Snapper 216517B User Manual MOWER Manuals And Guides L0807605

SNAPPER Walk Behind Lawnmower, Gas Manual L0807605 SNAPPER Walk Behind Lawnmower, Gas Owner's Manual, SNAPPER Walk Behind Lawnmower, Gas installation guides

216517B, P216517B, P217017BV, P217017BVE, P215517HC L0807605

User Manual: Snapper 216517B 216517B SNAPPER MOWER - Manuals and Guides View the owners manual for your SNAPPER MOWER #216517B. Home:Lawn & Garden Parts:Snapper Parts:Snapper MOWER Manual

Open the PDF directly: View PDF .
Page Count: 32

21" STEEL DECK

WALK MOWERS

SERIES 17

MODELS

216517B

P216517B

P217017BV

P217017BVE

P215517HC

SELF-PROPELLED

CUTTING WIDTH

ENGINE HORSE POWER

MODEL NUMBER EXPLANATION

I P I 21 I 70 I 17 IBI vl EI

ENGINE OPTION

ENGINE DESIGNATION

SERIES DESIGNATION

W - Model Designation P - Self Propelled Model

21 - 21" Cutting Width

56 - 6.6 HP (Engine Horse Power) G5 - G.5 HP (Engine Horse

70 - 7.0 HP (Engine Horse Power)

17 -Series Designation

B - Briggs & Stratton

V - Overhead Valve

E - Electric Start

H - Honda Engine

C -Overhead Cam

Thank you for buying a SNAPPER Product! Before operating your Walk Behind, read this manual carefully and pay

particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power

equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance

with the operating instructions and common sense.

SNAPPER PRODUCTS INC.

8NAPPER.coonou0 ....

Ih. GA,, 30253 U.S,A.

MANUAL No. 7-5508 (I.R. 4/22/03)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that

can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious

injury or death to the operator or other persons. The owner of the machine must understand these instructions

and must allow only persons who understand these instructions to operate machine. Each person operating the

machine must be of sound mind and body and must not be under the influence of any substance, which might

impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer

cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough,

Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not

alert to the presence of children. Children are often

attracted to the machine and the mowing activity.

Never assume that children will remain where you

last saw them.

1. KEEP children out of the mowing area and

under the watchful care of aresponsible adult.

2. DO NOT allow children in yard when machine is

operated and turn machine OFF if anyone

enters the area.

3. DO NOT allow pre-teenage children to operate

machine.

4. ALLOW only responsible adults & teenagers

with mature judgment under close adult

supervision to operate machine.

5. DO NOT pull mower backwards unless

absolutely necessary. LOOK and SEE behind

and down for children, pets and hazards before

and while backing.

6. USE EXTRA CARE when approaching blind

corners, shrubs, trees, or other objects that may

obscure vision.

SLOPE OPERATION

1. Slopes are a major factor related to slip and fall

accidents, which can result in severe injury. All

slopes require extra caution. If you feel uneasy

on aslope, DO NOT mow it.

2. Mow across slopes, never up-and-down.

Exercise extreme CAUTION when changing

directions on slopes. DO NOT mow steep

slopes or other areas where stability or traction

is in doubt.

3. Use extra care with grass catchers or other

attachments; these affect the handling and the

stability of the machine.

PREPARATION

1. Read, understand, and follow instructions and

warnings in this manual and on the mower,

engine and attachments. Know the controls and

the proper use of the mower before starting.

2. Only mature, responsible persons shall operate

the machine and only after proper instruction.

PREPARATION

(Continued From Previous Column)

3. Data indicates that operators age 60 and above,

are involved in alarge percentage of mower-

related injuries. These operators should

evaluate their ability to operate the mower

safely enough to protect themselves and others

from serious injury.

4. Handle fuel with extra care. Fuels are flammable

and vapors are explosive. Use only an approved

fuel container. DO NOT remove fuel cap or add

fuel with engine running. Add fuel outdoors

only with engine stopped and cool. Clean

spilled fuel and oil from machine. DO NOT

smoke.

5. Check the area to be mowed and remove all

objects such as toys, wire, rocks, limbs and

other objects that could cause injury if thrown

by blade or interfere with mowing. Also note the

location of holes, stumps, and other possible

hazards.

6. Keep people and pets out of the mowing area.

Immediately, STOP Blade, Stop engine and Stop

mower if anyone enters the area.

7. Check shields, deflectors, switches, blade

controls and other safety devices frequently for

proper operation and location.

8. Make sure all safety decals are clearly legible.

Replace if damaged.

9. Protect yourself when mowing and wear safety

glasses, long pants and substantial footwear.

DO NOT mow barefooted or with sandals.

10. Know how to STOP blade and engine quickly in

preparation for emergencies.

11. Use extra care when loading or unloading the

machine into atrailer or truck.

12. Check grass catcher components frequently for

signs of wear or deterioration and replace as

needed to prevent injury from thrown objects

going through weak or torn spots.

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use

extreme care in handling gasoline. Gasoline is

extremely flammable and the vapors are explosive

1. Extinguish all cigarettes, cigars, pipes and other

sources of ignition.

2. Use only an approved fuel container.

IMPORTANT SAFETY INSTRUCTIONS

SAFE HANDLING OF GASOLINE

(Continued From Previous Page)

3. DO NOT remove fuel cap or add fuel with the engine

running. Allow the engine to cool before refueling.

4. DO NOT refuel the machine indoors.

5. DO NOT store the machine or fuel container inside

where there is an open flame, spark or pilot light

such as on a water heater or other appliances.

6. DO NOT fill fuel containers inside avehicle or on a

truck or trailer bed with aplastic liner. Always place

the containers on the ground away from the vehicle

before filling.

7. Remove gas-powered equipment from the vehicle

or trailer and refuel it on the ground. If this is not

possible, then refuel equipment using aportable

container, rather than a gasoline dispenser nozzle.

8. DO NOT start gas powered equipment in enclosed

vehicles or trailers.

9. Keep the nozzle in contact with the rim of the fuel

tank or container opening at all times until fueling is

complete. DO NOT use anozzle lock-open device

10. If fuel is spilled on clothing, change clothing

immediately.

11. DO NOT overfill a fuel tank. Replace fuel cap and

tighten securely.

OPERATION

1. DO NOT put hands or feet near or under rotating

parts. Keep clear of discharge area while engine is

running.

2. STOP engine when crossing gravel drives, walks, or

roads, and under any conditions where thrown

objects might be ahazard.

3. Mow only in daylight or good artificial light.

4. DO NOT operate mower while under the influence

of alcohol or drugs.

5. After striking a foreign object or if mower vibrates

abnormally, STOP the engine, disconnect and

secure spark plug wire. Inspect the mower for any

damage and repair the damage.

6. DO NOT mow near drop offs, ditches or

embankments. Operator could lose footing or

balance.

7. STAY ALERT for holes and other hidden hazards.

Tall grass can hide obstacles. Keep away from

ditches, washouts, culverts, fences and protruding

objects.

8. DO NOT mow on wet grass. Always be sure of your

footing. Keep a firm hold on the handle and walk,

never run. Slipping could cause injury.

9. DO NOT leave the machine with the engine running.

STOP BLADE and STOP ENGINE before leaving the

operators position for any reason.

10. Before cleaning, repairing or inspecting make

certain engine, blade and all moving parts have

STOPPED. Disconnect and secure spark plug wire

away from plug to prevent accidental starting.

