Sears Kenmore 661 62392 Users Manual

661623920 661623920 KENMORE KENMORE CONVERTIBLE DOWN/FRONT OUTLET EVAPORATIVE AIR COOLER - Manuals and Guides L0804431 View the owners manual for your KENMORE KENMORE CONVERTIBLE DOWN/FRONT OUTLET EVAPORATIVE AIR COOLER #661623920. Home:Heating & Cooling Parts:Kenmore Parts:Kenmore KENMORE CONVERTIBLE DOWN/FRONT OUTLET EVAPORATIVE AIR COOLER Manual

KENMORE Evaporative Cooler Manual L0804431 KENMORE Evaporative Cooler Owner's Manual, KENMORE Evaporative Cooler installation guides

661.62392 to the manual 76b86fa1-4868-4d01-9344-26e08544f38a

2015-02-05

: Sears Sears-Kenmore-661-62392-Users-Manual-398721 sears-kenmore-661-62392-users-manual-398721 sears pdf

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MODEL NO
661.623920
661.624420
661.624530
661.624630
661.624670

Kenmore
CONV
TIBLE
DOWNIFRONT
OUTLET
EVAPORATIVE AmR COOLER

AND

o Installation
o Operation
e Repair Parts

SEARS.
30780-6

ROEBUCK

AND

CO.,

Chicago.

60684

U.S.A.

CONTENTS
INSTALLATION
Tools

and

Supplies

You Need ................

Safety Rules
............
Data ...................................
Locating

Your

Converting

to Side

Mounting
Electrical
Final

3
3
......................

Outlet

...................

Check

and Adjustment

6
7

..........

List .........................

NEED ADVICE? MISSING

...................

Spring, Summer and Fall Care ...............
Taking Off and Putting On Grills ...............
Taking Off Pad
...............
Cleaning ..........................
Putting on Pad .................
Oiling ................
Blower Bett Adjustment
.......................
REPAIR PARTS .......................

Cooler-,
............
Connections
..........................

Assembly

Startup

Cooler

COOLER
USE
Cooling Your Home
Cooler
Care

PARTS? * CALL MANUFACTURER

Just dial this toil free number' 1-800-643-2742

11
11
12
12
t3
13
13
14

FIRST:

to get facts fast:

Call Monday through Friday 8:00 A.M. to 5:00 P,M. - Central Time
Our experienced

Hotline Service Representative can:

Answer installation questions.

Provide prompt shipment of missing parts.

YOUR SATISFACTION

IS OUR NUMBER ONE PRIORITY

Reminder: The person you will be talking to is Not a SEARS store employee
and cannot handle exchanges, arrange service calls etc._ This must be handled
through you r Sears Store or Catalog Order Depar'tmer_t Th{s toll-free n umber
is for technical assistance only.

FULL ONE YEAR WARRANTY

ON SEARS EVAPORATIVE

COOLER

One year from the date of purchase when this Kenmore
Roto-Bett evaporative air cooler is installed and
maintained according
to our instructions
Sears will repair defects in material or workmanship free of charge

FIVE YEAR LIMITED
All

Sears Kenmore

Roto-Belt

cooler

cabinets

and blower

WARRANTY
housings

are warranted

against

rusting

out

becoming inoperative after one year and through five (5) yeats from the date of purchase Sears Roto-Belt
water reservoirs and louvers are warranted also against leaking and deterioration
due to water corrosion
same period

of time

WARRANTY

SERVICE

THROUGHOUT
This warranty

You pay for labor
IS AVAILABLE

THE UNITED
gives you specific

SEARS, ROEBUCK

BY SIMPLY

Note: Replacement

CONTACTING

THE NEAREST

legal rights, and you may also have other rights which

AND CO., DEPT. 698/731A, SEARS TOWER,
i i ill

of filter pads is normal

INSTALLATION

All installation labor arranged
formed in a ne_' workmanship

SEARS SERVICE

CENTER

STATES

...................

