Snapper ECLP21551HV User Manual LAWN MOWER Manuals And Guides L0807570

SNAPPER Walk Behind Lawnmower, Gas Manual L0807570 SNAPPER Walk Behind Lawnmower, Gas Owner's Manual, SNAPPER Walk Behind Lawnmower, Gas installation guides

ECLP21551HV L0807570

User Manual: Snapper ECLP21551HV ECLP21551HV SNAPPER LAWN MOWER - Manuals and Guides View the owners manual for your SNAPPER LAWN MOWER #ECLP21551HV. Home:Lawn & Garden Parts:Snapper Parts:Snapper LAWN MOWER Manual

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Page Count: 21

Safety Instructions & Operator's Manual for
21" CAST ALUMINUM DECK
WALK BEHIND MOWERS
COMMERCIAL MODEL
SERIES 1
MODELS
ECLP21551HV
MODEL NUMBER EXPLANATION
IE C L P 21 55 ' Ir ! I
Bm
I I
MODEL DESIGNATION
SELF PROPELLED MODEL
CUTTING WIDTH
ENGINE HP
SERIES DESIGNATION
ENGINE TYPE
ENGINE OPTIONS
J1IE - European Model
C - Commercial Model
L - Aluminum Deck
P-Self-Propelled Model
21 -21" Cutting Width
55 -5.5 HP Engine
1-Series Designation
H-Honda Engine
V- Over Head Valve
Thank you for buying a SNAPPER Product! Before operating your Walk Behind, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power
equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance
with the operating instructions and common sense.
51flAPPER McDonough, GA., 30253 U.S.A.
COPYRIGHT © 2003
SNAPPER PRODUCTS iNC.
ALL RIGHTS RESERVED
MANUAL No. 7-5522 (I.R. 3/11/03)
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that
can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious
injury or death to the operator or other persons. The owner of the machine must understand these instructions
and must allow only persons who understand these instructions to operate machine. Each person operating
the machine must be of sound mind and body and must not be under the influence of any substance, which
might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your
dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER,
McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume
that children will remain where you last saw them.
1. KEEP children out of the mowing area and
under the watchful care of a responsible adult.
2. DO NOT allow children in yard when machine is
operated and turn machine OFF if anyone
enters the area.
3. DO NOT allow pre-teenage children to operate
machine.
4. ALLOW only responsible adults & teenagers
with mature judgment under close adult
supervision to operate machine.
5. DO NOT pull mower backwards unless
absolutely necessary. LOOK and SEE behind
and down for children, pets and hazards before
and while backing.
6. USE EXTRA CARE when approaching blind
corners, shrubs, trees, or other objects that
may obscure vision.
SLOPE OPERATION
1. Slopes are a major factor related to slip and fall
accidents, which can result in severe injury. All
slopes require extra caution. If you feel uneasy
on a slope, DO NOT mow it.
2. Mow across slopes, never up-and-down.
Exercise extreme CAUTION when changing
directions on slopes. DO NOT mow steep
slopes or other areas where stability or traction
is in doubt.
3. Use extra care with grass catchers or other
attachments; these affect the handling and the
stability of the machine.
PREPARATION
1. Read, understand, and follow instructions and
warnings in this manual and on the mower,
engine and attachments. Know the controls and
the proper use of the mower before starting.
2. Only mature, responsible persons shall operate
the machine and only after proper instruction.
PREPARATION
(Continued From Previous Column)
3. Data indicates that operators age 60 and above, are
involved in a large percentage of mower-related
injuries. These operators should evaluate their
ability to operate the mower safely enough to
protect themselves and others from serious injury.
4. Handle fuel with extra care. Fuels are flammable
and vapors are explosive. Use only an approved
fuel container. DO NOT remove fuel cap or add fuel
with engine running. Add fuel outdoors only with
engine stopped and cool. Clean spilled fuel and oil
from machine. DO NOT smoke.
5. Check the area to be mowed and remove all
objects such as toys, wire, rocks, limbs and other
objects that could cause injury if thrown by blade
or interfere with mowing. Also note the location of
holes, stumps, and other possible hazards.
6. Keep people and pets out of the mowing area.
Immediately, STOP Blade, Stop engine and Stop
mower if anyone enters the area.
7. Check shields, deflectors, switches, blade controls
and other safety devices frequently for proper
operation and location.
8. Make sure all safety decals are clearly legible.
Replace if damaged.
9. Protect yourself when mowing and wear safety
glasses, long pants and substantial footwear. DO
NOT mow barefooted or with sandals.
10. Know how to STOP blade and engine quickly in
preparation for emergencies.
11. Use extra care when loading or unloading the
machine into a trailer or truck.
