AW55 50SN ZIP IN
2016-11-22
: Sonnax Aw55-50Sn-Zip-In AW55-50SN-ZIP-IN 1784 file instruction uploads
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AW55-50SN, AW55-51SN, AF23/33, RE5F22A ZIP KIT ® PART NUMBER AW55-50SN-ZIP QUICK GUIDE Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram Front Control Valve Body 11B Middle Control Valve Body 11A (Back) 11C 1 2A 11D 2A Middle Control Valve Body 2A (Front) 4 Before removing OE boost sleeve, take note of the adjustable CAUTION step/retainer location and ensure the Sonnax sleeve is installed at the same height/ location. Failure to do so will result in incorrect line rise. 5 OE Spring 2A 3 2B 8 9 Rear Control Valve Body Spring not utilized in all units. See step seven of CAUTION installation steps on page two for details. 11E 2nd Rear Control Valve Body 7 10 6 NOTE: Re-use OE spring. In addition to general rebuilding tips and technical information, the technical booklet included in this kit contains vacuum testing and additional repair options for higher mileage units or for repairing specific complaints which are beyond the scope of this kit. ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com AW55-50SN-ZIP-Guide 11-22-16 Page 1 AW55-50SN, AW55-51SN, AF23/33, RE5F22A ZIP KIT® Quick Guide Zip Kit Contents & Installation Steps Step 6 R eplace OE Lockup Relay Control Valve Step 1 Replace OE Solenoid Modulator Line-up Packaging Pocket 6 NOTE: Remove all OE bore components. Discard all except OE end plug and retainer which will be reused. Install Sonnax solenoid modulator valve assembly with open end outboard, followed by the spacer sleeve also with orificed end outboard. Install Sonnax spring. Reinstall OE end plug and retainer. Packaging Pocket 1 • Valve • Valve Sleeve • Spacer Sleeve • Spring 2 Replace OE End Plugs Step Place O-rings into shallow grooves on end plugs. Lubricate with Sonnax slippery stick O-LUBE. Roll on bench to size. Install end plugs with the O-ring end outboard. • Valve • Sleeve 7 Replace OE B5 Control Step Valve Spring CAUTION: This spring is used in "B" or "C" valve body castings only (Figures 1 and 4 of Installation and Testing booklet show I.D. CAUTION location). If your B5 control valve did not originally use a spring ("A" casting or no letter), DO NOT install Sonnax spring. If an "A" or no-letter casting core is to be used in a vehicle that originally contained a "B" or "C" casting, spring must be installed. Position spring on inboard end of valve. Packaging Pocket 7 • Spring 8 Replace OE Line Pressure Step Packaging Pocket 2 2A. • End Plugs, Small (4) • O-Rings, Small (6) 2 extra 2B. • End Plugs, Large • O-Rings, Large (2) 1 extra Step 3 Replace OE Solenoid Relay Assembly Packaging Pocket 3 Accumulator Piston & Springs Place O-rings into shallow grooves on pistons. Lubricate with Sonnax slippery stick O-LUBE. Roll on bench to size. Install piston with open end facing outboard. Then install large spring followed by small spring. Packaging Pocket 8 • Accumulator Piston • O-Rings (3) 1 extra • Spring, Large • Spring, Small • Valve • Sleeve Step 4 Replace OE Pressure Regulator Valve CAUTION: Before removing OE boost sleeve, take note of the adjustable step/retainer location and ensure the Sonnax sleeve is installed at the same height/location. Failure to do so will result in incorrect line rise. NOTE: Remove all OE bore components. Discard all except OE spring and retainer to use in Step 5. Place O-ring into single, deep and narrow groove on balance pin. Lubricate with Sonnax slippery stick O-LUBE. Roll on bench to size. Install balance pin into pressure regulator valve, then install assembly into bore. Retain balance pin in the bottom of the bore with retaining clip. Make sure clip fits in groove securely. Due to casting variations, filing a small amount