SEARS

and

cooler
for the

maintenance

vary from state to state

CHICAGO,

IL.. 60684

i iiii, ,,ll,,i

and is not covered

in the warranty

POLICY
by Sears shall be permanner in accordance

with generally
accedpted
trade practices, Further, all
ir'_staltations shall comply with all local laws, codes,
regulations and ordinances
The customer shalt also be
protected, during installation, by insurance relating to
property damage, Workmen's Compensation
and Public Liability

SEARS

INSTALLATION

WARRANTY

In addition to arty warranty extended to you on the
Sears merchandise
involved which warranty becomes
effective the date the merchandise
is installed, should
the workmanship of any Sears arranged installation
prove faulty within one year, Sears w{lf, upon notice
from you, cause such faults to be corrected at no atti=
tional cost to you

BNSTALLATgON

TOOLS
NEED

AND

SUPPLIES

YOU

WiLL
e Duct, As Required (a local sheetmetal shopcan
supply ducting)
o Equipment Suitable for Installing Duct Through
House Wal! or Roof
o Water Connection,
Use Kit # 62527, #62528 or
#62522 Saddle Valve See page 8 (Connect
Water line) for further information explaining
the different water hook ups
o Roof Stand Kit (if cooler is roof mounted)
Cooler 66t ,623920 use 32-6256 kit
Cooler 661 624420 use 32-6256 kit
Cooler 661 624530 use 32-6257 kit
o Cooler 661 624630 use 32-6258 kit
• Cooler 66to624670 use 32-6258 kit

• Pliers
o Screwdrivers
o
o
e
e
o
o

Adjustable Wrenches
Tubing Cutter
5/32 Hex Key Wrench
Electric Drill
Drill Bits
Hammer

o Duct Caulking
e 10 Sheet Metal Screws
o Wiring Supplies, as Required
Electrical Code
e Level

by Local

o 32-6251 (5 position) Wall Switch for Either New
or Existing Pump Type Cooler Wiring.

RULES FOR YOUR SAFETY

5, Never install or service a cooler during a stor m
or high wind conditions,You
could be injured o;r
lose or damage parts

1°

TO AVOID FIRE, SHOCK, AND SERIOUS
i

PERSONAL INJURY FOLLOW
WARNINGTHESE INSTRUCTIONS

6_ Never wear shoes with slick soles when you
work on a roof You may slip when you least
expect it

2. The installation
must conform to local codes
and utility standards,, Use the National Electric
Code if a local code does not exisL

7. Never drain water onto a roof Water residue
may cause you to slip or may stain your roof
Use a drain hose to run the drain water to a rain
gutter or to a drain,

3, Disconnect the electric power EVERY TIME you
work on your cooler When your hands are
inside the cooler you risk injury if the cooler is
accidently turned on from inside the home
4. If you mount the cooler on your
remember these safety tips:

8. To avoid injury never use the cooler without
connecting it to a house duct system or without
a sturdy mesh guard over the outlet,

home roof

DATA
Cabinet Dimensions
(inches)
Height
Width
Depth

Model
No,

Air Output Opening
(inches)
Height
Width

Operating
LbB_Weight
(with water)
--

661 623920
661 624420
661 624530
661624630
661 624670

29¾
29¾
33¾
36¾
36¾

29¾
29¾
33¾
36¾
363/,

35_
35_
37½
42_/'_
42_1 _

173/,
17¾
t9¾
I93/,
t9_

17_
17¾
t9¾
19=,_
19¾

WIDTH

195
190
235
285
289

-.-_>
SIDE
OUTLET

OUTPUT
(Cubic

RATINGS

Feet Per minute)

SEARS EVAPORATIVE

Model
No,

Industry
Rating

Model
No.

661
661
661
661
661

4500cf_
4000crm
5200clm
6600cfm
7200cfm

661
661
661
661
661

623920
624420
624530
624630
624670

623920
624420
624520
624620
624670

PAD USAGE

Sears
Pad Number
32-6293
32-6293
32-6294
32-6295
32-6295

BOTTOM

OUTLET

INSTALLATHON

LOCATING

YOUR

COOLER

Your cooler has been shipped ready for installation in a down discharge position. It can easily
be changed to side discharge, The cooler must
be securely fastened to a frame or pad mounL A
roof kit is available from Sears°
A duct must be attached to the cooler outlet° The
duct must be the same size as the cooler outlet°
Sudden duct size changes will decrease the output of your cooler,

The cooler installation must comply with local
codes, If you are not fully qualified to install a
cooler, get professional help.
Figure 1 shows locations for your cooler. Be
sure the intake louvers are clear of obstructions
and are accessable for removal. Do not locate
the cooler near vent pipes, chimneys, or exhaust
where odors or fumes may be drawn into the
house.The two drain holes on the cooler bottom
must be clear to allow overflow or drain access.
I::l::l
PH
m
l

ROOF KIT MOUNT
SIDE DISCHARGE
INTO HALL

SiDE
CONNECT

WIRIHG

DOWN DISCHARGE
CONNECT
TO HOUSE DUCTING

DISCHARGE
TO

HOUSE

BOX (FIGURE

ROOF KIT MOUNT
DOWN DISCHARGE
INTO HALL

DUCTING

The wiring box is inside the cooler cabinet. The
electrical supply must be connected to the
cooler power leads inside the box after the
cooler in installed. The wiring box is factory
installed for coolers used in the down air outlet
position.