OPERATION

(Continued From Previous Column)

11. STOP engine and wait until the blade comes to

complete STOP before removing grass bag and/or

clearing grass.

12. DO NOT operate mower without the entire grass

catcher or guards in place. DO NOT point discharge

at people, passing cars, windows or doors.

13. Slow down before turning.

14. Watch out for traffic when near or crossing

roadways.

15. DO NOT operate engine in enclosed areas. Engine

exhaust gases contain carbon monoxide, a deadly

poison.

MAINTENANCE AND STORAGE

1. DO NOT store mower or fuel container inside where

fumes may reach an open flame, spark or pilot light

such as in awater heater, furnace, clothes dryer or

other gas appliance. Allow engine to cool before

storing machine in an enclosure. Store fuel

container out of reach of children in awell

ventilated, unoccupied building.

2. Keep mower and engine free of grass, leaves or

excess grease to reduce fire hazard and engine

overheating.

3. When draining fuel tank, drain fuel into an approved

container outdoors and away from open flame.

4. Keep all bolts, especially blade bolts, nuts and

screws properly tight. Check that all cotter pins are

in proper position.

5. Always provide adequate ventilation when running

engine. Engine exhaust gases contain carbon

monoxide, adeadly poison.

6. Service engine and make adjustments only when

engine is stopped. Removed spark plug wire from

spark plug and secure wire away from spark plug to

prevent accidental starting.

7. DO NOT change engine governor speed settings or

overspeed engine.

8. Check grass bag assembly frequently for wear or

deterioration to avoid thrown objects and exposure

to moving parts. Replace with new bag if loose

seams or tears are evident. Replace slider or bag

adapter if broken or cracked.

9. Mower blades are sharp and can cut. Wrap the

blades or wear heavy leather gloves and use

CAUTION when handling them.

10. DO NOT test for spark by grounding spark plug

next to spark plug hole; spark plug could ignite gas

exiting engine.

11. Have machine serviced by an authorized SNAPPER

dealer at least once ayear and have the dealer

install any new safety devices.

12. Use only genuine SNAPPER replacement parts to

assure that original standards are maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ..................................................................... 2 & 3

TABLE OF CONTENTS ..................................................................................................... 4

SECTION 1 - FAMILIARIZATION ...................................................................................... 5

SECTION 2 - OPERATING INSTRUCTIONS ............................................................... 6-12

Pre-start Checklist ............................................................................................... 6

Starting & Stopping Engine & Blade ............................................................... 6-7

Starting & Stopping Wheel Drive ....................................................................... 7

Handle Height Adjustment .................................................................................. 8

Cutting Height Adjustment ................................................................................. 8

Recycling Operation ............................................................................................ 9

Installation of Grass Bag ................................................................................ 9-10

Installation of Discharge Deflector ................................................................... 11

Installation of Recycling Cover ........................................................................ 11

SECTION 3 - MAINTENANCE INSTRUCTIONS ........................................................ 12-13

Change Engine Oil ............................................................................................. 12

Check Transmission Grease ........................................................................ 12-13

Check Mower Blade ........................................................................................... 13

Check Engine Drive Belt ................................................................................... 13

Check Transmission Poly-V Belt ...................................................................... 13

Service - Annually .............................................................................................. 13

Engine .............................................................................................................. 13

Air Filter ........................................................................................................... 13

Engine Oil ........................................................................................................ 13

Storage Procedure ............................................................................................. 13

SECTION 4 - ADJUSTMENTS AND REPAIR ............................................................. 14-21

Mower Blade Replacement ............................................................................... 14

Blade Sharpening ......................................................................................... 14-15

Wheel Drive Control Adjustment ...................................................................... 15

Driven and Drive Disc Service .......................................................................... 16

Cleaning Drive Disc and Driven Disc ............................................................ 16

Drive Spring Repair/Replacement ................................................................. 16

Driven Disc Adjustment ............................................................................ 16-17

Driven Disc Replacement .......................................................................... 17-18

Driven Disc Bearing Replacement ................................................................ 18

Hex Shaft Bearing Replacement ................................................................... 19

Belt Service ........................................................................................................ 19

Engine Drive Belt Replacement ............................................................... 19-20

Transmission Poly-V Belt Replacement ....................................................... 20

Battery Service ................................................................................................... 21

TROUBLESHOOTING ..................................................................................................... 22

SERVICE SCHEDULE ...................................................................................................... 23

Maintenance/Replacement Parts ...................................................................... 23

WARRANTY ..................................................................................................................... 24

PRIMARY MAINTENANCE ......................................................................................... 25-28

PRODUCT REGISTRATION FORM ................................................................................ 29

I!IMPORTANT !

The figures and illustrations in this manual are provided for reference only and may differ from your specific

model, Contact your local SNAPPER dealer if you have questions,

Section 1 - FAMILIARIZATION

ROPE

START

HANDLE

GRASS

BAG

REAR HEIGHT

ADJUSTMENT

LATCH

WHEEL DRIVE

CONTROL

GRASS BAG

ADAPTER

BLADE

CONTROL

GROUND SPEED

CONTROL

OIL FILL CAP

AND DIPSTICK

BRIGGS

ENGINE

SPEED

CONTROL

FAST

SLOW

FUEL FILLER

CAP

ENGINE

PRIMER

FRONTHEIGHT

ADJUSTMENT

LATCHES

HONDA

ENGINE

SPEED

CONTROL

"CHOKE

"FAST"

SLOW

FIGURE 1.1

1.1 INTRODUCTION

This manual has been prepared for the operators of

the SNAPPER WALK BEHIND MOWERS. Its

purpose, aside from recommending operating and

routine service requirements, is to promote safety

through the use of accepted operating practices.

Read, Understand and Follow the "IMPORTANT

SAFETY INSTRUCTIONS" on Pages 2 & 3 of this

manual and all safety messages on the mower and

attachments before operating the mower.

1.2 NOMENCLATURE

The nomenclature drawing above, Figure 1.1, shows

the essential parts of the SNAPPER WALK BEHIND

MOWERS. It is recommended that all operators of

the mower become thoroughly familiar with the

controls, parts and operation of the mower before

operating. Specific details involving the engine are

found in the separate engine owner's manual. Study

these manuals before operating and keep both handy

for future reference.

Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST

Make the following checks and perform the service

required before each start-up.

2.1.1. Check guards, deflectors, grass bag, adapter

and covers to make sure all are in place and securely

tightened.

2.1.2. Check blade control and wheel drive control to

insure they work freely. See Figure 2.1.

BLADE

CONTROL

2.1.6. Clean exterior surfaces of cutting deck and

engine of any accumulation of spilled fuel, dirt, grass,

oil, etc. Keep engine air intake screen and cooling

fins clear at all times.

2.2 STARTING & OPERATION

2,2,1, ENGINE & BLADE

(Recoil Start Models)

1. Move engine speed control to the "Fast" (Rabbit)

position. See Figure 2.3.

1A. Fixed engine speed models go to Step 2.

NOTE: Stop the engine (and blade) by releasing the

blade control.

WHEEL

DRIVE

CONTROL

FIGURE 2.1

ENGINE SPEED

CONTROL

2.1.3. Check cutting height. Adjust to desired height.

2.1.4. Check engine oil and add oil as needed to bring

level up to the full mark. Refer to Engine Owner's

Manual for oil specifications. See Figure 2.2.

