Sierra Wireless AR5550 Dual band (800 & 1900) CDMA 1X & EVDO Module User Manual AirPrime AR Series Product Specification

Sierra Wireless Inc. Dual band (800 & 1900) CDMA 1X & EVDO Module AirPrime AR Series Product Specification

Manual

  Preliminary 0.5 June 21, 2010 AirPrime AR Series Product Specification
  Preliminary  Rev 0.5  June 21, 2010  2 Product Specification  Important Notice Due to the nature of wireless communications, transmission and reception of data can never be guaranteed.  Data may be delayed, corrupted (i.e., have errors) or be totally lost.  Although significant delays or losses of data are rare when wireless devices such as the Sierra Wireless modem are used in a normal manner with a well-constructed network, the Sierra Wireless modem should not be used in situations where failure to transmit or receive data could result in damage of any kind to the user or any other party, including but not limited to personal injury, death, or loss of property.  Sierra Wireless accepts no responsibility for damages of any kind resulting from delays or errors in data transmitted or received using the Sierra Wireless modem, or for failure of the Sierra Wireless modem to transmit or receive such data. Safety and Hazards Do not operate the Sierra Wireless modem in areas where blasting is in progress, where explosive atmospheres may be present, near medical equipment, near life support equipment, or any equipment which may be susceptible to any form of radio interference. In such areas, the Sierra Wireless modem MUST BE POWERED OFF. The Sierra Wireless modem can transmit signals that could interfere with this equipment. Do not operate the Sierra Wireless modem in any aircraft, whether the aircraft is on the ground or in flight. In aircraft, the Sierra Wireless modem MUST BE POWERED OFF. When operating, the Sierra Wireless modem can transmit signals that could interfere with various onboard systems. Note:   Some airlines may permit the use of cellular phones while the aircraft is on the ground and the door is open. Sierra Wireless modems may be used at this time. The driver or operator of any vehicle should not operate the Sierra Wireless modem while in control of a vehicle. Doing so will detract from the driver or operator’s control and operation of that vehicle. In some states and provinces, operating such communications devices while in control of a vehicle is an offence. Limitations of Liability This manual is provided “as is”.  Sierra Wireless makes no warranties of any kind, either expressed or implied, including any implied warranties of merchantability, fitness for a particular purpose, or noninfringement.  The recipient of the manual shall endorse all risks arising from its use.   The information in this manual is subject to change without notice and does not represent a commitment on the part of Sierra Wireless. SIERRA WIRELESS AND ITS AFFILIATES SPECIFICALLY DISCLAIM LIABILITY FOR ANY AND ALL DIRECT, INDIRECT, SPECIAL, GENERAL, INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR EXEMPLARY DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE OR ANTICIPATED PROFITS OR REVENUE ARISING OUT OF THE USE OR INABILITY TO USE ANY SIERRA WIRELESS PRODUCT, EVEN IF SIERRA WIRELESS AND/OR ITS AFFILIATES HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR THEY ARE FORESEEABLE OR FOR CLAIMS BY ANY THIRD PARTY. Notwithstanding the foregoing, in no event shall Sierra Wireless and/or its affiliates aggregate liability arising under or in connection with the Sierra Wireless product, regardless of the number of events, occurrences, or claims giving rise to liability, be in excess of the price paid by the purchaser for the Sierra Wireless product.
