Stovax Studio 8700Cfchec Users Manual

8701CFCHEC to the manual f0af0531-fd4d-3c34-c120-fa2e5c8e4710

2015-02-02

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STUDIO

Conventional Flue

Instructions for Use,

Installation and Servicing

For use in GB, IE (Great Britain and Eire)

PR0957 Studio (Issue 3 - January 2008)

IMPORTANT

Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the glass door secured firmly in

position. The front casing of this appliance will become hot whilst in operation, it is therefore recommended that a suitable

guard should be used for the protection of young children, the elderly or infirm.

These instructions must be left at the property for future reference and when servicing the fire.

The Commissioning Sheet found on page 3 must be completed by the Corgi Installer.

This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the

translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.

COVERING THE FOLLOWING MODEL:

STUDIO 1 CONVENTIONAL FLUE:

8700CFCHEC 8701CFCHEC

P8700CFCHEC P8701CFCHEC

PAGE

APPLIANCE COMMISSIONING CHECKLIST 3

USER INSTRUCTIONS 4

INSTALLATION INSTRUCTIONS 8

Technical Specifications 8

Site Requirements 11

Installation 13

Commissioning 22

SERVICING INSTRUCTIONS 23

Fault Finding 23

How to replace parts 25

Basic spare parts list 31

Service Records 32

FLUE CHECK PASS FAIL

1. Flue is correct for appliance

2. Flue flow test

3. Spillage test

GAS CHECK

1. Gas soundness & let by test

2. Standing pressure test mb

3. Appliance working pressure (on High Setting) mb

NB All other gas appliances must be operating on full

4. Gas rate m3/h

5. Does ventilation meet appliance requirements

APPLIANCE COMMISSIONING CHECKLIST

Dealer .....................................................................

...............................................................................

Contact No. ..............................................................

Date of Purchase .......................................................

Model No. ................................................................

Serial No. .................................................................

Gas Type .................................................................

Installation Company ................................................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engineer ...................................................................

Contact No. ...............................................................

Corgi Reg No. ............................................................

Date of Installation ....................................................

IMPORTANT NOTICE

Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,

as the information will be required when making any guaranteed claims.

DEALER AND INSTALLER INFORMATION

This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your

local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning Checklist is not

fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the second year,

to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a Corgi registered

engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.

USER INSTRUCTIONS

1. GENERAL

1.1 A competent person must carry out installation and

servicing.

1.2 In all correspondence, please quote the appliance type and

serial number, which can be found on the data badge

located on a plate inside the controls compartment

1.3 Do not place curtains above the fire:

You must have 300mm (1’) clearance between the fire and

any curtains at either side.

1.4 If any cracks appear in the glass panel do not use the

appliance until the panel has been replaced.

1.5 In the unlikely event the appliance is receiving interference

from other electronic devices, the handset/Control box can

be re-programmed. Please consult your dealer if you think

this may be the case.

1.6 This product is guaranteed for 2 years from the date of

installation, as set out in the terms and conditions of sale

between Gazco and your local Gazco dealer. Please consult

with your local Gazco dealer if you have any questions. In

all correspondence always quote the Model Number and

Serial Number.

2. LIGHTING THE STUDIO

There are two ways of lighting the Studio:

  

 

2A - THERMOSTATIC and TIMER REMOTE CONTROL

AR1883

Turning the Studio On

Your remote can control the gas fire from pilot ignition

through to shut down.

To turn the fire on:

  

The pilot and main burner ignite and the remote is now in



  

  

  

 

  

remote automatically maintains that temperature

 

  

  

set periods

NOTE: Wh E N O p E r a T i N g T h E f i r E iN TE m p O r Ti m E r m O d E ,

T h E p i l O T r E m a i N s l i T a N d T h E f i r E T h E N a u T O m a T i c a l l y

s W i T c h E s O N a T p r O g r a m m E d T i m E s T O b r i N g T h E r O O m T O

T h E s E T T E m p E r a T u r E W h E T h E r O r N O T y O u a r E iN T h E r O O m .

NEVER LEAVE ANY COMBUSTIBLE MATERIALS WITHIN 1

METRE OF THE FRONT OF THE APPLIANCE.

2.1 SWITCHING BETWEEN MODES

  

  

  

are:

   

   DAY 

   

   

and back to MAN

NOTE: MAN mode can also be reached by pressing

either the UP or DOWN arrow

2.2 MAN MODE

 

button to light the appliance. You hear a click as the fire

begins the ignition process , (up to 30 seconds)

  

 

   

stage

  

 

   

one stage

   

minimum

At the lowest point the fire goes to ‘standby mode’ (only

pilot lit)

NOTE: While pressing a button a symbol indicating

transmission appears on the display. The receiver

confirms transmission with an acoustic signal.

