Simplicity 85632 Parts Manual Turf & Trail Cruiser
85668 to the manual b62f996e-0971-4934-a669-538d9b886320
2014-12-13
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Parts Manual Turf & Trail Cruiser Series Utility Vehicle 16HP Product Mfg. No. Description 85632 UVG1621BV, Turf Cruiser 16HP B&S 2WD w/Generator UV1621BV, Turf Cruiser 16HP B&S 2WD UVGT1621BV, Trail Cruiser 16HP B&S 2WD w/Generator ATV Tires 85668 85903 Rev. 12/2004 TP 400-4168-00-UT-S Table Of Contents PRODUCT COMPONENTS PAGES Bumper Group ...................................................................................................................................................... Hood Group .......................................................................................................................................................... Front Clip Group ................................................................................................................................................... Front Suspension Group ...................................................................................................................................... Front Frame Group .............................................................................................................................................. Rear Frame Group - LH ....................................................................................................................................... Rear Frame Group - RH ...................................................................................................................................... Steering Group ..................................................................................................................................................... Seat Pedestal Group - Controls ........................................................................................................................... Seat Pedestal Group - Frame .............................................................................................................................. Seat Group ........................................................................................................................................................... Differential Lock Group ........................................................................................................................................ Brake Assembly ................................................................................................................................................... Drive Base Group ................................................................................................................................................. CVT Axle Group ................................................................................................................................................... Bed Assembly - Latch .......................................................................................................................................... Bed Assembly - Tail Gate .................................................................................................................................... Decal Group ......................................................................................................................................................... R.O.P.S. Group .................................................................................................................................................... Toolbox Group ..................................................................................................................................................... Wheel & Tire Group - Turf Tires .......................................................................................................................... Electrical Group .................................................................................................................................................... Wiring Harness ..................................................................................................................................................... Wiring Schematic ................................................................................................................................................. 