Sears 113 23611 Users Manual

113236110 113236110 CRAFTSMAN 16 INCH SCROLL SAW - Manuals and Guides L0903184 View the owners manual for your CRAFTSMAN 16 INCH SCROLL SAW #113236110. Home:Tool Parts:Craftsman Parts:Craftsman 16 INCH SCROLL SAW Manual

CRAFTSMAN Saw Scroll Manual L0903184 CRAFTSMAN Saw Scroll Owner's Manual, CRAFTSMAN Saw Scroll installation guides

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MODEL NO.

113.236!10

SCROLL SAW

! Serial

Number

Model and serial number

may be found attached to

the underside of the

worktable.

You should record both

model and serial number

in a safe place for future

use.

CAUTION:

Read GENERAL

and ADDITIONAL

SAFETY

INSTRUCTIONS

carefully

16 INCH

SCROLL

o assembly

ooperating

®repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No, 66048 Printed in T_{war_

_:,::_ :::/, . - ) : : :: : :, .

SCROLL SAW

.=to adefect in material or

--I'SMAN SCROLL SAW TO THE NEAREST

tN THE UNITED STATES.

also have other rights which vary from state to

Seam Tower; BSC 41-3, Chicago, fill®is 60884

general safety instructions for power teems

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels

affixed to the toot. Learn its application and limitationsas

well as the specific potential hazards pecutiar to thistool.

2. GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor cord

and a 3_prong grounding type plug to fit the proper

groundir_g type receptacle. The green conductor in the

cord is the grounding wire. Never connect the green wire

to a live terminal.

3; KEEPGUARDS IN PLACE

--in working order, and place adjustment and alignment.

4. REMOVE ADJUSTING KEYS AND WRENCHES

Form'a habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

5, KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor must

notbe slippery due towax or sawdust.

6,: AVOID DANGEROUS ENVIRONMENT

7. KEEP CHILDREN AWAY ..... =

All Visitorsshoutd be kept a safe distance from workarea;

8. MAKE WORKSHOP CHILD PROOF : :

with padlocks, master switches, or by removingstarter

keys.

9. DON'T FORCE TOOL

It will do the job better and safer at the rate fo{"which it

was designed.

USE RIGHT TOOL

Don't force tool or attachment to do a job it was not

designed for.

WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or jewelry

(rings, wristwatches) to get caught in moving parts.

NONSLIP footwear is recommended. Wear protective

hair covering to contain long hair.RGII longsleeves above

the elbow.

10.

!1.

12; USE SAFETY GOGGLES (Head Protection)

Wear safety goggles (must comply with ANSI Z87.1)at all

times; ,Everyday eyeglasses only have impact resistant

lens. the/are NOT safety glasses." Also, use face or dust

mask if cutting operation is dusty, and ear protectors

(plugs or muffs) during extended periods of operation.

13. SECURE WORK

Use clamps or a vise to hold work when practical. It's

safer than using your hands and frees both hands to

operate tool,

14, DON'T OVERREACH

Keep proper footing and balance at all times,

15. MAINTAI N TOOLS WITH CARE

Keep tools sharp and clean for best and safest perfor-

mance. Follow instructions for lubricating and changing

accessories.

16.

17.

18.

DISCONNECT TOOLS

before servicing; when changing accessories such as

blades, bits, cutters, etc.

AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging

in power cord.

USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended acces-

sories. Followthe instructionsthat accompany the acces-

sones. The use of improper accessories may cause

hazards.

19_ NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the

cutting tool is accidentally contacted.

Do not store materials above or near the tool such that

it is necessary to stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that

is damaged should be carefully checked to ensure that

it will operate properly and perform its intended function.

Check for alignment of moving parts, binding of moving

parts, breakage of parts, mounting, and any other con-

ditions that may affect its operation. A guard or other part

that is damaged should be properly repaired or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of

rotation of the blade or cutter only,

22. NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off Don't leave tool until it comes to a

complete stop,

2

additionaJ safety instructions for scroll saw

Safety is a combination of operator common sense and altert-

ness at all times when the scroll saw is being used,

WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT

TO OPERATE YOUR SCROLL St_' UNTIL IT IS COMPLETELY

ASSEMBLED AND iNSTALLED ACCORDING TO THE

INSTRUCTIONS...AND UNTIL YOU READ AND UNDER.