  Preliminary  Rev 0.5  June 21, 2010  3 Product Specification  Patents Portions of this product may be covered by some or all of the following US patents: 5,515,013 5,629,960 5,845,216 5,847,553 5,878,234 5,890,057 5,929,815 6,169,884 6,191,741 6,199,168 6,339,405 6,359,591 6,400,336 6,516,204 6,561,851 6,643,501 6,653,979 6,697,030 6,785,830 6,845,249 6,847,830 6,876,697 6,879,585 6,886,049 6,968,171 6,985,757 7,023,878 7,053,843 7,106,569 7,145,267 7,200,512 7,295,171 7,287,162 D442,170 D459,303 D599,256 D560,911    and other patents pending. This product includes technology licensed from QUALCOMM® 3G Manufactured or sold by Sierra Wireless or its licensees under one or more patents licensed from InterDigital Group. Copyright © 2010 Sierra Wireless.  All rights reserved. Trademarks AirCard® and Watcher® are registered trademarks of Sierra Wireless. Sierra Wireless™, AirPrime™, AirLink™, AirVantage™ and the Sierra Wireless logo are trademarks of Sierra Wireless. ,  ,  ®, inSIM®, WAVECOM®, WISMO®, Wireless Microprocessor®, Wireless CPU®, Open AT® are filed or registered trademarks of Sierra Wireless S.A. in France and/or in other countries. Windows® and Windows Vista® are registered trademarks of Microsoft Corporation. Macintosh and Mac OS are registered trademarks of Apple Inc., registered in the U.S. and other countries. QUALCOMM® is a registered trademark of QUALCOMM Incorporated. Used under license. Other trademarks are the property of the respective owners. Contact Information Sales Desk: Phone: 1-604-232-1488 Hours: 8:00 AM to 5:00 PM Pacific Time E-mail: sales@sierrawireless.com Post: Sierra Wireless 13811 Wireless Way Richmond, BC Canada                      V6V 3A4 Fax: 1-604-231-1109 Web: www.sierrawireless.com Consult our website for up-to-date product descriptions, documentation, application notes, firmware upgrades, troubleshooting tips, and press releases: www.sierrawireless.com
  Preliminary  Rev 0.5  June 21, 2010  4 Product Specification  Document History Version Date Updates 0.1 December 9, 2009 Creation 0.2 December 14, 2009 Updates for Preliminary release
 Preliminary  Rev 0.5  June 21, 2010  5 Contents 1. OVERVIEW .......................................................................................................... 8 1.1. Reference Specifications ................................................................................................... 8 2. FEATURES .......................................................................................................... 9 2.1. Modes of Operation ........................................................................................................... 9 2.2. Communications Functions ............................................................................................... 9 2.3. Block Diagrams ............................................................................................................... 10 3. HARDWARE SPECIFICATION .......................................................................... 11 3.1. Environmental Specification ............................................................................................ 11 3.2. ESD Specification ............................................................................................................ 11 3.3. Absolute Maximum Ratings ............................................................................................. 11 4. RF SPECIFICATION .......................................................................................... 12 4.1. CDMA RF Interface ......................................................................................................... 12 4.1.1. CDMA Antenna Interface ......................................................................................... 12 5. GNSS SPECIFICATION ..................................................................................... 13 5.1. GPS ................................................................................................................................. 13 6. BASEBAND SPECIFICATION ........................................................................... 13 6.1. Power Supply .................................................................................................................. 13 6.2. Current Consumption ...................................................................................................... 13 6.3. USB ................................................................................................................................. 14 7. RF CIRCUIT ROUTING CONSTRAINTS ........................................................... 16 7.1. General recommendations .............................................................................................. 16 8. REGULATORY INFORMATION......................................................................... 18
 Preliminary  Rev 0.5  June 21, 2010  6 List of Figures Figure 1. AR3550/5550 Block Diagram .......................................................................................... 10 Figure 2. AppCAD screenshot for MicroStrip design power mode diagram ................................... 16 Figure 3. RF routing examples ....................................................................................................... 17 Figure 4. Coplanar clearance example ........................................................................................... 17 Figure 5. Antenna microstrip routing example ................................................................................ 17
