Sears Kenmore 625 348234 Users Manual

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KENMORE Water filter Manual L0803149 KENMORE Water filter Owner's Manual, KENMORE Water filter installation guides

Kenmore 625.348234 L0803149

625.348241 to the manual 8b5dee9d-23cf-4c45-a552-554da6d29d60

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_ARS

OWNER'S

MANUAL

MODEL NOS.

625.348234

Clarifier

625.348241

Neutralizer

625.348251

Taste & Odor

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

If you have questions when

installing, operating or main-

taining your filter, and when

setting the timer, call this

toll-free number...

1-800-426-9345

SAVE THIS MANUAL

Kenmore

Water Filters

• Warranty

• Start Up /Setting Timer

• How It Works

• Care Of

• Specifications

• Repair Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

PRINTED IN U.S.A.

WARRANTY

I I

SEARS RESIDENTIAL WATER FILTER

FULL ONE YEAR WARRANTY ON FILTER

For one year from the date of purchase, when this water filter is installed and maintained in

accordance with our instructions, Sears will repair, free of charge, defects in materials or

workmanship in this water filter.

FULL FIVE YEAR WARRANTY AGAINST LEAKS

For five years from the date of purchase, Sears will furnish and install a new current model water

filter tank, free of charge, if the tank develops a leak.

TO OBTAIN WARRANTY SERVICE, SIMPLY CONTACT THE NEAREST SEARS SERVICE

CENTER THROUGHOUT THE UNITED STATES. "This warranty applies only while this product

is in use in the United States."

This warranty gives you specific legal rights, and you may have other rights which vary from state

to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

If you want your water filter professionally installed, talk to your Sears Salesman. He will arrange for a prompt,

quality installation by Sears Authorized installers.

SEARS INSTALLATION POLICY

All installation labor arranged by Sears shall be per-

formed in a neat, workmanlike manner in accordance

with generally accepted trade practices. Further, all

installations shall comply with all local laws, codes,

regulations and ordinances. Customer shall also be

protected, during installation, by insurance relating to

Property Damage, Workman's Compensation and

Public Liabilility.

SEARS INSTALLATION WARRANTY

In addition to any warranty extended to you on

the Sears merchandise involved, which warranty

becomes effective the date the merchandise is

installed, should the workmanship of any Sears

arranged installation prove faulty within one year,

Sears will, upon notice from you, cause such faults to

be corrected at no additional cost to you.

FACTS AND FIGURES TO KEEP

Fill in the blanks below and keep this book in

a safe place so you always have these facts.

Water Filter Model No. 1"

Serial Number

Date Installed

Iron Content Parts Per Million

*pH Taste And/Or Odor

Water Pressure Pounds/Square Inch

Water Flow Rate Gallons Per Minute

tThe model number is on the rating decal,

located on the back of the filter top cover.

2

TABLE OF CONTENTS

[ I

SECTION 1 FILTER START UP

A. SAFETY GUIDES

B. CHECK LIST OF STEP-BY-STEP GUIDES TO INSTALL

C. SANITIZING THE WATER FILTER

D. PROGRAM THE TIMER

PAGE

NO.

4

5

6

7-8

SECTION 2 HOW YOUR WATER FILTER WORKS

A. FACE PLATE TIMER FEATURES 9-10

B. FILTER APPLICATIONS 11

C. FILTERED WATER SERVICE, AND BACKWASH 12

SECTION 3 CARE OF YOUR FILTER

A. KEEP THE FILTER FROM FREEZING

B. ADDING MINERAL... NEUTRALIZER FILTER

C. REPLACING MINERAL... TASTE & ODOR FILTER

D. HELPFUL HINTS CHECKLIST

13

14-15

16

17

SECTION 4 OTHER THINGS TO KNOW

A. DIMENSIONS/SPECIFICATIONS 18

SECTION 5 SERVICER'S TECH INFORMATION

A. ELECTRICAL CONNECTIONS

B. BACKWASH CYCLE TIMES

C. DIAGNOSTICS

D. "QUICK-CHECK" TROUBLESHOOTING

E. ROTARY VALVE SERVICE

F. WATER FLOW THROUGH THE FILTER VALVE

19

20

21

22

23

24

SECTION 6 REPAIR PARTS 25-27

3

SECTION 1

I

1A, SAFETY GUIDES

•Read all steps, guides and rules carefully

before installing and using your new water filter.

Follow all steps exactly to correctly install. Fail-

ure to follow them could cause personal injury

or property damage. Reading this book will also

help you to get all of the benefits from your water

filter.

•Your water filter will improve your water as

described on page 11. It will not soften water or

remove iron. It will not purify polluted water or

make it safe to drink. Also see the specifications

on page 18.

•Protect the filter and piping from freezing.

Damage from freezing voids the filter warranty.

See page 13.

PLEASE READ AND COMPLY WITH THE

FOLLOWING GUIDES TO PREVENT

DAMAGE TO THE FILTER OR OTHER

PROPERTY, PERSONAL INJURY, OR POS-

SIBLE FATAL SHOCK.

•THIS FILTER WORKS ON 24 VOLTS ONLY.

BE SURE TO USE THE TRANSFORMER IN-

CLUDED, AND PLUG IT INTO A 120V OUTLET.

•Unplug the transformer right away if the

power cable should become damaged or frayed.

Make repairs before plugging back into the

power outlet.

•Always unplug the filter from electrical

power before removing outer valve covers.

4

SECTION 1 WATER FILTER START-UP

I I

lB. CHECK LIST OF ALL STEP BY STEP GUIDES TO INSTALL

Refer to the Installation Manual, part no. 7146611,

for step-by-step guides.

To be sure you have done all the steps to install the

filter, read the following list. Page numbers referred

to are in the Installation Manual.

Is the house water flow going INTO the filter valve

INLET? Trace piping to be sure.., page 9.

Is the plumbing bypass valve (or 3 valves) set for

SERVICE?... See FIG. 8, page 18 ofthis manual.

Is the valve drain hose connected the right way,

and without sharp bends or kinks that could stop

or reduce water flow?., page 14.

v' Is the filter power cable connected to the

transformer.., and is the transformer plugged

into an inside, 120V-60Hz electrical outlet?...

page 17.

Be sure to restart the water heater.., page 18.

VALVE

INLET

SECTION 1 WATER FILTER START-UP

I

10.