STAND THE FOLLOWING:

Page

1. General Safety Instructions for Power Tools ...... 2

2. Assembly .................................. 6

3. Getting To Know Your Scroll Saw .............. 12

4. Basic Scroll Saw Operation ................... 14

5. Maintenance ............................... 16

6. Stability of Machine.

Your scroll saw must be bolted securely to stand or work

bench, In addition, if there is any tendencyfor the scroll saw

to move during certain operations,bolt your scrollsaw stand

or workbench to the floor.

7. Location

This scroll saw is intended for indoor use only.

8. Protection: Eyes, Hands, Face, Ears, Body

A. To avoid being pulled into the blade:

1. Roll long sleeves above elbows

2. Do not wear:

a. Gloves

b. Jewelry

c. Ties or other loose clothing

3. Tie back long hair

B. Do not cut pieces of material too small to hold by hand

outside the blade guard.

C. Avoid awkward hand positions where a sudden slip

could cause a hand to move into the blade.

D. Toavoid slips due to lifting of the work piece make sure

the blade teeth point downward toward the table.

E. To avoid blade breakage always adjust blade tension

correctly.

F. To avoid losing control of the work piece or tool:

1. When cutting alarge piece of material make sure it

is fully supported at table height.

2. Hold the work piece firmly against the table.

3. Do notfeed the material too fast while cutting. Only

feed the material fast enough so that the blade will

cut.

4. Use caution when cutting off material which is

irregular incross section which could pinch the blade

before the cut is completed. A piece of moiding, for

example, must ray flat on the table and not be per-

mitted to rock while being cut.

5. Use caution when cutting off round material such as

dowel rods, or tubing. They have a tendency to roll

while being cut causing the blade to bite. Use a V-

block to control the piece.

G. When backing the blade out of the workpiece, the blade

may bind in the kerf (cut).,.this is usually caused by

sawdust clogging up the kerf. If this happens: Turn off

the scroll saw.. .remove plug from power source

outlet...wedge open the kerr.., back the blade out ofthe

workpiece.

H. To avoid unsupervised work, use or accidents due to

inattention:

t. Never leave the scroll saw work area with the power

on, before the machine has come to a complete stop,

or without removing and storing the switch key.

2. Do not perform layout, assembly or set up work on

the table while the cutting tool is in operation.

3. Turn saw "OFF" and remove plug from power supply

outlet before installing or removing an accessory

attachment.

4. Never turn your scrolt saw "ON" before clearing the

table of all objects: (tools, scraps of wood, etc.) except

for the work piece and related feed or support

devices for the operation planned.

9. Should any part of this scroll saw be missing, bent, or fail

in any way, or any electrical component fail to perform

properly, shut off power switch and remove plug from power

supply outlet. Replace damaged, missing, and/or failed

parts before resuming operation.

10.Think Safety.

Safety is a combination of operator common sense and

alertness whenever the scroll saw is in operation.

WEAR YOUR

The operation of any power tool can resuit in foreign objects

being thrown into the eyes, which can result in severe eye

damage. Always wear safety goggles complying with ANSI

Z87.1 (shown on Package) before commencing power tool

operation. Safety goggles are available at Sears retail or

catalog stores.

i DANGER ! _o,You_ownSAF_'_-__._ o._.

manu_bek_'eoparat_j Sc_t Saw.

t. ALWAYS wear SAFETY GOGGLES complying with ANSi 7.87.!.

3. Turn saw Off and REMOVE SW]TCH KEY before ad_ saw, ch_ blade, or

_vingarea.

4. When INSTALLING BLADE: Blade teeth must a_ays point down. Put tension on blade

I_ turr_ kno_ (at rear) dook_se or_ _1t _,_rnI_ t_,e,up of _, F_ _

installal_ az_ ct'_YJng: procedure inowner's manual. _\

Eiect_al: 120voWs

60 HZ AC 0_ty, 2,0 amps es,_4_=

I

J

WARNING: ALWAYS KEEP ALERT. DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SCROLL SAW)

TO CAUSE A CARELESS MISTAKE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF ASECOND IS SUFFICIENT

TO iNFLICT SEVERE INJURY.

