Sears 917 2565 Users Manual

917256500 917256500 CRAFTSMAN TRACTOR - Manuals and Guides L0904457 View the owners manual for your CRAFTSMAN TRACTOR #917256500. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0904457 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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917.256500 OWNER'S MANUAL

oAssembly

Operation

Customer Responsibilities

Service and Adjustments

Repair Parts

CAUTfON: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

!..................................................... IIIIIIIIIIIIIIiiiIIIIIIIIIIIIIII I

[]

.... i

&SAFETY RULES

Safe Operation Practices for Ride-On Mowers

iMPORTANT: THiS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

|. GENERAL OPERATION

°Read, understand, and foilow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area Jsclearof other people before mowing, Stop

machine if anyone enters the area.

o Never carry passengers,

=Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

o Slow down before turning.

= Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

,Turn off biades when not mowing.

•Stop engine before removing grass catcher or unclogging

chute.

, Mow only Jn daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs.

° Watch for traffic when operating near or crossing roadways.

o Use extra care when loading or unloading the machine into

a trailer or truck.

ii. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feet uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across.

°Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you wil! not have

to stop or shift while on the slope.

•Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

o Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

oKeep a]! movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

•Avoid starting or stopping on a slope, tf tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

°Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause

sliding.

° Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

q

o

°

o

°

2

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them.

=Keep children out of the mowing area and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area.

*Before and when backing, look behind and down for small

children.

, Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

o Never atlow children to operate the machine,

*Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV.

o

SERVICE

Use extra care inhandling gasoline and other fuels, They are

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors,

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

Never tamper with safety devices. Check their proper

operation regularly.

Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when set'€icing them.

Check brake operation frequently. Adjust and service as

required.

,i

Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

i i ii i

CAUTION: Always disconnect spark plug

wireand placewire where itcannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

AWARNING & ........

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. it has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, wel!-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.256500

SERIAL

NUMBER

DATE OF PU RCHASE

THE MODELAND SERIAL NUMBERSWILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBIMT ES

° Read and observe the safety rules.

o Follow a regularschedule in maintaining, caring for and

using your tractor.

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owneCs manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECJFmCAT ONS

HORSEPOWER: t3.5

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SFiSG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3 PINTS

SPARK PLUG: CHAMPION RJ 19LM

(GAP: .030") STD361458

VALVE CLEARANCE: INTAKE: .005" - .007"

EXHAUST: .009" - .011"

GROUND SPEED (MPH): FORWARD:

1st 1,0

2nd 1.4

3rd 2.1

4th 3.1

5th 4.0

6th 5.1

REVERSE: 1.6

TIRE PRESSURE: FRONT: 14 PSi

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Otherstates may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LBM TED TWO YEAR WARRANTY ON CRAFTSMAN RMDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiaf or

workmanship.

This Warranty does not cover:

Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners, betts, etc.

= Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the batten/will not hold a charge, Sears will replace the batten,7at no charge.

_N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE TRACTORED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

3

TABLE OF CONT TS

SAFETY RULES ............................................................ 2

PRODUCT SPECIF_CATIONS ...................................... 3

CUSTOMER RESPONSiBILiTiES ..................... 3, 15-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7-9

OPERATmON .......................................................... 10-14

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-52

PARTS ORDERING/SERVICE ............... BACK COVER

iNDEX A

Accessories ........................................... 5

Adjustments:

Brake ............................................ 2t

Carburetor .................................... 24

Mower

Front-To-Back ......................... 20

Side-To-Side ........................... 20

Throttle Control Cable .................. 24

Air Filter, Engine ............................. 17-I8

Air Screen, Engine .............................. 18

Assembly ............................................ 7-9

B

Battery:

Charging ........................................ 8

Cleaning ....................................... 17

Installation ...................................... 9

Levels ........................................ 8,16

Preparation .................................... 8

Starting with Weak Batteqi .......... 22

Storage ........................................ 25

Terminals ..................................... 17

Belt:

Motion Drive

Removal/Replacement ........... 21

Mower Belt(s)

Removal/Replacement ........... 21

Blade:

Sharpening .................................. 16

Replacement ................................ 16

Brake Adjustment ................................ 21

C

Carburetor Adjustment ........................ 24

Controls, Tractor ................................. ! t

Customer Responsibilities ............. 16-18

Engine:

Air Filter .................................... 17

Air Screen ................................ 18

Cooling Fins ............................. 18

Engine Oil ........................... 13,t7

Fuel Filter ................................. 18

Spark Plug(s) ........................... 18

Tractor:

Battery ................................. t6-I7

Blade ........................................ t 6

Lubrication Chart ..................... t 5

Maintenance Schedule ............ ! 5

Tire Care .......................... 8,16,22

Transaxte ................................. 17

Cutting Height, Mower ........................ t2

E

Electrical:

Interlocks and Relays .................. 23

Schematic .................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter ................................... I7-I8

Air Screen .................................... t8

Cooling Fins ................................. 18

Oil Change ................................... 17

Oil Level ....................................... 13

Oil Type ................................... 13,17

Preparation .................................. t 3

Repair Parts ............................ 48-52

Starting ......................................... 14

Storage ........................................ 25

F

Filter:

Air Filter ........................................ !7

Fuel .............................................. 18

Fuel:

Type ............................................. 14

Storage ........................................ 25

Fuse .................................................... 23

H

Hood Removal/installation .................. 23

L

Leveling Mower Deck .......................... 20

Lubrication:

Chart ............................................ ! 5

Engine .......................................... t7

M

Maintenance Schedule ....................... 15

Mower:

Adjustment, Front-to-Back ........... 20

Adjustment, Side-to-Side ............. 20

Blade Replacement ..................... 16

Blade Sharpening ........................ I6

Cutting Height .............................. 12

Installation .................................... 19

Operation ..................................... 13

Removal ....................................... 19

Mowing Tips ........................................ I4

Muffler ................................................. 18

Spark Attester ........................... 3,40

O

Oi!:

Cold Weather Conditions ........ t3,17

Engine .......................................... 17

Storage ........................................ 25

Operation ....................................... 10-14

Operating Mower ................................ 13

Options:

Accessories ........ :........................... 5

Spark Arrester ........................... 3,40

P

Parking Brake ................................ 11,12

Parts Bag .............................................. 6

Parts, Replacement/Repair ............ 30-47

Product Specifications .......................... 3

R

Repair Parts ................................... 30-47

S

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ............... 19-24

Carburetor .................................... 24

Fuse ............................................. 23

Hood Removal/Installation ........... 23

Motion Drive Belt

Removal/Replacement ........... 21

Mower Belt(s)

Removal/Replacement ........... 21

Mower Adjustment

Front-to-Back .......................... 20

Side-to-Side ............................ 20

Mower Removal/_nstallation ......... 19

Tire Care .............................. 8,16,22

Slope Guide Sheet .............................. 55

Spark Plug(s) ...................................... 18

Specifications ........................................ 3

Starting the Engine ........................ 13-14

Steering Wheel ................................ 7,22

Stopping the Tractor ........................... 12

Storage ................................................ 25

T

Throttle Control Cable Adjustment ...... 24

Tires ............................................ 8,t6,22

Trouble Shooting Chart .................. 26-27

Transaxle ............................................ t7

4

W

Warranty ................................................ 3

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

........ !

ACCESSORIES AN ATTACHME TS

These accessories and attachments were available th rough most Sears retait outlets and service centers when the tractor'was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN BLADES BELTS

ENGINE OIL

i

FUEL STABILIZER AIR FILTER

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, itmay change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soi! at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, neuter looking lawn. Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly.

CORING AERATOR takes small plugs out of sol! to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKF-JDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Availableforfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x I0 lumber.

ROLLER for smoother lawn surface. 364nch wide, 18-inch

diameterwater-tight drum holds upto3901bs, ofweight. Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removat only. t 4-inch high, 48-inch wide

blade clears 42-inch path when angled left or right, Raises, lowers

with side lever. Adjustable skids; replaceabie, reversibJe scraper

bar. (Use with tire chains and wheel weights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow t0 to 50 feet. Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.)

SPRAYERS use 12-voff DC electric motor that connects to the

tractor batter/ or other 12-volt source. Includes booms for

automatic spraying and hand held wand for spot spraying, Wand

has adjustable spray pattern. For appiying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are atso useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. SimpJy hook up to the tractor

drawbar and go! Optiona_ accessories convert unit for

dethatching, aerating, hilting...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyt fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshieJd with hand operated wiper;

12-voff amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and Ieaves.

