Sears 917 251551 Users Manual
917251551 917251551 CRAFTSMAN TRACTOR - Manuals and Guides L0805064 View the owners manual for your CRAFTSMAN TRACTOR #917251551. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L0805064 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
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917.251551 to the manual ac66490f-c629-40b7-93d7-19c39e228c56
2015-02-05
: Sears Sears-917-251551-Users-Manual-399134 sears-917-251551-users-manual-399134 sears pdf
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® 917.251551 OWNER'S MANUAL o Assembly o Operation o Customer Responsibilities o Service and Adjustments o Repair Parts CAUTION: Read and follow FOR CONSUMER all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: this equipment. 1-800-659-5917 SAFETY RULES Safe Operation Practices for Ride-On Mowers A IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. i. • • • • • • • • • • • • • • • GENERAL OPERATION Read, understand,and follow all instructions in the manual and on the machinebeforestarting. Only allow respons{bleadults, who are familiar with the instructions,to operate the machine. Clear the area of objectssuch as rocks,toys, wire, etc, whichcouldbe pickedup and thrownbythe blade. Besurethe areaisclear ofotherpeoplebefore mowing. Stop machineif anyone entersthe area. Never carry passengers Do not mow in reverseunlessabsolutelynecessary Always lookdownand behindbeforeand whilebacking. Be aware ofthe mower dischargedirectionand do notpoint it at anyone. Do not operatethe mowerwithouteitherthe entire grass catcheror the guard in place_ Slow downbeforeturning. Never leave a runningmachine unattended_Alwaysturnoff blades, set parkingbrake, stop engine,and remove keys beforedismounting. Turn offblades when not mowing. Stop engine before removinggrasscatcher or unclogging chute_ Mow onlyin daylightor goodartificiatlight. Do not operate the machinewhile under the influenceof alcoholor drugs. Watch fortrafficwhen operatingnear or crossingroadways_ Use extracare when loadingor unloadingthe machine into a trailer or truck_ Iii. CHILDREN Tragic accidents can occur' if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. ° Keep children out of the mowing area and under the watchful care of another responsible adul[ • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. Never carry children.. They may fall off and be seriously injured or interfere with safe machine operation_ • Never allow children to operate the machine. ° Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up Clean oil or fuel spillageo AUow machine to cool before storing_ Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and replace with manufacturer's recommended parts, when nero essary_ Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves; and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required° ° ° I1. SLOPE OPERATION • Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution, if you cannot back up the slope or' if you feel uneasy on it, do not mow it. • • DO: ° Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ° Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ° Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep aUmovement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • ° • .............t,ook for ihis , , ,, ,,, to point out im- CAUTIONH! BECOME ALERT!!!It means YOUR portant safety precautions. SAFETY IS INVOLVED. A DO NOT: • Do not turn on slopes unless necessary, and then, turn slowiy and gradually downhill, if possible. • Do not mow near drop-otis, ditches, or embankments.. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. = Do not mow on wet grass. Reduced traction could cause sliding. ° Do not try to stabilize the machine by putting your foot on the ground. ° Do not use grass catcher on steep slopes. symbol ,,,, ,,,, ,, A ,,,,,,,,,,,,,,,,,,,, ,,,,,,,, CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. A WARNING The engine exhaust from this product contains chemicals known to the State of Cahfornia to cause cancer, birth defects, or other reproductive harm. 2 CONGRATULATIONS on your purchase of a Sears Tractor° it has been designed, engineered and manufac-. tured to give you the best possible dependability and performance. PRODUCT Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartmento We have competent, welltrained technicians and the proper tools to service or repair this tractor_ Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly,. Always observe the "SAFETY RULES".. MODEL NUMBER SPECIFICATIONS HORSEPOWER: 22,5 GASOLINE CAPACITY AND TYPE: 3,,5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 4,2 PINTS W/O FILTER: 3°7 PINTS SPARK PLUG: (GAP: _030") CHAMPION VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): Forward 1st 2rid 3rd Reverse TRANSAXLE OIL CAPACITY AND TYPE: 4 QUARTS SAE 30 API-SG TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: "t5 AMPS @ 3600 RPM BATTERY: AMP/HR: MIN CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT, LBS, 917,251551 SERIAL NUMBER DATEOF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product,, Contact your nearest Sears store for details_ CUSTOMER RC12YC LO 0,7 1.4 2.3 0,9 HI 1,7 33 54 2 1 14 PSI 10 PSI 35 280 UtR RESPONSIBILITIES " Read and observe the safety . Follow a regular schedule using your tractor,, • Follow the instructions under"Custor:ner Responsibilities" and "Storage" sections of this owner's manual° ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. rules., in maintaining, caring for and In the state of California the above is required by law (Section 4442 of the California Public Resources Code),. Otherstates may have similar lawso Federal laws apply on federal lands,. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual). WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-coy- LliVlmTEDTWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship This Warranty does not cover: o o ° - Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts_ Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass, Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual,, Riding equipment used for commercial or rental purposes,, LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or wo[kmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge, WARRANTY SERVICE CENTER/DEPARTMENT IS AVAILABLE BY RETURNING IN THE UNITED STATES. THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 3 TABLE OF SERVICE AND ADJUSTMENTS ........................... 20-27 STORAGE ................................................ _.................. 28 TROUBLESHOOTING ..................... ...................... 29-30 REPAIR PARTS -TRACTOR ........................ .... .... 32'49 REPAIR PARTS - ENGINE .................................... 50-57 PARTS ORDERING/SERVICE ............... BACK COVER SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES .... ..,......,.. .... 3, 16-19 ASSEMBLY ............................................................. 7-10 OPERATION ;......................................................... 11-15 MAINTENANCE SCHEDULE ..................................... 16 MNDEX E A Electrical: Interlocks and Relays .....................24 Adjustments: Schematic .................................. 31 Brake ........................................................... 22 Wiring Diagram ...................................... 32 Carburetor ................................................. 27 Engine: Clutch Pulley ........................................... 22 Air Filter'. .............................................. 19 Gauge Wheels .................................... 14 Air Screen ..........................................19 Mower Front-To-Back ..............................21 Cooling Fins ......................................I9 Side-To-Side ....................................... 20 Oil Change ................................... 18 Oil Level ...................................... t4,18 Throttle Control Cabie ........................ 26 Oil Type ............................................. 18 Air Filter', Engioe ........................................... 19 Preparation ............................................ 14 Air Screen, Engine ....................................... 19 Repair Parts ..................................... 50-57 Assembly ...................................................... L,, 7-10 Starting .............................................. 15 Storage ................................................. 28 Accessories ................................................. 5 B Batter,/: Charging ................................................. 8 Cleaning ................................................ 18 Starting with Weak Battery ............24 Storage ........................................................ 28 Terminals ................................................. 18 Belt: Motion Drive Remova!iReplacement ........... 23 Mower Drive Removal/Replacement .............21 Mower Blade Drive Removal/Replacement ............ 22 Blade: Sharpening ...................................... 17 Replacement ......................................... 17 Brake Adjustment .......................................22 C Carburetor Adjustment ................................. 27 Clutch Pulley ................................................. 22 Controls, Tractor .............................................. 12 Customer Responsibilities ...............16-19 Engine: Air Filter ............................................... 19 Air Scree .............................................. 19 Cooling Fins .......................................... 19 Engine Oil ......................................... 18 Fuel Filter ............................................. 19 Spark Plug(s) .................................19 Tractor." Battery ................................................. 18 Blade .............................................. 17 Lubrication Chart ..........................16 Maintenance Schedule ............. I6 Tire Care ................................... 8,17,24 Transaxle .......................................17 Cutting Height, Mower ............................... 13 F Filter: Air Filter ......................................... 19 Fuel .......... :.........................................19 Oil .................................................... 18 Fuel: Storage ................................................. 28 Type ......................................................... 13 Fuse ............................................................24 H Headlights ..................................................... 24 Hood Removal/Installation .................... 25 L Leveling Mower Deck .......................... 20 Lubrication: Chart ....................................................16 M Maintenance Schedule ...........................16 Mower: Adjustment, Front-to-Back ............ 21 Adjustment, Side-to-Side .............. 20 Blade Sharpening .......................... I7 Blade Replacement ..........................17 Cutting Height ........................................ 13 Installation ...... : 20 Operation ............................................14 Removal ............................................ 20 .............................. Mowing Tips ................................................. 15 Muffler ..........................................................19 Spark Arrester ................................3,40 O Oil: Cold Weather Conditions ..........14,18 Engine .................................................18 Storage ..............................................28 " 4 Operation ................................................ 11-15 Operating Mower ........................................ t4 Options: Accessories ............................................ 5 Spark Arrester .............................. 3,40 P Parking Brake ............................................... 