ROPE STAR'r

HANDLE BLADE

IGNITION

KEY

ENGINE SPEED CONTROL

(SHOWN IN FAST

POSITION, FIGURE 2,1)

FIGURE 2.3

2. Push primer bulb three times to start a cold

engine. NOTE: Primer should not be required to

restart a hot engine. See Figure 2.4.

3. Pull blade control against handle.

4. Pull rope start handle to crank engine.

5. After engine starts, allow a brief warm-up until

engine runs smooth.

PRIMER

FIGURE 2.2

2.1.5. Add fuel to tank after pushing the mower

outside where fumes can safely dissipate. Make sure

cap is tightened after refueling. Refer to Engine

Owners Manual for specifications.

FIGURE 2.4

Section 2 - OPERATING INSTRUCTIONS

2.2 STARTING & OPERATION

2.2.1. ENGINE & BLADE

(Choke Models)

1. Move fuel shut off valve to the "ON" position.

See Figure 2.5.

NOTE: Stop the engine (and blade) by releasing the

blade control.

FIGURE 2.5

2. Move engine speed control to the "Choke"

position. See Figure 2.6.

2.2.2. ENGINE & BLADE

(Electric Start Models)

When the ignition key (Electric Start Switch) is turned to

"START", the engine will not crank and will not start

unless the blade control is engaged!

1. Move engine speed control to the "Fast" (Rabbit)

position. See Figure 2.3.

2. Push primer button three times to start a cold

engine. NOTE: Primer should not be required to

restart a hot engine.

3. Pull blade control against handle.

4. Turn key to the start position until engine starts.

See Figure 2.3.

NOTE: If after 5 seconds of cranking the engine does not

start, release the key and attempt starting again after waiting

for approximately 20 seconds.

5. After engine starts, allow a brief warm-up until

engine runs smooth.

2.2.3. PROPELLING MOWER

(Self Propelled Models Only)

1. Start engine. Refer to Section "Starting &

Operation".

2. Move ground speed control to the desired speed

position. See Figure 2.7.

3. Move wheel drive control against handle to

engage wheel drive and propel mower forward.

Forward speed can be adjusted while the mower is

moving by changing position of the ground speed

control. See Figure 2.7.

GROUND

SPEED

CONTROL

SHOWN IN

FIRST/SLOW

MOVE TO

CHOKE

POSITION

WHEEL

DRIVE

CONTROL

ENGINE

SPEED

CONTROL

FIGURE 2.6

3. Pull blade control against handle.

4. Pull rope start handle to crank engine.

5. After engine starts, allow a brief warm-up until

engine runs smooth.

2.3

FIGURE 2.7

STOPPING

Stop engine and blade by releasing the blade

control. Stop forward motion of mower by releasing

the wheel drive control.

Section 2 - OPERATING INSTRUCTIONS

2.4 HANDLE HEIGHT ADJUSTMENT

The height of the mower handle can be adjusted as

follows:

1. Loosen the lower nuts on each lower handle as

shown in Figure 2.8.

HIGHER

LOWER

HANDLE

LOWER

NUTS ON EACH

HANDLE

FIGURE 2.8

2. Move upper mower handle up or down until the

desired position is achieved.

3. Tighten the lower nuts on each lower handle to

maintain desired position.

WARNING

STOP engine and mower blade by releasing the blade

control before adjusting cutting height or handle

height.

2. Set all wheels at the same cutting height. The

highest cutting position is Notch 6. The lowest

cutting position is Notch 1. See Figure 2.10.

CUTTING HEIGHT SETTINGS

FIGURE 2.10

2.5 CUTTING HEIGHT ADJUSTMENT

1. Pull the height adjusting latch outward and move

to desired cutting height. See Figure 2.9.

...... HIGHEST _

CUTTING I I

HEIGHT

FIGURE 2.9

Section 2 - OPERATING INSTRUCTIONS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for all

components to cool.

2.6 RECYCLING OPERATION

NOTE: For best recycling results, cut up to a maximum of 1/3

of grass blade length and recycle ONLY when grass is dry.

1. Set all wheels in the highest cutting position (Notch 6).

2. Move engine speed control to "FAST" (Rabbit)

position.

3. Move ground speed control to slowest speed setting.

4. Proceed mowing slowly. If grass is very dense, lower

each rear wheel latch one notch lower than the front

wheel latches to improve recycling performance.

2.7 INSTALLATION of GRASS BAG ADAPTER

STEP 1: Install the grass bag adapter and secure to the

side and top of the deck with the two nuts provided on the

machine. Slot in front edge of adapter must be under nut

located on top of deck. See Figure 2.11.

2.8 INSTALLATION of RECYCLING PLUG

(Optional Accessory on Some Models)

STEP 1: Once adapter has been installed, recycling may

be desired. Insert recycling plug completely and securely

into adapter. Install grass bag. See Figure 2.12.

PLUG

INSERT RECYCLING PLUG

COMPLETELY AND SECURELY

INTO ADAPTER. INSTALL

GRASS BAG.

SECURE ADAPTER

TO DECK WITH NUTS

2.9

FIGURE 2.12

INSTALLATION of GRASS BAG

(Door Type Bag)

Instal grass bag by sliding connector over flange of

adapter. See Figure 2.13.

SECURE

WITH NUTS

ADAPTER

FIGURE 2.11

POSITION BAG jl_ _ _-.._j/

BETWEEN HANDLES _Jp_--_'_?_'_L=_/

SLIDE

CONNECTOR

TOR'X_ DOWN OVER BAG

"..,_._'_',--'-F// (Y ,_. / _ADAPTER FLANGE

APTER

FIGURE 2.13

(Continued on Next Page)

Section 2 - OPERATING INSTRUCTIONS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for all

components to cool.

HOOK BAG HANDLE

OVER LOWER

HANDLES

2.9 INSTALLATION of GRASS BAG

(Continued From Previous Page)

Attach grass bag hooks over middle handle cross bar.

See Figure 2.14.

ATTACH BAG HOOKS

OVER MIDDLE HANDLE

CROSS BAR

FIGURE 2.14

MIDDLE

HANDLE SLIDE CONNECTOR r

CROSS OVER END OF

BAR ADAPTER FLANGE

FIGURE 2.16

2.10 INSTALLATION of GRASS CATCHER

(Slide Closure Type)

Position grass bag between handles. See Figure

2.15. Install grass catcher by sliding connector over

flange of adapter. Attach grass bag hooks over

middle handle cross bar. See Figure 2.15.

LOWER HANDLES

FLANGE

OVEREND OF

ADAPTER FLANGE FIGURE 2.15

2.11 REMOVING and DUMPING GRASS CATCHER

(Slide Closure Type)

1. Grasp bag connector and bag handle as shown.

See Figure 2.16.

2. First, lift up on bag handle, removing it from the

mower handle. Then lift up on bag connector

removing it from the adapter flange.

3. Dump bag by pulling bag slider off of Z-Fold at

rear of bag, opening bag.

4. To close bag, fold rear of bag into Z-shape,

keeping edges aligned. Note: an illustration of

folding the Z-shape is attached to the bag.

5. Grasp the edge of the Z-fold, and while holding

the slider, pull the Z-fold fully into the slider. See

Figure 2.17.