4 6 8 12 14 16 18 20 22 24 26 28 30 32 36 38 40 42 44 46 48 50 52 54 Torque Specification Chart ..................................................................... Inside Back Cover Bumper Group 179bump NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85668 - UV1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 4 TP 400-4168-00-UT-S Bumper Group REF NO 1 2 3 4 5 6 7 8 9 PART NO. 7028009 7028022 7028029 7028072 7091299 7090659 7091298 7091681 7091619 QTY. 1 1 1 1 4 4 4 4 4 DESCRIPTION SUPPORT, Bumper LH SUPPORT, Bumper RH PLATE, Winch BUMPER NUT, Hex Nyloc, 3/8-16 BOLT, Hex Flange Lock, 3/8-16 x 1-1/4 NUT, Hex Nyloc, 5/16-18 BOLT, Hex Flange Lock, 5/16-18 x 1 NUT, Hex Flange Lock, 3/8-16 Footnotes The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85668 - UV1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 5 TP 400-4168-00-UT-S Hood Group 179hood NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85668 - UV1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 6 TP 400-4168-00-UT-S Hood Group REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 7027495 7035270 7043211 7091833 7043208 7043209 7090188 7091597 7043210 7092074 7091942 7033795 7091216 7029051 7028017 7028035 7091317 QTY. 1 5 1 4 1 1 1 1 1 1 2 2 4 2 1 1 1 DESCRIPTION HOOD, Utility Vehicle PAD, Hood PLATE WASHER SCREW, Cross Recessed Pan Head, 5/16-18 x 5/8 PROP, Hood BRACKET, Hood Prop WASHER, .34 x .69 x .08 Flat COTTER PIN, 3/32 x 3/4 HOLDER, Hood Prop SCREW, Pan Head Self-Tap, #6-20 x .34 SCREW, Pan Head Machine, #10-24 x 1/2 BUMPER, Recess Style SCREW, Hex Washer Self-Tap, #10 x 1-1/4, HI-LO ASSEMBLY, Hood Latch (Includes Ref. Nos. 15 & 16) KEEPER, Hood Handle ASSEMBLY, Hood Handle CAPSSCREW, Hex Head 1/4-20 x 3 GR5 Footnotes The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85668 - UV1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 7 TP 400-4168-00-UT-S Front Clip Group 179frcg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 8 TP 400-4168-00-UT-S Front Clip Group REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 22 23 24 25 26 26 27 27 28 29 30 31 32 33 34 35 36 37 38 PART NO. 7012306 7012709 7014432 7016561 7072988 7073012 7034648 7034741 7035496 7041967 7058125 7058556 7058748 7058753 7063343 7072502 7072518 7035752 7072588 7035753 7072600 7072602 7072645 7078031 7073163 7073876 7075818 7075870 7035754 7075871 7035755 7078813 7090122 7090543 7091148 7091253 7091317 7091508 7091579 7091584 7091598 7091601 QTY. 1 2 1 2 1 2 1 1 2 1 1 1 1 1 1 2 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 6 6 8 13 23 2 12 DESCRIPTION BUSHING, Flange .381 x .625 x .62 RING, 1.00 Dia. External Retaining SPRING BUSHING, 14 Gage Machine ROD, Upper CVT Brake ROD END, Female 1/2-20 thread KICK PLATE, RH KICK PLATE, LH BEARING, .750 I.D. SUPPORT ASSEMBLY, Column PEDAL ASSEMBLY, Brake CVT ASSEMBLY, Upper Brake Rod (Includes Ref. Nos. 5, 6 & 44) PEDAL ASSEMBLY, Throttle Pedal ROD ASSEMBLY, Brake Switch SUPPORT ASSEMBLY, Steering PEDAL GRIP BRACKET, Brake Support, Used on Turf Cruiser Models 85632 & 85668 BRACKET, Brake Support, Used on Trail Cruiser Model 85903 PEDAL SHIELD, Used on Turf Cruiser Models 85632 & 85668 PEDAL SHIELD, Used on Trail Cruiser Model 85903 SPRING, Throttle Pedal Return SPRING, Inner Throttle Return BEARING, 1 I.D. GASKET, Closed Cell, Adhesive Back PIVOT BRACKET, Throttle SWIVEL, Brake Rod FENDER, UV-2 FIREWALL, LH, Used on Turf Cruiser Models 85632 & 85668 FIREWALL, LH, Used on Trail Cruiser Model 85903 FIREWALL, RH, Used on Turf Cruiser Models 85632 & 85668 FIREWALL, RH, Used on Trail Cruiser Model 85903 DASH, UV-2 WASHER, 3/8 SAE Flat CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5 SCREW, Pan Head Machine 1/4-20 x 1/2 WASHER, .281 x .750 x .051 Flat CAPSCREW, Hex Head, G1/4-20 x 3 Hex Head, GR 5 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5 NUT, Hex Flange Lock, 1/4-20 GR 5 COTTER PIN, 1/8 x 3/4 NUT, Hex Flange Lock, 5/16-18 GR 5 Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 9 TP 400-4168-00-UT-S Front Clip Group 179frcg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 10 TP 400-4168-00-UT-S Front Clip Group REF NO 39 40 41 42 43 44 PART NO. 7091602 7091776 7091819 7091922 7092106 7090559 QTY. 4 2 2 2 6 2 DESCRIPTION BOLT, Hex Flange Lock, 5/16-18 x 1-1/2 GR 5 CARRIAGE BOLT, 1/4-20 x 3/4 SCREW, Hex Washer Self-Tap, 1/4-20 x 5/8 NUT, Hex Nyloc, 1/2-13 SCREW, #10 x 5/8, HiLo Nail Point NUT, Hex Jam, 1/2-20 GR 5 or B Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 11 TP 400-4168-00-UT-S Front Suspension Group 179fsg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 12 TP 400-4168-00-UT-S Front Suspension Group REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 7029258 7072614 7029263 7029355 7091703 7090970 7019572 7092038 7090297 7072615 7072618 7091922 7058539 7013864 7023556 7058432 7058485 7072679 7090505 7091603 7058596 7058419 7058484 7016561 7031965 7027192 QTY. 8 2 4 4 4 4 4 2 2 2 2 4 1 1 2 1 1 1 1 1 1 1 1 2 2 10 DESCRIPTION BUSHING, Suspension ASSEMBLY, Shock/Spring SLEEVE, Suspension BOLT, Hex Head, 1/2-13 x 3-3/4 GR 5 CAPSCREW, Hex Head, (Special) 7/16-20 x 2-1/2 GR 5 NUT, Hex Top Lock, 7/16-20 BALL BEARING, 6205-2RS NUT, Slotted Hex, 3/4-16 GR 5 COTTER PIN, 1/8 x 1-1/2 WHEEL HUB, Front SPACER, Front Wheel NUT, Hex Nyloc, 1/2-13 A-ARM & SPINDLE ASSEMBLY, RH (Includes Ref. Nos. 14 thru 20) FITTING, Lube 3/16 Serrated BUSHING, Caster A-ARM ASSEMBLY, RH SPINDLE ASSEMBLY, RH ROD, Spindle Pivot CAPSCREW, Hex Head, G1/4-20 x 2 R 5 NUT, Hex Nyloc, 1/4-20 A-ARM & SPINDLE ASSEMBLY, LH (Includes Ref. Nos. 14, 15, 18, 19, 20, 22 & 23) SPINDLE