Snapper Zm2501Kh Zm5201M Zm6101M Users Manual Safety Instructions & Operator’s For

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Safety Instructions & Operator’s Manual for

MID MOUNT Z-RIDER

ZERO TURNING

HYDRO DRIVE

SERIES 1

POWER UNIT MODELS

ZM2501KH

MOWER UNIT MODELS

ZM5200M ZM6100M

MODEL NUMBER EXPLANATION

Z M 25 01 KH

DRIVE SYSTEM TYPE ENGINE TYPE

MOWER ORIENTATION SERIES DESIGNATION

ENGINE HP

POWER UNIT

Z – Zero Turnin

– H

dro Drive 25 – En

ine Horse Power 01 – Series Desi

nation KH – Kohler En

ine

M – Mid Mount Mower

MOWER UNIT

Z – Zero Turnin

– H

dro Drive 52 – Mower Cuttin

Width 00 – Series Desi

nation M – Mower Deck

M – Mid Mount Mower 61 – Mower Cuttin

Width

Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay

particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power

equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in

accordance with the operating instructions and common sense!

SNAPPER INC.

MANUAL No. 7-2902 (REV. 1, 8/20/99)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that

can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious

injury or death to the operator or other persons. The owner of the machine must understand these instructions

and must allow only persons who understand these instructions to operate machine. Each person operating the

machine must be of sound mind and body and must not be under the influence of any substance, which might

impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer

cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough,

Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert

to the presence of children. Children are often

attracted to the machine and the mowing activity.

Never assume that children will remain where you last

saw them.

1. KEEP children out of the mowing area and under

the watchful care of a responsible adult.

2. DO NOT allow children in yard when machine is

operated (even with the blades OFF).

3. DO NOT allow children or others to ride on

machine or on attachments (even with the blade

OFF). They may fall and be seriously injured.

4. DO NOT allow pre-teenage children to operate

machine.

5. ALLOW only adults or responsible teenagers with

mature judgment under close adult supervision to

operate machine.

6. DO NOT operate blades in reverse. STOP BLADES.

LOOK and SEE behind and down for children, pets

and hazards before and while backing.

7. USE EXTRA CARE when approaching blind

corners, shrubs, trees, or other objects that may

obscure vision.

PROTECTION AGAINST TIPOVERS

Slopes are a major factor related to loss-of-control

and tip-over accidents, which can result in severe

injury or death. All slopes require extra CAUTION. If

you cannot back up the slope or if you feel uneasy on

the slope, DO NOT mow it. Use extra care with grass

catchers or other attachments; these affect the

handling and the stability of the machine.

1. DO NOT operate machine on slopes exceeding 15

degrees (27% grade).

2. Exercise EXTREME CAUTION on slopes above 10

degrees (18% grade). Turn blades OFF when

traveling uphill. Use a slow speed and avoid

sudden or sharp turns.

3. DO NOT operate machine back and forth across

face of slopes. Operate up and down. Practice on

slopes with blades off.

PROTECTION AGAINST TIPOVERS

(Continued From Previous Column)

4. AVOID uphill starts. If machine stops going uphill

or tires lose traction, turn blades OFF and back

slowly down the slope.

5. STAY ALERT for holes and other hidden hazards.

Tall grass can hide obstacles. Keep away from

ditches, washouts, culverts, fences and

protruding objects.

6. KEEP A SAFE DISTANCE (at least 3 feet) away

from edge of ditches and other drop offs. The

machine could turn over if an edge caves in.

7. Always begin forward motion slowly and with

caution.

8. Use weights or a weighted load carrier in accordance

with instructions supplied with a grass catcher. DO

NOT operate machine on slopes exceeding 10

degrees (18% grade) when equipped with grass

catcher.

9. DO NOT put your foot on the ground to try to

stabilize the machine.

10. DO NOT operate machine on wet grass. Reduced

traction could cause sliding.

11. DO NOT operate machine under any condition

where traction, steering or stability is doubtful.

12. Operator Protective Structures are available for

this machine through your local Snapper dealer.

PREPARATION

1. Read, understand and follow instructions and

warnings in this manual and on the machine,

engine and attachments. Know the controls and

the proper use of the machine before starting.

2. Only mature, responsible persons shall operate

the machine and only after proper instruction.

3. Data indicates that operators age 60 and above,

are involved in a large percentage of mower-

related injuries. These operators should evaluate

their ability to operate the mower safely enough to

protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable

and vapors are explosive. Use only an approved

fuel container. DO NOT remove fuel cap or add

fuel with engine running. Add fuel outdoors only

with engine stopped and cool. Clean spilled fuel

from machine. DO NOT smoke.

IMPORTANT SAFETY INSTRUCTIONS

PREPARATION

(Continued From Previous Page)

5. Practice operation of machine with BLADES

OFF to learn controls and develop skills.

6. Check the area to be mowed and remove all

objects such as toys, wire, rocks, limbs and

other objects that could cause injury if thrown

by blades or interfere with mowing.

7. Keep people and pets out of mowing area.

Immediately, STOP blades, STOP engine, and

STOP machine if anyone enters the area.

8. Check shields, deflectors, switches, blade

controls and other safety devices frequently for

proper operation and location.

9. Make sure all safety decals are clearly legible.

Replace if damaged.

10. Protect yourself when mowing and wear safety

glasses, long pants and substantial footwear.

11. Know how to STOP blades and engine quickly

in preparation for emergencies.

12. Use extra care when loading or unloading the

machine into a trailer or truck.

13. Check grass catcher components frequently for

signs of wear or deterioration and replace as

needed to prevent injury from thrown objects

going through weak or worn spots.

OPERATION

1. Mount and dismount machine from left side.

2. Start engine from operator's seat, if possible.

Make sure blades are OFF and parking brake is

set.

3. DO NOT leave machine with engine running.

Stop engine. Stop blades. Set brake. Remove

key.

4. DO NOT operate machine unless properly

seated with feet on feet rests or pedal(s).

5. STOP BLADES and ENGINE and make sure

blades have stopped before removing grass

catcher or unclogging mower to prevent loss of

fingers or hand.

6. Blades must be OFF except when cutting grass.

Set blades in highest position when mowing

over rough ground.

7. Keep hands and feet away from rotating blades

underneath deck. DO NOT place foot on ground

while BLADES are ON or machine is in motion.

8. DO NOT operate machine without entire grass

catcher or guards in place. DO NOT point

discharge at people, passing cars, windows or

doors.

9. Slow down before turning.

10. Watch out for traffic when near or crossing

roadways.

OPERATION

(Continued From Previous Column)

11. STOP engine immediately after striking an

obstruction. Inspect machine and repair

damage before resuming operation.

12. Mow only in daylight or with good artificial light.

13. Move motion control levers SLOWLY to

maintain control during speed and directional

changes.

14. Exercise CAUTION when pulling loads. DO NOT

pull loads greater than 300 pounds. Avoid jack

knifing. DO NOT turn sharply.

