Simoco EMEA SDB670TU01 25W D.C. TU Band SDB670 User Manual manual

Simoco EMEA Ltd 25W D.C. TU Band SDB670 manual

manual

   SDB670 BASE STATION  SERVICE MANUAL  TNM-M-E-0032, Issue – 1.2 July 2013  The contents of this document are CONFIDENTIAL and must not be disclosed to a third party without permission in writing from Simoco.   ©Simoco 2013  Field House, Uttoxeter Old Road Derby DE1 1NH Tel:  +44 (0) 1332 375500 FAX:  +44 (0) 1332 375501 http://www.simocogroup.com  1270 Ferntree Gully Road, Scoresby Victoria, 3179 Australia Tel:  +61 (0)3 9730 3999 FAX:  +61 (0)3 9730 3988 http://www.simocogroup.com
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 2  PREFACE PREFACE DECLARATION This Service Manual covers the SDB670 Digital Mobile Radio (DMR) Base Station. Any performance figures quoted are subject to normal manufacturing and service tolerances.  The right  is  reserved  to  alter  the  equipment  described  in  this  manual  in  the  light  of  future  technical development. Changes or modifications  not  expressly approved  by  the party  responsible for  compliance could void the user’s authority to operate the equipment. NOTE. The manufacturer is not responsible for any radio or television interference caused by unauthorized  modifications  to  this  equipment.    Such  modifications  could  void  the user’s authority to operate the equipment. COPYRIGHT All information contained in this document is the property of Simoco.  All rights are reserved.  This document may not, in whole or in part, be copied, photocopied, reproduced, translated, stored, or reduced to any electronic medium or machine-readable form, without prior written permission from Simoco. COMPUTER SOFTWARE COPYRIGHTS The  AMBE+2TM  voice  coding  Technology  embodied  in  this  product  is  protected  by  intellectual property rights including patent rights, copyrights and trade secrets of Digital Voice Systems, Inc.  This  voice  coding  Technology  is  licensed  solely  for  use  within  this  Communications  Equipment.  The user of this Technology is explicitly prohibited from attempting to extract, remove, decompile, reverse engineer, or disassemble the Object Code, or in any other way convert the Object Code into  a  human-readable  form.    U.S.  Patent  Nos.  #6,912,495  B2,  #6,199,037  B1,  #5,870,405, #5,826,222,  #5,754,974,  #5,701,390,  #5,715,365,  #5,649,050,  #5,630,011,  #5,581,656, #5,517,511, #5,491,772, #5,247,579, #5,226,084 and #5,195,166. DISCLAIMER There are no warranties extended or granted by this document.  Simoco accepts no responsibility for damage arising from use of the information contained in the document or of the equipment and software  it  describes.    It  is  the  responsibility  of  the  user  to  ensure that  use  of  such information, equipment  and  software  complies  with  the  laws,  rules  and  regulations  of  the  applicable jurisdictions. INDUSTRY CANADA – RADIO EQUIPMENT WARNING STATEMENT Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain  approved for the transmitter  by Industry Canada.  To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the Equivalent Isotropically Radiated Power (EIRP) is not more than that necessary for successful communication. To  comply  with  Industry  Canada  RF  radiation  exposure  limits  for  general  population,  the antenna(s) used for this transmitter must be installed on outdoor permanent structures such that a minimum separation distance of 2 m is maintained between the radiator (antenna) and all persons at all times.  In addition the antennas of this transmitter must not be collocated with other antennas or transmitters.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 3  PREFACE EQUIPMENT AND MANUAL UPDATES In  the  interests  of  improving  the  performance,  reliability  or  servicing  of  the  equipment,  Simoco reserves the right to update the equipment or this document or both without prior notice. ERRORS AND OMISSIONS The usefulness of this publication depends upon the accuracy and completeness of the information contained within it.  Whilst every endeavour has been made to eliminate any errors, some may still exist.    It  is  requested  that  any  errors  or  omissions  noted  should  be  reported  to  either  of  the following who are part of the Simoco group:   Field House Uttoxeter Old Road, Derby DE1 1NH United Kingdom 1270 Ferntree Gully Road Scoresby Victoria.  3179 Australia Tel: +44 (0) 871 741 1050  Tel: +61 (0)3 9730 3800 E-mail: customer.service@simocogroup.com  E-mail: inquiry.aus@simocogroup.com  DOCUMENT HISTORY Issue  Date  Comments 1.0  21 May 2013  Initial Issue. 1.1  11 July 2013  Update of Tx/Rx specifications and changes to Support email addresses. 1.2  18 July 2013  IC Radio Equipment Warning Statement included.                 RELATED DOCUMENTS 1.  TNM-I-E-0041.  SDB670 Base Station – Installation Guide, Issue 1.1, dated July 2013. 2.  TNM-S-E-0005.    SDM600  Series  –  Issue  4.0  Circuit  Diagrams,  Issue  1.1,  dated July 2013.  To order printed copies of this or any of the above publications, please contact Simoco.  See the Support page for contact information. A  comprehensive  list  of  documentation  is  available  for  download  on  the  Simoco  website http://www.simocogroup.com via the Partner Portal.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 4  CONTENTS TABLE OF CONTENTS   Page Title Page ...................................................................................................................................... 1 Preface .......................................................................................................................................... 2 Table of Contents (This List) ....................................................................................................... 4 List of Figures  ................................................................................................................................  List of Tables ..................................................................................................................................  Personal Safety ..............................................................................................................................  Equipment Safety ...........................................................................................................................  WEEE Notice  ..................................................................................................................................  General Notes  ................................................................................................................................  Support ...........................................................................................................................................  Abbreviations .................................................................................................................................   1 INTRODUCTION ................................................................................................................. 16 1.1 SIMOCO XD SDB600 SERIES............................................................................................ 16 1.2 FEATURES........................................................................................................................ 16 2 PRODUCT CODES ............................................................................................................. 17 2.1 ORDER CODE................................................................................................................... 17 2.2 FACTORY CODE................................................................................................................ 18 2.3 RADIO LABEL................................................................................................................... 18 2.3.1 Radio Serial Number.............................................................................................. 18 2.4 MAC ADDRESS................................................................................................................ 19 3 SPECIFICATIONS............................................................................................................... 20 3.1 GENERAL......................................................................................................................... 20 3.2 TX SPECIFICATIONS.......................................................................................................... 20 3.3 RECEIVER......................................................................................................................... 21 4 DESCRIPTION .................................................................................................................... 22 4.1 SDM600 SUB-ASSEMBLIES.............................................................................................. 23 4.2 FRONT PANEL.................................................................................................................. 24 4.2.1 LED Indicators........................................................................................................ 24 4.3 REAR PANEL CONNECTORS.............................................................................................. 24 4.3.1 Tx/Rx Connections................................................................................................. 25 4.3.2 Power Input Connection ......................................................................................... 26 4.3.3 Earth Point ............................................................................................................. 26 4.3.4 P4 USB Type B Connector..................................................................................... 26 4.3.5 P3 USB Type A Connector..................................................................................... 27 4.3.6 P5 Ethernet ............................................................................................................ 27 4.3.7 S2 Serial Port......................................................................................................... 27 4.3.8 Facilities Connector................................................................................................ 28 4.3.9 Battery Backup....................................................................................................... 29 5 TECHNICAL DESCRIPTION............................................................................................... 30
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 5  CONTENTS 5.1 MMI BOARD..................................................................................................................... 30 5.1.1 Description ............................................................................................................. 30 5.2 CONTROL BOARD............................................................................................................. 30 5.2.1 Circuit Board Layout............................................................................................... 30 5.2.2 Circuit Description .................................................................................................. 31 5.2.2.1 Power............................................................................................................ 31 5.2.2.2 Main Processor ............................................................................................. 31 5.2.2.3 DSP Co-processor ........................................................................................ 31 5.2.2.4 Ethernet Interface.......................................................................................... 31 5.2.2.5 Radio Interface.............................................................................................. 31 5.2.2.6 USB A ........................................................................................................... 31 5.2.2.7 USB B ........................................................................................................... 31 5.2.2.8 Digital I/O ...................................................................................................... 31 5.2.2.9 Fan Control ................................................................................................... 31 5.2.2.10 Analogue Outputs ......................................................................................... 31 5.2.2.11 Analogue Inputs ............................................................................................ 32 5.2.2.12 GPS Input ..................................................................................................... 32 5.2.2.13 External Power.............................................................................................. 32 5.2.2.14 RS232 Serial Interface (DB9) ........................................................................ 32 5.2.2.15 Expansion Header......................................................................................... 32 5.3 TRANSMITTER AND RECEIVER MODULES............................................................................ 32 5.3.1 Control ................................................................................................................... 32 5.3.1.1 DSP and FPGA............................................................................................. 32 5.3.1.2 DSP Clock Oscillator..................................................................................... 33 5.3.1.3 Analogue Inputs and Outputs........................................................................ 33 5.3.1.4 Flash Memory ............................................................................................... 33 5.3.2 Receiver................................................................................................................. 34 5.3.2.1 Front End Filters and RF Amplifier ................................................................ 34 5.3.2.2 Mixer and IF Section ..................................................................................... 34 5.3.2.3 IF Analogue to Digital Convertor ................................................................... 35 5.3.3 Transmitter............................................................................................................. 35 5.3.3.1 Drivers and PA Stages.................................................................................. 35 5.3.3.2 Power Control ............................................................................................... 36 5.3.3.3 Antenna Switch and Harmonic Filter ............................................................. 36 5.3.3.4 Temperature Sensor ..................................................................................... 36 5.3.4 Frequency Synthesiser........................................................................................... 37 5.3.4.1 General ......................................................................................................... 37 5.3.4.2 Fractional PLL............................................................................................... 37 5.3.4.3 Negative Bias Generator and Loop Filter ...................................................... 37 5.3.4.4 Reference Oscillator...................................................................................... 37 5.3.4.5 VCO’s ........................................................................................................... 38 5.3.5 Audio Processing ................................................................................................... 38 5.3.5.1 Receiver Audio.............................................................................................. 38 5.3.5.2 Transmitter Audio.......................................................................................... 39 5.3.6 Power Supplies ...................................................................................................... 39 5.3.6.1 Power On/Off Function.................................................................................. 39 5.3.6.2 Radio Power Supplies................................................................................... 40 6 MAINTENANCE .................................................................................................................. 43 6.1 TORQUE SETTINGS........................................................................................................... 43 6.2 DISASSEMBLY.................................................................................................................. 43 6.2.1 To Remove the Base from a Rack.......................................................................... 43 6.2.2 To Open the SDB670............................................................................................. 43 6.2.3 To Remove the Tx Assembly ................................................................................. 43