AIR DISCHARGE POSITION THEWIRING
BOX
IF YOU INSTALL THE COOLER IN THE SIDE
MUST BE MOVED. SEE PAGE 5.

i s.uT0FFPOWER
A'rTHE'ELE€ ICA= =7
SERVICE

BOX

BEFORE

STARTING

aNSTALLATnON

YOU MAY WANT

TO CONVERT

YOUR

COOLER

TO SIDE

DISCHARGE

(Figure

H.n

CONVERTING
DISCHARGE

COOLER
(F|G.4)

TO SiDE AIR

SIDE OUTLET

,_
DOWN OUTLET

O Remove both louvers and set them where they
will not fall See pg_ 11, "Taking Off Louver"
Q Remove four
motor

grille clips on side opposite

(_ Remove a reservoir by pushing the water crossover tube from the grommet and lifting out the
reservoir,,
(_) Remove the second reservoir as above.

Q Remove the screw that holds the wiring box,
O Remove 1,_inch diameter and _ inch diameter
knockouts,,
O Remove two plastic plugs..
® Loosen screw
bracket, slide
cabinet flange,.
9 Turn cooler to

holding pad motor receptacle
bracket up and detach from
Repeat on other side,.
side outlet position (Figure 5)

REASSEMBLY

AS SIDE

OUTLET COOLER (Fig 5)
(_) Move wiring box to new location,,
O Secure wiring box with screw removed
disassembly,
(_) Install
four
louver
clips
removed
disassembly,,
(_) Install two receptacle brackets removed
disassembly°

(_ Install
two
plastic
plugs
removed
disassembly
6. Assembly reservoirs, crossover tube and
ers after the cooler is installed in location,
soap or detergent to lubricate crossover
before inserting into grommet, DO NOT
OIL.

ROUTE WIRES INSIDE OF PANEL

at
at

louvUse
tube
USE

INSTALLATRON

LIFTING

COOLER

Lift at cabtnet corners

CAUTION: DO NOT LIFT ON THE LOUVERS,
REMOVE THE LOUVERS BEFORE LIFTING,
DO NOT LIFT ON THE CENTER OF THE
CABINET FLANGES

MOUNTING

COOLER

The cooler may be Ilfted by
putting a bar or strap through
the panel hole and lifting by
means of the beror strap (Fig

(Fig. 7)

1o Prepare duct to fit model used,, See outtet size
specifications on page 3.
2. Cut opening in roof or wall to fit duct opening on
cooler and box in opening=
3. Install duct and secure to boxed-in opening
frame= Allow the two inches to fit into cooler
outlet. Allow duct length for cooler bottom to be
4 inches above roof at closet poiqL
4 Install flashing
entry,,

on roof or' wall to prevent water

NOTE: THE
BOTTOM
NEAREST
OUTLET
MUST
FACE EDGE
UP THE
ROOF. THE AIR

6,, Mount cooler on stand or pad Cooler must be
level front to back and left to righL Sears roof
stand kits are available..
7o Be su re to securely fasten four corners of cooler
to stand or pad.
8. Caulk duct to the cooler, Caulk the flashing°

5 Measure cooler and lay out mount location.

FLASHING

_/4

MAXIMUM
HEIGHT FOR
STAND SIDE EDGE TO
ALLOW RESERVOIR
CLEARANCE

8OXED

OPENING

RtS
ROOF STAND
(PURCHASE

KIT

SEPARATELY)

FLASHING
)UCT

4 INCHES
MINIMUM
L

SPACER
ABOUT

2 iNCHES

- FLASHING

PAD

1"THICK
RISER DUCT

INSTALLATION
ELECTRICAL

CONNECTIONS

Use only a Sears 32-6251 wall mounted switch..
This new cooler does not require prewetting the
pads before starting cooling and does not have a
pump Existing switches with "pump only" positlon are not usable.

The wiring must comply with local code& If you
are not familiar with the codes or wiring practices, get professional help.