of material from the inboard face of the balance pin may be required. Remove only enough material to securely install the clip. For vacuum testing of the Sonnax valve, only the inboard (balance) and outboard/spring (SLT) locations need to be checked. Packaging Pocket 4 Components are Patent Pending • PR Valve • Balance Pin • O-Rings (2) 1 extra • Retaining Clip Step 5 Replace OE Boost Valve Assy Place OE spring over open end of boost sleeve. Install spring end first and retain in bore with OE retainer. Make sure to install the Sonnax sleeve at the same height/location as the OE sleeve. Packaging Pocket 5 • Valve • Sleeve ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 9 Replace OE Secondary Step Regulator Valve & Spring Place scarf-cut seal into shallow groove on valve. Rolling the seal into a smaller diameter before placing the seal in the groove will help to keep the seal surface below the valve diameter, allowing for easier installation. Install valve into bore, seal end first, followed by the spring. NOTE: Due to the design changes on the Sonnax valve, vacuum testing at the two inboard ports is not a valid sealing test. The Sonnax valve requires balance fluid to travel through the valve and push the seal outward to conform to the worn bore. Packaging Pocket 9 • Valve • Seals (2) 1 extra • Spring 10 Replace OE Lockup Step Control Valve Assembly Packaging Pocket 10 • Valve • Sleeve NOTE: Re-use OE spring. 11 Replace OE Springs Step Packaging Pocket 11 11A. Line Relief Spring, Red 11B. B 4 Release & Reverse Inhibit Small Springs (2), No color NOTE: These are not used in all castings. 11C. TCC Check Valve Spring, Yellow 11D. Cooler Bypass Spring, Large, No color 11E. TCC Check Valve Spring, White AW55-50SN-ZIP-Guide 11-22-16 Page 2 AW55-50SN, AW55-51SN, AF23/33, RE5F22A ZIP KIT ® PART NUMBER AW55-50SN-ZIP Figure 1 SLT, Blue Connector Up SLU, Black SLS, Green Connector Up INSTALLATION & TESTING BOOKLET IMPORTANT NOTE: The AW55-50SN/51SN, AF23/33, RE5F22A transmission is used in GM, Volvo, Saturn, Saab, Opel and Renault vehicles. What is a normal operating condition for one vehicle may not be for another due to the differences in operating modes and shift strategies used by the various manufacturers. The OE specifications given in this booklet are for GM units. Check OE information specific for your application during rebuild. Electronic Cautions Reflashing The TCM (transmission control module) has memorized values that aid in shift control. Most of the manufacturers have upgrades for this application. Check OE bulletins and with your local dealers to ensure the latest updates have been performed for your application. S1 Shift Adaptations S4 S2 This transmission uses adaptive strategy to adjust the various shift feels. After valve body work, these shift adaptations must be cleared and relearned or shift feel complaints and reduced transmission life can occur. The different manufacturers use different relearn procedures. Check OE specifications to ensure proper relearn for your application. S3 S5 "A" or No Code Must Use Short Bracket Valve Body I.D. Early/Short Linear Solenoid Set Solenoids This unit uses 3 linear solenoids (SLU, SLT and SLS) calibrated to the valve body that are critical to shift feel (Figure 1). These solenoids overlap electronically and hydraulically which makes diagnosis difficult. Additional technical and rebuild/ replace information is included on pages 2 – 4. This transmission also uses 5 on/off style solenoids used to control the position of the shift valves. All solenoids should be cleaned to remove debris that results in sticking and malfunction. Apply Component Chart Range Gear SOL S1 SOL S2 Figure 2 SOL S3 SOL S4 SOL S5 Second Clutch (B2) Coast Clutch (B1) Second Sprag (F1) Low Sprag (F2) Low/Rev