Schwinn 202 Assembly Manual 101C Schwinn® Upright Exercise Bike

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202 SCH_202_AM_web

202 5d51f5cf-27c7-43d0-a722-82ea1b9048c3 Schwinn Exercise Bike 202 User Guide |

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202 Schwinn® Recumbent Exercise Bike

Parts List

Full Size Hardware Chart

Product Illustration

Assembly Instructions

202 Recumbent Exercise

Bike

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, please read the following

precautions before using the Schwinn 202.

1. It is the responsibility of the owner to ensure that all users of this equipment

are adequately informed of all precautions.

2. Read all instructions in this manual and in the accompanying literature and

follow them carefully before using the equipment.

3. If you feel pain or dizziness at any time while exercising, stop immediately and

consult your physician.

4. Use this equipment only on a solid level surface. Cover the floor or carpet

beneath this equipment for protection.

5. Inspect and tighten all parts often. Replace any worn parts immediately.

6. Keep small children and pets away from this equipment at all times.

7. Always wear athletic shoes for foot protection. Do not wear loose or dangling

clothing while using exercise bicycle.

8. Care should be taken when mounting or dismounting the exercise bicycle.

9. Read all warnings posted on the exercise bicycle.

10. User weight limit on the Schwinn 202 is 300 lbs.

This Schwinn 202 is intended for home use only. Do not use this equipment in

any non-residential environment.

WARNING: Before beginning this or any exercise program, consult your

physician. This is especially important for persons over the age of 35 or persons

with pre-existing health problems. Read all instructions before using. We

assume no responsibility for personal injury or property damage sustained by or

through the use of this product.

202 Schwinn Recumbent Bike Parts List,

Hardware Chart, and Assembly Instructions

Assembly of the 202 Recumbent Bike is divided into 5 easy stages; each

comprised of only a few setup steps. Before proceeding with the assembly,

please read over the easy to follow instructions to familiarize yourself with the

process.

• A flat area of 5’ x 7’ is suggested to assemble the 202 exercise bike.

• You will need the following tools to complete the assembly:

5mm Allen wrench (supplied)

Open wrench 13mm, 14mm, 15mm (supplied)

Phillips screwdriver (supplied)

Also, to ensure quick and easy set up of the 202 Recumbent Bike, please verify

the size and quantity of each of the enclosed assembly hardware. Included is a

handy full size hardware chart and parts list of each of the required assembly

hardware. Simply match up the corresponding hardware to each full size

drawing.

Parts List

Check Quantity Description Reference #

__ 8 Allen Bolt M8 x P1.25 x 45mm 1

__ 15 Flat Washer 2

__ 1 Seat Pin Adjustment Knob 3

__ 1 Seat 4

__ 1 Seat Back 5

__ 1 Handlebar Assembly 6

__ 8 Flat Washer ф8*ф16*2T 7

__ 1 Seat Frame Assembly 8

__ 1 Seat Rail 9

__ 1 Rear Stabilizer Tube 10

__ 1 End Cap (for #9) 11

__ 1 Buffer 12

__ 1 Buffer Plate 13

__ 2 Flat Washer for 12/13 14

__ 2 Screw for 12/13 15

__ 2 Carriage Bolt M8 x P1.25 x 75mm 16

__ 1 Front Stabilizer Tube (w/wheels) 17

__ 1pr Pedal Strap (Left & Right) 18

__ 8 Curved Washer 19

__ 4 Acorn Nut 20

__ 1pr Pedals (Left & Right) 21

__ 19 Allen Bolt M8 x P1.25 x 16mm 22

__ 2 Bolt Cover 23

__ 2 Carriage Bolt M8 x P1.25 x 90mm 24

__ 1 Computer Cable (Lower) 25

__ 1 HR Cable (Lower) 26

__ 1 Console Mast Cover 27

__ 1 Computer Cable (Upper) 28

__ 1 HR Cable (Upper) 29

__ 1 Console Mast 30

__ 1 Main Unit 31

__ 1 Lower Base Frame 32

__ 4 Computer Mounting Screws 33

__ 1 Computer 34

__ 1 HR Cable (Seat Rail) 47

__ 2 Water Bottle Cage Mounting Screws 56

__ 1 Water Bottle Cage 57

__ 1 AC Adapter 50

Hardware Chart

Allen Bolt M8xP1.25x16mm

Stage#2

Allen Bolt M8xP1.25x mm

Note: Please verify you have all correct parts and quantities before assembling

unit.

