Siemens MOBYU-MDSU315 Active transponder for identification system User Manual J31069 D0139 U001 A2 7618

Siemens AG Active transponder for identification system J31069 D0139 U001 A2 7618

user manual

Table of ContentsGeneral 1Introduction, MOBY U 2Configuration and InstallationGuidelines 3Mobile Data Memories 4Read/Write Devices 5Interfaces 6Accessories 7Documentation AError Messages BASCII Table CPublished in December, 20016GT2 597-4BA00-0EA2Configuration, Installation andServiceManualPreliminary VersionMOBYU

iMOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table of Contents1 General 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction – MOBY U 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Configuration and Installation Guidelines 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 The Fundamentals 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Transmission Window 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Basic Requirements 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 EMC Guidelines 3–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Preface 3–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2 General 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.3 Spreading of Interference 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.4 Cabinet Layout 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.5 Avoiding Sources of Interference 3–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.6 Equipotential Bonding 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.7 Shielding the Cables 3–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.8 Basic EMC Rules 3–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 MOBY Shielding Concept 3–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1 SLG Cable between ASM 475 and SLG U92 with RS 422 3–20. . . . . . . . . . . . . 3.5 SLG Cable and Plug Connector Allocations (RS 422) 3–21. . . . . . . . . . . . . . . . 3.5.1 Cable Configuration 3–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.2 Plug Connector Allocations 3–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.3 Connection Cables 3–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 SLG Cable and Plug Allocations (RS 232) 3–26. . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.1 Cable Configuration 3–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.2 Connection Cables with Lengths 3–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 Service Cable and Plug Allocations 3–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7.1 Cable Configuration 3–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7.2 Plug Allocations 3–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7.3 Connection Cables with Lengths 3–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Mobile Data Memories 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Introduction 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 MDS U313 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 MDS U524 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 MDS U589 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Read/Write Devices 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 SLG U92 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ii MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76186 Interfaces 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Introduction 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 ASM 452 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 ASM 473 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 ASM 475 6–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Accessories 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 MOBY Software 7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 MOBY Wide–Range Power Pack 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A Documentation A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B Error Messages B–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1 General Errors B–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.2 ASM–Specific Errors B–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.2.1 Error Indicators in FC 45 B–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.3 Filehandler Error Messages for ASM 452/475 B–10. . . . . . . . . . . . . . . . . . . . . . . C ASCII Table C–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table of Contents

iiiMOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Figures2-1 Overview of the MOBY U components 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Status zones for MDS in transmission field of SLG U92 3–3. . . . . . . . . . . . . . . 3-2 Spreading of interference 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Possible interference coupling 3–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Shielding by the housing 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Avoidance of interference with optimal layout 3–12. . . . . . . . . . . . . . . . . . . . . . . . 3-6 Filtering the voltage 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Suppression of inductivity 3–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Equipotential bonding 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Shielding the cables 3–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Connecting the shield bar 3–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Interruption of shielded cables 3–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Layout of the ASM 475 with shield connecting element 3–20. . . . . . . . . . . . . . . 3-13 SLG with extra power pack 3–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Drawing of how to mount the SLG plug connector 3–23. . . . . . . . . . . . . . . . . . . 3-15 Connection cable ASM 452/473 ↔ SLG U92 with RS 422 3–24. . . . . . . . . . . . 3-16 Connection cable ASM 475 ↔ SLG U92 with RS 422 3–25. . . . . . . . . . . . . . . . 3-17 Wide–range power pack for SLG U92 3–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Connection cable for PC ↔ SLG U92 3–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Status zones for MDS in transmission field of SLG U92 4–2. . . . . . . . . . . . . . . 4-2 MDS U313 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Metal–free space, MDS U313 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Dimensions, MDS U313 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 MDS U524 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Metal–free space, MDS U524 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Dimensions of MDS U524 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 MDS U589 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Metal–free space, MDS U589 4–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Dimensions of the MDS U589 4–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Read/write device SLG U92 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Transmission window of the SLG U92 5–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Metal–free space of SLG U92 5–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Distance D: SLG U92 5–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Dimensional drawing of the SLG U92 5–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Interface ASM 452 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Configurator – ASM 452 6–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Connection plug for ASM 452, 473 ↔ SLG U92 with RS 422 (6GT2 090-0BC00) 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Connection cable for ASM 452, 473 ↔ SLG U92 with RS 422 (6GT2 091-1CH20) 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Dimensional drawing of the ASM 452 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Pin allocation and LEDs of the ASM 452 6–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Length of bared cable for PROFIBUS cable 6–10. . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Setting PROFIBUS address/turning on terminating resistance 6–10. . . . . . . . . 6-9 Interface ASM 473 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Configurator for an ASM 473 6–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Maximum configuration of ASM 473s on one ET 200X 6–15. . . . . . . . . . . . . . . 6-12 Pin allocation and LEDs of the ASM 473 6–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 Dimensions for mounting holes for basic and expansion modules 6–17. . . . . . 6-14 Interface ASM 475 6–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15 Configurator for an ASM 475 6–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 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iv MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76186-16 Front plate and inside of the front door of the ASM 475 6–22. . . . . . . . . . . . . . . 6-17 Wiring of the ASM 475 to the SLG U92 with RS 422 (6GT2 091-0E...) 6–24. . 6-18 Baring of the cable shield for customer–fabricated cable 6–24. . . . . . . . . . . . . . 6-19 ASM 475 directory in the hardware catalog 6–25. . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Program directories of ”MOBY Software,” release V 3.0 7–3. . . . . . . . . . . . . . 7-2 MOBY wide–range power pack 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Plug allocation of 24 V output 7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Dimensions of MOBY wide–range power pack 7–6. . . . . . . . . . . . . . . . . . . . . . Table of Contents

vMOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Tables2-1 Technical data of MOBY U (field components) 2–3. . . . . . . . . . . . . . . . . . . . . . . 3-1 Sources of interference: Origin and effects 3–9. . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Causes of coupling paths 3–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Cable configuration 3–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Plug connector allocation of the SLG connector 3–22. . . . . . . . . . . . . . . . . . . . . 3-5 Cable lengths of ASM 475 ↔ SLG U92 with RS 422 3–24. . . . . . . . . . . . . . . . . 3-6 Cable lengths of ASM 475 ↔ SLG U92 with RS 422 3–25. . . . . . . . . . . . . . . . . 3-7 Plug allocation of SLG plug and submin D plug 3–27. . . . . . . . . . . . . . . . . . . . . . 3-8 Cable lengths for PC ↔ SLG U92 with RS 232 3–27. . . . . . . . . . . . . . . . . . . . . . 3-9 Components for individually fabricated cables 3–28. . . . . . . . . . . . . . . . . . . . . . . 4-1 Overview of the MDS 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Operational/ambient conditions of the MDS 4–4. . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Ordering data for the MDS U313 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Technical data of the MDS U313 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Field data of the MDS U313 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Ordering data of the MDS 524 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Technical data of the MDS U524 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Field data of the MDS U524 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Ordering data of the MDS U589 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Technical data of the MDS U589 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Field data of the MDS U589 4–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Cycles of the MDS U589at its utmost limits 4–14. . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Ordering data of the SLG U92 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Technical data of the SLG U92 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Technical data of the SLG U92 5–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Overview of the interfaces 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Ordering data of the ASM 452 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Technical data of ASM 452 6–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Ordering data of the ASM 473 6–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Technical data of the ASM 473 6–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Ordering data for ASM 475 6–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Technical data of the ASM 475 6–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Function of the LEDs on the ASM 475 6–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Operating states shown by LEDs on the ASM 475 6–23. . . . . . . . . . . . . . . . . . . 7-1 Ordering data for MOBY Software 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Ordering data for MOBY wide–range power pack 7–4. . . . . . . . . . . . . . . . . . . . 7-3 Technical data of the MOBY wide–range power pack 7–5. . . . . . . . . . . . . . . . . A-1 Ordering data for descriptions A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 General errors B–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 error_FCerror variable B–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Error variable error_Bus B–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table of Contents

vi MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table of Contents

1-1MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618GeneralThis manual on configuration, installation and service will help you to planand configure your MOBY U system. It contains the configuration and instal-lation guidelines and all technical data on the individual components.We have set up the MOBY hotline so that we can give our MOBY customersoptimum advice and service.We are available from 8:30 to 11:30 AM and 1:00 to 4:00 PM Mondaysthrough Fridays under the following telephone number.++49(0)911/750-2859++49(0)911/750-2861On so–called ”bridge” days (i.e., the Friday after or the Monday before a hol-iday) our hotline is not available.Of course, you can also fax or e–mail us your questions.Fax: ++49(0)911/750-2800 or 750-2960E-mail address: MOBY-HOTLINE@fthw.siemens.deGeneral news on MOBY U or an overview of our other identification systemscan be found on the Internet under the following address.http://www.ad.siemens.de/mobyWe can also answer special questions on products, give you a list of Siemensrepresentatives in your area, clarify customer–specific requirements, and soon under the following e–mail address.moby@fthw.siemens.deMOBY hotlineInternetE-mail1

