Scag Power Equipment Lawn Mower Sthm Users Manual 2006 Operators Cover.pmd
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2015-02-06
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THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMATION FOR YOUR SCAG MOWER. READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MACHINE, PLEASE READ ALL THE INFORMATION ENCLOSED. © 2005 SCAG POWER EQUIPMENT DIVISION OF METALCRAFT OF MAYVILLE, INC. OPERATOR’S MANUAL MODEL STHM PART NO. 03168 PRINTED 10/05 PRINTED IN USA WARNING: FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY. * Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. * Keep others off the tractor (only one person at a time) REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR! Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. This manual covers the operating instructions and illustrated parts list for: STHM-23CV SM-61V SM-72A with a serial number of B3600001 to B3699999 with a serial number of B3700001 to B3799999 with a serial number of B3800001 to B3899999 Always use the entire serial number listed on the serial number tag when referring to this product. TABLE OF CONTENTS MODEL STHM SUBJECT PAGE Introduction .................................................................................................. 1 General Safety Instructions .......................................................................... 1 Signal Words ............................................................................................... 1 Symbols ....................................................................................................... 2-3 Before Operating ......................................................................................... 4 While Operating ........................................................................................... 5-6 Maintenance and Storage ........................................................................... 6-7 Initial Run-In Procedures ............................................................................. 7 Mower Operation ......................................................................................... 8-9 Parking Brake Adjustments ......................................................................... 9 Neutral Adjustment ...................................................................................... 9-10 Belt Tension ................................................................................................. 10-11 Belt Alignment ............................................................................................. 11 Cutter Deck Adjustments ............................................................................. 11-12 Cutter Blades ............................................................................................... 13 Custom-Cut Baffle Adjustment..................................................................... 13-14 Lubrication and Maintenance ...................................................................... 15 Troubleshooting Cutting Conditions ............................................................ 16-18 Technical Specifications .............................................................................. 19-20 Notes .......................................................................................................... 21 WE SUPPORT OPE TECHNICIAN CERTIFICATION TABLE OF CONTENTS (CONTINUED) SUBJECT PAGE Illustrated Parts List SM 61V, 72A Cutter Deck...................................................................... ... 22-23 Engine Deck ..................................................................................... 24-25 Upper Hydraulics .............................................................................. 26-27 Lower Hydraulics........................................................................................ 28-29 Control Linkage......................................................................................... . 30-31 Instrument Panel ............................................................................... 32-33 Rider Frame Assembly ..................................................................... 34-35 Brake Linkage ................................................................................... 36-37 Eletrical System ................................................................................ 38 Winch Lift System ............................................................................. 39 Replacement Decals ........................................................................ 40 Warranty Statement ........................................................ following section 8 INTRODUCTION Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual. We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts. A replacement Operator's Manual is available from your Scag Servicing Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050 or contact us via the Internet at www.scag.com. The manual for this machine can be downloaded by using the model and serial number or use the contact form to make your request. SIGNAL WORDS This symbol means “Attention! Become Alert! Your Safety is Involved!". The symbol is used with the following signal words to attract your attention to safety messages found on the decals and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death. Signal Word: It is a distinctive word on safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard. USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY. The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s perspective when in the normal operating position and facing the forward travel direction. GENERAL SAFETY INSTRUCTIONS READ THIS OPERATOR'S MANUAL and all instructions furnished with attachments. Perform only those maintenance procedures described in this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Scag Dealer. To ensure optimum performance and safety, always purchase genuine SCAG replacement parts and accessories. Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine. 1 The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken. WARNING: The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken. CAUTION: The signal word “CAUTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken. ISO Symbols SYMBOL CE Mark DESCRIPTION SYMBOL DESCRIPTION Choke Transmission Parking Brake Spinning Blade 48071S On/Start Spring Tension on Idler Off/Stop Oil Falling Hazard Thown Object Hazard WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 481109 2 SYMBOL DESCRIPTION SYMBOL DESCRIPTION Fast Slow Continuously Variable - Linear Cutting Element - Basic Symbol Pinch Point Cutting Element - Engage Hourmeter/Elapsed Operating Hours Cutting Element - Disengage Thown Object Hazard Keep Bystanders Away Read Operator's Manual 481039S 3 G. Remove the machine from the truck or trailer and fuel on the ground. If this is not possible, then refuel the machine with a portable container, rather than from a gasoline dispenser nozzle. BEFORE OPERATING 1. NEVER allow children to operate this riding mower. Do not allow adults to operate this machine without proper instructions. H. Keep the nozzle in contact with the rim of fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. 