NEW INSTALLATIONS
COOLER CHANGEOUT
Use Sears 32,6251 Switch

OR
INSTALLATIONS

CAUTION:

which is suitable for

BEGINNING

SHUT

POWER

either new installations or existing installations_
When installing a cooler or existing installation;
five wires must go to the cooler including
grounding connector. There are two cool positions and two vent positions. Figure 9 shows
how to wire the 326251 switch.

WARNING:

OFF

THE

FUSE

THE

WIRING

REDucE

THE

RIBBED

BEFORE

RISK

FIRE

0R_

ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY_
SOLID-STATE
SPEED CONTROL DEVICE
U

-----.-._-_r:ACTO
BROWN

ELECTRIC

BOX

FURNISHED

.............

RY WIRING
F{ELD

WIRING

PAD_

MOTOR

2
SPEED
BLOWER
4 STtl

MOTOR

[ PS

p._EN 1=0
_Tc_

_WHITE

VoR
AC

WALL BOX (SWITCH)
PAD
MOTOR
ROWN
L ....

RIRB£D
COOLER

FLOAT

VALVE

INSTALLATION

JUNCTION

BOX

INSTRUCTIONS

INSTALLATION
It is el tile
Splash

Utmost

Guard

Importance

Cover

that

be installed

the

Ftoal

exactly

VaIve

Splash

as described

Guard

_n lbe

OF OUTSIDE

ROLLERS

and

iIluslration

below
1) T he Float

Valve-Must

Ihe ver_ica_
_r_d cause
2) The

water

poSiI_on
the reservoir
Spoilt

waterfrom
in the

be mslalled

and

spurtirr£

Splash

Guard

with

tf nO! instaIled
draie
Water

pipes
Spout

Ihe

narrow

th_s way

the

FF{OM SPLASHING
'LeA,
VALVE

Cover

as illustrated

el the float

float

witl hang

NOTICE

to overflow
ate

provided

arrdsptashingouts_deofthereservo_rs
Covet

side

below

TO INSTALLERS

to wevenl
Snap
l c, e5_

ZS_
(,_..

_'ARr

£ BAGI

iNSTALLATiON
FINAL ASSEMBLY

AND ADJUSTMENT

COMPRESSION
NUT

PUT FLOAT VALVE IN COOLER
Put the float valve through the spout hole and
cabinet hole Tighten the ring nut Be sure the float
moves straight up and down. TURN THE FLOAT
UNTIL A NARROW SIDE IS UP. Snap the Sp(ash
Guard Cover into the Water Spout as shown The
Water Spout and Splash Guard Cover are provided
to prevent water from "spurting "and splashing outside the Water Reservoir,

CONNECT

WATER

LiNE

FLOAT
VALVE

For outdoor Hook Up, use #62527 Copper Hook Up
Kit or #62528 Plastic Hook Up Kit Both kits contain
all necessary fittings to connect water to cooler For
indoor kit use copper tubing and #62522 self piercing saddle valve.

NUT

P R EpSuS!ON _

PUT IN OVERFLOW
PIPE (Fig. 11)
1 Push the drain fitting through the washer and
water tray hole Tighten the ring nut. Screw the
overflow pipe into the drain fitting Repeat for
the second tray.

FERRULE

ADAPTER

OVERFLOW
PIPE

NOTE:
INSTALL
DRAIN
FITTING
INVERTED tF COOLER IS MOUNTED ON A
PAD. CUT OFF THE OVERFLOW PIPETOP
FLUSH WITH THE HEXAGONAL RING.

DRAIN

WASHER
WATER LEVEL
MARK

Put in the float valve side tray first The crossover tube and grommet MUST be on the float
valve side (Fig 12).
Push the crossover tube into the grommet° Use
soap or detergent as a lubricant DO NOT USE
OIL,,
4 Put the second water tray in place. Push the
crossover tube into the grommeL
ADJUST
WATER LEVEL
5_ Turn on the water. Check the water level when
the valve shuts off, If the water' level is above the
tray water leve) mark bend the float rod down If
the level is too low, bend the rod up,,

GROMMET

GROMMETS
AND ALL CONNECTIONS
NOTE:
CHECK THE CROSSOVER PIPE
FOR LEAKS.
PUT LOUVERS
Seepage

FITTING

CROSSOVER
PiPE

ON COOLER

FLOAT
VALVE

IINSTALLATION

MOTOR

PULLEY

ADJUSTMENT

(Figure

13)

NOTE: ALL DUCT CONNECTED
COOLERS
MUST BE ADJUSTED
Long or small air ducts have excessive air
resistance
which decreases air output and
motor amperage, You may compensate for this
by adjusting the motor pulley. Use-a clamptype
ammeter to check the motor amperage
1o Check amperage
box,,

PITCH

ADJUSTMENT
SCREW

at the white lead in the wiring

2 If the amperage is less than the motor nameplate
amperage, loosen the pulley pitch adjustment
screw, turn the pulley _ turn clockwise, tighten
the screw and recheck the amperes Repeat as
necessary to bring the amperage to the nameplate rating°
3.