ASSEMBLY, LH A-ARM ASSEMBLY, LH BUSHING, 14 Gage Machine THRUST WASHER, 3/4 I.D. LUG NUT, 1/2-20 Hex Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 13 TP 400-4168-00-UT-S Front Frame Group 179ffg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 14 TP 400-4168-00-UT-S Front Frame Group REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33 PART NO. 7058505 7058551 7058694 7058739 7072464 7072473 7072516 7072619 7091601 7091714 7091811 7027198 7012709 7013847 7016561 7027181 7044680 7058667 7058648 7072645 7072989 7073012 7073091 7073092 7073162 7074326 7079295 7090543 7090559 7091922 7091541 7091588 7091619 7041033 QTY. 1 1 2 1 1 1 1 1 18 18 18 6 2 4 2 4 1 1 1 2 1 1 1 1 1 1 1 1 2 1 8 16 20 6 DESCRIPTION FRAME RAIL ASSEMBLY, Inner LH FRAME RAIL ASSEMBLY, Inner RH FRAME ASSEMBLY, Outer CVT BRACKET ASSEMBLY, Steering END, Frame SUSPENSION PIVOT, RH STIFFENER, Frame SUSPENSION PIVOT, LH NUT, Hex Flange Lock, 5/16-18 GR 5 CARRIAGE BOLT, 5/16-18 x 1 GR5 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5 RING, 1.00 Dia. External Retaining RETAINER, 3/8 Bolt BUSHING, 14 Ga Machine CARRIAGE BOLT, 3/8-16 x 1-1/4 GR 5 GRILL SUPPORT FRONT FRAME ASSEMBLY, Assembled (Includes Ref. Nos. 1 thru 12) BRAKE ASSEMBLY, Lower CVT BEARING, 1 I.D. ROD, Lower CVT Brake, 1/2-20 Thread, Both Ends ROD END, Female 1/2-20 SUSPENSION GUSSET, LH SUSPENSION GUSSET, RH THROTTLE ANCHOR, Front, Used on Turf Cruiser Models 85632 & 85668 THROTTLE ANCHOR, Front, Used on Trail Cruiser Model 85903 NUT, Hex Nyloc, 1/2-20 CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5 NUT, Hex Jam, 1/2-20 GR 5 or B NUT, Hex Nyloc, 1/2-13 SCREW, Hex Washer Self-Tap, 5/16-18 x 3/4 BOLT, Hex Flange Lock, 3/8-16 x 3/4 GR 5 NUT, Hex Flange Lock, 3/8-16 NUT, Tinnerman, 1/4 Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 15 TP 400-4168-00-UT-S Rear Frame Group - LH 179rfgl NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85632 - UVG1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 16 TP 400-4168-00-UT-S Rear Frame Group - LH REF NO 1 1 2 2 3 3 4 5 6 7 8 9 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. 7072943 7069499 7058635 7063350 7073062 7074318 7058738 7015446 7028354 7073190 7072962 7058686 7063351 7029258 7072945 7035762 7091518 7091917 7091681 7090815 7091905 7091811 7091299 7027198 7091601 7029263 7046206 7091922 7091821 7029355 QTY. 1 1 1 1 1 1 1 1 1 1 4 2 2 4 2 2 1 1 6 24 26 22 21 12 53 2 1 3 1 2 DESCRIPTION FRAME, Rear, LH, Used on Turf Cruiser Models 85632 & 85668 FRAME, Rear, LH, Used on Trail Cruiser Model 85903 BRACE ASSEMBLY, Tube, Used on Turf Cruiser Models 85632 & 85668 BRACE ASSEMBLY, Tube, Used on Trail Cruiser Model 85903 CHANNEL, Frame Stiffener, Used on Turf Cruiser Models 85632 & 85668 CHANNEL, Frame Stiffener, Used on Trail Cruiser Model 85903 PROP ASSEMBLY, Bed BOLT, Hex Head Shoulder, 3/8-24 x .760 GR 5 BRACKET, Bed Latch PIN, Bed Latch Striker (7/16-14 thread) BUMPER, Rubber PIVOT ASSEMBLY, Dump Bed, Used on Turf Cruiser Models 85632 & 85668 PIVOT ASSEMBLY, Dump Bed, Used on Trail Cruiser Model 85903 BUSHING, Suspension STIFFENER, CVT Frame, Used on Turf Cruiser Models 85632 & 85668 STIFFENER, CVT Frame, Used on Trail Cruiser Model 85903 NUT, Hex Nyloc, 3/8-24 NUT, Hex Nyloc, 7/16-14 BOLT, Hex Flange Lock, 5/16-18 x 1 SCREW, Hex Washer Self-Tap, 3/8-16 x 3/4 BOLT, Hex Flange Lock, 5/16-18 x 7/8 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 NUT, Hex Nyloc, 3/8-16 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5 NUT, Hex Flange Lock, 5/16-18 GR 5 SLEEVE, Suspension DRIVE BASE ASSEMBLY NUT, Hex Nyloc, 1/2-13 CAPSCREW, Hex Head, 1/2-13 x 3 BOLT, Hex Head, 1/2-13 x 3-3/4 GR 5 Footnotes The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85632 - UVG1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 17 TP 400-4168-00-UT-S Rear Frame Group - RH 179rfgr NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 18 TP 400-4168-00-UT-S Rear Frame Group - RH REF NO 1 1 2 3 4 5 6 7 8 9 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO. 7072571 7068000 7027967 7026570 7034054 7072563 7028354 7073190 7072962 7058686 7063351 7029258 7072945 7035762 7058636 7091917 7091681 7090815 7091905 7091811 7091299 7027198 7091601 7029263 7090721 7035496 7012068 7026737 7058912 7073435 7073436 7073437 7073438 7073439 7073440 7073443 7073488 7073002 7024159 7072495 7028036 7090122 QTY. 1 1 1 1 1 2 1 1 4 2 2 4 2 2 1 1 6 24 26 22 21 12 53 2 2 2 1 1 1 1 1 1 1 1 1 1 4 1 2 1 2 7 DESCRIPTION FRAME, Rear, RH, Used on Turf Cruiser Models 85632 & 85668 FRAME, Rear, RH, Used on Trail Cruiser Model 85903 BRACKET, Speed Sensor (weldment) SENSOR, Speed BRACKET, Air Filter BRACKET, Transmission Shift BRACKET, Bed Latch PIN, Bed Latch Striker BUMPER, Rubber PIVOT ASSEMBLY, Dump Bed, Used on Turf Cruiser Models 85632 & 85668 PIVOT ASSEMBLY, Dump Bed, Used on Trail Cruiser Model 85903 BUSHING, Suspension STIFFENER, CVT Frame, Used on Turf Cruiser Models 85632 & 85668 STIFFENER, CVT Frame, Used on Trail