2. DO NOT mow when children and/or others are present. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area. I. 3. The owner/user can prevent and is responsible for accidents or injuries occuring to themselves, other people or property. If fuel is spilled on clothing, change clothing immediately. J. Replace gas cap and tighten securely. 8. If the operator(s) or mechanic(s) cannot read English or Spanish, it is the owner's responsibility to explain this material to them. 4. Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades. 5. DO NOT carry passengers. 9. DO NOT wear loose fitting clothing that could get tangled in moving parts. Do not operate the machine wearing shorts; always wear adequate protective clothing including long pants. Wearing safety glasses, safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations. 6. DO NOT operate the machine under the influence of alcohol or drugs. 7. Fill the fuel tank with clean, fresh gasoline, with a minimum octane rating of 87. To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. 10. Operator hearing protection is recommended, particularly for continuous operation of the mower. Wear suitable hearing protection. Prolonged exposure to loud noise can cause hearing impairment or loss. A. Extinguish all cigarettes, cigars, pipes and other sources of ignition. 11. Keep the machine and attachments in good operating condition. Keep all shields and safety devices in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating the machine. B. Use only an approved gasoline container. C. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before fueling. 12. Be sure the safety switches are functioning correctly. D. Never fuel the machine indoors or in an enclosed trailer. 13. USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES. Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine. Scag approved attachments and accessories: E. Never store the machine or fuel container where there is an open flame , spark or pilot light such as on a water heater or other appliances. F. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. Mulch Plate (p/n 9288, 9262) Hurricane Mulch (p/n 9285, 9267) Cup Holder (p/n 9240) 4 WHILE OPERATING 10. Keep hands and feet away from cutting units. 1. Start the engine when the cutter blades are disengaged, the parking brake is on and the right foot pedal is in the neutral position. Only start the engine from the operators position. 11. Shut the engine off and wait until the blades come to a complete stop before removing the grass catcher container. 12. Never raise the cutter deck while the blades are rotating. 2. Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly. 13. Always park the mower and/or start the engine on a level surface. Apply the parking brake to prevent the mower from moving when you are not in the operator’s position. 3. Use care when loading or unloading the machine onto a trailer or truck. 14. If the cutting blades should strike a solid object or the equipment should start to vibrate abnormally, stop the engine, disconnect the spark plug wires, and check immediately for the cause. Vibration is generally a warning of trouble. Check the machine for damaged or defective parts. Repair any damage before starting the engine or operating the cutter deck. Be sure the blades are in good condition and the blade bolts are tight. 4. Look behind and down before backing up to be sure of a clear path. 5. Using the machine demands attention. To prevent loss of control: A. Mow only in daylight or when there is good artificial light. B. Watch for holes or other hidden hazards. 15. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing directions on slopes. C. Do not drive close to a drop-off, ditch, creek bank, or other hazard. E. Do not operate where conditions are slippery. WARNING: 6. The discharge chute must always be installed and in the down position on the side discharge cutter deck except when the mulching plate or Hurricane Mulch Kit are properly installed. If the discharge area should plug, shut the engine off and wait for all movement to stop before removing the obstruction. DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION. 16. Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. 7. NEVER operate with the PTO shield, or other guards not securely in place. Be sure all interlocks area attached, adjusted and funcioning properly. 17. Do not touch the engine or muffler while the engine is running or soon after it is stopped. These areas could be hot enough to cause a burn. 8. Disengage the blades and wait for them to stop before crossing gravel drives, walks or roads. 9. Be aware of discharge direction and do not point at anyone. 5 7. Be sure the machine is in safe operating condition by keeping nuts, bolts, and screws tight. Check the blade mounting bolts and nuts frequently to be sure they are tightened. 18. Before leaving the operator’s position or leaving the mower unattended, move the right foot pedal into the neutral position, apply the parking brake, and move the blade engagement switch to OFF. Shut the engine OFF and remove the key. 8. If the engine must be running to perform a maintenance adjustment, keep hands, feet, clothing and other parts of the body away from the cutter deck blades and other moving parts. 19. Do not pass or stand on the grass discharge side of any mower with the engine running. Stop the cutter blades when another person approaches. 9. Do not overspeed the engine by changing governor settings. To be sure of safety and accuracy, have an authorized dealer check maximum engine speed with a tachometer. WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. 10. The engine must be shut off before checking the oil or adding oil to the crankcase. MAINTENANCE AND STORAGE 11. Allow the engine to cool before storing the mower in any enclosure such as a garage or storage shed. Make sure the fuel tank is empty if the machine is to be stored in excess of 30 days. Do not store the mower near any open flame or where gasoline fumes may be ignited by a spark. 1. Disconnect the spark plug wire from the spark plug to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 2. If the mower must be tipped to perform maintenance or adjustment, remove the battery, drain the gasoline from the fuel tank and the oil from the crankcase. Use jack stands to support the machine when required. 12. Always store gasoline in a safety-approved, red container. 13. Be careful when servicing the battery as it contains acid, which is corrosive and could cause burns to skin and clothing. 3. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt. 4. Park the machine on level ground. Never allow untrained personnel to service the machine. 14. Batteries release explosive gases when being charged or discharged. Keep batteries away from any source of sparks and/or flame. Charge batteries in an open, well ventilated area. 5. Disconnect battery or remove spark plug wires before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last. 15. Make sure all hydraulic connections are tight and all hydraulic hoses and lines are in good condition before starting the machine. 6. Use care when checking blades. Wrap the blades or wear gloves and use caution when servicing them. Only replace blades. Never straighten or weld them. 6 WARNING: Hydraulic fluid is under high pressure. Keep body and hands away from pinholes or nozzles that eject hydraulic fluid under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. If hydraulic fluid is injected into the skin, it must be surgically removed within a few hours by a doctor or gangrene may result. INITIAL RUN-IN PROCEDURES (FIRST DAY OF USE OR APPROXIMATELY 10 HOURS) 1. Check the belts for proper tension at 2, 4 and 8 hours. Adjust as needed. (See Belt Tension, page 9). 2. Check the neutral adjustment. (See Adjustments, page 8) 3. Check the tires for proper pressure. Caster Wheels Flat Free Drive Wheels 12 psi Rear Steering Wheel 15 psi 4. Check for loose hardware. Tighten as needed. 5. Check the safety switches for proper adjustment: * The engine should crank and start if the machine is in neutral, the PTO engagement switch is OFF and the parking brake is ON. 7. Apply lubricant to all the grease fittings. Lubricant was applied at the factory. This is just a precautionary check to make sure that all the fittings have been lubricated. 7 MOWER OPERATION -NOTEWhen the PTO is engaged or (possibly) disengaged, a squealing sound from the underside of the machine is normal. It is caused by the electric clutch plates meshing as the cutter blades come up to speed. For best equipment life, engage the clutch with the engine at 3/4 throttle, not under full load. 1. Read and understand the safety instructions before attempting to operate this machine. 2. Before starting the engine: * Check the oil level in the engine and the hydraulic reservoir. * Fill the fuel tank with clean, fresh, lead-free gasoline. * Open the fuel valve on the bottom of the fuel tank. WARNING: If you are not familiar with the operation of the hydrostatic drive, practice turning and maneuvering before engaging the cutter blades. -NOTEUse gasoline with an octane rating no less than 87. 5. Release the parking brake. Depress the right foot pedal at the toe end to drive forward (See Figure 1) or depress the pedal at the heel end to drive in reverse. (See Figure 2) * The right hand foot pedal must be in the NEUTRAL position. * The blade clutch switch must be in the OFF position. * The parking brake must be ON. -NOTEThe left side operator presence pedal must be depressed for operation. 3. Start the engine: * Choke as required. If the engine is cold, pull the choke knob out. When the engine starts, slowly push the choke in. If the engine stalls, repeat the above operation. When the engine is warm, choking may not be necessary. 4. Depress the left hand operator presence pedal. sgb002 5. Engage the cutter blades by pulling the blade clutch switch into the ON position. Push the switch to the OFF position to disengage the cutter blades. Depress Toe End of Pedal Figure 1. Forward Operation PULL UP TO ENGAGE PUSH DOWN TO DISENGAGE 390S0138 8 ADJUSTMENTS PARKING BRAKE Minor brake adjustments can be made by loosening the top nut on both brake cables (see Figure 4). Back the nuts off approximately 1/4". While pulling one cable downward, tighten the bottom nut on the cable until it touches the bottom of the brake cable mount. Tighten both the top and bottom nuts to lock the cable in place. Repeat the above steps for the second brake cable. Make sure that both cables are adjusted evenly so that the brakes do not cause the mower to pull to the left or right. SGB003 Depress Heel End of Pedal Figure 2. Reverse Operation -NOTEThis is a minor brake adjustment. If the brakes do not function properly after this adjustment, see your Scag Service Dealer before operating your mower. 6. When driving over curbs, disengage the cutter blades and raise the cutter deck to clear the curb. Drive forward over the curb. After the curb is clear, lower the cutter deck back to normal operating position. Be sure to leave slack in the cable after lowering the cutter deck. 7. To "freewheel" or move the machine around without the engine running, rotate the dump valve lever located on the left rear of the engine deck to the freewheel position (See Figure 3). The lever must be returned to the drive position to operate the machine. DUMP VALVE FREE WHEEL Adjust Nuts DRIVE SGB028 Figure 4. Parking Brake Adjustment NEUTRAL ADJUSTMENT 1. Set the engine deck up on jack stands so the wheels are free to rotate. SGB006 2. Block the caster wheels to prevent an accident should the machine fall off the jack stands. Figure 3. Dump Valve Location -NOTETo prevent damage to the hydraulic system, do not exceed 1MPH when moving the machine in the freewheel postion. 3. Start the engine and determine if the drive wheels rotate. 9 If the drive wheels consistently rotate when foot pedal control is in neutral, go to step 4. If the drive wheels inconsistently rotate, i.e. drive wheels sometimes rotate and sometimes do not when foot pedal is not depressed, then check neutral adjustment bolt for "zero free play" in neutral control spring. -NOTEIf there is free play in the foot pedal have your SCAG servicing dealer inspect the machine and repair it as needed. 5. Check the adjustment of the right foot control pedal for full forward speed. The pedal should rest on the foot plate when the pump is stroked in the full forward position. To make an adjustment, disconnect the ball joint from the pedal arm and loosen the jam nut (See Figure 6). Place the foot control pedal forward against the foot rest and adjust the ball joint on the rod until the stud aligns with the hole in the arm. Bolt the ball joint to the arm and tighten the jam nut. 4. If the drive wheels rotate in the forward travel direction, turn the adjustment bolt clockwise until the tire rotation stops. If the drive wheels rotate in the backward travel direction, turn the adjustment bolt counter-clockwise until the tire rotation stops (See Figure 5). Jam Nut Ball Joint SGB030 Figure 6. Foot Control Pedal Adjustment 6. Start the engine. The wheels should rotate only when the foot control pedal is depressed. BELT TENSION CAUTION: Stop engine and remove the key from the ignition before making any adjustments. Wait for all moving parts to come to a complete stop before beginning work. Neutral Control Spring 9/16" Socket SGB029 -NOTEThe Hydro Drive Belt is spring-loaded and does not require adjustment. Figure 5. Neutral Adjustment To adjust cutter deck drive and blade belts: 1. Remove belt cover. 