Sargent 8800 & 12 Series Rim Exit Devices (16/28/63/66 Functions) Installation Instructions A6703G

User Manual: Sargent 8800 & 12-8800 Series Rim Exit Devices (16/28/63/66 Functions) Installation Instructions Instruction Sheets

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INSTRUCTIONS FOR INSTALLING SARGENT® 8800 AND 12-8800
SERIES RIM EXIT DEVICES FOR 28, 63 AND 66 FUNCTIONS

For Assistance, contact SARGENT at 800-727-5477 or www.sargentlock.com

CAUTION!

Before Starting:
– Install mullion if used;
– Door should be fitted and hung;
– Check box label for size of exit device.
Available Stock Lengths:
Length “E”: 32" door, no cut off required.
Can be cut to fit doors down to 24" wide.
Length “F”: 36" door, no cut off required.
Can be cut to fit doors down to 33" wide.
Length “J”: 42" door, no cut off required.
Can be cut to fit doors down to 37" wide.
Length “G”: 48" door, no cut off required.
Can be cut to fit doors down to 43" wide.

IMPORTANT:
Surface of the door where exit device
is applied must be flush.
Clear away any raised projections
to allow exit device to rest on
flat surface of the door.

End
cap

Mounting
plate

Center chassis
assembly (8828)

Rail assembly

“Lock Down Key”
To operate:
Depress pushrail; insert
hex key and turn clockwise.
ATTENTION:
Not furnished with
12- (Fire Rated) exit devices

Rim cylinder
Apply Rail Assembly
Mortise
cylinder

Cover
(8828, 8863)
649 Strike
Center chassis
assembly (8863)
Mark vertical and horizontal
reference lines on the door

• Check box label for rail size and refer to chart
for door sizes. If cutting is not required,
proceed to step “B”.
• If cutting is required, continue
with step “A”.
Determine cut off dimension “X” by
subtracting 1-3/4" from dimension “Y”.
Mark cut off point on mounting rail.

Center chassis
assembly
(8866)

Collar

For doors with stile
rail must overlap stile
by 1/2" min.

Cover
(8866)

Vertical reference line
(CL of chassis)

Identify type of installation to
determine location of vertical CL
Single Door (Non-Fire Rated)

Door
1-3/4" Min.
Horizontal
reference line
(CL of chassis and
rail assembly)

Vertical reference line
(CL of chassis)
For 649 strike Dim. “A” = 2-1/4"
For 613 strike Dim. “A” = 1-3/4"
For 642 strike Dim. “A” = 1-1/2"

Horizontal
reference line
(C
L of mounting
holes)

Vertical
reference line
(CL of chassis)

Finished floor

Double Door with 980 Mullion

Door

Cut off on mark
and deburr

Door

Vertical reference
line (CL of chassis)

649 Strike

Single Door (12- Fire Rated Exit Device)

Depress arm into rail opening and slide
rail onto chassis.
Level rail and fasten mounting plate.
Level
Mounting plate

Arm

Door
Prepare Door
Tape template on inside of door
along reference lines.
Spot and drill holes.

Vertical reference
line (CL of chassis)

649 Strike

Place mounting plate tight
against rail and attach it
to the door with three
#10 round head screws

Double Door with 12-980 Mullion
Vertical reference line
(CL of chassis)
Horizontal reference line
(37-5/8" from finished floor
for 41" height center of
push rail)

Door

Door

Apply Covers and Strike
Vertical reference
line (CL of chassis)

649 Strike

Apply Hardware

1. Attach chassis to
door with (4) #10
mounting screws.
2. Through-bolt outside
trim and cylinder
to chassis, if used.

US Patent No. 268003
Canadian Patent No. RD1981

Attach rail assembly to the
chassis with two #8 truss
head machine screws

Attach end cap to
mounting plate with
two cover screws

Mount SARGENT cylinder
with (2) screws thru chassis
Chassis
mounting
screw
Cylinder
mounting
screw

Copyright ©2008, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction
in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Attach cover to chassis with
four (4) cover screws

STS
trim

Countersunk
washer

649 Strike (for Fire Rated
application) – attach with (2)
outer screws and adjust for
proper position. Drill and tap
thru strike two holes in frame
and fasten strike in place with
(2) inner screws.
649 Strike (for non-Fire Rated
application) – attach with
(2) strike screws and two
lock washers
A6703G 3/12

INSTRUCTIONS FOR INSTALLING SARGENT®
8816 AND 12-8816 SERIES RIM EXIT DEVICES

For Assistance, contact SARGENT at 800-727-5477 or www.sargentlock.com

CAUTION!