15. DO NOT operate engine in enclosed areas.

Engine exhaust gases contain carbon

monoxide, a deadly poison.

MAINTENANCE

1. DO NOT store machine or fuel container inside

where fumes may reach an open flame, spark or

pilot light such as in a water heater, furnace, clothes

dryer or other gas appliance. Allow engine to cool

before storing machine in an enclosure. Store fuel

container out of the reach of children in a well

ventilated, unoccupied building.

2. Keep engine free of grass, leaves or excess grease

to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved

container outdoors and away from open flame.

4. Check brakes frequently; adjust, repair or replace as

needed.

5. Keep all bolts, nuts and screws properly tight.

Check that all cotter pins are in proper position.

6. Always provide adequate ventilation when running

engine. Engine exhaust gases contain carbon

monoxide, an odorless and deadly poison.

7. Disconnect negative (black) cable from battery

before performing maintenance or service.

Cranking engine could cause injury.

8. DO NOT work under machine without safety blocks.

9. Service engine and make adjustments only when

engine is stopped. Remove spark plug wire(s) from

spark plug(s) and secure wire(s) away from spark

plug(s).

10. DO NOT change engine governor speed settings or

overspeed engine.

11. Lubricate machine at intervals specified in manual

to prevent controls from binding.

12. Mower blades are sharp and can cut. Wrap the

blades or wear heavy leather gloves and use

CAUTION when handling them.

13. DO NOT test for spark by grounding spark plug

next to spark plug hole; spark plug could ignite gas

exiting engine.

14. Have machine serviced by an authorized SNAPPER

dealer at least once a year and have the dealer

install any new safety devices.

15. Use only genuine SNAPPER replacement parts to

assure that original standards are maintained.

TABLE OF CONTENTS

SECTION 1 - IMPORTANT SAFETY INSTRUCTIONS.......................... 2-3

TABLE OF CONTENTS ............................................................................ 4

SECTION 1 – FAMILIARIZATION............................................................. 5

SECTION 2 - OPERATING INSTRUCTIONS......................................... 6-9

Pre-start Checklist .................................................................................................6

Starting & Stopping Engine, Blades & Parking Brake ............................................7

Starting & Stopping Mower Blades .........................................................................7

Parking Brake .........................................................................................................8

Adjusting Cutting Height .........................................................................................9

Driving & Stopping Machine ...................................................................................9

SECTION 3 - MAINTENANCE INSTRUCTIONS ............................... 10-14

Change Engine Oil................................................................................................10

Check Mower Blade .............................................................................................10

Check Mower Drive Belt .......................................................................................11

Checking Belt Tension..........................................................................................11

Service – After every 25 Hours (Engine Components).........................................11

Service – After every 25 Hours (Mower Components) .........................................11

Lubrication .......................................................................................................11-12

Mower Blade Spindle Lubrication......................................................................11

Mower Deck Linkage Lubrication ......................................................................11

Front Wheel Bearings Lubrication.....................................................................12

Transaxle Lubrication ........................................................................................12

Power Transfer Shaft Lubrication......................................................................12

Other Lubrication...............................................................................................12

Before Operating Machine....................................................................................12

Annually - End of Season ................................................................................12-13

Engine Service......................................................................................................12

Fuel Filter Replacement .......................................................................................13

Deck Removal .................................................................................................13-14

Power Transfer Shaft Removal ............................................................................14

SECTION 4 - ADJUSTMENTS AND REPAIR .................................... 15-20

Neutral Position Adjustments ...............................................................................15

Mower Deck Adjustment (Levelness)..............................................................15-16

Parking Brake Adjustment....................................................................................17

Engine Adjustments & Repair...............................................................................17

Mower Blade Replacement .............................................................................17-18

Mower Drive Belt Removal & Replacement .........................................................18

Battery Removal ...................................................................................................19

Battery Installation ................................................................................................19

Battery Service & Charging ..................................................................................19

Battery Testing......................................................................................................20

New Battery Preparation.......................................................................................20

TROUBLESHOOTING ....................................................................... 21-22

SERVICE SCHEDULE ............................................................................ 23

Maintenance/Replacement Parts .........................................................................23

WARRANTY ............................................................................................ 24

PRIMARY MAINTENANCE ................................................................ 25-28

IMPORTANT

NOTICE: Operator Protective Structures are available as optional kits for the Mid-Mount and Out-Front Z-Rider

machines. These structures, when installed and used properly can offer additional security to the operator

against serious injury in the event of a tip over accident. Operator Protective Structures may be required by local

ordinances. Discuss your mowing application and ordinances with your local Snapper Dealer.

Section 1 - FAMILIARIZATION

FIGURE 1.1

1.1 INTRODUCTION

This manual has been prepared for the operator’s of the

SNAPPER MID MOUNT Z-RIDER. Its purpose, aside

from recommending standard operating procedures and

routine service requirements, is to promote SAFETY

through the use of accepted operating practices. Read,

Understand and Follow the IMPORTANT SAFETY

INSTRUCTIONS on Page 2 and 3 of this manual and All

SAFETY messages on the MID MOUNT Z-RIDER and its

attachments before operating. SNAPPER recommends

returning the MID MOUNT Z-RIDER to an authorized

SNAPPER dealer annually for inspection and addition of

any new devices which might upgrade the safety of the

mower.

1.2 NOMENCLATURE

The nomenclature information above, Figure 1.1, shows

the essential parts of the SNAPPER MID MOUNT Z-

RIDER. It is recommended that all operator’s of this

equipment become thoroughly familiar with the controls,

components, and operation of this machine before

operating. Specific details involving the engine are

found in the separate engine owner’s manual. Study

these manuals before operating and keep both handy

for future reference. For the nearest SNAPPER dealer

in your area, check the yellow pages under the heading

LAWN MOWERS. For engine parts and service, look

for the engine manufacturer’s dealers under the

heading, ENGINES - gasoline.

BLADE ENGAGEMENT

SWITCH

PARKING

BRAKE

LEVER

CHOKE CONTROL

ENGINE SPEED

CONTROL

MOTION CONTROL

LEVER

(JOYSTICK)

DECK LIFT LEVER

FOOTREST

DISCHARGE

DEFLECTOR

KEY SWITCH

AUXILLARY FUEL TANK

OPERATOR’S SEAT

FUEL TANK

Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST

Make the following checks and perform the service

required before each start-up.

2.1.1. Check tires and add or release air as needed

to bring pressure to 12 psi in drive tires. Pressure in

front deck caster wheels should be 25 psi.

2.1.2. Check guards, deflectors and covers to make

sure all are in place and securely tightened.

2.1.3. Check engine oil and add oil as needed to

bring level up to the FULL mark. Refer to engine

owner’s manual for oil specifications. See Figure 2.1.

