the mark appears

in the display to transmit the setting changes to the receiver in the air

conditioner.

Sensor A temperature sensor inside the remote control unit senses the room

temperature.

Display Information on the operating conditions is displayed while the remote control

unit is switched on. If the unit is turned off, FLAP setting and FAN SPEED

setting are not displayed.

QUIET button : When you press this button, the fan rotates slower than the fan

speed setting to provide a quieter operating sound.

ON/OFF operation button This button is for turning the air conditioner on and off.

1 HR. TIMER button

(1-HOUR OFF TIMER)

: When you press this button, regardless of whether the unit is

operating or stopping, the unit operates for one hour and then shuts

down.

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Remote Control Unit (continued)

Temperature setting buttons

(TEMP.)

Press the button to increase the set temperature.

Press the button to reduce the set temperature.

For details, see Automatic operation and Manual operation.

MODE selector button Use this button to select AUTO, HEAT, DRY, COOL or FAN mode.

(AUTO) : When this setting is selected, the air conditioner calculates the

difference between the thermostat setting and the room temperature

and automatically switches to the ‘‘COOL’’ or ‘‘HEAT’’ mode as

appropriate.

(HEAT) : The air conditioner makes the room warmer.

(DRY) : The air conditioner reduces the humidity in the room.

(COOL) : The air conditioner makes the room cooler.

(FAN) : The air conditioner works only as a circulation fan.

FAN SPEED selector button : The air conditioner automatically decides the fan speeds.

: High fan speed

: Medium fan speed

: Low fan speed

NIGHT SETBACK button For details, see “5. Night Setback Mode”. When you press this button in the

HEAT, DRY or COOL mode, the mark appears in the display, and the

remote control unit will automatically adjust the set temperature to save

energy.

FLAP button Press this button either to select the setting of the airflow direction to the

auto. flap in each mode or one of the six possible positions manually or to

select the sweep function which moves the flap up and down automatically.

: Auto flap setting: If selected in a heating operation, the flap is set to

position (3) in the following chart. If selected in a cooling or dry

operation, the flap is set at position (7) in the following chart.

: The airflow direction can be set manually. (six positions)

: The flap moves up and down automatically.

When you press the FLAP button, the air flow direction will be changed one

by one as follows.

HIGH POWER button : If this button is pressed during HEAT, DRY, COOL or FAN operation,

the unit operates at maximum output for 30 minutes, regardless of the

desired temperature.

The fan speed is 1 step above “High”.

ON TIME/OFF TIME setting

buttons

No display: The timer does not operate.

: The air conditioner starts at the set time.

: The air conditioner stops at the set time.

: The air conditioner stops and starts, or starts and stops, at

the set times every day. For details, see “Setting the Timer”.

NOTE

SWING

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Remote Control Unit (continued)

Using the Remote Control Unit

SENSOR button When you press this button (use a small-tipped object such as a ballpoint

pen), the mark will appear at the display. And the room temperature is

detected by the sensor which is built into the indoor unit and the air

conditioner is controlled accordingly.

If the remote control is located near a heat source, such as a space heater or

in direct sunlight, press the SENSOR button to switch to the sensor on the

indoor unit.

Temperature Display Selector

button

This switches the temperature display between °C and °F.

Time Display Selector button This switches the time display between 24-hour time and 12-hour time.

ACL button (ALL CLEAR) Puts the remote control unit into pre-operation status. Always press this

button after replacing the batteries.

ADDRESS switch • The address switch changes to prevent mixing of signals from remote

control units when two air conditioners are installed next to each other.

Normally, the address switch is set to A. For more information, please

contact the dealer where you made the purchase.

• Normally, the tabs on the remote control unit should not be bent.

The remote control unit sends the temperature signal to the air conditioner regularly at five minute

intervals. If the signal from the remote control unit stops for more than 15 minutes due to the loss of

the remote control unit or other trouble, the air conditioner will switch to the temperature sensor which

is built into the indoor unit and control the room temperature. In these cases, the temperature around

the remote control unit may differ from the temperature detected at the air conditioner’s position.

How to Install Batteries

• The batteries last about six months, depending on how much you

use the remote control unit. Replace the batteries when the remote

control unit’s display fails to light, or when the remote control cannot

be used to change the air conditioner’s settings.

• Use two fresh leak-proof type-AAA alkaline batteries.

