Siemens L 850DE F Range Style 2 Inset Lights Record Of Changes AM User Manual To The 5c45237e 0de2 4590 84c0 Abf94aaa04e3
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Siemens Airfield Solutions L-850D/E F-Range Style 2 Inset Lights Document No. 96A0266 Issued: June 28, 2000 Rev. D: February 11, 2002 ETL Certified to FAA Specification AC 150/5345-46B Copyright ã 2002 by Siemens Airfield Solutions, Incorporated. All rights reserved. L-850D/E F-Range Style 2 Inset Lights Record of Changes Record of Changes Revision Description Editor Checked Date A First edition. ECO 00511. JY WT 6/28/00 B Changed to new title page. Changed ADB to Siemens Airfield Solutions. JY WT 5/16/01 C Deleted information for L-850C Style 3 inset light and created a new manual for the L-850C. Changed the L-868B light base for 12-inch light fixture. ECO #00743. JY WT 10/22/01 D ECO 00828. Changed part number for tool case on page 11 from 1411.19.420 to 1411.19.421. Deleted Section 3, Installation of Shallow Base, and all references to shallow base installation in the manual. JY WT 2/11/02 L-850D/E F-Range Style 2 Inset Lights Safety Instructions Safety Instructions Safety precautions Operating and maintenance personnel should refer to ICAO Airport Services Manual Part 9, “Airport Maintenance Practices” and to FAA Advisory Circular AC 150/5340-26 "Maintenance of Airport Visual Aid Facilities" for instructions on safety precautions. Personnel must always observe the safety regulations. The equipment has been designed and manufactured to allow safe and secure operation, however, the following rules must be strictly observed. Keep away from Operating and maintenance personnel must always observe all safety regulations. live circuits Do not change lamps or components or make adjustments to equipment when the light circuit is switched on. See FAA Advisory Circular AC 150/5340-26 concerning safety. Resuscitation Operating and maintenance personnel should get acquainted with the resuscitation techniques described in the First Aid Instruction Manual as issued by the Red Cross Organisation or similar. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 1 L-850D/E F-Range Style 2 Inset Lights Warranty Warranty Products of Siemens Airfield Solutions manufacture are guaranteed against mechanical, electrical, and physical defects (excluding lamps) for a period of one year from the date of installation or a maximum of two years from the date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made. Siemens Airfield Solutions will correct by repair or replacement, at its option, equipment or parts which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives Siemens Airfield Solutions written notice of such defects after delivery of the goods to Buyer. Siemens Airfield Solutions reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. Siemens Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim. Siemens Airfield Solutions’s obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be furnished. Siemens Airfield Solutions’s liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by Siemens Airfield Solutions, warranty is limited to that extended by the original manufacturer. This is Siemens Airfield Solutions’s sole guarantee and warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All such warranties being expressly disclaimed. This manual could contain technical inaccuracies or typographical errors. Siemens Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of . Siemens Airfield Solutions to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and Siemens Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any third party’s patents or rights. The information given does not release the buyer from making their own experiments and tests. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 2 L-850D/E F-Range Style 2 Inset Lights Information about this Manual Information About this Manual Chapter overview Each chapter starts with an overview of the topics of that chapter. Using icons Icons are used to attract the attention of the reader to specific information. The meaning of each icon is described in the table below: Icon Type of information Description Note A ‘note’ provides information that is not indispensable, but may nevertheless be valuable to the reader, such as hints and tips. Caution A ‘caution’ is used when there is danger that the reader, through incorrect manipulation, may damage equipment, get an unexpected result or has to restart (part of) a procedure. Reference A ‘reference’ guides the reader to other places in this manual, where he/she will find additional information on a specific topic. Parts Identification Parts identification symbols (e.g. A1, B4, …) appearing in the text refer to the Exploded view page 44. Comments and Proposals This manual has been compiled with all possible care and in view of providing a valuable and practical tool to the Airport Maintenance personnel. We encourage customers to address us their comments and proposals for improving further the contents of this manual. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 3 L-850D/E F-Range Style 2 Inset Lights Table of Contents Table of Contents Safety Instructions ................................................................................................................................ 1 Use Restriction Notice and Warranty .................................................................................................. 2 Information About this Manual............................................................................................................. 3 Chapter 1: General Information and Requirements ........................................................................... 5 General information ............................................................................................................................ 6 Equipment data .................................................................................................................................. 7 Chapter 2: Installation........................................................................................................................... 9 General recommendations ............................................................................................................... 10 Equipment required for installation ................................................................................................... 11 Chapter 3: Installation on FAA Deep Bases...................................................................................... 