FIGURE 2.1

2.1.4. Check Blade switch to insure it works freely.

Switch is pulled “OUT” for blade engagement or

pushed back “IN” for blade disengagement. See

Figure 2.2. IMPORTANT: Disengagement stops

blades.

FIGURE 2.2

2.1.5. Clean exterior surfaces of cutting deck and

engine of any accumulation of dirt, grass, oil, etc.

Keep engine air intake screen and cooling fins clear

at all times.

2.1.6. Add fuel to tank of the machine outside

where fumes can safely dissipate. Make sure fuel

filler cap is tight. Refer to engine owner’s manual for

fuel specifications.

2.1.7. Adjust position of operator’s seat. The seat

is mounted on slides. Locate latch lever beneath

the seat. Move lever towards the left and slide seat

to the desired position. Release latch.

2.1.8. Place mower in desired cutting height

setting. Grasp deck lift lever and depress release

button located at tip of lever. Move lever to desired

setting, 1 thru 7, and release latch. See Figure 1.1.

IMPORTANT: This machine is equipped with

hydrostatic drive. The forward and rearward movement

of the mower is controlled by a joystick lever. Joystick

operations should be performed only from the

operator’s position in the seat. A small movement of

the joystick can cause the machine to move instantly.

Move joystick very carefully and slowly.

ROLL RELEASE: To roll the machine without the

engine running, pressure within the hydraulic pumps

must be released. There is one lever on the upper right

side of each pump that is used to release the pressure.

Rotate lever counter-clockwise and secure in that

position. See Figure 2.3

FIGURE 2.3

SAFE LEVEL

AREA

BLADE SWITCH

HYDRAULIC PRESSURE

RELEASE LEVER IN “RUN”

POSITION

LEVER SHOWN

LOCKED INTO

“ROLL” POSITION

Section 2 - OPERATING INSTRUCTIONS

2.2 STARTING & STOPPING – ENGINE, BLADES,

PARKING BRAKE

This machine is equipped with dual hydrostatic

wheel drive transmissions. Each transmission is

controlled by a single motion control lever or

joystick. This single control lever (joystick) controls

the direction of motion, Forward and Reverse, and

the speed of motion. Move the joystick forward to

propel the machine forward. Move the control

rearward to propel the machine in reverse. The

speed of motion is continuously variable from

neutral (zero) to maximum. Moving the joystick

farther from the neutral position will cause the

speed of motion to increase. To turn, move the

joystick towards the side you want to turn to. DO

NOT make sudden changes in speed or direction.

Always slow machine motion before turning. To

stop the motion of the machine bring the joystick

back to the neutral position. Engage parking brake.

2.2.1. STARTING ENGINE

When the ignition key is turned the engine will not

start or turn over unless the parking brake is

engaged and the blade switch is pushed in to

“OFF”.

1. Complete pre-start checklist.

2. Sit in operator’s seat.

3. Push blade switch in to “OFF”, blades

disengaged position and engage parking brake.

See Figure 2.2.

4. Move choke control forward to choke position to

start a cold engine. See Figure 2.4.

5. Move engine speed control to the Rabbit “FAST”

position. See Figure 2.4

6. Turn key to the start position until engine starts.

See Figure 2.5.

FIGURE 2.4

FIGURE 2.5

NOTE: If after 5 seconds of cranking the engine

does not start, release the key. Attempt starting

again after waiting for approximately 20 seconds.

7. After engine starts, move the choke control to

the “OFF” or no choke position. Allow a brief warm-

up until engine runs smooth.

2.2.2. STOPPING ENGINE

1. Stop engine by turning key to “STOP” position.

Move engine speed to the Turtle “SLOW” position

and turn key to “STOP”. See Figure 2.5.

WARNING

DO NOT operate blades in reverse. STOP BLADES.

LOOK and SEE behind and down for children, pets

and hazards before and while backing.

2.2.3. STARTING MOWER BLADES

1. Start engine and set engine speed control to the

Rabbit “FAST” position.

2. Pull the Blade Switch out to the “ON” position to

engage the mower blades. See Figure 2.2.

2.2.4. STOPPING MOWER BLADES

1. Push Blade Switch in to “OFF” position to

disengage the blade.

WARNING

Once blades are disengaged, they should come to a

complete stop in 7 seconds. If the blades continue to

rotate after 7 seconds, the electric clutch should be

checked. Replacement of electric clutch may be

necessary. Return the machine to an authorized

dealer for replacement. DO NOT CONTINUE to

operate mower if blades fail to stop in 7 seconds.

2. Move engine speed control to the Turtle “SLOW”

position. Turn key to “STOP” position. Engage

parking brake.

CHOKE

CONTROL

ENGINE

SPEED

CONTROL

FAST

POSITION

CHOKE

POSITION

“STOP”

POSITION

KEY SHOWN IN “ON” POSITION

Section 2 - OPERATING INSTRUCTIONS

2.2.5. PARKING BRAKE

1. Engage parking brake by pulling the parking

brake lever back to the engaged position.

NOTE: Motion control lever must be in the Neutral

position to engage brake. See Figure. 2.6.

NOTE: Engaging the parking brake locks the

motion control lever (joystick) in the neutral

position.

2. Release parking brake by pushing parking

brake lever forward to the released position.

See Figure 2.7.

FIGURE 2.6

FIGURE 2.7

WARNING

DO NOT park the machine on slopes. DO NOT leave

machine with engine running. Stop engine. Stop

blades. Engage parking brake. Remove key.

JOYSTICK IN

NEUTRAL

POSITION

PARKING

BRAKE

LEVER IN

ENGAGED

“ON”

POSITION

PARKING BRAKE

LEVER IN RELEASED

“OFF” POSITION

Section 2 - OPERATING INSTRUCTIONS

2.3 CUTTING HEIGHT ADJUSTMENT

1. Adjust cutting height as desired to any position,

using deck lift lever. See Figure 2.8.

NOTE: The engine does not have to be running to adjust

cutting height.

FIGURE 2.8

2.4 OPERATION- MOTION CONTROLS

2.4.1. DRIVING MACHINE

1. Start engine. Release parking brake.

2. Move motion control (joystick) gently and with

caution in desired direction:

FORWARD- Move control forward.

REVERSE- Move control to the rear.

LEFT TURN- Move control towards left.

RIGHT TURN- Move control towards right.

ZERO RADIUS TURN- Move control diagonally

from neutral in desired direction. See Figure 2.9.

FIGURE 2.9

WARNING

DO NOT make turns at high speed. Slow machine

motion. Move motion control lever gently and with

caution. DO NOT make sudden changes in speed or

direction.

2.4.2. STOPPING MACHINE

1. Return motion control lever (joystick) to

neutral.

IMPORTANT: Operator must use hand assistance

to bring motion control lever to the neutral position.

2. Engage parking brake.

3. Push blade switch in to “OFF” blades

disengaged position.

4. Stop engine. Move engine speed

control to turtle “SLOW” position. Turn

key to stop position.