Optionat wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

...... i

CONTE

Parts Bag contents shown full size

O

TS OF HA E PACK

Parts packed separately in carton

(2) Sheet

Metal

Screws

#1046 x 1/2

(1) Locknut 3/8-24

(1) Large Flat Washer

|I I

(t) Hex Bolt 1/2-13 x I

(1) Shoulder Bolt 5/18-t8

(1) Lock Washer I/2

(t) Washer 17/32

x 1-3/16 x 12 Gauge

@

(2) Hex Nuts I/4-20

(2) Hex Bolts 1/4-20 x 3/4

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x t6 Gauge

Seat

Steering

Wheel

Steering

Boot

Video

Cassette

Manual

t

I

I

I

I

!

i

Pa_s Bag

Parts bag contents not shown full size

_-_"%X Steering

Wheel

r L__T__ Insert

Steering Wheel

Adapter

@ teering

Bushing (2) Keys

Slope Sheet

6

.......... i

ASSEM LY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wit] make assembly easier, Standard

wrench sizes are listed.

(1) 5/16" wrench (1) 3/4" wrench

(2) 7/16" wrenches Tire pressure gauge

(1) 1/2" wrench Utility knife

(1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartons

from carton (See page 6).

oCut, from top to bottom, along lines on all four corners

of car_on, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

- Slide the steering bushing over the steering shaft.

, Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet

metal screws and tighten securely.

* Position steering boot over steering shaft.

Ptace tabs of steering boot over tab slots in dash and

push down to secure.

oSlide steering wheel adapter onto upper steering shaft.

o Position front wheels of the tractor so they are pointing

straight forward.

Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

o Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

, Snap steering wheel insert into center of steering

wheel.

o Remove protective plastic from tractor hood and grill.

WMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

STEERING SHAFT

(SHIPPING POSITION)

FIG, 1

TO ROLL TRACTOR OFF SKiD (See Fig. 5)

• Raise attachment lift lever to its highest position.

Release parking brake by depressing clutch/brake

pedal.

Place gearshift lever in neutral (N) position,

o Roll tractor backwards off skid.

o Remove banding holding discharge guard up against

tractor.

7

...... i

ASSE BLY

CONNECT BATTERY (See Figs, 2 and 3)

CAUTION: Do not short battery tern}i,

rials. Before connecting battery, re-

move n}etai bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding,

• Remove cardboard packing from seat pan and lift seat

pan to raised position.

Open battery box door.

Remove terminal protective caps and discard.

, If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• First con nect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

, Close battery box door.

Open battery box door for:

• Inspection for secure connections (to tighten hard-

ware).

oInspection for corrosion.

• Testing battery.

• Jumping (if required).

o Periodic charging.

DISCARD TERMINAL PROTECTIVE

CAPS

HEX

NUT

\\

LOCK

WASHER

FLAT

WASHER

HE×

BOLT

NEGATIVE

(BLACK)CABLE

RG. 2

SEAT

PAN

BATTERY

BOX DOOR

FiG, 3

iNSTALL SEAT (See Fig, 4)

Adjust seat before tightening adjustment bolt.

-Remove cardboard packing on seat pan.

-Place seat on seat pan and assemble shoulder bolt.

= Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten.

• Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat.

•Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

o Get off seat without moving its adjusted position.

= Raise seat and tighten adjustment bolt securely,

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

BOLT

FLAT WASHER

LOCK WASHER

FIG, 4

8

.......... i

ASS LY

CHECK T1RE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

,/CHECKMST

BEFORE YOU OPERATE AND ENJOY YOUR NE_,

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFA CTION FROth,

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

CHECK DECK LEVELNESS

For best cutting results, mower housing should be :properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSIT|ON OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual,

/AII assembly instructions have been completed.

_/ No remaining loose parts in carton.

¢ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

v' Seat is adjusted comfortably and tightened securely.

v" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v" Check wiring. See that al! connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENT!ON TO THE FOLLOWING IMPORTANT

ITEMS:

€" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

9

E

....... i

OPERATIO

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

Z

I

MOWER LIFT

REVERSE

N H L (®);I

NEUTRAL HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL

(Hydro Modelsonly)

10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

AMMETER IGNITtON

SWITCH

LIGHT LIFT LEVER

SWITCH PLUNGER

ATTACHMENT

CLUTCH LEVER

D i

t

THROTTLE/

CHOKE

CONTROL ATTACHMENT

LIFT LEVER

CLUTCH/ MOWER DECK

BRAKE _HEIGHT ADJUSTMENT

PEDAL ', POSITIONS

GEARSHIFT

LEVER

PARKING

BRAKE

FIGo 5

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LiFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to

your tractor.

LiFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

mGNITION SWITCH: Used for starting and stopping the

engine.

AMMETER: Indicates battery charging (+) or discharging

(4.

!1

...... !

OPERA O

Theoperation of any tractor can resuJt in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over the spectacles or standard safety glasses°

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig= 6)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

o Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" position and

release pressure from clutch!brake peda!. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION "DISENGAGED"

POSiTiON

IGNiTiON

KEY

CONTROL LEVER

PARKING BRAKE

"DISENGAGED"POSITION

FIG. 6

STOPPRNG (See Fig. 6)

MOWER BLADES o

o Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

oDepress clutch/brake pedal intofull "BRAKE" position.

o Move gearshift lever to neutral (N) position,

ENGINE *

oMove throttle control to slow (,_) position.

NOTE: Failure to move throttle control to slow (_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

...... CAUTION: Ai_

pletely, as described above, before leav-

ing the operator's posF_tion;to empty I

grass catcher, etc. J

J

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle,

o Operating engine at less than full throttle reduces the

battery charging rate.

,Full throttle offers the best bagging and mower perfor-

mance°

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever.

° Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

• Move gearshift lever to desired position,

o Slowly release clutch!brake pedal to start movement.

iMPORTANT; BRING TRACTOR TO A COMPLETE STOP

BEFORE SHtFTING OR CHANGING GEARS. FAILURE

TO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the

cutting height.

o Grasp Liftlever.

Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

® The average lawn shou Id be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

12

..... i

OPERATIO

TO OPERATE MOWER (See Fig, 7)

Your tractor is equipped with an operator presence sens-

ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged

will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

contro!.

° TO STOP MOWER BLADES - disengage attachment

clutch control.

TO OPERATE ON HILLS

__ON: Do not operat_

,_A without either the entire grass catcher,

J _ on mowers so equipped, or the dis- l

_rd ,n place. _______..J

CAUTION: Do not drive up or down

hilts with slopes greater than 15° and

do not drive across any slope.

Choose the slowest speed before starting up or dowr

hiIIs.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POStTJON

ATTACHMENT

LIFT LEVER

HIGH POSIT_ON

/?

/-_LOW

POSITION

•Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever tc

slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

To restart movement, slowly release parking brake and

clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

* Raise attachment lift to highest position with attach-

ment lift control.

DISCHARGE

GUARD

° When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

, Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTmNG THE ENGINE

CHECK ENGINE OiL LEVEL (See Fig. 12)

° The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

- Check engine oil with tractor on level ground.

,Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

o For cold weather operation you should change oil for'

easier starting (See "OtL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

To change engine oil, see the Customer ResponsibiIF

ties section in this manual.

13

..... i

..... i

OPERATBON

ADD GASOUNE

• Fill fuel tank, Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuefs (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

A CAUTION: Fill to bottom of gas tank

,_,_ fiHerneck. Do not overfill° Wipeoffany

| _ spilled oil or fuel Do not store, spill or

use gasoline near an open flame°

TO START ENG|NE (See Fig. 6)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Depress clutch/brake pedal and set parking brake.

°Place gearshift lever in neutral (N) position.

,Move attachment clutch to "DISENGAGED" position.

o Move throttle control lever to choke (I\l) position for

cold engine start. Forwarm engine start, move throttle

control to fast (_) position.

• Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute, tf engine does not start after

several attempts, move throttle control to fast (,f_)

position, wait a few minutes and try again.

,When engine starts, move throttle control to desired

position.

Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING TiPS

Tire chains cannot be used when the mower housing

is attached to tractor,

® Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

= The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 8 ).

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

•Do not mow grass when it is wet. Wet grass wili plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

= When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FiG, 8

14

CUSTOM ESPONS LINES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

R [ Sharpen/ReplaceMowerBtades

A

C LubricationChart

T Check Battery Level/Recharge

0 Clean Batteryand Termina{s

R Check Transax/eCooIing

Adjust Blade Belt(s)Tension

Adjust Motion DriveBelt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Fitter

E

[ Clean AirScreenNF

G Inspect Muffler/Spark Arrester

Replace Oil Filter(lf equipped)

N Clean EngineCoolingFins

EReplace Spark Piug

Replace Air Filter Paper Cartridge

ReplaceFuel Fitter

-Change mo_e often when operating under a heavy load or in high ambient temperatures,

- Sewice more often when operating in dirty or dusty conditions.