13 Parts Bag .......................................................6 Parts, Replacement/Repair ................32-49 Product Specifications .................................3 R Repair Parts ............................................. 32-49 S Safety Rules ...................................................... 2 Seat ............................................................ 8 Service and Adjustments ..................20-27 Carburetor. ......;..................................... 27 Clutch Pulley ......................................... 22 Fuse ................................................... 24 Hood Remova!llnstallation ..... :..... 25 Motion Drive Belt Removal/Replacement ............. 23 Mower Dive Belt RemovallReplacement ..............21 Mower Blade Drive Remova!lReplacement ........... 22 Mower Adjustment Front-to-Back .................................. 21 Side-to-Side ............................... 20 Mower Removal .................................. 20 Tir.e Care ...................................8,17,24 Slope Guide Sheet ...................................59 Spark Plug(s) ............................................... 19 Specifications ................................................3 Starting the Engine .............................14-15 Steering Wheel ........................................... 7,23 Stopping the Tractor .................................... 13 Storage ........................................................28 T ThrottleControl Cable Adjustment ........26 Tires ...................................................... 8,17,24 Trouble Shooting Chart ....................... 29-30 Transaxle ....................................................... 17 W Warranty ......................................................................... 3 Wiring Diagram ........................................ 32 Wiring Schematic ......................................31 ACCESSORmES AN ATTACH ENTS _LLLLLL_ These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.. MAINTENANCE ENGINE SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments do not require additional hitches attaching and detaching Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model.. Contact your nearest Sears store for the tractor. or conversion kits (those that do are indicated) and are designed for easy ,. AERATOR promotes deep root growth for a healthy lawn Tapered 25-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in, Steel weight tray for increased penetration'. BUMPER protects front end of tractor from damage. SLEEVE CULTIVATOR is 43 inches wide,. Prepares ground for seeding, helps weed control.. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally (Requires sleeve hitch) Optional accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops. SLEEVE HITCH for use with master lift system. Single pin couples! uncouples SNOWTHROWER has 42-inch swath Drum-type auger handles powdery and wet,/heavy snow. Mounts easilywith simple pinarrangement Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat, (Use with chains and wheel weights and!or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular de-icers and sand. CARTS make hauling easy Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly CORING AERATOR takes small plugs out of soil to allow moisture and nutrientsto reach grass roots. 36-inch swath 24 hardened steel coring tips 150 Ib capacity weight tray DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide Can hook 2 units in tandem (Requires sleeve hilch ) DOZER BLADE removes snow; grades dirt, sand and gravel 48 inches wide, 17 inches high, clears 44-inch path when angled. Master lift control lever for operator ease. Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar, (Use with tire chains and wheel weights and/or rear drawbar weight ) EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain SWEEPERS let you collect grass clippings and leaves TILLER has8 hp engine to prepare seed beds, cultivate, and compost garden residue, Chain-drive transmission. Six 11-inch diameterone piece heat-treated steel tines, Tills 30-inch path (Requires sleeve hitch) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling..without tools TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup, Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCH ER covers 36-inch wide path and losses thatch into large hopper. Mounts behind tractor. PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjustment controls depth, 3-position yoke sets width. Heavy steel landside for straight furrowing. (Requires sleeve hitch.) RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or2 x 10 lumber. REAR GRADER BLADE is 42 inches wide and operated from driver's seat. Reversible steel blade can be angled at 30 degrees for grading, Reverses for pushing snow backwards (Requires sleeve hitch) ROLLER for smoother lawn surface, 36-inch wide, !8-inch diameter water-tight drum holds up to 390 Ibs of weight° Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry_ Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places.. VAC/CHIPPER includes a chipper-shredder. WEtGHTBRACKET for drawbar forsnow removal applications. Can be mounted on front of tractor for plowing applications. Uses (1) 55 lb weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials 5 CONTENTS .............. i ,,,,i OF AIRIDWARE PACK mn ............ i,,111111,11,1 Parts Bag contents n,r ' "1"11' Parts packed separately shown full size .................................... in carton i ---q I I (1) Shoulder Bolt 5/! 6-18 Seat Video Cassette | I ! (1) Knob /(2) (1) Washer 17/32 x !_3/16 x 12 Gauge Gauge Wheel Bar's Steering Wheel ! Manuaf ...................... 4)..__ai_ier' Springs (single loop) Parts Bag . ............... •................... Parts bag contents _ ,,lit, ii (2) Hex Bolts 1/4-20 x 3/4 _(2) (4) Clevis Pins I1' "1 ,,i ::: ,', (2)washers Front Link Assemblies ]_ (2) Keys (2) Hex Nuts 1/4-20 114 Slope Sheet 9/32 x 5/8 x 16 Gauge 6 3/8 _ x718xt4Gauge (2) Gauge _ (2) CenterWheels _ lock Nuts Whee! Steering Insert @ (2) Lock Washers (2) Washers /_"_ / /_) (2) ShoulderBotts l\, (_/ _" t " ............................ ,,_'_ (4) Retainer Springs I not shown full size Steering Sleeve ASSEMBLY ........................................... i, , L _ llln,i ,,ll,i ii UHHUHH,/',' nl I' I I ' I' I Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping pu rposes_ To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL A socket wrench set will make assembly easier. Standard wrench sizes are listed.. (2) 7/16" wrenches (I) 1/2" wrench Tire pressure gauge . Utility knife (1) 9/16" wrench (1) 3/4" socket with drive ratchet LARGE FLAT WASHER When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). STEERING TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton (See page 6)_ • Cut, from top to bottom, along lines on all four corners of carton, and lay panels ftaL o Remove mower and packing materials. o Check for any additional loose parts or cartons and remove, STEERING ADAPTER J BEFORE ROLLING TRACTOR OFF SKID STEERING SLEEVE ATTACH STEERING WHEEL (See Fig. 1) lI _ _i/i _ i II !/ _ _ I,/ / / FIG. 1 ° Remove hex bolt, lock washer and large flat washer from steering shaft, ° Position front wheels of the tractor so they are pointing straight forward. • Slide steering sleeve over steering shaft° ° Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter° ° Press lift lever plunger and raise _.ttachment lift lever to its highest position. • Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed Tighten securely. ° = • Release parking brake by depressing clutch/brake pedal Place gearshift lever in neutral (N) position_. Roll tractor forward off skid. • ° Remove mower and packing materials. Remove ties from V-belts ° TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) Snap steering wheel insert into center of steering wheel.. o Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY SZAPLES 1NSKID THAT MAY PUNCTURE TIRES WHERE TRACTOR 1S TO ROLL OFF SKID 7 LY CONNECT BATTERY (See Fig. 2) INSTALL Adjust seat before tightening adjustment knob_ CAUTION: Do not short battery terminalso Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding_ o Lift hood to raised position.. I Open terminal access doors, remove terminal protective caps and discard. if this battery is put into service after month and year indicated on label (label ]ocated between terminals) charge battery for minimum of one hour at 6-10 amps. ° First connect RED battery cable to positive (+) battery ter minat with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely_ - Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. = SEAT (See Fig. 3) o o Remove cardboard packing on seat pan_ Place seat on seat pan and assemble shoulder boll o Assemble adjustment Do not tighten., • Tighten shoulder bolt securely. ° Lower seat into operating position and sit on seal ° Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.. ° Get off seat without moving its adjusted position. = Raise seat and tighten adjustment knob securely. knob and flat washer loosely. SEAT PAN SEAT_ _/_ Close terminal access doors. Use terminal access doors for: ° inspection for secure connections ware). . Inspection for corrosion.. °- Testing battery, ° Jumping (if required). o Periodic charging. _FLAT WASHER ADJUSTMENT KNOB HEX NUT DISCARD TERMINAL PROTECTIVE CAPS (to tighten hard _ LOCK WASHER FIG. 3 FLAT WASHER HEX BOLT \\ CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. TERMINAL.... ;' ACCESS DOOR _,, ,, ° POSITIVE (RED) CABLE ! Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted_ See 'q'O ADJUST BRAKE" in the Service and "Adjustments section of this manual. NEGATIVE (BLACK) CABLE FIG. 2 8 ASSEM LY INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 5) Retain with double loop retainer springs with loops down as shown,, Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control, Engage parking brake° o o Cut and remove ties securing anti-sway bar and belts,, Swing anti-sway bar to left side of mower deck° Slide mower under tractor with discharge guard to right side of tractor. IMPORTANT; CHECK BELT FOR PROPER ROUTING 1N ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE, • Install one front link in top hole of the LH. front mower bracket and LH, front suspension bracket. Retain with two single loop retainer springs as shown_ o Install second front link in Roll. front suspension bracket only and retain with single loop retainer spring as shown,, o Slide right side of mower back and install link in top hole of R,H, front mower bracket° Retain with single loop retainer spring as shown_ . Turn height adjustment knob counterclockwise stops° • Lower mower linkage with attachment lift control., ° Place the suspension arms on inward pointing deck pins° If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms° CHASSIS BRAC1 ET ANTI-SWAY SHOULDER BOLT DOUBLELOOP RETAINER SPRING ° Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring,, • Turn height adjustment knob clockwise slack from mower suspension. . Raise deck to highest position, • Assemble gauge wheel bars to brackets using clevis pins and double loop retainer springs,, ° Assemble gaugewheels as shown using long shoulder bolts, 3/8 washers, and 3/8-16 center Iocknutso Tighten securefy_ ° Adjust gauge wheels before operating mower as shown _nthe Operation section of this manual_ CHECK MOWER to remove LEVELNESS For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual, CHECK BELTS until it FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this man ual_ Verify that the belts a re routed correctly.. FRONT LINKS DOUBLE LOOP RETAINER SPRING (Inward pointing deck pins) SUSPENSION ARMS FRONT SUSPENSION BRACKETS ELECTRIC CLUTCH PULLEY L,H. GAUGE WHEEL BAR \ SINGLE LOOP RETAINER SPRINGS GAUGE WHEEL 31B WASHER MOWER BRACKET 3/8-16 CENTER LOCKNUT USE PLIERS FOR RETAINER SPRINGS DISCHARGE GUARD IDLER PULLEY LOOP RETAINER SPRINGS FIG, 4 9 /CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT, PLEASE REVIEW THE FOLLOWING CHECKLIST: ,/ All assembly instructions have been completed+ / No remaining loose parts in carton. / Battery is properly prepared and charged° 1 hour at 6 amps)+ ,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated+ (For shipping purposes, the tires were overinflated at the factory). ,/ Be sure mower' deck is propedy leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling)° Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers+ ,/ ,/ (Minimum Check wiring+ See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: V ,/ ,/ v" Engine oil is at proper level° Fuel tank is filled with fresh, clean, regular unleaded gasoline+ Become familiar with all controls - their location and function+ Operate them before you start the engine. Be sure brake system is in safe operating condition. 