Sears 831 159231 Users Manual
831159231 831159231 LIFESTYLER LIFESTYLER SYSTEM 50ERS - Manuals and Guides L0804433 View the owners manual for your LIFESTYLER LIFESTYLER SYSTEM 50ERS #831159231. Home:Fitness Equipment Parts:Lifestyler Parts:Lifestyler LIFESTYLER SYSTEM 50ERS Manual
LIFESTYLER Weight System Manual L0804433 LIFESTYLER Weight System Owner's Manual, LIFESTYLER Weight System installation guides
831.159231 L0804433
831.159231 to the manual 1c98283c-a037-4b54-bf78-ecf3aa3d4677
2015-02-05
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TM C R O S S TR A ININ SE_/AJRS i ¸ G S Y TE M 0 WNER 'S MAN UA L Model No. 831.159231 Serial No. The serial number can be found in the IotaS'onshown below. Write the serial number in the space above, Serial Number Decal CAUTIONh Read all safety precautions and instructions in this owner's manual before using this equipment. Save this owner's manual in a safe place for future reference. PATENT PENDING SEARS, ROEBUCK AND CO., NOFFMAN ESTATES, IL 60179 TABLE OE CONTENTS IMPORTANT SAFETY PRECAUTIONS ................................................ 2 BEFORE YOU BEGIN .... . ......................................................... ASSEMBLY, .... ,_.,_,.. .......................................................... OPERATION AND ADJUSTMENT, <_.: MAINTENANCE AND TROUBLE-SHOOTING PART LIST , :.,, ...' .......... ,. .................................................. EXPLODED DRAWING ............................................................. 3 4 .7 9 10 11 ORDERING REPLACEMENT PARTS .......................................... LIMITED WARRANTY ....................................................... Back Cover Back Cover IMPORTANT SAFETY PRECAUTIONS WARNING: To reduce the risk before using this equipment. of serious Injury, read the following Important safety precautions 1. Read all instructions in this owner's manual and in the accompanying this equipment. Use this equipment only as described. 2. Inspect and tighten immediately. 3. Always wear athletic shoes for foot protection. other than the designated handles. Keep small times. 4. Always stand on the foot plate when ment to tip. 5. To prevent damage to this equipment, do not put any tension on this equipment changing the weight. Never use more than one cable at a time. 6. Always 7. all parts each time this equipment performing remove the lat bar and chain when Never release the butterfly is used. Replace literature before using any worn parts Keep your hands away from moving parts children away from this equipment at all any exercise that could cause not in use (see OPERATION this equip- while AND ADJUSTMENT). arms, lat bar, ab arm or leg lever while they are under tension. 8. When using the stepper, never set the resistance so high that you must push or pull against the stepper handlebar in order to press the pedals down. Exercising in this manner could result in heart risk. 9. The resistance cylinders touching them. The floor leakage. become beneath This is a normal condition very hot during use. Allow the cylinders to cool before the cylinders should be covered In case of slight oil for hydraulic cylinders. 10. When exercislng on the stepper, keep y0tJrfeet on the pedals at all times: If you lift your feet off the pedals, the pedals may become separated from the resistance cylinders, causing serious injury. " WARNING: Before beginning this or any exercise program, consult your physician. This is especially Important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using this equipment. SEARS assumes no responsibility •for personal injury or property damage sustained by or through the use of this equipment. BEFORE YOU BEGIN Congratulations for seiecting the SEARS ® LIFESTYLER SYSTEM 50 ERS cross training system. The unique LIFESTYLER SYSTEM 50 ERS is a total body conditioning