1-2 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618General

2-1MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Introduction – MOBY UMOBY U is the RF identification system which is especially designed forlong–range applications in industry and logistics. It uses the transmissionfrequency in the ISM frequency band of 2.4 GHz in the UHF range (ultrahigh frequency). This ISM frequency band is recognized around the world. Itunites the power of innovative HF technologies and, at the same time, ensur-es continuity at the customer’s by being almost totally compatible with theproven MOBY I system. Robust housing and power-saving circuitingtechnology give you years of maintenance-free operation even under themost rugged of industrial conditions.MOBY U covers all transmission ranges up to three meters which means thatit meets the prerequisites for a transparent identification solution in the auto-motive industry, for instance. It offers the communication distances (muchlonger than one meter) required to design optimized working processes andensure necessary safety zones during automobile production.The transmission frequency and the robust modulation not only give youtransmission ranges of several meters but also ensure sufficient distance tothe typical sources of electromagnetic interference in industrial productionplants. With MOBY U, you can forget the old sources of interference such aswelding devices and power switches, pulsed DC drives and switching powerpacks and all the time–consuming interference suppression measures whichwere needed. Familiar sources of interference during UHF transmission such as reflection,interference and over–ranging are handled with appropriate technical mea-sures on the MOBY U. In addition, special coding procedures ensure thatdata transmission is correct and data integrity is preserved. Proven methodsand algorithms of mobile radio technology (GSM, UMTS) have been used forthis purpose by the identification system. Specially designed antennas ensurea homogenous transmission field so that the mobile data memories (MDSs)are detected reliably even in difficult locations.Conflicts with other users of the 2.4 GHz frequency band are avoided by us-ing very low sending power (less than 50 mV per meter at 3-m intervals) andautomatic selection of free and interference-free frequency channels.With its 32–Kbyte mobile data memories (MDS U524 and MDS U589 – upto +220 °C cyclically), MOBY U offers a transparent solution for the auto-motive industry.Like the MDSs of MOBY U, UHF transponders with selective read/writefunctions always require their own energy (battery) for data communication.This power–saving circuiting technology guarantees years of maintenance–free service.2

2-2 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Simple and flexible installation of the read/write devices (SLGs) and the mo-bile data memories (MDSs) in particular are two common requirements of allassembly and production lines.The SLG U92 offers easy system integration via coupling to:Reliable MOBY interface modules (ASMs) for PROFIBUS-DPV1 andSIMATIC S7– ASM 452– ASM 473– ASM 475Directly on a standard PC, SICOMP or PC–PLCSoftware tools such as SIMATIC S7 functions (FC) and C library MOBY APIfor applications under Windows 98/2000/NT make implementation in specif-ic applications easy.As with the other MOBY identification systems, the MDSs can be operatedwith direct byte addressing or with the filehandler.The convenient and powerful filehandler of MOBY I with its file addressingis directly integrated on the SLG U92 with expanded functions. The MOVEand LOAD commands of the MOBY I filehandler are a thing of the past. TheSLG always fetches the file management information it needs directly fromthe MDS.MOBY U can be used in three different ways.1. For existing system solutions with MOBY I compatibility (nobunch/multitag)– MOBY U with standard settings– Range of up to 1.5 m (fixed setting)– Byte addressing via absolute addresses– Filehandler: With unmodified functions and without MOVE andLOAD commands2. For existing system solutions with MOBY I compatibilityplus expansions (no bunch/multitag)– Just a few expanded commands for changing the standard settings andrequesting diagnostic data– Range up to 3 m (to be limited in increments)3. Full use of MOBY U performance (with bunch/multitag)– Commands and/or user data with clear allocation due to the MDSnumber for bunch/multitag– Range up to 3 m (to be limited in increments)Introduction – MOBY U

2-3MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618With MOBY U, a service and diagnostic interface is installed directly on theread/write device (SLG) to make commissioning easier. Not only currenttransmission parameters can be analysed here but data communication canalso be logged. Additional statistical functions are available for quantitativeand qualitative evaluation of data communication.MOBY U is primarily used for applications in which objects must be quicklyand reliably identified inductively over long distances (up to three meters)and the objects are to carry extra production and manufacturing parametersalong with them.Automobile industry, particularly main assembly lines (raw productmanufacturing, surface treatment and assembly)Industrial production plantsContainer/pallet identification for transportation logistics and distributionVehicle identification, vehicle parks, etc.Traffic control technologyAssembly linesTable 2-1 Technical data of MOBY U (field components)Fixed code memory MDS ID number (32 bits)Read–only memory 128 bits, to be written once by the userApplication memoryMemory technologyMemory sizeMemory organizationRAM2 Kbytes or 32 KbytesFile or address–orientedProtection rating IP 67 to IP 68Operational temperature –25 °C to +70/85 °C, 200 °C (cyclical), 220 °C (briefly)Data transmission speed, SLG-MDS(net) Without bunch With bunch size = 2WriteRead Approx. 16.0 Kbyte/secApprox. 14.4 Kbyte/secApprox. 8.0 Kbyte/secApprox. 7.2 Kbyte/secRead/write distance 150 mm to 3000 mmCan be connected to SIMATIC S7, PC, computer, other PLC,PROFIBUSMDS: Mobile data memorySLG: Read and write deviceASM: Interface modulePrimaryapplicationsTechnical dataOverview ofthe MOBY U componentsIntroduction – MOBY U

2-4 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618ASM 452forPROFIBUS-DPV1FC 45/FC 46ASM 473forET 200XFC 45/FC 56ASM 475forSIMATIC S7-300/ET 200MFC 45/FC 56PC/computerV.24/RS 422MOBY APISICOMP/IMCV.24/RS 422MOBY APISerial data transmission; max. of 115 kbit/secUHF data transmission, 2.45 GHzSLG U92with integrated antennaMDS U313Logistics MDS U524Production MDS U589220 °C (cyclic)Figure 2-1 Overview of the MOBY U componentsIntroduction – MOBY U

3-1MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Configuration and Installation Guidelines 3

3-2 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.1 The FundamentalsMOBY U is a UHF system with powerful features. This makes it much easierto configure and handle the system.The range (read/write distance) and communication speed are the samefor all data carriers. However, they do differ in memory size, operationaltemperature and lifespan.Reliable communication due to a homogenous transmission field withcircular polarization in dynamic and static operation. There is no fading(i.e., temporary ”holes” in the field).The range (0.15 m to 3 m) permits use throughout production.The range of the transmission field can be limited (in increments) from0.5 m to 3 m. This limitation prevents over–ranging and the communica-tion range is clearly specified.Familiar sources of interference during UHF transmissions such as reflec-tion and interference have been removed with appropriate technical mea-sures.Due to the transmission frequency and the robust modulation procedures,electromagnetic sources of interference can be disregarded.Simple and flexible installation and customized system integration withstandard hardware and standard function blocks make commissioning fastand easy.The robust housing and the power–saving circuiting technology make foryears of maintenance–free operation even under the most rugged of pro-duction environments.Conflicts with other users of the 2.4 GHz frequency band are avoided byusing very low sending power (less than 50 mV per meter at 3-m inter-vals) and automatic selection of free and interference–free frequencychannels.Optimum utilization does require adherence to certain criteria.Transmission windowTime that MDS is in the field (speed and amount of data) during dynamictransmissionMetal–free space and metallic environment around MDS and SLGAmbient conditions such as humidity, temperature, chemicals, and so onOther users of the frequency band at 2.4 GHzReadiness to communicate: Sleep-time, standby mode, antenna on/offBunch size for bunch/multitagSystem interface performanceSLG synchronizationProximity switchesConfiguration and Installation Guidelines

3-3MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.1.1 Transmission WindowMOBY U is a UHF system. UHF systems have a relatively wide range de-spite their low emission power. However, the emission field has a directionalcharacteristic which depends on the antenna construction. MOBY U has vari-ous function zones which depend on direction and distance to keep theMDS’s power requirements low and to make localization reproducible. Thestates and reactions of the affected components vary with the three differentzones of the transmission field (see figure 3-1).SLG U92 withintegrated antennaMDSZone 1: r = max. of 3.0 mCan be adjusted in incrementsZone 2: r = up to approx. 5 mZone 3: r > approx.. 5 m or shielded> 90°Direction ofMDS’smovementTransmissionfieldFigure 3-1 Status zones for MDS in transmission field of SLG U92Zone 3:In simplified terms, zone 3 is the UHF–free area. The MDS is asleep andonly wakes up once every < 0.5 sec to listen for an SLG. Power consump-tion is very low. If other UHF users are in the vicinity and they are usingthe same frequency range, this does not shorten the battery life of theMDS since it does not wake up until it receives a special code.Configuration and Installation Guidelines

3-4 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Zone 2:If the MDS receives this special code in the vicinity of an active SLG, itenters zone 2 (see figure 3-1). Starting immediately it accepts the SLGand responds briefly with its own ID. However, the SLG ignores allMDSs which are not in zone 1 (radius can be parameterized on the SLGin increments). Power consumption in zone 2 is a little higher than inzone 3.Zone 1:When an MDS enters zone 1, it is registered by the SLG and can beginexchanging data. All read and write functions can now be performed. Thepower consumption of the MDS increases briefly during communication.Since transmission through the air is very fast, total communication timeis very short. The entire 32–Kbyte data memory can be read in less thanfour seconds. This means that data communication hardly uses the bat-tery. As long as the MDS is located in zone 1, it is ready to exchange datawhen requested by the SLG. When no command for the MDS is queued,it still reports at regular parameterizable intervals with its ID when re-quested by the SLG. Its behavior corresponds to that of zone 2. Currentconsumption drops again accordingly.With MOBY U as a UHF system, the following physical characteristicsmust be considered when you configure the system.The waves in the UHF range spread out in straight lines.The transmission field (zones 1 and 2) is shaped like an ellipse.The range of the transmission ellipse up to 3 m can be adjusted in incre-ments for better identification of the MDS.In simplified terms, the transmission field can be thought of as a cone andthe midpoint of the antenna is located at the peak of this cone. The angleof opening is approx. 90°. A primarily homogenous field is then assumedwithin this parameterized area. Fading (temporary ”holes” in the field) inthis area is offset by technical measures.Ideally the MDS should penetrate the transmission cone of its basic sur-face and exit through the surface area so that the MDS remains as long aspossible in the defined recording field.Since metallic surfaces reflect the waves, they can also be used for shield-ing or even deflection. Particularly in typical production environments,the wealth of metallic objects ensures a relatively uniform dispersion ofthe transmission waves.For optimum data communication, metal should be avoided at least in thevicinity of the vertical waves.Both the MDS and the SLG can be mounted directly on metal.Generalconfiguration rulesConfiguration and Installation Guidelines

