Siemens Ipc427C Users Manual SIMATIC
IPC427C IPC_Microbox_IPC427C_04.2009
IPC427C to the manual a951e5de-c8e9-4ecb-818c-cd2e04ef2977
2015-02-05
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Introduction SIMATIC Industrial PC SIMATIC IPC427C SIMATIC Industrial PC SIMATIC IPC427C Operating Instructions 04/2009 A5E02414743-01 1 2 Safety Instructions ______________ ______________ 3 Description ______________ 4 Application planning ______________ 5 Installing/mounting ______________ 6 Connecting ______________ 7 Commissioning ______________ Integration into an 8 Automation System ______________ 9 Functions ______________ Expansions and 10 Configurations ______________ 11 Maintenance and Service ______________ Alarm, error and system 12 messages ______________ 13 Troubleshooting/FAQs ______________ 14 Technical specifications ______________ 15 Dimension drawings ______________ 16 Detailed descriptions ______________ A Appendix ______________ B ESD guidelines ______________ C List of abbreviations ______________ Legal information Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed. Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY A5E02414743-01 Ⓟ 04/2009 Copyright © Siemens AG 2009. Technical data subject to change Table of contents 1 2 Introduction................................................................................................................................................ 7 1.1 Preface...........................................................................................................................................7 1.2 Guideline to the Operating Instructions .........................................................................................8 Safety Instructions ..................................................................................................................................... 9 2.1 3 4 5 6 General safety instructions ............................................................................................................9 Description............................................................................................................................................... 11 3.1 Overview ......................................................................................................................................11 3.2 Applications..................................................................................................................................12 3.3 Features .......................................................................................................................................13 3.4 Windows Embedded Standard 2009 ...........................................................................................15 3.5 3.5.1 3.5.2 3.5.3 3.5.4 Design ..........................................................................................................................................17 External Design............................................................................................................................17 Connection components ..............................................................................................................18 Operator controls .........................................................................................................................19 Status displays .............................................................................................................................20 Application planning................................................................................................................................. 21 4.1 Transport......................................................................................................................................21 4.2 Unpacking and checking the delivery unit ...................................................................................22 4.3 Ambient and Environmental Conditions.......................................................................................24 Installing/mounting................................................................................................................................... 25 5.1 Permitted mounting positions.......................................................................................................25 5.2 Mounting information ...................................................................................................................27 5.3 Mounting the device.....................................................................................................................27 5.4 Mounting on DIN rails ..................................................................................................................28 5.5 Mounting with mounting brackets ................................................................................................30 5.6 Upright mounting..........................................................................................................................32 Connecting .............................................................................................................................................. 33 6.1 Connecting peripheral equipment................................................................................................33 6.2 Connecting the 24 V DC power supply........................................................................................34 6.3 Protective ground connection ......................................................................................................35 6.4 USB strain-relief ...........................................................................................................................36 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 3 Table of contents 7 8 Commissioning ........................................................................................................................................ 37 7.1 Note before commissioning......................................................................................................... 37 7.2 7.2.1 Commissioning - Windows Embedded Standard 2009 .............................................................. 38 Basic commissioning - initial startup ........................................................................................... 38 7.3 7.3.1 7.3.2 Commissioning - Windows XP Professional ............................................................................... 40 Basic commissioning - initial startup ........................................................................................... 40 Setting up the language selection for Windows XP Professional / Embedded Standard........... 41 7.4 7.4.1 Commissioning - other operating systems.................................................................................. 42 Commissioning - guide................................................................................................................ 42 Integration into an Automation System .................................................................................................... 43 8.1 9 10 11 4 Overview ..................................................................................................................................... 43 Functions ................................................................................................................................................. 45 9.1 9.1.1 9.1.2 9.1.3 Monitoring Functions................................................................................................................... 45 Introduction ................................................................................................................................. 45 Temperature monitoring/display ................................................................................................. 46 Watchdog (WD)........................................................................................................................... 47 9.2 Enhanced Write Filter (EWF) ...................................................................................................... 48 9.3 File Based Write Filter (FBWF) ................................................................................................... 50 9.4 SRAM buffer memory.................................................................................................................. 52 9.5 Battery monitoring ....................................................................................................................... 53 9.6 Operation without monitor and keyboard .................................................................................... 54 Expansions and Configurations ............................................................................................................... 55 10.1 Open the device (front panel) ..................................................................................................... 55 10.2 10.2.1 Memory expansion...................................................................................................................... 57 Installing the memory module ..................................................................................................... 57 10.3 10.3.1 10.3.2 Installing PCI-104 / PC/104 Plus modules .................................................................................. 59 Notes on the modules ................................................................................................................. 59 Mounting PCI-104 or PC/104 Plus modules ............................................................................... 60 10.4 10.4.1 10.4.2 10.4.3 Installing/Removing Compact Flash Cards................................................................................. 62 Installation options for Compact Flash cards .............................................................................. 62 Installing/removing an accessible Compact Flash card.............................................................. 63 Installing/removing a built-in Compact Flash card ...................................................................... 66 Maintenance and Service ........................................................................................................................ 67 11.1 11.1.1 11.1.2 11.1.3 11.1.4 Removing and Installing Hardware Components........................................................................ 67 Repairs ........................................................................................................................................ 67 Preventive maintenance.............................................................................................................. 68 Replacing hard disk or SSD drive ............................................................................................... 69 Replace the backup battery ........................................................................................................ 71 11.2 11.2.1 11.2.1.1 11.2.1.2 11.2.2 11.2.2.1 Reinstalling the operating system ............................................................................................... 73 Windows Embedded Standard 2009 .......................................................................................... 73 General installation procedure .................................................................................................... 73 Restoring the software to factory state using the Restore DVD ................................................. 74 Windows XP Professional ........................................................................................................... 76 General installation procedure .................................................................................................... 76 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Table of contents 11.2.2.2 Restoring the Software to Factory State Using the Restore DVD ...............................................77 11.2.2.3 Setting up the operating system via the Recovery CD/DVD .......................................................79 12 11.3 11.3.1 11.3.2 Partitioning data media ................................................................................................................81 Setting up the partitions under Windows Embedded Standard 2009 ..........................................81 Setting up the partitions under Windows XP Professional ..........................................................82 11.4 11.4.1 11.4.2 Installing drivers and software .....................................................................................................83 Driver installation under Windows Embedded Standard 2009 ....................................................83 Installing drivers and software .....................................................................................................83 11.5 11.5.1 11.5.2 11.5.3 Installing updates .........................................................................................................................84 Updating the operating system ....................................................................................................84 Installing or updating application programs and drivers ..............................................................84 Performing a BIOS update...........................................................................................................85 11.6 11.6.1 Data backup .................................................................................................................................86 Creating an image........................................................................................................................86 Alarm, error and system messages ......................................................................................................... 87 12.1 13 14 15 16 Boot error messages....................................................................................................................87 Troubleshooting/FAQs............................................................................................................................. 89 13.1 General problems ........................................................................................................................89 13.2 Problems when using modules of third-party manufacturers ......................................................90 Technical specifications........................................................................................................................... 91 14.1 General specifications..................................................................................................................91 14.2 Power requirements of the components ......................................................................................95 14.3 Integrated DC power supply ........................................................................................................96 Dimension drawings ................................................................................................................................ 97 15.1 Overview of the dimensional drawings ........................................................................................97 15.2 Dimension drawings of the device ...............................................................................................98 15.3 Dimension drawings of the device with mounting brackets .........................................................99 15.4 Dimensional drawings of the device with vertical mounting angles...........................................101 15.5 Dimensional drawings of the device with expansion frames .....................................................102 15.6 Dimension drawing of the blanking plate ...................................................................................103 Detailed descriptions ............................................................................................................................. 105 16.1 16.1.1 16.1.2 16.1.3 16.1.3.1 16.1.3.2 16.1.3.3 16.1.3.4 16.1.3.5 16.1.3.6 16.1.3.7 16.1.4 16.1.4.1 Internal components ..................................................................................................................105 Overview of internal components...............................................................................................105 Technical features of the motherboard ......................................................................................106 External ports .............................................................................................................................107 Overview ....................................................................................................................................107 COM1/2......................................................................................................................................107 DVI-I ...........................................................................................................................................108 Ethernet......................................................................................................................................109 USB............................................................................................................................................109 PROFIBUS.................................................................................................................................110 CAN bus.....................................................................................................................................110 Internal ports ..............................................................................................................................111 Overview ....................................................................................................................................111 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 5 Table of contents 16.1.4.2 Compact Flash card interface ................................................................................................... 111 16.1.4.3 PCI-104 or PC/104-Plus interface (PCI part) ............................................................................ 112 A B 16.2 16.2.1 16.2.2 16.2.3 16.2.4 16.2.5 16.2.6 16.2.7 16.2.8 16.2.9 16.2.10 BIOS Setup ............................................................................................................................... 113 Overview ................................................................................................................................... 113 Starting BIOS Setup.................................................................................................................. 114 BIOS Setup menus ................................................................................................................... 115 Main menu................................................................................................................................. 117 Advanced Menu ........................................................................................................................ 122 Security menu ........................................................................................................................... 125 Boot menu ................................................................................................................................. 126 Version menu ............................................................................................................................ 130 Exit Menu .................................................................................................................................. 131 Default BIOS Setup entries ....................................................................................................... 132 16.3 16.3.1 16.3.2 16.3.2.1 System resources ..................................................................................................................... 135 Currently allocated system resources....................................................................................... 135 System resources used by the BIOS/DOS ............................................................................... 136 PCI Interrupt Lines .................................................................................................................... 136 16.4 16.4.1 16.4.2 16.4.3 16.4.4 16.4.5 16.4.6 16.4.7 I/O Address Areas..................................................................................................................... 137 Overview of the internal module registers................................................................................. 137 Watchdog enable register / 066h select register (read/write, address 062h) ........................... 138 Watchdog trigger register (read only, address 066h) ............................................................... 138 CAN base address register (write only, address 066h) ............................................................ 139 Output register LED 1 / 2 (read/write, address 404Eh)............................................................. 140 Battery status tab (read-only, address 50Fh)............................................................................ 141 SRAM address register ............................................................................................................. 142 Appendix................................................................................................................................................ 143 A.1 Guidelines and declarations...................................................................................................... 143 A.2 Certificates and approvals......................................................................................................... 144 A.3 Service and support .................................................................................................................. 146 ESD guidelines ...................................................................................................................................... 147 B.1 C ESD Guidelines......................................................................................................................... 147 List of abbreviations............................................................................................................................... 149 C.1 Abbreviations ............................................................................................................................ 