system, offering both weight traihing and aerobic exercises. M0v_ng from station to station on the LIFESTYLER SYSTEM 50 ERS is quick and easy, and the digital hand control allows you to change weight with the touch of a button. Whether you want to build dramatic muscle size and strength, shape and tone your body, increase your endurance and flexibility or develop your heart and lur_s, the LIFESTY'LER SYSTEM 50 ERS will help you to achieve your goals in the privacy and comfort of your home. This manual is provided to help you understand the assembly, adjustment and operation of the system. For your safety and benefit, read thls manual carefully before using the system. If you have additional questions, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note your product model number and serial number before calling. The model number is listed on the front cover of this manual. The serial number can be found on a decal attached to the system (see the front cover of this manual). Before reading further, labeled. please review the drawing below and familiarize yourself with the parts that are Upper Cable Lat Bar Cable Hook Butterfly Arm Frame I Ab Arm Backrest; Side Shield Seat Hand Control Ab Seat Pedal Leg Lever control Lower Cable St_ Chain Foot Plate • ASSEMBLY Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed. Read all steps carefully before beginning. See the PART I.D. CHART accompanying this manual for a drawing of each small part used In assembly list of the tools needed. The assistance of a second person is recommended. Press the four 2" x 2" Outer Caps (13) onto the , , Bolts (87) up through the Stabilizer Remove the 3/8" x 3/4" Bolt (35), the Cable Hook "(48), the extra washer (A), and the 3/8" Nylock Nut (6) which secure the Lower Cable (76) to the Frame (1) as shown in the inset. Do not release the Cable until completing this assembly J_"88 as shown. 13 Bracket_.._!/. ............. step. The 3/8" x 3/4" Bolt (35) and the 3/8" Nylock Nut (6) will be used in assembly step 3 below. The Cable Hook will be used later. The extra washer should be discarded. Lower Cable (76) under the Pulley. Attach the Pulley to the Stabilizer (2) with a 3/8" x 1 3/4" Bolt (18) and 3/8" Nylock Nut (6) as shown. Do not overtighten the Nut. The Pulley should turn freely. . Attach the Foot Plate (34) to the Frame (1) with the two 3/8" x 3/4" Bolts (35) and two 3/8" Nylock Nuts (6). . Press the Backrest Post (63) at the lower end of the Backrest (36) into the Frame (1) as shown. Attach the upper end of the Backrest to the Frame with the 1/4" x 2 1/2" Bolt (37) and a 1/4" Lock Washer (7). - "_, 87 ' 2 ,, @-89 13-t_ " Place the Frame (1) over the two indicated 3/8" x 2 1/2" Carriage Bolts (87) as shown. Finger tighten two 3/8" Nuts (89) with 3/8" Lock Washers (88) onto the Carriage Bolts. . ' ;. Stabilizer (2). Turn the Stabilizer so the indicated bracket is on top. Insert the four 3/8" x 2 1/2" Carriage and for a I i / 7e', % . Press four Large Bushings (671. (15) into the Support Arm 5 24 Tap a 1/2" Dome Cap (24) onto one end of the 9 1/4" Axle (71). Liberally grease the Axle, Turn the Support Arm(67) so the decal is away from the Frame (1):, Insert the 9 1;_4"Axle through the Support Arm and the Frame as Shown, Tap a 1/2" Dome Cap (24) onto the other end of the Axle. 6 Wet the lower end of the Left Butterfly Arm (65) and the inside of a Butterfly Pad (61) with soapy water. (The Butterfly Pads are similar to the Ab Arm Pad [not " shown], but the Butterfly Pads have larger holes in the center.) Slide the Pad onto the Butterfly Arm until it is 6" from the lower end. Attach an Arm Handle (62) to the Butterfly Arm with a 3/4" Tap Screw (64). Grease the post of the Left Butterfly Arm (65). Insert the post into the Support Arm (67) and tap a 3/4" Dome Cap (14) onto the post. Insert a Pull