12. Check grass catcher components frequently for
signs of wear or deterioration and replace as
needed to prevent injury from thrown objects
going through weak or torn spots.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive
1. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
2. Use only an approved fuel container.
IMPORTANT SAFETY INSTRUCTIONS
SAFE HANDLING OF GASOLINE
(Continued From Previous Page)
3. DO NOT remove fuel cap or add fuel with the engine
running. Allow the engine to cool before refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container inside
where there is an open flame, spark or pilot light
such as on a water heater or other appliances.
6. DO NOT fill fuel containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always place
the containers on the ground away from the vehicle
before filling.
7. Remove gas-powered equipment from the vehicle or
trailer and refuel it on the ground. If this is not
possible, then refuel equipment using a portable
container, rather than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed
vehicles or trailers.
9. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. DO NOT use a nozzle lock-open device
10. If fuel is spilled on clothing, change clothing
immediately.
11. DO NOT overfill a fuel tank. Replace fuel cap and
tighten securely.
OPERATION
1. DO NOT put hands or feet near or under rotating
parts. Keep clear of discharge area while engine is
running.
2. STOP engine when crossing gravel drives, walks, or
roads, and under any conditions where thrown
objects might be a hazard.
3. Mow only in daylight or good artificial light.
4. DO NOT operate mower while under the influence of
alcohol or drugs.
5. After striking a foreign object or if mower vibrates
abnormally, STOP the engine, disconnect and
secure spark plug wire. Inspect the mower for any
damage and repair the damage.
6. DO NOT mow near drop offs, ditches or
embankments. Operator could lose footing or
balance.
7. STAY ALERT for holes and other hidden hazards.
Tall grass can hide obstacles. Keep away from
ditches, washouts, culverts, fences and protruding
objects.
8. DO NOT mow on wet grass. Always be sure of your
footing. Keep a firm hold on the handle and walk,
never run. Slipping could cause injury.
9. DO NOT leave the machine with the engine running.
STOP BLADE and STOP ENGINE before leaving the
operators position for any reason.
10. Before cleaning, repairing or inspecting make
certain engine, blade and all moving parts have
STOPPED. Disconnect and secure spark plug wire
away from plug to prevent accidental starting.
OPERATION
(Continued From Previous Column)
11. STOP engine and wait until the blade comes to
complete STOP before removing grass bag and/or
clearing grass.
12. DO NOT operate mower without the entire grass
catcher or guards in place. DO NOT point discharge
at people, passing cars, windows or doors.
13. Slow down before turning.
14. Watch out for traffic when near or crossing
roadways.
15. DO NOT operate engine in enclosed areas. Engine
exhaust gases contain carbon monoxide, a deadly
poison.
MAINTENANCE AND STORAGE
1. DO NOT store mower or fuel container inside where
fumes may reach an open flame, spark or pilot light
such as in a water heater, furnace, clothes dryer or
other gas appliance. Allow engine to cool before
storing machine in an enclosure. Store fuel
container out of reach of children in a well
ventilated, unoccupied building.
2. Keep mower and engine free of grass, leaves or
excess grease to reduce fire hazard and engine
overheating.
3. When draining fuel tank, drain fuel into an approved
container outdoors and away from open flame.
4. Keep all bolts, especially blade bolts, nuts and
screws properly tight. Check that all cotter pins are
in proper position.
5. Always provide adequate ventilation when running
engine. Engine exhaust gases contain carbon
monoxide, a deadly poison.
6. Service engine and make adjustments only when
engine is stopped. Removed spark plug wire from
spark plug and secure wire away from spark plug to
prevent accidental starting.
7. DO NOT change engine governor speed settings or
overspeed engine.
8. Check grass bag assembly frequently for wear or
deterioration to avoid thrown objects and exposure
to moving parts. Replace with new bag if loose
seams or tears are evident. Replace slider or bag
adapter if broken or cracked.
9. Mower blades are sharp and can cut. Wrap the
blades or wear heavy leather gloves and use
CAUTION when handling them.
10. DO NOT test for spark by grounding spark plug next
to spark plug hole; spark plug could ignite gas
exiting engine.
11. Have machine serviced by an authorized SNAPPER
dealer at least once a year and have the dealer install
any new safety devices.
