250
250 250 250 1081 file product_file sweepscrub
2014-11-21
: Sweepscrub 250 250 1080 file product_file
Open the PDF directly: View PDF .
Page Count: 107
Download | |
Open PDF In Browser | View PDF |
250 SERIES Operator and Parts Manual Mid-Central Corporation P.O. Box 241 Racine, Wisconsin 53401 Phone: 1-800-450-9824 Fax: 1-866-632-6961 www.tomcatequip.com HOW TO USE THIS MANUAL This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized TOMCAT dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE INFORMATION page which is filled out during the installation of your machine. The MACHINE INFORMATION is located on page one of this manual. The serial number of your machine is located on the lower steering pedestal of the steering column of the machine. (See Picture Below) The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventative maintenance to keep the machine and its components in good working condition. They are listed in this general order: - Batteries - Scrub Brushes - Adjusting Squeegee - Service Schedule - Machine Trouble shooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: - ITEM - column refers to the reference number on the - PART NO. - column lists the part number for the part. QTY - column lists the quantity of the part used in that - DESCRIPTION - column is a brief description of the part. COMMENTS - column for information not noted by the parts illustration. area of the machine. other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement part numbers needed for ordering future parts. TABLE OF CONTENTS MACHINE PARTS ILLUSTRATION TABLE OF CONTENTS WARRANTY REGISTRATION FORM MACHINE SPECIFICATIONS COMMON WEAR PARTS/SCRUB BRUSHES SCRUB BRUSHES SAFETY MESSAGES !!SAFETY PRECAUTIONS!! MACHINE FEATURES AND CONTROLS LCD SCREEN MENU DISPLAYS MACHINE SETUP ATTACHING SQUEEGEE ADJUSTING SQUEEGEE LEVELING SCUB DECK ATTACHING BRUSHES ADJUSTING SHROUDS SOLUTION SYSTEM VACUUM BOX SYSTEM MACHINE OPERATION DRAINING RECOVERY & SOLUTION TANKS REC. FLOAT SHUT OFF DRAIN SAVER BATTERY CHARGING CHANGING BATTERIES MAINTENANCE & STORING MACHINE PREVENTATIVE MAINTENANCE RECORDS TOUBLESHOOTING CENTRAL COMMAND II TROUBLESHOOTING MACHINE PARTS PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8-9 PAGE 10 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16 PAGE 17 PAGE 18 PAGE 19-21 PAGE 22 PAGE 23 PAGE 23 PAGE 24-25 PAGE 26 PAGE 27-28 PAGE 29-30 PAGE 31-32 PAGE 33-34 PAGE 35-92 FRONT PANEL FRONT WHEEL DRIVE REAR AXLE MOUNT SQUEEGEE DRAG PLATE HOSES AND WIRING HARNESS SCRUB DECK SQUEEGEE LIFTING BRACKET AND HINGES CRIMP NUTS CENTRAL COMMAND II STEERING TOWER ASSEMBLY FRONT APRON DRIVE PEDAL BATTERIES AND CABLES SOL/REC TANKS TANK LID SHROUDS SQUEEGEE 250-30 DOORS (OPTIONAL) 250-34 DOORS (OPTIONAL) DOORS AND BUMPER (OPTIONAL) PAGE 36-39 PAGE 40-43 PAGE 44-47 PAGE 48-51 PAGE 52-53 PAGE 54-59 PAGE 60-61 PAGE 62-63 PAGE 64-69 PAGE 70-33 PAGE 74-75 PAGE 76-77 PAGE 78-79 PAGE 80-83 PAGE 84-87 PAGE 88-93 PAGE 94-99 