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 6  CONTENTS 6.2.4 To Remove the Rx Assembly................................................................................. 44 6.2.5 To Remove the Control Board................................................................................ 45 6.2.6 To Remove the PSU and Fuse Board Assembly (AC version only)........................ 46 6.2.7 To Remove the Fan Assembly ............................................................................... 47 6.2.8 To Remove the MMI Board Panel .......................................................................... 47 6.2.9 To Remove the Internal Fan Assembly .................................................................. 47 6.3 REASSEMBLY................................................................................................................... 48 6.3.1 To Fit the Internal Fan Assembly............................................................................ 48 6.3.2 To Fit the MMI Board.............................................................................................. 48 6.3.3 To Fit the Heat Sink Fan Assembly ........................................................................ 48 6.3.4 To Fit the PSU and Fuse Board Assembly (AC version only) ................................. 48 6.3.5 To Fit the Control Board ......................................................................................... 49 6.3.6 To Fit the Rx Assembly .......................................................................................... 49 6.3.7 To fit the Tx Assembly............................................................................................ 50 7 SPARES.............................................................................................................................. 52 7.1 SERVICE CONCEPT........................................................................................................... 52 7.2 LEVEL 2 SPARES SCHEDULE............................................................................................. 52 7.2.1 SDB670 DMR Base Station.................................................................................... 52 7.3 WARRANTY...................................................................................................................... 53 7.3.1 Service Within and Out Of Warranty....................................................................... 53 7.3.2 Ancillary Items........................................................................................................ 53 7.3.3 Unpacking Equipment ............................................................................................ 53 7.4 SOFTWARE POLICY........................................................................................................... 53  APPENDICES A  DMR CONTROL BOARD BLOCK DIAGRAM.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 7  CONTENTS LIST OF FIGURES   Page Figure 1.  Simoco Xd, SDB600 Series Base Station. .................................................................... 16 Figure 2.  Internal Layout of DMR Base Station (AC version)........................................................ 22 Figure 3.  Internal Layout of DMR Base Station (DC version)........................................................ 23 Figure 4.  SDB670 Front Panel. .................................................................................................... 24 Figure 5.  Layout of Rear Panel (AC version)................................................................................ 25 Figure 6.  Layout of Rear Panel (DC version)................................................................................ 25 Figure 7.  AC and DC power connectors....................................................................................... 26 Figure 8.  Digital Inputs and Outputs............................................................................................. 29 Figure 9.  Control Board Layout. ................................................................................................... 30 Figure 10.  Tx and Rx Modules – VHF/UHF Block Diagram. ......................................................... 42 Figure 11.  Removal of Tx Assembly............................................................................................. 44 Figure 12.  Removal of Rx Assembly. ........................................................................................... 45 Figure 13.  Removing the Control Board. ...................................................................................... 46 Figure 14.  Removal of PSU and Fuse Board Assembly (AC version only). .................................. 46 Figure 15.  Removal of Fan Assembly. ......................................................................................... 47 Figure 16.  Heat Pipe Array........................................................................................................... 50 Figure A1.  DMR Control Board Block Diagram. ........................................................................... 55  LIST OF TABLES   Page Table 1.  Order Code Information.................................................................................................. 17 Table 2.  Factory Code Information. .............................................................................................. 18 Table 3.  Radio Serial Number Information. .................................................................................. 19 Table 4.  General Specifications. .................................................................................................. 20 Table 5.  25 W Transmitter Specifications..................................................................................... 20 Table 6.  Receiver Specifications.................................................................................................. 21 Table 7.  Details of Front Panel LED Indicators............................................................................. 24 Table 8.  Rear Panel Connections. ............................................................................................... 25 Table 9.  DC Power Connector Pin-outs. ...................................................................................... 26 Table 10.  USB Type B Connector Pin-outs. ................................................................................. 26 Table 11.  USB Type A Connector Pin-outs. ................................................................................. 27 Table 12.  Ethernet RJ45 Connector Pin-outs. .............................................................................. 27 Table 13.  S2 Serial Port Connector Pin-outs................................................................................ 27 Table 14.  Facilities Connector Pin-outs........................................................................................ 28 Table 15.  PSU TB1 Connections. ................................................................................................ 49 Table 16.  Service Levels.............................................................................................................. 52 Table 17.  Service Level 2 Recommended Spares Schedule........................................................ 53
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 8  WARNINGS PERSONAL SAFETY Safety Precautions These Safety Precautions, Warnings and Cautions advise personnel of specific hazards which may be encountered during the procedures contained in this document and that control measures are required to prevent injury to personnel, and damage to equipment and/or the environment. Before  commencing  the  installation  or  any  maintenance  of  this  equipment,  personnel  are  to acquaint themselves with all risk assessments relevant to the work site and the task.  They must then comply with the control measures detailed in those risk assessments. References  covering  safety  regulations,  health  hazards  and  hazardous  substances  are  detailed under the WARNINGS section below.  These are referred to in the tasks, when encountered. Adequate precautions must be taken to ensure that other personnel do not activate any equipment that  has  been  switched  off  for  maintenance.    Refer  to the  relevant  Electrical  Safety  Regulations appropriate to the country of operation. Where  dangerous  voltages  are  exposed  during  a  task,  safety  personnel  are  to  be  provided  as detailed in the Electricity at Work regulations 1989.  Where safety personnel are required for any other reason, management are to ensure that the personnel detailed are aware of the hazard and are fully briefed on the action to be taken in an emergency. Where  equipment  contains  heavy  components  or  units  that  require  lifting,  lowering,  pulling  or pushing  operations  to  be  performed  on  them  during  maintenance  tasks,  all  managers  and tradesmen  are  to  be  conversant  with  the  Manual  Handling  Operations  Regulations  1992,  ISBN 0110259203. Hazardous Substances Before using any hazardous  substance  or material, the  user must  be conversant with the safety precautions and first aid instructions: •  On the label of the container in which it was supplied. •  On the material Safety Data Sheet. •  In any local Safety Orders and Regulations. Warnings Beryllium and Beryllia  WARNING BERYLLIUM AND BERYLLIA.  THE POWER AMPLIFIER (PA) MODULE (IF FITTED) USES SEMICONDUCTOR DEVICES CONTAINING BERYLLIUM OXIDE.  REFER TO THE CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH REGULATIONS (COSHH) 2002 AND/OR THE APPROPRIATE SAFETY DATA SHEET.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 9  WARNINGS Heavy Equipment  WARNING HEAVY EQUIPMENT.  THE WEIGHT OF A FULLY ASSEMBLED DMR BASE IN THE WALL MOUNT IS APPROX 10 KG (2 MEN TO LIFT).  REFER TO THE MANUAL HANDLING OPERATIONS REGULATIONS 1992. Radio Frequency Radiation  WARNING RADIO FREQUENCY RADIATION.  A RADIO FREQUENCY (RF) RADIATION HAZARD EXISTS IN THIS EQUIPMENT.  TO AVOID RF INJURY, DO NOT TOUCH THE ANTENNA WHEN THE TRANSMITTER IS IN USE.  DO NOT OPERATE TRANSMITTER WITH ANTENNA DISCONNECTED. Dangerous Voltages Dangerous  voltages  exist  in  this  equipment,  for  the  appropriate  Safety  precautions,  refer  to  the Electrical Safety Regulations appropriate to the country of operation. Depending on the variant, the DMR Base Station may be fitted with an Internal AC Power Supply.  If an Internal AC Power Supply is fitted, a standard IEC mains connector will be fitted on the rear panel (refer to the Section 3 - Description for further details).  WARNING THIS EQUIPMENT MUST TO BE CONNECTED TO A MAINS POWER SUPPLY THAT HAS A SAFETY EARTH CONNECTION.  WARNINGS DO NOT CONNECT THE MAINS ELECTRICITY SUPPLY UNTIL THE INSTALLATION IS COMPLETE  DISCONNECT THE MAINS ELECTRICITY SUPPLY BEFORE WORKING ON AN OPEN WALL MOUNT OR POWER SUPPLY UNIT TRAY Heat Sink Compound  WARNING HEAT SINK COMPOUND.  DOW CORNING DC340 HEAT SINK COMPOUND IS USED IN THE MAINTENANCE OF THIS EQUIPMENT.  REFER TO THE COSHH REGULATIONS 2002 AND THE APPROPRIATE PRODUCT SAFETY DATA SHEET.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 10  WARNINGS EQUIPMENT SAFETY Installation and Maintenance The  DMR  Series  of  base  stations  should  only  be  installed  and  maintained  by  qualified personnel. Cautions  CAUTION The Antenna system must be protected against lightning by means of an earthing system and surge protection device. Do not connect Antenna Lightning conductors to the base station or Mains Earth.   CAUTION EQUIPMENT DAMAGE.  During assembly operations, the Torque settings must be adhered to or damage to the equipment may result.  Maintenance Precautions  CAUTION Electrostatic Discharge Sensitive Devices (ESDS Devices).  This equipment contains ESDS Devices, the handling procedures detailed in BS EN 61340-5-1:2007 or ANSI/ESD S20.20-1999 are to be observed.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 11  WEEE NOTICE WASTE  ELECTRICAL  AND ELECTRONIC EQUIPMENT  (WEEE) NOTICE The Waste Electrical and Electronic Equipment (WEEE) Directive became law in  most  EU  countries  during  2005.    The  directive  applies  to  the  disposal  of waste  electrical  and  electronic  equipment  within  the  member  states  of  the European Union. As  part  of  the  legislation,  electrical  and  electronic  equipment  will  feature  the crossed  out  wheeled  bin  symbol  (see  image  at  left)  on  the  product  or  in  the documentation to show that these products must be disposed of in accordance with the WEEE Directive. In  the  European  Union,  this  label  indicates  that  this  product  should  not  be  disposed  of  with domestic or “ordinary” waste.  It should be deposited at an appropriate facility to enable recovery and recycling.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 12  GENERAL NOTES GENERAL NOTES MANUAL COMPILATION This  manual  provides  detailed  information  on  the  SDB670  DMR  Base  Station  including Introduction, Specifications, General Description, Technical Description, Maintenance, and Spares. Details of both “basic” and “optional units” have been  included in this Service Manual, therefore, some  material  may  not  be  relevant  to  every  system.    Configuration  is  dependent  upon  the specification by the customer when the equipment was ordered and installed. The  manual  has  been  compiled  with  a  two-tier  maintenance  policy  in  mind,  i.e.  first-line  fault location  and  repair  by  replacement,  followed  by  subsequent  bench-testing  of  sub-assemblies  to specification.  Consequently, some “overlap” and/or duplication of information has resulted. PAGINATION This  manual  is  divided  into  a  number  of  sections,  each  section  deals  with  one  aspect  of  the system. Following  initial  issue,  any  page  that  has  been  amended  or  updated  will  also  bear  an  updated reference. PARTS LISTING A Composite List of Replaceable Assemblies (i.e. a list of all components used in the system) is included at Section 7.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Oct 12  Page 13  SUPPORT SUPPORT CONTACT INFORMATION At Simoco we welcome your comments, feedback and suggestions.  Departmental contacts have been provided for your quick reference below.  UK Customer Services Email:  customer.service@simocogroup.com Tel:  UK:  08717 411 050   International:  +44 (0) 1332 375 671 Fax:  UK:  08717 411 049   International:  +44 (0) 1332 376 672 Sales Email  sales@simocogroup.com Marketing Email  marketing@simocogroup.com Technical Support Email:  techsupport@simocogroup.com Technical Support Helpline Tel:  UK:  08717 411 040   International:  +44 (0) 1332 375 671  Australian Customer Services Email:  inquiry.aus@simocogroup.com Tel:  Within Australia:  1300 363 607   International:  +61 3 9730 3800  US Customer Services Email:  customerservice@simocoamericas.com Tel:    +1 (0) 877 848 3876 US Technical Support Email:  techsupport@simocoamericas.com