If you are missing items, are short quantities, or have damaged components,

please call 1-800-4-MY-HOME for assistance.

Flat Washer for ф8*ф16*2T

Flat Washerф8*ф19*2T

Allen Bolt M8xP1.25x16mm

Flat Washerф8*ф19*2T Flat Washer

Carriage Bolt M8xP1.25x75mm Curved Washer

Stage#3

Acorn Nut M8

Stage#1

Flat Washerф8*ф19*2T

Flat Washer ф8*ф16*2T

Allen Bolt M8xP1.25x16mm

Stage#4

Curved Washer

Acorn Nut M8

Carriage Bolt M8xP1.25x mm

Allen Bolt M8xP1.25x16mm

Curved Washer

Stage#5

Allen Key

Screwdriver

202 Assembly Drawing with Reference

Numbers

30

2

22

23

22

20

19

32

31

20

19

18

16

17

28

21

22 26

19 25

29

27

11

24

10

22

2

8

47

9

56

57

33

34

58

3

15

14

13

12

Replacement Parts List

Reference # Description

3 Seat Pin Adjustment Knob

4 Seat

5 Seat Back

6 Handlebar Assembly

9 Seat Rail

10 Rear Stabilizer Tube

11 Seat Rail End Cap

12 Buffer

13 Buffer Plate

14 Flat Washer

15 Screws

16 Carriage Bolt M8 x P1.25 x 75mm

17 Front Stabilizer Tube (w/wheels)

20 Acorn Nut

21 Pedals (Left & Right)

22 Allen Bolt M8 x P1.25 x 16mm

23 Bolt Cover

24 Carriage Bolt M8 x P1.25 x 90mm

25 Computer Cable (Lower)

26 HR Cable (Lower)

27 Console Mast Cover

28 Computer Cable (Upper)

29 HR Cable (Upper)

33 Computer Mounting Screws

ottle Cage Mounting Screw

30 Console Mast

32 Lower Base Frame

34 Computer

56 Water B

57 Water Bottle Cage

Instructions

IMPORTANT!: To ensure ease of assembly please verify the size and

quantity of all the required assembly hardware and parts with the enclosed

parts list and full size hardware chart.

b ken d wn inEach step of the assembly process has been ro o to s o 5 ea y-to-f llow

e.

Assembly Stage #1

Assemble Seat and Handle Bar

Assembly hardware required: (8) M8 Allen Bolts 45 mm long (item #1)

(8) Flat Washers Ø8*Ø19*2T (item #2)

(4) M8 Allen Bolts 16 mm long (item #22)

(4)Flat Washer Ø8* Ø 16*2T(item #7)

Step 1: Attach HANDLEBAR ASSEMBLY (#6) to SEAT FRAME (#8) with the 4

ALLEN BOLTS (#22) and 4 FLAT WASHERS (#7). Tighten bolts with the

provided Allen wrench.

Step 2: Attach SEAT (#4) to SEAT FRAME (#8) with 4 ALLEN BOLTS (#1) and 4

WASHERS (#2). Tighten Bolts.

stages. Please take just a few moments to read over these instructions to

familiarize yourself with the process to make assembly quick and trouble-fre

TS Step 3: Attach SEAT BAC ) with 4 ALLEN BOL

(#1) and 4 WASHERS (#2). Tighten Bolts.

Note: Finished seat should look like picture below:

K (#5) to SEAT FRAME (#8

l to Seat Assembly

.

Assembly hardware required: (4) M8 Allen Bolts 16mm (item #22)

(4) Flat Washers Ø8 * Ø19 * 2T(item#2)

Step 4: Attach SEAT RAIL (#9) to REAR STABILIZER TUBE (#10) with 4 FLAT

WASHERS (#2) and 4 ALLEN BOLTS (#22). Tighten bolts.

