Schneider Electric France L Isle d Espagnac XCSR Tag Reader User Manual

Schneider Electric Industries France L'Isle d'Espagnac Tag Reader

User Manual

QGH1315301.00www.schneider-electric.comXCSR QGH1315 301 03/2017XCSR Contactless RFID Safety SwitchesUser Manual(Original Document)03/2017
2QGH1315301 03/2017 The information provided in this documentation contains general descriptions and/or technical character-istics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.Failure to observe this information can result in injury or equipment damage.© 2017 Schneider Electric. All Rights Reserved.
QGH1315301 03/2017 3Table of ContentsSafety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Part I General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Chapter 1 Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Chapter 2 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14XCSR RFID Safety Switch General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15How a XCSR RFID Safety Switch Works? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Operating Zones (Sao – Sar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Definition of Characteristic Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18System Response Time (Process Safety Time) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202.2 XCSR RFID Safety Switch Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23External Device Monitoring (EDM) or Machine Primary Control Element (MPCE) Monitoring 25Operating and Output States, LED Meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26XCSR Standalone Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28XCSR Series Connection (Daisy-Chain) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30XCSR Single Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Pairing Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352.3 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37System Components Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38XCSR Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Part II Installation, Wiring, and Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Chapter 3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Mounting the XCSR RFID Safety Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Chapter 4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Connection Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Part III Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Chapter 5 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65XCSR RFID Safety Switch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Safety Related Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Part IV XCSRD210MDB Diagnostic Module. . . . . . . . . . . . . . . . . . . . . . . . . 77Chapter 6 XCSRD210MDB Diagnostic Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Connections Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Diagnostic LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4QGH1315301 03/2017
QGH1315301 03/2017 5Safety InformationImportant InformationNOTICERead these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.PLEASE NOTEElectrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
6QGH1315301 03/2017
QGH1315301 03/2017 7About the BookAt a GlanceDocument ScopeThis manual describes the features, installation, wiring, usage, and troubleshooting of the XCSR RFID Safety Switches.Validity NoteThe technical characteristics of the devices described in this manual also appear online.To access this information online:The characteristics that are presented in this manual should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the manual and online information, use the online information as your reference.QR CodeA QR code including the Telemecanique Sensors web address is present on the XCSR RFID Safety Switch marking. Technical documents are available in various languages in this website.Related DocumentsYou can download these technical publications and other technical information from our website at www.tesensors.comUser CommentsWe welcome your comments about this document. You can reach us by e-mail at customer-support@tesensors.com.Step Action1Go to www.tesensors.com.2 In the Search box, type the model number of a product or the name of a product range.Do not include blank spaces in the model number/product range.3 If more than one model number appears in the Products search results, click on the model number that interests you.4 To save or print a data sheet as a .pdf file, click Download product datasheet.Title of documentation Reference numberXCSR RFID Safety Switches - Quick Start Guide NHA77770XCSRD210MDB Diagnostic module - Quick Start Guide NHA77776
8QGH1315301 03/2017
QGH1315301 03/2017 9XCSR GeneralQGH13 15301 03/201 7GeneralPart IGeneralOverviewThis part provides detailed information about the safety requirements and product description.What Is in This Part?This part contains the following chapters:Chapter Chapter Name Page1 Safety Requirements 112 Product Description 13
General10 QGH1315301 03/2017
QGH1315301 03/2017 11XCSR Sa fety R equire mentsQGH13 15301 03/201 7Safety Requi rementsChapter 1Safety RequirementsSafety RequirementsPrecautionsMeeting Full ComplianceThe compliance of a machine and the XCSR RFID Safety Switches with safety regulations, depends on the proper application, installation, maintenance, and operation of the XCSR RFID Safety Switches. These are responsibilities of the purchaser, installer, and employer.The employer is responsible for selecting and training the personnel necessary to properly install, operate, and maintain the machine and its safeguarding systems. The XCSR RFID Safety Switches must only be installed, checked, and maintained by a qualified person. A qualified person is defined as “a person or persons who, by possession of a recognized degree or certificate of professional training, or who, by extensive knowledge, training and experience, has successfully demonstrated the ability to solve problems relating to the subject matter and work” (ANSI B30.2).To use the XCSR RFID Safety Switches, the given requirements must be met:The guarded machine must be able to stop anywhere in its cycle.The guarded machine must not present metallic chips in the vicinity of the XCSR RFID Safety Switches.The guarded machine must have a consistent stopping time and adequate control mechanisms.All applicable governmental and local rules, codes, and regulations must be satisfied. This is the user and employer responsibility.All safety-related machine control elements must be designed so that an alarm in the control logic or the control circuit breakdown does not lead to a XCSR RFID Safety Switches failure.Perform a test of the XCSR RFID Safety Switches during installation and after maintenance or adjustment. As well as in case of any modification of the machine controls, tooling, machine or of the RFID guarding system.The proper functioning of the XCSR RFID Safety Switches and its operating line must be checked on a regular basis based on the level of security required by the application (for example, number of operations, level of environmental pollution, …).Perform only the test and diagnostic procedures outlined in this manual.Follow all procedures in this manual for proper operation of the XCSR RFID Safety Switches.All safety-related machine control circuit elements, including pneumatic, electric, or hydraulic controls must be control-reliable.The enforcement of these requirements is beyond the control of Schneider Electric. The employer has the sole responsibility to follow the preceding requirements and any other procedures, conditions, and requirements specific to the machinery.Product SupportFor more information about products and services in your country, visit www.tesensors.com.WARNINGIMPROPER SETUP OR INSTALLATIONThis equipment must only be installed and serviced by qualified personnel.Read, understand, and follow the compliance below before installing the XCSR RFID Safety Switches.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Safety Requirements12 QGH1315301 03/2017
QGH1315301 03/2017 13XCSR Product SpecificationQGH13 15301 03/201 7Product Desc riptionChapter 2Product DescriptionOverviewThis chapter describes the general information, XCSR RFID Safety Switch functions, and system components.What Is in This Chapter?This chapter contains the following sections:Section Topic Page2.1 General Information 142.2 XCSR RFID Safety Switch Functions 222.3 System Components 37
Product Specification14 QGH1315301 03/2017General InformationSection 2.1General InformationOverviewThis section describes general information of the XCSR RFID Safety Switches.What Is in This Section?This section contains the following topics:Topic PageXCSR RFID Safety Switch General Description 15How a XCSR RFID Safety Switch Works? 16Operating Zones (Sao – Sar)17Definition of Characteristic Times 18System Response Time (Process Safety Time) 19Risk Assessment 20
Product SpecificationQGH1315301 03/2017 15XCSR RFID Safety Switch General DescriptionOverviewThe XCSR RFID Safety Switches are used where personnel protection is required. The basic applications are for monitoring the position of movable safety guards to prevent hazardous situations from occurring when the safety guard is opened. Such as, for example:Robotic work cellsMobile equipmentsTransfer linesAssembly linesRoll handling equipmentsAutomated equipmentsMachine toolsFood and beverage equipmentsPackaging machines
Product Specification16 QGH1315301 03/2017How a XCSR RFID Safety Switch Works?General DescriptionA XCSR RFID Safety Switch is a contactless system that consists of a microprocessor-controlled switch (also called "sensor" or "reader") and a transponder (also called "tag" or "coded actuator").The reader is to be mounted on the fixed part of the safety guard, and the transponder on the mobile part.There is no contact between the transponder and the switch, a radio-frequency technology is used for the communication.The reader and the transponder are paired in factory. During the manufacturing, the reader loads into the transponder with which it is sold, a unique code. This saved digital code is the unique "key" accepted by the paired reader.When the transponder enters the radio frequency field generated by the reader (by closing a guard door for example), the reader detects the transponder and reads the data in the transponder memory.If the transponder code demanded by the reader is correct, the reader switches its two redundant safety outputs (OSSDs) to the ON state, indicating that the safety guard is closed and thus allowing the machine operation. For more details, refer to XCSR RFID Safety Switch Functions (see page 22).When the transponder goes outside the field generated by the reader (by opening a guard door for example) the reader switches its two redundant safety outputs (OSSDs) to the OFF state in order to stop the machine, indicating that the safety guard is opened.By the use of a unique coding, RFID technology is robust against tampering (Type 4 - High level of coding - according to ISO 14119).A transponder cannot be reprogrammed. If for any reason, like a tampering attempt, the reader does not receive from a transponder the only expected code saved in factory, the communication with the transponder is rejected by the reader. The reader then enters in Error mode and switches its safety outputs to the OFF state. A new power-up is then required. XCSR RFID Safety Switch is designed to be compliant with the safety requirements PLe - Cat 4 (EN ISO 13849-1), SIL3 (IEC 61508) and SILCL3 (IEC 62061).This illustration presents the XCSR RFID Safety Switch:1 Reader2 Transponder3 Transponder sensitive area4 Reader sensitive area
Product SpecificationQGH1315301 03/2017 17Operating Zones (Sao – Sar)General DescriptionWhen paired transponder and reader are both operating:Sao (Assured operating sensing distance) is the distance from the sensing face within which the presence of the specified target is correctly detected under all specified environmental conditions (for example: operating temperature, material of the mounting support) and manufacturing tolerances.Sar (Assured release sensing distance) is the distance from the sensing face beyond which the absence of the specified target is correctly detected under all specified environmental conditions (e.g operating temperature, material of the mounting support) and manufacturing tolerances.The value of Sao is the switching distance below which the ON state is defined with an absolute certainty (the black area in the drawing hereunder = OSSDs ON)The value of Sar is the switching distance beyond which the OFF state is defined with an absolute certainty (the white area in the drawing hereunder = OSSDs OFF)Sr is the real switch-on sensing distance.The gray zone represents the “transient state”. Inside the gray area, the commutation points are thus not guaranteed (dispersions zone).Sao and Sar values depend on the approach directions and the misalignment between the transponder and the reader (refer to Mounting and Operating Distances (see page 45)).The reader and the transponder parts must be mounted in accordance with the given Sao and Sar values to ensure a switch ON and a switch OFF respectively in the black (<Sao) and white (>Sar) areas.This diagram describes the operating zones:Guaranteed sensing distances for XCSR RFID Safety Switch are given in face to face configuration and without misalignment between the transponder and the reader:Sao = 10 mm (0.39 in)Sar = 35 mm (1.38 in)Hysteresis: 3% x Sr ≤ Hr ≤ 20% x SrRefer to face to face mounting configuration (see page 47).A slight delay between the switching of the two OSSDs exists and is defined as the “OSSDs Delay Time (TDT)” (see page 18).