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 14  ABBREVIATIONS ABBREVIATIONS The following abbreviations are used through out this document.  Whenever practicable, wherever the  abbreviation  is  first used  the full meaning  is  given  with  the  abbreviation  in  parenthesis, after that only the abbreviation will be used. LIST OF ABBREVIATIONS Abbreviation  Meaning ‘……’  Reference to a feature, label or setting exactly as it is displayed on the equipment or software application. 2U  Two Units (U = vertical measurement of 44.45 mm for equipment racks AC  Alternating Current ADC  Analogue to Digital Converter AFC  Automatic Frequency Control AGC  Automatic Gain Control BER  Bit Error Rate BNC  Bayonet Neill-Concelman CoDec  Coder Decoder COSHH  Control Of Substances Hazardous to Health CRU  Central Repair Unit CTCSS  Continuous Tone Controlled Sub-audible Squelch CTS  Clear To Send (RS232 flow control signal) DAC  Digital to Analogue Converter DC  Direct Current DCS  Digital Coded Squelch DMR  Digital Mobile Radio DSP  Digital Signals Processor EMC  Electromagnetic Compatibility EMIF  External Memory InterFace ESDS Devices  Electrostatic Discharge Sensitive Devices ETSI  European Telecommunications Standards Institute FPGA  Field Programmable Gate Array FPP  Field Personality Programmer GPIO  General Purpose Input/Output GPS  Global Positioning System IB  Isolated Base IC  Integrated Circuit IEC  International Electrotechnical Commission IF  Intermediate Frequency I/O  Input/Output IP  Internet Protocol IS  Isolated Site LED  Light Emitting Diode LVDS  Low Voltage Differential Signal MCP  Master Control Program MMI  Man Machine Interface MOSFET  Metal Oxide Semiconductor Field Effect Transistor NC  Not Connected
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 15  ABBREVIATIONS LIST OF ABBREVIATIONS Abbreviation  Meaning OMAP  Open Multimedia Applications Platform PA  Power Amplifier PABX  Private Automatic Branch Exchange PC  Personal Computer PCB  Printed Circuit Board PLL  Phase Locked Loop PMIC  Power Management Multi-Channel Integrated Circuit PMR  Private Mobile Radio PSU  Power Supply Unit PTT  Push (Press) To Talk PWM  Pulse Width Modulation R&TTE  Radio and Telecommunications Terminal Equipment RAM  Random Access Memory RF  Radio Frequency RSSI  Received Signal Strength Indicator RTS  Request To Send (RS232 flow control signal) RX  Receiver SDB  Simoco Digital Base SDRAM  Synchronous Dynamic Random Access Memory SINAD  Signal to Noise plus Distortion SIP  Session Initiation Protocol SM  Site Master SW  SoftWare TCXO  Temperature Compensated Crystal Oscillator TX  Transmitter UHF  Ultra High Frequency USB  Universal Serial Bus VAC  Voltage Alternating Current VAC(2)  Virtual Area Controller VCO  Voltage Controlled Oscillator VCTCXO  Voltage Controlled Temperature Compensated Crystal Oscillator VDC  Voltage Direct Current VHF  Very High Frequency VM  VAC Master VoIP  Voice over Internet Protocol VSWR  Voltage Standing Wave Ratio WEEE  Waste Electrical and Electronic Equipment
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 16  INTRODUCTION 1  INTRODUCTION 1.1  SIMOCO XD SDB600 SERIES Figure 1.  Simoco Xd, SDB600 Series Base Station. The SDB670 is a fully integrated Digital Mobile Radio (DMR) base station repeater.  Conforming to European  Telecommunications  Standards  Institute  (ETSI)  open  standards,  SDB670  combines Simoco’s Voice over Internet Protocol (VoIP) technology with advanced digital radio modules. This IP connected infrastructure platform supports DMR Tier II and Tier III operation as standard with  features  being  enabled  via  software  licensing.    Use  of  Ethernet  networks  enables  the deployment  of  multi-site  radio  systems  and  allows  the  inclusion  of  additional  features  such  as Session Initiation Protocol (SIP) Private Automatic Branch Exchange (PABX) interconnection and Dispatcher terminals. The 2U  SDB670 is suitable for 19 inch rack installations and an optional wall mount is available.  All variants use a common programming application. 1.2  FEATURES • Compact 2U size. • Integrated Power Supply. • Optional rack mountings for desktop or rack-mounted use. • Easily identifiable indications for Transmit and Receive in both slots. • Health  and  alarms  are  clear-at-a-glance,  with  further  information  available  via  IP management application. • 100% Duty Cycle at 25 W. • IP  connectivity  for  applications  interface,  configuration,  monitoring,  telephony  and  trunking support. • Programmable facilities connector.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 17  PRODUCT CODES 2  PRODUCT CODES This  section  specifies  how the  DMR  equipment  will be  coded  and  labelled,  and  the  structure  of these  codes.   The following  information  is  displayed  on  the  Type Approval Label  located  on the rear panel of the base station. 2.1  ORDER CODE The order code specifies the Transceiver’s model and features.  The Order Code structure consists of eight fields with 11 alphanumeric characters. Field 1  Field 2  Field 3  Field 4  Field 5  Field 6  Field 7  Field 8 6  B  1  TU  A1  S  0  00 The fields of the order code are broken down as shown below in Table 1. Table 1.  Order Code Information. Field  Description  Range  Example  Explanation 1  Model  0 – Z  6  SDX600 range of products B  Base Station K  SDP660 Portable – Keypad version M  SDM600 Mobile range 2  Type  0 – Z N  SDP650 Portable – Non-keypad version 3  HW Series  0 – Z  1  Used for major changes in mechanics or hardware builds.  0 = Prototype/Revision 1 AC  136 MHz – 174 MHz TU  400 MHz – 480 MHz UW  440 MHz – 520 MHz 4   00 TU Not Applicable   Includes chassis/case, endplates, sealing 00  Prototype 01  Standard Mobile 02  Black Portable 03  Yellow Portable 04  Red Portable 05  Blue Portable A1  AC – 25 W A2  AC – 50 W A3  AC – 100 W D1  DC – 25 W D2  DC – 50 W 5  Mechanics  00 - ZZ D3  DC – 100 W  Used by factory Program to select/create appropriate label. C  China H  Harris (Note 2) 6  Market Code  0 – Z S  Simoco International (Note 1) 7  HW Option  0 – Z  0  Specifies Option board fitted. 0 = Standard Radio – No Option Board. 8  Spare  00 – ZZ  00  Reserved for future use. Note 1.  Includes labelling suitable for Australia, Europe, USA, Canada. Note 2.  Example of support for rebranded radios.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 18  PRODUCT CODES 2.2  FACTORY CODE The Factory Code number is used to uniquely identify the equipment. This number is generated from the Order Code, Engineering Change Number (ECN)/build version, the  date  of  manufacture,  manufacturer  code,  and  a  unique  four  character  base  33  sequence number. The factory code is printed on a label that is fitted to the base station’s Control Board, MMI Board and the chassis.  The label shall also contain a 3D ‘QR’ code. The factory code is also included on the Radio Label. Fields 1 – 8  Field 9  Field 10  Field 11  Field 12 6B1TUA1S000  0006  1305  7  0001 The fields of the factory code are broken down as shown below in Table 2. Table 2.  Factory Code Information. Fields  Description  Range  Example  Explanation 1-8  Order Code    6B1TUA1S000  Refer Section 2.1. 9  ECN/Build Version  0 – Z  0006 Four digit alpha numeric ECN number.  Entered via drop-down list in factory programmer. 10  Date of Manufacture  YYWW  1305  Year 2013, Week 5 3  ADI 5  EMMT 7  Jabil 8  Tioga 11  Manufacturer Code  0 – Z 9  Simoco Derby 12  Serial Number  0001 – ZZZZ  0001  Sequential serial numbers.  Base 33 (excludes I, O and U).  2.3  RADIO LABEL The  Radio  Label  shall  contain  information  that  uniquely  identifies  the  Transceiver,  including  a unique Radio Serial Number. 2.3.1  Radio and Control Card Serial Number The Radio and Control Card Serial Numbers are generated from the Factory Code and are created with the following fields: Field 1  Field 2  Field 3  Field 4  Field 5  Field 6 3  6  M  TU  1305  153T The fields of the radio serial number are broken down as shown overleaf in Table 3.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 19  PRODUCT CODES Table 3.  Radio Serial Number Information. Field1  Description  Range  Example  Explanation 3  ADI 5  EMMT 7  Jabil 8  Tioga 1  Manufacturer Code  0 – Z 9  Simoco Derby 2  Model  0 – Z  6  SDX600 range of products B  Base Station C  Control Card I  MMI Board K  SDP660 Portable – Keypad version M  SDM600 Mobile range 3  Type  0 – Z N  SDP650 Portable – Non-keypad version E0  66 MHz – 88 MHz AC  136 MHz – 174 MHz KM  208 MHz – 245 MHz R3  335 MHz – 400 MHz TU  400 MHz – 480 MHz UW  440 MHz – 520 MHz X8  806 MHz – 870 MHz 4  Frequency Band 00 TU Not Applicable 5  Date of Manufacture YYWW  1305  Year 2013, Week 5 6  Serial Number  0001 – ZZZZ  153T  Sequential serial numbers.  Base 33 (excludes I, O and U).  2.4  MAC ADDRESS Each  DMR  Base  is  assigned  a  unique  12-character  alphanumeric  Media  Access  Control  (MAC) address, which is included on the Radio Label on the rear panel of the DMR Base.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 20  SPECIFICATIONS 3  SPECIFICATIONS The specifications of the DMR Base Station are detailed in the following paragraphs and tables. 3.1  GENERAL The General specifications are contained below in Table 4. Table 4.  General Specifications. Frequency Bands  AC: 136 MHz – 174 MHz; TU: 400 MHz – 480 MHz; UW(Note 1) 440 MHz – 500 MHz Power Supply  12 VDC or 110/240 VAC  Frequency Stability  ± 0.5 ppm Channel Spacing  12.5 kHz, 25 kHz. Channel Capacity  2000 Antenna Connect  Tx - 50 Ω female N-type.  Rx – BNC. Type Approval CE Type approvals to Radio and Telecommunications Terminal Equipment (R&TTE) Directive 1999/05/EC: EN300-086 -2: V1.3 Analogue; EN300-113-1: V1.6.1 Digital; EN301-489-5: V1.3.1 Electromagnetic Compatibility (EMC); IEC60950-1:2005 (2nd Edition) + Am 1:2009 EN60950-1:2006/A12:2011. Dimensions  89 mm (2U) High x 482 mm Wide x 485 mm Deep (Excluding cables and ears) Weight  8.95 kg Environmental:   Storage Temperature  −40 °C to +80 °C (-40 °F to +176 °F) Operating Temperature  −30 °C to +55 °C (Full Spec.), (-22 °F to +131 °F) IP Rating/Humidity  IP30 ingress protection, Humidity <95% non-condensing Note 1.  For future development.  3.2  TX SPECIFICATIONS The Transmitter specifications are contained below in Table 5. Table 5.  25 W Transmitter Specifications. Transmit Power  0.5 W to 25 W in steps Typical: 25 W: 4.7 A @ 13.6 V (20 °C) Tx Current Consumption  Max: 25 W: 4.9 A @ 13.6 V (fans & audio on max) Modulation Limiting  ±2.5 kHz @ 12.5 kHz, ±5.0 kHz @ 25 kHz FM Hum and Noise  >40 dB (12.5 kHz), 45 dB (25 kHz) Conducted/ Radiated Emission Complies with ETS086-1, ASNZS4295, TIA603-B Adjacent Channel Power  -60 dBc (ETS086-1) Audio Response  +1/-3 dB (analogue) Audio Distortion  3% (TIA-603-B) Digital Vocoder Type  AMBE+2 half rate
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 21  SPECIFICATIONS 3.3  RECEIVER The Receiver specifications are contained below in Table 6. Table 6.  Receiver Specifications. Analogue Sensitivity  -117.5 dBm (12 dB SINAD) Digital Sensitivity  -117.5 dBm (BER 1%) Rx Current Consumption  0.9 Amps Intermodulation  70 dB (ETS086-1) Adjacent Channel Sensitivity  65 dB (ETS086-1) Spurious Rejection  70 dB (ETS086-1) Hum and Noise  -40 dB (TIA603-B) Audio Response  +1/-2 dB (0.3 kHz – 2.55 kHz analogue) Audio Distortion  3% @ 4 W Analogue Mode Conducted Spurious Emission  -57 dBm (ETS086-1)
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 22  DESCRIPTION 4  DESCRIPTION The SDB670 DMR Base Station is a two Unit (2U) high by 19” wide rack-mountable unit containing two SDM600 sub-assemblies, a control card, a Man-Machine Interface (MMI) card.  An integrated Power Supply Unit (PSU) is also fitted in the AC version. The internal layout of the AC version of the DMR Base Station showing  the position of the main sub-assemblies is shown below in Figure 2. Figure 2.  Internal Layout of DMR Base Station (AC version). The internal layout of the DC version of the DMR Base Station is shown overleaf in Figure 3.  52314
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 23  DESCRIPTION Figure 3.  Internal Layout of DMR Base Station (DC version). In Figures 2 and 3, the main sub-assemblies are numbered and refer to the following: 1.  Tx Engine Assembly. 2.  Rx Engine Assembly. 3.  Control Board Printed Circuit Board (PCB). 4.  PSU Assembly (AC version only). 5.  Heat Pipe Assembly. 6.  MMI PCB. 7.  External Fan. 8.  Internal Fan (AC version only). 9.  Fuse Board (DC version only). 4.1  SDM600 SUB-ASSEMBLIES The  RF  performance  of  this  product  is  derived  from  a  pair  of  SDM600  Engine  Assembly  PCBs mounted  on  a  Heat  sink  sub-assembly  that  is  designed  to  permit  continuous  operation  at  full power.    The  sub-assembly  also  provides  RF  screening,  so  it  is  important  that  it  is  accurately assembled and reassembled.  52361
