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Futura F144I
OWNER'S MANUAL
Manual No. 513608 April 2005
Need Parts or Service?
We stock the parts you need.
Our Technicians are factory
trained and are certified in the
Stoelting Technicare program.
Model No.: _______________________
Serial No.: _______________________
Purchase Date: ____________________
Start-Up Date:____________________
CALL
Distributor: _________________________
Phone No.: _________________________
(fill in or affix label)
This manual provides basic information about the freezer. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make
changes to the freezer without notice, and without incurrring any obligation to modify or pro-
vide new parts for freezers built prior to date of change.
DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the freezer, contact the company
at the following location:
STOELTING, LLC Ph: 920-894-2293
502 Hwy. 67
Kiel, WI 53042 Fax: 920-894-7029
Owner's Manual
For Futura F144/SF144
Stoelting Counter Model Gravity Freezer
Soft Serve/Shake
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious personal
injury. The message that follows the symbol contains
important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence
and relative degree of a hazard.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This Owner's Manual provides the operator with
information for the safe operation and maintenance of
Stoelting equipment. As with any machine, there are
hazards associated with their operation. For this
reason safety is emphasized throughout the manual.
To highlight specific safety information, the following
safety definitions are provided to assist the reader.
The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention and
understanding. The safety warnings do not by them-
selves eliminate any danger. The instructions or
warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equip-
ment/property damage.
NOTICE
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety or personnel or equipment/property.
TABLE OF CONTENTS
SECTION 1 - SPECIFICATIONS .................................................................................. 1
1.1 Description ............................................................................................................ 1
1.2 Specifications ......................................................................................................... 2
SECTION 2 - INSTALLATION INSTRUCTIONS .......................................................... 3
2.1 Safety Precautions ................................................................................................. 3
2.2 Shipment and Transit ............................................................................................. 4
2.3 Freezer Installation ................................................................................................. 4
2.4 Floor Stand Installation ........................................................................................... 5
2.5 Installing Permanent Wiring .................................................................................... 5
SECTION 3 - INITIAL SET-UP AND OPERATION ....................................................... 7
3.1 Operator's Safety Precautions................................................................................ 7
3.2 Operating Controls and Indicators .......................................................................... 7
3.3 Sanitizing ............................................................................................................... 9
3.4 Freeze Down and Operation.................................................................................. 10
3.5 Mix Information ...................................................................................................... 11
3.6 Removing Mix from Freezer ................................................................................... 11
3.7 Cleaning the Freezer.............................................................................................. 12
3.8 Disassembly of Freezer Parts ............................................................................... 12
3.9 Cleaning the Freezer Parts .................................................................................... 14
3.10 Sanitize Freezer and Freezer Parts ....................................................................... 14
3.11 Assembly of Freezer.............................................................................................. 14
3.12 Routine Cleaning .................................................................................................... 16
3.13 Preventative Maintenance ...................................................................................... 16
3.14 Extended Storage .................................................................................................. 19
3.15 Product Consistency Adjustment............................................................................ 19
3.16 Locking Out Control Panel ..................................................................................... 19
SECTION 4 - TROUBLESHOOTING............................................................................ 21
4.1 Error Codes........................................................................................................... 21
4.2 Understanding Error Codes ................................................................................... 21
4.3 Troubleshooting Chart............................................................................................ 23
SECTION 5 - REPLACEMENT PARTS......................................................................... 25
5.1 How to Order Parts ............................................................................................... 25
WARRANTY .................................................................................................................. 27
Fig. Description Page
1 Model Futura F144I/SF144I Freezer.................................................................. 1
2 Specifications .................................................................................................... 1
3 Warning Label Locations .................................................................................... 3
4 Space and Ventilation Requirements .................................................................. 4
5 Installing Trays and Inserts ................................................................................ 4
6 Power Cord........................................................................................................ 4
7 Floor Stand ........................................................................................................ 5
8 Power Cord Connection ..................................................................................... 5
9 Controls ............................................................................................................. 7
10 IntelliTec Controller............................................................................................. 9
11 Mix Inlet Regulator ............................................................................................. 9
12 Sanitizing Hopper ...............................................................................................10
13 Spigot Opened and Solution Draining .................................................................10
14 Sanitizing Agitator Shaft .....................................................................................10
15 Dispensing Product ............................................................................................11
16 Removing Mix Inlet Regulator.............................................................................11
17 Draining Mix .......................................................................................................12
18 Cleaning Agitator Shaft ......................................................................................12
19 Auger Flight Wear and Front Auger Support Wear.............................................13
20 Removing Front Door .........................................................................................13
21 Front Door Disassembly ....................................................................................13
22 Removing Agitator From Shaft ...........................................................................13
23 Removing Auger Support ...................................................................................13
24 Removing O-ring ................................................................................................14
25 Exploded View of Auger .....................................................................................15
26 Exploded View of Front Door .............................................................................15
27 Install Mix Inlet Regulators .................................................................................15
28 Condenser and Filter..........................................................................................18
29 Cleaning Condenser ...........................................................................................18
30 Product Consistency Control ..............................................................................19
31 Spigot, Front Door and Auger Assembly ............................................................26
LIST OF ILLUSTRATIONS
1
1.1 DESCRIPTION
The Stoelting Futura F144I and SF144I (with blender)
countertop combination shake/softserve freezers are gravity
fed. The freezers are equipped with fully automatic controls
to provide uniform product. The freezer is designed to
operate with almost any type of commercial soft serve and
shake mixes available, including ice milk, ice cream,
yogurt, and frozen dietary desserts.
The F144 series freezers allow the operator to dispense
outstanding soft serve from the left pigot, and thick creamy
shakes or smoothies from the right spigot, with the conve-
nience and cost of one unit. The freezer is designed to be
used with both barrels in operation. If you desire to use one
barrel only, the freezer must be cleaned, sanitized and
filled with fresh mix daily. The SF144 freezer includes a
blender for mixing fruit and berries into the dairy product
for making smoothies. For more information call your
authorized Stoelting Serviceperson.
SECTION 1
SPECIFICATIONS
Figure 2. Specifications
This manual is designed to assist qualified service person-
nel and operators in the installation, operation and main-
tenance of the Stoelting Model Futura 144 gravity freezer.
Figure 1. Model F144I/SF144I Freezer
(SF144I shown)
2
1.2 SPECIFICATIONS
MODEL FUTURA 144
COUNTERTOP COMBINATION SHAKE/SOFTSERVE
GRAVITY FREEZER
Dimensions:
Freezer: 22" (56 cm) wide x 28" (72 cm) deep x 34.75" (88 cm) high
Crated: 28" (71 cm) wide x 35 1/2" (89.4 cm) deep x 40.3" (102.4 cm) high
Weight:
Freezer: 385 lbs. (174.6 kg) Crated: 470 lbs. (213.2 kg)
Electrical:
Approximately 11 total running Amps, 20 Amp. maximum fuse or circuit breakers. NEMA 6-20P power cord provided.
Automatic safeguard circuit built into electronic control - protects major freezer components under normal operating
conditions.
Refrigerant:
R404a
Compressor:
12,000 B.T.U.H./hr.
Drive Motor:
(2) 3/4 H.P.
Cooling
Air cooled requires minimum 3" air clearance on right and left hand side and rear. Minimum 10" top clearance
Freezing Cylinder Volume
Two cylinders, .85 gallon, 3.4 Quarts (3,22 liters)
Hopper
2 each, 3 Gallons (11.35 liters) each refrigerated and insulated.
3
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the freezer until the safety
precautions and operating instructions in this manual are
read completely and are thoroughly understood.
Take notice of all warning labels on the freezer (Fig. 3).