12. Use only genuine SNAPPER replacement parts to
assure that original standards are maintained.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ................................................ 2-3
TABLE OF CONTENTS ............................................................................. 4
SECTION 1 - FAMILIARIZATION .............................................................. 5
SECTION 2 - OPERATING INSTRUCTIONS ......................................... 6-8
Pre-start Checklist ................................................................................................ 6
Starting & Stopping Engine & Blades ............................................................ 6-7
Starting & Stopping Wheel Drive ........................................................................ 7
Handle Height Adjustment .................................................................................. 7
Cutting Height Adjustment .................................................................................. 7
Recycling Operation ............................................................................................. 8
Installation of Grass Catcher .............................................................................. 8
SECTION 3 - MAINTENANCE INSTRUCTIONS .................................. 9-10
Service - After First 5 Hours ................................................................................ 9
Change Engine Oil ............................................................................................ 9
Check Transmission Grease ............................................................................ 9
Check Wheel Drive Control .............................................................................. 9
Check Mower Blade ........................................................................................ 10
Check Engine to Transmission Drive Belt .................................................... 10
Service - Annually .............................................................................................. 10
Engine .............................................................................................................. 10
Air Filter ............................................................................................................ 10
Engine Oil ......................................................................................................... 10
Storage Procedure ............................................................................................. 10
SECTION 4 -ADJUSTMENTS AND REPAIR .................................... 11-15
Mower Blade Replacement ................................................................................ 11
Blade Sharpening ............................................................................................... 11
Wheel Drive Control Adjustment ...................................................................... 12
Belt Service ......................................................................................................... 13
TROUBLESHOOTING ............................................................................. 14
MAINTENANCE SCHEDULE .................................................................. 15
Maintenance/Replacement Parts ...................................................................... 15
DECAL IDENTIFICATION .................................................................. 16-18
WARRANTY ............................................................................................ 19
IMPORTANT
The figures and illustrations in this manual are provided for reference only and may differ from your
specific model. Contact your Snapper dealer if you have questions.
Section 1 - FAMILIARIZATION
..............................BLADE CONTROL
......!!.....
ENGINE _
SPEED
CONTROL
/
S_
ROPE .........
START
HANDLE
GRASS
CATCHER
SINGLE POINT
HEIGHT OF CUT
ADJUST
HANDLE
OIL
FILL/CHECK
WHEEL DRIVE
CONTROL
............GROUND ...........
SPEED
CONTROL
MULCHING/RECYCLING PLUG
MOWER DECK ..................'_
..........DISCHARGE
........ DOOR
FUEL CAP
iiiiiiii=...............................................
ENGINE SPEED
CONTROL
FIGURE 1.1
1.1 INTRODUCTION
This manual has been prepared for the operators of
the SNAPPER WALK BEHIND MOWERS. Its
purpose, aside from recommending operating and
routine service requirements, is to promote safety
through the use of accepted operating practices.
Read, Understand and Follow the "IMPORTANT
SAFETY INSTRUCTIONS" on Pages 2 & 3 of this
manual and all safety messages on the mower and
attachments before operating the mower.
1.2 NOMENCLATURE
The nomenclature information above, Figure 1.1,
shows the essential parts of the SNAPPER WALK
BEHIND MOWER. It is recommended that all
operators of the mower become thoroughly familiar
with the controls, parts and operation of the mower
before operating. Specific details involving the
engine are found in the separate engine owner's
manual. Study these manuals before operating and
keep both handy for future reference.
Section 2 -OPERATING INSTRUCTIONS
2.1 PRE-START CHECK LIST
Make the following checks and perform the service
required before each start-up.
2.1.1. Check guards, deflectors, grass bag, adapter
and covers to make sure all are in place and securely
tightened.
WARNING
DO NOT start or operate this machine without
installing the recycling plug or the entire grass
catcher.
OIL
FILL/CHECK
FUEL
CAP
2.1.2. Check blade control and wheel drive control
to insure they work freely. See Figure 2.1.
WHEEL
DRIVE
CONTROL
FIGURE 2.1
2.1.3. Check cutting height. Adjust to desired height.
2.1.4. Check engine oil and add oil as needed to bring
level up to the full mark. Refer to Engine Owner's
Manual for oil specifications. See Figure 2.2B.
FIGURE 2.2B
2.1.5. Add fuel to tank after pushing the mower
outside where fumes can safely dissipate. Make sure
cap is tightened after refueling. Refer to Engine
Owners Manual for specifications.
2.1.6. Clean exterior surfaces of cutting deck and
engine of any accumulation of spilled fuel, dirt, grass,
oil, etc. Keep engine air intake screen and cooling
fins clear at all times.
2.2 STARTING &OPERATION
2.2.1. ENGINE & BLADE
(Recoil Start)
1. After first completing Pre-start checklist, turn fuel
valve to "On" position. See Figure 2.2A.
2. Move engine speed control to the "CHOKE"
position. See Figure 2.3.
IMPORTANT: Stop the engine (and blade'
the blade control.
r
ENGINE
SPEED
CONTROL
by releasing
CHOKE
BLADE
CONTROL
FUEL VALVE
FIGURE 2.2A
FIGURE 2.3
.
4.
5.
Pull blade control against handle.