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 24  DESCRIPTION These units are electrically identical to the  SDM600 Mobile and  are also  fully interchangeable in the 25 W power group.  Control is provided via the 10-way RJ45 connector.  Power is supplied via the  power harness  connector  and  RF  signals  are  coupled to  the  British  Naval  Connector  (BNC) sockets with double-screened cables. 4.2  FRONT PANEL The SDB670 front panel is illustrated below in Figure 4. Figure 4.  SDB670 Front Panel. 4.2.1  LED Indicators On the front of the SDB670 base station there are 12 Light Emitting Diode (LED) indicators.  There details are explained below in Table 7. Table 7.  Details of Front Panel LED Indicators. LED  Legend Colour  Description Health Ì Green  Indicates  Func 1  VM    For Tier II this is a programmable function. For Tier III this indicates the base is a VAC Master Func 2  SM    For Tier II this is a programmable function. For Tier III this indicates the base is a Site Master.     Indicates base is in Analogue Mode Rx 1  R1    Indicates signal received on Slot 1 Tx 1  T1    Indicates unit is keyed up and transmitting on Slot 1 Power     Indicates the presence of electrical supply voltage. Tx 2  T2  Red  Indicates unit is keyed up and transmitting on Slot 2 Rx 2  R2  Yellow  Indicates signal received on Slot 2     Indicates base is in DMR Mode Func 3  IS  Orange  For Tier II this is a programmable function. For Tier III this indicates the base is an Isolated Site. Func 4  IB  Orange  For Tier II this is a programmable function. For Tier III this indicates the base is an Isolated Base. Alarm   Red  Indicates a pre-arranged alarm condition exists.  4.3  REAR PANEL CONNECTORS The rear panel of the SDM670 DMR base station showing all the external connections for both the AC and DC version are shown overleaf in Figures 5 and 6.  The functions of each connector on the rear panel are detailed in Table 8.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 25  DESCRIPTION Figure 5.  Layout of Rear Panel (AC version). Figure 6.  Layout of Rear Panel (DC version). Table 8.  Rear Panel Connections. Connector # Conn Type Function  Description     Power I/P  13.8 V DC power input S2  RS232  Serial Port   S1  D Type  Facilities   P5  RJ45  Ethernet  10/100 base-T RJ45 Ethernet connector P4  USB Type B Peripheral  USB peripheral interface P3  USB Type A Host  USB interface     Battery Backup   Tx  N Type  Tx O/P  RF Power output from the Tx Rx 1  BNC  Rx I/P  Rx input for full duplex operation  4.3.1  Tx/Rx Connections The Tx antenna connection on the DMR Base is provided with 50 Ω female N-type socket, while for the Rx antenna connection a BNC socket is used. The Tx antenna cable connection must be made with 50 Ω N-type on a flexible tail.  The Voltage Standing Wave Ratio (VSWR) of Tx and Rx connections should be tested prior to use by using of a suitable test set, e.g. an Anritsu/Wiltron S331A.  A good VSWR of 1.5:1 or better at the relevant Tx and Rx frequencies should be ensured. Mating  connectors  should  be  galvanically  compatible  with  nickel  outer  and  gold  centre  pin  to minimise passive intermodulation. A  minimum  of  85  dB  transmit-receive  isolation  should  be  provided  by  the  antenna  system  and associated filters. It is recommended  that  a  good  quality flexible co-axial cable  is  used,  e.g.  with double-screening braid and multi-strand copper inner.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 26  DESCRIPTION  CAUTION The Antenna System must to be protected against lightning by means of an earthing system and surge protection device. Do not connect Antenna Lightning conductors to the base station or Mains Earth.  4.3.2  Power Input Connection Depending on the variant of DMR Base (DC or AC), the power connection can be either a 2 Pin, DC connector or a standard IEC AC mains socket. For DC power, a 2-pin IP67 DC plug connector is used.  Only two pins are wired to suit the voltage range, see Table 9 below. Table 9.  DC Power Connector Pin-outs. Pin Description 1  +13.8 V 2  Ground For  AC  power,  a  standard  IEC  Mains  connector  is  used  (see  Figure  5  below).    An  appropriate version of power cord, relevant to the area of use, is supplied with the SDB670 DMR base station (see Section 7). Figure 7.  AC and DC power connectors. 4.3.3  Earth Point On  both  the  AC  and  DC  versions,  the  earth  stud  on  the  rear  panel  is  provided  for  protective earthing  on  the  equipment.    This  should  be  connected  using  heavy  duty  earthing  wire,  with  a capacity greater than mains feed to equipment and with as few bends as possible, typically 6 mm Green/Yellow with 5 mm eyelet tag. 4.3.4  P4 USB Type B Connector The Universal Serial Bus (USB) Type B connector is used as the peripheral connection to a PC.  The connector pin-outs are detailed below in Table 10. Table 10.  USB Type B Connector Pin-outs. Pin  Function 1  Vcc (+5 V) 2  Data - 3  Data + 4  Ground Standard IEC AC Mains Connector2-pin IP67 DC Connector
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 27  DESCRIPTION 4.3.5  P3 USB A Duel The USB Type A connector is used as the host connection.  The connector pin-outs are detailed below in Table 11. Table 11.  USB Type A Connector Pin-outs. Pin  Function 1  Vcc (+5 V) 2  Data - 3  Data + 4  Ground  4.3.6  P5 Ethernet The Ethernet socket is a 10/100 base-T RJ45 connection.  The Ethernet socket provides a 10Base Ethernet connection which is used for network connection. The  P5  Ethernet  connector  uses  standard  network  cable  wiring  for  an  RJ45,  which  is  detailed below in Table 12. Table 12.  Ethernet RJ45 Connector Pin-outs. Pin  Description 1  Tx Data+, balanced I/P 1 2  Tx Data-, balanced I/P 2 3  Rx Data+, balanced O/P 1 4  NC 5  NC 6  Rx Data-, balanced O/P 2 7  NC 8  NC  4.3.7  S2 Serial Port The serial connection is a standard DB-9 female RS-232 socket.  The connector pin-outs for the 9-way D Type S2 Serial Port are shown below in Table 13. Table 13.  S2 Serial Port Connector Pin-outs. Pin  Function 1  Connected to pin 4 and 6 2  Tx 1 3  Rx 1 4  Connected to pin 1 and 6 5  0 V 6  Connected to pin 1 and 4 7  Rx 2 (opt CTS 1) 8  Tx 2 (opt RTS 1) 9  NC  18
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 28  DESCRIPTION 4.3.8  Facilities Connector The 25-way D  Type facilities connector can be programmed for any combination of digital inputs and outputs. The connector pin-outs for the 25-way D Type Facilities Connector are shown below in Table 14. Table 14.  Facilities Connector Pin-outs Pin  Function  Pin  Function 1  Digital Input  14  Digital Output 2  Digital Input  15  Digital Output 3  Digital Input  16  Digital Output 4  Digital Input  17  Digital Output 5  Digital Input  18  Digital Output 6  Digital Input  19  Digital Output 7  Digital Input  20  Digital Output 8  Digital Input  21  Digital Output 9  GPS Rx +  22  GPS Rx - 10  GPS Tx +  23  GPS Tx - 11  1PPS Rx +  24  1PPS Rx - 12  Digital to Analogue Convertor (DAC) Output  25  0 V 13  Supply Voltage     The  maximum  current  provided  by  the  supply  voltage  pin  is  1  A,  which  is  protected  by  a  self resetting fuse. Digital  Outputs  are  open  collector  able  to  sink  300  mA  each;  the  total  for  all  outputs  must  not exceed 600 mA.  See Figure 8 overleaf. Digital inputs are active low.  Digital high voltages should not exceed 20 V.  See Figure 8. GPS Rx and 1PPS Rx are Differential RS422. The  “Analogue  Out”  signal  is  between  0  V  and  5  V  and  software  controlled  to  indicate  various functions e.g. RSSI.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 29  DESCRIPTION Figure 8.  Digital Inputs and Outputs. 4.3.9  Battery Backup The Battery Backup facility uses a two-pin Mate-N-Lok connector. When the unit is used with a backup battery the following conditions must be met: 1.  The Battery must be of a 12 V lead acid type. 2.  The capacity of the battery should not exceed 12 Ah. 3.  The cable used to connect the Battery to the unit must be capable of carrying 10 A and fused near the battery @ 10A.3V3 D5D6D7D8D9D10D11D12BAT54BAT54BAT54BAT54BAT54BAT54BAT54BAT54I/P1I/P2I/P3I/P4I/P5I/P6I/P7I/P8O/P1O/P2O/P3O/P4O/P5O/P6O/P7O/P8DarlingtonDriver123456789 101112131415161718IN1IN2IN3IN4IN5IN6IN7IN8OUT1OUT8OUT7OUT6OUT5OUT4OUT3OUT2GND COM DD13L23BLM18AL32BLM18AL31BLM18AL29BLM18AL28BLM18AL26BLM18AL25BLM18AL24BLM18AL9BLM18AL22BLM18AL20BLM18AL19BLM18AL17BLM18AL15BLM18AL13BLM18AL11BLM18AU17ULN2803AR111R112R113R114R115R116R117R118BZX384-C434K71n1n1n1n1n1n1n1n1n1n1n1n1n1n1n1n
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 30  TECHNICAL DESCRIPTION 5  TECHNICAL DESCRIPTION 5.1  MMI BOARD 5.1.1  Description The purpose of the MMI Board is to provide the Man-Machine Interface between the Control Board and the user. A  I2C  interface  from  the  control  board  controls  a  General  Purpose  Input  Output  (GPIO)  device.  The GPIO device controls 12 LEDs for user diagnostics. 5.2  CONTROL BOARD 5.2.1  Circuit Board Layout The layout of the Control Board PCB is shown in Figure 9. Figure 9.  Control Board Layout.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 31  TECHNICAL DESCRIPTION 5.2.2  Circuit Description A detailed block diagram of the Control Board is provided in Appendix A. Power The  control  board  requires  a  12  V  nominal  supply.    A  switch  mode  power  supply  IC  is  used  to generate the 5 V supply used by the Power Management Multi-Channel Integrated Circuit (PMIC) to supply the power rails of  the processor.  Linear regulators are provided to  reduce the 5 V rail down to  provide  supply  voltages  to  the  Digital  Signals  Processor  (DSP)  Co-Processor,  Ethernet and USB devices. Main Processor The main processor is a Texas Instruments OMAP DM3725; this is a dual core device containing an ARM Cortex A8 and a  C64+  DSP.    The Open  Multimedia Applications Platform (OMAP) is a package-on-package  device  where  the  device  providing  the  flash  and  Synchronous  Dynamic Random Access Memory (SDRAM) is soldered directly to the top of the processor. DSP Co-processor The DSP Co-processor is a Texas Instruments TMS320C5509, which provides the additional DSP processing power. Ethernet Interface A LAN9514 USB Ethernet Hub device provides an Ethernet interface to the OMAP processor.  This device is interfaced to an RJ45 socket with built in magnetics. Radio Interface The control  card supports the connection of  three SDM radio modules, one as a  transmitter and two  as  receivers.    These  are  connected  to  the  OMAP  processor  via  a  Low  Voltage  Differential Signal (LVDS) interface presented on 10 Way RJ45 connectors. USB A A  USB  Ethernet  Hub  device  provides  four  USB  A  connections  two  of  which  are  presented externally. USB B The PMIC device provides a USB B type interface for connection to a PC. Digital I/O Digital I/O is provided by the OMAP processor to provide digital I/O to the Facilities Connector as well as internal control. Fan Control The OMAP processor performs fan control via a Maxim Fan Controller IC.  The speed of the Fan is dependent on the temperature reported by the Tx Radio engine.  The fan generates a tachometer output that allows the software to detect a fan failure or potential failure by monitoring fan speed. Analogue Outputs Two analogue outputs are provided by a dual-channel DAC (AD5322).  One provides control of the Voltage  Controlled  Temperature  Compensated  Crystal  Oscillator  (VCTCXO)  and  the  other provides an analogue output to the Facilities Connector, for example the Received Signal Strength Indicator (RSSI) level.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 32  TECHNICAL DESCRIPTION Analogue Inputs The  PMIC  provides  multiple  analogue  inputs  which  are  currently  used  to  provide  voltage monitoring of the unregulated supply. GPS Input The facilities connector provides an RS422 serial connection with a primary purpose of connecting a GPS receiver to provide an accurate time stamp.  An RS422 input is also provided for connection of the 1PPS output from a GPS Rx to provide a very accurate reference clock to tune the internal oscillator. External Power The control card provides the supply voltage at up to 1 A on the facilities connector. RS232 Serial Interface (DB9) The rear  of  the  control card  contains  a standard 9-way serial  connection in  order  that a  straight through cable may be used to provide debug and control data. Expansion Header An  expansion  header  provides  the  necessary  signals  to  support  a  multitude  of  future  expansion boards. 5.3  TRANSMITTER AND RECEIVER MODULES 5.3.1  Control Refer to Figure 10 (page 42) and Figures 2 and  3 in  TNM-S-E-0005, SDM600 Series – Issue 4 Circuit Diagrams [2]. DSP and FPGA The  SDM600  transceiver  operates  under  the  control  of  a  DSP  (U203)  and  Field  Programmable Gate Array (FPGA) (U300) combination that, together with a number of other dedicated devices, perform all the operational and processing functions required by the radio, the software for which is contained  in  flash  memory.    The  FPGA  contains  an  internal  embedded  processor  core  and provides the majority of radio functionality, including demodulation, while the DSP provides most of the complex filter and timing functions, a 57.6 MHz clock to the FPGA and ADC conversion.  Both the  DSP  and  FPGA have  internal Random  Access  Memory  (RAM)  for  rapid code  execution.   In addition, the FPGA utilizes external RAM contained in Cellular RAM U304 for increased capacity. The FPGA in conjunction with the DSP provides the following functions: • Channel set-up of all operating frequencies. • Modulation processing and filtering. • De-modulation processing and filtering. • Tx power output. • Modulation equalisation adjustment. • Rx front-end tuning. • Serial communications with Alignment Tool and options including LVDS for microphone and control head. • Modem functionality for data modulation. • All DMR/CTCSS/DCS generation and decoding.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 33  TECHNICAL DESCRIPTION • DSP clock dither. • Rx muting control. • RSSI/Automatic Gain Control (AGC) control. • Tx/Rx switching and Press (Push) To Talk (PTT) control. • Synthesiser Fast-Lock control. • Phase Locked Loop (PLL) lock detect. • Rx/Tx Audio switching. • Power On/Off control. • Interface functionality with Option Boards and External Devices. • Battery voltage, reset and Tx current monitor. • LED status indicators. • Software upload from Flash. • Update Flash variables. • RAM read/write. • Software security. DSP Clock Oscillator SYN-FCLK1  is  routed  to  DSP  U203-F2  via  Clock  Amplifier  Q201  and  Clock  Spread-Spectrum circuit  comprising  D205  and  associated  components.    The  Clock  Spread-Spectrum  circuit  is incorporated to reduce the coherent 21.4 MHz frequency component by utilizing a spread spectrum technique.  This is achieved by driving varactor diode D205 with a noise source derived from an FPGA Pulse  Width  Modulated  (PWM)  noise  signal.   This phase modulates  the  21.6  MHz  signal with noise so that it covers a wider spectrum, thereby reducing its narrow band power level.  The output  of  the  Spread-Spectrum  circuit  is  amplified  and  squared  up  by  Inverter  U208  prior  to clocking the DSP. Analogue Inputs and Outputs The FPGA  must  supply  several  analogue  signals  to  control  the  radio  including  radio  tuning  and control.  It does this with a separate PWM output for each function. For example, the front-end tune signals (RX-TUNE1 to RX-TUNE4) originate from the FPGA in the form of PWM signals, which are then integrated to provide variable low noise DC voltages.  The values for these outputs are stored in flash memory from radio alignment or hard coded into radio software.  They are selected depending on the channel that the radio is currently tuned to. Other analogue PWM derived signals used include Tx power (PA-TXPWR), current limit (PA-ICAL) Rx  AGC  voltage  (RX-AGC),  AFC  (SYN-AFC1),  VCO  ALC  (SYN-ALCSET),  varactor  bias  (SYN-VARSET), ADC dither (RX-DITHER+/-) and clock spread spectrum (CLK-SS). Four  Analogue  to  Digital  Converters  (ADCs)  in  the  DSP,  two  of  which  are  multiplexed  by  an Analogue MUX U205, monitor analogue inputs.  This provides a total of ten analogue inputs that can be monitored, the main ones being PA-ISENSE, PA-TEMPSENSE, PA-TXMON, BAT-SENSE, VCO-BIAS, LOOP-VOLTS, EXT-SENSE. Flash Memory Flash Memory U204 contains 64 Megabits of storage.  It contains all the radio operating software, alignment database, customer configuration and necessary status variables.  When power is off, all program  software  and  data  are  retained  in  Flash  Memory.    At  power-on,  a  boot  program