5. Remove key.

WARNING

DO NOT park the machine on slopes. DO NOT leave

machine with engine running. Stop engine. Stop

blades. Engage parking brake. Remove key.

REARWARD

MOVEMENT LEFT TURN

FORWARD

MOVEMENT

RIGHT

TURN

DECK LIFT LEVER SHOWN

IN HIGH CUTTING HEIGHT

POSITION

Section 3 - MAINTENANCE

3.1 INTRODUCTION

To retain the quality of the SNAPPER mower, use

genuine SNAPPER replacement parts only. Contact a

local SNAPPER dealer for parts and service assistance.

For the correct part or information for a particular

SNAPPER mower, always mention the model and

serial number. SNAPPER recommends returning the

mower to an authorized SNAPPER dealer annually for

inspection and addition of any new devices which might

upgrade the safety of the mower. For the nearest

SNAPPER dealer in your area, check the yellow pages

under the heading LAWN MOWERS. For engine parts

and service, look for the engine manufacturer’s dealers

under the heading, ENGINES - gasoline.

3.2 SERVICE - AFTER FIRST 5 HOURS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine running. STOP engine. STOP

blades. Set brake. Remove key. Remove spark plug

wires and secure away from spark plugs. Engine and

components are HOT. Avoid serious burns, allow

sufficient time for all parts to cool.

3.2.1. CHANGE ENGINE OIL

1. Change engine oil as follows:

a. Place a 4 quart minimum capacity

container under the end of the oil drain.

b. Rotate counter clockwise and pull out

to open the drain plug. See Figure 3.1.

FIGURE 3.1

c. After all the oil has drained, close the

drain by pushing in and rotating

clockwise to close. Wipe up any oil that

may have spilled. Dispose of drained oil

properly. See Figure 3.1.

d. Fill engine crankcase with new oil.

Refer to your engine owner’s manual for

oil specifications.

e. Change oil filter at every oil change.

Refer to your engine owner’s manual for

service instructions.

3.2.2. CHECK MOWER BLADE

1. Stop Engine. Remove key. Disconnect

spark plug wire(s) and secure away from

spark plug(s).

2. Engage parking brake.

3. Use a hydraulic floor jack or hoist to raise

machine high enough to gain access to the

underside of deck. Secure machine with safety

blocks.

WARNING

Wear heavy leather gloves when handling or working

around cutting blades. Blades are extremely sharp

and can cause severe injury. DO NOT use a cutting

blade that shows signs of excessive wear or

damage. Refer to section “MOWER BLADE

REPLACEMENT” for proper blade inspection and

service procedures.

4. Check torque of blade mounting bolts.

As necessary, torque to 70 to 80 ft. lbs.

See Figure 3.2.

5. Check blade for sharpness, wear and

damage. Refer to Section “BLADE WEAR

LIMITS”.

FIGURE 3.2

6. Check blade for straightness.

ROTATE PLUG COUNTER CLOCKWISE

THEN PULL OUT TO DRAIN OIL CHECK BLADE

MOUNTING BOLTS -

TORQUE SHOULD BE

70 TO 80 FT. LBS.

Section 3 - MAINTENANCE

3.2.3. CHECK MOWER DRIVE BELT

1. Foot Rest Removal

a. Lower deck to lowest setting.

b. Remove foot rest. See Figure 3.3.

c. Removal of foot rest will allow access

to deck belt.

FIGURE 3.3

2. Checking Belt Tension

The idler and spring provide proper belt

tension and require no adjustment. If belt is

frayed, slit, severed or belt strands

exposed, replace belt before operating

mower.

3.3 AFTER EVERY 25 OPERATING HOURS

3.3.1. ENGINE

1. Engine Oil

Change engine oil. Refer to Section “CHANGE

ENGINE OIL”. Refer to engine owner’s manual

for oil specifications.

2. Air Filter

Refer to engine owner’s manual for service

instructions.

3.3.2. MOWER COMPONENTS

1. Mower Drive Belt

No adjustment required. Replace belt as

needed.

2. Mower Blade

Check blade for sharpness, wear, damage,

and torque. Refer to Section “MOWER BLADE

REPLACEMENT”.

3. Mower Deck Levelness

Check mower deck for proper levelness. Adjust

as required. Refer to Section “MOWER DECK

ADJUSTMENT – LEVELNESS”.

4. Cleaning Mower Deck

a. Remove key from ignition switch.

b. Remove spark plug wire(s) and secure

away from spark plug(s).

c. Raise mower deck to its highest setting.

It may be necessary to raise mower deck

higher using a hydraulic floor jack. Secure

machine with safety blocks.

d. Clean underside of mower deck,

removing all accumulation of grass

clippings and debris.

e. Clean top of deck, removing all grass

clippings and debris.

5. Mower Blade Spindle - Lubrication

a. Remove foot rest.

b. Remove foot rest to gain access to

lubrication fitting located on the top of

deck below deck pulleys. Lubricate with

Kendall NLGI No. 2 lithium grease or

equivalent, from a grease gun until

grease purges from vent located on

spindle housing underneath deck. See

Figure 3.4.

FIGURE 3.4

6. Mower Deck Linkage - Lubrication

Lubricate all mower deck linkage pivot

points with a light coat of motor oil.

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine running. STOP engine. STOP

blades. Set brake. Remove key. Remove spark plug

wires and secure away from spark plugs. Engine and

components are HOT. Avoid serious burns, allow

sufficient time for all parts to cool.

LIFT FOOT REST UP AND OFF

POWER UNIT FRAME TO GAIN

ACCESS TO MOWER BELT

LUBRICATE

SPINDLE

ASSEMBLIES

Section 3 - MAINTENANCE

3.3.3. RIDING MOWER - LUBRICATION

1. Front Wheel Bearings

Lubricate with Kendall NLGI No. 2 lithium

grease or equivalent, from a grease gun.

See Figure 3.5.

FIGURE 3.5

2. Transaxle

Check the level of fluid in both of the fluid

reservoirs. Wipe away all dirt and debris from

around reservoir cap before removing. Oil

must remain absolutely clean! Check with

machine on a level surface with engine

“OFF”. Fill reservoir as needed to bring

level up to 1-1/2 inches below the top of the

filler neck. Use clean, fresh premium

hydraulic oil having a viscosity equivalent to

SAE 20W20, SAE30 or SAE40. The fluid

should be chemically stable, incorporating rust

and oxidation inhibitors. Make sure funnels,

pouring spouts and oil can are completely

clean. Reinstall reservoir cap. See Figure 3.6.

IMPORTANT: DO NOT remove or service

the transaxle fluid filters. This service should

be made periodically by an authorized

SNAPPER dealer. See the service schedule

to determine the recommended change

interval.

FIGURE 3.6

3. Power Transfer Shaft

Lubricate power transfer shaft with Kendall

NLGI No. 2 lithium grease or equivalent,

from a grease gun. See Figure 3.7.