PAGE 100-101 PAGE 102-103 PAGE 104-105 MACHINE INFORMATION PLEASE FILL THIS AREA OUT AT THE TIME OF INSTALLATION FOR FUTURE REFERENCE. MODEL NUMBER_____________________________________________________________ SERIAL NUMBER:______________________________________________________________ INSTALLATION DATE:___________________________________________________________ INSTALLING DEALER:__________________________________________________________ DEALER CONTACT: ___________________________________________________________ ADDRESS:____________________________________________________________________ CITY, STATE, ZIP: ______________________________________________________________ PHONE NUMBER:_____________________________________________________________ THIS OPERATOR AND PARTS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE UNIT AND SHOULD REMAIN WITH THE UNIT AT ALL TIMES. THIS OPERATOR AND PARTS MANUAL COVERS ALL THE 250 SERIES SCRUBBERS. YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL. THE INFORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING. MID-CENTRAL CORPORATION RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION. TO REGISTER FOR WARRANTY, FAX YOUR WARRANTY REGISTRATION FORM TODAY! FAX # (886)-632-6961 PAGE 1 MID-CENTRAL CORPORATION P.O. BOX 241 RACINE, WI 53401 PHONE: 800-450-9824 FAX 866-632-6961 WWW.TOMCATEQUIP.COM WARRANTY REGISTRATION FORM ***COMPLETE FORM IMMEDEATLEY AND FAX BACK TO (886)-632-6961*** DEALER:________________________________________________________ SERIAL NUMBER:_________________ LOCATION (CITY, STATE):_________________________________________ INSTALL DATE:____________________ CUSTOMER:_____________________________________________________ HOUR METER:____________________ CONTACT:______________________________________________________ INSTALLED BY:___________________ ADDRESS:_______________________________________________________ CITY:_______________________STATE_______ZIP______________________ PHONE:_______________________ FAX:__________________________ MODEL NUMBER:_______________________________________ OPTIONS: 1.______________________________________ 4.______________________________________ 2.______________________________________ 5.______________________________________ 3.______________________________________ 6.______________________________________ PADS:_____________________________________________ BRUSHES:__________________________________________ SQUEEGEE SIZE:____________________________________ BUYER'S REPRESENTAVE HAS: 1. 2. 3. RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE. RECEIVED OPERATOR'S MANUAL FOR THIS MACHINE. BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL BEFORE OPERATING THIS MACHINE. DEALER REP. PRINT:___________________________________ SIGN:__________________________________ CUSTOMER PRINT:____________________________________ SIGN:__________________________________ PAGE 2 MODEL 250 BODY CONSTRUCTION/DIMENSIONS TANK MATERIAL: CHASSIS CONSTRUCTION: REAR WHEELS: FRONT WHEEL: SIZE (L X W X H): SQUEEGEE SIZE: WEIGHT (WITHOUT BATTERIES): WEIGHT (W/245 AMP BATTERIES): WEIGHT (W/325 AMP BATTERIES): POLY (3/8" THICK) 7 GA. (3/16" STEEL) (2) 12" X 5" (2,200 LB. CAP.) 10" X 3" 54" X 26" X 55" 32" 784 LBS. 1,222 LBS 1,414 LBS BRUSH/PAD SYSTEM BRUSH DOWN PRESSURE: BRUSH ACTUATOR RATING: BRUSH PRESSURE SETTINGS: BRUSH/PAD SIZE: 0-250 LBS 0-500 LBS (5) W/AUTO. ADJUST. 