USER INSTRUCTIONS

Turning the Studio Off

 

2.3 TEMP MODE

The display shows the current room temperature.

To increase or decrease the fire’s output:

   

  

 

  

then let go

   

arrows. (Minimum temperature 5C, maximum 30C or

fahrenheit)

  

 

NOTE: If you set a temperature that is beneath the

current room temperature, the fire automatically

switches to OFF.

NOTE: If you would like the Night temperature control to

turn off then decrease the temperature until [---] is

displayed.

2.4 TIMER MODE

There are two programmable settings you can make over a

24 hour period, P1 and P2

P1 + = Start Timed Setting 1

P1 + 

P2 + = Start Timed Setting 2

P2 + 

2.4.1 P1 - Program 1 for a Timed Setting

  

  

time for P1. While the time displayed is flashing you can

alter the hours and minutes set.

To set the time your fire first lights, change the Start Timed

Setting for P1 .

   

   

in 10 minute increments

  

P1. The display shows the current setting for P1

This is the time your Studio first shuts down:

   

   

2.4.2 P2 - Program 2 for a Timed Setting

Use the same steps outlined in 2.4.1 to change the setting

for P2.

If you have already set P1 and want to alter the setting for

P2 only:

  

 until the display flashes the

current time for P1

  

P1 and P1

    still flashing:

   

   

 

wait to complete programming.

2.5 LOW BATTERY

“BATT” is displayed on the remote when its batteries need

replacement.

2.6 SETTING THE TIME

  

  

to set the minutes

  

2.7 SETTING THE °C/24 HOUR OR °F/12 HOUR CLOCK

  

from °C/24 hour clock to °F/12 hour clock and vice

versa.

If the remote is removed, lost or damaged, signals

transmitted to the receiver cease. Your fire will go to

standby (pilot) mode after 6 hours.

2B TOUCH PAD CONTROL

AR1885

   

30 seconds)

  

  

the lowest point it goes to ‘standby mode’, (only pilot

lit)

  

USER INSTRUCTIONS

EMERGENCY SHUT OFF

If the batteries fail during use of the fire, move the switch to



 



AR1961





3. CLEANING THE STUDIO

3.1 Make sure the fire and surrounds are cool before cleaning.

Use:

   

polished plate

  

  

  

3.2 Opening the Glass Window

3.2.1 Steel Frame

[If fitted with a Steel Frame, this needs to be removed

first:

 

Diagram 4

3.3 All models

Using the allen key provided:

  

door, Diagram 5. The locks to move from shut to open

towards the outer edges of the glass door, Diagram 5

AR1860

  

  

When closing the window ensure the window catches are

fully engaged.

4. CHANGING THE STUDIO BATTERIES

The appliance batteries are located under the polished plate

mounting the wall switch.

  

and remove, Diagram 6

AR1887

  

  

  

the wall plate back onto the wall

AR1932

USER INSTRUCTIONS

5. ARRANGEMENT OF FUEL BED

5.1 If you need to replace pebbles or refill the tray, make sure

the pebbles are flattened so they are level with the rim of

the tray.

TAKE CARE NOT TO SPILL PEBBLES INTO THE PILOT

AREA

ONLY PEBBLES SUPPLIED BY GAZCO CAN BE USED IN

THIS FIRE.

6. FLAME FAILURE DEVICE

6.1 This is a safety feature incorporated on this appliance which

automatically switches off the gas supply if the pilot goes

out and fails to heat the thermocouple.

7. RUNNING IN

 

will "burn off" during the first few hours of use producing a

harmless and temporary odour. This will disappear after a

short period of use. If the odour persists, ask your installer

for advice.

8. SERVICING

8.1 The fire must be serviced every 12 months by a qualified



Model number and the Serial number which may be found

on the data badge.

9. VENTILATION

9.1 Any purpose provided ventilation should be checked

periodically to ensure that it is free from obstruction.

10. INSTALLATION DETAILS

10.1 Your installer should have completed the commissioning

sheet at the front of this book. This records the essential

installation details of the appliance. In all correspondence

always quote the Model number and Serial number.

11. HOT SURFACES

11.1 Parts of this appliance become hot during normal use.

  

   

and the infirm

12. FIRE WILL NOT LIGHT

12.1 If you cannot light the Studio:

  

(1) position, see Section 2, Emergency Shut Off

 

  

Consult your Gazco dealer if the Studio still does not light.