* If equipped with oi_filter, change oil every 50 hours.

4-Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor,

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuei mixture and help your engine run better

and last longer.

5 - If equipped with adjustable system,

6 - Not required if equipped with maintenance-free battery.

7 - Tighten f_on[ axle pivot belt to 35 ft.qbs, max}mum.

Do not overtighten,

LUBRICATION CHART

(_) SPINDLE ZERK ___-- SPINDLE ZERE (_}

® F.oN WHEELdt i .... W"EEL®

BEARING ZERK _i ""_ -'L__ BEARING ZERK

ENGINE(_

GCLUTCH

PWOT(S)

BEFORE EACH USE

oCheck engine oil level.

Check brake operation.

, Check tire pressure.

o Check for loose fasteners.

15

(_) SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILiTiES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI.-

CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

...... i

CUSTO RESPON IL ES

TRACTOR TO SHARPEN BLADE (See Fig. 10)

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATMON

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TmRES

= Maintain proper air pressure in alt tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage,

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

o The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone bafancer. (When using a cone

baiancer, follow the instructions supplied with bai-

ancer).

Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position, if either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not,

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 9)

• Raise mower to highest position to allow access to

blades.

o Remove hex bolt, lock washer and flat washer secur-

ing blade.

o Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

- Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade - but if

_oudo, be sure the blade is balanced.

BLADE

\MANDREL

ASSEMBLY

TRAaLING

EDGE UP

FLAT

LOCK WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

CENTER HOLE \

5/8" BOLT BLADE

OR PtN

FiG. 10

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger wilt extend its life.

• Keep battery and terminals clean.

- Keep battery bolts tight.

® Keep small vent holes open.

Recharge at 6-t0 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

o Remove terminal guard.

, Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brush

untit bright.

Coat terminals with grease or petroleum jelly.

= Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

FIG. 9

16

..... i

V-BELTS

OUSTOME

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooting.

ENG|NE

ESPONS L ES

CAPIDIPSTICK

OIL DRAIN

PLUG

LUBRICATION

Only use high quality detergent oil rated with API service

classificatJon SF or SG. Selectthe oil's SAE viscosity grade

according to your expected operating temperature.

NOTE: Although mufti-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

3ossibJe engine damage from running low on oil.

SAE ViSCOSiTY GRADES

o_

_C

-20 o 0o 30 ° 320 40 ° 60 _ 80 ° !00 °

.30 _ =20= _i0o 0 ° 1'0o 20 ° 30 ° 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG, 11

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick secureiy each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change.

All oi! must meet APt service classification SF or SG.

• Be sure tractor is on ievel surface.

Oil will drain more freely when warm.

, Catch oil in a suitable container.

o Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

o Remove drain plug.

, After oi! has drained completely, replace oil drain plug

and tighten securely.

o Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

FIG. 12

AIR FILTER (See Fig. 13)

Your engine wilt not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every I00

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.

- Wash it in liquid detergent and water.

Squeeze it dr;/in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.

,Reinstall pre.cleaner over cartridge.

o Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

•Carefully remove cartridge to prevent debris from

entering carburetor. Clean base carefu!ly to prevent

debris from entering carburetor.

Clean cartridge by tapping gently on flat su #dace.tfvery

dirty or damaged, replace cartridge.

Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER -_

KNOB

17 FiG° !3

.... i

CUSTOME ILITI

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers,

ENGINE COOLING FINS (See Fig. 14)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

* Remove screws from blower housing and lift housing

and oil fiti tube assembly off engine,

, Cover oil fill opening to prevent entry of dirt.

, Remove the screws securing the starter housing and

lift housing off engine.

, Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

o To reassemble, reverse above procedure.

SCREWS

OIL FiLL

TUBE

ASSEMBLY

BLOWER HOUSING SCREWS

AIR SCREEN

ENGINE COOLING FiNS

SPARK

PLUG

IN-LINE FUEL FILTER (See Fig. 15)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

° With engine cool, remove filter and plug fuel line

sections.

•Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

°Be sure there are no fuel line leaks and clamps are

properly positioned.

, immediately wipe up any spilled gasoline.

CLAMP

_CLAMP

FUEL _/j

FILTER --

FIG. 15

CLEANING

•Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished su rfaces and wheels free of all gasoline,

oil, etc.

°Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

FiG. 14

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create afire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPEC IFICATtONS" on page 3 of this manual.

18

• ,,,,z

........ i

...... !

i

i

i

ERVICE A ADJ STMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

®Depress clutch/brake pedal fully and set parking brake,

,Place gearshift lever in neutrat (N) position.

Ptace attachment clutch in "DISENGAGED" position.

- Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

,Disconnect spark plug wire from spark plug and ptace wire where it cannot come in contact with

plug.

TO REMOVE MOWER (See Fig. 16)

Mower will be easier to remove from the rightside of tractor.

, Place attachment clutch in "DISENGAGED" position,

=Move attachment lift lever forward to lower mower to its

lowest position.

• Roll belt off engine putley.

- Disconnect clutch rod from clutch lever by removing

retainer spring.

o Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

, Disconnect suspension arms from rear deck brackets

by removing retainer springs.

o Disconnect front links from deck by removing retainer

springs.

Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: JFAN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H, AND L.H, SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR,

TO iNSTALL MOWER (See Fig. 16)

* Raise attachment lift lever to its highest position.

,Slide mower under tractor with discharge guard to right

side of tractor.

* Lower lift lever to its lowest position.

o Instal mower in reverse order of removal instructions.

CLUTCH ROD\

CLUTCH LEVER

RETAINER

SUSPENSION

ARMS ENGINE

PULLEY

\

RETAINER

SPRING /

ANTI-SWAY BAR RETAINER

SPRINGS

(BOTH SIDES)

FiG. 16

19

.... i

E

Ji

SERVICE AN ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3of this manual).

Iftires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance "A" on

both sides of mower should be the same or within 1/4"

of each other.

If adjustment is necessary, make adjustment on one

side of mower only.

To raise one side of mower, tighten lift link adjustment

nut on that side.

To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about t/8".

-Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

GROUND LINE

RG. !7

SUSPENSION

ARM

UFT UNK

ADJUSTMENT NUT

FtG. 18

FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)

iMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

Before making any necessary adjustments, check that

both front links are equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust one link to same

length as other link.

To lower front of mower loosen nut "E" on both front

links an equal number of turns.

When distance "D" is t/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut "F" against trunnion on both front links.

Recheck side-to-side adjustment.

o,,i_, "\ ! _:,o ,' MANDREL

FiG. 19

BOTH FRONT LItNKSMUST BE EQUAL IN LENGTH

NUT "F"

FRONT LINKS TRUNNION

NUT "E"

20 FIGo 20

....... i

ERVICE

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 21)

The mower blade drive bett may be replaced without tools.

Park the tractor on feve! surface. Engage parking brake.

BELT REMOVAL-

-Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual).

, Work belt off both mandrel pulleys and idler pulleys.

, Pull belt away from mower.

BELT INSTALLATION -

,Install new belt in reverse order of removal.

o Make sure belt is in all pulley grooves and inside all belt

guides.

- Install mower in reverse order of removal instructions.

ADJUSTMENTS

MANDREL IDLER

PULLEY PULLEYS

WITH PARKING BRAKE "ENGAGED"

\\

\\

NUT

FiG. 22

OPERATING

ARM i

!

MANDREL

PULLEY

FiG, 2t

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

*Dep tess clutch/brake pedal and engage parking b rake.

Measure distance between brake operating arm and

nut "A" on brake rod,

TO REPLACE MOTION DRIVE BELT

(See Fig, 23)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

• Remove upper belt keeper.

= Remove belt from stationary idler and clutching idler.

Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

- Pull belt toward front of tractor and remove downwards

from around engine pulley.

o Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

If d!stance is other than 1-i/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service centeddepartment.

PULLEY

CLUTCHING

IDLER

iDLER

TRANSA>

PULLEY

TABS

KEEPER -'LT

21 FIG. 23

.... :!

SERVICE AN ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not honzontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 24)

•Block up axle securely,

, Remove axle cover, retaining dng and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

,Repair tire and reassemble,

- On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

•Replace axle cover.

AXLE COVER

!