Clutch (B3) FWD Clutch (C1) Direct Clutch (C2) 4-5 Clutch (C3) 3rd Band (B4) 1-2/Rev Clutch (B5) Park P Off Off Off Off Off Reverse R Off* Off On* Off On* Neutral N Off Off Off Off Off 1 On Off On Off Off Applied Applied 2 Off On On Off Off Applied Applied Hold Applied Applied 3 Off On On On Off Applied Applied Hold Applied 4 Off On Off On Off Applied Applied Hold Applied 5 Off Off Off On Off Applied Limp Off Off Off Off Off Applied 1 On Off On Off Off 2 Off On On Off Off Applied Applied Hold Applied 3 Off On On On Off Applied Applied Hold Applied 1 E/B On Off On Off On 2 Off On On Off Off Drive Interm Low Applied Applied Applied Applied Applied Hold Hold Hold Applied Applied Hold Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied Applied * If vehicle speed is above 7 km/h (4 mph), the TCM commands the shift solenoids to inhibit reverse ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com AW55-50SN-ZIP-Booklet 11-22-16 Page 1 AW55-50SN ZIP KIT® TIME TESTED • INDUSTRY TRUSTED Installation & Testing Booklet Solenoids Solenoid Apply Chart Solenoid On/Off Shift Solenoids The chart provides resistances for checking solenoids, function to aid in diagnosis, and connector and wire color to ensure proper assembly. Connector Wire Color (s) Flow Resistance SLU Black Green/Brown N.C. SLT Blue Green/Gray N.O. SLS Green Blue/Red N.O. S1 Black White N.O. S2 Black/Gray Black N.O. - GM N.C. - Volvo S3 Gray Yellow N.C. S4 Blue/Green Purple/Red N.O. S5 Green/Red/ Gray Blue/Black '02 Volvo N.C. Linear Solenoid Installation The length of the SLT and SLS solenoid snouts have changed, as well as the retaining bracket and installation orientation of the connectors. The SLU reamains the same for all valve bodies. Proper matching of parts and correct installation is necessary to avoid shift complaints (Figures 1, 3–7). Function TCC apply, reverse 5.0 - 5.6 1-2, ohms at 68" 2-3 up/down shift Line rise, 5.0 - 5.6 engagements, ohms at 68" converter pressure 5.0 - 5.6 Clutch pressure, ohms at 68" shift quality Linear (SLU, SLS, SLT) Solenoids Handle these solenoids with care. Inadvertent turning of the adjuster at the end of the solenoid will affect pressure control and cause shift complaints. It is also common for these solenoids to crack at the casting neck flange area or connectors due to rough shipping and handling. Examine the solenoids first to ensure they are not cracked or otherwise damaged and are free of debris. Figure 3 13.5 - 15.5 1st, 1-2 shift, ohms at 68" reverse 13.5 - 15.5 2nd, 3rd, 4-5 shift ohms at 68" 13.5 - 15.5 ohms at 68" 13.5 - 15.5 ohms at 68" 13.5 - 15.5 ohms at 68" SLT, Blue Connector Down Reverse, 3-4 shift fwd engagement 3, 4, 5, 2-3 shift Reverse engagement SLU, Black Figure 4 SLS, Green Connector Down No Code & A Code Castings SLT and SLS: Connector faces up (away from 5 on/off solenoid) when properly installed (Figure 1). • If short SLS and SLT solenoids (1.408" w/hole) are used, an early style bracket must be used (Figures 5 & 6). • If long SLS and SLT solenoids (1.510" w/slot) are used, a late style bracket must be used (Figures 5 & 6). S1 S4 S2 B & C Code Castings S5 SLT & SLS: Connector faces down (toward the 5 on/off solenoid) when properly installed (Figure 4). • Must use long solenoid (1.510" w/slot) (Figure 6) • Must use late bracket (Figure 5) S3 "B" or "C" Code Must Use Wide Bracket Figure 5 SLS (shown) and SLT Length Identification Figure 6 Valve Body I.D. Late Linear Solenoid Set Figure 7 1.408" 1.510" 1.510" .195" Wide Bracket: Early/Long Late/Long Short Bracket: Early/Short 11-22-16 AW55-50SN-ZIP-Booklet Page 2 Early/Short 59947-68K Early/Long 59947-69K Late/Long 59947-70K ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com AW55-50SN ZIP KIT® Installation & Testing Booklet Linear Solenoid Strategy Gear SLU