If the amperage

is too high, turn the pulley

ter - clockwise

as required.

Adjust
13).

the belt

tension

coun-

NOTE:

as required

(See page

INSPECTION

Before starting the cooler, make sure al! installations
and adjustments are correct. Be sure that:
e Cabinet

is level and duct is sealed
is securely

fastened

to the mount

o Cooler is grounded
Electrical connections
secure
o Blower wheel does not rub against housing.
o Water supply

is turned

STARTUP

are

...............................

OPERATION

CHECK

LIST

WITH SEARS SWITCH
(Five

Position)
Blower
Motor

32-6251
Pad
Motor_

Off

Low Veftt
High Vent

Low
High

Off
Off

Low Cool

Low
High

On
On

High Cool

amperage with theammeter;

all louvers must be tn place in the cooler;
setting

the drive

• Water line is connected securely and fittings
crossover tube grommets do not leak
e Float is adjusted

for proper water level

o Pulley alignment
page 13)

is OK

Belt tension

o Pads are correctly

installed

= Blower and both
receptacles

pad motors

o All louver clips are snapped
. ,,,,,_,_,,

To check out the installation follow this startup
procedure Set the control to each position and check
operation per the following chart, Be sure to open
windows or vents_,

Switch

When checking

otherwise
incorrect
pulley will occur

STARTUP

Cooler

IMPORTANT

and

is OK (See

(See page 13)
are plugged

tight

into

HOW TO USE YOUR

HOW

YOUR

COOLER

WORKS

Your cooler evaporates water to cool air.
Evaporative air cooling is the same natural
cooling that happens when a breezesprings up
after a summer shower, You feel cool because
the rain water evaporates and carries away
heat
Your new cooler has a motor' (1) driven blower
(2) which draws outside air through pads (3)
which are turned by drive motors (4) The pads
turn through water in trays (5) filled by the
water float valve (6) and water crossover pipe
(7) Air passes through the pads, is cooled by
water evaporation, and is sent into your' home.
(Figure 14)
You may also run the cooler in "Vent"
you want fresh air and no cooling

when

Relative humidity affects the cooling capacity
of any cooler. See chart to determine the
maximum amount of cooling possible at your
outside temperature
and outside humidity
(Figure 15)

OUTSIDE

COOLING YOUR HOME
Your cooler and window or vents are the two
parts of your air cooling system Outside air is
filtered and cooled, goes through your home,
and carries away heat and household odors.
You control the air cooling flow to your rooms
by opening doors, windows, or vents.. (Figure

RELATIVE

HUMIOITY

- %

56 o

58°

60 °

61 °

64"

90"

52_

64=

66 _

68 _

iOO"

58 =

71_

73_

74o

27_

79o

83°

67 °

69 °

72"

75°

2B"

814

75°

79°

83_

87 _

g0 o

80 °

B_°

67 o

92=

g5 °

86_

8g °

95 _

iO0 _

==
_O

t_O_

o
LOWEST

POSSIBLE

OUTPUT

TEMPERATURE

16)
You must have window, door, or vent openings
to let air out when the cooler runs. The total
opening areas you need are shown below:

MODEL

............
TOTAL

OPENING

AREA

661.623920

11 Square feet minimum

661 _624420

10 Square feet''rnin_mum

661.624530

12 Square feet minimum

661,624630

14 Square feet minimum

661.624670

16 Square feet minimum

TYPICAL

AIR FLOW

CARE OF YOUR

CAUTION:

SPRING

SUMMER

ALWAYS UNPLUG YOUR COOLER BEFORE YOU WORK
ON IT YOU COULD BE HURT IFTHE COOLER IS TURNED
ON WHEN YOUR HANDS ARE tNS_DE THE COOLER

CARE:

FALL CARE:

TAKING

COOLER

Clean your cooler (See page 12)
Oil your cooler (See page 13)
Put a new pad in if the old pad is plugged with dirt or water hardness, (See pages 12 and 13).
Check belt tightness
(See page 13)