3-5MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.2 Basic RequirementsThis device complies with part 15 of the FCC Rules.Operation is subject to the following two conditions:1. This device may not cause harmful interference.2. This device must accept any interference received, including interferencethat may cause undesired operation.NoteChanges or modifications of this unit may void the user’s authority to oper-ate the equipment.FCC ComplianceStatementConfiguration and Installation Guidelines

3-6 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.3 EMC Guidelines3.3.1 PrefaceThese EMC guidelines give you information on the following topics.Why are EMC guidelines necessary?What outside interference affects the controller?How can this interference be prevented?How can this interference be corrected?Which standards apply to EMC?Examples of interference–immune plant setupThis description is only meant for ”qualified personnel.”Project engineers and planners who are responsible for the plant configu-ration with the MOBY modules and have to adhere to the applicableguidelinesTechnicians and service engineers who have to install the connectioncables based on this description or correct malfunctions covered by theseguidelines!WarningNon–adherence to the highlighted information may cause hazardous states inthe plant. Individual components or the entire plant may be destroyed as aresult.Configuration and Installation Guidelines

3-7MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.3.2 GeneralIncreasing use of electrical and electronic devices creates the following situa-tion.Increasing density of the componentsIncreasing power electronicsIncreasing switching speedsLower power consumption of the componentsThe more automation, the greater the danger of the devices interfering witheach other. Electromagnetic compatibility (EMC) means the ability of an electrical orelectronic device to function correctly in an electromagnetic environmentwithout bothering its surroundings up to a certain degree.EMC can be divided into three areas.Own interference immunityImmunity against internal (i.e., own) electrical interferenceFree interference immunityImmunity against outside electromagnetic interferenceDegree of interference emissionInterference emission and influence of the electrical environmentAll three areas must be considered when checking an electrical device.The MOBY modules are checked for adherence to certain limit values. Sincethe MOBY modules are only part of a total system and sources of interfer-ence can be created just by combining different components, the setup of aplant must adhere to certain guidelines.EMC measures usually comprise a whole package of measures which mustall be taken to obtain an interference–immune plant.NoteThe constructor of the plant is responsible for adherence to the EMCguidelines whereas the operator of the plant is responsible for radio inter-ference suppression for the entire system.All measures taken while the plant is being set up prevent expensivemodifications and removal of interference later on.Naturally, the country–specific rules and regulations must be adhered to.They are not part of this documentation.Configuration and Installation Guidelines

3-8 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.3.3 Spreading of InterferenceThe following three components must be present before interference can oc-cur in a plant.Source of interferenceCoupling pathPotentially susceptible equipmentPotential susceptibleequipment(malfunctioning device)Example: ASM 452Source of interference(instigator)Example: DriveCoupling pathExample: MOBY cableFigure 3-2 Spreading of interferenceIf one of these components is missing (e.g., the coupling path between inter-ference source and potentially susceptible equipment), the susceptible deviceis not affected even when the source is emitting strong interference.EMC measures affect all three components to prevent malfunctions causedby interference. When setting up a plant, the constructor must take all pos-sible precautions to prevent the creation of interference.Only devices which meet limit value class A of VDE 0871 may be usedin a plant.All interference–producing devices must be corrected. This includes allcoils and windings.The cabinet must be designed to prevent mutual interference of the indi-vidual components or keep this as low as possible.Precautions must be taken to eliminate external interference.The next few sections give you tips and hints on good plant setup.Configuration and Installation Guidelines

3-9MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618To obtain a high degree of electromagnetic compatibility and thus a plantwith low interference, you must know the most frequent sources ofinterference. These sources of interference must then be removed.Table 3-1 Sources of interference: Origin and effectsInterference Source Interference Generator Effect on SusceptibleEquipmentContactor, electroniclContacts Network interferencevalves Coils Magnetic fieldElectric motor Collector Electrical fieldWinding Magnetic fieldElectric welding device Contacts Electrical fieldTransformer Magnetic field, network interfe-rence, equalizing currentPower pack, pulsed Circuit Electrical and magnetic field,network interferenceHigh–frequency devices Circuit Electromagnetic fieldTransmitter(e.g., plant radio) Antenna Electromagnetic fieldGrounding or referencepotential difference Voltage difference Equalizing currentOperator Static charging Electrical discharge current,electrical fieldHigh–voltage cable Current flow Electrical and magnetic field,network interferenceHigh–voltage cable Voltage difference Electrical fieldSources ofinterferenceConfiguration and Installation Guidelines

3-10 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Before a source of interference can create actual interference, a coupling pathis needed. There are four types of interference coupling.MOBYASM orSLGMOBYASM orSLGMOBYASM orSLGMOBYASM orSLGGalvanic coupling pathCapacitive coupling pathInductive coupling pathEmission couplingINTERFENCE SOURCESUSCEPTIBLE EQUIPMENTFigure 3-3 Possible interference couplingWhen MOBY modules are used, various components of the total system canact as coupling paths.Table 3-2 Causes of coupling pathsCoupling Path Caused byCables and lines Wrong or poor installationShield missing or connected incorrectlyPoor location of the cablesSwitching cabinet or SI-MATIC h iEqualizing line missing or incorrectly wiredMATIC housing Grounding missing or faultyUnsuitable locationMounted modules not securePoor cabinet layoutCoupling pathsConfiguration and Installation Guidelines

3-11MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.3.4 Cabinet LayoutUser responsibility for the configuration of an interference–immune plantcovers cabinet layout, cable installation, grounding connections and correctshielding of the cables.NoteInformation on EMC–proof cabinet layout can be taken from the setupguidelines of the SIMATIC controller.Magnetic and electrical fields as well as electromagnetic waves can be keptaway from susceptible equipment by providing a metallic housing. The betterinduced interference current is able to flow, the weaker the interference fieldbecomes. For this reason all housing plates or plates in the cabinet must beconnected with each other and good conductivity ensured.Figure 3-4 Shielding by the housingWhen the plates of the switching cabinet are insulated against each other, thismay create a high–frequency–conducting connection with ribbon cables andhigh–frequency terminals or HF conductive paste. The larger the connectionsurface, the better the high–frequency conductivity. Connection of simplewires cannot handle this task.Shielding byhousingConfiguration and Installation Guidelines

3-12 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Installation of SIMATIC controllers on conductive mounting plates (notpainted) is a good way to get rid of interference. Adhering to the guidelineswhen laying out the switching cabinet is a simple way to avoid interference.Power components (transformers, drives, load power packs) should not belocated in the same room with controller components (relay control parts,SIMATIC S5).The following principles apply.1. The effects of interference decrease the greater the distance betweensource of interference and susceptible equipment.2. Interference can be decreased even more by installing shielding plates.3. Power lines and high–voltage cables must be installed separately at least10 cm away from signal lines.PSControllerDriveShieldplateFigure 3-5 Avoidance of interference with optimal layoutAvoidance ofinterference withoptimized layoutConfiguration and Installation Guidelines

3-13MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Power filters can be used to combat external interference over the powernetwork. In addition to correct dimensioning, proper installation is veryimportant. It is essential that the power filter be mounted directly on thecabinet leadin. This keeps interference current from entering the cabinet byfiltering it out from the beginning.Power filterIsRightPower filterWrongIs = InterferencecurrentIsFigure 3-6 Filtering the voltageFiltering thevoltageConfiguration and Installation Guidelines

3-14 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.3.5 Avoiding Sources of InterferenceInclusion of interference sources in a plant must be avoided to achieve ahigher degree of interference immunity. All switched inductivity is frequent-ly a source of interference in plants.Relays, contactors, etc. generate interference voltages which must besuppressed with one of the following circuits.24 V coils create up to 800 V even with small relays and 220 V coils gener-ate interference voltages of several kV when the coil is switched. Free wheel-ing diodes or RC circuits can be used to prevent interference voltage and thusalso inductivity in lines which must be installed parallel to the coil line.Relay coilsContactorsValvesBrakesFigure 3-7 Suppression of inductivityNoteAll coils in the cabinet must be interference–suppressed. Don’t forget thevalves and motor brakes. A special check must be made for neon lamps inthe switching cabinet.Suppression ofinductivityConfiguration and Installation Guidelines

3-15MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.3.6 Equipotential BondingDifferences in potential may be created between the parts of the plant by dif-fering layout of plant parts and differing voltage levels. When the parts of theplant are connected with signal lines, equalizing currents flow over the signallines. These equalizing currents may distort the signals.This makes it very important to provide correct equipotential bonding.The cross section of the equipotential bonding line must be large enough(at least 10 mm2).The distance between signal cable and equipotential bonding line must beas short as possible (effects of antenna).A fine–wire line must be used (better high–frequency conductivity).When the equipotential bonding lines are connected to the central equipo-tential bonding rail, power components and non–power components mustbe combined.Power packPLCEUEUEUDriveWrongWrongCabinet 1 Cabinet 2Figure 3-8 Equipotential bondingThe better the equipotential bonding in a plant, the less interference iscreated by potential fluctuations.Don’t confuse equipotential bonding with the protective ground of a plant.Protective ground prevents the creation of high touch voltages on defectivedevices.Configuration and Installation Guidelines

3-16 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.3.7 Shielding the CablesTo suppress interference coupling in the signal cables, these cables must beshielded.The best shielding is achieved by installation in steel tubing. However, this isonly required when the signal line has to be led through high interference.Use of cables with braided shields is usually sufficient. In both cases, correctconnection is decisive for shielding.NoteA shield which is not connected or is not connected correctly is not a shield.The following principles apply.With analog signals, the shield is connected on one side to the receiverside.With digital signals, the shield is applied on both sides to the housing.Since interference signals are frequently in the HF range (> 10 kHz), alarge–surface shield which meets HF requirements is needed.Figure 3-9 Shielding the cablesThe shield bar must be connected (over a large surface for good conductivity)to the switching cabinet housing. It must be located as close as possible to thecable leadin. The cables are bared and then clamped to the shield bar (high–frequency clamps) or bound with cable binders. Make sure that the connec-tion is very conductive.Configuration and Installation Guidelines