250-13: (2) 13" (SCRUBS 26") 250-15: (2) 15" (SCRUBS 30") 250-17: (2) 17" (SCRUBS 34") 300 RPM (2) 0.75 HP (2) 1.0 HP @ 350 RPM BRUSH SPEED (DISK): MOTOR POWER (STANDARD) MOTOR POWER (HD OPTION) SOLUTION SYSTEM SOL. TANK CAPACITY: SOLUTION FLOW RATE: SOLUTION FILTER: 35 GAL 0-1.0 GPM INLINE STAINLESS RECOVERY SYSTEM REC. TANK CAPACITY: VACUUM POWER: VACUUM (LIFT /AIRFLOW): DRAIN HOSE (ID): DEMISTING CHAMBER: RECOVERY STRAINER: 35 GAL 1.0 HP 68"/70 CFM 2.0 INCHES 3-GALLON 60 CUBIC INCHES BATTERY SYSTEM BATTERIES (STANDARD): BATTERIES (OPTIONAL): BATTERY RUN TIME: CHARGER (110-V/60 HZ, AUTOMATIC): (6) 245 AH (6) 325 AH UP TO 7 HRS. 36-V/25 AMP DRIVE SYSTEM POWER/TYPE: SPEED CONTROL: MIN. ASLE WIDTH U-TURN: SOUND LEVEL: 1.0 HP, SEALED/ALL GEAR 0-4 MPH 56" 70 DBA PRODUCTIVITY SCRUBBING WIDTH: SCRUBBING RATE/HOUR (NORMAL): SCRUBBING RATE/HOUR (MAXIMUM): 26" , 30" OR 34" 30,000, 35,000 OR 45,000 FT/HR 45,000, 47,000 OR 58,000 FT/HR WARRANTY PARTS: LABOR: TANKS: 3 YEARS 1 YEAR 10 YEARS PAGE 3 COMMON WEAR PARTS ITEM BRUSH TYPE MODEL 250-13 MODEL 250-15 MODEL 250-17 DISK (2) DISK (2) DISK (2) 13-421SS 13-421S 13-421C 13-421PS 13-421P 13-421N 13-421D 15-421SS 15-421S 15-421C 15-421PS 15-421P 15-421N 15-421D 17-421SS 17-421S 17-421C 17-421PS 17-421P 17-421N 17-421D 13-422BB 13-422B 13-422BR 13-422G 13-422BL 13-422R 13-422W 15-422BB 15-422B 15-422BR 15-422G 15-422BL 15-422R 15-422W 17-422BB 17-422B 17-422BR 17-422G 17-422BL 17-422R 17-422W BRUSHES SUPER-GRIT TOUGH-GRIT MIDI-GRIT LIGHT-GRIT POLY (.028) NYLON (.016) PAD DRIVER PADS SUPER BLACK BLACK BROWN GREEN BLUE RED WHITE EXTRA PAD DRIVER RETAINING CLIP: 40-433 BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES SQUEEGEE KITS 250-13 AND 250-15 250-17 SIZE GUM RUBBER 32" 35" 22-770G 25-770G LINATEX 22-770L 25-770L KIT INCLUDES: (1) REAR BLADE, (1) FRONT BLADE. NOTE: IT IS STAMPED INTO THE TOP OF THE SQUEEGEE BLANK. MODEL 250: HAS A 32" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE. NOTE: THE SMALLER SQUEEGEES ARE DESIGNED FOR NARROW AISLES AND MAY NOT HAVE THE SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES. SOAP HEAVY DUTY DEGREASER CITRIUS FREEZER TIRE MARK REMOVER CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION PAGE 4 SCRUB BRUSHES There are many different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand. Fig. 5 BRUSH TYPE Super-Grit Tough-Grit Midi-Grit Light-Grit Poly (.028) Nylon (.012) Tampico Pad Driver DISK ##-421SS ##-421S ##-421C ##-421PS ##-421P ##-421N ##-421T ##-421D CYLINDRICAL NA ##-521S ##-521C ##-521PS