INSTALLATION INSTRUCTIONS

TECHNICAL SPECIFICATION

COVERING THE FOLLOWING MODELS:

STUDIO 1 CF: STUDIO 2 CF:

8700CFCHEC 8701CFCHEC

P8700CFCHEC P8701CFCHEC

Model Gas CAT. Gas Type Working

Pressure

Aeration Injector Gas Rate

m3/h

Input kW (Gross) Country

High Low

Studio 1

12H Natural G20 20mbar 6 x 10 390 0.657 6.9 4.0 GB, IE

Studio 1

13+

Propane G31 37mbar

Open both

sides

185

0.257

6.9 4.0 GB, IE

Butane G30 29mbar 0.197

Model Gas

CAT.

Gas Type Working

Pressure

Aeration Injector Gas Rate

m3/h

Input kW (Gross) Country

High Low

Studio 2

12H Natural G20 20mbar 9 x 15

offset

530 0.791 8.3 4.2 GB, IE

Studio 2

13+

Propane G31 37mbar One side open

+ 10 x 16 225

0.312

8.3 4.2 GB, IE

Butane G30 29mbar 0.238

Open both

sides

Studio 1 Efciency Class 2 - 70% NOx Class 4

Studio 2 Efciency Class 2 - 78% NOx Class 4

Weight Fire Only Prol Bauhaus Steel Flue Size

TOP EXIT REAR EXIT

Studio 1 52 Kg 3.6 Kg 3.6Kg 18.5Kg 127mm ø178mm ø minimum

Studio 2 60Kg 4.6Kg 4.6Kg 21.8Kg Gas Inlet Connection Size = 8mm ø

Minimum Flue Specication = T260/N2/0/D/1

Minimum Flue Temp = 220oC

INSTALLATION INSTRUCTIONS

TECHNICAL SPECIFICATION

This appliance has been certified for use in countries other than

those stated. To install this appliance in these countries, it is

essential to obtain the translated instructions and in some cases

the appliance will require modification. Contact Gazco for further

information.

PACKING CHECKLIST

Qty Description Fixing Kit containing:-

 1 x Instruction Manual



4 x Rawl Plugs

1 x Handset

4 x AA cell batteries

1 x 9V cell batteries

1 x wall box

1 x touch pad/wall plate

1 x battery holder

AR1952

INSTALLATION INSTRUCTIONS

TECHNICAL SPECIFICATION

2Steel

Profil

Bauhaus

STEEL FRAME DIMENSIONS

Dimension Studio 1 Studio 2

A 1120 1350

B 675 675

C 646 846

D320 320

E 177 177

F 237 237

G 25 25

PROFIL FRAME DIMENSIONS

Dimension Studio 1 Studio 2

A 846 1046

B 520 520

C 750 950

D424 424

E 48 48

F 48 48

G 12.5 12.5

BAUHAUS FRAME DIMENSIONS

Dimension Studio 1 Studio 2

A 860 1060

B 534 534

C 750 950

D424 424

E 55 55

F 55 55

G 28 28

INSTALLATION INSTRUCTIONS

SITE REQUIREMENTS

1. FLUE AND CHIMNEY REQUIREMENTS

WHEN INSTALLING A FLUE SYSTEM PLEASE REFER TO

THE MANUFACTURER’S INSTRUCTIONS.

 

and flues by their temperature, pressure and resistance to

corrosion, condensation and fire. To identify the correct flue

system, the minimum flue specification is shown in the

Technical Specification

by this system.

The flue must be installed in accordance with all local and

national regulations and the current rules in force:

  

spigot to the roof terminal

  

metres (10ft)

  

  

fully open position and no restrictor plates fitted

  

installing the appliance, but it need not be swept if you can

see the chimney is clean and free from obstruction

throughout

2. FLUE OPTIONS

There are three suitable Conventional Flues:

• Stud work is Top Exit only - Twin Wall Rigid

127mm (5”)

• Top Exit - Builder’s Opening Lined

127mm (5”)

• Rear Exit - Builder’s Opening Unlined

178m (7”) minimum

3. GAS SUPPLY

THIS APPLIANCE IS INTENDED FOR USE ON A GAS

INSTALLATION WITH A GOVERNED METER.

3.1 Make sure local distribution conditions (identification of the



appliance are compatible before installation.

 

and is in accordance with the rules in force.

3.3 You can use soft copper tubing on the installation and soft



3.4 A factory fitted isolation device is part of the inlet

connection; no further isolation device is required.

3.5 All supply gas pipes must be purged of any debris that may

have entered prior to connection to the appliance.

3.6 The gas supply enters through the silicone panel located on



  

through

3.7 The gas supply must be installed in a way that does not

restrict the removal of the appliance for servicing and

inspection.

4. VENTILATION

IMPORTANT: Ensure any national ventilation

requirements are taken into account during installation

of the fire.