3-17MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618RemovepaintCable binderFigure 3-10 Connecting the shield barThe shield bar must be connected with the PE bar.If shielded cables have to be interrupted, the shield must be continued on theplug case. Only suitable plug connectors may be used.Fold back shield by 180° andthen connect with plug case.Rubber sleeveFigure 3-11 Interruption of shielded cablesIf intermediate plug connectors which have no shield connection are used,the shield must be continued with cable clamps at the point of interruption.This gives you a large–surface, HF conductive connection.Configuration and Installation Guidelines

3-18 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.3.8 Basic EMC RulesOften the adherence to a few elementary rules is sufficient to ensure electro-magnetic compatibility (EMC). The following rules should be observed whensetting up the switching cabinet.Protect the programmable controller from external interference by instal-ling it in a cabinet or housing. The cabinet or housing must be included inthe grounding concept.Shield the programmable controller from electromagnetic fields of induc-tivity by using divider plates.Use metallic plug connector cases for shielded data transmission lines.Connect all inactive metallic parts over a large surface with low ohmicHF.Make a large–surface connection between the inactive metallic parts andthe central grounding point.Don’t forget to include the shield bar in the grounding concept. Thismeans that the shield bar itself must be connected over a large surfacewith ground.Do not use aluminum parts for grounding connections.Divide the cables into groups and install the groups separately.Always install high–voltage cables and signal lines in separate ducts orbundles.Always have the entire cabling enter the cabinet on only one side and atonly one level.Install the signal lines as close as possible to grounding surfaces.Twist the ”to” and ”from” conductors of individual cables in pairs.Shielding by thehousingSurface–shapedgroundingconnectionPlanning the cableinstallationConfiguration and Installation Guidelines

3-19MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Shield the data transmission cables and apply the shield on both sides.Shield the analog cables and apply the shield on one side (e.g., on thedrive).Always apply the cable shields over a large surface on the cabinet leadinon the shield bar and affix these with clamps.Continue the applied shield without interruption up to the module.Use braided shields and not foil shields.Use only power filters with metal housing.Connect the filter housing (over a large surface and with low ohmic HF)to cabinet ground.Never secure the filter housing on painted surfaces.Secure the filter on the cabinet’s entry point or in the direction of thesource of interference.Shielding thecablesPower and signalfiltersConfiguration and Installation Guidelines

3-20 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.4 MOBY Shielding ConceptWith MOBY U, the data are transferred between ASM and SLG at a speed of19200, 38400, 57600 or 115200 Baud over an RS 422 interface. The distancebetween ASM and SLG can be up to 1000 m. With respect to cabling,MOBY should be handled like a data processing system. Special attentionshould be paid to shield installation for all data cables. The following figuresshows the primary factors needed for a reliable setup.3.4.1 SLG Cable between ASM 475 and SLG U92 with RS 422When the SLG U92 is connected to the ASM 475, it is essential to use ashield connection terminal for the cable shield. Shield connection terminalsand holder brackets are standard components of the S7–300 product family.Shield connection termi-nalHoldingbracketCable to SLG1 Cable to SLG2Figure 3-12 Layout of the ASM 475 with shield connecting elementLayout of anS7–300 with MOBYConfiguration and Installation Guidelines

3-21MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.5 SLG Cable and Plug Connector Allocations (RS 422)The jacket used for MOBY SLG connection cables is made of polyurethane(PUR in acc. w. VDE 0250). This gives the cables very good resistance to oil,acid, lye and hydraulic fluid.3.5.1 Cable ConfigurationThe cable between ASM and SLG has six cores plus shield. Four of thesecores are allocated to the serial data interface. The power supply of the SLGrequires two cores. Regardless of the wire diameter, data can usually betransmitted up to a distance of 1000 m.The voltage on the connection cable drops due to the power consumption ofthe SLG. For this reason, the permitted cable length is usually shorter than1000 m. It depends on the current consumption of the SLG and the ohmicresistance of the connection cable. The following table gives you an over-view of the permitted cable lengths.Table 3-3 Cable configurationConductorCross Section inmm2ConductorCross Section inmmResistance /km1SLG U92 with RS 422 (I = 300 mA) Max. CableLength in m forUV = 24 V UV = 30 V0.0720.32550 30 700.2 0.5 185 85 2100.5 0.8 70 230 5700.821.0250 320 8001.521.4224 660 10001 The resistance values are average values. They refer to the ”to” and ”from” conductors.A single wire has half the specified resistance.2 When these conductor cross sections are used, crimp contacts must be used in the SLGconnection plug. These crimp contacts are not included with the connection plugs.Field highlighted in gray:Standard cable recommended by Siemens (LiYC11Y, 6 x 0.25, shielded). The cable isavailable from SIEMENS under the order number ”6GT2 090-0A...”.We recommend always grounding the shield of the SLG cable over a largesurface to the grounding rail.Grounding of theSLG cableConfiguration and Installation Guidelines

3-22 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618When an extra power pack is installed in the vicinity of the SLG, you canalways use the maximum cable length of 1000 m between ASM and SLG.230 VSLGMax. of 1000 m24 V =6–core (with 24 V connection)90 –NoteThe 24 V power supply (pin 2 on the SLG connector)may not be connected to the ASM.Figure 3-13 SLG with extra power packThe power pack in our drawing can be obtained from Siemens under thenumber 6GT2 494-0AA00 (see chapter 7.2).The cable from the extra power pack to the SLG must be provided by thecustomer.3.5.2 Plug Connector AllocationsTable 3-4 Plug connector allocation of the SLG connectorPin Name1- Receive2+24 Volt3Ground (0 V)4+ Send5- Send6+ ReceiveCable shield!CautionWhen the extra power pack is used in the vicinity of the SLG, do not wirethe +24 V pin to the ASM. (Cf. table 3-4.)Extra power packfor SLG165432Plug on SLGConfiguration and Installation Guidelines

3-23MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618If the user has to turn the SLG plug of a prefabricated cable in a differentdirection, follow the diagram below and position the contact carrierdifferently. The plug connector on the SLG cannot be turned.Knurled screw forvibration–proof connections(no tools required)Removable housing coverfor easy mountingCable holder with cage clawCrimp contactsfor use withstrong vibration*Contact carrier must beaffixed at 7 positions.* Manual crimp pliers: order from:Hirschmann,72606 NürtingenTel. 07127/14-1479;Type XZC0700,Order no.: 932 507-001Figure 3-14 Drawing of how to mount the SLG plug connectorInstalling the SLGplug connectorConfiguration and Installation Guidelines

3-24 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.5.3 Connection Cables614532Two 5–pin, round M12 plugconnectorsX1/2X1/3X1/1X1/4X2/3X2/1X1/5X2/5x1 X2WhiteBrownGreenYellowGrayPinkSLG plug (socket)2m22.518.5Figure 3-15 Connection cable ASM 452/473 ↔ SLG U92 with RS 422The connection cable can be ordered in the following lengths.Table 3-5 Cable lengths of ASM 475 ↔SLG U92 with RS 422Length of Stub Line in m Order Number216GT2 091-1CH2056GT2 091-1CH5010 6GT2 091-1CN1020 6GT2 091-1CN2050 6GT2 091-1CN50226GT2 091-2CH201 Inexpensive standard length2 Connection cable with straight SLG plugConnection cableASM 452/473 ↔SLG U92 with RS 4226GT2 091-1C...Configuration and Installation Guidelines

3-25MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618SLG plug(socket)Cable with core sleevesWhiteBrownGreenYellowPinkGray(Shield)6145234 (12)5 (13)6 (14)7 (15)8 (16)9 (17)Cable shield open16GT2 091-0E... with angled SLG plug (standard)6GT2 091-2E... with straight SLG plug (not shown)1 Figure 3-16 Connection cable ASM 475 ↔ SLG U92 with RS 422The connection cable can be ordered in the following lengths.Table 3-6 Cable lengths of ASM 475 ↔SLG U92 with RS 422Length of Stub Line in m Order Number26GT2 091-0EH2056GT2 091-0EH5010 6GT2 091-0EN1020 6GT2 091-0EN2050 6GT2 091-0EN50216GT2 091-2EH20516GT2 091-2EH501016GT2 091-2EN105016GT2 091-2EN501 With straight SLG plugConnection cableASM 475 ↔ SLG U92 with RS 4226GT2 091-0E...Configuration and Installation Guidelines

3-26 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.6 SLG Cable and Plug Allocations (RS 232)With MOBY U, the data are transferred between PC and SLG at a speed of19200, 38400, 57600 or 115200 Baud over an RS 232 interface. The distancebetween PC and SLG can be up to 32 m.The SLG cable is comprised of a stub line between PC and SLG and a con-nection line for the 24 V power supply of the SLG from a standard powerpack (see chapter. 7.2).The connection line for the power supply has a fixed length of 5 m.The stub line between PC and SLG is available in two lengths (5 m and20 m).The connection cable for the power supply can be extended with a stub line(order number 6GT2494-0AA0).The jacket used for MOBY SLG connection cables is made of polyurethane(PUR in acc. w. VDE 0250). This gives the cables very good resistance to oil,acid, lye and hydraulic fluid.3.6.1 Cable ConfigurationThe RS 232 cable between PC and SLG has three cores plus shield. Thecable for the power supply of the SLG requires two cores.We recommend always grounding the shield of the SLG cable over a largesurface to the grounding rail.230 VSLGMax. of 32 m (with RS 232)24 V =90 –6GT2 494-0AA006GT2 591-1C...Figure 3-17 Wide–range power pack for SLG U92The power pack in our drawing can be obtained from Siemens under thenumber 6GT2 494-0AA00 (see chapter 7.2).Grounding of theSLG cablePower pack for SLG U92Configuration and Installation Guidelines