The labels have been put there to help maintain a safe
working environment. The labels have been designed to
withstand washing and cleaning. All labels must remain
legible for the life of the freezer.
Fig. 3. Warning Label Locations
Labels should be checked periodically to be sure they
can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate
the part number, type of label, location of label, and
quantity required along with your address and mail to:
STOELTING, INC.
ATTENTION: Customer Service
502 HWY 67
Kiel, Wisconsin 53042-1600
4
Fig. 4. Space and Ventilation Requirements
2.2 SHIPMENT AND TRANSIT
The freezer has been assembled, operated and in-
spected at the factory. Upon arrival at the final destina-
tion, the complete freezer must be checked for any
damage which may have occurred during transit.
With the method of packaging used, the freezer should
arrive in excellent condition. THE CARRIER IS RE-
SPONSIBLE FOR ALL DAMAGE IN TRANSIT,
WHETHER VISIBLE OR CONCEALED. Do not pay the
freight bill until the freezer has been checked for dam-
age. Have the carrier note any visible damage on the
freight bill.
If concealed damaged and/or shortage is found later,
advise the carrier within 10 days and request inspection.
The customer must place claim for damages and/or
shortages in shipment with the carrier. Stoelting, Inc.
cannot make any claims against the carrier.
2.3 FREEZER INSTALLATION
Installation of the freezer involves moving the freezer
close to its permanent location, removing all crating,
setting in place, assembling parts, and cleaning.
A. Uncrate the freezer.
B. Accurate leveling is necessary for correct drainage
of freezer barrel and to insure correct overrun. Place
a spirit level on top of the freezer at each corner to
check for level condition. If adjustment is necessary,
level the freezer by turning the bottom part of each
leg in or out. Then separate freezer base gasket and
install with the seam to the back and the flat to the
bottom.
C. Air cooled freezers require correct ventilation. The
right side of the freezer is the air intake and must
have a 3" (7.5cm) clearance. Air discharges out of the
left side of the unit and must have 3" (7.5cm) clear-
ance. Do not obstruct the intake or discharge
(Fig. 4).
CAUTION
Failure to provide adequate ventalation will void
Warranty.
D. Place both FREEZING CYLINDER OFF-ON switches
in the OFF position. (Fig. 9)
E. Install the drip trays, drain trays, covers and other
miscellaneous parts on the freezer. (Fig. 5)
F. Connect the power cord. The plug is designed for
208 or 230 volt/20 amp duty. Check the nameplate
on your freezer for proper supply. The unit must be
connected to a properly grounded receptacle. The
electrical cord furnished as part of the freezer has a
three prong grounding type plug (Fig. 6). The use of
an extension cord is not recommended. If one must
be used, use one with a wire size 12 gauge or heavier
with a ground wire. Do not use an adaptor to get
around grounding requirement.
WARNING
Do not alter or deform electrical plug in any way.
Altering the plug to fit into an outlet of different
configuration may cause fire, risk of electrical
shock, product damage and will void the warranty.
Figure 5. Installing Trays and Inserts
(SF144 shown)
Figure 6. Power Cord
5
Fig. 7. F144 with Floor Stand
2.4 FLOOR STAND INSTALLATION
To install the F144 on the floor stand, follow the steps
outlined below.
1. Uncrate the floor stand and place in an upright posi
tion.
NOTE
Detailed instructions are included with each floor stand.
2. Place a spirit level across the top of the stand to
check for level condition, side to side and front to
back. If adjustment is necessary, level the stand by
turning the bottom part of each caster in or out, then
tighten the lock nut, and lock caster.
3. Remove the four legs from the freezer and replace
with the four leg adapters provided. Adapters must be
fully tightened to the freezer.
4. Place the F144 freezer on the floor stand with the
front of the freezer to the door end of the stand.
Secure the freezer to the stand with the nuts and lock
washers provided. Then separate freezer base gasket
and install the seam to the back and the flat to the
bottom (Fig. 7).
2.5 INSTALLING PERMANENT WIRING
WARNING
High voltage will shock, burn or cause death. Turn
off and lock out main power disconnect before
proceeding with installation. Do not operate
machine with cabinet panels removed.
Electrical materials, arrangement and grounding must
conform with national and local electrical codes. If perma-
nent wiring is required by local codes, the following
procedure must be performed:
A. Remove the back panel.
B. Disconnect the wires from the terminal block. Discon-
nect the green ground wire from the grounding stud.
C. Remove the power cord.
D. Install permanent wiring according to local code.
E. Replace the back panel.
Figure 8. Power Cord Connection
6
7
3.1 OPERATOR'S SAFETY PRECAUTIONS
SAFE OPERATION IS NOT AN ACCIDENT; Observe
these rules:
A. Know the freezer. Read and understand the
Operating Instructions.
B. Notice all warning labels on the freezer.
C. Wear proper clothing. Avoid loose fitting garments,
and remove watches, rings or jewelry which could
cause a serious accident.
D. Maintain a clean work area. Avoid accidents by
cleaning up the area and keeping it clean.
E. Stay alert at all times. Know which switch, push
button or control you are about to use and what
effect it is going to have.
F. Disconnect electrical cord for maintenance.
Never attempt to repair or perform maintenance on
the freezer until the main electrical power has been
disconnected.
G. Do not operate under unsafe operating condi
tions. Never operate the freezer if unusual or exces
sive noise or vibration occurs.
SECTION 3
INITIAL SET-UP AND OPERATION
3.2 OPERATION CONTROLS AND INDICATORS
Before operating the freezer, it is required that the
operator know the function of each operating control.
Refer to Figure 9 and 10 for the location of the operating
controls on the freezer. Additional information on the
IntelliTech control, including consistency adjustment can
be found in Section 4.
WARNING
High voltage will shock, burn or cause death. The
OFF-ON switch must be placed in the OFF position
prior to disassembling for cleaning or servicing. Do
not operate machine with cabinet panels removed.
A. SPIGOT SWITCH
The SPIGOT switch will automatically actuate the
auger drive and refrigeration systems when the
spigot is opened to dispense product. When the
spigot is closed, the drive motor and compressor will
remain "on" until the product in the barrel reaches
the proper consistency.
Figure 9. Controls
Dispense Rate Adjuster
IntelliTec Control
(See Figure 10)
Freezing Cylinder
Off-On Switch
8
B. Freezing Cylinder Off-On switch
The Freezing Cylinder Off-On switches are two
position toggle switches used to supply power to the
left or right freezing cylinder control circuit. When
the switch is in the OFF position, the refrigeration
system and auger will not operate. When the switch
is in the ON position, the freezer can be run in the
freezing mode or cleaning mode. The freezer will be
in the sleep mode until a switch is activated.
NOTE
The control on the left side of the freezer also
controls the refrigeration of both mix hoppers.
The left Freezing Cylinder Off-On switch must
be in the ON position any time there is mix in
the freezer, even if the left cylinder is not being
used.
C. Push To Freeze Switch
The PUSH TO FREEZE switch is a membrane or
"snap" switch used to start the freezing cycle.
During initial freeze down, the The Main Freezer
Power switch and Freezing Cylinder Off-On switch
are placed in the ON position. Next, the PUSH TO
FREEZE switch is pressed and held until the drive
motor and compressor turn on.
NOTE
After the auger drive motor starts, there is a 3
second delay before the compressor starts.
G. Amber Light
During the normal operation, the amber light next to
the PUSH TO FREEZE switch will illuminate after
the freezer has been idle for the preset cycles.
Before drawing product, press the PUSH TO
FREEZE switch. A horzontal status bar on the LCD
display will begin to fill the screen as product
freezes down. Wait until at least six bars are
dirsplayed or the green light is illuminated before
dispensing.