Pin (68) into the Support Arm (67) and the Left Butterfly Arm. Attach the Right Butterfly Arm (66) in the same manner. , -66 --1 Remove the Bolt and Nut securing the Butterfly Cables (77) to the Frame (1). Do not release the Cables until completing this assembly step. | Center a pulley Sleeve (69) in a Pulley (5). Slide the Pulley and a 3/8" Washer (51) onto a 3/8" x 1 3/4" Bolt (18). Lay the left Butterfly Cable (77) over the Pulley. Insert the Bolt through the bracket on the left side of the Frame (1) (see the inset drawing). Make sure that the Butterfly Cable is between the Pulley and the indicated tab. "13ghten a 3/8" Nylock Nut (6) onto the Bolt. Attach the left Butterfly Cable (77) to the Left Arm (65) with a 5/16" x 1" Bolt (53) and 5/16" Nut (45). Do not overtighten the Nut or the will be damaged. The Cable should swivel Butterfly Nylock Cable freely. Attach the right Butterfly Cable (77) to the Right Butterfly Arm (66) in the same manner. . 9, Attach the Ab Seat (20) to the Ab Frame (3) with four 1/4" x 3/4" Bolts (8) and 1/4" Lock Washers (7). Press a I 1/2" x 1 1/2" Inner Cap (19) into the Ab Frame. Place the Ab Frame (3) over the two indicated 3/8" x 2 1/2" Carriage Bolts (87) in theStabilizer (2). Finger .tighten two 3/8" Nuts (89) with 3/8" Lock Washers (88) onto the Carriage Bolts. Attach the other end of the AI_ Frame 9 3 " 3 "' ( 1 (3) to the Frame (1) with two 3/8" x 3" Bolts (38) and 3/8" Nylock Nuts (6). Tighten the four Nuts described In this step and the two Nuts described in assembly step 1. \ ..5_- 10. Press a 1 1/2" x 1 1/2" Inner Cap (19) into the Ab Arm (21). Wet the upper end of the Ab Arm and the inside of the Ab Arm Pad (25) with soapy water. Slide the Pad onto the Ab Arm. lO N Tap a 1/2" Dome Cap (24) onto one end of the 3" "D"Axle (23). liberally grease the Axle. Align the Ab Arm (21) with the bracket on the Ab Frame (3). Insert the 3" "D"-Axle into the Ab Frame and the Ab Arm. Tap a 1/2" Dome Cap (24) onto the other end of the Axle. -22 Attach the Lower Cable (76) to the Ab Arm (21) with the 3/8" x 2 1/4" Bolt (22) and a 3/8" Nylock Nut (6). Do not overtighten Nut. The cable should swivel freely. 1I. Liberally grease the axle on the Stabilizer (2), Slide a Pedal Spacer (16) onto the left axle, with the open side of the Spacer turned toward the Stabilizer. Make sure there are two Large Bushings (15) in the Left Pedal (10). Slide the Left Pedal onto the left axle. if the Left Pedal is on correctly, the Pedal Cover (12) will be -on top and the slotted bracket will be turned toward the Stabilizer. Tap a 3/4" Dome Cap (14) onto the axle. Assemble _,_ _"" GJ'ease 8racket_ 15--L_.o__14 the Right Pedal (11) in the same manner. 12. Liberally grease the axle on the Frame (1). Slide a Cylinder Spacer (42) and a Resistance Cylinder (39) onlo the right axle. Tap a 5/8" Dome CaD (40) onto the axle. Attach the other Resistance Cylinder in the same manner. 0 _'_ ""b • -39 Rest the Left and Right Pedals (10, 11) orithe brackets at the lower ends of the Resistance Cylinders (39). Make sure the brackets are in the same slots in both Pedals. 13. Press a 1 1/2" x 1 1/2" Inner Cap (19) into the Seat Support (4). Liberally grease the 1/2" x 2 3/4" Axle w/Hat Cap (59). Attach the Leg Lever (58) to the Seat Support (4) with the Axle and the 1/2" Hat Cap (60). Center one Pad Tube (56) in the Seat Support (4) and one in the Leg Lever (58). Wet the ends of the Pad Tubes and the insides of the Small Foam Pads (57) with soapy water. Slide the Pads onto the Pad Tubes. 