149 Glossary ................................................................................................................................................ 155 Index...................................................................................................................................................... 167 6 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 1 Introduction 1.1 Preface Objective of this documentation These operating instructions contain all the information you need for commissioning and operation of the SIMATIC IPC427C. It is intended both for programming and testing personnel who commission the device and connect it with other units (automation systems, programming devices), as well as for service and maintenance personnel who install add-ons or carry out fault/error analyses. Basic knowledge requirements A solid background in personal computers and Microsoft operating systems is required to understand this manual. General knowledge in the field automation control engineering is recommended. Scope of validity of this document The operating instructions are valid for all supplied variations of the SIMATIC IPC427C and describe the delivery status as of May 2009. Position in the information landscape The documentation for the SIMATIC IPC427C includes the following sections: ● SIMATIC IPC427C, Operating Instructions (Compact) ● SIMATIC IPC427C, Operating Instructions The documentation is supplied in German and English with the device in electronic form as a PDF file on the "Documentation and Drivers" DVD. Conventions The term "PC" or "device" is sometimes used to refer to the SIMATIC IPC427C product in this documentation. History Currently released versions of this operating manual: Edition Comment 04/2009 First edition SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 7 Introduction 1.2 Guideline to the Operating Instructions 1.2 Guideline to the Operating Instructions Contents format Table of Contents Contents Organization of the documentation, including the index of pages and chapters Introduction Purpose, layout and description of the important topics. Safety instructions Refers to all the valid technical safety aspects which have to be adhered to while installing, commissioning and operating the product/systemin and in reference to statutory regulations. Description Fields of application, the features and the structure of the product/system Application planning Aspects of storage, transport, environmental and EMC conditions to be considered in the preparatory stage Mounting Product installation options and installation instructions Connecting Options of connecting the product and connection instructions Commissioning Commissioning the product/system. Integration Options of integrating the product into existing or planned system environments/networks Functions Monitoring and display functions Expansions / configurations Procedure for installing expansion devices (memory, modules). Maintenance and service Replacement of hardware components, restoring and setup of the operating system, installation of drivers and software Alarm, error and system messages Error messages from booting Troubleshooting Problems, cause, remedy Technical specifications General specifications in compliance with relevant standards and current/voltage values Dimension drawings Dimensions of the device and of modules Detailed descriptions Structure, function and features of vital components, distribution of system resources and use of the BIOS Setup routine Appendix Guidelines and certifications, service and support, notes on retrofitting. ESD guidelines General ESD guidelines. 8 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Safety Instructions 2.1 2 General safety instructions CAUTION Please observe the safety instructions on the back of the cover sheet of this documentation. You should not expand your device unless you have read the relevant safety instructions. This device is compliant with the relevant safety measures to IEC, EN, VDE, UL, and CSA. If you have questions about the validity of the installation in the planned environment, please contact your service representative. Repairs Only authorized personnel are permitted to repair the device. WARNING Unauthorized opening of and improper repairs to the device may result in substantial damage to equipment or endanger the user. System expansions Only install system expansion devices designed for this device. The installation of other expansions can damage the system and violate the radio-interference suppression regulations. Contact your technical support team or where you purchased your PC to find out which system expansion devices may safely be installed. CAUTION If you install or exchange system expansions and damage your device, the warranty becomes void. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 9 Safety Instructions 2.1 General safety instructions Battery This device is equipped with a Lithium battery. Batteries may only be replaced by qualified personnel. CAUTION There is the risk of an explosion if the battery is not replaced as directed. Replace the battery only with the same type or with an equivalent type recommended by the manufacturer. Dispose of used batteries in accordance with local regulations. WARNING Risk of explosion and release of harmful substances! For this reason, do not burn lithium batteries, do not solder on the cell body, do not open, do not short circuit, do not reverse polarity, do not heat above 100°C, dispose of correctly, and protect against direct sunlight, dampness and dew. ESD directives Modules containing electrostatic sensitive devices (ESDs) can be identified by the following label: Strictly follow the guidelines mentioned below when handling modules which are sensitive to ESD: ● Always discharge your body´s static electricity before handling modules that are sensitive to ESD (for example, by touching a grounded object). ● All devices and tools must be free of static charge. ● Always pull the mains connector and disconnect the battery before installing or removing modules which are sensitive to ESD. ● Handle modules fitted with ESDs only by their edges. ● Do not touch any connector pins or conductors on modules containing ESDs. 10 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 3 Description 3.1 Overview The SIMATIC IPC427C provides high-level industrial performance. ● Compact design ● Maintenance-free operation ● High degree of ruggedness Figure 3-1 SIMATIC IPC427C SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 11 Description 3.2 Applications 3.2 Applications The device provides industrial PC systems for high-performance and space-saving applications in particular in the field of machine, systems and switchgear cabinet engineering: ● Measuring and controlling of process and machine data (for example, automated washing systems, assembling machines, packaging machines) ● Operating and visualization tasks with separate display / monitor solutions (information terminals, large-scale displays in automotive production) ● Data logging and processing (for example, system data logging, distributed process control) 12 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Description 3.3 Features 3.3 Features Basic data Installation / mounting • • • • Installation on a DIN rail Wall mounting Vertical mountin Hanging assembly Processor • • Intel Celeron M 1.2 GHz, 800 MHz FSB, 1 MB SLC or Intel Pentium Core 2 Solo 1.2 GHz, 800 MHz FSB, 3 MB SLC or Intel Pentium Core 2 Duo 1.2 GHz, 800 MHz FSB, 3 MB SLC • 512 MB DDR3-SDRAM SODIMM 1 GB DDR3-SDRAM SODIMM 2 GB DDR3-SDRAM SODIMM 4 GB DDR3-SDRAM SODIMM Main memory • • • • Free slots for expansion Up to 3 x PCI/104 modules or 3x PC/104-Plus module (PCI bus only); installed with expansion frame Graphics • • • • Integrated Intel GMA4500 graphics CRT resolution of 640x480 pixels up to 1920x1200 pixels DVI resolution of 640x480 pixels up to 1920x1200 pixels 8-512 MB graphics memory taken from main memory (dynamic UMA) Power supply 24 VDC (19.2 – 28.8 V) max. 4 A Conditions of use • Operation without fan Compact Flash card • • • • 256 MByte optional or 2 GB optional or 4 GB optional or 8 GB optional Hard disk ≥ 80 GB SATA HD 2.5" optional SSD (Solid State Disk) ≥ 32 GB optional Drives and storage media Floppy/CDROM drive Connected via external USB port USB stick Connected via external USB port SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 13 Description 3.3 Features Basic data Ports Serial COM1 (RS232) COM2 (RS232); optional Graphics DVI-I: combined DVI and VGA USB 4 x USB 2.0 high current Ethernet 2 x RJ 45 (10/100/1000 Mbps) PROFIBUS DP 12 Mbps (isolated potential, compatible to CP 5611), optional CAN interface Optional Keyboard, mouse Connected via external USB port Monitoring and safety functions Temperature • • When permitted temperature range is exceeded Warnings can be analyzed by application program (local, via LAN) Watchdog • • • Monitoring function for program execution Restart can be parameterized in the event of a fault Warnings can be analyzed by application program (local, via LAN) LED display 4 LEDs for displaying system status 2 of these can be programmed by the user1 Transient voltage interruption Up to 15 ms buffer time at full load Buffer memory 2 MB battery-buffered SRAM1 Software Operating systems Available • • • Without Windows Embedded Standard 2009 Windows XP Professional MUI SP3 preinstalled 2 Project-specific • • • • • LINUX QNX VxWorks Others on request RMOS3 V3.40 (ordered separately) 1You can find additional information about addressing the LEDs or the SRAM under a Windows operating system in the section "Output register LED L1/L2". You can find example programs for addressing the LEDs under Windows XP and under RMOS3 under the FAQ at the Customer Support site Industry Automation and Drive Technologies - Homepage (http://www.siemens.com/automation/service&support). MUI: Multi Language User Interface; 5 languages (English, German, French, Spanish, Italian) 2 14 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Description 3.4 Windows Embedded Standard 2009 3.4 Windows Embedded Standard 2009 The supplied Windows Embedded Standard has the product version 2009. The overview shows the basic device functions under Windows Embedded Standard 2009: Function Hard disk / SSD version Compact Flash card version Enhanced Write Filter (EWF) In RAM RAM(REG) In RAM RAM(REG) SIMATIC IPC DiagBase Available V 1.2 Available V 1.2 Pagefile Deactivated in favor of the EWF Deactivated in favor of the EWF System Restore Core Available Available File based Writefilter (FBWF) Available Available Registryfilter Available Available Device Update Agent (DUA) Available Available HORM Available Available Telnet Server Available Available Windows Backup Available Available User Mode Driver Framework (UMDF) Available Available MUI GER/FRA/ITA/SPA Default language: English GER default language: English Administrator Account Available Available User Account Available Available Explorer Shell Available Available Internet Explorer (IE) Available, IE7 Available, IE7 Internet Information Server (IIS) Available V 5.1 Available V 5.1 Terminal Services Available Available Bluetooth Available Available Wireless Network Support Available Available Windows Firewall Available Available Windows Security Center Available Available MSN Explorer Available Not available Outlook Express Available Available Administrative Tools Available Available SMS Advanced Client Available Not available Remote Desktop Available V 6.0 Available V 6.0 Remote Assistance Available Available .NET Framework Available, V3.5 Not available ASP.NET Available, V3.5 Not available Windows .NET Messenger Available V 4.7 Available V 4.7 Code pages/User Location/Keyboard Available Selection available Disk Management Services Available Available Windows Installer Service Available V 3.1 Available V 3.1 Class Installer Available Available SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 15 Description 3.4 Windows Embedded Standard 2009 Function Hard disk / SSD version Compact Flash card version CoDevice Installer Available Available Windows Movie Maker Available V 2.1 Not available Media Player Available, V11.0 Available, V11.0 Windows Media Player Tour Available Not available DirectX V9.0c V9.0c Accessories Available Available Help files for all components Available Not available Games Available Not available Fonts 316 118 Windows XP Tour Available Not available Microsoft Silverlight Available V 1.0 Available V 1.0 NetMeeting Available V 3.1 Available V 3.1 Note Activation of "HORM" and creation of a "Hiber File" When "HORM" is activated, the "Hibernate" function can be used for Windows Embedded Standard 2009: • EWFMGR C: /activatehorm "Hibernate" is activated following a restart. The system then always boots from this file. 16 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Description 3.5 Design 3.5 Design 3.5.1 External Design Device components Pos SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Description ① Cover plate for Compact Flash module ② Connection elements ③ Status displays 17 Description 3.5 Design 3.5.2 Connection components Ports and power supply Location of connection elements (version with PROFIBUS or CAN) Pos Name Description ① 24 VDC Connection for a 24 V DC power supply ② DVI/VGA DVI/VGA connection for CRT or LCD monitor with DVI interface ③ USB 4 USB 2.0 connections, high-speed / low current ④ PN/IND. ETHERNET RJ45 Ethernet connection 1 (exclusive PCI interrupt) for 10/100/1000 Mbps ⑤ PN/IND. ETHERNET RJ45 Ethernet connection 2 (shared PCI interrupt) for 10/100/1000 Mbps ⑥ PROFIBUS DP/MPI CAN fieldbus PROFIBUS DP/MPI interface (RS 485 isolated), 9-pin Cannon socket or CAN fieldbus (on request) ⑦ COM1 Serial port (RS232) 9-pin Cannon connector ⑧ USB strain-relief fastener The USB strain relief must be fastened to the device enclosure with an oval-head screw (M4 thread). The USB cables can be fastened to the strain-relief assembly with a cable tie. ⑨ PE terminal The PE terminal (M4 thread) must be connected to the protective ground conductor of the plant, in which the device is to be installed. The minimum conductor cross-section may not be less than 2,5 mm2. Location of the connection elements (second COM interface) Pos Designation Description ① COM2 Serial port (RS232) 9-pin Cannon connector 18 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Description 3.5 Design 3.5.3 Operator controls On/Off switch CAUTION The On/Off switch does not disconnect the device from the supply voltage. Position of on/off switch Pos ① Description The on/off switch turns off the output voltages of the power supply but not disconnect from the supply system. The delivery condition is: Power switch turned off. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 19 Description 3.5 Design 3.5.4 Status displays Status displays LED Meaning LED Description PWR Power supply OFF GREEN Standby mode Supply voltage available WD Watchdog status display OFF GREEN Watchdog disabled Watchdog enabled, monitoring time not expired Watchdog enabled, monitoring time expired L1 User LED L1 OFF Can be controlled by user YELLOW programs1 RED Group errors RED User LED L2 OFF Can be controlled by user YELLOW programs1 GREEN RUN STOP GREEN Can be controlled by controller YELLOW program (e.g. WinAC)1 RED SF L2 RUN/STOP Can be controlled by controller program (e.g. WinAC)1 1You can find additional information about addressing the LEDs or the SRAM under a Windows operating system in the section "Output register LED L1/L2". Example programs for addressing the LEDs under Windows XP and under RMOS are available under the FAQ at the Customer Support site Industry Automation and Drive Technologies - Homepage (http://www.siemens.com/automation/service&support). 20 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Application planning 4.1 4 Transport Despite the device's rugged design, its internal components are sensitive to severe vibrations or shock. You must therefore protect the device from severe mechanical stress when transporting it. You should always use the original packaging for shipping and transporting the device. CAUTION Risk of damage to the device! If you are transporting the device in extreme weather conditions with large fluctuations in temperature, care must be take to ensure that no moisture forms on or in the device (condensation). If condensation has developed on the device, wait at least 12 hours before you switch it on. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 21 Application planning 4.2 Unpacking and checking the delivery unit 4.2 Unpacking and checking the delivery unit Unpacking the device Note the following when unpacking the unit: ● It is advisable not to dispose of the original packing material. Keep it in case you have to transport the unit again. ● Please keep the documentation in a safe place. It is required for initial commissioning and is part of the device. ● Check the delivery unit for any visible transport damage. ● Verify that the shipment contains the complete unit and your separately ordered accessories. Please inform your local dealer of any disagreements or transport damages. Noting the device identification data The device can be identified uniquely with the help of these numbers in case of repairs or theft. Enter the data in the following table: Serial number S VP ... Order number of the device 6ES 7647-7B ... Microsoft Windows Product Key Ethernet address 1 Ethernet address 2 You can find the corresponding data here: ● Serial number: The serial number is available on the rating plate on the right side of the device. ● Order number of the device: The order number is located on the rating plate. 22 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Application planning 4.2 Unpacking and checking the delivery unit ● Ethernet address: The Ethernet address of the device is available in your BIOS Setup (F2 function key) under Main > Hardware Options > Ethernet 1 Address or Ethernet 2 Address. ● Microsoft Windows "Product Key" from the "Certificate of Authenticity" (COA): The COA label is only present in pre-installed Windows Embedded Standard 2009 or XP Professional and is affixed to the back of the device. Figure 4-1 COA Label Windows Embedded Standard 2009 Figure 4-2 COA Label Windows XP Pro for Embedded Systems SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 23 Application planning 4.3 Ambient and Environmental Conditions 4.3 Ambient and Environmental Conditions When you plan your project, you should make allowances for: ● The climatic and mechanical environmental conditions specified in the specifications given in your operating instructions. ● The device is approved for operation in closed rooms only. ● Avoid extreme ambient conditions. Protect the device against dust, moisture and heat. ● Do not place the device in direct sunlight. ● Ensure that the distance to other components or the sides of cabinets is at least 50 mm above and 100 mm below the device. ● Do not cover the ventilation slots of the device. ● Always observe the mounting positions permitted for this device. ● The connected or built-in peripherals should not introduce a counter emf in excess of 0.5 V into the device. 24 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 5 Installing/mounting 5.1 Permitted mounting positions NOTICE The device is approved for operation in closed rooms only. Ensure that there is a minimum clearance to the other components or the walls of a housing: • Below at least 100 mm • Above at least 50 mm Horizontal (preferred position) Permitted temperatures Operation with hard disk: • with up to 3 expansion modules (max. load 9 W): +5 to +40°C Operation with CompactFlash card and/or SSD drive: • with up to 3 expansion modules (max. load 9 W): 0 to +45°C • with up to 3 expansion modules (max. load 9 W) in RAL: 0 to +50°C Operation with Compact Flash cards: • without expansion modules in RAL: 0 to +55°C Vertical (power supply at the top) Operation with hard disk: • with up to 3 expansion modules (max. load 9 W): +5 to +40°C With installed Compact Flash card: • without expansion modules: 0 to +45°C Operation with CompactFlash card and/or SSD drive: • with up to 3 expansion modules (max. load 9 W) in RAL: 0 to +45°C Operation with Compact Flash cards: • with up to 3 expansion modules (max. load 9 W) in RAL: 0 to +50°C Notes: When mounted on a DIN rail, the device should be secured to prevent shifting (e.g. with a DIN rail ground terminal). SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 25 Installing/mounting 5.1 Permitted mounting positions Suspended Operation with CompactFlash card and/or SSD drive and without expansion modules: 0 to +40°C Note: Mounting brackets are required if the device is suspended. Upright mounting Permitted temperatures Operation with hard disk: • with up to 3 expansion modules (max. load 9 W): +5 to +40°C With installed Compact Flash card: • without expansion modules: 0 to +45°C Operation with CompactFlash card and/or SSD drive: • with up to 3 expansion modules (max. load 9 W) in RAL: 0 to +45°C Operation with Compact Flash cards: • with up to 3 expansion modules (max. load 9 W) in RAL: 0 to +50°C RAL = Restricted Access Location (e.g. installation of the unit in a lockable cabinet) NOTICE The safety and installation instructions for the expansion modules should be followed if the device is expanded with PCI-104 / PC/104-plus modules. If necessary, the device should be installed in an enclosure that meets the requirements of paragraphs 4.6 and 4.7.3 of IEC/UL/EN/DINEN60950-1. 26 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Installing/mounting 5.2 Mounting information 5.2 Mounting information Before you install the device, read the following mounting instructions. NOTICE Adhere to the SIMATIC assembly guidelines and the relevant DIN/VDE requirements or the country-specific regulations when mounting in switching cabinets. NOTICE Ensure that the device is classified as "Open Type" when using the device in the area of Industrial Control Equipment (UL508). A UL508 conform enclosure is therefore a mandatory requirement for approval or operation according to UL508. 5.3 Mounting the device Mounting methods SIMATIC IPC427C can be mounted on DIN rails, with mounting brackets and in an upright position. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 27 Installing/mounting 5.4 Mounting on DIN rails 5.4 Mounting on DIN rails Mounting the device on DIN rails Note Use of Siemens 35 mm standard mounting rail is recommended. Steps for mounting on DIN rails 1. Set the device inclined on the upper DIN rail. 2. Swing the device fully onto the rails until both clamps completely latch. Note To ensure secure mounting on vertical mounting rails, a DIN rail ground terminal should be mounted beneath the device. 