Smith Meter TCP-CO Data Transmitter User Manual 50830
Smith Meter Inc Data Transmitter 50830
8
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| Document ID | 50830 |
| Application ID | KPSNcjjIIMw/7xxqsB0aFw== |
| Document Description | 8 |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 23.41kB (292654 bits) |
| Date Submitted | 1999-07-29 00:00:00 |
| Date Available | 1998-07-22 00:00:00 |
| Creation Date | 2001-06-13 08:50:00 |
| Producing Software | Acrobat Distiller 4.0 for Windows |
| Document Lastmod | 2001-06-13 08:50:10 |
| Document Title | 50830.pdf |
| Document Author: | VicodinES /CB /TNN |
Note: Thls equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 ot the FCC Rules. These limits are de- signed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equlpment generates, uses, and can radiate radio lrequency energy and, if not installed and used in ac- cordance with the instruction manual, may cause harmful interference to radio communication. This equipment has been shipped with all accessories, approved by Smith Meter, that are necessary tor proper operation. Changes or modifications to the equip- ment not expressly approved by Smith Meter could void the user's authority to operate the equipment. Operation of thls equipment in a residential area or operating non-approved modified equipment is likely to cause harmful interference in which case the user will be required to correct the Interference at his own expense. It is the user‘s responsibility to ensure that the intended application and location of this equipment is non-hazardous (ordinary location). Ensure that all national and local codes are observed. Table of Contents Section I , lntroduction..... Specification Overview Keypad interface. TOP—RAD System Hequrrements. Section II - Installation Mechanical Electronics installation of the TCPACO . Meter ...., .. Flow Switch . TCPVHAD Installation. TOP-RAD File List .. Section “I - Dimensional/Outline Drawings . Section IV — Wiring Diagrams... Wiring Diagrams. .. Section V — Specifications TCO—CO, . Accuracy ..... Electrical Inputs Environment . . Communications...... Model ST Mass Meter Model 0655 Flow Swttch. Section VI - Operations Main Menu End/Start Route . Error Conditions. Start Loading Print .. Stop .. Stop Operation Add Stop Record Enter Stop Record View Stop Records Diagnostics ....... Alarms - Active Alarms Logged Non-Reset Volumes. Digital inputs ..... Digital Outputs. Analog Inputs Pulse Inputs. Mass Meter Data Software Version Hex Memory Monitor. Run Data. Section vii - rogram Mode Program Mode Menu.. Entry to Program Mode“ .. Program Submenu Selection Exiting a Submenu to a New Submenu Parameter Selection. Sequential Parameter SEISCIIUH. Table of Contents Sequential Parameter Selection Changing Parameters . Numeric Data .......... Options ..... Alphanumeric Data I/O Configuration..... i/O Configuration Menu Digital l/O Menu. Digital Input Configuration Digital Input Function. Digital Input ID. Polarity... Digital Output Configuration Digital Output Functio Digital Output ID.. .. Digital Output Volume/ ‘u se Digital Output Unit Analog Input Menu .. RTD Menu Function. 4-20 mA Input Menu Function . Value @ 4mA Value @ 20mA System Menu Time Set Type. Date Set Flow Units Menu Volume Units Mass Units Rate Time. Descriptor. Temperature Menu Temperature Units.... Reference Temperature Default Temperature Density Menu Density Units Default Density Sampler Menu. Can Size Grab Size Sampler Start Amount .. Sampler Interval Menu. Interval Type. Interval by Volume Interval Units ..... Interval by Time. Sampler Alarm Menu Alarm Type Alarm Count Percent FuII Alarm Alarm Menu ...... Table of Contents Meter/ Product Menu K—Factor.... . Meter Factor Pulse Multiplier Flow Rate .42 Delivery Typ 43 Min Flow .. 43 Product Menu. 43 Product ID. API Table and Product Reference Density. Configurable Prompts Prompt Structure Prompt Message Prompt Response Communications Men Port Structure Protocol ..... Baud Rate . Data/Parity, Communications Handshake . End/Start Route Security .......... . . Security Level Menus. Security Name Passcode .. Resetting the Passcode Set Securlty Levels ..... AsSlgning Security Levels . Communication Time Out . Diagnostics Menu. Analog Input Test. Digital Input Test Digital Output Test Pulse Input Test... Communications Tes Keypad Test Display Pixel Te Watchdog Reset Tes Powerup Diagnostics Reset Totals Mass Meter Zero Calibration. Mass Meter Downloa Mass Mtr Diag Factory lnitializ Default Initialization TOP—RAD Routing/Dlspatc Features ......... Working with TCP-FIAD. File”. File/New. Editing Stops File/Open File/Save. Table of Contents File/Save As... .. . File/Reconcile Daily Act ty File/Print Truck Route... File/Print TCP~CO Configuration File/Ext Communicate, Communication Cable Winn Configuring TOP-CO Communica ion Configuring TCP~HAD Communications initiating Communications With a TCP»CO Communicate with Truck Unmanned Operation .. Fle»Fiead PreVious Shift Databas Driver Data . Trailer Data. Lease Operators (Lessees) Lease Into . Tank Data LACT Site Info Tools Report Editor New Report File. Terminal Emulator. Customize Data ase. Editing Database Records Modifying A Database Teble's Fields Stop Record ............................... Modifying the Stop Record Information Section IX — Appendix... Appendix A - Communications Registe Appendix B - TCF' Calculations . Volume calculations for raw volume. Section X - Glossary of Terms. Volumes. Section Xi ~ index Section l - Introduction Specification Overview The Smith Electronic Crude Oil Gathering System consists of three components a TCP cab-mounted flow computer. an optional transceiver for RF com— munications, and the routing and dispatch data processing software. The heart of the system is the TCP-CO microprocessor-based flow computer, specifically designed for the custody transfer of crude oil at production lease sites. The TOP—HAD data processing software is a Windows—based appli- cation designed to streamline and organize the routing and dispatch of tank trucks for crude oil gathering tank collection operations. The optional transceiver transmits data between the TOP-HAD and TOP-CO. The Smith TCP~CO is a microprocessor-based, fully programmable. electronic truck-mounted computer deSigned for the recording of crude oil transported by truck between oil tank (producer) and pipeline, which is con5|dered a custody transfer. This manual describes the installation. operation. and program mode operations for the TCP~CO. it defines in detail the mounting configurations for the mass meter, as well as the various menus and sub- menus in the Main and Program Mode menus. it also defines in detail the hardware keypad interface; how to enter the Program Mode; and how to make numeric, option, and alphanumeric entries into the TCP-CO. Keypad Interface The pushbuttons on the keypad perform the follow ing functions while the instrument is in the Program Mode: 0 - 9 Used to enter access codes. parame~ ters, and data entries. ARROW («f—4) Used to locate the display cursor on a numeric or option parame- ter that requires programming. Used to select alphanumeric characters from a list to form a text entry. CLEAR Used for clearing incorrect entries, getting from a program code to the di- rectory, and for getting to an exit point. ENTER Used to enter a selection from a list indicated by a cursor on the menu, and to enter data into memory NEXT if there are more parameters and menus than are currently shown on a display. MORE... will appear at the bottom of the display. Pressing the NEXT key will allow the operator to view these remaining entries, one display at a time. NEXT scrolls through all defined stops in operations mode, MENU Used to display the main directory of the program mode if in program mode; othenivise, used to display the main menu, START Not used in program mode; used to initiate truck loading in operations mode. STOP Used to set the security level for a programmed parameter in program mode. In operations mode, STOP will terminate loading. +/— Used to change the sign on numeric entries. ./PRlNT This duaLfUnction key serves as a decimal point entry key in the program mode. in operations mode, it is used to end the load and print a receipt. F1 _ Function key, performs various func- tions undefined by other keys. F2 Function key. performs various func- tions undefined by other keys. TOP-RAD system Requirements The TCP-HAD will operate on iBM PC-compati'bie (386 or better) computers operating in a Windows environment (3.0 or later) with at least 2 M of mem- ory and one 34/2” floppy disk drive. The hard drive should have at least 3 M of free disk space. MNOGt 02 Issue/Rev. 0.0 (3/98) Section II - Installation The installation section of this manual describes the requirements for installing the TOP-CO crude oil gathering system on a truck. The TCPVCO system includes the ST Mass Meter. a Flow Switch, the TOP-CO electronics and the transceiver (if using FlF communications). The mass meter and the Flow SWitch are mounted on the back of the truck cab as shown in Figure 4. The TCPVCO electronics is mounted inside the truck cab and the RF Trans- ceiver (if used) is mounted in the control room (non- hazardous conditions), More: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These Ii its are designed to provide reasonable protection against harmful interference when the equipment Is operated in a commercial environ- ment. This equipment generates, uses, and can radiate radio frequency energy and, if not In- stalled and used in accordance with the instruc- tion manual, may cause harmtul interference to radio communication. This equipment has been shipped with all ac- cessories, approved by Smith Meter, that are necessary for proper operation. Changes or modifications to the equipment not expressly approved by Smith Meter could void the user's authority to operate the equipment. Operation of this equipment in a residential area or operating non-approved modified equipment is likely to cause harmful interference In which case the user will be required to correct the in- lerterence at his own expense. It is the user’s responsibility to ensure that the intended application and location of this equip- ment is non-hazardous (ordinary location). En- sure that all national and local codes are oh- sewed. Mechanical The mechanical installation of the system involves four parts: the electronics. the meter, the meter sup- port and the Flow Switch. Electronics Installation of the TCP-CO 1. Locate the TCP~C0 unit in the truck cab where it is easily accessible for wiring using the hard- ware provided. 