 Preliminary  Rev 0.5  June 21, 2010  7 List of Tables Table 1: AirPrime AR series intelligent embedded modules ........................................................... 8 Table 2: Reference specifications ................................................................................................... 8 Table 3: AR3550 modes of operation .............................................................................................. 9 Table 4: AR5550 modes of operation .............................................................................................. 9 Table 5: Communications functions ................................................................................................ 9 Table 6: Environmental specifications ........................................................................................... 11 Table 7: ESD ratings ..................................................................................................................... 11 Table 8: Absolute Maximum ratings .............................................................................................. 11 Table 9: CDMA antenna characteristics ........................................................................................ 12 Table 10: Power supply requirements ............................................................................................. 13 Table 11: Power supply pad ............................................................................................................ 13 Table 12: USB pad details ............................................................................................................... 14 Table 13: USB characteristics ......................................................................................................... 14
 Preliminary  Rev 0.5  June 21, 2010  8 1.  Overview This document is the Hardware Product Specification for the AirPrime AR series of intelligent embedded modules.  It defines the high level product features and illustrates the interfaces for these features.  This document is intended to cover the hardware aspects of the product series, including electrical and mechanical. The AirPrime AR series of intelligent embedded modules are designed for the automotive industry and any market with similar quality and life-time support requirements.  They support several air interface standards but share a common form-factor and electrical interface.  All versions also have Global Navigation Satellite System (GNSS) capabilities via GPS. The AirPrime AR series of intelligent embedded modules are based on the Qualcomm MDM6200 and MDM6600 wireless chipsets.  The term AirPrime AR series addresses all of the following specific products. Table 1:  AirPrime AR series intelligent embedded modules Product Description Band Support AR3550 CDMA2000 1xRTT intelligent embedded module BC0, BC1 AR5550 CDMA2000 1xEVDO intelligent embedded module BC0, BC1       1.1.  Reference Specifications The table below lists the reference specifications for this product. Table 2:  Reference specifications Ref Title Rev Issuer [1] Recommended Minimum Performance Standards for cdma2000 High Rate Packet Data Access Terminal – C.S0033 A v1.0 3GPP2 [2] Recommended Minimum Performance Standards for cdma2000 Spread Spectrum Mobile Stations – C.S0011 (IS-98D) A 3GPP2 [3] Universal Serial Bus Specification 2.0 USB Implementers Forum [4] Universal Serial Bus CDC Subclass Specification for Wireless Mobile Communication Devices 1.0 USB Implementers Forum [5] Universal Serial Bus Class Definitions for Communication Devices 1.1 USB Implementers Forum [6] AirPrime AR Series LGA Specification 0.5 Sierra Wireless
 Preliminary  Rev 0.5  June 21, 2010  9 2.  Features This chapter highlights the features of the AirPrime AR series intelligent embedded modules. 2.1.  Modes of Operation The AR3550 and AR5550 support CDMA 1xRTT operation in the US Cellular (BC0) and US PCS (BC1) frequency Bands.  All models also support Standalone GNSS operation.  For complete details, refer to the tables below. Table 3:  AR3550 modes of operation Mode Band Frequency (MHz)  RX TX CDMA2000 1xRTT Band Class 0 869 – 894 824 – 849 Band Class 1 1930 – 1990 1850 – 1910 GNSS GPS L1 1574.42 – 1576.42 --- Table 4:  AR5550 modes of operation Mode Band Frequency (MHz)  RX TX CDMA2000 1xRTT & 1xEVDO Band Class 0 869 – 894 824 – 849 Band Class 1 1930 – 1990 1850 – 1910 GNSS GPS L1 1574.42 – 1576.42 --- 2.2.  Communications Functions The AirPrime AR series provides the following communications functions via the CDMA networks. Table 5:  Communications functions Communications Function AR3550 / AR5550 Voice EVRC, QCELP, EVRC-B Data Circuit Switch (CSD)  Packet  Short Message Service (SMS)  OTA OTAPA  OTASP  DTMF Forward link only 
  Preliminary  Rev 0.5  June 21, 2010  10 Product Specification Features 2.3.  Block Diagrams  Figure 1.  AR3550/5550 Block Diagram