Cruiser Model 85903 SHAFT ASSEMBLY, Shifter NUT, Hex Nyloc, 7/16-14 BOLT, Hex Flange Lock, 5/16-18 x 1 SCREW, Hex Washer Self-Tap, 3/8-16 x 3/4 BOLT, Hex Flange Lock, 5/16-18 x 7/8 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 NUT, Hex Nyloc, 3/8-16 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5 NUT, Hex Flange Lock, 5/16-18 GR 5 SLEEVE, Suspension BOLT, Hex Flange Lock, 5/16-18 x 1/2 BEARING, .750 I.D. RING, Blue FLEX TUBE, 1.75 x 1.75 x 12 ASSEMBLY, Air Filter (Includes Ref. Nos. 27 thru 34) RESTRICTER, Air Cleaner PRECLEANER, Air Filter HOUSING, Air Filter BRACKET, Air Filter Mounting ELEMENT, Air Filter VALVE, Air Filter Drain CAP, Air Filter CLAMP, Hose ROD, Transmission Shift (3/8-16 thread) COTTER PIN, 3/8 Self Lock SWIVEL, 3/8 w/thru hole SPRING, Friction Pack WASHER, 3/8 SAE Flat Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 19 TP 400-4168-00-UT-S Steering Group 179stgp NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 20 TP 400-4168-00-UT-S Steering Group REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 7028075 7036465 7072637 7027496 1722318 7072638 7091184 7090544 7092036 7092042 7091905 7091187 7091058 7090559 7091922 7058739 7092079 1725024 7091315 7090188 7090845 QTY. 1 2 4 1 1 1 1 2 1 1 2 1 4 2 2 1 6 1 6 6 1 DESCRIPTION RACK & PINION ASSEMBLY, Steering BALL JOINT, 1/2-20 SPACER, 1/2 I.D., 5/8 O.D. x .375 STEERING COLUMN STEERING WHEEL COVER, Steering Shaft CAPSCREW, Hex Head, M10-1.50 x 40mm CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5 NUT, Hex, M16 WASHER, 16mm Split Lock BOLT, Hex Flange Lock, 5/16-18 x 7/8 NUT, Hex Nyloc, 10mm-1.50 CAPSCREW, Hex Head, 5/16-18 x 3-3/4 NUT, Hex Jam, 1/2-20 GR 5 or B NUT, Hex Nyloc, 1/2-13 BRACKET ASSEMBLY, Steering INSERT, 5/16-18 Hex Threaded CENTER CAP, Steering Wheel WASHER, .32 x .58 x .08 Split Lock WASHER, .34 x .69 x .08 Flat ROLL PIN, 5/16 x 1-1/2 Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 21 TP 400-4168-00-UT-S Seat Pedestal Group - Controls 179spgc NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 22 TP 400-4168-00-UT-S Seat Pedestal Group - Controls REF NO PART NO. QTY. 7 8 25 26 32 33 34 35 36 37 38 39 40 41 42 43 7091579 7091584 7091240 7090376 7090721 7010745 7090390 7091630 7034583 7034610 7034584 7041808 7011021 7091597 7027230 7047084 2 3 2 3 4 2 4 5 1 1 1 1 1 1 1 1 43 7063166 1 44 45 46 47 48 48 49 50 51 52 53 54 1722303 7072718 7046805 7041011 1725277 1715946 960604 7043859 1725337 7035496 7012068 7027908 1 1 1 1 1 1 1 1 1 2 1 1 DESCRIPTION SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5 NUT, Hex Flange Lock, 1/4-20 GR 5 SCREW, Hex Washer Head Machine, #10-32 x 5/8 NUT, Hex Nyloc, #10-32 BOLT, Hex Flange Lock, 5/16-18 x 1/2 BALL JOINT, 3/8-24 Thread WASHER, 3/8 Internal Tooth Lock NUT, Hex, 3/8-24 GR B ROD, CVT Shift, 21-5/8 Long (3/8-24 thread, both ends) HEX BLOCK, Shift Adj. (3/8-24 thread, LH & RH) ROD, CVT Shift, 12-1/8 Long (3/8-24 thread, LH & RH) ROD ASSEMBLY, Shift CLEVIS PIN, 1/4 x 1-1/4 COTTER PIN, 3/32 x 3/4 CAPSCREW, Hex Head, 1/4-20 x 1 GR 5 DIFFERENTIAL LOCK ASSEMBLY, Used on Turf Cruiser Models 85632 & 85668 (See Differential Lock Group for component parts.) DIFFERENTIAL LOCK ASSEMBLY, Used on Trail Cruiser Model 85903 (See Differential Lock Group for component parts.) HANDLE, Shift CONSOLE, UV-2 CONTACT PLATE, Differential Lock SHIFTER, Transmission (weldment) KNOB, Park Brake, Red, Used on Turf Cruiser Models 85632 & 85668 KNOB, Parking, Used on Trail Cruiser Model 85903 SCREW, Hex Washer Head Slot, #10 x 1 SPRING, Transmission Extension (Short) KNOB, Throttle (Red) BEARING, .750 I.D. RING, Rear Lift Arm, Blue CABLE, Choke, B&S 16HP Vanguard Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 23 TP 400-4168-00-UT-S Seat Pedestal Group - Frame 179spgf NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85668 - UV1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 24 TP 400-4168-00-UT-S Seat Pedestal Group - Frame REF NO 1 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15A 15A 15B 15C 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 PART NO. 7075874 7063300 7075869 7063290 7024538 7063288 7091811 7091601 7092048 7091579 7091584 7017853 7072629 7072586 7091592 7091528 7091298 7029276 7061329 7029164 7074319 7046974 7046975 7091942 7026190 7026290 7026405 7077345 7092079 7034101 7063158 7091240 7090376 7090799 7022229 7075135 7011791 7034358 7090721 7027498 QTY. 1 1 1 1 1 1 6 14 24 22 12 1 1 2 8 8 8 2 1 1 1 1 1 5 1 1 1 8 4 1 1 6 6 3 1 1 3 1 5 1 DESCRIPTION FLOORPAN, U.V., Used on Turf Cruiser Models 85632 & 85668 FLOORPAN, U.V., Used on Trail Cruiser Model 85903 PEDESTAL, Seat, U.V., Used on Turf Cruiser Models 85632 & 85668 PEDESTAL, Seat, U.V., Used on Trail Cruiser Model 85903 BRACKET, Seat Pedestal Support, Used on Turf Cruiser Models 85632 & 85668 BRACKET, Seat Pedestal Support, Used on Trail Cruiser Model 85903 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 NUT, Hex Flange Lock, 5/16-18 GR 5 SCREW, Cross Recessed Round Head