Product Specification18 QGH1315301 03/2017Definition of Characteristic TimesResponse Time (Tt)Time between the transponder is entering the operating zone, and the switching of the OSSDs to the ON state. Typical Tt = 120 ms. This time applies for only one reader. In daisy-chain configuration, each additional switch increases this time by 50 ms.For Standalone models, the typical response time is Tt=250ms.Risk Time (Tr)Time between the transponder is leaving the operating zone, and the switching of the OSSDs to the OFF state. Tr < 120 ms. This time applies for only one reader. In daisy-chain configuration, each additional switch increases this time by 18 ms.First-up Time (TON)After a power-up, the system is performing self-tests for checking its integrity. The first-up time is the delay, from power-up, after which the system is ready for operation. TON < 5 s.Pairing Mode Time (TPM)Time during which a new transponder pairing is possible (for “re-pairing enabled models” only).TPM = 10 s from First-up Time (TON) (10 s after the initialization phase).Safety Inputs Inconsistency Time (TIT)For daisy-chain configuration, maximum time-out allowed for an inconsistency between the states of the two safety-related inputs. If the time-out is over with a persistent discrepancy, the OSSDs switch to the OFF state. TIT < 18 ms.OSSDs Delay Time (TDT)Defines the time difference between the OSSDs for switching to the OFF state. TDT < 18 ms.OSSDs Pulse Time (TPT)This time is the width of the periodic pulses generated on each OSSD to perform the monitoring of the safety outputs (short-circuit detection for example). This pulse duration must be compatible with the downstream equipment connected to the OSSDs (safety interface for example). TPT max = 1.4 ms, duty cycle maximum 300 ms.
Product SpecificationQGH1315301 03/2017 19System Response Time (Process Safety Time)General DescriptionAccording to EN ISO 13855, the total response time (T) corresponding to the overall system stopping performance is calculated by the given formula:T = t1 + t2Where:t1 = Response time of the protection system (in second). It is the total time between the actuation of the safeguard and the switching to the OFF state of its output components. This time corresponds to the “Risk Time” (Tr)t2 = Stopping time of the machine (in seconds): maximum time required to terminate the hazardous machine function after the output signal from the safeguard achieves the OFF-state. This information is supplied by the machine manufacturer. The response time of the control and the output systems of the machine is included in t2.WARNINGIMPROPER SETUPEnsure that the XCSR RFID Safety Switch is mounted far enough away from the operations hazard to fully accommodate the stopping time.When using a safety interface like safety relays or controllers, the response time of the safety interface must be added to the overall system stopping time.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product Specification20 QGH1315301 03/2017Risk AssessmentGeneral DescriptionRisk assessment and risk reduction are iterative processes described in EN ISO 12100, IEC 61508 & IEC 62061 (SIL and SILCL), and EN ISO 13849-1 (PL).There are various techniques for risk assessment, and not one of it can be considered as the right way to perform risk assessment. The standard specifies some general principles but does not specify exactly what has to be done in each case.For safety-related data, refer to Safety Related Data section (see page 69).This flowchart describes the risk assessment process:Essential steps for risk assessment are the following:Define tolerable risk level.Identify hazards.Analyze hazards.Determine whether the risks are below an acceptable level.Define protection measures if risks are above a tolerable level.Check whether protection measures taken lead to an effective risk reduction (Iterative process).This figure describes the elements of risk to take into account for the risk estimation:WARNINGIMPROPER TYPE UTILIZATIONIt is the responsibility of the user or integrator to check whether the use of the XCSR RFID Safety Switch is consistent with the application risk assessment.To choose the right product for your application, perform a risk assessment.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product SpecificationQGH1315301 03/2017 21For more information, refer to: http://www.schneider-electric.com/ww/en/download/document/DIA4ED1100102EN.Reference StandardsThe following table describes the main reference standards:Standard Risk assessment DescriptionEN ISO 12100 Risk assessment and risk reductionSafety of machinery.General principles for design.Risk assessment and risk reduction.Standard Safety level DescriptionEN ISO 13849-1 Performance level (PL) Safety-related part of control system.General principles for design.Category (Cat)IEC 61508 Safety integrity level (SIL) Functional safety of electrical/electronic/programmable electronic safety-related systems.IEC 62061 Safety integrity level claim limit (SILCL)Safety of machinery.Functional safety of safety-related electrical, electronic, and programmable electronic control systems.Standard Type-B standards DescriptionISO 14119 Safeguards(interlocking devices)Safety of machinery.Interlocking devices associated with guards.Principles for design and selection.EN/IEC 60947-5-2 Low-voltage switchgear and controlgearControl circuit devices and switching elements.Proximity switches.EN/IEC 60947-5-3 Low-voltage switchgear and controlgearControl circuit devices and switching elements.Requirements for proximity devices with defined behavior under fault found conditions (PDDB).
Product Specification22 QGH1315301 03/2017XCSR RFID Safety Switch FunctionsSection 2.2XCSR RFID Safety Switch FunctionsOverviewThis section describes the various functions of XCSR RFID Safety Switch.What Is in This Section?This section contains the following topics:Topic PageOperating Modes 23External Device Monitoring (EDM) or Machine Primary Control Element (MPCE) Monitoring 25Operating and Output States, LED Meaning 26XCSR Standalone Models 28XCSR Series Connection (Daisy-Chain) 30XCSR Single Models 33Pairing Modes 35
Product SpecificationQGH1315301 03/2017 23Operating ModesIntroductionThe operating mode determines the start-up and operating behavior of the XCSR RFID Safety Switch. The operating mode descriptions in this section are derived from the operating state definitions (see page 26).Automatic StartIn this mode, the system enters the Run state after startup without operator intervention, as long as the paired transponder is in the reader detection zone. When the XCSR RFID Safety Switch is powered up, it enters the initialization phase during which its safety outputs are OFF. If no faults are detected and the safety guard is closed, it enters the Run state (see page 26) after 5 seconds maximum (refer to TON First-up Time (see page 18)) and the two safety outputs switch to ON state. In this state, when the transponder leaves the operating zone (safety guard opening), the XCSR RFID Safety Switch changes from Run state to Stop state (see page 26) (the two safety outputs switch to OFF state), and remains in the Stop state until the paired transponder enters again the detection zone (without any fault detected): the XCSR RFID Safety Switch then automatically changes from Stop state to Run state and the two safety outputs switch to ON state.Automatic Start is available on XCSRC•1AM12 standalone modelsManual Start/RestartWhen the XCSR RFID Safety Switch is powered up, it enters the initialization phase during which its safety outputs are OFF. If no faults are detected after the first-up time, it enters the Start/Restart state. To enter the Run state and switch the OSSDs to ON, the paired transponder must be in the reader detection zone, no faults detected, and the operator must press and release ("monitored start") the Start button. Then, if the XCSR RFID Safety Switch leaves the detection zone when it is in Run state, the XCSR RFID Safety Switch changes to Stop state and the safety outputs change from ON to OFF state.If the paired transponder enters the detection zone again (and no faults are detected), the safety outputs stay at the OFF state until the push button is actuated.WARNINGIMPROPER AUTOMATIC START UTILIZATIONThe manual Start/Restart is required in most safety applications. If you use the automatic start function, check that this automatic start mode is compatible with risk assessment performed for the application.Failure to follow these instructions can result in death, serious injury, or equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONFollow the requirements concerning start/restart operating modes defined in ISO 12100:“Requirements for interlocking guards with a start function (control guards)” section.The Restart command must be installed outside the dangerous area in such way that the whole working and hazardous areas are observable. You must not access the Start/Restart command inside the hazard area.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product Specification24 QGH1315301 03/2017NOTICEUNINTENDED EQUIPMENT OPERATIONFor "monitored manual Start/Restart", the command is effective after the operator has pressed and released the Start button, which means a transition sequence 0 Vdc –> 24 Vdc –> 0 Vdc on the start command. The minimum duration of this sequence must be between 200 ms and 5 s. Beyond the 5 s, the release action on the command will not activate the XCSR RFID Safety Switch. The operator will have to repeat the start/restart sequence and release the command before 5 s.The "monitored manual Start/Restart" is available exclusively on XCSRC•1MM12 standalone models.For Single and Daisy-Chain XCSR RFID Safety Switch models, refer to the safety interface operating instructions.Failure to follow these instructions can result in equipment damage.
Product SpecificationQGH1315301 03/2017 25External Device Monitoring (EDM) or Machine Primary Control Element (MPCE) MonitoringGeneral DescriptionEDM monitoring is an important safety function.The EDM monitors the interface between XCSR RFID Safety Switch and the guarded machine to:Confirm that the external devices such as switching devices like contactors are responding correctly to the XCSR safety outputs.Detect any inconsistency between the two external devices (that is, control relays or contactors) which could prevent a stop signal from reaching the machine primary control elements (for example, power contactors or electrovalve relays).The EDM controls the external contactors KM1/KM2 connected to the two OSSDs. To achieve this, normally closed contacts of the external contactors are monitored.To perform this function, the contactors KM1/KM2 must have:Normally closed mirror contact, according to IEC 60947-4-1 (Annex F) for power contactors.Linked contacts (or force-guided contacts), according to IEC 60947-5-1 (Annex L) or EN 50205 for auxiliary contactors or control relays.XCSR RFID Safety Switch standalone models have built-in EDM function. For Daisy-Chain and Single models, refer to the safety interface operating instructions (e.g safety relay or safety controller).To manage the EDM function, refer to wiring instructions (seepage54).