NOTE
If the freezer shuts off and alternating green and
amber lights flash on the control panel, the freezer
is running in the "cab only " mode (both freezing
cylinders are turned off) or the freezer is in an
error condition. Note the display on the LCD
screen. If the screen displays an error, turn the
Freezing Cylinder Off/On switch to the OFF
position, correct the problem and place the Freez-
ing Cylinder Off/On switch to the ON position.
(Refer to Troubleshooting in Section 4).
H. Green Light
The green light is used to indicate that the product
has reached the proper consistency and is ready
to be dispensed. The light begins to flash at 98%
of consistency.
I. Clean Switch
The CLEAN switch is a membrane, or "snap"
switch. When the switch is pushed, the freezing
cylinder's refrigeration system will be OFF and the
auger will rotate for cleaning. The CLEAN mes-
sage will display on the LCD screen. When the
switch is pushed again, the auger will stop and the
amber light will flash indicating the freezer is in the
CLEAN mode. To exit the CLEAN mode turn the
Freezing Cylinder Off/On switch to the OFF
position. If the freezer is left in CLEAN for more
than 30 minutes, it will go into an error mode. See
Section 4 regarding errors.
J. Drive Motor Overload
The internal drive motor overload will trip if the drive
motor is overloaded. It will reset after approximately
10-12 minutes. If the drive motor continues to trip,
refer to Troubleshooting in Section 4.
K. Mix Low Light Indicator
A MIX LOW message will appear on the LCD
display to alert the operator of a low mix condition.
The message will display when there is approxi-
mately one gallon of mix left in the hopper. When
the MIX LOW message is displayed, refill the
hopper immediately.
L. Dispense Rate Adjusters
The dispense rate adjuster limits the opening of the
spigot. To adjust product dispense rate, turn the
adjusting knob clockwise for slower flow and counter-
clockwise for faster flow. It takes at least five complete
turns of the adjusting knob to make a noticable
difference in the dispense rate.
M. High Head Pressure Cut Out (water cooled
models only)
If the head pressure exceeds 445 PSIG (28 bar) , the
high head pressure cutout will trip. The reset button
can be accessed from the top left corner on the right
side panel of the freezer.
N. Front Door Safety Switch
The front door safety switch prevents the auger from
turning when the front door is removed. The switch
is open when the door is removed and closed when
the door is properly installed.
9
O. Menu Navigation Buttons
The Menu Navigation Buttons allow the user to display
information regarding the freezer's status of opera
tion as well as adjust product consistency.
Selection Button (SEL) The SEL button is not
functional in the normal operation mode. This
button is only used by service technicians for
freezer calibration.
Set Button (SET) Pressing this button will save
a change made to the product consistency set
ting. Refer to Section 4 for consistency adjust
ment procedures.
Left Arrow Button (⇐) (⇐)
(⇐) (⇐)
(⇐) Pressing any button on
the control panel will automatically illuminate the
display. The backlight will turn off several seconds
after use. To keep the display constantly light,
press and hold the left (⇐) button for five seconds.
The backlight function can be reset to normal
operation in the same manner.
Up Arrow Button (⇑⇑
⇑⇑
⇑) Pressing this button will
change the value of the product consistency.
Refer to Section 4 for consistency adjustment
procedures.
L. BLENDER POWER SWITCH (SF144 Models Only)
The blender power switch is a two position toggle
switch used to supply power to the blender. When the
switch is in the OFF position, the agitator will not turn.
When the switch is in the ON position, the agitator
will be activated every time the blender activation
switch is pressed.
M. BLENDER ACTIVATION SWITCH
(SF144 Models Only)
The blender activation switch is a two speed, momen
tary contact switch that will actuate the agitator to
blend product when pressed in and held in either the
HIGH or LOW speed position. The HIGH speed
position is used to blend fruit into dairy mix when
making smoothies. The LOW speed position is used
during cleaning procedures. Figure 11. Mix Inlet Regulator
3.3 SANITIZING
Sanitizing must be done after the freezer is clean and
just before the hopper is filled with mix. Sanitizing the
night before is not effective. However, you should
always clean the freezer and parts after using it.
THE UNITED STATES DEPARTMENT OF AGRICUL-
TURE AND THE FOOD AND DRUG ADMINISTRATION
REQUIRE THAT ALL CLEANING AND SANITIZING SO-
LUTIONS USED WITH FOOD PROCESSING EQUIP-
MENT BE CERTIFIED FOR THIS USE.
When sanitizing the freezer, refer to local sanitary
regulations for applicable codes and recommended
sanitizing products and procedures. The frequency of
sanitizing must comply with local health regulations.
Mix sanitizer according to manufacturer’s instructions to
provide a 100 parts per million strength solution. Mix
sanitizer in quantities of no less than 2 gallons (7.5
liters) of 120°F of water. Allow sanitizer to contact the
surfaces to be sanitized for 5 minutes. Any sanitizer
must be used only in accordance with the
manufacturer’s instructions.
CAUTION
Do not allow sanitizer to remain in contact with
stainless steel freezer parts for prolonged
periods. Prolonged contact of sanitizer with freezer
may cause corrosion of stainless steel parts.
In general, sanitizing may be conducted as follows:
A. Push the mix inlet regulator into hopper with air inlet
(long) tube toward the front of the freezer.
(Fig. 11).
Figure 10. IntelliTec Controller
Push To Freeze Switch
Green Light
Amber Light
SEL Button
SET Button
Up Arrow Button
Clean Switch
Left Arrow Button
10
Figure 12. Sanitizing Hopper
Figure 13. Spigot Opened and Solution Draining
3.4 FREEZE DOWN AND OPERATION
This section covers the recommended operating proce-
dures to be followed for the safe operation of the
freezer.
A. Sanitize just prior to use.
B. Place the FREEZING CYLINDER OFF-ON switch in
the OFF position.
C. With spigots open, pour approximately 1 gallon (3.8
liters) of mix into the hopper. Allow the mix to flush
out about 8 ounces (0.23 liters) of sanitizing solution
and liquid mix. Close the spigot.
D. Fill hopper with approximately 3 gallons (11.4 liters)
of prechilled (40°F or 4°C) mix.
NOTE
Do not overfill the hopper. Mix level must not be higher
than 2 inches (5 cm) from the top of the air inlet tube on
the mix inlet regulator.
E. The freezer barrel will automatically fill until it is
about 1/2 full. If freezer barrel does not fill, check for
obstruction in the mix inlet regulator. If freezer barrel
fills over 1/2 full, indicated by low overrun, check for
leaks at the mix inlet regulator O-ring or check if
the mix inlet regulator was installed correctly or that
the freezer is level.
F. Place the FREEZING CYLINDER OFF-ON switch in
the ON position, then press the PUSH TO FREEZE
swtich until the freezer starts.
NOTE
After the auger drive motor starts, there is a 3
second delay before the compressor starts.
E. After five minutes, place a bucket under the spigot
and open spigot to drain sanitizing solution. When
solution has drained, press the CLEAN snap switch
to stop the auger. Allow the freezer barrel to drain
completely (Fig. 13).
Figure 14. Sanitizing Agitator Shaft
(SF144 Model Only)
B. Prepare 2 gallons (7.5 liters) of sanitizing solution
following manufacturer’s instructions. Pour into
hopper with mix inlet regulator in place.
C. Place the FREEZING CYLINDER OFF-ON toggle
switch in the ON position and press the CLEAN
switch. Check for leaks.
D. Clean sides of hopper, mix inlet regulator and under-
side of hopper cover using a sanitized soft bristle
brush dipped in the sanitizing solution (Fig. 12).