_SQUARE KEY

(REAR WHEEL ONLY)

FiG. 24

TO START ENGINE WiTH A WEAK BATTERY

{See Fig. 25)

CAUTION: Lead-acid batteries gener-

ate e×plosive gases, Keepsparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries,

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

iMPORTANT: YOUR TRACTOR iS EQUIPPED WiTH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

* Connect each end of the RED cable to the POSITIVE

(+) terminal of each batter:/, taking care not to short

against chassis.

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

,BLACK cable first from chassis and then from the fully

charged battery.

= RED cable last from both batteries.

POSiTiVE TERMINAL NEGATIVE TERMINAL

BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG. 25

22

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

* Raise hood.

, Pull bulb holder out of the hole in the backside of the

grill.

= Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

, Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

Check wiring, See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive4ype plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBL_

(See Fig, 26)

, Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt towarc

engine and lift off of tractor.

= To replace, reverse above procedures.

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG, 26

23

SERVICE A A JUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 27)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever

from slow (,_) to choke (XI) position. Slowly move

lever from choke (N) to fast (_) post on.

• Check that holes "A" in governor control lever and hole

in governor plate line-up, If holes 'W' are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR GOVERNOR

CONTROL LEVER CONTROL PLATE

\

HOLES "A" /

CLAMP

SCREW THROTTLE

CABLE

FaG. 27

TO ADJUST CARBURETOR (See Fig. 28)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences infuel,

temperature, altitude or load. if the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

air mixture. Turning the idte mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

#_PORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREWIS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

• Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

o Be sure the throttle control cable is adjusted properly

(see above).

o With engine off turn idle mixture valve in (clockwise)

dosing it finger tight and then turn out (counterclock°

wise) 1 full turn.

FINAL SETTING *

,Start engine and allow to warm for five minutes. Make

fina! adjustments with engine running and shift/motion

control lever in neutral (N) position.

* Move throttle control lever to slow (,_!) position, With

finger, rotate and hold throttle lever against idle speed

screw, Turn idle speed screw to attain 1750 RPM,

, While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever.

ACCELERATION TEST -

•Move throttle control lever from slow (,_!,) to fast (,_)

position. If engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WiTH THE ENGINE

GOVERNOR, WHICH iS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THtNKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

THROTTLE iDLE SPEED

LEVER SCREW

iDLE M_XTURE

VALVE

FIG. 28

24

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

==1

CAUTION: Never store the tractor with U

gasoline in the tank inside a building 1

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc, Store in a

clean, dry area.

Clean entire tractor (See "CLEANING" in the Customer

Responsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

Lubricate as shown in the Customer Responsibilities

section of this manual.

Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

, Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

- Fully charge the battery for storage.

, After a period of time in storage, battery may require

recharging.

o To help prevent corrosion and power leakage during

tong periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see _TO

CLEAN BATTERY AND TERMINALS in the Cus-

tomer Responsibilities section of this manual),

After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

o Be sure battery drain tube is securely attached.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

iMPORTANT: IT IS IMPORTANT TO PREVENT GU_v

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER

FUEL HOSE, OR TANK DURING STORAGE. ALSO

EXPERIENCE INDICATES THAT ALCOHOL BLENDEE

FUELS (CALLED GASOHOL OR USING ETHANOL OF

METHANOL) CAN ATTRACT MOISTURE WHICH LEAD_

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

Drain the fuel tank.

Start the engine and let it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

- Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container, Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilize r to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OiL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual),

CYLINDERS

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

, Turn ignition key to"START" position for afew seconds

to distribute oil.

Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

o If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

wilt cause your tractor to rust.

]ivIPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

25

PROBLEM

Wil| not start

Hard to start

Engine will not turn over

Engine clicks but wilt not

start

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly,

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter,

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9, Carburetor out of adjustment,

t0. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring,

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedai not depressed.

2, Attachment ctutchis engaged.

3, Weak or dead battery.

4, Blown fuse.

5, Corroded battery terminals.

6. Loose or damaged wiring,

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9, Faulty operator presence switch(es).

1. Weak or dead battery,

2, Corroded battery terminals.

3, Loose or damaged widng.

4. Faulty solenoid or starter.

CORRECTION

1_ Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3_ Wait several minutes before attempting to start.

4. Replace spark plug,

5. Clean/replace air filter,

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. Contact an authorized service center/department,

10. Contact an authorized service center/department,

1. Clean/replace air filter,

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter,

5. Drain fuel tank and refill with fresh gasoline.

6, Check all wiring.

7. Contact an authorized service center/department,

8. Contact an authorized service center/department.

!. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals,

6. Check all wiring.

7. Check/replace ignition switch,

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

1. Rechargeor replace battery.

2. Clean battery terminals,

3, Check all wiring.

4, Check/replace solenoid or starter.

Loss of power

Excessive vibration

1. Cutting too much grass/too fast.

2, Throttle in _'CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug,

7. Dirty fuel filter,

8. State or dirty fuel.

9, Water in fuel.

t. Set in "Higher Cut" positionfreduce speed,

2. Adjust throttle control.

3. Clean underside of mower housing,

4. Clean/replace air filter.

5. Check oil level/change oil.

6, Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.10. Spark plug wire loose.

11. Dirty engine air screen/fins,

12. Dirty/clogged muffler.

t3. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2, Bent blade mandrel.

3. Loose/damaged part(s).

11. Clean engine air screen/fins.

12, Clean/replace muffler.

13, Check all wiring.

14. Contact an authorized service center/department.

15_ Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt,

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

26

TROU LESHOOTING POINTS

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

CAUSE

1. Faulty operator_safety presence control system.

1. Worn, bent ortoose b_ade.

2, Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism,

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandre!,

CORRECTION

!. Check wiring, switches and connections, If not

corrected, contact an authorized service center/

department,

1. Repiace blade, Tighten blade bolt.

2. Level mower deck.

3, Clean underside of mower housing.

4. Replace blade mandrel,

5. Clean around mandrels to open vent holes.

t, Remove obstruction.

2. Replace mower drive belt.

3. Replace !diet puttey.

4. Replace blade mandrel.

1. Engine speed too stow,

2. Travel speed too fast.

3, Wet grass.

4. Mower deck notlevel.

5. Low/uneven tire air pressure.

6. Worn, bent or toose blade,

7, Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed,

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3, Allow grass to dry before mowing.

4. Level mower deck,

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade boil.

7, Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down,

10. Replace with blades listed in this manual.

!!. Clean around mandrels to open vent holes.

1. Switch is "OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4, Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections,

3. Faulty regulator {if so equipped}.

4. Faulty alternator.

1. Turn switch "ON".

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1, Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine,

1. Replace battery,

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine,

27

SERVICE NOTE

28

SCHEMATIC

RED

TRACTOR - = MODEL NUMBER 917.256500

BATTERY

BLACK

AMMETER

S

B

IGNITION SWITCH

BLACK

M B

RED

WHITE

L [:E:33

\

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B + S + L

O LL)

FUSE 30 AMP.

_ 1

t t

I I

_ J

• \,...,Z.. 1

LJ

CLUTCH /BRAKE

(PEDAL UP)

SOLENOID

STARTER

BLACK

RED

BLACK

SEAT SWITCH

I I

AFTER FIRE SOLENOID

BLACK

i (NOT OCCUPIED)

W"!TE, 0 _ j I

I _ t !" i

IoBLACK _

"7---'I"11"-ATT'MENTCLUTCH _1 -GROUNDING

L (CLUTCH OFF) j CONNECTOR

@ 1

(_ IGNITION J__ SPARK ______

UNIT PLUG

28 VOLTS AC MIN, @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

/

CHARGrNG SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

WIRING iNSULATED CLIPS

NOTE: IF WIRING INSULATED /_

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

RED

UGHTING SYSTEM

NOTE OUTPUT DIODE ALTERNATOR

5 AMP AC @ 3600 RPM f-_

YOUR TRACTOR tS F_L2 _-

EQUIPPED WITH A SPECIAL I_

ALTERNATOR SYSTEM. _ t4 VOLTS AC MIN, @-3600 RPM (LIGHTS OFF)

J

THE LIGHTS ARE NOT l_ HEADligHTS

CONNECTED TO THE _...... _ -7_....

BATTERY, BUT HAVE THEIR _LZz_' E",_-_LK/__c__,BROWN BLACK

OWN ELECTRICAL SOURCE. , _' _ .._ _ 'q

BECAUSE OF THIS, THE HE-ADL](_I-IT /_\ !