Product Specification26 QGH1315301 03/2017Operating and Output States, LED MeaningIntroductionThis figure describes the Diagnostic LED of the XCSR reader:LED 1 (TR) Transponder stateLED 2 (RD) Reader/Output stateDiagnostic LED MeaningsThis table describes the operating and output states with LED meanings and output states of the XCSR RFID Safety Switch:Operating stateLED 1TransponderLED 2ReaderOSSDs LEDs meaning CommentOFF OFF OFF OFF XCSR reader is unpowered -Initialization Orange Orange OFF XCSR reader initialization in progress-Configuration OrangeFast blinkingOrangeFast blinkingOFF XCSR reader is in configuration mode-Green OrangeFast blinkingOFF Pairing with new transponder done: new power-up requiredOnly for “re-pairing enabled models”OrangeBlinkingRed OFF Maximum of pairing reached -RedBlinkingRed OFF Invalid transponder detected Transponder not blank or not Telemecanique transponderOrangeFast blinkingRed OFF Pairing process unsuccessful Only for “re-pairing enabled models”Run Green OrangeBlinkingOFF Paired transponder detected: waiting for the start condition and/or KM1_KM2 feedback (EDM)Only for standalone versionsGreen Green ON Paired transponder detected and all other operating conditions are correctDoor closedGreen Red OFF Paired transponder detected but the safety inputs are at the OFF state.For Daisy-Chain models: at least one of the previous readers has its OSSDs at the OFF state (door opened, error detected or OFF state)OFF Red OFF No transponder in the field Door opened
Product SpecificationQGH1315301 03/2017 27Error detected RedBlinkingRedBlinkingOFF Invalid transponder or non-paired transponder detected: new power-up required after fault clearancePossible attempted fraud or transponder damagedGreen or OFF1, 2, 3, or 4 red flashesOFF Internal error detected. Contact the customer support of your country.The color of the LED 1 depends on the presence of the transponder:Green: transponder detectedOFF: no transponder detectedOperating stateLED 1TransponderLED 2ReaderOSSDs LEDs meaning Comment
Product Specification28 QGH1315301 03/2017XCSR Standalone ModelsGeneral DescriptionSpecial models of the XCSR RFID Safety Switches (XCSRC•1•M12) are designed to be used as standalone products, when associated with contactors having mechanically linked contacts (force-guided) connected to the OSSDs that is, without any safety relay, controller, or PLC. In standalone operation, the two OSSDs are connected directly to the contactors. This connection is made through a pre-wired 8 pins M12 connector.Refer to Connection Schematics (see page 56).1 XCSRC•1MM12: XCSR RFID Safety Switch standalone model2 KM1: contactor 1 - OSSD13 KM2: contactor 2 - OSSD2Features and RequirementsThe XCSR RFID Safety Switch standalone models have the given features and requirements:2 OSSDsExternal Device Monitoring (EDM) (selected by wiring)Start feature:Monitored manual Start/Restart: XCSR•1MM12Automatic Start: XCSR•1AM12XCSRC•1•M12 standalone models are compliant with the following safety standards SIL3 (IEC 61508) SILCL3 (IEC 62061), and PLe- Cat.4 (EN ISO 13849-1)WARNINGUNINTENTED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.NOTICEUNINTENTED EQUIPMENT OPERATIONUse of arc suppressors for KM1 & KM2 is recommended.Failure to follow these instructions can result in equipment damage.
Product SpecificationQGH1315301 03/2017 29It is the aim of the risk analysis to determine whether the use of XCSRC•1•M12 standalone models are compatible with the expected safety integrity level of the entire system.WARNINGIMPROPER UTILIZATIONIt is the responsibility of the user or integrator to check whether the use of standalone XCSR RFID Safety Switch is consistent with the application risk assessment.Perform a risk assessment to choose the right product for your application.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product Specification30 QGH1315301 03/2017XCSR Series Connection (Daisy-Chain)General DescriptionXCSRC•2M12 models of XCSR RFID Safety Switches can be connected in series. The daisy-chain function allows multiple safety guards to be connected in series.Thanks to their integrated connection means, the readers can be easily wired without using additional "T" or "Y" connectors. These connection means are two M12 5 pins male connectors (a reader by-pass is less easy to operate than if it was male/female connectors).A direct connection between the XCSR readers can thus be made by using female/female M12 5 pins cables (see cable references (see page 74)).Refer to Connection Schematics (see page 52).1 XCSRC•2M12: XCSR RFID Safety Switch Daisy-Chain model2 XCSRZE: Loopback device3 XCSRD210MDB: Diagnostic module4 XPSAK•••: Safety relay5 KM1: contactor 1 - OSSD16 KM2: contactor 2 - OSSD27 XBTN••••: Magelis Terminal (programming cable RJ45/USB: TCSMCNAM3M002P)8 VW3A8306R••: 2xRJ45 Modbus cableFeatures and RequirementsDaisy-chain XCSRC•2M12 models have the given features and requirements:2 OSSDs.Up to 20 XCSRC•2M12 can be connected in series.Up to 5 XCSRC•2M12 connected in series, the maximum length between each XCSRC•2M12 is 30 m (98.4 ft.).For higher numbers of XCSRC•2M12, the maximum cable length allowed between each XCSRC•2M12 decreases. For example, for 10 XCSRC•2M12 connected in series, the maximum length between each XCSRC•2M12 is 10 m (32.8 ft.).The association with a safety interface (safety relay or controller for example) is mandatory.External Device Monitoring (EDM) and Start/Restart conditions to be managed by a safety interface.WARNINGUNINTENTED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product SpecificationQGH1315301 03/2017 31A M12 plug (XCSRZE) must be connected to the reader which starts the chain (loopback device).Recommended diagnosis of the chain status with the XCSRD210MDB diagnostic module (see page 77).Daisy-chain models XCSRC•2M12 are compliant with the following safety standards:SIL3 (IEC 61508) SILCL3 (IEC 62061), and PLe- Cat.4 (EN ISO 13849-1)The overall safety integrity level of the system must consider the number of XCSRC•2M12 switches connected in series but also the reliability data of the signal processing unit and the output system.According to EN ISO 13849-1 and/or EN IEC 62061, the PFHD corresponding to a SIL3 integrity level of a safety function must be within the following limits:10-7 > PFHD >10-8PFHD = average probability of dangerous failure per hour for high demand or continuous mode of operationThe contribution to the total PFHD of the switches , the signal processing unit, and the output system depends on the reliability data of the devices used in the application.An example of PFHD contribution of an entire safety function is given below:Theoretical maximum number of switches connectable in seriesIn this example, the maximum PFHD allowed for the series connection is:[PFHDmax] switches= 1x10-7 - 5.6x10-9 - 24.7x10-9 = 69.7x10-9The PFHD of one XCSR RFID Safety Switch is 5x10-10, it means that the theoretical maximum number of XCSR RFID Safety Switch that could be connected in series, without impacting the overall safety level (SIL3-PLe) would be Nmax = 69.7x10-9/5x10-10 = 139Thus, the maximum number of chainable switches will be more limited by electrical constraintsPractical maximum number of switches connectable in seriesIn practice, by considering a realistic number of switches which could be connected in series as well as electrical limitations, the maximum number of XCSR RFID Safety Switch that can be connected in series has been limited to 20.WARNINGIMPROPER CONNECTIONThe safety inputs of the safety interface must be suitable to XCSR OSSDs pulsed signals specified in XCSR RFID Safety Switch specification - Characteristics Time (see page 66).Failure to follow these instructions can result in death, serious injury, or equipment damage.WARNINGIMPROPER CONNECTIONThe diagnostic module, every XCSRC•2M12, and the safety interface must be powered by the same power supply.Failure to follow these instructions can result in death, serious injury, or equipment damage.XCSR•• XPSAFL•• TeSys redundant contactor:PFHD = 5x10-10 per switch PFHD = 5.6x10-9 PFHD = 24.7x10-9Switches Logic Treatment Pre-actuators/Actuactors
Product Specification32 QGH1315301 03/2017WARNINGUNINTENDED EQUIPMENT OPERATIONThe maximum number of switches that can be connected in series depends on different factors:The overall safety integrity level expected for the application.The cable length between each XCSR reader,The output current,The input voltage,The wire cross section (see Electrical connections (see page 52)),Failure to follow these instructions can result in death, serious injury, or equipment damage.WARNINGIMPROPER UTILIZATIONIt is the responsibility of the user or integrator to check whether the use of daisy-chain XCSR RFID Safety Switch is consistent with the application risk assessment.Perform a risk assessment to choose the right product for your application.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product SpecificationQGH1315301 03/2017 33XCSR Single ModelsGeneral DescriptionXCSRC•0M12 references are suitable for monitoring multiple safeguards by point-to-point connections to a safety interface (safety controller or safety PLC for example).Refer to connection schematics (see page 56).1 XCSRC•0M12: XCSR RFID Safety Switch single model2 XPSMCMCP0802: safety controller3 KM1: contactor 1 - OSSD14 KM2: contactor 2 - OSSD2The association of the XCSR readers is, in this case, made by software at the safety interface level.Features and RequirementsSingle XCSRC•0M12 models have the given features and requirements:2 OSSDs.The association with a safety interface (safety controller for example) is mandatory.The External Device Monitoring (EDM) and Start/Restart conditions must be managed by a safety interface.WARNINGUNINTENTED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.WARNINGIMPROPER CONNECTIONThe safety inputs of the safety interface must be suitable to XCSR OSSDs pulsed signals specified in XCSR RFID Safety Switch specification - Characteristics Time (see page 66).Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product Specification34 QGH1315301 03/2017Single models XCSRC•0M12 are compliant with the following safety standards:SIL3 (IEC 61508) SILCL3 (IEC 62061), and PLe- Cat.4 (EN ISO 13849-1)The overall safety integrity level of the system must consider the configuration of XCSRC•0M12 switches connected but also the reliability data of the signal processing unit and the output system.It is the aim of the risk analysis to determine whether the use of single models XCSRC•0M12 are compatible with the expected safety integrity level of the entire system.WARNINGIMPROPER UTILIZATIONIt is the responsibility of the user or integrator to check whether the use of single XCSR RFID Safety Switch is consistent with the application risk assessment.Perform a risk assessment to choose the right product for your application.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product SpecificationQGH1315301 03/2017 35Pairing ModesGeneral DescriptionFor every model (standalone, daisy-chain and single), two references corresponding to two different pairing modes are available:XCSRC1•M12 “Unique pairing” models: Unique Code, digital code saved in factory. New transponder pairing is impossible.In case of transponder damage, the transponder and the reader must be both replaced.XCSRC3•M12 “re-pairing enabled” models: Unique Code, digital code saved in factory. Two new (blank) transponder pairings are possible (and only two).In case of transponder damage, a new blank transponder can be paired by the reader within a limit of two new transponder pairings. Blank transponders are available as spare parts (XCSRK2A3).A new transponder pairing removes definitely the previous code saved in the reader. The previous transponder is thus no longer usable.The transponder pairing is an automatic procedure initialized at the power-up phase.The pairing mode (configuration state) is available during 10 s after the initialization phase. NOTE: A transponder is paired only one single time and can never be reprogrammed. Pairing procedure for XCSRC3•M12 models:During the 10 s following the initialization phase, a blank transponder XCSRK2A3 must be placed in the detection zone (at a distance ≤ Sao, see NOTICE below) and the new pairing will be automatically performed. The previous transponder data are removed from the reader memory. A new power-up is then required.The new transponder pairing will be rejected in the following cases:Transponder not blankTransponder blank but wrong IDTransponder correct but number of pairings memorized by the reader ≥ 2The reader is a unique pairing reference (XCSRC1•M12)NOTICEUNINTENDED EQUIPMENT OPERATIONFor a new pairing operation, the transponder must be placed and maintained at a distance ≤ Sao, without misalignment with the reader, until the end of the pairing operation.During a transponder pairing process, do not place other transponder in the detection area.Failure to follow these instructions can result in equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONThe possibility to pair up to two new blank transponders, provides flexibility in case of transponder damages. However, the integrity of the safety system is reduced due to the availability of actuators as spare parts which could increase the possibilities of tampering.Strict procedures must be implemented in order to control the access to these blank transponders and to their use.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product Specification36 QGH1315301 03/2017Pairing numberNOTE: During the factory pairing phase, a same traceability number is printed on both parts ‘transponder and reader).