10 2. To adjust cutter deck drive belt: Adjust the nut so that the belt moves 1/2" with 10 pounds of pressure. (See Figure 7). Adjust the tension by tightening or loosening the nut on the J-bolt. (See Figure 9). Nut "J" Bolt End Of L-Shaped Bracket Nut Deck Belt "J" Bolt Washer Washer Belt SGB044 SGB031 Figure 9. Blade Belt Tension Adjustment Figure 7. Cutter Deck Drive Belt Tension 4. Replace the belt covers. 3. To adjust blade drive belt: Using a belt tension gauge, check the belt tension so that the belt moves 1/2" with 10 pounds of pressure. (See Figure 8). BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag Service Dealer for belt adjustment. CUTTER DECK ADJUSTMENTS Due to the many conditions that exist, it is difficult to suggest a setting that will work for every lawn. There are, however, two adjustments that should be made on the cutter deck: pitch and height. PITCH is the angle of the blades (comparing front to rear). Use of Tension Gauge HEIGHT is the nominal distance that the blade is off the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground. sgb007 Figure 8. Blade Drive Belt Tension Check 11 Adjusting the blade height can be done by moving any number of the five smaller spacers on the blade mounting bolts to the top or to the bottom of the spindle shaft. All blades should be positioned equally (See Figure 10). The unit is shipped with one spacer on top of spindle and four underneath (See Figure 10). There are three positions for mounting the cutter deck (See Figure 11). For cutting in the lowest position, mount the cutter deck in the top hole (A). For cutting in the highest position, mount the deck in the lowest hole (C). Setting the cutter deck height will be determined by the type of cutting conditions. This adjustment does not affect blade pitch. A B Hex Nut-Torque to 75 Lb-Ft Cutter Blade Spacer 1/4" C Cutter Deck Spindle Shaft SGB032 Figure 11. Cutter Deck Height Adjustment Spindle Assembly Hex Head Bolt / Nut Cutter Blade Spacers1/4" Washer Caster spacers also can be repositioned to change the cutting heights and to change the pitch of the deck (See Figure 12). To adjust the caster spacers, raise the deck and remove the pin and caster wheel. Reposition the caster spacers as needed, then replace the caster, top spacers and pin. Make the same adjustments on the other caster wheel. Cutter Blade Hex Head Bolt Figure 10. Cutter Blade Adjustment To adjust the blade height, move any number of the five 1/4" thick spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft. Pin -NOTEFor best results, keep the cutter deck high in relation to the engine deck and the blades low in the cutter deck; ie. 4 or 5 spacers below the spindle shaft. Spacers Additional range to the cutting height can be achieved by repositioning the cutter deck in relationship to the engine deck. This adjustment also affects the pitch of the deck. 2002SGB005 Figure 12. Repositioning Spacers 12 CUTTER BLADES A. 3" Position - baffle is installed using the top set of holes on the front baffle welded inside the cutter deck. (See Figure 15). The Advantage cutter deck will deliver the best quality-of-cut in very tall, wiry, tough to cut grass. CAUTION: Blades have a sharp cutting edge. Wear protective gloves or wrap blades with protective material when removing, sharpening and installing blades. B. 3-1/2" Position (factory setting, Advantage Deck) baffle is installed using the middle set of holes on the front baffle welded inside the cutter deck. (See Figure 16). For general purpose cutting, place the Custom-Cut Baffle in the 3-1/2" position. This gives the best mix of cutting performance in all types of grass. Angle Blade Back Do Not Cut In X C. 4" Position (factory setting, Velocity Plus Deck) baffle is installed using the bottom set of holes on the front baffle welded inside the cutter deck . (See Figure 17). Placing the baffle in the 4" setting will enhance fall cutting (leaf pickup) and reduce cutter deck "blowout". 30 X Must NOT Exceed 1/3 Blade Width SGB033 Figure 13. Blade Sharpening Do not sharpen beyond 1/3 of the width of the blade. (See Figure 13). To adjust the Custom-Cut Baffle height: -NOTEDress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear can occur. See your authorized Scag Dealer for blade balance tools. 1. Place the cutter deck in the transport position. 2. Remove the hardware securing the Custom-Cut Baffle to the cutter deck. (See Figure 14). CUSTOM-CUT BAFFLE ADJUSTMENT The Custom-Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass. The Custom-Cut Baffle can be raised or lowered to precisely tailor the deck's performance for the type of grass being cut. The baffle can be set in three (3) different positions for optimum performance. -NOTEHardware location used in the illustrations are for reference only. Location of hardware may vary depending on cutter deck size. MOUNTING HARDWARE MOUNTING HARDWARE 2004 CCB Figure 14. Custom-Cut Baffle 13 3. Move the Custom-Cut Baffle to desired position. (See Figures 15 through 17 for position). 4. Reinstall the mounting hardware as shown. (See Figures 15 though 17). Torque hardware to 39ft.lbs. TOP SET OF HOLES FOR 3" SETTING CARRIAGE BOLT 2004 CCB - 3" Setting FLATWASHER ELASTIC STOP NUT Figure 15. 3" Custom-Cut Baffle Position MIDDLE SET OF HOLES FOR 3-1/2" SETTING CARRIAGE BOLT 2004 CCB - 3-1/2" Setting FLATWASHER ELASTIC STOP NUT Figure 16. 3-1/2" Custom-Cut Baffle Position BOTTOM SET OF HOLES FOR 4" SETTING CARRIAGE BOLT 2004 CCB - 4" Setting FLATWASHER ELASTIC STOP NUT Figure 17. 4" Custom-Cut Baffle Position 14 LUBRICATION & MAINTENANCE * Lubrication may be required every 8 to 40 hours, depending on climate and environment. Break-In + Compatible Greases: Mobilux #2 found at Mobil Service Stations (1st 10 Hours) Ronex MP found at Exxon Service Stations 8 Hours (Daily) Super Lube MEP #2 & Super Stay-M #2 found at Conoco Service Stations Shell Alvania #2 found at Shell Service Stations 25 Hours Lidok EP #2 found at industrial shops 40 Hours (Weekly) 100 Hours (Biweekly) 200 Hours (Monthly) 500 Hours or Annually PROCEDURE COMMENTS Check all hardware for proper tightness Change engine oil and filter at 5 hours Check hydrostatic oil level Check belt tension X X X X X X X X X * X X X Fill fuel tank before starting Check engine oil Clean blower screen Remove debris from under belt cover Sharpen cutter blades Grease spindle bearings 2 pumps of hand gun Clean air filter/check for damage or loose parts Check/clean air intake and cooling areas1 Check tire pressure X Add oil as needed - SAE 10W30 Do not over fill MORE OFTEN IF NEEDED US Lithium MP White Grease 2125+ MORE OFTEN IF NEEDED MORE OFTEN IF NEEDED Add or adjust as required Service precleaner element1 X X X X X X X X X X X X X X X X X Check battery electrolyte level Distilled water only Grease caster wheel bearings Grease idler arm pivots Service air cleaner element1 Change engine oil Check spark plug condition and gap Clean cooling areas1 Chassis grease Chassis grease See engine mfg. information Check all hardware for proper tightness Change engine oil filter Check hydro fluid reservoir level Clean and adjust spark plugs Grease rider frame pivot Grease control bell cranks Grease steering handle bearing Grease foot pedal bearings Grease rear wheel pivot (vertical) Grease rear wheel bearing X X Drain hydraulic system and replace fluid Change hydrostatic oil filter See engine mfg. information See engine mfg. information See engine mfg. information Chassis Grease Chassis Grease Chassis Grease Chassis Grease Chassis Grease US Lithium MP White Grease 2125+ Use SAE 10W30 motor oil Clean area before removing filter 1. Perform these maintenance procedures more frequently under extreme dusty or dirty conditions. 