Schwinn Ic Pro Elite Users Manual Assembly Man4
ns7541 1bc9205f-d4aa-4617-91f0-6eac2eb952c4 Schwinn Exercise Bike NS-754 User Guide |
2015-02-05
: Schwinn Schwinn-Ic-Pro-Ic-Elite-Users-Manual-358982 schwinn-ic-pro-ic-elite-users-manual-358982 schwinn pdf
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® IC Pro / IC Elite ASSEMBLY INSTRUCTIONS 4 NS-75 step #1 SCHWINN IC BIKE - PACKAGE COMPONENTS LIST Ref. # Description 1. 42. 3. A B 51. Frame Handle Bar Seat Slider Assembly with Saddle Front Stabilizer Bar with Wheels and Feet Rear Stabilizer Bar with Feet Water Bottle Cage Small Parts Box Qty. 1 1 1 1 1 2 1 Small Part Box Contents 34. 29. 46. 44. 45. Pedals with Toe Clips & Straps (Left & Right) Pop Pin Assembly for Head Tube 13mm Hex Bolt Flat Washer 13mm Lock Nut 1 Pair 1 4 8 4 Tools Supplied Stamped Steel 13/14/15/17mm Combination Wrench 3mm Hex Wrench 1 1 Prior to assembly of the product, remove all components from the packaging and check them against the packaged components list supplied above. Once you are certain that all the necessary parts have been supplied, begin with the first assembly step. Tools Needed 3mm Hex Wrench Stamped Steel Combination wrench 17/15 Adjustable wrench (not included) Grease (not included) 2 IC Pro / IC Elite 13/14 step #2 MATERIALS & TOOLS Front Ref. # Description 1 A B 46 44 45 Frame Front Stabilizer Bar with Wheels and Feet Rear Stabilizer Bar with Feet 13mm Hex Bolt Flat Washer 13mm Lock Nut Rear Qty 1 1 1 4 8 4 Tools Required Stamped Steel Combination Wrench Adjustable wrench or 13mm Socket (not supplied) 1 1 ATTENTION The following steps utilize stainless steel hardware. Stainless steel hardware is susceptible to “cold welding”, also known as galling, if not handled properly. To reduce the chances for cold welding, make sure you apply grease to the threads at the end of the stainless hex bolts #46. When tightening the 13mm lock nuts #45, turn them at a fairly low rotational speed. High rotational speeds as well as lack of grease are common causes for cold welding of stainless steel hardware. A. Position the Front Stabilizer Bar (A) on the frame bracket as shown in the illustration. B. Make sure the adjustable feet are on the bottom and the transport wheels are facing up and toward the front of the bike. C. Attach Front Stabilizer Bar (A) to Frame (1) using two hex bolts (46), four washers (44), and two lock nuts (45). Tighten hardware firmly but do not over tighten as deformation of the stabilizer tube may occur D. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer. E. Position the Rear Stabilizer Bar (B) on the frame bracket as shown in the illustration. F. Make sure the adjustable feet are on the bottom. G. Attach Rear Stabilizer Bar (B) to Frame (1) using two hex bolts (46), four washers (44), and two lock nuts (45). Tighten hardware firmly but do not over tighten as deformation of the stabilizer tube may occur H. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer. NS-75 IC Pro / IC Elite 3 step #3 MATERIALS & TOOLS Ref. # Description 1 29 42 7, 8, & 9 51 Frame Pop Pin Assembly for Head Tube Handle Bar Seat Slider Assembly Water Bottle Cage Qty 1 1 1 1 2 Tools Required 3mm Hex Adjustable wrench (not supplied) 1 1 A. Using your hand, grab the T-handled of the Pop Pin attached to the seat tube of the frame. Turn the Pop Pin counter clockwise for several revolutions to make sure it is free of the securing threads and can be pulled freely. B. Pull the entire seat slider assembly (7,8,9) from the frame and reverse its direction. Reinsert the seat slider assembly into the frame (with the holes facing the front of the bike) while pulling out on the Pop Pin. Release the Pop Pin and make sure it fully engages one of the holes provided in the seat post. C. Using the stamped steel combination wrench supplied, loosen up the 14mm nuts that secure the saddle bracket to the seat slider (8). Once loose, rotate the saddle so that the nose of the saddle is facing the handle bars and is level with the ground or in your desired position. Tighten the 14mm nut securely and manually attempt to twist the saddle sideways to confirm that it is secure before ridding. D. Remove the Pop Pin Assembly (29) from the small parts bag and add some grease to the threads of the large 21mm nut that will screw into the head tube boss on the bike. E. Thread the Pop Pin Assembly (29) into the head tube boss using a large adjustable wrench and tighten firmly. F. Using your hand, grab the T-handled of the Pop Pin, turn it counter clockwise for several revolutions to make sure it is free of the securing threads and can be pulled freely. G. Insert the handle bar (42) into the head tube of the bike while pulling the Pop Pin out. Lower the handle bar to the desired height and release the Pop Pin. Make sure the Pop Pin fully engages one of the holes provided in the handle bar. Turn the T-handle of the Pop Pin clockwise until it is fully tightened, this will secure the handle bar firmly at the desired height. H. Using the 3mm hex tool supplied, mount the two water bottle cages (51) to each side of the fork legs. The necessary mounting screws have previously been installed and must be removed from the fork legs prior to securing the water bottle cage. 4 IC Pro / IC Elite step #4 MATERIALS & TOOLS / INITIAL SETUP ADJUSTMENTS Ref. # Description Qty 1 43 1 1 Pair Frame Pedals with Toe Clips & Straps (Left & Right) Tools Required Stamped Steel Combination Wrench 1 A. Remove Pedals (43) from the small parts box and look at the ends of the pedal threads. You will notice that each pedal is market with an "R" or an "L" on the very end of the spindle past the threads. This mark indicates which side of the bike the pedal is intended to mount. This is important since the thread directions are different for each pedal. B. Locate the Pedal that has the "R" on the spindle. This pedal is for the right side crank arm of the bike (chain guard side) and is right hand threaded (turn clockwise to tighten). It is a good idea to apply grease to the threads before attaching them to the crank, this will assure that they can be removed in the future. Using the supplied Combination Wrench thread the right Pedal on to the crank arm, tighten firmly. C. Locate the Pedal that has the "L" on the spindle. Follow the directions in step B. however, you will need to turn the spindle left (counter-clockwise) to tighten as the "L" spindle is reverse threaded. Prior to first using the Schwinn IC bike it is a good idea to follow these initial set up steps. A. Move bike into its final location. Confirm that all four feet are firmly in contact with the floor and that the bike is