1

SANITIZING THE WATER FILTER

Care is taken at the factory to keep your water filter

clean and sanitary. Materials used to make the filter

will not infect or contaminate your water supply, and

will not cause bacteria to form or grow. However,

during shipping, storage, installing and operating,

bacteria could get into the filter. For this reason,

sanitizing as follows is suggestedG when installing.

1

Press and HOLD button [] _cMHG12:00

on the face plate until RCHG

begins to flash in the display su

(12:00 AM began to flash

when the transformer was plugged in). Water

will begin to run from the drain hose as the filter

valve moves into backwash position.

After 5 to 10 minutes, press [] again to move the

filter valve into fast rinse position (water stops,

then begins to run from drain hose again).

mIn about 2 minutes, PUT THE BYPASS VALVE(S)

IN BYPASS POSITION (SEE FIG. 8, PAGE 18).

Then, press button [] once again to return the

filter valve to service position. Doing this re-

leases water pressure in the filter.

3. Carefully remove the large plastic clip at the filter

valve inlet (see Key No. 41, page 26). Pull the

valve adaptor from the filter inlet.

NOTE:

If bypass valve, Sears Stock No. 42-3437 is installed,

or if plumbing is too rigid to move, also disconnect the

outlet side and move the filter away from plumbing.

m

6.

m

1

1

Be sure the valve inlet is clean, for a good

sealing surface for the valve adaptor o-ring.

Then, reconnect plumbing to the filter. AFTER

INSTALLING THE LARGE PLASTIC CLIP, PULL

OUTWARD ON THE VALVE ADAPTOR TO BE

SURE IT'S PROPERLY HELD IN PLACE.

SLOWLY, reposition the bypass valve(s) to serv-

ice... FIG. 8, page 18. Open the nearest_

water faucet until you can smell chlorine, then

close.

Again, put the bypass valve(s) in bypass posi-

tion. Allow the filter to stand idle for about 45

minutes, while the chlorine sanitizes.

After the 45 minutes, return the bypass valve(s)

to service. Then, press face plate button [] to

start a backwash. While the filter completes this

automatic backwash and fast rinse . .. takes

about 35 minutes.., turn to page 7 and make the

timer settings.

When the backwash/fast rinse is over (water flow

to drain stops), open filtered water faucets until

chlorine odor is gone, then close the faucets.

C) Reoommended by the Water Quality Association. On some water

supplies, the water filter may need periodic disinfecting.

4. Put 1 teaspoon (0.1 ounce) of calcium hypo-

chlorite into the valve inlet as far as possible.

NOTE:

You can buy calcium hypochlorite in tablet or granu-

lar form using trade names such as Perchloron and

HTH.

6

SECTION 1 WATER FILTER START-UP

I

1D. PROGRAM THE TIMER

I

I,

display

]QPRESENT TIME AND DAY

_BACKWASH TIME

_BACKWASH DAY

_SETICLEAR

ON/OFF VACATION

V_,_.:J _ BACKWASH NOW

buttons

When the transformer is plugged into the electrical

outlet, 12:00 AM, SUnday began to flash in the time

display. Set the time of day, present day of week,

and days/time of backwash, as follows.

1. SET TIME OF DAY

a. Press the PRESENT TIME AND DAY

button [] once. The hour display continues to

flash.

b. Press the SET/CLEAR button [] until the pres-

ent hour of the day shows in the display. Be sure

AM for morning hours, or PM for afternoon and

evening hours shows.

NOTE:

Press SET/CLEAR and quickly release to move the

hour display ahead 1 at a time to the correct hour. Or,

hold the SET/CLEAR button to move the display

ahead 2 hours each second, to the correct hour.

C. Press button [] once to steady the hour

display, and minutes begin to flash. Repeat step

lb to set the correct minutes.

d. Press button [] again to steady the minute

display (day will begin flashing). Figure 2 shows

the timer set at 3:30 PM.

2. SET PRESENT DAY OF WEEK

a. Press the SET/CLEAR button [] to set the

present day of the week in the display.

NOTE:

Press SET/CLEAR and quickly release to move the

day display 1 at a time. Or, _ the SET/CLEAR

button to move the day display ahead 2 days each

second.

b. Press the PRESENT TIME AND DAY

button [] again to steady the entire display.

Figure 2 shows the timer set at TUesday.

I o3:30]

EXAMPLE: This drawing

shows the present time of

day at 3:30 PM, and the

present day on TUesday.

QPRESENT TIME AND DAY

{_ BACKWASH TIME

(_ BACKWASH DAY

_SETICLEAR

_ON/OFF VACATION

HOLD BACKWASH NOW

7

(continued)

SECTION 1

1D. PROGRAM THE TIMER

WATER FILTER START-UP

I

3. SET DAYS OF BACKWASH

IF YOU HAVE A WATER SOFTENER OR

OTHER AUTOMATIC FILTER, .. A good

water flow rate is needed for proper recharging

and/or backwashing of all water conditioners.

To help assure good water flow, you should

offset the timers on each conditioner so

recharges do not occur on the same days, or at

the same time.

•.. Most Sears water softeners are factory set (many

are adjustable ) to recharge from 2:00 to

4:00 am.

••• Set the filter to backwash on different days, or...

•••Set the filter to backwash either before or after

other equipment, or...

... Offset the timers on all equipment to J29.g_

recharges on backwashes at 12:00, 2:00 and

4:00 AM, or 1:00, 3:00 and 5:00 AM, etc.

a. Read the BACKWASHING GUIDE for your type

of filter.

b. Press the BACKWASH DAY BUTTON [] AND

SUnday begins to flash.

Ifyou want backwashes on Sunday (from guide),

press the SET/CLEAR button [] to display ON.

If you do not want Sunday backwashes, press

button [] to display OFF.

NOTE:

The timer is factory programmed to backwash on

Monday, Wednesday and Saturday•

C. Press button [] again to display a flashing

MOnday__ As you did in step b above, press

button 141to display ON for backwash on Mon-

day, or OFF for no backwash on Monday.

d. Press button [] for every day of the week, each

time using button [] to display ON (for back-

wash) or OFF (no backwash) as needed.

e. After setting ON or OFF for Saturday, press

button [] to return the present time in the

display.