Step 5: Place END CAP (#11) on the end of the SEAT RAIL (#9). Make sure the

HR CABLE (#47) is strung through the exit slot on the SEAT RAIL before end cap is

secured.

Step 6: Insert SEAT PIN ADJUSTMENT KNOB (#3) into SEAT FRAME (#8).

Slide the seat assembly from stage 1 onto the SEAT RAIL (#9). Tighten seat

assembly to the rail with the SEAT PIN ADJUSTMENT KNOB (#3). Insert HR

CABLE (#47) into HR input on the back of the seat assembly.

Step 7: Attach BUFFER (#12), BUFFER PLATE (#13), FLAT WASHER (#14) and

SCREWS (#15) to the bottom of the seat rail as illustrated above.

Assembly Stage #2

Attach Rear Stabilizer and Seat Rai

Attach Front Stabilizer Tube and Pedals to Main Unit

Assembly Hardware Required: ) M8 Bolt 75mm long (item #16)

(2) Curved Washers (item #19)

Acorn Nut (item #20)

Step 8: Attach FRONT STABILIZER TUBE (#17) to the MAIN UNIT (#31) with

the M8 BOLT 75mm (#16), CURVED WASHER (#19), and ACORN NUT (#20).

Tighten Bolts with provided wrench.

Step 9: Attach RIGHT PEDAL (#21) to the right crank arm on the MAIN UNIT

read

L. The threading on the left pedal

ing of the threads be

areful to use the proper pedal.

Assembly Stage #3

(2

(2)

(#31). Thread the pedal onto the crank arm and then tighten with pedal wrench.

Attach LEFT PEDAL (#21) to the left crank arm on the MAIN UNIT (#31). Th

the pedal onto the crank arm and then tighten with pedal wrench. Note: There is a

right pedal and a left pedal, marked by R and

is reversed from the right pedal. Counterclockwise rotation tightens while

Clockwise rotation loosens on the left pedal. To avoid stripp

c

Attach PEDAL STRAPS (#18) to each PEDAL (#21). Again, each strap is labeled

with an R or an L corresponding to the right and left pedal straps.

Assembly Stage #4

at Rail and Lower Base Frame to MAttach Se ain Unit

9

#22) Assembly Hardware Required: (7) Allen Bolts 16 mm long (item

(3) Flat Washers (item #2)

(2) Allen Bolts 90 mm long (item #24)

(2) Curved Washers (item #19)

(4) Flat Washer (item #7)

Ste

wit n

unt

31

p 10: Slide the LOWER BASE FRAME (#32) into the MAIN UNIT (#31), attach

h 3, 16mm BOLTS (#22) and 3 FLAT WASHERS (#2). Do not completely tighte

il after step 12.

Before proceeding to step 11 please complete the

following steps. Failure to do so could lead to

damage to the handgrip heart rate wires!

1) Remove END CAP (#11) from the end of the seat rail. The coiled wire seen

above the seat rail needs to be re-routed out the back of the seat rail .

2) Pull the wire from the back of the seat rail until the male prong is flush with

the front of the seat rail. Connec e cables from MAIN UNIT and Seat Rail.

Tape can be used around the attachment of the two cable ends to ensure that

they do not become disconnected.

3) Gently pull the excess cable f of the seat tube so that the cable

running through the seat rail is taut. Be careful not to pull apart the cable

connection you have just made. Slide the seat rail with seat assembly gently

into the main unit, while pulling the cable tight from the back of the seat rail.

Slide the seat rail slowly into the main unit. Using a flashlight check to make

sure that the cable is not

- IMPORTANT -

t th

rom the back

protruding from the bottom of the seat rail as it slides

into main unit. CAUTION! If the wire is protruding from the bottom of

the seat rail it may be severed or damaged when the seat rail is fully

inserted into the main unit! This may result in a non-functioning

handgrip heart rate. Carefully slide the seat rail until the slots in the side of

the rail line up with the holes in the main unit.

to AIN

LT

OVER (23) ver B LTS (

Ste h 2

90mm LONG BOLTS (#24), 2 CURVED WASHERS (#19), and 2 ACORN NUTS

tep 12b: Feed the excess coiled wire from the back end of the seat rail through the hole

n top of the seat rail until about 6 inches of coiled wire is on the outside of the seat rail.

ttach the end of the wire to the back of the handlebar assembly. Feed the remaining

xcess wire into the seat rail and replace the end cap on the end of the seat rail. After

ompleting assembly stage 5 verify that the handgrip heart rate works by hitting manual

art and then placing your hand on the grip heart pad located on the handlebars. Verify

at a heart rate registers on the computer panel after several seconds.