F. To sanitize SF144 models with the blender, fill a tall
cup with sanitizing solution. Completely immerse the
blender's agitator shaft in the sanitizer solution. Do
not wipe dry (Fig. 14).
11
G. After about 6 to 10 minutes the freezer will shut off
and the "SERVE" message will display on the LCD
panel. The product will be ready to serve. Freeze
down time may be longer for some frozen diet
dessert mixes. High ambient temperatures may
extend freeze down time.
H. For normal dispensing, move the spigot handle fully
open (Fig. 15).
I. The freezer is designed to dispense the product at a
reasonable draw rate. If the freezer is overdrawn, the
result is a soft product or a product that will not
dispense at all. If this should occur, allow the freezer
to run for approximately 30 seconds before dispens-
ing additional product. After a while the operator will
sense or feel when the freezer is beginning to fall
behind, and will slow down on the rate of draw so as
not to exceed the capacity. Spigot Rate Adjusters are
located under the Header Panel, to the immediate
right of each Spigot Handle. Turning the Spigot Rate
Adjuster counterclockwise will decrease the
dispense rate.
J. Do not operate the freezer when the MIX LOW
message is displayed or with less than 1-3/4" (4.4
cm) of mix in the hopper. Refill the hopper
immediately.
NOTE
The freezer has a standby and sleep mode. When
the freezer is not used, after a preset number of
freezing cycles, it will enter the standby mode
(followed by sleep mode) and remain there until
someone draws a product or pushes the push-to-
freeze switch. In the sleep mode, the freezer will
keep the product below 45°F (7.2°C). Sleep modes
are not to be used in place of cleaning and sani-
tizing. Frequency of cleaning and sanitizing is
determined by Federal, State, and local regula-
tory agencies.
Figure 15. Dispensing Product
3.5 MIX INFORMATION
Mix can vary considerably from one manufacturer to
another. Differences in the amount of butterfat content
and quantity and quality of other ingredients have a
direct bearing on the finished frozen product. A change
in freezer performance that cannot be explained by a
technical problem may be related to the mix.
When changing from one type of mix to another such as
yogurt to Vitari, you may have to change the mix inlet
regulator and/or control settings. Please call your
distributor for further information.
Proper product serving temperature varies from one
manufacturer’s mix to another. Mixes should provide a
satisfactory product in the 18° to 20°F (-7° to -6°C)
range.
When checking the temperature, stir the thermometer in
the frozen product to read the true temperature.
Mix does not improve with age. Old mix, or mix that has
been stored at too high a temperature, can result in a
finished product that is less than satisfactory in taste
and appearance. To retard bacteria growth in dairy
based mixes, the best storage temperature range is
between 36° to 40°F (2.2° to 4.4°C).
Some products tend to foam more than others. If excess
foam should occur, skim the foam off with a sanitized
utensil and discard. Periodically, stir the mix in the
hopper with a sanitized utensil.
3.6 REMOVING MIX FROM THE FREEZER
To remove the mix from the freezer, refer to the following
steps:
A. Remove the mix inlet regulator from the hopper by
pulling straight up (Fig.16).
Figure 16. Removing Mix Inlet Regulator
12
B. Place the FREEZING CYLINDER OFF-ON
switch in the ON position and push the CLEAN switch
to rotate the auger. Allow the mix to agitate in the
freezer barrel until the mix has become a liquid,
about 5 minutes.
C. Drain the liquid mix by opening the spigot. A bucket
or container should be placed under the spigot to
catch the liquid mix (Fig. 17).
D. Place the Freezing Cylinder OFF-ON switch in the
OFF position.
Figure 17. Draining Mix
3.7 CLEANING THE FREEZER
NOTE
The frequency of cleaning the freezer and
freezer parts must comply with state and local
health regulations.
After the mix has been removed from the freezer, the
freezer must be cleaned. To clean the freezer, refer to
the following steps:
A. Close the spigot and fill the hopper with 2 gallons
(7.5 liters) of cold tap water.
B. Place the FREEZING CYLINDER OFF-ON switch in
the ON position while pushing the CLEAN switch to
rotate the auger.
C. Allow the water to agitate for approximately five
minutes.
NOTE
If freezer is left in CLEAN for more than 30
minutes, it will go into error. Turn the FREEZING
CYLINDER OFF-ON switch OFF for 10 sec-
onds to clear the error.
D. Open the spigot to drain the water. Remember to
place a bucket or container under the spigot to catch
the water. When the water has drained, turn the
FREEZING CYLINDER OFF-ON switch to the OFF
position. Allow the freezer barrel to drain completely.
CAUTION
Hazardous Moving Parts
Revolving blender agitator shaft can grab and cause
injury. Remove watches and jewelry prior to
operating blender. Keep hands and clothing away
from revolving agitator. The Power switch must be
placed in the OFF position for cleaning and when
not in use.
E. Fill a tall cup with clean 110°F (43°C) water. Press
the low speed on the blender activation switch and
allow agitator to run for 10 to 15 seconds (See
Figure 18).
F. Repeat steps A through E using a mild detergent
solution.
3.8 DISASSEMBLY OF FREEZER PARTS
CAUTION
Hazardous Moving Parts
Revolving auger shaft can grab and cause injury.
Place the FREEZING CYLINDER OFF-ON
switch in the OFF position before disassembling
for cleaning or servicing.
Figure 18. Cleaning Agitator Shaft
Inspection for worn or broken parts should be made at
every disassembly of the freezer for cleaning or other
purposes. All worn or broken parts should be replaced to
ensure safety to both the operator and the customer and
to maintain good freezer performance and a quality
product. Two normal wear areas are the auger flights
and front auger support bushing (Fig. 19). Frequency of
cleaning must comply with the state and local health
regulations.
13
Figure 19. Auger Flight Wear and Front Auger
Support Bushing Wear
D. Place the FREEZING CYLINDER OFF-ON switch in
the OFF position.
To disassemble the freezer, refer to the following steps:
A. Remove the mix inlet regulator from the hopper by
pulling straight up.
B. Remove the front door by turning off the circular
knobs and then pulling the front door off the studs
(Fig. 20).
Figure 20. Removing Front Door
C. Remove the rosette caps from the front door. Push
the spigot body through the bottom of the front door
and remove. (Fig. 21).
Figure 21. Front Door Disassembly
D. Remove the front auger supports and bushings
(Fig. 23).
D. Remove the clear acrylic splash guard from the
blender.
E. Remove the blender's agitator from the agitator shaft.
Grasp the agitator shaft in one hand, and turn the
agitator in a clockwise direction with the other hand
(Fig. 22).
Figure 23. Removing Auger Supports
Figure 22. Removing Agitator From Shaft
14
CAUTION
Do not use any type of sharp object to remove O-
rings. Using tools to remove O-rings may damage
spigot and O-rings.
3.9 CLEANING THE FREEZER PARTS
Place all loose parts in a pan or container and take to
the wash sink for cleaning. To clean freezer parts refer
to the following steps:
A. Place all parts in warm mild detergent water and
clean with brushes provided. Rinse all parts with
clean hot water.
B. Wash the hopper and freezer barrel with warm
detergent water and brushes provided.
C. Clean the rear seal surfaces from the inside of the
freezer barrel with warm detergent water.
NOTE
Clean the auger drive socket located inside the
barrel at the rear seal area. Use clean cloth or
paper towel for this purpose.
D. Clean the drip trays and insert with a soap solution.
Rinse with clean hot water.