FIGURE 3.7

4. OTHER LUBRICATION POINTS

Lubricate machine caster wheel shafts,

traction drive shaft and mower deck idler

arm with Kendall NLGI No. 2 lithium grease

or equivalent, from a grease gun.

3.4 BEFORE OPERATING MACHINE

1. Clean all dirt and debris from around the two

hydraulic fluid reservoirs. Especially around the top

and cap area.

2. Clean all dirt and debris from the cooling fins on

the engine and from both hydraulic pumps.

3.5 ANNUALLY (END OF EACH SEASON)

Perform all maintenance as described in Section

“AFTER EVERY 25 OPERATING HOURS”.

3.5.1. ENGINE

Service engine according to engine owner’s manual.

(Continued on next Page)

LUBRICATE

BEARINGS

FRONT

WHEEL

LUBRICATE

POWER

TRANSFER

SHAFT

VIEW IS SHOWN WITH

PARTS REMOVED FOR

CLEAR VIEW OF

SHAFT

IMPORTANT: FLUID LEVEL MUST

BE ABOVE TOP OF BAFFLE.

RESERVOIR CAPACITY IS ONE (1)

GALLON. DO NOT OVERFILL.

1-1/2

OIL FILL

LINE

HYDRAULIC OIL

RESERVOIR

Section 3 - MAINTENANCE

3.5 ANNUALLY (END OF EACH SEASON)

(Continued from previous Page)

3.5.2. FUEL FILTER

Service fuel filter as instructed below. Turn key to

“OFF” position. Engine MUST be stopped and MUST

be cold before removing filter. Clamp fuel line to

prevent fuel spillage or perform filter change when

fuel tank and fuel line are empty.

WARNING

Allow engine to cool for at least ten minutes before

performing service or maintenance. DO NOT smoke

near fuel components when performing service or

maintenance. DO NOT perform service and

maintenance near an open flame. Wipe off any

spilled fuel before starting engine. DO NOT run

engine indoors.

1. Remove fuel line clamps from fuel filter.

2. Remove fuel lines from filter. Discard filter.

3. Install new fuel filter. Reinstall fuel line clamps.

See Figure 3.8.

FIGURE 3.8

3.6 DECK REMOVAL

Move power unit/mower deck to an area where the

mower deck is to be disconnected. Turn engine

“OFF” and remove key from switch. Remove spark

plug wire(s) and secure away from spark plug(s).

Engage parking brake.

1. Move deck lift lever and set the mower deck to

the highest cutting position. See Figure 3.9.

2. Place a wooden block under the front and rear

edge of the mower deck.

3. Move deck lift lever and set the mower deck to a

lower cutting position until deck rests on wooden

blocks. See Figure 3.9.

4. Remove cotter pins and washers from both sides

of front lift arm. See Figure 3.10.

FIGURE 3.9

FIGURE 3.10

REMOVE

LINE

CLAMPS

REMOVE FUEL

FILTER

CLAMP FUEL

LINE TO

PREVENT

SPILLAGE

POSITION DECK

LIFT LEVER IN

HIGHEST

CUTTING

POSITION.

PLACE WOODEN

BLOCKS UNDER

FRONT AND

REAR OF DECK.

LOWEST CUTTING

POSITION (ALL THE

WAY FORWARD)

REMOVE COTTER PINS

AND WASHERS FROM

BOTH SIDES OF

FRONT LIFT ARM

COTTER PIN

Section 3 - MAINTENANCE

3.6 DECK REMOVAL (Continued from previous page)

5. Remove shoulder bolts, washers and nuts from

rear lift arm. See Figure 3.11.

FIGURE 3.11

6. Disconnect pull bar from front axle by removing

clevis pins and cotter pins. See Figure 3.12.

FIGURE 3.12

7. Pull lock collar back and slide power transfer shaft

away from power take off shaft (located on power unit

below hydro pumps). See Figure 3.13.

FIGURE 3.13

IMPORTANT: Mower deck is extremely heavy. Be very

careful when removing deck from power unit.

8. Remove wooden blocks from underneath deck and

roll/slide deck from underneath power unit.

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine running. STOP engine. STOP

blades. Set brake. Remove key. Remove spark plug

wires and secure away from spark plugs. Engine and

components are HOT. Avoid serious burns, allow

sufficient time for all parts to cool.

3.7 POWER TRANSFER SHAFT REMOVAL

Engage parking brake. Turn engine “OFF” and

remove key. The power transfer shaft connects the

power unit to the mower deck. The shaft is

telescoping for easy removal. Slide locking collar

back toward mower deck and shaft will slide off. See

Figure 3.13.

FRONT AXLE

PULL BAR

CLEVIS PIN

WASHERS

COTTER PIN

TRANSFER

SHAFT

LOCK

COLLAR

TAKE OFF

SHAFT

REAR

LIFT ARM

REAR LINK

PLATE

SHOULDER

BOLT,

WASHER &

NUT

THREADED

END

Section 4 - ADJUSTMENTS & REPAIR

DANGER

Exercise EXTREME CAUTION when making this

adjustment, due to close proximity of moving parts.

4.1 NEUTRAL POSITION ADJUSTMENTS

The joystick controls the movement and stopping of

the machine. Move the joystick to the center or

neutral position to stop machine. IMPORTANT:

Always return the joystick with hand assistance

to the neutral position. If machine does not come

to a complete stop or has any movement when

joystick is moved to the neutral position,

adjustment must be made.

1. Turn key to “OFF” position.

2. Raise both wheels off the ground. Wheels should

be high enough to rotate freely. Secure with safety

blocks.

3. Disconnect parking brake rod from parking brake.

4. Engage parking brake lever. NOTE: Engaging

parking brake without brake rod connected will lock

joystick in center or neutral position.

5. Turn key to start position and start unit.

6. Both wheels should not have any movement, not

rotating.

7. If wheel(s) are rotating, disconnect transmission

control rods from cross shaft and turn adjusting bolts

located on pump(s) clockwise, or counter-clockwise,

until wheel(s) stop rotating. See Figure 4.1.

8. With wheels in neutral, (not rotating) stop engine

and readjust control rods until they fit into the cross

shaft arms with no wheel creep.

9. Reconnect park brake rod.

FIGURE 4.1

4.2 MOWER DECK & COMPONENT ADJUSTMENTS

The following mower deck and component

adjustments and repairs can be made by the owner.

However, if there is difficulty in making these

adjustments and repairs, it is recommended that

these repairs be made by an authorized SNAPPER

dealer.

4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS)

SIDE to SIDE and FRONT to REAR

Before making deck leveling adjustments,

check tires and add or release air as needed to

bring pressure to 12 psi in drive tires. Pressure

in front caster wheels should be 25 psi.