10 OPERATIO These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning., ÷ BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED X FUEL CHOKE L REVERSE MOWER LIFT NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW PARKING BRAKE ATTACHMENT CLUTCH DISENGAGED HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY IGNITION FREE WHEEL (Hydro Models only) 11 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, this manual for' future reference° THROTTLE CONTROL Save ATTACHMENT CLUTCH SWITCH AMMETER LIFT LEVER PLUNGER CHOKE HOURMETER LIGHT SWITCH LIFT LEVER CLUTCH/ BRAKE PEDAL IGNITION SWITCH RANGESHtFT LEVER HEIGHT ADJUSTMENT KNOB J GEARSHIFT LEVER PARKING BRAKE LEVER %\/ FIG. 5 Our tractors conform to the safety standards of the American National Standards Institute, ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor _ RANGE SHIFT LEVER - Allows high (H) or low (L) speed for all forward and reverse gear's, LIFT LEVER - Used to raise and Iower mower deck or other attachments mounted to your tractor., IGNITION SWITCH - Used to start and stop the engine. AMMETER-indicates battery charging (+) or discharging LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position, LIGHT SWITCH - Turns the headlights on and ofL CLUTCHtBRAKE PEDAL - Used for declutching braking the tractor and starting the engine° PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position,. and GEARSHIFT LEVER -Seiects the speed and direction of tractor_ CHOKE CONTROL - Used when starting a cold engine, THROTTLE HEIGHT ADJUSTMENT height. CONTROL - Used to control engine speed, HOURMETER _ Indicates hours of operation, 12 KNOB - Used to adjust the mower OPERAON The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING NOTE: Under certair_ conditions when tractor is standing idlewith the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas_ BRAKE (See Fig. 6) You r tractor is equipped with an operator presence sensing switch,, When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine,, • CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. Depress clutch/brake pedal into full "BRAKE" position and hold_ Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedak Pedal should remain in "BRAKE" position. Make sure parking brake wilt hold tractor secure,, IGNITION KEY \ PUSHINTO "DISENGAGE" TO USE THROTTLE CONTROL (See Fig. 6) ATTACHMENT CLUTCH SWITCH Atways operate engine at full throttle_ . Operating engine at less than full throttle reduces the battery charging rate, = Full throttle offers the best mower performance., PULL OUTTO "ENGAGE" TO USE CHOKE CHOKE CONTROL CONTROL (See Fig. 6) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine, • To engage choke control, pull knob out Slowly push knob in to disengage. THROTTLE CONTROL LEVER TO MOVE FORWARD AND BACKWARD (See Fig. 6) "BRAKE" POSITION The direction and speed of movement is controlled by the gearshift lever. = Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position,, o Move gearshift and range shift levers to desired position,, = Slowly release clutch/brake pedalto start movement, IMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. / CLUTCH/ BRAKE PEDAL "DRIVE" POSITION / POSITION HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER TO ADJUST Fig. 6) FIG. 6 STOPPING clutch switch to "DISENGAGED" Move throttle control to slow (,_.) position. NOTE: Failure to move throttle control to slow (,_) position and allowing engine to idle before stopping may cause engine to "backfire", o Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ° Never use choke to stop engine, HEIGHT (See o Turn knob clockwise (_) to raise cutting height. • Turn knob counterclockwise height, (v_) to lower cutting The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height df grass and types of grass being mowed,, o Depress clutch/brake pedal into full "BRAKE" position, . Move gearshift lever to neutral (N) position,. ENGINE o CUTTING The cutting height iscontrolled by turning the height adjustment knob in desired direction. (See Fig. 6) MOWER BLADES o Moye attachment position., GROUND DRIVE- MOWER 13 ° The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months,, For healthier and better looking lawns, mow often and after moderate growth,, . For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. OPERATSON TO ADJUST GAUGE WHEELS TO OPERATE (See Fig. 7) ON HILLS Adjust gauge wheels with tractor on a fiat levet surface_ • o Adjust mower'to desired cutting height. Lower mower' with lift control. Remove rear retainer spring and clevis pin which secure each gauge wheel o Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins.. Gauge wheels should be slightly off the ground. ° hills with slopes greater than 15 ° and CAUTION: Do not drive up or down .... I do not drive across any slope° ii i .... o ° o Replace retainer springs into clevis pins. o ° CLEVIS ° GAUGE WHEEL , Choose the slowest speed before starting up or down hilis_ Avoid stopping or chang[ngspeed on hit[s. If slowing is necessary, move throttle control lever to slower position if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear and range shift lever to low (L) position.. Be sure you have allowed room for tractor to roll slightly as you restart movement.. To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly. TO TRANSPORT . Raise attachment lift to highest position with attachment lift control. = When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.. ° Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting you r tractor on a truck or a trailer, be su re hood isclosed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc)_ GAUGE WHEEL' BRACKET FIG. 7 TO OPERATE MOWER (See Figs, 5 and 6) You rtractor is eq uipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine° = Select desired height of cuL Lower mower with attachment lift control.. • Start mower blades by engaging attachment control. ° TO STOP MOWER BLADES- disengage attachment clutch control_ BEFORE CHECK o clutch o • CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. ° • STARTING ENGINE THE ENGgNE OIL LEVEL (See Fig. 9) The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fil! cap on the tube. Do not thread the cap onto the tube. Remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfiE For' cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)_ To change engine oil, see the Customer Responsibilities section in this manual. R,H_ \. ) \ RUNNER \\ DISCHARGE GUARD ENGINE OIL FILL CAP/DIPSTICK \ FIG, 8 FIG, 9 14 OPERAON ADD GASOLINE COLD WEATHER STARTING (50 ° F and below) ,, When engine starts, slowly push choke control in until the E control in small steps allowing the engine to accept small ct If the engine starts to run roughly, pull the choke control out sli in slowly. This may require an engine warm-up period fro temperature° • The attachments can be used during the engine warm-up pe NOTE: If at a high altitude (above 3000 feet) or in cold tempera be adjusted for best engine pefformance., See "TO ADJUST CAI manual. - Fill fuel tank.. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)o Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness° IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.. MOWING WARNING: Experience indicates that alcohol blended fuels (calted gasohoi or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel system of an engine while in storage.. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc_ tions for additional information_ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE Note: Before starting, read the warm and cold starting procedures below.. • Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again.. If engine still does not start, pull the choke control out and retry.. WARM WEATHER STARTING (50 ° F and above) • Tire chains cannot be used when the mower housing is attached to tractor. o Mower should be properly leveled for best mowing performance See"TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ° Use the runner on the right hand side of mower as a guider The blade cuts approximately an inch outside the runner (See Fig. 8). The left hand side of mower should be used for trimming. = Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc,. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig_ 10), • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings, Make first cut relatively high; the second to the desired height° • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing,. o Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as wel! as the quality of cut desired,. • When operating attachments, select a ground speed that wil! suit the terrain and give best performance of the attachment being used.. (See Fig. 6) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Depress clutch/brake pedal and set parking brake. = Place gear shift lever in neutral (N) position.. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to fast (,_) position • Pull choke control out for a cold engine start attempt° For a warm engine start attempt the choke control may not be needed° • = o CAUTION: Fill to bottom of gas tank filler neck. Do not overfill, Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TiPS f,,, When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. FIG, 10 15 R CUSTO =C_heckBrake Check T Operation ....... Tire Pressure U'Uchecki'or Loose Fasteners R Sharpen/Replace Mower 6## ESPONS ....... 6#4 ............... _ _ 6#4 ............ ................ Blades '.............6#47 ......... _ ....... 6##4 ii vl. Check, Bat!eryLevel/Rech 0 Clean Battery arge ................. R 'Check Tra'ns'axle Cooling Adjust Blade Belt(s) Tension 6/6 and Terminals : 6/ 6#4 6/ .............. 6#45 Adjus,t,,,M0tion Drive Belt(s) Tension .... Check Engine,,Q,!,l Le_,ei ............... Change Engine Oil _5 _ ....................... _ i ,, ,,,,,' ........... _#t °.... _,2,3 Clean Air Filter 64# , 6#42 E ....... N -: Clean Air Screen G Inspect' MU,[[!erlSpark I Replace jN Clean E Arrestor ................... ..... 6#4 - ...... Oil Filter (If equipped) Engi;;e Cooling Fins sparkPlug Replace Air Filter Paper" Cartridge : '.... 6#4 Checktire • Check )INDLE ZERK (_) FRONT WHEEL (_) BEARING ZERK ENGINE (_ TEETH SECTOR GEAR _ USE ° ROD BALL JOINTS (_) STEERING Once a year' you should replace the spark plug, clean or' replace air filter, and check blades and belts for' wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. brake operation. CHART ZERK BEARING ZERK engine ........... (3)TIE (_) SPINDLE All adjustments inthe Service and Adjustments section of this manual should be checked at least once each season.. Check _-_ .............. LUBRICATION (_) FRONT WHEEL_ Check : 5 - If equipped with adjustable syslem 6 • Not required it equtpped wilt_ maintenance-free battery' 7 - Tighten front axle pivot bolt to 35 It -Ibs maximum Do not overttghten Some adjustments will need to be made periodically to properly maintain your tractor., ,, ----: _' ................... _ The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.. o ........: 6,_2 RECOMMENDATIONS EACH : 6#42 Change more alton when operating under a heavy load or in high ambient temperatures Service more often when operating in dirty or dusty conditions If equipped with oil filter, change oJI every 50 hours Replace blades more often when mowing in sandy soil BEFORE t 6#_1,2 ................................. Replace GENERAL ........ _/2 "Rep'i 'ace Fuel Filter _ I 2 3 4 ......... (_)CHECKiADD TRANSAXLE oil level. FLUID pressure _.._ ( L_ for loose fasteners. IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELFLUBRICATING BEARINGS. 1F YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. (DSAE 30 MOTOR OIL API _ SF/SG (_GENERAL PURPOSE (_ REFER TO CUSTOMER (_)SPRAY 16 SILICONE GREASE RESPONSIBILITIES LUBRICANT "ENGINE" SECTION (MOVE BOOTS TO LUBRICATE) CUSTO E ESPONSMBmL ES TRACTOR ° Always observe safety rules when performing any maintenance. The blade can be sharpened with a file or on a gfinding wheel. Do not attempt to sharpen while on the mower. o To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancero (When using a cone balancer, follow the instructions supplied with bal- BRAKE OPERATION ancer)o If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manua0. ° TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). . Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber, Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position° If either end of the blade moves downward, sharpen the heavy end untit the blade is balanced° NOTE: Do not use a nail for balancing blade_ The lobes of the center hole may appear to be centered, but are noL CENTER HOLE Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results mower blades must be kept sharp, place bent or damaged blades BLADE • • BLADE 5t8" BOLT OR PIN REMOVAL Re- (See Fig. 11) Raise mower to highest position to allow access to blades. FIG. 12 Remove hex bott, lockwasher and flat washer securing blade. V-BELTS Install new or resharpened blade with trailing edge up towards deck as shown. Check V-belts for deterioration and wear after 100 hours and replace if necessary, The belts are not adjustable,, Replace belts if they begin to slip from wear° Reassemble hex bolt, lock washer and flat washer in exact order as shown TRANSAXLE • Tighten bolt securely (30-35 FL Lbs. torque)° IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED Keep transaxie free from build-up of dirt and chaff which can restrict cooling, NOTE: We do not recommend sharpening blade - but ifyou do, be sure the blade is balanced. CHECK TRANSAXLE (See Fig. 13) MANDREL ASSEMBLY BLADE _. / LOCKWASHER. / HEX BOLT (GRADE OIL LEVEL ° Block up rear axle securely, ° Remove left rear wheel by removing hub bolts. ° Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API-SF or SG. Replace filler plug, Reassemble wheel to hub. TRAILING EDGE UP FLAT WASHER,,, COOLING * o For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual., 8)*__ TRANSAXLE PLUG *A GRADE B HEAT TREATED BOLT CAN BE IDENTIFIED BY SIXLINESON THE BOLT HEAD, O o O FIG.11 O TO SHARPEN BLADE (See Fig. 12) Care should be taken to keep the blade balance& An unbalanced blade will cause excessive vibration and eventual damage to mower and engine, FIG. 13 17 IL CUSTOM E BATTERY TO CHANGE ENGINE OIL (See Figs. I4 and 15) Your tractor has a battery' charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its fife, Determine temperature range expected before oil change,, All oH must meet AP1 service Ciassification SF or SGo o Be sure tractor [s on level surface, • Keep battery and terminals clean. o Keep battery bolts tight. . o Oil will drain more freely when warm. Catch oil in a suitable container. o Keep small vent holes open. o o Recharge at 6-10 amperes for 1 hour, Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil, TO CLEAN BATTERY AND TERMINALS o Remove drain plug. Corrosion and dirt on the battery and terminals can cause the battery to "leak" power, o After oil has drained completely, and tighten securely_ ° Remove terminal guard, ° Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor_ o Rinse the batter./with = Clean terminals and battery cable ends with wire brush until bright. o Coat terminals with grease or petroleum jelly. ° Reinstall battery (See "CONNECT Assembly section of this manual). replace oil drain plug Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. plain water and dry. Use gauge on oil fill cap/dipstick for chectdng level. Insert dipstick intothe tube and rest the oil fill cap on the tube, {3o not thread the cap onto the tube when taking reading Keep oil at"FULL" line on dipstick. Tighten cap onto the tube securely when finished. BATTERY" in the ENGINE LUBRICATION Only use high quality detergent oif rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature,, NOTE: Although multFviscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-visc6sity oils wilt result in increased oil consumption when used above 32°F, Check your' engine oil level more frequently to avoid possible engine damage from running low on oil, Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. AIR SCREEN FIG, 15 Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. SAE VISCOSITY GRADES °F *20 ° °c-3oo 0" 30_ -=o_ .10o 328 40 _ oo "TEMPERATURERANGEANTTClPATED 60 _ _oo 80_ 2oo OIL FILL CAPIDIPSTICK 100 _ 3oo .oo BEFORENEXTOILCHANGE' FIG. 14 18 OIL DRAIN PLUG , ii i i ..... i i CUSTOME CLEAN AIR SCREEN ESPON MUFFLER (See Fig. 15) Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage_ Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN AIR INTAKEtCOOLING SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times_ ENGINE OIL FILTER Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds.. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. Replace the engine oil filter every season or every other oit change if the tractor is used more than 100 hours in one year. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.. The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required° ° With engine cool, remove filter and plug fuel line sections. AIR FILTER IN-LINE (See Fig. 16) ° Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season.. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. o Loosen knob and remove cover TO o ° ° o ° ° FUEL FILTER (See Fig. 17) Place new fuel filter in position in fuel line with arrow pointing towards carburetor. Be sure there are no fuel line leaks and clamps are properly positioned_ Immediately wipe up any spilled gasoline° SERVICE PRE-CLEANER Slide foam pre-cteaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth° Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil° TO SERVICE CARTRIDGE o Remove nut and cartridge plate. ° Gently tap the flat side of the paper cartridge to dislodge dirt.. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge_ • Reinstall the pre-cleaner (cleaned,and oiled) over the paper cartridge • Check rubber seal for damage and proper position around stud Replace if necessary. • Reassemble air cleaner, cartridge plate, and nut. • Reinstall air cleaner cover and secure by tightening knob.. FIG, 17 CLEANING CARTRIDGE PLATE \-. _. ":_.'.ql. FOAM_\_ ttl NIJ J_ ! SEAL .OT FIG. 16 Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etco ° Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life PRE-CLEANER CARTRIDGE - 19 SERVICE AN CAUTION: o ° = o o o ADJUSTMENTS BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position, Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE TO LEVEL MOWER MOWER Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual), if tires are over or' underinflated, you will not properly adjust your mowen SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) o Raise mower to its highest position,. o Measure height from bottom of deck curl to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. (See Fig. 18) o ° o o Place attachment clutch in "DISENGAGED" position, Turn height adjustment knob to lowest setting. Lower mower to its lowest position,, Remove retainer spring holding anti-swaybar to chassis bracket and disengage antFswaybar from bracket,. o Remove retainer springs from suspension arms at deck and disengage arms from deck,. ° Raise attachment lift to its highest position° ° Remove two retainer'springs from each front link and remove links. • Slide mower forward and remove belt from electric clutch pulley,, • Slide mower out from under right side of tractor., IMPORTANT: tFAN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS, TO INSTALL o o = Follow procedure described in "INSTALL MOWER AND DRIVE BELT" ir_the Assembly' section of this mariuaL SUSPENSION ARMS NUTS BOTTOM OF CURL FRONT SUSPENSION BRACKET LIFT LINKS If adjustment is necessary, make adjustment on one side of mower only.. To raise one side of mower, tighten rift link adjustment nut on that side, To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut wilt change mower height about 3/16". • Recheck measurements after adjusting.. MOWER ADJUSTMENT HOUSING BOTTOM OF CURL "A"--_ 'A \ FIG. 19 FRONT MOWER BRACKET ELECTRIC CLUTCH PULLEY CHASSIS FRONT SUSPENSION BRACKET RETAINER SPRINGS MOWER BRACKET RETAINER SPRING ANTI-SWAY BAR RETAINER SPRINGS FIG. t8 2O SERVICE A ADJUSTMENTS TO REPLACE FRONT-TO-BACK ADJUSTMENT (See Figs, 20 and 2!) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE. To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown., • Before making any necessary adjustments, check that both front links are equal in length, ° If links are not equal in length, adjust one link to same length as other link,, • To lower front of mower housing, loosen nut"G"on both front links an equal number of turns . When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links. ° To raise front of mower housing, loosen nut "H" from trunnion on both front links,, Tighten nut "G" on both front links an equal number of turns° o When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links. NOTE: Each full turn of nut "G" will change dim,, "F" by approximately 3!8". ° Recheck side-to-side adjustment., MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig, 22) ° Park tractor on a level surface., Engage parking brake, o Remove four screws from L.H_ mandrel cover and remove cover, o Roll belt over the top of LHo mandrel pulley, o Remove belt from electric clutch pulley° ° Remove belt from idler pulleys, . Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. • Check primary idler arm and two idlers to see that they rotate freely, • Be sure spring is securely hooked to primary idler arm and bolt in mower housing,, MOWER DRIVE BELT INSTALLATION (See Fig,, 22) * • Install belt in both idlers° Make sure belt is in both belt keepers at the idlers as shown° • Install new belt onto electric clutch pulley° ° Roll belt into upper groove of L,,H, mandrel putley_ • Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers, Reassemble L,H_ mandrel cover,, . SPRING L°H, MANDREL COVER SCREWS IDLER PULLEYS ELECTRIC CLUTCH PULLEY PRIMARY IDLER ARM FIG. 2O BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH BOLT IN MOWER HOUSING MANDREL MOWER DRIVE BELT BELT KEEPERS NUT "G" FIG. 22 NUT "H" FRONT LINKS FIG. 21 21 SERVICE AND ADJUSTMENTS TO REPLACE (See Fig. 23) MOWER BLADE DRIVE o Make sure attachment clutch and ignition switches are in "OFF" position., ° Adjust the three nylon Iocknuts until space between clutcti plate and rotor measures .012" at all three slot locations cut in the inside of brake plate. NOTE: After instafling a new electric clutch, run tractor at full throttfe and engage and disengage electric clutch 10 cycles to wear in clutch plate_ BELT Park the tractor on level surface,, Engage parking brake. • Remove mower drive belt (See''TO REPLACE MOWER DRIVE BELT" in this section of this manual). ° o Remove mower (See "TO REMOVE MOWER" in this section of this manual) Remove four screws from RH.. mandrel cover and remove cover. Unhook spring from bolt on mower housing° ° Carefully roll belt off R.H_ mandrel pulley. - Remove belt from center mandrel pulley, idter pulley, and LH. mandrel pulley. ° Remove any dirt or grass which may have accumulated around mandrels and entire upper' deck surface. o Check secondary idler arm and idler to see that they rotate