GRASP SLIDER. PULLZ-FOLD

INTO SLIDER

FIGURE 2.17

Section 2 - OPERATING INSTRUCTIONS

2.12 INSTALLATION of DISCHARGE DEFLECTOR

(Optional accessory on some models)

Install discharge deflector if discharging is desired. Grass

Bag and Bag Adapter or Recycling Cover must be

removed.

1. Remove front and rear nuts that secure Bag

Adapter or Recycling Cover to deck. Refer to

sections concerning these parts.

2. Install discharge deflector and secure to deck

using hardware just removed in Step 1. Slot in front

edge of discharge deflector must be under nut as

shown and both bolts protruding through holes in the

side of the deflector. Secure nuts to the side of

deflector. Tighten nuts securely. See Figure 2.18.

INSTALL SLIDE

DISCHARGE DEFLECTOR

DEFLECTOR SLOT

FIGURE 2.18

2.13 INSTALLATION of RECYCLING COVER

(Optional Accessory on Some Models)

It will be necessary to remove bag adapter and grass bag

or discharge deflector before installing recycling cover.

See previous section for instructions. Install the recycling

cover and secure to the side and top of the deck with the

two nuts provided on the machine. Slide top portion of

cover under nut secured to the deck. See Figure 2.19.

RECYCLING

COVER

INSTALL RECYCLING

COVER TO THE DECK

USING THE TWO NUTS

FIGURE 2.19

WARNING

DO NOT operate without entire Grass Catcher or

guard in place. Grass Catcher components are

subject to deterioration during normal use. Inspect

frequently and replace worn or damaged components

immediately.

Section 3- MAINTENANCE

3.1 INTRODUCTION

To retain the quality of the mower, use genuine

SNAPPER replacement parts only. Contact a local

SNAPPER dealer for parts and service assistance.

For the correct part or information for a particular

mower, always mention model and serial number.

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for all

components to cool.

3.2 SERVICE - AFTER FIRST 5 HOURS

3.2.1. CHANGE ENGINE OIL

IMPORTANT: Drain fuel tank before tipping machine.

DO NOT tip machine with carburetor or spark plug down.

Oil from crankcase will saturate the air filter and cause the

engine to be hard to start or not start at all. If

contamination does occur, the air filter will have to be

replaced.

1. Refer to Engine Manual for proper oil specifications,

procedures and proper service intervals.

2. For simplest/cleanest oil change, loosen lower

handle nuts. Remove two of the four bolts and fold

handles. Stand mower up on lower handle brackets as

shown in Figure 3.1A. Drain oil through dipstick tube

into a container. Allow sufficient time for all oil to drain.

3. Alternate Oil Drain: Procedure: The Honda

engines are equipped with oil fill caps. See Figure

3.1.B. Remove oil fill cap, tip machine to drain oil.

Allow sufficient time for all oil to drain Reinstall cap

and tighten securely.

FIGURE 3.1A

HONDA ENGINE

FIGURE 3.1B

OIL FILL

CAP

4. Dispose of drain oil properly.

5. Fill engine with oil as specified in Engine Manual.

Do Not overfill.

NOTE: Check specific model engine owner's

manual for changing engine oil procedure and oil

specifications.

3.2.2. CHECK GREASE LEVEL IN TRANSMISSION

1. Remove transmission fill plug. Roll machine

forward or backward while looking down into plug

hole.

2. If liquid grease IS NOT visible on the input gear

(the small gear below the plug hole), add an

amount, to cover gear, of Snapper "00" grease. See

Figure 3.2.

........................................................................................................................................................................................

FILL PLUG --

FIGURE 3.2

NOTE: Snapper "00" Grease (Part No. 2-9443) is available

at your SNAPPER dealer.

(Continued on Next Page)

Section 3- MAINTENANCE

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for

all components to cool. Wear heavy leather gloves

when handling or working around cutting blades.

Blades are extremely sharp and can cause severe

injury.

NOTE: Do not spill grease or oi on surface of drive disc.

See Figure 3.3.

3. Reinstal transmission plug.

4. Check grease level after each 25 hours of

operation

DRIVE DISC CLEAN !

FIGURE 3.3

IMPORTANT: Drain fuel tank before tipping mower.

DO NOT tip machine with carburetor or spark plug down. Oil

from crankcase will saturate the air filter and cause the

engine to be hard to start or not start at all. If contamination

does occur, the air filter will have to be replaced.

3.2.3. CHECK MOWER BLADE

1. Disconnect spark plug wire and secure end away

from plug.

2. Tilt mower up on its rear wheels for access to

the blade cap screw. Do not tilt mower with spark

plug or carburetor down. See Figure 3.4.

3. Check torque of blade retaining cap screw.

Recommended torque should be 40 ft. Ibs. See

Figure 3.4.

4. Check blade for sharpness, wear and damage.

Refer to Section "Blade Wear Limits".

3.2.4. CHECK ENGINE DRIVE BELT

1. Visually check engine drive belt for cracking,

fraying, severed or belt strands exposed. If worn or

damaged, replace belt before operating mower.

3.2.5. CHECK TRANSMISSION POLY-V BELT

1. Visually check poly-v belt for cracking, fraying,

severed or belt strands exposed. If worn or

damaged, replace belt before operating mower.

RECOMMENDED

BLADE RETAINING

CAP SCREW

TORQUE VALUE

SHOULD BE 40 FT.

LBS.

FIGURE 3.4

3.3 SERVICE -ANNUALLY

Perform all maintenance as described in the "Service

Schedule" section of this manual.

3.3.1. Engine

Service engine according to engine owner's manual.

3.3.2. Air Filter

Refer to engine owner's manual for service instructions.

3.3.3. Engine Oil

Refer to engine owner's manual for service instructions.

3.4 STORAGE PROCEDURE

Refer to the Engine Owner's Manual for directions

regarding engine storage preparations. Prepare the

mower for "end of season" storage as follows:

1. Drain fuel from fuel tank and let engine run until

all fuel is out of the carburetor.

2. Disconnect and remove the spark plug wire

away from spark plug before any other

preparations are made!

3. Tape all openings closed to prevent spraying

water into exhaust or air intakes during washing.

4. Tilt mower up on its rear wheels and thoroughly

clean the underside of the deck. Do not tilt mower

with spark plug or carburetor down. Scrape away

any accumulation of grass with a putty knife and or

wire brush.

5. Lubricate all exposed metal with a light coating

of oil to prevent corrosion.

6. On self-propelled models disconnect transfer rod

clip and remove ground speed control rod before

folding handles.

7. Loosen handle knobs. Carefully fold the handles

forward, "flexing" the control cables to prevent cable

damage.

8. Store the mower in a shed or other dry area,

protected from weather.

Section 4 - REPAIR & ADJUSTMENTS

_IL WARNING _,

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for all

components to cool. Wear heavy leather gloves when

handling or working around cutting blades. Blades

are extremely sharp and can cause severe injury.

4.1 MOWER BLADE REPLACEMENT

4.1.1. STANDARD BLADE WEAR LIMIT

1. Inspect blade frequently for signs of excessive wear

or damage. See Figure 4.1.

2. Replace the blade if it is badly chipped, bent,

noticeably out of balance or has cracks or notch in

either tip. See Figure 4.1 & 4.1A. Replace with new

blade.