=SET TIME OF BACKWASH

The filter is factory set to begin backwashes at

12:00 AM, ending at about 12:40 AM. If a

different backwash time is desired, or needed

(see note under step 3), do the following•

a. Press the BACKWASH TIME button [] once, to

display a flashing 12:00 AM, the factory setting•

b. Press the SET/CLEAR buttonl_]untilthe desired

backwash starting time shows in the display.

NOTE: Press button [] and quickly release to move

the display ahead 1 hour at a time. Or, hold button []

to move the display ahead 2 hours each second.

C. Press button [] to return the present time.

8

BACKWASHING GUIDE

CLARIFIER FILTER

The clarifier needs backwashing when you can

see sediments in the water, or when faucet water

pressure drops. When that happens depends on

how much sediment is in the water supply,and how

much water your household uses. You can use the

following table as a guide.

WATER CONDITION

normal sediments, dirt, etc.

normal sediments, _i_, etc.,

WITH iron

high sediments, dirt, etc.

high sediments, dirt, etc.,

WITH iron

BACKWASHES PER WEEK

1

2-3

2

3-4

NOTE:

The timer is factory programmed for Monday,

Wednesday and Saturday recharge.

NEUTRALIZER/TASTE & ODOR FILTERS

The filter mineral bed will trap and hold some dirt,

sediments, iron, etc., that may be in your water

supply. To flush them from the mineral bed, 1

backwash each week is recommended. Back-

wash also stirs the mineral bed which helps to

keep water flowing through the entire bed instead

of forming a channel.

SECTION 2 HOW YOUR WATER FILTER WORKS

I

2A.

I

FACE PLATE TIMER FEATURES

BACKWASH NOW

For times you expect to use more water than usual,

use the BACKWASH NOW feature. Press the

BACHWASH NOW-HOLD button [] and hold in for

3 seconds. RCHG begins to flash in the display and

a backwash starts right away. You will have filtered

water when the backwash is over in about 35

minutes.

_) PRESENT TIME AND DAY

_ BACKWASH DAY

SET!CLEAR

ONIOFF VACATION

HOLD BACKWASH NOW

VACATION -- The day you leave on vacation,

or other long absence, press (DO NOT HOLD IN)

the ON/OFF-VACATION button []. VAC begins to

flash in the display (FIG. 4). The timer will keep time,

but the filter will not backwash and waste water.

NOTE:

To shut off the water supply to the filter, use the

plumbing bypass valve(s)... FIG. 8, page 18.

When you return, press the VACATION button

again to return the filter to service, and the correct

time of day in the display. Remember to do this or

the filter will not backwash to keep the mineral

bed clean.

_ PRESENT TIME AND DAY

_ BACKWASH DAY

_ SET/CLEAR

_ ON/OFF VACATION

HOLD BACKWASH NOW

ERROR CODE

An error code could appear in the faceplate display

if a problem occurs in the filter elec- I

tronics. If you see an error code I!_-- _

instead of the present time of day, please call your

local Sears Service Department for service.

Continued

9

SECTION 2

2A.

HOW YOUR WATER FILTER WORKS

I

FACE PLATE TIMER FEATURES

TIMER "POWER-OUTAGE MEMORY" -- If electri-

cal power to the timer goes off, the "memory" built into

timer circuitry keeps all settings for 5 hours (mini-

mum) or more. The display is blank and the filter will

not backwash. When electrical power comes on, 1 of

2 things will happen.

1. The present time of day will show, meaning the

timer memory has kept all settings•

NOTE:

If the filter was in a backwash when power was lost,

it will now finish the cycle.

2. The display will show a time, but it will be

flashing. The timer memory did not keep the

time settings and they must be reset, pages 7

and 8.

The flashing display is to remind you to reset

the timer.

NOTE:

When power comes on, the flashing display

returns to atime of 12:00 AM Sunday, then begins

to keep time again. If you do not reset all time

settings, the filter will backwash 3 days each week.

However, backwash will most likely be on the

wrong days and at the wrong time•

If the filter was in a backwash when power went off,

the valve will return to service position without

finishing the cycle• To start another backwash•..

•. use BACKWASH NOW, page 9.

10

SECTION 2

L__

2B.

HOW YOUR WATER FILTER WORKS

i

FILTER APPLICATIONS

IMPORTANT:

Sears water filters are sometimes installed alone in the water system, but most often other water treat-

ing equipment is needed. Always be sure to have your water tested by a qualified testing laboratory.

If you need help, ask at your Sears store, or call Sears Water Line, 1-800-426-9345.

CLARIFYING FILTER

A Sears Clarifying Filter takes sediments such as dirt,

sand, silt, clay and fine organic matter out of water.

You can see sediments in water by filling a clear

drinking glass. When held up to light, you can see the

particles floating in the water, or settled to the bottom

of the glass. The filter is filled with "filter aggregate"

mineral that traps and holds the sediments as the

water flows through it.

The Clarifier is sometimes installed alone, but is often

followed by a water softener. Besides softening the

water, the water softener catches sediments that

may get through the filter.

NOTE:

If you will install the clarifying filter along with a Sears

Solution Dispensing System, read the dispensing

system owners manual for treating a private well

before installing.

NEUTRALIZER FILTER

All water, when chemically analyzed, is either acid,

neutral or base (alkaline). To measure this, the water

is given a pH value between 0 and 14. Water is acid

if the pH is from 0 to 6.9. At 7, the water is neutral, and

above that the water is alkaline.

Your Sears neutralizing filter treats acid water when

the pH is from 6.0 to 6.7. A Sears Cartridge Filter with

a Phosphate Crystal Cartridge is often used to treat

water with a pH of 6.8 to 6.9. Acid water shortens the

life of iron pipe, corrodes copper and brass pipe, and

makes green stains on plumbing fixtures. In time, it

will even etch porcelain enamel. The filter has a

special mineral (Neutralite) that raises the pH of the

water to help reduce these acid water problems.

TASTE & ODOR FILTER

A Sears taste & odor filter removes most tastes, odors

and certain organic colors from water. Bad tastes and

odors come from many different causes. Often, one

causes the other. The activated carbon bed, in the

taste & odor filter, has a great ability for taking tastes

and odors out of water.

NOTE:

If your water has hydrogen sulfide (rotten egg taste or

odor), be sure to get a qualified testing laboratories

recommendation for proper treatment.