freely_ o Be sure spring is hooked in secondary idler arm and sway-bar bracket, ° Instal! new belt in lower groove of L.H.; mandrel pulley, idler pulley, and center mandrel pulley as shown. ° Roll belt over R.Ho mandrel pulley° Make sure belt is in all grooves properly. ° Reconnect spring to bolt in mower housing and reinstall RH. mandrel cover'. ° Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual)_ o Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual)° L,,H,,MANDREL MOWER BLADE CLUTCH SLOT .0t2" ) BRAKE PLATE NYLON LOCKNUT (3) FIG. 24 TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted_ CENTER "_, PLATE MANDREL R_H_ MANDREL COVER ° Depress clutch/brake pedal and engage parking broke. = Measure distance between brake operating arm and nut "A" on brake rod. o If distance is other' than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4'L Retighten jam nut against nut "A"o ° Road test tractor for'proper' stopping distance as stated above_ Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary° Contact your nearest authorized service center/department WITH PARKING BRAKE "ENGAGED" IDLER ARM NUT "A" / SWAY BAR BRACKET IDLER _?,';_t} PULLEY \ \ FIGo 23 AM NUT TO ADJUST ATTACHMENT CLUTCH (See Fig. 24) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds._ Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required Adjustments should be made by your nearest authorized service centerldepartment. ® FIG, 25 22 SERVHCE AN TO REPLACE (See Fig. 26) MOTION FRONT DRIVE BELT Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower, • BELT REMOVAL Engage parking brake (creates slack in belt)o o Remove mower drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). ° Roll motion drive belt off transaxle pulley. ° Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pulley. • Pull belt out of al! belt keepers, BELT INSTALLATION - WHEEL ADJUSTMENT TO ADJUST TOE-IN (See Figs, 27 and 28) • Loosen jam nuts at adjustment sleeves on tie rod. • Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B". Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers. ° Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown ° Make sure V part of belt engages V-idler. ° Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley. • Place long lower section of belt through loop in midspan belt keeper. . Check to be sure belt is on proper side of all belt keepers° ° Reinstall mower drive belt onto electric clutch pulley. IMPORTANT; CHECK BRAKE ADJUSTMENT. STEERING TOE-IN TO CHECK TOE-IN (See Fig. 27) ° Position front wheels straight ahead, • Measure distance between wheels at front and rear of tires (dimensions "A" and "B")_ • Front dimension "A" should be 1/8" to 1/4" tess than rear dimension "B". • TO ADJUST WHEEL Front wheel toe-in is required for proper steering operation Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary,r • Tighten jam nuts securely. FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact your nearest authorized service center/department. ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual FIG. 27 TRACTOR V-BELT DRIVE SCHEMATIC VIEWED FROM Loll. SIDE OF TRACTOR CLUTCHING IDLER ADJUSTMENT SrEEVES JAM NUTS BELT CLUTCHING FLATIDLER ENGINE PULLEY ABOVE V-IDLER JAM NUTS FIG. 28 _3 BELT TWISTS BELT KEEPER TRANSAXLE PULLEY AS VIEWED FROM BOTTOM FIG. 26 23 ............... ................ _nl,lll ii ii SERVHOE AND ADJUSTMENTS , TO REMOVE WHEEL i u,nrm I ii ........ i, ,u'lm,', FOR REPAIRS FRONT WHEEL (See Fig. 29) o Block up axle secure¥ . Remove axlecover, retaining ring and washers to allow wheel removal o . Repair tire and reassemble,, Replace washers and snap retaining ring securely in axle groove,, Replace axle cover_ "POSITIVE" ............ (+) "NEGATIVE" ii ill,,,i, (-) .................... O L. H, PANEL BOLT WASHERS RETAINING AXLE COVER FIG. 30 FIG. 29 TO REPLACE REAR WHEEL o Block rear axle securely ° Remove five (5) hub bolts to atlow wheel removal. o Repair tire and reassemble, Replace and tighten hub bolts securely, o o o ° TO START ENGINE WITH A WEAK BATTERY (See Fig. 30) HEADLIGHT BULB Raise hood, Pull bulb holder out of the hole in the backside of the grill Replace bulb in hoider and push bulb holder securely back into the hole in the backside of the grill,, Close hood_ INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor tO run poorly, stop running, or prevent it from starting. = Check wiring° See electrical wiring diagram in Repair Parts section of this manual CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batterieso Always wear eye protection when around batteries. =• TO REPLACE FUSE Replace with 30 amp autornotive-type plug-in fuse_ 'The fuse holder is located behind the dash. If your' batter:/is too weak to start the engine, it should be recharged If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A t2 VOLT NEGATIVE GROUNDED SYSTEM° THE OTHER VEH1CLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES o Connect each end of the RED cable to the POSITIVE (+) terminai of each battery, taking care not to short against chassis, o Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery_ = Connect the other end of the BLACK cable to a panel bolt on the left side of the tractor, away from fuet tank and battery.. TO REMOVE CABLES, REVERSE ORDER ° BLACK cable first from chassis and fully charged battery. * RED cable last from both batteries. 24 i,ii,.111_lll i,,llllii,ll, $.ERVICE AN , ,, ii,, LI........ ADJ $TMENT$ ,,rlrl ii TO ADJUST ATTACHMENT LIFT SPRING : i i,, i, ii i ,, (See Fig, 31) TO REMOVE HOOD AND GRILL (See Fig. 32) o While holding spring bushing with wrench, loosen jam nut. -, Raise hood_ ° Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments.. ° Unsnap headlight wire connector. o Stand in front of tractor,. Grasp hood at sides, tilt toward engine and lift off of tractor. • To repFace, reverse above procedure. o Turn adjustment tachments.. ° Retighten bolt counterclockwise jam nut against spring for lighter at- ASSEMBLY bushing. IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER,, ADJUST LIFT LEVER SPRING TO AID IN LIFTING ATTACHMENT, DO NOT OVERPOWER SPRING. WHEN REMOVING ATTACHMENT, ALWAYS ADJUST SPRING TENSION TO iTS LOWEST POSITION, ADJUSTMENT BOLT HEADLIGHT WIRE CONNECTOR SPRING RUSHING ATTACHMENT LIFT SPRING JAM NUT ° o o oJ FIG, 32 FIG. 3'I 25 TO ADJUST CHOKE CONTROL (See Figs. 33 and 34) ENGINE TO ADJUST THROTTLE (See Fig, 33) CONTROL CABLE The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary, proceed as follows: o With engine not running, move choke control (located on dash panel) to full choke (N) position. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Customer Responsibilities section of this manual)° Choke should be closed If it is not, loosen casing clamp screw and move choke cable until choke is completely closed+ Tighten casing clamp screw se+ curefy+ Reassemble air cleaner. o With engine not running, move throttle control lever to fast (._) position° ° o Checkthat speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. . IDLE FUEL ADJUSTING SCREW ° IDLE SPEED ADJUSTING SCREW CLOSED FOR THROTTLE CONTROL CABLE / FIG. 34 STOP SCREW I CLAMP SCREW CHOKE CONTROL CABLE FIG. 33 26 SERVICE AND ADJUSTMENTS TO ADJUST CARBURETOR (See Fig. 33) The carburetor has been present at the factory and adjustment should not be necessary° However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel!air mixture° Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS tN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT PRELIMINARY SETTING o Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see 'q'o ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). • With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn_ FINAL SETTING • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift!motion control lever in neutral (N) position. • The high idle is set at the factory and cannot be adjusted° o !d!e speed setting - With throttle control lever in slow (._) position, engine should idle at 1200 RPMo If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. o Idle fuel needle setting - With throttle control lever in slow (,_) position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. ° Recheck idle speed_ Readjust if necessary.. ACCELERATION TEST_ o Move throttle control lever from slow (,_) to fast position. If engine hesitates or dies, turn idle adjusting needle out (counterclockwise) 1/8 turn. peat test and continue to adjust, if necessary, engine accelerates smoothly, (,_) fuel Reuntil High speed stop isfactory adjusted.. Do not adjust*damage may result. IMPORTANT; NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED, OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS.' IF YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER! DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS 27 STORAGE ENGmNE immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more° ................. ................ FUEL SYSTEM i i i,ll,,1 IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.. o Drain the fuel tank, CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or' spark. Allow the engine to cool before storing in any enclosure° TRACTOR Remove mower from tractor for winter storage.. When mower is to be stored for a period of time, clean it thoroughty, remove all dirt, grease, leaves, etc. Store in a clean, dry area.. o Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). o Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).. • Lubricate as shown in the Customer Responsibilities section of this manual. - Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary_ - Touch up all rusted or chipped paint surfaces; sand lightly before painting. o • ,, NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage,. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer_ ENGINE Fully charge the battery forstorage. • Affera period of time in storage, battery may require recharging. o • OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual), BATTERY o Start the engine and let it run until the fuel lines and carburetor are empty. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season,, CYLINDERS To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals., ° ° Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). o Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER ° Be sure battery drain tube is securely attached. ° Do not store gasoline from one season to another.. ° if battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces,. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ° If possible, store your-tractor indoors and cover it to give protection from dust and dirt. ° Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic, Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 28 TROUBLESHOO=['mNG i i i,,i,ii,,, POINTS i i i i,ill,,,in,i CORRECTION PROBLEM CAUSE Will not start 1 Out of fuel 2 3 4 5, 6 7, Engine not "CHOKED" Engine f!ooded Bad spark piug Dirty air filter Dirty fuel filter. Waterin fuel lr Fill fuel tank, properly 2, 3, 4 5, 6 7, See "TO START ENGINE" in Operation section Wait several minutes before attempting to start Replace spark plug Clean!replace air filter, Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh 8, 9 10 Loose or damaged wiring Carburetor out of adjustment. Engine valves out of adjustment 8 9 10 gasoline and replace fuel filter, Check all wiring Contact an authorized service centerldepartment, Contact an authorized service center/department. Hard to start 1 2 3. 4. 5. 