WARNING

DO NOT use acutting blade that shows signs of I

excessive wear or damage. Refer to Section I

"MOWER BLADE REPLACEMENT" for proper blade I

inspection and service procedures. I

4.1.2. BLADE SHARPENING

1. Disconnect spark plug wire and secure end away

from plug.

IMPORTANT: Drain fuel tank before tipping mower.

FIGURE 4.1 i

4.1.1.A. NINJA BLADE WEAR LIMIT

1. Inspect blade frequently for signs of excessive wear

or damage. See Figure 4.2.

NEW BLADE WEAR LIMIT,

CRACKS OR

,:"__ _ F NOTCHES

"_"_z,J",:.____"'. _ _ _ BEGIN TO

\,)

X_._.__ "_---'_ DANGEROUS!

_,_ "\"_ DO NOT USE A BLADE IN

THIS CONDITION !

,,,-,.,,,,.,-.,-..,.,- I

..............

CAPSCREW

FIGURE 4.3

FIGURE 4.2

Section 4 - REPAIR & ADJUSTMENTS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for all

components to cool.

4. Sharpen blade on a grinding wheel at an angle of

22 to 28 degrees. DO NOT sharpen blade beyond

original cutting edge. See Figure 4.4.

DO NOT SHARPEN

BEYONDORIGINAL,

CUTnNGEOGE 22.280

BLADE TIP/

END VIEW OF

FIGURE 4.4

5. Check blade for balance. If necessary, correct

balance by grinding heavy end of blade.

6. Reinstall blade. See Figure 4.3. Check torque of

blade retaining cap screw. Recommended torque

should be 40 ft. Ibs.

NOTE: The following sections 4.2 through

4.4 are for self-propelled models only.

4.2 WHEEL DRIVE CONTROL ADJUSTMENT

1. The wheel drive control is properly adjusted when

there is 1/16" to 118"clearance between the inside of

the spring hook and the inside of the clutch cable

eye with the wheel drive control released. See

Figure 4.5.

CLUTCH CABLE

VINYL SPRING COVER

1/16" TO 1/8"

UPPER

CLUTCH CABLE

HOOK

SPRI

-CABLE

EYE

FIGURE 4.5

2. To adjust, unhook upper spring from cable eye

and rotate spring in direction required to extend or

shorten spring length.

3. Rehook upper spring to cable eye and check

clearance. Repeat procedure if required.

NOTE: The vinyl spring cover should be kept over the

spring at all times except for adjustments.

4. If the wheel drive control fails to return quickly to

the "OFF" position when released, check for binding

at the cable holdings located on the side of the right

handle. The upper clip should be located 2" below

the upper knob; the lower clip should be 4" above

the lower knob. The cable should slide freely with

the clips installed at these locations.

Section 4 - REPAIR & ADJUSTMENTS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for all

components to cool.

USE \

4.3 DRIVEN AND DRIVE DISC SERVICE

If the mower does not propel itself properly, See

Figure 4.6. Check for the following problems:

DRIVEN DISC &

RUBBER RING POLY-V

iDRIVE

ENGINE'

DRIVE

BELT

DRIVE

DISC

FIGURE 4.6

FIGURE 4.7

4.3.3. DRIVEN DISC ADJUSTMENT

If the drive disc and driven disc are clean and the

mower drive is sti slipping, adjust the driven disc as

follows:

1. Place ground speed control in the number six

speed position. See Figure 4.8.

1. Grease on drive disc causing slippage. SPEED CONTROL TO

SIX SPEED POSITION (ROPE START MOUNTED ON

2. Broken or disconnected drive spring, rll! F HiNDLE)

3. Driven disc is out of adjustment. /. RIGHTSIDEO

4. Driven disc rubber is worn - does not contact f/ ...........

drive disc properly. "SXTHSPEED

5. Worn Poly-V Belt or engine drive belt. _ POSITION !

SIXTH!

NOTE: If any of the above (1 thru 5) are causing

problems, service as follows:

4.3.1. Cleaning Drive Disc & Driven Disc.

If oil or grease on the drive disc or driven disc is

causing slippage, clean discs as follows:

1. Wipe away any oil or grease with a clean cloth.

2. Use either an approved grease solvent or hot .............

soapy water to clean drive disc or driven disc.

3. Rinse components with clean water.

4. Dry components with a clean cloth.

4.3.2. Drive Spring Repair/Replacement

If drive spring is loose, reconnect as shown in Figure

4.7. If spring is broken, replace with new spring.

FIGURE 4.8

IMPORTANT: If machine drive system continues

slipping see Trouble Shooting section.

Section 4 - REPAIR & ADJUSTMENTS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for

all components to cool.

4.3.3. DRIVEN DISC ADJUSTMENT

(Continued From Previous Page)

2. Remove driven disc spring from driven disc

assembly. Loosen connector hex nut. See Figure 4.9.

DRIVEN DISC

ASSEMBLY

DRIVE

SLIDE DRIVEN

DISC ASSEMBLY

TOWARD OUTSIDE

EDGE

1/8" MEASUREMENT TO

DISC

DRIVE

DISC

OUTSIDE

EDGE

DRIVEN DISC

HEXNUT

FIGURE 4.10

TRANSFER--_

ROD

HEX NUT

FIGURE 4.9

3. Slide driven disc assembly over to 1/8" from outside

edge of drive disc. Maintaining the 1/8" measurement.

remove any looseness from the inkage. This can be

done by holding the transfer rod and applying pressure

to the left (as viewed from operators position). Then

retighten the connector hex nut securely. See Figure

4.10. Move ground speed control to the first speed

position, then back to the sixth speed position.

Recheck the 1/8" measurement described previously.

Reinstall driven disc spring to driven disc assembly.

4.3.4. Replacing Rubber Driven Disc

If the rubber is badly chunked or worn it must be

replaced. Install new Driven Disc as follows:

1. Using a small flat blade screwdriver, free the clip

from the transfer rod. Then remove the transfer rod

from the clip and the speed control rod. See Figure

4.11.

SPEED

CONTROL

ROD

CONNECTOR

CLIP

REINSTALLED CLIP

AND TRANSFERROD

tRANSFER

ROD

SPEED

CONTROL

ROD

FIGURE 4.11

(Continued On Next Page)

Section 4 - REPAIR & ADJUSTMENTS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for

all components to cool.

4.3.4. Replacing Rubber Driven Disc

(Continued from previous page)

2. Using needle nose pliers, unhook the drive

spring and slide the driven disc assembly off the

hex shaft. See Figure 4.12.

3. Remove the two snap rings which secure the

rubber driven disc to the driven disc assembly. See

Figure 4.13.

4. Install new rubber driven disc onto driven disc

assembly with retaining rings.

5. Reverse above procedures for reassembly and

installation of driven disc assembly.

4.3.5. Replacing Bearing In Driven Disc Assembly

IMPORTANT: The bearing on these machines is staked

into the thrust plate. The bearing will have to be driven

out with a mallet and a large punch. A new bearing with

four retaining screws wilt have to be purchased to

replace existing bearing.

If the driven disc bearing requires replacement,

remove the driven disc assembly and replace

bearing as follows:

1. Using a small flat blade screwdriver, free the clip

from the transfer rod. Then remove the transfer rod

from the clip and the speed control rod. See Figure

4.11.

2. Using needle nose pliers, unhook the drive

spring and slide the driven disc assembly off the

hex shaft. See Figure 4.12.