SLT Park/Drive X Park/Reverse X 1-2, 2-1 X 2-3 X 3-2 Figure 8 Important Solenoid Port Check SLS Always double-check that the solenoid ports mate radially to the ports in the valve body casting. X Linear Solenoid Adjustment The adjustment screws on the end of the solenoids set the spring force against the valve. The spring opposes the force of the solenoid coil. To avoid severe drivability issues, the adjuster should be set at or near the OE position, which averages .195" (Figure 7) measured from the end of the adjuster to the end of the solenoid manifold. If the adjustment is too far off (either in or out) a variety of drivability issues occur. In many instances, an out-of-adjustment solenoid may cause the TCM to set a gear ratio code or a solenoid amperage high/low code. Turning the SLT adjuster counter-clockwise reduces SLT pressure, which will lower line and converter pressure. Turning the SLS adjuster counter-clockwise reduces SLS pressure, which will reduce clutch apply pressures. The charts in Figure 9 Figures 8 & 9 are for reference on which solenoids to Adjust Outward (CCW) adjust and in what direction, should tuning be required. X X X 3-4, 4-3 TC X 4-5, 5-4 TC X TCC X All Up & Downshifts X X Key: X = Greatest effect of this solenoid on shift indicated. TC = Drivability effect on converter clutch. Solenoid Adjustments Solenoid SLT Line Rise Solenoid Adjust Inward (CW) Increase SLT pressure if: Decrease SLT pressure if: • Neutral-to-Drive delay • Long shifts • Low cooler flow • Long 2-3 shift due to clutch overlap (2-3 Bind-up) • 3-2 Coastdown bump • Harsh forward engagement • Harsh TCC apply • Loss of lube or cooler flow Increase SLS pressure if: Decrease SLS pressure if: • Soft upshifts • Low speed 2-3 flare • Slight RPM flare on 3-4, 4-5 shifts • Harsh reverse • Harsh 1-2 shift • Harsh 2-3 shift with end bump • Loss of TCC apply • High C1 clutch pressure • 3-2 Shift flare/bang Decrease SLU pressure if: Increase SLU pressure if: • Soft shifts • Early TCC apply • No TCC lockup • Hard 1-2, 2-1 shift • Firm/Late TCC apply Blue Connector SLS Shift Pressure Solenoid Green Connector SLU Lockup Solenoid Black Connector TIME TESTED • INDUSTRY TRUSTED Figure 10 Heat Testing Linear Solenoids A common issue found with the linear solenoids is a hot drivability concern. This happens when the plunger starts to seize within the coil bushings at operating temperature. The results are acceptable shifts when cool, but a harsh downshift or flare upshift (often 3-2 and 2-3) over the 215°F range. If you suspect this, a slow or sticking linear solenoid can be identified by a hot soak test. Heat the solenoid to operating temperature. Using a shop rag or some method of protecting your hand from the heat, pry and hold the valve away from the plunger (with a pick or small screwdriver through casting slot) and shake the solenoid. In a good solenoid, the plunger shaft will be free to rattle back and forth (Figures 10 & 11). 5.0–5.6 ohms Contaminants lodge in this end on OE design. Figure 11 Caution lifting lock tab Pry valve for bench test. Cap and crimp determine the stack-up length and plunger travel. ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com This end of solenoid seals an oil circuit at large O.D. of clutch control valve and can be vacuum tested. AW55-50SN-ZIP-Booklet 11-22-16 Page 3 TIME TESTED • INDUSTRY TRUSTED AW55-50SN ZIP KIT® Installation & Testing Booklet Solenoid Replacements Figure 12 Aisin AW 55-50SN, 55-51SN, AF23/33 and RE5F22A linear solenoids are used to control line rise (SLT), the converter clutch (SLU) and the oil flow rate and accumulation for the clutch circuits (SLS). The flow-to and function of these solenoids overlap, making diagnosis difficult. The solenoids are prone to sticking of the internal pintle, creating