• In replacing batteries, follow the instructions as mentioned in the

sub-section “How to Install Batteries”.

• If you do not use the remote control unit more than 1 month, take out

the batteries.

NOTE

1. Slide the cover in the direction

indicated by the arrow and remove it.

2. Install two AAA alkaline batteries.

Make sure the batteries point in the

direction marked in the battery

compartment.

3. Use a thin object such as the tip of a

pen to press the ACL button.

ACL button

NOTE

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Using the Remote Control Unit (continued)

How to Use the Remote

Control Unit

When using the remote control unit, always point the unit’s transmitter head

directly at the air conditioner’s receiver.

Remote Control Unit

Installation Position

The remote control unit may be operated either from a non-fixed position or

from a wall-mounted position. To ensure that the air conditioner operates

correctly, DO NOT install the remote control unit in the following places:

DO NOT • In direct sunlight

• Behind a curtain or other places where it is covered

• More than 8 m away from the air conditioner

• In the path of the air conditioner’s airstream

• Where it may become extremely hot or cold

• Where it may be subject to electrical or magnetic noise

• Where there is an obstacle between the remote control unit and air

conditioner (since a check signal is sent from the remote control unit every

5 minutes)

Mounting the Remote Control

Unit

Before mounting the remote control unit, press the ON/OFF operation button

at the mounting location to make sure that the air conditioner operates from

that location. The indoor unit should make a beeping sound to indicate that it

has received the signal.

To take out the remote control unit, pull it forward.

When Holding the Remote

Control Unit

• When using the remote control unit and during air conditioner operation,

the transmitter on the remote control unit should be pointed toward the

receiver on the indoor unit.

• Make sure that there are no objects between the remote control unit and

receiver which could block the signal.

Air conditioner

(Indoor unit)

Receiver

Remote control

unit

(Transmitter head)

Remote control

unit mount

Mounting screws

4 x 16 (included)

Rear side

Hole

• To prevent loss of the remote control

unit, you can connect the remote

control unit to the mount by passing

a string through the remote control

unit and attachment hole.

Press

Set in

place

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Operation with the Remote Control

Unit

1. Automatic Operation This unit automatically switches between cooling operation and heating

operation according to the difference between the room temperature and the

temperature setting.

Check that the circuit breaker on the power panel is turned on.

Once mode is selected and the unit is preset by following the steps below,

you can have the air conditioner automatically bring the room to the desired

temperature simply by pressing the ON/OFF operation button.

STEP 1 Press the MODE selector button to .

STEP 2 Press the ON/OFF operation button.

To stop the air conditioner, press the ON/OFF operation button again.

• To change the temperature setting; press the temperature setting buttons

and change the setting to the desired temperature.

STEP 2

STEP 1

NOTE

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Operation with the Remote Control Unit (continued)

2. Manual Operation

Check that the circuit breaker on the power panel is turned on and that the

operation selector of the indoor unit is in the ON position.

If the automatic operation settings of the unit do not meet your needs, press

the setting buttons as described below and change the settings as desired.

STEP 1 Press the MODE selector button and select the desired

mode.

For heating operation →

For dehumidifying operation →

For cooling operation →

For fan only operation →

STEP 2 To start the air conditioner, press the ON/OFF operation

button.

STEP 3 Press the TEMP. setting buttons to change the temperature

setting to the desired temperature.

Adjustable temperature range:

STEP 4 Set the FAN SPEED selector button to the setting you want.

STEP 5 Press the FLAP button and set the airflow direction as

desired.

(Refer to “Adjusting the Airflow Direction” on page 21.)

To stop the air conditioner, press the ON/OFF operation button again.

STEP 2

STEP 1

STEP 3

STEP 4

STEP 5

NOTE

30 °C max.

16 °C min.

or 86 °F max.

60 °F min.

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Operation with the Remote Control Unit (continued)

• Choose the best position in the room for the remote control unit, which

also acts as the sensor for room comfort and transmits the operating

instructions. Once you’ve found this best position, always keep the remote

control unit there.

• This appliance has a built-in 5-minute time delay circuit to ensure reliable

operation. When the operation button is pressed, the compressor will start

running within three minutes. In the event of power failure, the unit will

stop.

3. Adjusting the Fan Speed

A. Automatic fan speed Simply set the FAN SPEED selector button to the position.

This automatically sets the best fan speed for the room temperature.