Pull rope start handle to crank engine.
After engine starts, move engine speed control to
the "FAST" (Rabbit) position and allow a brief
warm-up until engine runs smooth.
Section 2 -OPERATING INSTRUCTIONS
WARNING
DO NOT attempt any maintenance, adjustments or
service with engine and blade running. STOP engine
and blade. Disconnect spark plug wire and secure
away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for
all components to cool.
2.2 STARTING & OPERATION
2.2.2. PROPELLING MOWER
1. Move ground speed control to the desired speed
position. See Figure 2.4.
2. Move wheel drive control against handle to
engage wheel drive and propel mower forward.
IMPORTANT: Forward motion of machine must be
stopped before changing position of the ground speed
control. See Figure 2.4.
LOOSEN NUTS
TO ADJUST
HANDLEBAR
2.3
GROUND
SPEED
CONTROL
3FAST WHEEL
DRIVE
CONTROL
FIGURE 2.4
STOPPING
Stop engine and blade by releasing the blade
control. Stop forward motion of mower by releasing
the wheel drive control.
IMPORTANT: Always turn fuel valve to "OFF" when
not operating mower.
2.5
FIGURE 2.5
CUTTING HEIGHT ADJUSTMENT
1. Pull the cutting height adjusting handle outward
and move to desired cutting hP;'_'* ¢"_' :_gure 2.6.
TO STOP
HANDLE
LOW CUT
I
I
2.4 HANDLE HEIGHT ADJUSTMENT
The height of the machine handle can be adjusted
as follows:
1. Loosen the lower nuts on each lower handle as
shown in Figure 2.5.
2. Move upper mower handle up or down until the
desired position is achieved.
3. Tighten the nuts on each lower handle bracket to
maintain desired position. Torque nuts to 15 to 25 ft.
Ibs.
FIGURE 2.6
Section 2 -OPERATING INSTRUCTIONS
WARNING
DO NOT attempt any maintenance, adjustments or
service with engine and blade running. STOP engine
and blade. Disconnect spark plug wire and secure
away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for
all components to cool.
WARNING
DO NOT attemptto operatemower without discharge
chute,recyclingplug orentiregrass catcherinplace.
INSERT PLUG
COMPLETELY INTO
DISCHARGE OPENING
2.6 RECYCLING OPERATION
Converting this machine to the recycling operation
requires no tools. First, STOP engine. Raise discharge
door located at rear of machine. Remove grass catcher.
Insert recycling plug fully into discharge opening. Allow
discharge door to close. See Figure 2.8.
NOTE: For best recycling results, cut up to a maximum of
1/3 of grass blade length and recycle ONLY when grass
is dry.
1. Set the cutting height at the highest cutting
position.
2. Move engine speed control to "FAST" (Rabbit)
position.
3. Move ground speed control to slowest speed
setting.
4. Proceed mowing slowly. If grass is very dense,
raise cutting height to improve recycling
performance.
2.7 INSTALLATION of GRASS CATCHER
1. Follow WARNING statement found on this page.
2. Lift discharge door located at the rear of
machine. See Figure 2.7.
3. Install grass catcher onto the rear of machine.
Position the rod ends of catcher frame over the tabs
located at the rear of deck. Release discharge door,
which is spring loaded, onto top of grass catcher.
L s.Ov%
TABS ___ TABS
CATCHER _====_
HANDLE _ _1 "_X._///.,_//,_,_)
GRASS
CATCHER
FIGURE 2.8
WARNING
Grass catcher is subject to deterioration during
normal operation. Inspect frequently and replace
immediately if deterioration is observed,
FIGURE 2.7
Section 3 - MAINTENANCE
3.1 INTRODUCTION
To retain the quality of the mower, use genuine
SNAPPER replacement parts only. Contact a local
SNAPPER dealer for parts and service assistance.
For the correct part or information for a particular
mower, always mention model and serial number.
3.2 SERVICE - AFTER FIRST 5 HOURS
3.2.1. CHANGE ENGINE OIL
The simplest way to drain the oil is to tilt the mower
on it's side (carburetor side up). Remove the oil fill
cap and allow the oil to drain from the filler tube into
a shallow pan. Refer to the Engine Owner's Manual
for details regarding oil specifications, oil and oil
filter change intervals.
WARNING
DO NOT attempt any maintenance, adjustments or
service with engine and blade running. STOP engine
and blade. Disconnect spark plug wire and secure
away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for
all components to cool.
3.2.2. GREASE LEVEL IN TRANSMISSION
The transmission requires no lubrication or
maintenance. If transmission leaks or malfunctions,
return machine to an authorized Snapper dealer for
repair.
3.2.3. WHEEL DRIVE CONTROL
The wheel drive control requires periodic
adjustment to maintain proper drive function. The
adjustment is performed with the thumb screw
located on the right handle and requires no tools.
