Sears 917 25667 Users Manual
917256670 917256670 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0707120 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917256670. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L0707120 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
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917.25667 to the manual 3df88c20-5bb3-4029-a0ac-37529e4c46d4
2015-02-05
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® MODEL NUMBER 917.256670 OWNER'SMANUAL Assembly ° Operation ° Customer Responsibilities ° Service and Adjustments o Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800_659-5917 SAFETY Practices RULES for Ride-On Safe Operation Mowers iMPORTANT; THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. • • • • • • • • • • • • • o i!1. CHILDREN GENERAL OPERATION Read, understand, and foiiow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and whife backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place.. Slow down before turning Never leave a running machine unattended.. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute_ Tragic accidents can occur if the operator is not alert to the presence of children.. Children are often attracted to the machine and the mowing activity.. Never assume that children will remain where you last saw themr • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area.. • Before and when backing, look behind and down for small children. • • • IV. SERVICE • Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. • • II. SLOPE OPERATION • Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. AII slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • • DO: • • • • • • • • Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed Choose a !ow gear so that you wiIt not have to stop or shift while on the slope.. Follow the manufacturel:'s recommendations for wheel weights or counterweights to improve stabitity_ Use extra care with grass catchers or other attachments These can change the stability of the machine.. Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope.. If tires lose traction, disengage the blades and proceed slowly straight down the slope° • • • • • • • • Use extra care in handling gasoline and other fuels.. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling. Do not smoke. Never refueEthe machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed are& Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object.. Repair, if necessary, before restading_ Never make adjustments or repairs with the engine running. Grass catcher components are subject to wea r, damage, and deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and replace with manufacturer's recommended pads, when necessary.. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing lhern. Check brake operation frequently Adjust and service as required. IA ............... = Look for this symbol to point out important safety precautions, It means CAUTION1!! BECOME ALERTIt! YOUR SAFETY IS INVOLVED. DO NOT: • Never carry children. They may fa!l off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.. I I II i i CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. Do not turnon slopes unless necessary, and then, turn slowly and gradually downhill, if possiole. Do not mow near drop_offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in_ Do not mow on wet grass Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes. = = = = A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2 PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor_ It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartment Department We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor property. Always observe the "SAFETY RULES". MODEL NUMBER SERIAL NUMBER SPECIFICATIONS HORSEPOWER: 190 ' GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SFiSG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3 0 PINTS SPARK PLUG: (GAP: .030") 917256670 CHAMPION RJ19LM VALVE CLEARANCE: INTAKE: EXHAUST: 004".007"- GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: _ FRONT: REAR: CHARGING SYSTEM: 5 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: MIN CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT LBS. bATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE,SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER DATE OF PURCHASE AND KEEP --OR FUTURE REFERENCE. MAINTENANCE o . . PLACE AGREEMENT A Sears Maintenance Agreement ucL Contact your nearest Sears CUSTOMER IN A SAFE AND is available on this prodstore for details RESPONSIBILITIES This tractor is equipped with an internal engine and should not be used on or near any forest-covered, brush-covered or grass-cow LIMITED TWO YEAR WARRANTY 0 - 55 0-24 14 PSI 10 PSI 30 240 UIR ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)° tf a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws Federal laws appfy on federal lands_ A spark arrestor for the muffler is available through your nearest Sears Autllorized Service Center/ Department (See REPAIR PARTS section of this manual). Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor_ Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual WARNING: combustion unimproved 006" 009" ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the data of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: , Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or gtass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual • Riding equipment used for commercial or rental purposes LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days Irom date of purchase, if any battery included with this riding equipment proves defective in materiat or workmanship and our testing determines the battery will not hold a charge, Sears witi replace the battery at no charge IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 bAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY) TH_S WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN 3 ESTATES, IL 60179 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ....................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 17-20 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY .............................................................. 7-10 OPERATION ........................................................... 11-t 6 MAINTENANCE SCHEDULE ...................................... 17 SERVICE AND ADJUSTMENTS ............................ 2%27 STORAGE ..... .............................................................. 28 TROUBLESHOOTING ............................................ 29-30 REPAIR PARTS - TRACTOR ................................. 32-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE .................. BACK PAGE iNDEX A Accessories ............ :....................................5 Adjustments: Brake .......................................... 24 Carburetor .................................... 27 Mower: Front-To-Back ........................... 22 Side-To-Side 22 Throttle Control Cable ............. 26-27 Air Filter, Engine .......................................t9 Air Screen, Engine ............................... 19 Assembly .................................................. 7-10 ............................. E Electrical: interlocks and Relays ................... 26 Schematic ................................... 31 Wiring Diagram .......................... 32 Engine: Air Filter ................................................ 19 Air Screen 19 ........................................ Battery: Charging Cleaning ................................ 18 Starting with Weak Battery ............26 F Storage ............................................... 28 Filters: Terminals ..................................................... 18 Air ................................................ Belts: Fuel ............................................. Motion Drive Fuel: Remova!/Replacement ................ 24 Type ............................................ Mower Drive Storage ......................... Removal/Replacement ..............23 Fuse ..................................................... Mower Blade Drive 1 Removal/Replacement 8 ............ 23 Blade: Sharpening ..................................... 18 Replacement ....................................18 Brake Adjustment ...................................... 24 C Carburetor Adjustment ..................... 27 Controls, Tractor .....................................13 Customer Responsibilities ........... 3,17-20 Engine: Air Filter .........................................19 Air Screen, Engine ................... 19 Battery ............................................... 18 Cooling Fins, Engine ............... 19 Engine Oi! ................................ 20 Fuel Filter .......................... 20 Spark Plugs ..................................... 18 Tractor: Blades .............................................. 18 Lubrication Chart ................... 17 Maintenance Schedule ..............17 Tire Care .................... 8,18,25 Cutting Height, Mower 13 P Parking Brake .......................................... t2-13 Parts Bag 6 Parts, Replacement/Repair ............ 32-47 Product Specifications ............................. 3 R ................................................... Cooling Fins, Engine .................... 20 Oil Change .................................... 19 Oil Level .................................. 14,I9 Oil Type ........................................... 19 Preparation ...................... !4 Repair Parts ............................ 48-53 Starting ................................ t4 Storage ...................................... 28 B .......................................... Operation ................................................ 11- 16 Operating Mower .....................................14 Oplions: Accessories .........................................5 Spark Arrester ...............................3,40 19 20 14 28 26 G Gauge Wheels .....................................9,14 H Hood Removal/installation .............. 26 L Leveling Mower Deck .................... 21-22 Lubrication Chart .................................... 17 Maintenance Mower: M Schedule ........................ 17 Repair Parts ............................... Removal/Replacement Mower Drive ............ 24 Removal/Replacement ............. 23 Mower Blade Drive Belt RemovaltReplacement ..............23 Mower Adjustment: Fronbto-Back .......................... 22 Side-to-Side ................................... 22 Mower Installation ............................21 Mower Removal .............................. 21 Tire Care ..................................... 8,18,25 Slope Guide Sheet ................................ 55 Spark Plugs 20 Specifications ........................................... 3 Starting the Engine ....................... 14-15 Steering Wheel .....................................7,25 Stopping the Tractor 13 Storage, _............................................... 28 ............................................ Adjustment, Front-to-Back ...........22 Adjustment, Side-to-Side ............. 22 Blade Sharpening ........................,,.18 Blade Replacement ..................... 18 Cutting Height ......................... 13 Installation 9,21 Operation .................... 11 -16 Removal 21 Mowing Tips .......................................... 16 Muffler 20 Spark Arrester ...............................3,40 Mulcher Plate 10 32-47 S Safety Rules .................................................2 Seat ................................................................. 