3.10 SANITIZE FREEZER AND FREEZER PARTS
A. Use a sanitizer mixed according to manufacturer’s
instructions to provide a 100 parts per million
strength solution. Mix sanitizer in quantities of no
less than 2 gallons (7.5 liters) of 120°F water. Allow
the sanitizer to contact the surfaces to be sanitized
for 5 minutes. Any sanitizer must be used only in
accordance with the manufacturer’s instructions.
B. Place all parts in the sanitizing solution, then remove
and let air dry.
C. Using this sanitizing solution and the large barrel
brush provided, sanitize the rear of the barrel and
drive area by dipping the brush in the sanitizing
solution and brushing the rear of the barrel.
3.11 ASSEMBLY OF FREEZER
To assemble the freezer parts, refer to the following
steps:
NOTE
Petrol-Gel sanitary lubricant or equivalent must
be used when lubrication of parts is specified.
NOTE
The United States Department of Agriculture and
Food and Drug Administration require that
lubricants used on food processing equipment
be certified for this use. Use lubricants only in
accordance with the manufacturer’s instruc-
tions.
A. Assemble all o-rings onto parts dry, without lubrica-
tion. Then apply a thin film of sanitary lubrication to
exposed surfaces of the O-rings. Apply a thin film
of sanitary lubricant to metal part of rear seal. Also
apply a thin film of sanitary lubricant inside the hole
of the front of the auger.
B. Assemble the rear seals onto the augers with the
large end to the rear. Be sure the O-ring is in place
before installing the rear seal.
C. Lubricate the inside of the auger drive sockets (rear)
with a small amount of white socket lubricant. A
small container of socket lubricant is shipped with
the freezer.
G. Remove the auger assemblies from the freezer. Pull
the augers out of the freezer barrel slowly. As the
augers are being pulled out, carefully remove each of
the plastic flights with springs.
H. Keep the rear of the auger shafts tipped up once they
are clear of the freezer barrels to avoid dropping rear
seals.
I. Wipe socket lubricant from the drive end (rear) of the
auger with a cloth or paper towel.
J. Remove the rear seals.
K. Remove all O-rings from parts by first wiping off the
lubricant using a clean paper towel. Then squeeze the
O-ring upward with a dry cloth (Fig. 24). When a loop
is formed, roll out of the O-ring groove.
Figure 24. Removing O-ring
15
D. Screw the springs onto the studs in plastic flights.
Springs must be screwed into the flights com
pletely to provide compression (Fig. 25).
CAUTION
Do not place the mix inlet regulator into the hopper
before installing the auger. Attempting to install the
auger with mix inlet regulator in place will damage the
mix inlet regulator.
E. Install the two plastic flights onto rear of the auger
and insert part way into freezer barrel.
F. Install the third plastic flight, push the auger into the
freezer barrel and rotate slowly until the auger
engages the drive socket.
G. Install the auger support and bearing into the front of
the augers with one leg of the support at 9 o’clock.
NOTE
Apply a small amount of Petro-Gel to the
surface of the cam on the spigot handle prior to
assembly of handle to the spigot body.
H. Install the spigot bodies with O-rings into the front
door from the bottom (Fig.26). Push straight up until
the spigots are in place. Install rosette caps.
I. Install the front door on the freezer.
J. Install the circular knobs on the freezer studs.
CAUTION
Overtightening or uneven tensioning of circular
knobs may cause damage to front door and cause
leaking. Hand tighten circular knobs evenly.
Look for the proper seal between the freezer barrel, O-
ring, and front door.
K. Install the mix air regulator into the freezer with the
air tube to the front of the freezer. (Fig. 27).
L. Thread agitator onto blender agitator shaft. (Fig. 22).
NOTE
Refer to Section 3.3, for sanitizing the as-
sembled freezer before filling with mix.
Figure 25. Exploded View of Auger
Figure 26. Exploded View of Front Door
Figure 27. Install Mix Inlet Regulators
16
3.12 ROUTINE CLEANING
To remove spilled or dried mix from the freezer exterior,
simply wash in the direction of the finish with warm
soapy water and wipe dry. Do not use highly abrasive
materials as they will mar the finish.
3.13 PREVENTIVE MAINTENANCE
It is recommended that a maintenance schedule be fol-
lowed to keep the freezer clean and operating properly.
A. Cleaning and Sanitizing Information
Soft serve freezers require special consideration
when it comes to food safety and proper cleaning
and sanitizing.
The following information has been compiled by
Purdy Products Company, makers of Stera-Sheen
Green Label Cleaner/Sanitizer and specifically
covers issues for cleaning and sanitizing frozen
dessert machines. This information is meant to
supplement a comprehensive food safety program.
Soil Materials Associated with Frozen Dessert
Machines
MILKFAT/BUTTERFAT – As components of ice-
cream/frozen custard mix, these soils will
accumulate on the interior surfaces of the machine
and its parts. Fats are difficult to remove and help
attribute to milkstone build-up.
MILKSTONE – Is a white/gray film that forms on
equipment and utensils that come in contact with
dairy products. These films will accumulate slowly
on surfaces because of ineffective cleaning, use of
hard water, or both. Milkstone is usually a porous
deposit, which will harbor microbial
Important Differences Between Cleaning and
Sanitizing
CLEANING vs. SANITIZING
It is important to distinguish between cleaning and
sanitizing. Although these terms may sound
synonymous, they are not. BOTH are required for
adequate food safety and proper machine
maintenance.
CLEANING
· Is the removal of soil materials from a surface.
· Is a prerequisite for effective sanitizing.
NOTE
An UNCLEAN surface will harbor bacteria that can
defy sanitizing efforts.
Bacteria can develop and resist sanitizing efforts
within a layer of soil material (milkstone). Thorough
cleaning procedures that involve milkstone
removal are critical for operators of frozen
dessert machines.
SANITIZING
· Kills bacteria.
· Can be effective on clean surfaces only.
·DOES NOT clean or remove milkstone.
NOTE
Using a SANTITIZER on an unclean surface
will not guarantee a clean and safe frozen
dessert machine.
Proper Daily Maintenance:
The Only Way to Assure Food Safety and
Product Quality
Proper daily maintenance can involve a wide variety
of products and procedures. Overall, the products
and procedures fall into three separate categories.
(Please note that this is a brief overview intended
for informational purposes only.)
1. CLEANING – This involves draining mix from
the freezer barrel and rinsing the machine with
water. Next, a cleaner is run through the
machine. Then, the machine is disassembled
and removable parts are taken to the sink for
cleaning.
2. MILKSTONE REMOVAL – Since almost all
cleaners do not have the ability to remove
milkstone, the use of a delimer becomes
necessary. Although this procedure may not be
needed on a daily basis, it will usually follow the
cleaning procedure. It requires letting a delimer
solution soak in the machine for an extended
period of time. Individual parts are also soaked
in a deliming solution for an extended period of
time (more about delimers in Additional
Information).
contaminants and eventually defy sanitizing
efforts.
Once milkstone has formed, it is very difficult to
remove. Without using the correct product and
procedure, it is nearly impossible to remove a thick
layer of milkstone.
(NOTE: general-purpose cleaners DO NOT remove
milkstone.) This can lead to high bacteria counts
and a food safety dilemma.
IT IS BEST TO CONTROL MILKSTONE ON A
DAILY BASIS BEFORE IT CAN BECOME A
SIGNIFICANT FOOD SAFETY PROBLEM.
In addition to food safety, milkstone can cause
premature wear to machine parts which can add to
costs for replacement parts or possibly more
expensive repairs if worn machine parts are not
replaced once they have become excessively worn.
17
3. SANITIZING – After the machine has been
cleaned and contains no milkstone, the
machine is reassembled. Then a FDA approved
sanitizing solution is run through the machine to
kill bacteria. The machine is then ready for
food preparation.