stable. If any of the feet are not making full contact it is recommended that you adjust them by turning the entire foot assembly counter-clockwise which will extend it further from the stabilizer bar. Once the foot is in full contact and the bike is stable, thread the jam nut clockwise until it comes into contact with the stabilizer at the point the foot assembly threads in. Tighten the jam nut snug using an adjustable wrench. This will secure the foot at the desired height. B. With the resistance adjustment knob turned fully in the counter-clockwise position (no brake contact with flywheel) it is recommended that you soak the brake pads with Schwinn Fit-Tech Lube. This will extend the life of the brake pads and assure a smooth resistance interface with the flywheel. C. Once the pads are lubricated it is recommended that you tighten the resistance adjustment knob clockwise to tighten the brake pads against the flywheel surface. Do this until the brake pads are firmly clamped against the flywheel. This will set the brake parts and give the springs some initial compression. This process will also assure that the Fit-Tech Lube penetrates the entire brake pad surface. D. Confirm that the Saddle is positioned in the desired location on the saddle mounting bracket. If the angle of the saddle or the fore/aft position of the saddle needs to be adjusted, use the Combination Wrench to loosen the 14mm nuts on either side of the saddle mounting bracket. This will allow you to adjust the tilt angle and fore/aft position of the saddle. Once in the correct position, tighten both 14mm nuts on the saddle mounting bracket with the Combination Wrench. That's it! Initial set up is complete and you can now enjoy all these features and quality of you new Scwhinn IC Bike! NS-75 IC Pro / IC Elite 5 Tech Info IC PRO ASSEMBLY DRAWING AND REPLACEMENT PARTS PRO 9 63 62 68 8 42 74 73 29 31 75 7 5 13 23 12 78 76 19 79 72 71 12 6 47 75 51 77 15 16 34 19 47 60 45 23 1 80 34 51 18 19 32 19 11 46 21 14 44 33 19 48 18 39 44 44 45 45 22 44 24 2 3 59 17 56 43 58 4 65 55 53 54 37 6 80 41 40 10 27 26 IC Pro / IC Elite Dwg# Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 26 27 29 31 32 33 34 37 39 40 41 42 43 44 45 46 47 48 51 53 54 55 56 58 59 60 62 63 65 68 71 72 73 74 75 76 77 78 79 80 FRAME 84958 RIGHT CRANK W/SPOCKET, ISIS M12 80034 B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990 CHAIN, 1/2x3/32", 112L 95120 RESISTANCE ASSY 84965 BRAKE PADS 92874 SEAT POST 84973 SEAT ADJUSTING BRACKET 84975 SEAT, 7777-1 BLACK 93092 OUTER CHAINGUARD 84968 INNER CHAINGUARD 84967 SLEEVE, SEAT POST/HANDLEBAR 84966 TENSION KNOB BALL PIVOT 84976 RUBBER CHAINGUARD RING 91719 ROD CARRIER 98009 SQUARE NUT FOR TENSION KNOB 98022 CRANK BOLT 8MM HEX FOR ISIS 80044 HEX HEAD SCREW M6 X 1.0 X 12L 95432 WASHER M6 6.5 X 16 x 1T 95431 FLANGED AXLE NUT 95149 LEVELER NUT 80016 NYLON NUT M6 X 1.0 95456 LEVELER FOOT 84995 HEX HEAD SCREW M6 X 1.0 X 15L 98775 ADJUSTING BOLT, STAINLESS 95433 T-HANDLE POP PIN, DOUBLE LEAD 84994 TENSION KNOB 84974 CHAIN ADJ BRACKET, LEFT 84970 CHAIN ADJ BRACKET, RIGHT 84969 YELLOW PLASTIC BUSHING, SET OF 2 92204 FLYWHEEL, COMPLETE 16T 84996 FRONT STABILIZER ASSY 22" W/ TRANSPORT 84964 REAR STABILIZER 22" 84963 TRANSPORT WHEEL 92220 HANDLEBAR 84959 PEDALS 95129 WASHER M8 19 X 8.5 X 1T STAINLESS 95426 NYLON NUT M8 