UK ONLY:

 

does not normally require any additional permanent

ventilation.

The Studio 2 must have permanent ventilation with a

minimum open area of 5.85cm2.

FOR THE REPUBLIC OF IRELAND REFER TO THE RULES

IN FORCE FOR VENTILATION REQUIREMENTS

5. APPLIANCE LOCATION

NOTE: It is recommended you construct the back panel

of the fireplace from natural materials cut into three or

more sections to prevent cracking. Resin-based materials

may not be suitable. This appliance is an effective heat

producer and attention must be paid to the construction

and finish of the fireplace.

 

opening, the front of the wall must be cut out down to the

level on which the appliance is to stand. Then, to obtain the

correct dimensions shown in Diagram 1a, the lower section

of wall must be reconstructed as shown in Diagram 1a

5.1 This appliance must stand on a non-combustible base that is

at least 12mm thick; the minimum opening dimensions are

shown in Diagram 1a.

AR1906

Studio 1 Studio 2

A 760mm 960mm

B 440mm 440mm

C 350mm 350mm

D85mm 85mm

E 305mm 305mm

F 45mm max 45mm max

G 175mm

min

175mm

min

INSTALLATION INSTRUCTIONS

SITE REQUIREMENTS

 

without a liner, there must be a minimum debris collection

area, Diagram 1b

AR2006

5.3 DO NOT install onto a combustible wall; all combustible

materials must be removed from the area shown in Diagram

1c.

AR1226

1160

not to

scale

400

440

960

840

100

5.4 A combustible shelf must be a minimum of 400mm above

the top of the appliance. This is based on a 150mm deep

shelf. For every extra 13mm of depth add 25mm above the

400mm from the top of the appliance, not the frame.

5.5 A side wall must be a minimum of 300mm from the side of

the appliance, not the frame.

IMPORTANT: 









 

SERVICING

1. SAFETY PRECAUTIONS

1.1 For your own and other’s safety, you must install this

appliance according to local and national codes of practice.

Failure to install the stove correctly could lead to

prosecution:

   

stove.

1.2 These instructions must be left intact with the user.

1.3 Do not attempt to burn rubbish on this appliance.

 

 

allow adequate clearance above the appliance.

IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN

USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO

RELIGHT THE APPLIANCE.

2. INSTALLATION OF THE APPLIANCE

1.1 This appliance can be installed in four different ways:

1) Builder’s opening with a frame

2) Builder’s opening without a frame

3) Stud work with a frame

4) Stud work without a frame

 





 

  

  

1.2 The Studio is supplied with a flue fixing plate to attach the

flue to the appliance within the aperture, Diagram 1.

AR1010

 

without a liner, it must be converted to a rear exit:

  

assembly

  

  

AR2007

The flue must be in good condition and clear products of

combustion, see Commissioning)

 

rigid twin wall flue pipe.

THE APPLIANCE IS SUPPLIED WITH A WALL BOX

CONTAINING THE BATTERIES AND TOUCH PAD. THIS

MUST BE RECESSED INTO THE WALL WITH ACCESS

FOR THE CABLES PRIOR TO FITTING THE APPLIANCE.

2.1 Remove the appliance from the carton and discard all



away when unpacking.

2.2 To access the controls and gas inlet:

  

splitter plate. See Section 4

2.3 The gas supply enters the fire through a silicon panel on the

floor under the access panel, Diagram 3:

  

pipe, Diagram 1

INSTALLATION INSTRUCTIONS

INSTALLATION

INSTALLATION INSTRUCTIONS

INSTALLATION

AR1963

3. STUD WORK INSTALLATION

THERE IS AN OPTIONAL DUCT KIT, CODE No. 8572

WHICH CAN BE FITTED AT THE SAME TIME AS THE

APPLIANCE INSTALLATION.

3.1 Combustible parts of the stud work must be kept beyond



framework is protected by non-combustible material, you

must maintain these dimensions, Diagram 4.

AR1953

3.1.1 Do not pack the void around or above the appliance with

insulation materials such as mineral wool.

3.1.2 Th E v O i d b u i l T f O r T h E c a s s E T T E m u s T b E v E N T i l a T E d T O

p r E v E N T a b u i l d -u p O f h E a T . if T h E v O i d is s E a l E d , T h E N y O u

m u s T f i T v E N T s a T b O T h l O W a N d h i g h l E v E l s O f a p p r O x i m a T E l y

50c m 2 E a c h . Th E s E v E N T s m u s T T a k E c O l d a i r f r O m T h E r O O m

a N d r E T u r N W a r m a i r b a c k i N T O T h E r O O m .