As a recommended cleaner and sanitizer for your
frozen dessert machine, STERA-SHEEN has proven
to be one of the best daily maintenance products for:
·CLEANING – Thorough removal of all solids
including butterfat and milk fat.
·MILKSTONE REMOVAL – Complete removal of
milkstone.
·SANITIZING – FDA-approved no rinse sanitizer
for food contact surfaces.
Additional Information
THE USE OF DELIMERS
A delimer is a strong acid that has the ability to
dissolve milkstone. This type of chemical may
become necessary once high levels of milkstone
have developed. While these products are very
effective for removing HIGH levels of milkstone, they
are not ideal for two reasons:
1. PRODUCT SAFETY – Strong acids are
dangerous chemicals and handling them
requires safety
2. MACHINE DAMAGE – Strong acids will attack
metal and rubber causing premature wear of
parts. The use of a delimer needs to be closely
monitored to avoid damage to machine surfaces
and parts.
With proper daily use of STERA-SHEEN or it’s
equivalent, there is no need for the use of a
DELIMER.
DO NOT USE BLEACH
· BLEACH HAS ABSOLUTELY NO CLEANING
PROPERTIES.
· BLEACH IS CORROSIVE. It can and will
damage components of the machine causing
premature wear and metal corrosion.
GENERAL PURPOSE CLEANERS
General purpose cleaners do not have the ability to
remove milkstone. Milkstone will become a problem
if not remedied with additional products and
procedures.
THE USE OF CHLORINE TEST STRIPS
“Test strips” are used to determine concentrations of
active chlorine in sanitizing solutions. To use the
strips, tear off a small portion and submerge it into
the sanitizing solution. Then, compare the color
change to the color key on the side of the test strip
dispenser to determine the approximate chlorine
concentration.
The ideal concentration of chlorine needs to be 100
ppm (as stated by the FDA).
NOTE
Follow the directions on the container for proper
concentration.
There are two main factors that contribute to falling
chlorine concentrations in a sanitizing solution.
1. PRODUCT USE – As the chlorine in the
solution is being used, chlorine concentrations
fall.
2. TIME – As time passes, small amounts of
chlorine “evaporate” from the solution. (That is
why you can smell it.)
Sanitizing solutions should not be allowed to fall
below 100 ppm chlorine. New solutions should be
mixed once old solutions become ineffective
B. DAILY
1. The exterior should be kept clean at all times to
preserve the lustre of the stainless steel. A mild
alkaline cleaner is recommended. Use a soft
cloth or sponge to apply the cleaner.
CAUTION
Do not use acidic cleansers, stron caustic com-
pounds or abrasive materials to clean any part of
the freezer exterior or plastic parts. Use of these
types of cleaners will cause equipment damage.
C. WEEKLY
1. Check O-rings and rear seal for excessive
wear and replace if necessary.
2. Remove the drip tray by gently lifting up to
disengage from the support and pulling out.
Clean behind the drip tray and front of the
freezer with a soap solution.
18
D. QUARTERLY
WARNING
High voltage will shock, burn or cause death. Turn
off and lock out main power disconnect before
servicing. Do not operate machine with cabinet
panels removed.
The air-cooled condenser is a copper tube and aluminum
fin type. Condensing is totally dependent upon airflow. A
plugged condenser filter, condenser, or restrictions in the
louvered panel will restrict airflow. This will lower the
capacity of the system and damage the compressor.
The condenser must be kept clean of dirt and grease. The
freezer must have a minimum of 3” (7.5 cm) of ventilation
on the right and left sides of the unit for free flow of air
(Figure 29). Make sure the freezer is not pulling over 100°
F (37° C) air from other equipment in the area.
The water-cooled condenser is a tube and shell type. The
condenser needs a cool, clean supply of water to properly
cool the freezer, inlet and discharge lines must be 3/8” I.D.
minimum.
The condenser and condenser filter require periodic
cleaning. To clean, refer to the following procedures.
1. Remove the Phillips head screw from the bottom of
the right side panel, and then slide the panels down
and out.
2. To remove the condenser filter, grasp the top and pull
off. Visually inspect for dirt. If the filter is dirty, shake
or brush excess dirt off the filter and wash in warm,
soapy water. Once the filter is clean rinse thoroughly
in warm, clear water and shake dry, taking care not
to damage the filter in any way (Figure 28).
3. Visually inspect the condenser for dirt by shining a
light through the coil from the back (inside) of the
condenser.
4. If the condenser is dirty, place a wet towel over the
front (outside) of the condenser.
5. Using a vacuum, carefully clean the condenser coil
from the inside and outside of the freezer. A stiff
bristled brush may help in releasing debris from
between the condenser coils (Figure 29).
NOTE
If the condenser is not kept clean, loss of refrig-
eration efficiency will result; causing extended run
time or soft product consistency.
Water-cooled condensers need an unrestricted supply
of cold, clean water.
Figure 28. Condenser and Filter
Figure 29. Cleaning Condenser
19
3.14 EXTENDED STORAGE
Refer to the following steps for storage of the freezer
over any long period of shutdown time:
A. Turn both FREEZING CYLINDER OFF-ON switches
to the OFF position.
B. Disconnect (unplug) from the electrical supply
source.
C. Clean thoroughly with a warm water detergent all
parts that come in contact with the mix. Rinse in
clear water and dry all parts. Do not sanitize.
NOTE
Do not let the cleaning solution stand in the
hopper or in the freezer barrel during the
shutdown period.
D. Remove, disassemble and clean the front door, mix
inlet regulator and auger parts. Place the auger
flights in a plastic bag with a moist paper towel to
prevent them from becoming brittle.
E. On water cooled freezers, shut off and disconnect
water supply at rear of freezer; run compressor for
2-3 minutes to open water valve, and blow out all
water first through inlet then outlet line, using air or
carbon dioxide.
3.15 PRODUCT CONSISTENCY ADJUSTMENT
The freezer's control system monitors the consistency
(firmness) of the product (mix) in each freezing cylinder.
The program module senses the consistency of the
product and shuts off the drive motor and refrigeration
system when the pre-programmed consistency is reached.
The control panels on the front of the freezer allow the
operator to adjust each freezing cylinder to create the
desired product consistency.
A. Place the FREEZING CYLINDER OFF/ON switch in the
ON position.
B. Press the SET button on the Control Panel once.
Fine Adj will appear on the LCD screen (Fig. 30).
C. Press the up arrow button (⇑) (⇑)
(⇑) (⇑)
(⇑) until the desired consis-
tency setting is displayed. The higher the number, the
greater the product consistency. The control may be set
from 1 to 9. Each time the up arrow (⇑) (⇑)
(⇑) (⇑)
(⇑) button is
pressed, the value will increase by 1 until the value
reaches 9, then restart at 0. The 0 setting cannot be set.
D. Press the SET button once to save the setting change
and return to the current mode display.
Figure 30. Product Conststency Control
Fine Adj
1-9 5
3.16 LOCKING OUT CONTROL PANEL
The IntelliTec control has a tamper proof mode to prevent
unauthorized use. When set, all buttons on the control
panel are disabled. To lock out the control panel:
A. Press and hold the PUSH TO FREEZE button for 5
seconds.
B. While still holding the PUSH TO FREEZE button, press
the CLEAN button once.
C. Release both buttons. An astrisk (*) will apear after the
word MODE on the display, indicating that the control
is in the lock out mode.
D. To unlock the control panel, repeat steps A, B and C.
20
21
SECTION 4
TROUBLESHOOTING
4.1 ERROR CODES
The following error condition codes will display on the
control panel when the freezer is experiencing a problem.