Refer to Section "WHEEL DRIVE CONTROL
ADJUSTMENT".
Section 3 - MAINTENANCE
WARNING
DO NOT attempt any maintenance, adjustments or
servicewith engine and blade running.STOP engine
and blade. Disconnect spark plug wire and secure
away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficienttime for
allcomponents to cool.Wear heavy leathergloves
when handling or working around cutting blades.
Blades are extremely sharp and can cause severe
injury.
3.2.4. CHECK MOWER BLADE
1. Disconnect spark plug wire and secure end
away from plug.
2. Tilt mower up on its rear wheels for access to
the blade cap screws. Do not tilt mower with spark
plug or carburetor down.
3. Check torque of blade retaining cap screw.
Recommended torque should be 30 to 40 ft. Ibs.
See Figure 3.2.
4. Check blade for sharpness, wear and damage.
Refer to Section "BLADE WEAR LIMITS".
TILT MOWER UP ON ITS BACK WHEELS7
\
3.3 SERVICE -ANNUALLY
Perform all maintenance as
maintenance schedule.
3.3.1. Engine
Service engine according
manual.
3.3.2. Air Filter
Refer to engine owner's
instructions.
3.3.3. Engine Oil
Refer to engine owner's
instructions.
described in the
to engine owner's
manual for service
manual for service
3.4 STORAGE PROCEDURE
Refer to the Engine Owner's Manual for directions
regarding engine storage preparations. Prepare the
mower for "end of season" storage as follows:
1. Drain fuel from fuel tank and let engine run until
all fuel is out of the carburetor. Turn fuel valve to
"OFF".
2. Disconnect and remove the spark plug wire
away from spark plug before any other
preparations are made!
3. Tape all openings closed to prevent spraying
water into exhaust or air intakes during washing.
4. Tilt mower up on its rear wheels and thoroughly
clean the underside of the deck. Do not tilt mower
with spark plug or carburetor down. Scrape away
any accumulation of grass with a putty knife and or
wire brush.
5. Lubricate all exposed metal with a light coating
of oil to prevent corrosion.
6. Store the mower in a shed or other dry area,
protected from weather.
REMOVE Ul
FIGURE 3.2
3.2.5. CHECK ENGINE to TRANSMISSION
DRIVE BELT
1. Visually check engine drive belt for cracking,
fraying, severed or belt strands exposed. Replace
belt before operating mower.
10
Section 4 - REPAIR & ADJUSTMENTS
_IL WARNING _L
DO NOT attempt any maintenance, adjustments or
service with engine and blade running. STOP engine
and blade. Disconnect spark plug wire and secure
away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for
all components to cool. Wear heavy leather gloves
when handling or working around cutting blades.
Blades are extremely sharp and can cause severe
injury.
NYLOC LOCK NUT
BLADE
BLADE HUB
(ON ENGINE)
4.1 MOWER BLADE REPLACEMENT
4.1.1. STANDARD BLADE WEAR LIMIT
1. Follow WARNING statement found on this page.
2. Inspect blade frequently for signs of excessive
wear or damage. See Figure 4.1.
t
_ CUTTING EDGE WORN
C: DANGEROUS CONDITION7
DO NOT USE ON MOWER!
FIGURE 4.1
,_ WARNING AI
DO NOT use a cutting blade that shows signs of J
excessive wear or damage. Refer to Section J
"MOWER BLADE REPLACEMENT" for proper blade J
inspection and service procedures. I
4.1.2. BLADE SHARPENING
1. Follow WARNING statement found on this page.
2. Tilt mower up on its rear wheels. Do not tilt
mower with spark plug or carburetor down.
3. Remove blade. See Figure 4.2.
FLANGE
BLADE
MOUNTING
SCREWS
FIGURE 4.2
4. Sharpen blade on a grinding wheel at an angle of
22 to 28 degrees. DO NOT sharpen beyond original
cutting edge. See Figure 4.3.
i..........
j...........
FIGURE 4.3
5. Check blade for balance. If necessary, correct
balance by grinding heavy end of blade.
6. Reinstall blade. Refer to Section "MOWER
BLADE REPLACEMENT". Check torque of blade
retaining cap screw. Recommended torque should
be 30 to 40 ft. Ibs.
11
Section 4 - REPAIR & ADJUSTMENTS
WARNING
DO NOT attempt any maintenance, adjustments or
service with engine and blade running. STOP engine
and blade. Disconnect spark plug wire and secure
away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for
all components to cool. Wear heavy leather gloves
when handling or working around cutting blades.
Blades are extremely sharp and can cause severe
injury.