inconsistent movement of the solenoid valves. Shift complaints and pressure/flow related issues result. Remanufactured linear solenoid kits (set of three solenoids) from Sonnax (Figure 12) were developed with an exclusive Sonnax process that eliminates sticking solenoid problems. These solenoids are 100% tested for pressure curve performance on a valve body test stand and calibrated to OE specifications. Readjustment should not be required if the valve body leakage has been addressed and a relearn process completed. Casting & Plate Combinations There are various castings and plates that must be properly matched to ensure correct function. The front control valve body (Figure 13) may have an exhaust hole that will correlate to the need for a check valve & spring on the opposite side (Figure 14). Castings with this exhaust hole must be matched with a middle control casting with 2 flags (Figure 15) and a rear control plate with the two noted orifices. SLS Solenoid Green SLT Solenoid Blue SLU Solenoid Black Remanufactured Linear Solenoid Kits Sonnax Part Number Kit Style 59947-68K Early/Short 59947-69K Early/Long 59947-70K Late/Long Caution: Ensure correct style of SLS/SLT solenoid, based on connector direction and bracket design (Figures 1, 4 – 6). Figure 13 No exhaust check valve Exhaust Front Control Valve Body Figure 14 Two Flag Casting: (As shown) Must go with exhaust type plate and front control. Figure 15 Non-Exhaust Style Plate One Flag Casting: (Not shown/flag on right) Assemblies with a non-exhaust plate and front control. Middle Control Valve Body - Cover Side 11-22-16 AW55-50SN-ZIP-Booklet Page 4 Rear Control Valve Body Plate ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com AW55-50SN ZIP KIT® Installation & Testing Booklet TIME TESTED • INDUSTRY TRUSTED Critical Wear Areas & Vacuum Test Locations 20 15 10 25 NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement. For specific vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com. 5 0 30 VACUUM TEST AW55-50SN Valve Body Neutral Relay Valve Front Control Valve Body • No neutral control • No drive • Slips in Drive (No exhaust style) Replace with Sonnax Part No. 59947-35K Requires F-59947-TL34 & VB-FIX Solenoid Modulator Valve • Loss of 3rd, 4th and 5th gear • No TCC apply • Low line pressure • Delayed forward • 2-3 flare upshifts • 5th Gear only Replace with Sonnax Part No. 59947-34K Requires F-59947-TL34 & VB-FIX Solenoid Relay Valve & Plunger/Sleeve Assembly 3rd Gear Band (B4) Release Valve • No TCC apply • Shift concerns • Harsh shifts in all ranges • Engine stall during engagements • B5 clutch distress • No upshifts after 2nd or flare on 2-3 shift Replace with Sonnax Part No. 59947-05K • 2-3, 3-2 Shift concern • 3-2 Neutral • Harsh 3-2 coast downshift • 2-3 Flare • 2-3 Neutral Replace with Sonnax Part No. 59947-26K Requires F-59947-TL26 & VB-FIX Seal the port on the opposite side of casting when testing these locations. Main Pressure Regulator Valve & Boost Valve Assembly Middle Control Valve Body (Cover side) • Harsh or soft shifts • Late shifts • Reverse slips • Delayed engagements • Converter apply/release Replace with Sonnax Part No. 59947-07K or 59947-12K 59947-12K Requires F-59947-TL12 & VB-FIX ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Middle Control Valve Body (Rear side) AW55-50SN-ZIP-Booklet 11-22-16 Page 5 AW55-50SN ZIP KIT® TIME TESTED • INDUSTRY TRUSTED Installation & Testing Booklet Critical Wear Areas & Vacuum Test Locations NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement. For specific vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com. AW55-50SN Valve Body • Rear Control (Back, Front and Side views) Shift Pressure Control Valve • Harsh shifts • B1, B2, and/or C2 Clutches burned • No 5th gear • High line pressure in