Drain and clean the cooler every two months if your water is hard or the air is dusty
You may prolong pad life in many hard water areas if you drain the water tray every two to
three weeks (See page 12, Preventing mineral build-up),
Drain
Clean
Cover
Sears

the
the
the
has

OFF LOUVER

cooler and water line to prevent freezing
cooler, (See page 12),
cooler
covers to fit your cooler

(FIGURE

17)

PUTTING

damage

(See page I2)

ON LOUVER

(Figure

1 Unsnap the six louver clips
Use a small screwdriver

1 Put the louver bottom into water tray

Plug in the pad motor

Close the louver
Snap the six clips onto the louver

Tilt out the louver at the top
Unplug the pad motor plug

3 Take off the louver
Set it where it will not fall

INSERT

18)

SMALL
SCREWDRWER
)ER CLIP, PRY OPEN

PAD MOTOR

PLUG

CARE OF YOUR

COOLER

TAKING
OFF PAD (Fig. 19)
1. Lift up the small roller ends to unsnap the two
center rollers Pull out the two small rollers
2. Pull out and turn the top roller bearing arm to
line up the slot
3+ Lift edge of pad from under the guide and pull
out the top roll end,
4, Take out the pad and bottom roller which will
slide out of the bottom slots.
CLEANING
YOUR COOLER
HELPS PREVENT
MINERAL

(FIG. 20)
BUILD-UP

'WITH A GARDEN HOSE. WATER
I_MAY HARM NEVER
THE MOTORS
OR GET
INTO 1
WASH YOUR
COOLER
[YOUR HOUSE,
DISCONNECT
THE
THE FUSE BOX,

ELECTRIC

POWER AT
J

2, Remove the Louvers., (See page 11 )

f
t

-"
t+

KIT

I
i WATER
, TRAY

...."_

"_.

NEVER DRAIN WATER ONTO A ROOF.
WATER RESIDUE MAY CAUSE YOU TO SLIP
OR MAY STAIN YOUR ROOF, USE A DRAIN
HOSE TO RUN WATER TO A RAIN GUTTER

I
I
1
I

OR TO A DRAINL

k,
,%

6. Take off the pads if they are dirty or clogged

Use a sponge and mild detergent to wash the
dirt or scale from the trays and grilles. DO
NOT
GET
WATER
ON
THE
PAD
MOTORS.

If the pads are clogged with hard water
deposits and dirt, replace the pads, See page
13

Put the overflow pipes and grilles in place
page 11 )

.,.i

5+ Drain the other tray

'_.,

3, Connect a garden hose to a water tray drain
fitting,, Unscrew and remove the overflow pipe
to drain the tray
4 Automatic
cycling.
BLEED--OFF
available (Sears 32-62562)

.,.

(See

OVERFLOW

PIPE

CARE

OF YOUR

PUTTING

COOLER

ON NEW PAD

(Fig. 21)

SEARS

REPLACEMENT

MODEL
NUMBERSEARS
_
661.623920
661.624420
661.624530
661.624630

THE PADS NEED NO PREWETTING
__. Put the lower roller in pad.
Fit the lower roller into the botton slots in the
frame

..... ._61.624670

PADS
PAD NUMBER
42-6293
42-6293
42-6295
42-6295

Push the top roller through the pad, Fit the roll
end over the pad motor shaft drive block
_. Push the top roller end into the bearing
Q Turn the bearing arm to hold the rolter_
TUCK THE PAD EDGES
GUIDES ON EACH SIDE
O

UNDER

THE

Put the two small center rollers in place. Snap
the ends into the holders. (See lubrication
instructions below)

OILING

(Fig.22)

Use SAE 20 Non-detergent
per year.

motor

Fill the two blower

cups

Pot two or three drops in the two oil fiJl tubes on the

shaft bearing

oil once
(_
OIL

biower motor
(_)(Motors
have ]ifetime lubric, ation)
3

without

oil

fill

tubes

Put two or three drops in the end bearing on each pad
motor

BLOWER

BELT

ADJUSTMENT

(Fig. 23)

BY CHANGING
THE DIAMETER OF THE
MOTOR PULLEY. ADJUST BELT TENSION
l CAUTION: DO NOT ADJUST BELT TENSION t
ONLY BY MOVING THE MOTOR BRACKET.