CONNECTING:'I_POWERSUPPLY:OUTLETi....

tf power:cord is worn or Cut, or damaged:in :anyway, have it

:replaced immediately.

WARNING: IF NOT PROPERLY GROUNDED THIS POWER

TOOLCANCAUSEANELECTRICALSHOCKPARTICULARLY

WHEN USED !N DAMP LOCATIONS CLOSE TO PLUMBING.

IF AN ELECTRICAL SHOCK OCCURS THERE iS THE

POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR

HANDS CONTACTING THE SAW BLADE.

If you are not sure thatyour ouUet, as pictured below, is properly

grounded, have it checked by a qualified electrician.

Your unit is for use on 110-120 volts, and has a plug that looks

like illustration below.

This power tool is equipped with a 3-conductor cord and

grounding type plugwhich has a grounding prong, approved

by Underwriters' Laboratories and the Canadian Standards

Association: Th'e ground conductor has a green jacket and is

attached tothe tool housing at one end and tothe ground prong

inthe attachment plug at the other end.

This plug requires amating 3-conductor grounded type outlet

as shown,

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE

TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING

THE PLUG TO OR FROM THE OUTLET,

PROPER_

GROUNDED

OUTLET

3-PRONG PLUG

GROUNDING PRONG

PRONG INANY MANNER. Use an adapter as shown below

andalways connect the grounding lug to known ground,

it iSrecommended that you have a qualified electrician replace

the TWO prong outlet with a properly grounded THREE prong

outlet:

ADAPTER

3-PRONG

PLUG

GROUNDING LUG

MAKE SURETHIStS

CONNECTED TOA

KNOWN GROUND

2-PRONG

RECE PTAC LE

An adapter as illustrated is available for connecting plugs to

2-prong receptacles.

WARN|NG: THE GREEN GROUNDING LUG EXTENDING

FROM THE ADAPTER MUST BE CONNECTED TO A

PERMANENT GROUND SUCH AS TO A PROPERLY

GROUNDED OUTLET BOX. NOT ALL OUTLET BOXES ARE

PROPERLY GROUNDED.

If you are not sure that your outlet box is properly grounded,

have it checked by a qualified electrician.

NOTE: The adapter illustrated isfor use only if you already have

a properly grounded 2-prong receptacle. Adapter is not allowed

in Canada by the Canadian Electrical Code.

The use of any extension cord will cause some loss of power,

Use only 3 wire extension cords which have 3-prong grounding

type plugs and 3-pole receptacles which accept the tools plug.

Extension Cord Length Wire Size A.W.G.

Up to 100 Ft. 16

100-200 Ft: "14

200-400 Ft. 10

contents

Warranty Information ...................... 2

General Safety Instructions for Power Tools,,. 2

Additional Safety Instruction for Scroll Saws., 3

Motor Specs and Electrical Information ...... 4

Unpacking & Checking Contents ............ 5

Assembly ............... ................ 6

Setting the Table for Horizontal or Bevel Cutting 6

Aligning the Bevel Indicator .................. 7

-:Removing and Installing Blades ........ .. ,. 9

Mounting the! Scroll Saw....:. ....... ,,...... 1 1

Operation ................... ............ 14

Making interior Cuts ....................... 14

Mounting an Auxiiliary Surface for the

Work Table ............................. 15

Maintenance ............................. 16

Glossary of Terms for Woodworking ......... 17

Wiring Diagram ........................... 17

Recommended Accessories ................ 17

Trouble Shooting ......................... 17

Repair Parts ............................. 18

Service information ....................... 20

unpacking and checking contents

TOOLS NEEDED

COMBINATION SQUARE

MEDIUM PHILLIPS SCREWDRIVER

COMBINATION SQUARE MUST BE TRUE

STRAtGHT EDGE OF

BOARD 3t4" THICK

DRAW LIGHT EDGE MUST BE

LINE ON BOARD PERFECTLY STRAIGHT

ALONG THiS EDG_

LJ

/,

SHOULD BE NO GAP OR OVERLAP HERE WHEN

SQUARE IS FLIPPED OVER IN DOTTED POSITION

WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT

PLUG TO POWER SOURCE OUTLET UNTIL ALL

ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE

READ AND UNDERSTAND THE SAFETY AND OPERA-

TIONAL INSTRUCTIONS.