If tires are properly inflated and mowing is still

uneven, adjust deck levelness as follows:

SIDE to SIDE LEVEL

1. Place machine on a smooth level surface.

2. Check blade tips by rotating blades until tips

are pointing to the sides of the deck. Check the

measurement of outside blade tips to the

ground on both blades. The measure-ment of

each of the outside blade tips should be within

1/8” of each other. If measurement of the blade

tips is not within 1/8”, adjustment should be

made to the higher side of the deck to lower it

to within the correct measurement.

3. Move deck lift lever and set the mower deck

to the highest cutting position.

4. Place a wooden block under the front and

rear edge of the mower deck.

5. Move deck lift lever and set the mower deck

to a lower cutting position until deck rests on

wooden blocks.

(Continued on Next Page)

FIGURE 4.1A

ADJUSTING BOLTS

TRANSMISSION

CONTROL ROD

Section 4 - ADJUSTMENTS & REPAIR

4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS)

(Continued)

6. Loosen the nuts and bolts that secure both

front and rear deck support brackets on the

high side of deck. Located above each support

bracket, on the top part of the power unit

frame, are three shim plates. Remove the shim

plates on both of the front and rear lift arms and

position plates between the support bracket

and the frame of the power unit. Inserting the

shim plates in this procedure will lower that side

of the deck. Retighten the support bracket nuts

and bolts to 20 to 30 ft. lbs. of torque. See

Figure 4.2.

FIGURE 4.2

7. Move deck lift lever and set the mower

deck to the highest cutting position and

recheck side to side blade tip dimensions. If

both blade tips are within 1/8” of each other

then levelness is correct. If blade tips are still

unlevel repeat steps 1 through 6 and add

another shim plate until deck is level.

FRONT to REAR LEVEL

8. Place machine on a smooth level surface.

9. Check blade tips by rotating the outside

blades until tips are pointing to the front and

rear of deck. Check the measurement of blade

tips to the ground on both blades. Front to rear

measurement should be 1/4” to 3/8” higher in

the rear. If measurement of the blade tips are

not within the previously mentioned

measurement, adjustment should be made.

10.Move deck lift lever and set the mower deck

to the highest cutting position.

11.Place a wooden block under the front and

rear edge of the mower deck.

12.Move deck lift lever and set the mower deck

to a lower cutting position until deck rests on

wooden blocks. This will relieve pressure

from deck lift components.

13. NOTE: The timing rod connects the front

and rear lift arms and maintains the deck in the

same attitude through all heights of cut. Adjust

the deck by loosening and rotating the timing

rod adjusting nuts. Rotate both nuts forward to

lower the rear of the deck or rearward to raise

the rear of the deck. Tighten the nuts securely.

See Figure 10.

14. Raise cutting deck to highest cutting

position and check measurement. If blade

tips are not within correct measurement

repeat steps 8 through 13 until deck is level.

FIGURE 4.2A

POWER UNIT

FRAME

DECK

SUPPORT

BRACKET

SHIM

PLATES

ROTATE NUTS THIS

DIRECTION TO

RAISE REAR OF

MOWER DECK

ROTATE NUTS THIS

DIRECTION TO LOWER

REAR OF MOWER DECK

TIMING ROD

REAR LIFT

ARM

POWER UNIT

FRAME

Section 4 - ADJUSTMENTS & REPAIR

WARNING

Before attempting any adjustments, maintenance,

service, or repairs, stop engine and blade, always

remove key from ignition switch, remove spark plug

wire(s) and secure wire(s) away from spark plug(s).

4.3 PARKING BRAKE ADJUSTMENT

1. The parking brake can be adjusted by removing

the rod from the lever and rotating it clock-wise to

increase brake tension. When properly adjusted,

the parking brake lever should require 18 to 22

pounds of force to set the brake. If this adjustment

does not result in proper braking action contact your

authorized SNAPPER dealer for corrective action.

See Figure 4.3.

WARNING

Do not operate this machine if the brakes are not

functioning properly!

FIGURE 4.3

4.4 ENGINE ADJUSTMENTS & REPAIR

Refer to the engine owner’s manual for engine

adjustments and/or repairs.

WARNING

Wear heavy leather gloves when handling or working

around cutting blades. Blades are extremely sharp and

can cause severe injury. DO NOT use a cutting blade

that shows signs of excessive wear or damage.

4.5 MOWER BLADE REPLACEMENT

4.5.1. BLADE WEAR LIMITS

1. Inspect blade frequently for signs of

excessive wear or damage. See Figure 4.4.

FIGURE 4.4

PARKING

BRAKE

LEVER

PARKING

BRAKE

ROD

NEW BLADE

WEAR LIMIT

(NOTCH STARTS)

DANGEROUS CONDITION!

DO NOT USE ON MOWER!

REPLACE WITH NEW

BLADE

Section 4 - ADJUSTMENTS & REPAIR

4.5.2. BLADE SHARPENING

1. Remove blade. See Figure 4.5.

FIGURE 4.5

2. Inspect condition of blade. See Figure 4.4.

3. If blade is in good condition, sharpen at 22

to 28 degrees. DO NOT sharpen beyond

existing cutting edge. See Figure 4.6.

FIGURE 4.6

4. Check blade balance after sharpening.

If necessary, correct blade balance by

grinding the heavy end of blade.

IMPORTANT: Blade balancing should be performed by a

qualified dealer.

5. Reinstall blade. See Figure 4.5. Torque

blade mounting bolts to recommended

range of 70 to 80 ft. lbs.

4.6 MOWER DRIVE BELT REPLACEMENT

Inspect mower drive belt. Replace belt if it shows

signs of excessive wear, damage and/or is broken.

4.6.1. BELT REMOVAL

1. Remove power unit foot rest.

2. Remove old belt.

4.6.2. BELT REPLACEMENT

1. Route belt around blade pulleys and idler

pulley in same the position as old belt was

removed. It may be necessary to use a pry

bar to pull idler pulley back to install belt.

See Figure 4.7.

2. Reinstall power unit foot rest.

FIGURE 4.7

BLADE

BLADE MOUNTING

BOLT

BEVELED WASHER

BLADE

22º TO 28º

ORIGINAL CUTTING EDGE

FRONT OF DECK

BELT

ROUTING

Section 4 - ADJUSTMENTS & REPAIR

WARNING

Shield the positive terminal with terminal cover

located on battery harness. This prevents metal from

touching the positive terminal which could cause

sparks. Cables must be connected to battery

terminals in the proper position. RED (Positive) cable

must go to the ( + ) terminal. BLACK (Negative) cable

must go to the ( - ) terminal.

4.7 BATTERY

4.7.1. BATTERY REMOVAL

1. Remove battery retainer.

2. Slide terminal cover away from positive

terminal.

3. Observe and note cable positions on

battery. See Figure 4.8.

4. Disconnect cables from battery terminals,

disconnecting BLACK (Negative) cable first,

then disconnect RED (Positive) last. Retain

mounting bolts and nuts.