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 34  TECHNICAL DESCRIPTION downloads  the  DSP  and  FPGA  software  from  Flash  Memory  to  their  internal  RAMs  for  faster program  execution  and  access  to  data.    All  software,  except  for  the  customer  configuration,  is loaded by the factory into the Flash Memory and can be updated via the SDM600/SDP600 Code Loader  connected  to  external  interface  connector  S3.    DSP  software  comprises  Boot  code  and Application code,  while  FPGA code  comprises FPGA  code  and  MCP  code.    High-level software comprising Operational Code and Customer Configuration is loaded at distribution centres and is loaded via the SDM600/SDP600 Field Personality Programmer (FPP). 5.3.2  Receiver Refer to Figure 10 (page 42) and Figures 7 and 11 in TNM-S-E-0005, SDM600 Series – Issue 4 Circuit Diagrams [2]. Front End Filters and RF Amplifier The Rx input signal from the antenna passes through the harmonic filter and antenna switch.  With the  mobile  in  receive  mode,  diodes  D500,  D5502  and  D503  in  the  antenna  switch  are  reverse biased allowing the  Rx input signal to be coupled through to the  Rx front-end  with minimal  loss.  The overall insertion loss of the harmonic filter and switch is approximately 0.8 dB. A noise  blanker is also fitted to E0 band radios.  The  noise blanker samples the received signal and gates the 45 MHz signal in the Intermediate Frequency (IF) stage in the event that high level noise  transients  are  received.    Due  to  inherent  time  delays  in  the  bandpass  filters  prior  to  the blanking  gate,  gating  synchronisation  occurs  before  the  transients  can  adversely  affect  the following stages. Varactor-tuned  bandpass  filters  at  the  input  and  output  of  the  RF  amplifier  provide  Rx  front-end selectivity.  Varactor tuning voltages are derived from the alignment data stored in the radio.  The DSP  processes  this  data  to  optimise  front  end  tuning  relative  to  the  programmed  channel frequencies, which may be changed at any time without re-aligning the radio. To achieve the required varactor tuning range, an arrangement of positive and negative bias power supplies  is  used  to  provide  a  total  bias  across  the  varactors  of  up  to  14.0  VDC.    A  fixed  1.6  V positive  bias  derived  from  the  3.2  V  supply  and  voltage  divider  R438/R439  is  applied  to  the cathodes of the varactor diodes.  The negative bias supplies are derived from –12 V and controlled by the FPGA, which outputs PWM for the four front-end tuning voltages RX-TUNE1 to  4, for the particular channel frequency selected.  The PWM signal is dependent on channel frequency and tuning  and  passes  through  level  shifting  transistors  Q403  to  Q410  where  it  is  converted  to  a negative voltage in the range –0.5 V to –11.5 V.  The –12 V rail of the level translators is generated by U908A/B/F with D912 to D915 providing the required voltage multiplication. The RF amplifier stage comprises a low noise transistor amplifier Q402, which is compensated to maintain good linearity and low noise matching, and Q400/Q401 provide it with a constant current source.  This provides excellent intermodulation and blocking performance across the full operating range.  The overall gain of the front-end is typically 14 dB for all bands.  D412 provides protection for Q402 from high level signals. Mixer and IF Section The output of the last front-end bandpass filter is coupled into a double balanced mixer comprising T471/D470/T472, which converts the RF signal to an IF frequency of 45 MHz.  The local oscillator injection level from the Voltage Controlled Oscillator (VCO) is typically +7 dBm at TP414 with low side injection used for UHF bands and high side for frequency bands less than 400 MHz. Following  the  mixer  is  crystal  filter  Z400,  its  matching  networks  and  IF  amplifier  Q419.    The  IF amplifier provides approximately 20 dB of gain, and drives an AGC circuit comprising D413/D414.  The purpose of the AGC circuit is to linearise the Rx gain across the band as well as limiting very high level signals that could reduce the Rx performance.  The AGC is set via RX-AGC during radio alignment  and  is  controlled  via  a  PWM  output  from  the  FPGA.    The  gain  of  Q419  can  also  be
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 35  TECHNICAL DESCRIPTION reduced by approximately 20 dB in a single step when D415/D416 are turned on by the FPGA via RX-GAIN. The  output  of  the  AGC  circuit  contains  a  matching  network  for  the  following  crystal  filter  Z401, which in turn is matched to a  dual current  amplifier  U402.  The crystal filters provide  part  of  the required selectivity for rejection of close in unwanted signals. The current  amplifier provides an  unbalanced to  balanced  conversion as well as providing a  low source impedance suitable for driving the following DAC U401.  The filter comprising L485a/L486a and associated components provides correct matching to the IF ADC. IF Analogue to Digital Convertor The 45  MHz balanced  output from the IF stages is fed  to  U401  pins  1  and 2 where it is directly clocked in via a 21.6 MHz clock at pin 9.  This converts the 45 MHz analogue signal to 12 bit digital outputs ADC-0 to ADC-D11.  In addition, dither inputs are also provided in parallel with the IF input via shaping filter L490/L491 and associated components.  The dither inputs are derived from the FPGA  as  48  kHz  triangular  waveforms  at  a  level  such  that  improved  resolution  of  the  least significant  ADC  bit  can  be  obtained,  effectively  resulting  in  a  reduction  of  at  least  40  dB  to  the measured  noise  floor,  thereby  enabling  the  measurement  of  a  much  lower  level  of  IF  signal.  Suitable high frequency roll-off is provided on all the digital outputs to minimize noise.  In addition, a 1.5  V reference voltage is derived from U401-31 which is  used  for biasing  its  analogue  inputs and also to provide low impedance current limited source voltages 1V5-S and 1V5-REF via U400. The 12 bit digital outputs running at a 21.6 MHz sample rate are fed to the FPGA U300 where they are processed to form I/Q quadrature signals running at a 96 kHz sample rate.  This is then fed through a series of digital filters to provide the final stage of adjacent channel filtering, after which it is fed to the DSP U203 via the EMIF bus. 5.3.3  Transmitter Refer to Figure 10 (page 42) and Figures 8 and 12 in TNM-S-E-0005, SDM600 Series – Issue 4 Circuit Diagrams [2]. Drivers and PA Stages The VCO provides approximately 7 dBm output that is switched to the  Tx Buffers via  T/R switch comprising  D700  and  D701.    Tx  buffers  Q501  and  Q502  increase  the  VCO  level  to  provide approximately 17 dBm of  drive power to  the  Tx driver  Q500.   The  Tx  driver  stage then  typically provides 16 dBm of drive to the PA module.  Inter-stage attenuator networks are provided between all amplifier stages to provide a high degree of isolation of the VCO from the Tx output. PA  module  U505  utilises  three  Metal  Oxide  Semiconductor  Field  Effect  Transistor  (MOSFET) stages  (UHF)  and two MOSFET stages  (VHF) to  achieve the  required RF  output  power up  to a level of +44 dBm (25 Watts). The gain of the PA module is controlled by the power control loop to ensure that Tx output power remains within defined limits over supply voltage and temperature extremes. Note. Care should be taken during servicing for low output power.  If the drive power is lost, the power control voltage will go high, which may cause the current or power into the PA  to  exceed  its  specification.    Therefore,  the  power  supply  current  should  be monitored  at  all  times  and  preset  to  as  low  as  required.    The  radio  has  additional inbuilt safeguards, but these should not be relied on.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 36  TECHNICAL DESCRIPTION Power Control Output power is stabilised by a  power control  feedback  loop.    A  printed circuit transmission line, L521, R557, C557, D506 and associated components comprise the power detector.  Comparator U502A and associated components provide the power setting and control functions.  Forward and reverse power is sampled by the power detector and applied as a DC voltage to the inverting input of the comparator. Power  output  settings  are  derived  from  alignment  data  stored  in  flash  memory  during  the  initial factory alignment.  The DSP processes this data to extrapolate the power output level relative to any programmed channel frequency.  The PA-TXPWR voltage is read from the flash and outputted from  the  FPGA  as  a  PWM  signal.    This  is  integrated  by  a  low  pass  filter  comprising  R81k  and C43k.   Further low pass filtering is provided through the buffer stage U502B.  The Tx power set voltage  at  U502B-7  is  a  DC  voltage  proportional  to  the  programmed  Tx  power  setting  and  is applied to the non-inverting input of the comparator U502A. The resulting output from U502A is a voltage that corrects for output power variations and also set to the required programmed level.   This is applied to the power module U505-2 and controls the internal gate bias level on each stage. PA  module  output  level  changes  due  to  supply  voltage,  load  or  temperature  variations,  are detected and applied to the comparator.  This proportionally adjusts the PA module bias supply to compensate for these variations. High  temperature  protection  is  provided  by  thermistor  R590,  which  progressively  reduces  the power level if the PA module temperature becomes excessive. PA  current  is  monitored  via  comparator  U500A,  which  checks  the  voltage  drop  across L500/L501/L502  and  compares  this  to  its  pre-programmed  alignment  setting  PA-ICAL.   If  this  is exceeded,  PA-ISENSE  will  increase,  thereby  causing  the  Tx  output  power  to  be  proportionally reduced via the PA-TXPWR voltage until the current is below the aligned setting. Note. Care should be taken during servicing for low output power.  If the drive power is lost, the  power  control  voltage  will  go  high,  thereby  possibly  causing  the  current  or  DC power  into  the  PA  to  exceed  its  specification.    Therefore,  the  power  supply  current should  be  monitored  at  all  times  and  preset  to  as  low  as  required.    The  radio  has additional inbuilt safeguards, but these should not be relied on. Antenna Switch and Harmonic Filter The  antenna  switch  circuit  consisting  of  pin  diodes  D500/D502/D503,  is  controlled  by Q504/Q508/Q509 and associated circuitry via PA-ON1.  This allows the Tx output to be coupled to the antenna while providing isolation for the Rx input and vice versa.  PA-ON1 goes high with the Tx switched on, so that all diodes are forward biased allowing power to be coupled through to the antenna and isolating the Rx by RF grounding its input at C542.  The short circuit at the Rx input is transformed to an effective open circuit at D500 by L528, which minimises Tx loading.  With the Tx switched off, PA-ON1 goes low so that the diodes are reverse biased allowing the Rx input signal to  reach  the  Rx  front  end  with  minimal  loss.    The  harmonic  rejection  low  pass  filter  comprises L513/L514/L515  and  associated  capacitors  and  this  is  designed  to  give  maximum  rejection  at approximately twice the maximum carrier frequency.  The sharp cut-off characteristic is aided by resonant notch capacitors C576, C577 and C580. Temperature Sensor A  temperature  sensor  U503  has  been  provided  to  accurately  measure  the  internal  PCB temperature  in  the  vicinity  of  the  Tx  PA  module.    This  temperature  is  automatically  read  by  the
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 37  TECHNICAL DESCRIPTION Alignment Tool to measure the actual operating temperature and can also be used for advanced control functions. 5.3.4  Frequency Synthesiser General Refer to Figure 10 (page 42) and Figures 9, 10, 13 and 14 in TNM-S-E-0005, SDM600 Series – Issue 4 Circuit Diagrams [2]. The  frequency  synthesiser  consists  of  one  VCO  each  for  the  Tx  and  Rx,  loop  filter,  varactor negative  bias  generator,  reference  oscillator,  a  dual  PLL  U701,  VCO  buffers  and  PLL  feedback buffer. Fractional PLL The  Fractional  PLL  device  contains  two  prescalers,  programmable  dividers  and  phase comparators to provide a main and auxiliary PLL.  The main PLL of U701 controls the frequency of the Tx/Rx VCOs via Charge Pump output CPRF at pin 1 via the Loop Filter.  This voltage is set to a nominal 1.6 V that provides a suitable operating point for the VCO varactor diodes.  This voltage will  be  maintained  for  any  frequency  but  may  vary  slightly  with  temperature.    VCO  feedback  to pin 4 is provided via Feedback Buffer Q710 and associated circuitry.  The auxiliary PLL is not used in this application.  The PLL operation involves the division of the 95.04 MHz reference frequency to  a  preset  comparator  frequency  of  1760  kHz  (Rfr1=54)  or  1728  kHz  (Rfr2=55)  by  internal dividers.    The  VCO  frequency is  sampled  and  divided  down  to  the  same  comparison  frequency after which it is phase compared to the comparator reference.  The fractional feature of this PLL enables very fine increments of the channel frequency such that any customer requirement can be fulfilled.  Any error produces an offset to the Charge Pump output voltage, which is then used to correct the VCO frequency.  A valid lock detect output is derived from PLL pin 12 and is sampled by  the  FPGA.    During  transmit,  if  an  unlocked  signal  is  detected,  the  radio  will  switch  back  to receive mode.  An unlocked signal in receive mode will cause the radio to beep.  The Feedback Buffer circuit is provided in the feedback path to provide VCO isolation and correct input level to the PLL. Negative Bias Generator and Loop Filter A  negative  varactor  bias supply  similar  to the  front-end  varactor  arrangement  has been  used  to achieve the  required  broadband tuning range  of the VCOs.   This voltage is filtered by R706 and C717 to provide a very clean output to the VCOs and it can vary between –0.5 V and –16 V.  It is controlled by SYN-VARSET and is derived from another PWM output from the FPGA.  This voltage is translated to a negative voltage by the circuit comprising Q701 to Q704.  The resulting low noise voltage VAR-BIAS is applied to the anode side of the VCO varactor tuning diodes as a negative bias voltage.  The –16 V rail of this supply is generated by U908A/B/F with D912 to D915 providing the voltage multiplication needed to achieve –16 V. The Loop  Filter,  comprising R719, R719b, R721, C722  to C725a, C731d and C732, is placed in series with CPP-RF and U701-1 and connected to VAR-BIAS as its reference.  The purpose of the Loop  Filter  is  to  remove  Charge  Pump  reference  components  and  other  PLL  generated  noise.  However,  this  requirement  conflicts  with  the  extremely  fast  switching  times  required  for  DMR operation.   As a result, a  quad analogue gate U700 has been added.  This switches in fast time constant values across the Loop Filter components to rapidly stabilise the CPP-RF output prior to transmission or reception.  Timing for these gates is controlled by the FPGA via SYN-FAST1 and SYN-FAST2. Reference Oscillator Temperature Controlled Crystal Oscillator (TCXO) U702 determines the overall frequency stability and frequency setting of the radio.  The frequency setting is achieved by adjusting its ADJ voltage SYN-AFC1 with the Alignment Tool.  In addition, the ADJ input can be used in a frequency control loop  with  the  demodulated  I  and  Q  signals  to  provide  Rx  Automatic  Frequency  Control  (AFC).