15 TROUBLESHOOTING CUTTING CONDITIONS CAUSE CONDITION Stringers - Occasional Blades of Uncut Grass Width of Deck CURE Low engine RPM Run engine at full 3600 RPM Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck Belts slipping Adjust belt tensions Dull, worn blades Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged, grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Replace blades Not enough overlapping between rows Increase the overlap of each pass SGB020 Streaking - Strips of Uncut Grass in Cutting Path Width of Deck SGB018 Streaking - Strips of Uncut Grass Between Cutting Paths Width of Deck SGB019 Width of Deck 16 TROUBLESHOOTING CAUSE CONDITION Uneven Cut on Flat Ground - Wavy High-Low Appearance, Scalloped Cut, or Rough Contour CURE Lift worn off of blade Replace blade Blade upside down Mount with cutting edge toward ground Deck plugged,grass accumulation Clean underside of deck Too much blade angle (deck pitch) Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade Uneven ground May need to reduce ground speed, raise cutting height, and/or change direction of cut Tire pressures not equal Check and adjust tire pressure Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer Width of Deck SGB020 Uneven Cut on Uneven Ground Wavy Appearance, High-Low Scalloped Cut, or Rough Contour Width of Deck SGB021 Sloping Ridge Across Width of Cutting Path Width of Deck SGB023 17 TROUBLESHOOTING CAUSE CONDITION Scalping - Blades Hitting Dirt or Cutting Very Close to the Ground Width of Deck CURE Low tire pressures Check and adjust pressures Ground speed too fast Slow speed to adjust for conditions Cutting too low May need to reduce ground speed, raise cutting height, change direction of cut, and/or change pitch and level Rough terrain May need to reduce ground speed, raise cutting height, and/or change direction of cut Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Blades not mounted evenly Adjust pitch and level Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer Bent spindle mounting area See your authorized SCAG dealer Internal spindle failure See your authorized SCAG dealer Bent deck housing See your authorized SCAG dealer SGB022 Step Cut Ridge in Center of Cutting Path Width of Deck SGB024 Slope Cut - Sloping Ridges Across Width of Cutting Path Width of Deck SGB025 18 TECHNICAL SPECIFICATIONS ENGINES General Type: Brand: Models: Horsepower: Type: Displacement: Cylinders: Governor: Air Intake Group: Exhaust Group: Fuel Pump Group: Oil Pump Group: Valve Group: Starter/Electrical: Charging System: Heavy duty industrial/commercial Kohler 23 HP Pro Series (Spec PS-75523) CV23S 23HP @ 3600 RPM 4 cycle gas, twin cylinder, vertical shaft engine 23HP = 674 cc 2 cast-iron sleeves Mechanical type governor with variable speed control set at 3600 rpm (+50 rpm), idle set at 1900 rpm (+100rpm) Large capacity dual element, chopper-type grass screen Single exhaust canister muffler Mechanical fuel pump with inline fuel filter, fixed jet carburetor with Smart-Choke™ and fuel shutown solenoid Positive displacement Gerotor™ oil pump.Capacity 2.0 U.S. Quarts with filter, standard oil cooler. Hydraulic valve lifters standard 12 volt battery with alternator, solid state ignition with key start 15 amp ENGINE DECK Fuel Tank: Drive Wheels/Tires: Brakes: Parking Brake: Frame: 5 gallon (19.0 litres) seamless polyethylene 20x10.0-10 four-ply pneumatic tubeless, radius edge Integral braking with drive system Drum-type Hybrid tractor trailer frame with stabilized pivot DRIVE SYSTEM Type: Hydro Pump: Drive Wheel Motors: Dump Valve: Hydro Fluid Cooling Group: Travel Control: Steering: Axles: Safety Group: Instrument Panel: Forward Speed Range: Reverse Speed Range: Hydro drive with one variable displacement pump and two cast-iron high torque motors #15 cast-iron variable displacement pump with remote dump valve for movement without running engine 12 cu. inch cast-iron high torque motors Single lever allows for movement without engine running Heavy-duty cooling radiator, 13 qt. capacity nylon cooling reservoir, uses, SAE 10W30 fluid and 10 micron filter Hydro drive with single foot pedal for forward and reverse speed control, infinitely variable speeds Aircraft-type yoke steering handle with stainless steel cable 1-1/4" tapered motor shafts Foot actuated engine kill, brake interlock, blade/clutch interlock switch Ammeter, hour meter, key switch, throttle, fuses, manual choke, blade brake clutch switch 0 to 6.8 mph 0 to 5.4 mph Date of Issue: April, 2005 Specifications Subject to Change Without Notice 19 TECHNICAL SPECIFICATIONS (CON'T) CUTTER DECKS Type: Construction: Cutting Width: Cutting Height Adjustment: Cutter Blades: Blade Engagement: Lift System: Discharge Opening: Caster Wheels: Spindles: Pulleys: Cutter Deck Belts: SM61V, SM 72A Out-front design with anti-scalp roller and pneumatic shock absorber for deck flotation 10-gauge steel with 7-gauge (3/16") steel skirt 61.0 " (155.0 cm), 71.5" (181.6 cm) Adjustable from 1-3/4" to 5-1/4" in 1/4" increments .197 Thick, Milled Edge, Wear Resistant Marbain™ SM61V:Three (3) 21" blades SM72A: Three (3) 24" blades Electric blade brake clutch with instrument panel switch Patented manual winch with automatic brake/clutch, stainless steel cable Extra wide 11.5", 13.75 " discharge opening with hinged chute 9 x 3.5 smooth tread flat free, roller bearings, with quick pin removal Cast housing, taper roller bearing, low maintenance with top access grease fitting and grease overfill relief poppet Cast-iron with easily removed taper hubs B-section with Kevlar cord ADDITIONAL SPECIFICATIONS Seat: Foam padded, lever adjustment forward and back, with padded arm rests OPTIONAL ITEMS/ATTACHMENTS Mulching Plate: Cup Holder: Steel plate fits over discharge opening. No blade change or removal required. Installs and removes in the field. The unique Hurricane Mulch System employs eye of the hurricane mulching plates combined with bolt-in v-baffles, flow directors, Eliminator blades, a side dischargeclose-off plate. Lift mounts to the side of the rider frame assembly to raise and lower the deck at the flip of a switch. 