CAUTION: NEVER LIFT THIS SAW BY THE ARM WHICH

HOLDS THE BLADE OR DAMAGE WILL OCCUR TO YOUR

SAW.

Separate all parts from packaging materials and check each

item with illustration and "Table of Loose Parts". Make certain

al! items are accounted for before discarding any packaging

material.

if any parts are r_issing, do not attempt to assemble the Scroll

Saw, plug in the power cord, or turn the switch on until the

missing parts are obtained and installed correctly.

Table of Loose Parts Qty.

t. 16" Scroll Saw ................................ 1

2. Blade Guard .................................. 1

3. Owner's Manual ............................... 1

4. Loose Parts Bag (containing)

Blade ....................................... 1

Re-Oil Caps .................................. 4

Switch Key ................................... 1

NOTE: Hardware to mount this scroll sawto a bench or leg set

is NOT supplied. See mounting instructions for recommended

hardware size.

LIFT

HERE

'N

1

¥

DO NOT LIFT SAW BY THIS ARM

2

¥

3

LIFT HERE

4

II I

5

TIONAL INSTRUCTIONS.

the frame and base and place scroll saw on

work:bench:

2. FamiliariZe yourself with the controls and features of this

scroll saw indicated in the il]usVation.

FRAME

(LiftHere)

KNOB

ARM BEARINGS

STATIONARY BLADE HOLDER

/

BLADE

AUXILLIARY

HOLES

GUARD MOUNTING HOLES J

BEVEL SCALE

BEVEL POINTER

TABLE LOCK

KNOB

fITCH

KEY

BASE

(Lift Here)

SETTINGTHETABLE:FOR HORIZONTAL OR BEVEL

CU_ING: ....

1. The scrol! saw work table can be tilted to the leftfor bevel

cutting upto45 degrees from theOdegree orhorizontalcut-

ting position:i:::

/

/

6

2. A bevel scale is provided under the work table as a conve-

nient reference for setting the approximate table angle for

bevel cutting.

When greater precision is required, make practice cuts and

adjust the table as necessary for your requirements.

• • _••• •i;¸ :•• •• •

TO ALIGN THE BEVEL INDICATOR

1. Loosen the table bevel lock knob and move the table until

it is approximately perpendicular, or at a right angle, to the

blade.

2. Use asmall square to set the table at 90 degrees to the

blade. If there is too much space between the square and

the blade the table must be adjusted.

minil

: =: : The

\/

,J_ i' '

4; Loosen the screw holding the bevel scale pointer and adjust

;pointer to 0 degrees, Tighten screw,

Remember. the bevelscale is a convenientguide butshould

:not be relied upon for precision. _

:Make practic_ecutsin scrap woodto determine if yourangle _-___I\\ _

settings are correct.:AdjuStthe table as required,

TOP OF MOTORWHICH COULD CAUSE NOISE WHEN 3"HE

SAWtSUSED.

:- t I

8

removing and installing bmades

WARNING: TO AVOID INJURY FROM ACCIDENTAL

STARTING, ALWAYS TURN SWITCH "OFF" AND

REMOVE SWITCH KEY BEFORE REMOVING OR

REPLACING THE BLADE.

1_ Loosen tension on blade by turning tension knob counter-

clockwise _ about two full turns.

Slight Pressure Here

2_ Remove blade by pulling forward on blade and then lifting

the blade through the access hole in the table.

Slight downward pressure against the upper arm may be

helpful when removing blade from upper holder.

3, Look at the blade holders closely and notice the blade slots

and pin recesses inthe blade holder. The blade holder is

made so you can position the blade for cutting from the

front or one side of the saw.

Cutting from the side of the sawwilt be necessarywhen your

work piece exceeds !6 inches in length. For zero degree

bevel angle only.

9

: 4,1_Locate theblade guard and carefully installitonto the saw

ughti_sp_a_a_arttheb_ad_guardsop_nsw,tgo_.to

holes in:frame:.;_

\

E

_i :

5. Inorder to cut, and to avoid uncontrollable liltingof the work

piece, the teeth of the blades used on the scroll sawshould

always point downward when installed on the scroll saw.