EACH

1 If you can easily move the belt over 1 inch. it
needs adjustment.
2 To adjust belt tension, loosen the three motor
mount bolts,
3 Push the motor to tighten the belt until belt
moves about 1/2inch with finger force

4 Tighten the three motor mount bolts

LOUVRE

REPAUR PARTS
KENMORE

MODEL.

CONVERTIBLE

DOWN/FRONT

NOS. 661.623920,

OUTLET

661.624420,

EVAPORATIVE

661.624530,

AIR COOLER.

661.624630,

661.624670

1::

25
(

23
4O

17
38
23
3O
35
34
25
28

50
49

56
/

60_

REPAaR PARTS

KENMORE

CONVERTIBLE

MODEL

NOS. 661.623920,

NOTICE:

Order by PART NUMBER,

KEY
NO

PART

DOWN/FRONT
661.624420

not by Key Number

NUMBERS

FOR

OUTLET

EVAPORATIVE

661-624530,661.624630,

Refer to the back cover of this manual

MODEL NUMBERS

1
2
3
4
5
6

661.624420
30439
50255
STD523107
32-61073
30315
STD503102

66'1.624530
30439
50255
STD523107
32-61074
30315
STD503102

_ 661,624630
30439
50255
STD523107
32-61075
30315
STD503102

661.624670
30439
50255
STD523107
581191
583054
STD503102

7
8
9
10
11
12
13
13A
14

STD304550
30305-00
STD551131
STD541031
30105
30311400
STD551231
50294
STD610803

STD304580
30305-00
STD551131
STD541031
30105
30311-00
STD551231
50294
STD6t0803

STD304640
30304-00
STD55113t
STD54103t
30105
30311-00
STD551231
50294
STD610803

30557
30304-00
STD551131
STD54103!
30105
30311-00
STD551231
50294
STD610803

30557
30304-00
STD551131
STD541031
30105
30311_00
STD551231
50294
STD610803

I5
16
!7
18
19
20
23
24
25
26
27
28
29
30

30432
30551
08133
V30289
14864
501241
30686
STD503105
31086
32019-10
31984
50462
30238-02
30482
STD575026
STD575025
30418-01
30322
30177
30205
30202
27835
14982
29816
30585
32019-20
30552
29996
31985-03

30432
30551
08133
V30289
14864
501241
30686
STD503105
31086
320!9-10
31984
30314
30238_02
30482
STD575026
STD575025
30418-01
30322
30177
30205
30202
27835
14982
29816
30585
32019-20
30552
29996
31985-03

30432
30551
08133
V30288
14864
501241
30686
STD603105
31086
32025-!0
31984
30314
30238_01
30482
STD575026
STD575025
30418-01
30323
30148
30205
30202
27835
14982
29816
30585
32025-20
30552
29996
31985-O2

30432
30551
08133
V30288
14864
501241
30686
STD503105
31086
32031-10
31984
30314
30238-0I
30482
STD575026
STD575025
30418-01
30323
30148
30205
30202
27835
14982
29816
30585
32031-20
30552
29996
31985-02

30432
30551
08133
V30288
14864
501241
30686
STD503105
31086
32031-10
31984
30314
30238-01
30482
STD575026
STD575025
304_8-01
30323
30167
30205
30202
27835
14982
29816
30585
32031-20
30552
29996
31985-02

WHEN ORDERING
REPAIR PARTS ALWAYS
GIVE THE FOLLOWING
INFORMATION:
1, PART NUMBER
3, MODEL NUMBER
2 PART DESCRIPTION
4 NAME OF ITEM
If the parts you need are not stocked locally, your
order will be electronically
transmitted to a Sears
Repair Parts Disbritution
Center for handling,

for parts ordering

information

DESCRIPTION

661.623920
i
30439
50255
STD523!07
32-61074
30315
STD503102

31
32
33
34
35
36
37
38
39
40
41
42
43

AIR COOLER

661.624670

Motor Plug
Motor Tail Mount
Machine Screw 5/16 - 18 X 3/4
Motor
Pulley - includes Key 6
Set Screw 5/16 - 18 X 25 Hex
Socket, Cup Point
V-Belt
Motor Mount
Lock Washer 5/16 Helical Spring
Hex Nut 5/t6 -18
Clip
Receptacle Mound
Lock Washer - 5/16 internal tooth
Lock Washer
Screw # 8 - 18 X 3/8 Phillips, Type
AB
Pad Motor Connector
Machine Screw 5/16 - I8 x 3/8
Screw 1/4 -14 x 3/8,Type B
Bearing Mount
Bushing
Thrust Washer
Screw #8 -18 x 1/2, Type B
Set Screw 5/16 - 18 Socket
Overflow Drain
Reservoir
Grommet
Pulley-includes
Key 24
Shaft
Float and Valve
Ferrule
Compression
Nut
Water Shield
Blower Wheel
Baffle
Junction Box Cover
Junction Box
Cupped Washer
Lock Washer #8 Star
Bushing
Screw #8 - 32 x 7/16, Type T, Green
Reservoir
Bushing
Plug
Tube