3.1.3 aN a c c E s s h a T c h m u s T b E l E f T i N T h E s i d E O f T h E c h i m N E y

b r E a s T f O r f u T u r E s E r v i c i N g a N d i N s p E c T i O N O f T h E f l u E a N d

a p p l i a N c E .

3.2 STUD WORK INSTALLATION METHOD 1 (FRAME)

NOTE: With the legs fitted, this appliance can stand

directly on the floor (normally in a false chimney breast),

or without the legs on a protected platform at the

required height, Diagram 5

AR1964

Build the stud work chimney breast and enclosures to the

desired size to include the protected platform at the

required height.

  

non-combustible material as shown, Diagram 6

AR1902

  

  

  

void on the left-hand side

  

into the stud work at the correct height. This bar needs to

be recessed into the stud work, Diagram 5

It may be advisable at this stage to remove the fire before

plastering the enclosure.

INSTALLATION INSTRUCTIONS

INSTALLATION

AR1903

  

correct height, Diagram 8, because no combustible material

can be used above the fire

AR1904

 

installing the appliance.

  

  

AR1913

  

  

fire This should extend a minimum of 400mm above the

appliance and at least 50mm to the sides of the appliance

(from the outer box, not the flanges).

For non-combustible area see Diagram 2b.

The remaining area can be finished using plasterboard:

  

  

through flange, bracket, support bar

  

batteries and wall switch

  

Diagram 10

AR1920

  

connector, Diagram 11

AR1919

 

  

  

the wall plate back onto the wall

AR1905

 

wall box, Diagram 13

INSTALLATION INSTRUCTIONS

INSTALLATION

AR1887

wall plate

Because of the high temperatures this fire achieves, it is

advisable to use marble slips or similar material between the

appliance and the plasterboard

Never use a one-piece slip as expansion (even cracking)

can occur. If a slip is used, longer screws are needed to

secure the appliance.

  

opening in the side of the chimney breast for access. After

commissioning, finish the sides of the chimney breast,

Diagram 14

AR1905

3.3 STUD WORK INSTALLATION METHOD 2 (EDGE)

 

the fire is channelled into the chimney cavity and vented at

the top.

 





  

of the fire, Diagram 15. There is a deliberate gap at the top

for convected heat

AR1912

This now determines the width of your two vertical stud

work supports. The kit has been designed so that 12mm

thick plasterboard can be taken to the three channels,

Diagram 16

AR1934

  

the channel

Build the stud work chimney breast to the desired size:

  

maintained, 3.1 above

AR1902

  

fire. This should extend a minimum of 400mm above the

appliance.

  

 

batteries and wall switch

  

up the wires from the fire, see Stud Work Installation with

Frame for wiring detail on previous page

  

opening in the side of the chimney breast for access

After commissioning, finish the sides of the chimney breast,

Diagram 18

INSTALLATION INSTRUCTIONS

INSTALLATION

AR1862

 

This releases the left-hand side off its hinge pin

  

move the door to the right to release it from the right pin

The door is now free to remove, Diagram 21

AR1863

  

panel whilst removing the second side to prevent it falling).

  

AR1865

  

  



  

AR1911

The top of the chimney breast must have a minimum

200mm2 vent.

  

NOTE: Refer to paragraph 4.11 to check gas pressure

4. MASONRY CHIMNEY INSTALLATION

NOTE: Do not use the legs (of the appliance) in this installation

  

Using the allen key provided:

  

The locks need to be moved from shut to open towards the

outer edge of the door, Diagram 19.

AR1860

 

 

Diagram 20

INSTALLATION INSTRUCTIONS

INSTALLATION

AR1965

  

burner

The front of the plate can now be lifted off the screws:

  

AR1966

  

  

AR1966

 

  

loose box, Diagram 26.

AR1967

 

  

the appliance

4.8 METHOD 1 - FRAME

  

flanges.

  

Diagram 27

AR1913

  

the screws and rawl plugs provided through the top and

bottom flanges, Diagram 28

AR1913

INSTALLATION INSTRUCTIONS

INSTALLATION

  

grommet in the left side of the loose box

The wires are then fed inside the firebox and routed

through the available access

  

the wires are not trapped

  

  

  

in the tapered brackets, Diagram 29

AR1968

NOTE: To check gas pressure refer to paragraph 4.11

  

  

  

Diagram 30

To replace the burner:

  

  

venturi and also the pilot into the aperture in the burner

skin

  

the slot in the bracket

  

AR1965

To replace the doors and panels, refer to Replacing Parts,

Section 3 and 5

4.9 METHOD 2 - NO FRAME

The front of the chimney breast has to be studded and

boarded to allow the edge kit to be fitted.