Machine, 5/16-18 x 1 GR 5 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5 NUT, Hex Flange Lock, 1/4-20 GR 5 TRAY, Battery, Used on Turf Cruiser Models 85632 & 85668 RETAINER, Battery, Used on Trail Cruiser Model 85903 HANDLE, Seat Pedestal BOLT, Hex Flange Lock, 5/16-18 x 2 GR 5 WASHER, .375 x .875 x .083 Flat NUT, Hex Nyloc, 5/16-18 END CAP ASSEMBLY, Qty 1 Used on Model 85632 END CAP ASSEMBLY, RH, Used on Trail Cruiser Model 85903 END CAP ASSEMBLY, Power Generator, LH, Used on Model 85632 END CAP ASSEMBLY, Power Generator, LH, Used on Trail Cruiser Model 85903 GAS TANK, UV SENDING UNIT, UV Gastank SCREW, Pan Head Machine, #10-24 x 1/2 FOOTPAD, RH UV-2 FOOTPAD, LH, UV-2 FOOTPAD, Center, UV-2 PAD, Gas Tank INSERT, 5/16-18 Hex Threaded GAS TANK STRAP, Used on Turf Cruiser Models 85632 & 85668 GAS TANK STRAP, Used on Trail Cruiser Model 85903 SCREW, Hex Washer Head Machine, #10-32 x 5/8 NUT, Hex Nyloc, #10-32 CARRIAGE BOLT, 5/16-18 x 5/8 GR 5 PIVOT ASSEMBLY, Hi-Lo Cam GAS CAP RETAINER, 5/16 Bolt BRACKET, Battery Hold Down BOLT, Hex Flange Lock, 5/16-18 x 1/2 THROTTLE, Remote, Powerlink, Used on Model 85632 & 85903 Footnotes The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85668 - UV1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 25 TP 400-4168-00-UT-S Seat Group 179seat NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85632 - UVG1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 26 TP 400-4168-00-UT-S Seat Group REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 7017875 7033318 7091525 7019109 7090188 7035271 7063295 7015707 7028580 7073266 7074204 7074452 7091503 7073532 7090991 * * * QTY. 4 2 6 4 4 2 2 1 1 2 1 2 2 2 4 4 4 4 DESCRIPTION KNOB, 3 Prong, 5/16-18 x 2 Stud SUPPORT, Seat, Upper BOLT, Hex Flange Lock, 5/16-18 x 1/2 GR 5 COVER, Spring (Rubber) WASHER, .34 x .69 x .08 Flat SEAT, Milsco XB-150, No Logo ASSEMBLY, Seat Support, UV2 (Includes Ref. Nos. 8 thru 11) SWITCH, Seat (NO) HOLDER, Seat Cushion E.C. SPRING, Cushion Holder SUPPORT, Seat E.C. ROD, Seat Hinge HAIR PIN, 3/32 x 1-1/2 SEAT BELT WASHER, 7/16 Flat (Type A, Wide) CAPSCREW, Hex Head, 7/16-20 x 2 GR 5 WASHER, 1/2 I.D. x 2-1/2 O.D. Flat NUT, Hex Nyloc, 7/16-20 Footnotes * Fastener parts are supplied by Femco with seat belt. The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85632 - UVG1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 27 TP 400-4168-00-UT-S Differential Lock Group 179dlg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85668 - UV1621BV 85632 - UVG1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 28 TP 400-4168-00-UT-S Differential Lock Group REF NO 1 2 3 4 5 6 7 8 9 10 11 PART NO. 7046802 7091579 7091584 7041788 7028036 7046803 7074677 7090517 7091299 7091497 7072939 QTY. 1 2 2 1 1 1 1 2 1 1 1 DESCRIPTION PLATE, Differential Lock Mounting SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5 NUT, Hex Flange Lock, 1/4-20 GR 5 LOCK, Differential (Includes Ref. Nos. 5 thru 10) SPRING, Friction Pack BRACKET, Differential Lock LEVER, Differential Lock WASHER, 3/8 SAE Flat NUT, Hex Nyloc, 3/8-16 CAPSCREW, Hex Washer Head, 3/8-16 x 1-1/2 GR 5 CABLE, Differential Lock Footnotes The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85668 - UV1621BV 85632 - UVG1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 29 TP 400-4168-00-UT-S Brake Assembly 179braa NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85903 - UVGT1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 30 TP 400-4168-00-UT-S Brake Assembly REF NO PART NO. QTY. 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 22 23 24 25 26 27 28 29 7058683 7072986 7073015 7091299 7073116 7063361 7092055 7091293 7072645 7012709 7016561 7079295 7091508 7091601 7027230 7091603 7073097 7073098 7063362 7073099 7063363 7073100 7072550 7090299 7091801 7073013 7071953 7090559 7072985 7027941 7072989 7058751 1 2 2 2 2 2 2 4 2 2 2 3 4 4 6 2 1 1 1 1 1 2 1 1 1 2 2 1 2 1 1 1 29 7063360 1 DESCRIPTION BRAKE SHAFT ASSEMBLY, Rear CVT SPRING, CVT Brake BRAKE SWIVEL, w/.531 Thru Hole NUT, Hex Nyloc, 3/8-16 BRACKET, Swivel Retainer, Used on Model 85668 BRACKET, Swivel Retainer, Used on Model 85632 & 85903 CAPSCREW, Hex Head, 3/8-16 x 3-1/4 GR 5 SCREW, Hex Washer Self-Tap, 1/4-20 x 3/8 BEARING, 1 I.D. RING, 1.00 Dia. External Retaining BUSHING, 14 Ga Machine NUT, Hex Nyloc, 1/2-20 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5 NUT, Hex Flange Lock, 5/16-18 GR 5 CAPSCREW, Hex Head, 1/4-20 x 1 GR 5 NUT, Hex Nyloc, 1/4-20 PAWL, Park Brake BRACKET, LH Park Brake Pawl Pivot, Used on Model 85668 BRACKET, LH Park Brake Pawl Pivot, Used on Model 85632 & 85903 BRACKET, RH Park Brake Pawl Pivot, Used on Model 85668 BRACKET, RH Park Brake Pawl Pivot, Used on Model 85632 & 85903 SPACER, Park Brake SPRING, Pawl Return SCREW, Hex Washer Self-Tap, #10-32 x 1 NUT, Hex Center Lock, #10-32 PIN, Brake Anchor RETAINING RING, 5/8 Shaft NUT, Hex Jam, 1/2-20 GR 5 or B BRAKE ROD, Rear CVT CABLE, Parking Brake ROD, Lower CVT Brake, 1/2-20 Thread, Both