8 Service and Adjustments .................21-27 Brake ............................................................. 24 Carburetor .................................. 27 Fuse ................................................................ 26 Hood RemovaltInstallation ............26 Motion Drive Belt ...... .......................... T ................................... Throttle Control Cable Adjustment ..... 26 Tires ............................................... 8,18,25 ....................................... ................................................... ...................................... O ...................... Oil: Cold Weather Conditions ..........14,19 Engine ................................. 19 Storage ......................... 28 Trouble Shooting Chart ....................29-30 Transaxfe Repair Parts ................... 46-47 W Warranty ......................................................3 Wiring Diagram ..................................... 32 Wiring Schematic ................................. 31 '"H ACCESSORIES ,11 i, ,i AN ATTACH " ,I HI,I,II Illl I ENTS ii .......................... These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you- This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no Ionger be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor° Most of these attachments attaching and detaching do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy AERATOR promotes deep root growth for a healthy lawn Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking fawno Two Permanex containers hold 30-gallon plastic bags.. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever.. Adjustable skids; replaceable, reversible scraper bar (Use with tire chains and wheel weights and/or rear drawbar weight ) SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat.. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source., includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecticides, fungicides and liquid fertilizers SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy.. Broadcast spreaders are also useful for granular deicers and sand. CORING AERATOR takes smalt plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath 24 hardened steei coring tips. 150 lb. capacity weight tray. EASY OtL DRAfN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).. GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain For mowerdecks not so equipped.. SWEEPERS let you collect grass clippings and leaves TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling, without tools. TIRE CHAINS are heavy duty; closely spaced extraqarge cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubuiar steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top MULCH RAKrdDETHATCHER loosens soil and flips thatch and matted Ieaves to lawn surface for easy pickup. Twenty spring tine teeth Useful to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mu{ch, discharge or bag clippings (bagger optional) without changing blades. For modeis not equipped as 3-ira1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 3gO ibs_of weight Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places VACtCHIPPER includes a chipper-shredder WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 Ib weight WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. 5 m.i i , i ,i,1,11 i1,,,,i,1111 ,i,n_ Parts packed separately in carton ......... i,,1111,,11 ................. ,, CB Seat © Video Cassette © (1) Large Flat Washer (1) Lockwasher [1) Hex Bolt 5/16-t8 x 1-114 3/8 Steering Wheel Mulcher Plate (1) Locknut 5/16-18 ,, Steering Boot _J Manual (t) Shoulder Bolt 5/16-18 Parts Bag (1) Hex Bolt 1/2-t3 x '1 Parts bag contents not shown ] 7/32 x 1-3/t &x 12 Gauge (1) Lock Washer ,_ .... lU,,,,u....... _ k_ / "_=,,../ 2) Lock Washers } (2) Washers 3116 x 3/4 x 16 Gauge (2) Hex Bolts 1/4-20 x 3/4 ,9(2) © 1t2 i,, (2) Screws #10 x 5t8 Steering Wheel Adapter (2) Weld Nuts #10 9/32 x 518 x 16 Gauge (2) Lock, Washers Wheels _ _ok @ ® Gauge (2) Centerlock Nuts Assemblys _(2) Steering Keys Wheel Insert Steering Extension Shaft (2) Hex Nuts 1/4-20 (2) Washers full size (2) Washers 3/8 x 7/8 x 14 Gauge (2) Shoulder Bolts m k Slope Sheet !/4 6 i1,1,,u, n,nn ............ ,i,i lunl ,n nl,n i,,ll i ,m,, in,i ,,, ASSEMBLY __1,1 ,,, i,,11 u u Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes° To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.. Standard wrench sizes are listed. _ INSERT (1) 9/16" wrench (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver (2) 1/2" wrench Tire pressure gauge Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). °/ __'__ ,, _-'_ 3,,.EXBOLT WASHER LARGE FLAT WASHER ....... STEERING STEERING TO REMOVE TRACTOR FROM CARTON UNPACK = o * CARTON WHEEL Remove all accessible loose parts and parts cartons from carton (See page 6),. Cut, from top to bottom, aIong lines on all four corners of carton, and lay panels flat. Remove mower and package materials. Check for any additional loose parts or cartons and remove° ADAPTER EXTENSION BEFORE ROLLING TRACTOR OFF SKID ATTACH ASSEMBLE STEERING WHEEL (See Fig. 1) EXTENSION SHAFT AND BOOT SHAFT Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut, Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT_ LBS TORQUE. --, " - ,'" . • FIG. 1 Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL ,, Position front wheels of the tractor so they are pointing straight forward, o Slide steedng wheel adapter onto steering shaft extension_ TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) Press lift lever plunger and raise attachment lift lever to its highest position. - Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter. o o Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. Release parking pedal, o • Snap steering wheel, Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual) Roll tractor backwards off skid,. wheel insert into center of steering o ° Remove protective plastic from tractor hood and grill., IMPORTANT, CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID o 7 brake by depressing clutch/brake Remove banding holding discharge guard up against tractor,, ............................... ii,i , ,i,,i iiilll i ,,ii1,1,,ii i,,i,1,,i,1,1 ASSEMBLY _L .............. i,ll i HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment bolt• CONNECT BATTERY (See Fig, 2) nals. Before connecting battery, reCAUTION: not short battery termimove metalDo bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental ground!rig. Lift hood to raised position. • Open terminal access doors, remove terminal protective caps and discard,. • Remove cardboard packing on seat pan. o ° ° Place seat on seat pan and assemble shoulder boll Assemble adjustment bolt, tock washer and ftat washer loosely. Do not tighten. Tighten shoulder bolt securely. • Lower seat into operating position and sit on seat, ° Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down° o ° Get off seat wffhout moving its adjusted position° Raise seat and tighten adjustment bolt securely. • if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps_ • First connect RED battery cable to positive (+) battery :; terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut.. Tighten securely Close terminal access doors_ Use terminal access doors for: ° Inspection for secure connections ware), SEAT SEATPAN SHOULDER BOLT _ LOCK WASHER (to tighten hard- LARGE FLAT WASHER BOLT FIG, 3 • • inspection for corrosion.. Testing battery_ • Jumping (if required)_ CHECK • Periodic charging The tires on your tractor were overinflated at the factory for shipping purposes_ Correct tire pressure is important for best cutting performance. HEX NUT LOCK WASHER FLAT WASHER PROTECTIVE CAPS DtSCARD TERMINAL BOLT HEX _ TIRE PRESSURE Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS on page 3 of this manual,. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted° See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 2 8 HI"'II!IIII' IIl'lm'l I II .............................. i1,,111 ,,,i, ASSEMBLY INI, i,i INSTALL MOWER Figs. 4 and 7) AND DRIVE BELT ,i, (See • Be sure tractor is on level su trace and mower suspension arms are raised with attachment lift control Engage parking brake° ° Place the R.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm, Retain with double Ioop retainer spring with loops down as shown, Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. o Cut and remove ties securing anti-sway bar and belts Swing anti-sway bar to left side of mower deck. . ,, Slide mower under tractor with discharge guard to right side of tractor, Turn height adjustment knob clockwise slack from mower suspension.. . Raise mower to highest position.. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE, o o CHECK Install one front link in top hole of the R.H. front mower bracket and R.Hofront suspension bracket,. Retain with two single loop retainer springs as shown. Install second front link in Loll. front suspension bracket only and retain with single loop retainer spring as shown.. o Turn height adjustment knob counterclocloNise until it stops. • Lower mower linkage with attachment lift control • Place the L.H suspension arm on outward pointing deck pin, If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown, CHECK BELTS CHASSIS BRACKET MOWER LEVELNESS FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly Slide left side of mower back and install the unattached front link in top hole of the LH front mower bracket. Retain with singte loop retainer spring as shown. DOUBLE LOOP RETAINER SPRING (outward pointing deck pins) Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual). For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. o o to remove FRONT SUSPENSION BRACKETS ELECTRIC CLUTCH PULLEY SUSPENSION ARMS FRONT MOWER BRACKET FRONT , LINK SHOULDER BOLT GAUGE WHEEL 3/8 WASHER USE PLIERS FOR RETAINER SPRINGS SINGLE LOOP RETAINER SPRINGS 3/8-16 CENTER LOCKNUT DOUBLELOOP RETAINER SPRING ANTi-SWAY BAR IDLER/ PULLEY DISCHARGE FIG. 4 9 GUARD ,,,i .... iii1,1,,11,,, , ,,111,,,i ASSEMBLY INSTALL MULCHER PLATE DEFLECTOR SHIELD (See Figs. 5 and 6) o Instal] two latch hooks to mutcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. o Tighten hardware ° Raise and hold deflector shield in upright position, o o o securely,, Place front of mulcher plate over front of mower deck opening and slide into place, as shown, Hook front latch into hole on front of mower deck.. Hook rear latch into hole on back of mower deck .............. LATCH HOOKS i1,,,,,,,,i CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. FIG, 6 ,/CHECKLIST TO CONVERT TO BAGGING DISCHARGING OR BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT,. Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. PLEASE REVIEW THE FOLLOWING NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. HOOK POINTS WELD NUT FROM THE TOP ,/ All assembly instructions have been completed_ ,/ No remaining !oose parts in carton. _/ Battery is properly prepared and charged. t hour at 6 amps)_ ,/ Seat is adjusted comfortably and tightened securely. v" All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory), DOWN LOCI( WASHER WELD. NUT _. CHECKLIST: (Minimum J Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results (Tires must be properly inflated for leveling). #" Check mower and drive beIts. Be sure they are routed properly around pulleys and inside all belt keepers. SCREW \ LATCH J HOOK Check wiring,. See that all connections are still secure and wires are propedy clamped. v' LOCK WASHER Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS; WELD NUT WASHER WASHER MULCHER PLATE _\-- SCREW FIG. 5 ,/ Engine oil is at proper level v" Fuel tank is fiIled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine. ,/ 10 ,/ Be sure brake system is in safe operating condition. ,/ It is important to purge the transmission before operating you r tractor for the first time° Follow proper starting and transmission purging instru(:tions (See 'TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). ,i i ............................................................................... OPERATION ,, , i,ii,,,,,u ,, M'"",IU I UI"I" I These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning. {, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW PARKING BRAKE ÷ MOWER LIFT ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED IGNITION HYDROSTATIC FREE WHEEL (Hydro Models only) DANGER, KEEP HANDS AND FEET AWAY 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations wfth your tractor to familiarize yourself with the locations of various controls and adjustments,, Save this manual for future reference_ CHOKE CONTROL LIGHT SWITCH POSITION ATTACHMENT CLUTCH SWITCH AMMETER LIFT LEVER PLUNGER THROTTLE CONTROL "_ ATTACHMENT L1FTLEVER CLUTCH/ BRAKE PEDAL IGNITION SWITCH HEIGHT ADJUSTMENT KNOB FREEWHEEL CONTROL PARKING BRAKE _ MOTION CONTROL LEVER APPROX. SPEED 3 MPH 2MPH 1MPH FIG, 7 Our tractors conform to the safety standards of the American National Standards institute, ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor, LIGHT SWITCH: THROTTLE MOTION CONTROL LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor.. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. Turns the headlights on and off. CONTROL: Used to control engine speed, CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: brake position. Locks clutch/brake IGNITION SWITCH: engine. pedal into the HEIGHTADJUSTMENT cutting height. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off, CHOKE CONTROL: AMMETER: (-) Used when starting a cold engine, 12 Used for starting and stopping the KNOB: Used to adjust the mower Indicates battery charging (+) or discharging ....................... i i ............ OPERAON The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. _, ,i,i,r,,,,,,r,,, ,,,, i,, i,iii,n,u, HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) CHOKE \ \ PUSH4N TO TO USE THROTTLE ATTACHMENT CLUTCH SWITCH PULL-OUT TO TO USE CHOKE (See Fig, 8) CONTROL (See Fig, 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. o To engage choke control, pull knob out, Slowly push knob in to disengage. "BRAKE POS \ "_, "_ ..... PEDAL "DRIVE" POSITION "_-" _'_/ ( / _ 7 _ HEIGHT ADJUSTMENT KNOB TO MOVE FORWARD Fig. 8) MOTION CONTROL \ _ \ STOPPING "ENGAGED" POSITION "DISENGAGED" POSITION TO ADJUST IVlOWER CUTTING (See Fig. 8) (See HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction o Turn knob clockwise (f_) to raise cutting heighL ° Turn knob counterclockwise (P_) to lower cutting height. The cutting height range is approximately 1-1/2" to 4"., The heights are measured from the ground to the blade tip with the engine not running.r These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed, = The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth, o For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height,, (See Fig. 8) MOWER BLADES o Move attachment position. GROUND DRIVE - AND BACKWARD The direction and speed of movement is controlled by the motion control lever,, o Start tractor with motion control lever in neutral (N) position. o Release parking brake and clutch/brake pedaI_ o Slowly move motion control lever to desired position. FIG. 8 clutch switch to "DISENGAGED" • Depress dutch/brake pedal into full "BRAKE" position, o Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED ENGINE = Move throttle control to slow (,_.) position., NOTE: Failure to move throttle control to slow (._.) position and allowing engine to idle before stopping may cause engine to "backfire", . Turn ignition key to "OFF" position and remove key. Atways remove key when leaving tractor to prevent unauthorized use. o CONTROL Always operate engine at full throttle, = Operating engine at less than full throttle reduces the battery charging rate ° Full throttle offers the best bagging and mower performance "D,SENGAGE .... ENGAGE" \ t _ , pletely, as described above, before leavCAUTION: Always position; stop tractor coming the operator's to empty grass catcher, etc. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal,, Pedal should remain in "BRAKE" position, Make sure parking brake will hold tractor secure. THROTTLE CONTROL i NOTE: Under certain conditions when tractor is standing idte with the engine running, hot engine exhaust gases may cause "browning" of grass To eliminate this possibility, always stop engine when stopping tractor on grass areas, Your tractor is equipped with an operator presence sensing switch,, When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine° o Depress clutch/brake pedal into full "BRAKE" position and hold,. , n l i TO ADJUST GAUGE WHEELS (See Fig. 9) Adjust gauge wheels with tractor on a flat level surface., ° Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manuaf), Never use choke to stop engine. 13 OPERATION -o • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground_ Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.. Repeat for opposite side installing gauge wheel in same adjustment hole. GAUGE WHEEL MOUNTING BRACKET _// GAUGE WHEEL" BOLT FIG. 9 TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch.. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.. o Select desired height of cut. o Lower mower with attachment lift control.. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. _ _ If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move motion control lever to neutral (N) position.. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. ,, To restart movement, slowly release parkingbrake and clutch/brake pedal° . Slowly move motion control lever to slowest setting. o Make all turns slowly, TO TRANSPORT SHOULDER ...._' o 6AU'TION:_o not operate the mowe_r without either the entire grass catcher, I _ on mowers so. equipped, or thee dis-dis- I charge guard In place: t ATTACHMENT CLUTCH SWITCH PULL-OUT ATTACHMENT 'LEVER HIGH POSITION TO_ FIG. 11 LIFT BEFORE CHECK "_ Vh / o POSITION ENGAGE__ o . HEIGHT / ADJUSTMENT f_'"-\_\_ .._,_'_--_ KNOB ")_))_ o o FIG. 10 TO OPERATE _: _ !_ o o o (See Fig, '11) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position° Free whee{ control is located at the rear drawbar of tractor, • Raise attachment lift to highest position with attach_ merit lift control,, o Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod. o Do not push or tow tractor at more than two (2) MPH, o To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a trucker a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc,) ON HILLS ENGINE THE ENGINE OIL LEVEL (See Fig. 15) The engine in your tractor has been shipped, from the factory, already filled with summer weight oil, Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.. Do not overfill. For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). To change engine oil, see the Customer Responsibilities section in this manual.. ADD GASOLINE o Do notdri_ hills with slopes greater than 15 ° and do not drive..across STARTING any slope, I Choose the slowest speed before starting up or down hiJls. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position, FiN fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 1t7octane° (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life), Do not mix oil with gaso{ine, Purchase fuel in quantities that can be used within 30 days to assure fuel freshness, IMPORTANT; WHEN OPERATING tNTEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER 14 STARTING =,H= == i,,,m ,= , OPERATmO 1,, u,=, i .................................. .................. H,,u, WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems, the fuel system should be emptied before storage of 30 days or tonger_ Drain the gas tank, start the engine and let it run until the fuel Iines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information_ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ,_/!_ '---,_. TO START filler neck. Do not overfill. Wipe off any spilled oil or Fill fuel.to Do not store, spilltank or CAUTION: bottom 0f gas use gasoline near an open flame. ENGINE o o o The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. ! PURGE ...... = = ,,,,=,,,,,,,,, ,H, ,= To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR , Place tractor safely on level surface with engine off and parking brake set Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow (_) position.. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. o Move motion control lever to full forward position and hold for five (5) seconds.. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there wif! be no movement of drive wheels_ The air is being removed from hydraulic drive system. o Move motion control iever to neutral (N) position. Shutoff engine and set parking brake. Note: Before starting, read the warm and cold starting procedures below. Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine stiil does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) o When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly_ = The attachments and ground drive can now be used.. If the engine does not accept the load restarttheengine and a low it to warm up for one minute using the choke as described above. o COLD WEATHER STARTING (50 ° F and below) o When engine starts, slowly push choke control in until the engine begins to run smoothlyContinue to push the choke control in small steps aliowing the engine to accept smarf changes in speed and load until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. HYDROSTATIC TRANSMISSION WARM UP o TRANSM!SSION CAUTION: Never engage or disengage freewheel lever while the engine is running. (See Fig. 8) When starting the engine for the first time or if the engine has run out of fuel, it wil! take extra cranking time to move fuel from the tank to the engine. • Depress clutch/brake pedal and set parking brake. ° Place motion control lever in neutral (N) position ..- Move attachment clutch to "DISENGAGED" position.. , Move throttle control to fast (,f_) position o Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. ° PIace the motion control Iever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position., Allow one minute for transmission to warm up. This can be done during the engine warm up period.. ° o o Before driving the unit in cold weather, the transmission should be warmed up as follows: o Be sure the tractor is on level ground. 15 Engage transmission by placing freewheel control in driving position (See 'TO TRANSPORT in this section of manual). Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation OPERATJO ,,i, ,, MOWING , ,i i ,,,ll,lll,,,,,,N, i, i i.... ,i MULCHING TIPS o Tire chains cannot be used when the mower housing is attached to tractor, • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. . The left hand side of mower should be used for trimming. o ° - ii, ,i,iii MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH,, CLEAN AFTER EACH USE. • Drive so that clippings are discharged onto the area that has been cut, Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass wilt biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades . When mowing targe areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12A ). Avoid cutting your lawn when it is wet, Wet grass tends to form clumps and interferes with the mulching action° The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. o if grass is extremely tafl, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height, For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig,, t2B),, For extremely heavy mulching, reduce your width of cut and mow slowly. . Certain'types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings, When doing a second cut, mow across or perpendicular to the first cut path° . Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn, . Do not mow grass when it is wet, Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing, ° Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performanc e as well as the quality of cut desired, . When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used,, MAX 113 f T f FIG. 12B FIG. 12A 16 ,Ull ii ,,111,11 i i CUSTOMER ,,i i ,,,i,,11,,i,,,,i lU ,.Hill RESPONSIBILITIES ............................. MAINTENANCE SCHEDULE __ __,nJ__oy _4__ £'?-_-_-_'_t-£°7_ FILL IN DATES REGULAR T R SERVICE ...... ,_'_..._ Check Brake Operation _' _' Check Tire Pressure _ 6/' Check for Loose Fasteners Sharpen/Replace Lubrication A iT Mower _/ 1_7 Blades Chart 6/4 .... e .j '_0 Check Battery Leve!iRecharge Clean Battery and Terminals t_6 6/ _R Check Transaxle 6/ Cooling ....... Adjust Blade Belt(s) Tension 6## ' _ .... Change E N Engine Oil Level Engine Clean Air Filter _fs 6/ Oil _4 _'/ _2,3 ......... 6/2 Inspect MuflledSparkArrester J Replace N Ciean Engine Cooling 6/ f_#'2 ,,,,Clean Air Screefl G ....... 6/ Oil Filter (If equipped) t _.2 Fins I _'2 Replace Spark Plug _ Replace Air Filter Paper Cartridge 6/2 Replace Fuel Filter 6/ 6/ 1 - Change more oftenwhen operaling under a heavy toador in high ambient lernpefalures 2 * Service more often when operating in dirty or dusty conditions 3 - If equipped wilh oil litter, change oil every 50 hours 4 - Replaceblades more ofIenwhen mowing in sandy soil GENERAL ......... 6,/s Adjust Motion Drive Belt(s) Tension Check S ........ E a V 1c E DATES _/"_,_"_._" 5 - II equipped with adjustable system 6 - Not required it equipped wilh maintenance-free batlery 7 - Tighten |rent axte pivot bolt to 35 |I -Ibs maximum Do not overtighten RECOMiVIENDATIONS LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty, operator must maintain tractor as instructed in this manual, CHART (_) SPINDLE ZERK ~_ _r,_ (_) FRONT WHEEL'__ Some adjustments will need to be made periodically to properly maintain your tractor. BEARING ZERK ........ _t "_ SPINDLE _['_"1 _ FRONT WHEEL (_) _ BEARING All adjustments in the Service and Adjustments section of this manual should be checked at least once each season, o EACH ZERK ENGINE (_) Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear, A new spark plug and clean air filter assure proper air;fuel mixture and help your engine run better and last longer. BEFORE ZERK(_) ® CLUTCH PIVOT(S) USE o Check engine oil level o Check brake operation. o o Check tire pressure.. Check for loose fasteners (_ SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRfOATED, USE ONLY A DRY, POW _ 17 DERED GRAPHITE TYPE LUBRICANT SPARINGLY , ii i .................. m ................ RESPONSml31LITIES CUSTOME TRACTOR TO SHARPEN Always observe safety rules when performing any maintenanc;eo Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. BRAKE o The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower. = To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer) o Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. tf blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced° OPERATION If tractor requiresmore than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted° (See '%0 ADJUST BRAKE" in the Service and Adjustments section of this manual), TIRES o Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). o Keep tires free of gasoline, oil, or insect control chemi_ cals which can harm rubber. o Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE BLADE (See Fig, 14) NOTE: Do not use a nail for balancing blade° The lobes of the center hole may appear to be centered, but are noL CENTER CARE HOLE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL (See Fig. 13) 5/8"BOLT o Raise mower to highest position to allow access to blades. ° Remove hex bolt, lock washer and fiat washer securing blade.. o Install new or resharpened blade with trailing edge up towards deck as shown° = Reassemble hex bolt, lock washer and flat washer in exact order as shown_ OR PIN /.,/-/ FIG. 14 BATTERY • Tighten bolt securely (30-35 Ft Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. NOTE: We do not recommend sharpening blade _but if you do, be sure the blade is balanced. MANDREL BLADE BLADE - Keep battery and terminals clean.. , Keep batter,, bolts tight. ° Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS _ Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ASSEMBLY TRAILING EDGE FLAT WASHER LOCK WASHER _ • Remove terminal guard.. o Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor° o Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright.. HEX BOLT ( Coat terminals with grease or petroleum jelly. - *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD° FIG. 13 18 Reinstall battery (See "CONNECT BATTERY" Assembly section of this manual). in the ............................ i ............ in CUSTOMER UlUl i ill, RESPONS ii1,,i,,i ii i ii,lll,,,, LnTIES V-BELTS • Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable Replace belts if they begin to slip from wear. After oil has drained completely, and tighten securely.. o Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill° For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Use gauge on oil fill cap/dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick,. TRANSAXLE COOLING The fan and cooling fins of transmission clean to assure proper cooling, should be kept Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. = Inspect cooling fan to be sure fan blades are intact and clean_ = inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fin& TRANSAXLE AIR OIL FILL CAPiDIPSTSICK PUMP FLUID FIG, 16 CLEAN ENGINE AIR SCREEN (See Fig. 16) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers LUBRICATION Only use high quality detergent oit rated with API service classification SF orSG Select the oil's SAE viscosity grade according to your expected operating temperature. AIR FILTER (See Fig. 17) Your engine will not run properly using a dirty air fitter. Clean the foam pre-cteaner after every 25 hours of operation or every season_ Service paper cartridge every 100 hours of operation or every season, whichever occurs first° SAE ViSCOSiTY GRADES o° -_oo TEMPERATURE SCREEN OIL DRAIN PLUG The transaxte was sealed at the factory and fluid maintenance is not required for the life of the transaxle° Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. °iF "20° °c_ ._oo replace oil drain plug Service air cleaner more often under dusty conditions. _0" 3_° 40° 6o" _o° _O°t .Ioo _" i'o° 20. ao" 4o° RANGE ANTICIPATED BEFORE o Remove knob(s) and cover.. TO SERVICE PRE-CLEANER NEXT OIL CHANGE FIG. 15 o Slide foam pre-cleaner off cartridge. NOTE; Although mufti-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F, Check your engine oil level more frequently to avoid possible engine damage from running low on oil. ° Wash it in liquid detergent and water. ° Sqt4eeze it dry in a clean cloth. o Saturate it in engine oil Wrap it in clean_ absorbent cloth and squeeze to remove excess oil.. Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year. o If very dirty or damaged, replace pre-cleaner • Reinstafl pre-cleaner over cartridge ° Reinstall cover and secure with knob(s) TO SERVICE CARTRIDGE Check the crankcase oil level before starting the engine and after each eight (8) hours of operation Tighten oil fill cap/dipstick securely each time you check the oil level - Remove wing nuts and cartridge plate. TO CHANGE ENGINE OIL (See Figs.. t5 and 16) ° Determine temperature range expected before oil change. All oil must meet API service classification SF or SG. Carefully remove cartridge to prevent debris from entering carburetor.. o Clean cartridge by tapping gently on flat surface dirty or damaged, replace cartridge_ o Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s). o Be sure tractor is on level surface. o • Oil will drain more freely when warm.. Catch oil in a suitable container.. . Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil,. . Remove drain plug,, 19 If very ., H..=.... = . .. i i =.....i,ir, ...H=..=..=...... =.= ..... RESPONSIBmLmTIE$ CUSTO p_uim, , i ==m.m .=,l = ..,i.1 =..... =.....m=,== .1,, ........... _ MUFFLER IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE, THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AiR TO CLEAN OR DRY CARTRIDGE Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage° SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark pkJg type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. KNOB WING NUq PLATE IN-LINE FOAM PRE-CLEANER FUEL FILTER (See Fig. 19) The fuel filter should be replaced once each season.. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. AIR SCREEN CARTRIDGE = With engine cool, remove filter and plug fuel line sections. o Place new fuel filter in position in fuel line with arrow pointing towards carburetor. Be sure there are no fuel line leaks and clamps are properly positioned_ Immediately wipe up any spilled gasoline. . o FIG. 17 ENGINE COOLING FINS (See Fig. 18) CLA_LAMP Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See'%O REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual).. FUEL _ FILTER '- / FIG. 19 CLEANING TOP AIR GUIDE ENGINE COOLING \,, // _"-_----J" FINS ° Clean engine, battery, seat, finish, etc. of all foreign matter. o Keep fi nished surfaces and wheels free of all gasoline, oil, etc. o Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water ouL Water in engine can result in a shortened engine life. AIR GUIDE COVER (BOTH SIDES) \ , FIG. 18 2O .............................. HIll= SERVICE AND ADJUSTMENTS i = Nil CAUTION: o o = = ° . ,il, l,,=,lH= = = = = = BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Place motion control lever in neutral (N) position. Depress clutch/brake pedal fully and set parking brake, Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plugo m TO REMOVE MOWER TO INSTALL (See Fig. 20) = Place attachment dutch in "DISENGAGED" position. o Turn height adjustment knob to lowest setting, • Lower mower to its lowest position° o Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-swaybar from bracket, ° Remove retainer springs from suspension deck and disengage arms from deck, ° Raise attachment lift to its highest position . Remove two retainer springs from each front link and remove links., ° Slide mower forward and remove belt from electric clutch pulley. MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual)., If tires are over or underinflated, you will not properly adiust your mower. arms at • Slide mower out from under right side of tractor. IMPORTANT: tFAN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS, ADJUSTMENT NUTS LIFT LINKS FRONT SUSPENSION SUSPENSION ARMS BRACKET CHASSIS FRONT SUSPENSION