Reverse • Low Reverse pressure Shift Pressure Control Plunger Valve M2 Shift Valve • Harsh shifts • B1, B2 and/or C2 Clutches burned • High line pressure • Low Reverse pressure • No Reverse • No neutral control • No 1st, 2nd, 3rd & 4th gear Replace with Sonnax Part No. 59947-75K Shift Pressure Relay Valve • Slips in Reverse • No engine braking in 2nd, 3rd & 4th gear Front View Replace with Sonnax Part No. 59947-38K Secondary Regulator Valve Line Pressure Control (SLT) Accumulator Assembly • Overheated fluids • Harsh Reverse • Overheated/damaged bushings & converter • TCC slippage/RPM surge • Poor shift quality • High/Low SLT pressure • Delayed Forward engagement • Low line pressure • Harsh shifts • Flare 2-3 upshift • Erratic SLT pressure Replace with Sonnax Part No. 59947-16K Requires F-59947-TL16 & VB-FIX Replace with Sonnax Part No. 59947-LPC Back View Lockup Relay Valve • TCC apply/release problems • Inadequate lubrication • Converter codes Replace with Sonnax Part No. 59947-01K or 59947-77K 59947-77K Requires F-97741-TL20 & VB-FIX Seal the port on the opposite side of casting when testing these locations. Lockup Control Valve & Sleeve/Plunger Assembly • TCC apply/release problems • Converter codes • Burnt converter Replace with Sonnax Part No. 59947-03K or 59947-29K 59947-29K Requires F-59947-TL29, F-15741-TL29PL & VB-FIX Side View 11-22-16 AW55-50SN-ZIP-Booklet Page 6 No. 2 Rear Control Valve Body ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com AW55-50SN ZIP KIT® Installation & Testing Booklet TIME TESTED • INDUSTRY TRUSTED OE Exploded View Front & Middle Control Valve Body • AW55-50SN Valve Body Shown Here NOTE: Depending upon vehicle application, the OE springs shown may not be present. Front Control Valve Body (No-exhaust style) 104 101 102 Front Control Valve Body Descriptions I.D. No. 101 102 103 104 103 Description Forward Clutch (C1) Control Valve Neutral Relay Valve 2nd Coast Clutch (B1) Control Valve Solenoid Modulator Valve Middle Control Valve Body (Cover side) 201 202 208 203 207 204 205 206 Middle Control Valve Body Descriptions I.D. No. 201 202 203 204 205 206 207 208 Description Manual Valve 3rd Gear Band (B4) Release Valve U1 Shift Valve M1 Shift Valve U2 Shift Valve Primary Regulator Valve & Plunger Valve Assembly Reverse Shift Ball Check Valve Solenoid Relay Valve & Plunger Valve Assembly ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Middle Control Valve Body (Rear side) AW55-50SN-ZIP-Booklet 11-22-16 Page 7 AW55-50SN ZIP KIT® TIME TESTED • INDUSTRY TRUSTED Installation & Testing Booklet OE Exploded View Rear & No. 2 Rear Control Valve Body • AW55-50SN Valve Body Shown Here Rear Control Valve Body 308 307 301 302 Rear Control Valve Body Descriptions I.D. No. 303 Description 301 302 303 3rd Gear Band (B4) Control Valve Shift Pressure Relay Valve M2 Shift Valve Shift Pressure Control Valve & Plunger Valve Assembly Secondary Regulator Valve Line Pressure Control (SLT) Accumulator 1-2 Reverse Clutch (B5) Control Valve Lockup Relay Valve & Plunger Valve Assembly 304 305 306 307 308 304 305 306 No. 2 Rear Control Valve Body No. 2 Rear Control Valve Body Descriptions I.D. No. 401 Description 403 Lockup Control Valve & Plunger Valve Assembly Reverse Shift Restrict Ball Check Valve 2nd Clutch (B2) Control Valve 401 402 403 402 Bolt Locations Torque Specification Chart Figure 16 A K O F E L J D E F C F F M K F M M G A K G L N K 11-22-16 AW55-50SN-ZIP-Booklet Page 8 D J J I J Bolt ID Length (mm) Torque (in-lb) Figure 17 No. Bolts Required A 10 62 2 B 12 62 1 C 13 62 1 D 16 89 2 E 16 62 2 F 20 62 5 G 28 62 2 H H 35 62 2 B I 40 62 1 J 49.5 62 4 K 50 89 4 H L 50 62 2 M 55 62 3 N 62 62 1 O 76 62 1 ©2016 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
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