Product SpecificationQGH1315301 03/2017 37System Com ponentsSection 2.3System ComponentsOverviewThis section describes the system components and the main features of the XCSR RFID Safety Switches.What Is in This Section?This section contains the following topics:Topic PageSystem Components Identification 38XCSR Features 39
Product Specification38 QGH1315301 03/2017System Components IdentificationGeneral DescriptionThis figure displays the system components:This table describes the system components:Component Description Component DescriptionA XCSRC•0M12: Single F M12 5 pins male connectorB XCSRC•1•M12: Standalone G M12 8 pins male connectorC XCSRC•2M12: Daisy-chain H, I M12 5 pins male connectorD Transponder J Transponder sensitive areaE Loopback device M12 M Reader sensitive areaK Visualization of transponder state N Blanking plugsL Visualization of reader state
Product SpecificationQGH1315301 03/2017 39XCSR FeaturesFeaturesThis table describes the main standard features of XCSR RFID Safety Switches:Features XCSRC•0M12 XCSRC•1•M12 XCSRC•2M12Single Standalone Daisy-chainTwo PNP safety outputs (OSSDs) ✓ ✓ ✓Automatic start/restart – XCSRC•1AM12 –Monitored manual start – XCSRC•1MM12 –External Device Monitoring (EDM) feedback input – ✓ –EDM & Automatic/manual start/restart through safety interface✓–✓Transponder with rotating sensitive face ✓ ✓ ✓Direct series connection (daisy-chain) – – ✓Point-to-point connection to a safety interface ✓ – –Chain diagnosis through XCSRD210MDB diagnostic module––✓LED indicators for status and diagnosis ✓ ✓ ✓Non-shielded M12 pre-wired cables (see page 74) (to be ordered separately)✓✓✓References for unique code - Unique pairing XCSRC10M12 XCSRC11•M12 XCSRC12M12References for unique code - two new transponder pairings possibleXCSRC30M12 XCSRC31*M12 XCSRC32M12✓ indicates feature availability in the corresponding XCSR RFID Safety Switch model.
Product Specification40 QGH1315301 03/2017
QGH1315301 03/2017 41XCSR Installatio n, Wiring, and StartupQGH13 15301 03/201 7Installation, Wiring, and StartupPart IIInstallation, Wiring, and StartupOverviewThis section provides information about installation, wiring, and startup.What Is in This Part?This part contains the following chapters:WARNINGIMPROPER SETUPRead the information in this section completely before starting the installation procedures (see page 45).The XCSR RFID Safety Switch must be installed, checked, and maintained by qualified personnel as defined in the Meeting Full Compliance (see page 11).The user must be familiar with the installation requirements, system controls, and features before using the XCSR RFID Safety Switch.Failure to follow these instructions can result in death, serious injury, or equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONCheck the correct operation of the XCSR RFID Safety Switch at power-up phases and before each shift.Presence of metallic chips (even small) in the vicinity of the XCSR RFID Safety Switch can modify the sensing distance.Failure to follow these instructions can result in death, serious injury, or equipment damage.Chapter Chapter Name Page3 Installation 434 Wiring 51
Installation, Wiring, and Startup42 QGH1315301 03/2017
QGH1315301 03/2017 43XCSR InstallationQGH13 15301 03/201 7Inst alla ti onChapter 3InstallationOverviewThis chapter describes the installation of the XCSR RFID Safety Switches.What Is in This Chapter?This chapter contains the following topics:Topic PageParts List 44Mounting the XCSR RFID Safety Switch 45
Installation44 QGH1315301 03/2017Parts ListPartsThis figure displays the different parts of the XCSR RFID Safety Switch:A. The XCSR RFID Safety Switch package includes:1. XCSR Reader (paired in factory) with QR code (seepage7) 2. XCSR Transponder (paired in factory)3. 4 x Blanking plugs4. EU Declaration of conformity5. Quick start guideB. M12 pre-wired connection cables (see page 74) (to be ordered separately):1. Reader connection cable: female M12 5 or 8 pins pre-wired2. Reader interconnections (daisy-chain): female/female M12 5 pins
InstallationQGH1315301 03/2017 45Mounting the XCSR RFID Safety SwitchOverviewMountingNOTE: To prevent unauthorized removal of the reader and/or the transponder, one-way screws are available as accessory (see page 73).WARNINGUNINTENDED EQUIPMENT OPERATIONThe operating distances depend on the approach direction.Before mounting the XCSR RFID Safety Switch, refer to this section.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Installation46 QGH1315301 03/2017Multiple SystemsIn case of applications requiring multiple readers which are mounted in close proximity, a minimum distance between readers must be respected to avoid mutual interferences:E1min = 45 mm / 1.77 inE2min = 150 mm / 5.91 inE3min = 35 mm / 1.38 inFunctional DirectionsDifferent allowed approach directions and associated detection curves are given below.WARNINGUNINTENDED EQUIPMENT OPERATIONTypical switch-on and switch-off values are given for information only, and with a non-magnetic material support for the transponder and the reader.These typical values may vary depending on the support materials used.The XCSR RFID Safety Switch must always be mounted and used with respect to the assured sensing distances Sao and Sar:When the guard is closed, the maximum distance between the transponder and the reader must be SaoWhen the guard is being opened and up to Sar, the protected machinery shall not present any risk of danger.Failure to follow these instructions can result in death, serious injury, or equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONAt every power-up phase, an automatic tuning between the transponder and the reader is performed. The aim of this automatic tuning is to reduce the environmental effects on the sensing distances (e.g. material of the mounting support, room temperature)Thus, transponder and reader must be installed in their definitive operational conditions before operating the power-up.Failure to follow these instructions can result in death, serious injury, or equipment damage.
InstallationQGH1315301 03/2017 47Functional Direction FD1 (“Face to Face” Mounting): PREFERRED CONFIGURATIONThanks to its rotative (two positions) sensing head, the transponder sensing area can remain “face to face” with the reader sensing area allowing to keep optimized detection conditions. Even in case of different transponder mounting axes, the transponder and reader sensing areas can stay on the same axis:1 Transponder sensing areaIn these configurations, transponder and reader sensing areas are “face to face”:Sao, Sar, Hr values above are given without misalignment between the transponder and the reader (x=y=z=0) Detection Curves for “Face to Face” Mounting: PREFERRED CONFIGURATIONNOTICEUNINTENDED EQUIPMENT OPERATIONDo not use the XCSR reader as a mechanical stop for the mobile part of the safeguard.Failure to follow these instructions can result in equipment damage.Figure of Sao and Sar sensing distances along Y axis as function of Z (longitudinal misalignment for X=0)Figure of Sao and Sar sensing distances along X axis as function of Z (transverse misalignment for Y=0)
Installation48 QGH1315301 03/2017Typical switch-on and switch-off sensing distances along Y axis as function of Z.(longitudinal misalignment for X=0)Typical switch-on and switch-off sensing distances along X axis as function of Z.(transverse misalignment for Y=0)
InstallationQGH1315301 03/2017 49Functional Direction FD2 (“Side by Side” Mounting)In this configuration, transponder and reader sensing areas are “side by side”:Sao, Sar, Hr values above are given without misalignment between the transponder and the reader (x=y=z=0) Detection Curves for “Side by Side” MountingNOTICEUNINTENDED EQUIPMENT OPERATIONDo not use the XCSR reader as a mechanical stop for the mobile part of the safeguard.Failure to follow these instructions can result in equipment damage.Figure of Sao and Sar sensing distances along Y axis as function of X (longitudinal misalignment for Z=0)Figure of Sao and Sar sensing distances along Z axis as function of X (transverse misalignment for Y=0)
Installation50 QGH1315301 03/2017
QGH1315301 03/2017 51XCSR WiringQGH13 15301 03/201 7WiringChapter 4WiringOverviewThe XCSR RFID Safety Switches operate directly from a 24 Vdc power supply. The power supply must meet the requirements of IEC 60204-1. The SELV Schneider Electric part number ABL8RPS24••• is recommended. For more information, refer to Power Supply (see page 73).What Is in This Chapter?This chapter contains the following topics:WARNINGIMPROPER CONNECTIONThe XCSR RFID Safety Switches must be powered by a safety extra low voltage (SELV) or a protected extra low voltage (PELV).The XCSR RFID Safety Switches are designed for use only on a 24 Vdc negative ground electrical system.Never connect the XCSR RFID Safety Switches to a positive ground system.Failure to follow these instructions can result in death, serious injury, or equipment damage.WARNINGIMPROPER CONNECTIONThe XCSR RFID Safety Switches must be connected using both safety outputs.A single safety output, if it fails, may not stop the machine.Failure to follow these instructions can result in death, serious injury, or equipment damage.Topic PageElectrical Connections 52Connection Schematics 56
Wiring52 QGH1315301 03/2017Electrical ConnectionsSingle Connections (XCSRC•0M12)This table describes the pin-wire connections for the M12, 5-pin connector of single models:Refer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74).Series Connections (XCSRC•2M12)This figure describes the connections of daisy-chain models:1 OUTPUT connector2 INPUT connectorM12, 5-pin (XCSRC•0M12)Pin number Description Connector1+24Vdc2OSSD230Vdc4OSSD15 Not connected
WiringQGH1315301 03/2017 53This table describes the pin-wire connections for the M12, 5-pin connectors of daisy-chain models:BN BrownWH WhiteBU BlueBK BlackGY GreyRefer to Cable References XZCP11V12L••, XZCP12V12L••, or XZCR1111064D•• (see page 74).Considering only the electrical aspect, the maximum number of readers that can be connected in series depends on different factors: the cable length between each XCSR reader, the output current, the input voltage, and the wire cross section.NOTE: The maximum number of XCSRC•2M12 that can be connected in series is limited to 20 and the maximum distance between 2 switches is 30 m (98.4 ft.).In the following assumptions:Voltage supply 24 VdcWire cross-section 0.34 mm² (AWG 22)Output current 200 mA for each output of the last switch (connected to the safety interface)Up to 5 switches connected in series, the maximum length between each switch is 30 m (98.4 ft.).For higher numbers of switches, the maximum cable length allowed between each switch decreases.For example, for 10 switches connected in series, the maximum length between each switch is 10 m (32.8 ft.).M12, 5-pin (XCSRC•2M12)Pin number Description ConnectorOUTPUT connector INPUT connector1 +24 Vdc +24 Vdc2 OSSD2 (O2) INPUT2 (I2)30Vdc0Vdc4 OSSD1 (O1) INPUT1 (I1)5 Diagnosis Out (Do) Diagnosis In (Di)
Wiring54 QGH1315301 03/2017Standalone Connections (XCSRC•1•M12)This table describes the pin-wire connections for the M12, 8-Pin connector of standalone models:Refer to Cable References XZCP29P12L•• or XZCP53P12L•• (see page 74).Monitored manual start models XCSRC•1MM12:Automatic start/restart models XCSRC•1AM12:(1) Use of arc suppressors for KM1 & KM2 is recommended.M12, 8-pin (XCSRC•1•M12) Pin number Description Connector1+24Vdc2OSSD230Vdc4OSSD15EDM_ST_16EDM_ST_27 Not connected8 Not connected
WiringQGH1315301 03/2017 55NOTE: XCSR•1AM12 models can also be used with not monitored manual start/restart by adding a push button in series in the EDM loop. In this configuration, the start command is effective when the command is pressed only (0 Vdc -> 24 Vdc).WARNINGUNINTENDED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONWhen configured with not monitored manual start/restart, the system cannot differentiate the press action from a short-circuit. In case of intentional (or not) short circuit of the start command, the system would be permanently reset (as for automatic start configuration). If a manual start is required, the use of monitored start command is strongly recommended (use of XCSRC•1MM12 models).Failure to follow these instructions can result in death, serious injury, or equipment damage.