 

the fire is channelled into the cavity between the existing

chimney and the false wall, then vented at the top. The

vent should have a minimum open area of 200mm.

  Section 4.1 to 4.8, but do not fit

the frame brackets

You have now removed the box from the appliance and

should use the following:

  

screws and rawl plugs provided, Diagram 32

AR1912

 

described in Section 3.3, Diagrams 14, 15.







 Fit the non-combustible board and the plasterboard as

described in Section 3.3



 

  

  

AR1865

5.3 To fit the window frame:

  

uppermost

  

  

AR1863

  

the left hinge pin

  

  

Diagram 36

INSTALLATION INSTRUCTIONS

INSTALLATION

BOTH METHOD 1 OR 2 - MASONRY INSTALLATION

  

connect it to the gas supply pipe

As the loose box is fitted into the main appliance:

  

panel on the left side

  

rear of the appliance and lower the front edge

  

  

  

  PURGE THE SUPPLY PIPE. This is essential to expel any

debris that may block the gas controls

  

AR1963

  

located on the inlet fitting

  

The burner must be temporarily fitted whilst completing this

procedure

  

  

supply pressure is as stated on the data badge

  

  

  

5. ASSEMBLING THE APPLIANCE

  

are level with the rim of the tray

 



 



 

  

  

INSTALLATION INSTRUCTIONS

INSTALLATION

AR1862

  

5.5 Using the allen key provided:

  

towards the window centre

AR1860

6. LIGHTING THE STUDIO

Note: The Emergency Shut Off switch must be in the ON

position, refer to Section 2, User Instructions.

There are two ways of lighting the Studio:

  

  

THERMOSTATIC REMOTE CONTROL

AR1883

Turning the Studio On

Your remote can control the gas fire from pilot ignition

through to shut down.

To turn the fire on:

  

The pilot and main burner ignite and the remote is now in



 

  

TOUCH PAD CONTROL

AR1885

   

30 seconds)

  

  

the lowest point it goes to ‘standby mode’, (only pilot

lit)

  

7. COMMISSIONING

7.1 Check the flame picture

7.2 Check the gas pressure

  

  

  

diverter opening and check all smoke is drawn in along the

opening

If there is any doubt:

  

the test, Diagram 40

AR0757

 

rooms, the test must be repeated with the fans running on

maximum.

IF SPILLAGE PERSISTS, DISCONNECT THE APPLIANCE

AND SEEK EXPERT ADVICE.

For future reference, record the installation details on the

Commissioning Sheet on page 3.

COMMISSIONING

IGNITION FUNCTIONAL CHECK 1





(e.g. soot, etc.) which could short the spark, clean the area.



Is there a spark?

Consult User

Instructions and retry.

Check alignment of pilot

burner head, change the

ignition lead.

See Replacing Parts, section 2.

Check isolation tap and

gas meter, retry.

Correct and

retry.

Purge the gas pipes and retry.

GO TO THE NEXT

CHART IGNITION

FUNCTIONAL CHECK 2

SYSTEM OK

There is a blockage in the system, check the inlet test point,

the mag seating and valve. Check thermocouple leads for correct orientation,

condition and connection

Is the gas turned on to the

appliance?

Is the gas pressure correct?

Has the system got

any air in it?

Does the pilot light?

Is the control being

operated correctly?



with a match?

No Yes

Yes

SERVICING INSTRUCTIONS

SERVICING / FAULT FINDING CHARTS

1. SERVICING REQUIREMENTS

This appliance must be serviced at least once a year by a

competent person.

All tests must be serviced by best practice as described by the



1.1 Before any tests are undertaken on the stove:

  

there are no gas leaks prior to starting work.

  

Special checks

1.2.1 Clean any lint or fluff from the pilot - pay particular

attention to the aeration hole in the side of the pilot

1.2.2 Clean away any fluff or lint from under the burner

1.2.3 Check the spark gap on the pilot is correct

 

 

checks

1.3 Advise the customer of any remedial action taken.

REPLACE BATTERIES BEFORE ATTEMPTING TO RECTIFY ANY

FAULTS

IF THE FIRE DOES NOT WORK, BUT HAS WORKED IN THE

PAST:

• CHECK THE EMERGENCY SHUT OFF SWITCH,

(BOTTOM RIGHT CORNER BY THE DOOR), IS

SWITCHED ON, SEE USER SECTION, PAGE 6

ELECTRONIC CONTROL VALVE FAULT ANALYSIS

Symptom Cause Remedy

3 short beeps from

control

Batteries low in

appliance

Replace appliance

batteries

No ignition, 5 seconds

continuous tone (there

can be several short

beeps before)