GROUND
SPEED
CONTROL
4.2 WHEEL DRIVE CONTROL ADJUSTMENT
(Engine To Transmission Deck Belt)
The wheel drive control requires periodic adjustment
to maintain proper engine to transmission drive belt
tension. The adjustment is located on the right handle
and requires no tools. See Figure 4.5.
IMPORTANT: DO NOT operate engine when
inspecting or adjusting the drive belt.
1. Visually check engine drive belt for cracking,
fraying, severed or belt strands exposed. Replace belt
before operating mower.
2. To check for proper drive belt tension. STOP
engine. Shift ground speed control to 1st and engage
the wheel drive control. See Figure 4.4.
3. With the wheel drive control engaged, pull the
mower handles, moving the mower rearward.
Observe the rear wheels.
4. If the rear wheels slide on the surface (no rotation)
the belt is properly tensioned and the control does not
require adjustment.
5. If the rear wheels rotate, increase belt tension by
rotating the thumb screw COUNTER-CLOCKWISE.
6. Turn thumb screw one turn at a time and recheck
tension (repeating steps 3-5).
7. When proper belt tension has been set, operate
machine and verify proper wheel drive control
function.
IMPORTANT: DO NOT over-tighten wheel drive control.
DO NOT operate if control or drive does not function
properly. Contact your local SNAPPER Dealer for
assistance.
IMPORTANT: If machine creeps forward after wheel
drive control is released the cable is too tight and must
be readjusted to eliminate all forward movement.
Machine must not have any forward movement when
wheel drive control is disengaged. If the wheel drive
control fails to return quickly to the "OFF" position when
released, check for a broken, binding, or kinked cable.
3FAST WHEEL
DRIVE
CONTROL
FIGURE 4.4
VIEW SHOWN FROM
OPERATOR'S POSITION
ADJUSTING
WHEEL COUNTER-
CLOCKWISE TO
INCREASE DRIVE
BELT TENSION
ADJUSTING
WHEEL CLOCKWISE
TO INCREASE DRIVE
BELT TENSION
FIGURE 4.5
12
Section 4 - REPAIR & ADJUSTMENTS
WARNING
DO NOT attempt any maintenance, adjustments or
service with engine and blade running. STOP engine
and blade. Disconnect spark plug wire and secure
away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for
all components to cool. Wear heavy leather gloves
when handling or working around cutting blades.
Blades are extremely sharp and can cause severe
injury.
4.3 BELT SERVICE
On self-propelled mowers, the engine belt transmits
power from engine pulley to transmission pulley.
Should this belt become worn, it could cause
slippage which would impair mower performance.
The condition of the engine belt should be checked
after every 25 hours of mower operation.
4.3.1. Engine Drive Belt Replacement
1. Follow WARNING statement found on this page.
2. Remove the retaining screws that secure the belt
cover. Remove the belt cover. See Figure 4.6.
3. Disconnect belt from transmission pulley.
4. Tilt mower up on its rear wheels. Do not tilt
mower with spark plug or carburetor down.
5. Remove the retaining bolt that secures the blade.
Remove blade. See Figures 4.7.
6. Remove the belt from around engine pulley.
7. Install the new belt from around engine pulley.
Insert belt through opening in deck.
8. Secure the blade with retaining bolt. Tighten bolt
to 30 to 40 ft. Ibs.
9. Install new belt over transmission pulley. Install
belt cover and secure with retaining bolts. Tighten
securely.
TILT MOWER UP ON ITS BACK WHEELS7
REMOVE BLADE
MOUNTING
SCREW
FIGURE 4.7
DRIVE BELT
\\\
DRIVE BELT
COVER
RETAINING
FIGURE 4.6
13
PROBLEM
EngineWill Not Start
Using Recoil Starter
Engine Stalls or Stops
After Running
Engine Loses Power
Excessive Vibration
Mower Will Not Move
Loss Of Traction
(Self-Propelled Models)
Cutting Grass
Improperly
Poor Grass Discharge
Oil Leaking
TROUBLESHOOTING
PROBABLE CAUSE
1. Fuel tank empty, or fuel valve closed•
2• Engine needs choking.
3. Spark plug wire disconnected.
1. Blade control is released or is not being held securely
against handle.
2. Choke control in the "CHOKE" position.
3• Fuel tank empty, or fuel valve closed.
4• Engine air pre-cleaner and or air cleaner dirty.
5. Spark plug defective or gap set improperly.
6• Water, debris or stale fuel in fuel system.
1. Engine air pre-cleaner or air cleaner dirty.
2• Spark plug faulty.
3. Water, debris or stale fuel in fuel system.
4. Debris build up on engine cooling screen.
1• Damaged, out of balance or bent mower blade. 1
2• Loose blade components. 2•
3• Loose or missing airlift (if equipped). 3•
4• Lumpy or frayed belt. 4.