14.Attach the Seat (54) to the seat support (4) with two 1/4" x 3/4" Bolts (8) and two 1/4" Lock Washers (7). Insert the 1/2" x 2 3/4" Clevis Pin (55) into either the high or low hole in the Frame (1). Insert the Hairpin 6 Cotter (90) into the Clevis Pin. Slide the Seat Support (4) onto the Clevis Pin. .......... ,,, ,_, 15. Separate the ends of the Conirol Stand (29) and slide 15 the Plastic Sleeve (30) onto one end. Bring the ends tOgether and _enter the Plastic Sleeve between them. Plug one end of the Control Cord (27) into the Hand Control (28). Plug the other end of the Cord into the Wire Adapter 27 (74) at the front of the system. Attach the Hand Control (28) to the Control Stand (29) with the two 1/2" Tap Screws (31). Plug the Power Cord (26) into the socket at the backof the system. OPERATION AND ADJUSTMENT Plug the transformer on the power cord into a 120-vott outlet. Keep the power cord away from walkways and heated surfaces. Turn on the power when using the system, or the system could damaged. When you are finished using the system, always unplug the transformer. DIAGRAM OF THE HAND CONTROL I, 1. Low/High Range IndicatornShows set at minimum or maximum 2. Weight Display--Displays 3. Power Button--Turns 4. Weight Decrease 5. Weight Increase TURNING when the system is weight. ON THE POWER CHANGING !'''L "UII 5 4-- the weight. AND RESE'n'ING IMPORTANT: 2 3-- the weight. THE SYSTEM Each time the power before the weight can be changed. The weight press the weight increase or decrease buttons (minimum setting. the power on and off. Button--Increases I-'1 I l iJ._3 t" m l 1 the current weight Button--Decreases Press the power button. or "L30" be is turned on, the system display will read "E--." until the display reads must be reset To reset the system, "H250" (maximum weight) weight). THE WEIGHT The weight can be changed SETTING OF THE SYSTEM from a minimum of 30 pounds, up (0 a maximum of 250 pbunds, in incre- ments of 1 pound. To increase the weight, press the weight increase button. To decrease the weight, press the weight decrease button. The buttons can be held down to change the weight quickly. IMPORTANT: To prevent damage to the system, do not put any tension on the system while changing the weight. Do not push onthe butterfly arms, ab arm or leg lever, if the lat bar is attached to the system, it may be helpful to support the weight of the lat bar with one hand. system motor will emit a sound to alert you while the weight Is being changed. The USING THE STEPPER The stepper features precision resistance cylinder s for long life and trouble-free nature of resistance cylinders, it is recommended that the floor underneath case of slight oil leakage. WARNING: The resistance cylinders become the cylinders to cool before touching them. operation; due _tothe the stepper be covered in very hot during use. Allow The resistance of the stepper pedals can be changed by moving the resistance brackets. Change the resistance of one pedal at a time. Hold the resistance bracket with one hand, and lift the pedal with the other hand. To decrease the resistance, move the bracket closer to the frame; to increase the resistance, move the bracket farther away from the frame. Make sure the bracket is fully Inserted into one of the slots under the pedal. Change the resistance of the other pedal in the same manner. Make sure the brackets are in the same position on both pedals. ATTACHING AND REMOVING The seat support THE SEAT SUPPORT should be attached to the system as described assembly step 14 on page 6. For certain exercises, the seat support must be removed. If the Chain (47) is attached to the leg lever, remove the Chain. Then, lift the seat support until the bracket on the seat support is flee of the clevis pin in the frame. See figure 2. ATTACHING SYSTEM THE LEG LEVER TO THE WEIGHT Attach the Chain (47) between the leg lever and the lower cable with the two Cable Hooks (48). See figure 2. ATTACHING THE WEIGHT THE LAT BAR AND ANKLE STRAP TO SYSTEM To attach the lat bar to the lower cable, first remove the seat support from the frame as described above. Attach the Chain (47) between