6: Install the blade by inserting one end of the blade through

the slot intheblade guard then the access hole inthe table

untilyou can hook the blade pin in the pin recess _nthe

bottom blade holder. Slide the top blade pin into the pin

recesS ofthe top blade holder. Youmay need to press down

lightly on the arm to install the blade

NOTE: Use 5 inch long, pin end type blades only.

7. Carefully tighten the blade tension by turning the tension

knob clockwise _just until you feel the slack in the

blade is removed?T v

Double check to see that pins are properly located in the

slots:

Then turn the tension knob an additional ONE full turn

clockwise.

ThisamoUnt of blade tension should dowelt for mostcutting

operations and blades.

BefOre applying power, use screwdriver in slot at end of

.... motor shaft to turn mechanism while checking that the

....... properly installed.

OVERTENSIONI_NG or UNDERTENSIONING of the blade will

cause blades to break rapidly.

The thicker, harderand more abrasive the woodyou are cutting

the more blades you will have to use.

Blade breakage is caused by the following:

• overtension or undertension

•over working the blade by going too fast

• twisting or bending the blade

•over use-blade life exhausted

•OVER AGGRESSIVE FEEDING of the workpiece intothe

blade.

GUARD REMOVED

FOR PICTURE

CLARITY

•• •_::::•::::::ii_?:i:::•_!:_iii:i::i!:::ii:¸_:':,!:::•i::::::::!.!::::::i:!?_:i::_i:::i_:: lo

mounting the scroll saw to

1, When mounting this saw to a workbench aso,lid wood

bench is preferred over a plywood bench where noise and

vibration wilt be more noticeable.

2, Hardware to mount this saw to aworkbench is NOT

supplied with the saw. However, we recommend the hard-

ware used be no smaller than the following,

Quantity Description

4 Hex Head Screws, _/_-20x Length Required

4 Flat Washers, %2 I,D.

4 Lockwashers. %2 I.D.

8 Hex Nuts, _/_-20

3, A soft foam pad to place between your scroll saw and work-

bench is NOT supplied with the saw. However, we highly

recommend the use of such a pad to reduce noise and

vibration.

Quantity

1

Description

Soft foam pad such as carpet padding,

24" x 12" x _/_"

abench

4. Example of mounting this scrol! saw to workbench.

SCROLL SAW BASE

!

T_" Foam Pad (optional)

WORKBENCH

Do NOT overtighten mounting bolts--leave some cushion in

the foam pad for absorbing noise and vibration, \LOCKWASHER

HEX NUT

IAM NUT

HEAD SCREW

4, If you prefer to mount your saw to a leg set we recommend

the leg set for bench top tools which is available through

Sears Retail or Catalog Stores. The number of this leg set

is 9-22244, This leg set is an optionat accessory and

instructions to mount the scroll saw to this leg set are

included in the leg set package,

11

your scrollsaw

i

1. TENSION KNOB

%\\2. BLADE HOLDER

\

3. BLADE GUARD

/

4. AUXILLtARY

HOLES

5, ON-OFF

SWITCH

8. BEVEL SCALE

i

BEVEL PO|NTER

1; TENSION KNOe:;;Tightening the knob(clockwise) will

increase the tension on the blade.-LoOsening it

(counterclockwise) will decrease the tension.

2. BLADE:HOLDER..; retain and position the blade.

3. BLADE GUARD.,.Provides added control of workpiece by

being directly against thickness of material. Protects hand_

from blade contact.

4. AUXILLIARY HOLES...Allows you to easily attach an

auxilliary work surface to the saw table.

5. ON-OFF SWITCH,,.The On-Off Switch has a locking

feature, THIS FEATURE IS INTENDED TO PREVENT

UNAUTHORIZEDAND POSSIBLY HAZARDOUS USE BY

CHILDREN AND OTHERS.

A. Insert Key into switch.

NOTE: Key is made of yellow plastic.

6. TABLE LOCK

KNOB

KEY

KEY

YELLOW PLASTIC

12

13.Toturnmachineon,place finger under switchlever

and pull end of switch ouL

C. Toturn machine OFF_.PUSH lever in.

NEVER LEAVE THE MACHINE UNATTENDED

UNTIL IT HAS COME TO A COMPLETE STOP,

O

D. Tolock switch inOFF position.., hold switch INwith

one hand,..REMOVE key with other hand.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

LOCK THE SWITCH "OFF" WHEN MACHINE IS

NOT IN USE.,.REMOVE KEY AND KEEP IT IN A

SAFE PLACE...ALSO...IN THE EVENT OF A

POWER FAILURE (ALL OF YOUR LIGHTS GO

OUT) TURN SWITCH OFF... REMOVE THE KEY

AND STORE IT REMOTE FROM THE SCOLL SAW.