6 7 8 Dirty air filter Badspark plug Weak or dead battery Dirty fuel filter, Stale ordirty fuel Loose or damaged wiring, Carburetor out of adjustment Engine valves out of adjustment 1, 2, 3 4 5 6 7 8 Clean/replace air filter, Replace spark plug, Recharge or replace battery, Replace fuel filter Drain fuel tank and refill with fresh gasoline Checkalf wiring Contact an authorized service center/department. Contact an authorized service center/department, Engine will not turn over t, 2 3 4 Clutch!brake pedalnot depressed Attachment clutchis engaged Weak or dead battery Blown fuse 5 6, 7, 8, 9, Corroded battery terminals Loose or damaged wiring. Faulty ignition switch, Faultysoleno{d orstarter Faulty operator presence switch(es) 1, 2 3 4, 5, 6, 7 8, 9, Depress clutch/brake pedal, Disengage attachment clutch Recharge or replace battery Replace fuse, Clean battery terminals Check all wiring,, Check/replace ignition switch Check/replace solenoid or starter. Contact an authorized service centerldepartment i _ll n in 'HII i ................................ , i,_,l,_ll,,,i i, nlUl,,i Engine clicks but will not start 1 2 3 4 Weak or dead battery, Corroded battery terminals. Loose or damaged wiring Faulty solenoid or starter 1 2 3 4, Recharge or replace battery Clean battery terminals Check allwiring Check/replace solenoid or starter, Loss of power 1 2 3, 4, 5. 6, 7 8, 9, Cutting too much grass/too fast, Throttle in "CHOKE" position Build-up of grass, leaves and trash under mower, Dirty air filter_ Low o_1level/dirty oi_ Fauityspark pkJg DirtyfueI filter Stale or dirty fuel, Waterin fuel, 1. 2 3 Set in "Higher Cut" position!reduce speed Adjust throttte controt Clean underside of mower housing, 4 5 6, Clean/replace air filter. Checkoitlevet!change oil, Clean and regap or change spark ptug 7, 8, 9 Replace fuel f{Iter Drain fuel tank and refilr with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh 10 !1 I2 13, 14., t5. _luiiuJiH_ 10 11 12, I3, 14 15, Spark plug wire _oose. Dirty engine air screen/fins Dirty/clogged muffler. Loose or damaged wiring Carburetor out of adjustment Engine vatves out of adjustment gasoline and replace fuet filter, Connect and tighten spark plug wire Clean engine air screen/fins Cleantreplace muffler Check alt wiring Contact an authorized service center/department, Contact an authorized service centertdepartment i i i i illl,i, Excessive vibration 1 2 Worn, bent orfoose blade Bent blade mandrel, 3. Loose/damaged 1. 2, 3 part(s) 29 Replace blade Tighten blade bert Replace blade mandrel Tighten loose part(s) Replace damaged parts, TROU LESHOOTING POINTS i CORRECTION CAUSE PROBLEM ii ........ Engine continues to run when operator leaves seat with attachment clutch I. Faulty operator_safety presence control system 1. .................. .......... i,,II,IH,II,I ....... Check wiring, switches and connections. If not corrected, contact an authorized service center/ department engaged Poor cut - uneven i illl,rl 1. 2. Worn, bent orloose b]ade_ Mower deck not level 3. 4 Buildup of grass, leaves, and trash under mower. Bent blade mandrel 5 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels t Obstruction 2 3 4. Worn!damaged mower drive belt Frozen idler puIIey. Frozen blade mandrel 2 3.. 4. Travel speed too fast. Wet grass Mower deck notlevel 1 2 3,. 4 5 Replace blade. Tighten blade bolt Level mower deck. Clean underside of mower housing Replace blade mandrel. Ciean around mandrels to open vent holes t 2 3 4, Remove Replace Replace Replace 1 2. 3 4 5 6, 7 Place throttle control in "FAST" position. Shift toslower speed. Allow grass to dry before mowing Level mowerdeck Check tires for proper air pressure Replace/sharpen blade Tighten blade bolt, Clean underside of mower housing 8. 9, t0 11.. Replace mower drive belt. Reinstall blades sharp edge down Replace with btades listed tn this manual Clean around mandrels to open vent holes. , ,.,i i,j,i, Mower blades will not rotate in clutch mechanism Engine speed too stow, Poor grass discharge 5 6. 7.. 8 9 10 tt. Lowtuneven tire air pressure Worn, bent or loose blade Buildup of grass, leaves and trash under mower Mower drive belt worn,. Blades improperly installed. improper blades used, Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1 Turn switch "ON": 2. 3 4. 5 Replace bulb(s). Check/replace light switch Check wiring and connections. Replace fuse Bad battery cell(s), Poor cable connections., 1 2 Replace battery Check/clean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator, 3 4 Replace regulator Replace altematof, 1 Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine 1 Move tt';rotttecontrol to "SLOW" position and allow to idle for 30 seconds before stopping engine, Headtight(s) not wet Icing (if so equipped) 1 2. 3 4. 5 Switch is "OFF" Bulb(s) burned out Fautty light switch Loose or damaged wiring Blown fuse Battery will not charge t 2. ............................ Engine "backfires" when turning engine "OFF" obstruction,, mower drive belt, idler pulley. blade mandrel. i 3O TRACTOR - - MODEL NUMBER 917.251551 SCHEMATIC BATTERY FUSE 3O AMP AMMETER c G WHITE WHITE ! 1 CLUTCH / BRAKE IGNITION SWITCH BLACK i BLACK [] WHITE GROUNDING CONNECTOR AFTER FIRE SOLENOID ! ........... (_ IGNITION _ SPARK _----"_) UNIT _ PLUGS @_-----_} t BLUE SMART SPARK ELECTRONICS CHARGING SYSTEM I_- "_) ] OU':[PUT t5 AMP DO @ 3600 RPM \_] REe,, REGULATOR 28 VOLTS AC O 3600 RPM (REGULATOR DISCONNECTED) METER _ ENGINE CONNECTIONS HOUR ORANGE I ...... I 1 l l BROWN HEADLIGHT O SWlTCH NON*REMOVABLE CONNECTIONS (OFF) HEADLIGHTS GFC O TRACTOR IGNITION SWITCH "M" FOR ENGINE --,, SHORTING _ REMOVABLE CONNECTIONS D OIL SENTRY_ OPTION (YELLOW WIRE TO LIGHT PKG.) PTO SWITCH CIRCUIT oFF 'oN'" CONNECTOR BA]-rERY _ /_. CHARGING _ (RED WIRE) A POSITION ik c +G C+ FI,,B + E,A+ D SW TCHED +12V (BLUE WIRE) ENGINE CONNECTOR REGULATOR-,, (PURPLE W1RE, \ IGNITION i POSITION OFF ON START SWITCH CIRCUIT .............. M + G B+L B+ S + L ..... /_, WIRING INSULATED CLIPS NOTE: IP WiRiNG INSULATED CLIPS WERE REMOVED FOR SERViCiNG OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 31 RED WIRE) F--ENGINE //,,SHORTING I_I(WHITE CARBURETOR "4z SOLENOID (RED WIRE, BLUE WIRE) L__J WIRE) _"-OIL SENTRY (GREEN WIRE) REPAIR PARTS TRACTOR -- MODEL NUMBER 917.251551 ELECTRICAL 33 19 32 20 31 20 I \ 46 / / / / / \ / s' 1.i7 7 "/ REPAIR PARTS TRACTOR -- MODEL NUMBER 917.251551 ELECTRICAL KEY NO. PART NO. 1 2 3 4 6 7 8 9 10 11 12 19 20 21 22 24 25 26 28 29 30 31 32 33 34 39 40 41 146141 7476041.2 STD551025 STD551125 STD541025 7697J 7603J 109596X 14521t 145209 145769 STD551125 73350400 136850 4152J 4014J t46686 108824X 6408R 121305X 144921 140400 141226 140403 I107_2X 109553X 151730 17720408 42 43 45 46 47 49 50 51 53 131563 145673 122822X 110940X 17011008 153249 146283 140405 71031008 54 73951000 NOTE: DESCRIPTION Battery Bolt, Hex !/4-20 x 3/4 Washer 9/32 x 5/8 x 16 G& Washer, Lock I/4 Nut, Hex 1/4-20 Tube, Drain Tray, Battery Clamp, Hose Bolt, Btr. FrL 1/4-20 x 7-1/2 Holddown Battery Dash Mount Nut, Push Nylon 1/4 Battery Front Washer, Lock 1/4 Nut, Hex Jam 1/4-20 Harness, Light Socket W/4152J Bulb, Headlight Cable, Battery Cable Battery Fuse Cable, Ground Switch, Plunger Switch, Ignition Nut, Ignition Cover, Switch Key Key, Ignition Sw{tch, Light Switch Intlk CL MWR Gry 4 Term Harness, ignition Screw, Hex Washer Head, Thread Cutting 1/4-20 x 1/2 Cover, Terminal Solenoid Ammeter Meter, Hour Screw 10-24 x 1/2 Black Washer Pinned Delta Switch, PoToO. Ring Retainer PTO Screw, Hex Washer Head #10-32xl/2 Nut, Keps #10-32 Al! component dimensions given in UoS, inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR CHASSIS -- MODEL NUMBER 917.251551 AND ENCLOSURES 10 14 18 38 / 59 9 15 13 11 92 68 57 48 37 5 j_7120 41 iI _ 68 , @, ,t-,j • 49 , REPAnR PARTS TRACTOR CHASSIS KEY NO. - - MODEL NUMBER 917.251551 AND ENCLOSURES PART NO. 1 150253 2 140506 3 136671X558 4 73800700 5 145203 6 150273 7 17720408 8 145166 9 108067X !0 190920I6 11 137270 12 137269 13 137271 14 136673X558 15 136374 16 121794X 17 174906'12 18 136373X428 19 19131312 20 STD523710 21 STD541437 22 136670X558 23 17490616 24 145243X558 28 145244X558 29 145349 30 145051X014 31 145183 32 141315 33 141314 34 142131 35 19111116 36 74780512 37 121642X558 38 19091216 39 136961 DESCRIPTION Rail, Frame RH Drawbar, Gt Panel Asm. Side LH Nut, Lock Hex 7/16 Unc Dash, Plastic Black Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20 x 1/2 Support, Battery Nut, Pal Washer 9/32 x 1-1/4 x I6 Ga.. Rivet, Ratchet Male Washer, Nylon Rivet, Ratchet Female Hood Asm., Pnt Lens, Bar Clear Cover, Access Screw, Thdroi 3/8-16 x 3/4 Grille Washer 13/32 x 13/16 x 12 Ga** Bolt, Fin Hex 3/8-I6 x 1 Nut Crowniock 3/8-16 Unc PanelAsm, Side RH ScrewThdrol 3/8-16 x 1 Ty-Tt Footrest, RH Footrest, LH Bracket, Support Dash Saddle, SIkscr Vgt Brace, Support Steering Bracket Asmo, Frame Pivot Lh Bracket Asm,, Frame Pivot Rh Bracket, Engine Support Rear Washer 11/32x11!16x16Ga_ Bolt, Fin Hex 5/16_!8 x 3/4 Fender, Pnto Washer 9i32x3i4x16Ga. Bracket, Axle Front KEY NO. PART NO, 40 4! 42 43 44 45 47 48 49 50 52 56 57 58 59 60 63 64 67 68 70 77 84 85 86 88 90 91 92 94 95 106 120 -- 142132 17580408 72140608 !36939 136940 138460 17490608 142133 142134 152728 STD541431 138461 73640400 137113 74180412 17490620 19131614 144283 140737 17490508 137159 137308 142992 144911 74760716 STD551143 STD551237 150851 146967X01! 100207K 105531X 138776 19131616 8022J NOTE: 35 DESCRIPTION Bracket, Support Axle/Engine Screw Tap Tire 1/4-20 x 1/2 Bolt, Carriage 3/8-16 x 1 Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chassis Rh Screw Thdrolo 3/8-16 x 1/2 Bracket Asm, Pivot Hood Lh Bracket Asm,., Pivot Hood Rh Bracket, Chassis Front Nut, Crownlock 5/!6-!8 Unc Bracket Asm., Susp Chassis Lh Nut, Keps, Blk Hex 1/4-20 UNC Bracket Asm., Fender Screw, Mach Cr 1/4-20 x 3/4 Screw Thdrol.. 3/8-16 x 1-1/4 Washer 13/32 x 1 x 14 Gao Washer, Serrated Disc 13/32 x 1 Guide, Belt T/A Screw Thdrol. 5/16-18 x 1/2 Guide, Belt Mid Span Shield, Front Stop, Over Center Mower Bracket, Support Transaxle Bolt, Fin Hex 7/16-14 Unc x 1 Washer, Lock Hvy Hlcl Spr 7/16 Washer, Lock External Tooth 3/8 Rail, Frame Lh Plate, Silkscreen Dash Clip, Fuel Line Push Nut, Nylon Screw, Thdrol Hex Head Zinc Mwr Washer 13/32 x 1 x 16 Gao Plug, Hole All component dimensions 1 inch = 25.4 mm given in U..S. inches REPA}R PARTS TRACTOR GROUND - - MODEL NUMBER 917.251551 DRIVE 42-'--'-_ 36 38 37 64 37 35 51 38 / J 34 15 49 52 47 54 66 57 23 4 61 12 62 62 36 56 REPAURPARTS TRACTOR GROUND -- MODEL NUMBER 917.251551 DRIVE KEY NO. PART NO. 1 3 4 5 6 7 8 9 10 !1 12 13 14 15 16 17 18 19 2t 22 23 24 25 26 27 9858M1 7563R 17490508 STD541437 STD56!210 149!76 12000034 t40080 142509 136927 9204H 139419 138901 STD551037 143012 126909X 137104 136926 23260412 633AI09 106932X 136925 136923 137552 17490528 28 29 30 34 35 36 37 73350600 137213 19131616 124236X 137648 149412 12!749X DESCRIPTION Key, Woodruff Washer, Thrust, Axle Screw Thdrol 5/16-18 x 3/4 Nut, Crownlock 3/8-16 Pin, Cotter Wheel, Hub Assembly Klip, Ring Bolt, Hub Disc, Brake Yoke, Brake Disc Locknut 1/2-20 Washer, Special Bushing Wahser 13132 x 13/16 x 16 Ga. Set, Screw 1/4-28 x 3/4 Spring Lever, Brake Cam, Brake Disc Screw, Flat Head 1/4-28 x 3/4 Gearshift, Lever Assembly Knob Support, PuckBrake Puck, BrakeTop Spring, Return Screw, HexWsh Thdo 5/16-18 x t-3/4 Nut, Hex Jam 3/8=16 Brake; Rod Washer 13/32 x I x 16 Gao Cap, Plunger Rod, Parking Brake Spring, Drive Ground Washer 25132 x 14/4 x 16 Ga. KEY NO. PART NO. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64 65 66 67 68 69 150035 74321016 5304J 73631000 8883R 74760412 104601X 73800400 145170 138228 72110614 19131413 131494 STD541437 139123 207J '138390 105706X 137153 141756 122253X !22268X 137524 STD551143 74760720 137649 67609 140296 19131312 5142H 136327 NOTE: 37 DESCRIPTION Nytiner Screw, Fin° #10-24 x 1 Actuator, Interlock Switch Locknut #10-24 Cover, Pedal Bolt, Hex 1/4-20 x 3/4 Bracket, Interlock Locknut wflnsert 1/4-20 Retainer, Spring Clutch Rod Bolt, Carriage 3/8-16 x 1_3/4 Gr. 5 Washer 13/32 x 7/8 x 13 Ga. Pulley, Idler, Flat Nut, Crownlock 3/8q6 UNC Pulley, Idler, Grooved Washer, Hardened ChJtch, Arm Assembly Bearing, idler V-Belt Bracket, Shift Rod, Hi-Lo Shift Rod, Hi-Lo Spring Clip, Connecting Link Pulley, Transaxle Washer, Lock 7/16 Bolt, Fin Hex 7/16-14 x 1-1/4 Shaft, Clutch/Brake Pedal Bolt, Shoulder Washer, Hardened Washer, Flat Pin, Roll Hub, Cover All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 917.251551 ASSEMBLY 14 14 15 13t3 27 19 28 27 -7 6 / / / 16 \ \ \ \ \ \ \ Il ,_ 38 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 917,251551 ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 !0 11 12 13 14 15 16 17 PART NO. t2_472X 137094 6855M 136960 136959 6266H 121748X 12000029 121232X 74781044 136518 73901000 121749X STD551137 7361060O 145103 137347 18 137155 19 146611 20 145182 21 100711L 22 1554J 23 152927 24 19t33808 25 STD5237t0 26 126805X 27 3366R 28 17490612 29 104239X 3O 12000034 31 138136 32 19111610 33 STD551131 34 STD523107 35 138059 36 137156 37 73360600 38 109850X 39 7370060O 40 109851X NOTE: DESCRIPTION Wheel, Steering Axle Asm,, Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-1 t x 2-3/4 Spacer, Brg. Axle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy Hlcl Spr 3/8 Nut, Fin Hex 3/8-24 Unf Shaft Asm., Steering Rod Asm., Tie Ball J Ball Vgt (Inco Key No_ 36-40)_ Draglink, Ball Joint Solid V gt Support Asm, Steering Vgt Column, Steering Adapter, Wheel Steering Bushing, Strg. Blk Screw Washer 13/32 x 2-3/8 x 8 Gao Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Cap, Wheel Steering Bearing, Col. Strg. Screw, Thrdrol 3/8-16 x 3/4 Bearing, Flange Ring, Klip Truarc #5304-75 Bushing, Nyliner Snap Washer 11/32 x I x I0 Ga. Washer, Lock Hvy Htcl Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering Tie Rod Jam Nut RH Thread Joint Asm. Ball RH Thread Jam Nut LH Thread Joint Asm Ball LH Thread All component dimensions given in U°S. inches 1 inch = 25_4 mm 39 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.251551 ENGINE 46 53 __s6 45 5 _ 55 12 •_0__ 52 19 7 11 41 18 15 42 © 43 37 33 s448 38 9 28 16 26 29 8 37 27 39 4O 40 I SPARK \ ARRESTER 1 KIT I I REPAIR PARTS TRACTOR - - MODEL NUMBER 917.251551 ENGINE KEY NO. PART NO. 1 2 5 7 8 9 10 11 12 15 16 17 18 19 140847 144636 1320O3O0 151396 121361X 145109 105432X 140923 143996 151346 109227X 106082X 151296 13290300 20 21 22 23 24 25 26 27 28 29 33 37 38 39 40 41 42 43 45 46 47 48 50 51 52 53 54 55 56 132755 17720410 132779 19132616 STD551237 73920600 3645J 139277 7834R 132920 STD541437 123487X 74780624 17490636 17490664 126197X STD551t43 150280 128861 19131616 142040 19132007 143020 140787 17580408 143528 19131414 13090336 13090308 NOTE: DESCRIPTION Engine Kohler 22 CV22 PS-67515 Muffler Asm Elbow STD 90 Degree 3/8 - 18 NPT Muffler Asm Guard Pulley V-Idler Stop Keeper Asm VGT Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Rear 3,,50 Yt/Gt 96 Pad Spacer Pad Spacer Cap Asm Fuel W/Gauge Vented Plug Oil Drain (Order From Engine Manufacturer) Control Throttle Screw Hex Thd Cut 1/4 - 20 X 5/8 Control Choke Washer 13/32 X 1 - 5/8 X 16 Ga Washer Ext Tooth 3/8 Nut Keps 3/8 - 24 UNF Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Nut Lock Hex w/Ins. 3/8 - 16 Clamp Hose Bolt Fin Hex 3/8 - 16 x 1-1/2 Screw TT 3/8-'16 x 2-1/4 UNC Screw TT 3/8-16 x 4 UNC Washer 1-!/20D X t5/32 ID X °250 Washer Lock 7/16 Bolt Hex 7/I6 - 20 X 4 - 1/4 Ga 5 Nut Flange 1/4-20 Starter Nut Washer 13/32 x ! x 16 Ga. Spacer Engine Washer 13/32 x 1-1/4 x 7 Ga. Duct Air Pipe Crossover Screw Tap 1/4- 20 x 1/2 Bracket Duct Air Rear Sup Washer Flat 13/32 x 7/8 x 14 Ga. Nipple Pipe 3/SNPT X 4-1/2 Nipple Pipe 3/8 x 1 All component dimensions given in US., inches 1 inch = 25°4 mm 41 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.251551 SEAT ASSEMBLY 10 19 12 i KEY NO. 1 2 3 4 5 6 7 8 10 12 t3 PART NOo 140124 140551 1'40675 127018X 145006 STD541437 124181X i 50176 140552 121246X 121248X KEY NO. DESCRIPTION Seat Bracket, Pivot Seat Strap, Fender Bolt, Shoulder 5/16-18 x _62 Clip, Push in, Hinged Nut, Crownlock 3/8-16 Unc Spring, Seat Cprsn Bolt 5/16-18 Unc x 3/4 w/Sems Pan, Seat Bracket, Mounting Switch Bushing, Snap 14 15 16 17 18 19 20 21 22 PART NO. 72050411 12!249X 123740X 123976X 19171912 120068X 124238X 153236 STD541431 DESCRIPTION Bolt, Carriage 1/4-20 X 1-3/8 Spacer, Split Spring, Cprsn Nut, Eock 1/4 Lge Fig Gr,, 5 Washer 17/32 x 1-3/16 x 12 Ga,. Knob, Seat 1/2-13 Unc Cap, Spring Seat Bolt, Shoulder' 5/16-18 Nut, Crownlock 5/16-18 Unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42 REPARR PARTS TRACTOR - = MODEL NUMBER 917.251551 DECALS 18 6 3 7 15 15 8 13 7 4 t3 t6 lO 8 5 11 12 t4, KEY PART NO. NO. 1 2 3 4 5 138955 151448 146705 146706 1495t6 6 7 8 9 10 11 '12 133644 138048 142241 146709 137537 4900J 146047 KEY PART NO, NO, DESCRIPTION Decal, Decal, Decal, Decal, Decal, Asm Decal, Decal, Decal, Decal, Decal, Decal, Decal, 13 14 15 16 18 19 23 -- Operating Instruction Grill Hood, Craftsman, RH Hood, Craftsman, LH Battery DNGRiPSN ENG Maintenance Side Panel Side Panel Fender, Craftsman Caution Clutch!Brake V-Belt Drive Schematic 145245 145247 154441 154442 KEY PART NO. NOr WHEELS & TIRES 2 .... _ 148957 139346 151568 150333 146710 138047 106202X 138311 ! 2 3 3 4 4 5 6 7 8 -- 59192 65'139 148736X427 148738X427 8134H 7154J 148741 151607 278H 6856M 9040H 104757X 144334 NOTE: 43 DESCRIPTION Decal, Chassis, 6 Speed/50" Decal, V-Belt Schematic Decal Hood Insert Decal, Cap CNSMR Help Line SRS Decal, insert Strg Decal, Battery Reflector, Taillight Decal, Handle Lft Height Adjust (Lift Handle) Pad, Footrest Fastener, Pop-In Footrest Manual, Owner's (Eng) Manual, Owner's (Span) DESCRIPTION Cap, Valve, Tire Stem, Valve Rim Assembly, Front Rim Assembly, Rear Tube, Front (Service Item Only) Tube, Rear (Service ltem Only) Tire, Front Tire, Rear Fitting, Grease (Front Wheel Only) Fitting, Grease Bearing, Flange (Front Wheel Only) Cap, Axle (Front Wheel Only) Sealant, Tire (10 oz Tube) All component dimensions 1 inch = 25.4 mm given in U.S inches REPAUR PARTS TRACTOR - MODEL NUMBER 917.251551 LIFT ASSEMBLY 40 35 42 43 17 34 ?o 39 70 42 29 4 2 25 26 24 \ 16 12 22 12 20 44 19 18 15 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.251551 LIFT ASSEMBLY KEY NO, I 2 3 4 5 6 7 8 9 10 '11 'I2 13 14 15 16 17 18 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 70 PART NO. 121006X 145542 121002X "12000022 19292016 74780624 125631X 122365X 122364X 2876H 146704 3146R 139868 140302 STD541437 674A247 STD541237 143363 STD551037 5328J STD523710 127218 4939M 73350800 130171 73800800 150233 110807X "1913"1016 137150 76020308 137167 138057 17490612 t20529X 123933X505 123935X 17490512 73540600 19112410 123934X t.45212 NOTE: DESCRIPTION Rod Asm,., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 G& Bolt, Fin Hex 3/8-16 x 1-112 Grip, Handle Fluted Button, Plunger Plunger, Lever Lift Spring 2-1/8" Link Lift Retainer, Spring Arm, Suspension Vgt Bearing Nut, Crowntock 3/8-16 Uric Spring Asm. Assist Lift Nut, Hex Jam 3/8_16 Unc Bracket, Spring Assist Washer 13/32 x 13/16 x 16 Gao Bolt, Adjust Spring Assist Bolt, Fin Hex 3/8-16 x 1 Link, Front Retainer, Spring Nut, Jam Hex 1/2-13 Uric Trunnion Nut, Lock W/Wsh I/2-13 Uric Trunnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt P=n, Cotter 3/32 x !/2 Rod, Adj Lift Knob, Inf 3/8-16 Unc Screw, Thdrol 3/8-16 x 3/4 Washer, Nylon Pointer, Pnt Height Indicator Plug, Hole Screw Hex Wsh 5/!6-18 x 3/4 Nut, Crownlock 3/8-24 Washer tl/32 x 1-1/2 x 10 Ga_ Scale, Indicator Height Nut Hex Flange Lock Alt component dimensions given in UoSoinches 1 inch = 25.4 mm 45 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917,251551 DECK 48 48 48 49 63 _ 62 47 6 59 58 60 57 60 "-. 64 1 24 \ 2 42 99 18 17 12 11 23 46 2 22 REPAUR PARTS TRACTOR MOWER KEY NO. -= MODEL NUMBER 917.251551 DECK PART NO. 1 2 3 4 5 6 7 8 9 10 1t 12 13 136457 STD541431 721'10506 7631J 138457 4939M 130832 850857 STD55!137 140296 137380 129895 137553 14 15 16 I7 18 19 20 21 22 23 24 25 27 28 30 31 32 33 34 35 36 37 38 137152 110485X 140329 106735X 19111016 I05304X 123713X 137607 110452X 110509X 13632O 191'11216 STD551037 132823 138776 137266 153535 129963 72140610 72110616 72110608 137166 137554 KEY NO. DESCRIPTION 39 40 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 6t 62 63 64 65 66 67 99 102 -- Mower Housing Nut, Crownlock 5/16-18 Bolt, Carriage 5/16-18 x 3/4 Runner, Mower LH Bracket Asm., Sway Bar Retainer, Spring Arm Suspension, Rear Bolt 3/8-24 x 1.25 Gr. 8 Patched Washer, Lock Hvy 3/8 Unplated Washer, Hard Blade Mower Vented Blade Bearing, Ball #6204 (Mandrel) Shaft Asm., W/Lower Brg (Includes Key No. 12) Housing, Mandrel Bearing, Ball Mandrel Stripper, Mower Vented Rod, Hinge Washer 11/32 x 5/8 x 16 Ga. Cap, Sleeve Spring, Torsion Deflector Bracket, Deflector Nut, Push Shield, Deflector Mower Runner, RH Washer 11/32 x 3/4 x 16 Ga. Washer 13/32 x t3/16 x 16 Ga. Spacer, Spring Stop Idler Screw Thdrol Hex Hd Nut, Flg Top Lock Cntr 9/16 Pulley, Mandrel Washer, Spacer Mower Vented Bolt, Carriage 3/8-16 x 1-t/4 Bolt, Carriage 3/8-16 x 2 Bolt, Carriage 3/8-16 x I Gro 5 Stiffener, Arm Idler Keeper, Belt idler PART NO. 131494 136572 72140506 136460 122052X STD541437 74760628 137200 137729 136574 137272 137273 '139245 137789 139573 144959 138687 136577 133957 137644 139031 136573 133943 72110612 19121414 151831 139622 73930600 72110614 153390 143651 141051 DESCRIPTION Pulley, Idler Flat Pulley, Driven Bolt, Carriage 5/16-18 Unc x 3/4 Arm, Idler Secondary Spacer, Retainer Nut, Crownlock 3/8-16 Unc Bolt, Fin Hex 3/8-16 Unc x 1-3/4 Cover, Mandrel RH Screw, Thd Roll 1/4-20 x 5/8 Cover, Mandrel LH Arm, Idler Primary Spring, Secondary Pulley, Idler V Groove Shield, Idler V-Belt, Mower Primary V-Belt, Mower Secondary Spring, Primary Bar Asm., Wheel Gauge Wheel, Gauge Bolt, Shoulder Pin, Clevis Bracket, Wheel Gauge Washer Hardened Bolt Carriage 3/8-16 x 1-1/2 Washer 3/8 x 3/4 x 14Ga Pulley Idler Flat Keeper Belt idler Nut, Centerlock 3/8-16 Bolt, Carriage 3/8-16 x 1-3/4 Gro 5 Washer Felt Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 3t and 33) Mower Asm.. Service (Stdo DeckOrder all gauge wheel components separately) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.251551 TRANSAXLE 31 5 1 20 19 7 9 10 16 82 14 70 74 67 7O 73 72 71 66 86 25 _'85 24 88_87 48 REPARRPARTS TRACTOR - - MODEL NUMBER 917.251551 TRANSAXLE KEY PART NO. NO. 1 2 3 4 5 6 7 8 4t97R 12000034 4199R 42t6R 4215R 4217R 6256H 74020652 9 10 11 '12 13 14 15 I6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 7392M 137261 4985R 6266H 4212R 137125 6276H 633A63 8118M 8740H1 122238X 4218R 6252H1 78t0H 6262H 7393R 992R1 139111 4986R I22254X 6269H 5855H 139538 32 33 34 35 36 37 39 6277H 4225R 7396H 4198R 4200R 7395H 139536 40 41 45 46 49 50 51 13320400 17580520 6271H 130602O0 4895H 4222R 1529R KEY PART NO. NO. DESCRIPTION Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier Axle Thrust Washer Bolt, Hex Head 3/8-24 x 3-1/4 (1" Thread Length ) Steel Ball Spring Shift Fork Detent Shift Fork, High-Low Range Thrust Bearing Race 4th Reduction Pinion Shaft, Brake Snap Ring, Crescent Type High-Low Range Gears Needle Bearing Sintered Iron Bearing Shift Fork Shaft, High-Low Range Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3/8-24 Shift Fork, RH. Oil Seal Sintered Iron Bearing Shift Fork Shaft Shift Fork, L.H. Shift Shaft, High-Low Range Oil Seal Pressure Relief Valve Gearcase, Reverse Idler Shaft and Bearings, R_H. (Includes Key No,'s 17;18, 25, 33, 50, 63, 77 and 82) Dowel Pin Needle Bearing Thrust Bearing Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race Gearcase and Bearings, L.H. (Includes Key Numbers 18, 25, 49, 50 (2), 51 and 52) Pipe Plug 1/2-14 N_PoTo Bolt, Hex 5/16-18 UNC x 1-1/4 .Oil Seal Pipe Plug 1/4-18 N_P.T_ Needle Bearing Needle Bearing Needle Bearing 52 53 54 55 56 57 58 59 60 61 62 63 64 81t9M 4220R 4209R 4213R 4442R 4195R 4214R 4194R 7528R 4208R 4207R 7398H 4203R 65 66 67 68 69 70 71 4204R 28983 12000033 4205R 4206R 1370H 633A69 72 73 74 75 77 79 80 81 82 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 139120 4201R 12000008 1153R 6803J 1167R 73360700 6270H 136984 5384J 2978J 633A85 8739H1 4924H 19151516 !10542X 19181511 75J 6274H 76020412 10040500 74760514 633A109 140332 NOTE: 49 DESCRIPTION Needle Bearing Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear 3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer 3rd Reduction Pinion High 2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reductlon Pinion Cluster Reverse Gear Key, Hi-Pro 1/8 x 17/32 Klip Ring Intermediate Speed Gear High Speed Gear Thrust Bearing Race intermediate and High Speed CIuster Pinions Input Shaft Low Speed Pinion E-Ring Reverse Idler Gear Needle Bearing Sealing Washer Nut, Hex, Jam 7/16_20 Oil Seat Reverse Idler Shaft Gearshift Lever, Bent Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring Washer 15/32 x 15/16 x 16 Gauge Shift Mechanism Seat Washer 9/16 x 15/16 x 12 Gauge Gearshift Gate and Reinforcement Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4 Washer, Lock 5/16 Bolt, Hex Head 5/16-18 UNC x 7/8 Gearshift Lever Assembly Transaxle, 6 Speed, Complete Assembly All component dimensions given in UoS, inches 1 inch = 25,4 mm REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL. NUMBER 917,251551 NUMBER CV22 - PS67515 25- 14 151617 18 _--23 2 3_ 42 --28 -29 --27 _.......