the lat bar and the lower cable with the two Cable Hooks (48). See figure 3. Attach the ankle strap to the lower cable in the same manner as the lat bar. To use the lat bar with the upper cable, the Chain (47) must be attached between the lat bar and the cable using the the two Cable Hooks (48). The Chain can be shortened by attaching the Cable Hooks closer together or farther apart. IMPORTANT: The proper length of the Chain between °theiat bar and the upper cable should be determined by the exercise to be performed. Adjust the length dr_til the lat bar is in a comfortable starting posit on. Se .figure 4' Resistance Brackets OPERATING THE BUTTERFLY ARMS Storage To operate the butterfly arms in the press arm mode, insert the Pull Pins (68) into the support arm and the butterfly arms as described in assembly To operate the butterfly step 6 on page 5. arms in the butterfly mode, remove the Pull Pins from the support arm and the butterfly arms. Insert one Pull Pin into the frame extension and the Frame Extension, support arm. Insert the other Pull Pin into the indicated storage hole. See figure 5. MAINTENANCE AND TROUBLE-SHOOTING Inspect and tighten all parts of the system regularly. Replace any worn parts immed;'ately. The system can be cleaned using a damp cloth and a mild non-abrasive detergent. Do not use solvents. PROBLEM: WEIGHT SETTING STICKS AT "L30" When you tirst use the digital hand control after assembly is completed, the weight setting may stick at • "L30." If this happens, perform a few exercises with the weight setting at "L30." This should correct the • problem. n,-,,-,_, ,--,,. ,-............. =.__ CASLES =. If there is slack in the cables before the weight engages the cables need to be adjusted. There are two Adjustment 7O Nuts (70) located at the top of the frame which allow fine adjustment. Lobsen the upper Nut, and turn the lower Nut clockwise until the cables are tight. Do not allow the cable to twist as you turn the Nut. Tighten the upper Nut onto the lower Nut. If the cable cannot be tightened any further using the Adjustment Nuts, follow the instructions below. Loosen the Adjustment Nuts until they are at the end of the cable threads. Locate the two pulleys connected by the two "l"-Plates (46). The "l"-Plates have three adjustment holes which can be used to tighten the cables. Remove the upper pulley from the "l"-Plates using two adjustable wrenches. Move the pulley to the next lower hole in the "l"- L Plates and reattach the pulley. Do not overtighten the bolt and nut which attach the pulley tO the 'T'-Plates. The pulley should turn freely_ Tighten the Adjustment Nutsuntil the cables are tight as described above. I! the motor stalls or hesitates, the cables are too tight; loosen the cables slightly using the Adjustment Nuts as described above. If the cable cannot be adjusted [urther and there is still slack in the weight system, the cables should be replaced (see the back cover of this manual). PART LIST--Model Key Part No. No. Qty. 1 2 3 4 5 6 7 8 NSP 109864 108861 108834 111175 012108 014O62 013456 9 10 11 12 13 14 15 16 17 18 19 20 013322 109865 1O9866 106872 105723 103735 109867 109868 107048 013564 103833 108729 21 22 23 24 109869 013574 109870 103903 26 27 28 29 101067 106786 105922 36 37 38 39 4O 41 42 43 44 45 _,6 47 _10 108982 108673 103860 109794 109795 108832 105134 110266 013341 013519 109871 100151 109872 109873 107367 105142 012082 1O9875 105315 Rev. 3/93 Key Part Description No. No. Qty. 1 1 1 Frame Stabilizer Ab Frame 48 49 50 103087 105311 104049 2 1 3 Cable Hook Lat Bar 3/8" x 3 1/2" B01t 1 9 Seat Support Pulley 51 52 lO5495 109877 5 1 3/8" Washer "U"-E_racket 17 7 6 10 3/8" 1/4" 1/4" 3/4" Nylock Nut Lock Washer x 3/4" Bolt Screw 53 54 55 56 013303 105376 110450 108726 2 1 1 2 5/16" x 1" Bolt Seat 1/2" x 2 3/4" Clevis Pin Pad