Step 11: Attach SEAT RAIL (#9) M UNIT (#31) with 4, 16 mm BOLTS (#22)

and 4 FLAT WASHERS (#7). Again do not tighten until after step 12. Place BO

C S o O #22) in MAIN UNIT (#31).

p 12: Attach REAR STABILIZER TUBE (#10) to BASE FRAME (#32) wit

(#20). Tighten with provided wrench. Tighten Allen bolts from steps 10 and 11 with

provided Allen wrench.

S

o

A

e

c

st

th

Assembly Stage #5

Attach Console Mast to Main Unit

31

22

19

27

26

25

29 56

57

30

28

STEP13

33

34

STEP14

58

STEP15

31

tep 13: Run CONSOLE MAST (#30) through the CONSOLE MAST COVER (#27)

nd onto the MAIN UNIT (#31). Before fastening the CONSOLE MAST, attach both

R CABLES (#29 & #26) as well as the COMPUTER CABLE (#28 & #25). To easily

omplete this step it would be helpful to have someone hold the CONSOLE MAST (#30)

nd CONSOLE MAST COVER (#27) while connecting the cables. Fasten with 4

OLTS (#22) and 4 CURVED WASHERS (#19). Tighten with provided Allen wrench.

tep 14: Attach WATER BOTTLE CAGE (#57) to CONSOLE MAST (#30) with

CREWS (#56). Tighten with Phillips head screwdriver.

Assembly Hardware Required: (4) Allen Bolts 16 mm long (item #22)

(4) Curved Washers (item #19)

(4) Computer Screws (item #33)

(2) Water Bottle Cage Screws M5*12 mm (item

#56)

S

a

H

c

a

B

S

S

31

Step 16

Step 15: Attach UPPER COMPUTER CABLE (#28) and HR CABLE (#29) to under

de of COMPUTER (#34). Place COMPUTER (#34) on top of CONSOLE MAST

(#30), the reading rack UTER. Attach

COMPUTER to CONS G SCREWS (#33).

(In computer back) Tig

Step 16: Plug power adapter into the wall and into the recumbent bike. The power input

on the bike is located at the front end of the MAIN UNIT (#31) just above the FRONT

STBILIZER TUBE (#17)

Seat Adjustment

For best results, the seat should be adjusted for your height.

1. Unlock “seat locking” mechanism.

2. Adjust seat location so that with feet on the pedals, you can comfortably reach pedal at

full extension.

You’re finished and now you can begin to reach your fitness goals!

Please reference the Owner’s Manual for information regarding computer

operation, product maintenance, warranty information, and general fitness and

si should wrap around the bottom of the COMP

OLE MAST with COMPUTER MOUNTIN

hten with Phillips head screwdriver.

That’s it!

exercise guidelines.

Troubleshooting the Schwinn 202 Recumbent

nd connector orientation

made to the computer.

ROBLEM: No Heart Rate on computer…

OLUTION): 1. Check the connections made at the computer and

handlebars

2. If heart rate still fails to work call 1-800-4-MY-HOME for

assistance.

ROBLEM: Bike will not sit level…

OLUTION): 1. Adjust the levelers on the rear stabilizer.

Exercise Bike

IP: Use assembly diagram(s) as reference when troubleshooting unit. T

PROBLEM: Computer will not start, function, or is blank…

(SOLUTION): 1. Ensure the unit is plugged into a 110v outlet.

2. Check the wiring connections a

3. Confirm that wiring (cable assembly) has not been

damaged

4. If computer still fails to start please call 1-800-4-MY-

HOME for assistance.

P

(S

P

(S