Sears 113 226424 Users Manual
113226424 113226424 CRAFTSMAN CRAFTSMAN BELT AND DISC SANDER - Manuals and Guides L0903185 View the owners manual for your CRAFTSMAN CRAFTSMAN BELT AND DISC SANDER #113226424. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN BELT AND DISC SANDER Manual
CRAFTSMAN Sander Manual L0903185 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides
113.226424 L0903185
2015-02-05
: Sears Sears-113-226424-Users-Manual-399390 sears-113-226424-users-manual-399390 sears pdf
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SAVE THIS MANUAL FOR FUTURE REFERENCE BELT AN D DISC SANDER Serial Numbe[ Model and serial number may be found on the back side of the base. You should record both model and serial number in a safe place for future use. BELT A SANDE CAUTION: DISC o assembly Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS _arefuily • operating • repair parts ! Sold by SEARS, Part No, SP5137 ROEBUCK AND CO., Chicago, tL. 60684 U.S.A. i i i ii•i i iiii SEARS, ROEBUCK AND CO:, 698t731A. Sears Tower. Chicago, IL 60684 general safety instructions for power tools 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the toot. Learn its application and limitations as welt as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3: conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire, Never connect the green wire to a live terminal. 3_ KEEP GUARDS IN PLACE -- In working order, and and alignment, 4. 5: in proper adjustment REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. KEEP WORK:AREA CLEAN Cluttered: areas and benches invite accidents. Floor must not be slippery due to wax or sawdust. 6. AVOID DANGEROUS ENVIRONMENT Don't use power toels in damp or wet locations or expose them:to rain, Keep work area _well lighted, Provide adequate surrounding work space, 7. KEEP CHILDREN AWAY All visitors shoUfd be kept a safe distance work area, 8. 9. MAKE WORKSHOP CHILD-PROOF -- with padlocks, master switches, moving starter keys. DON'T FORCE TOOL It will do the job better which it was designed. and safer 10. USE RIGHT TOOL Don't force tool or attachment not designed for, from Z87.1) at alt times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also. use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended _er_ods of operation. 13. SECURE WORK Use clamps or a vise to hold work when practical. It's safer than using yoL_r hand, frees both hands to operate tool, 14. DON'T OVERREACH Keep proper footing to do a job it was 11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) to get caught in moving parts. NONSLIP footwear is recommended. Wear protective hair covering to contain long hair, Roli long sleeves above the elbow. 12. USE SAFETY GOGGLES (Head Protection) Wear safety goggles (must comply with ANSI at all times, 16. DISCONNECT TOOLS before servicing; when changing such as blades, bits, cutters, etc. 17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" plugging in. accessories position before 18,_ USE RECOMMEN DED ACCESSORIES Consult the owner's manual for recommended accessories, Foltow the instructions that accompany the accessories, The use of improper accessories may cause hazards, 19. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not store materials such that it is necessary reach them, or by re- at the rate for and balance 15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricatinq and changing accessories. above or near the tOO! to stand on the tool to 20. CHECK DAMAGED PARTS Before further use of the tool. a guard or other part that is damaged should be carefully checked to ensure that it witl operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts. breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced, 21. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a complete stop. 2 additionaU safety instructions disc sander f. - Safety is a combination of operator common sense and alertness at aft times when the sander is being used. WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BELT AND DISC SANDER UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS .... AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOWING: g. h. Page 1. General Safety Instructions for Power Tools. 2. Getting to Know Your Sander ........... 3. Basic Operation ....................... 4. Maintenance .......................... i. 2 11 13 16 j. k. ° Stability of Machine If there is any tendency for the machine to tip over or move during certain operations such as when sanding long heavy boards, the sander should be bolted down. 1. m. 6. Location The machine should be positioned so neither the operator nor a casual observer is forced to stand in line with the sanding belt or disc. This machine is intended for indoor use only. 7, 8_ Kickback When sanding on the Disc, always apply the workpiece left of center to the left side of the disc. Applying the workpiece to the right side could cause it to fly up (kickback) which could be hazardous. When sanding on the sanding belt, never apply the end of a workpiece to the idler pulley which can result in a kickback. Protection: Eyes, Hands, Face, Ears and Body a. Always wear safety goggles (not glasses) that comply with ANSI Z87.1. Wear face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. Do not wear gloves, jewelry or watches. Roll long sleeves above the elbow. Tie back long hair. b. Do not sand pieces of material too small to hold by hand. c. Avoid awkward hand positions, where a sudden slip could cause a hand to move into sanding disc or belt. d. Never climb on the machine. e. Never turn your Sander "ON" before clearing the belt table and worktable of all objects. n. o. g, for bett and Make sure the sanding belt runs in the right direction (directional arrow on back side of belt). Always have the tracking adjusted correctfy so that the belt does not run off the pulleys. Hold the work firmly when sanding on the belt and against the worktable when sanding on the disc. Always adjust the worktable to within a maximum of 1/16-inch of the sanding disc or belt. When sanding a large piece of material, provide additional support at tabfe height. Never leave the machine work area when the power is on, before the machine has come to a complete stop, or without removing and storing the switch key. Do not perform layout, assembly or setup work on the table while the sander is operating. Turn sander "OFF" and remove plug from power supply outlet before installing or removing an accessory. Use only RECOMMENDED ACCESSORIES listed on page 19. Always keep guards in place when operating sander. Tighten securely all work supports before sanding. If any part of this Belt and Disc Sander should break, bend, or fail in any way or any electrical component fail to perform properly, or if any is missing, shut off power switch, remove power supply cord from power supply and replace damaged missing and/or failed parts before resuming operation. 10. Do not sand with the workpiece unsupported. Support it with the backstop or worktable. The only exception is curved work performed on outer end of belt (idler pulley). 11, To avoid entanglement in spindle, do not operate sander with sanding plate and/or guard removed. CAUTRON: This Belt and Disc Sander is designed to sand wood or wood like products only. Attempts to sand or grind other materials could result in fire, injury or damage to the product. S 12_ Think Safety _ ::_: Safety is a combination of operator common sense and alterness at all times when the sander is in operation. WEAR YOUR The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye darnage. Always wear safety goggles (not glasses)complying with ANSI Z87.1 (shown on Package) before beginning power tool operation, Safety Goggles are available at Sears retail or catalog stores, 11 IIllllll [ t WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS SUFFICIENT TO INFLICT SEVERE INJURY; .... i j L ¸ • READ AND II ,........ FOLLOW '"_" THE WARNINGS ' "'" L USE OF YOUR MACHINE) TO FRACTION OF A SECOND tS i ..... lUll THAT APPEAR ON THE TOOL: I j L__ I II11. .... L_J- _J. L_I FOR YOUR OWN SAFETY: 1. READAND UNDERSTAND OWNER'S MANUAL BEFORE OPERATINGMACHINE. 2. WEAR SAFETY GOGGLES AND DUST MASK. 3. MAINTAIN1/16"MAXIMUM CLEARANCE BETWEEN TABLE AND SANDING BELT OR DISC. ............... 4. AVOID"KICKBACK" (WORKPIECE THROWN AT YOU)--DO NOT USE RIGHT HALF OF DISC. 5. ALWAYSSUPPORT WORKPIECE WITH "BACKSTOP" OR "WORKTABLE.'" 6. DONOT WEAR GLOVES, NECKTIE OR LOOSE CLOTHING.TIE BACK LONG HAIR. ,,,, ...... Iql E82443 r, cations and electricaJ This machine is designed to use, and is equipped with, a 3450 RPM motor, it is wired for operation on 110-120 volts, 60 Hz., alternating current. (TOOL MUST NOT BE CONVERTED TO OPERATE ON 230 VOLT). For replacement manual. motor refer to parts list in this CONNECTING TO POWER SUPPLY OUTLET This machine must be grounded while in use to protect the operator from electric shock. This plug requires a mating ed type outlet as shown. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE AN ELECTRICAL SHOCK PARTICULARLY WHEN USED IN _DAMP LOCATIONS CLOSE TO PLUMBING. IF N ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SANDING SURFACE. If power cord is worn or cut, or damaged way, have it replaced immediately. Your unit is for use on 110-120 volts, plug that looks like below. in any and has a 3-PRONU PLUG PRON G '_, PROPERL¥ GROUNDED 3-PRONG OUTLET This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' _.boratories and the Canadian Standards Associ;iion, The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. ground- tf the outlet you are planning to use for this power tool is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown below and always connect the grounding lug to a known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. Plug power cord into a 1 t0-120V properly grounded type outlet protected by a 15-amp. fuse or circuit breaker. WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. 3-conductor GROUND!NG LUG 3-PRONG MAKE SURE TH!S_S PLUG CONNECTED TO A KNOWN GROUND ADAPIER An adapter ing plugs as illustrated is available to 2-prong receptacles. for connect- WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUND SUCH AS TO A PROPERLY GROUNDED OUTLET BOX. NOT ALL OUTLET BOXES ARE PROPERLY GROUNDED. If you are not sure that your outlet box is properly grounded, have it checked by a qualified electrician. NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Electrical Code. The use of any extension cord wilt cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3prong grounding type plugs and 3-prong receptacles which accept the tools plug. Length of the Conductor Wire Sizes Required (American Wire Gage Number) 120V 0 - 25 Feet 26 - I00 Feet Over 100 Feet Lines No, 14 No. 12 No. 8 :Squaring Table::_sSembly:, ......... ........... 11 ReP!aci_g_The:i:::Sanding:Belt : ::: N.........: 2 : DISC SANDER: IOTOF ELECTRICAL REQUIREM E UNPACKING AND CHECKING ASSEMBLY ........ _5 MTENTS . :::... 6 Mounting Belt and Disc Sander To Workbench ............................... AND :::, ::.: ... ..... Positioning Beii Table... : ::.. Belt Table Stop:. : ::.. ......... ;,.. 13 ........ : .... ,.. 15 ! .... ;. i ....... 16 Surface Sanding On Sanding Belt ................................ End Sanding On The Sanding Belt ................................ Sanding Curved Edges ....................... MAINTENANCE .............................. Lubrication .................................. TROUBLESHOOTING ........................ RECOMMENDED ACCESSORIES ............. REPAIR PARTS .............................. 