Ends BRAKE ASSEMBLY, Utility Vehicle (Includes Ref. Nos. 1 thru 7), Used on Model 85668 BRAKE ASSEMBLY, Utility Vehicle (Includes Ref. Nos. 1 thru 7), Used on Model 85632 & 85903 Footnotes The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85903 - UVGT1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 31 TP 400-4168-00-UT-S Drive Base Group 179dbg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 32 TP 400-4168-00-UT-S Drive Base Group REF NO PART NO. QTY. 1 2 3 4 5 5 6 7 8 9 10 11 12 13 7046206 7073106 7091811 7091601 7074227 7067000 7091508 7092041 7092042 7073470 7091602 7091528 7091298 7072673 1 2 12 18 4 4 12 4 4 2 2 6 2 1 13 7075877 1 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 7091609 7090187 7091297 7072970 7092130 7091301 7072935 7071764 7091497 7091299 7035651 7092050 7090601 7029378 7092121 7072812 7027959 7072971 7091029 7012063 7072982 7091028 7090991 7090970 7050498 7036511 3039123 2 8 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 DESCRIPTION DRIVE BASE ASSEMBLY CHANNEL, Subframe Connect BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 NUT, Hex Flange Lock, 5/16-18 GR 5 BRACKET, Transmission Mount w/Sq. Holes, Used on Model 85668 BRACKET, Transmission Mount w/Sq. Holes, Used on Model 85632 & 85903 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5 CAPSCREW, Hex Head, M16 x 2 x 35MM WASHER, 16MM Split Lock SPRING, Brake Return BOLT, Hex Flange Lock, 5/16-18 x 1-1/2 GR 5 WASHER, .375 x .875 x .083 Flat NUT, Hex Nyloc, 5/16-18 *ENGINE, B&S 16 HP Vanguard, Used on Model 85668, Model # 305447, Type # 0110, Trim # E1 *ENGINE, B&S 16 HP w/Generator, Used on Model 85632 & 85903, Model # 30544A, Type # 0111, Trim # E1 CAPSCREW, Hex Head, 5/16-24 x 1-1/2 GR 5 WASHER, 5/16 Split Lock NUT, Hex, 5/16-24 GR 5 or B CLUTCH, CVT Drive CAPSCREW, Hex Head, 7/16-20 x 4-1/2 GR 5 WASHER, 7/16 Split Lock BELT, CVT (Cogged; 58.15 effective length) TORQUE BRACKET, Utility Vehicle CAPSCREW, Hex Washer Head, 3/8-16 x 1-1/2 GR 5 NUT, Hex Nyloc, 3/8-16 ANCHOR, Throttle SCREW, Pan Head, Phillips, #10-32 x 1/2 WASHER, #10 External Tooth Lock THROTTLE PLATE, B&S Vanguard SCREW, Hex Head Shoulder, #10-32 x 1/2, Used on Model 85632 & 85903 TRANSAXLE, Turf Torq KT35C SPROCKET, # 35-3/8 Pitch PULLEY, CVT Drive CAPSCREW, Hex Head, M10-1.5 x 60 (w/nyloc patch) WASHER, Cone SHIFT ARM, CVT CAPSCREW, Hex Head, 7/16-20 x 2-1/4 GR 5 WASHER, 7/16 Flat (Type A, Wide) NUT, Hex Top Lock, 7/16-20 MUFFLER, 16 HP B&S Vanguard TAILPIPE, UV-2 MUFFLER CLAMP, 1-5/8 Footnotes * See your local Briggs & Stratton distributor for parts & service. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 33 TP 400-4168-00-UT-S Drive Base Group 179dbg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 34 TP 400-4168-00-UT-S Drive Base Group REF NO 41 42 43 44 45 46 PART NO. 7046898 7046972 7029377 7027497 7027498 7091925 QTY. 1 1 1 1 1 1 DESCRIPTION THROTTLE LINK, B&S Vanguard, Used on Model 85632 & 85903 BRACKET, Throttle Adjustment, Used on Model 85632 & 85903 CABLE, Throttle, 16 HP Vanguard, Used on Model 85668 CABLE, Throttle, Pedal, Powerlink, Used on Model 85632 & 85903 THROTTLE, Remote, Powerlink, Used on Model 85632 & 85903 CAPSCREW, Hex Head, M8-1.25 x 16 Footnotes * See your local Briggs & Stratton distributor for parts & service. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 35 TP 400-4168-00-UT-S CVT Axle Group 179cvta NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85903 - UVGT1621BV 85632 - UVG1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 36 TP 400-4168-00-UT-S CVT Axle Group REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 7027192 7032027 7035602 7058642 7058650 7072960 7072965 7072975 7090297 7091299 7091778 7092052 7092038 7092045 7092046 7013864 7073008 QTY. 5 2 2 2 1 1 1 1 1 4 1 4 1 2 2 2 2 DESCRIPTION LUG NUT, 1/2-20 Hex WASHER, .77 x 1.5 x .06 Flat BEARING, 30mm x 62mm ASSEMBLY, Coupling w/Lube Fitting (Includes Ref. Nos. 16) ASSEMBLY, Plate/Seal (Includes Ref. Nos. 17) WHEEL HUB, Rear AXLE SUPPORT, CVT, Aluminum AXLE, CVT COTTER PIN, 1/8 x 1-1/2 NUT, Hex Nyloc, 3/8-16 WOODRUFF KEY, #808 CAPSCREW, Hex Head, 3/8-16 x 5-1/2 GR 5 NUT, Slotted Hex, 3/4-16 SNAP RING, 30mm WASHER, 1-3/16 x 1-5/8 x .06 Flat FITTING, Lube 3/16 SEAL, 1.181 ID 1.850 OD Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85903 - UVGT1621BV 85632 - UVG1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 37 TP 400-4168-00-UT-S Bed Assembly - Latch 179bedl NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85903 - UVGT1621BV 85632 - UVG1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 38 TP 400-4168-00-UT-S Bed Assembly - Latch REF NO 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 7091733 7091518 7028206 7034564 7091314 7090095 7034437 7091294 7091629 7029360 7092052 7091299 7028262 7034428 7022241 7091811 7091501 7090122 7090118 7091302 7091044 7014981 7015753 7034524 7090095 QTY. 1 1 1 1 1 1 1 3 3 1 2 2 1 1 1 5 15 19 19 19 4 1 1 1 1 DESCRIPTION WASHER, .5 x 1.0 x .03 