BRACKET RETAINER SPRINGS RETAINER SPRING ANTI-SWAY BAR FRONT MOWER BRACKET RETAINER SPRINGS FIG. 20 21 =,,_. I===,, =,H= ................... ,,, SERVmCE AN n, ,=,,=,,,,,=,,,= ADJUSTMENTS , SIDE-TO-SIDE ADJUSTMENT (See Figs 21 and 22) At the midpoint of both sides of mower, measure height from bottom edge of mowerto ground Distance"A" on both sides of mower should be the same or within 1/4" of each other o If adjustment is necessary, side of mower onty.1 = To raise one side of mower, tighten lift link adjustment nut on that side = To lower one side of mower, loosen lift link adjustment nut on that side make adjustment on one NOTE: Each fu'll turn of adjustment nut wilt change mower he!ght about 1/8"r " Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND . GROUND ,,Hu,iul ,u " = n, 1, ,11 FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to 3/4" lower than the rear when the mower is in its highest position Check adjustment on right side of tractor_ Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. o Before making any necessary adjustments, check that both front links are equal in length, Both links should be approximately 10-3/8"o o If links are not equal in length, adjust one link to same length as other link. o To lower front of mower loosen nut "E" on both front links an equal number of turns. o When distance "D" is 1/4" to 3/4" Iower at front than rear, tighten nuts "F" against trunnion on both front iinks. Raise mower to its highest position o n =,== LINE . FIG. 21 o To raise front of mower, loosen nut"F" from trunnion on both front links Tighten nut "E" on both front links an equal number of turns,, When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut"F" against trunnion on both front links., Recheck side-to-side adiustmenL m SUSPENSION ARM % ', to _ _,z MANDREL FIG, 23 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH LIFT LINK ADJUSTMENT NUT FIG. 22 NUT "E" NUT "F" FRONT LINKS 22 TRUNNION FIG. 24 i, ii .11111 iii iinnl,, ii,lU,i i, iiiiiii1,111 SERVICE AND ADJUSTMENTS TO REPLACE MOWER DRIVE BELT TO REPLACE (See Fig. 26) MOWER DRIVE BELT REMOVAL (See Fig_ 25) • Park tractor on a level surface, Engage parking brake, o Remove four screws from L,H, mandrel cover and remove cover, • Roll bett over the top of LHo mandrel pulley. o Remove belt from electric clutch pulley. , Remove belt from idler pulleys° o Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface,, • Check primary idler arm and two idlers to see that they rotate freely. o Be sure spring is securely hooked to primary idler arm and bolt in mower housing. Install new belt onto electric clutch pulley, • Roll belt into upper groove of L.H. mandrel pulley, o Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. Reassemble LH. mandrel cover, o L,H. MANDREL COVER BELT Engage parking brake. o Remove mower d rive belt (See"TO REPLACE MOWER DRIVE BELT' in this section of this manual) o o Remove mower (See "TO REMOVE MOWER" in this section of this manual), Remove four screws from R.H mandrel cover and remove cover, Unhook spring from bolt on mower housing ° Carefully roll belt off RH • Remove belt from center mandrel pulley, idler pulley, and L.H, mandrel pulley, o Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface,. o Check secondary idler arm and idler to see that they rotate freely. o Be sure spring is hooked in secondary idler arm and sway-bar bracket mandrel pulley_ o Roll belt over R. H. mandre! pulley_ Make sure belt is in all grooves properly. o Reconnect spring to bolt in mower housing and reinstall RH mandrel cover_ o Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manuaf)_ o Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual)_ IDLER PULLEYS ELECTRIC CLUTCH PULLEY _ DRIVE Install new belt in lower groove of L.H, mandrel pulley, idler pulley, and center mandrel pulley as shown,, SCREWS _ BLADE Park the tractor on level surface, MOWER DRIVE BELT INSTALLATION (See Fig. 25) o Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown, o MOWER L.H. MANDREL MOWER BLADE DRIVEBELT CENTER MANDREL IDLER PULLEY MOWER DRIVE BELT IDLER ARM R,_H_ MANDREL COVER IDLER ARM BELT KEEPERS SPRING FIG. 25 SWAY-BAR BRACKET FIG. 26 23 \ SCREW , ,i,,i,, TO , .......................... ADJUST ATTACHMENT CLUTCH l ,, i ,i, If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-314"o Retighten jam nut against nut "A", (See Fig. 27) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required Adjustments should be made by your nearest authorized service center/department. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary, Contact your nearest authorized service center/department. = Make sure attachment clutch and ignition switches are in "OFF" position. TO REPLACE (See Fig. 29) . Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate Park the tractor on level surface Engage parking brake., For assistance, there is a belt installation guide decal on bottom side of [eft footrest. NOTE: After installing a new electric clutch, run tractor at fufi throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate° ROTOR SLOT {3)' [ ° • o CLUTCH PLATE \ [ o . ° /01= o LOCKNUT (a) ..... PLATE BRAKE BELT Remove mower (See "TO REMOVE MOWER" in this section of this manual) Disconnect clutch wire harness_ Remove clutch Iocatoro Remove upper belt keeper. Remove belt from stationary idler and clutching idler° Pull belt slack toward rear of tractor° Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Pull belt toward front of tractor and remove downwards from around electric clutch. (See Fig. 28) ELECTRIC CLUTCH Your tractor is equipped with an adjustable brake system which is mounted on the side of the transa×le. IDLER WITH PARKING BRAKE "ENGAGED" IDLER M NUT INPUT PULLEY =--_--fl__ LOCATOR TABS Depress clutch/brake pedal and engage parking brake. Measure distance between brake operating arm and nut "A" on brake rod NUT "A"jA ,CLUTCH UPPER KE If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted o ° DRIVE Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS AND ELECTRIC CLUTCH WIRE CONNECTION IS SECURE FIG. 27 TO ADJUST MOTION O, ERATINO CLUTCH WIRE HARNESS FIG, 29 DO NOTTOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTERIDEPARTMENT FIGo28 24 'JJIL SERVICE AND A DJUSTMENTS TO ADJUST MOTION CONTROL LEVER TO ADJUST (See Fig. 30) WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual, The motion control lever has been preset at the factory and adjustment should not be necessary. If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of transmission ° Park tractor on level surface. Stop tractor by turning ignition key to "OFF" position, and engage parking brake. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor, If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department o Adjust motion control lever by tightening adjustment iocknut one half (1/2) turn. NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening !ocknut 1/4 to 1/2 turn Road test tractor after adjustment and repeat procedure if necessary, TRANSMISSION STEERING TO REMOVE WHEEL (See Fig. 31) . o REMOVAL/REPLACEMENT o Should your transmission require removal for service or replacement, it should be purged after reinsta!lation and before operating the tractor, See "PURGE TRANSMiSSION" in the Operation section of this manual.. o o ° FOR REPAIRS Block up axle securely Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose) Repair tire and reassemble On rear wheels only: align grooves in rear wheel hub and axle lnsed square key, Replace washers and snap retaining ring securely in axle groove., Replace axle cover WASHERS RETAINING RING ADJUSTMENT LOCKNUT I I AXLE COVER FIG. 30 "_SQUAREKEY --(REAR WHEELONLY) FIG. 3t 25 ........ SERVRCE AN ..... ,,,, TO START ENGINE See Fig, 32) , r i ,i,,,, M,II,I,I ' ADJUSTMENTS ..... WiTH A WEAK TO REPLACE BATTER'/' FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. TO REMOVE HOOD AND GRILL (See Fig. 33) ,, ,, o If your battery is too weak to start the engine, it should be recharged If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER VEHICLE MUST ALSO BE A t2 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES o ASSEMBLY Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedures. HOOD TO ATTACH JUMPER CABLES o Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. , Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. o Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. HEADtJGHT WIRE CONNECTOR TO REMOVE CABLES, REVERSE ORDER o BLACK cabie first from chassis and then from the fully charged battery o RED cable last from both batteries_ FIG. 33 ENGmNE "POSITIVE" TO ADJUST THROTTLE (See Fig. 34) (+) CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be neeessary_ Check adjustment as described below before loosening cable. If adjustment is necessar,!, proceed as foNows: o With engine not running, move throttle control lever to fast (,t_,) position.. o Check that swivel is against side of quarter circle. If it is not, !oosen cable clamp screw and pull cable back until swivel is against quarter circle. Tighten cable clamp screw securely. TO REPLACE o o o o HEADLIGHT BULB Raise hood Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting r o Check wiring See electrical wiring diagram in the Repair Parts section of this manual. SWIVEL 26 FIG. 34 ..................................... m,m i ,i ................... ,,.,, ,i i ,,i ii .i SERVICE AND ADJUSTMENTS w ,,.i,,.... TO ADJUST i . CHOKE ,,m,m . CONTROL iii ,,,,,.1,,.111 (See Fig. 35) • The choke control has been preset at the factory and adjustment should not be necessary. Checkadjustmentas described below before loosening cable, If adjustment is necessary, proceed as follows: With engine not running, move choke control (located on dash panel) to full choke (N) position, o Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the Customer Responsibilities section of this manual), o Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed_ Tighten casing clamp screw securely_ o Reassemble air cleaner. . . .. . CHOKE CLOSED i i ' UJUlLL J With throttle control lever in slow (*_,) position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterc!ockwise) until engine runs rough_ Turn screw to a point midway between those two positions.. Continuetoholdthrottleleveragainstidlespeedscrew and adjust idle speed screwto obtain 900 to 1200 RPM Release throttle lever. ACCELERATION o ,,,.,.1,1, TEST - Move throttle control lever from slow (=_) to fast (,_) position, If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn, Repeat test and continue to adjust, if necessary, until engine accelerates smoothly_ High speed stop is factory damage may result adjusted, Do not adjust IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS tF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS LEVER IDLE SPEED SCREW CLAMP SCREW FIG. 35 TO ADJUST 37) CARBURETOR (See Figs. 36 & IDLE MIXTURE SCREW The carburetor has been preset at the factory and adjustment should not be necessary However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: THROTTLE LEVER In general, turning the mixture screw in (clockwise) decreases the supply of l'uei to the engine giving a leaner fuel/ air mixture. Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fueltair mixture. FIG. 36 IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED tN TOO TIGHT PRELIMINARY SETTING - o Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above). o With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns. IDLE SPEED SCREW FINAL SETTING ° - THROTTLE LEVER Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift! motion control lever in neutral (N) position° 27 f IDLE MIXTURE SCREW FIG. 37 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor wilt not be used for 30 days or more. FUEL SYSTEM II A ,_/_. ......... CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool befor estoring, IMPORTANT: IT IS iMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE | in any enc!osu[e: ........ d TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. - Clean entire tractor (See"CLEAN ING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). o Lubricate as shown in the Customer Responsibilities section of this manuat. o Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. o Touch up all rusted or chipped paint surfaces; sand lightly before painting Fully charge the battery for storage., o After a period of time in storage, battery may require recharging o To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual) o Drain the fuel tank_ • Start the engine and let it run until the fuel lines and carburetor are empty. o Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season.. o NOTE: Fuel stabilizer is an acceptable aFternative in minimizing the formation of fuel gum deposits during storage.. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine Clio (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY o ° CYLINDERS ° Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s) After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals o Turn ignition key to"START" position for a few seconds to distribute oil. ° Replace with new spark plug(s). OTHER o Be sure battery drain tube is securely attached° = Do not store gasoline from one season to another. o If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. o Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline win cause problems, . If possible, store your tractor indoors and cover it to give protection from dust and dirt. o Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 8 , i , ii i,ii ........................................... TROUBLESHOOTi POINTS i, CAUSE PROBLEM CORRECTION L Wil! not start 1 2 Out of rue{ Engine not "cHoKED" 3 4 5 6., 7 Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel 1 2 3 4 5 6 7 8 9 Loose or damaged widng. Carburetor out of adjustment 8 £ 10 properly 10 Engine valves out of adiustment. Fill fue! tank See '`TO START ENGINE" in Operation section, Wait several minutes before attempting to start Replace spark plug Clean/replace air filter Replace fuel filter Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel fitter Check all widng See "To Adjust Carburetor" in Service Adjustments section Contact an authorized service centerldepartment L ' 1 2 3 4 5 6. 7 Ditty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or didy fuel Loose or damaged wiring Carburetor out of adjustment I 2 3 4 5 6 7 8 Engine valves out of adjustment 8 Clean/replace air filter Replace spark plug Recharge or replace battery Replace fueI tiller Drain fuel tank and refill with fresh gasoline Check all wiring See "To Adjust Carburetor" in Service Adjustments section Contact an authorized service center/department 1 2 3 4 Clutch/brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse 5 6 7 8. 9 Corroded battery terminals Loose or damaged wiring Faulty ignition switch. Faulty solenoid or starter Faulty operator presence switch(as) t 2 3 4 5 6 7 8 9 Depress clutch/brake pedal Disengage attachmentctutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check/replace ignition switch CheckJreplace solenoid orstarter Contact an authorized service center/department Engine clicks but will not start 1 2 3 4 Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter, 1 2 3 4 Recharge or replace battery Clean battery terminals Check att wiring, Check/replace solenoid or starter Loss of power 1 2 3 4 5 6 7 8 9 Cutting too much grass/too fast, Throttle in "CHOKE" position Build-up of grass, leaves and trash under mower Dirty air filter Low oil levelldirty oil, Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel, 1 2 3 4 5 6 7 8 9 Set in "Higher Cut" position/reduce speed Adjust throltle control Clean underside of mower housing Clean/replace air filter Check oil level/change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill wilh fresh gasoline Drain fuel tank and carburetor, refill tank with fresh Hard to start Engine will not turn over iii ,i Excessive i,,,11.... vibration 10,. tl, 12, 13 14 Spark p!ug wire loose Dirty engine air screen/fins Dirtylclogged muffler Loose or damaged wiring Carburetor out of adjustment !0 1 12 13 14 15_ Engine valves out of adjustment 15 1 2 Worn, bent or loose blade Bent blade mandrel 3, Loose/damaged 1 2 3 part(s) 29 gasoline and replace fuel filter Connect and tighlen spark plug wire Clean engine air screen/fins Clean/replace muffler Check all wiring, See "To Adjust Carburetor" in Service Adjustments section Contact an authorized service center/department Replace blade Tighten blade bolt Replace blade mandrel. Tightenloose part(s) Replace damaged parts uu,,,,ll ..... i TROUBLESHOOTING PROBLEM POINTS CAUSE i...... Engine continues to run when operator leaves seat with attachment clutch ........................... CORRECTION i_l:U,l,n,,,,u Faulty operator-safety .... presence contro! system i_ nl, i i...... i 1 Check wiring, switches and connections, If not corrected, contact an authonzed service eented department engaged nl, i , Poor cut - uneven 1 2 Worn, bent or loose blade Mower deck not level 1 2 Replace blade Tighten blade bolt Level mower deck 3 4 Buildup of grass, leaves, and trash under mower, Bent blade mandre! 5 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels 3 4 5 C_ean underside of mower housing, Replace biade mandrel, Clean around mandrels to open vent holes -u n,,=, Mower blades will not rotate 1 Obstruction 1 Remove obstruction 2 3 4 Worn/damaged mower drive belt Frozen idler pulley Frozen blade mandrel in clutch mechanism 2 3 4 Replace mower drive bett Replace idler puitey Replace blade mandrel, 1 2 3 4 Engine speed too slow Travel speed too fast Wet grass, Mower deck not level I 2 3 4 Place throttle control in "FAST" position Shift to slower speed AIIow grass to dry before mowing Level mower deck 5 6 7 8 Low/uneven tire air pressure Worn, bent orioese blade, Buildup of grass, Ieaves and trash under mower Mower drive belt worn m Poor grass discharge 9 10 Blades improperly installed Improper blades used 11 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels Headlight(s) not working {if so equipped) 1 2, 3 4 5 Switch is "OFF" Bulb(s) burned out Faulty light switch Loose or damaged wiring Blown fuse Battery will not charge 1 2 Bad baltery cell(s) Poor cable connections, 3 4, Faulty regulator (if so equipped) Faulty alternator Loss of drive 1 2, 3 Engine "bacldires" when turning engine "OFF" 1 5, 6 7 8 9 10 11 Check tires for proper air pressure Replace/sharpen b_ade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace wilh blades listed in this manuaF Clean around mandrels to open vent holes, 1 Turn switch "ON" 2 3 4 5 Replace bulb(s) Check/replace Iight switch, Check wiring and connections Replace fuse 1 2. 3 4 Rep}ace battery Check/clean all connections Replace regulator Replace alternator Freewhee_ control in "disengaged" position Molten drive belt worn, damaged, or broken Air trapped in transmission during shipment or servicing 1 2 3 PEace freewheel control in "engaged" position Replace motion drive bell Purge transmission Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine 1 Move throttle controt to "SLOW" position and allow to idle for 30 seconds before stopping eng{ne 3O TRACTOR -- MODEL NUMBER 917.256670 SCHEMATIC RED BLACK BATTERY FUSE 30 AMP, U",2) RED r AMMETER ...... ;c WHITE t \i STARTER G: I '0'0+ WHITE t j I _I F 1 J J i ,,=o 1 I :a BLACK CLUTCH / BRAKE (PEDAL UP) :_iO _ BLACK J SOLENOID R=o,Ay I I l ,© I o4- | _ E D ELECTRIC CLUTCH I | SLACK L ....... / L_J > i BLACK SEAT SWITCH (NOT_ OCC_U_E_D) GROtJNDING CONNECTOR SPARK PLUGS WHITE _ CHARGING SYSTEM IGNITION UNIT OUTFUT 30 VOLTS DIODE ASSEMBLY 5 AMP DC POS _ _)I AC MIN, @ 3600 RPM ;,YSTEM DISCONNECTED} ALTERNATOR @ 3_00 RPM t J LtGHTING SYSTEM OUTPUT 5 AMP DC NEG @ 3600 RPM BLACK BROWN O @ REMOVABLE CONNECTIONS NON-REMOVABLE CONNECTIONS !GN!T!ON POSITION SWITCH CIRCUIT "MAKE" OFF G + M + L ,,,,,,NONE RUN/LIGHT B+L A +Y RUN START HEADLIGHTS GFC WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY 111 B + C I ---------NONE SHOULD BE REPLACED TO PROPERLYSECUREYOUR B+---L+ S ! NONE WIRING 31 E lIB D IIA PTO SWITCH Posmo. OFF ON ciRCUIT C+ G C+F,B+E,A+D REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256670 ELECTRICAL ! I I i I I 4O 26 19 2O 33 52 1t 9 12 7 32 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256670 ELECTRICAL KEY NO. 1 2 3 4 6 7 8 9 10 11 12 16 19 20 21 22 24 25 26 28 29 30 31 32 33 40 41 42 43 44 45 50 5t 52 55 70 PART NO. 146140 74760412 STD551025 STD551 t25 STD541025 7697J 7603J I09596X 145211 145209 145769 153664 STD551125 73350400 147430 4152J 4799J 146148 108824X 145491 t21305X 140301 12421tX 141226 '109310X 151215 71110408 131563 145673 73640400 121433X 154963 140405 141940 17490508 154728 NOTE: DESCRIPTION Battery Bolt, Hex t/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4 Nut, Hex !/4-20 Tube Tray, Battery Clamp, Hose Bolt, Btr Front 1/4-20 x 7-1/2 Holddown Battery Dash Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Push-in Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 Harness, Light Socket (w/4152J) Light Bulb Cable, Battery Cable, Battery Fuse Cable, Ground Switch, Seat Switch, Ignition 4 Position Nut, Ignition Cover, ignition Switch Key, Molded, Craftsman Harness, ignition Bolt Btk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Nut Keps BIk Hex 1/4_20 UNC Ammeter Rectangular 6 Amp Switch PTO 3PDT Red Delta 96 Ring Retainer PTO Protection Wire Loop (Hour Meter) Screw Thdrol 5/16-18 x 1/2 Harness Engine LT Private Label TrFCircuit All component dimensions 1 inch = 25.4 mm 33 given in tJ_S. inches REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917=256670 AND ENCLOSURES 28 I 58 26 26 25 52 55 31 44 14 °3 14 6 26 , _16 60 ° 0 33 t0 34 57 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.256670 AND ENCLOSURES KEY NO. PART NO. 1 2 3 4 5 6 8 9 10 tl 12 13 14 15 151169 140356 17490612 STD551025 146077 145206 126471X 154587X010 STD533710 146956 145660 146962 17490608 74180512 16 17 18 20 23 24 STD541431 144983X574 126938X 145210 124028X STD523710 25 26 28 29 30 31 33 34 35 37 38 19131312 STD541437 145198X459 145199 140002X574 137113 145244X574 145243X574 STD533707 17490508 139886 39 139887 44 47 51 52 53 54 140675 105531X 73800400 19091416 145201 17O3O814 55 57 58 60 74 140 -- 145202 STD552507 140547 72140606 STD541437 150556 5479J DESCRIPTION Chassis Drawbar Screw, Thd, Roll 3/8-16 x 3/4 Type TT Washer 13/32 x 3/4 x 16 Gauge Bumper Snapqn Saddle Clip, Fuel Line Dash, Silkscreened Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Clip Tinnerman Grille P/L Panel, Dash, RH Screw, Thd., Roll 3/8-t6 x 1/2 Type TT Screw, Machine, Thd., Roll, 5/16-I8 UNC x 3/4 Nut, Hex, Keps 5/16-18 UNC Hood Assembly Bumper Hood Plate Mtg Battery Fuel Tank 95 Bushing, Snap, Nylon, Fuel Line Bolt, Hex Head, Fin. 3/8-16 UNC x 1 Grade 5 Washer 13/32 x t3/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Griile, W/Clips MS-459 Lens, Grille Fender Bracket, Fender Footrest, LH Footrest, RH Bolt, Carriage 3/8-16 x 3/4 Screw, Thdrol 5/16-'18 x t/2 TYT Pivot Bracket Assembly, LH, Mower, Rear Pivot Bracket Assembly, RH, Mower, Rear Strap Assembly, Fender Nut, Push, Nylon Nut Lock W/Insert !