3-27MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.6.2 Connection Cables with Lengths5 m5/20 mN6RFFRKVPG11 Sensor 763FPGHRLIY11Y-6x0,255x RBC162/1AGNameplateSub D 9B1x RBC162AGFigure 3-18 Connection cable for PC ↔ SLG U92Table 3-7 Plug allocation of SLG plug and submin D plugSLG (RS 232) N6RFFR Sensor 763 (Pin) LIYC11Y Sub D 9BGND 1 Green 5 (GND)Vdc+ (power +) 22 (24 V DC)whiteVdc– (power –) 31 (GND) brownTxD (send data) 4 White 2 (RxD)n.c. 5RxD (receive data) 6 Brown 3 (TxD)Shield GND Shield HousingThe connection cable can be ordered in the following lengths.Table 3-8 Cable lengths for PC ↔ SLG U92 with RS 232Length of Stub Line in m Order Number56GT2 591-1CH5020 6GT2 591-1CN20Connection cablefor PC  SLG U92 with RS 232 6GT2 591-1C...Configuration and Installation Guidelines

3-28 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Users who want to make their own cables can order the followingcomponents from the MOBY catalog.Table 3-9 Components for individually fabricated cablesComponent Order NumberSLG connection plug with screw ter-minals with angled output 6GT2 090-0BA00SLG stub line; Type: 6 x 0.25 mm26GT2 090-0AN50 (50 m)6GT2 090-0AT12 (120 m)6GT2 090-0AT80 (800 m)M12 socketfor extension of the 24 V cable 6GT2 390-1AB00Non prefabricatedcablesConfiguration and Installation Guidelines

3-29MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76183.7 Service Cable and Plug Allocations3.7.1 Cable Configuration3.7.2 Plug Allocations3.7.3 Connection Cables with LengthsConfiguration and Installation Guidelines

3-30 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Configuration and Installation Guidelines

4-1MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Mobile Data Memories 4

4-2 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76184.1 IntroductionMOBY identification systems ensure that a product is accompanied bymeaningful data from the beginning to the end. First, mobile data memories are affixed to the product or its carrier or itspackaging, then conductively written, changed and read. All information onproduction and material flow control is located right on the product. Itsrobust construction permits use in rugged environments and makes the MDSinsensitive to many chemical substances.The primary components of mobile data memories (MDSs) are logic, anantenna, a data memory and a battery. To keep the MDS’s power consumption low and make localizationreproducible, MOBY U has different function zones based on direction anddistance. The three different zones of the transmission field (see figure 4-1)represent different states and reactions of the affected components.SLG U92 withintegrated antennaMDSZone 1: r = max. of 3.0 mCan be adjusted in incrementsZone 2: r = up to approx. 5 mZone 3: r > approx. 5 m or shielded> 90°Direction ofMDS’smovementTransmissionfieldFigure 4-1 Status zones for MDS in transmission field of SLG U92Application areaConstruction andfunctionsMobile Data Memories

4-3MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Zone 3:In simplified terms, zone 3 is the UHF–free area. The MDS is asleep andonly wakes up to listen for an SLG once every < 0.5 sec. Power consump-tion is very low. If other UHF users are in the vicinity and they are usingthe same frequency range, this does not shorten the battery life of theMDS since it does not wake up until it receives a special code.Zone 2:If the MDS receives this special code in the vicinity of an active SLG, itenters zone 2 (see figure 4-1). Starting immediately it accepts the SLGand responds briefly with its own ID. However, the SLG ignores allMDSs which are not in zone 1 (radius can be parameterized on the SLGin increments). Power consumption in zone 2 is a little higher than inzone 3.Zone 1:When an MDS enters zone 1, it is registered by the SLG and can beginexchanging data. All read and write functions can now be performed. Thepower consumption of the MDS increases briefly during communication.Since transmission through the air is very fast, total communication timeis very short. The entire 32–Kbyte data memory can be read in less thanfour seconds. This means that data communication hardly uses the bat-tery.As long as the MDS is located in zone 1, it is ready to exchange datawhen requested by the SLG. When no command for the MDS is queued,it still reports at regular parameterizable intervals with its ID (sleep–time,similar to t–ABTAST with MOBY I) when requested by the SLG. Itsbehavior corresponds to that of zone 2. Current consumption drops againaccordingly. Mobile Data Memories

4-4 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 4-1 Overview of the MDSMDSType Memory Size Temperature Range(during Operation) Dimensions L x W x H (in mm)ProtectionRatingMDSU313 2–Kbyte RAM32–bit fixed code128–bit read–only memory–25 to +70 °C111 x 67 x 23.5 IP 67MDSU524 32–Kbyte RAM32–bit fixed code128–bit read–only memory–25 to +85 °C111 x 67 x 23.5 IP 68MDSU589 32–Kbyte RAM32–bit fixed code128–bit read–only memory–25 to +220 °C(cyclic) Ø 30 x 10 IP 68Table 4-2 Operational/ambient conditions of the MDSMDS U313 MDS U524 MDS U589Proof of the physical strengthis provided by the vibrationtest in acc. w. DIN EN721-3-7, class 7 M3Test conditionsFrequency rangeAmplitude of the dis-placementAccelerationTest duration per axisSpeed of passageProof of the physical strengthis provided by the continuousshock test in acc. w. DIN EN721-3-7, class 7 M3Test conditionsAccelerationDurationTest duration per axisTorsion and bending stress Not permittedProtection rating in acc. w.EN 60529 IP 67 IP 68OverviewOperational/ambient conditionsMobile Data Memories

4-5MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 4-2 Operational/ambient conditions of the MDSMDS U589MDS U524MDS U313Ambient temperatureDuring operation in acc.w. EN 60 721-3-7, class 7 K4–25 to +70 °C –25 to +85 °C–25 to +220 °C(cyclic)During transportationand storage in acc. w. EN 60 721-3-7, class 7 K3–40 to +85 °C –40 to +85 °C –40 to +85 °CTemperature gradient overstorage temperature range, inacc. w. DIN IEC 68, part2-143 °C/minTemperature gradient withfast temperature change inacc. w. DIN IEC 68, part 2-14Change from 0 °C to 70 °C (85 °C) in 10 sec; Duration: 30 min;Change from 70 °C (85 °C) to 0 °C in 15 sec;100 cyclesCleaning with water jet –Max. of 5 min atmax. of 2 barChemical resistanceDefinition of IP 67– Protection against penetration of dust (dustproof)– Total protection against accidental touch– Protection against stream of waterDefinition of IP 68:– Protection against penetration of dust (dustproof)– Total protection against accidental touch– The MDS can be continuously submerged in water. Ask manufacturer for condi-tions.Mobile Data Memories

4-6 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76184.2 MDS U313The MDS U313 is a mobile data memory (MDS) with a storage capacity of 2Kbytes for use in transportation and logistics. The particularly low currentconsumption guarantees a long life of 5 years. The interference–immune androbust MDS can be read and written at a maximum distance of 3 m. TheMDS U313 is addressed directly with byte memory accesses. The transmis-sion frequency in the ISM frequency band at 2.4 GHz makes the MDS’s netdata transmission speed very fast (up to 16 Kbyte/sec without multitagingand up to 8 Kbyte/sec with multitaging of two MDSs).Figure 4-2 MDS U313Table 4-3 Ordering data for the MDS U313Order No.MDS U313 mobile data memory with 2–KbyteRAM, MDS ID number (32 bits), read–only me-mory (128 bits)6GT2500-3BD10Table 4-4 Technical data of the MDS U313Fixed code memory MDS ID number (32 bits)Read–only memory 128 bits, to be written once by userApplication memoryMemory technologyMemory sizeMemory organizationRAM2 KbytesByte accessData retention time 10 yearsMTBF (at +40°C) 2.5 x 106 hours (without conside-ring battery)Read/write distance 0.15 m up to 3 mDepends on direction NoMultitaging capability YesPower supply BatteryOrdering dataTechnical dataMobile Data Memories

4-7MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 4-4 Technical data of the MDS U313Battery lifespan > 5 years at 25°C1); no replace-mentShock, vibration in acc. w. DIN EN 721-3-7,class 7 M3 50 g/10 gFree fall 1 mMounting 4 M4screwsTightening moment (at room temperature)  0.8 NmRecommended distance from metal Can be mounted directly on metalProtection rating in acc. w. EN 60529 IP 67Chemical resistance See table 4-2.HousingDimensions (L x W x H) in mmColor/material111 x 67 x 23.5Anthracite/plastic, PA 12 GF 25Ambient temperatureOperationTransportation and storage–25 to +70 °C–40 to +85 °C Weight, approx. 100 g1) Lifespan depends on temperature, time MDS is in the SLG’s antenna field (zones 1 and2) and the amount of read/written data (see chapter LEERER MERKER).Table 4-5 Field data of the MDS U313Standard Minimal MaximalWorking distance (Sa) 1400 350Limit distance (Sg) 2000 500Transmission window (L) 2800 700Transmission window (W) 2800 700Minimum distance of MDS to MDSwithBunch > 1Bunch = 1 Directly adjacentThe minimum distance must be such that onlyone MDS can be inside the range limit.The field data apply to reading and writing the MDS. Overranging can beactively limited by the SLG (in increments of 0.5 m).Field data (in mm)Mobile Data Memories

4-8 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Representation of ”metal–freespace”Figure 4-3 Metal–free space, MDS U313Figure 4-4 Dimensions, MDS U313Metal–free space(in mm)Dimensions (inmm)Mobile Data Memories