BRIGHTNESS OF THE LIGHTS SWITCH -(0 0}--J

WILL CHANGE WITH ENGINE (OFF) \-_-J

SPEED, AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE tS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS -(_ REMOVABLE

CONNECTIONS

I

I

29

z

REPAmRPARTS

TRACTOR =-. MODEL NUMBER 917.256500

ELECTRICAL

21

22

36

36 35

15\

/'20

!

/

/

I

\

\

\

\

45

6

39

39

/

/

/

/

/

,\ /

\

/

/

30

....... i

REPAIR PARTS

TRACTOR - -MODEL NUMBER 917.256500

ELECTRICAL

_z

KEY PART

NO. NO= DESCRiPTiON

1 146139

2 STD523107

3 STD551025

4 STD551125

6 STD54t025

7 109238X

8 144940

9 109596X

15 147688

19 STD551125

20 73350400

21 136850

22 4152J

24 4799J

25 146147

26 108824X

28 4207J

29 121305X

30 144921

31 140400

32 141226

33 140403

34 110712X

35 108236X

36 STD601005

38 140336

39 109553X

40 146O57

41 71110408

42 131563

43 145673

44 736404O0

45 121433X

49 STD55!262

70 140413

Battery 12 Volt 25 AMP

Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga

Washer Lock Hvy Helical 1/4

Nut Fin Hex 1/4-20 Uric

Tube Plastic 12"

Case Battery

Clamp Hose Olive

Fastner Snap-In

Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Harness Socket Light W/4152J

Butb Light #1156

Cable Battery 6ga 11" red

Cable Battery 6 Ga W/t6 Wir red

Fuse 30 AMP Auto Green

Cable Ground 6ga 12" black

Switch Plunger Nc Gray

Switch lgn 3 pos

Nut Ignition

Cover Sw Ignition

Key Ign Molded Craftsman, Delta

Switch Light Blk BIk Red

Bracket Switch Clutch

Screw Tap Hex #!0-24unc X 1/2

Bracket Switch Interlock

Switch Intlk CI MWR Gry 4 Term

Harness Ign Dash LT 1 PC Mech 95

Bolt Bfk Hex I/4-20unc x 1/2

Cover Terminal Red

Solenoid

Nut Keps Blk Hex 1/4-20 Unc

Ammeter Rectangular 6 AMP

Washer Lock Internal Tooth 5/8

Harness Engine, B&S/Tec, Dual

NOTE: Att component dimensions given in U.S. inches

! inch = 25.4 mm

31

.... i

REPAIR PARTS

TRACTOR -,. MODEL NUMBER 917,256500

CHASSIS AND ENCLOSURES

3O

21

\

17

\

26

31

14

33

26

!0

25

5

18

9

3

3

16

19

29

/

\

28

32

REPAIR PARTS

TRACTOR -= MODEL NUMBER 917.256500

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 145501

2 140356

3 17490612

4 STD55t025

5 146077

6 145208X0t6

7 I26842X

8 12647tX

9 146760X011

10 STD533710

11 146956

t3 146961X012

14 17490608

15 74180512

16 STD541431

17 131445X574

18 126938X

19 17030814

2t 122933X

22 t24479X

24 STD523710

25 19131312

26 STD541437

27 17030814

28 140137

29 124029X

30 109872X574

31 136619

33 145244X574

34 145243X574

35 STD533707

38 139886

39 139887

100 105037X

- 5479J

NOTE:

Chassis Wldmt 1lga 1995

Drawbar Stretch

Screw Thdroi 3/8-t 6 x 3/4 Ty-tt

Washer 13/32 X 3/4 X 16 Ga

Bumper Snap-In

Saddle Slkscr Fit Sdl 65 D4360

Shield Ht. Hood Kohl/Dia Engine

Clip Insulator 406 Mtg Hole

Dash Slkscr 1-pc

Bolt Rdhd Sqnk 3/8-16unc X 1

Panel Dash LH

Panel Slkscr Dash RH

Screw Thdrot 3/8-16 x 1/2 Ty-tt

Screw Mach TRHD 5/16-t8 unc x 3/4

Nut Keps 5/16-t8 Unc

Hood Asm Pnt Slope Weld Ms-459

Bumper Hood

Screw SItd Hex Hd W!PI Washer

Rivet Ratchet Nylon

Washer Nylon BIk 28 x 75 x t9

Bolt Fin Hex 3/8-16 unc x 1 Gr, 5

Washer 13/32 X 13/16 x 12 Ga

Nut Hex Lock W/Ins. 3/8-t6 Uric

Screw Spider!oc Hex Hd #8 x 7/8

Grille Grey

Lens Headlight Bar Clear

Fender Pnt LT W/o Shift

Bracket Fender Rep1109873x

Footrest Pnt Lh

Footrest Pnt Rh

Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

Bracket Asm Pvt LH MWR Rear

Bracket Asm Pvt RH MWR Rear

Strip Foam 18"

Plug Button Bfk 359 Dia Choke

All component dimensions given in U.S, inche

1 inch = 25.4 mm

33

/

/

57

"" MODELNUMBER9"!7,256,_00

/:

/

/

/

/

i

/

6

63 _ \

1

\\

\

\

REPAIR PARTS

TRACTOR o.. MODEL NUMBER 917o256500

DRIVE

KEY PART KEY PART

NO. NO. DESCRiPTiON NO. NO. DESCRiPTiON

1 142603 Transaxle 6sp Std D4360-79 41 109070X

2 146682 Spring Return Brake T/a Zinc 42 19131312

3 123666X PulleyTransaxle 18/20" tires 44 105706X

4 12000028 Ring Retainer # 5100-62 45 110812X

5 12t520X Strap Torque 30 Degrees 46 12000039

6 17490512 ScrewThdrol 5/16-18 X 3/4 TYT 47 127783

7 130802 Bracket Saddle Shift T!a 48 123789X

8 131679 Rod Shf Sdl LY/YT Str Blk Zinc 49 123205X

t0 STD561210 Pin Cotter !/8 X 1 Cad 50 STD523715

11 105701X Washer Plate Shf 388 Sq Hole 51 STD541237

12 19151216 Washer 15/32 X 3/4 X 16ga 52 STD541431

13 74550412 Bolt 1/4-28unf Gr8 W/Patch 53 105710X

!4 STD551125 Washer Lock Hvy Helical !/4 55 !05709X

15 74490544 Bolt Hex FLGHD5/16-18Gr.5 56 STD523712

18 STD523710 Bott Fin Hex 3/8-16unc X 1 Gr. 5 57 130801

19 STD541437 Nut Lock HexW/tns. 3/8-16 Unc 58 127274X

2! 106933X Knob Rd 1/2_13 Plstc Thds Blk 59 140312

22 130804 Rod Brake BlkZinc 26 840 61 17490612

24 STD541237 Nut Hex Jam 3/8-16 Unc 62 8883R

25 106888X Spring Rod Brake 2 00 Zinc 63 140186

26 STD551037 Washer 13/32 X 13/16 X 16 Ga 64 71170764

27 STD561210 Pin Cotter 1/8 X 3/4 Cad 65 STD551143

28 145204 Rod Brake Parking Lt/Yt 66 129921

29 124236X Cap Brake Parking Red 70 134683

30 130807 Bracket Mtg Transaxle 72 19132012

31 127275X Keeper Belt LH LT 14 Ga 74 109502X

32 STD523107 Bolt Hex Hd 5/16-18unc X 3/4 75 t21749X

34 149001 ShaftAsm Pedal Foot 76 STD581075

35 120183X Bearing Nylon BIk 629 ld 77 !23583X

36 STD551062 Washer 21/32 X 1 X 16 Ga 78 121748X

37 1572H Pin Roll 3/16 X 1" I12 19091210

38 123674X Pulley Idler Flat

39 STD523727 Bolt Fin Hex 3/8-16unc X 2-3/4

40 4470J Spacer Split 395 X 59 Bzp

Keeper Bett Retainer

Washer 13/32 X 13/16 X 12 Ga

Bearing Nyl 503 X 628 X 1 25

Washer Hardened

Ring Ktip #t5304-50

Pulley Idler V Groove Plastic

Be/lcrank Asm Clutch

Retainer Belt Style Spring

Bolt Hex Hd 3/8_16unc X i-1/2

Nut Crownlock 3/8-16 UNC

Nut Crown Lock 5/16-18

Link Clutch 7 66

Spring Return Clutch 6 75

Bolt Fin Hex 3/8-16 uric x 1-1/4

WBelt Gd Drive 95 25

Keeper Belt RH LT Pnt/zinc 16g

Keeper Belt Centerspan

Screw Thdrol 3/8-t6x3/4 Ty-tt

Cover Pedal Btk Round

Pulley Eng Cl Mech 38deg LT/YT

Bolt Hex 7/16-20x4 Gr 5

Washer Lock Hvy Hlcl Spr 7/16

Keeper Belt Engine LH LT

Guide Belt Mower Drive RH

Washer 13/32 X 1-1/4 X 12 Ga

Spacer Split 80xl 94 Cad/zinc

Washer 25/32 X 1 1/4 X 16 Ga

E-ring #5t 33-75

Key Square 2 0 X 1845/1865

Washer 25/32 X 1-5/8 X 16ga

Washer 9/32 X 3/4 X t0 Ga

NOTE: All component dimensions given in U.S, inches.