28 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Installing/mounting 5.4 Mounting on DIN rails NOTICE The rails are secured to a wall or cabinet similar to mounting with mounting brackets. Ensure that the wall or ceiling can hold four times the total weight of the device (including the rails and additional expansion modules). Also see section Mounting with mounting brackets (Page 30). Removing the device from the DIN rail ● Push down the device until the clamps release it. ● Swing the device out of the rails. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 29 Installing/mounting 5.5 Mounting with mounting brackets 5.5 Mounting with mounting brackets Removing mounting clamps from the device Two mounting clamps are factory installed on the device for DIN rail mounting. These need to be removed before mounting the mounting brackets. Steps for removing the mounting clamps Remove the four screws ② and the two mounting clamps ① from the back of the device. Installing brackets on the device Two mounting brackets are included in the device package. They can be installed on the device with four screws supplied. Steps for installing the mounting brackets Install the mounting brackets on the device. Note Required tools You need a TORX T20 screwdriver to remove the mounting clamps and mount the mounting brackets. 30 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Installing/mounting 5.5 Mounting with mounting brackets Mounting/demounting the device The dimensions of the device with mounting brackets are listed under Dimension drawings of the device with mounting brackets (Page 99). Mounting examples Material Bore diameter Mounting Concrete 8 mm diameter 60 mm depth Dowel: 8 mm diameter 50 mm length Screws: 4 mm diameter 50 mm length Plasterboard (min. 13 mm thick) 14 mm diameter Gravity toggle: 4 mm diameter 50 mm length Metal (min. 2 mm thick) 5 mm diameter Metal screws M 4: 4 mm diameter 15 mm length WARNING Ensure that the wall or ceiling can hold four times the total weight of the device (including the cabinet brackets and additional expansion modules). SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 31 Installing/mounting 5.6 Upright mounting 5.6 Upright mounting With the available optional vertical mounting kit you have the possibility to implement a place saving installation. Mounting the vertical mounting bracket onto the device ① Device ② Screws ③ Vertical mounting bracket Note • Information on installation and operation is available in the supplement of the accessories. 32 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Connecting 6.1 6 Connecting peripheral equipment NOTICE Connect only peripheral devices approved for industrial applications conforming to EN 61000-6-2 / IEC 61000-6-2. Note Hot-plug peripherals (USB) may be connected while the PC is in operation. CAUTION Peripheral devices that are incapable of hot-plugging may only be connected after the device has been disconnected from the power supply. CAUTION Strictly adhere to the specifications for peripheral equipment. Note A DVI or CRT monitor should be connected and switched on when the device boots in order for it to be correctly detected by the BIOS and the operating system. The screen may otherwise remain dark. NOTICE The connected or built-in peripherals, such as USB drives, should not introduce a counter emf into the device. A counter emf greater than 0.5 V to ground on the + 3.3 VDC / + 5 VDC / + 12 VDC power rail due to a connected or integrated component can prevent normal operation or even destroy components of the device. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 33 Connecting 6.2 Connecting the 24 V DC power supply 6.2 Connecting the 24 V DC power supply To be noted before you connect the device Note the following in order to operate the device safely and according to regulation: WARNING The device should only be connected to a 24V DC power supply which satisfies the requirements of safe extra low voltage (SELV). If the device is used on a wall, in an open rack or other similar locations, an NEC Class 2 current source is required in order to meet the UL requirements (UL 60950-1). In all other cases (IEC / EN / DIN EN 609501) either a current source of limited output (LPS = Low Power Source), or a line-side fuse or a line-side circuit breaker is necessary. The power needs to be limited to a value below 4.16 A. The fuse value required: Max. 4 A. Use the special plug supplied to connect the supply voltage. Connect the PE conductors as described in the next section. NOTICE The permitted cable cross-section for the 24 VDC connection is 0.75 mm2 to 2.5 mm2. NOTICE If a CompactFlash card is used in the device, make sure that the card is seated correctly before you connect it. Connecting Steps for connecting the device to the 24 V DC power supply 1. Switch off the 24 V DC power source. 2. Connect the power supply using the plug (included in the package). 3. Connect the PE conductor. 3LQ 34 0LQ SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Connecting 6.3 Protective ground connection 6.3 Protective ground connection The PE terminal (M4 thread) on the device (large surface, large-area contact) must be connected to the PE conductor on the cabinet or system in which the PC is to be installed. The conductor cross-section must not be less than 2.5 mm2. The PE terminal is needed to protect the device and ensures that interference signals generated by external power cables, signal cables or cables to the I/O modules are safely discharged to earth. Required tool for protective earth terminal: TORX T20 screwdriver Protective earth terminal Connect the PE terminal (M4 thread) ① on the device to the PE conductor on the cabinet or system in which the PC will be installed. The minimum conductor cross-section may not be less than 2,5 mm2. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 35 Connecting 6.4 USB strain-relief 6.4 USB strain-relief The USB strain-relief provided as an accessory is used to prevent accidental loosening of the USB cable from the device. A cable binder (not included in the package) is needed to use this accessory. To fix the USB strain relief, you will need a TORX T20 screwdriver. Steps for connecting the USB strain-relief 1. Fasten the USB strain-relief ① to the device housing with an oval-head screw (M4 thread). 2. Thread the cable tie ② through the comb of the USB strain-relief to clamp the USB cable. 36 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Commissioning 7.1 7 Note before commissioning Factory state The SIMATIC IPC427C is available in the following versions: ● With the Windows Embedded Standard 2009 operating system (pre-installed on CompactFlash card, SSD drive or the hard disk) ● With the Windows XP Professional operating system (pre-installed on SSD drive or the hard disk) ● Without operating system Connections before commissioning Before connecting the device to the power supply, a DVI or CRT monitor should be connected in order for it to be correctly detected by the BIOS and the operating system during startup. CAUTION Risk of damage to the device If condensation has developed, wait at least 12 hours before commissioning the device. NOTICE Windows Embedded Standard 2009: Read the EWF and FBWF information Two configurable write filters (Enhanced Write Filter and File Based Write Filter) are provided with Windows Embedded Standard 2009. Please be aware of this when activating and using the EWF/FBWF information, otherwise you may experience data loss. Note Setting up CompactFlash cards on the employed device If you want to use CompactFlash cards with the device, they need to be set up on the device. CompactFlash cards set up on other devices will not boot due to the differing drive parameters. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 37 Commissioning 7.2 Commissioning - Windows Embedded Standard 2009 7.2 Commissioning - Windows Embedded Standard 2009 7.2.1 Basic commissioning - initial startup Requirements ● The device is connected to the 24 VDC power supply. ● Equipotential bonding is connected. ● The cables are correctly plugged in. Configuring the operating system When the computer is started with the power switch for the first time, the Windows Embedded Standard 2009 operating system on the Compact Flash card or hard disk is configured automatically. Proceed as follows: 1. Switch the device on using the On/Off switch. The PC performs a self-test (POST). During the self-test, this message appears: Press F2 go to Setup Utility or Press ESC go to Boot Manager 2. Wait until this message is cleared, then follow the instructions on the screen. NOTICE The device may not be switched off at any time during the installation process. Do not change the default BIOS settings, otherwise the operating system setup may become corrupted. 3. Restart After you have entered all the necessary information and the operating system is configured, you are prompted to restart the system. Respond to this prompt with Yes. Note System startup can take considerably longer than usual for the initial commissioning. Only a blue or black screen is displayed for several minutes. When you switch on the PC now, the logon window or the user interface of the Windows Embedded Standard 2009 operating system is automatically opened when the startup routine is completed. Note To prevent data loss, it is advisable to create an image of your system partition after initial commissioning. 38 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Commissioning 7.2 Commissioning - Windows Embedded Standard 2009 Switch off the device When you work with Windows Embedded Standard , always shut down the PC with the command Start > Shut Down. Note The Enhanced Write Filter should be enabled following the installation of Windows Embedded Standard on a CompactFlash card or SSD drive. When this is enabled, the device can be switched off with the power switch by disconnecting the power supply. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 39 Commissioning 7.3 Commissioning - Windows XP Professional 7.3 Commissioning - Windows XP Professional 7.3.1 Basic commissioning - initial startup Requirements ● The device is connected to the 24 VDC power supply. ● Equipotential bonding is connected. ● The cables are correctly plugged in. Configuring the operating system When the computer is started with the power switch for the first time, the Windows XP Professional operating system on the hard disk or SSD drive is configured automatically. Proceed as follows: 1. Switch the device on using the On/Off switch. The PC performs a self-test (POST). During the self-test, this message appears: Press F2 go to Setup Utility or Press ESC go to Boot Manager 2. Wait until this message is cleared, then follow the instructions on the screen. NOTICE The device may not be switched off at any time during the installation process. Do not change the default BIOS settings, otherwise the operating system setup may become corrupted. 3. Automatic restart After you have entered all necessary information and the operating system is configured, the PC is automatically restarted and displays the user interface of the operating system. Note System startup can take considerably longer than usual for the initial commissioning. When you switch on the PC now, the user interface of the Windows XP Professional operating system is automatically opened when the startup routine is completed. Note To prevent data loss, it is advisable to create an image of your system partition after initial commissioning. 40 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Commissioning 7.3 Commissioning - Windows XP Professional Switch off the device When you work with Windows XP Professional, always shut down the PC with the command Start > Shut Down. You can then switch off the device with the power switch or by disconnecting the power supply. 7.3.2 Setting up the language selection for Windows XP Professional / Embedded Standard The Multilanguage User Interface (MUI) allows you to set up the Windows XP Professional / Embedded Standard menus and dialogs for additional languages. Default language of your Windows XP MUI installation is English and a US keyboard layout. You can change the language in the Control Panel. Select: Start > Control Panel > Regional and Language Options Languages, tab Language used in menus and dialogs field. For the Regional and Language Options set the default as non-Unicode programs under Advanced in addition to the language for menus and dialogs. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 41 Commissioning 7.4 Commissioning - other operating systems 7.4 Commissioning - other operating systems 7.4.1 Commissioning - guide The desired operating system can be installed on the hard disk, CompactFlash card or SSD drive. A variety of USB devices (hard disk, external floppy or CD-ROM drive, USB stick) or Compact Flash cards can be used as boot media. &RPPLVVLRQLQJ 6,0$7,&,3&& 6HOHFWLQJFUHDWLQJ WKHERRWPHGLXP IRULQVWDOODWLRQ ,QVWDOOLQJWKH RSHUDWLQJV\VWHP IURPWKHERRWPHGLXP 6HOHFWLQJWKHDFWLYH ERRWPHGLXP The following provides an overview of the steps involved in commissioning: Steps Description 1 Select a suitable boot medium for the operating system to be used in the BIOS Setup (CD-ROM drive, Compact Flash card, hard disk or USB device). See Boot menu (Page 126). Select and create a boot medium for installation. If no boot medium is available, one must be created based on the instructions provided by the respective operating system documentation. For example, you can use the SIMATIC PC/PG Image Creator tool to make a USB stick a bootable medium. 2 Install the operating system on the boot medium. Install the operating system based on the instructions provided by the respective documentation. 3 Select final boot medium In the BIOS Setup, select the medium on which the operating system has been installed. Additional information Further information about installation and commissioning is available in the documentation of the respective operating system. 42 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Integration into an Automation System 8.1 8 Overview Options of integration in existing or planned system environments/networks: Ethernet The integrated Ethernet port (10/100/1000 Mbps) can also be used for communication and for data exchange with automation devices such as SIMATIC S7. For this purpose you require the "SIMATIC NET" software package. PROFIBUS/MPI The optional electrically isolated PROFIBUS interface (12 Mbps) can be used to interconnect distributed field devices or for coupling to SIMATIC S7. The "SOFTNET for PROFIBUS" software package is required for coupling to S7 automation systems. CAN CAN interface for connection to CAN field systems (on request). RS232 The serial port can be used for data communication (via terminal applications, for example). Additional information Additional information is available in the catalog and the online ordering system Industrial Automation and Drive Technologies (http://mall.automation.siemens.com). SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 43 Integration into an Automation System 8.1 Overview 44 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 9 Functions 9.1 Monitoring Functions 9.1.1 Introduction Even in its basic version, the device comes with optional monitoring functions. When used in combination with the appropriate software, the following functions for displaying, monitoring and controlling are available: ● Temperature monitoring (over / under temperature) ● Monitoring of the battery level ● Monitoring of hard disks, CompactFlash cards and SSD drives with S.M.A.R.T. functionality ● Watchdog (hardware or software reset of the computer) ● Operating hours meter (information on the cumulative run time) SIMATIC PC DiagBase software With the SIMATIC PC DiagBase software (included in product package), you can use these functions for local monitoring. You can use the DiagBase Management Explorer application for general monitoring or DiagBase Alarm Manager for notification of individual alarms. Additional information on the functions of the SIMATIC PC DiagBase software is available in the online help. SIMATIC PC DiagMonitor software SIMATIC PC DiagMonitor software is provided on CD (not included in the scope of delivery). It contains the monitoring software, the software for the stations to be monitored and a library for creating custom applications. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 45 Functions 9.1 Monitoring Functions 9.1.2 Temperature monitoring/display Temperature monitoring The temperature is recorded by means of three thermocouples. The sensors monitor the processor temperature, the temperature near the RAM module and the motherboard around the DVI/VGA socket. If one of the three configured temperature values is exceeded (CPU: 100°C, RAM: 95°C, motherboard: 95°C), the following fault reaction is triggered: Reaction Option The DiagBase or DiagMonitor software is enabled None The temperature error is retained in memory until temperatures have fallen below the thresholds and it is reset by one of the following measures: ● Acknowledgment of the error message by the monitoring software ● Restart of the device 46 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Functions 9.1 Monitoring Functions 9.1.3 Watchdog (WD) Function If the user program does not respond to the watchdog within the predetermined monitoring time, the watchdog monitors the program process and informs the user about various reactions. After POWER ON of the device or after a HW RESET (cold restart), the watchdog is in idle state, i.e. a reaction of the WD will not be triggered and the Watchdog LED is switched off. Watchdog reactions If the watchdog is not triggered again within the set time, the following reactions will be triggered: Reaction Option Switch watchdog LED to red None Trigger a PC reset Configurable Enabling the DiagBase or DiagMonitor software None Note If the desired device reset is not performed, go the Advanced menu of the BIOS Setup and set the SafeCard functions to Enabled. Contact Customer Support for a detailed description of the Watchdog functions. WD monitoring times The monitoring times are defined as follows: Normal mode: 94 ms, 210 ms, 340 ms, 460 ms, 590 ms, 710 ms, 840 ms and 960 ms. Macro mode: 2s, 4s, 6s, 8s, 16s, 32s, 48s and 64s. Note The watchdog is retriggered if the monitoring time is changed at the active watchdog (that is while the watchdog is running)! SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 47 Functions 9.2 Enhanced Write Filter (EWF) 9.2 Enhanced Write Filter (EWF) Purpose and function The EWF (Enhanced Write Filter) is a function that is only available with Windows Embedded operating systems. It provides write protection that can be configured by the user. The Enhanced Write Filter allows you to boot Windows Embedded Standard 2009 from write-protected media (such as CD-ROM), to write protect individual partitions and adapt the performance of the file system to your needs (when using CompactFlash cards, for example). EWF can be used to minimize write access to Compact Flash cards. This is important because the write cycles on Compact Flash cards are limited due to technical reasons. We therefore recommend using EWF if you work with Compact Flash cards. CAUTION Activate only one write filter per partition - otherwise you may incur data loss. Both EWF and FBWF are preinstalled in the SIMATIC IPC images. Ensure that only one write filter is enabled on a partition, otherwise you may incur data loss. Note The Enhanced Write Filter is disabled by default for Windows Embedded Standard 2009. After the operating system has been set up, you should back up your date and then enable the EWF. Set EWF The EWFMGR.EXE program can be used to install, enable or disable the EWF. Use the command prompt to call up the program. The following functions are available: Function Write-protect drive C: Switching on Command ewfmgr c: -enable Write-protect drive C: disable (modified files are accepted) ewfmgr c: -commitanddisable Modified files on drive C: Accept ewfmgr c: -commit Display information about the EWF drive ewfmgr c: Display help ewfmgr c: /h Note The EWF commands affecting the write protection do not become active until after the next booting process. 48 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Functions 9.2 Enhanced Write Filter (EWF) Special features for the use of Enhanced Write Filters (EWF) ● In the event of a power failure, if the EWF is enabled changes made after the boot sequence on drive C: are lost. To prevent data loss in the event of a power failure, the use of a USV is recommended. ● You can save the files in the EWF RAM overlay to the Compact Flash card or the hard disk before you shut down the device. To do so, enter the following command in the command prompt: ewfmgr c: -commitanddisable Then restart the system. ewfmgr c: -enable Then restart the system. Note When the system is set to automatically adjust the clock for daylight saving time adjustment, systems without central time management and with activated EWF set the clock forward or backward by one hour in the daylight saving time or standard time period each time the system boots. The reason for this behavior is that Windows Embedded Standard 2009 has a registry entry that detects if the clock has been adjusted for daylight saving time. Since this file is also protected against modification by the EWF, the marker is lost during the boot sequence and the adjustment is made again. We therefore recommend that you deactivate the automatic adjustment and change the clock manually. Procedure: 1. Switch off the EWF filter (ewfmgr c: -commitanddisable) and reboot the system. 2. Deactivate automatic adjustment in the Control Panel. In the Time Zone tab opened with the menu command Start > Control Panel > Date and Time, remove the check mark from the "Automatically adjust clock for daylight saving changes" check box. 3. Enable EWF again (ewfmgr c: -enable) and reboot the system. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 49 Functions 9.3 File Based Write Filter (FBWF) 9.3 File Based Write Filter (FBWF) Purpose and function With the Feature Pack 2007 for Windows XP Embedded, Microsoft introduced a second write filter, File Based Write Filter (FBWF). In contrast to EWF, which protects partitions based on sectors, FBWF works on the file level. When FBWF is enabled, all files and folders of a partition are protected unless they are included in an exception list. FBWF is disabled by factory default in the operating system images for SIMATIC IPC and must be enabled and configured by the user. When you enable FBWF, the folders C:\FBWF and D:\FBWF are authorized for writing by default. Comparison between EWF and FBWF ● You should prefer FBWF, because it is more flexible in its configuration and allows immediate writing without rebooting. ● If you use HORM or compressed NTFS, EWF is indispensable. CAUTION Activate only one write filter per partition - otherwise you may incur data loss. Both EWF and FBWF are preinstalled in the SIMATIC IPC images. Ensure that only one write filter is enabled on a partition, otherwise you may incur data loss. Configuring FBWF FBWF can be configured in command console using the program FBWFMGR.EXE. NOTICE • Observe the following syntax: Enter a space after the drive designation colon. • Changes for direct write access only take effect after rebooting. • Only existing files and folders can be entered in the exception list. 50 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Functions 9.3 File Based Write Filter (FBWF) Function Display the current FBWF status Command fbwfmgr /displayconfig Enable FBWF after the next startup fbwfmgr /enable Write to protected files fbwfmgr /commit c: \Test.txt Adding/removing elements in the exception list: • Add file • Add folder • Remove file • Remove folder Call up the help function fbwfmgr /addexclusion C: \Test.txt fbwfmgr /addexclusion C: \Test folder fbwfmgr /removeexclusion C: \Test.txt fbwfmgr /removeexclusion C: \Test folder fbwfmgr /? For detailed instructions on FBWF go to (http://msdn.microsoft.com/enus/library/aa940926(WinEmbedded.5).aspx) SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 51 Functions 9.4 SRAM buffer memory 9.4 SRAM buffer memory For applications to be able to store data following a power failure, the motherboard features a battery-buffered CMOS-RAM. If the supply voltage fails longer than 5 ms, this is indicated by the DC FAIL signal. Enough time is provided for copying data to the buffered RAM that 256 KB can be saved with a full configuration. A maximum 2048 Kb memory window is displayed via a PCI address register. The base address is initialized by the BIOS. A corresponding function is implemented there for using the CMOS-RAM under WinAC RTX. NOTICE If replacement of the battery takes longer than 30 seconds, the data saved in the CMOS RAM and in the buffered SRAM is lost. 52 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Functions 9.5 Battery monitoring 9.5 Battery monitoring The installed buffer battery has a service life of at least 5 years. The status can be checked with two-tier battery monitoring. The information can be read from an I/O register and evaluated. When the first warning level is reached, the remaining service life of the battery for buffering CMOS data and buffered SRAM is at least 1 month. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 53 Functions 9.6 Operation without monitor and keyboard 9.6 Operation without monitor and keyboard The device can be operated without a monitor and keyboard. The device startup is guaranteed without these peripherals. A USB keyboard and mouse and an analog CRT monitor can be later connected for diagnostics. A digital DVI monitor can only be subsequently activated when the Windows Embedded Standard 2009 or Windows XP Professional operating system has fully booted. 54 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Expansions and Configurations 10.1 10 Open the device (front panel) CAUTION Work on the open device may only be carried out by authorized and qualified personnel. Within the warranty time, you are only allowed to install expansions for memory and expansion card modules. CAUTION The device contains electronic components which may be destroyed by electrostatic charge. You therefore need to take precautionary measures before you open the device. Refer to the ESD guidelines on handling electrostatically sensitive components under ESD Guidelines (Page 147). Tools ● Cover and top cover plate: Torx T8 ● Hard disk mounting: Torx T10 ● Protective earth terminal: Torx T20 ● Spacing bolts PC/104: Hexagon head 5mm Preparation Isolate the device from power supply. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 55 Expansions and Configurations 10.1 Open the device (front panel) Open the device Steps in opening the device (front panel) 56 1 Remove the six screws. 2 Remove the front panel. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Expansions and Configurations 10.2 Memory expansion 10.2 Memory expansion 10.2.1 Installing the memory module Memory expansion options The motherboard is equipped with one slot for an SO-DIMM DDR3 memory module. This lets you expand the memory capacity of your device to a maximum of 4 GB. 3 GB of this memory is available for the operating system and applications. Note We recommend using the original spare parts for memory configuration. Preparation Disconnect the device from the power supply. CAUTION The electronic components on the PCBs are highly sensitive to electrostatic discharge. Always take appropriate precautionary measures when handling these components. Refer to the ESD directives on handling electrostatically sensitive components ESD Guidelines (Page 147). Removing a memory module How to remove a memory module 1 Open the device. 2 Open the retention clamps ①. Tilt the memory module forward. 3 Carefully remove the memory module. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 57 Expansions and Configurations 10.2 Memory expansion Installing a memory module How to install a memory module 1 Set the memory module in the mount tilting forward. 2 Carefully push the memory module back into the heat sink until it fully engages. 3 Close the device. Display of the current memory configuration The new memory configuration is detected automatically. System RAM, Extended RAM and Cache SRAM are displayed during device startup. 58 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Expansions and Configurations 10.3 Installing PCI-104 / PC/104 Plus modules 10.3 Installing PCI-104 / PC/104 Plus modules 10.3.1 Notes on the modules Notes on module specifications The device is designed for use with modules conforming to specifications of the PC/104 Consortium. ● PCI-104 modules: PCI compatible (120-pin plug) ● PC/104 Plus modules that use only the 120-pin plug (PCI bus) Note The necessary expansion frames for mounting these modules can be ordered as a sixpack with order number 6AG4070-0BA00-0XA0 via the A&D online ordering system (http://www.siemens.com/automation/mall). NOTICE When expanding the device with PCI-104 / PC/104 Plus modules, adhere to the safety and mounting regulations for the expansion modules. The device may be mounted in an enclosure that meets the requirements of Sections 4.6 and 4.7.3 of IEC/UL/EN/DINEN60950-1. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 59 Expansions and Configurations 10.3 Installing PCI-104 / PC/104 Plus modules 10.3.2 Mounting PCI-104 or PC/104 Plus modules Tools Use hexagon head screws (5 mm) to mount the spacing bolts of the PCI-104- or PC/104Plus module. If this is the only PCI-104 or PC/104-Plus module you wish to mount, you can also use screws (M3) instead of the spacing bolts. Preparation ● Isolate the device from power supply. ● Two blanking plates are mounted on the expansion frame. If the PCI-104 or PC/104-Plus module features external ports, you can use these blinding plates to mount the connectors. You can also use a slot plate with existing connector perforations. You can find required dimensions in the section Dimension drawing of the blanking plate (Page 103). CAUTION The electronic components on the PCBs are highly sensitive to electrostatic discharge. Always take appropriate precautionary measures when handling these components. Refer to the ESD directives on handling electrostatically sensitive components ESD Guidelines (Page 147). Mounting PCI-104 or PC/104-Plus modules Steps for mounting an expansion module 60 1 Open the device (remove front panel). 2 Insert module in slot ①. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Expansions and Configurations 10.3 Installing -104 / PC/104 Plus modules Steps for mounting an expansion module 3 Secure the module with four screws or spacing bolts. 4 Mount the expansion frame ② and secure it with six spacing bolts. Mount the slot plates ③. 5 Mount the front panel on the expansion frame. Mounting additional PCI-104 or PC/104-Plus modules The device can be equipped with a maximum of PCI-104 or PC/104-Plus modules. An additional expansion frame is required for each module. Follow the mounting procedure described in the previous section (steps 2 to 4). Configuring/installing a PCI-104 or PC/104-Plus module You may need to make settings in the BIOS Setup. For detailed information about installation, refer to the manufacturer documentation for the respective module. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 61 Expansions and Configurations 10.4 Installing/Removing Compact Flash Cards 10.4 Installing/Removing Compact Flash Cards 10.4.1 Installation options for Compact Flash cards Memory expansion options The device features an accessible slot for Compact Flash cards (types I / II). As an alternative to a hard disk, you can optionally order a fixed-mounted, inaccessible Compact Flash card drive. Only use SIMATIC PC Compact Flash cards for industrial application. Note Only SIMATIC PC CompactFlash cards with product version number 02 (ES 02) can be used for this device. Figure 10-1 62 SIMATIC IPC CompactFlash® SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Expansions and Configurations 10.4 Installing/Removing Compact Flash Cards 10.4.2 Installing/removing an accessible Compact Flash card Preparation Disconnect the device from the power supply. CAUTION The electronic components on the PCBs are highly sensitive to electrostatic discharge. Always take appropriate precautionary measures when handling these components. Refer to the ESD directives on handling electrostatically sensitive components ESD Guidelines (Page 147). Opening the module receptacle Steps for opening the module receptacle Turn the cover plate ① of the module receptacle 180 degrees counterclockwise. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 63 Expansions and Configurations 10.4 Installing/Removing Compact Flash Cards Installing the Compact Flash card Steps for installing a Compact Flash card 1 Open the module receptacle. 2 Insert the CompactFlash card with the connector facing in until it locks into place ①. 3 Close the module receptacle again. Note The Compact Flash slot is coded against reversed insertion. Insert it so that its upper side (label side) is facing the front panel of the device. CAUTION If the Compact Flash card meets resistance, flip it over. Never insert the CompactFlash card with force. 64 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Expansions and Configurations 10.4 Installing/Removing Compact Flash Cards Removing the Compact Flash card Steps for removing a Compact Flash card 1 Open the module receptacle. 2 Press the eject button ① and remove the CompactFlash card. 3 Close the module receptacle again. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 65 Expansions and Configurations 10.4 Installing/Removing Compact Flash Cards 10.4.3 Installing/removing a built-in Compact Flash card Steps for removing a built-in Compact Flash card 1 Remove the four screws of the cover plate and remove it 2 Press the eject button ① and carefully remove the CompactFlash card from the holder. 3 Fasten the cover plate again. To install, carry out the above steps in reverse order. 66 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.1 Removing and Installing Hardware Components 11.1.1 Repairs 11 Carrying out repairs Only authorized personnel are permitted to repair the device. WARNING Unauthorized opening and improper repairs on the device may result in substantial damage to equipment or endanger the user. ● Always separate the device from the mains before opening it. ● Only install system expansion devices designed for this device. If you install other expansion devices, you may damage the device or violate the safety requirements and regulations on RF suppression. Contact your technical support team or where you purchased your PC to find out which system expansion devices may safely be installed. If you install or exchange system expansions and damage your device, the warranty becomes void. NOTICE Check the ESD Guidelines (Page 147). Limitation of Liability All specifications and approvals are only valid when the expansion component feature the CE symbol. Observe the installation instructions for the expansion components. UL approval of the device only applies when the UL-approved components are operated taking the "Conditions of Acceptability" into consideration. No liability can be accepted for impairment of functions caused by the use of third-party devices or components. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 67 Maintenance and Service 11.1 Removing and Installing Hardware Components Tools ● Torx T8 (cover and upper sheet metal cover) ● Torx T10 (hard disk mounting) ● Torx T20 (Protective earth terminal) ● Hexagon head 5mm (spacing bolts PC/104) 11.1.2 Preventive maintenance To maintain high system availability, we recommend the preventative exchange of those PC components that are subject to wear. The table below indicates the intervals for this exchange. Component 68 Exchange interval: Hard disk 3 years CMOS backup battery 5 years SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.1 Removing and Installing Hardware Components 11.1.3 Replacing hard disk or SSD drive CAUTION Drives may only be replaced by authorized qualified personnel. Tools You will need size TORX T8 and T10 screwdrivers to mount the hard disk and a 5mm Allen wrench for installing/removing PC/104 modules. You will need a TORX T20 screwdriver to loosen the protective earth terminal. Preparation 1. Disconnect the device from the power supply. 2. Unplug all peripherals (mouse, keyboard, monitor, for example) from the device. Removing drives NOTICE Check the ESD Guidelines (Page 147). How to remove a drive 1 Remove the four screws of the cover plate and remove it SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 69 Maintenance and Service 11.1 Removing and Installing Hardware Components How to remove a drive 2 Remove the four screws holding the drive to the back of the enclosure. 3 Carefully remove the drive from the enclosure. 4 Take the drive out of the holder. Installing a drive Carry out the described tasks in the reverse order. 70 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.1 Removing and Installing Hardware Components 11.1.4 Replace the backup battery To be noted before you replace the battery Note The service life of a backup battery is approximately 5 - 8 years, depending on the operating conditions. CAUTION Risk of damage! The lithium battery may only be replaced with an identical battery or with a type recommended by the manufacturer (Order No.: A5E00331143). Disposal CAUTION Depleted batteries must be disposed of in accordance with local regulations. Preparation Note The configuration data and contents of the SRAM in the device are buffered for at least 30 seconds. 1. Write down the current settings of the BIOS setup or save the settings as a user profile in the Exit menu (Page 131) of the BIOS setup. A list in which you can note this information is available in the BIOS description. 2. Disconnect the device from the power supply. Tool You will need a TORX T8 screwdriver to open the battery compartment. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 71 Maintenance and Service 11.1 Removing and Installing Hardware Components Replacing the battery Proceed as follows: Steps for replacing the battery 1 Open the battery compartment. 2 Remove the battery holder. 3 Pull out the battery plug ①. 4 Take the old battery out of the holder. 5 Place a new battery in the holder and reconnect the battery plug. 6 Close the battery compartment. Reconfiguring the BIOS Setup If the battery replacement takes longer than 30 seconds, the configuration data of the device will be lost. You will have to reconfigure the BIOS setup in this case. 72 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.2 Reinstalling the operating system 11.2 Reinstalling the operating system 11.2.1 Windows Embedded Standard 2009 11.2.1.1 General installation procedure If your software becomes corrupt for any reason, you can reinstall it from the Restore CD/DVD. The Restore CD/DVD contains an image file for the hard disk or CF card with the original software (operating system with installed hardware drivers). Note You require a USB keyboard and a USB CD-ROM drive to reinstall the operating system. Before performing the new installation, you should check the date and time set in the BIOS Setup (Page 117) and correct it if necessary. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 73 Maintenance and Service 11.2 Reinstalling the operating system 11.2.1.2 Restoring the software to factory state using the Restore DVD You can restore the original factory software using the Restore CD/DVD. The CD/DVD contains the necessary images and tools for transferring the factory software to the hard disk / SSD or CF card of your PC. The following options are available for restoring software: ● Restore the entire hard disk / SSD with drive C: (system) and drive D: ● Restore drive C: only. This allows you to retain any user data on drive D. ● Restore the entire CF card ● Restore the system partition of the CF card only. CAUTION If "Restore system partition only" is set all data on drive C: (system) will be deleted. All data, user settings and all authorizations or license keys on drive C: will be lost in the process! All data on drive C: of your hard disk drive will be deleted. Setup formats the hard disk partition and reinstalls the original factory software. When you select the "Restore entire hard disk" option, ALL the data, user settings and authorizations or license keys will be lost on the hard disk. NOTICE When using device models with two CompactFlash cards, the data is transferred to the accessible CF card. If you want to transfer the software to the built-in CF card, you need to remove the removable CF card before performing the restore. Restoring the factory state To restore the factory state, proceed as follows: 1. Connect a USB CD-ROM drive to the device. 2. Insert the Restore CD/DVD in the drive and reboot the device. When the BIOS message appears, press Pressto enter Setup or to show the Boot menu the F2 key. 3. Select the Boot menu and move the entry "CD-ROM Drive" to the first position. 74 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.2 Reinstalling the operating system 4. Close the BIOS setup with the "Exit Saving Changes" entry. 5. Follow the on-screen instructions. CAUTION All existing data, programs, user settings and authorizations or license keys will be deleted from the hard disk and are therefore lost. Note The "Legacy USB Support" option has to be set to "Enabled" in the Advanced menu of the BIOS so that the device can address a USB CD-ROM drive. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 75 Maintenance and Service 11.2 Reinstalling the operating system 11.2.2 Windows XP Professional 11.2.2.1 General installation procedure If your software becomes corrupt for any reason, you have two possibilities: ● Restoring the factory state of the software by means of the Restore DVD The Restore DVD contains an image of the original supplied software (operating system with installed drivers) and is included in the Windows XP Professional variant. ● Setting up the operating system with the Recovery CD The recovery CD contains the tools required to set up the hard drive / SSD as well as the Windows XP Professional operating system. After the required data have been copied to the hard disk / SSD, you can run Windows XP Professional Setup to install the operating system. The Recovery CD is included in the scope of delivery for Windows XP Professional. Note You will need a USB keyboard in order to reinstall the operating system. Before performing the new installation, you should reset the date and time set in the BIOS Setup (Page 117). 76 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.2 Reinstalling the operating system 11.2.2.2 Restoring the Software to Factory State Using the Restore DVD You can reinstall the original factory software (included in the Windows XP Professional product package) using the Restore DVD. The DVD contains the necessary images and tools for transferring the factory software to the hard disk or SSD of your PC. The following options are available for restoring software: ● Restore the entire hard disk or SSD with the system drive with all partitions and drive D:. ● Restore the system partition only. This allows you to retain any user data on drive D. CAUTION If "Restore system partition" option is set, all data on your system partition will be deleted. All data, user settings and all authorizations or license keys on the system drive will be lost in this case. The system drive on the hard disk will be completely deleted and reformatted, and the original factory software will be copied to it. When you select the "Restore entire system drive" option, ALL data, user settings and authorizations or license keys on the system drive will be lost together with all partitions. Restoring the factory state To restore the factory state, proceed as follows: 1. Connect a USB DVD-ROM drive to the device. 2. Insert the Restore DVD in the drive and reboot the device. When the BIOS message Press to enter Setup or to show the Boot menu appears, press the F2 key. 3. Select the Boot menu and move the entry "CD-ROM Drive" to the first position. 4. Close the BIOS setup with the "Exit Saving Changes" entry. 5. Follow the on-screen instructions. CAUTION All existing data, programs, user settings and authorizations or license keys will be deleted from the hard disk and are therefore lost. Note The "Legacy USB Support" option has to be set to "Enabled" in the Advanced menu of the BIOS so that the device can address a USB DVD-ROM drive. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 77 Maintenance and Service 11.2 Reinstalling the operating system Setting up the language selection for Windows XP Professional / Embedded Standard The Multilanguage User Interface (MUI) allows you to set up the Windows XP Professional / Embedded Standard menus and dialogs for additional languages. Default language of your Windows XP Professional / Embedded Standard MUI installation is English and a US keyboard layout. You can change the language in the Control Panel. Select: Start > Control Panel > Regional and Language Options Languages, tab Language used in menus and dialogs field. For the Regional and Language Options set the default as non-Unicode programs under Advanced in addition to the language for menus and dialogs. 