The Model Number of your cooler will be found on
the back side of your cooler

KENtVtORE
MODEL

CONVERTIBLE

661,623920

44
501243
45
30433
47
30878
48
30214-01
49
31047
50
30206=01
51
30224-01
52
30211
53
30212
54
32-6293
55
30465
56
30233-01
57
V30336
58
29862
59
STD601103
"
30780-6
60 ! 30338
61
24971=1
62
523122
"
32-6256
"
32-62562
*
32-625!
i

* Unillustrated
** Included

Model

661.624630

661.624670

501243
30433
30878
30214-0t
31047
30206-01
30224-01
30211
30212
32_6293
30465
30233-01
V30336
29862
STD60t103
30780-6
30338
24971-1
523122
32-6256
32-62562
32-6251

501243
30433
30440
30254-01
31047
30250-01
30242-01
3O235
30237
32-6294
30465
30256-01
V30336
29862
STD601103
30780-6
30337
24971-1
523122
32-6257
32-62562*"
32-6251

501243
30432
30441
29738-01
31047
29817-01
29861-01
30119
30127
32-6295
30465
29815-01
V30336
29862
STD601103
30780-6
30332
24971-1
523122
32-6258
32-62562**
32-6251

501243
30432
30441
29738-01
31047
29817-01
29861-01
30119
30127
32-6295
30465
29815-01
00061
29862
STD601103
30780-6
30332
24971-1
523122
32-6258
32-62562"*
32-6251

L,,,,,,,32-6204

i 32-6204

Collar
Pad Motor Connector
Motor Connector
Louver
Bearing
Side Support
Top Roller
Roller ,=
Bottom Roller
Evaporator Pad
Screw #10 16 x 7/8
Motor Side Support
Pad Motor
Rotler Drive
Screw #10 32 x %
Owners Manual F642-1688 Rev_ 5/92
Louver Assembly-includes
Keys 48-59
Bushing=Bottom
Roller
Splash Guard Cover
Roof Stand Kit - Optional
Bleed-Off System - Optional
5-Position Switch - Optional
i PROTECTIVE
J

COOLER

COVER

ill

item

Numbers

661.623920

661.624630

661.624420
661.624530

661.624670

WHEN ORDERING REPAIR PARTS ALWAYS
GIVE THE FOLLOWING INFORMATION:

The Modet Number of your EvaporativeAir Coo_er will be
found on the cooler cabinet label

HOW TO ORDER

REPAIR

SEARS,
No. F642-1688

Roy.

6/92

1
2,
3
4,

PART NUMBER: (SEE REPAIR PARTS)
PART DESCRIPTION:
(SEE REPAIR PARTS)
MODEL NUMBER
NAME OF ITEM (EVAPORATIVE COOLER)

PARTS

All parts tisted herein may be ordered from any SEARS
ROEBUCK
AND CO. SERVICE
CENTER.

Form

DESCRIPTION

661.624530

32-6203

AIR COOLER

°624630, 661.624670

661o624420

i 32-6202

32-6202

EVAPORATIVE

FOR MODEL NUMBERS

ill

OUTLET

NOS. 661.623920, 661.624420 661-624530,661

PART NUMBERS
No=

DOWN/FRONT

if the parts you need are not stocked locally your o_der wi!t
be electronically
transmitted
to a Sears Repair Parts
Distribution
Center for handling

ROEBUCK

AND

CO., CHICAGO,

IL 60684

U.S.A.

Part # 30780-6

Source Exif Data:

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PDF Version                     : 1.2
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Page Count                      : 16
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 4, 0, 0, 13
Create Date                     : Sun Jun 07 04:15:12 2009
Author                          : 
Title                           : 
Subject                         :

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Sears Kenmore 661 62392 Users Manual

KENMORE Evaporative Cooler Manual L0804431 KENMORE Evaporative Cooler Owner's Manual, KENMORE Evaporative Cooler installation guides

661.62392 to the manual 76b86fa1-4868-4d01-9344-26e08544f38a

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