1 inch = 25.4 mm

35

...... i

.... i

REPAIRPARTS

TRACTOR - - MODEL NUMBER 917.256500

STEERING ASSEMBLY

_L

'_L_------_ 41

62

F

i

J

46

8_ 47

12

36

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917o256500

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRBPT_ON

1 139768

2 142033

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

1t STD551!37

12 73610600

t3 !!0438X

14 74011056

15 73901000

16 132624

17 132614

18 57079

19 124035X

20 126684X

21 STD551125

22 71070410

23 127501

24 109816X

25 t24036X

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 132196

37 17431008

38 139769

39 19133808

40 STD541537

41 104820X

42 124417X

43 121749X

46 121232X

47 6855M

62 149684

Wheel Steering Opp Sears Blk

Axle Asm Front Lt

Spindle Asm Lh

Spindle Asm Rh

Washer Thrust .75 x 1.230

Washer 25/32 x 1-5/8 x 16 Ga.

Washer 27/32 x 1-1/4 x 16 Ga.

RingKlip #T5304-75

Bearing Cot Strg Blk

Link Drag Sol Ball Jt 20.064

Washer Lock Hvy Htcl Spr 3/8

Nut Fin Hex 3/8-24 Unf

Spacer Bearing Axle Front

Bolt, Hex 5/8-11 UNC x 3-1/2

Locknut Flange 5/8-11 UNC

Pin Axle 5/8 x 1.55/I .54 Lg

Shaft Asm Strg 5/8 x 15.19 Lt

Washer Thrust .515 x .750 x.033

Support Shaft

Washer Shim 1/4 x 5/8 x .062

Washer Lock Hvy Helical 1/4

Screw Hex Socket t/4-20 x 5/8

Shaft Asm Pitman

Nyliner Snap tn

Bracket Steering

Bushing Link Drag Blk LR

Gear Sector 22 Teeth

Washer 13/32 x 7/8 x !6 Ga.

Screw Thdrot 3/8-16 x 3/4 TY-TT

Pin Cotter 1/8 x 3/4 Cad

Rod Tie Wire Form 19.75 Mech

Bushing Strg. 5/8 ID Dash

Screw Slftp #10-16 x 1/2 Ty-B

Cap Wheel Steer Opp Sears Blk

Washer 13/32 x 2-3/8 x 8 Ga.

Locknut Center 3/8-24 Unf

Adaptor Wheel Strg..640/.635 Id

Boot Shaft Steering Craftsman

Washer 25/32 x 1-1/4 x 16 Ga.

Cap Spindle Fr Top Btk

Fitting Grease

Steering Assembly

NOTE: All component dimensions given in U.S. inches ",

1 inch = 25.4 mm

37

...... !

.... i

REPAIR PARTS

TRACTOR =- MODEL NUMBER 917,256500

ENGINE

3

44

31

40

37

33

29

\

OPTIONAL EQUIPMENT

Spark Attester

33

81

72 62

13 4

r

23

24__

38

REPAIR

ENGINE

PARTS

TRACTOR - - MODEL NUMBER 917.256500

KEY PART

NO. NO. DESCRIPTION

t 132759

2 17720410

3 150455

4 137348

!3 272293

t4 13280324

15 13200300

!6 STD551237

23 128953

24 17021008

29 137180

3t 109202X

32 123549X

33 123487X

37 137040

38 .......

40 124028X

44 17490412

46 19091416

62 STD551131

72 71070512

78 17490620

81 128861

Control Th/ch RH Blk Pdt !5 10

Screw Hex Thd Out 1/4-20x5/8 T

Engine B&S t3.5HP tC/GOLD Model

No 28R707, Type No_0140-01

Muffler LT B&S 12/12 5/13 HP

Gasket Eng 1 313 Id Tin Plated

Nipple Pipe 3/8 Npt x 3"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Shield Heat Browning LTiYT

Screw Tap Hex #10-24 unc X 1/2

Kit Spark Arrestor (Flat Scrn)

Tank Fuel Front 1 25

Cap Asm Fuel W/sym Vented

Clamp Hose Blk

Line Fuel 20"

Plug Oil Drain (Order From Engine

Manufacturer)

Bushing Snap Nyl Blk Fuel Line

Screw Hexwsh Thdrol 1/4-20 x 3/4

Washer 9/32 x 7/8 x 16 ga

Washer Lock Hvy HlcI Spr 5/16

Screw Hex Hd Cap 5/16-18 X 3/4

Screw Thdrol 3/8-16x1-t/4 TYTT

Nut Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

......!

REPAIR PARTS

TRACTOR = - MODEL NUMBER 917.256500

SEAT ASSEMBLY

\\ \

14

5

12

KEY PART

NO. NO.

1 140122

2 140551

3 STD523710

4 19131610

5 145006

6 STD54t437

7 124181X

8 17490616

9 19131614

10 140552

12 121246X

13 !2t248X

DESCRIPTION

Seat

Bracket Pvt St

Bolt Fin Hex 3/8-16unc X 1

Washer Flat 13/32 X 1 X 10 Ga

Clip Push-In Hinged

Locknut Hex W/Wsh 3/8-16

Spring Seat Cprsn 2 250 Blk Zi

Screw Thdrol 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14 Ga

Pan Seat

Bracket Mounting Switch

Bushing Snap Blk Nyl 50 td

[KEY PART

NO. NO. DESCRIPTION

14 72050411

15 134300

16 121250X

17 123976X

21 139888

22 STD541431

23 74780814

24 19171912

25 127018X

26 STD551150

NOTE:

Bolt Rdhd Sht Nk 1/4-20xl-3/8

Spacer Split 28x 96 Yet Zinc

Spring Cprsn 1 27 Blk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shld 5/16-18 Type Tt T R

Nut Lock Hex"W/Ins 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Washer t7/32 X 1-3/16 X t2 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hlcl Spr 1/2

All component dimensions given in U.S. inches

1 inch = 25.4 mm

4O

REPAIR PARTS

TRACTOR- =MODEL NUIVlBER 917.258500

DECALS

9

14 19 3 7 4 14

17 17

5\

\

il

10

16

13

15

18

16

KEY PART

NO. NO,

t 138955

2 272937

3 150676

4 150677

5 150680

6 133644

7 142235

8 140837

9 !25880X

10 149516

11 137537

DESCRIPTION

Decal Dash lnst Oper English

Decal B&S 13HP Icgold

Decal Hood RH Crafts Sip LT

Decal Hood LH Crafts Slp LT

Decal Grille Crafts

Decal Maint Cust Sears Domesti

Decal Side Pnl Icgold Blk B & S

Decal Brake Parking Saddle

Decal Fender Craftsman Red

Decal Battery Dngr/Psn Eng Acme

Decal Caution Fender Eng/span

KEY

NO. PART

NO.

12 4900J

13 146046

14 150678

15 136832

16 145245

17 150679

18 133179

19 150333

21 131265

-_ 138311

-- 150661

-- 150662

DESCRiPTiON

Decal Clutch!brake English

Decal V-Belt Dr Sch Tractor

Decal Chassis 6sp 42"

Decal V-Belt Sch

Pad Footrest

Decal Ins Hood

Decal Mower Qc System

DecalCap CNSMR Help Line SRS

Decal Lightbox

Decal Handle Lft Height Adjust

Manual Owners English

Manual Owners Spanish

WHEELS &TIRES

5,8

11

KEY PART

NO, NO. DESCRIPTION

1 59192

2 65139

3 !06222X

4 59904

5 106732X427

6 278H

7 9040H

8 106108X427

9 124635X

10 7152J

11 104757X

-- 144334

NOTE:

Cap Valve Tire

Stem Valve

Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6" front White Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only)

Rim Asm 8" rear White Service

Tire R Ts t8x8 5-8 C Service

Tube Rear (Service Item Only)

Cap Hub Axle Blk ! 50 X ! 00

Sealant, Tire (10 oz. Tube)

All component dimensions given in U,S. inches

1 inch = 25,4 mm

41

...... !