7 Clamping Belt And Disc Sander To Workbench ............................... installing Timing Belt .......................... installing Pulley Cover ......................... installing Sanding Disc Plate .................. Installing Backstop ............................ Installing Table Assembly .................... :::;: ::::; 7 8 9 9 10 10 16 16 17 18 18 19 19 20 unpacking and checking contents TOOLS Model 113.226424 Bert and Disc Sander complete in one carton. NEEDED is shipped Separate all parts from packing materials and check each item with illustration and "Table of Loose Parts." Make certain all items are accour'_ _ ed for, before discarding any packing material. If any parts are missing, do not attempt to assemble the Belt and Disc Sander, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly. WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE AND UNTIL YOU HAVE READ AND UNDERSTOOD THE ENTIRE OWNERS MANUAL. A B ITEM TABLE OF LOOSE PARTS QTY. A 8 C D E F G Belt and Disc Sander Assembly .,. Owner's Manual ............... Table Assembly ................ Sanding Plate ................. Sanding Disc .................. Table Support Rod ............. Bag Assembly Part #507771 ..... Containing the following parts: Clamp-Bolt .................... Switch, Key ................... Screw Soc. Set 5116-24X318 ...... Wrench, Hex "L" 118 ............ Backstop ..................... Washer, 114" . ................. I Bolt, Flex I14-20X112 ............ Setscrew I14-20XI14" . .......... • Screw 114-20X1-3!4" . ........... Lockwasher 1/4" , .............. , 1 1 1 t 1 1 : :: : :: :: :: D : : : : : : ' ::::: :::: : _F: : :::::::: :::_: :::::::: " : G: 6 H J : Pulley Cover ,,................. TimngBelt ................... I 1 1 1 ! 1 1 1 1 1 1 1 1 assembly MOUNTING BELT AND WORKBENCH If belt and disc sander nent location, it should firm supporting surface DISC SANDER TO is to be used in a permabe fastened securely to a such as a workbench. 3, Drill (4) 3t8" bench. 4, Place belt and disc sander on workbench aligning holes in feet with holes drilled in workbench. 5. Insert all four 5f16" screws and tighten. If mounting to a workbench, holes should be drilied through supporting surface of the workbench using dimensions illustrated. ° . "_ Locate and mark the holes where disc sander is to be mounted. 3/8" 5-5,q_6" holes DtAMET E"_ through work- + (4t ROBES 1 Each leg should be bolted securely using 5116" hex nuts (not included). Screw length should be 11/2" plus the thickness of the bench top. diameter _-_- } 3-1 1 ,"16 " --_ belt and 24 " M!N An alternate method of mounting is to fasten belt and disc sander to a mounting board. The board should be of sufficient size to avoid tipping of sander while in use. Any good grade of plywood or chipboard with a 3f4" minimum thickness is recommended. (Thinner chipboard can break.) JJllllll , HI I MI I J_lllI[IIL!IIL I 3,'8 _'DAMET[Ri4_HOLES , IIII Follow instructions for mounting to workbench, substituting a board 18" x 24" minimum size and using 5f16 inch flat head screws, tockwashers, and hex nuts (not included). Screw length should be !1/z " plus the thickness of the mounting board. NOTE: For proper stability, hopes must be counter sunk so screw heads are flush with the bottom surface of supporting board, ..... Illl 2. 5°7/16" Securely clamp "C" ciamps. Illl board to workbench MOUNTING HOLES I_I '1_' using MOUNTING NOTE: Supporting surface where belt and disc sander is mounted should be examined carefully after mounting to insure that no movement during use can result. If any tipping or walking is noted, secure workbench or supporting surface before operating belt and disc sander. CLAMPING BELT AND DISC SANDER TO WORKBENCH The Belt and Disc Sander can be clamped directly to a workbench using two (2) or more "C" clamps on base of unit (one clamp on each end of unit). HOLES WORKBENCH ! 