The error condition code directs you to the system location
of the malfunction.
ERROR CODE MALFUNCTION
01 Program Board
02 High Torque Error
03 Extended Run Time Error
04 Clean Error
05 Freezing Cylinder Sensor
07 Drive Motor Current
09 High Pressure Cutout
12 Left Hopper Sensor Error
13 Right Hopper Sensor Error
Any error causing condition must be corrected, then the
power turned off, and back on before the freezer will return
to normal operation.
4.2 UNDERSTANDING ERROR CODES
ERROR CONDITION CODE 01
If the control panel displays a program board error (Error
Code 01), place the Freezing Cylinder Off-On Switch in the
Off position, wait 10 seconds, and return the switch to the
On position. If the Control Panel still displays the error
condition code, call your Authorized Stoelting Distributor
for further assistance.
ERROR CONDITION CODE 02
If the control panel displays a high torque error (Error Code
02), the controller has sensed that the product in the
freezing cylinder has reached 125% of set consistency for
10 or more seconds. This condition may be caused if the
product consistency adjustment has been set too high. To
remedy this condition, place the Freezing Cylinder Off-On
Switch in the Off position, wait until the product in the
freezing cylinder has had adequate time to thaw to a
reasonably soft consistency, and return the switch to the
On position. Follow the Product Consistency Adjustment
procedures at the begining of this section and reduce the
Fine Adjustment value by a few points. If the Control Panel
still displays the error condition code, call your Authorized
Stoelting Distributor for further assistance.
ERROR CONDITION CODE 03
Extended run time errors (Error Code 03) are often times
caused by the mix running too low in the freezer’s hopper,
or if a restriction is preventing the mix from entering the
freezing cylinder. Check the mix level on the affected
freezing cylinder. If the level mix is low, add mix. Look for
ice crystals in the liquid mix in the hopper. Ice crystals can
clog the mix inlet regulator, and prevent mix from entering
the freezing cylinder. If you find ice crystals in the mix,
check the temperature of the walk-in cooler where the mix
is stored.
Excessive compressor run time may also occur if the
condenser filter is dirty, or if the condenser is obstructed.
Check around the sides of the freezer, to be sure nothing
has been placed near the condenser vents. A minimum of
3" clearance is required.
After the cause of the problem is found and remedied,
place the Freezing Cylinder Off-On Switch in the Off
position, wait 10 seconds, and return the switch to the On
position. If the Control Panel still displays the error
condition code, call your Authorized Stoelting Distributor
for further assistance.
ERROR CONDITION CODE 04
If the freezer is left in the Clean Mode for more than 20
minutes, the control panel will display a Clean Error (Error
04). This condition does not reflect a problem with the
freezer itself. The Clean Error has been programmed into
the controller as a safeguard to protect the freezer from
potential damage caused by the freezer being accidentally
left in the clean mode. To remedy the Clean Error, place
the Freezing Cylinder Off-On Switch in the Off position,
wait 10 seconds, and return the switch to the On position.
If the Control Panel still displays the error condition code,
call your Authorized Stoelting Distributor for further assis-
tance.
ERROR CONDITION CODE 05
If the control panel displays a Freezing Cylinder Sensor
error (Error Code 05), place the Freezing Cylinder Off-On
Switch in the Off position, wait 10 seconds, and return the
switch to the On position. If the Control Panel still displays
the error condition code, call your Authorized Stoelting
Distributor for further assistance.
NOTE
When the freezer encounters a Freezing Cylinder Sensor
Error, the freezer will automatically be switched to run on
pre-configured timing cycles. This mode will allow you to
continue serving product until the freezer can be serviced.
22
ERROR CONDITION CODE 07
If the control panel displays a Drive Motor Current error
(Error Code 07), place the Freezing Cylinder Off-On
Switch in the Off position, wait 10 seconds, and return the
switch to the On position. If the Control Panel still displays
the error condition code, call your Authorized Stoelting
Distributor for further assistance.
ERROR CONDITION CODE 09 (water cooled models only)
Error 09 conditions are usually caused by insufficient
cooling at the freezer's condenser. If the control panel
displays a High Pressure Cutout error (Error Code 09),
turn the freezer power off. Press the High Pressure Cutout
Reset Switch located on the upper, left hand corner of the
left side panel. There is a round, black boot covering the
reset switch. Pressing in the center of the boot will reset
the switch.
Check for proper waterflow through the condenser coil.
After the cause of the error is determined and corrected,
place the Freezing Cylinder switch to the On position. If the
Control Panel still displays the error condition code, call
your Authorized Stoelting Distributor for further assis-
tance.
ERROR CONDITION CODE 12
If the control panel displays a left hopper sensor error
(Error Code 12), place the Freezing Cylinder Off-On
Switch in the Off position, wait 10 seconds, and return the
switch to the On position. If the Control Panel still displays
the error condition code, call your Authorized Stoelting
Distributor for further assistance.
ERROR CONDITION CODE 13
If the control panel displays a right hopper sensor error
(Error Code 13), place the Freezing Cylinder Off-On
Switch in the Off position, wait 10 seconds, and return the
switch to the On position. If the Control Panel still displays
the error condition code, call your Authorized Stoelting
Distributor for further assistance.
ALTERNATING FLASHING CONTROL PANEL LIGHTS
When the right Freezing Cylinder OFF/ON switch is
placed in the ON position and the left Freezing Cylinder
OFF/ON switch is left in the OFF position, the green and
amber control panel lights will flash in alternating se-
quence and the message "Frz Cyl Hprs Of" will display
on the LCD panel. This indicates that the right freezing
cylinder is receiving power, but the hoppers are not be-
ing refrigerated. Placing the left Freezing Cylinder OFF/
ON switch in the ON position will return the left freezing
cylinder to the SLEEP mode, and keep the hoppers re-
frigerated.
23
SECTION 4
TROUBLESHOOTING CHARTS
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naelC.4 ).ecivresrofrotubirtsidllaC(.tsujdaeR.5 ezeerfdnaezitinas,naelc,ximevomeR.6 .ximhserfhtiwnwod ezi
tinas,elbmessaer,naelc,ximevomeR.7 .nwodezeerfdna rofrotubirtsidllaC(.metsyskcehC.8 ).ecivres
ootsitcudor
P.mrif .reppohniximoN.1 gnieberasnoitropllamS.2 .emittrohsanidesnepsid gnitteserutarepmetycnetsisnoC.3 .mr
ifootsi lortnocerutarepmetycnetsisnoC.4 .eruliaf .gnitautculfegatloveniL.5
.ximhtiwreppohlliF.1 setunim5ro
felditisotrezeerfwollA.2 .gnisnepsiderofeb ).ecivresrofrotubirtsidllaC(.tsujdaeR.3
).ecivresrofrotubirts
idllaC(.ecalpeR.4
).ecivresrofrotubirtsidllaC(.kcehC.5
The Troubleshooting Tables on the following two pages list the common problems that can occur to the freezer.