5• Bent Idler pulley. 5.
1•
2.
3.
1.
2.
3.
4.
1.
CORRECTIVE ACTION
1. Fill fuel tank with fresh fuel. Turn valve to
"ON"•
2• Move choke control to "CHOKE" position.
3. Place spark plug wire onto spark plug.
1. Blade control should be held securely against
handle at all times during operation of mower.
2. Move choke control to "OFF" position.
3• Fill with fuel to proper level. Turn valve to
"ON".
4. Clean free of all debris.
5. Service spark plug.
6. Drain and clean fuel system.
1. Clean or replace filters.
2. Service spark plug.
3• Drain and clean fuel system.
4. Clean all debris from engine cooling screen.
•Service mower blade.
Service and tighten loose parts•
Replace airlifts. Tighten to proper torque.
Replace belt.
Replace pulley.
Damaged transmission. 1. Contact authorized SNAPPER dealer•
Traction drive belt requires replacement. 2. Replace traction drive belt.
Insufficient lubrication in transmission/differential. 3. Contact authorized SNAPPER dealer•
Cutting height too low or high.
Engine speed too slow.
Forward ground speed too fast.
Cutting blade dull or damaged.
Engine speed too slow.
2. Forward speed too fast. 2.
3• Grass is wet• 3.
4. Excessively worn or damaged blade. 4.
5. Build up of grass clippings and debris under deck. 5•
6. Improper blade installed on deck. 6•
7• Blade installed improperly on deck.
1. Leaking engine block.
2• Leaking differential seals or plugs.
1. Adjust cutting height.
2. Move engine speed control to "FAST" position.
3• Move ground speed control to a slower speed.
4• Sharpen cutting edges or replace blade.
1• Move engine speed control to "FAST" position.
Move ground speed control to a slower speed.
Mow when grass is dry•
Service mower blade.
Clean underside of deck.
Install proper SNAPPER blade.
7. Install blade properly.
1• Check and tighten oil drain plug.
2. Make sure dip stick or oil filler cap is securely
in place.
3. Contact authorized SNAPPER dealer.
2. Contact authorized SNAPPER dealer.
14
MAINTENANCE SCHEDULE
ITEM
Engine Oil
SERVICE PERFORMED REF. EACH 5 25
USE HRS HRS
Check Oil Level Page 6 X
5O
HRS
100
HRS
Initial Oil Change Page 9 X
Periodic Oil Change Page 10 X*
Air Pre-Cleaner Clean Sponge Element
Air Cleaner Clean or Replace
Engine Manual X**
& Page 10.
Engine Manual. X**
Spark Plug Replace Engine Manual. X
Drive Belt Check For Wear And Page 10, 13
Tension
Mower Blade Check For Wear, Damage Page 10-11 X
& Replacement
Mower Deck Clean Debris Page 10 X
Accumulation
* Change oil every 25 hours when operating under heavy load or high temperatures.
**Clean more often under dusty conditions or when air debris is present
X X
EACH
SEASON
X
MAINTENANCE/REPLACEMENT PARTS
MAINTENANCE PARTS
En_line Speed Control 2-9083
En_line/Blade Control Cable 7-5224
Ground Speed Control 2-8886
Wheel Drive Control Cable 46518
21" Cutter Blade 2-6428
En_line to Cuttin_l Deck Belt 2-9492
Parts Manual for 21" Cast Aluminum Deck Commercial Walk Behind Series 1 06200
15
DECAL IDENTIFICATION
I
SAFETY ALERT
SYMBOL. OBSERVE
AND FOLLOW ALL
SAFETY
INSTRUCTIONS.
-
READ, UNDERSTAND AND FOLLOW INSTRUCTIONS AND WARNINGS IN OPERATOR'S
MANUALS, AND ON THE MOWER, ENGINE AND ATTACHMENTS BEFORE OPERATING.
(1) WARNING INSTRUCTIONS.
KEEP CHILDREN
AND OTHERS OUT
OF MOWING
I
WARNING (DECK)
DECAL
PIN 7-2921
(2) WARNING (DECK): Read and follow Starting and Safety Instructions in Owner's Manual. Improper use of machine
can result in serious injury.
_tretb_ Si_ d_ _r_t r,_ _,e
G_,f_gkorb _er _kschu_
(3) WARNING: Do Not operate without entire Grass
Catcher or Guard in place.
WARNING DECAL
22841
(4) WARNING: Located on the right side of the Mower
Deck. It advises operator of the danger of the rotating
blade.
(5) SPARK PLUG: Warns of potentia
from plug while engine is running.