FIGURE 4.8

4.7.2. BATTERY INSTALLATION

1. Position battery into battery compartment.

2. Connect cables to battery terminals.

Connect RED (Positive) cable first. Connect

BLACK (Negative) cable last.

3. Reinstall battery retainer and positive

terminal cover. See Figure 4.9

4.7.3. BATTERY SERVICE

1. Remove battery.

2. Place battery in a well ventilated area on

a level surface.

3. Using distilled water, refill cells as

required to cover cell plates of which can

also be seen through the plastic battery

case.

4. With cell caps removed, connect battery

charger to battery terminals. RED to positive

(+) terminal and BLACK to negative (-)

terminal.

5. Slow charge battery at 1 amp for 10

hours. An alternative fast charge should be

no more than 2.5 amps for four hours.

6. If battery will not accept charge or is

partially charged after 10 hours of charging

at 1 amp, replace with new battery.

FIGURE 4.9

WARNING

The electrolyte (acid) produces a highly explosive

gas. Keep all sparks, flame and fire away from area

when charging battery or when handling electrolyte

or battery. Electrolyte (acid) is a highly corrosive

liquid. Wear eye protection. Wash affected areas

immediately after having eye or skin contact with

electrolyte (acid). Battery acid is corrosive. Rinse

empty acid containers with water and mutilate before

discarding. If acid is spilled on battery, bench, or

clothing, etc., Flush with clear water and neutralize

with baking soda.

RED (POSITIVE) CABLE

TERMINAL COVER

TERMINALS

BLACK (NEGATIVE)

CABLE

RED (POSITIVE) CABLE

TERMINAL

COVER MUST

SHIELD

POSITIVE

TERMINAL

AFTER

INSTALLATION TERMINALS

BLACK

(NEGATIVE)

CABLE

Section 4 - ADJUSTMENTS & REPAIR

Batter

Condition Chart

State of Charge Syringe Hydrometer Digital Voltmeter Five Ball Hydrometer

100% Charged w/ Sulfate Stop 1.280 12.80v Five Balls Floating

100% Charged 1.265 12.60v Four Balls Floating

75% Charged 1.210 12.40v Three Balls Floating

50% Charged 1.160 12.10v Two Balls Floating

25% Charged 1.120 11.90v One Ball Floating

0% Charged Less than 1.100 Less than 11.80v Zero Balls Floating

4.7.4. BATTERY TESTING

There are two types of battery tests:

Unloaded and Loaded. The unloaded test is

the procedure that will be discussed. It’s the

simplest and most commonly used. An

unloaded test is made on a battery without

discharging current. To perform unloaded

testing, check charge condition using either

a hydrometer or voltmeter.

1. Using a voltmeter, voltage readings

appear instantly to show the state of

charge. Remember to hook the positive

lead to the battery’s positive terminal, and

the negative lead to the negative terminal.

2. A hydrometer measures the specific

gravity of each cell. The specific gravity tells

the degree of charge; generally, a specific

gravity of about 1.265 to 1.280 indicates full

charge. A reading of 1.230 to 1.260

indicates the battery should be charged

before testing. The chart on the next page

shows the charge level as measured by

syringe float hydrometer, digital voltmeter

and five ball hydrometer.

4.7.5. NEW BATTERY PREPARATION

1. Remove battery from carton.

2. Place battery in a well ventilated area on a

level non-concrete surface.

3. Remove battery cell caps. Fill cells as

required with electrolyte (purchased

separately) to proper level. Fill to 3/16”

above cell plates. Filling battery with

electrolyte will bring the battery to 80%

charged state.

4. With cell caps removed, connect battery

charger to battery terminals; RED to positive

(+) and BLACK to negative (-) terminal.

IMPORTANT: 3/16” above cell plates is the recommended

level. DO NOT place anything in battery other than specified

electrolyte.

WARNING

DO NOT OVERFILL!

WARNING

DO NOT attempt to service or charge the battery

while it is installed in the machine. DO NOT use

“BOOST” chargers on the battery.

5. Slow charge the battery at 1 amp for 2

hours to bring the battery to full charge.

6. After charging, check level of electrolyte

and add as needed to bring level to 3/16”

above cell plates.

7. Reinstall cell caps.

8. Install battery into power unit.

9. Connect positive (+) cable (red) first,

from wiring harness to the positive terminal

(+) on battery using bolt and nut provided

in hardware bag. Connect negative (-)

cable (black) last, to negative terminal (-)

on battery using bolt and nut. Apply a small

amount of grease over terminals to prevent

corrosion.

10. Install battery retainer and positive

terminal cover.

WARNING

Shield the positive terminal with terminal cover

located on battery harness. This prevents metal from

touching the positive terminal which could cause

sparks. Cables must be connected to battery

terminals in the proper position. RED (Positive) cable

must go to the ( + ) terminal. BLACK (Negative) cable

must go to the ( - ) terminal.

TROUBLESHOOTING

PROBLEM PROBABLE CAUSE CORRECTIVE ACTION

Starter Will Not Crank 1. Battery dead. 1. Service battery.

Engine 2. Blown fuse. 2. Replace fuse.

3. Electrical connections loose or corroded. 3. Clean and check connections for good contact.

4. Defective ignition switch. 4. Contact authorized SNAPPER dealer.

Engine Will Not Start 1. Blade engagement switch in the “ON” position. 1. Move blade engagement switch to “OFF”.

2. Park brake not set. 2. Set park brake.

3. Fuel tank empty. 3. Fill fuel tank with fresh fuel.

4. Engine needs choking. 4. Move choke control to “CHOKE” position.

5. Spark plug wire disconnected. 5. Place spark plug wire onto spark plug.

6. Battery weak or dead. 6. Service battery.

7. Faulty parking brake, blade or ignition switch. 7. Contact authorized SNAPPER dealer.

Engine Stalls After 1. Operator not in seat. 1. Sit in operator’s seat.

Running 2. Choke control in the “CHOKE” position. 2. Move choke control to “OFF” position.

3. Fuel tank empty. 3. Fill with fuel to proper level.

4. Engine air pre-cleaner and or air cleaner dirty. 4. Clean free of all debris.

5. Spark plug defective or gap set improperly. 5. Service spark plug.

6. Fuel filter stopped up. 6. Replace fuel filter.

7. Water, debris or stale fuel in fuel system. 7. Drain and clean fuel system.

Engine Loses Power 1. Excessive load on engine. 1. Lessen load.

2. Engine air pre-cleaner or air cleaner dirty 2. Clean or replace filters.

3. Engine oil level low. 3. Fill with engine oil to proper level.

4. Engine cooling fins & air intake screen excessively dirty. 4. Clean cooling fins, air intake screen of all debris.

5. Spark plug faulty. 5. Service spark plug.

6. Water, debris or stale fuel in fuel system. 6. Drain and clean fuel system.

Engine Backfires When

Turned To “STOP”

1. Throttle control set too “FAST”. 1. Set throttle control to “SLOW” and allow engine to

idle. Then, turn key to “OFF”.