12 Guage Steel with rubber retainer. APPROXIMATE DIMENSIONS SM61V SM72A Length: Length with Grass Catcher: Tracking Width: Width: Width (with discharge chute up): Width with GCV grass catcher: Height: Height with GCV grass catcher: Weight: Weight with GCV grass catcher: 113.0" 137.0" 50.0" 70.0" 63.0" 70.0" 43.0" 51.5" 950 lbs. 1250 lbs. 118.0" 142.0" 50.0" 81.0" 74.0" 84.0" 43.0" 51.5" 1000 lbs. 1300 lbs. Hurricane Mulch Kit Electric Deck Lift: Date of Issue: April, 2005 Specifications Subject To Change Without Notice 20 NOTES 21 SM-61V & SM-72A CUTTER DECK 29 5 57 7 10 7 30 38 40 39 37 31 29 10 8 8 7 14 9 9 10 34 13 26 8 41 33 9 6 11 12 35 15 18 52 38 19 4 37 43 32 5 5 30 36 21 20 30 38 20 46 16 33 24 22 2 3 44 29 30 17 23 27 28 21 25 4 77 78 25 47 48 47 50 51 49 32 29 43 17 86 71 69 85 1 70 74 21 54 3 80 55 73 38 80 85 68 56 29 45 84 42 83 38 82 8 81 59 8 72 58 67 60 61 53 75 66 56 65 63 76 62 79 STHM2006CD 22 64 SM-61V & SM-72A CUTTER DECK Ref. Part No. No. 1 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 461861 461864 461846 461296 04001-09 04021-10 04029-03 461583 46848 04020-09 43592 48926 04001-172 482745 482747 48940 48966 48265 48295 48912 481001 04021-05 04004-14 04019-04 04001-46 04041-07 483215 04017-16 04021-09 421355 04001-108 04019-03 482744 04019-06 04017-37 04021-09 04041-07 48181 04041-12 43077 461091 04001-46 45037 48224 424367 04041-08 04041-08S 04050-02 43028 44078 04001-175 Description 61 72 Cutter Deck, Velocity + (Incl. decals) Cutter Deck, Advantage (Incl. decals) Discharge Chute, Velocity Plus Discharge Chute, Advantage Bolt, 5/16-18 x 1" Hex Head Nut, 5/16-18 Elastic Stop Wing Nut, 3/8-16 Belt Cover (Incl. Decals) Belt Cover (Incl. Decals Nut, 5/8-11 Hex Head Spacer, Cutter Blade Tapered Hub, 1.125 Bore Bolt, 1/4-20 x 1" Hex Head Grade 8 Pulley, 6.35 O.D. Pulley, 6.95 O.D. Pulley, Double Groove, 6.35/5.75 O.D. Pulley, Double Groove, 6.95/5.75 O.D. Belt, R.H. Blade Drive Belt, R.H. Blade Drive Belt, Deck Drive Belt, Deck Drive Lock Nut,3/8-16 Hex Head Stud, 3/8-16 x 6-3/4" Nut, 3/8-16 Serr. Flange Bolt, 3/8-16 x 2-1/4" Flatwasher, 3/8 (.391 x .938 x .105) Pulley, Idler Capscrew, 5/16-18 x 3/4 Ser. Flg. HH Nut, 3/8-16 Elastic Stop Idler Pulley Support Bolt, Hex Head 5/16-18 x 4-1/4" Nut, 5/16-18 Ser. Flg. Hex Hd. Pulley, 5.75 Nut, 1/2-13 Ser. Flg. Hex Hd. Capscrew, 1/2-13 x 1-1/4 Ser. Flg. Nut, 3/8-16 Elastic Stop Flatwasher, 3/8 (.391 x .938 x .105) Pulley Flatwasher, 3/8 (.375 x 1.50 x .060) Spacer Idler Arm (Incl. 37) Bolt, 3/8-16 x 2-1/4" Idler Pivot Bearing Dust Shield Flatwasher, 3/4 ( .776 x 1.25 x .059) Flatwasher, 3/4 ( .776 x 1.25 x .035) Retaining Ring, .75 EXT 'E' J-Rod Idler Pulley J-Rod Idler Pulley Bolt, 5/16-18 x 1-1/2" Hex Head Gr 8 x Ref. Part No. No.Description 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 x x 23 04019-03 04001-77 46082 04050-05 48224 45329 43277 461841 44078 482245 461663 43589 481024 481022 48098 48677 43664 43312 43296 481025 43297 481035 04001-41 04040-10 482879 482880 04063-08 04066-01 45944 482295 9275 424164 423795 04003-23 481770 48114-03 04021-22 04030-03 481769 48100-01 04001-37 04021-07 43022 45006 43037-01 46079 Nut, 5/16-18 Ser. Flange Bolt, 3/8-16 x 3-1/2" Hex Head Support Assembly Retaining Ring, 1-1/8 EXT 'E' Bearing Idler Pivot Support Spacer Idler Arm (Incl. 47) J-Rod, Drive Idler Spring, Chute Return Spindle Assembly Shaft, Cutter Spindle Seal, 2.00 O.D. x 1.50 Bore Bearing Assembly Shield, Spindle Relief Fitting, Cutter Spindle Spindle Housing Spacer, Outside Spacer, Inside Seal, 2.00 O.D. x 1-5/8 Bore Spindle Bushing Bottom Nut, 1-1/16-18 UNEF-2B Bolt, 5/8-11 x 9-1/2" Flatwasher, 5/8 (.688 x 1.75 x .134) Cutter Blade, 21" Standard Cutter Blade, 24" Standard Key, 1/4 x 1/4 x 2" Quick Pin Shaft, Roller Guide, Roller Wheel Assy., Caster Baffle, Custom-Cut 61V Baffle, Custom-Cut 72A Bolt, Carriage 3/8-16 x 1” Retainer, Caster Wheel Grease Fitting, 45 Deg. 1/4-28 Nut, Elastic Stop 5/16-18 Grade 8 Lock Washer, 5/16" Roller Bearing, Caster Wheel Bushing, 7/8 x 1" Flanged Bolt, 1/2-13 x 5-1/2" Hex Head Nut, 1/2-13 Elastic Stop Sleeve, Caster Wheel Bearing Caster Yoke Spacer, Caster Yoke 1/2" Caster Wheel and Support Assy. 61 72 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x ENGINE DECK 6 5 8 7 20 101 19 100 7 21 101 4 9 13 1 19 14 15 39 11 12 99 17 90 3 93 15 2 16 18 94 19 18 64 19 19 16 96 27 103 98 38 19 19 61 95 16 19 23 22 10 22 26 16 83 16 97 29 31 28 19 25 61 26 28 16 22 16 29 83 37 85 66 53 55 88 38 33 30 36 102 87 38 54 31 32 39 86 68 89 41 67 69 70 71 45 56 34 43 35 65 47 72 69 73 75 62 19 59 91 77 78 42 84 50 40 46 60 63 79 76 83 44 58 76 74 92 80 82 81 57 16 26 24 61 24 48 49 51 52 SGB010B ENGINE DECK Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35A 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Carriage Bolt, 1/4-20 x 6" Battery Box Nut, Wing 1/4-20 Battery Battery Cover Insulation, Battery Cover Pad, Fuel Tank Strap Cap, Fuel Tank Fuel Tank Assy. (Includes items 10 - 11) Bushing, Fuel Tank Valve Fuel Shut Off Valve Strap, Fuel Tank Phil RDHD Machine Screw 1/4-20 x 2" Hex Nut, 1/4-20 Pad, Fuel Tank Support Carriage Bolt, 5/16-18 x 3/4" Support, Fuel Tank Bracket, Fuel Tank Support Serr. Fl. Hex Nut 5/16-18 Lockwasher, 5/16 Int. Tooth Engine, 23 HP Kohler CV, (Spec PS-75523) Hex Head CPSCR, 5/16-18 x 1-3/4" Oil Drain Extension Plate, Backing Engine Deck Wire Loom, .50 I.D. Washer, 1/4 (.312 x .750 x .065) Bolt, Hex Head 1/2-13 x 2" Sleeve, Shock Absorber Mount Shock Absorber Hex Locknut, Elastic Stop 1/2-13 Serr. Fl. Hex Head CPSCR, 7/16-14 x 1" Serr. Fl. Hex Nut, 7/16-14 Motor - White (Includes item 52) Lockwasher, 1/2" Nut, 1/2-13 Anchor, Brake Bolt, Hex Head 1/4-20 x 1-1/4" Serr. Fl. Hex Nut, 1/4-20 Serr. Fl. Hex Head CPSCR, 5/16-18 x .75" Parking Brake Assembly (Incl. 41-44) Brake Pads- Pair Springs - Pair Actuating Arm, Incl. Pin & Clip) Clip Hub Assembly (Includes item 50) Brake Drum Rim and Tire Assembly (Includes items 48, 49) Tire 20 x 10 x 10, 4 Ply Rim Only Bolt, Hub Wheel Nut Castle Nut, 1.0-20 UNEF Spacer, Clutch 04003-01 423308 04029-01 48015 42392 48099 48292 481556 46846 48309 48308 421239 04010-10 04020-02 48205 04003-12 42377 421522 04019-03 04031-09 481776 04001-12 482352 422534 45586 48030-09 04040-14 04001-72 43041 48516 04021-07 04017-42 04019-05 48769 04030-06 04020-07 421289 04001-59 04019-02 04017-16 48461 48461-02 48461-03 48461-04 48461-05 46929 48513 48933 48933-02 48416-04 04008-03 04028-01 48680 43261 25 Ref. Part No. Number Description 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 Key, 1/4 x 1/4 x 2" Hex Socket Set Screw, 5/16-18 x 3/8" Pulley, Engine Pump Drive (Incl. 55) Clutch, Electric (Ogura) Flatwasher, 7/16 (.469 x 1.75 x .25) Lockwasher, 7/16" Bolt, Hex Head 7/16-20 x 2.75" Hex Locknut, Elastic Stop 5/16-18 Backing Plate, Clutch Stop Rubber Pad, Clutch