12 Overview of FAA deep bases and Siemens Airfield Solutions adapter rings ...................................... 13 Installation method ........................................................................................................................... 14 Mounting and connection ................................................................................................................. 15 Chapter 4: Maintenance ...................................................................................................................... 16 Workshop maintenance and preventive maintenance ..................................................................... 17 How to lift the light fixture out of the base or adapter ring ................................................................ 19 Chapter 5: Servicing in the Maintenance Base ................................................................................ 20 How to open the light assembly........................................................................................................ 21 How to replace a lamp...................................................................................................................... 22 How to replace a prism..................................................................................................................... 23 How to replace the optical assembly ................................................................................................ 24 How to replace the cable set assembly ............................................................................................ 25 How to close and test the light fixture............................................................................................... 27 Chapter 6: Troubleshooting ............................................................................................................... 28 Chapter 7: Assemblies and Exploded View ...................................................................................... 29 Assemblies ....................................................................................................................................... 30 Screws Overview.............................................................................................................................. 43 Exploded view................................................................................................................................... 44 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 4 L-850D/E F-Range Style 2 Inset Lights General Information and Requirements Chapter 1: General Information and Requirements Overview Introduction In this chapter you will find all the information about the shipment and the identification of the Siemens Airfield Solutions 12” F-Range inset light. Contents This chapter contains the following topics. Topic Light Assembly Part Numbers See Page General information 6 Equipment data 7 Refer below for the assembly part numbers for the inset light fixtures referenced in this manual. Light Assembly Inset Light Fixture Part Number 1TEA-X32XX102 L-850D runway threshold & runway end light, Style 2 1TEA-X2931102 L-850D runway end light, Style 2 1THA-X39X1102 L-850E runway approach threshold light, Style 2 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 5 L-850D/E F-Range Style 2 Inset Lights General Information and Requirements General information Siemens Airfield Solutions 12” FRange inset lights The Siemens Airfield Solutions 12” F-Range Inset Lights are light fixtures which provide optimum visual guidance with minimal maintenance, low life-cycle costs and maximum reliability. They are designed to withstand the high impact and rollover loads imposed by today's widebody aircraft during landing and take-off operations while remaining waterproof and serviceable. The 12” F-Range fixtures are shipped ready for installation on FAA L-868 deep bases with an adapter ring (see “Overview of FAA deep bases and Siemens Airfield Solutions adapter rings” page 13). An alternate approach to mounting the F-Range fixtures is to install them on L-868C or on LB1/4/4A bases using an adapter ring. Contact Siemens Airfield Solutions Sales Department for shallow base mounting options. The 12” F-Range family types are intended for the following uses: • L-850D: Combined Threshold and Runway End • L-850E: Threshold and Threshold Wing Bars • FEN: Runway End (not submitted for FAA certification) • FAP: Approach Centreline and Side Row Barrettes (not submitted for FAA certification) Purpose of this manual This manual describes procedures for the installation, maintenance and troubleshooting of the 12” inset light family. Scope of this manual This manual covers the light fixtures manufactured in accordance with FAA specification AC 150/5345-46B and the photometric requirements of the latest edition of ICAO Annex 14. Operation beyond the design limitations of these specifications may result in degradation of performance, damage or failure of components or hazardous conditions. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 6 L-850D/E F-Range Style 2 Inset Lights General Information and Requirements Equipment data Equipment supplied Each unit is supplied completely assembled, tested and sealed, ready for installation. The electrical connection is made via 1, 2 or 3 cable assemblies with FAA L-823 style 2-pole plugs. The 6 mounting screws (A1) and lock washers (A2) or self locking nuts for holding the light on the base or adapter ring are included. They can be either M10 or 3/8” UNC, according to order. An o-ring gasket (E6) is also included. Each unit is individually packed in a durable, cushioned and corrugated cardboard box, labelled with Siemens Airfield Solutions and ordering numbers. At least one instruction manual is delivered per order. Film disc cutout For some applications, optional film disc cut-outs are available. They form an electrical bypass over the lamp within 15 seconds after lamp failure. After a lamp failure, the film disc cut-out must be replaced. References Ordering codes and reference data pertinent to the light fixture and its components are listed in the tables on pages 30 to 44. Differences between versions All the inset lights used for a particular function look externally identical. The differences between versions depend on the beam colour and the optical support inside. Make sure to use the correct version when installing the light onto its base. Beam color The colors of the light beams are identified by colored points on the top of the window. A red point, for example, refers to a corresponding red colored beam. In the 12” F-Range inset lights, light beam coloration is obtained by a dichroïc coating applied on the inner face of the prism. Therefore, no separate color filters are required. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 7 L-850D/E F-Range Style 2 Inset Lights General Information and Requirements Equipment data, continued Toe-in coding For some applications, the inset lights are delivered with built-in toe-in. Refer to page 30 and following for detailed information. According to this toe-in, those lights are to be installed to the left or to the right of the Runway/ Approach center line. The built-in toe-in is referenced with labels (black letters on yellow background): Label C.L C.L No label Toe-in Installation right to the left of the center line when looking in the direction of the (main) beam left to the right of the center line when looking in the direction of the (main) beam no on the center line NB: the arrow points towards the R/ W centre line. Equipment required for installation and maintenance Beyond the light itself, some equipment is required for installation and maintenance. This equipment is not supplied with the light but can be purchased from Siemens Airfield Solutions. It is listed on page 11. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 8 L-850D/E F-Range Style 2 Inset Lights Installation Chapter 2: Installation Overview Introduction This and the following two chapters describe how to install the 12” F-Range inset lights. Chapter 2 gives the general installation criteria. Chapter 3 describes how to install the 12” F-Range inset lights on FAA deep bases. In general, the installation procedures comply with the applicable sections in the ICAO Aerodrome Design Manual part 4, FAA Advisory Circulars and, if applicable, other National Codes or local rules. Contents This chapter contains the following topics. Topic See Page General recommendations 10 Equipment required for installation 11 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 9 L-850D/E F-Range Style 2 Inset Lights Installation General recommendations Receiving, storage and unpacking 1. Upon receipt of goods at the site store, check all packings for visible damage. Every damaged box should be opened and its content inspected for damage. If equipment is damaged, a claim form shall be filed with the carrier immediately. It may then be necessary for the carrier to inspect the equipment. 2. Store the light assembly preferably in its original packing in a protected area. When stored unpacked, please take care not to damage the cable insulation. 3. Unpack the light assembly at the installation site to avoid damage during transportation and handling. Electrical connection The light assemblies covered by this manual are designed for connection to 6.6 or 20-A series circuits via one, two or three L-830 or L-831 isolation transformer(s). The isolation transformers are to be ordered separately. Location and tolerances The applicable documents for location details and tolerances are the following: Organisation Applicable documents ICAO Annex 14 Aerodrome Design Manual Part 4 FAA 2002 Siemens Airfield Solutions, Incorporated All rights reserved Advisory Circular AC 150/5345-46B 96A0266D Issued 2/02 10 L-850D/E F-Range Style 2 Inset Lights Installation Equipment required for installation Siemens Airfield Solutions has designed a tool case (Siemens Airfield Solutions part number 1411.19.421) including the basic tools necessary for the maintenance of the F-Range inset lights. It can also be used for the installation of the light fixture. Tool case The table below lists the tools included in the case: Description PN Description PN Tool case 6169.01.012 Hinged handle - short 8962.06.110 F-R pull out tool (see page 19) 1411.19.320 Torque wrench 8961.06.203 F-R extraction jig (see page 19) 1411.19.301 Grip 8961.10.110 F-Range opening tool (see page 21) 4071.53.220 Screwdriver flat blade AG. 8x150 8961.05.250 Adaptation 1/4” - 3/8” R.232 8961.06.010 Loctite 270 7870.05.110 Socket hex vis 3/8” J.9/16LA 8961.06.008 Natural hydraulic vacuum silicone grease 7850.42.210 Screwdriver (Phillips) 8961.05.200 Screwdriver, pozidriv AD.2x125 8961.05.220 Socket hex 3/8” vis M10 J.17LA 8961.06.000 Attack driver assembly Attack driver see below The attack driver assembly is constituted of: Description Additional tools and equipment PN Attack driver 8961.04.100 Hammer 212A50 8961.04.110 Bit holder 8961.04.120 Bits END202 8961.04.130 In addition to the tools included in the tool case, other equipment may be required for installation or maintenance: Description PN Molycote BG87 INERTA grease (to replace prism - see p. 23) 7850,05,050 Loctite 222 7870.05.140 Base (deep) see cat.leaf. Adapter ring see page 13 Sealing compound for adapter ring 7835,55,151 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 11 L-850D/E F-Range Style 2 Inset Lights Installation on FAA Deep Bases Chapter 3: Installation on FAA Deep Bases Overview Introduction This chapter describes how to install the 12” F-Range inset lights on FAA deep bases. Contents This chapter contains the following topics. Topic See Page Overview of FAA deep bases and Siemens Airfield Solutions adapter rings 13 Installation method 14 Mounting and connection 15 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 12 L-850D/E F-Range Style 2 Inset Lights Installation on FAA Deep Bases Overview of FAA deep bases and Siemens Airfield Solutions adapter rings Introduction The next table lists the FAA deep bases which can be used for the installation of an 12” F-range inset light and the Siemens Airfield Solutions adapter ring to use. Toe-in For applications where a toe-in is required, two solutions are possible: 1. light fittings with built-in toe-in; the adapter ring must be in the straight version. 2. light fittings without toe-in ; the adapter ring must include the required toe-in. The toe-in is used in the following applications: Toe-in Application 2° Approach side row and threshold wing bar 3.5° Threshold Table FAA Deep Base Adapter Ring Adapter Ring description Code No Screw type E-1315 LB-1/ LB4A 12” to 16” straight 1411.19.170 Metric (diam 16”) 12” to 16” toe-in right 3.5° 1411.19.190 Metric 12” to 16” toe-in left 3.5° 1411.19.180 Metric 12” to 16” toe-in right 2° 1411.19.770 Metric 12” to 16” toe-in left 2° 1411.19.760 Metric 12” to 16” straight (12 holes at 30°) 1411.19.160 UNC 12” to 16” straight (6 holes at 60°) 1411.19.100 UNC E-1315 LB-4 12” to 16” straight 1411.19.070 UNC (diam 16”) 12” to 16” toe-in right 3.5° 1411.19.110 UNC 12” to 16” toe-in left 3.5° 1411.19.120 UNC 12” to 16” straight 1411.19.130 Metric 12” to 16” toe-in right 3.5° 1411.19.150 Metric 12” to 16” toe-in left 3.5° 1411.19.140 Metric * Only for fittings using 3 x 105 W lamps. Deep Base references Contact the Siemens Airfield Solutions Sales Department. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 13 L-850D/E F-Range Style 2 Inset Lights Installation on FAA Deep Bases Installation method Installation method With this installation method, the light fixture is mounted onto the steel base, in which the isolating transformer may be located. Deep Base Installation For deep-base installation, contact Siemens Airfield Solutions Sales Department and see the figure below. Adapter ring Installation To install the adapter ring, proceed as follow: Illustration Step Action 1 Clean the contact surfaces of the deep base and adapter ring. 2 Put onto the contact layer of the base a layer of RTV106 (Siemens Airfield Solutions NC 7835.55.151 or equivalent. 3 Mount the adapter ring onto the base and torque down the screws supplied with it. Refer to the table “Screws Overview” on page 44 for the tool to use, the torque to apply, and the eventual use of “Loctite” sealing compound. The illustrations below clarify the installations on FAA deep bases: 12 in. L-868 B 1. Light fitting 4. FAA deep base 7. 2. Sealing resin 5. Secondary connector 3. Adapter ring 6. Earthing lugs 10. Isolating transformer 8. Rubber grommet Conduit 9. Spacer 12. Screw, 3/8” or M10 11. Primary connector NOTE: When using an L-868B bottom section and top section, a minimum of 3-3/4-in. height must be used for the top section or the fixture will not fit. This dimension does not account for flange rings and/or spacers. NOTE: For fixture replacement on an existing L-868C 15-in. light base, L-850D/E inset lights are supplied with 17.25-in.-diameter adapter rings. For new fixture installation using L-868B 12-in. light bases, L-850D/E are mounted directly to L-868B 12-in. light base without adapter ring. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 14 L-850D/E F-Range Style 2 Inset Lights Installation on FAA Deep Bases Mounting and connection How to mount the light assembly To mount and connect the light assembly, proceed as follows: Step 1 Action Clean the contact surfaces between the light assembly and adapter ring and particularly its O-ring groove. Apply a light coat of neutral vacuum type silicone grease (Siemens Airfield Solutions PN 7850.42.210) to a new, clean O-ring gasket (E6). 2 Place the O-ring carefully in its groove. Never reuse an already used gasket. 3 Connect the light by inserting its two-pole plug(s) into the secondary receptacle(s) of the transformer(s), already installed in the base and connected to the primary series circuit. 4 Gently install the light fixture in the base using one of the lifting devices (see page 19). 5 Make sure that the washers are mounted correctly to avoid denting the cover. 6 Torque down gradually and crosswise the 6 screws and washers (A1A2) or self locking nuts. Refer to the table “Screws Overview” page 43 for the tool to use, the torque to apply and the eventual use of “Loctite”. Make sure not to pinch the wires when mounting of the light fixture on the adapter ring. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 15 L-850D/E F-Range Style 2 Inset Lights Maintenance Chapter 4: Maintenance Overview Introduction This chapter describes general ideas on workshop maintenance and preventive maintenance and you will learn how to lift the unit out of the base or adapter ring. The servicing of the light assembly in the maintenance workshop will be described in detail in chapter 5. Contents This chapter contains the following topics. Topic See Page Workshop maintenance and preventive maintenance 17 How to lift the light fixture out of the base or adapter ring 19 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 16 L-850D/E F-Range Style 2 Inset Lights Maintenance Workshop maintenance and preventive maintenance In the field maintenance The light assemblies can be serviced in the field, but it is recommended to limit field maintenance to cleaning the prisms. It is recommended to replace the inset lights at regular intervals and to have them overhauled in the maintenance shop. The same applies to lights found unserviceable in the field. Siemens Airfield Solutions designed a set of workshop jigs for dismantling and reassembling the fittings. Preventive maintenance The assembly's service life depends to a large extent on its waterproofness. All metal mating surfaces and seals must be clean, smooth, dry and free of all foreign particles if the light fixture is to operate for extended periods without requiring maintenance. Greasing of O-ring seals may be required as indicated in this manual. Preventive maintenance of the light fixtures should be performed as listed in the table on the next page. Maintenance frequency depends on the conditions under which the runway is used (i.e. climate, traffic, etc.). The recommended practices for maintenance are described in the FAA advisory circular AC 150/5340-26. For components mentioned in this chapter, refer to the exploded view on page 44. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 17 L-850D/E F-Range Style 2 Inset Lights Maintenance Workshop maintenance and preventive maintenance, continued Preventive maintenance tasks Interval Daily In the table below you will find a checklist of preventive maintenance tasks: Check Action for lamp failure Replace lamp and film disc cut-out (if any). for low light output 1. Clean outer surface of prism if dirty. 2. Check for misalignment or presence of moisture in fixture. 3. Check for lamp ageing or displacement Weekly for obstruction in light output Clean channel and prism surface channel Monthly * for presence of moisture or water (visual inspection on condensation inside of prisms) 1. Open up light assembly. Bimonthly torque on hold-down bolts Refer to the table “Screws Overview” on page 43 for the tool to use, the torque to apply, and the eventual use of “Loctite” sealing compound. Semi-annually * for presence of water in base 1. Pump water from base. 2. Clean, dry and inspect. 3. Replace O-ring and other parts found defective. 2. Remove, dismantle and inspect light for water damage. 3. Cure the cause of water ingress. After 800 hours of operation at 6.6 A Replace lamps of complete subsystems (e.g. R/W centreline) It is recommended to replace the lamps systematically when 80 % of the useful life has been reached. At full brightness (6.6 A), it represents 800 hours, but, in practice, life spans of 2000 to 4000 hours can be expected. After snow removal for damaged light fixtures 1. Replace badly damaged fixtures. 