Excessive Vibration 1. Damaged or bent mower blades. 1. Service mower blade(s).

2. Loose blade components. 2. Service and tighten loose parts.

3. Loose or missing air lift (if equipped). 3. Replace air lifts. Tighten to proper torque.

(Trouble Shooting Continued on Next Page)

TROUBLESHOOTING

PROBLEM PROBABLE CAUSE CORRECTIVE ACTION

Tractor Will Not Move 1. Joystick in the neutral “N” position. 1. Place joystick in desired speed position.

Loss Of Traction 2. Roll release lever is in “ROLL” position. 2. Move roll release lever to the engaged position.

3. Low transmission hydraulic oil level. 3. Bring hydraulic oil to proper level.

4. Parking Brake engaged. 4. Move parking brake to disengaged position..

5. Traction drive belt requires replacement 5. Replace traction drive belt.

Blade(s) Not Cutting 1. Blade engagement switch in the “OFF” position. 1. Move blade switch to the “ON” position.

2. Clutch belt slipping. 2. Replace clutch belt.

3. Mower belt slipping. 3. Replace mower belt.

4. Electric clutch not functioning. 4. Contact authorized SNAPPER dealer.

5. Check gearbox for damage. 5. Contact authorized SNAPPER dealer.

6. Power transfer shaft disconnected or damaged. 6. Connect power transfer shaft or repair damage.

Cutting Grass 1. Uneven tire pressure. 1. Bring to proper pressure.

Improperly 2. Cutting height too low or high. 2. Adjust cutting height.

3. Engine speed too slow. 3. Move throttle control to “FAST” position.

4. Forward speed too fast. 4. Move joystick to a slower speed.

5. Terraced cut, side to side. 5. Adjust side to side level

6. Excessive deck pitch, front to rear. 6. Adjust front to rear level.

7. Cutting blade(s) dull or damaged. 7. Sharpen cutting edges or replace blade(s).

8. Blade belt slipping. 8. Replace blade belt.

9. Check electric clutch. 9. Adjust to proper specifications.

10. Check clutch belt. 10. Replace clutch belt.

11. Check gearbox for damage. 11. Contact authorized SNAPPER dealer.

Poor Grass Discharge 1. Engine speed too slow. 1. Move throttle control to “FAST” position.

2. Forward speed too fast. 2. Move joystick to a slower speed.

3. Grass is wet. 3. Mow when grass is dry.

4. Excessively worn or damaged blade(s). 4. Service mower blade(s)

5. Build up of grass clippings and debris under deck. 5. Clean deck.

6. Improper blade(s) installed on deck. 6. Install proper SNAPPER blades.

7. Blade(s) installed improperly on deck. 7. Install blades properly.

Battery Will Not Charge 1. Poor cable connections. 1. Clean cables and battery terminals.

2. Bad battery cell(s) 2. Replace with new battery.

3. Faulty alternator. 3. Contact engine manufacturer’s dealer.

SERVICE SCHEDULE

ITEM SERVICE PERFORMED REF. EACH

USE

HRS

100

HRS

EACH

SEASON

Engine Oil Check Oil Level Page 6 X

Initial Oil Change Page 10 X

Periodic Oil Change Page 11 X*

Air Pre-Cleaner Clean Sponge Element Engine Manual

& Page 11.

X**

Air Cleaner Clean or Replace Engine Manual. X**

Spark Plug Replace Engine Manual. X

Fuel Filter Replace Page 13 X

Engine Cooling

System

Clean Shroud & Fins Engine Manual

& Page 12

X**

Battery Check Electrolyte Page 19 XX

Charge Battery Page 19 X

Testing Battery Page 20 X

Tires Check Pressures Page 6 XXX

Drive Belts Check For Wear And

Tension

Page 11 XX X

Mower Blades Check For Wear, Damage

& Replacement

Pages 17-18 X

Mower Deck Clean Debris

Accumulation

Page 11 X

Lubrication

Points

Grease or Oil Pages 11-12 XX

Hydrostatic

Trans. Oil

Check Oil Level Page 12 XX

Hydrostatic

Trans. Filter

Replace Filter Page 12 First Change at 200 Hours.

Thereafter every 500 Hours.

* Change oil every 25 hours when operating under heavy load or high temperatures.

**Clean more often under dusty conditions or when air debris is present

MAINTENANCE PARTS

4.7.6. MAINTENANCE/REPLACEMENT PARTS

MAINTENANCE/REPLACEMENT PARTS 52” MOWER DECK 61” MOWER DECK

Mower Blades 2-9246 (3) 2-9251 (3)

Mower Deck Belt 4-2776 3-5542

Upper Drive Shaft To Hydro Pump Belt 4-5254 (2)

Deck Drive Shaft To Electric Clutch -Belt 3-5543 (2)

Battery 3-5610

2 YEAR LIMITED WARRANTY

For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized

SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon

examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

SNAPPER FIELD SERVICEABLE SPINDLES and their components used on SNAPPER PRO® Mid Size walks

and SNAPPERZRIDER® ride on commercial equipment have a three (3) year limited warranty against defects

in material or workmanship or both.

All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for

replacement under this warranty must be paid by the purchaser.

This warranty does not apply to engines and their components, and batteries, as these items are warranted

separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse,

improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not

cover any machine or component that has been altered or modified, changing safety, performance, or durability.

Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety

(90) days from the original purchase date. SNAPPER will not be responsible for any installation cost incurred.

The battery warranty only covers original equipment batteries and does not cover damage to the battery or

machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper

maintenance, or use of improper electrolyte.

There is no other express warranty.

DISCLAIMER OF WARRANTY

Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to

two (2) years from purchase date for the original purchaser's use, and up to the extent permitted by law

and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential

damages, under any and all warranties are excluded.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow the

exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may

not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY

IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY

SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS.

IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:

Snapper’s Product Registration Center, P.O. Box 1379, McDonough, Georgia. 30253

PRIMARY MAINTENANCE

NOTES

Safety Instructions & Operator’s Manual for

MID MOUNT Z-RIDER

ZERO TURNING

HYDRO DRIVE

SERIES 1

IMPORTANT

Snapper products are built using engines that meet or exceed all applicable emissions requirements on the

date manufactured. The labels on those engines contain very important emissions information and critical

safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine

manual, and on the machine, engine and attachments. If you have any questions about your Snapper product,

contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough,

GA. 30253. Phone: (1-800-935-2967).

WARNING: The engine exhaust from this product contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive harm.

SNAPPER INC.

MANUAL No. 7-2902 (REV. 1, 8/20/99)

Snapper Zm2501Kh Zm5201M Zm6101M Users Manual Safety Instructions & Operator’s For

ZM2501KH, ZM5201M, ZM6101M to the manual 3a249eec-c643-47c0-9cb1-8a1440e98560

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