..... !

]

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

LiFT

7

5

4

13 3

6

12

19

13

13

32 19

2O _,_ !;,182o

l.j__ =o \\_>_J

.J_> :zu \

42

REPAIR

LiFT

PARTS

TRACTOR - - MODEL NUMBER 9!7.256500

KEY PART

NO, NO. DESCRIPTION

1 136973

2 122507X

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

10 122512X

11 139865

I2 139866

t3 STD624008

15 127218

t6 73350800

17 130171

18 73800800

19 139868

20 STD624008

31 140302

32 73540600

Wire Asm Inner WipJunger 17 32

Shaft Asm Lift 9 680

Pin Groove 1 500 Zinc

E Ring #5133-62

Washer Pltd 21/32 X 1 X 21ga

Bearing Nylon Blk 629 ld

Grip Handle Fluted Blk

Button Plunger Red

Spring Cprsn 3 750 Oiled

Link Lift LH

Link Lift RH

Retainer Spring

Link Front

Nut Jam Hex t/2-t3 Unc

Trunnion BIk Zinc

Nut Lock W!wsh 1/2-13unc

Arm Suspension Rear

Retainer Spring Zinc

Bearing Pvt Lift Spherical

Nut Crown!ock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256500

MOWER

I

\2

44

29

18

27

REPAIR

42" MOWER

PARTS

TRACTOR == MODEL NUMBER 917.256500

KEY PART

NO. NO.

1 144393

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

12 129895

i3 137645

14 128774

15 110485X

16 140329

17 7211O61O

18 72140505

19 132827

20 136888

21 STD54t437

22 134753

23 131267

24 t05304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 138776

3! 129963

32 129861

33 137266

34 STD533717

35 133835

36 131494

37 STD551037

40 STD541437

41 !33551

43 140083

KEY PART

DESCRIPTION NO. NO. DESCRiPTiON

Mower Housing 44 i40088

Bolt 45 STD624003

Bracket Assembly,Sway Bar, Front 46 !37729

Bracket Assembly, Sway Bar 48 133944

Retainer Spring 49 133940

Arm, Suspension, Rear 50 131340

Bolt, Hex 3/8-24 x 1.25 Grade 8 51 STD541410

Washer, Lock 52 139888

Washer, Hardened 53 t3t845

Blade, Mulching 54 133943

Bearing, Bail 55 140084

Shaft Assembly, Mandrel, Vented 56 122052X

(Includes Key Number 6) 58 140086

Housing, Mandrel, Vented 59 141043

Bearing, Bali, Mandrel 67 106932X

Stripper, Vented Mower Deck 68 144200

Bolt, Carriage 3/8-16 x 2-1/4 71 142427

Bolt, Carriage 5/16-18 x 5/8 72 131870

Bolt, Shoulder 73 127847

Baffle, Vortex 74 121748X

Nut, Crownlock 5/16-18 UNC 75 12000029

Stiffener Bracket 76 128903

Bracket, Deflector 77 127845

Cap, Sleeve 78 140334

Spring, Torsion, Deflector 79 127498

Nut, Push 80 128759

Shield, Deflector 81 73350600

Washer 11/32 x 5/8 x 16 Gauge 82 142028

Rod, Hinge 83 120958X

Screw Thdrol Hex Head Zinc Mwr 84 144394

Washer, Spacer 85 72140618

Pulley, Mandrel 92 STD54t437

Nut, Toplock, Flanged - - 130794

Bolt

Fastner, Christmas Tree - - 145411

Pulley, idler, Flat

Washer 13/32 x 13/16 x 16 Ga.

Nut, Crownlock 3/8-16 UNC

Rod, Pivot, with Nibs

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, L.H.

Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idier

Spacer, Retainer

Spring, Torsion Brakes 42"

Guard, Tuv Idler (94)

Knob, Round 3/8-16 UNC

V-Belt

Rod, Clutch, Primary, with Nibs

Spring, Return

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8-16 UNC

Trunnion Adj. 94

Washer Sintered

Keeper Belt Idler Fixed

Bolt Carriage 3/8-16 x 2-1/4

Locknut, Hex W/Wsh 3/8-16 UNC

Mandrel Assembly (Includes Key

Numbers 8-t0, 12-15, 31 and 32)

Mower Deck, Complete

Available Mulcher Plate Kit not included with tractor:

- - 141112 Mulcher Close-out Plate Kit

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm.

45

REPAIR PARTS

TRACTOR o- MODEL NUMBER 917.256500

DANA TRANSAXLE -MODEL NUMBER 4360-79

21

1

26 31

27 32

36

38

33 34 35 12 9

37

52

53

19 40 41

42

44

55 56

57

59

®56 55

/

45 46 47

48

49

5O 51

72 66

62 63

\59

64 65

6O

19

52

46

REPAIR PARTS

TRACTOR == MODEL NUMBER 917.256500

DANA TRANSAXLE =MODEL NUMBER 4360-79

KEY PART

KEY PART NO. NO. DESCRiPTiON

NO. NO. DESCRIPTION

1 142671 Housing, Upper 41 105928X

42 110084X

2 2274J Screw, Self-Tapping, Large 43 134394

I/4-20 x .734 44 120473X

3 134400 Ball, Detent 45 t42678

4 105904X Spring, Detent 46 t42679

5 105905X Screw, Set 47 120407X

6 138235 Kit, ShifterAssembty 48 106589X

7 134399 Boot, Shifter

8 134791 Screw, Tapping w/Sealer 49 120408X

50 105937X

9 138241 Square Ring 51 2226J

10 142672 Ring, Retaining

11 134793 * Assembly, Kit, Shim .625 Shaft 52 134401

53 2264J

12 !42673 Bearing, Flange

13 120415X Washer, Plain .632 x 1.38 x .046 54 120474X

14 142674 Key, Woodruff, #9 55 110081X

t5 138234 Assembly, Kit, Input Shaft 56 105941X

t6 110078X Pinion, Bevel, 14Teeth 57 110071X

58 120952X

t7 !05909X Ring, Retaining 59 110082X

18 105910X Chain, 24 Pitches 60 120475X

19 105911X Bearing, Flange

20 142675 Gear, Spur, 14 Teeth 61 142680

62 120961X

21 t38246 Collar, Clutch 63 7294J

22 138236 Assembly, Kit, Clutch Keys 64 108989X

23 73810500 Locknut 5/16-24

24 142676 Shaft, Intermediate 65 120953X

25 2244J Key, Woodruff, #61 66 120954X

26 105916X Ring, Retaining 67 134799

27 120470X Sprocket, 18Teeth (Reverse) 68 138244

28 110070X Spacer 69 108996X

29 142677 Gear, Spur, 37 Teeth (1,) 70 120956X

30 142681 Gear, Spur, 35 Teeth (2-,) 71 106596X

3! 120405X Gear, Spur, 30 Teeth (3,o)

32 108980X Gear, Spur, 25 Teeth (4,_)

33 120406X Gear, Spur, 22 Teeth (5,,) 72 12095IX

34 134796 Gear, Spur, 19Teeth (6,,) 73 120416X

35 105925X Washer, Plain .640 x 1.37 x .061

36 2232J Washer, Plain .632 x 1.00 x .026

37 108978X Spacer .630 x 1.00 x .t69

38 110079X Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, Idler

Spacer .635 x.875 x.755

39 t24639X

40 120472X

Sprocket, 9 Teeth (Reverse)

Gear, Bevel, 42 Teeth

* Assembly, Kit, Shim .750 Shaft

Shaft, Drive

Gear, S_ur, 12 Teeth (1o,)

Gear, S_ur, 15 Teeth (2,,)

Gear, S_ur, 20 Teeth (3,,)

Gear, Sgur, 25 Teeth (4,,,)

Gear, S_ur, 28 Teeth (5_)

Gear, S:)ur, 31 Teeth (6_)

Washer Plain .632 x 1.00 × .060

Washer Neoprene

Washer Plain .758 x 1.25 x .031

Axle, L.H.

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, 15 Teeth

Axle, R.H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Self,Tapping, Large

5/16-18 x 2.25

Lever, Actuating

Washer, Plain .321 x 1.00 x .055

Bracket, Anti-Rotation

Screw, Self-Tapping, Large

5/16-18 x 1.44

Puck, Friction

Grease

* Use in combinations to maintain proper clearances

** Order Key No. 15

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707_ TYPE NUMBER 0140-01

306

3O8

61s_

9 23o0_

8 634A

5

45

32

4

48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE -MODEL NUMBER 28R707, TYPE NUMBER 0140=01

52

164 _ 123

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

523

284

I525

872

535

130

!42

_] 108

147

127

125

_137

@ 138

l

17!