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 38  TECHNICAL DESCRIPTION U702 operates at 21.6 MHz and is specified at ±0.5 ppm frequency stability over the temperature range –30 °C to +85 °C.  Its output drives Clock Synthesiser U720 to provide two digital 21.6 MHz outputs and a 95.04 MHz output.  The 95.04 MHz output is used as the reference frequency for the PLL as described above.  The 21.6 MHz output SYN-ACLK is used as the clock for the Rx ADC U401 and the other 21.6 MHz output SYN-DCLK1 goes via Schmitt Trigger U307 to provide SYN-FCLK1 to clock the FPGA and also the DSP. VCO’s The  Tx  and  Rx  VCO’s  use  low  noise  transistors  Q602  (Rx),  Q604  (Tx)  and  associated  parts  to generate  the  signals  for  the  required  band  coverage.    Electronic  tuning  is  provided  by  varactor diodes D604 to D615 where fitted with their control voltage CPP-RF derived from the Loop Filter and PLL.  A Negative Bias Generator is used to apply an adjustable negative bias to the varactor anodes to extend their tuning range.  VCO switching and timing is controlled by the DSP/FPGA via the  5V-RX  and  5V-TX  power  supplies  and  applied  through  switches  Q607  (Rx)  and  Q608  (Tx).  VCO buffer Q605/Q606 isolates the VCO from load variations in following circuits and active power supply  filter  Q600  minimises  supply  related  noise.    A  PLL  feedback  signal  is  sampled  from  the VCO  buffer  output  via buffer  Q710.    The  output from  the  VCO  Buffers  is  passed  through  Tx/Rx switch D700/D701, which switches it between either to the Mixer input or Tx Buffer.  This switch is controlled by the 5V-RX supply. In  addition,  each  VCO  includes  an  RF  negative  feedback  network  (ALC)  to  set  their  operation levels for optimum noise reduction.  This is achieved via diodes D616 to D619 that rectify the RF signal.    This  is  filtered  and  applied  to  input  pins  on  op-amp  U600,  which  provides  amplified correction  voltages  to  the  base  bias  of  Q602  and  Q604.    This  circuit  also  contains  a  means  of presetting and monitoring  of  the  operating current  via  VCO-BIAS and  SYN-ALCSET.   The SYN-ALCSET value is factory preset and stored in Flash. 5.3.5  Audio Processing Refer  to  Figure  10 (page  42)  and  Figure  5 in TNM-S-E-0005,  SDM600  Series –  Issue  4  Circuit Diagrams [2]. Receiver Audio The baseband quadrature signal sent to the DSP U203 is converted into a single digital data input CD-DIN to the  Coder-Decoder  (CODEC) U803, which  in  turn converts  it into an  analogue signal after further processing. All Rx audio processing and filtering functions are performed by the CODEC under the control of the DSP.  These include de-emphasis, mute noise processing, mute control and volume control for narrow and wideband operation.   A  CODEC DAC then converts the  fully processed signal to an analogue  audio  signal.    Independent  processing  can  be  achieved  on  four  separate  outputs  C-OUT1,  C-OUT2,  C-OUT3  and  C-OUT4,  which  enables  great  flexibility  to  suit  customer requirements.    C-OUT3  normally  provides  volume  controlled,  de-emphasised  audio  to  the  audio PA U808 via differential  amplifier  U804A.  With a  normal  radio  FPP configuration, the maximum sinusoidal  output  is  limited  to  4  VRMS  across  the  4  Ω  speaker.    However,  when  more  power  is required, it is possible to achieve up to 16 W into a suitable 4 Ω speaker. In addition to the CODEC mute control, the audio PA is also muted on and off via inverter Q800 and CD-SPKRON derived from the FPGA.  The other CODEC outputs C-OUT2, C-OUT3 and C-OUT4  can  provide  any  combination  of  audio  characteristics  including  muted,  unmuted,  de-emphasised, flat and volume dependency. All CODEC outputs are fed to analogue gate U806 via differential amplifiers U804 and U805.  This enables switching flexibility to the radio connectors S1-4 (LINE-OUT1), S3-1 (LINE-OUT3) and S5-18 (LINE-OUT2).
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 39  TECHNICAL DESCRIPTION U805A  and  U805B  are  set  up  as  differential  constant  current  amplifiers  with  600  Ω  source impedances.    U804A  and  U804B  are  differential  voltage  amplifiers  with  LINE-OUT  source impedances of approximately 600 Ω and 40 Ω respectively. An optional CODEC U800 can be provided to provide more complex functionality but is normally not fitted. Transmitter Audio The microphone audio input signal is applied to the microphone input at S1-8 and is derived from an  external  microphone  unit  with  an  applied  nominal  level  of  40  mVRMS.    This  is  then  routed  to CODEC  U803-35  as  MIC-AUDIO  where  it  is  limited  to  approximately  800  mVp-p  by  D801.  Microphone  bias,  if  required,  is  derived  from  U803-36,  which  can  apply  a  pre-programmed  bias voltage to the microphone. Alternate modulation inputs from connectors S3-4 (LINE-IN2), S5-19 (LINE-IN4), S5-14 (LINE-IN5) can also be provided. CODEC U803 provides input switching of the audio paths after which they are fed to one  of two CODEC ADCs.  The output of these is routed to the DSP via CD-OUT.  All pre-emphasis, filtering, compression and limiting processes for narrow and wideband operation are carried out in the DSP.  This processed Tx audio/data is then fed to a Modulation Equaliser that takes equalisation values stored  in  flash  after  radio  alignment.    It  applies  these  values  to  the  Tx  data  and  then  directly programs these into PLL U701 via its SYN-PLL-DATA/CLK/STB bus as new frequency data values resulting  in  frequency  modulation  of  the  VCO.    The  purpose  of  the  Modulation  Equaliser  is  to correct for frequency response variations caused by the VCO loop filter resulting in a flat frequency response from 0 Hz up to the maximum modulation frequency. 5.3.6  Power Supplies Refer to Figure 10 (page 42) and Figures 4 and  6 in  TNM-S-E-0005, SDM600 Series – Issue 4 Circuit Diagrams [2]. Power On/Off Function The radio ON/OFF function can be achieved in two ways as follows: (a).  Analogue control  via  Q902, Q922 and  Q901.   In  this case a momentary low voltage  pulse from  the  control  unit  or  microphone  handset  PWR  ON  button  briefly  turns  on Q902/Q922/Q901.   In this time,  the radio  powers up and the DSP samples the PWR_DET line after Boot Code has loaded.  If this is high, it writes this status to flash, sets PWR-INH low and gets the FPGA to set its PWR-OFF line high.  This latches the radio on and the radio remains powered up.  If the DSP sees that the PWR-DET is low, it will  check the ON/OFF status  in flash.    If  this  corresponds  to  OFF,  the  DSP  will  power  down  the  radio  by  setting PWR-INH high.  If the ON/OFF flash status corresponds to ON, the DSP sets PWR-INH low.  The FPGA will also read the ON/OFF flash status and will set its PWR-OFF line high so that the radio will remain on. The Power-off operation requires the ON/OFF button to be pressed for more than 2 seconds.  If the ON/OFF button is sensed going low for approximately two seconds by the DSP via the PWR_DET line, the DSP will save radio settings to flash including the OFF status.  It will then set the PWR-INH line high, thereby turning Q901 and hence the radio off. (b).  Digital  control  via  an  external  device.    This  is  necessary  when  multiple  devices  are connected.  It enables the radio to determine which devices are connected and which one has master control.  When the ON/OFF button is pressed on any device, the radio will turn everything on as described above and a microprocessor in any external device will note this and send and serial ID message to the radio.  After everything has been turned on, pressing the ON/OFF button on the master will send a serial command to the radio to turn everything
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 40  TECHNICAL DESCRIPTION off by setting PWR-INH high.  The radio also has the ability to power off all external devices whilst remaining on via an FPGA software command at ACCESS-EN. Radio Power Supplies The unregulated  13.8 V DC  input  (BAT-UNSW)  is  routed  directly to all  high  current  devices  and also to the Main Power Switch Q901 provide BAT_SW supply for all other circuits.  BAT-UNSW is used  to  power the  Tx  PA  U505,  the Audio  PA  U808 and  Ripple  Filter  Q1  and  associated parts.  The  output  from  Q901  feeds  two  dual  switch-mode  regulators  U905A/B  and  U906A/B,  which provide 5.0 V, 8.0 V, 3.2  V and 1.2 V outputs respectively at high efficiency.   Various protection circuits have been included as follows: • F1 and F905 are resettable fuses protecting against excess current to accessories and radio. • U902 and U903 protect digital circuits from over-voltage transients. • D24  and  U10  in  conjunction  with  associated  parts  protect  radio  circuits  from  external transients applied to the radio. • D1, D2, D3, D4,  D5,  D6,  D8,  D22,  D23, D29 and D30 protect analogue  circuits from  over-voltage transients. The following is a list of the radio power supplies and the main devices and circuits they supply. 8 V Regulator U905B Regulated 8VVCO supply: • Tx and Rx VCO’s via active filter Q600. 5 V Regulator U905A Regulated 5VS supply: • 5V-RX analogue supply via Q915 to Rx front-end, IF Amplifier, T/R switch, Loop Filter. • 5V-TX analogue supply via Q918 to Tx buffers, VCO switch. • 5V-RF analogue supply to U400, U500, U502, U700, VCO buffers, VCO Varactor Reference Supply, TCXO. • 5VD digital supply via L915 to U11, U12, Q800. • 5VA analogue supply via L915 and L919 to audio circuits including U804, U805, U806. • 3V2A low noise regulated supply via U910 to U401, U503, U701, U719, U803 via L801, RX-TUNE controls and varactor bias. • Various switching functions. 3.2 V Regulator U906A Regulated 3.2 V supply (3V2S): • 3V2AD reference supply via L931A to ADC U401. • 3V2D digital supply via L931 to U201, U202, U203, U204, U205, U208, U300, U302, U307. • 1V8  digital  supply  via  regulator  U911  to  CODEC  U803,  Cellular  RAM  U304  and  FPGA U300D. • 2V5D digital supply via regulator U909 and L929 to FPGA U300C.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 41  TECHNICAL DESCRIPTION • 2V5A analogue supply via regulator U909 and L929a to U804, U805 as a reference supply. 1.2 V Regulator U906B Regulated 1.2V supply (1V2S): • 1V2D digital supply via L928/L928a to DSP core U203. • 1V2 digital supply via L928b/L928c to FPGA core U300C and ADC U401. 