Tube 1 1 Left Pedal Assembly Right Pedal Assembly 57 58 103805 109878 4 1 Small Foam Pad Leg Lever 2 4 4 8 2 Pedal Cover 2" x 2" Outer Cap 3/4" Dome Cap Large Bushing Pedal Spacer 59 60 61 62 63 107653 100150 108860 109412 110265 1 1 2 2 1 1/2" x 2 3/4" Axle w/Cap 1/2" Hat Cap Butterfly Pad Arm Handle Backrest Post 1 7 3 1 1 Ankle Strap 3/8"x 1 3/4" Bolt 1 112" x 1 1/2" Inner Cap Ab Seat Ab Arm 64 65 66 67 68 107428 108851 108858 109879 108739 2 1 1 1 2 3/4" Tap Screw Left Butterfly Arm Right Butterfly Arm Support Arm Pull Pin 1 3/8" x 2 1/4" Bolt 69 111470 9 Pulley Sleeve 1 4 1 3" "D"-Axle 1/2" Dome Cap _,_ , ,_u At,,, ,-,,,. ^.-n.,,,J Power Cord 70 71 i_ _""* 73 101138 109880 I ..... uOOOI 109890 2 1 I 1 5/16" Adjustment 9 1/4" Axle 2"X ...... (IIIIIIdl" Oal._l Wire Harness 1 1 1 Control Cord Hand Control Control Stand 74 75 .76 106982 109886 109882 1 1 1 Wire Adapter Weight Mechanism Lower Ca.ble 1 2 1 Plastic Sleeve 1/2" Tap Screw Left Side Shield 77 78 79 109883 109884 013580 2 1 1 Butterfly Cable Upper Cable 3/8" x 1 3/4" Bolt 1 1 Right Side Shield Foot Plate 80 81 108153 014131 1 1 Plastic Washer Set 5/16" x I 1/2" Washer 2 1 3/8" x 3/4" Bolt Backrest 82 83 108150 108151 1 1 Mechanism Spacer Set Extension Arm Set 1 3 1/4" x 2 1/2" Bolt 3/8" x 3" Bolt 84 85 108192 108149 1 3 Weight Mechanism Clevis Pin 2 2 Resistance Cylinder 5/8" Dome Cap 86 87 105496 108674 3 4 Push Washer 3/8" x 2 1/2" Carriage 88 89 90 # 110468 012159 105866 111068 4 4 1 1.o 3/8" Lock Washer 3/8" Nut Hairpin Cotter Owner's Manual 111069 104838-. 1 1 Exercise Grease •_ 3O 31 32 33 34 35 No. 831.159231 2 2 • 2 2 Cylinder Bushing Cylinder Spacer . Gas Shock Ball Joint 4 2 1 5/16" Nylock Nut "l"-Plate . Chain Set # # Note: "#" indicates a non-ittust!ated part. Specifications are subject to change back cover of this manual for information about ordering replacement parts. Description without Nut Pulley Bolt Manual notice. See the EXPLODED DRAWING--Model No. 831.159231 Rev. 3193 6 78 17 57 ! 19 24 2176 20 12 2 19 13 10 i "O-14 ORDERING Each SYSTEM requesting REPLACEMENT has its own .MODEL service NUMBER. PARTS Always mention this MODEL when or repair parts for your SYSTEM. All parts listed her_.in may be ordered through most SEARS RETAIL STORES. SEARS, ROEBUCK AND CO. SERVICE tf parts you need are not stocked locally, your order will be transmitted DISTRIBUTION CENTER for handling. WHEN ORDERING NUMBER REPAIR 1. The MODEl_ NUMBER PARTS, ALWAYS GIVE THE FOLLOWING and PARTS INFORMATION: of the product (831.159231). 2. The NAME of the product 3. The PART NUMBER 4. The DESCRIPTION Your Sears merchandise to a SEARS CENTERS (SEARS * LIFESTYLER SYSTEM 50 ERS). of the part(s), from page 10 of this manual. of the part(s), from page 10 of this manual. has added value when you consider that Sears has service units nationwide, staffed with Sears trained technicians specifically trained on Sears products, having the parts, tools and equipment to ensure that we meet our pledge to you: "We service what we sell." FULL 90 DAY WARRANTY For 90 days from the date of purchase, when proper assembly and maintenance procedures detailed in the Owner's Manual are followed, SEARS will, free of charge, repair or replace and install a replacement This warranty part for any defective part, when this system is used in a normal manner. does not apply when this system is used for commercial SERVICE IS AVAILABLE CENTER/DEPARTMENT SIMPLY BY CONTACTING IN THE UNITED STATES. This warranty gives you specific from state to state. YOUR NEAREST or rental purposes. SEARS SERVICE legal rights, and you may also have other rights which vary SEARS, ROEBUCK AND CO, DEPT, 817WA, 3333 BEVERLY ROAD, HOFFMAN ESTATES, IL 60179 •Part N'o. 111068 3/9.3 © 1993 Sears, Roebuckand Co. Printed in U.S.A,
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