IMPORTANT:
Surface of the door where exit device
is applied must be flush.
Clear away any raised projections
to allow exit device to rest on
flat surface of the door.

Before Starting:
– Install mullion if used;
– Door should be fitted and hung;
– Check box label for size of exit device.
Available Stock Lengths:
Length “E”: 32" door, no cut off required.
Can be cut to fit doors down to 24" wide.
Length “F”: 36" door, no cut off required.
Can be cut to fit doors down to 33" wide.
Length “J”: 42" door, no cut off required.
Can be cut to fit doors down to 37" wide.
Length “G”: 48" door, no cut off required.
Can be cut to fit doors down to 43" wide.

End
cap

Mounting
bracket
“Lock Down Key”
To operate: Depress pushrail;
insert hex key and turn clockwise.

Rim cylinder

Apply Rail Assembly
• Check box label for rail size and refer
to chart for door sizes. If cutting is not
required, proceed to step “B”.
• If cutting is required, continue
with step “A”.

Rail assembly

Determine cut off dimension “X” by
subtracting 1-3/4" from dimension “Y”.
Mark cut off point on mounting rail.
Mortise
cylinder
Center chassis
assembly
649 Strike
shown

Collar

Cover
Mark vertical and horizontal
reference lines on the door

Identify type of installation to
determine location or vertical CL
Single Door (Non-Fire Rated)

For doors with stile
rail must overlap stile
by 1/2" min.

Vertical reference line
(C of chassis)
L

1-3/4" Min.
Horizontal
reference line
(CL of chassis and
rail assembly)

Vertical reference line
(C
L of chassis)
For 649 strike Dim. “A” = 2-1/4"
For 613 strike Dim. “A” = 1-3/4"

Horizontal
reference line
(CL of mounting
holes)
Vertical
reference line
(C
L of chassis)

Finished Floor

For 642 strike Dim. “A” = 1-1/2"
Double Door with 980 Mullion

Door

Door

Vertical reference
line (CL of chassis)

649 Strike

Single Door (12- Fire Rated Exit Device)

Cut off on mark
and deburr
Depress arm into rail opening and slide
rail onto chassis.
Level rail and fasten mounting plate.
Level
Mounting plate

Arm

Door
Prepare Door
Tape template on inside of door
along reference lines.
Spot and drill holes.
Vertical
reference line
(CL of chassis)
Horizontal reference line
(37-5/8" from finished floor
for 41" height center of
push rail.)
Apply Hardware

Vertical reference
line (CL of chassis)

649 Strike

Double Door with 12-980 Mullion
Door

Door

Attach rail assembly to the
chassis with two #8 truss
head machine screws
Place mounting plate tight
against rail and attach it
to the door with three #10
round head screws

Apply Covers and Strike

Vertical reference
line (CL of chassis)

649 Strike

Mount SARGENT cylinder
with (2) screws thru chassis

1. Attach chassis to
door with (4) #10
mounting screws.
2. Through-bolt outside
trim and cylinder
to chassis, if used.

US Patent No. 268003
Canadian Patent No. RD1981
Copyright ©2008, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction
in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Chassis
mounting
screw

Cylinder
mounting
screw

Attach cover to chassis with
four (4) cover screws
Attach end cap to
mounting plate with
two cover screws
649 Strike (for Fire Rated
application) – attach with (2)
outer screws and adjust for
proper position. Drill and tap
thru strike two holes in frame
and fasten strike in place with
(2) inner screws
649 Strike (for non-Fire Rated
application) – attach with
(2) strike screws and two
lock washers
A6703G 3/12



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