3. Remove both snap rings that secure rubber

driven disc hub to thrust plate. See Figure 4.13.

4. Slide the rubber driven disc hub out of the

bearing.

5. Drive out existing bearing.

6. nstall new bearing and secure to thrust plate

with four retaining screws. Tighten screws securely.

7. Reassemble components n reverse order.

INSTALL NEW ""

DRIVEN DISC

RINGS

FIGURE 4.13

Section 4 - REPAIR & ADJUSTMENTS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for

all components to cool.

4.3.6. Replacement Of Bearing On Pulley End Of

Hex Shaft

To replace the bearing on the pulley end of the hex

shaft, proceed as follows:

1. Hold the hex shaft with an adjustable wrench

held next to the pulley.

2. Remove the 3/8" hex lock nut which is located

on the outside of the right wheel bracket. See

Figure 4.14.

3. Remove holder. O-ring and bearing.

4. Install new bearing.

5. Carefully install new O-ring over the outside of the

new bearing.

6. Install bearing holder and secure with screws.

7. Install 3/8" hex lock nut.

4.4 BELT SERVICE

On self-propelled mowers, the engine belt transmits

power from engine to drive disc. The drive disc powers

the poly-v belt, which engages the transmission that

powers the rear wheels. Should these belts become

worn, they could cause slippage, which would impair

mower performance. The condition of the engine belt

and poly-v belt should be checked after every 25 hours

of mower operation.

4.4.1. Engine Drive Belt Replacement

(Stretch Type Belts)

1. Empty the fuel tank.

2. Note the belt routing in Figure 4.15. There is no

idler pulley on these models to disconnect. See Figure

4.15.

DRIVE BELT

ENGINE DRIVE

•,DRIVE DISC

FIGURE 4.14

TOP VIEW OF STRETCH TYPE BELT ROUTING

FIGURE 4.15

(Continued On Next Page)

Section 4 - REPAIR & ADJUSTMENTS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine

and blade. Disconnect spark plug wire and secure

away from spark plug. Engine and components are

HOT. Avoid serious burns, allow sufficient time for all

components to cool.

4.4.1. Engine Drive Belt Replacement

(Stretch Type Belts)

PULLEY POSITION

_L BUSHING

DECK BRACKET

(Continued From Previous Page)

(PARTIALLY SHOWN)q _ BOLT RETAINER

IMPORTANT: Drain fuel tank before tipping mower.

DO NOT tip machine with carburetor or spark plug down. -""

Oil from crankcase will saturate the air filter and cause the I'-'_ INTERNALTOOTH

engine to be hard to start or not start at all. If (_)=--.-----LOCKWASHER

contamination does occur, the air filter will have to be

replaced. _ NUT

3. Remove the driven disc. Refer to Section

"Replacing Rubber Driven Disc" for driven disc

removal procedure.

4. Drain fuel tank before tipping mower. Do not tilt

mower with spark plug or carburetor down. Tilt

mower up on its rear wheels and remove blade and

blade hub. Assistance from another person may be

necessary to hold mower in the tilted position.

5. Hold the slotted end of the drive disc bolt with a

screwdriver and remove the nut and internal tooth

lock washer. See Figure 4.16.

6. Remove the belt cover located under deck.

7. Lift the drive disc up and remove worn belt.

8. Loop one end of new belt over engine pulley and

insert the other end through slot in deck. Refer to

Figure 4.15.

FIGURE 4.16

4.4.2. Transmission Poly-V Belt Replacement

1. Remove the driven disc. Refer to Section on

"Replacing Driven Disc Rubber Ring" for procedure.

2. Note the routing of the old belt around the three

pulleys before removing it. See Figure 4.17.

3. Place new Poly-V Belt over end of hex shaft and

onto drive pulley.

4. Work belt onto top of idler pulley.

5. Twist belt sideways and pull it upward between

the differential bracket and driven pulley and then

down into the pulley groove. Make sure the Poly-V

Belt is above belt guide. See Figure 4.17.

IDLER"

9. Loop the belt around the pulley on the bottom of

the drive disc. DRIVE

10. Reinstall drive disc and retaining hardware. PULLEY

IMPORTANT: 1) The square shoulder of the drive

disc bolt must fit into the square hole of the bushing.

2) The square end of bushing must fit into the

bracket slot.

11. Reinstall belt cover and tighten bolts securely.

12. Reinstall blade hub and cutter blade.

Recommended torque for blade cap screw is 40 ft. Ibs.

BELT GUIDE ,DRIVEN

PULLEY

ROUTING OF POLY-V BELT

FIGURE 4.17

Section 4 - REPAIR & ADJUSTMENTS

4,5, BATTERY SERVICE

4.5.1. NEW BATTERY PREPARATION

1. Remove battery from carton.

2. Place battery in a well ventilated area on a level

non-concrete surface.

3. Remove battery cell caps. Fill cells as required

with electrolyte (supplied with battery) to proper level.

Filling battery with electrolyte will bring the battery to

80% charged state.

4. With cell caps removed, connect battery charger

to battery terminals; RED to positive (+) and BLACK

to negative (-) terminal.

IMPORTANT: Never place anything in battery other than

specified electrolyte.

5. Slow charge the battery at 1 amp for 2 hours to bring

the battery to full charge.

6. After charging, check level of electrolyte and add as

needed to bring to proper fluid level.

7. Reinstall cell caps.

8. Install battery into power unit.

9. Connect positive (+) cable (red) first, from wiring

hamess to the positive terminal (+) on battery using bolt

and nut provided in hardware bag. Connect negative (-)

cable (black) last, to negative terminal (-) on battery

using bolt and nut. Apply a small amount of grease over

terminals to prevent corrosion.

WARNING

DO NOT over fill battery with electrolyte. Shield the

positive terminal with terminal cover located on

battery harness. This prevents metal from touching

the positive terminal, which could cause sparks. The

electrolyte (acid) produces ahighly explosive gas.

Keep all sparks, flame and fire away from area when

charging battery or when handling electrolyte or

battery. Electrolyte (acid) is ahighly corrosive liquid.

Wear eye protection. Wash affected areas immediately

after having eye or skin contact with electrolyte (acid).

Battery acid is corrosive. Rinse empty acid containers

with water and mutilate before discarding. If acid is

spilled on battery, bench, or clothing, etc., Flush with

clear water and neutralize with baking soda. Never

attempt to charge battery while installed on the walk

behind. Never use "BOOST" chargers on the battery.

4.5.2. BATTERY SERVICE

1. Remove battery.

2. Place battery in a well ventilated area on a level

surface.

3. Using distilled water, refill cells as required to

cover cell plates.

4. With cell caps removed, connect battery charger

to battery terminals. Red to positive (+) terminal and

black to negative (-) terminal.

5. Slow charge battery at 1 amp for 10 hours.

6. If battery will not accept charge or is partially

charged after 10 hours of charging at 1 amp, replace

with new battery.

4.5.3. BATTERY STORAGE

If Walk Behind is to be stored out of season on its

rear bumper, it is recommended the battery be

removed, charged and stored.

1. Remove battery.

2. Perform battery service.

3. Bring battery to full charge, if required.

4. Store battery in an area away from the Walk

Behind on a wood surface. DO NOT STORE

BATTERY ON A CONCRETE SURFACE.