11

SECTION 2 HOWYOURWATERFILTERWORKS

I I

20. FILTERED WATER SERVICE, AND BACKWASH

SERVICE

CLARIFIER FILTER

During service (FIG. 5) water goes into the filter and

DOWN through the bed of mineral. The mineral

takes the dirt, sand, silt, clay and other sediments out

of the water and holds it in the bed. Clear, clean water

goes out of the filter and into the house pipes.

NEUTRALIZER FILTER

As low pH (acid) water flows DOWN through the filter,

neutralite mineral is slowly dissolved to raise the pH.

The neutralized or non-acid water then flows into the

house water pipes. Because the neutralite does

dissolve, you have to add new mineral at least once

each year, and sometimes more often (see page 14).

BACKWASH

Backwash is a reverse or UPWARD fast flow of water

through the filter. The fast, upward flow flushes dirt,

sediment, iron, etc., from the mineral bed and to the

drain. The bed is lifted and expanded for good

cleaning. The bed is also mixed to remove any

channels water flow may have formed through the

mineral.

Following backwash, water again changes direction

to flow downward through the bed at a fast rate. The

mineral bed is repacked and prepared for return to

service.

TASTE AND ODOR FILTER

The taste and odor filter is filled with activated carbon.

As water flows into and DOWN through the filter (FIG.

5), the tastes and/or odors are adsorbed and held by

the carbon. Water without bad tastes or odors goes

into the house pipes.

When the activated carbon no longer takes the tastes

and/or odors out of the water, you must replace it (see

page 16). The carbon usually lasts for up to 1 year,

and sometimes longer. It depends on how much

water you use, and how much taste and/or odor is in

the water.

BYPASS

WATER OUT WATER

IN

Drain

FILTERED

WATER OUT

SERVICE

l=

qBACKWASH

(25 minutes)

FILTERED

Mineral WATER OUT

Bed

WATER

IN

WATER

IN

.Drain

Mineral

Bed

FAST RINSE

Ji

(5 minutes)

12

SECTION 3 CAR,:OFYOURR,TER

I

3A. KEEP THE FILTER FROM FREEZING

If the filter is installed where it could freeze (summer

cabin, lake home, etc.), you must drain all water

from it to stop possible freeze damage. To drain the

filter --

•

=

=

m

5.

Close the shut-off valve on the house main water

pipe, near the water meter or pressure tank.

Open a faucet in the filtered water pipes to vent

pressure in the filter.

Looking at FIG. 8 on page 18, move the stem in

a single bypass valve to bypass. Close the inlet

and outlet valve in a 3-valve bypass system, and

open the bypass valve.

Unplug the transformer at the wall outlet.

Pull the holding clip to remove the drain fitting,

n

=

am

with drain hose attached, from the valve. DO

NOT LOSE THE BLACK RUBBER FLOW PLUG

AND RETAINER.

Remove the plastic clips (see key #41, page 26)

and pull the adaptors or bypass valve from the

inlet and outlet.

Move the filter close to the floor drain. SLOWLY

and CAREFULLY (the filter is heavy) tip the filter

over so the valve inlet and outlet are over the

drain. Allow water to drain from tank. DO NOT

REST THE FILTER ON THE INLET AND OUT-

LET FITTINGS OR THEY WILL BREAK.

Tip the bottom of the filter up a few inches and

hold until all water has drained. Leave th_ filter

laving like this until you are ready to use it. Plug

the inlet and outlet with rags to keep dirt, bugs,

etc. out.

13

SECTION 3 CARE OF YOUR FILTER

I

3B. ADDING MINERAL..

I

• NEUTRALIZER FILTER

The neutralite mineral is slowly dissolved to neutral-

ize acid in the water (see page 12). If the filter was

never serviced, all the mineral would dissolve. How

fast it dissolves depends on how much water is used,

the pH of the water, and other supply conditions.

Add new mineral (see below) about 6 months after

installation. Before you add new mineral, use a yard

stick or tape rule to measure the distance down to the

of the mineral bed (figure 6). If the measurement

is 32" or less, over half of the mineral bed remains.

You could wait 9 or 10 months before adding mineral

the next time. However, if distance to the bed is 38"

or more, less than 1/4 of the mineral remains and

adding more mineral every 5 months may be better.

Use this measurement procedure each time, to

adjust your mineral adding intervals to changing

water use patterns and other conditions.

l [ ",

* " ' rn

mineral

3/4 used

_:_;_i_3! .....

MEASURING FREEBOARD, ADDING

MINERAL _-----_,_...

bottom distributor _' funnel

_ shroud

/resin tank

mineral

bed

...- sand

gravel

STEPS TO ADD MINERAL

1. Press the face plate BACKWASH NOW

button [] and hold for 3 seconds, until RCHG

begins to flash in the display.

2. When water begins to flow from the valve drain

hose, place the bypass valve(s) in BYPASS

position.., see FIG. 8, page 18.

CAUTION:

BE SURE TO DO STEPS 1AND2 AS INSTRUCTED,

TO RELIEVE WATER PRESSURE IN THE TANK.

3. Unplug the transformer at the wall outlet.

4. Carefully, pull the 2 clips (key #41, page 26) at

the inlet and outlet fittings. Slide the adaptors, or

bypass valve, from the filter valve.

5. Referring to FIG. 7, remove the clamp retainers

(2) and clamp sections (2) that hold the valve to

the tank. Lift upward to remove the valve.

14

SECTION 3 CARE OF YOUR FILTER

I

3B.

I

ADDING MINERAL... NEUTRALIZER FILTER

6. Remove the o-rings (3) and top distributor from

the top of the tank.

7. To make room for the new mineral, use a hose to

siphon water from the tank.

8. Using a large neck funnel, add new mineral into

the tank.

IMPORTANT:

DO NOT ADD MINERAL INTO THE Bo'n'OM

DISTRIBUTOR. Temporarily plug the distributor

tube to prevent accidental mineral spills into it.

DO NOT OVERFILL the tank. Freeboard area (see

FIG. 6) is needed for proper backwashing. If you

have mineral remaining, you can use it the next

time you refill the tank.

9. Use water to flush the tank top opening. Then,

replace the top distributor and 3 o-rings. Be sure

to locate o-ring seals correctly... FIG. 7.