-30 43 I 39 0 8---31 _32 5O REPAUR PARTS TRACTOR KOHLER ENGINE - MODEL NUMBER -- MODEL NUMBER CV22 - PS67515 CYLINDER HEAD/VALVE/BREATHER CRANKCASE KEY PART NO: NO. KEY PART NO, NO, 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2431811 24 096 16 24 755 20 25 313 02 24 096 15 X_75-23 SM-0645020 24 326 05 12755 03 12 173 01 24 089 02 52 018 0I 24 016 01 24 017 01 24 032 05 24 294 02 24 326 04 12 351 01 24 411 04 24 041 08 24 318 12 24 186 02 24 194 01 M-0640034 24 096 !2 12 086 16 M-0651030 24 445 O! 917.251551 DESCRIPTION Head Assembly, #1 Cylinder Cover, Rocker, #1 Side Kit, Breather (Includes 4) Grommet, Rubber Cover, Breather Plug, Hex, Countersunk 1/8 N,P.T.F. Screw M6 x 1.0 x 20 (4) Hose, Breather Kit, Retainer (4) Cap, Valve Spring (4) Spring, Valve (4) Retainer, Spring (4) Valve, Exhaust (2) Valve, Intake (2) Seal, Valve Stem (2) Fitting Hose, Breather Lifter, Valve (4) Rod, Push (4) Gasket, Cylinder Head (2) Head Assembly, #2 Cylinder Arm, Rocker (4) Ball, Pivot-Rocker (4) Screw M6 x 140 x 34 (4) Cover, Rocker, #2 Side Screw M10 x !.5 x 9t (8) Screw M6 x 1..0x 30 (8) Strap, Lfting 2 3 10 1.1 12 13 14 15 16 25 15502 24 067 01 24 067 02 12 380 03 52 139 09 24 8740t 24 874 02 24 874 03 24108 01 24 108 02 24108 03 24 018 01 12 422 09 12 422 13 12 422 07 12 422 08 12 422 10 12 422 11 12 42212 24 010 03 24 144 01 X-25-63 12 032 01 X-25-102 12 380 04 M-0545010 17 18 19 20 21 22 23 24 018 04 24 402 01 24 032 01 !2 153 01 12 !23 04 24 !26 19 M-0549016 24 25 26 27 12153 02 24 038 04 25 755 13 12 15303 4 5 6 7 8 9 NOTE: 51 DESCRIPTION Cylinder Block (Use Miniblock) Connector, 90 ° Connecting Rod (Standard) (2) Connecting Rod (.25) (2) Pin, DoweI Locating (6) Plug, Cup Piston with Ring Set (Standard) (2) Piston Piston with with Ring Ring Set Set (_25)I221 (,50) Ring Set (Standard) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, Piston Pin (4) Shim, Camshaft (As Required) Shim, Camshaft (As Required) Shim, Camshaft (As Required) Shim, Camshaft (As Required) Shim, Camshaft Shim, Camshaft (As Required) Shim, Camshaft (As Required) Camshaft Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain 1/4 Pin, Hitch Screw, Reed Retainer M5 x 0,8 x 10 (2) Retainer, Reed (2) Reed, Breather (2) Seal, Oil O-Ring, Lower Oil Fill Tube Tube, Oil Fill Bracket, Oil Fill Tube Screw, Oil Fill Tube Bracket M5 x 0,8 x t6 O-Ring, upper Oil Fill Tube Dipstick Assembly (Includes 26,27) Kit, Oil Fill Cap (Includes 27) O-Ring, Dipstick All component dimensions given in U.S_ inches 1 inch = 25,4 mm REPARRPARTS TRACTOR KOHLER ENGINE - MODEL NUMBER - - MODEL NUMBER 917.25!551 CV22 - PS67515 20 19 18 17 16 10 13 t 15 --8 11 15 7 16 !2 52 REPAKR PARTS TRACTOR KOHLER ENGINE -MODEL NUMBER = .- MODEL NUMBER 917.251551 CV22 - PS67515 IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY PART NO. NO. KEY PART NO. NO. 1 2 24 162 17 M-0401025 3 4 5 6 7 8 9 10 11 12 X-25-92 2411204 24 157 03 M-0639016 121120! 24 025 05 X-42-15 25 403 03 24 086 06 236602 13 14 15 16 1213202 48 154 02 12 468 03 12 086 14 17 18 24 085 01 M-0548025 19 20 21 22 23 24 25 NOT - - - - X-25_63 X-25-92 47 154 01 24 584 03 M-0560020 M-0448010 24 584 05 ILLUSTRATED 24 176 27 24 518 04 24 113 !8 DESCRIPTION Screen, Grass Screw, Grass Screen M4 x 0.7 x 24 (4) Washer, Plain 1/2 (4) Spacer, Fan (4) Fan Screw M6 x 1.0 x t6 (4) Spacer, Fan (4) Flywheel Assembly Key Rectifier-Regulator Screw, Phillips (2) Connector, Rectifier-Regulator, 3 Contact Spark Plug (2) Clip, Cable Washer, Stator Harness Clip Screw, Stator Harness Clip M10 x 1.5 x 46 Stator, 15 Amp Screw, Stator Mounting M5 x 0.8 x 25 (2) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 !8 NOT -- Washer, Washer, Plain Plain 1/4 1/2 I2/ Clip, Cable Module, Ignition (2) Screw, Module M5 x 0°8 x 20 (4) Screw, Module M4 x 0.7 x 10 (2) Module, Speed Advance 24 027 20 M-0549016 SM_0645016 24 314 05 2414602 M-0545020 M-05510!6 24 063 20 24 063 23 M-05490!0 24 063 14 M-0549016 24 063 19 M-0649016 2414608 24 100 01 47 154 01 24 086 12 ILLUSTRATED 24 100 01 -- 24 100 02 -- 25 139 16 -- 24 113 23 DESCRIPTION Housing, Blower Screw M5 x 0.8 x 16 (3) Screw M6 x 1o0 x 16 (4 ) Guard, Flywheel Plate, Backing, # 2 Side Screw M5 x 0.8 x 20 (2) Screw M5 x 0.8 x 14 Baffle, Cylinder Barrel, # 2 Side Baffle, Valley, # 1 Side Screw M5 x 0,8 x 10 (2) Baffle, Valley, # 2 Side Screw M5 x 048 x 16 (2) Baffle, Cylinder Barrel, # 1 Side Screw M6 x 1_0 x 16 (2) Plate, Backing, # 1 Side Nut, Plastic Clip, Cable Screw, Cable Clip Nut, Plastic (3) (Included with Blower Housing) Nut, Plastic (2) (Included with Blower Housing) Plug, Button 9/16 (included with Blower Housing) Decal, Horsepower AIR INTAKE Harness, Wire Lead, Green (3", 18 Gauge, Insulated Grip Barrel Eyelets) Decal, Grass Screen KEY PART NO. NO. 1 24 743 01 2 3 4 5 6 7 8 9 10 I1 !2 !3 14 15 !6 24 089 04 24 344 01 24 380 03 12 100 01 24 O32 03 24 096 0I 24 083 02 47 083 03 24 109 0! 24041 13 24 094 02 24 041 14 24 164 06 24 041 01 M-0639055 NOTE: 53 DESCRIPTION Kit, Air Cleaner Cover (Includes Key Numbers 2 thru 4) Spring, Latch (2) Latch, Lever (2) Pin, Latch Lever (2) Wing Nut Seal, Air Intake Cover, Inner Air Cleaner Element, Pre-Cleaner Element, Air Cleaner Cup, Fuel Spitback Gasket, Fuel Spitback Cup Base, Air Cleaner Gasket, Air Cleaner Base Manifold, Intake Gasket, intake Manifold (2) Screw M6 x 1,.0 x 18 (4) All component dimensions given in U.So inches 1 inch = 254 mm REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL NUMBER - - MODEL NUMBER 917.251551 CV22 - PS67515 STARTING SYSTEM I o @ 3 2 J 23-_ 5 !_" 13 / 22 18 _" 21 19 17 15 _ l+ 14_\ 13 |_= 15 8 54 7 6 1 !20 REPAUR PARTS TRACTOR KOHLER ENGINE - MODEL NUMBER - - MODEL NUMBER 917.251551 CV22 - PS67515 OIL PANILUBRICATION ENGINE CONTROLS KEY PART NO, NO, KEY PART NO. NO. 1 2 24 199 02 X-75-32 3 4 5 6 7 8 24 136 01 12 050 01 52 032 08 24 086 17 24 086 16 X-75-10 9 10 tl 12 13 14 15 16 17 18 24 153 08 12144 02 52 448 O2 24 O43 11 12 380 01 M-0645025 SM-0631005 24 393 05 24 123 05 12 162 02 DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 t4 15 16 !7 18 19 20 21 22 23 24 Oil Pan Plug, Hex, Countersunk, 3/8 N,,P,.T_F. Nipple, Oil Filter Filter, Oil Seal, Oil (PTO End) Screw, Oil Pan M8 x 1.25 x 45 Screw, Oil Pan M8 x 1,25 x 45 (9) Plug, Solid, Square Head, 3/8 N.P_T.Fo O-Ring Shaft, Governor Gear Tab, Locking Governor Gear Assembly Pin, Governor Regulating Screw M6 x 1,.0 x 25 (2) Washer, Plain (2) Oil Pump Assembly (includes 17) Tube, Oil Pickup Screen, Oil STARTING SYSTEM KEY PART NO. NO, 1 2 3 4 5 6 7 8 9 10 11 M-0839070 M-0839080 24 096 05 25 098 03 12 468 01 12 755 54 !2 227 06 45170 03 82 755 28 12 227 11 12 086 25 SM-0642025 24 090 14 SM-0641060 24 089 01 25 158 08 24 079 04 25 158 11 24 126 13 24 089 03 M-0547050 SM-0545016 M-0446030 SM-0645016 12 237 01 SM-0545016 24 090 07 24 468 01 24 090 13 24 090 05 24 079 05 SM-0545020 4I 468 03 M_0401025 24 089 18 NOTE: DESCRIPTION Screw M8 x 1.25 x 70 Screw M8 x 1o25 x 80 Cover, Pinion Starter Assembly (Includes 6-11) Washer (2) Kit, Drive End Cap, Drive End Armature Kit, Brush and Spring Cap, Commutator End Bolt, Thru (2) 55 DESCRIPTION Screw M6 x 140x 25 Lever, Governor Nut M6xl..0 Spring, Linkage Bushing, Linkage Retaining Linkage, Throttle Bushing, Throttle Linkage Bracket, Control Spring, Choke Return Nut M5 x 0..8 Screw M5x0.8x16 Nut, Hex M4 x 0.7 Screw M6 x 1.0 x 16 (4) Clamp, Cable (2) Screw M5x0.8x16(2) Lever, Throttle Actuator Washer (3) Lever, Throttle Control Lever, Choke Linkage, Choke Screw M5x0.8X20 Washer, Wave Screw M4 x 0.7 x 24 Spring, Governor All component dimensions 1 inch = 25.4 mm given in U.S. inches REPAIR PARTS TRACTOR-KOHLER ENGINE - MODEL NUMBER MODEL NUMBER 917.251551 CV22 - PS67515 2_ 3---4W 6 p8 9 10 24 2 12 26 23 5 j_./13 5 16 17 e---36 o- 38 _ 37 -39 56 REPAnR PARTS TRACTOR KOHLER ENGINE - MODEL NUMBER -- MODEL NUMBER CV22 - PS67515 CRANKSHAFT FUEL SYSTEM KEY PART NO, NO, 1 24 853 25 2 3 24 041 I5 24 053 25 4 5 6 7 8 9 t0 11 12 13 14 15 16 17 I8 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 NOT = . 917.251551 KEY PART NO. NO. DESCRIPTION t 2 Kit, Carburetor with Gasket (Includes Key Numbers 2 thru 4) Gasket, Carburetor Carburetor Assembly (For Information Only, Not Available Separately) (Includes 15-39) Gasket, Air Cleaner Base Clamp, Hose (6) Line, Fuel, 10-5/8" (2) Nut M6 x 1,,0 (2) Stud M6 x 1,0 x 95 (2) Clip, Cable Nut, Plastic (2) Pump, Fuel, Pulse Screw, Hex Cap Head (2) Line, Fuel, 13-1/2" Filter, Fuel Shaft, Choke Washer Collar, Choke Spring, Choke Return Ring, Choke Lever Lever, Choke Spring, Throttle Adjust Screw Screw, Throttle Adjust Valve, Choke Screw, Throttle and Choke Shaft (4) Jet, Air Bleed Jet, Slow Screw, Idle Adjust Spring, Idle Adjust Screw Screw (3) Cover, Passage Gasket, Passage Cover Gasket, Float Chamber Kit, Float Repair Nozzle, Main Chamber, Float Jet, Main Kit, Solenoid Valve (includes 38-39) Gasket, Chamber Screw Gasket, Solenoid 24 014 72 52 139 O9 DESCRIPTION Crankshaft Plug, Cup EXHAUST KEY PART NO. NO. 24 041 14 X-426-9 24 353 03 SM-0641060 M-0629095 47 154 01 24 100 01 24 393 04 24 086 !2 25 353 03 25 050 02 24 144 15 24 468 05 24 241 01 24 089 22 24 141 04 24 090 10 24 089 24 24 086 19 24 462 02 24 086 20 24 337 27 24 337 11 24 086 22 24 089 23 24 086 21 24 096 13 24 041 18 24 041 19 24 757 05 24 369 01 24 234 01 24 337 28 24 755 15 24 041 21 24 041 20 ILLUSTRATED 24 041 15 Gasket, Carburetor 24 757 06 Kit, Carburetor Repair 24 755 72 Kit, High Altitude (I 500-3000 Meters) 24 755 73 Kit, High Altitude (Over 3000 Meters) 1 2 24 041 02 M-0829033 3 M-0841080 DESCRIPTION Gasket, Exhaust (2) Stud, Exhaust Manifoid M8 x 1o25 x 20 (4) Nut, Muffler Mounting M8 x 1,,25 (4) NOT ILLUSTRATED -24 755 03 Gasket Set RPM Settings: Low Speed: 1150-1650 High Speed: 3200-3400 NOTE: All component dimensions given in U,S,, inches 1 inch = 25,,4 mm 57 OTES 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL -.=,_ SIGHTING GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. ¢J1 15 ° MAX. i _ _il AAIIL i_l O Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme _! caution when changing direction on slopes. I I ® OWNER'S MANUAL 22.5 HP TWIN CYLINDER ELECTRIC START 50" MOWER 6 SPEED TRANSAXLE GARDEN TRACTOR MODEL NO. 917.251551 Each tractor has its own model number° its own model number_ Each engine has The model number for your' tractor will be found on the model plate located under the seat° The model number for your engine wilt be found on the blower housing of the engine° AII parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PRODUCT- FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: TRACTOR • MODEL NUMBER - 917.251551 ° ENGINE MODEL NO. - CV22-67515 1-800-4-REPAIR • PART NUMBER (1-800-473-7247) • PART DESCRIPTION FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians_, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell 1-800-FON-PART (1-800-366-7278) 154441 Rew 2 03.28°96 IIIIII IIIIIIIIIIIIIIIIIItllllllllllllllIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII JH/RH Printed in U,S.A. . IIIIIIIIIIII II IIIII II
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