Wiring56 QGH1315301 03/2017Connection SchematicsStandalone ApplicationThe XCSRC•1•M12 standalone models can be directly connected to contactors having mechanically linked contacts (force-guided) connected to the OSSDs. In that configuration, the use of a safety relay, controller, or PLC is not compulsory.This figure describes the wiring diagram for XCSRC•1MM12 standalone with monitored manual start and contactor contacts feedback loop (EDM):(1) Use of arc suppressors for KM1 & KM2 is recommended.(2) 1AmaximumBN BrownWH WhiteBU BlueBK BlackGY GreyPK PinkVT PurpleOR OrangeBK/WH Black / WhiteGN/YE Green / YellowRefer to Cable References XZCP29P12L•• or XZCP53P12L•• (see page 74).XCSRC•1•M12 standalone models are compliant with the following standards:SIL3 (IEC 61508) SILCL3 (IEC 62061), and PLe- Cat.4 (EN ISO 13849-1)NOTICEUNINTENDED EQUIPMENT OPERATIONThe maximum cable length for EDM/restart feedback loop and OSSD connections is 30 m (98.42 ft.) Use of arc suppressors (1) for KM1 & KM2 is recommended.Failure to follow these instructions can result in equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.
WiringQGH1315301 03/2017 57When Do We Use Safety Relays, Controllers or Safety PLCs?The level of a complete safety system can decrease as the number of safety sensors or functions used increases. The use of safety interfaces like safety controllers or safety PLC can be helpful for keeping the overall system at the right safety integrity level.Safety interface can also be justified when additional features are required by the application. The choice between the different ranges of safety interfaces depends on the number of safety functions and the number of safety sensors used in the application.This graph is a simplified representation of the common uses of safety interfaces:The limit numbers indicated in the graph above are not restrictive and they can vary depending on the applications.This table describes different interests of using the Schneider-Electric Preventa safety interfaces: WARNINGIMPROPER TYPE UTILIZATIONIt is the responsibility of the user or integrator to check whether the use of standalone XCSR RFID Safety Switch is consistent with the application risk assessment.Perform a risk assessment to choose the right product for your application.Failure to follow these instructions can result in death, serious injury, or equipment damage.Safety interface - Features of interestSafety relay Controller (1) Safety PLCXPSAFL XPSAK XPSAR TM3SAK XPSMC XPSMCM SLCMaximum reachable safety integrity level(2)PLe,SIL 3PLe,SIL 3PLe,SIL 3PLe,SIL 3PLe,SIL 3PLe,SIL 3PLe, SIL 3Increase the number of safety outputs(4)Yes Yes Yes Yes Yes Yes YesPotential free contacts3 outputs 3 outputs6 outputs 6 outputs 2 x 2 outputs Modular(see XPSMCMER modules)Up to 160(3)Potential free contact time delayed– – – – 2 x 2 outputs Yes, programmableUp to 160(3)1 See the features of the XPSMC and XPSMCM safety controllers.2 According to EN ISO 13849 (PL) and EN/IEC 62061 (SIL).3 Maximum configuration contains 80 I/O-slices. Input slices contain maximum 4 inputs, solid-state outputs contain maximum 4 outputs, and relay outputs contain maximum 2 outputs.4 Use of potential-free safety outputs can also be useful to increase the output current and drive external devices (for example, contactors) with voltages different from 24 Vdc. Refer to the safety interfaces features.5 Use of XPSMC or safety PLC static outputs can also be useful to increase the output current. Refer to the safety interfaces features.
Wiring58 QGH1315301 03/2017Connecting to a Safety Monitoring DeviceThe wiring from the XCSR RFID Safety Switch to the machine control circuit must be control reliable. The solid-state outputs should be connected only to a control reliable, safety-rated PLC or to a control reliable safety-rated machine system.Static outputs for PLC diagnosis–YesYesEmbedded(Through different communication protocols)Modular, up to 26Embedded–4 outputs4 outputsIncrease the number of safety outputsStatic outputs(5)– – – – Yes Modular, up to 16Yes– – – – 6 outputs YesAuxiliary output (for example, PLC input or light indicator)–12– Yes Yes YesExternal Device Monitoring (EDM)Yes Yes Yes Yes Yes Yes YesNot monitored manual startNo Yes Yes Yes Yes Yes YesMonitored manual startYesS33–S34Yes Yes Yes Yes Yes YesAutomatic start No Yes Yes Yes Yes Yes YesLow number of Safety sensors / Safety functionsYes Yes Yes Yes Yes Yes –Medium number of Safety sensors / Safety functions–––– Yes Yes –High number of Safety sensors / Safety functions–––– – Yes YesSafety interface - Features of interestSafety relay Controller (1) Safety PLCXPSAFL XPSAK XPSAR TM3SAK XPSMC XPSMCM SLC1 See the features of the XPSMC and XPSMCM safety controllers.2 According to EN ISO 13849 (PL) and EN/IEC 62061 (SIL).3 Maximum configuration contains 80 I/O-slices. Input slices contain maximum 4 inputs, solid-state outputs contain maximum 4 outputs, and relay outputs contain maximum 2 outputs.4 Use of potential-free safety outputs can also be useful to increase the output current and drive external devices (for example, contactors) with voltages different from 24 Vdc. Refer to the safety interfaces features.5 Use of XPSMC or safety PLC static outputs can also be useful to increase the output current. Refer to the safety interfaces features.
WiringQGH1315301 03/2017 59Connecting with an XPSAK ModuleThis figure describes the connection of single model XCSRC•0M12 with an XPSAK module, with EDM and manual start with monitoring of the start button:(1) Operating status of internal electronic fuse(2) XCSR RFID Safety Switch indicator light deactivatedESC External Start ConditionsBN BrownWH WhiteBU BlueBK BlackGY GreyRefer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74).Automatic start is possible by removing the start button in the schematic above (short circuit instead) and by connecting directly S13 to S14 (electrical jumper between S13 and S14).NOTICEUNINTENDED EQUIPMENT OPERATIONThe maximum cable length for EDM/restart feedback loop and OSSD connections is 30 m (98.42 ft.).Failure to follow these instructions can result in equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Wiring60 QGH1315301 03/2017Connecting with an XPSAFL ModuleThis figure describes the series connection of five XCSRC•2M12 daisy-chain models with an XPSAFL module, with EDM and monitored manual start:BN BrownWH WhiteBU BlueBK BlackGY GreyRefer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74).NOTICEUNINTENDED EQUIPMENT OPERATIONThe maximum cable length for EDM/restart feedback loop and OSSD connections is 30 m (98.42 ft.).Failure to follow these instructions can result in equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.
WiringQGH1315301 03/2017 61Connecting with a XPSMC ControllerThis figure describes the example of wiring diagram of a XCSRC•0M12 single model with the XPSMC safety controller:ESC External start conditionsOSSD1/OSSD2 Output signal switching device1 Technical characteristics for minimum rating of fuse. Refer to XPSMC catalog (technical data).2 Only applicable to XPSMC32Z•••.BN BrownWH WhiteBU BlueBK BlackGY GreyRefer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74).NOTICEUNINTENDED EQUIPMENT OPERATIONThe maximum cable length for EDM/restart feedback loop and OSSD connections is 30 m (98.42 ft.).Failure to follow these instructions can result in equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.