78 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.2 Reinstalling the operating system 11.2.2.3 Setting up the operating system via the Recovery CD/DVD Use the supplied Recovery CD/DVD to install Windows to suit your particular requirements. You also need the included Documentation and Drivers CD. Note Prerequisite is that you connect a USB CD-ROM drive to the device and have set the "Legacy USB Support" option to "Enabled" in the BIOS setup. Booting with the Recovery CD/DVD 1. Insert the Restore CD/DVD in your drive and reboot the device. When the BIOS message Press to enter Setup or to show Bootmenu appears, press the ESC key. The "Boot Menu" is displayed when initialization is completed. 2. Follow the on-screen instructions until the "Windows XP Professional Setup" window opens. Partition setup After you have installed a new hard disk or SSD, or if partitions are faulty, or when you wish to change the partitioning on your hard disk, you need to create or reconfigure partitions on the hard disk. CAUTION When you delete or create partitions or logical DOS partitions, you lose all data on the hard disk. All drives on the hard disk or SSD will be deleted. With Windows XP operating systems, the factory state features two partitions with an NTFS file system on the hard disk. To restore the partitions to factory state, follow the on-screen instructions: ● To install the selected partition, select "ENTER" ● To create a new partition in an unpartitioned area, press C. ● To delete the selected partition, press D. Note The on-screen instructions are in English. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 79 Maintenance and Service 11.2 Reinstalling the operating system Installation of the operating system Follow the on-screen instructions when the "Windows XP Professional Setup" window appears. Note Note that there must still be free space on the drive after the selected recovery data has been transferred: 1500 MB for Windows XP Note If you want to use Windows XP as a professional you should have the following manual (not included in the product package) available: Microsoft Windows XP Professional, the technical reference" (MSPress Nr 934). This manual contains information specifically for administrators involved in installing, managing and integrating Windows in networks or multi-user environments. Setting up the language selection for Windows XP Professional The Multilanguage User Interface (MUI) allows you to set up the Windows XP Professional menus and dialogs for additional languages. To install the MUI, start the program MUISETUP.EXE in the folder CD_DRIVE:\MUI of the "MUI-english" Recovery CD/DVD or in root folder of the "MUI Windows XP" Recovery CD/DVD. Follow the instructions on the screen to install the required languages. Default language of your Windows XP MUI installation is English and a US keyboard layout. You can change the language in the Control Panel. Select: Start > Control Panel > Regional and Language Options Languages, tab Language used in menus and dialogs field. For the Regional and Language Options set the default as non-Unicode programs under Advanced in addition to the language for menus and dialogs. 80 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.3 Partitioning data media 11.3 Partitioning data media 11.3.1 Setting up the partitions under Windows Embedded Standard 2009 You need to set up the partitions on the CompactFlash card after installing a new drive, to repair corrupt partitions or to change the partitioning. Partitioning the Compact Flash card The factory state of the Compact Flash card includes the following partitions: Partition Name File system Size of the card 2 GB 4 GB 8 GB 1. Partition SYSTEM 1536 MB 2560 MB 5120 MB NTFS (compressed) 2. Partition DATA Remainder * Remainder * Remainder * NTFS (compressed) * Due to partitioning/formatting, the actual Compact Flash capacity does not correspond to the memory size specified on the Compact Flash. Partitioning the hard disk The following partitions are configured in the factory state of the hard disk with Windows Embedded Standard 2009: Partition Name Size File system 1. Partition SYSTEM 25 GB NTFS (not compressed) 2. Partition DATA Remainder NTFS (not compressed) Partitioning the SSD drive The following partitions are configured in the factory state of the SSD drive with Windows Embedded Standard 2009: Partition Name Size File system 1. Partition SYSTEM 15 GB NTFS (not compressed) 2. Partition DATA Remainder NTFS (not compressed) To restore the original partition to its factory state, we recommend the software tool SIMATIC PC/PG Image Creator. Detailed information about using this tool is available in the manufacturer documentation. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 81 Maintenance and Service 11.3 Partitioning data media 11.3.2 Setting up the partitions under Windows XP Professional You need to set up the partitions on the CompactFlash card after installing a new drive, to repair corrupt partitions or to change the partitioning. Partitioning the hard disk The factory state of the hard disk with Windows XP Professional includes the following partitions: Partition Name Size File system 1. Partition SYSTEM 25 GB NTFS (not compressed) 2. Partition DATA Remainder NTFS (not compressed) Partitioning the SSD drive The following partitions are configured in the factory state of the SSD drive with Windows XP Professional: Partition Name Size File system 1. Partition SYSTEM 15 GB NTFS (not compressed) 2. Partition DATA Remainder NTFS (not compressed) To restore the original partition to its factory state, we recommend the software tool SIMATIC PC/PG Image Creator. Detailed information about using this tool is available in the manufacturer documentation. 82 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.4 Installing drivers and software 11.4 Installing drivers and software 11.4.1 Driver installation under Windows Embedded Standard 2009 The driver installation under Windows Embedded Standard 2009 is conducted in the same way as under Windows XP Professional. Pay attention to the installation instructions of the driver manufacturer. When installing drivers under Windows Embedded Standard 2009, you may see a prompt for the "Windows XP Installation CD". ● In this case, insert the Restore DVD. The required files are in the folder \Drivers_WES. ● Disable the Enhanced Write Filter before installing drivers and enable it again when you are finished. 11.4.2 Installing drivers and software NOTICE Before you install new drivers or updates for multilingual operating systems, (MUI versions), reset the regional settings for menus and dialogs and the default language to US English. Install the drivers and software from the included "Documentation and Drivers" CD. Procedure: 1. Place the CD into the drive. 2. Start the program with "START". 3. Select "Drivers & Updates" from the index. 4. Select the operating system in "Drivers & Updates". 5. Install the required driver. NOTICE For new Windows XP Professional installations, the chipset driver must be installed before you install any other drivers. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 83 Maintenance and Service 11.5 Installing updates 11.5 Installing updates 11.5.1 Updating the operating system Windows The latest updates for the Windows operating system are available on the Internet at Microsoft Side Guide (http://www.microsoft.com). NOTICE Before you install new drivers or operating system updates for Windows MUI versions, set the default language to US English in the regional settings for menus and dialogs. Other operating systems Please contact the corresponding manufacturer. 11.5.2 Installing or updating application programs and drivers A USB drive has to be connected to install the software from a CD and/or floppy disk under Windows Embedded Standard 2009 / Windows XP Professional. Drivers for USB floppy disk and CD-ROM drives are included in Windows Embedded Standard 2009 / Windows XP Professional and do not have to be installed from other sources. For information about installation of SIMATIC software packages, refer to the corresponding manufacturer documentation. For updates of drivers and application programs from third-party manufacturers, contact the respective manufacturer. NOTICE Before you install new drivers or operating system updates at Windows XP Professional MUI versions, the regional settings for menus and dialogs and the default language have to be reset to US English. 84 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Maintenance and Service 11.5 Installing updates 11.5.3 Performing a BIOS update Download from BIOS update Check regularly if updates are available for download to your device. You can find the downloads in the Internet (http://www.siemens.com/asis) in the "Support" tab under "Tools & Downloads"´. Using the global search function, you can then also search for any downloads you require. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 85 Maintenance and Service 11.6 Data backup 11.6 Data backup 11.6.1 Creating an image Data backup under Windows Embedded Standard 2009 / Windows XP Professional To back up data under Windows Embedded Standard 2009 / Windows XP Professional, we recommend the software tool SIMATIC PC/PG Image Creator (as of V3.0). This tool provides comfortable and efficient functions for backup and restoring the full content of Compact Flash cards, of HDDs and of individual partitions (images.) The Image Creator only supports the burning of DVD media. The software is available at the Siemens A&D online ordering system (http://www.siemens.com/automation/mall). For detailed information about SIMATIC PC/PG Image Creator, refer to the corresponding product documentation. 86 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Alarm, error and system messages 12.1 12 Boot error messages During startup (the boot process), the BIOS first performs a Power On Self Test (POST) and checks whether certain functional units of the PC are operating error-free. The boot sequence is immediately interrupted if critical errors occur. BIOS initializes and tests further functional units if the POST does not return any errors. In this startup phase, the graphics controller is initialized and any error messages are output to the screen. The error messages output by system BIOS are listed below. For information on error messages output by the operating system or application programs, refer to the corresponding manuals. On-screen error messages On-screen error message Meaning / tip Operating system not found Possible causes: • No operating system installed • Incorrect active boot partition • Wrong boot drive settings in SETUP Keyboard controller error Controller error. Contact your technical support team. Smart error Hard disk reports pending failure through S.M.A.R.T. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 87 Alarm, error and system messages 12.1 Boot error messages 88 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 13 Troubleshooting/FAQs 13.1 General problems This chapter provides you with tips on how to locate and troubleshoot common problems. Problem Possible cause To correct or avoid error The device is not operational. There is no power supply to the device. Check if the power switch is set to ON. The monitor remains dark. The monitor is switched off. Switch on the monitor. The monitor is in "powersave" mode. Press any key on the keyboard. The brightness button has Set the monitor brightness button to obtain more light. For detailed been set to dark. information, refer to the monitor operating instructions. The power cord or the monitor cable is not connected. • • Check whether the power cord has been properly connected to the monitor and to the system unit or to the grounded shockproof outlet. Check whether the monitor cable has been properly connected to the system unit and to the monitor. If the monitor screen still remains dark after you have performed these checks, please contact your technical support team. The mouse pointer does not appear on the screen. The mouse driver is not loaded. Check whether the mouse driver is properly installed and present when you start the application program. For more detailed information, refer to the manuals for the mouse or application programs. The mouse is not connected. Check whether the mouse cord is properly connected to the system unit. If you use an adapter or extension on the mouse cable, also check the connectors. If the mouse pointer still does not appear on the screen after you have performed these checks and measures, please contact your technical support team. Wrong time and/or date on the PC. • • Press within the boot sequence to open BIOS Setup. Set the time and date in the setup menu. Although the BIOS setting is OK, the time and data are still wrong. The backup battery is dead. In this case, please contact your technical support team. USB device not responding Operating system does not support the USB port. No remedy. The operating system does not have a suitable driver for the USB device. Install a suitable driver; the correct driver can often be downloaded from the homepage of the device's manufacturer. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 The EWF for Windows Embedded Standard 2009 must first be disabled for this purpose. 89 Troubleshooting/FAQs 13.2 Problems when using modules of third-party manufacturers 13.2 Problems when using modules of third-party manufacturers Problem Possible cause The PC crashes during startup. • • • • I/O addresses are assigned twice. Hardware interrupts and/or DMA channels are assigned twice Signal frequencies or signal levels are not adhered to Different connector pin assignments To correct or avoid error Check your computer configuration: • If the computer configuration corresponds with factory state, please contact your technical support team. • If the computer configuration has changed, restore the original factory settings. Remove all third-party modules, then restart the PC. If the error no longer occurs, the thirdparty module was the cause of the fault. Replace this module with a Siemens module or contact the module supplier. If the PC still crashes, contact your technical support team. 90 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 14 Technical specifications 14.1 General specifications General specifications Order numbers see the order documents Dimensions 262x142x47 (WxHxD in mm) Weight Approximately 2 kg Supply voltage (DC) 24 VDC 1 (19.2 to 28.8 V) Brief power failure according to Namur min. 15 ms (at 20.4 V) Max. 10 events per hour; min. 1 s recovery time Maximum power consumption 4 A (at 24 V) Noise emission <40dB (A) to DIN 45635-1 Degree of protection IP 20 to IEC 60529 Safety Protection class Protection class I to IEC 61140 Safety specifications EN 60950-1; UL 60950; CAN/CSA-C22.2 No. 60950-1; UL 508; CAN/CSA-C22.2 No. 142 or CAN/CSA-C22.2 No.14-05 Electromagnetic compatibility (EMC) Emitted interference EN 61000-6-3 , EN 61000-6-4 , CISPR22:2004 Class B; FCC Class A Noise immunity: Mains borne disturbance variables on supply lines +/- 2 kV to IEC 61000-4-4; Burst +/-1 kV to IEC 61000-4-5; surge symmetric +/- 2 kV to IEC 61000-4-5; Surge asymmetric Noise immunity on signal lines ± -1 kV to IEC 61000-4-4; Burst; Length < 3 m ± /-2 kV to IEC 61000-4-4; Burst; length > 3 m ± /-2 kV to IEC 61000-4-5; Surge; length > 30 m Immunity to discharges of static electricity +/-6 kV contact discharge according to IEC 61000-4-2 -8 kV air discharge according to IEC 61000-4-2 Immunity to RF interference 10 V/m 80 – 1000 MHz and 1.4 - 2 GHz, 80% AM to IEC 61000-4-3 1 V/m 2 - 2.7 GHz, 80% AM to IEC 61000-4-3 10 V 10 KHz – 80 MHz, 80% AM to IEC 61000-4-6 Magnetic field 100 A/m 50/60 Hz according to IEC 61000-4-8 1 The generation of the 24 DC V supply voltage by the line-side SV must be made as functional extra-low voltage with safe electrical isolation according to IEC 60364-4-41 or as SELV in conformity to IEC/UL/EN/DIN-EN 60950-1 and LPS / NEC Class 2. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 91 Technical specifications 14.1 General specifications General specifications Climatic Conditions Temperature Tested according to IEC 60068-2-1, IEC 60068-2-2, IEC 60068-2-14 - Operation Horizontal mounting position: Operation with hard disk: • with up to 3 expansion modules (max. load 9 W): +5 to +40° C Operation with CompactFlash card and/or SSD drive: • with up to 3 expansion modules (max. load 9 W): 0 to +45°C • with up to 3 expansion modules (max. load 9 W) in RAL: 0 to +50°C Operation with CompactFlash card: • Without expansion modules in RAL: 0 to +55°C Vertical / portrait mounting position: Operation with hard disk: • with up to 3 expansion modules (max. load 9 W): +5 to +40° C Operation with CompactFlash card: • Without expansion modules: 0 to +45° C Operation with CompactFlash card and/or SSD drive: • with up to 3 expansion modules (max. load 9 W) in RAL: 0 to +45° C Operation with CompactFlash card: • with up to 3 expansion modules (max. load 9 W) in RAL: 0 to +50° C Horizontal mounting position: Operation with CompactFlash card and/or SSD drive and without expansion modules: 0 to +40° C RAL = Restricted Access Location (installation of device in operating facilities with restricted access for example, a locked control cabinet) - Storage/transport –20° to +60°C - Gradient Operating mode: Max. 10°C/h; Storage: 20°C/h; no condensation Relative humidity tested to IEC 60068-2-78, IEC 60068-2-30 - Operation 5% to 80% at 25° C (no condensation) -Storage/transport 5% to 95% at 25° C (no condensation) 92 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Technical specifications 14.1 General specifications General specifications Mech. Ambient conditions Vibration Tested to DIN IEC 60068-2-6 - Operation with CompactFlash card 5 to 9 Hz: 3.5 mm, 9 to 500 Hz: 9.8 m/s2 with hard disk and wall installation: 10 to 58 Hz: 0.0375 mm; 58 to 200 Hz: 4.9 m/s2 with hard disk and DIN rail mounting or vertical installation: Starting prohibited - Storage/transport 5 to 9 Hz: 3.5 mm, 9 to 500 Hz: 9.8 m/s2 Resistance to shock Tested to DIN IEC 60068-2-27 - Operation without hard disk drive: 150 m/s2, 11 ms; with hard disk drive: 50 m/s2, 30 ms - Storage/transport 250 m/s2, 6 ms Special Features Quality assurance acc. to ISO 9001 Motherboard Processor Intel Celeron M 1.2 GHz, 1 MB SLC or Intel Pentium Core 2 Solo 1.2 GHz, 3 MB SLC or Intel Pentium Core 2 Duo 1.2 GHz, 3 MB SLC Front Side Bus 800 MHz Main memory SO-DIMM modules; 512/1024/2048/4096 MB DDR3-SDRAM Buffer memory 2 MB SRAM (256 KB of this can be backed up in the buffer time of the power supply under full load) Free expansion slots Up to 3 PCI-104 or PC/104-Plus modules can be used (max. permitted power loss: 3 W per module, 9 W total) Drives / storage media Hard disk 1x 2.5" SATA-HD optional Solid State Disk 1x 2.5" SATA-SSD optional Compact Flash card 256/2048/4096/8192 MB Graphics Graphics controller Intel GMA4500 Graphics memory 8 - 512 MB Shared Memory Resolutions/frequencies/color depth CRT: 640 x 480 to 1920 x 1200 / 60 - 120Hz DVI-LCD: 640 x 480 to 1920 x 1200 / 60Hz SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 93 Technical specifications 14.1 General specifications General specifications Ports COM1; COM2 (optional) RS232, max. 115 Kbps., 9-pin Cannon, male VGA/DVI VGA integrated in the DVI-I Keyboard USB support Mouse USB support USB 4x USB 2.0 high-speed / high current PROFIBUS / MPI interface, isolated 9-pin Cannon socket, 2-row - Transmission speed - Operating modes 9.6 Kbps to 12 Mbps DP master: DP-V0, DP-V1 with SOFTNET-DP DP slave: DP-V0, DP-V1 with SOFTNET DP slave Ethernet 2x Ethernet ports (RJ45) Intel 82574L 10/100/1000 Mbps, isolated Teaming-capable CAN (on request) Philips SJA1000 Status displays on the device PWR GREEN Indicates correct supply voltage of 3.3 V, 5 V and 12 V from the integrated power unit WD OFF Watchdog disabled GREEN Watchdog enabled, monitoring time not expire RED Watchdog enabled, monitoring time expired OFF YELLOW RED Can be controlled by user programs RED Can be controlled by controller program (e.g. WinAC) OFF YELLOW GREEN Can be controlled by user programs GREEN YELLOW Can be controlled by controller program (e.g. WinAC) L1 (LED 1) SF (Group fault) L2 (LED 2) RUN STOP 94 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Technical specifications 14.2 Power requirements of the components 14.2 Power requirements of the components Maximum power consumption of the auxiliary components Auxiliary components Maximum permitted power consumption Max. total power +5 V +3.3 V +12 V -12 V USB device High current 500 mA -- -- -- 10 W (for all USB devices) PC/104 modules Per slot 1.5 A 1.5 A 0.3 A 0.2 A 9 W (for the whole device) Total 2A 2A 0.5 A 0.5 A 1) The total load for PCI-104 and USB expansion is max. 15W. NOTICE Device can overheat! For thermal reasons, a 3 watt power loss per PCI/104 slot should not be exceeded. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 95 Technical specifications 14.3 Integrated DC power supply 14.3 Integrated DC power supply Technical specifications Input voltage 24 VDC (19.2 to 28.8 VDC) Power consumption 1) max. 72 W Power failure buffering Hold-up time > 15 ms (after > 5 ms DC_FAIL becomes active) Maximum continuous output power 1) 60 W Degree of protection IP 20 Protection class Safety class I (A protective conductor must be connected to the device) 1) The performance specifications apply to the power supply components and the IPC427C device. Note Inrush current A minimum of 4.5 A inrush current for 15 ms is required for starting the IPC427C. The peak value of the startup current depends on the input voltage and the impedance of the 24V source: Peak values of more than 4.5 A are possible. This will not inhibit the operation of the IPC427C. Typical power consumption Current consumption Power consumption (at 24 V rated voltage) Base device with Celeron or Core 2 Solo processor 550 mA 13 W Base device with Core 2 Duo processor 750 mA 18 W Fieldbus (Profibus or Profinet) 120 mA 3W 2.5" hard disk 100 mA 2W Expansion USB 1) max. 500 mA max. 12 W Expansion PCI-104 1) max. 460 mA max. 11 W 1) The total load for PCI-104 and USB expansion is max. 15W. 96 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Dimension drawings 15.1 15 Overview of the dimensional drawings This section contains the following dimension drawings: ● Dimension drawings of the device (Page 98) ● Dimension drawings of the device with mounting brackets (Page 99) ● Dimensional drawings of the device with vertical mounting angles (Page 101) ● Dimensional drawings of the device with expansion frames (Page 102) ● Dimension drawing of the blanking plate (Page 103) Note The dimensions are always given in in mm and inch (above: Millimeter, below: Inch SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 97 Dimension drawings 15.2 Dimension drawings of the device 15.2 Dimension drawings of the device Dimensional drawing of the device: Front view Figure 15-1 Figure 15-2 98 Dimensional drawing of the device: Side view SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Dimension drawings 15.3 Dimension drawings of the device with mounting brackets Dimension drawings of the device with mounting brackets 15.3 Figure 15-3 Dimensional drawing of the device with mounting brackets Front view and top view SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 99 Figure 15-4 100 Dimension drawings 15.3 Dimension drawings of the device with mounting brackets Dimensional drawing of the device with mounting brackets Side view SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Dimension drawings 15.4 Dimensional drawings of the device with vertical mounting angles Dimensional drawings of the device with vertical mounting angles Figure 15-5 15.4 Dimensional drawings of the device with vertical mounting brackets SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 101 Dimension drawings 15.5 Dimensional drawings of the device with expansion frames Dimensional drawings of the device with expansion frames 15.5 Figure 15-6 102 Dimensional drawings of the device with expansion frames SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Dimension drawings 15.6 Dimension drawing of the blanking plate 15.6 Dimension drawing of the blanking plate Figure 15-7 Dimensional drawing of the blinding plate SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 103 Dimension drawings 15.6 Dimension drawing of the blanking plate 104 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 16 Detailed descriptions 16.1 Internal components 16.1.1 Overview of internal components The basic components of the device are ● the motherboard with processor, chipset, one slot for a RAM module, internal and external ports, ● a DC/DC converter for the power supply of the device Figure 16-1 Internal layout of the device ① Slot for a memory module ② Slot for up to three PCI-104 or PC/104-Plus ⑤ modules ③ Slot for Compact Flash card SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 ④ Motherboard DC/DC converter 105 Detailed descriptions 16.1 Internal components 16.1.2 106 Technical features of the motherboard Component / port Description Parameters Chipset Intel GM45+ICH-9m BIOS Insyde H20... CPU Intel Celeron M Inter Pentium Core 2 Solo Intel Pentium Core 2 Duo 1.2 GHz, 1 MB SLC 1.2 GHz, 3 MB SLC 1.2 GHz, 3 MB SLC Memory DDR 3 SO-DIMM module 512 MB / 1024 MB / 2048 MB / 4096 MB Graphics Intel GMA4500 8 - 512 MB graphics memory taken dynamic from RAM SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.1 Internal components 16.1.3 External ports 16.1.3.1 Overview 16.1.3.2 Port Position Description COM1; COM2 (optional) external 9-pin male V24 USB external Four USB channels USB 1.1 4 x high current USB 2.0 PROFIBUS /MPI /DP12(optional) external 9-pin female CAN (optional) external 9-pin female CAN Ethernet external 2 x RJ45 10/100/1000 Mbps DVI-I external DVI-I standard socket COM1/2 Serial port COM1, 9-pin (plug) or COM2 (optional) Pin no. Short description Description 1 DCD Data carrier detect (I) 2 RxD Received data (I) 3 TxD Transmitted data (O) 4 DTR Data terminal ready (O) 5 GND Ground 6 DSR Data set ready (I) 7 RTS Request to send (O) 8 CTS Clear to send (I) 9 RI Incoming call (I) SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 107 Detailed descriptions 16.1 Internal components 16.1.3.3 DVI-I DV-I port, standard socket 108 Pin no. Short description Description 1 TMDS Data2- DVI data channel (O) 2 TMDS Data2+ DVI data channel (O) 3 TMDS Data2/4 shield Cable shield 4 NC* 5 NC 6 DDC clock (SCL) Display data channel – clock (I/O) 7 DDC data (SDA) Display data channel – data (I/O) 8 Analog vertical sync (VSYNC) Analog vertical sync signal (O) 9 TMDS Data1- DVI data channel (O) 10 TMDS Data1+ DVI data channel (O) 11 TMDS Data1/3 shield Cable shield 12 NC 13 NC 14 +5V power (VCC) +5V power for DCC (O) 15 Ground (return for +5V, Hsync and Vsync) (GND) Analog ground 16 Hot Plug Detect 17 TMDS data 0- DVI data channel (O) 18 TMDS data 0+ DVI data channel (O) 19 TMDS Data0/5 shield Cable shield 20 NC 21 NC 22 TMDS clock shield Cable shield 23 TMDS clock+ DVI clock channel (O) 24 TMDS clock- DVI clock channel (O) C1 Analog red (R) Analog red signal (O) C2 Analog green (G) Analog green signal (O) C3 Analog blue (B) Analog blue signal (O) C4 Analog horizontal sync (HSYNC) Analog horizontal sync signal (O) C5 Analog ground (analog R, G, & return) (GND) Analog ground SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.1 Internal components 16.1.3.4 Ethernet Ethernet RJ45 connection /(' /(' Pin no. Short description Description Input / output 1 BI_DA+ Bi-directional data A+ Input/output 2 BI_DA- Bi-directional data A- Input/output 3 BI_DB+ Bi-directional data B+ Input/output 4 BI_DC+ Bi-directional data C+ Input/output 5 BI_DC- Bi-directional data C- Input/output 6 BI_DB- Bi-directional data B- Input/output 7 BI_DD+ Bi-directional data D+ Input/output 8 BI_DD- Bi-directional data D- Input/output S 16.1.3.5 Shield – LED 1 Off: 10 Mbps Lit in green: 100 Mbps Lit in orange: 1000 Mbps – LED 2 Lit: Active connection (to a hub, for example) Flashing: Activity – USB USB port, 4 channel high current Pin no. Short description Description 1 USB_P5V_fused (O) + 5 V (fused) for external USB interface 2 USB_D0M (I/O) Data+, USB channel 0 3 USB_D0P (I/O) Data-, USB channel 0 4 USB_GND Ground for external USB interface SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 109 Detailed descriptions 16.1 Internal components 16.1.3.6 PROFIBUS PROFIBUS interface, 9-pin (socket) 16.1.3.7 Pin no. Short description Description 1-2 NC Not connected 3 LTG_B Data line (I/O) 4 RTS_AS Turn on PLC transmitter (O) 5 GND Ground isolated 6 P5V_dp_fused +5 V (fused) isolated 7 NC Not connected 8 LTG_A Data line (I/O) 9 RTS_PG PG Request to send (O) CAN bus CAN bus port, 9-pin (socket) Pin no. Short description Description 1 - Reserved 2 CAN_L CAN bus signal (L active) 3 CAN_GND CAN station ground 4 - Reserved 5 - Reserved 6 - Reserved 7 CAN H CAN bus signal (H active) 8 - Reserved 9 - Reserved NOTICE The permitted maximum length of the CAN bus cable is 30 meters. 110 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.1 Internal components 16.1.4 Internal ports 16.1.4.1 Overview 16.1.4.2 Port Position Connector Description Compact Flash card (True IDE mode) Internal X3 50-pin CF socket, types I / II PCI -104 Internal PCI interface Compact Flash card interface Compact Flash card interface, X3 Pin no. Short description Description 41 RESET# Reset (output) 7 CS0# Chip select 0(output) 32 CS1# Chip select 1(output) 34 IORD# I/O read (output) 35 IOWR# I/O write (output) 20, 19, 18, A0-A2 Address bit 0-2 (output) 17, 16, 15, 14, 12, 11, 10, 8 A3-A10 Address bit 3-10 (output) to ground 21, 22, 23, 2, 3, 4, 5, 6, 47, 48, 49, 27, 28, 29, 30, 31 D0-D15 Data bits 0-15 (in/out) 37 INTRQ Interrupt request (input) 9 OE# /ATA SEL# Enables True IDE mode 24 IOCS16# I/O-chip select 16 (input) 39 CSEL# Cable select (output) 42 IORDY I/O ready (input) 46 PDIAG# Passed diagnostic 45 DASP# Drive active/slave present (not connected) 26, 25 CD1#, CD2# Card detect (not connected) 33, 40 VS1#, VS2# Voltage sense (not connected) 43 DMARQ DMA request (input) 44 DMACK# DMA acknowledge (output) 36 WE# Write enable 1, 50 GND Ground 13, 38 VCC + 5V power SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 111 Detailed descriptions 16.1 Internal components 16.1.4.3 PCI-104 or PC/104-Plus interface (PCI part) PCI-104 or PCI part of the PC/104-Plus interface, X7 112 Pin no. O B C D 1 GND Reserved +5 AD00 2 VI/O 5V AD02 AD01 +5V 3 AD05 GND AD04 AD03 4 C/BE0# AD07 GND AD06 5 GND AD09 AD08 GND 6 AD11 VI/O AD10 M66EN 7 AD14 AD13 GND AD12 8 +3.3V C/BE1# AD15 +3.3V 9 SERR# GND -- PAR 10 GND PERR# +3.3V -- 11 STOP# +3.3V LOCK# GND 12 +3.3V TRDY# GND DEVSEL# 13 FRAME# GND IRDY# +3.3V 14 GND AD16 +3.3V C/BE2# 15 AD18 +3.3V AD17 GND 16 AD21 AD20 GND AD19 17 +3.3V AD23 AD22 +3.3V 18 IDSEL0 = AD28 GND IDSEL1= AD29 IDSEL2 = AD30 19 AD24 C/BE3# VI/O IDSEL3 = AD31 20 GND AD26 AD25 GND 21 AD29 +5V AD28 AD27 22 +5V AD30 GND AD31 23 REQ0# GND REQ1# VI/O 24 GND REQ2# +5V GNT0# 25 GNT1# VI/O GNT2# GND 26 +5V CLK0 GND CLK1 27 CLK2 +5V CLK3 GND 28 GND INTD# +5V RST# 29 +12V INTA# INTB# INTC# 30 -12V Reserved Reserved GND SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup 16.2 BIOS Setup 16.2.1 Overview BIOS Setup program BIOS Setup program is stored in ROM BIOS. System configuration data are stored in battery-backed RAM of the device. SETUP can be used to define the hardware configuration (for example, the hard disk type) and system properties. SETUP is also used to set the time and date of the realtime clock. Changing the device configuration Your device configuration is preset for operating with the included software. You should only change the default values if you have modified the technical configuration your device, or if a fault occurs when the unit is powered up. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 113 Detailed descriptions 16.2 BIOS Setup 16.2.2 Starting BIOS Setup Starting BIOS Setup Start the setup program as follows: 1. Reset the device (warm or cold restart). In the figures shown, the default settings differ based on the device versions. With the default setting of your device, the display shown below appears following power-on, for example: On completion of the POST, the BIOS gives you the opportunity of starting the SETUP program. The following message appears on the screen: PRESS F2 go to Setup Utility or Press ESC go to Boot Manager 2. Press F2 key as long as BIOS prompt appears on screen. 114 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup 16.2.3 BIOS Setup menus The various menus and submenus are listed on the next pages. You can obtain information on the selected SETUP item from the "Item-specific help" part of the respective menu. Figure 16-2 BIOS SETUP menu (example) ① Header ④ Help window ② Menu bar ⑤ Command line ③ Selectable submenu SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 115 Detailed descriptions 16.2 BIOS Setup Menu layout The screen is divided into four sections. In the top section ②, you can select the submenus [Main] [Advanced] [Security] [Boot] [Version] [Exit]. You can select various settings or submenus in the left middle section ③. Short help texts are displayed on the right ④ for currently selected menu entries; the bottom section contains information for operator input. The following figures represent examples of specific device configurations. The screen content may deviate slightly depending on the equipment actually supplied. You can move between the menu forms using the cursor keys [←] left and [→] right. 116 Menu Description Main System functions are set here Advanced An extended system configuration can be set here Security Security functions are set here, for example, a password. Boot This is where the boot priority is specified. Version Information about the programming device (for example, release status) can be found here. Exit Used for terminating and saving. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup 16.2.4 Main menu Figure 16-3 Main menu Settings in the main menu In the main menu, you can move up and down to select the following system configuration boxes by means of the [↑] up and [↓] down cursor keys: Field Meaning System Time For viewing and setting the current time System Date For viewing and setting the current date by submenus Serial ATA Port 0 Type of installed drives Serial ATA Port 1 Type of installed drives Boot options Used for setting the boot options Keyboard Features Used for setting the keyboard interface (Numlock) Hardware Options Used for setting the hardware options SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 117 Detailed descriptions 16.2 BIOS Setup System time and date System Time and System Date indicate the current values. Once you have selected the appropriate option, you can use the [+] and [-] keys to modify the time setting Hour: Minute: Second and for the date Month/Day/Year . You can navigate through the entries within the date and time fields (for example, from hour to minute) using the Enter key. Serial ATA Port 0, Serial ATA Port 1 Figure 16-4 "Serial ATA Port 0" submenu (example) Transfer Mode Fast PIO This field shows the transmission speed Ultra DMA ATA-33 of the interface. The displayed value depends on the type of drive connected. Ultra DMA ATA-66 Ultra DMA ATA-100 118 Exit the submenu by pressing ESC. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup "Boot Options" submenu Figure 16-5 "Boot Options" submenu Quick Boot Mode Some hardware tests are skipped to speed up the boot sequence. POST errors The boot sequence is stopped if an error is detected during booting; you must press F1 to acknowledge. Never halt on errors Booting continues if errors occur Halt on all errors Booting is stopped if an error is detected Diagnostic screen SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 All without keyboard Booting is stopped if any error except a keyboard error occurs All without kb/smart Stop at any error, but not with a keyboard or S.M.A.R.T storage media error. Shows the diagnostics messages on the monitor during booting. 119 Detailed descriptions 16.2 BIOS Setup "Keyboard Features" submenu Figure 16-6 "Keyboard Features" submenu Numlock On Switches Numlock on or off following power on. Off 120 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup "Hardware Options" submenu Figure 16-7 "Hardware Options" field The parameters of the interfaces present on the motherboard are set here. Entry Meaning PCI - MPI / DP Enabled Sharing the MPI/DP interface. The resources are managed by the BIOS PCI Plug and Play mechanism. Disabled The MPI/DP interface is disabled. Onboard Ethernet 1/2 Enabled The Ethernet port on the motherboard is enabled. Disabled The Ethernet port on the motherboard is disabled. Ethernet 1/2 Address Shows the individual Ethernet address. Ethernet 1/2 Remote Boot Enabled Booting via a connected LAN is possible. Disabled Booting via LAN is not possible. Dual view DVI/CRT Enabled Dual view DVI/CRT is available via the DVI-I socket. Disabled Only one monitor can be enabled via the DVI/VGA socket. Note The second Ethernet interface support is OS dependent. For DOS based applications (e.g. Image Creator), use the first Ethernet interface and disable the second Ethernet interface in BIOS Setup. This is practical because some programs use the second Ethernet interface because it is the first one found on the PCI bus. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 121 Detailed descriptions 16.2 BIOS Setup 16.2.5 Advanced Menu Menu layout Figure 16-8 Advanced Menu Settings in the Advanced Menu HPET - HPET support Legacy USB support Disabled High Precision Event Timer is disabled Enabled High Precision Event Timer is enabled Disabled Disables Legacy Universal Serial Bus support Booting via USB media is not possible: but USB keyboard and USB mouse work. Enabled Enables Legacy Universal Serial Bus support Booting via USB media is possible and the USB keyboard and USB mouse work. The USB Boot function must be enabled to allow booting from a USB device, or if the system is to be operated without USB support with a USB keyboard or mouse. SafeCard functions Enabled Watchdog reset is enabled. Disabled Watchdog reset is disabled. The relevant driver and the application must be started for operation of the monitoring functions. 122 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup "IO Device Configuration" submenu Figure 16-9 "IO Device Configuration" submenu Internal COM 1 / COM 2 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Disabled COM 1 or COM 2 is always disabled. Auto BIOS switches on the COM. Resources are assigned in the OS per reconfiguration. Enabled COM 1 or COM 2 is always enabled. BIOS assigns resources to COM. 123 Detailed descriptions 16.2 BIOS Setup "SATA Configuration" submenu Figure 16-10 "SATA Configuration" submenu SATA Controller [Enabled] [Disabled] Disables or enables the SATA controller SATA Controller mode [Enhanced] Serial ATA Ports 0/1 work in Legacy Mode. Serial ATA Ports 4/5 work in Native IDE Mode. 124 Native PCI Serial ATA Ports 0/1/4/5 work in Native IDE Mode. AHCI Serial ATA Ports 0/1 work in AHCI Mode (only relevant for IPC427C). AHCI OpRom Support Serial ATA Ports 0/1/4/5 work in AHCI Mode with the ROM support option (setting for Panel PC; not relevant for IPC427C). SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup 16.2.6 Security menu You can only edit the fields enclosed in square brackets. Two passwords can be assigned to protect your PC from unauthorized use. The Supervisor password can be used to restrict access to the hard disks. Figure 16-11 "Security" menu (example) Supervisor Password User password Set Supervisor Password Power on password Installed Certain Setup fields are configurable by the user, including the user password. Not installed The password is disabled. Installed Certain setup fields can be changed by the user, including the user password. Not installed The password is disabled. This field opens the password input dialog. Authorized logged on users can change the supervisor password, or delete and deactivate it by pressing "Return." Enabled Password must be entered to boot. Disabled Password must be entered to access BIOS Setup. User Access Level View only Set User Password Setup is accessible, but fields cannot be changed. Limited Some setup entries can be changed. Full All setup entries can be changed, except for the supervisor password. This field opens the password input dialog. Logged on users can change the password, or clear and deactivate it by pressing "Return." SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 125 Detailed descriptions 16.2 BIOS Setup 16.2.7 Boot menu This menu allows you to assign a priority for the boot devices. Figure 16-12 "Boot" menu 126 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup Legacy Specifies the boot sequence for boot devices with Legacy operating systems. Figure 16-13 "Legacy" submenu SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 127 Detailed descriptions 16.2 BIOS Setup Figure 16-14 "Boot Type Order" field This screen shows all possible legacy boot types. The boot type with highest boot priority is shown at the top. To change the sequence: Select the boot source with the ↑↓ keys, move to the desired position with + or -. 128 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup Note You can open the Boot menu and select the boot volume by pressing the ESC key during system startup. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 129 Detailed descriptions 16.2 BIOS Setup 16.2.8 Version menu Keep this information at hand if customer support has technical questions about your system. Figure 16-15 Version menu (example) 130 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup 16.2.9 Exit Menu You always exit BIOS Setup in this menu. Figure 16-16 Exit menu Exit Saving Changes All changes are saved and the system is restarted with the new parameters. Exit Discarding Changes All changes are discarded and the system is restarted with the old parameters. Load Setup Defaults The default values are loaded. Discard Changes All changes are discarded. Save Changes All changes are saved Profiles Standard The BIOS settings are backed up to buffered CMOS User The BIOS settings are saved in the non-volatile FLASH memory. Manufacturer This setting is only used for production purposes. Do not use. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 131 Detailed descriptions 16.2 BIOS Setup 16.2.10 Default BIOS Setup entries Documenting your device configuration If you have changed any default settings in Setup, you can enter them in the following table. You can then refer to these entries for any future hardware modifications. Note Print out the table below and keep the pages in a safe place once you made your entries. BIOS Setup default settings System parameters Defaults Custom entries Main System Time hh:mm:ss System Date MM/DD/YYYY Serial ATA Port 0, Serial ATA Port 1 Type 32-bit I/O Block Mode Transfer Mode Security Mode Boot options Quick Boot Mode Enabled POST errors All without keyboard Diagnostic screen Enabled Keyboard Features Numlock On Hardware Options 132 PCI - MPI/DP 1) Enabled Internal CAN 2) Enabled CAN bus I/O address 2) 5400 On-board Ethernet 1 Enabled Ethernet 1 Address 00.0E.8C.xxxxxx Ethernet 1 Remote Boot Disabled SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.2 BIOS Setup Hardware Options On-board Ethernet 2 Enabled Ethernet 2 Address 00.0E.8C.xxxxxx Ethernet 2 Remote Boot Disabled Dual view DVI/CRT Disabled 1) Only 2) Only for models with PROFIBUS with models with CAN bus Advanced HPET - HPET support Enabled Legacy USB support Enabled SafeCard functions Enabled IO device configuration Internal COM 1 Auto Internal COM 2 Auto SATA Configuration SATA Controller Enabled SATA Controller mode Enhanced Security Supervisor Password Not installed User password Not installed Set Supervisor Password Power on password User Access Level Set User Password Boot Legacy Boot Devices EFI Boot Devices Legacy Boot Type Order Boot menu SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Standard 133 Detailed descriptions 16.2 BIOS Setup Version 134 SIMATIC PC IPC427C PROFIBUS BIOS Version V12.01.xx BIOS Number A5E02316088-ES0xx InsideH20 Version Montevina.03.56.37.20xx MPI / DP Firmware ID xx FPGA Revision ID xx Processor Type Intel® Core™2 Duo CPU U9300 @ 1.20GHz CPU ID 00676 Code Revision 0C SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.3 System resources 16.3 System resources 16.3.1 Currently allocated system resources All system resources (hardware addresses, memory configuration, allocation of interrupts, DMA channels) are assigned dynamically by the Windows OS, depending on the hardware configuration, drivers and connected external devices. You can view the current configuration of system resources or possible conflicts with the following operating systems: Windows Embedded Standard 2009 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Start > Run : In the Open dialog, enter msinfo32and confirm with OK 135 Detailed descriptions 16.3 System resources 16.3.2 System resources used by the BIOS/DOS The following tables and pictures describe the system resources for the factory state of the device. 