B. Manual fan speed If you want to adjust fan speed manually during operation, just set the FAN

SPEED selector button as desired. [ , , or ]

4. Fan Only

If you want to circulate air without any temperature control, follow these steps:

STEP 1 Press the MODE selector button to switch to the fan mode

STEP 2 Press the ON/OFF operation button.

STEP 3 Press the FAN SPEED selector button to select the fan

speed of your choice ( , or ).

NOTE

STEP 2

STEP 1

STEP 3

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Operation with the Remote Control Unit (continued)

5. Night Setback Mode

Night Setback Mode is used for saving energy.

Press the NIGHT SETBACK button while operation.

The mark appears in the display.

To release the night setback function, press the NIGHT SETBACK button

again.

A. In Cooling and DRY

Mode: ( and )

B. In Heating Mode: ( )

When the night setback mode is selected, the air conditioner automatically

raises the temperature setting 1 °C when 30 minutes have passed after the

selection was made, and then another 1 °C after another 30 minutes have

passed, regardless of the indoor temperature when night setback was

selected. This enables you to save energy without sacrificing comfort. This

function is convenient when gentle cooling is needed.

Setting

temperature

Press the NIGHT

SETBACK button

30 min. 30 min. Time

1°C (2°F)

When the night setback mode is selected, the air conditioner automatically

lowers the temperature setting 2 °C when 30 minutes have passed after the

selection was made, and then another 2 °C after another 30 minutes have

passed, regardless of the indoor temperature when night setback was

selected. This enables you to save energy without sacrificing comfort. This

function is convenient when gentle heating is needed.

Setting

temperature

Press the NIGHT

SETBACK button

30 min. 30 min. Time

2°C (4°F)

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Operation with the Remote Control Unit (continued)

6. QUIET Mode

QUIET Mode is used to reduce the fan sound of the indoor unit.

Press the QUIET button.

The mark appears in the display.

To cancel, press QUIET button again.

• In QUIET Mode, the fan rotates at a slower speed than the fan speed

setting.

• If the unit is already operating with a very low (LL) airflow, the fan sound

may not change even if the QUIET button is pressed.

7. HIGH POWER Mode

HIGH POWER mode can be used to increase the output of the indoor unit for

all operation modes except automatic operation.

Press the HIGH POWER button.

The mark appears in the display.

To cancel, press HIGH POWER button again.

• When the HIGH POWER button is pressed, the unit operates at maximum

output for 30 minutes, regardless of the desired temperature. The fan

speed is 1 step above “High”.

• HIGH POWER Mode cannot be used when the operation mode is

Automatic Operation.

• QUIET Mode and HIGH POWER Mode cannot be used at the same time.

• When set to High fan speed during heating operation, the

fan runs at High fan speed even though the mark is

displayed.

• Depending on the operating conditions, the fan speed may

be increased by a small amount only.

NOTE

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Special Remarks

How it works? • Once the room temperature reaches the level that was set, the unit’s

operation frequency is changed automatically.

• During DRY operation, the fan speed is automatically runs at lower speed

for providing a comfortable breeze.

• ‘‘DRY’’ operation is not possible if the indoor temperature is 15 °C or less.

Heating performance • Because this air conditioner heats a room by drawing in the heat of the

outside air (heat pump system), the heating efficiency will fall off when the

outdoor temperature is very low. If sufficient heat cannot be obtained with

this air conditioner, use another heating appliance together with it.

Defrosting • When the outdoor temperature is low, frost or ice may form on the heat

exchanger coil, reducing heating performance. When this happens, a

microcomputer defrosting system operates. At the same time, the fan on

the indoor unit stops and the OPERATION lamp lights up red and orange

alternately until defrosting is completed. Heating operation restarts after

several minutes. (This interval will vary slightly depending upon the

outdoor temperature and the way in which frost forms.)

Cold draft prevention • For several minutes after the start of heating operation, the indoor fan runs

at lower speed until the indoor heat exchanger coil has warmed up

sufficiently. However, the fan may remain stopped when the room

temperature is low. This is because the COLD DRAFT PREVENTION

SYSTEM is operating.

• In the event of power failure, the unit will stop. When the power is

resumed, the unit will restart automatically within five minutes by the

remote control unit.