/4 - 20 UNC Washer 9/32 X 7/8 X !6 Ga. Bracket Grille Pickoff LH Screw, Hex Head, Spiderfock #8 x 7/8 AB Bracket Grille Pickoff RH Bolt FinHex 1/4 -20 UNC X.75 Air Duct P/L 18HP B&S Opp.. Twin Bolt Rdhd Sqnk 3/8-16 Unc Nut Crownlock 3/8-16 UNC Brackel Chassis Front Plug Btn BIk .359 Dia Ch/lnf NOTE: All component dimensions given in tJ.S,, inches 1 inch = 25,4 mm 35 REPAQR PARTS TRACTOR - - MODEL NUMBER 917.256670 DRIVE 33 43 52 53 55 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256670 DRIVE KEY NO. 1 2 3 8 9 10 15 '16 17 18 I9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NOr 150071 142431 143995 141002 137140 76020416 74490544 73800500 t26197X 74780816 73800600 150280 130564 145627 137141 73350600 106888X 19131316 76020412 !45204 124236X 130807 127275X 74760512 STD533107 151128 120183X 19211616 1572H 123674X 74760644 4470J 153399 19131312 19111012 105706X 1!0812X 12000039 127783 123789X 123205X 74760624 STD 541437 73680500 DESCRIPTION TransaxleAssembly Spring, Return, Brake Pulley, Transaxle Rod Shift Hydro LT Clutch Elect Pin Cotter 1/8 x 1 CAD Belt Flghd 5/16-18 Unc Gr. 5 Nut Lock Hex W/Inso 5/16-18 Unc Washer 1-1/20D x 15/32 ID x .250 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 Nut Lock Hex W/VVsh 3/8-16 Unc Bolt Hex 7/16-20 x4-1/4 Knob, Deluxe 1/2-!3 Red, Brake Hydro Bracket Asmo Mtg CL Nut Hex 3/8-16 UNC Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Keeper Belt Lh Bolt Hex Hd 5/16-18 Unc x 3/4 Bolt RDHD SQNK 5/16d8 x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt Idler Washer 13/32 x 13/16 x 12 Gauge Washer 11/32 x 5/8 x12 Ga.. Bearing, Nylon Washer, Hardened Ring, Klip Pulley, Idler, V-Groove Betlcrank Assembly Retainer, Belt Bolt Nut, Crownlock 3/8-16 Nut, Crownlock 5/16-18 Unc KEY NO. PART NO. 53 55 56 57 59 60 61 62 63 65 68 69 71 73 74 75 76 77 78 81 82 83 84 86 87 88 89 91 92 93 94 95 96 97 98 100 102 103 104 105 106 105710X 105709X 74760620 140294 140312 105730X 17490612 8883R 140189 STD551143 121218X 142432 140158 '140157 121199X 121749X 12000001 123583X 121748X 140154 123782X 19't71216 140548 71208 19212016 12000008 151146 74780536 74780524 142564 140462 144643 4497H 140469 73510600 19111216 141322 73940800 140156 71070516 74780520 DESCRIPTION Link, Clutch Spring, Return, Clutch Bolt Hex 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Center Span Keeper Belt Engine Screw ThdroL 3/8-16 x 3/4 Ty_ TT Cover, Pedal Pulley, Engine CI Elec. 38 Deg Washer Lock Hvy HLCL Spr.. 7/16 Keeper Belt Engine Screw Strap Torque Lh Hydro 18/20" T Strap Torque Rh Hydro 18/20" T Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm Cross Hydro 20" Tires Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga,. Rod, Tie Hydro 20" Tires Bushing Rod Strig. 629/632 ID Washer 21/32 x 1-1/4 x 16 G& Ring Klip #5304-62 Console, Shift Bolt Fin Hex 5/16-18 x 2-1/4 Bolt Fin Hex 5/6-18 Unc x 1-1/2 Line Fuel Hydro 4" Fan, Hydro 7" Control Bypass Hydro 20" Tires Retainer Spring 1" Zinc/Cad Keeper Bolt Rh Hydro 0750, 18/20" Nut Keps Hex 3/8-16 Unc Washer 11/32 x 3/4 x 16 Ga. Washer Beflville ..801D x 1.50D Nut Hex Jam Toplock 1/2_20 UNF Arm, Control Hydro Screw Cap Hex 5/16 x 18 x 1 Bolt Fin Hex 5/16-!8 Uric x 1-1/4 NOTE: All component dimensions 1 inch = 254 mm 37 given in U,S, inches REPAIR PARTS TRACTOR STEERING - " MODEL NUMBER 917.256670 ASSEMBLY / . -22_!2222Z -- ', t \ 47 14 13 62 46 16 32 \ 1! 43 40 33 lO 34 35 38 REPAIR PARTS TRACTOR STEERING -- MODEL NUMBER 917.256670 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 27 29 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 139768 142033 135227 135228 6266H 121748X 19272016 12000029 3366R 130468 STD551137 110438X 74011056 73901000 132624 140176 57079 124035X 126684X STD551125 71100410 127501 109816X 124036X 136874 17490612 130467 191112t6 10040500 73810500 155099 152927 139769 19133808 7810H 100711L 145054 121749X 153720 t2!232X 6855M 73800500 74780520 149686 74780616 NOTE: DESCRIPTION Wheel Steering Std Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X t6ga Washer 27/32 X 1 1/4 X 16 Ga Ring Klip #t5304-75 Bearing Col Strg BIk Link Drag Sol Ball Jt 20 064 Washer Lock HW Hlci Spr 3/8 Spacer Bearing Axle Front Bolt Hex 5/8-11 Unc X 3-1/2 Locknut Flange 5/8-tl Unc Pin Axle 5/8 X t 55/1 54 Lg Shaft Asm Strg Private Label Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Lock Hvy Helical 1/4 Screw Cap Sckt Hd Phos & Oil Shaft Asm Pittman Nyliner Snap In Bracket Steering Gear Sector Screw Thdrol 3/8-16x3/4 Ty-tt Rod Tie Bail Jt Sol 19 75 Elec Washer 11/32 x 3/4 x 16 Ga, Washer Lock Hvy HIcl Spr 5/16 Locknut 5/16-24 Unf Bushing Strg 5/8 Id Dash Screw TT #10-32 x 3/8 Flange Insert Cap Strg Wheel Std BIk Washer 13/32 X 2-3/8 X 8 Ga Nut Lock Center 3/8-24 Unf Adaptor Wheel Strg Boot Shaft Steering Washer 25/32 X 1 1/4 X 16 Ga Extension Steering Non-Adjust Cap Spindle Fr Top BIk Fitting Grease Nut Lock Hex W/Ins 5/16 -18 UNC Bolt Fin Hex 5/16 - 18 UNC X 1 -1/4 Kit, Sterring Assembly Bolt Fin Hex 3/8-t6unc x 1 Gr.5 All component dimensions given in U.S, inches 1 inch = 2&4 mm 39 REPAnR PARTS TRACTOR - - MODEL NUMBER 917.256670 SEAT ASSEMBLY 5 2t 5 25 23 KEY NO. PART NO, 1 2 5 6 7 10 t2 13 14 15 16 140123 140551 145006 STD541437 124181X 140552 121246X 121248X 72050411 134300 12!250X KEY NO. DESCRIPTION Seat Bracket Pnt Pivot Seat (blk) Clip Push-In Nut Lock Hex W/ins 3/8 -16 UNC Spring Seat Cprsn 2 250 BIk Zi Pan Pnt Seat (blk) Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 Blk Pnt 17 21 22 23 24 25 26 27 28 PART NO. 123976X 153236 STD541431 74780814 19171912 I27018X STD551150 17490608 150176 DESCRIPTION Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Nut Lock Hex W/Ins 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Htct Spr 1/2 Screw Thdrol. 3/8-16 x 1/2 Bolt 5/16 -18 UNC X 3/4 W/Sems NOTE: All component dimensions 1 inch = 25,4 mm 4O given in U,.S. inches REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256670 DECALS 6 7 7 17 11 8 22 19 \ 14 13 14 15 12 KEY NO, 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 140819 149917 150683 150684 142336 133644 150927 145245 128314 150333 137537 4900J WHEELS 2 _ 18 DESCRIPTION KEY NO+ Decal Dash Instruction Operat Eng Decal Fend Auto Trans Srs. Whto Decal Hood Rh Craftsman Decal Hood Lh Craftsman Decal, SdL Cold Start Hydro Eng+ Decal Maint Customer Sears Dom Decal Panel Side B&S5 Pad, Footrest Decal Fender Craftsman White Decal, Cap CNSMR Help Line SRS Decal Caution English/Spanish Decal Clutch/brake English 13 14 15 17 18 19 20 22 -+ -+ -+ --- & TIRES KEY NO. 1 2 3 4 5,8 4,10 1,9 11 PART NO. DESCRIPTION 146046 15468O 139346 151303 133179 138047 150955 149516 138311 142341 145247 154396 154397 Deca_ V-be_t Dr Sch Tractor E Decal Chassis Hydro 46" Decal Mower Drive Schematic Decal, insert, Hood Decal Mower Qc System Decal, Battery Diehard Sears Decal Deck Mower EZ3 Decal Battery •Deca} Lift Handle Decal, Drawbar CntrL Mvt. Hyd+ Lt+ Fastener Pop-In Footrest Manual, Owner's (English) Manual, Owner's (Spanish) PART NO. DESCRIPTION 59192 65139 106222X 59904 5 6 7 8 9 10 106732X427 278H g040H 106108X427 122082X 7152J 11 +- 104757X 144334 _ Valve Cap, Tire Stem, Valve Tire, Front Tube, FrontTire (Not Provided, Service item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, RearTire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U. S. inches 1 inch = 254 mm 4'1 REPAUR PARTS TRACTOR ENGINE -- MODEL NUMBER 917.256670 27 2 1""_ 38 14 13 81 39 40 _ 33 23 , 29 OPTIONAL Spark KEY NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 23 PART NO. 151273 17720410 154546 149723 144069 144068 138129 150376 145552 STD551125 STD522507 272250 13280336 13200300 STD551237 17490624 150554 EQUIPMENT Arrester I DESCRIPTION Control Throt Paddle 32 22 Screw Hex Thd Cut 1/4-20x5/8 T Engine B&s 19hp, Model No. 42A707, Type No, 1625-0t Muffler Exhaust Exhaust Asmo Left Exhaust Asm. Right Clamp Tube Double Engine Bolt 5/16 - 18 UNC X 3/4 W/Seres Heat Shield Lt Washer Lock Hvy. Helical 1/4 Bolt Fin Hex I/4-20 x 3/4 Gasket Muffler Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-16 Npt Washer Lock Ext Tooth 3/8 Screw Thd rol 3/8-16xt-1/2 Tytt Shield Pnt Heat Browning Grass KEY NO. 25 26 27 29 31 32 33 34 35 37 38 PART NO, 145996 73920600 152927 137180 151346 152334 123487X 106082X 17490512 8543R ....... DESCRIPTION Control Choke Nut Keps 3/8-24 Unf Screw #10-32 x 3/8 FIange Arrestor Spark Tank Fuel 3 50 Rear Cap Asm Fuel W/Guage Vented Clamp Hose BIk Spacer Pad Screw Thdrol 5/16-18 x 3/4 TYT Line Fuel Plug Oil Drain (Order From Engine Manufacturer) 39 109227X Pad Idler 1_75 x °75 x .06 40 3645J Bushing 41 139277 Stem Tank Fuel 81 128861 Nut, FIange 1/4-20 Starter Nut NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.256670 LIFT 28 27 26 23 7 f t' ! 49 ! / ! 3O 3 13 13 I 19 I 2O 13 19 32 KEY NO. 1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 18 PART NO. 136973 145117 I05767X 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 STD624008 127218 73350800 130171 73800800 DESCRIPTION Wire Assyo, inner, with Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylon Grip Handle Fluted Button Plunger Read Spring Cprsn Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex '1/2-13 Unc Trunnion Btk Zinc Nut Lock W/Wsh 1/2-13 Uric 43 KEY NO. PART NO. 19 20 23 24 25 26 27 28 29 30 31 32 49 139868 STD624008 110807X 19131O16 2876H 76020308 126971X 73350600 '138057 150233 140302 73540600 145212 DESCRIPTION Arm Suspension Rear Retainer Spring Nut Spring Washer 13/32 x 5/8 x 16 Ga, Spring 2_1/8" Pin cotter 3/32 x 1/2 Rod Adjo Lift Nut Hex Jam 3/8-16 Knob tnL 3/8-16 Trunnion Infin_.Height Bearing, Pivot, Lift, Special Nut, Crownlock 3/8-24 Nut Flange Lock NOTE: Ali component dimensions given in US 1 inch = 25A mm inches REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.256670 DECK 46 Y y 41 49 46 36 I I 45 \ 47 31 21 3 118 19 103102 1\ _12 9 8 44 I06-"_ 18 1011 J /_104 105 REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER 917.256670 DECK PART NO. 1 3 5 6 8 9 10 153125 138457 4939M 130832 850857 10030600 I40296 11 12 13 152443 129895 137553 14 15 I6 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 137152 110485X 140329 72140505 132827 '145055 73680500 134753 131267 105304X 123713X 110452X 145325 19111016 131491 138776 129963 153531 137266 144945 17490628 19131316 131494 KEY NO. DESCRIPTION Deck Asm., Mower 46" Bracket Asmo, Sway Bar Retainer Spring Arm, Suspension, Rear (Sway Bar) Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 Washer, Lock Hvy., Unplated 3/8 Washer, Hard BLade, Mower Vented Blade, 46" Mower Deck Bearing, Ball, Mandrel #6204 Shaft Asm. w/Lower Bearing (Includes Key No, 12) Housing, Mandrel Bearing, Ball, Mandrel Stripper, Mower Round Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Head, Shoulder 5/16-18 Baffle, Vortex Mower 46" Nut, Crownlock 5/16q8 UNC Stiffiner, Bracket Bracket, Deflector Cap, Sleeve Spring, Torsbn, DefLector Nut, Push Shield, Deflector Mower Washer 11/32 x 5/8 x 16 Ga.. Rod, Hinge Screw, Hex Head, Thdrolt Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig° Top Lock Cntr. 9/16 Anchor, Spring Deck 46" Screw, Thdroll 3/8-16 x 1-3/4 Tytt Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler, Frat 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 101 102 103 104 105 106 116 117 118 119 126 127 -_- PART NO. 137554 144917 137273 17490620 122052X 144949 t33943 145059 t37729 144959 148763 73680600 72110612 153390 155191 