10. Carefully, install the valve assembly and retain-

ing clamps. DOUBLE-CHECK TO BE SURE

CLAMPS AND RETAINERS ARE SECURELY

FASTENED IN PLACE.

11. Referring to your installation manual, reconnect

the filter tothe plumbing. BE SURE THE PLUMB-

ING IS HELD FIRMLY IN PLACE, IN THE VALVE

INLET AND OUTLET.

12. Place the valve drain hose at the drain point and

secure in place.

13. Return the plumbing bypass valve(s) to SERV-

ICE position.

14. Plug the transformer into the wall outlet. The

filter will complete the backwash cycle, started in

step 1, and will automatically return to service.

15

SECTION 3 CAREOFYOURFILTER

[ I

3C. REPLACING MINERAL... TASTE & ODOR FILTER

Average life of the activated carbon mineral bed is

about 1 year (see page 12). It's time to replace the

bed when the tastes and/or odors begin to return in

the water supply. Do the following.

STEPS TO REPLACE MINERAL

=

=

Press the face plate BACKWASH NOW

button [] and hold for 3 seconds, until RCHG

begins to flash in the display.

When water begins to flow from the valve drain

hose, place the bypass valve(s) in BYPASS

position.., see FIG. 8, page 18.

CAUTION:

BE SURE TO DO STEPS 1AND2AS INSTRUCTED,

TO RELIEVE WATER PRESSURE IN THE TANK.

=

4.

=

Unplug the transformer at the wall outlet.

Carefully, pull the 2 clips (key #41, page 26) at

the inlet and outlet fittings. Slide the adaptors, or

bypass valve, from the filter valve.

Referring to FIG. 7, page 14, remove the clamp

retainers (2) and clamp sections (2) that hold the

valve to the tank. Lift upward to remove the

valve.

g

=

Remove the o-rings (3) and top distributor from

the top of the tank.

Next to a floor drain, carefully tip the tank over,

catching the used carbon in a burlap sack or

other suitable container. Remove the bottom

distributor assembly, and flush the inside of the

tank with water.

.Stand the tank upright and replace the bottom

distributor assembly. Temporarily, plug the top

end of the distributor (use rag, etc.) to prevent

accidental mineral spills into it.

1Using a large neck funnel (FIG. 6), first add 17

Ibs. of gravel, followed by 10 Ibs. of filter sand.

Next, add the 1 cu. ft. of activated carbon. Use

water sparingly to assist carbon flowthrough the

funnel.

NOTE:

Be sure the bottom distributor is centered in the tank

while adding mineral.

10.

11.

12.

13.

14.

15.

Use water to flush the tank top opening. Then,

replace the top distributor and 3 o-rings. Be sure

to locate o-ring seals correctly... FIG. 7, page

14.

Carefully, install the valve assembly and retain-

ing clamps. DOUBLE-CHECK TO BE SURE

CLAMPS AND RETAINERS ARE SECURELY

FASTENED IN PLACE.

Referring to your installation manual, reconnect

the filter to the plumbing. BE SURE THE PLUMB-

ING IS HELD FIRMLY IN PLACE, IN THE VALVE

INLET AND OUTLET.

Place the valve drain hose at the drain point and

secure in place.

Return the plumbing bypass valve(s) to SERV-

ICE position.

Plug the transformer into the wall outlet. The

filter will complete the backwash cycle, started in

step 1, and will automatically return to service.

CAUTION:

HANDLE THE TANK CAREFULLY. FULL OF WATER

AND CARBON, IT IS VERY HEAVY. DO NOT

ATTEMPT TO LIFT IT BY YOURSELF. DO NOT

DROP AND BREAK THE TANK.

NOTE:

All new carbon mineral contains some smaller than

normal particles called "fines." Backwashing the filter

removes the fines. If, after the backwash in step 15

is over, fines are still in the filtered water, repeat step

1 for added backwashing.

16

SECTION 3 CARE OF YOUR FILTER

I I

3D. BEFORE YOU CALL FOR SERVICE . . . HELPFUL HINTS CHECKLIST

PROBLEM

FILTER WILL NOT BACKWASH

LOW WATER PRESSURE AT HOUSE

FAUCETS

FILTERED WATER CONTAINS SEDI-

MENTS, IRON, DIRT, SAND, ETC.

NEUTRALIZER FILTER ONLY: FILTER

WATER IS ACID OR PARTLY ACID

NOTE:

Trace plumbing to be sure faucet(s) is on

filtered water service.

TASTE & ODOR FILTER ONLY:

FILTERED WATER HAS BAD TASTE

AND/OR ODOR

NOTE:

Trace plumbing to be sure faucet(s) is on

filtered water service.

CAUSE

Manual bypass valve(s) in bypass

position

Transfomer unplugged at wall outlet, power

cable disconnected, fuse blown/cimuit

breaker popped, or circuit switched off

CORRECTION

See FIG. 8, page 18. Move stem in a

single bypass valve to SERVICE. In a

3-valve bypass, open the inlet and outlet

valves, close the bypass valve.

Check for loss of power and correct.

Reset the times and use the BACKWASH

NOW feature.., see page 9. Also see

"Electric Power Outlet For Your Filter,

page 17 in the installation manual.

Timer in the vacation (VAC) positFon Press the VACATION button [] once to

return the filter to service.., see page 9.

Timer not programmed for backwash See page 8 to program a weekly sched-

ule.

An error code shows in the face plate See page 9.

display

Backwash flow washer plugged

Drain hose plugged, kinked or bent

Well pump pressure switch set too low

Backwash needed more often to keep

tilter mineral clean

See all conditions under Filter Will Not

Backwash,above.

Manual bypass valve(s) in bypass

position

Filter low on neutralite mineral

Manual bypass valve(s) in bypass

position

Activated carbon mineral bed is exhausted

See key No. 38, page 26, and remove

drain hose adaptor to clean.

Straighten hose, or remove and clean.

Adjust to a minimum of 20 psi.

See page 8 to program more backwashes.

See above.

Add new mineral.., see page 14.

See above.

Replace mineral.., see page 16.

17

SECTION 4 OTHERTHI.GSTOK.OW

I

4A.