2. It using the optional RF communications to communicate with the control room, the TCP- CO should be located so that it is on a “line of sight" path to the transceiver. 3. For details on the wiring of the unit, see Figure 6. Installation of the RF Transceiver (optional) The RF Transceiver, it used, should be located next to the computer in the control room. If the radio fre- quency communications is not used, a communica— tion line can be wired from the TCP-CO to the com puter. When using the radio frequency communica- tions the transceiver should be located so that there is a line of sight between the transceiver and the TCP~CO unit. The maximum communication dis- tance for the RF communications is 100 feet. 1. Locate the AC power adapter and shielded se~ rial cable supplies with the RF Transmitter. 2. Position the RF Transceiver in a "line of sight” path to the TCP-CO location. 3. Plug the AC power adapter into the power Jack on the rear of the HF Transmitter. 4. Connect the RF Transmitter to the control room PC usmg the shielded serial cable. 5. Plug the AC power adapter into a 110 Vac out— let. 6. Verify that the “POWER" LED on the front of the RF Transceiver is on. 7. Turn on the PC and verify that the computer starts properly. 8. Installation of the RF Transceiver is complete. Note: A “line of sight" pain is usually a visual path between the antenna ol the RF Transmitter and the war. if the building is a male! slfuctu/a or metal was used in the framing a! the building, than the HF Transmitter will work best when placed in a window. The Window should not have an embedded metal safely gnu. Thrs type or wrndaw wiii significantly reduce Ihe effective range of communications MN06102 Issue/Rev. 0.0 (3/98) Section ll — installation Meter The meter should be mourned to the truck frame as shown in Figure 4, Meter Mounting, The mounting support and piping as shown in Figure 5 is supplied as a system with the meter- ing package. The assembly should be mounted to the truck frame so that it is two inches above the trame. When this two-inch space has been established, the truck frame and angles supplied should be drilled and bolted to the frame, See figures 5 and 6. Parts that are supplied as part of the meter in- stallation kit are as follows: 1 ~ Mounting support 2 » i/2—inch angle mounts t — 2 inch ST Mass Meter 1 - Flow Switch Model 0658 4 - Mounting Bolts (angle mounts to support) 8 — Mounting Bolts (mounting ST Mass Meter to support) 2 ~ Gaskets 1 - Spanner wrench tor meter electronics 1 —1/2' pipe plug 1 - 1/2" NPT street elbow Mount the ST Mass Meter as shown in Figure 4. (See Figure 7 for Wiringt) Flow Switch 1. The Flow Switch is to be mounted in the one- inch threadolet on the downstream side at the meter. The arrow on the bottom of the Flow Switch casting indicates the direction of flow. Turn the Flow Switch until tight and the arrow on the body casting is pointed in the direction of the flow. The gasket seal located between the main body casting and the lid casting is a Teflon composi- tion which is subject to a slight creep tor a short period after the application oi the initial clamping load. All gaskets are properly clamped before shipment; however, during shipping and storage the gaskets may compress, allowing the body»lid clamp bolts to become slightly loose. Tighten these bolts before assembling the flow swnch in the system. No further creep of the gasket Will occur after the second tightening TCP-RAD Installation To install the TCP«RAD computer program: 1 . insert the TOP—RAD diskette into the 31/2” iloppy drivet From the Program Manager, click on FILE or hold down the ALT key and type “F" to select FILE. Type “R" or click on HUN to select RUN. On the command line. type A:\setup and press ENTER or click on OK. if not using the A drive. replace “A" with the letter of the drive containing the TCPVRAD installation disk. The next screen will display the TOP—HAD name and Smith Meter logo in the upper left-hand cor— her, with the box on the next page in the center. The Source Drive is the drive that is being used to load the TOP—RAD computer program. it in» stalling from the diskette, the source drive would be A: or B:. if the files were copied to a hard drive, the selections will allow the choice of the hard drive designations The Destination Drive is the drive that the pro- gram is to reside on and run from, Install to Directory: The directory on the com- puter under which the program will be installed. The detauit is TOP—HAD. It a different directory is desired, the default can be changed. Using either the mouse or the TAB key, move the cur- sor to this location and rename the directory, Space Required: The number of free bytes re— quired to load the program. Space Available: The number of free bytes available on the drive that has been selected for loading the program The buttons on the right-hand side of the win- dow are used to install the program, remove the program from the computer, or cancel the instal- lation of the program. MN06102 issue/Rev. 0.0 (3/98)
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