2. Use a power broom for snow removal in the vicinity of the light fixture, if practical. 3. Follow recommended snow removal techniques described in FAA AC 150/5200-23 to avoid or at least to reduce damage to light fixtures. * More frequently during rainy seasons. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 18 L-850D/E F-Range Style 2 Inset Lights Maintenance How to lift the light fixture out of the base or adapter ring Lifting tools Siemens Airfield Solutions has developed 2 models of lifting tools (see illustrations below): • Model a: simple tool used when the light fixture can be easily removed; • Model b: a more sturdy tool to remove the light fixture in more difficult conditions. Procedure To lift the optical unit out of the base receptacle or adapter ring, proceed as follows: Step Action 1 Remove the six fixing screws and washers (A1-A2) or self locking nuts. 2 Fit the appropriate lifting tool (see figure below) into both holes located (180° apart) in the cover (B1), lift the optical unit out of the Eurobase or adapter ring and place it next to it. 3 Disconnect the light fixture wires from the power wires coming from the transformer(s). 4 Take the optical unit back to the maintenance base where it can be serviced entirely. Never hold the light fixture by the wires as this may damage the insulation, break the waterproof seal and cause insulation faults and water leakage. The illustration below clarifies the procedure: 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 19 L-850D/E F-Range Style 2 Inset Lights Servicing in Maintenance Base Chapter 5: Servicing in the Maintenance Base Overview Introduction This chapter describes how to perform the various servicing tasks in the maintenance base. Preliminary All the screws used in this product are listed at the end of this manual. Refer to the table “Screws Overview” on page 43 for the tool to use, the torque to apply, and the eventual use of “Loctite” sealing compound. Contents This chapter contains the following topics. Topic See Page How to open the light assembly 21 How to replace a lamp 22 How to replace a prism 23 How to replace the optical assembly 24 How to replace the cable set assembly 25 How to close and test the light fixture 27 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 20 L-850D/E F-Range Style 2 Inset Lights Servicing in Maintenance Base How to open the light assembly Procedure To open the light assembly, proceed as follows (for the tools to use, refer to page 43 “Screws Overview”): Step Action 1 Turn the light unit upside-down. 2 Remove the pressure relieve screw (E11). E11 E12 3 Remove the 6 screws (E10). The use of an attack driver may be required to unlock the screws (see page 11). 4 Introduce the special opening tool (NC 4071.53.220 see page 11) in the dedicated slot between cover and inner cover and rotate it to separate the inner cover from the cover. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 21 L-850D/E F-Range Style 2 Inset Lights Servicing in Maintenance Base How to replace a lamp Film disc cut-out When installed, always replace the film disc cut-out each time a lamp has to be replaced. Procedure To replace a lamp, proceed as follows (for the tools to use, refer to page 43 “Screws Overview”): Step Action 1 Disconnect the fast-on connectors of the lamp from the terminal block (E1). 2 Remove the lamp (C ) from the lampholder (D3), holding the reflector. 3 If a cut-out is used, remove it by loosening the screw which secures the cut-out clip to the terminal block (E1) and rotate cut-out clip free. 4 If a cut-out is used, position a new disc (small button side up) in the terminal block. Rotate the cut-out clip on top of the cut-out and hold while tightening the screw. Make sure that the pressure applied by the clip on the film disc is sufficient to assure good contact. If loosened, remove the clip and bend it slightly to increase its pressure. 5 Install a new lamp. To optimise photometric output, make sure that the lamp is correctly positioned with the "arrow" pointing upside (up). Never touch the quartz bulb of the lamp with your bare fingers. It will reduce the lifetime of the lamp considerably. Should it happen, clean the bulb with isopropyl alcohol. 6 Reassemble in reverse order. Make sure there is good contact between fast-on connectors and terminals. Illustration The illustration below clarifies the procedure: 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 22 L-850D/E F-Range Style 2 Inset Lights Servicing in Maintenance Base How to replace a prism Procedure To replace a prism, proceed as follows (for the tools to use, refer to page 43 “Screws Overview”): Step Action 1 Remove the prism clamp plate (B6) secured in the cover. 2 Remove the prism keeper plate (B5) and the flat gasket (B4). 3 Push the prism (B3) with the sleeve gasket (B2) towards the inside of the cover. 4 Clean and degrease the prism chamber with any effective solvent. Never use any abrasive substance. 5 Apply a thin layer of lubricant MOLYKOTE BG87 INERTA (Siemens Airfield Solutions PN 7850.05.050) in the prism chamber using a small brush. 6 Bring a new sleeve gasket (B3) over the new prism. 7 Push the prism/gasket assembly home in the prism chamber from the inside and clean the inner surface of the prism. 8 Mount a new flat gasket (B4) under the prism-keeper plate (B5). 9 Apply on both B8 screws a drop of “loctite” as indicated page 43, introduce them and turn them by a few turns only. 10 Fit the prism clamp plate (B6) in the appropriate recess in the cover. 11 Secure it to the cover by means of the cross recessed pan head screws (B7). 12 Torque down the 4 B7 and B8 screws. Refer to the table “Screws Overview” on page 43 for the tool to use, the torque to apply, and the eventual use of “Loctite” sealing compound. Illustration The illustration below clarifies the procedure: 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 23 L-850D/E F-Range Style 2 Inset Lights Servicing in Maintenance Base How to replace the optical assembly Procedure To replace the optical assembly, proceed as follows (for the tools to use, refer to page 43 “Screws Overview”): Step Action 1 Remove the lamp(s) as explained on page 22. 2 Remove the optical assembly by loosening the screws (D5). 3 Position the new optical assembly with new dampers (D6). Make sure that the new optical assembly bears the same three-character identification as the one to replace. This identification number is visible when the optical assembly is properly installed. Identification number Torque down the fixing screws (D5). 