K
ENGINE -=_
SPEED ,,x
IG
CONTROL
DECAL _ mR
PIN 2-6467 ""
,qm
!-i
electrical shock
(RABBIT)
POSITION
(TURTLE)
POSITION
k._._
(6) ENGINE SPEED CONTROL: Indicates direction to
increase Engine RPM (Rabbit), decrease Engine RPM
(Turtle), and direction to choke.
16
GROUND
SPEED
DECAL
PIN 4-7158
I
m
$
!
T
DECAL IDENTIFICATION
FORWARD MOTION
FAST SPEED
D-"""-- (RABBIT)
O'_ 3rdTOP SPEED
2nd MEDIUM SPEED
EUROPEAN
COMMUNITY
DECAL
29776
Ist SLOW SPEED
(TURTLE) (10) EUROPEAN PERFORMANCE: Maximum level of
vibration measured at the operators hand is 23.4
m/sec2.
(7) GROUND SPEED: Shows direction of movement
and the ability to select one of three ground speeds by
moving the lever. The number 3 (Rabbit) indicates the
top speed, number 2 indicates the medium speed and
the number 1 (Turtle) indicates the slowest speed.
HEIGHT
CONTROL
DECAL
PIN 2-8454
(8) HEIGHT CONTROL INSTRUCTION: Shows
direction of movement of HEIGHT ADJUST HANDLE to
select a change in height if cut from highest cutting
height (clockwise) to the lowest height (counter-
clockwise). Note that there is a total of eleven heights
of cut.
EUROPEAN NOISE
CONTROLDECAL
PIN 74135
OPERATOR PRESENCE
CONTROL DECAL
PIN 2-9431
(11) OPERATOR PRESENCE CONTROL: Pull control
against handle to start engine and blade. Release
control to stop engine and blade.
GROUND DRIVE
DECAL
PIN 2-9432
(9) NOISE CONTROL: This unit is certified to be within
the 100 dBA sound power limit at the specified Engine
RPM.
(12) GROUND DRIVE: Pull lever against handle to
engage drive. Release lever to disengage drive.
17
DECAL IDENTIFICATION
CHUTE DEFLECTOR DECAL PIN 4-6924
(13) WARNING: DO NOT operate without grass
catcher, side chute or plug installed.
AIR FILTER
SYMBOL
PIN 2-9781_
(14) AIR FILTER: Indicates location of engine air filter.
To service the filter, read and follow the engine
operating and maintenance instructions.
WARNING
_DECAL
PIN 1-3010
(15) WARNING: Located on the right side of the Mower
Deck. It advises operator of the danger of the rotating
blade.
18
2 YEAR LIMITED WARRANTY
For two (2) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER, through
any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts
found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
For one (1)year from purchase date for the original purchaser's commercial, non-residential use, SNAPPER, through
any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at
McDonough, Georgia, to be defective in material or workmanship or both.
For ninety (90) days from purchase date for the original purchaser's rental use, SNAPPER, through any authorized
SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough,
Georgia, to be defective in material or workmanship or both
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for
replacement under this warranty must be paid by the purchaser.
This warranty does not apply to certain transmissions, to engines and their components, and batteries, as these items
are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration,
abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not
cover any machine or component part that has been altered or modified changing safety, performance, or durability.
Batteries have a one (1) year warranty period with free replacement if required for one (1) year from the original
purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers
original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse
destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.
There is no other express warranty.
DISCLAIMER OF WARRANTY
Implied warranties, including those of merchantability and fitness for aparticular purpose, are limited to two (2)
years from purchase date for the original purchaser's residential or other non-commercial use, and one (1) year
from purchase for the original purchaser's commercial, non-residential use, and ninety (90) days from
purchase for the original purchaser's rental use and to the extent permitted by law, any and all implied
warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all
warranties are excluded.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE
SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER
ASSOCIATED WITH THE USE OF SUCH PARTS.
IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:
Snapper's Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253
19
SERVICE NOTES
20
Safety Instructions & Operator's Manual for
21" CAST ALUMINUM DECK
COMMERCIAL MODEL
WALK MOWERS
SERIES 1
IMPORTANT
Snapper products are built using engines that meet or exceed all applicable emissions requirements on the
date manufactured. The labels on those engines contain very important emissions information and critical
safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine
manual, and on the machine, engine and attachments. If you have any questions about your Snapper
product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper,
McDonough, GA. 30253. Phone: (1-800-935-2967).
WARNING
BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS,
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR
OTHER REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING.
WARNING
ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR
EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER
REPRODUCTIVE HARM.
COPYRIGHT © 2003
SNAPPER PRODUCTS INC.
ALL RIGHTS RESERVED
SNAPPER, McDonough,GA.. 30253 U.S.A.
MANUAL No. 7-5522 (I.R. 3/11/03)
21

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