1 ]u Irl 2, Place right hand under motor pulley and lift pulley and belt upward. Using left hand, place belt onto top pulley. i i i 3, The motor is spring loaded so proper tension wil! be maintained between belt and pulleys at all times. PULLEY COVER INSTALLING PULLEY COVER 1. Locate the 114-20xl -3/4" 2. Place pulley cover into position shown and fasten with one screw. Do not overtighten. INSTALLING pulley SANDING cover and one screw DISC PLATE SET SCREW WRENCH 1. Locate sanding disc plate, sanding disc, one setscrew 1/4-20xl/4 inch, and a 1f8 inch hex wrench. 2. Just start screw ing plate. into threaded hole in sand- SANDtNG DiSC PLATE I i DR_VE I I IIIIII SANDING PLATE II /I _FLAT _...,._ N SHAFT) Align flat on shaft with setscrew in sanding plate. Slide sanding plate onto shaft until plate surface and shaft are nearly flush. Do not allow shaft to extend out past surface of sanding plate or damage may occur to your sanding disc during operation. . SHAFT_ SAND;NG \ \ GUARD NO"f SHOWN FOR CLARITY WRENCH , To tighten setscrew, reach through top of pulley cover with hex wrench. setscrew very firmly. hole in Tighten HEX SET SCREW SECTION OF PULLEY COVER REMOVED FOR P_CTURE CLARITY ......... SANDING disc witl =irmly int o position all 1 SANDING OtSC way WRENCH INSTALLING BACKSTOP t. Locate backstop, hex bolt V4-20xIi2 inch lockwasher, and a 1/4inch flat washer. 2. Hold backstop into position and fasten with bott and washer as shown Do not overtight: en_ BACKSTOP LOCK BOLT INSTALLING TABLE ASSEMBLY 1: Locate table: support- rod, toggle bolt among loose parts. set screw and ROD 2_: Insert rodin base as shown, leaving 5 inches of rod extending outside base. Rotate rod so flat surface on rod faces toward on-off switch. BASE 3. Install toggle bolt in base and tighten. !ii: i:i+_ ilziii: _ii_(i_i ¸i•ii::i:ii_iii_ ! iiii ¸:i(•!ii_: 10 4. Slide table assembly onto rod. WARNING: TO AVOID TRAPPING THE WORK OR FINGERS BETWEEN THE TABLE AND SANDING SURFACE, THE TABLE EDGE SHOULD BE A MAXIMUM OF 1/16-INCH FROM SANDING SURFACE. TABLE ASSEMBLY SHOULD BE COMPLETELY ENGAGED ON ROD. I ROD , 6. Install and tighten set screw wrench. with Alien (Hex) There is an auxiliary mounting hole in the base. This is for mounting the table when the belt is used in a vertical position by moving the complete rodlworktable assembly and toggle bolt. Note and follow the above WARNING for table clearance. AUXILLARY r_OU Nfl_NG HOLE SETSCREW ............. SQUARING TABLE ASSEMBLY WARNING: TO AVOID INJURY FROM ACCIDENTAL START, MAKE SURE TOOL IS UNPLUGGED BEFORE ALIGNING. 1. SET SCaEW Using a combination square, check of the worktable with the disc. the angle NOTE: The combination square must be "true" -- See start of assembly section on Pg. 6 for checking method. 2. If the table is not 90 ° with the disc.., table lock knob screw and tilt table. loosen 3. Adjust worktable square tighten table lock knob. and re- to the disc Adjust pointer to 0 ° mark on trunnion phillips screwdriver if necessary. with TOGGLE BOLT 11 iiiiiiii NOTE::,iT_islunit €0me_ :with:::the sanding ins:taiied_:_: ::i:ii: _ ..... TENSIONING belt ANDTRACKING DiRECTiONAL ARROW DENTAL: START, I TURNSWITCH ,'OFF"_ AND REMOVE PLUG FROM POWER: SOURCE :OUT-: LET BEFORE REMOVING OR INSTALLING SANDING BELT. USE ONLY SEARS RECOMMENDED SANDING BELTS. SEE SEARS CATALOG. \ / :\ Onthe smooth side of the sanding belt you will find a "directional arrow." The sanding belt must run in the direction-of this arrow so that the splice does not come apart. 1. Stidetension belt tension. iDLER PUCLEY knob to the right to release the TEkIStON KNOB ON-OFF SWITCH 2. , .• Place the sanding belt over the pulleys with the directional arrow pointing as shown: Make;sure the belt is centered on both pulleys: ........ Stide tension tension., knob to the left to apply belt Plug in the lpOwer cord:i_Turn switch "ON, and immediately" I;'OFF', noting if the belt tends to sl de off the :idler pulley or drive pulley. :if it did not_i_end :to siide off, it!is TRACKING properly. 