Clicking sound is heard from

the air conditioner

• In heating or cooling operation, any plastic parts may expand or shrink due

to a sudden temperature change. In this event, a clicking sound may occur.

This is normal, and the sound will soon disappear.

• The remote control unit sends the setting condition to the air conditioner

regularly at five minute intervals.

‘‘DRY’’ ( ) Operation

Heating ( ) Operation

Power failure during

operation

Clicking Sound

Remote Control Unit

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Setting the Timer

In the descriptions below, the following settings are used for the temperature

and time indicator selector button on the bottom front section of the remote

control.

• Temperature: °C

• Time: AM, PM

1. How to set the present

time

(Example) To set to 10:30 pm.

2. How to set the OFF time (Example) To stop the air conditioner at 11:00 am.

NOTE

Operation Indication

1. Press the CLOCK button once if

the time indicator is not flashing.

The time indication alone flashes.

2. Press the Advance, Return ( ,

) button until PM 10:30 is

displayed.

The time can be set in 1-minute

increments. Holding down the

button advances the time rapidly in

10-minute increments.

3. Press the CLOCK button again. This completes the setting of the

current time.

1. Press the OFF TIME setting

button once.

The timer indication is

displayed, and the present OFF

time is shown.

2. Press the Advance, Return ( ,

) button until AM 11:00 is

displayed.

The timer indication blinks.

The time can be set in 10-minute

increments. Holding down the

button advances the time rapidly in

10-minute increments.

3. Wait a few seconds, and then

the setting is complete.

The timer indication stops

blinking and the present time is

displayed.

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Setting the Timer (continued)

3. How to set the ON time (Example) To start operation at 7:10 am.

4. How to set DAILY ON/OFF

REPEAT timer

(Example) To start operation at 7:10 am. and stop the air conditioner at 11:00

am.

To cancel a timer program • Press the CANCEL button.

• When either an ON or OFF timer is to be canceled, press the button

corresponding to the timer whose program is to be canceled, and then

press the CANCEL button.

• The airflow direction, fan speed and temperature setting can be changed

after a timer program has been set even when the unit is stopped. Even

when operation is stopped during an ON timer program, the unit will start

operating when the set time is reached provided that the program is not

canceled.

• When the ON timer and OFF timer are set to the same time, the timer

operates as if it is turned off.

Operation Indication

1. Press the ON TIME setting

button once.

The timer indication is

displayed, and the present ON time

is shown.

2. Press the Advance, Return ( ,

) button until AM 7:10 is

displayed.

The timer indication blinks.

The time can be set in 10-minute

increments. Holding down the

button advances the time rapidly in

10-minute increments.

3. Wait a few seconds, and then

the setting is complete.

The timer indication stops

blinking and the present time is

displayed.

7:10 am.

11:00 am.

OFF

10:30 pm.

Present time

1. Set the timer ON/OFF times as

shown in 2-1, 2, 3 and 3-1, 2, 3.

The present time 10:30 pm. and

are displayed.

• The ON/OFF combination timer uses the current time as

the reference, and it is activated starting from whichever

set time comes first.

• With the ON/OFF combination timer, the settings are

repeated every day.

• You can check the timer ON/OFF times after you have set

them by pressing the ON TIME and OFF TIME setting

buttons.

NOTE

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Using the 1-Hour OFF Timer

Tips for Energy Saving

1. 1-Hour OFF Timer This function causes the unit to operate for one hour and then stop,

regardless of whether the unit is on or off when this button is pressed.

The indicator in the display indicates that this function is operating.

Setting procedure:

Regardless of whether the unit is operating or stopped, press the 1 HR.

TIMER button.

appears in the display.

Cancellation procedure:

Press the ON/OFF operation button to turn the unit off, wait for the unit to stop

operating, and then press the ON/OFF operation button again.

The 1-Hour Timer function is now cancelled and the unit operates normally.

• If, while the 1-Hour Timer function is operating, the 1HR. TIMER button is

pressed once to cancel the function and then again, the unit continues to

operate for one hour from that point in time and then stops.

• It is not possible to use the OFF Timer and 1-Hour OFF Timer together.

Whichever function is set last takes precedence. If the 1 HR. TIMER

button is pressed while the TIMER OFF function operates, the OFF Timer

is cancelled and the unit will stop operating one hour later.