X 1.25 STAINLESS 91731 HEX BOLT M8 X 1.25 X 40L STAINLESS 95434 BOTTLE CAGE BOLT 95428 BOLT M8 X 1.25 X 45L 92218 BOTTLE CAGE 84998 LOCK RING 1.29 X 24 X 4T B.E.D. 95450 SPROCKET, 16T 84997 WASHER 95457 LEFT CRANK ARM , ISIS 80035 TOE CLIP 47046 TOE STRAP 57880 FRAME PLUG FOR BRAKE ASSEMBLY 80052 SAFETY RELEASE CLIP 92450 END CAP FOR SEAT SLIDER 84971 HUB SHELL PLASTIC COVER 92451 SLEEVE, SEAT SLIDER 84972 PROTECTIVE STEP PLATE STAINLESS 84961 MACHINE SCREW M5X.08X12L SS 84957 SHROUD - RIGHT 84978 SHROUD - LEFT 84977 MACHINE SCREW M4X.7X10L SS 84961 EMERGENCY BRAKE LEVER 84979 EMERGENCY BRAKE BUSHING 84957 EMERGENCY BRAKE PIVOT PIN 84981 EMERGENCY BRAKE E-CLIP 84960 RUBBER FRAME GUARD 84999 Part # Tech Info IC ELITE ASSEMBLY DRAWING AND REPLACEMENT PARTS ELITE 9 63 62 68 8 42 74 73 29 31 75 7 5 13 23 12 78 76 19 79 72 71 12 6 47 75 51 77 15 16 34 19 47 60 45 23 1 80 34 51 18 19 32 19 11 27 26 46 21 14 44 33 19 48 18 39 44 44 45 45 22 44 24 2 3 59 17 56 43 58 4 65 54 66 67 53 55 70 80 41 40 10 54 64 37 4 Dwg# Description Part # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 26 27 29 31 32 33 34 37 39 40 41 42 43 44 45 46 47 48 51 53 54 55 56 58 59 60 62 63 64 65 66 67 68 70 71 72 73 74 75 76 77 78 79 80 FRAME 84958 RIGHT CRANK W/SPOCKET, ISIS M12 80034 B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990 CHAIN, 1/2x3/32", 112L 95120 RESISTANCE ASSY 84965 BRAKE PADS 92874 SEAT POST 84973 SEAT ADJUSTING BRACKET 84975 SEAT, 7777-1 RED 92202 OUTER CHAINGUARD 84956 INNER CHAINGUARD 84967 SLEEVE, SEAT POST/HANDLEBAR 84966 TENSION KNOB BALL PIVOT 84976 RUBBER CHAINGUARD RING 91719 ROD CARRIER 98009 SQUARE NUT FOR TENSION KNOB 98022 CRANK BOLT 8MM HEX FOR ISIS 80044 HEX HEAD SCREW M6 X 1.0 X 12L 95432 WASHER M8 19 X 8.5 X 1T 95431 FLANGED AXLE NUT 95149 LEVELER NUT 80016 NYLON NUT M6 X 1.0 95456 LEVELER FOOT 84995 HEX HEAD SCREW M6 X 1.0 X 15L 98775 ADJUSTING BOLT, STAINLESS 95433 T-HANDLE POP PIN, DOUBLE LEAD 84994 TENSION KNOB 84974 CHAIN ADJ BRACKET, LEFT 84970 CHAIN ADJ BRACKET, RIGHT 84969 YELLOW PLASTIC BUSHING, SET OF 2 92204 FLYWHEEL, COMPLETE 92207 FRONT STABILIZER ASSY 22" W/TRANSPORT 84964 REAR STABILIZER 22" 84963 TRANSPORT WHEEL 92210 HANDLEBAR 84959 PEDALS 95129 WASHER M8 19 X 8.5 X 1T STAINLESS 95426 NYLON NUT M8 X 1.25 STAINLESS 91731 HEX BOLT M8 X 1.25 X 40L STAINLESS 95434 BOTTLE CAGE BOLT 95428 BOLT M8 X 1.25 X 45L 92218 BOTTLE CAGE 84998 HUB SPROCKET W/ BEARING 98419 ELITE BRAKE PAD SET, WHITE U.H.P. 92213 FLANGED HUB LOCKNUT 92214 LEFT CRANK ARM , ISIS 80035 TOE CLIP 47046 TOE STRAP 57880 FRAME PLUG FOR BRAKE ASSEMBLY 92206 SAFETY RELEASE CLIP 80052 END CAP FOR SEAT SLIDER 84971 CONICAL SPRING 92208 HUB SHELL PLASTIC COVER 92451 INNER ADJUSTABLE SMART RELEASE PLATE92452 INTERFACINE PLATE TO BRAKE PADS 92453 SLEEVE, SEAT SLIDER 84972 BEARING RETAINING RING 92458 PROTECTIVE STEP PLATE STAINLESS 84961 MACHINE SCREW M5X.08X12L SS 84957 SHROUD - RIGHT 84978 SHROUD - LEFT 84977 MACHINE SCREW M4X.7X10L SS 84961 EMERGENCY BRAKE LEVER 84979 EMERGENCY BRAKE BUSHING 84957 EMERGENCY BRAKE PIVOT PIN 84981 EMERGENCY BRAKE E-CLIP 84960 RUBBER FRAME GUARD 84999 NS-75 IC Pro / IC Elite 7 ® Nautilus Health & Fitness Group • 1886 Prairie Way• Louisville, CO 80027 © 2003 Nautilus, Inc. • SCHWINNFITNESS.COM 1.800.864.1270
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