5. If the sanding belt moves toward the disc, turn the tracking knob counterclockwise 1t4 turn. 6. If the sanding belt moves away from the disc, turn the tracking knob clockwise 114 turn. " TENSION KNOB 7.11Turn switch "ON" and immediately "OFF" again, noting belt movement. Readjust track: : ing:knob if necessary_ : : .: i SANDING BELT 12 isc sander etting to know your be WARNING: TO AVOID INJURY FROM ACCI. DENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUT. LET BEFORE MAKING ANY ADJUSTMENTS. BACKSTOP LOCK BOLT SANDING PLATE 1 BACKSTOP "l SANDING DISC 2 BELT TABLE BELT TABLE LOCKING BOLTS WORKTABLE ASSEMBLY TABLE SUPPORT PULLEY ROD COVER 9 BELT ON-OFF TABLE STOP SWITCH 8 MOUNTING AUXiLLARY MOUNT1NG HOLE HOLES TRUNNION BASE (WORKTABLE) 5 7 6 TOGGLE BOLT the workpiece on the TABLE ASSEMBLY LOCK LOCK KNOB SCREW 1, Backstop ... sanding belt. 2. Belt Table Locking Bolts... Loosening bolts allows belt table to be raised to the vertical position, 6. Table Lock Knob... Loosening knob allows the worktable to be tilted for bevel sanding (Scale on table trunnion). , Tracking Knob . . , Turning knob clockwise causes sanding belt to move towards the disc; turning knob counterclockwise causes sanding belt to move away from the disc. 7, Toggle Bolt ........ 8, Auxiliary Mounting Hole . , . Allows table assembly to be mounted for end sanding on the belt side. 4. Supports TABLE 5. Table Assembly Lock Screw . . . Locks the table assembly onto the table support rod. Tension Knob... Sliding knob to the right releases the sanding belt tension; sliding knob to the left applies belt tension. 13 Locks the rod into the base, z 1. To turn machine = ii,ilii! i!iii !_i! i!i¸_¸ iii!i!i _ ¸_¸¸_¸¸'_¸ ii}!iiii_ii_iii!!!i!ii_ ¸ii!i ¸ili!i!_iiiil _i ¸ii!iil ii!!iii!il ¸!_ili_}! _ !ii_ iiliil¸ill¸; ¸ilii_i_ i_/_j!iiii _i i ¸sander • ow d sc "ON:" insert key into switch. NOTE: Key is made. of yellow loose parts bag. 2. Insert finger under switch of switch out. 3. To turn machine "OFF;': plastic; locate in lever and pull end .. PUSH lever in. NEVER LEAVE THE MACHINE UNATTENDED UNTIL IT HAS COME TO A COMPLETE STOP. : 4. To lock switch in switch IN with one with other hand. OFF position.., hold hand... REMOVE key WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE IS NOT IN USE,.. REMOVE KEY AND KEEP IT IN A SAFE PLACE, .ALSO,,,IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO i::i OUT) TURN SWITCH OFF :.. REMOVE THE KEY _::AND STORE ITREMOTE FROM BELT ,AND DISC ::i:i::_i SANDER_.THIS: WILL PREVENT THE MACHINE :::::::FROM :STARTiNG i: UP ,AGAIN WHEN THE :': POWER COMES BACKON.: i: 14 basWcoperation BEVEL SANDING The worktable can be tilted from 0 ° 45 ° for bevel sanding. Loosen the table lock knob and tilt the worktable to desired angle as shown. Retighten table lock knob. K_OB . TABLE SUPPORTROD / :- 1!6 !NCH Loosen rod locking toggle bolt. Slide table in so the table is no more than 1/16" from the sanding surface. WARNING: TO AVOID TRAPPING THE WORK OR FINGERS BETWEEN THE TABLE AND SANDING SURFACE, THE TABLE SHOULD BE REPOSITIONED ON THE TABLE SUPPORT ROD TO RETAIN A MAX|MUM OF 1/16-INCH DISTANCE BETWEEN SANDING SURFACE AND TABLE L Retighten rod locking toggle bolt. I TOGGLE BOLT BELTTA POSITIONING BELT TABLE LOCKINGBOLTS Two belt table locking a vertical or horizontal bolts tock the belt table in position. To adjust vertical position: a. Remove the backstop, b. C, Loosen the two belt table a 1/2-inch wrench. locking Position belt table vertically tighten the two bolts. bolts using as shown and 15 TABLE WHEN IN A: HORIZONTAL a: Loosenthe lock:nut usinga BELT STOP WRENCH 314-inch wrench. b: Place a level on the abrasive belt table and using a 3/44nch wrench, screw the stop bolt in or out until the belt table is level. c. Tighten the lock nut. Arrow shows di=rection of rotation ! J BACKSTOP \ SURFACE SANDING