4-9MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76184.3 MDS U524The MDS U524 is a mobile data memory (MDS) with a large, 32–Kbyte stor-age capacity for use in the automotive industry and other industrial produc-tion plants with similar requirements. The particularly low current consump-tion guarantees a long life of 8 years. The interference–immune and robustMDS can be read and written at a maximum distance of 3 m. Addressing theMDS U524 is easy with the filehandler (from MOBY I) which uses logicalfile addresses. In addition, the MDS can also be used with direct memoryaccessing. The transmission frequency in the ISM frequency band at 2.4 GHzmakes the MDS’s net data transmission speed very fast (up to 16 Kbyte/secwithout multitaging and up to 8 Kbyte/sec with multitaging of two MDSs).Figure 4-5 MDS U524Table 4-6 Ordering data of the MDS 524Order No.Mobile data memory MDS U524With 32–Kbyte RAMMDS ID number (32 bits)Read–only memory (128 bits)6GT2500-5CE10Table 4-7 Technical data of the MDS U524Fixed code memory MDS ID number (32 bits)Read–only memory 128 bits, to be written once by userApplication memoryMemory technologyMemory sizeMemory organizationRAM32 KbytesByte access; filehandler modeData retention time 10 yearsMTBF (at +40°C) 2.5 x 106 hours (without conside-ring battery)Read/write distance 0.15 m up to 3 mOrdering dataTechnical dataMobile Data Memories

4-10 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 4-7 Technical data of the MDS U524Depends on direction NoMultitaging capability YesPower supply BatteryBattery lifespan  8 years at +25°C 1; No replacementShock, vibration in acc. w. DIN EN 721-3-7,class 7 M3 50 g/10 gFree fall 1 mMounting 4 M4screwsTightening moment (at room temperature)  0.8 NmRecommended distance from metal Can be mounted directly on metalProtection rating in acc. w. EN 60529 IP 68Chemical resistance See table 4-2.HousingDimensions L x W x H (in mm)ColorMaterial111 x 67 x 23.5AnthracitePlastic, PA 12 GF 25Ambient temperatureOperationTransportation and storage–25 to +85 °C–40 to +85 °CWeight, approx. 100 g1 Lifespan depends on temperature, time MDS is in the SLG’s antenna field (zones 1 and2) and the amount of read/written data (see chapter LEERER MERKER).Table 4-8 Field data of the MDS U524Standard Minimal MaximalWorking distance (Sa) 1400 350Limit distance (Sg) 2000 500Transmission window (L) 2800 700Transmission window (W) 2800 700Minimum distance of MDS to MDSwithBunch > 1Bunch = 1Directly adjacentThe minimum distance must be such that onlyone MDS can be inside the range limit.The field data apply to reading and writing the MDS. Overranging can beactively limited by the SLG (in increments of 0.5 m).Field data (in mm)Mobile Data Memories

4-11MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Representation of ”metal–freespace”Figure 4-6 Metal–free space, MDS U524Figure 4-7 Dimensions of MDS U524Metal–free space(in mm)Dimensions (inmm)Mobile Data Memories

4-12 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76184.4 MDS U589The MDS U589 is a mobile data memory (MDS) with a large, 32–Kbyte stor-age capacity. It is designed for use at high temperature ranges (up to +220°C, cyclically) especially in the paint shops of the automotive industry. Thesize of the MDS permits it to be attached to a skid or directly to a chassis. The particularly low current consumption guarantees a long life of 5 years.The interference–immune and robust MDS can be read and written at a maxi-mum distance of 3 m. Addressing the MDS U589 is easy with the filehandler(from MOBY I) which uses logical file addresses. In addition, the MDS canalso be used with direct memory accessing. The transmission frequency inthe ISM frequency band at 2.4 GHz makes the MDS’s net data transmissionspeed very fast (up to 16 Kbyte/sec without multitaging and up to 8 Kbyte/sec with multitaging of two MDSs).Some typical applications are listed below.Basic coat, KTL area, cataphoresis with drying chambersCovering coatWashing at temperatures > 85 °COther applications with high temperaturesFigure 4-8 MDS U589Table 4-9 Ordering data of the MDS U589Order No.Mobile data memory MDS U589With 32–Kbyte RAMMDS ID number (32 bits)Read–only memory (128 bits)6GT2 500-5JK10Accessories:HolderStandard model for MDS U589Short model for MDS 439E/U589Long model for MDS 439E/U589Covering hood for MDS 439E/U5896GT2 590-0QA006GT2 090-0QA006GT2 090-0QA00-ZA316GT2 090-0QB00Ordering dataMobile Data Memories

4-13MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 4-10 Technical data of the MDS U589Fixed code memory MDS ID number (32 bits)Read–only memory 128 bits, to be written once by userApplication memoryMemory technologyMemory sizeMemory organizationRAM32 KbytesByte access; filehandler modeData retention time 10 yearsMTBF (at +40°C) 2.5 x 106 hours (without conside-ring battery)Read/write distance 0.15 m up to 3 mDepends on direction NoMultitaging capability YesPower supply BatteryBattery lifespan  5 years at +25°C 1; No replacementShock, vibration in acc. w. DIN EN 721-3-7,class 7 M3 50 g/5 g 2Free fall 1 mMounting With holderRecommended distance from metal Can be mounted directly on metalProtection rating in acc. w. EN 60529 IP 68Chemical resistance See table 4-2.HousingDimensions (Ø x H) in mmColor/material114 x 83Brown/PPSAmbient temperatureOperationTransportation and storage–25 to +220 °C (cyclic)–40 to +85 °CWeight, approx. 600 g1 Lifespan depends on temperature, time MDS is in the SLG’s antenna field (zones 1 and2) and the amount of read/written data (see chapter LEERER MERKER).2 Only applies to original holderTechnical dataMobile Data Memories

4-15MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76181140.57.50.5111833611111Figure 4-10 Dimensions of the MDS U589Dimensions (in mm)Mobile Data Memories

4-16 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Mobile Data Memories

5-1MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Read/Write Devices 5

5-2 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76185.1 SLG U92The MOBY U identification system was designed especially for applicationsin automotive production, logistics and similar where high demands areplaced on interference immunity, long read/write distances with moving datamemories, quick and reliable data transmission, easy installation, and reliablefunction even in rugged environments. It uses the ISM frequency band of 2.4GHz (familiar world–wide). Its emission strength is way below the valuesrecommended by well–known health authorities from all over the world.MOBY U covers a transmission range of up to three meters and thus pro-vides the prerequisites for a transparent identification solution. The SLG isavailable for every situation with 2 interface versions.The primary application areas for MOBY U are listed below.Main assembly lines of the automotive industry (raw product manufactur-ing, surface treatment and assembly)Vehicle identification/entry check for moving companies, vehicle parks,and so onContainer/pallet identification for transportation logistics and distributionTraffic control technologyAssembly linesThe SLG U92 handles the commands received from the interface or PC/PLC.The commands with the data to be read or written are converted intoappropriate communication commands via the HF interface between SLGand MDS. The amount of data that can be transferred between SLG and MDSdepends on the following factors.The speed at which the MDS moves through the SLG’s transmission win-dowThe length of the transmission windowThe number of MDSs in the transmission window (bunch/multitag)The time during which the MDS is ready for communication (depends onsleep time and standby time)The SLG U92 is available in two hardware versions for connection to differ-ent systems.System interface with RS 232for serial connection to any system(PC/PLC/communications processors)System interface with RS 422for serial connection to MOBY interfaces (ASM 475, ASM 473, ASM452) for integration in SIMATIC S7 or PROFIBUS or any system (PC/PLC/communications processors)Application areaSetup andfunctionsRead/Write Devices

5-3MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Except for the system interface, the hardware and firmware of both hardwareversions are identical.Software tools such as SIMATIC S7 functions (FC 45/FC 46) and the MOBY API library for applications under Windows 98/NT/2000make implementation in specific applications easy.The integrated file management system (compatible with the familiar MOBYI filehandler and supplemented with multitag commands) ensures simple,convenient administration of data on the mobile data memories.The SLG U92 works with a transmission frequency in the ISM band between2.4 and 2.4835 GHz. This makes transmission distances of up to three meterspossible with a very low sending strength (less than 50 mV per meter at 3-m intervals) and high net transmission speeds of up to 16 Kbyte/sec. Byselection of the transmission frequency, use of robust modulation proceduresand appropriate check routines, sources of electromagnetic interference canbe disregarded and you are still assured of correct data transmission and in-tegrity. MOBY U technology eliminates familiar interference during UHFtransmissions such as reflection, interference and overranging. Specially de-signed antennas ensure a homogenous transmission field in which mobiledata memories (MDSs) are always (100%) detected. This means expensiveshielding and antenna directing can be omitted. The antenna field of the SLGcan be activated and deactivated for communication with an MDS with afunction call or automatically by triggering a digital input. There are twoways to manage the data on the mobile data memory.Byte addressing via absolute addresses (start address, length)Conveniently with a file management system (compatible with theMOBY I filehandler)When the filehandler is used, the MOBY U read/write device always fetchesits file management information directly from the MDS.The SLG U92 can be run at three levels.1. MOBY U can be used for existing system solutions with MOBY I withstandard settings, unchanged filehandler functions but without the MOVEand LOAD commands which used to be required.2. Only a few extra commands are required for changes in the standardsettings and requesting diagnostic data.3. Utilization of all features including multitaging. At this level, thecommands and/or user data can also be clearly related to the MDSnumber.Two LEDs show the current status (e.g., communication) and make commis-sioning easier.Read/Write Devices

5-4 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618A separate service and diagnostic interface (RS 232) is available for easycommissioning and diagnosis later during regular operation. In addition, theservice function ”load software to SLG” can be used to load future functionexpansions via this interface without having to exchange the SLG in existingapplications.Figure 5-1 Read/write device SLG U92Table 5-1 Ordering data of the SLG U92SLG U92 read/write device with RS 422 6GT2501-0CA00SLG U92 read/write device with RS 232 6GT2501-1CA00Ordering dataRead/Write Devices