I

DIMENSIONS/SPECIFICATIONS

BYPASS VALVES

SINGLE-PLASTIC

PULL STEM

OUTWARD

FOR

SERVICE

Push

Inward

For

Bypass

3-VALVE

SERVICE

Close Bypass Valve

Open Inlet & Outlet Valves

BYPAS_

Open Bypass Valve

Close Inlet & Outlet Valves

II IIjBypass

Outlet__ Valve

Vat_e',_ (_! .,let

._Jl _ Valve

55"

139.6 cm

--2711"-...

DIA.

.9 cm

Inlet-Outlet

49"

124.5 cm

Mineral Tank Nominal Size: 10" dia. x 47" high

TYPE OF FILTERING MINERAL

AMOUNT OF FILTERING MINERAL

WATER PRESS. LIMITS (Min.-Max.)

MAXIMUM WATER TEMPERATURE

MINIMUM WELL PUMP CAPACITY

MIN. PIPE SIZE TO FILTER

BACKWASH FLOW RATE*

SERVICE FLOW RATE/CAPACITY

* At 35 psi inlet water pressure

CLARIFIER

625.348234

Aggregate

NEUTRALIZER TASTE & ODOR

625.348241 625.348251

Neutralite Activated Carbon

1.0 Cu. Ft. (,028 Cu M)

20 to 125 PSI (1.4 to 8.4 KG/Sq/Cm)

120 F (48.9 C)

270 Gal/Hr (1022 Liter/Hr)

3/4 In. (19MM)

4.5 Gal/Min (17 Liter/Min)

See Rating Decal on Filter

18

SECTION 5

[

5A.

SERVICER'S TECH. INFORMATION

]

ELECTRICAL CONNECTIONS

IMPORTANT:

KEEP THIS MANUAL WITH YOUR WATER FILTER. IF REPAIRS ARE NEEDED, THE SERVICE TECHNI-

CIAN MUST HAVE THE INFORMATION ON THE FOLLOWING 6 PAGES,

WIRING SCHEMATIC CIRCUIT BOARD

NC

POSITION SWITC H"O_'_O

o

NO

M

110

VAC

FACE PLATE TIMER

I

{ } QPRESENT TIME AND DAY

{_ BACKWASH TIME

(_ BACKWASH DAY

_) SET/CLEAR

(_ ON/OFF VACATION

HOLD BACKWASH NOW

19

SECTION 5 SERVICER'STECH. INFORMATION

I I

5B. BACKWASH CYCLE TIMES

Factory set cycle times are: BACKWASH... 25 min., FAST RINSE... 5 min. Do the following to check for

correct cycle times.

NOTE: NOTE:

Removing from electrical power (varies from 6 to 15

hours) resets timer to factory programming.

DISPLAY MUST SHOW TIME AND

1. Press and hold [] . . . entire

display comes on.

2. Press_]...2:00shows;mean-[ _:_J

ing #2 cycle (not used) and 0

minutes.

• If other than 2:00 (2:00 to 2:15, _"

press [] until 2:00 shows.

3. Pressl_... 3:25 shows mean- I :_ :_Cl--

ing #3 cycle (backwash)and 25 I ""-I"-I_ "11

minutes.

P3" If 3:25 does show, gotostep4. [ !

• If other than 3:25 (3:00 to 3:30), 3:17

press [] until 3:25 shows.

If the water supply has no iron and low sediment

content, a shorter backwash time could be adequate,

and will conserve water. On otherwater supplies, the

filter may require a backwash longer than 25

minutes.

4. Press [_... 4:05 shows; D£J

meaning #4 cycle (fast rinse) 1.1,

and 5 minutes.

a. If 4:05 does show, go to step

5.

b. Ifotherthan4:05(400to4:30), 1_=_5 [

press [] until 4:05 shows.

5. Press [] ... 18:88 shows. I_

IRCHG

6. Press i-4-1to return present SU_TUW_T,_SA

time and day.

2O

SECTION 5

50.

SERVICER'S TECH. INFORMATION

I

DIAGNOSTICS

AUTOMATIC ELECTRONIC DIAGNOSTICS

The face plate has a self-diagnostic function for the

electrical system (except input power). The face plate

monitors the electronic components and circuits for

correct operation. If a malfunc- I ]

tion occurs, an error code ap- E- 3

pears in the face plate display.

The chart below shows the error codes that could

appear, and the possible defects for each code.

While an error code appears in the display, all face

plate buttons are inoperable except the SET/CLEAR

button. SET/CLEAR remains operational so the

service person can make the MANUAL ADVANCE

DIAGNOSTICS to further isolate the defect.

CODE

E-1

E-2, E-3

E-4

POSSIBLE DEFECT

MOST LIKELY = =" LESS LIKELY

motor inop. /wiring harness or connection to switch /switch /face plate

face plate

face plate /position switch

PROCEDURE FOR REMOVING ERROR CODE FROM FACE PLATE: 1. Unplug transformer 2. Correct

defect 3. Plug-in transformer 4. Wait for 6minutes. The error code will return if the defect was not corrected.

MANUAL ADVANCE DIAGNOSTIC

Use the following procedures to advance filter valve

through recharge cycles to check operation.

Remove top cover to observe valve rotation.

DISPLAY MUST SHOW TIME AND DAY

1. Press and hol_ll_] for3 seconds

until 18:88 displays.

2. Press [] to display position (P)

switch open or closed indicator.

If valve is in service, backwash or fast

rinse (see markings on cam under mo-

tor), display will show... (--), meaning

the position switch is open.

While the valve is rotating from

one cycle to another, the display

shows (-P), meaning the posi-

tion switch is closed.

M

NOTE:

While in manual advance, the time display automati-

cally returns to the present time of day if a button is not

pressed within 4 minutes.

=To advance valve, pressi5]each time you want to

move into next cycle. (Pressing [] while valve is

rotating has no affect.)

-- Press []to move filter into back- I-PI

wash. Look for a fast flow of water l - - I

from drain hoses.

A slow flow indicates an obstructed top distribu-

tor, backwash flow plug, drain hose, or iron fouled

mineral bed.

=

5.

-- Press [] to move filter into fast

rinse. Again look for fast drain flow. I - PI

-- To return filter to service, press[5--]. _- -- J

Press [] to display 18:88.

Press [] to return present time and i. _ 3:H5 I

day.

21

SECTION 5SERVICER'S TECH. INFORMATION

5D.