ON THE SANDING \ BELT WOBKPIECE \ Hold the workpiece firmly with both hands, keeping fingers away from the sanding belt. Keep the end butted against the backstop and move the work evenly across the sanding belt. Use extra caution when sanding very thin pieces. For sanding long pieces, remove the backstop. Apply only: enough pressure belt to remove material. to allow the sanding SANDINGBELT ii ,Ul i i i iii ii ii ii ,, i i SANDING BELT "_, END SANDING ON THE SANDING _1/ BELT WORKTABLE It is more convenient to sand the ends of long workpieces with sanding belt in a vertical position. ASSEMBLY _ i See "Basic Operation - Positioning Belt Table" for adjusting the belt table, and see "Assembly Installing Table Assembly" for adjusting worktable. Move the work evenly across the sanding For accuracy, use a miter gauge (accessory). i i: belt; WORKPtECE BELT TABLE ,_NDING !! CURVED EDGES ! .... CURVED EDGES Always sand inside curves on the idler pulley as shown. WARNING: NEVER ATTEMPT TO SAND THE ENDS OF A WORKPIECE ON THE IDLER PULLEY. APPLYING THE END OF THE WORKPIECE TO THE IDLER PULLEY COULD CAUSE IT TO FLY UP AND RESULT IN AN INJURY, Always sand outside curves on the left side of center on the sanding disc as shown. WARNING: APPLYING THE WORKPIECE TO THE RIGHT SIDE OF THE DISC COULD CAUSE tT TO FLY UP (KICKBACK) AND RESULT IN AN INJURY. MITER GtJAGE (ACCESSORY SANDING SMALL END SURFACES ON THE SANDING DISC Always move the work across left side of center on the sanding disc face as shown. WARNING: APPLYING THE WORKPIECE TO THE RIGHT SIDE OF THE DISC COULD CAUSE IT TO FLY UP (KICKBACK) AND RESULT IN AN INJURY. i1,1 ,i ,,,................... _ [_ COMBINATION _SOUARE NOTE: Use a combination square to square the miter gauge to the face of the disc (combination square must be "irue" -- See Start of Assembly section on page 6 for checking method). If it is not square, loosen the miter gauge knob and move the miter gauge slightly ,_/kntil it is square. Without moving the miter gauge, ° )hten the knob securely. 17 :ENTER ratio CENTER i, WORKPIECE LEFT OFCENTEa WARNING: APPLYING THE WORKPIECE TOTHE RIGHT SIDE COULD CAUSSEI IT TO FLYIUP (KICKBACK) WHICH COULD BE HAZARDOUS. Always position the workpiece to the eft of center on sanding disc with disc rotating counter-clockwise: as shown. The table may be tilted for beveled work. L I L II JL_ _ maintenance WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER: SOURCE OUTLET BEFORE ADJUSTING, MAINTAINING, OR LUBRICATING YOUR BELT AND DISC SANDER. M B'LACK tf power cord is worn or cut, or damaged in any way, have it: replaced immediately. _ BLACK JUMPER WXLTEs_ ,_' LWHITE -/_------_ ,.___. GREEN Frequently blowout or vacuum out any dust that may accumulate: inside the motor. WIRING A coat of automobile-type wax applied to the worktable will make:it a little easier to feed the work:while fihishing. Donot apply wax to the abrasive belt table because the belt could pick up the wax and deposit it on the pulleys, causing the belt to slip. LUBRICATION The BALL BEARING_ in this machine are packed with grease at the factory. They require no further lubrication. 18 p WER CO_ DIAGRAM p''* trou le shootin WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR SANDER. TROUBLE PROBABLE CAUSE Motor will not run, REMEDY 1. Defective On-Off switch. Defective switch cord. Defective switch box. 2. Burned out motor. 1, Replace defec'iive parts be;_ore using belt disc sander again. 1. Timing belt tension, 1, Decrease Assembly Section, 2, Ease up on pressure. 2, Consult Sears Service. Any attempt to repair this motor may create a HAZARD unless repair is done by a qualified service technician, Repair service is available at your nearest Sears Store, ,, Machine slows down when :sanding. belt too tight, 2, Applying too much pressure workpiece, ,,,,,,,, to ,,, , i,,i,, Sanding Belt runs off pulleys, t, Not tracking properly, Wood burns while sanding. 