1. ON/OFF

switch is in OFF

position

2. Loose/dam-

aged wire

1. Move switch to

ON position

2 Check

interrupter block

and wires

No ignition, no tone,

motor turned slighted

when operated

Receiver board

damaged

Replace receiver

No pilot ame and

control continues to

spark

Thermocouple

circuit wired

incorrectly

Correct wiring

Pilot lights, control

continues to spark,

vale shuts down after

10-30 seconds

1. No spark at

pilot burner

2. Loose/dam-

aged wire

1. Rectify spark at

pilot burner

2. Check inter-

rupter and wires

SERVICING INSTRUCTIONS

FAULT FINDING CHARTS





(e.g. soot etc.) Check for fluff in the pilot aeration hole.

See the Diagram in the Replacing Parts section.

Problem is with the

pipe work or

fittings which lead

to the fire. Correct

and retry.

Is thermocouple

connection good

in back of valve?

Replace pilot unit.



stay alight?

Change mag

unit.

Is the pilot flame of the

correct length? Are the

thermocouple leads

damaged or loose in the

interrupter block? Is the



(I) position. See diagram ?

Change the pilot unit

or damaged

thermocouple leads



stay alight?



running is the gas

pressure as stated on

the data badge?



on full is the gas at

the pressure stated

on the data badge?

Run for 3 mins,

turn off, time interval

until mag unit shuts

with a click. Is this

greater than 7

seconds?

Run for 3 mins, turn

off, time interval until

mag unit shuts with a

click. Is this greater

than 7 seconds?

Tighten the

connection and retry.

Yes

SYSTEM OK

Yes

Light the pilot using either the handset or the touch pad

FLAME FAILURE FUNCTIONAL CHECK 3IGNITION FUNCTIONAL CHECK 2





(e.g. soot etc.) which could short the spark, clean the area.

Consult the users

instructions, retry.

From Ignition Fault

Finding Chart 1

Is the gap between

electrode and

thermocouple 4.0mm?

Has ignition lead

become detached or is

connection poor?

Remove the ignition lead



pliers. Hold the tip 4.0mm from the

pilot pipe work, is there a spark

when the system is operated?

Has the ignition lead

become detached from the

control box?

Replace the lead, retry.

Correct and retry.



Replace if required. Check handset is



I). Check batteries to the

control unit. Replace if required.

Retry with handset and touch pad.

Is the valve being

operated correctly? Yes

Yes

Replace the electrode Replace the ignition

lead and retry.

Is the flue working?

Rectify flue

Yes

AR1862

 

   

hinge pin

Still keeping the frame upright:

  

AR1863

   

the right hinge pin. The window frame is now free.

  

1. GENERAL

1.1 All main components can be replaced without removing the

stove from its installation. iT i s E s s E N T i a l T h a T T h E g a s s u p p l y

T O T h E s T O v E is T u r N E d O f f a T T h E i s O l a T i O N d E v i c E b E f O r E

p r O c E E d i N g f u r T h E r .

2. DECORATIVE FRAME

2.1 The same method is used to remove each frame.

   

Diagram 1

NOTE: THE STEEL FRAME IS HEAVY. TAKE CARE WHEN

LIFTING

3. WINDOW FRAME ASSEMBLY

3.1 To open the glass door, use the allen key provided:

  

The lock needs to be moved from shut to open towards the

outer edges, Diagram 2

AR1860

3.2 To completely remove the glass front:

  

the window frame, Diagram 3

SERVICING INSTRUCTIONS

REPLACING PARTS

SERVICING INSTRUCTIONS

REPLACING PARTS

4. GLASS WINDOW

4.1 Remove the two clips and brackets from either side of the

frame, Diagram 5

AR1864

  

frame and slide out

5. BLACK ENAMELLED PANELS

5.1 Hold the rear panel while sliding the side panels forward

until clear of the appliance, Diagram 6

AR1865

  

  

  

support rail

5.3 To reassemble the panels in reverse order:

  

place before the top edge is pushed back

 

 

  

6. MAIN BURNER

6.1 To replace the main burner:

  

   

the burner, Diagram 7

AR1965

  

  

AR1868

  

  

 

burner tray and flatten until level.

Ensure no stone pebbles fall into the pilot area.

7. MAIN CONTROL ASSEMBLY

7.1 To access the main control assembly, first remove:

   

   

   

   

   

7.2 To remove the splitter plater:

  

  

  

AR1966

All components can be replaced without removing the

control assembly.

8. PILOT UNIT ASSEMBLY

  

AR1963

  

disconnect the ignition lead from the electrode

AR0097

13mm

4.0mm

  

  

sleeve which is needed for the replacement

  

  

through the vida flex and secured with a cable tie

There is a cut out in the pilot shroud to hold the vida flex.