I

"QUICK-CHECK" TROUBLESHOOTING

NEUTRAUZER RLTER

FILTERED WATER IS ACID

(LOW phi

NEEDS REFILL OF

NEUTRALITE MINERAL

ALL RLTERS

FILTERED WATER CONTAINS SEDIMENTS,

(SAND, SILT,, DIRT, ETC.) OR IRON

1I

IRON IN WATER REQUIRES 1

OTHER WATER CONDITIONING I

(HAVE WATER ANALYZED)

VISUAL CHECKS

1. Is raw water pipe plumbed to valve inlet?

2. Is pumbing bypassvalve(s) in service?

3. Is valve brain hose unobstructed?

I ! TASTE & ODOR RLTER

FILTERED WATER HAS TASTE

AND/OR ODOR

NEEDS REPLACEMENT

OF ACTIVATED CAR_?,QN

MINERAL

[

ITIMER DISPLAY SHOWS CORRECTTIME AND DAY, AND IS STEADY

w

OBSERVE VALVE CAM POSITION

[

I,.SERVICEROS,T,DNI

TESTWATERAT FILTEREDWATER

FAUCETCLOSESTTO FILTER

t

f f 1

Fitterregeneratebsince

customersailed. Check for

correctregenerationpro-

gramming.

INOTI.BERV,CEPOS_T,0NI

1. Wiring harness has loose/

connections, or defective J

2. Switch defective

[3. Vave motor noperal ve

IC.EC.PROGRAMMI.GI

f

f t

PROGRAMMINGOK I TOO FEW BACK-

FOR FAMILY NEEDS t WASHES PRO-

GRAMMED.

TIMER SHOWS WRONGTIMEAND DAY AND/OR IS FLASHING

Electrical power was off

Reset a imer programming

f

I nvestigate reason for I

powerloss. Be sure out-

let for tilter cannot be

switched off.f

Do ManualAdvance

Diagnostic to redly pro-

per function.

I

1!

1TtMERDISPLAY_._1

Check electrical power to

timer (outlet, transformer,

power cable, all connec-

tions t

I_OWEROKAYI

DEFECTIVE I

7

/

/

/

IooManoa'A°vance°iao°°st'cl /

to verily proper function. 1 Leakingfaucet or REPROGRAM_ Do ManualAdvanceDiagnostic to

stool I ' --I verify properfunction. 1 /

2, Filteredwater usedl

at outside faucets I I D0 MANUALADVANCETO i/

3. Other unusual til- r-=-i FILL CYCLE-CHECKFILL I

totedwater usageJ I FLOWTO SOLUTIONBOTTLEI /

/

FACE PLATE REPLACEMENT: BE SURE THE VALVE IS IN SERVICE POSITION (OBSERVE VALVE

CYCLE INDICATOR) WHEN REPLACING THE FACE PLATE.

If after installing and programming the replacement face plate, the valve isnot in M

service position, do the following to assure correct cycle orientation, or timing,

between the face plate and valve. ",_

S I_ (SERVICE)

Use the MANUAL ADVANCE procedures, page 21. With the BACKWASH NOW

button, advance through the recharge cycles until the valve stops in service position, l Valve

Position

and RECHARGE no longer flashes in the timer, valve

Cam Indicator

NOTE:

The valve motor may automatically drive through several valve positions while searching for service.

22

SECTION 5

5E.

SERVICER'S TECH. INFORMATION

I

ROTARY VALVE SERVICE

BEFORE WORKING ON THE VALVE, TURN OFF

THE WATER SUPPLY AND DISCONNECT FROM

ELECTRICAL POWER, TO RELIEVE PRESSURE...

... 3 VALVE BYPASS: Close the inlet valve and open

a filtered water faucet. Then close the outlet valve

and open the bypass valve.

... SEARS SPECIAL BYPASS: Slide the bypass

valve stem to bypass position. Loosen the 3 hex

head screws (see(_)in drawing) toward the backside

of the valve to allow pressure water to bleed out

(catch water with a rag).

DISASSEMBLY

To remove a part or group of parts, refer to the valve

drawing. A common screwdriver or nut driver, Phil-

lips screwdriver and pliers are the only tools needed

to completely disassemble.

SERVICING THE VALVE

Inspect all o-rings, seals and gaskets for wear or

defects.

Inspect the bottom surface of the rotor and disc for

scratches, chips or wear.

NOTE:

If replacement is needed, be sure to use the current

replacement part.

ASSEMBLY

Be sure all parts are in place and in the proper

position. Lubricate ALL o-rings, and seals with FDA

approved silicone grease. To install the rotor seal,

first place the seal into the valve groove, rounded

side down (see cross-section). Apply a light coating

of silicone grease to the sears crossing ribs. Then,

carefully center the wear strip on the seal, and push

it downward onto the seal.

L. _alve cam

Ianndgear

retainer

washer

plate

\

flow plug (backwash

and fast rinse flow

rate control)

Install the nozzle and venturi seal and drain seal.

Assemble 2 o-rings and the wave washer onto the

rotor and disc. Then center the rotor and disc, in the

valve body, on the rotor seal.

Lower the cover onto the valve body and rotor shaft.

Then install the cover holding screws. BEFORE

TIGHTENING THE SCREWS, INSTALLTHE VALVE

CAM AND GEAR, THEN TURN THE ROTOR

(CLOCKWISE ONLY) TO SERVICE POSITION.

Tighten the screws using a criss-cross pattern. If a

torque wrench is available, torque to 30-40 inch

pounds.

Lubricate the gear on the motor, and the valve cam

gear with Molykote grease, or other high quality gear

lubricant.

Be sure to orient switch as shown, with lever toward

the valve cam.

23

SECTION 5 SERVICER'S TECH. INFORMATION

II

5F. WATER FLOW THROUGH THE FILTER VALVE

SERVICE CYCLE

POSITION

SWITCH

VALVE OUTLET'

(FILTERED WATER

,VALVE INLET

(UNFILTERED WATER)

TOP

DISTRIBUTOR

MINERAL

TANK

INERAt

BED •

DISTRIBUTOR

Hard, unfiltered water enters the valve inlet port. Internal valve

porting routes the water down and out the top distributor, into the

mineral tank. The water is filtered as it passes through the

mineral bed, then enters the bottom distributor. Filtered water

llows back into the valve and out the valve outlet, to the house

filtered water pipes.