Wiring62 QGH1315301 03/2017Connecting with an XPSMCM ControllerThis figure describes the connection of a XCSRC•0M12 single model with an XPSMCM controller:BN BrownWH WhiteBU BlueBK BlackGY GreyRefer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74).NOTICEUNINTENDED EQUIPMENT OPERATIONThe maximum cable length for EDM/restart feedback loop and OSSD connections is 30 m (98.42 ft.).Failure to follow these instructions can result in equipment damage.WARNINGUNINTENDED EQUIPMENT OPERATIONThe KM1 and KM2 contactors must have force-guided contacts.Failure to follow these instructions can result in death, serious injury, or equipment damage.
QGH1315301 03/2017 63XCSR Technical CharacteristicsQGH13 15301 03/201 7Technical C haracteristicsPart IIITechnical Characteristics
Technical Characteristics64 QGH1315301 03/2017
QGH1315301 03/2017 65XCSR Technical CharacteristicsQGH13 15301 03/201 7Technical C haracteristicsChapter 5Technical CharacteristicsOverviewThis chapter describes the technical characteristics of the XCSR RFID Safety Switch.What Is in This Chapter?This chapter contains the following topics:Topic PageXCSR RFID Safety Switch Specifications 66Safety Related Data 69Dimensions 70Accessories 73
Technical Characteristics66 QGH1315301 03/2017XCSR RFID Safety Switch SpecificationsConformity/ApprovalsThis table provides the standards and approvals:Environmental SpecificationsThis table provides the environmental specifications:Characteristic TimesThis table provides the characteristic times:Conforming to standards ISO 14119:2013, EN/IEC 60947-5-2, EN/IEC 60947-5-3, EN/ETSI 301 489-1, EN/ETSI 300 330UL 508, CSA C22.2, CFR 47 FCC 15, RSS GEN, RSS 210SIL 3 (IEC 61508), SILCL 3 (IEC 62061), PLe–Cat.4 (EN ISO 13849-1)Approvals CE, cULus (The safety function of this device has not been evaluated by UL), TüV, FCC, EAC, IC, RCM, E2Environmental characteristics DescriptionAmbient air temperature For operation -25...+70 ºC (-13...+158 ºF)Humidity < 95% - without condensationFor storage -40...+85 ºC (-40...+185 ºF)Humidity < 95% - without condensationDegree of protection Connector models IP65, IP66, and IP67 conforming with EN/IEC 60529IP69K conforming with DIN 40050 Enclosure type 4Resistance to shocks and vibrations– In accordance with EN/IEC 60947-5-3:Shocks, conforming with EN/IEC 60068-2-27: 30 gn (impulse duration 11 ms)Vibration, conforming with EN/IEC 60068-2-6: 10 gn (10...150 Hz)Materials – Housing: ValoxRed color: RAL 3000Environmental chemicals Chemical resistanceAliphatic hydrocarbonsResistantAlcoholsDetergents and cleansersDetergents and cleansers containing alkali productsAlkaline (non-chlorinated) cleaning agentsAcid cleaning agentsAliphatic hydrocarbonsEnvironmental resistance HumidityWeathering (sun, water)Characteristic times Unit Value DescriptionResponse time ms Typical Tt = 120 ms (+ 50 ms per additional switch in Daisy-Chain configuration)Tt = 250 ms for standalone modelsRefer to Definition of Characteristic Times (see page 18).Risk time ms Tr < 120 ms(+ 18 ms per additional switch in Daisy-Chain configuration)First-up time s TON < 5 sPairing mode time s TPM = 10 sSafety inputs inconsistency time ms TIT < 18 msOSSDs delay time ms TDT < 18 msOSSDs pulse width ms TPT = 1.4 ms maximum under 24 Vdc with maximum load capacitance 40 nFOSSDs pulse Duty Cycle ms 300 ms maximumSwitching frequency Hz 0.5 Hz maximum
Technical CharacteristicsQGH1315301 03/2017 67Typical Operating Distances (Face to Face Mounting)This table provides the typical operating distances:Electrical CharacteristicsThe given table provides the electrical characteristics:Radio-Emission CharacteristicsThe given table provides the radio-emission characteristics:Characteristic times Unit Value DescriptionTypical operating sensing distance mm 15 mm (*) (0.59 in) FD1 Functional Direction along longitudinal axis (see page 45)Assured operating sensing distance (Sao)mmSao = 10 mm (0.39 in)Typical release sensing distance mm 18 mm (*) (0.71 in)Assured release sensing distance (Sar)mmSar = 35 mm(1.38 in)Repeat accuracy – ≤10% x SrTypical hysteresis – 3% x Sr ≤ H ≤ 20% x Sr(*) Ambient temperature, on non-magnetic support, without misalignment between the transponder and the reader.Electrical characteristics Unit DescriptionPower supply V 24 Vdc -20% +10%The power supply must meet requirements of IEC 60204-1 relative to SELV/PELV power supply.Maximum current consumption (no load)mA 60 mAEMC immunity withstands – Conforming EN/IEC 60947-5-3, EN/IEC 61326-3-1, and EN/ETSI 301 489-1Safety outputs (OSSD) – Two OSSDs PNP:Standalone XCSRC•1•M12:Maximum 400 mA per output at 24 VdcDrop out voltage < 2 VdcLeakage current (OFF state) < 1 mAMaximum load inductance xxx mH under 24 VdcMaximum load capacitance 40 nF under 24 VdcSwitching capacity: DC12 & DC13: Ue = 24 Vdc - Ie = 400 mASingle and daisy-chain XCSRC•0M12 and XCSRC•2M12:Maximum 200 mA per output at 24 VdcDrop out voltage < 2 VdcLeakage current (OFF state) < 1 mA.Maximum load capacitance 40 nF under 24 VdcSwitching capacity: DC12: Ue = 24 Vdc - Ie = 200 mADC12:Resistive load (all versions)DC13: Inductive load (standalone versions)Short Circuit protection conforming to EN/IEC 60947-5-3Safety-related inputs – Two DC digital positive inputsMaximum load capacitance 10 nF under 24 Vdc24 Vdc -20% +10%Current consumption < 5 mAMaximum XCSR RFID switches connectable in series–<20 XCSRC•2M12 (refer to Series Connections (see page 52))Signals – 2 three-color LEDs - Red/Green/OrangeConnections – Single XCSRC•0M12: 5 pins male M12 connectorStandalone XCSRC•1•M12: 8 pins male M12 connectorDaisy-chain XCSRC•2M12: 2 x 5 pins male M12 connectorRefer to Electrical Connections (see page 52).Protection against electric shocks – Class III as per EN/IEC 61140Radio-emission characteristics Unit DescriptionCarrier frequency MHz 13.56 MHzOperating frequency band MHz 13.553…13.567 MHz (Sub band j.2 from appendix 9 of ERC/REC 70-03)Maximum radiated magnetic field – -7.77 dBµA/m at 10 m, according to EN/ETSI 300 330
Technical Characteristics68 QGH1315301 03/2017FCCNOTE TO USERS IN THE UNITED STATESThis device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference that may cause undesired operation.This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:Reorient or relocate the receiving antenna.Increase the separation between the equipment and receiver.Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.Consult the dealer or an experienced radio/TV technician for help.This equipment complies with FCC's radiation exposure limits set forth for an uncontrolled environment under the following conditions:1. This equipment should be installed and operated such that a minimum separation distance of 20 cm (7.87 in.) is maintained between the radiator (antenna) and user's/nearby person's body at all times.2. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.NO UNAUTHORIZED MODIFICATIONSCAUTION: This equipment may not be modified, altered, or changed in any way without signed written permission from SCHNEIDER ELECTRIC. Changes or modification not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment and will void the SCHNEIDER ELECTRIC warranty.NOTE TO USERS IN THE CANADA / NOTE A L’ATTENTION DES UTILISATEURS AU CANADAThis device complies with Industry Canada’s licen ce-exempt RSSs. Operation is subject to the following two conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference that may cause undesired operation of the device.Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes :1. L’appareil ne doit pas produire de brouillage, et2. L’utilisateur de l’appareil doit être prêt à accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.Identifiers:Reference XCSRFCC ID Y7HXCSRIC 7002C-XCSR
Technical CharacteristicsQGH1315301 03/2017 69Safety Related DataGeneral DescriptionThis table provides safety related data for the XCSR RFID Safety Switches:For safety related data definitions, refer to the Glossary (see page 94).Mission Time (TM)EN/ISO 13849-1PFHDEN/ISO 13949-1 and EN/IEC 6206120 years 5x10-10Per reader
Technical Characteristics70 QGH1315301 03/2017DimensionsXCSRC•0M12 and XCSRC•1•M12 Dimensions
Technical CharacteristicsQGH1315301 03/2017 71XCSRC•2M12 Dimensions
Technical Characteristics72 QGH1315301 03/2017XCSRK2A• DimensionsXCSRZE Dimensions