3V0 Regulator U310 • 3 V supply (3V0) reference for external interface transient protection. • –12 V supply (–12V) for front-end varactor tuning. –12/-16 V Power Supply U908A/B/F • –16 V supply (–16V) for VCO varactor tuning reference. • –12 V supply (–12V) for front-end varactor tuning. Unregulated 13.8 V (BAT-UNSW) • Supplies BAT-UNSW to Tx PA module U505. • Supplies BAT-UNSW to Antenna changeover switch Q504/Q508/Q509. • Supplies BAT-UNSW to Ripple Filter via R37. • Supplies BAT-UNSWF to Rx audio PA U808 via L3, L3A, F900. Unregulated 12 V (BAT-SWF) Supplies BAT-SWF to external accessories via ripple filter  Q901.  The ripple filter  is designed to isolate external accessories from the effects of vehicle-induced ripple on the battery supply.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 42  TECHNICAL DESCRIPTION Figure 10.  Tx and Rx Modules – VHF/UHF Block Diagram.  VCO BUFFERCRYS TAL FILTER 45MHz RX -LNATUNED FILTER30W  PAHARMONIC FILTERDRIV ERBUFFE RBP FILTERPLLMIXERTX/RX SW ITCHFB BUFFERIF AGC AMPTRANSMITTERRECEIVER SECTIONDUAL VCO'S & BUFFERSSYNTHESISER7dBmAUDIO PROCESSINGAUDIO POW E R AMPLIFIE R DSPSPIFLASHPROCESSORRECE IVE R FRONT ENDTX VCOANTE NNA SW ITCHPOWE R CONTROLCOMPARATORVARACTOR BIAS  SUPPLYADAP TIV E LOOP FILTERANALOG OUTPUTS14 CH D/A CONV E RTERANALOG INPUTSDIGITAL OUTPUTSDIGITAL INPUTSADC DRIVE RTX VCO ALCD/COUPLERDETE CTORCONTROLLERFPGARAMSECURITYTUNED FILTERDIFFE RE NTIALFILTER TEMPE RATURE  CONTROLCD-DIN21.6MHzREFERE NCE  VCTCX OM1CD-DOUTCODE C SYN-ALCS ETTEMP SENS ORLM94022BIMGTX-MODCLIP PERSYN-AFCMIC-AUDIOCLOCK S YNTHESIZERADC PA-TX MONPA-TEMPSENSEVCO-BIASLOOP-VOLTSCD-DINCD-DOUTCD-MCLKCD-DATAAlN-AlN+PLL-DATAPA-ON2SYN-AFCSYN-ALCSETSYN-VARSE TTUNE1TUNE2TUNE3TUNE4RX-AGCPA-TX PW RSYN-LOCKIGN-SENS EPW R-SENSESPKR-MUTESPKR-SPKR+TX-MODSYN-LOCKPLL-DATASYN-VARSETCPP-INFIN-RFVCO-RFOUTVCO-BIASCPP-OUT5V-TXRX-LOTUNE_1TUNE_2TUNE_4TUNE_3PA-TXPWRPA-ON1PA-TEMPSENSERX_INRX-AGCADC_CLOCKRECEIVE D DATACLOCK-DATADCLKDCLKSYN-RE F257.6MHz95.04MHz21.6MHz21.6MHz21.6MHzPA-ON2LOWPASS  FILTER RX VCORX V CO ALCVCO-BIASSYN-ALCS ETVCO-BIASVAR-BIASCRYS TAL FILTER 45MHzRECEIVE R IFRECEIV ER DEMODULATORPA-ON1ANTENNA SOCKETEXT-TX-AUDIOEXT-RX-AUDIO400 to 480MHz355 to 435MHzSPKR-MUTEDIGITAL BUSPA-TXMONLOOP-VOLTSCURE NT LIMITE RPA-ISENSEPA-IS E NSE395 to 475MHz355 to 480MHz355 to 480MHz400 to 480MHz400 to 480MHz400 to 480MHz45MHz 45MHz 45MHz45MHz355 to 480MHz
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 43  MAINTENANCE 6  MAINTENANCE Although no  routine scheduled maintenance is required on the DMR Base Station,  it is generally good practice to clean the inside of the equipment on each occasion that it is necessary to open it. Dust and light debris may accumulate in the area of the Fans, Heatsinks and Vents. Use a fine bristle brush to remove the dust/debris from these areas, taking care not to damage the equipment. 6.1  TORQUE SETTINGS  CAUTION EQUIPMENT DAMAGE.  During assembly operations, the Torque settings must be adhered to or damage to the equipment may result.  The  torque  settings  to  be  used  on  the  various  fixings  within  the  SDB670  Base  Station  are  as follows: • Heat Pipe Assembly and Heatsink fixings – 1.5 Nm. • Tx Assembly, M3 x 12 mm Torq Pan Hd Screw – 1.5 Nm. 6.2  DISASSEMBLY When  disassembling  any  part  of  the  DMR  base  station,  take  care  to  note  where  cables  are connected to and where parts belong. 6.2.1  To Remove the Base from a Rack 1.  Switch off the equipment. 2.  Undo the screws securing the SDB670 to the rack. 3.  If the SDB670 base station is to be removed entirely, disconnect all the cables from the rear of the equipment. 4.  The SDB670 can now be lifted away from the shelf support or the slide runners if fitted. 6.2.2  To Open the SDB670 1.  On the sides of the SDB670, remove the four (two per side) M3 x 6 mm screws. 2.  Lift and pull the lid to remove it. 6.2.3  To Remove the Tx Assembly 1.  Remove the lid and open the SDB670 as detailed in Section 6.2.2. 2.  On the Heat Pipe Array, release the four M4 x 20 mm socket cap head screws that secure the array to the 50 W Fan/Heat Sink Assembly. 3.  On the Fuse Board, disconnect the Tx Assembly power cable from socket ‘S1’. 4.  On the Tx Assembly, referring to Figure 11 below, carry out the following:
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 44  MAINTENANCE 4.1.  Disconnect the Tx RF cable from the BNC socket. 4.2.  Disconnect the Tx Engine to Control Board cable from the RJ45 connector. 4.3.  Release  the  four  M4  hexagonal  nuts  that  secure  the  Tx  Assembly  to  the  Tx  Engine Adjustment Chassis. 5.  The Tx Assembly can now be removed from the unit. Note. Care  should  be  taken  to  support  the  Heat  Pipe  Assembly  during  assembly  and disassembly operations. 6.  To remove the heat pipe array from the Tx Assembly, remove the two M4 x 16 mm socket cap head screws and the two M3 x 25 mm Pan Head screws that secure the array to the Tx Assembly. Figure 11.  Removal of Tx Assembly. 6.2.4  To Remove the Rx Assembly 1.  Remove the lid and open the SDB670 as detailed in Section 5.2.2. 2.  On the Fuse Board, disconnect the Rx Assembly power cable from socket ‘S2’. 3.  On the Rx Assembly, referring to Figure 12 overleaf, carry out the following: 3.1.  Disconnect the Rx RF cable from the BNC socket. 3.2.  Disconnect the Rx Engine to Control Board cable from the RJ45 connector. 3.3.  Release the four M4 hexagonal nuts that secure the Rx Assembly to the chassis. Tx RF Cable(BNC)Tx Engine toControl Board Cable(RJ45)Heat PipeArrayPower Cable(from socket S1on Fuse Board)M4 Nuts securingTx Assembly
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 45  MAINTENANCE 4.  The Rx Assembly can now be removed from the unit. Figure 12.  Removal of Rx Assembly. 6.2.5  To Remove the Control Board 1.  Remove the lid and open the SDB670 as detailed in Section 5.2.2.  CAUTION This equipment contains ESDS Devices, static handling procedures are to be observed.  Refer to the personal safety pages.  2.  On the Control Board, referring to Figure 13 overleaf, carry out the following: 2.1.  Disconnect the fan power cable from connector ‘P8FAN’. 2.2.  Disconnect the DC power cable from connector ‘VDC’. 2.3.  Disconnect the Tx, Rx and MMI RJ45 cables from the RJ45 sockets ‘TX’, ‘RX1’ and ‘S3 MMI’ respectively. 3.  On  the  SDB670 rear  panel,  remove  the  four  socket  fasteners  from  the 9-way  and  25-way connectors. 4.  On the Control Board, release the six screws that secure the Control Board to the mounting pillars. 5.  Carefully lift out the Control Board from the unit. Rx RF Cable(BNC)Rx Engine toControl Board Cable(RJ45)Power Cable(from socket S2on Fuse Board)M4 Nuts securingRx Assembly
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 46  MAINTENANCE Figure 13.  Removing the Control Board. 6.2.6  To Remove the PSU and Fuse Board Assembly (AC version only) 1.  Remove the lid and open the SDB670 as detailed in Section 6.2.2. Figure 14.  Removal of PSU and Fuse Board Assembly (AC version only). 2.  On the Fuse Board, disconnect the following cables: 2.1.  The Tx Assembly power cable from connector ‘S1’. 2.2.  The Rx Assembly power cable from connector ‘S2’. 2.3.  The Control Board power cable from connector ‘S4’. 2.4.  The DC power in and Battery Back-up out cable from connector ‘S5’. Fuse BoardPSUMate ‘n’ LockConnectorsTB1 ScrewConnectorsS1S2S5S4M4 Nuts securingPSU ChassisS3 J4 J5P8FANVDCCable ConnectionsSix Mounting Screw LocationsSocket Fasteners
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 47  MAINTENANCE 3.  On the PSU, disconnect all the screw connections from ‘TB1’. 4.  Referring to Figure 14 above, remove the two M4 nuts that secure the PSU Support Chassis to the SDB670 chassis. 5.  The PSU  Support Chassis complete  with Fuse Board  and PSU can now be removed  from the unit. 6.2.7  To Remove the Rear 50 W Fan Assembly 1.  Remove the lid and open the SDB670 as detailed in Section 6.2.2. 2.  On the Control Board, disconnect the Fan power cable from connector ‘P8FAN’. 3.  On the rear panel, remove the two M3 x 6 mm screws (one each side) that secure the Fan chassis to the rear panel (see Figure 15 below). 4.  On the Heat Sink assembly, remove the four M3 x 6 mm screws (two each side) that secure the Fan chassis to the Heatsink. 5.  Carefully  feed  the  fan  power  cable  through  the  rear  panel  and  through  the  Heat  Sink assembly. 6.  On the Fan chassis, remove the four self tapping screws that secure the Fan and Fan Guard to the Fan chassis. Figure 15.  Removal of Fan Assembly. 6.2.8  To Remove the MMI Board Panel 1.  Remove the lid and open the SDB670 as detailed in Section 6.2.2. 2.  Remove the Rx Assembly as detailed in Section 6.2.4. 3.  On the MMI Board, disconnect the Control Board to MMI cable from the ‘S1’ RJ45 socket. 4.  On  the  MMI  Board,  remove  the  six  securing  screws  and  remove  the  MMI  Board  from  the front panel. 6.2.9  To Remove the Internal Fan Assembly 1  Remove the lid and open the SDB670 as detailed in Section 6.2.2. 2  Disconnect the fan power cable from the Mate-n-lok connector of the Internal Fan Extension cable. 3  Remove the two 4 mm nuts that secure the fan cradle to the chassis. 4  Remove the four M3 screws that secure the fan to the fan cradle.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 48  MAINTENANCE 6.3  REASSEMBLY In general, the re-assembly procedures are  the reverse  of the  disassembly procedures.   If  there are any differences or there are any special areas of concern, they are described in this section. 6.3.1  To Fit the Internal Fan Assembly Note. When fitting the internal fan to the fan cradle, it should be orientated so that the fan power cable can be routed out of the cable slot near the top of the cradle. 1  Fit the internal fan into the fan cradle and secure in place with the four M3 screws. 2  Locate the fan cradle (complete with fan) onto the 2 studs in the SDB670 chassis.  Secure in place with the two 4 mm nuts. 3  Connect  the  fan  power  cable  to  the  Mate-n-lok  connector  on  the  Internal  Fan  Extension Cable. 6.3.2  To Fit the MMI Board 1.  Carefully place the MMI Board onto the front panel and secure in place with the six securing screws. 2.  On the MMI Board, connect the Control Board to MMI Cable to the ‘S1’ RJ45 socket. 6.3.3  To Fit the Heat Sink Fan Assembly Note. When fitting the Fan to the Fan chassis, it should be orientated in such a way that the fan power cable can be routed through the heatsink at its shortest point. 1.  Fit the 50 W Fan and Fan Guard to the 50 W Fan Support Chassis using the four self-tapping screws supplied with the fan. 2.  On the SDB670 rear panel, carefully feed the fan power cable through the hole provided in the Heat Sink assembly and in the rear panel. 3.  On  the  Heat  Sink  assembly,  using  the  four  M3  x  6  mm  screws,  secure  the  Fan  Support Chassis to the Heat Sink. 4.  On  the  SDB670  rear  panel,  using  the  two  M3  x  6  mm  screws,  secure  the  Fan  Support Chassis to the rear panel. 5.  On the Control Board, connect the fan power cable to the ‘P8FAN’ connector. 