145579 71161010 10071000 19061216 130758 2029J 137644 133957 73930600 19121414 144948 146763 143651 151775 DESCRIPTION Keeper, Belt, ldler Pulley, Idler, Driven Spring, Secondary 44/46/50 Vent Screw, Thdroil 3/8-t6 x 1-1/4 Tytt Spacer, Retainer Arm, Idler Secondary Washer, Hardened Cover, Mandret Deck Screw, ThdrotL 1/4-20 x 5/8 V-Bett, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8q 6 x 1-1/2 Gr 5 Washer Felt Pulley idler Flat 46 Pri Drive Cover, Mulching Screw Washer, Lock #10 Washer Latch Asm.. Bagger Nut, Weld BoLt, Shoulder Gauge Wheel, Wide Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga.. Arm, idler, Primary Deck 46" Pulley, Idler, V-Groove Dim_ 4_25 Mandrel Asm Service Deck Complete (Std Deck-Order separately mulcher plate and gauge wheel components Key Nos_ 101106 and 116-118) NOTE: All component dimensions 1 inch = 25.4 mm 45. given in U..S. inches REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE - - MODEL NUMBER - MODEL NUMBER 917.256670 310-0650 58 34 28 59 91 26 23 j 52 .J 9O 52 91 5 35 113 46 3 REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE - - MODEL NUMBER - MODEL NUMBER KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 13 14 15 17 18 19 23 24 25 26 27 28 29 34 35 36 37 38 39 40 41 Housing, Lower Assembly, Upper Housing Seal, Lip Ring, Wire Retaining Ring, Retaining Bearing, Shaft Bali Bearing, Cradle Bearing, Thrust 30 x 52 x 13 Swashplate, Variable Block, Cylinder Assembly Arm, Trunnion Seal, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42 x 68 x I6 Block, Cylinder Assembly Seal, Lip 10 x 25 x 7 Actuator, Bypass Center Section Assembly Kit Seal, Lip 26 x 42 x 8 Ring, Retaining Washer 26 x 35 x 1 Oil Filter Element Arm, Bypass Ring, Retaining Arm, Actuating Pin, Actuating Bolt 5/16-24 x 1-3/4 Locknut, Hex 5/16-24 UNJC Brake Rotor/Stator Kit 142930 142931 142932 142928 142933 142934 142935 150771 142937 142938 142939 142940 142941 150772 150773 142944 142945 142946 150774 142948 142949 142950 14295'1 142952 142953 142954 142955 150777 150778 142958 917.256670 310-0650 KEY PART NO. NO. DESCRIPTION 43 142884 44 150829 52 142991 53 142961 56 142963 58 142964 59 142965 62 142966 63 142967 64 142920 68 '142969 69 144610 83 142971 85 150806 88 142973 89 142974 90 142975 91 142976 92 142977 93 142978 113 142917 114 1429t8 119 142980 134 144607 135 144608 139 150775 140 150776 Washer 7/16 x7/8 x.060 Differential Assembly Washer 3/4 x 1.5 x.13 Seal 75 x 1.25 x 250 Shaft, Input Bolt 1/4-20 x 1.38 Pin ..50D x.43 ID x..750 Arm, Control Puck, Dampener Set Screw Spring Stud 5/16-24 Jackshaft Assembly Jackshaft Screw, Cap Washer 7/16 x 1 x 1/2 Sleeve Bearing Seal, Wiper Spring, Block Washer, Block Thrust Cap, Vent Assembly Fitting, O-Ring Assembly Spacer Nut, Castle 5/i6-24 Pin, Cotter Spring, Compression Nut, Hex 5/16-24 NOTE: All component dimensions 1 inch = 25.4 mm 47' given in US. inches REPAIR PARTS TRACTOR BRIGGS & STRA_ON ENGINE - - MODEL - MODEL NUMBER NUMBER 42A707, 917.256670 TYPE NUMBER 1625-01 24 534 642 32 535 26 523 .._ 842 445 % 422 284 235 284A 601 161 525 24O 601 524 0 537 48 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER - MODEL NUMBER 917.256670 42A707, TYPE NUMBER 1625-01 51 t358GASKET SETI 186iPUMP REPAIR Knl I 121 CARBURETOR IH llll ii 51A 52 KIT ,H 205 102 I GASKET SET i 95 104 103 634 i 232 _119 _===_202 257 394 859 52 54 434 392 _ 117 I 78 356 334 851 468 _332 Q 75 877 482 188 _363 @ 1006 337 _635 383 49 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER - MODEL NUMBER 42A707, 917.256670 TYPE NUMBER 1625-01 801 783 8O2 615A 653 201 209 209A 414 224 206 207 229 @ _92 50 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER - MODEL NUMBER 42A707, 917.256670 TYPE NUMBER 3 1625-01 22 881 9 9 8A 572 5A 10A 13 I,o,_ow._,;s MAI,IUA,-I I,ol,'-AB_" _'Tt lO "_ REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL 305 3O5 304 308A 307 308 306 305A 307 51 REPAUR PARTS BRIGGS & STRATTON KEY PART NO. NO. 1 2 3 5 5A 7 7A 8 8A 9 10 10A 11 12 497074 399265 391086 493457 493458 271867 271868 495754 222892 27803 94382 94830 280225 271703 271188 271!89 13 94565 15 94239 16 394028 94196 18 493304 20 291675 22 94724 23 491180 24 222698 25 498584 498585 498586 498587 26 394959 394960 394961 394962 27 263129 28 299691 391286 29 394306 397158 32 94671 33 390420 34 26t 528 35 65906 36 26828 40 221596 41 292260 42 494553 45 261368 46 213520 50 213290 51 271412 51A 281411 52 270884 53 93970 TRACTOR - - MODEL NUMBER ENGINE NUMBER - MODEL 42A707, 917.256670 TYPE NUMBER KEY PART NO. NO. DESCRIPTION Cylinder Assembly Bushing *Seal, Oil Head, Cylinder#1 Head, Cylinder#2 -* Gasket, Cylinder Head #1 ,* Gasket, Cylinder Head #2 Breather Assembly #1 Cover, Breather Cylinder #2 (Used Only on Key #572, Air Baffle with Holes for Mounting) ,*Gasket, Breather Screw, Seres Screw, Seres Tube, Breather * Gasket, Crankcase, .015" Thick * Gasket, Crankcase, .005" Thick * Gasket, Crankcase, _.009"Thick Screw, Cylinder Head Plug, Oil Drain Crankshaft Timing Gear Key Sump, Engine *Sea], Oil Screw, Seres Flywheel Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Standard Size Ring Set, .010" Oversize Ring Set, .020" Oversize Ring Set, .030" Oversize Lock, Piston Pin Pin, Piston, Standard Size Pin, Piston, °005" Oversize Rod, Connecting, Standard Size Rod, Connecting, .020" Undersize Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Valve, Intake Spring, Valve, Exhaust Retainer, Valve, Intake Retainer, Valve, Exhaust Keeper, Valve Tappet, Valve Gear, Cam Manifold, Intake **** Gasket, Carburetor Mounting Spacer, Carburetor ** Gasket, Intake Manifold Mounting Screw, Hex Head, Carburetor to Manifold 54 75 78 90 91 93 94 95 96 97 98 99 102 103 104 105 107 108 109 116 117 94764 222511 94326 495181 495035 231209 491538 93499 221939 392672 91920 26157 271607 298514 230896 394683 491543 223534 392673 280474 231338 231333 119 121 127 161 165 187 188 201 202 203 205 206 207 209 209A 219 219A 220 222 224 227 229 94152 491539 223472 496599 94289 299146 94627 262683 262684 280997 93971 94298 262337 262352 261563 394348 393415 222773 491282 94297 491297 62I 99 * DESCRIPTION Screw, Sems Washer, Spring Screw, Seres Carburetor Body Assembly, Upper Bushing, Throttle Shaft ** Valve, Idle Adjust Screw, Seres Vatve, Throttle Shaft, Throttle Screw, Fillister Head Spring, Throttle Adjust ** Gasket, Carburetor Body Float, Carburetor **Pin, Float Hinge ** Valve, Needle Body Assembly, Lower Valve, Choke Shaft, Choke * O-Ring Jet, Needle Vaive, Fixed Jet, Needle Valve, Fixed, High Altitude Screw, Hex Head Carburetor Kit ** Plug, Welch Base, Air Cleaner Nut, Wing Line, Fuel, 28" Long (Cut to Suit) Screw Link Link Crank, Bell Screw, Hex Head Nut, Square Spring, Control Rod Spring, Governor Spring, Governor Idle Gear, Governor Oil Slinger Washer, Thrust Bracket, Control Screw, Pan Head Lever Assembly, Governor Washer Included in Gasket Set (495868) ** Included in Carburetor Kit (491539) *** Included in Carburetor Kit (491539), and Pump Repair Kit (393397) .... Included in Gasket Set (495868), and Carbui'etor Kit (491539) • Included in Valve Overhaul Gasket Set (498047) NOTE: All component dimensions 1 inch = 25.4 mm 52 1625-01 given in U.S.. inches REPAIR PARTS BRIGGS & STRATTON KEY PART NO. NO. 230 223882 232 262539 235 224995 240 394358 244 230318 257 93897 258 94623 284 94674 284A 94694 304 495587 305 94786 305A 93343 306 222846 306A 223734 307 94386 308 224774 308A 224775 309 497596 310 94003 311 497608 332 230674 333 394891 334 94731 337 802592 356 494705 358 491856 363 19203 383 89838 387 280197 392 261395 394 270988 414 220680 422 222875 432 221377 434 223688 435 93829 445 394019 468 497908 474 392595 482 93621 510 497606 523 494947 524 271157 525 495348 528 393815 534 94823 535 272490 537 271411 544 497603 552 262332 552A 262331 556 93585 562 93853 567 94811 TRACTOR -- MODEL NUMBER ENGINE NUMBER - MODEL DESCRIPTION Washer, Governor Crank, Inside Spring, Link Shietd, Fuel Spray Filter, Fuel Connector, Fue! Line Screw, Seres Screw, Seres Screw, HexHead Screw, Hex Head Housing, Blower, Red Screw, Seres Screw, Seres Shield, Cylinder Shield, Cylinder Screw, Self-Tapping Cover, Air Guide Cover, Air Guide Motor, Starter Bolt, Thru Brush Set Nut, Hex Armature, Magneto Screw, Sems Plug, Spark Wire, Stop Gasket Set Flywheel Puller Wrench, Spark Plug Body, Pump *** Spring, Diaphragm *** Diaphragm, Carburetor Washer Bracket, Oil Flit *** Cap, Spring Cover, Diaphragm Screw, Diaphragm Cover Filter, Air Screen, Rotating Alternator, Dual Circuit Screw, Sems Drive, Starter Cap, Oil Fill * Seal, Fill Tube Tube, Oil Fill (Includes Seals) Line, Vacuum Screw, Air Cleaner Filter, Air **** Gasket, Air Cleaner Armature, Starter Lower Bushing, Governor Upper Bushing, Governor Screw, Hex Head Bolt, Governor Lever Screw, Hex Head, 9'17.256670 42A707, TYPE NUMBER KEY PART NO. NO. 569 572 272645 224816 1625-01 DESCRIPTION * Gasket, Base Baffle, Air, Cylinder #2 573 491304 592 92278 601 93053 615 94296 615A 263080 616 491530 634 271013 634A 491287 635 66538 642 225008 643 496700 653 93585 Plate, Back Nut, Hex. CIamp, Hose Retainer, E-Ring Retainer Crank, Governor ** Washer, Throttle Shaft * Seal, Governor Shaft Boot, Spark Plug Cover, Air Cleaner Plate, Air CIeaner Screw, Hex Head 726 Gear, Ring (Includes Mounting Parts) Gear, Timing Gear, Starter Cap, Drive Cap, End Housing, Starter Wire, Alternator Screw, HexHead * Seal, Cap Tube Assembly, Oil Terminal, Cable *** Diaphragm, Carburetor *** Gasket, Pump *** Spring, Diaphragm Repair' Kit, Pump • Seal, Valve Seat, Valve, Intake Seat, Valve, Exhaust Bushing, Guide (Exhaust Only) Bushing, Guide (Intake, Brass) Wire, Alternator Plate, Cover Plug and Seal, Solenoid Fan, Flywhee! Retainer, Fan Label Kit Owner's Manual Retainer, Brush , Gasket Set, Valve Overhaul 391362 741 783 801 802 803 814 819 842 847 851 858 859 860 86! 868 869 870 87I 262989 280104 394860 497607 497604 392608 94675 270920 495715 493880 270989 271025 261358 393397 497212 261463 2133t6 261961 231218 877 393537 881 495901 955 397882 1005 281053 1006 224413 !019 496726 t058 272112 1090 497605 1095 498047 RPM Settings: Low Speed: 1600-1800 High Speed: 3200-3400 * Back Plate to Cylinder Included in Gasket Set (495868) ** Included in Carburetor Kit (491539) *** Included in Carburetor Kit (491539), and Pump Repair Kit (393397) .... Included in Gasket Set (495868), and Carburetor Kit (491539) • Included in Valve Overhaul Gasket Set (498047) NOTE: 53 AII component dimensions given in UoS inches 1 inch = 25,4 mm 54 SUGGESTED i GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL "" SIGHTING GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. ! 15 ° MAX. ® 8_ AIR8 OWN R'S MANUAL 19.0 HP ELECTRIC START 46" MOWER AUTOMATIC (HYDROSTATIC) LAWN TRACTOR MODEL NO. 917.256670 Each tractor has its own model number. its own model number. Each engine has The model number for your tractor will be found on the model plate located under the seat. The model number for your engine wilt be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Con Service Center/Department and most Retail Stores. IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR • PRODUCT- TRACTOR ° MODEL NUMBER - 917.256670 (1-800-473-7247) e ENGINE MODEL NO. - 42A707-1625-01 FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: • PART NUMBER • PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians .... professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.. 1-800-659-5917 154396 Revo 1 06_25,96 RH Printed in U.S.Ao -"
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