4 Refer to the table “Screws Overview” on page 43 for the tool to use, the torque to apply, and the eventual use of “Loctite” sealing compound. 5 Reinstall the lamp(s) as described on page 22. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 24 L-850D/E F-Range Style 2 Inset Lights Servicing in Maintenance Base How to replace the cable set assembly Siemens Airfield Only use Siemens Airfield Solutions cable sets. Usage of substitutes voids the Solutions cable warranty. sets Procedure To replace the cable set assembly, proceed as follows (for the tools to use, refer to page 43 “Screws Overview”): Step Action 1 Remove the optical assembly as described on page 24. 2 Remove both screws (E9) and the wire clamp (E8). 3 Cut the fast-on connectors (E3) from the cable assembly. 4 Pull the cable assembly out of the inner cover (E5) and discard the grommets (E7). 5 Bring the new Siemens Airfield Solutions cable assembly through the wire clamp (E8). One wire per hole. 6 Put a new wire grommet (E7) on each of the wires, taking care of the direction (the smaller diameter into the inner cover recesses). 7 Introduce the wires in the inner cover. 8 Reinstall the wire clamp (E8) by means of both cross recessed pan head screws (E9). Do not torque down the screws entirely at this step. 9 Remove the insulation of the wires over about 5 mm. 10 Crimp on new fast-on spade connectors (E3, Siemens Airfield Solutions code Nr 6111.87.140) and connect to the terminals. Adjust the wires inside the inner cover. 11 Torque the screws (E9). Refer to the table “Screws Overview” on page 43 for the tool to use, the torque to apply, and the eventual use of “Loctite” sealing compound. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 25 L-850D/E F-Range Style 2 Inset Lights Illustration Servicing in Maintenance Base The illustration below clarifies the procedure: E8 E9 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 26 L-850D/E F-Range Style 2 Inset Lights Servicing in Maintenance Base How to close and test the light fixture Procedure To close an optical unit, proceed as follows (for the tools to use, refer to page 43 “Screws Overview”): Step Action 1 Turn the cover (B1) upside down. 2 Make sure that the contact surfaces with the O-ring are clean. 3 Put a new O-ring gasket (B9) greased with high quality neutral silicone grease (Siemens Airfield Solutions PN 7850.42.210) over the cover in the appropriate groove. 4 Remove the pressure release screw (E11). E11 E12 5 Gently put the inner cover (E5) on the cover (B1), taking into account the keying pin between both parts. Make sure the lampholders and lamps are correctly positioned and that the wires of the lamps do not get pinched between cover and inner cover. 6 Press the inner cover on the cover and secure with the screws (E10). 7 Check electrical insulation from each two-pole plug to frame by means of a 500 V insulation tester. Apply an AC or DC voltage not exceeding 15 V across each two-pole plug and observe normal operation of corresponding lamp. 8 Check waterproofness of the fitting by applying an overpressure of 1.4 Atm (14kP) via the pressure release hole. Whilst pressure is applied, immerse the light fixture for one minute in water and look carefully for any air bubbles emanating from the light fixture. 9 Make sure the O-ring seal (E12) is in good condition and secure the pressure release screw (E11). Refer to the table “Screws Overview” on page 43 for the tool to use, the torque to apply, and the eventual use of “Loctite” sealing compound. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 27 L-850D/E F-Range Style 2 Inset Lights Troubleshooting Chapter 6: Troubleshooting Troubleshooting In the table below a number of problems are listed in the first column. In the second column, you will find the possible causes of the problem, and in the third column table the solution. Problem Light does not energize. Possible cause Solution Lamp(s) defective 1. Replace lamp(s). 2. Replace film disc cut-out (when used). Loose or broken contacts Tighten or replace the contacts. Moisture inside assembly causing current leakage 1. Open light assembly. 2. Clean, dry, inspect or replace damaged components. Defective cable assembly or defective crimping 1. Open light assembly. 2. Replace cable assembly. Defective isolation transformer or secondary wiring Check transformer output current with Am meter. Check power line between the light fixture and the transformer, including connectors. Light does not energize at normal level. Resistance too high or partial short circuit. Light misaligned. Dirty prisms. 1. Replace cable assembly or inner cover assembly. 2. Replace lamp(s) and/or transformer(s). 3. Clean prisms and check orientation of light. Light beam out of alignment Broken or damaged prism/cover 1. Replace prism or entire outer cover assembly. 2. Check lamp positioning. Improper beam Wrong prism colour Short lamp life Replace prism with one of the proper colour. Dichroïc coating damaged Replace prism. Too high current (lamp will have black burns) Check output current of isolating transformer at full brightness. Current should not exceed 6.7 A. Replace transformer if defective; if not, adjust CCR output current. Moisture in assembly 1. Open light assembly. 2. Clean, dry, inspect or replace damaged components. Defective lamp or lamp bulb touched with bare fingers (lamp interior will have a yellow-white powdery appearance if air has entered through a hole or crack) 2002 Siemens Airfield Solutions, Incorporated All rights reserved 1. Replace lamp. 2. If used, replace film disc cut-out. 96A0266D Issued 2/02 28 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Chapter 7: Assemblies and Exploded View Overview Introduction In this chapter you will find an overview of the main and sub-assemblies and the exploded views of the 12” F-Range inset lights. Light Assembly Part Numbers Refer below for the assembly part numbers for the inset light fixtures referenced in this manual. Light Assembly Inset Light Fixture Part Number Contents 1TEA-X32XX102 L-850D runway threshold & runway end light, Style 2 1TEA-X2931102 L-850D runway end light, Style 2 1THA-X39X1102 L-850E runway approach threshold light, Style 2 This chapter contains the following topics. Topic See Page Assemblies 30 Screws Overview 43 Exploded view 44 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 29 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies Spare parts It is recommended to create a sufficiently large stock of spare parts to maintain the fittings. It will mainly consist of consumables like lamps, O-ring gaskets, film disc cutouts, etc. Other components that may need replacement, such as prisms, prism gaskets, terminal blocks and hardware even as sub-assemblies, should be stocked in smaller quantities. The stock should also contain some complete fittings of each type. Ordering code FAP The illustration below clarifies the structure of the ordering code for the FAP type. Remarks The toe-in applies to the red beam only. Film disc cutout: optional. NOTE: Contact Siemens Airfield Solutions Sales Department for shallow base mounting options. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 30 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued Ordering code L-850E The illustration below clarifies the structure of the ordering code for the L-850E type. Ordering Code 1THA-X 3 9 X 1 1 0 2 Film Disc Cutout 3 = Not Included 4 = Included Color 3 = Green Light Beam 1 = Left 2 = Right 3 = Center Base Assembly 11 = One Cord Set, Standard Base Remark Film disc cutout: optional. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 31 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued The illustrations below clarify the structure of the ordering code for the L-850D type. The first illustration shows the L-850D Runway Threshold & Runway End Light. The second illustration shows the L-850D Runway End Light. Ordering code L-850D Ordering Code 1TEA-X 3 2 X X 1 0 2 Film Disc Cutout 5 = Not Included 6 = Included Color 2 = Red 3 = Green Light Beam 1 = Left 2 = Right 3 = Center Base Assembly 1 = One Cord Set 2 = Two Cord Sets Toe-In Code CL red Threshold green Toe-in left without toe-in Ordering Code Toe-in right 1TEA-X 2 9 3 1 1 0 2 Film Disc Cutout 1 = Not Included 2 = Included Color 2 = Red Base Assembly 11 = One Cord Set Remarks The toe-in applies to the green beam only (L-850E and L-850D, Runway Threshold and Runway End Light). Film disc cutout: optional. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 32 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued NOTE: Contact Siemens Airfield Solutions Sales Department for shallow base mounting options. List of tables Below you will find a list of all tables in this chapter: Table See page Table 1: Fixtures and main assemblies of 12” F-Range inset lights; standard versions 34 Table 2: Fixtures and main assemblies of 12” F-Range inset lights; special versions 34 Table 3: 12” F-Range inset lights: Fixing kits 34 Table 4: 12” F-Range inset lights: Covers 35 Table 5: 12” F-Range inset lights : Optical assemblies and Lamps 38 Table 6: 12” F-Range inset lights: Inner covers 38 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 33 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued In the table below you will find all fixtures and main assemblies of the 12”F-Range inset lights (standard versions): Table 1 Fixtures Category Description Siemens Airfield Solutions Ordering code L-850E threshold 1THA-X39X1102 Cover Optical assy Inner cover N/A 1411.41.020 1411.41.240 1411.41.110 1TEA-X32XX102 N/A 1411.41.010 1411.41.280 1411.41.130 End 1TEA-X2931102 N/A 1411.40.040 1411.41.260 1411.41.130 approach FAP-1-300-C-O-I-0 1TAA51931100 1411.41.000 1411.41.200 1411.41.100 FAP-1-300-R-L-I-0 1TAA52911100 1411.41.060 1411.41.220 1411.41.100 FAP-1-300-R-R-I-0 1TAA52921100 1411.41.060 1411.41.210 1411.41.100 FEN-1-100-R 1TEA12931100 1411.41.030 1411.41.260 1411.41.120 L-850D threshold + end FAP FEN Main assemblies rwy end Siemens Airfield Solutions code Note : the lamps are listed together with the parts list of the optical assembly. In the table below you will find all fixtures and main assemblies of the 12”F-Range inset lights (special versions): Table 2 Fixtures Category Description Main assemblies Ordering code Siemens Airfield Solutions code Cover Optical assy Inner cover Not applicable 1TEA53211100 1411.41.010 1411.41.290 1411.41.180 end 1TEA53231100 1411.41.010 1411.41.280 1411.41.180 End 1TEA53221100 1411.41.010 1411.41.270 1411.41.180 L-850D threshold + Note : the lamps are listed together with the parts list of the optical assembly. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 34 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued Table 3 No. Siemens Airfield Solutions part number In the table below you will find the parts and main assemblies of the12” F-Range covers for the L-850E and L-850D light assemblies. Description 1411.40.xxx 000 010 020 030 040 050 060 070 080 090 100 2 B1 1411.42.000 machined FAP/L-850E (3-lamp) cover with positioning pin B1 1411.42.010 machined L-850E (2-lamp) cover with positioning pin B1 1411.42.020 machinedL-850D cover with positioning pin B2 4071.50.030 prism sleeve gasket B3 1428.00.250 FAP clear prism B3 1428.00.270 FAP/L-850D/FEN red prism B3 1428.00.280 L-850E/D green prism B4 4071.50.042 flat prism gasket 2 2 2 2 1 B6 4071.50.360 prism clamp 2 2 2 2 B7 7125.00.450 Screw TFC M5X10 DIN 965-Z INOXA2 4 4 4 B8 4071.53.701 stainless steel cross recess pan head screw M5 x 12 4 4 B9 7080.90.710 O-ring seal 1 1 2002 Siemens Airfield Solutions, Incorporated All rights reserved 2 96A0266D Issued 2/02 2 2 1 1 2 2 2 2 1 1 1 1 1 1 1 2 2 2 2 1 1 1 2 2 2 2 1 4 2 2 4 4 4 4 2 4 4 2 2 4 4 4 4 2 1 1 1 1 1 1 1 1 1 35 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued Table 4 No. In the table below you will find the parts of the12” F-Range covers for the L-850E and L-850D light assemblies. Description Siemens Airfield Solutions part number 1411.41.xxx 000 010 020 030 040 B1 1411.42.000 machined FAP/L-850E (3-lamp) cover with positioning pin B1 1411.42.010 machined L-850E (2-lamp) cover with positioning pin B1 1411.42.020 machined L-850D cover with positioning pin B2 4071.50.030 prism sleeve gasket 3 B3 1428.00.250 FAP clear prism 3 B3 1428.00.270 FAP/L-850D/FEN red prism 1 B3 1428.00.280 L-850E/D green prism 2 2 B4 4071.50.041 flat prism gasket 3 3 2 1 2 B5 4071.50.051 prism keeper plate 3 3 2 1 B6 4071.50.360 prism clamp 3 3 2 B7 7125.00.450 stainless steel cross recess countersunk head screw M5 x 10 6 6 B8 4071.53.701 stainless steel cross recess pan head screw M5 x 12 6 B9 7080.90.710 O-ring seal 1 2002 Siemens Airfield Solutions, Incorporated All rights reserved 050 1 060 070 1 1 3 3 3 3 2 3 3 2 2 3 3 1 2 2 3 3 4 2 4 4 6 6 6 4 2 4 4 6 6 1 1 1 1 1 1 1 1 1 96A0266D Issued 2/02 3 2 1 2 2 1 36 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued Illustrations The illustration below shows the FAP, FEN, L-850E (2/3-lamp), and L-850D 12” F-Range covers: 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 37 