THIS WILL PREVENT THE MACHINE FROM

STARTING UP AGAIN WHEN THE POWER

COMES BACK ON,

©

6. TABLE LOCK KNOB,.. Looseningthe knob allows table to

be tilted up to 45° for beret cutting, Tightening the knob

locks the table in the position you have selected.

7. BEVEL POINTER,.. Indicates what angle you have selected

on the bevel scale.

8. BEVEL SCALE... Used to set the approximate table angle

for bevel cutting. 13

you_ scrou: saw before attempting to use the saw.

4; "There is a learning curve for each person whowants to use

this saw. During that period of time itis expected that some

bladeswill break until you learn how to use the saw and

receive the greatest benefit from the blades:

5. Best results are achieved when cutting ,,,_:_1less than one

inch thick.

6. When cutting wood thicker than one inch the user must

guide the wood very, very slowly into the blade and take

extra care not to bend or twist the blade while Cutting in

order to maximize blade life.

7. Teeth on scroll saw blades wear out and as such must be

replaced frequently for best cutting results, Scroll saw

blades generally stay sharp for 1/2 hour to 2 hours of

Cutting.

8. _Toget accurate cuts be prepared to compensate for the

blades' tendency to follow the wood grain as you are

cutting.

9. This scroll saw is intended to cut wood or wood products

only,

10i: When choOsing a blade to use with your scroll saw con-

sider the following carefully.

= Very fine, narrow blades should be used to scroll cut

in thin wood 1/4inch thick or less.

•To cut wood over 1/4inch thick use wider blades.

• Most blade packages state the size or thicknessof wood

which that blade isintended to cut, and the radius, size

of curve, which can be cut with that blade.

•Wider blades can't cut curvesast_ghtor small asthinner

blades.

• Narrower blades work well only on thinner wood

material.

tl.

12.

This saw uses 5 inch long, pin end type blades only. See

your Sears Catalog or Retail Store for accessory blades.

Blades wear faster when cutting p_ywood, which is very

abrasive; when sawing wood which is thicker than the 3/_

inch blade stroke; and when sawing hardwood, or when

side pressure is placed on the blade.

MAKING INTERIOR SCROLL CUTS

1. One ofthe features ofthis saw is that it Can be used to make

scroll cuts on the interior of aboard without breaking or

Cutting into the outline or perimeter of the board.

WARNING: TOAVOID INJURY FROM ACCIDENTAL; START-

IN ...... '_' "

G, ALWAYS TURN SWITCH_ =,OFF ,AND REMOVE

SWITCH KEY BEFORE REMOVING OR REPI,_CING THE

BLADE,

2:T0 make interior cuts in a board remove the Scroll saw blade

as explained in the Assembly Section.

3. Drill a ¼ inch hole in the board you will use to: make

interior cuts.

4._ Place the board on the saw table with the hole inthe board

over the access hole in the table:

5. Install blade throughhole in board and adjust blade tension.

6. When finished making the interiorscroll cuts simply remove

the blade from the blade holders, as described in the

Assembly Section, and remove the board from the table.

/

/

/

BLADE GUARD REMOVED

FOR PICTURE CLARITY

14

MOUNTING AN AUXILLIARY WORK TABLE

1. Fourholes are provided in the work tabte so you can easily

attach an auxiiliary work surface to the saw if your needs

require.

2. Mounting an auxilliary table can allow you to build a Larger

support area to suit your project, and could render a

smoother work surface, as your needs require and an

auxitliary surface can give you more support close to the

blade for special cutting needs tike very small or detailed

projects.

EXAMPLE OF MOUNTING AN AUXILLIARY WORK SURFACE TO THE SAW TABLE

4

-._ FLAT HEAD SCREWS

4 MOUNTING

HOLES tN

TABLE--TYPICAL

COUNTERSINK THE AREA

AROUND EACH HOLE SO

SCREW HEAD WILL NOT

_GET IN YOUR WAYAND

AUX, SURFACEWILL BE SMOOTH

I

"_ ] _'_ OPTIONAL AUX. WORK SURFACE

_'1 TO BE MADE BY SAW USER

! , I

.......1.. I !