ROTOR & DISC

\

BACKWASH CYCLE

PLUG

FAST RINSE CYCLE

ROTOR & DISC

POSITION SWITCH

)UTLET

INLET

DISTRIBUTOR OUTLET

DRAIN

INLET

TOP

DISTRIBUT(

BOTTOM

DISTRIBUTOR

POSITION

SWITCH

POSITION

SWITCH

:k,_ BOTTOM

DISTRIBUTOR

Timer/switch action allows the motor to turn the rotor & disc

to place the valve in BACKWASH. Water is routed down and

out the bottom distributor, upthrough the bed, and out the top

distributor to the drain. The fast flow (controlled by a flow plug

in the drain fitting) flushes dirt, sediments, and iron deposits

to the drain.

During FAST RINSE, the rotor & disc is positioned so water

flow enters the mineral tank through the top distributor, and

exits through the bottom distributor, to the drain. The fast flow

of water downward through the mineral bed flushes any re-

maining sediments to the drain. The mineral bed is packed and

prepared for return to service.

The solid state timer again energizes the motor to return the

valve to service. As the valve rotates, the position switch lever

drops to open the circuit. The valve remains positioned in ser-

vice until the timer initiates the next regeneration.

24

SECTION 6 REPAIRPARTS

I I

""_ 21

"_ 22//

_.. 2O

SEARS WATER FILTERS

Clarifier, Model No. 625.348234

Neutralizer, Model No. 625.348241

Taste & Odor, Model No. 625.348251

KEY PART

NO. NUMBER

1 7105047

2 7092202

3 7088855

4 7170270

5 7170254

6 7170296

7 7088033

8 7176292

90900300

10 7146093

11 7084330

12 7118333

13 7095373

14 7144449

15 7103972

16 0900291

17 7141530

18 7144431

19 7092210

7026196

20 0505647

3423699

3424509

21 0501783

22 7124415

41, 7207213

41, 7146611

DESCRIPTION

Bottom Distdbutor & Standpipe

Mineral Tank

Top Distributor

O-Ring, 2-3/4 x 3

O-Ring, 13/16 x 1-1/16

O-Ring, 2-7/8 x 3-1/4

Clamp Retainer (2 req.)

Clamp Section (2 req.)

Screw, #4-40 x 1/4 (2 req.)

Face Plate - Timer

Power Cord

Wire Harness

Transformer, 24V-10VA

Top Cover

Screw, #8 x 7/16 (4 req.)

Screw, #8-32 x 3/8 (2 req.)

Cover Bracket

Bottom Cover

Shroud

iBase (styrofoam)

Filter Agg. - Model No. 625.348234

Neutralite - Model No. 625.348241

Act. Carbon - Model No. 625.348251

Filter Sand, 10 Ibs.

Gravel, 17 Ibs.

Owners Manual

Installation Manual

_1, not illustrated

25

SECTION 6 REPAIRPARTS

II

63

62

58 _38 39 40

I

54

53

51

J

50

49

47

43

44

45

46

66

65

67

26

SECTION 6 REPAIRPARTS

I I

SEARS WATER FILTERS

Clarifier, Model No. 625.348234

Neutralizer, Model No. 625.348241

Taste & Odor, Model No. 625.348251

PARTS LIST

KEY PART

NO. NUMBER

3O 7131755

31 7133008

32 0900857

33 7117808

34 0503288

35 7113927

36 7142942

37 7030585

38 0509537

39 7170327

40 7141239

41 7116713

42 0507369

43 0507615

44 7170335

45 220780O

46 717O288

47 7082053

48 7081764

49 7129889

50 7O92642

51 717O204

52 7134224

53 7170246

54 7199232

[]

DESCRIPTION

Screw, #6-20 x 7/8 (2 req.)

Motor

Screw, #6-20 x 3/8 (2 reqo)

Motor Plate

Bearing

Cam and Gear

Clip (Drain)

Washer, Retainer

Flow Plug

O-Ring, 5/8 x 13/16

Drain Hose Adaptor

Clip (2 req.) •

Installation Nut (2 req.) []

Installation Tube (2 req.) []

Washer (2 req.)[_]

Installation Adaptor (2 req.) •

O-Ring, 15/16 x 1-3/16 (2 req.)•

Valve Body

Seal

Spring

Plug (Drain Seal)

O-Ring, 3/8 x 9/16

Rotor Seal

O-Ring, 3-3/8 x 3-5/8

Rotor & Disc

Parts not included with filter

-- available from Sears Stock No. 42-3441

KEY PART

NO. NUMBEF

55 7082087

56 7170212

57 7170238

58 7085263

59 7074123

60 7077472

61 7030713

62 7117816

63 7070412

64 7112997

65 7081201

66 7100940

67 717O319

• 7111941

• 7129716

•Not illustrated

DESCRIPTION

Wave Washer

O-Ring, 3/4 x 15/16

O-Ring, 7/16 x 5/8

Valve Cover

Screw, #10-14 x 2 (5 req.)

Expansion Pin

Switch

Spacer

Screw, #4-24 x 1-1/8

Ground Clamp Kit •

Clip (Nozzle & Venturi)

Plug

O-Ring, 1/4 x 3/8 (2 req)

Small Parts Bag (Includes all

items marked with •)

Seal Kit (Incl. Key Nos. 48, 51,

52, 53, 56 and 57)

27

_ARS

OWNER'S

MANUAL

MODEL NOS.

625.348234

Clarifier

625.348241

Neutralizer

625.348251

Taste & Odor

The model number of

your water filter is found

on the rating decal. This

decal is on the backside

of the top cover.

When requesting service

or ordering parts, always

provide the following in-

formation:

• Product Type

• Model Number

• Part Number

• Part Description

Kenmore

Water Filters

For the repair or replacement parts you need

delivered directly to your home

Call 7am - 7 pm, 7 days a week

1 - 800 - 366 - PART

(1 - 800 - 366 - 7278)

For in-home major brand repair service

Call 24 hours a day, 7 days a week

1 - 800 - 4 - REPAIR

(1 - 800 - 473 - 7247)

For the location of a

Sears Parts and Repair Center in your area

Call 24 hours a day, 7 days a week

1 - 800 - 488 - 1222

For information on purchasing a Sears

Maintenance Agreement, or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday - Saturday

1 - 800 - 827 - 6655

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

7207213 (2/99)