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued Table 5 No. In the table below you will find the parts of the FAP, FEN, L-850E (2/3-lamp), and L850D 12” F-Range optical assemblies and lamps: Description Siemens Airfield Solutions part number 1411.41.xxx 200 210 220 230 240 250 260 C 2990.40.900 cold mirror prefocus halogen lamp 105 W - 6.6 A 1000 hrs 3 3 3 2 2 2 1 D1 7110.08.367 Screw THRD M4X10 SCR CR Z/INOXA2 6 6 6 4 4 4 2 D2 7284.10.416 Lockwasher M4 6 6 6 4 4 4 2 D3 4071.63.040 FAP clear/ L-850E (2-lamp)/L-850D/FEN lamp sup. assy 3 2 2 2 1 D3 4071.60.610 FAR red/ L-850E (3-lamp) lamp sup. assy D4 4071.62.120 FAP clear optical support (no toe-in) D4 4071.62.140 FAP red/L-850E (3-lamp) optical support (left toe-in) D4 4071.62.150 FAP red/ L-850E (3-lamp) optical support (right toein) D7 4071.62.160 L-850E (2-lamp) /L-850D optical support (left toe-in) D7 4071.62.170 L-850E (2-lamp) /L-850D optical support (no toe-in) D7 4071.62.180 L-850E (2-lamp) /L-850D/FEN optical support (right toe-in) 1 1 D5 4071.53.701 stainless steel cross recess pan head screw M5x12 5 5 5 5 5 5 5 D6 63A0222 grommet 5 5 5 5 5 5 5 Table 5, continued No. 3 3 1 1 1 1 1 In the table below you will find the parts of the FAP, FEN, L-850E (2/3-lamp), and L850D 12” F-Range optical assemblies and lamps: Description Siemens Airfield Solutions part number 1411.41.xxx 270 280 290 300 310 320 330 2 1 1 Lamps C 2990.40.900 cold mirror prefocus halogen lamp 105 W 6.6 A - 1000 hrs 3 3 3 2 Optical Assemblies D1 7110.08.367 Screw THRD M4X10 SCR CR Z/INOXA2 6 6 6 4 4 2 2 D2 7284.10.416 Lockwasher M4 6 6 6 4 4 4 2 D3 4071.63.040 FAP clear/ L-850E (2-lamp)/L-850D//FEN lamp sup. assy 3 3 3 2 2 1 1 D3 4071.60.610 FAR red/ L-850E (3-lamp) lamp sup. assy 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 38 L-850D/E F-Range Style 2 Inset Lights Table 5, continued No. Assemblies and Exploded View In the table below you will find the parts of the FAP, FEN, L-850E (2/3-lamp), and L850D 12” F-Range optical assemblies and lamps: Description Siemens Airfield Solutions part number 1411.41.xxx 270 280 290 300 310 320 330 Optical Assemblies D4 4071.62.120 FAP clear optical support (no toe-in) D4 4071.62.140 FAP red/ L-850E (3-lamp) optical support (left toe-in) D4 4071.62.150 FAP red/ L-850E (3-lamp) optical support (right toein) D7 4071.62.160 L-850E (2-lamp) /L-850D optical support (left toe-in) D7 4071.62.170 L-850E (2-lamp) /L-850D optical support (no toe-in) D7 4071.62.180 L-850E (2-lamp) /L-850D/FEN optical support (right toe-in) D5 4071.53.701 stainless steel cross recess pan head screw M5x12 5 5 5 5 5 5 5 D6 63A0222 grommet 5 5 5 5 5 5 5 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 1 1 1 39 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued Illustrations Toe-in The illustration below shows the 12” F-Range optical assemblies: For some applications, the inset lights are delivered with built-in toe-in. According to this toe-in, those lights are to be installed to the left or to the right of the centre line. Label Toe-in Installation R right to the left of the centre line L left to the right of the centre line O straight - 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 40 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued Table 6 No. In the table below you will find the parts of the 12” F-range inset lights inner covers: Description Siemens Airfield Solutions part number 1411.41.xxx 100 110 120 130 140 150 160 170 180 E1 1411.21.000 terminal block assembly with fixing hardware and with cut-out 3 2 1 3 2 2 2 2 3 E1 1411.21.010 terminal block assembly with fixing hardware and w/o cut-out 3 2 1 3 2 2 2 2 3 E2 1411.21.140 cable assembly 2 1 1 1 2 E3 6111.87.140 female fast-on connector 2 2 2 4 4 4 2 2 2 E4 73A0133-31 FAA L-823 two-pole plug with 48-cm wires AWG 12 1 1 1 2 2 2 1 1 1 E5 4071.62.630 inner cover machined for one cable inlet 1 1 1 1 1 1 E5 4071.62.650 inner cover machined for two cables inlet E6 7080.90.650 O-ring seal 1 1 E7 6126.01.031 wire grommet 2 E8 4071.50.090 wire clamp E9 7110.08.367 E10 1 1 1 1 1 1 1 1 1 1 1 2 2 4 4 4 2 2 2 1 1 1 2 2 2 1 1 1 Screw THRD M4X10 SCR CR Z/INOXA2 2 2 2 4 4 4 2 2 2 7125.00.450 Screw TFC M5X10 DIN 965-Z INOXA2 10 10 10 10 10 10 10 10 10 E11 4070.77.150 pressure release screw 1 1 1 1 1 1 1 1 1 E12 7080.90.016 O-ring seal 1 1 1 1 1 1 1 1 1 E13 xxxx.xx.xxx identification plate 1 1 1 1 1 1 1 1 1 The part number for the tool kit for the basic tools necessary for maintenance of the F-Range inset lights is 1411.19.421. 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 41 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Assemblies, continued Illustrations The illustration below shows the 12” F-Range inner covers: 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 42 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Screws Overview Table The table below gives for each screw used in F-Range 12: the reference on the Exploded view, the type of screw, the tool to use (refer to page 11, “Equipment required for installation”), and the type of “Loctite” when needed and the torque. Screw Tool A1 – 7200.13.806 – Screw FT.HEX 3/8”-16UNC X 7/8” B7 - 7125.00.450 Screw TFC M5X10 DIN 965-Z INOXA2 B8 - 4071.53.701 stainless steel cross recess pan head screw M5 x 12 D1 - 7110.08.367 Screw THRD M4X10 SCR CR Z/INOXA2 D5 - 4071.53.701 stainless steel cross recess pan head screw M5x12 E9 - 7110.08.367 Screw THRD M4X10 SCR CR Z/INOXA2 E10 - 7125.00.450 Screw TFC M5X10 DIN 965-Z INOXA2 E11 - 4070.77.150 pressure release screw Screws delivered with adapter ring for installation on deep base 2002 Siemens Airfield Solutions, Incorporated All rights reserved Loctite Torque Socket hex vis 3/8” J.9/16LA Loctite 270 21 Nm/ 190 Lb.in Screwdriver, pozidriv AD.2x125 Loctite 270 Screwdriver, pozidriv AD.2x125 No 3.5 Nm/ 31 Lb.in Screwdriver, pozidriv AD.2x125 No 3.3 Nm/ 30 Lb.in Screwdriver, pozidriv AD.2x125 No 3.5 Nm/ 31 Lb.in Screwdriver, pozidriv AD.2x125 No 3.5 Nm/ 31 Lb.in Screwdriver, pozidriv AD.2x125 Loctite 222 4.5 Nm/ 41 Lb.in Screwdriver flat blade AG. 8x150 No 4.5 Nm/ 41 Lb.in Socket hex vis 3/8” J.9/16LA No 21 Nm/ 190 Lb.in 96A0266D Issued 2/02 7870.05.110 7870.05.110 7870.05.140 3.5 Nm/ 31 Lb.in 43 L-850D/E F-Range Style 2 Inset Lights Assemblies and Exploded View Exploded view 12” L-850D/E F-Range The illustration below represents the exploded view of an L-850D/E/FAP/FEN 12” F-Range inset light. (Part references are those used throughout the text of this manual): 2002 Siemens Airfield Solutions, Incorporated All rights reserved 96A0266D Issued 2/02 44
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