__ 4 FLATWASHERS

4LOCKWASHERS

!

_"_ -,_ 4 HEX NUTS

I

%•

II !

ii

II

I I

11

WARNING: TO AVOID TOOL TIPPING OR SUPPORT

FAILURE, AUXILLIARY WORK SURFACE SHOULD NOT

EXCEED 24" x 12" x_/_"

At least an 1/4inch hole will be needed in the auxi!liary surface

to insert blades.

DRILL the hole for the blade first. Then MARK location of other

holes.

HARDWARE--not supplied--recommended to

auxitliary surface to saw worktable.

Quantity Description

4 Flat Head Screws #8*32 x 1

4 Fiat Washers #8

4 Lockwashers #8

4 He× Nuts #8-32

mount

15

SWITCH

FROM POWER

OR LUBRI-

An occasional coat of paste wax on the work table will:allow

the wood being CuttOglide smoothly across the work surface.

MOTOR

if the power cord is worn, cut, o_ damaged in any way, have

it replaced immediately.

Do not attempt to oil the motor bearings or service the motor

internal parts.

ARM BEARINGS

Lubricate the arm bearings after 10 hours of use. Re-oil after

every 50 hours of use or whenever there is asqueak coming

from the bearings. Four plastic bearing caps are provided with

this saw. Add SAE 20 oil into each cap and then snap cap onto

arm bearing. Leave caps on bearings for overnight and then

remove an_ store caps for later use.

ALTERNATE METHOD OF OILING BEARINGS IF

RE,OIL CAPS ARE LOST.

I. Turn saw on its side.

2. Squirt a generous amount of SAE 20 oil around the shaft

end and bronze bearing.

3. Let the oil soak in overnight in this condition.

4, Next day repeat the above procedure for the opposite side

of the saw.

BLADE GUARD REMOVED

FOR PICTURE CLARITY

diagram

BLACK

wHITE ....

GREEN: ....

SWITCH

,,

recommended accessories

Item Sears Number

Leg Set 9-22244

Blades See Catalog--For 5" long,

pin end type blades

9-26873--medium radius cuts in wood up to 11/2" thick

9-26879--fine radius cuts in wood up to 1/4" thick

The above recommended accessories are current and were

available at the time this manual was printed.

glossary of terms

for woodworking

1. Kerf--the slot cut by the blade

2, Leading Edge--the edge of the work piece which is

pushed into the blade first.

3, Sawblade Path--The area of the workpiece directly

in line with and moving toward the sawblade edge.

4. Blade Tooth Set--the distance that the edge of the

sawblade tooth is bent (on set) outward from the side

of the blade.

=

6.

Trailing Edge--the workpiece edge last cut by the

sawblade.

trouble shooting Work Piece--the item on which the cutting operation

is beina preformed.

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF",

REMOVE KEY AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE TROUBLESHOOTING YOUR SCROLL SAW.

PROBLEM PROBABLE CAUSE REMEDY SUGGESTED

Breaking Blades.

Motor will not run.

Vibration

NOTE: There will always

be some vibration present

when the saw is running

because of the motor

operation.

1. Wrong tension.

2. Over working blade.

3. Wrong blade application.

4. Twisting blade in wood,

1. Defective cord or plug.

2. Defective motor.

.....,, ,,,,,

1. improper mounting of saw.

2. Unsuitable mounting

surface.

3. Loose table or table

resting against motor.

4, Loose motor mounting

Blade Runout--Blade not Blade holders not aligned

in-line with arm motion

1, Adjust blade tension.

2. Reduce feed rate.

3, Use narrow blades for cutting thin wood, wide

blades for thicker wood.

4. Avoid side pressure on blade.

1,

2.

1,

2,

.

4.

1.

Replace defective parts before using saw again.

Consult Sears Service, Any attempt to repair this

motor may create a HAZARD unless repair is done

by a qualified service technician. Repair service is

available at your nearest Sears Store.

See mounting instructions in this manual for proper

mounting technique.