16.3.2.1 PCI Interrupt Lines The interrupts are assigned to devices by BIOS. Exclusive non-shared interrupts are available for the first two PCI-104 or PC/104-Plus slots as well as for DP12 and the first Ethernet interface. This means that applications or realtime operating system extensions can operate these devices exclusively and with high-performance without having to share the interrupt with other devices. Table 16- 1 Interrupt sharing in APIC mode Interrupt 136 Interrupt type IRQ0 System Timer / HPET ISA exclusive IRQ1 PS/2 keyboard controller emulation ISA exclusive IRQ2 Interrupt controller 2 ISA exclusive IRQ3 Reserved for Com Port 2 (COM2) ISA exclusive (COM2) IRQ4 Com Port 1 (COM1) ISA exclusive IRQ5 Free IRQ6 Reserved IRQ7 Free IRQ8 Realtime clock / HPET IRQ9 ACPI-SCI (system control interrupt) IRQ10 CAN (optional) or free IRQ11 Free IRQ12 PS/2 mouse controller emulation ISA exclusive IRQ13 Coprocessor ISA exclusive IRQ14 Primary IDE Channel (enhanced mode) ISA exclusive IRQ15 Secondary IDE Channel (enhanced mode) ISA exclusive IRQ16 Graphics, PCI-Express Bridge, LAN2, SATA Controller 2 (enhanced / native IDE mode) PCI shared IRQ17 LAN1 exclusive PCI exclusive IRQ18 SATA-AHCI Controller (AHCI mode), SATA Controller 1 (native IDE mode) PCI shared IRQ19 DP12/MPI or PROFINET (optional) PCI exclusive IRQ20 PCI104 Slot 1 PCI exclusive IRQ21 PCI104 Slot 2 PCI exclusive IRQ22 PCI104 Slot 3, USB-UHCI Controller 1-3 (USB1.1), USB-EHCI Controller 1 (USB2.0) PCI shared IRQ23 PCI104 Slot 3, USB-UHCI Controller 4-6 (USB1.1), USB-EHCI Controller 2 (USB2.0) PCI shared ISA exclusive ISA exclusive (CAN) SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.4 I/O Address Areas 16.4 I/O Address Areas 16.4.1 Overview of the internal module registers Overview of the internal module registers The following addresses are used for the internal registers: Addresses Input/output unit I/O 062h Watchdog enable register / 066h select register (Page 138) I/O 066h Watchdog trigger register (Watchdog enable register bit 2=0) (Page 138) CAN base address register (Watchdog enable register bit 2=1) (Page 139) I/O 404Eh - 404Fh Output register LED 1/2 and SF LED / RUN/STOP LED (Page 140) I/O 50Fh Battery status register (read-only) (Page 140) SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 137 Detailed descriptions 16.4 I/O Address Areas 16.4.2 Watchdog enable register / 066h select register (read/write, address 062h) Meaning of the bits Watchdog enable register / 066h select register (r/w address 062h) Bit 7 Meaning of the bits 6 5 4 3 2 1 0 Watchdog enable bit (WDE) 0 Watchdog circuit disabled 1 Watchdog circuit enabled Watchdog Mode 0 Standard 1 Macro 066h select register selection 0 066h is Watchdog trigger register 1 066h is CAN base address register Scaler watchdog time (Normal/Macro) 0 0 0 94 ms / 2 s (default) 0 0 1 210 ms / 4 s 0 1 0 340 ms / 6 s 0 1 1 460 ms / 8 s 1 0 0 590 ms / 16 s 1 0 1 710 ms / 32 s 1 1 0 840 ms / 48 s 1 1 1 960 ms / 64 s Trigger red Watchdog LED 0 Red LED (WD) off 1 Red LED (WD) on Watchdog error / Display and reset 16.4.3 0 WD inactive 1 WD triggered Reset LED after watchdog alarm (Bit 7 = write 1) Watchdog trigger register (read only, address 066h) Watchdog trigger register The watchdog is triggered by a read action (address 066h) by this register. The result of the read access can be disregarded (i.e., dummy read). 138 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.4 I/O Address Areas 16.4.4 CAN base address register (write only, address 066h) A 512 byte window is created in the I/O area for the CAN controller (Philips SJA1000). The block itself only needs 32 or 128 bytes of this depending on the operating mode. The address window can be selected in 1024 byte steps between 4000h and 7C00h through the CAN base address register (write only, address 066h). A limited selection can be preset in the BIOS Setup. Note The CAN base address register shares its I/O address with other registers. The watchdog enable register / 066h select register therefore must be selected before access. Meaning of the bits CAN base address register (write only, address 066h, Address register selection 1) Bit 7 0 Description 6 5 4 3 2 1 1 0 0 0 Reserved (Write: 00) Reserved (Write:01) 0 0 0 0 40h . . . . . . . . . . 1 1 1 1 7Ch SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Sets the high byte of the CAN base address 01nnnn00 139 Detailed descriptions 16.4 I/O Address Areas 16.4.5 Output register LED 1 / 2 (read/write, address 404Eh) Meaning of the bits Output register LED 1 / 2 (read/write address 404Eh) Bits 15 14 13 - 8 7 6 5-0 1 1 LED L1 / SF dark (default) 1 0 LED L1 / SF lights yellow 1 LED L1 / SF lights red (= group fault) 0 1 1 LED L2 / R/S dark (default) 1 0 LED L2 / R/S lights yellow (= STOP) 0 1 xxxxxx LED L2 / R/S lights green (= RUN) xxxxxx Reserved (read/write) Note The L1 and L2 LEDs indicate by flashing alternatively yellow the progress of the BIOS selftest during the device startup. When the BIOS self-test is completed, the L1 and L2 LEDs go dark. 140 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Detailed descriptions 16.4 I/O Address Areas 16.4.6 Battery status tab (read-only, address 50Fh) The status of the CMOS battery is monitored; the status (two-tier) can be read from the battery status register. Meaning of the bits Battery status register (read-only, address 50Fh) Bit Description 7 6 5 4 3 0 0 CMOS battery capacity is still sufficient. 1 0 CMOS battery capacity is exhausted (remaining capacity is sufficient for approx. one month) 1 1 CMOS battery is empty SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 2 1 0 141 Detailed descriptions 16.4 I/O Address Areas 16.4.7 SRAM address register The battery-buffered SRAM uses a 2 MB memory address area, which can be read via the PCI register. Meaning of the bits SRAM address register 142 PCI register address: PCI register content: SRAM base address register SRAM memory address (default) Length of the memory area 8010 2010h 9040 0000h Address is assigned dynamically (depending on device) 20 0000h SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 A Appendix A.1 Guidelines and declarations Notes on the CE Label The following applies to the SIMATIC product described in this documentation: EMC directive The devices meet the requirements for the EC directive "2004/108/EEC Electromagnetic Compatibility," and the following fields of application applies according to this CE label: Area of application Requirement for Emitted interference Immunity to interferences Residential area, business and trade areas and small businesses. EN 61000-6-3: 2007 EN 61000-6-1: 2007 Industry EN 61000-6-4: 2007 EN 61000-6-2: 2005 Declaration of conformity The EC declaration of conformity and the corresponding documentation are made available to authorities in accordance with the EC directives stated above. Your sales representative can provide these on request. Note the installation guidelines The installation guidelines and safety instructions given in this documentation have to be noted during commissioning and operation. Connecting peripherals Noise immunity requirements to EN 61000-6-2 / IEC 61000-6-2 are met if connected peripherals are suitable for industrial applications. Peripheral devices are only be connected via shielded cables. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 143 Appendix A.2 Certificates and approvals A.2 Certificates and approvals DIN ISO 9001 certificate The Siemens quality management system for all production processes (development, production and sales) meets DIN ISO 9001:2000 requirements. This has been certified by DQS (the German society for the certification of quality management systems). Q-Net certificate no.: DE-001108 QM Software License Agreement The device is shipped with preinstalled software. Please observe the respective license agreements. Approvals for the USA, Canada and Australia Product safety The following approvals are available for the device: Underwriters Laboratories (UL) according to Standard UL 60950-1, File E115352 and Canadian National Standard CAN/CSA-C22.2 No. 60950-1 (I.T.E) or according to UL508, File E85972 and Canadian National Standard CAN/CSA-C22.2 No. 142 (IND.CONT.EQ) or according to Canadian National Standard CAN/CSA-C22.2 No. 14-05 EMC USA Federal Communications Commission Radio Frequency Interference Statement 144 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Shielded Cables Shielded cables must be used with this equipment to maintain compliance with FCC regulations. Modifications Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment. Conditions of Operations This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Appendix A.2 Certificates and approvals CANADA Canadian Notice This Class A digital apparatus complies with Canadian ICES-003. Avis Canadian Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. AUSTRALIA This product meets the requirements of the AS/NZS CISPR 22. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 145 Appendix A.3 Service and support A.3 Service and support Local information Contain your Siemens representative (http://www.siemens.com/automation/partner) if you have questions about the products described here. Technical documentation for SIMATIC products You can find additional documentation for SIMATIC products and systems in the Internet: SIMATIC Guide manuals (http://www.siemens.com/simatic-tech-doku-portal) Easy shopping at the mall You can find the online catalog and order system under: Industrial Automation and Drive Technologies (http://mall.automation.siemens.com) Training center All the training options are listed at: SITRAIN homepage (http://www.sitrain.com) Find a contact at: Tel. + 49 911 895 3200 Technical support You can contact technical support for all Industry Automation and Drive Technologies products by: ● Phone: +49 180 5050 222 ● Fax: +49 180 5050 223 ● Internet: Online support request form: (http://www.siemens.com/automation/supportrequest) When you contact the customer support, please have the following information for the technician on hand: ● BIOS version ● Order No. (MLFB) of the device ● Installed additional software ● Installed additional hardware Online Service & Support Information about the product, Support and Service, right through to the Technical Forum, can be found at: Industry Automation and Drive Technologies - Homepage (http://www.siemens.com/automation/service&support) After-sales information system for SIMATIC PC / PG Information about contacts, drivers, and BIOS updates, FAQs and Customer Support can be found at: After-sales information system for SIMATIC PC/PG (http://www.siemens.com/asis) 146 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 ESD guidelines B.1 B ESD Guidelines Definition of ESD All electronic modules are equipped with large-scale integrated ICs or components. Due to their design, these electronic elements are highly sensitive to overvoltage, and thus to any electrostatic discharge. The electrostatic sensitive components/modules are commonly referred to as ESD devices. This is also the international abbreviation for such devices. ESD modules are identified by the following symbol: CAUTION ESD devices can be destroyed by voltages well below the threshold of human perception. These static voltages develop when you touch a component or electrical connection of a device without having drained the static charges present on your body. The electrostatic discharge current may lead to latent failure of a module, that is, this damage may not be significant immediately, but in operation may cause malfunction. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 147 ESD guidelines B.1 ESD Guidelines Electrostatic charging Anyone who is not connected to the electrical potential of their surroundings can be electrostatically charged. The figure below shows the maximum electrostatic voltage which may build up on a person coming into contact with the materials indicated. These values correspond to IEC 801-2 specifications. 3RZHULQN9 N9 6\QWKHWLFPDWHULDO :RRO $QWLVWDWLFPDWHULDOIRUH[DPSOHZRRG RUFRQFUHWH Figure B-1 5HODWLYHKXPLGLW\LQ Electrostatic voltages on an operator Basic protective measures against electrostatic discharge ● Ensure good equipotential bonding: When handling electrostatic sensitive devices, ensure that your body, the workplace and packaging are grounded. This prevents electrostatic charge. ● Avoid direct contact: As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g. during maintenance work). Handle the modules without touching any chip pins or PCB traces. In this way, the discharged energy can not affect the sensitive devices. Discharge your body before you start taking any measurements on a module. Do so by touching grounded metallic parts. Always use grounded measuring instruments. 148 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 C List of abbreviations C.1 Abbreviations Abbreviation Term Meaning AC Alternating current Alternating current ACPI Advanced Configuration and Power Interface PLC Programmable controller AGP Accelerated Graphics Port High speed bus system AHCI Advanced Host Controller Interface Standardized controller interface for SATA devices. This is supported in Microsoft Windows XP as of SP1 and IAA driver. APIC Advanced Programmable Interrupt Controller Extended programmable interrupt controller APM Advanced Power Management Tool for monitoring and reducing power consumption of the PC AS Automation system ASIS After Sales Information System AT Advanced Technology ATA Advanced Technology Attachment ATX AT-Bus-Extended AWG American Wire Gauge US standard for the cable diameter BIOS Basic Input Output System Basic Input Output System CAN Controller Area Network CD-ROM Compact Disc – Read Only Memory Removable storage medium for large data volumes CD-RW Compact Disc – Rewritable Rewritable CD CE Communauté Européenne (CE symbol) The product is in conformance with all applicable EC directives CF Compact Flash CGA Color Graphics Adapter Standard monitor interface CLK Clock pulse Clock signal for controllers CMOS Complementary Metal Oxide Semiconductors Complementary metal oxide semiconductors COA Certificate of authentication Microsoft Windows Product Key CoL Certificate of License License authorization COM Communications Port Term for the serial interface CP Communication Processor Communication computer SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 149 List of abbreviations C.1 Abbreviations Abbreviation Term Meaning CPU Central Processing Unit CPU CRT Cathode Ray Tube CSA Canadian Standards Association Canadian organization for tests and certifications according to own or binational standards (with UL / USA) standards CTS Clear To Send Clear to send DRAM Dynamic Random Access Memory DC Direct Current DC current DCD Data Carrier Detect Data carrier signal detection DMA Direct Memory Access Direct memory access DOS Disk Operating System Operating system without GUI DP Distributed I/Os DQS Deutsche Gesellschaft zur Zertifizierung von Qualitätsmanagement mBH DDRAM Double Data Random Access Memory Memory chip with high-speed interface DSR Data Set Ready Ready for operation DTR Data Terminal Ready Data terminal is ready DVD Digital Versatile Disk Digital versatile disk DVI Digital Visual Interface Digital display interface DVI-I Digital Visual Interface Digital display interface with digital and VGA signals ECC Error Correction Code Error correction code ECP Extended capability port Extended parallel port EGA Enhanced Graphics Adapter PC to monitor interface ESD Components sensitive to electrostatic charge DM Electronic Manual EIDE Enhanced Integrated Drive Electronics An enhancement of the IDE standard EISA Extended Industry Standard Architecture Extended ISA standard EMM Expanded Memory Manager Manages memory expansions EM64T Extended Memory 64 technology EN European standard EPROM / EEPROM Erasable Programmable Read-Only Memory / Electrically Erasable Programmable Read-Only Memory Plug-in submodules with EPROM/EEPROM chips EPP Enhanced Parallel Port Bi-directional Centronics interface ESC Escape character Control character EWF Enhanced Write Filter FAQ Frequently Asked Questions FAQs FAT 32 File Allocation Table 32-bit 32-bit file allocation table FBWF File-Based Write Filter FD Floppy disk FSB Front Side Bus GND Ground 150 Disk drive, 3.5" Chassis ground SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 List of abbreviations C.1 Abbreviations Abbreviation Term Meaning HD Hard disk Hard disk HDA High Definition Audio HDD Hard Disk Drive HU Height unit HMI Human Machine Interface HORM Hibernate Once - Resume Many HT Hyper-Threading HDD User interface HTML Hyper Text Markup Language Script language for creating Internet pages. HTTP Hypertext Transfer Protocol Protocol for data transfer on the Internet Hardware Hardware I/O Input/Output IAA Intel Application Accelerator IDE Integrated Device Electronics Data input/output on computers IEC International Electronical Commission IGD Integrated Graphics Device IP Ingress Protection Degree of protection IR Infrared Infrared IRDA Infrared Data Association Standard for data transfer via IR module IRQ Interrupt Request Interrupt request ISA Industry Standard Architecture Bus for expansion modules ITE Information Technology Equipment L2C Level 2 cache LAN Local Area Network Computer network that is limited to a local area. LCD Liquid Crystal Display Liquid crystal display LEDs Light Emitting Diode Light emitting diode LPT Line Printer Printer port LVDS Low Voltage Differential Signaling LW Drive MAC Media access control Media access control MC Memory Card Memory card in credit card format MLFB Machine-readable product designation MMC Micro Memory Card MPI Multipoint-capable interface for programming devices MS-DOS Microsoft Disc Operating System MTBF Mean Time Between Failures MUI Multilanguage User Interface NA Not Applicable NAMUR Normenarbeitsgemeinschaft for Mess- und Regelungstechnik in der chemischen Industrie (standardization body for instrumentation and control technology in the chemicals industry) SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Memory card of the format 32 mm x 24.5 mm Language localization in Windows 151 List of abbreviations C.1 Abbreviations Abbreviation Term Meaning NC Not Connected Not connected NCQ Native Command Queuing Automatic re-sorting of the file and disk access, for increased performance NEMA National Electrical Manufacturers Association Syndicate of manufacturers of electrical components in the USA NMI Non Maskable Interrupt Interrupt the processor can not reject NTFS New Techniques File System Secure file system for Windows versions (2000, XP, Vista) ODD Optical Disk Drive OPC OLE for Process Control PATA Parallel ATA Standardized interface for industrial processes PC Personal computer PCI Peripheral Component Interconnect High-speed expansion bus PCIe Peripheral Component Interconnect express High-speed serial, differential full-duplex PtP interface with high data rate. PCMCIA Personal Computer Memory Card International Association PI Protective Earth PEG PCI Express Graphics PG Programming device Protective conductor PIC Programmable Interrupt Controller POST Power On Self Test Programmable interrupt controller PXE Preboot Execution Environment Software for running new PCs without hard disk data via the network RAID Redundant Array of Independent Disks Redundant hard disk array RAL Restricted Access Location Installation of device in operating facilities with restricted access - for example, a locked switchgear cabinet RAM Random Access Memory RI Ring Input ROM Read-Only Memory RS 485 Reconciliation Sublayer 485 Bi-directional bus system designed for up to 32 nodes RTC Real Time Clock Real-time clock RTS Reliable Transfer Service Request to send RxD Receive Data Data transfer signal SATA Serial Advanced Technology Attachment SCSI Small Computer System Interface SDRAM Synchronous DRAM Incoming call SELV Safety Extra Low Voltage SLC Second Level Cache SMART Self Monitoring Analysis and Reporting Technology Hard disk error diagnostics program SMS Short Message Service Short message via telecommunication network SNMP Simple Network Management Protocol Network protocol 152 Safety extra low voltage SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 List of abbreviations C.1 Abbreviations Abbreviation Term SO-DIMM Small Outline Dual Inline Memory Module SOM SafeCard on Motherboard (SOM) SPP Standard Parallel Port SSD Solid State Drive SVGA Super Video Graphics Array SVP Serial number of the device SW Software Meaning Synonym for parallel port Enhanced VGA standard with at least 256 colors TCO Total Cost of Ownership TFT Thin-Film-Transistor Type of LCD flat-screen TTY Tele Type Asynchronous data transfer TxD Transmit Data Data transfer signal TWD Watchdog Time Watchdog monitoring time UL Underwriters Laboratories Inc. US organization for tests and certifications according to own or binational standards (with CSA / Canada) standards UMA Unified Memory Architecture Video memory URL Uniform Resource Locator Designation of the full address of an Internet page USB Universal Serial Bus UXGA Ultra Extended Graphics Array V.24 Graphic standard, maximum resolution 1600x1200 pixels. ITU-T standardized recommendation for data transfer via serial ports VDE Verein deutscher Elektrotechniker (Union of German Electrical Engineers) VGA Video Graphics Array VRM Voltage Regulator Module VT Virtualization Technology W2k Windows 2000 WAV Wave Length Encoding Loss-free file format for audio data WD Watchdog Program monitoring with error detection and alarming. WLAN Wireless LAN LWireless local area network WoL Wake on Local Area Network WWW World Wide Web XGA Extended Graphics Array SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Video adapter which meets industrial standard Intel technology with which a virtually closed environment can be made available. Graphic standard, maximum resolution 1024x768 pixels. 153 List of abbreviations C.1 Abbreviations 154 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Glossary AHCI mode AHCI is a standardized method to address the SATA controller. AHCI describes a structure in the RAM, which contains a general area for control and status, as well as a command list. APIC mode Advanced peripheral interrupt controller. 