5-5MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 5-2 Technical data of the SLG U92Air interfaceTransmission frequency 2.4 to 2.4835 GHzBand width 2 x 1 MHz within 83 MHzGross bit rate of radio channel 384 kbit/secData transmission speed (net) Without bunch With bunch size of 2p()WriteRead Approx. 16.0 Kbyte/secApprox. 14.4 Kbyte/sec Approx. 8.0 Kbyte/sApprox. 7.2 Kbyte/secRange (read/write) 0.15 m up to 3 mLimit distance (Lg)MaximalAdjustable via range limitation3.0 mMaximalMinimalDefault3.0 m0.5 m1.5 mLocation resolution Range limitation, adjustable in 0.5 m incrementsWorking distance (La)Approx. 75% of limit distance LgField length/width at Lg = 1.5 m 2 mRead/write device (SLG)Functions MOBY filehandler Direct read/write accessMulti-identification capability Up to 12 MDSsMDS recording time < 1 sec for 12 MDSsObject speed < 2 m/sec at La = 1.5 m and < 2.5 Kbytes of dataread/writtenPower supply 24 V DC (nominal value), 20 V DC to 30 V DCLimited Power Source according EN 60 950 / IEC 60 950Current consumption (send) < 300 mAOperating modes (SLG) StandbySearchCommunicationSynchronization, SLG - SLG By semaphore control with 2nd interface; max. of3 SLGs togetherMinimum distance between twoSLGs > 6 mDirectly adjacent with synchronizationSLG - SLGTechnical dataRead/Write Devices

5-6 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 5-2 Technical data of the SLG U92ASM/PC Interface 6–pin SLG plug in acc. w. EN 175201-804RS 232 or RS 422 (SLG U92 version)Transmission speedTransmission protocolLine length, SLG - ASMLine length, SLG - PCAutomatic baud rate recognition, 19.2 to 115.2KBaud (depends on ASM/PC and/or line length)3964 RMax. of 1000 m (RS 422; shielded)Max. of 30 m (RS 232; shielded)Service interface 11-pin plug in acc. w. EN 175201-804Interface for serviceTransmission speedLine length, SLG - PCTransmission protocol2 DIs for proximity switchDI 1/DI 2DI 1 (or DI 2)Line length, SLG - proximityswitchInterface for SLG synchroniza-tionLine length, SLG - SLGRS 23219.2 KBaud Max. of 30 mTerminal, ASCII charactersProximity switch for trigger antenna field, on/offProximity switch for antenna field duration, onMax. of 50 mMax. of 30 mIndicator elements 2 LEDsHousingDimensions [L x W x H]ColorMaterial290 x 135 x 42 without plugAnthracitePlastic, PA 12 GF 25Mounting 4 M6screwsTightening moment (at roomtemperature) 2 NmShock, vibration in acc. w. DINEN721-3-7, class 7 M330 g/1.5 gMTBF (at +40 °C) 2 x 106 hoursProtection rating in acc. w. EN60529 IP 65Ambient temperatureOperationTransportation and storage–25 to +70 °C–40 to +85 °CWeight, approx. 900 gRead/Write Devices

5-7MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 5-2 Technical data of the SLG U92Antenna Integrated in the SLGEmissionEmission density< 50 mV per meter at 3-m intervals< 0.5 mW/cm2 (at distance of 1 m)Angle of opening Approx. 90 ° horizontal/verticalPolarization CircularCertifications BAPT (ETS 300 440), FCC (15.249)CE (ETS 300 683), UL, CSASafe for pacemakersThe field data are the same regardless of MDS type.Table 5-3 Technical data of the SLG U92Working distance (La)150 toLimit distance (Lg)Transmission window LMinimum distance D from SLG to SLGPresentation of ”transmission win-dow”Figure 5-2 Transmission window of the SLG U92Representation of ”metal–freespace”Figure 5-3 Metal–free space of SLG U92Field dataTransmissionwindowMetal–free space(in mm)Read/Write Devices

5-8 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Presentation of ”definition of distance D”Figure 5-4 Distance D: SLG U92Service interface To ASM/PC135 110 42623.22904.7 27042 ∅6.5Figure 5-5 Dimensional drawing of the SLG U92Definition distanceDDimensions (inmm)Read/Write Devices

6-1MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Interfaces 6

6-2 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76186.1 IntroductionThe ASM interfaces are the link between the MOBY U components(SLGs/MDSs) and the high–level controllers (e.g., SIMATIC S7) or PCs orcomputers. Depending on the interface used, up to two SLGs can beconnected.An ASM consists of a microcontroller system with its own program (PROM).The CPU receives the commands over the user interface and stores these inthe RAM. The user receives an acknowledgment that the command hasarrived. If the command is okay, the CPU begins executing it.Table 6-1 Overview of the interfacesASMType Interfacesto PC/ComputerInterfacesto SLG FunctionBlocks SLGConnec-tionsDimensions(W x H x D inmm)TemperatureRange(Operation)ProtectionRatingASM 452 PROFIBUS-DPV1 2 x 5–pinprox. switchplugFC 45FC 46FC 561134 x 110 x 55 0 to +55 °CIP 67ASM 473 Can be plug-ged intoET 200X2 x 5–pinprox. switchplugFC 45FC 56 187 x 110 x 55 0 to +55 °CIP 67ASM 475 Can be plug-ged intoS7-300/ET 200MVia screwterminals FC 45FC 56 2 (parallel) 40 x 125 x 120 0 to +60 °CIP 20Application areaSetup andfunctionsOverviewInterfaces

6-3MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76186.2 ASM 452The ASM 452 interface is a MOBY module for use with MOBY componentsvia PROFIBUS–DPV1 on the following devices.All computers and PCsAll controllersWhen the interfaces are used with a SIMATIC S7, function blocks are avail-able to the user.Figure 6-1 Interface ASM 452The ASM 452 represents the further development of the familiar 450/451interface modules. By using non–cyclic data communication on PROFIBUS–DPV1, even the most extensive PROFIBUS configurations have optimumdata throughput. The minimum cyclic data load of the ASM 452 on PROFI-BUS guarantees the user that other PROFIBUS stations (e.g., DI/DO) willcontinue to be processed very quickly.The ASM 452 is an interface module for communication between PROFI-BUS and the SLG U92 with RS 422. The data on the MDS U313/524/589canbe addressed with the ASM 452 in the following ways. Physical addressing (”normal” addressing) or With a filehandler similar to DOSThe SIMATIC S7 offers FCs for the two methods of access.FC 45 for ”normal” addressingFC 46 for filehandler without multitaging. FC 56 for filehandler withmultitaging.FC 45 and FC 46/56 give the S7 user an easy–to–use interface with powerfulcommands. FC 45 and FC 56 offer additional command chaining and S7 datastructures via UDTs.Application areaInterfaces

6-4 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 6-2 Ordering data of the ASM 452Interface ASM 452 for PROFIBUS-DPV1 can be connected with 1x SLG U92 with RS 4226GT2 002-0EB20Accessories:Plug connector for PROFIBUS–DP connec-tion and 24 V powerSLG cable ASM 452  SLGLength 2 m; standard cableOther lengths: 5 m, 10 m, 20 m and 50 mOpt. conn. plug without SLG cable(for cable lengths > 20 m)ASM 452  SLGM12 covering caps for unused SLG connec-tions (1 package = 10 each)MOBY software 1)with FC 46, FC 45, FC 56, GSD file6ES7 194-1AA00-0XA06GT2 091-1CH206GT2 091-1C...6GT2 090-0BC003RX9 802-0AA006GT2 080-2AA10Replacement part:Plug connector plate; T design for PROFI-BUS connection 6ES7 194-1FC00-0XA0Description of FC 45 (for ASM 452)deutschEnglish 6GT2 097-3AM00-0DA16GT2 097-3AM00-0DA2Description of FC 46 (for ASM 452)deutschEnglish 6GT2 097-3AC40-0DA16GT2 097-3AC40-0DA2Description of FC 561) See chapter .7.1Ordering dataInterfaces

6-5MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 6-3 Technical data of ASM 452ASM 452with FC 45 ASM 452with FC 46 ASM 452with FC 56Serial interface to user PROFIBUS-DPV1Procedure after connection EN 50170, vol. 2, PROFIBUSPG 11 screw connectionPROFIBUS and power supply plugs are not includedTransmission speedPROFIBUS and power supply plugs are not included.9600 Baud to 12 Mbaud (automatic detection)Max. block length 2 words (cyclic)/240 bytes (non–cyclic)Serial interface to SLGPlug connectorLine length, max.2 M12 coupling plugs2 m = standard length; Other prefabricated cables: 5 m, 10 m, 20 m,50 ( t 1000 t)50 m (up to 1000 m on request)SLGs which can be connec-ted 1x SLG U92 with RS 422Software functionsProgramming Depends on PROFIBUS-DP masterFunction blocks for SIMATIC S7 FC 45 FC 46 FC 56MDS addressing Direct access with ad-dresses Access via logical file names(file system similar to DOS)Commands Initialize MDS, readdata from MDS, writedata to MDS, and so onFormat MDS, read file, writefile, and so onMultitag capability No No YesS7 data structures via UDTs Yes No YesVoltageNominal valuePermissible rangeCurrent consumption24 V DC20 to 30 VDCMax. of 180 mA; typ. 130 mA(without SLG, DO not loaded)Digital inputs NoneDigital outputs NoneAmbient temperatureOperationTransportation and storage 0 to +55 °C–40 to +70 °CDimensions (W x H x D) inmm 134 x 110 x 55 (without bus plug)Technical dataInterfaces

6-6 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 6-3 Technical data of ASM 452ASM 452with FC 56ASM 452with FC 46ASM 452with FC 45Mounting 4 M5 screws;Mounting on all plates or wallsWeight, approx. 0.5 kgProtection rating IP 67MTBF (at 40 °C)30 x 104 hours = 34 yearsPROFIBUS-DPmaster module(e.g., S7-400 CPU)PROFIBUS lineTo otherPROFIBUS stationsAT-comp. PC24 VforSLGSLG* Standard cable lengths2 m*MDSFigure 6-2 Configurator – ASM 452The ASM 452 has the same housing as the distributed I/O device ET 200X.For the general chapters on the ASM 452 (e.g., mounting, operation andwiring, general technical data) see the ET 200X manual (order no. 6ES7198-8FA00-8AA0). Accessories and network components are also covered bythis manual.The ASM 452 is integrated in the hardware configuration with a GSD file.The ASM is then configured with HW Config of SIMATIC Manager oranother PROFIBUS tool. ”MOBY software” contains a GSD file for theASM 452.HardwaredescriptionPROFIBUSconfigurationInterfaces