The heavier your work bench is the less vibration

will occur, A plywood workbench will not be as good

a work surface as the same size solid lumber. Use

common sense in choosing a mounting surface,

Tighten table lock knob.

Tighten motor mounting screws,

Loosen cap screws holding blade hoiders to arms.

Adjust position of blade holders--Retighten holders.

17

PAroS LIST FOR CRAFTSMAN 16-iNCH MOTORIZED SCROLL SAW

":++•.......... MODEL NO. 1;13.2 36110

Always: order by Part Nurn bet---Not

..... by Key Number

:::Key¸¸

:No; i

:=: I++' 66055 ,+Motor(includes Switch & Cord) i

166066 HousingAsm; (includesKey No.48)

;_3iSTD 522507 *Hex, Head Screw 1t4-20 x 314

41STD 55i125 *Lockwasher 1/4

5 66047 " Coupling, Eccentric

6STD 503103 *Screw, Set 5/16-18 x 5116

7 STD 510602 *Screw Pan Cross 6-32 x 1/4

8 " 60256 "Key Switch i

9 62442 Switch, Locking ....

i 0 66049 Guard Blade

iii 66056 Cord With Plug

;12 66070 *Screw, I-{ex, Soc. Cap #8-32 x

:t 3t8 ....

• +

*Lockwasher, External No. 8

Holder, Upper Blade

:tBlade

:::,++16::.: LArm+ upper

Table

+Screw, He:< Soc. Cap 114-20 x

:I 1-518 1

! 9 66058 SPring, Anti-Rattle

STD54!025 *Nut, Rex 1/4 x20

Support Table

22: .66044 Bracket, Tilt

! *ScreWi Pan: Cross Type"T _':10-32

Key

NO.

28 STD 523107

29 66063

30 193250

31 66069

32 66060

33 66051

34 66045

35 66054

36 STD 551110

37 STD 541110

38 60116

39 66071

40 66046

41 66072

42 STD 51t 103

43 66057

44 66040

45 STD 532510

46 STD 55! 108

47 66059

48 i66041

49 66068

66061

52 66062

53 :66043

66048

Part

No. Description

| i

Screw, Hex Hd. 5/16 -!8 x 7/8

Spring, Compression

*Screw, Hex Soc. Cap 10-32 x 7/8

Washer

Spacer, Bearing

Holder, Lower Blade

Bushing

Link Arm

*Lockwasher No. 10

*Nut Hex t0-32

*Screw, Hex Soc. Cap 10-32 x 3/4

*Screw, Pan Cross Type "T" 8-32

x 1-1/8

Cap, Re-Oil

*Screw, Pan Cross Type "T" 8-32

x1-318

*Screw Pan Cross 10-32 x 3/8

Plate, Cover

Base

*Bolt, Carriage 114" x 20 x 1

*Lockwasher No. 8

Retainer

Bearing, Flanged

Arm, Lower

Spring

Knob Asm. Tension

Retainer, Bolt

Bumper

Owners Manual (not illustrated)

*Screw Pan Cross 1!4-20 x 112

*Standardhardwareitems--may be purchasedlocally.

1" Stock Item--May be secured through the Hardware Dept.

of most Sears Retail Stores or Catatooj Order Houses.

18

PARTS LIST FOR CRAFTSMAN 16-INCH MOTORIZED SCROLL SAW

MODEL NO, 113,236!10

53

52

\, 48

26

13

36

35 3E

i"

39

4_20

19

RVlCE

MODEL NO.

113.236110

SCROLL SAW

HOW TO ORDER

REPAIR PARTS

16 INCH SCROLL

Now that you have purchased your Scroll Saw should a need ever exist

for repair parts or service, simply contact any Sears Service Center

and most Sears, Roebuck and Co. stores. Be sure to provide all

pertinent facts when you call or visit.

The model number of your Scroll Saw will be found attached to the

underside of the worktable.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-

ING INFORMATION:

PART NUMBER

MODEL NUMBER

113.236110

PART DESCRIPTION

NAME OF ITEM

16 inch Scroll Saw

All parts listed may be ordered from any Sears Service Center and

most Sears stores, if the parts you need are not stocked locally,

your order will be electronically transmitted to a Sears Repair Parts

Distribution Center for handling.

!

_i_i__I

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No. 66048 Form No. SP5018-2 Printed in Taiwan 11186