24 interrupt lines are available. ATAPI CD-ROM Drive AT Bus Attachment Packet Interface (connected to AT bus) CD-ROM drive Automation system (AS) A programmable controller (PLC) of the SIMATIC S7 system consist of a central controller, one or several CPUs, and various I/O modules. Backup Duplicate of a program, data medium or database, used either for archiving purposes or for the protection of vital and non-replaceable data against loss when the working copy is corrupted. Certain applications automatically generate backup copies of data files, and manage both the current and the previous versions on the hard disk. Baud Physical unit for the step speed in signal transmission. Defines the number of transferred signal states per second. With only two states, one baud is equivalent to a transmission rate of 1 bps. BEEP code If the BIOS detects a boot error, it outputs an audible warning based on the current test result. Boot disk A boot disk is a bootstrap disk with "Boot" sector. This can be used to load the operating system from the disk. Cache High-speed access buffer for interim storage (buffering) of requested data. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 155 Glossary CE marking Communauté Européene The CE mark confirms compliance of the product with corresponding EC Directives, for example, with the EMC Directive. Chipset Located on the motherboard, connects the processor with the RAM, the graphics controller, the PCI bus, and the external interfaces. Cold restart A start sequence, starting when the computer is switched on. The system usually performs some basic hardware checks within the cold start sequence, and then loads the operating system from the hard disk to work memory -> boot COM interface The COM interface is a serial V.24 interface. The interface is suitable for asynchronous data transfer. Compact Flash cards (CF) Compact Flash is a digital storage medium in card format and without moving parts. The CF card contains the non-volatile memory and the controller. The interface of the CF card corresponds with the IDE interface. CF cards can be operated without additional electronics on PCMCIA or IDE hard disk controllers using a plug and socket adapter. There are two design forms: CF-I (42.6 x 36.4 x 3.3 mm) and CF-II (42.8 x 36.4 x 5 mm). Configuration files These are files containing data which define the configuration after restart. Examples of such files are CONFIG.SYS, AUTOEXEC.BAT and the registry files . Configuration software The configuration software updates the device configuration when new modules are installed . This is done either by copying the configuration files supplied with the module or by manual configuration using the configuration utility. Controller Integrated hardware and software controllers that control the functions of certain internal or peripheral devices (for example, the keyboard controller). 156 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Glossary Device configuration The configuration of a PC or programming device contains information on hardware and device options, such as memory configuration, drive types, monitor, network address, etc. The data are stored in a configuration file and enable the operating system to load the correct device drivers and configure the correct device parameters. . If changes are made to the hardware configuration, the user can change entries in the configuration file using the SETUP program. . Disc-at-once With this burning technique, data are written to a CD in a single session, and the CD is then closed. Further write access is then no longer possible. Drivers Program parts of the operating system. They adapt user program data to the specific formats required by I/O devices such as hard disk, printers, and monitors. Dual Core CPU Dual-core processors significantly increase the speed of computing and program execution compared to the previous generation of single-core processors with hyperthreading technology. EMC directive Directive concerning Electromagnetic Compatibility. Compliance is confirmed by the CE symbol and the EC certificate of conformity. Energy management The energy management functions of a modern PC allow individual control over the current consumption of vital computer components (e.g. of the monitor, hard disk and CPU), by restricting their activity based on the current system or component load. Energy management is of particular importance for mobile PCs. Energy options The energy options can be used to reduce energy consumption of the computer, while keeping it ready for immediate use. This can be configured in Windows by selecting Settings > Control Panel > Energy options. Enhanced Write Filter (EWF) Configurable write filter that allows you, for example, to boot Windows Embedded Standard from write-protected media (such as CD-ROM), to write protect individual partitions and adapt the performance of the file system to your needs (when using Compact Flash cards). SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 157 Glossary ESD directive Directive for using electrostatic sensitive components. Ethernet Local network (bus structure) for text and data communication with a transfer rate of 10/100/1000 Mbps. File Based Write Filter (EWF) Configurable write filter to protect individual files from write access. Formatting Basic partitioning of memory space on a magnetic data medium into tracks and segments. Formatting deletes all data on a data medium. All data media must be formatted prior to their first use. Gender changer Using the gender changer (25-pin / 25-pin), the COM1/V24/AG interface of the SIMATIC PC family can be converted to the usual 25-pin male connector. HORM Hibernate once, resume many is a method for fast booting from a single Hibernate file that only needs to be created once. HORM ensures restoration of a uniform, saved system state when booting. This reduces the writing to a CompactFlash medium to a minimum, for example, when starting up and shutting down Windows Embedded Standard 2009. Hot plug The SATA interface gives the device's hard drive system hot plugging capability. Prerequisite for this configuration is a RAID1 system with SATA RAID controller (onboard, or slot module), and at least two SATA removable cartridges. The advantage of hot plugging is that defective hard disks can be replaced without having to reboot the computer. Hub A term in network technology. In a network, a device joining communication lines at a central location, providing a common connection to all devices on the network. Hyper Threading HT technology (multi-threading) enables the parallel computing of processes. HT is only effective when all relevant system components, such as processors, operating systems and applications are supported. 158 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Glossary IGD Integrated Graphics Device. Graphics interface integrated in the chipset. Image This refers to the image, for example, of hard disk partitions saved to a file in order to restore them when necessary. Intel VT The Intel Virtualization Technology (IVT) is the implementation of a secure closed environment for applications. Special (visualization) software an a VT-capable processor is required for its use. InterfaceInterface See Interface ● Physical interconnection (cable) of hardware elements such as PLCs, PCs, programming devices, printers or monitors. ● Interface for interactive software applications. InterfaceInterface See Interface ● Physical interconnection (cable) of hardware elements such as PLCs, PCs, programming devices, printers or monitors. ● Interface for interactive software applications. Interface, multi-point MPI is the programming interface of SIMATIC S7/M7. Allows remote access to programmable modules, text-based displays and OPs from central locations. The MPI nodes can intercommunicate. LAN Local Area Network: LAN is a local network that consists of a group of computers and other devices that are distributed across a relatively restricted range and are linked with communication cables. The devices connected to a LAN are called nodes. The purpose of networks is the mutual use of files, printers or other resources. Legacy USB support Support of USB devices (e.g. mouse, keyboard) on the USB ports without driver. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 159 Glossary License key The license key represents the electronic license stamp of a license. Siemens provides the license keys for protected software. License key disk The license key disk contains the authorizations or license keys required to enable protected SIMATIC software. Low-voltage directive EC Product Safety Directive relating to the safety of products which are operated on low voltage (50 VAC to 1000 VAC, 70 VDC to 1500 VDC) and not specified in other directives. Compliance is confirmed by the CE symbol and the EC certificate of conformity. LPT interface The LPT interface (Centronics interface) is a parallel interface that can be used to connect a printer. Memory card Memory cards in credit card format. Memory for user programs and parameters, for example, for programmable modules and CPs. Module Modules are plug-in units for PLCs, programming devices or PCs. They are available as local modules, expansion modules, interfaces or mass storage (Mass storage module). Module retainer The module retainer is used to fasten modules and ensure safe contact and transport. Shocks and vibrations especially affect large, heavy modules. It is therefore recommended to use the module retainer for this type of module. There are also short, compact and light modules on the market. The module retainer was not designed for these modules because the standard fastening is sufficient for them. Motherboard The motherboard is the core of the computer. Here, data are processed and stored, and interfaces and device I/Os are controlled and managed. 160 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Glossary NEC Class 2 The "NEC", National Electrical Code, is the USA collection of regulations that generally correspond to German VDE 0100 standards. All USA standards governing the safety of electrical equipment and corresponding "deviations" in IEC standards are based on NEC in terms of their country-specific requirements. NEC Class 2 specifies higher safety requirements for protection against electric shock and National Fire Protection Association (NFPA) requirements for fire protection. Power supplies operating within the range from 20 VDC to 30 VDC must be equipped with an internal current limiting circuit which safely prevents output power higher than 100 VA. Operating system Generic term which describes all functions for controlling and monitoring user program execution, distribution of system resources to the user programs and the operating mode in cooperation with the hardware (for example Windows XP Professional). Packet writing The CD-RW is used as a disk medium. The CD can then be read only by packet–writing compatible software or has to be finalized. Finalization of a CD closes the CD within an ISO9660 shell. You can still write to the CD-RW several times in spite of finalization. Not all CD drives can read packet-written CDs . There are restrictions to using this method in general data transfer. PATA Interface for hard disk drives and optical drives, with parallel data transmission rate up to 100 Mbps. PC card Trademark of the Personal Computer Memory Card International Association (PCMCIA). Designation for auxiliary cards that conform with PCMCIA specifications. A PC card that has roughly the size of a credit card can be plugged into a PCMCIA slot. Version 1 specifies cards of Type I with a thickness of 3.3 millimeters, which are designed mainly for use as external memory. Version 2 of the PCMCIA specification also defines cards of Type II with a thickness of 5 mm and cards of Type III with a thickness of 10.5 mm. Type II cards can realize devices such as modems, fax cards and network interface cards. Type III cards are equipped with devices that require more space, for example wireless communications modules, or rotary storage media such as hard disk drives, for example. PC/104 / PC/104-Plus Two bus architectures are especially fashionable today in the industrial world. PC/104 and PC/104-Plus. Both are standard in single-board computers of the PC class. The electrical and logical layout of the two bus systems is identical with ISA (PC/104) and PCI (PC/104Plus). Software cannot usually detect a difference between them and normal desktop bus systems. Their advantage is the compact design and the resulting space they save. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 161 Glossary PCMCIA Association consisting of approx. 450 member companies of the computer industry whose focus is set on providing worldwide standards for miniaturization and flexible use of PC expansion cards in order to provide basic technologies to the market. PEG interface PCI Express for Graphics. Graphics interface with 16 PCIe lanes for expansions with graphics modules. PIC mode Peripheral interrupt controller. 15 interrupt lines are available. Pixel PixElement (picture point). The pixel represents the smallest element that can be reproduced on-screen or on a printer. Plug&Play Generally, a reference to the ability of a computer to automatically configure the system for communication with peripheral devices (for example monitors, modems or printers). The user can plug in a peripheral and "play" it at once without manually configuring the system. A Plug&Play PC requires both a BIOS that supports Plug&Play and a Plug&Play expansion card. POST Self-test performed by the BIOS after the computer is switched on. Performs a RAM test and a graphics controller test, for example. The system outputs audible signals (beep codes) if the BIOS detects any errors; the relevant message indicating cause of error is output on the screen. PROFIBUS/MPI Process Field Bus (standard bus system for process applications) PROFINET PROFINET is the name of the standard for Industrial Ethernet developed and maintained by the PROFIBUS user organization. PROFINET unites protocols and specifications with which Industrial Ethernet meets the requirements of industrial automation technology. Programmable controller (PLC) The programmable controllers (PLC) of the SIMATIC S5 system consist of a central controller, one or more CPUs, and various other modules (e.g. I/O modules). 162 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Glossary PXE server A Preboot Execution Environment server is part of a network environment and can provide software to connected computers even before they boot. This can involve operating system installations or servicing tools, for example. RAID Redundant Array of Independent Disks: Data storage system which is used to save data and the corresponding error correction codes (parity bits, for example) to at least two hard disk volumes in order to enhance reliability and performance. The hard disk array is controlled by management programs and a hard disk controller for error correction. The RAID system is usually implemented in network servers. Recovery CD Contains the tools for configuring hard disks and the Windows operating system. Reset Hardware reset: Reset/restart of the PC using a button/switch. Restart Warm restart of a computer without switching the power off (Ctrl + Alt + Del) Restore DVD The Restore DVD is used to restore the system partition or the entire hard disk to factory state if the system has crashed. The bootable DVD contains all the necessary image files. You can also create a boot disk allowing restoration via the network. ROM Read-Only Memory ROM is a read-only memory in which every memory location can be addressed individually. The programs or data are permanently stored and are not lost in the event of a power failure. S.M.A.R.T The Self-Monitoring, Analysis and Reporting Technology (SMART or S.M.A.R.T.) is an industry standard integrated in storage media. It makes for permanent monitoring of important parameters and early detection of imminent problems. SATA Serial ATA Interface for hard disk drives and optical drives with serial data transmission rates of up to 300 Mbps. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 163 Glossary SCSI interface Small Computer System Interface Interface for connecting SCSI devices such as hard disk drives or optical drives. Session at once In session at once, the CD can be written to both with an audio session and a data session. The two sessions are written to at once (as in disc at once). SETUP (BIOS Setup) A program in which information about the device configuration (that is the configuration of the hardware on the PC/PG) is defined. The device configuration of the PC/PG is preset with defaults. Changes must therefore be entered in the SETUP if a memory expansion, new modules or a new drive are added to the hardware configuration. SSD (Solid State Drive) A Solid State Drive is a drive that can be installed like any other drive; it does not contain a rotating disk or other moving parts because only semiconductor memory chips of similar capacity will be used. This design makes SSDs more rugged, provides shorter access times and low energy consumption. STEP 7 Programming software for the creation of user programs for SIMATIC S7 controllers. Track-at-once In track-at-once recording, a CD can be written to in bits in several sessions if the CD was not closed. Troubleshooting Error cause, cause analysis, remedy V.24 interface V.24 is a standardized interface for data transfer. Printers, modems, and other hardware modules can be connected to a V.24 interface. Wake on LAN (WoL) Wake on Local area network. This function allows the PC to be started via the LAN interface. 164 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Glossary Warm restart The restart of a computer after a program was aborted. The operating system is loaded and restarted again. The CTRL+ ALT+ DEL hotkey can be used to initiate a warm restart. WLAN Wireless LAN is a local network that transmits data via radio waves, infrared light or another wireless technology. Wireless LAN is mainly used for mobile computer applications in office or factory environments. SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 165 Glossary 166 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Index 2 24 V DC power supply Connecting, 34 A Abbreviations, 149, 154 Ambient and environmental conditions, 24 B Battery, 10, 72 Battery change, 71 Battery monitoring, 53 BIOS Setup, 113 Advanced Menu, 122 Defaults, 132 Exit menu, 131 Main menu, 117 Menu layout, 116 Security menu, 125 Version menu, 130 Blanking plate, 103 Boot options, 119 Boot sequence, 87 Buffer memory, 52 C CAN Base address register, 139, 141, 142 CAN bus interface, 110 CAN interface, 43 CE label, 143 Certificates Certifications and approvals, 144 Cold restart, 40 COM1 port, 107 Commissioning Other operating systems, 42 Windows Embedded Standard 2009, 38 Windows XP Professional, 40 Compact Flash card Installation/removal, 65 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Compact Flash card interface, 111 Connecting 24 V DC power supply, 34 Peripherals, 33, 143 Power supply, 33 Connection elements, 18 Coupling with SIMATIC S7, 43 Creating an image, 86 D Data backup, 86 Date BIOS Setup, 118 DC power supply, 96 Declaration of conformity, 143 Degree of protection, 91 Delivery version, 37 Design, external, 17 Device Mounting, 27 opening, 56 unpacking, 22 Device configuration, 132 DiagBase software, 45 DiagMonitor Temperature monitoring, 46 DiagMonitor software, 45 Diagnosis Error Messages, 87 Diagnostics DiagBase software, 45 DiagMonitor software, 45 Troubleshooting, 89 Dimension drawings Blanking plate, 103 Device with expansion frames, 102 Dimensions, 91 Disk drives, 93 Driver installation, 83 DVI-I port, 108 E Electrostatic sensitive devices, 10 EMC directive, 143 Enable register 167 Index K Watchdog, 138 Enhanced Write Filter, 48 Equipotential bonding, 18, 35, 55, 68 Error Messages Troubleshooting, 89 ESD directives, 10 ESD guidelines, 147 Ethernet, 43 Ethernet address, 23 EWF (Enhanced Write Filter), 48 Expansion frame, 61 Expansion slots, 93 External ports, 107 Language selection, 78 Windows XP, 80 License key, 74, 77 Limitation of Liability, 67 Lithium battery, 71 F M Factory state, 74, 77 FAQs, 89 FBWF (File Based Write Filter), 50 Field devices, 43 File Based Write Filter, 50 Hardware Options, 121 HDD, 93 Main memory, 93 Messages On the screen, 87 Microsoft Windows Product Key, 22 Modules, 59 Motherboard External ports, 107 Layout and function, 105 Technical features, 106 Mounting Bracket, 30 Device, 27 Modules, 60 Mounting bracket Screw-mounting, 32 Mounting brackets, 30 Mounting instructions, 27 Mounting positions, 26 I O Identification data, 22 Initial commissioning Windows Embedded Standard 2009, 38 Windows XP Professional, 40 Installing a memory module, 58 Interfaces, 18 Ethernet, 18, 43 ETHERNET, 18 PROFIBUS, 18, 43 Internal components Overview, 105 Internal interfaces, 111 IT communication, 43 On-board Ethernet, 121 Online ordering system, 43 On-screen error messages, 87 Open Device, 56 Operating system Updates, 84 Windows Embedded Standard 2009, 74 Windows XP Professional, 78 Order number, 22 G General technical data, 91 General technical specifications, 92, 93 Guidelines ESD guidelines, 147 H Keyboard Ports, 18 Keyboard Features, 120 L P Partitioning, 79 168 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 Index Compact Flash card, 81 Hard disk, 81 SSD drive, 81, 82 Windows XP Professional, 81, 82 PCI cards, 59 PCI-104 interface, 112 PE terminal, 35 Peripherals, 33 Connecting, 143 Ports, 94 COM, 18 COM1, 107 Compact Flash card, 111 DVI/VGA, 18 DVI-I, 108 PCI -104, 112 RJ45 Ethernet, 109 USB, 18, 109 Power supply, 18, 20 Connecting, 34 DC power supply, 96 Processor, 93 PROFIBUS, 43 PROFIBUS interface, 43 R Repairs, 9, 67, 68 Replacing the hard disk, 69 Restore CD, 73, 74, 77 S Safety instructions, 9 SATA/PATA Configuration, 124 Scope of application, 12 Serial number, 22 SIMATIC S7, 43 SOFTNET S7, 43 Software, 74 SRAM, 52 SSD drive Partitioning, 81, 82 Startup, 54, 87 Status displays, 94 Supply voltage, 91 System Date, 118 System partition, 74, 77 System resources, 135 System Time, 118 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01 T Temperature monitoring, 46 Third-party modules, 90 Time BIOS Setup, 118 Tools, 68 Transport, 21 Trigger register Watchdog, 138 Troubleshooting/FAQs, 89 U Unpacking Device, 22 Updates Operating system, 84 User programs and drives, 84 USB interface, 109 USB strain-relief, 36 User password, 125 V Vent slots, 24 W Warranty, 9 Watchdog, 47 Enable register, 138 Monitoring function, 47 Monitoring times, 47 Trigger register, 138 Weight, 91 Windows Embedded Standard 2009 Data backup, 86 Driver installation, 83 Initial commissioning, 38 Windows XP Professional Data backup, 86 Initial commissioning, 40 Partitioning the hard disk, 81, 82 Reinstalling the operating system, 76 169 Index 170 SIMATIC IPC427C Operating Instructions, 04/2009, A5E02414743-01
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