NA ##-521N ##-521T NA LEVEL (10 The highest) Very High 10 High 9 High 8 Moderate 6 Moderate 5 Light 2 Light 1 Not Applicable COLOR Red/Orange Black Blue/Grey Grey Black White Tan NA PADS Super Black Black Brown Green Blue Red White DISK ##-422BB ##-422B ##-422BR ##-422G ##-422BL ##-422R ##-422W CYLINDRICAL NA NA NA NA NA NA NA LEVEL (10 The highest) Very High 10 High 8 High 7 Medium 6 Moderate 4 Moderate 3 Light 1 COLOR Black Black Brown Green Blue Red White NOTE: These are only approximations. The customer should always try any brush in an inconspicuous area. PAGE 5 SAFETY MESSAGES YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IMPORTANT, AND OPERATING THIS UNIT SAFELY IS AN IMPORTANT RESPONSIBILITY. TO HELP YOU MAKE INFORMED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL. THIS INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS. IT IS NOT PRACTICAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCIATED WITH OPERATING THIS UNIT. YOU MUST USE YOUR OWN GOOD JUDGEMENT. THIS IS INTENDED FOR COMERCIAL USE. IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN INDOOR ENVIRONMENT, WITH THE RECOMMENDED PADS OR BRUSHES. 1. DO NOT OPERATE UNIT: UNLESS TRAINED AND AUTHORIZED. UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD. IF UNIT IS NOT IN PROPER OPERATING CONDITION. OUTDOORS OR EXPOSED TO RAIN. FOR PICKING UP HAZARDOUS MATERIALS/DUST. ON SURFACES HAVING A GRADIENT EXCEEDING 2% UNLESS THE OPTIONAL PARKING BRAKE IS FUNCTIONING ON THE MACHINE. 2. WHEN OPERATING UNIT: REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM THE REVOLVING BRUSHES. KEEP HANDS AND FEET AWAY FROM REVOLVING BRUSHES. DO NOT OPERATE MACHINE WHERE FLAMMABLE LIQUIDS ARE PRESENT. USE EXTREME CAUTION WHEN MANUEVERING. 3. BEFORE LEAVING: MAKE SURE MACHINE IS TURNED OFF. STOP ON LEVEL SURFACES. DISCONNECT BATTERIES. 4. BEFORE SERVICING: STOP ON LEVEL SURFACE, AND SECURE MACHINE. DISCONNECT BATTERIES. 5. BEFORE DISCARDING MACHINE: THE BATTERIES MUST BE REMOVED AND PROPERLY DISPOSED OF. PAGE 6 !! SAFETY PRECAUTIONS!! WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS OR ELECTROCUTION CAN RESULT. ALWAYS DISCONNECT THE BATTERIES BEFORE SERVICING MACHINE. WARNING: ALWAYS USE THE CHARGER PROVIDED EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND OPEN FLAMES AWAY. BY THE MAUFACURER TO CHARGE THE MACHINE. IT IS AN AUTOMATIC CHARGER, SPECIFICALLY DESIGNED TO CHARGE AT THE APPROPRIATE RATE. IF YOU MUST USE A DIFFERENT CHARGER, DISCONNECT THE BATTERIES BEFORE CHARGING. THIS WILL PREVENT DAMAGE TO THE ELECTRONIC SPEED CONTROLLER. WARNING: CHARGE UNIT IN A WELL VENTILATED AREA, WARNING: UNDERSTAND THE DYNAMIC BRAKING WARNING: BATTERIES EMIT HYDROGEN GASES, AND KEEP BATTERY COMPARTMENT OPEN WHEN CHARGING. EXPLOSION OR FIRE COULD RESULT. SYSTEM BEFORE YOU OPERATE THE MACHINE ON RAMPS. MACHINE DOES NOT COAST. RELEASING THE FOOTPEDAL WILL AUTOMATICALLY APPLY BRAKING FORCE, AND STOP THE MACHINE. WARNING: BATTERY ACID CAN CAUSE