4.5.4. BATTERY TESTING

There are two types of battery tests: Unloaded and

Loaded. The unloaded test is the procedure that will

be discussed. It's the simplest and most commonly

used. An unloaded test is made on a battery without

discharging current. To perform unloaded testing,

check charge condition using either a hydrometer or

voltmeter.

1. Using a voltmeter, voltage readings appear

instantly to show the state of charge. Remember to

hook the positive lead to the battery's positive

terminal, and the negative lead to the negative

terminal.

2. A hydrometer measures the specific gravity of

each cell. The specific gravity tells the degree of

charge; generally, a specific gravity of about 1.265 to

1.280 indicates full charge. A reading of 1.230 to

1.260 indicates the battery should be charged. The

chart on the next page shows the charge level as

measured by syringe float hydrometer, digital

voltmeter and five ball hydrometer.

4.5.4. BATTERY TESTING

State of Charge

100% Charged w/Sulfate Stop

100% Charged

75% Charged

50% Charged

25% Charged

0% Charged

Methods

Syringe Hydrometer

1.280

1.265

1.210

1.160

1.120

Less than 1.100

of Checkin.q Battery Condition

Digital Voltmeter

12.80v

12.60v

12.40v

12.10v

11.90v

Less than 11.80v

Five Ball Hydrometer

Five Balls Floating

Four Balls Floating

Three Balls Floating

Two Balls Floating

One Ball Floating

Zero Balls Floating

PROBLEM

Engine Will Not Start

Using Recoil Starter

Engine Stalls or Stops

After Running

Engine Loses Power

Excessive Vibration

Mower Will Not Move

Loss Of Traction

(Self-Propelled Models)

Cutting Grass

Improperly

Poor Grass Discharge

Oil Leaking

TROUBLESHOOTING

1•

2•

3•

2•

3•

4•

PROBABLE CAUSE

Fuel tank empty• 1.

Engine needs choking or priming. 2.

Spark plug wire disconnected. 3.

Honda Engines Only - Fuel Shut-Off in the "OFF" 4.

position

• Blade control is released or is not being held securely 1

against handle•

Fuel tank empty. 2.

Engine air pre-cleaner and or air cleaner dirty• 3.

Spark plug defective or gap set improperly. 4.

Water, debris or stale fuel in fuel system• 5.

Honda Engines Only - Fuel Shut-Off in the "OFF" 6.

position

• Engine air pre-cleaner or air cleaner dirty 1

Spark plug faulty• 2•

Water, debris or stale fuel in fuel system• 3.

• Damaged, out of balance or bent mower blade. 1

Loose blade components• 2•

Loose or missing air lift (if equipped). 3.

Lumpy or frayed belt 4.

CORRECTIVE ACTION

Fill fuel tank with fresh fuel•

Choke/Prime. Check Engine Manual for

Instructions•

Place spark plug wire onto spark plug.

Turn Fuel Shut-Off to "ON" position

• Blade control should be held securely against

handle at all times during operation of mower•

Fill with fuel to proper level•

Clean free of all debris•

Service spark plug.

Drain and clean fuel system.

Turn Fuel Shut-Off to "ON" position

• Clean or replace filters•

Service spark plug.

Drain and clean fuel system.

•Service mower blade.

Service and tighten loose parts•

Replace air lifts• Tighten to proper torque•

Replace belt.

1. Damaged transmission 1. Contact authorized SNAPPER dealer.

2. Traction drive belt requires replacement 2. Replace traction drive belt.

3. Driven disc slipping 3. Clean or replace driven disc.

1. Cutting height too low or high.

2. Engine speed too slow.

3• Forward ground speed too fast.

4• Terraced cut, side to side.

5• Excessive deck pitch, front to rear.

6. Cutting blade dull or damaged.

1. Engine speed too slow.

2. Forward speed too fast.

1. Adjust cutting height•

2• Move engine speed control to "FAST" position•

3• Move ground speed control to a slower speed•

4• Adjust height of cut with height adjust levers•

5. Adjust height of cut with height adjust levers.

6. Sharpen cutting edges or replace blade•

1. Move engine speed control to "FAST" position.

2. Move ground speed control to a slower speed.

3•

4• Excessively worn or damaged blade• 4.

5•

7•

Grass is wet• 3• Mow when grass is dry•

Service mower blade•

Build up of grass clippings and debris under deck. 5• Clean deck.

Improper blade installed on deck. 6• Install proper SNAPPER blade.

Blade installed improperly on deck. 7• Install blade properly•

• Leaking engine case. 1. Contact authorized SNAPPER dealer.

2• Check and tighten drain plug.

3• Make sure dip stick or oil filler cap is securely

in place•

SERVICE SCHEDULE

ITEM

Engine Oil

SERVICE PERFORMED REF.

Check Oil Level Page 6

EACH 5 25

USE HRS HRS

HRS

100

HRS

Initial Oil Change Page 12 X

Periodic Oil Change Page 13 X*

Air Pre-Cleaner Clean Sponge Element Engine Manual X**

Air Cleaner Clean or Replace Engine Manual X**

Spark Plug Replace Engine Manual X

Engine Cooling Clean Shroud & Fins Engine Manual

System

Drive Belts Check For Wear And Page 19-20

Tension

Mower Blade Check For Wear, Damage Page 14-15

& Replacement

Mower Deck Clean Debris Page 6

Accumulation

Transmission Check Grease Level Pages 12

Grease

Periodic Grease Check Pages 13

X**

Drive Disc Check for Wear Damage Page 15-18

& Replacement

*Change oil every 25 hours when operating under heavy load or high temperatures.

**Clean more often under dusty conditions or when air debris is present

4.6 MAINTENANCE/REPLACEM ENT PARTS

EACH

SEASON

MAINTENANCE PARTS

Engine Speed Control (Briggs Engines)

En_line Speed Control IHonda En_linesI

Blade Control Cable (Briggs Engines)

Blade Control Cable IBri_l_ls En_lines with Electric Start I

Blade Control Cable (Honda Engines)

Clutch Pull Cable ISee Parts Manual I

Cutter Blade (Air Lift Compatible)

Cutter Blade IMulchin_ll

Cutter Blade (Not Air Lift Compatible)

Cutter Blade INinia -Quad Eddie)

Wheel Drive Pulley to Transmission Pulley Belt

En_line to Drive Disc Belt

Cantilever Drive Tire Assembly

Rubber Drive Tire

Parts Manual for 21" Steel Deck Walk Behind Mower Series 17

2-9036

7-4829

7-4868

7-2933

7-4830

7-2932

1-9795

1-7168

2-6691

2-6407

1-2354

4-6784

5-7668

4-1855

06136

2 YEAR LIMITED WARRANTY

For two (2) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER, through

any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found

upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residential use,

SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon

examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for

replacement under this warranty must be paid by the purchaser.

This warranty does not apply to certain transmissions, to engines and their components, and batteries, as these items

are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse,

improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any

machine or component part that has been altered or modified changing safety, performance, or durability.

Batteries have a one (1) year warranty period with free replacement if required for one (1) year from the original

purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers

original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse

destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.

There is no other express warranty.

DISCLAIMER OF WARRANTY

Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to two (2)

years from purchase date for the original purchaser's residential or other non-commercial use, and ninety (90)

days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the

extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for

consequential damages, under any and all warranties are excluded.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or

limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE

SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER

ASSOCIATED WITH THE USE OF SUCH PARTS.

IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:

Snapper's Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253

PRIMARY MAINTENANCE

illustration of

how dirt can

ge your

engine & how

reasonable

maintenance

can protect it!

Snapper uses the best avail-

) able engines and components n

In their products in order to

provide long, satisfactory ._

service. However, proper •

care is essential In ;"

prolonging engine life. Dirt

Is your engine's enemy !

number 11

The engine on your Snapper

product spends Its entire life

operating close to the ground at

high speed creating a virtual

storm of dust and dlrtl

PRIMARY MAINTENANCE

The engine must

gulp about 12,001]

gallons of air for

its working

ment, the air avai

to your Snapper eng

heavily saturated with air-

borne dirt particles.

g that dirt will

quickly ruin an engine,

manufacturers equip their

engines with extremely

efficient air cleaners to

the harmful di_.

As the dirt particles are stopped,

they build up and begin to clog

the outside of the filter. This

reduces the amount of air

available to the engine and causes

an over-rich fuel mixture which re-

sults In the following adverse

effects:

An Improperly serviced, dirt

clogged air cleaner will:

Damage caused by a poorly serviced air

cleaner Is not covered under the engine

warranties. So, save yourself unnecessary

expenses and undue aggravation by keeping

the air cleaner properly serviced at the Intervals

specified In the engine owner's manual.

It doesn't like long to service an air cleaner.

Follow the specific instructions In the engine

owner's manual for the type filter used. Pre-

vent dirt from falling Into the carburetor Intake

when servicing your air cleaner. Make sure

components are Installed In correct sequence

after servicing to prevent unfiltered air from

entering the engine. Some servicing hints on

1. Increase fuel consumption several common types are:

2. cause power loss

3. result in hard starting

4. create smoke from unburned !

fuel

5. produce carbon build-up ;

Internally

6. foul spark plug electrodes

7. score cylinder walls

8. burn valves

9. wear out the engine pre- 4

maturely

10. COST YOU MONEY!

PRIMARY MAINTENANCE

Air Is also needed to keep

your engine cool. Dirt, dust

& debris build up to restrict

• and clog cooling air Intake

screens and fins. Clean

; screens and fins at frequent

Intervals. The engine blower

housing and shrouds should

be removed at least once

each season or more often

tunder dry, dusty conditions

for a thorough cleaning of

Dirt can also be Introduced

into an engine In dirty fuel

from a contaminated

container. Always use clean

fresh fuel from a clean

container to guard against

•dirt, sludge and water

Be aware that fuel breaks

down in storage and forms

which

ages

tank then run the engine out

of fuel before storing during

the off-season.

An engine must also have proper lubrication.

All engines use some oil. On 4-cycle engines,

CHECK OIL LEVEL BEFORE EACH START-UP.

Wipe area clean around the oll check plug or

dipstick opening to keep dirt from falling into

the engine when checking the oil. Always

check with the machine on a level surface.

On engines with dipstick, keep the level up to,

but not over, the FULL mark. When adding o11,

allow time for all of the oll to flow down the fill

tube to prevent a false full reading when the

level could actually be low and result In engine

damage.

PRIMARY MAINTENANCE

On 4-cyle engines with an oil level plug,

don't be fooled into thinking the engine has

sufficient lubricaUng oii if you can see "some"

oil in the opening -the level should always be

brought u ng at the

top of the fill hole.

On 2-cycle engines, lubrication must be

provided by an exact mixture of gasoline

and 2-cycle air-cooled engine oil A 2-cycle

engine that Is mistakenly run on straight

gasoline will be ruined in less than 5

minutesl If you keep straight gasoline In

addition to pre-mixed 2-cycle engine fuel,

be sure the containers are clearly marked

to avoid mix-up.

Snapper 2-cycle engines require a 32 to 1

mixture of gasoline and BIA certified TC-W

oil such as Snapper's 2-cycle engine oil

Many of the 2-cycle engine oils on the

market today make fantastic claims, but for

the best performance and long engine life,

always usa Snapper 2-cycle oil Pre-mlx

the fuel and always shake the container

before filling the tank.

Change oil at regular Intervals using aa high

quality oil such as Snapper's small engine

formulated 4-cycle engine olI. Refer to the

engine owner's manual for oil details.

STARTING CHECK LIST

1. Engine Oil • To full level (4-cycle)

• Properly mixed with gas

(2 cycle)

2. Air Cleaner • Clean and properly serviced

• Full fresh clean gasoline

3. Fuel Tank • Fuel valve open

•Cap vent open

• In.no filter clean

4. Choke ...............

5. Primer (on • Used properly

some engines)

6. Safety Inter- • In proper position

lock Switches • All wit;as properly connected

7. Switch & • Switch On

Blade Control • Blade control properly

positioned on walk mower

8. Spark plug .........

•Good connecUon

9. Throttle • Start position

control

10. Blade • Properly Installed and

torqued

•Sharpened

11. Muffler • Good condlUon

• Not clogged

•Grass & leaves cleaned away

i follow all safety '}

Instructions in safety book-|

lets and manuals. J

Keep in mind that dirt Is your engine's enemy

#1 both Internally and externallyl Internally,

dirt will quickly ruin an engine and externally

It will cause overheating and resulting Internal

poor air cleaner service or overheating

due to dirt cannot be covered under warranty.

It only takes a few momenta to service the

engine (and equipment) on a routine basis

but the rewards will be a quick starting, re-

sponsive engine that will provide long

satisfactory service with minimum maintenance

cosL The prestart checklist In the next column

and Instructions In your Snapper Operator's

Manual are designated to help you keep your

Snapper In top operetlng condition with

minimum effortl

SNAPPER PRODUCT REGISTRATION FORM

IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS

(Complete the following information on your Snapper purchase)

Model Number

Serial Number

Date of Purchase

Retailer

Retailer's Phone Number

It is very important that you register your purchase with Snapper to ensure

warranty coverage. Please mail your product registration card to:

Snapper at P.O. Box 777, McDonough, Georgia 30253.

Or you may register on line at www.sna_er.com.

You can contact us at our web site or if you would like to speak with a Customer

Service Representative. Call us at the Snapper Customer Relations Center. For

faster service please have your Serial Number and Model Number available.

Call the Snapper Customer Relations Center at 1-800-935-2967.

Eastern Standard Time

Monday through Friday from 8am to 6pm.

Saturday from 9am to lpm.

NOTES

Safety Instructions & Operator's Manual for

21" STEEL DECK

WALK BEHIND MOWERS

SERIES 17

IMPORTANT

Snapper products are built using engines that meet or exceed all applicable emissions requirements on

the date manufactured. The labels on those engines contain very important emissions information and

critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the

engine manual, and on the machine, engine and attachments. If you have any questions about your

Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at

Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967).

WARNING

BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS,

CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER

REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING.

WARNING

ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR

EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER

REPRODUCTIVE HARM.

SNAPPER PRODUCTS INC.

MANUAL No. 7-5508 (I.R. 4/22/03)

Snapper 216517B User Manual MOWER Manuals And Guides L0807605

SNAPPER Walk Behind Lawnmower, Gas Manual L0807605 SNAPPER Walk Behind Lawnmower, Gas Owner's Manual, SNAPPER Walk Behind Lawnmower, Gas installation guides

216517B, P216517B, P217017BV, P217017BVE, P215517HC L0807605

Navigation menu

Versions of this User Manual:

Views

Navigation