445

224

53;

646 _284A

49

REPAIR PARTS

TRACTOR = - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0140=01

209

240

265

601

334

305 _ 78

100,_

1044 668

75

455

_726

5O

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE -MODEL NUMBER 28R707, TYPE NUMBER 0140-01

729A

728

544

801

311

803

1090

51

FiEPAJR PARTS

TRACTOR - - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGHNE - MODEL NUMBER 28R707, TYPE NUMBER 0140-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 496413 Cylinder Assembly 52 272554 * Gasket, Carburetor

2 399265 Bearing, Cylinder 53 94637 Stud, Carburetor Mounting

3 391086 * Seal, Oil 75 224061 Washer, Spring

5 494240 Head, Cylinder 78 94626 Screw, Sems

6 22963 Washer, Flat 95 94098 ** Screw, Throttle

7 271866 * Gasket, Cylinder Head 98 495800 Screw, Idle Adjust

8 495735 Breather Assembly 104 231789 ** Pin, Float Hinge

(Includes Mounting Gasket) 105 231855 ** Valve, Inlet Needle

9 27803 * Gasket, Valve Cover 106 231854 ** Seat, Inlet

10 94621 Screw, Sems 108 224540 Valve, Choke

1t 280100 Tube, Breather t18 494383 Valve, Needie

12 271916 * Gasket, Crankcase Cover, 1/64" 121 497535 Carburetor Kit

271997 * Gasket, Crankcase Cover, .005" 123 94616 Screw, Elbow Mounting

271996 * Gasket, Crankcase Cover, .009" 125 495706 Carburetor

13 94622 Screw, Cylinder Head 127 - - - ** Plug, Welch (Sold in Kit Only)

15 94239 Plug, Oi! Drain 130 224539 Valve, Throttle

!6 495162 Crankshaft !3! 4,94379 Shaft, Throttle

94196 Key, Timing Gear 133 494381 Float, Carburetor

18 494238 Base, Engine 137 281165 ***Gasket, Float Bowl

20 291675 *Seal, Oil 138 281164 ***Washer, Float Bow!

22 94624 Screw, Seres, Base Mounting 141 495931 Shaft, Choke

23 492326 Flywheel 142 494537 ** Nozzle, Carburetor

24 222698 Key, Flywheel 147 497492 ** Pilot, Jet

25 394661 Piston Assembly, Standard Size t64 213819 Carburetor, Elbow

394662 Piston Assembly, .010" Oversize 171 281051 Nut, Air Cleaner

394663 Piston Assembly, .020" Oversize 187 393815 Line, Fuel (1!" Long, Cut to Suit)

394664 Piston Assembly, .030" Oversize 188 94627 Screw, Sems

26 391780 Ring Set, Standard Size 201 262767 Link, Governor

392331 Ring Set, Standard Size, Chrome 209 260871 Spring, Governor

391781 Ring Set, .010" Oversize 216 262766 Link, Choke

391782 Ring Set, .020" Oversize 219 490815 Gear, Governor

39!783 Ring Set, .030" Oversize 222 495611 Plate, Governor Control

27 260924 Lock, Piston Pin 224 94729 Screw, Hex Head

28 299691 Pin, Piston, Standard Size 225 231058 Crank, Governor

391286 Pin, Piston, .005" Oversize 227 493935 Lever Assembly, Governor

29 490348 Rod, Connecting 230 94742 Washer, Governor Crank

490469 Rod, Connecting, .020" Undersize 232 262785 Spring, Governor Link

32 94671 Screw, Connecting Rod 240 394358 Filter, Fuel

33 262246 Valve, Exhaust 265 221535 Clamp, Casing

34 262247 Valve, Intake

35 65906 Spring, Valve * Included in Gasket Set (494241)

36 26828 Spring, Valve

37 224502 Guard, Flywheel ** Included in Carburetor Kit (497535)

40 221596 Retainer, Intake Valve

41 292260 Rotocoil, Exhaust Valve *** Included in both Carburetor Kit (497535),

42 93630 Retainer, Rotocoi! and Carburetor Gasket Set (494385)

45 262248 Tappet, Valve

46 212897 Gear, Cam NOTE: All component dimensions given in U.S. inches

5t 272465 *** Gasket, Carburetor 1 inch = 25.4 mm

52

REPAIR PARTS

TRACTOR ==MODEL NUMBER 917.25{}500

BRtGGS & STRATTON ENGINE =MODEL NUMBER 28R707, TYPE NUMBER 0140-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

284 94073 Screw, Hex Head 668 280848 Spacer

284A 94704 Screw, Hex Head 726 392134 Gear, Ring

304 496280 Housing, Blower 727 490324 Cover, Starter

305 94786 Screw, Hex Head 729 281159 Clip, Lead Wire

306 224545 Shield, Cylinder 729A 225170 Retainer, Wire

307 94623 Screw, Sems 741 262962 Gear, Timing

308 49t 490 Cover, Cylinder Head 757 213998 Link, Counterweight

309 497595 Motor, Starter 758 399891 Counterweight Assembly

310 497602 Thru Bolt Assembly 759 298909 Pin, Counterweight

311 497608 Brush Assembly 761 94593 Screw, Counterweight

332A 94314 Nut, Hex 783 280104 Gear

333 492341 Armature, Magneto 801 394856 Cap, Drive

334 93381 Screw, Seres 802 497605 Cap, End

337 802592 Plug, Spark 803 497604 Housing, Starter

346 93705 Screw, Hex Head 842 270920 * Seat, Cap

356 494328 Wire Assembly 847 496415 Tube Assembly, Oil

358 494241 Gasket Set 851 22! 798 Terminal, Ignition Cable

363 19203 Puller, Flywheel 869 261463 Seat, Intake Valve

383 89838 Wrench, Spark Plug 870 213316 Seat, Exhaust Valve

423 94073 Screw, Seres 871 261961 Guide, Exhaust Valve

445 493909 Cartridge, Air Cleaner 231218 Guide, Intake Valve, Brass

455 222561 Cup, Screen Mounting 872 281361 Cover, Air Cleaner

467 493903 Knob, Air Cleaner 875 494237 Body, Air Cleaner

468 224948 Screen, Rotating 877 393456 Diode Assembly

474 393474 Stator, Alternator 955 94642 Screw, Fuel Bowl

482 93621 Screw, Seres 965 94010 Nut, Hex

510 497606 Starter Drive Group 975 494378 Bowl, Float

523 495230 Dipstick, Oil 977 494385 Carburetor Gasket Set

524 68838 *Seal, Oif 987 281166 ** Seal, Throttle Shaft

525 496113 Tube, Oil Fitter 1005 281355 Fan, Flywheel

535 272403 Element, Filter 1006 224413 Retainer, Fan

537 281106 * O-Ring, Air Cleaner 1019 491252 Label Kit

544 497603 Armature, Starter 1044 94673 Screw, Hex Head

552 231597 Bushing, Governor Crank 1058 272697 Manual, Owner's

562 92613 Bolt, Governor Lever 1090 497607 Retainer, Brush

592 231082 Nut, Hex

601 93053 Clamp, Fuel Pipe RPM Settings: Low Speed: 1900-2100

611 494451 Elbow, Fue! Pipe High Speed: 3000-3200

614 93306 Pin, Cotter

615 93307 Retainer, E-Ring * Included in Gasket Set (494241)

618 262803 Spring, Choke Return

634 281168 ** Seal, Choke Shaft ** Included in Carburetor Kit (497535)

634A 49t323 * Seal, Governor

634B 398970 **Washer, Throttle Shaft *** Included in both Carburetor Kit (497535),

635 66538 Elbow, Spark Plug and Carburetor Gasket Set (494385)

646 224546 Brace, Air Cleaner

657 93496 Screw, Seres NOTE: All component dimensions given in U.S. inches

663 94620 Screw, Hex Head 1 inch = 25.4 mm

53

SERVICE OTES

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OWNER'S

MANUAL

MODEL NO.

917.256500

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

®

13.5 HP IC

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own mode] number.

The mode] number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine,

All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re -

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

=PRODUCT -TRACTOR

•MODEL NUMBER- 917.256500

= ENGINE MODEL NO. -28R707, TYPE NO. 0140-01

•PART NUMBER

,, PART DESCRIPTION

Your Sears merchandise has added vatue when you

consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we see

150661 Rev. 1 !&12.95 TR Printed in U:S.A.