2. Operation together with the

DAILY ON/OFF REPEAT Timer

The 1-Hour OFF Timer setting is given priority over the DAILY ON/OFF

REPEAT setting.

Do not • Block the air intake and outlet of the unit. If they are obstructed, the

unit will not work well, and may be damaged.

• Let direct sunlight into the room. Use sunshades, blinds or curtains. If the

walls and ceiling of the room are warmed by the sun, it will take longer to

cool the room.

Do • Always try to keep the air filter clean. (Refer to “Care and Cleaning”.) A

clogged filter will impair the performance of the unit.

• To prevent conditioned air from escaping, keep windows, doors and any

other openings closed.

NOTE

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Adjusting the Airflow Direction

1. Horizontal The horizontal airflow can be adjusted by moving the vertical vanes with your

hands to the left or right.

When the humidity is high, the vertical vanes should be in the front

position during the cooling or dehumidifying operation. If the vertical

vanes are positioned all of the way to the right or left, condensation

may begin to form around the air vent and drip down.

2. Vertical The vertical airflow can be adjusted by moving the flap with the remote

control unit. Do not move the flap with your hands. Confirm that the remote

control unit has been turned on. Use the FLAP button to set either the sweep

function or one of the six airflow direction settings.

• The flap automatically closes when the unit is off.

• During the heating operation, the fan speed will be very low and the flap

will be in the horizontal position (position ) until the air being blown out

of the unit begins to warm. Once the air warms up, the flap position and

fan speed change to the settings specified with the remote control.

• Use the FLAP button on the remote control to adjust the position of

the flap. If you move the flap by hand, the flap position according to

the remote control and the actual flap position may no longer match.

If this should happen, shut off the unit, wait for the flap to close, and

then turn on the unit again; the flap position will now be normal

again.

• Do not have the flap pointed down during cooling operation.

Condensation may begin to form around the air vent and drip down.

CAUTION

A. Sweep function

The flap starts moving up and down to

deliver air over the sweep range.

C. Auto flap function

The flap is set to the recommended

position.

B. Setting the airflow manually

Referring to the above illustration, use the

FLAP button to set the airflow direction

within the range used during the heating,

cooling, or dehumidifying operation.

COOL

DRY

FAN

HEAT

SWEEP

NOTE

CAUTION

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Operation without the Remote

Control Unit

Care and Cleaning

INDOOR UNIT If you have lost the remote control unit or it has trouble, follow the steps

below.

When the air conditioner is not running

Each time the OPERATION button is pressed, the type of operation

conducted is indicated by the changing color of the OPERATION lamp. Press

the button and select the lamp color that suits your preference for operation.

The temperature is set to the room temperature minus 2°C during the cooling

operation and to the room temperature plus 2°C during the heating operation,

and the fan speed and flap are set to Auto.

1. For safety, be sure to turn the air conditioner off and also to

disconnect the power before cleaning.

2. Do not pour water on the indoor unit to clean it. This will damage the

internal components and cause an electric shock hazard.

Casing and Grille (Indoor Unit) Clean the casing and grille of the indoor unit with a vacuum cleaner brush, or

wipe them with a clean, soft cloth.

If these parts are stained, use a clean cloth moistened with a mild liquid

detergent. When cleaning the grille, be careful not to force the vanes out of

place.

1. Never use solvents, or harsh chemicals when cleaning the indoor

unit. Do not wipe the plastic casing using very hot water.

2. Some metal edges and the fins are sharp and may cause injury if

handled improperly; be especially careful when you clean these

parts.

3. The internal coil and other components of the outdoor unit must be

cleaned every year. Consult your dealer or service center.

OPERATION button

Cooling operation

(green)

Heating operation

(red)

Stop

(lamp off)

NOTE

CAUTION

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Care and Cleaning (continued)

Anti-Mold Filter The anti-mold filter behind the air intake grille should be checked and cleaned

at least once every two weeks.

How to remove the anti-mold

filter

1. Grasp both ends of the air

intake grille, and remove it

by opening towards the

front and pulling towards

you.

2. Remove the anti-mold filter

attached to the rear of the

air intake grille.

Cleaning Use a vacuum cleaner to remove light dust. If there is sticky dust on the filter,

wash the filter in lukewarm, soapy water, rinse it in clean water, and dry it.