Technical CharacteristicsQGH1315301 03/2017 73AccessoriesPower SupplyThe power supply must meet the requirements of IEC 60204-1 and IEC 61496-1. The SELV Schneider Electric part number ABL8RPS24••• is recommended.This figure describes the power supply ABL8RPS24•••:ABL8RPS24••• Operating temperature range -25...60 °C without derating:Mounting AccessoriesThis table describes the XCSZ72 one-way screw that should be used to mount the XCSR RFID Safety Switches:Input voltage Secondary Reset Conforming to standard EN 61000-3-2ReferenceOutput voltage (V)Nominal power (W)Nominal current (A)Single to phase (N-L1) 100...120 Vac -15 +10% (50Hz or 60Hz)Phase to phase (L1-L2) 200...500 Vac -15 +10% (50Hz or 60Hz)24...28.872 3 Auto/ManualYes ABL8RPS24030120 5 Auto/ManualYes ABL8RPS24050240 10 Auto/ManualYes ABL8RPS24100Reference DescriptionXCSZ72 One-way screw, M4x35mmXCSZ71 One-way screw, M4x14mm
Technical Characteristics74 QGH1315301 03/2017CablesThis table describes the 5-pin cables for use with single (XCSRC•0M12) models and for the connection between a safety interface and the last reader of a daisy-chain (XCSRC•2M12):M12 5-pins connector description:XCSRZSRC1 Mounting plate for readers XCSRC•••M12XCSRZSTK1 Mounting plate for transponders XCSRK2A•. Reference DescriptionCables(pre-wired 5 pins)Description LengthXZCP11V12L2 Connector M12 - Female - Straight - 5 poles - PUR - pre-wired0.34 mm2 (AWG22). Unshielded cable2 m (6.56 ft)XZCP11V12L5 5 m (16.4 ft)XZCP11V12L10 10 m (32.8 ft)XZCP11V12L20 20 m (65.6 ft)XZCP12V12L2 Connector M12 - Female - 90° - 5 poles - PUR - pre-wired0.34 mm2 (AWG22). Unshielded cable2 m (6.56 ft)XZCP12V12L5 5 m (16.4 ft)XZCP12V12L10 10 m (32.8 ft)XZCP12V12L20 20 m (65.6 ft)XZCC12FDM50B Connector M12 - Female - Straight - 5 poles with screw terminals - cable gland - Metal clamping ring-XZCC12FCM50B Connector M12 - Female - 90° - 5 poles with screw terminals - cable gland - Metal clamping ring-Pin number Wire color Connector1Brown2White3Blue4Black5Gray
Technical CharacteristicsQGH1315301 03/2017 75This table describes the jumper cables for direct series connection (daisy-chain XCSRC•2M12):This table describes the 8-pin cables for standalone XCSRC•1M12 models:M12 8-pins connector description:Cables(jumpers 5 pins)Description LengthXZCR1111064D03 2 straight M12 - Female/Female - PUR - 5 poles0.34 mm2 (AWG22). Unshielded cable0.3 m (0.98 ft)XZCR1111064D3 3 m (9.84 ft) XZCR1111064D5 5 m (16.4 ft)XZCR1111064D10 10 m (32.8 ft)XZCR1111064D25 25 m (82.02 ft) Cables(pre-wired 8 pins)Description DescriptionXZCP29P12L2 Connector M12 - Female - Straight - 8 poles - PUR - pre-wired0.34 mm2 (AWG22). Unshielded cable2 m (6.56 ft)XZCP29P12L5 5 m (16.4 ft)XZCP29P12L10 10 m (32.8 ft)XZCP29P12L20 20 m (65.6 ft)XZCP53P12L2 Connector M12 - Female - 90° - 8 poles - PUR - pre-wired0.34 mm2 (AWG22). Unshielded cable2 m (6.56 ft)XZCP53P12L5 5 m (16.4 ft)XZCP53P12L10 10 m (32.8 ft)XZCP53P12L20 20 m (65.6 ft)XZCC12FDM80B Connector M12 - Female - Straight - 8 poles with screw terminals - cable gland - Metal clamping ring-XZCC12FCM80B Connector M12 - Female - 90° - 8 poles with screw terminals - cable gland - Metal clamping ring-Pin number Wire color Connector1Brown2White3Blue4Black5Gray6Pink7 Purple8 Orange
Technical Characteristics76 QGH1315301 03/2017
QGH1315301 03/2017 77XCSR XCSRD210MDB Diagnostic ModuleQGH13 15301 03/201 7XCSRD210MDB Diagnostic ModulePart IVXCSRD210MDB Diagnostic Module
XCSRD210MDB Diagnostic Module78 QGH1315301 03/2017
QGH1315301 03/2017 79XCSR XCSRD210MDB Diagnostic ModuleQGH13 15301 03/201 7XCSRD210MDB Diagnostic ModuleChapter 6XCSRD210MDB Diagnostic ModuleWhat Is in This Chapter?This chapter contains the following topics:Topic PageOverview 80Description 81Connections Configuration 82Wiring 84Diagnostic LED 85Modbus Registers 86Operating 90Characteristics 92
XCSRD210MDB Diagnostic Module80 QGH1315301 03/2017OverviewOverviewThe diagnostic module interprets the diagnostic data of the whole chain, and makes this information available into Modbus registers. Reception of diagnostic data frame is periodic, approximately every 2 s.Main features of the Diagnostic function:The diagnostic function provides the state of all XCSRC•2M12 monitored by the safety chain. It identifies which guards are opened or closed.The diagnostic function prevents a new start of the machine if the chain has been tampered, if any XCSRC•2M12 has failed, or in case of wiring disconnection.The diagnostic function detects if the loopback device is not connected and prevent a new start until the loopback device is connected and a power cycling has been done.WARNINGIMPROPER UTILIZATIONDo not use the Diagnostic module as a safety equipment. Diagnostic function is not part of safety functionFailure to follow these instructions can result in death, serious injury, or equipment damage.
XCSRD210MDB Diagnostic ModuleQGH1315301 03/2017 81DescriptionProduct DescriptionItem Description Refer to...1 Five screw terminals for electrical wiring and the diagnostic signalInputs / Power supply Wiring (see page 84)2 Rotary switch with 16 positions for setting the Modbus addressOperating Hardware Installation (see page 90)3 Micro-switches for setting the number of XCSRC•2M12 connected in series4 Plug-in connector for Chain Error potential- free contact (CE/External Start Condition)CE Wiring (see page 84)5 Two RJ45 sockets for Modbus communication. Communication Wiring (see page 84)6 Modbus LED Diagnostic LEDs (see page 85)7 Diagnostic LED
XCSRD210MDB Diagnostic Module82 QGH1315301 03/2017Connections ConfigurationConnections ConfigurationThe diagnostic module can be used with “daisy chain” XCSRC•2M12 Safety Switches. It must be connected to the end of the chain.The last XCSRC•2M12 of the chain (end of chain) is the one which is connected to the safety interface (safety relay/controller…).The first XCSRC•2M12 is the one connected to the loopback device (XCSRZE).The diagnostic module can monitor up to 20 XCSRC•2M12 connected in series.NOTE: The use of the diagnostic module is optional, but strongly recommended due to his ability to detect, warn and localize errors on the chain or eventual tampering and thus prevent from machine restart until the chain comes back to a correct operating state.Wiring is described below:Di Diagnostic signal inputDo Diagnostic signal outputI1 Safety Input 1I2 Safety Input 2O1 Safety Output 1O2 Safety Output 2CE1 & CE2 Connections for Chain Error contact (used as External Start Condition -ESC)BN BrownWH WhiteBU BlueBK BlackWARNINGIMPROPER CONNECTIONThe diagnostic module, every XCSRC•2M12, and the safety interface must be powered by the same SELV/PELV power supply.Failure to follow these instructions can result in death, serious injury, or equipment damage.
XCSRD210MDB Diagnostic ModuleQGH1315301 03/2017 83GY Grey
XCSRD210MDB Diagnostic Module84 QGH1315301 03/2017WiringInputs / Power Supply WiringFive screw terminals (top):Communication Wiring2 RJ45 8 wires:CE WiringOne terminal block:For more details, refer to Chain Error status description (see page 84).Chain Error (CE / External Start Condition)The diagnostic module provides a potential free contact. The Chain Error contact (CE) does not provide information to stop the machine and is not part of the safety function.The Chain Error contact (CE) opens in the following cases:During the initialization state,In error state (see page 85).Otherwise the Chain Error contact is closed.Once opened, CE cannot be closed until next power-up and restart cycle (if the configuration and the number of switches are consistent and if the XCSRC•2M12 are not in fail conditions). For example, the Chain Error contact can be used to detect a difference between the number of XCSRC•2M12 physically connected in series and the number configured on the micro-switches (For example: sensor by-pass).Pin out Description View1+24Vdc20Vdc3 Not connected4 Diagnostic input (Di)5 Not connectedPin out Description View1 Not connected2 Not connected3 Not connected4D15D26 Not connected7+5Vdc8 Common (0 Vdc)Pin out Description View1CE12CE2
XCSRD210MDB Diagnostic ModuleQGH1315301 03/2017 85Diagnostic LEDOverviewThe diagnostic module has two three-color LEDsOne LED for the diagnostic function.One LED for the Modbus function.Diagnostic LEDsDiagnostic LED Description:Modbus LEDsModbus LED Description:Color DescriptionOrange Initialization state.Green Run state: Correct diagnostic data frame received.Red Error state:Inconsistency between the number of XCSRC•2M12 physically connected in series and the value set on the micro-switches,The number of XCSRC•2M12 chained is greater than 20,XCSRZE loopback device not connected,At least one XCSRC•2M12 is in failure mode,Detection of cable disconnection.OFF No diagnostic data received or no detected error or power off.Color DescriptionOrange Initialization state: Modbus auto baudrate detection function.GreenBlinkingRun state: Correct Modbus data frame received.RedBlinkingError state: Incorrect Modbus data frame received.OFF No Modbus data received or no detected error or power off.