 Preliminary  Rev 0.5  June 21, 2010  11 3.  Hardware Specification 3.1.  Environmental Specification The environmental specification for both operating and storage are defined in the table below. Table 6:  Environmental specifications Parameter Temperature Range Ambient Operating Temperature -30°C  to +75°C (Class A) -40°C  to +85°C (Class B) Ambient Storage Temperature -40°C  to +90°C Ambient Humidity 95% or less 3.2.  ESD Specification The AirPrime AR series devices are sensitive to Electrostatic Discharge.  ESD countermeasures and handling methods must be used when handling the AirPrime AR series devices. Table 7:  ESD ratings Signal Pads ESD Rating Primary, Diversity and GNSS antenna pads 8 kV All other signal pads Tbd 3.3.  Absolute Maximum Ratings This section defines the Absolute Maximum Ratings of the AirPrime AR series devices.  If these parameters are exceeded, even momentarily, damage may occur to the device. Table 8:  Absolute Maximum ratings Parameter Min Max Units VBATT Power Supply Input - 5.0 V VIN Voltage on any digital input or output pin - VCC_1v8+0.5 V IIN Latch-up current -100 100 mA Maximum Voltage applied to antenna interface pins VANT Primary Antenna - 30 V Diversity Antenna - 25 V GNSS Antenna - 25 V
 Preliminary  Rev 0.5  June 21, 2010  12 4.  RF Specification The section presents the RF interface of the AirPrime AR series intelligent embedded module.  The specifications for the CDMA interfaces are defined. 4.1.  CDMA RF Interface This section presents the CDMA RF Specification for the AirPrime AR3550 and AR5550.  These AirPrime AR series devices are designed to be compliant with 3GPP2 C.S0011 Rev A and additionally 3GPP2 C.S0033 Rev A v1.0 for the AR5550.  Parameters specified differently for the reference standard are identified below. 4.1.1.  CDMA Antenna Interface The specification for the CDMA Antenna Interface is defined in the table below.   Table 9:  CDMA antenna characteristics Characteristics US Cellular (BC0) US PCS (BC1) Frequency (MHz) TX 824-849 1850-1910 RX 869-894 1930-1990 Impedance RF 50 Ohm DC 10 kOhm ±1k VSWR max RX 1.5: 1 TX 1.5: 1 Polarization Linear, vertical Maximum Voltage Primary Antenna 30 V Diversity Antenna 25 V
 Preliminary  Rev 0.5  June 21, 2010  13 5.  GNSS Specification The AirPrime AR series intelligent embedded module includes optional Global Navigation Satellite System (GNSS) capabilities via the Qualcomm gpsOne Gen8 Engine, capable of operation in assisted and stand-alone GPS modes. 5.1.  GPS The GPS implementation supports GPS L1 operation centered at 1575.42 MHz (+/- 1 MHz). 6.  Baseband Specification 6.1.  Power Supply The AirPrime AR series is powered via a single regulated DC power supply, 4.0V ± 5%.  The power supply requirements can be found in the following table. Table 10:  Power supply requirements Power Supply Min Typ Max Units Main DC Power Input Range 3.8 4.0 4.2 V Power Supply Ripple 0 to 1kHz   200 mVpp >1kHz   50 mVpp Maximum Current draw AR3550/5550   800 mA      AirPrime AR series does not support USB self powered operation. Table 11:  Power supply pad Pad Name Direction Function If Unused S20 VBATT Input Power Supply Input Required 6.2.  Current Consumption The table below summarizes some key current consumption values for varies modes of the AR series devices. Parameter   Typical Max  Units On Call AR3550 / AR5550 Maximum TX Output – 1xRTT -  800  mA  +0dBm TX Output – 1xRTT tbd  -  mA  Idle  Registered  tbd  -  mA  Searching  tbd  -  mA  Sleep Mode  Average current, SCI=2  -  tbd  mA  Off Mode Current  All AR Series devices - tbd μA
  Preliminary  Rev 0.5  June 21, 2010  14 Product Specification Baseband Specification 6.3.  USB The AirPrime AR series has a High Speed USB2.0 compliant, peripheral only interface. Table 12:  USB pad details Pad Name Direction Function R1 USB_VBUS Input USB Power Supply V1 USB_D_P In/Out Differential data interface positive T1 USB_D_M In/Out Differential data interface negative The AirPrime AR series will not be damaged if a valid USB_VBUS is supplied while the main DC power is not supplied. Table 13:  USB characteristics USB Value Units USB_VBUS  Voltage range 4.25 – 5.25 V Maximum Current draw 1 mA Maximum Input Capacitance (Min ESR = 50 mOhm) 10 μF
  Preliminary  Rev 0.5  June 21, 2010  15 Product Specification Baseband Specification
  Preliminary  Rev 0.5  June 21, 2010  16 Product Specification RF Circuit Routing Constraints 7.  RF Circuit Routing Constraints 7.1.  General recommendations To route the RF antenna signals, the following recommendations must be observed for PCB layout: The RF signals must be routed using traces with a 50   characteristic impedance. Basically, the characteristic impedance depends on the dielectric constant (εr) of the material used, trace width (W), trace thickness (T), and height (H) between the trace and the reference ground plane. In order to respect this constraint, Sierra Wireless recommends that a MicroStrip structure be used and trace width be computed with a simulation tool (such as AppCAD, shown in the figure below and available free of charge at http://www.avagotech.com).  Figure 2.  AppCAD screenshot for MicroStrip design power mode diagram The trace width should be wide enough to maintain reasonable insertion loss and manufacturing reliability.  Cutting out inner layers of ground under the trace will increase the effective substrate height; therefore, increasing the width of the RF trace. Caution:  It is critical that no other signals (digital, analog, or supply) cross under the RF path.  The figure below shows a generic example of good and poor routing techniques.