How to replace the anti-mold

filter

1. With the FRONT mark of

the anti-mold filter at the

front, align the two

indentions near the mark

with the hooks at the rear

of the air intake grille, and

then mount the anti-mold

filter.

2. Allow the edge of the air

intake grille to slide into the

top of the indoor unit, and

then insert it all the way

inside.

3. Press in the bottom right

and left corners of the air

intake grille to attach the

indoor unit.

Attach so that the round pins at the top right and left corners of the air intake

grille are inserted into the grooves at the top right and left of the indoor unit.

Air intake grille

Anti-mold filter

FRONT mark

Hook

Air intake grille

Groove

Air intake grille

NOTE

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Care and Cleaning (continued)

Air Clean Filter The air clean filter removes dust and dirt from the air, and reduces odors and

smoke from tobacco.

This air clean filter cannot remove harmful gases or vapors nor ventilate

air in the room. You must open doors or windows frequently when you

use gas or oil heating appliances. Otherwise there is a risk of

suffocation in extreme cases.

How to install the air clean

filter

The air clean filter needs to be installed behind the air intake grille.

1. Remove the air intake grille.

2. Install the air clean filter in

the position shown in the

figure.

3. Remount the air intake

grille.

• In general, the filter should be replaced once every three months.

• Dirty air clean filters cannot be washed and reused. Purchase a

replacement filter at your local dealer.

Cleaning the main unit and

remote control unit

• Wipe clean using a soft, dry cloth.

• To remove stubborn dirt, moisten a cloth in warm water no hotter than

40 °C, wring thoroughly, and then wipe.

• The air intake grille can be removed in order to wash it with water.

Removing and remounting the

air intake grille

Refer to “How to remove the anti-mold filter” and “How to replace the anti-

mold filter” on page 23.

When using a footstool or the like, be careful not to let it tip over.

Washing the grille with water • Clean the grille gently using a soft sponge, or the like. Then wipe away any

remaining moisture.

• Neutral detergent may be used to remove stubborn dirt. Then rinse

thoroughly with water and wipe away any remaining moisture.

Air clean

filter

NOTE

CAUTION

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Troubleshooting

If your air conditioner does not work properly, first check the following points before requesting service. If it still does

not work properly, contact your dealer or service center.

Operating Range

The air conditioner is operable within the temperature ranges as listed below:

Trouble Possible Cause Remedy

Air conditioner does not run at all. 1. Power failure. 1. Restore power.

2. Leakage circuit breaker tripped. 2. Contact service center.

3. Line voltage is too low. 3. Consult your electrician or dealer.

4. Batteries in remote control unit

have run down.

4. Replace batteries.

OPERATION lamp blinks and air

conditioner does not operate.

Trouble in system. Contact service center.

Compressor runs but soon stops. Obstruction in front of condenser coil. Remove obstruction.

Poor cooling (or heating)

performance.

1. Dirty or clogged air filter. 1. Clean air filter to improve airflow.

2. Heat source or many people in

room.

2. Eliminate heat source if possible.

3. Doors and/or windows are open. 3. Shut them to keep the heat (or

cold) out.

4. Obstacle near air intake or air

discharge port.

4. Remove it to ensure good airflow.

5. Thermostat is set too high for

cooling (or too low for heating).

5. Set the temperature lower (or

higher).

6. (Outdoor temperature is too low for

heating.)

6. (Consult your dealer or try to use

another heat appliance.)

Clicking sound is heard from the air

conditioner.

In heating or cooling operation, any

plastic parts may expand or shrink

due to a sudden temperature change.

In this event, a clicking sound may

occur.

This is normal, and the sound will

soon disappear.

OPERATION lamp lights but outdoor

unit will not run.

1. The use of cellular phones near

the air conditioner may cause

disturbance to its normal

operation.

1. Turn off the power then restart the

air conditioner after a while.

2. Consult your dealer.

Temperature Indoor air temperature Outdoor air temperature

COOLING Max. 32 °C DB / 23 °C WB 43 °C DB

Min. 19 °C DB / 14 °C WB 19 °C DB

HEATING Max. 27 °C DB 24 °C DB / 18 °C WB

Min. 16 °C DB –8 °C DB/ –9 °C WB

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SANYO Electric Co., Ltd.

Osaka, Japan

SM700590 FEB/2004

Printed in Japan

Sanyo Sap Crv123Eh Users Manual 04 031 Sanyo.SM700590

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