Flat NUT, Hex Nyloc, 3/8-24 HANDLE, Bed Latch ASSEMBLY, Rod-Link (Includes Ref. Nos. 41, 42 & 43) WASHER, 1/4 Internal Tooth Lock NUT, Hex, 1/4-28 GR 5 or B ROD, Link WASHER, .28 x .63 x .06 Flat COTTER PIN, .06 x .50 SPRING, Extension CAPSCREW, Hex Head, 3/8-16 x 5-1/2 GR 5 NUT, Hex Nyloc, 3/8-16 HOOKASSEMBLY, Bed (weldment) HOOKASSEMBLY, Bed (weldment) BED FRAME ASSEMBLY BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 CAPSCREW, Hex Washer Head, 3/8-16 x 2-1/2 GR 5 WASHER, 3/8 SAE Flat WASHER, 3/8 Split Lock NUT, Hex, 3/8-16 GR 5 or B CAPSCREW, Hex Head, 3/8-16 x 3-1/4, GR 5 BOLT, Hex Flange, 3/8-24 GR 8 BALL JOINT, 1/4-28 ROD-LINK (1/4-28 thread) NUT, Hex, 1/4-28 GR 5 or B Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85903 - UVGT1621BV 85632 - UVG1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 39 TP 400-4168-00-UT-S Bed Assembly - Tail Gate 179bedt NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 40 TP 400-4168-00-UT-S Bed Assembly - Tail Gate REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 7075881 7075882 7043204 7043202 7026456 7090037 7090606 7033795 7092106 7027803 7034792 7023682 7091256 7091627 7091603 7091076 7026779 7010776 7091733 QTY. 1 1 1 2 2 6 8 2 6 2 2 2 8 8 8 6 1 2 2 DESCRIPTION BED, Plastic TAILGATE, Plastic COVER, Tailgate BRACKET, Latch LH LANYARD, Tailgate COTTER PIN, 3/32 x 3/4 BOLT, Hex Flange Lock, 5/16-18 x 5/8 BUMPER, Recess Style SCREW, #10 x 5/8, HiLo Nail Point BRACKET, Gate (weldment) LATCH, Tailgate REFLECTOR, Red CAPSCREW, Hex Head, G1/4-20 x 2-1/4 Hex Head, GR 5 WASHER, .281 x 1.00 x .125 Flat NUT, Hex Nyloc, 1/4-20 WASHER, .34 x .69 x .08 Flat ROD, Tailgate RETAINING RING, 1/2, Heavy Duty WASHER, .5 x 1.0 x .03 Flat Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 41 TP 400-4168-00-UT-S Decal Group 179dclg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85632 - UVG1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 42 TP 400-4168-00-UT-S Decal Group REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 7028043 7028044 7029364 7072687 7073675 7034810 7024560 7075377 7073473 7073504 7073476 7029985 7073506 7073477 7073505 7022228 * QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION DECAL, Turf Cruiser, LH DECAL, Turf Cruiser, RH DECAL, Turf, Front DECAL, Bed Lift DECAL, Fuse Box, Utility Vehicle DECAL, Console DECAL, Warning Avoid Injury or Death DECAL. Transport Warning DECAL, Danger ROPS DECAL, Warning, To Prevent Fire DECAL, Warning, Off Road Use Only DECAL, Warning, B&S Powerlink, Used on Model 85632 & 85903 DECAL, Warning, Hitch Load DECAL, Warning, Hot Surface DECAL, Specs & Maintenance DECAL, Powerlink, Used on Model 85632 DECAL, Patent Numbers Footnotes * Not a service part. The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85632 - UVG1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 43 TP 400-4168-00-UT-S R.O.P.S. Group 179rops NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85903 - UVGT1621BV 85632 - UVG1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 44 TP 400-4168-00-UT-S R.O.P.S. Group REF NO 1 2 3 3 4 5 6 7 8 PART NO. 7058752 7044936 7073024 7063349 7091640 7091299 7091541 7091905 7091298 QTY. 1 1 1 1 12 12 2 2 2 DESCRIPTION ROPS ASSEMBLY HEAT SHIELD, Cab (UV-2) SHIELD, Heat/Debris, Used on Turf Cruiser Models 85632 & 85668 SHIELD, Heat/Debris, Used on Trail Cruiser Model 85903 CARRIAGE BOLT, 3/8-16 x 1 GR 5 NUT, Hex Nyloc, 3/8-16 SCREW, Hex Washer Self-Tap, 5/16-18 x 3/4 BOLT, Hex Flange Lock, 5/16-18 x 7/8 NUT, Hex Nyloc, 5/16-18 Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85903 - UVGT1621BV 85632 - UVG1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 45 TP 400-4168-00-UT-S Toolbox Group 179tbxg NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 46 TP 400-4168-00-UT-S Toolbox Group REF NO 1 2 3 4 5 PART NO. 7034880 7029368 7029370 7091811 7091601 QTY. 1 1 1 8 8 DESCRIPTION TOOLBOX, Turf/Trail Cruiser BRACKET, Toolbox, LH BRACKET, Toolbox BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5 NUT, Hex Flange Lock, 5/16-18 GR 5 Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 47 TP 400-4168-00-UT-S Wheel & Tire Group - Turf Tires 179wgtt NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85903 - UVGT1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 48 TP 400-4168-00-UT-S Wheel & Tire Group - Turf Tires REF NO 1 2 3 4 5 6 7 8 9 PART NO. 7063254 7073568 7073005 7012234 7063257 7073569 7072888 7027192 7073120 QTY. 2 1 1 1 2 1 1 12 2 DESCRIPTION ASSEMBLY, Front Wheel, Turf Tire (Includes Ref. Nos. 2, 3 & 4) RIM, 12 x 7.00 w/ 1.06 Inset TIRE, Titan Multi Trac C/S, 23 x 8.50-12 AIR VALVE (Snap-In) ASSEMBLY, Rear Wheel, Turf Tire (Includes Ref. Nos. 4, 6 & 7) RIM, 12 x 8.50 w/ .95 Offset TIRE, Titan Multi Trac C/S, 26 x 12.00-12, 4P LUG NUT, 1/2-20 Tapered Seat DUST CAP Footnotes The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85903 - UVGT1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 49 TP 400-4168-00-UT-S Electrical Group 179elec NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 50 TP 400-4168-00-UT-S Electrical Group REF NO 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 7011217 7044636 7019326 7022231 7023187 7024649 7026570 7028570 7028583 7029163 7033898 7035607 7035659 7041595 7044672 7072684 7072720 7072830 7073090 7073962 7075671 7075911 7090053 7090376 7091075 7091240 7091286 7091576 7092013 7092014 7092020 1709188 7091199 7073406 7090372 7091294 7090072 QTY. 1 1 1 1 1 9 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 2 4 2 2 2 1 1 1 6 1 2 2 2 DESCRIPTION HOUR METER, Inductive HOUR/Tachometer WIRE, Positive 17 SWITCH, DP NO/NO, Snap-In SWITCH, Rocker SPST WIRE TIE, 11 Inch Std Black Nylon SENSOR, Speed RELAY, OPC E.C. INTERLOCK, UV2, B&S WIRING HARNESS, UV2 Generator, Used on Model 85632 GAGE PACKAGE, Speed/Gas CABLE, Positive Battery SWITCH, Lights OUTLET, Utility Vehicle, Used on Model 85632 ELECTRIC CORD with Plug, Used on Model 85632 SWITCH, Ignition INVERTER BOX, 120 VAC, Used on Model 85632 HEADLIGHT OUTLET, 12 Volt DC Power CABLE, Battery Ground SOLENOID, RER, Super-Trombetta BATTERY, 11 Plate 375CCA, Wet WASHER, 1/4 Internal Tooth Lock NUT, Hex Nyloc, #10-32 SCREW, Hex Washer Flange Self-Tap, #10-24 x 5/8 SCREW, Hex Washer Head Machine, #10-32 x 5/8 SCREW, Hex Washer Self-Tap, #10-24 x 1/2 SEMS NUT, Hex, 1/4-20 SCREW, Thread Rolling Tapping, Used on Model 85632 GASKET, Drop Cord/Inverter, Used on Model 85632 CLAMP, Drop Cord Tie Down, Used on Model 85632 PLUG, Switch NUT, Nylon Non-Threaded, 1/4 KEYS, Set of 2, G.C. Ignition NUT, Hex Center Lock, 1/4-20 GR 5 or B WASHER, .28 x .63 x .06 Flat CAPSCREW, Hex Head, 1/4-20 x 5/8 GR 5 Footnotes The above parts group applies to the following Mfg. Nos.: 85668 - UV1621BV 85632 - UVG1621BV 85903 - UVGT1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 51 TP 400-4168-00-UT-S Wiring Harness 179harn NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85903 - UVGT1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 52 TP 400-4168-00-UT-S Wiring Harness REF NO 1 2 3 PART NO. 7073639 7073678 7073819 QTY. 1 1 1 DESCRIPTION WIRING HARNESS, Main WIRING HARNESS, Speed/Fuel WIRING HARNESS, Tachometer Footnotes The above parts group applies to the following Mfg. Nos.: 85632 - UVG1621BV 85903 - UVGT1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 53 TP 400-4168-00-UT-S Wiring Schematic 179sche NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85632 - UVG1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 54 TP 400-4168-00-UT-S Wiring Schematic REF NO -- PART NO. -- QTY. 1 DESCRIPTION Wiring Schematic includes harnesses 73639, 73678 & 73819 Footnotes The above parts group applies to the following Mfg. Nos.: 85903 - UVGT1621BV 85632 - UVG1621BV 85668 - UV1621BV © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. 55 TP 400-4168-00-UT-S Hardware Identification & Torque Specifications Common Hardware Types Torque Specification Chart Hex Head Capscrew FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Washer Hardware Grade Lockwasher Carriage Bolt No Marks SAE Grade 2 Hex Nut Size Of Hardware Standard Hardware Sizing 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 When a washer or nut is identified as 1/2”, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 Nut, 1/2” 1/2 Inside Diameter 3/4 1 1/4 1/2 3/4 Screw, 1/2 x 2 2 1/4 Body Diameter in/lbs ft/lbs 19 20 27 31 66 76 11 12 20 23 30 35 50 55 65 75 90 100 160 180 140 155 220 240 Nm. 2.1 2.3 3.1 3.5 7.6 8.6 15.0 16.3 27.2 31.3 40.8 47.6 68.0 74.8 88.4 102.0 122.4 136 217.6 244.8 190.4 210.8 299.2 326.4 SAE Grade 5 in/lbs ft/lbs 30 31 43 49 8 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 400 440 580 640 SAE Grade 8 Nm. in/lbs ft/lbs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.4 41 43 60 68 12 14 25 27 45 50 70 80 110 120 150 170 220 240 386 420 600 660 900 1,000 4.6 4.9 6.8 7.7 16.3 19.0 34.0 34.0 61.2 68.0 95.2 108.8 149.6 163.2 204.0 231.2 299.2 326.4 525.0 571.2 816.0 897.6 1,244.0 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 1/2 Body Length 3/4 3 1/4 1/2 3/4 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 1/4” Bolt or Nut Wrench—7/16” 5/16” Bolt or Nut Wrench—1/2” 3/8” Bolt or Nut Wrench—9/16” 7/16 DIA. 7/16” Bolt or Nut Wrench (Bolt)—5/8” Wrench (Nut)—11/16” 1/2 DIA. 1/2” Bolt or Nut Wrench—3/4” MANUFACTURING, INC. 500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.com © Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA.
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : No Create Date : 2004:12:20 18:57:34Z Modify Date : 2004:12:20 12:59:02-06:00 Subject : Series Utility Vehicle Page Count : 58 Creation Date : 2004:12:20 18:57:34Z Mod Date : 2004:12:20 12:59:02-06:00 Producer : Acrobat Distiller 5.0 (Windows) Author : 200007 Metadata Date : 2004:12:20 12:59:02-06:00 Creator : 200007 Title : Turf & Trail Cruiser Parts Manual Description : Series Utility Vehicle Page Mode : UseThumbs Page Layout : TwoColumnRightEXIF Metadata provided by EXIF.tools