120001A IN

2017-10-16

: Sonnax 120001A-In 120001A-IN 1743 instructions part uploads

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T R A N S M IS S ION PART S
Instructions

Renault/Peugot AL-4, DPO

Pump Bushing
Part No.

Pump
Bushing

120001A

NOTE: Finish-in-Place Bushing

Pump Body

1. Tools Required for Machining Finish-In-Place Bushing
• Arbor press
• Shouldered arbor
• Lathe with a 3-jaw chuck that will
open up to 152.4mm in diameter

Figure 1
50.8mm
11mm
1.5mm

• Magnetic indicator stand
• One-tenth indicator
• Carbide tipped boring bar
• Go/No Go plug gauge
	
	
	

(2x)
15

ø 53.85mm
	53.65mm

NOTE: A Go/No Go gauge should be made
to the following specifications: Go Diameter
54.465mm/No Go Diameter 54.485mm.

• A shouldered arbor should be made to the
specifications shown (Figure 1).
2. Disassembly
a. Remove seal from housing.
b. Bushing must be removed toward seal pocket.
	

NOTE: Avoid damaging cavity bottom shoulder and bore surface.

©2017 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

120001A-IN 06-26-17
Page 1

T R A N S M IS S ION PART S
PUMP BUSHNG 120001A

Instructions

3. Installation & Assembly
a. Clamp on large O.D. being careful not to mark the surface.
b. Indicate the I.D. of the seal bore where the seal is pressed into. This must run within 0.0127mm T.I.R.
		
NOTE: This diameter runs true with the I.D. where the bushing is pressed.

c. Bore bushing I.D. to a size of 54.46/54.48mm; finish should be 0.4/0.8 micrometers surface finish or
better. Verify with Go/No Go gauge.
d. Install Sonnax seal.

©2017 Sonnax Industries, Inc.
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

120001A-IN 06-26-17
Page 2
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