  

9. IGNITION LEAD

  

the ignition lead from the electrode

  

  

the control box, Diagram 12

AR1963

  

  

with a cable tie and the red insulated end is attached to the

electrode

NOTE: DO NOT ROUTE THE IGNITION LEAD IN THE

VICINITY OF THE ANTENNA ON THE CONTROL BOX.

THIS DAMAGES THE COMPONENTS.

SERVICING INSTRUCTIONS

REPLACING PARTS

SERVICING INSTRUCTIONS

REPLACING PARTS

10. GAS VALVE

10.1 To change the gas valve:

  

  

  

  

the interrupter block

   

access the front

The cable can now be removed from the valve, Diagram 13

AR1963

  

11. MAGNETIC SAFETY VALVE

11.1 To replace the magnetic safety valve:

  

remove the two thermo current cables

  

  

of the valve.

  

  

  

  

12. CONTROL BOX

  

AR1963

  

two screws, Diagram 15

  

   

Diagram 15

AR1915

Touch pad

extension

cable

Battery

extension

cable



cable

Thermo current

cables

Ignition lead

  

  

The control box can now be replaced.

After replacing the control box you may need to reprogram

the handset:

  

you hear two signals. After the second longer signal:

    

seconds

    

you hear an additional long signal

confirming the new code

  

SERVICING INSTRUCTIONS

REPLACING PARTS

13. MAIN INJECTOR

 

  

   

silencer

  

  

14. PRIMARY AERATION PLATE

 





9.1 Remove the burner module as described in Replacing Parts

Section 6.

9.2 Remove the fixing screw and slide the plate off the venturi.

9.3 Replace with the correct size plate and secure with the



the venturi flange, Diagram 16.

AR0766

15. DEBRIS AREA ACCESS

  

  

  

  

  

  

appliance

  

box, Diagram 17

AR1967

  

  

  

Diagram 17

To release the box from the main body:

  

forward off the rear studs

  

base of the box

Any debris can now be removed through the aperture.

  

gas pipe when replacing the box

16. CHANGING BETWEEN

GAS TYPES

In order to change between gas types, it will be necessary to

change the following items:

Burner Unit

Pilot

Control Valve

Injector

Aeration Plate (if required)

Data badge

A kit of parts is available for this, always quote the Model

number and Serial number when ordering any spare parts.

NOTE: THE CONTROL VALVE IS FACTORY PRESET FOR

THE CORRECT GAS TYPE AND MODEL, A NEW UNIT

WILL NEED TO BE ORDERED WHEN CHANGING

BETWEEN GAS TYPES.

SERVICING INSTRUCTIONS

REPLACING PARTS

17. PRESSURE AND LEAK TESTING THE

APPLIANCE

14.1 Follow Section 7, Main Control Assembly, 7.1 and 7.2

   

Diagram 18

AR1963

Refer to paragraph 4.11 of the Installation Instructions to

check gas pressure

   

detector fluid

  

SERVICING INSTRUCTIONS

REPLACING PARTS

18. SHORT SPARES LIST

Studio 1 CF Studio 2 CF

COMPONENT NG LPG NG LPG

PILOT PI0036 PI0037 PI0036 PI0037

MAIN INJECTOR IN0028 IN0040 IN0029 IN0041

BURNER ASSEMBLY GZ6714 GZ6759 GZ6861 GZ6860

AERATION PLATE G20 - GZ3869 G30 - N/A G20-GZ3868 G30 - N/A

G25 - GZ4333 G31 - N/A G25 - GZ3270 G31 - GZ3866

MAG UNIT GC0092 GC0092

IGNITION LEAD GC0125 GC0125

GAS VALVE GC0123 GC0123

CONTROL BOX GC0129 GC0129

REMOTE CONTROL GC0131 GC0131

INTERRUPTER BLOCK GC0124 GC0124

THERMO CURRENT CABLE GC0126 GC0126

THERMO CURRENT CABLE

SWITCH

GC0128 GC0128

TOUCH PAD AND LEAD GC0130 GC0130

BATTERY HOLDER EL0410 EL0410

BATTERY HOLDER CABLE GC0127 GC0127

CONTROL BOX/VALVE CABLE GC0133 GC0133

REAR ENAMELLED PANEL GZ6488 GZ6867

SIDE ENAMELLED PANEL GZ6489 GZ6489

BASE ENAMELLED PANEL GZ6490 GZ6866

STONE PEBBLES CE0647 CE0579

SERVICE RECORDS

1ST SERVICE

Date of Service:...........................................................................

Next Service Due:.......................................................................