24
MELBORP ESUACELBISSOP YDEMER
seodtcudorP .esnepsidton .reppohniximoN.1 siebutrotalugertelnixiM.2 .deggulp dedeenrotalugertelniximlaicep
S.3 .desugniebximrof gniebsirezeerffoyticapaC.4 .dedeecxe .deppirtdaolrevorotomevirD.5
.eruliaftlebevirD.6 ).nruttonlliwreguA(.pu-ezeerF.7
.ximhtiwreppohlliF.1 .hsurbdezitinasllamsgnisu,gulpnU.2
.rotalugertelnix
imlaicepsredrO.3
.etarwardehtnopuwolS.4
llac,seunitnocnoitidnocfI(.teseR.5 ).ecivresrofrotubirtsid .tlebe
virdecalpeR.6 ,.nim51rofFFOothctiwsNO-FFOnruT.7 .tratserneht
tlebevirD rognippils .gnilaeuqs
.tlebevirdnroW
.1 .)nruttonlliwreguA(pu-ezeerF.2 .tlebevirdecalpeR.1 ,.nim51rofFFOothctiwsNO-FFOnruT.2 .tratserneht
.nurrevowoL .gnorwdelbmessasireguA.1
.gnissimrotalugertelnixiM.2 gnir-OrotalugertelnixiM.3 .gnissim ebutriarotalugertelnixiM.4 .dekcolb .nwodkaerbtcudorP.5
ezeerfdna,ezitinas,naelc,ximevomeR.1 .ximhserfhtiwnwod .rotalugertelniximecalpeR.2 .gnir-OrotalugertelniximecalpeR.3
.hsurbdezitinashtiwnaelC.4
.tcudorphserfhtiwrezeerflliF.5
laesreguaraeR .skael laesreguaraerfoecafrusedistuO.1 .detacirbulsi .degamadrognissimlaesraeR.2 ro
degamad,gnissimgnir-OlaeS.3 .yltcerrocnidellatsni .tfahsdehctarcsronroW.4
,laesraerfoedistuomorftnacirbulnaelC.1 .llatsnierdnalaesfoedisnietacirbul .kcehC.2 .kcehC.3
.tfahsecalpeR.4
roodtnorF .skael .esoolerasbon
kroodtnorF.1 .detacirbultonerastraptogipS.2 .sgnir-OtogipsnrowrodeppihC.3 dellatsnitogipsrosgnir-O.4 .gnorw roodtnorfnielohtogipsrennI.5 .dehctarcsrodekcin
.sbonknethgiT.1 .3noitceSeeS.2 .sgnir-OecalpeR.3 .gnir-OkcehcdnatogipsevomeR.4
.roodtnorfecalpeR.5
tonlliwreppoH ximniatniam erutarepmet F°54woleb .)C°7(
.mrawootte
serutarepmetreppoH.1 .eruliafrosnesreppoH.2 .tnemtsujdasdeenevlavRPE.3 .melborpnoitaregirfeR.4
).ecivresrofrotubirtsidllaC(.1 ).ecivresrofrotubirtsidllaC(.ecalpeR.2 .evlavRPEtsujdA.3 rofrotubirtsidllaC(.metsyskcehC.4 ).ecivres
25
SECTION 5
REPLACEMENT PARTS
5.1 HOW TO ORDER PARTS
To assure receipt of the proper replacement parts, supply
your dealer or distributor with the following information:
A. Model number of equipment.
B. Serial number of model, stamped on nameplate.
C. Part number, part name and quantity needed. Common part
names and numbers are listed in this manual.
O-RING IDENTIFICATION SHEET
MODEL FUTURA 144
Mix Inlet Regulator (1)
624677-5
1-1/8" ID x 1/8" CS
Spigot (4)
624598-5
5/8" ID x 1/8" CS
Front Door (1)
625133
4" ID x 3/16" CS
O-rings are drawn to
Approximate Size
Rear Seal (1)
624678-5
1-1/8" ID x 3/16" CS
Part Number Description Part Number Description
208135 Brush, Nylon: 16" x 4", Wooden Handle 324686 Danger Automatic Start
208380 Brush, Nylon: 14" x 1/4", Wire Handle 324105 Danger - Electrical Shock Hazard
208401 Brush, Nylon: 10" x 1", Wire Handle 324106 Caution - Electrical Wiring Materials
208467 Brush, Nylon: 5-1/4" x 3/8", Wire Handle 324141 Caution - Hazardous Rotating Blades
3177946-04 Model ID Plate 324584 Adequate Ventilation
324594 Heat Sensitive 324566 Wire According to
324107 Caution - Hazardous Moving Parts 324509 Decal, Cleaning
26
Item No. Part No. Description Qty.
1 2183047 Front Door Only 1
2177072 1.5" Spigot Extension
2177073 2.5" Spigot Extension
2177074 3" Spigot Extension
2 482019 Circular Door Knob 4
3 625133 O-ring Front Door 2
4 3159696 Spigot 2
5 624598-5 O-ring Spigot (5 Pack) 4
6 232734 Rosette Cap 2
7 381804 Auger Flight 8
8 2149243-01 Mix Inlet Regulator 2
9 694255 Auger Spring 8
10 624677-5 O-ring Mix Inlet Regulator
and Spigot Extension (5 Pack) 6
11 3170644 Front Auger Support 2
12 149003 Auger Bushing 2
13 4157968 Auger Shaft 2
14 624678 O-ring Auger Shaft Seal (5 Pack) 2
15 666786 Auger Shaft Seal 2
16 522839 Blender Motor 1
17 274031 Blender Agitator Collar 1
18 674147 Blender Agitator Shaft 1
19 521026 Blender Agitator 1
20 681514 Clear Swing Splash Shield 1
21 744299 Blender Drip Tray 1
Figure 31. Spigot, Front Door and Auger Assembly
4
5
6
7
3
2
1
11 12
13 14
10
9
8
2
3
9
15
7
16
17
18
19
21
20
WARRANTY
SOFT SERVE / SHAKE FREEZERS
1. Scope:
Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors,
speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials
and workmanship under normal use and proper maintenance appearing within five (5) years, and that all other
components of such equipment manufactured by Stoelting will be free from defects in material and workmanship
under normal use and proper maintenance appearing within twelve (12) months after the date that such equipment is
originally installed.
2. Disclaimer of Other Warranties:
THIS WARRANTY IS EXCLUSIVE; AND STOELTING HEREBY DISCLAIMS ANY IMPLIED WAR-
RANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
3. Remedies:
Stoelting’s sole obligations, and Buyer’s sole remedies, for any breach of this warranty shall be the repair or (at
Stoelting’s option) replacement of the affected component at Stoelting’s plant in Kiel, Wisconsin, or (again, at
Stoelting’s option) refund of the purchase price of the affected equipment, and, during the first twelve (12) months of
the warranty period, deinstallation/reinstallation of the affected component from/into the equipment. Those obliga-
tions/remedies are subject to the conditions that Buyer (a) signs and returns to Stoelting, upon installation, the
Checklist/Warranty Registration Card for the affected equipment, (b) gives Stoelting prompt written notice of any
claimed breach of warranty within the applicable warranty period, and (c) delivers the affected equipment to Stoelting
or its designated service location, in its original packaging/crating, also within that period. Buyer shall bear the cost
and risk of shipping to and from Stoelting’s plant or designated service location.
4. Exclusions and Limitations:
This warranty does not extend to parts, sometimes called “wear parts”, which are generally expected to deteriorate
and to require replacement as equipment is used, including as examples but not intended to be limited to o-rings,
auger seals, auger support bushings and drive belts. All such parts are sold
AS IS.
Further, Stoelting shall not be responsible to provide any remedy under this warranty with respect to any component
that fails by reason of negligence, abnormal use, misuse or abuse, use with parts or equipment not manufactured or
supplied by Stoelting, or damage in transit.
THE REMEDIES SET FORTH IN THIS WARRANTY SHALL BE THE SOLE LIABILITY STOELTING
AND THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO EQUIPMENT SUPPLIED BY
STOELTING; AND IN NO EVENT SHALL STOELTING BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES, WHETHER FOR BREACH OF WARRANTY OR OTHER CON-
TRACT BREACH, NEGLIGENCE OR OTHER TORT, OR ON ANY STRICT LIABILITY THEORY.