6.3.4  To Fit the PSU and Fuse Board Assembly (AC version only) 1.  Taking care not to trap any cables, position the PSU Chassis (complete with Fuse Board and PSU attached) onto the two M4 locating studs on the SDB670 chassis.  Secure in place with the two M4 hexagonal nuts. 2.  On the Fuse Board, connect the following cables: 2.1.  The Tx Assembly power cable to connector ‘S1’. 2.2.  The Rx Assembly power cable to connector ‘S2’.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 49  MAINTENANCE 2.3.  The Control Board power cable to connector ‘S4’. 2.4.  The DC power in and Battery Back-up out cable to connector ‘S5’. 3.  On  the  PSU,  connect  the  power  cables  to  the  screw  connections  of  ‘TB1’  as  detailed  in Table 15 below. Table 15.  PSU TB1 Connections. TB1 Terminal Cable Colour  Details +V  Red  +ve DC Output to S5 (VIN pin) connector on Fuse Board. -V  Black  -ve DC Output to S5 (top 0V pin) connector on Fuse Board. Green/Yellow  Earth connection to SDB670 chassis. FG  Green/Yellow  Earth wire L  Brown  Live wire N  Blue  Neutral wire AC mains Input from rear panel.  6.3.5  To Fit the Control Board  CAUTION This equipment contains ESDS Devices, static handling procedures are to be observed.  Refer to the personal safety pages.  1.  Carefully place the Control Board into the SDB670 chassis, ensuring that all the connectors are correctly located in their respective cut-outs on the rear panel and that the Control Board is correctly located on the six PCB mounting pillars. 2.  Once in position, secure the Control Board into position on the six PCB mounting pillars with the six screws provided. 3.  On the SDB670 rear panel, secure the control boards’ 9-way and 25-way connectors to the chassis with the four socket fasteners. 4.  On the Control Board, carry out the following: 4.1.  Connect the fan power cable to connector ‘P8FAN’. 4.2.  Connect the Control Board DC power cable to connector ‘UDC’. 4.3.  Connect the Tx, Rx and MMI RJ45 cables to the ‘TX’, ‘RX1’ and ‘S3 MMI’ RJ45 sockets respectively. 6.3.6  To Fit the Rx Assembly 1.  Taking care not to trap any cables, position the Rx Assembly onto the four M4 locating studs on the SDB670 chassis.  Secure in place with the four M4 hexagonal nuts. 2.  On the Rx Assembly, referring to Figure 12, carry out the following: 2.1.  Connect the Rx RF cable to the BNC socket. 2.2.  Connect the Rx Engine to Control Board cable to the RJ45 socket.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 50  MAINTENANCE 3.  On the Fuse Board, connect the Rx Assembly power cable to socket ‘S2’. 6.3.7  To fit the Tx Assembly  WARNING HEAT SINK COMPOUND.  DOW CORNING DC340 HEAT SINK COMPOUND IS USED IN THE MAINTENANCE OF THIS EQUIPMENT.  REFER TO THE PERSONAL SAFETY PAGES. Note. Care  should  be  taken  to  support  the  Heat  Pipe  Assembly  during  assembly  and disassembly operations. 1.  If required, fit the Heat Pipe Array to the Tx Assembly as follows: 1.1.  On  the Heat  Pipe  Array, referring  to  Figure  16  below,  apply  a  small  amount  of  Dow Corning DC340 Heatsink Compound to the Tx engine mating surface. Figure 16.  Heat Pipe Array. 1.2.  Place  the  Heat  Pipe Array  onto  its location  on  the  Tx  Assembly and  secure  in  place with the two M4 x 16 mm Cap Head screws and two M3 x 25 mm Pan Head screws. 2.  On the Heat Pipe Array, referring to Figure 16 above, apply a small amount of Dow Corning DC340 Heatsink Compound to the heatsink mating surface. 3.  Taking care not to trap any cables, position the Tx Assembly onto the four M4 locating studs on the Tx Engine Adjustment Chassis.  Ensure that the Heat Pipe Array is correctly aligned with the Heatsink. 4.  Secure  the  Heat  Pipe  Array  to  the  Heatsink  with  the  four  M4  x  20  mm  socket  cap  head screws. 5.  Secure the  Tx Assembly to the Tx Engine Adjustment Chassis with the four M4 hexagonal nuts. 6.  On the Tx Assembly, referring to Figure 11, carry out the following: 6.1.  Connect the Tx RF cable to the BNC socket. Tx Engine Mating SurfaceHeat Sink Mating SurfaceApply a small amount of Dow Corning DC340Heat Sink compound to mating surfaces.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 51  MAINTENANCE 6.2.  Connect the Tx Engine to Control Board cable to the RJ45 connector. 7.  On the Fuse Board, connect the Tx Assembly power cable to socket ‘S1’.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 52  SPARES 7  SPARES 7.1  SERVICE CONCEPT The SDB670 DMR Base Station has been designed to provide a fully integrated DMR base station repeater, using common core electronics, software and interfacing. It is a requirement that once the customer has purchased equipment, Simoco can follow this up by providing an ongoing, high level of customer support together with a competitive and professional servicing activity. There are three levels of service available, these are detailed in Table 16 below. Table 16.  Service Levels. Level Activity  Recommended Spares Recommended Test Equipment and Tools 1  This is intended to achieve rapid turn around by: • Complete replacement of transceiver or ancillaries. • Replacement of sub-assemblies. • Reprogramming. • Checking/replacement of fuses. Faulty units are to be returned to a Level 2 service facility with an attached fault report. This level of service should not exceed 20 minutes. Fans. Spare cable assys. Replacement fuses. Multimeter. PC with Programmer. Engineering handset. Small flat-blade screwdriver. Small cross-head screwdriver. Large pozi-drive screwdriver. 2  Level 2 service includes Level 1 with the addition of fault rectification by: • Replacement of PCB, mechanical component, or cable assembly. • Cosmetic repair. Listed in Level 2 Spares Schedule. Spare parts available to order from Central Spares. As above + service aids and test equipment. 3  Repair by PCB or mechanical component replacement, Cosmetic repair. Repair of PCB to component level in Central Repair Unit (CRU). Listed in Level 2 Spares Schedule. Radio PCB components only available to CRU. As above + service aids and test equipment.  7.2  LEVEL 2 SPARES SCHEDULE 7.2.1  SDB670 DMR Base Station The recommended spares schedule for Service Level 2 is shown overleaf in Table 17.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 53  SPARES Table 17.  Service Level 2 Recommended Spares Schedule. Item Description  Part Number 1  Case Lid  D175-0010-M-02-001 2  DMR Control Board  D175-0044-C 3  MMI Board  D175-0060-C 4  Fuse Board Assembly (AC)  D175-0023-A   Fuse Board Assembly (DC)  D175-0027-A 5  Power Supply Unit 15 V, 10 A  52701-0000040-0 AC  136 – 174 MHz  6102-350-17910 TU  400 – 480 MHz  6102-350-17710 6  Tx Assembly (25 W) UW  440 – 500 MHz  Contact Simoco AC  136 – 174 MHz  6102-350-17810 TU  400 – 480 MHz  6102-350-17610 7  Rx Assembly (25 W) UW  440 – 500 MHz  Contact Simoco 8  Cable Assembly RF (Tx)  D175-0036-W 9  Cable Assembly RF (Rx)  D175-0037-W 10  Cable Assembly RJ45 (C/Bd – MMI)  D175-0032-W 11  Cable Assembly DC Power  D175-0031-W 12  Cable Assembly Control Board Power  D175-0035-W 13  Heat Pipe Array  D175-0020-A-01-001 14  Case  D175-0001-M 15  Front Panel  D175-0105-M 16  Internal Fan, 80 mm  AK-181BKT-C 17  Fan 80 x 80, 12 V  D175-0028-A  7.3  WARRANTY Unless  superseded  by  specific  contractual/supply  agreements,  the  normal  statutory  24  month warranty will apply to all base stations and ancillaries. 7.3.1  Service Within and Out Of Warranty Please  contact  our  Customer  Service  department  regarding  support  of  either  type.    In  some countries  a  local  Simoco  agent  may  be  responsible  for  providing  this  service.    See  the  Support page for contact details. 7.3.2  Ancillary Items Please  contact  our  Customer  Service  department  regarding  service,  for  replacement  of  these parts.  See the Support page for contact details. 7.3.3  Unpacking Equipment Any damaged or missing parts must be notified to Simoco or their agent in writing within 10 days of receipt. 7.4  SOFTWARE POLICY Software provided by Simoco shall remain the Company’s property or that of its licensors and the customer recognises the confidential nature of the rights owned by the Company.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 54  SPARES The customer  is granted  a  personal, non-exclusive,  non-transferable limited  right  of  use  of such software  in  machine-readable  form  in  direct  connection  with  the  equipment  for  which  it  was supplied only. In certain circumstances, the customer may be required to enter into a separate licence agreement and pay a licence fee, which will be negotiated at the time of the contract. The  customer  undertakes  not  to  disclose  any  part  of  the  software  to  third  parties  without  the Company’s  written  consent,  nor  to  copy  or  modify  any  software.    The  Company  may,  at  its discretion,  carry  out  minor  modifications  to  software.    Major  modifications  may  be  undertaken under a separate agreement, and will be charged separately. All  software  is  covered  by  a  warranty  of  three  months  from  delivery  and,  within  this  warranty period,  the  Company  will  correct  errors  or  defects,  or  at  its  option,  arrange  free-of-charge replacement against return of defective material. Other than in the clause above, the Company makes no representations or warranties, expressed or implied such, by way of example, but not of limitation regarding merchantable quality or fitness for any particular purpose, or that the software is error free, the Company does not accept liability with  respect  to  any  claims  for  loss  of  profits  or  of  contracts,  or  of  any  other  loss  of  any  kind whatsoever on account of use of software and copies thereof.
SDB670 – SERVICE MANUAL  TNM-M-E-0032 Jul 13 (Iss. 1.2)  Page 55  APPENDIX A APPENDIX A DMR CONTROL BOARD BLOCK DIAGRAM Figure A1.  DMR Control Board Block Diagram.  BarrierBarrierPOTSDAACPC5620RJ11 RJ45 RJ45Tx Radio Rx RadioRx RadioLVDSDS90LV049LVDSDS90LV049LVDSDS90LV049PAInterface4 x Ana2 x DigSPI UARTSC16IS762IPNSPI UARTSC16IS762IPNPowerTPS65950AD7332CODECAD7332CODECUSB3320LAN9514DM3725TMS320C5509POP512 MBFLASH256 MBSDRAMSPORTFanControllerMAX6651Fan 9-way DRS232BufferRS422Buffer1 PPSRS422Buffer2 ChannelsD/AOpenCollectorBuffersFacilities Connector25-way D TypeInputBuffersRJ45 +Magnetics USB AConnectorUSB BConnectorGPIOGPIOLEDsGPIOSpeaker12CMMI12C2SPI1SPI412C1EMIFMcBSP412C3UART 3UART 1TimerSPI3GPIOUSB2HSMcBSP5USB0HS12C4A/Dx7McBSP2Analogue Option Board(for future development)BSP
             SIMOCO GROUP Global Headquarters: Field House, Uttoxeter Old Road, Derby DE1 1NH United Kingdom:  Tel:  08717 411 050   Fax:  08717 411 049 International:  Tel:  +44 (0) 1332 375 671   Fax:  +44 (0) 1332 375 672 www.simocogroup.com

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