6-7MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618An SLG always occupies two M12 connection sockets on the ASM 452. Aprefabricated cable (cf. figure 6-4) makes it very easy to connect the SLG.The standard version of the connection cable has a length of 2 m. Otheravailable lengths are 5 m, 10 m, 20 m and 50 m.An SLG connection plug with screw terminals is available for users whowant to make their own cables (see figure 6-3). Cables and SLG connectionplugs can be ordered from the MOBY catalog.SLG cable: 6GT2 090-0APG 11 screw; Max. cable diameter = 6.5 mm(Don’t tighten screw until plug isassembled.)2 screws toopen the plugCoupling plug M12on ASM 452123456SSPlug Pin123456SSCoreColorGreenWhiteBrownYellowGrayPink- (nc)ShieldConnection toPin of SLGPlug461532-Plug covering hood removedProtection rating IP 674818.5Figure 6-3 Connection plug for ASM 452, 473  SLG U92 with RS 422 (6GT2 090-0BC00)614532Two 5–pin, round M12plug connectorsX1/2X1/3X1/1X1/4X2/3X2/1X1/5X2/5x1 X2WhiteBrownGreenYellowGrayPinkSLG plug (socket)2 m *22.518.5* Standard lengthFigure 6-4 Connection cable for ASM 452, 473  SLG U92 with RS 422 (6GT2 091-1CH20)SLG connectiontechnologyInterfaces

6-8 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618The following diagram shows a dimensional drawing of the ASM 452 withbus connection plugs. The length of the PG screws and the radius of the cablemust both be added to the total width and depth specified below.1109053.5 28.25134120Ø 5.5Figure 6-5 Dimensional drawing of the ASM 452DimensionaldrawingInterfaces

6-9MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618The figure below shows the pin allocations of the ASM 452.1 +RxD2 +TxD3 -TxD4 -RxD5PE1 +24 V2 Res.30 V4 Res.5PE12345654321x1 X2x3 x4654654321321X11X12X13SocketX11 and X12 (PROFIBUS-DP)Pin Allocation1 Signal B2PE3* PE4 Signal A5* L+6* MX13(power supply) 1PE2L+3M4PE5L+6MSFBFON24 V DCLEDs for MOBYRxD: Communication with SLG activeANW: MDS presentERR: Error indicatorAll other LEDs are not assigned.LEDs for PROFIBUS-DPSF: System Fault (hardware error on ASM)BF: Bus Fault (fault on PROFIBUS-DP)ON: On when the logic voltage is present on the ASM 452 (is generated from 24 V power)24 V DC: On when 24 V is connected to ASM 452* Don’t circuitPin Allocation (SLG)SocketX1/X3RxDERR ANWDE0 DE1SLG2RxDX2SLG1Not available for MOBY UFigure 6-6 Pin allocation and LEDs of the ASM 452Pin allocationsInterfaces

6-10 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618The following figure shows an example of how to bare a cable. The lengthsapply to all cables which you can connect to the connection plugs. Twistexisting shield braiding, stick in a core sleeve, and trim off excess.456Twisted and trimmed shield braidingFigure 6-7 Length of bared cable for PROFIBUS cableThe plug connector plate of the ASM must be removed before you can set thePROFIBUS address or turn on the terminating resistance. The plug connectorplate covers the DIP switches. The following figure shows the location of theDIP switches on the ASM and the applicable sample setting.Example: PROFIBUS address 120 (status on delivery)7654321ON23 +24 + 25 + 26 = 8 + 16 + 32 + 64 = 1208Example: Terminating resistance on (status on delivery)OFFONRes.FilehandlerFigure 6-8 Setting PROFIBUS address/turning on terminating resistanceNoteThe PROFIBUS address on the ASM 452 must always be the same as thePROFIBUS address specified for this ASM in the configuration software.You must always turn both DIP switches to ”on” or to ”off” so that theterminating resistance is correct.Example of howmuch cable to barePROFIBUSaddress andterminatingresistanceInterfaces

6-11MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-76186.3 ASM 473The ASM 473 interface is a MOBY module for the SIMATIC S7. It can beconnected to the distributed I/O device ET 200X and DESINA.PROFIBUS–DPV1 serves as the interface to the user when the ET 200X isused. An S7–300 or S7–400 with integrated PROFIBUS connection can beused as the controller.The ASM 473 supplements the SIMATIC S7 MOBY interface module ASM475. With its protection rating of IP 67, it can be set up and operated directlywithin the process without an extra protective case.An ET 200X basic module (BM 141/142) with the order number6ES7 141-1BF11-0XB0 or 6ES7 142-1BD21-0XB0 or a BM 143 is a prereq-uisite for using the ASM 473.The data are accessed on the MDS with physical addresses.Function FC 45 is available for operation on a SIMATIC S7. The hardwareconfiguration of the ASM 473 is performed with an Object Manager (OM)which is integrated in SIMATIC Manager.Other featuresUp to 7 ASM 473s can be run in parallel on one ET 200X station.All I/O modules from the ET 200X family can be run parallel to the ASM473.Figure 6-9 Interface ASM 473Application areaInterfaces

6-12 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 6-4 Ordering data of the ASM 473Interface ASM 4731x SLG U92 with RS 422 can be connected 6GT2 002-0HA00Accessories:SLG cable, ASM 473 SLGLength 2 m; standard cableOther lengths: 5 m, 10 m, 20 m and 50 mOpt. conn. plug without SLG cable (for cablelengths > 20 m)ASM 473  SLGMOBY Software1with FC 45, GSD file6GT2 091-1CH206GT2 091-1C...6GT2 090-0BC006GT2 080-2AA10Description of FC 45 (for ASM 473)deutschEnglish6GT2 097-3AM00-0DA16GT2 097-3AM00-0DA21 See chapter 7.1.Table 6-5 Technical data of the ASM 473Interface to the ET 200XCommunicationCommand buffer on ASMSIMATIC S7 P bus,cyclic/non–cyclic services2 words (cyclic)/238 bytes (non–cyclic)142 x 238 bytesSerial interface to SLGPlug connectorLine length, max.SLGs which can be connected2 M12 coupling plugs2 m = standard length;Other prefabricated cables = 5 m,10 m, 20 m, 50 m(up to 1000 m on request)1x SLG U92 with RS 422Software functionsProgrammingFunction blocks for SIMATIC S7MDS addressingCommandsPROFIBUS diagnosisS7 diagnosisFirmware can be loaded.Depends on PROFIBUS-DP ma-sterFC 45Direct access with addressesInitialize MDS, read data fromMDS, write data to MDS, and soonYes, in acc. w. ET 200X basis sta-tionYes, can be called via S7 OEMYes, via S7 OEMOrdering dataTechnical dataInterfaces

6-13MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618Table 6-5 Technical data of the ASM 473VoltageNominal valuePermissible rangeCurrent consumptionPower loss of the module24 V DC20.4 V to 28.8 V DCTyp. 75 mA; max. of 500 mA (orsee technical data of your SLG)1.6 W (typical)Digital inputs/outputs Via expansion modules from theET 200X familyAmbient temperatureOperationTransportation and storage0 °C to +55 °C–40 °C to +70 °CDimensions (W x H x D) in mmSingle deviceScaling intervalMountingProtection ratingWeight, approx.87 x 110 x 5560 x 110 x 552 M5 screws (supplied by custo-mer)2 M3 screws (supplied by device)IP 670.275 kgFor information on setup and other general technical data, see the ET 200Xmanual (order number 6SE7 198-8FA01-8AA0).Interfaces

6-14 MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618PROFIBUS-DP master module(e.e., S7-400 CPU)(Connection of master of other mfgbeing prepared)2 m (standard cable length)MDSPROFIBUS to allPROFIBUS slaves24 V power for ET200X electronics andMOBY SLGSLGBasis module:ET 200X; BM 141ET 200X; BM 142DESINA; BM 143Figure 6-10 Configurator for an ASM 473NoteThe ET 200X differs from the ASM 452 (see figure 6-2) in that the 24 Vmust be fed to the PROFIBUS plug and the load voltage plug (see ET 200Xmanual for more information).ConfigurationInterfaces

$6-15MOBY U – Manual for Configuration, Installation and Service(4) J31069-D0139-U001-A2-7618A max. of 7 ASM 473s can be op-erated in one ET 200X.Figure 6-11 Maximum configuration of ASM 473s on one ET 200XDepending on the PROFIBUS master, up to 123 ET 200X modules can beoperated on one PROFIBUS branch.The ASM 473 is integrated in the hardware configuration of SIMATICManager by calling Setup.exe in the directory S7_OM\ASM473_OM on the”MOBY Software” CD. At the moment the ASM 473 cannot be integrated onthe master of another manufacturer.An SLG always occupies two M12 connection sockets (X3 and X4) on theASM 473. A prefabricated cable (cf. figure 6-4) makes it very easy toconnect the SLG. The standard version of the connection cable has a lengthof 2 m. Other lengths are available on request. An SLG connection plug withscrew terminals (see figure 6-3) is available for users who want to make theirown cables. Cables and SLG connection plugs can be ordered from theMOBY catalog.HardwareconfigurationSLG connectiontechnologyInterfaces$

Siemens MOBYU-MDSU315 Active transponder for identification system User Manual J31069 D0139 U001 A2 7618

Siemens AG Active transponder for identification system J31069 D0139 U001 A2 7618

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