  Preliminary  Rev 0.5  June 21, 2010  17 Product Specification RF Circuit Routing Constraints Poor routing Correct routing   The yellow traces cross the RF trace. There is no signal around the RF path. Figure 3.  RF routing examples  Fill the area around the RF traces with ground and ground vias to connect inner ground layers for isolation.  Cut out ground fill under RF signal pads to reduce stray capacitance losses.  Avoid routing RF traces with sharp corners.  A smooth radius is recommended.  The ground reference plane should be a solid continuous plane under the trace.  The coplanar clearance (G, below) from the trace to the ground should be at least the trace width (W) and at least twice the height (H).  This reduces the parasitic capacitance,  which potentially alters the trace impedance and increases the losses.  Note the figure below shows several internal ground layers cutout, which may not be necessary for every application.   Figure 4.  Coplanar clearance example  Figure 5.  Antenna microstrip routing example
 Preliminary  Rev 0.5  June 21, 2010  18 8.  Regulatory Information Important Notice Because of the nature of wireless communications, transmission and reception of data can never be guaranteed. Data may be delayed, corrupted (i.e., have errors) or be totally lost.  Although significant delays or losses of data are rare when wireless devices such as the Sierra Wireless modem are used in a normal manner with a well-constructed network, the Sierra Wireless modem should not be used in situations where failure to transmit or receive data could result in damage of any kind to the user or any other party, including but not limited to personal injury, death, or loss of property.  Sierra Wireless and its affiliates accept no responsibility for damages of any kind resulting from delays or errors in data transmitted or received using Sierra Wireless modem, or for failure of the Sierra Wireless modem to transmit or receive such data.  Safety and Hazards Do not operate you AR3550/GMT-2 modem:  In areas where blasting is in progress  Where explosive atmospheres may be present including refueling points, fuel depots, and chemical plants  Near medical equipment, life support equipment, or any equipment which may be susceptible to any form of radio interference.  In such areas, the AR5550 modem MUST BE POWERED OFF.  Otherwise, the AR5550 modem can transmit signals that could interfere with this equipment  In an aircraft, the AR5550 modem MUST BE POWERED OFF.  Otherwise, the AR3550/GMT-2 modem can transmit signals that could interfere with various onboard systems and may be dangerous to the operation of the aircraft or disrupt the cellular network.  Use of cellular phone in aircraft is illegal in some jurisdictions. Failure to observe this instruction may lead to suspension or denial of cellular telephone services to the offender, or legal action or both.  Some airlines may permit the use of cellular phones while the aircraft is on the ground and the door is open. The AR5550 modem may be used normally at this time.   Important Compliance Information for USA OEM Integrators The AR5550 modem is granted with a modular approval for mobile applications. Integrators may use the AR5550 modem in their final products without additional FCC/IC (Industry Canada) certification if they meet the following conditions. Otherwise, additional FCC/IC approvals must be obtained. 1. At least 20cm separation distance between the antenna and the user’s body must be maintained at all times. 2. To comply with FCC/IC regulations limiting both maximum RF output power and human exposure to RF radiation, the maximum antenna gain including cable loss in a mobile-only exposure condition must not exceed 4.25dBi for CDMA 800 band and 6.1dBi for CDMA PCS band. 3. The AR5550 modem and the antenna must not be co-located or operating in conjunction with any other transmitter or antenna within a host device. 4. A label must be affixed to the outside of the end product into which the AR5550 modem is incorporated, with a statement similar to the following: a. For AR3550: This device contains FCC ID: N7NAR3550
  Preliminary  Rev 0.5  June 21, 2010  19 Product Specification Regulatory Information This equipment contains equipment certified under IC: 2417C-AR3550 b. For GTM-2: This device contains FCC ID: N7NGTM2 This equipment contains equipment certified under IC: 2417C-GTM2  A user manual with the end product must clearly indicate the operating requirements and conditions that must be observed to ensure compliance with current FCC/IC RF exposure guidelines. The end product with an embedded AR5550 modem may also need to pass the FCC Part 15 unintentional emission testing requirements and be properly authorized. Note: If this module is intended for use in a portable device, you are responsible for separate approval to satisfy the SAR requirements of FCC Part 2.1093 and IC RSS-102.

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