XCSRD210MDB Diagnostic Module86 QGH1315301 03/2017Modbus RegistersModbus ProtocolMain features:Communication of the diagnostic data to a controller or an external display,The only supported Modbus request is Read holding registers (code 03h). The Modbus protocol is Remote Terminal Unit (RTU).NOTE: Connection to a Modbus TCP/IP device is possible with the use of TSXETG100 gateway. Refer to the Modbus TCP/IP wiring example (see page 86).The detection of the Modbus line configuration is automatic. The automatic detection is activated after a power-up during the initialization phase. The duration of the initialization phase is 5 s. Modbus settings accepted:Modbus TCP/IP Wiring ExampleConnection of a XCSRD210MDB to a Modbus TCP/IP device with a TSXETG100 gateway:WARNINGIMPROPER CONNECTIONController or external display must be powered by the RJ45 (pin 7 and 8, Modbus CP5S).Failure to follow these instructions can result in death, serious injury, or equipment damage.Type ValuesBaud rate (bit/s) 960019200 (by default)384005760076800115200Parity None (by default)EvenOdd
XCSRD210MDB Diagnostic ModuleQGH1315301 03/2017 87Modbus RegistersModbus Registers:User RegistersRegister 1 = Word 0:Register 2 = Word 1. In normal operating condition, this word figures the guard states:Register 3 = Word 2. In normal operating condition, this word figures the guard states:Address Register Word Description Bit used0x0000 1 Word 0 Error description 0…40x0001 2 Word 1 State of the first sixteen XCSRC•2M12 0…150x0002 3 Word 2 State of the last four XCSRC•2M12 0…30x0003 4 Word 3 Position of cable disconnection or XCSRC•2M12 in failure mode.0…40x0004 5 Word 4 Number of XCSRC•2M12 in the chain set on the micro-switches.0…4Bit Default valueValue Description15 (MSB) 0 Not used Not used… 0 Not used Not used5 0 Not used Not used400 No detected error1 Detected errorLoopback device is not connected.3 0 Number of XCSRC•2M12 chained is greater than 20.2 0 Inconsistency between the number of XCSRC•2M12 physically connected in series and the value set on the micro-switches.For example:Wrong value set on the micro-switches,Value of the micro-switches changed during operations,Sensor by-pass attempt,Wrong wiring,1 0 XCSRC•2M12 is in fail mode.In case of cable disconnection or invalid transponder detected during operations, this bit is also set to 1.000 Open1 ClosedState of the Chain Error contact relay.Bit Default valueValue Description15 (MSB) 0 0 Guard opened or error detected (*)1 Guard closedGuard state of the XCSRC•2M12 number 16…0 …0 0 Guard state of the first XCSRC•2M12 *: In Error mode, Word 1 = 0Bit Default valueValue Description15…4 0 0 Not used300 Guard opened or error detected (*)1 Guard closedGuard state of the XCSRC•2M12 number 202 0 Guard state of the XCSRC•2M12 number 191 0 Guard state of the XCSRC•2M12 number 180 0 Guard state of the XCSRC•2M12 number 17*: In Error mode, Word 2 = 0
XCSRD210MDB Diagnostic Module88 QGH1315301 03/2017Register 4 = Word 3:Register 5 = Word 4:ExampleFive XCSRC•2M12 are connected in daisy chain to a safety interface and a diagnostic module:1 XCSRC•2M12: XCSR RFID Safety Switch Daisy-Chain model2 XCSRZE: Loopback device3 XCSRD210MDB: Diagnostic module4 XPSAK•••: Safety relay5 KM1: contactor 1 - OSSD16 KM2: contactor 2 - OSSD27 XBTN••••: Magelis Terminal (programming cable RJ45/USB: TCSMCNAM3M002P)8 VW3A8306R••: 2xRJ45 Modbus cableExample 1: the third guard is opened:Bit Default valueValue Description15…5 0 0 Not used4 0 1…20 (dec) Position of cable disconnection or XCSRC•2M12 in failure mode (for example, invalid transponder detected).30201000Bit Default valueValue Description15…5 0 0 Not used4 0 0…20 (dec) Number of XCSRC•2M12 set on the micro-switches.30201000Word Bits15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 00 0 000011 00000000000 1 1 0 1 1
XCSRD210MDB Diagnostic ModuleQGH1315301 03/2017 89Example 2: the fourth cable is disconnected:Example 3: the loopback device is not connected:Example 4: the number of XCSR•2M12 connected in serial is different than the one configured on the micro-switches (sensor by-pass or wrong configuration):If the Chain Error contact is wired as External Start Condition, the system will not start after a power-up (and a restart command if required) until the inconsistency on the number of switches present/configured has been cleared.2 0 00003 0 000004 0 00101OSSD OFF OFF OFF ON ONWord Bits15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 00 0 000101 00000000000 0 0 0 0 02 0 00003 0 001004 0 00101OSSD OFF OFF OFF OFF OFFWord Bits15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 00 0 100001 00000000000 0 0 0 0 02 0 00003 0 000004 0 00101OSSD OFF OFF OFF OFF OFFWord Bits15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 00 0 001001 00000000000 0 0 0 0 02 0 00003 0 000004 0 00110OSSD ON ON ON ON ONWord Bits15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
XCSRD210MDB Diagnostic Module90 QGH1315301 03/2017OperatingOperating Hardware InstallationInstallation of the diagnostic module (module not connected and not powered):The diagnostic module goes to Initialization state.Initialization StateDuring this state:The two LEDs are orangeThe contact Chain Error is openedAt power-up, the following initialization steps are automatically performed:Run StateThis step follows the initialization step of diagnostic function and Modbus function.At each reception of diagnostic data, Modbus registers are updated. Diagnostic function:If no diagnostic frame is received within a timeout of 3 s or diagnostic frame are incorrect, the diagnostic module enters in error state.The error suppression and a new start are necessary to leave the error state.The reception of a diagnostic frame is indicated by flashing of diagnostic LED.Step Action1 Configure the Modbus slave address with the rotary switch (the address 0 is reserved).You can set the Modbus address at any time and during any operating mode.There are 15 possible Modbus addresses (1…15). 2 Configure the number of XCSRC•2M12 present on the safety chain with the micro-switches:This value must be set before powering-up the product.Example: the value set on the picture above is 14(dec), binary code equal to: 1110 = 23 + 22 +21. 3 Wire the diagnostic module (seepage84).4 Power up the module.Step Action Description1 Acquisition of the number of XCSRC•2M12 on the chain set on the micro-switches.NB: Once in operation, the micro-switches cannot be changed. The micro-switch changes are taken into account after a power cycle only. If you change this value, the diagnostic module falls into error. This error is blocking and a restart is mandatory. To change this value, power off the module, reconfigure it, and then restart.2 Acquisition of the Modbus slave address set previously on the rotary switch.You can set the Modbus address at any time and during any operating mode.3 Modbus register initializations (by default) -4 The diagnostic module goes to Run state. -
XCSRD210MDB Diagnostic ModuleQGH1315301 03/2017 91For more details, refer to the Diagnostic LED description (see page 85).Modbus function (Modbus line configuration detection):The reception of a Modbus frame is indicated by flashing of Modbus LED.In case of Modbus communication detected error, no restart is required. If the detected error is canceled, the communication resumes automatically.A Modbus detected error never affects the state of Chain Error contact.For more details, refer to the Modbus LED description (see page 85).
XCSRD210MDB Diagnostic Module92 QGH1315301 03/2017CharacteristicsConformity/ApprovalsThis table provides the standards and approvals:Product Performances RequirementsElectrical characteristics:Interface:Electromagnetic compatibility:Mechanical characteristics:Conforming to standards EN/IEC 60947-1, EN/IEC 61326-2-1UL 508, CSA C22.2Approvals CE, cULus, EAC, RCMCharacteristics ValuePower supply The power supply must meet requirements of IEC 60204-1 relative to SELV/PELV power supply.Operating supply voltage +24 Vdc (+10%, -20%) = [+19.2 Vdc, +26.4 Vdc]Power consumption ≤ 300 mAPower on delay < 5 sReverse polarity protection Yes (excluding RJ45)Input signal Compatible with XCSRC•2M12 diagnostic signalProtection External fuseCharacteristics Detail ValueRelay Type MechanicalCurrent <200 mAVoltage ≤+24 VdcTon 1 ms / 3 msToff 1 ms / 3 msOutput power (RJ45) Voltage +5 Vdc (+/- 6%) = +4.7 Vdc,… +5.3 Vdc,Current <200 mA (protected)Modbus Baudrate Refer to Modbus settings accepted (see page 86).ParityRegistersPull out resistance Pull up: 562 Ω, pull down: 562 ΩCharacteristics Conform toEMC immunity withstands EN 61326-2-1Characteristics Detail ValueHousing material - PolycarbonateDisplay Type Two three-color LEDs (red, orange, green)Degree of protection - IP20Shock resistance - 15 gn / 11 ms Conforming EN/IEC 60068-2-27Vibration resistance - Conforming EN/IEC 60068-2-6+/- 3.5 mm (0.138 in) 5...8.4 Hz1 g (8.4…150 Hz)Impact - IK04Temperatures Operating 0…60 °C (32…140 °F)Storage -40…+85 °C (-40…185 °F)Humidity - <95% without condensation
QGH1315301 03/2017 93XCSR GlossaryQGH1315 301 03/2017GlossaryAANSIAmerican National Standards Institute. The administrator and coordinator of the U.S. private sector standardization system.AWG(American wire gauge) The standard that specifies wire section sizes in North America.CCategory (Cat.)Describe the safety-related parts of control systems performance in relation to their ability to resist to failures and resulting behavior in case of failure. Five categories are defined depending on design architectures.Control-reliableThe device, system, or interface shall be designed, constructed, and installed such that a single component failure within the device, interface, or system shall not prevent normal stopping action from taking place, but shall prevent a successive machine cycle (ANSI B11.191).EEDM/MPCE (External Device Monitoring/Machine Primary Control Element Monitoring)A means by which the XCSR RFID switch monitors the state of external control devices.EMC(ElectroMagnetic Compatibility)IIEC(International Electrotechnical Commission) A non-profit and non-governmental international standards organization that prepares and publishes international standards for electrical, electronic, and related technologies.IP69KProtection classification according to DIN40050 relative to high pressure cleaning test.IP 67(ingress protection) The protection classification according to IEC 60529. IP 67 modules are protected against ingress of dust, contact, and water up to an immersion depth of 1 m.MMission TimePeriod of time covering the intended use of a safety related system.OOff stateThe state in which the output circuit is interrupted (open) and does not allow current to flow.On stateThe state in which the output circuit is complete (closed) and allows the flow of current.Output Safety Switching Device (OSSD)The component of the XCSR RFID switch connected to the machine control system which, when the guard door is open, responds by going to Off state. This is also known as a safety output.
Glossary94 QGH1315301 03/2017PPerformance level (PL)Ability of safety-related parts of control systems (SRP/CS) to perform a safety function in order to achieve the required risk reduction. Probability of Dangerous Failure per Hour(PFHD) Average probability of dangerous failure per hour for high demand mode of operation.RResponse timesRefer to Definition of Characteristic Times (see page 18).SSafety Integrated Level (SIL)The failure mode evaluation based on the risk assessment in accordance with IEC 61508. Estimation of the required SIL is performed for each safety-related control function (SRCF) and represent the levels that the control-command must respect according to the known risk factors associated with the installation. Level 3 is the highest and Level 1 the lowest level.Safety Integrated Level Claim Limit (SILCL)Maximum SIL that can be claimed for safety function of any subsystem.Sao (Assured Operating Sensing Distance)Sao is the distance from the sensing face within which the presence of the specified target is correctly detected under all specified environmental conditions and manufacturing tolerancesSar (Assured Release Sensing Distance)Sar is the distance from the sensing face beyond which the absence of the specified target is correctly detected under all specified environmental conditions and manufacturing tolerancesSELV(safety extra low voltage) A system that follows IEC 61140 guidelines for power supplies is protected in such a way that voltage between any 2 accessible parts (or between 1 accessible part and the PE terminal for class 1 equipment) does not exceed a specified value under normal conditions or under inoperable conditions.

Navigation menu