Stop Heatshield, Muffler Bolt, Hex Head 5/16-18 x 1-3/4" Key, Woodruff 3/16 x 5/8" Pulley, Pump Input Sleeve, Idler Ring, Retaining, 1-9/16 Internal Belt, Pump Drive Pulley, Idler-Traction Drive (Incl. 68,69,72) Bearing, Idler Pulley Spacer, Idler Pump Idler Arm (includes items 76, 79) Idler Pivot Base Bushing, Oillube Flatwasher, 3/4" Ring, Retaining, 3/4" Ext. "E" Grease Fitting Hex Nut, Jam 3/8-16 Bolt, Hex Head 3/8-16 x 3-1/4" Spring, Pump Drive Idler Serr. Fl. Hex Nut, 3/8-16 Cotter Pin, 5/32 x 1.50" Bolt, Hex Head 3/8-16 x 5" Socket Head CPSCR, 1/2-13 x 1-1/4" Lockwasher, 1/2" Flatwasher, 1/2 (.516 x .938 x .105) Pump, Sundstrand Bracket, Oil Tank Support Bolt, Hex Head 3/8-16 x 1-3/4" Washer 2" OD, 3/8 ID, 16 Ga. Carriage Bolt, 1/4-20 x 3/4" Guard, Pulley Gusset, Battery Box Support, Battery Box Carrage Bolt, 5/16-18 x 1" Wire Loom, .75" I.D. Rubber Pad Fuel Hose, Order by the inch Clamp, Fuel Hose Bolt, 1/2-13 x 2.50" Nut, 1/4-20 Elastic Stop 04063-08 04012-04 48792 461397 04041-28 04030-05 04102-05 04021-10 422533 481716 481641 04001-12 04063-12 48581 43117 04050-06 48854 46370 48102 43063 46327 45037 48100-05 04041-08S 04050-02 48114-04 04020-12 04001-62 48929 04019-04 04061-04 04001-47 04015-03 04030-06 04041-04 481100 421520 04001-21 04041-10 04003-02 421523 421521 421705 04003-04 48030-10 48661 48058 48059-01 04001-52 04021-08 UPPER HYDRAULICS 12 8 9 7 6 5 4 5 13 11 2 3 9 12 10 20 A 14 1 14 5 14 9 16 23 24 22 14 17 15 A 9 19 21 18 3 14 SGB027 26 UPPER HYDRAULICS Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Tank, Hydraulic Cap, Hydraulic Tank Hose, Pump to Oil Cooler Hose, Oil Cooler to Tank Clamp, Hose Coupling, Flare Swivel Tube, Union Oil Cooler Assembly Carriage Bolt, 5/16-18 x 3/4" Bracket, Oil Cooler Elbow, 90 Degrees O-Ring Coupling Flare Swivel Serr. Fl. Hex Head Nut, 5/16-18 Brace, L.H. Cooler Support Brace, R.H. Cooler Support Elastic Stop Nut, 1/4-20 Serr. Fl. Hex Head CPSCR, 1/4-20 x 3/4" Strap, Oil Tank Filler Neck Insert Hose, 1/4" Pushlock, Order by the inch Clamp Bushing 90 Degree Elbow 48711 481164 48634 48942 48136-04 48936-01 48572-05 48645 04003-12 421279 48350-05 48603-02 48936-02 04019-03 421280 421281 04021-08 04017-05 421288 481507 48482 48059-01 48309 48939 27 LOWER LOWER HYDRAULICS 21 13 13 11 1 20 A B 10 28 27 4 G F H 6 C 26 26 31 28 2 22 28 E 13 9 17 15 18 30 G 15 5 C 3 29 9 25 J 24 7 D D 14 32 13 8 26 26 6 13 10 21 27 11 26 23 H 28 12 25 26 A 19 19 5 F 26 I 32 E J B 17 33 20 4 18 20 28 I 16 LOWER HYDRAULICS Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Capscrew, 1/4-20 x1/2 Serr. Fl. Hex Head Filter Head Filter, Spin-On Lube Hose Assembly Hose Assembly Elbow, 90 Degrees Hairpin Cotter Lever, Dump Valve Connector, Flare Swivel with Hose Barb Hose Clamp Hose, 1/4 Pushlock, Order by the inch Hose, 1/4 Pushlock, Order by the inch Hose Clamp Tee Union, Pushlock Hose Hose, 1/4 Pushlock, Order by the inch Hose, Dump Valve Elbow, 90 Deg. Inlet Hose, 3/4" ID Tee, 1/2" Run Motor Hose Hose, Pump To Oil Cooler Coupling, Flare Swivel Coupling, Flare Swivel With Barb Tube Union O-Ring Bushing O-Ring O-Ring O-Ring Cap Tee, JIC to O-Ring Hose, Order by the inch Compression Fitting Elbow, 90 Deg. 04017-04 48462-02 48758 48991 48688 48350-03 04062-01 44088 48353-02 48136-04 48482 48482 48059-01 48935-01 48482 48853 48350-05 48856 48937-01 48905 48634 48936-01 48936-02 48572-06 48938-01 48603-02 48603-03 48603-04 48571-03 48810-02 48602 48911-01 48350-12 29 CONTROL LINKAGE CONTROL LINKAGE 10 12 11 13 14 15 17 16 18 17 4 3 5 31 1 4 5 6 20 7 6 13 12 14 19 5 11 8 30 25 9 31 5 26 27 8 2 28 21 10 15 11 29 14 24 23 sgb011 30 CONTROL LINKAGE Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Control Linkage, Bellcrank (Includes 30, 31) Flatwasher, 5/16 (.375 x .875 x .083) Bolt, Hex Head 5/16-18 x 2-3/4" Bolt, Hex Head 3/8-16 x 1" Flatwasher, 3/8 (.406 x .812 x .065) Sleeve, Pump Control Link Link, Speed Control Hex Locknut, 3/8-16 Control Arm, Pump Carrage Bolt,RH SH SQNK 3/8-16 x 1-1/2" Flatwasher, 3/8 (.391 x .938 x .105) Rod End, RH Female THD 3/8-24 Hex Locknut, Elastic Stop 3/8-16 Hex Nut, 3/8-24 Control Rod Bolt Hex Head, 3/8-24 x 6-3/4" Bushing, Spring Keeper Spring, Neutral Return Retainer, Neutral Spring Carrage Bolt, 5/16-18 x 1" Serr. Fl. Hex Nut 5/16-18 Number Not Used Bolt, Hex Head 1/4-20 x 1-1/4" Hex Locknut, Elastic Stop 1/4-20 Hex Locknut, Elastic Stop 5/16-18 Sleeve, Control Arm Cotter Pin, 3/32 x .75" Clevis, Pump Control Pin, Clevis 3/8" Greese Fitting, 1/4-28 Self Tap Bushing, Bronze 46328 04040-15 04001-13 04001-19 04040-05 43212 42658 04021-05 45485 04003-05 04041-07 48464 04021-09 04020-14 44044 48512 43257 48463 421148 04003-04 04019-03 ** 04001-59 04021-08 04021-10 43110 04061-02 48343-04 04064-02 48114-05 48100-04 31 INSTRUMENT PANEL AND ANDELECTRICAL ELECTRICAL COMPONENTS INSTRUMENT PANEL COMPONENTS B 9 21 C A 7 8 2 3 4 D 25 E F 6 19 15 9 11 12 13 10 18 16 17 18 9 14 5 17 10 PTO Switch Connector 15 13 1 20 21 35 21 23 34 21 24 26 27 22 25 28 31 29 30 32 33 31 32 33 STHM99IP&E 32 INSTRUMENT PANEL AND ELECTRICAL COMPONENTS Ref. Part No. Number Description 1 2 3 4 A B C 5 D E F 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Instrument Panel (includes Decal) Blade Fuse, 20 amp. Decal, Instrument Panel Hour Meter (includes Bracket and Hardware A, B, C) Hour Meter Bracket Lockwasher, #10 Ext. Tooth Hex Nut, 10-24 Ammeter (includes Bracket and Hardware D, E, F) Ammeter Bracket Lockwasher, #10 Int. Tooth Hex Nut, #10-32 Phillips Rd. Head Screw, #10-32 x 1-1/2" Bracket, Fuse Holder Elastic Stop Nut, #10-32 Carriage Bolt, 5/16-18 x 3/4" Phillips Washer Head Screw, #10-32 x .50" Keyswitch Lockwasher, 5/8 Int. Tooth Nut, Special 5/8-32 Ignition Key and Ring Assy. Choke Control Throttle Control Lockwasher, #10 Ext. Tooth Hex Nut, #10-32 Switch, PTO Wire Harness With Relay Serr. Fl. HH Nut, 5/16-18 Battery (Not sold through Scag) Bolt, Hex head 1/4-20 x 1/2" Hex Nut 1/4-20 Wire Harness, STHM Lockwasher 5/16 Int. Tooth Engine, 23 HP Kohler CV(Spec PS-75523) Switch, Parking Brake Switch, Foot Safety Clutch, Electric Carriage Bolt, 5/16-18 x 3/4" Wireloom Locknut, Elastic Stop 5/16-18 Battery Cable, 36" Black Battery Cable, 25" Red 461360 48298 482289 48023 * * * 481755 * * * 04010-11 42413 04021-01 04003-12 04010-01 48798 * * 48017-02 482315 48879 04031-01 04020-01 483162 481275 04019-03 482700 04001-44 04020-02 481683 04031-09 481776 481474 481476 461397 04003-12 48030-09 04021-10 48029-15 48029-13 33 RIDER FRAME ASSEMBLY RIDER FRAME ASSEMBLY 15 12 11 14 16 13 67,68 17 10 54 18 9 7 21 14 20 19 6 22 5 4 23 8 24 5 42 24 61 3 62 2 63 25 26 65 1 42 27 43 41 40 42 51 28 64 44 31 45 29 46 59 30 47 66 55 52 48 42 58 19 60 45 57 55 2 58 49 36 39 38 56 52 52 55 53 50 51 37 STHM99RFA 34 37 A 35 34 33 32 RIDER FRAME ASSEMBLY Ref. Part No. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23‘ 24 25 26 27 28 29 30 31 32 33 34 35 46715 48100-01 04050-03 04021-10 04040-15 46029 48159 04001-12 482119 482111 482108 482105 482107 04019-03 46570 04003-05 04003-03 421342 42482 04019-04 42026 04001-83 42366 04050-05 48100-02 45008 04001-32 * * 45035 04021-13 04001-40 43020-01 481897 481896 481895 Ref. Part No. Number Description Description Steering Frame (includes Bshgs and Fittings) Bronze Bushing, 7/8 ID x 1.0 Flanged Retaining Ring, 7/8 external Hex Nut, Elastic Stop 5/16-18 Flat Washer, 5/16 (3/8 x 7/8 x 13 ga.) Steering Handle (includes item 7) Grip Bolt, Hex Hd., 5/16-18 x 1-3/4" Seat Assy. (includes items 10 thru 13,54) Cushion Assembly Arm Pad - R.H. Seat Back Cushion Arm Pad - L.H. Serr. Fl. HH. Nut, 5/16-18 Seat Adjuster Track Bolt, RDHD Carr. 3/8-16 x 1-1/2 (52" & 61") Bolt, RDHD Carr. 3/8-16 x 2.0" (72") Seat Plate Ballast, Seat Mount (72" cutter deck only) Serr Fl. Hex Nut, 3/8-16 Seat Spring Bolt, Hex Hd., 7-16-14 x 3-1/2" Reinforcement, Seat Spring Retaining Ring, 1-1/8" external Bushing, Oilite - 1-1/8 ID x 1.0 Flanged Rear Wheel Pivot Bolt, Hex Hd., 3/8-16 x 1-1/4" Hex Jam Nut, 3/8-24 Lock Washer, 3/8 Internal Tooth Rear Wheel Yoke Hex Elastic Stop Nut, 5/8-11 Bolt, Hex Hd. 5/8-11 x 9" Spacer, Rear Wheel, short Seal, Grease Bearing Cone Bearing Cup 35 36 37 37A 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 481894 48005 481893 43021 43020-02 48828 45606 48114-04 04021-11 04010-17 04019-02 481056 04021-08 481476 04001-02 45009 04050-02 48100-06 45502 04010-22 04041-08 45506 04065-01 48100-03 45488 45256 04001-37 48208 48100-04 04040-13 44028 04021-07 482109 482110 Rim Only Rear Wheel Assy. (includes items 33-36, 37A) Tire Only Sleeve, Rear Wheel Spacer, Rear Wheel Cable, Steering (includes Hardware) Pedal, Foot Safety Switch Grease Fitting Hex Elastic Stop Nut, 7/16-14 Screw, Phillips flat hd #10-32 x 3/4" Serr. Fl. Hex Nut, 1/4-20 Spring, Foot Safety Switch Hex Nut, Elastic Stop Lock, 1/4-20 Switch, Foot Safety Bolt, Hex Hd., 1/4-20 x 1-3/4" Steering Shaft Retaining Ring 3/4 Ext. “E” Bushing, Oilite - 3/4 ID x 1.0 Foot Pedal Screw w/washer, 1/4-20 x .75" Flat Washer, 3/4 x 1-1/4 x 16 Ga. Foot Pedal Arm Pin, Drive Lock 3/16 x 1-1/4" Bushing, Oilite - 3/4 x .50 Flanged Sulky Mtg. Brkt. L.H. Sulky Mtg. Brkt. R.H. Bolt, Hex Hd., 1/2-13 x 5-1/2" Pulley, Winch Cable Bushing, Oillube - 1/2 ID x .56 Flat Washer, 1/2 (.562 x 1.375 x .109) Retainer, Winch Cable Hex Elastic Stop Nut, 1/2-13 Arm Rest Bracket, Left Hand Arm Rest Bracket, Right Hand BRAKE LINKAGE 8 Deck Weldment 4 1 5 3 10 2 6 14 12 7 6 6 10 11 9 15 24 11 13 5 12 10 23 6 5 22 11 11 6 6 10 11 11 21 20 19 18 4 16 17 SGB050 36 BRAKE LINKAGE Ref. Part No. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 04019-04 04021-05 43032 04062-01 04001-32 43212 421338 48342 45504 04041-07 04021-09 04003-11 04001-21 421339 04020-12 43260 04017-27 45647 44085 48881 48880 48045 04070-03 04020-04 Description Serr. Fl. HH Nut, 3/8-16 Hex Locknut, 3/8-16 Swivel Hairpin Cotter (.094 x 1.62) Hex Head Bolt, 3/8-16 x 1-1/4" Sleeve, Hydro Linkage Link, Cam Grip, Parking Brake Handle, Parking Brake Flat Washer, 3/8 (.391 x .938 x .105) Hex Nut, Elastic Stop 3/8-16 Carriage Bolt, 3/8-16 x 1-1/4" Hex Head Bolt, 3/8-16 x 1-3/4" Lever, Brake Hex Jam Nut, 3/8-16 Washer, Neutral Lock Serr. Fl. HH CPSCR, 3/8-16 x 1" Bracket, Neutral Lock Rod, Neutral Lock Cable Assembly, Parking Brake R.H. Cable Assembly, Parking Brake L.H. Cable Winch Eye Bolt, 3/8-16 R.H. Hex Nut, 3/8-16 37 ELECTRICAL WIRING HARNESS 481683 MOWER CLUTCH NEGATIVE HOURMETER POSITIVE HOURMETER ENGINE GND BLACK BLACK BLUE BRAKE INTERLOCK RED BLACK RED BLACK YELLOW FOOT PEDAL INTERLOCK KEY SWITCH GREEN YELLOW W/RED STRIPE FUSES BLACK W/RED STRIPE RED BLACK W/RED STRIPE WHITE WHITE POSITIVE AMMETER GREEN NEGATIVE AMMETER WHITE GREEN YELLOW TO ENGINE MOWER ENGAGEMENT PTO SWITCH CONNECTOR 481683 STARTER SOLENOID WIRE HARNESS WITH RELAY PART NO. 481275 To Engine Ground RELAY BLACK GREEN To Starter BLUE RED To Blue Wire From Engine SC481275 To Starter Red Battery Cable Post 38 WINCH LIFT SYSTEM 8 11 9 5 4 6 7 3 10 24 2 14 12 1 22 13 23 21 Steering Frame 25 17 20 19 Ref. Part No. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 48043 204803 404409 205167 205055 404166 204363 42127 48045 04021-03 304753 203161 204803 16 15 sgb008 18 Ref. Part No. Number Description Description Winch Assembly (Incl. 1-7, 11-13, 15-23) Locknut, 7/16-14 Ratchet Pawl Ratchet Bolt Flatwasher Ratchet Spacer Ratchet Spring Cable Guide Winch Cable Assembly Hex Locknut, 1/4-28 Winch Reel Reel Shaft Hex Locknut, 3/8-16 14 15 16 17 18 19 20 21 22 23 24 25 39 48044 205015 204364 208328 404163 404164 204362 204012 205116 304758 04017-27 04019-04 Winch Handle Handle Nut Handle Spring Shaft Bushing Pressure Washer Ratchet Wheel Pressure Plate Shaft Bushing E-Ring Drive Shaft Serr. Flg. HH Capscrew, 3/8-16 x 1" Serr. Flg. HH Nut, 3/8-16 REPLACEMENT DECALS & INFORMATION 2, 2a, 2b 1 3 4 5 9 6 7 8 10, 11 12 Ref. Part No. Number Description Ref. Part No. Number Description 1 2 2a 2b 3 4 5 Decal, Heavy Duty Commercial Decal, Scag Logo ( Cutter Deck) Decal, Scag Logo (Battery Box Front) Decal, Scag Logo Seat Back Decal, Danger-Spinning Blades Decal, Warning-Rotating Blades Decal, Patent 6 7 8 9 10 11 12 Decal, Decal, Decal, Decal, Decal, Decal, Decal, 481971 48314 48968 48825 482285 482286 483044 40 482289 481039 48993 48404 483201 481956 482817 Instrument Panel Warning-Belt Cover Dump Valve Metalcraft-Made In USA 61 Velocity Plus 72 Advantage Height of Cut LIMITED WARRANTY - COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor during the periods specified below. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship: * Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days. * Batteries are covered for ninety (90) days. * Frame and structural components including oil reservoir and oil coolers are warranted for 2 years (Parts and labor). * Cutter decks are warranted against cracking for a period of three (3) years. (Parts and labor 1st and 2nd year; Parts only 3rd year) The repair or replacement of the cutter deck will be at the option of Scag Power Equipment. We reserve the right to request components for evaluation. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. * Engines and electric starters are covered by the engine manufacturer’s warranty period. * Major drive system components are warranted for two (2) years by Scag Power Equipment. (Parts and labor) (Two year warranty exclude fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. * Electric clutches have a Limited Warranty for 2 year (Parts and labor). * Cutter Spindle Assemblies have a Limited Warranty for three years (Parts and labor 1st and 2nd year; Parts only 3rd year). * Any Scag product used for rental purposes is covered by a 90 day warranty. The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability. Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the two (2) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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