U760E Vac Interactive

2017-10-27

: Sonnax U760E Vac Interactive U760E_Vac_Interactive 641 file tech_resource uploads

Open the PDF directly: View PDF PDF.
Page Count: 4

©2017 Sonnax Industries, Inc. U760E_VacTestGuide 10-26-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
Toyota/Lexus U760E, U760F
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
20
25
15
0
10
5
30
VACUUM
TEST
20
25
15
0
10
5
30
VACUUM
TEST
Click on Sonnax part numbers to see more information.
B3 Accumulator Piston
Harsh Reverse engagement
Harsh 2-3 or 4-5 shift
Burnt B3 brake
Replace with Sonnax Part No.
47740-11K
B2 Accumulator Piston
Harsh Reverse engagement
Burnt B2 brake
Replace with Sonnax Part No.
47740-11K
C2 Accumulator Piston
Harsh 3-4 shift
Burnt C2 clutch
Replace with Sonnax Part No.
47740-11K
Upper Valve Body • U760E Shown
Secondary Pressure
Regulator Valve
Overheated transmission
Bushing/Bearing failures
Lube-related failures
Replace with Sonnax Part No.
47740-26K Requires F-47740-TL26 & VB-FIX
End Plugs
Loss of critical line & SLT pressures
Shift complaints
Burnt clutches & brakes
Replace with Sonnax Part No.
47740-21K
NOTE: Several Locations =
B1 Accumulator Piston
Harsh 1-2 or 5-6 shift
Burnt B1 brake
Replace with Sonnax Part No.
47740-11K
Lockup Control Boost
Assembly
Converter apply/release concerns
Converter codes; P2757, P0741
Overheated transmission
Replace with Sonnax Part No.
47740-06K
Lockup Relay Valve
Converter apply/release concerns
Converter codes; P0741
Overheated transmission
Reverse Sequence
Valve
Delayed Reverse engagement
Low Reverse pressure
Burnt B2 or B3 brake
Lockup Control Valve
Converter apply/release concerns
Converter codes; P2757, P0741
Overheated transmission
Replace with Sonnax Part No.
47740-30K Requires F-47740-TL30 & VB-FIX
Test: Test each port with valve blocked
outboard .125" with OE retainer.
C1 Accumulator Piston
Harsh/Delayed Forward
engagement
Burnt C1 clutch
Replace with Sonnax Part No.
47740-12K
Test: Test this port with valve blocked
inboard .125" with OE retainer.
Test: Test this port with valve blocked
outboard .125" with OE retainer and sealing
port on back with thumb.
©2017 Sonnax Industries, Inc. U760E_VacTestGuide 10-26-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
Toyota/Lexus U760E, U760F
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
20
25
15
0
10
5
30
VACUUM
TEST
20
25
15
0
10
5
30
VACUUM
TEST
Middle Valve Body – Back Side
U760E Shown
Middle Valve Body – Lower Side
U760E Shown
Note: Seal when
testing B2 apply
control valve.**
Note: Seal when
testing pressure
regulator valve.
Note: Seal when
testing B1 apply
control valve.
Note: Seal when
testing B1 apply
boost assembly.
Reverse Boost
Assembly
Delayed Reverse
Low line pressure in Reverse
Burnt B2 & C3 brakes
Replace with Sonnax Part No.
47740-38K
B1 Apply Boost Assembly
1-2 & 5-6 Shift complaints
Burnt B1 brake
Replace with Sonnax Part No.
47740-40K Test: Block this port and
port on back when testing.
Test: Test this port
with valve blocked
inboard .218" dia.
checkball.
Primary Pressure
Regulator Valve
High/Low line pressure
Harsh/Soft shifts
Burnt clutches/brakes
Replace with Sonnax Part No.
47740-02K Requires F-47740-TL2 & VB-FIX
Note: Seal
port on back
when testing.
Sequence Valve
Shift complaints
Burnt clutches/brakes
Solenoid Modulator
Valve
Shift complaints • Solenoid codes
TCC slip • Loss of control pressures
Replace with Sonnax Part No.
47740-25K Requires F-47740-TL24 & VB-FIX
B2 Control Valve
Delayed Reverse
Burnt B2 brake
Replace with Sonnax Part No.
47740-35K Requires F-47740-TL35 & VB-FIX
B2 Apply
Control Valve
Delayed Reverse
Burnt B2 brake
Replace with Sonnax Part No.
47740-27K Requires F-47740-TL27 & VB-FIX
Test: Test this port and port on back
when testing B2 Apply Control Valve.**
** These two passages are connected. The mat
will provide the seal for the Middle Valve Body,
Upper side. The passage indicated (**) will also
need to be sealed to Vacuum test the circuit.
Note: Seal port on
back when testing.**
Clutch Control Valve
4-5 Flare/Harsh
Delayed Reverse
Replace with Sonnax Part No.
47740-22K
Requires F-47740-TL22 & VB-FIX
C2 Clutch Apply
Control Valve
Slipping 4th, 5th, 6th gear
Burnt C2 clutch
B1 Apply Control Valve
1-2 Long slide • Clutch failure
B1 brake clutches burned
Replace with Sonnax Part No.
47740-44K Requires F-47740-TL44 & VB-FIX
Click on Sonnax part numbers to see more information.
©2017 Sonnax Industries, Inc. U760E_VacTestGuide 10-26-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
Toyota/Lexus U760E, U760F
TIME TESTED • INDUSTRY TRUSTED
OE Exploded View
Upper Valve Body • U760E Shown
NOTE: Depending upon vehicle application, the OE springs shown may not be present.
108
107
106
109
105
104
111
110
103
102
101
.393" dia. Checkballs
Upper Valve Body Descriptions
I.D. No. Description
101 Lockup Control Valve (inboard)
Lockup Control Boost Assembly (outboard)
102 Lockup Relay Valve
103 Reverse Sequence Valve
104 Secondary Pressure Regulator Valve
105 B3 Accumulator Piston
106 B1 Accumulator Piston
107 B2 Accumulator Piston
108 C1 Accumulator Piston
109 C2 Accumulator Piston
110 Lube Relief Check Valve
111 Converter Relief Check Valve
.218" dia. Checkball
Plastic Check Valve
©2017 Sonnax Industries, Inc. U760E_VacTestGuide 10-26-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4
Toyota/Lexus U760E, U760F
TIME TESTED • INDUSTRY TRUSTED
209
208
207
206
205
204
203
202
201
Filter
Filter
.218" dia.
Checkball
.393" dia. Checkballs
.393" dia.
Checkballs
Line Pressure
Blow-Off
Checkvalve
& Spring
OE Exploded View
Middle Valve Body • U760E Shown
NOTE: Depending upon vehicle application, the OE springs shown may not be present.
Middle Valve Body Descriptions
ID No. Description
201 B1 Apply Control Valve (inboard)
B1 Apply Boost Assembly (outboard)
202 Primary Pressure Regulator Valve (inboard)
Reverse Boost Assembly (outboard)
203 Sequence Valve
204 Clutch Control Valve
205 C2 Clutch Apply Control Valve
Middle Valve Body Descriptions
ID No. Description
206 B2 Apply Control Relay Valve (inboard)
B2 Apply Control Valve (outboard)
207 B2 Control Valve (inboard)
B2 Control Relay Valve (outboard)
208 Manual Valve
209 Solenoid Modulator Valve

Navigation menu