1. Sanding disc or belt is glazed with sap, 1. Adjust tracking, see Assembly Section, "Replacing the Sanding Belt -- Tensioning and Tracking" i, ,,, RECOMMEN DED ACCESSORIES iTEM CAT, NO. Miter Gauge ................................................ 9--24214 Sanding Belts and discs ...................... See Catalog Leg Set ................................. 9-22244 The above recommended current and were available manuat was printed. 19 ,, ,H , 1. Replace disc or belt. accessories at the time are this II ,,I J see . PARTS LIST FOR CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.226424 6 7 4 3 2 / 66 65 \ 10 1 68 : : _ 69\ 60 56 \ I 53 1Green 17 !9 21 !8 25 22 37 46 24 45 31 3l 32 38 33 35 37 36 34 \ 18 5 29 PARTS LIST FOR CRAFTSM_I BELT AND DISC SANDER MODEL NO. 113.226424 Always order by part no. and description -- not by key no. Key No. Part No. Descri ption i t 2 3 8t 3914 814101 813909 6 7 8 9 10 11 12 13 t4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 STD502502 805642-6 813915 STD511002 813920 813913 814110 813948 STD541250 813921 814586 814069 81391 t 813919 STD551025 STD522505 813918 814111 817083 814109 814108 813912 8t 39! 0 814596 30505 813947 814669 814103 169123-10 8 ! 4049 63837 62442 814071 Key NO. Part No. Description ,H., Support-Bearing Bearing-Ball Pulley-Drive *Screw-Set, Hex, Cup 1/4-20xl/4 Ring-Retaining Cap-Bearing *Screw-Pan Cross 10-24xl/4 Shaft-Drive Table, Belt tBelt-Sanding Spring- Belt Tension *Nut Hex Jam 1/2-13 Screw-Stop Grommet-Rubber Rod-Motor Stop-Back Pulley-Idler *Washer 17i64x9!16x1/16 *Screw-Hex 1/4-20xl/2 Bearing-Sleeve Sleeve-Rubber Base-Belt Sander eMotor Cord w!plug Guide-Drum Shaft-Idler Washer, Wave WRENCH HEX "L" 1/8 Spring Tracking Washer, Rubber Knob-Tracking Adv. Relief-Strain Housing-Switch Lead Asm-Black Switch-Locking Panel-Switch Trim 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 6t 62 63 64 65 66 67 68 69 STD510805 STD510602 60256 809169-4 STD512515 814589 803709 814739 814105 STD551208 817079 STD600603 817078 STD581025 8 t 7082 814106 814002-1 814107 813917 141669-14 805466-2 STD551031 814093 814091 814089 507772 814090 STD523 t 15 814362 813916 161255-6 STD522510 STD511007 SP5t37 507771 *Screw-Pan Cross 8-32xl/2 *Screw-Pan Cross 6-32xl/4 Key-Switch Screw-Pan, HD TY T8-32x1-1t4 *Screw-Pan HD 1/4-20xt-3/4 Relay Connector-Wire Cover-Pulley Pulley-Timing Belt *Lockwasher Ext N8 Clip-Spring Retaining *Screw Pan, HD TY"T" 6-32x3/8 Spring *Ring-Retaining 1/4 Clamp*Bolt Pulley-Timing Belt Belt-Timing tDisc-Sanding Plate-Sanding Soc. Set Cup Pt, 5/! 6-24x3/8 Screw-Hex 5/16-18x9/16 "Washer 21/64x9/16x1/16 Trunnion Knob Pointer Table Support Asm. Rod-Table Support *Screw-Hex 5/16_18x t-1/2 Knob-Belt Tension Lever-Belt Tension Nut-Lock 1/4-20 *Screw-Hex t/4-20xl *Screw-Pan Cross 10-24x3t4 Owner's Manual (Not Illus.) Bag of Loose Parts (Not Itlus.) • Any Attempt To Repair This Motor May Create A Hazard Unless Repair is Done By A Qualified Service Technician. Repair Service Is Avaifable At Your Nearest Sears store. • Standard Hardware Items - May Be Purchased Locally. 1 Stock Item .- May Be Purchased Through The Hardware Department Of Most Sears Retail Stores Or Catalog Order Houses. Notes'. 23 ELTAND DISC SANDE SERVICE Now that you have purchased your Belt & Disc Sander should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your Belt and Disc Sander will be found on a plate attached to your sander on the back side of the base. HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS, GIVE THE FOLLOWING INFORMATION: ALWAYS PART NUMBER PART DESCRIPTION MODEL NUMBER 113.226424 NAME OF ITEM Belt And Disc Sander A!I parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. Sold by SEARS, Part No. 8P5137 ROEBUCK AND Form No. SP5137 CO., Chicago, IL. 60684 U.S.A. Printec_ in Taiwan 6187
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