BURNS. WEAR PROTECTIVE EYE WEAR AND GLOVES WHEN SERVICING BATTERIES. WARNING: DO NOT PARK THE MACHINE ON WARNING: DO NOT STORE OUTDOORS OR PRESSURE RAMPS OR SLOPES. THE MACHINE HAS A PARKING BRAKE, BUT IT IS RECOMMENDED THAT IT IS ALWAYS PARKED ON LEVEL GROUND. WASH. PREVENT FROM GETTING ELECTRONIC COMPONENTS WET. WARNING: DO NOT OPERATE THE MACHINE IF WARNING: THE USE OF PARTS AND SOLUTIONS OTHER THAN RECOMMENDED BY THE MANUFACTURER MAY CAUSE DAMAGE OR ENDANGER PEOPLE. ANY PARTS HAVE BEEN REMOVED OR DAMAGED. WARNING: DO NOT REMOVE, PAINT OVER, OR DESTROY WARNING DECALS. IF WARNING DECALS BECOME DAMAGED, THEY MUST BE REPLACED. WARNING: DRESS SAFELY. DO NOT WEAR RINGS OR METAL WRIST WATCHES WHILE WORKING ON THIS MACHINE. THEY CAN CAUSE AN ELECTRICAL SHORT, WHICH, CAN CAUSE SERIOUS BURNS. DO NOT WORK ON THIS MACHINE WHILE WEARING A TIE, SCARF OR OTHER LOOSE, DANGLING NECKWARE OR CLOTHING. THESE LOOSE ITEMS CAN TANGLE IN THE ROTATING PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH. WARNING: DO NOT OPERATE MACHINE IN UNSAFE CONDITION. IF THE MACHINE IS IN NEED OF REPAIR OR IS IN ANY WAY UNSAFE TO OPERATE, THE MATTER SHOULD BE REPORTED IMMEDIATELY TO THE SHIFT SUPERVISOR. DO NOT OPERATE THE MACHINE UNTIL IT IS RETURNED TO PROPER OPERATING CONDITION. WARNING: DO NOT USE THE MACHINE AS A STEP LADDER OR CHAIR. WARNING: THIS MACHINE MUST ONLY BE WARNING: ONLY OPERATE THIS MACHINE FROM OPERATED BY TRAINED OPERATOR. AS PART OF HIS OR HER TRAINING, THEY MUST READ THIS MANUAL THOROUGHLY. IF EXTRA COPIES ARE NEEDED, CONTACT YOUR LOCAL DEALER. THE OPERATORS SEAT. IT WAS NOT DESIGNED TO CARRY PASSENGERS. WARNING: DO NOT OPERATE THIS MACHINE ON RAMPS OR UNEVEN SURFACES. WHEN CLIMBING A RAMP, ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT UP OR DOWN THE RAMP. NEVER DRIVE ACROSS THE INCLINE. DO NOT BACK DOWN OR TURN ON RAMPS! PAGE 7 WARNING: ALWAYS TURN OFF THE MACHINE, BEFORE LEAVING IT UNATTENDED. WARNING: DO NOT OPERATE OVER ELECTRICAL FLOOR OUTLETS. MAY RESULT IN SERIOUS INJURY. MACHINE CONTROLS AND FEATURES 3 10 1 2 14 15 8 11 4 13 12 9 6 FIGURE 2. 7 FIGURE 1. 5 21 17 16 22 23 19 20 FIGURE 3. 31 18 26 24 22 35 36 32 41 42 43 44 45 46 47 37 30 28 FIGURE 4. 38 33 29 39 34 40 FIGURE 5. 27 25 FIGURE 6A. PAGE 8 FIGURE 6B. 48 49 50 51 CONTROLS AND FUNCTIONS SEE FIGURE 1 1. STEERING WHEEL: STEERS THE MACHINE. 2. ADJUSTABLE SEAT WITH ARM RESTS: YOUR MACHINE IS EQUIPPED WITH AN ADJUSTABLE SEAT WITH ARM RESTS. 3. RECOVERY TANK LID: LATCH MUST BE SECURED FOR RECOVERY TANK TO SEAL PROPERLY. 4. HEADLIGHT: HELPS YOU SEE IN LOW LIGHT AREAS AND TO WARN ONCOMING TRAFFIC . 5. FRONT DRIVE TIRE: (BLACK STANDARD), (GREY OPTIONAL) DRIVES AND STEERS MACHINE. 6. POLYURETHANE ROLLERS: HELPS PREVENT DAMAGE TO MACHINE AND OBJECTS YOU MAY DRIVE CLOSE TO. 7. SIDE WIPERS: CONTROLS WATER ON TURNS BY DIRECTING IT TO THE SQUEEGEE. 8. SEAT ADJUSTMENT: PERMITS THE SEAT TO BE ADJUSTED FORWARD AND BACKWARD FOR OPERATOR COMFORT 9. ON BOARD CHARGER PLUG (OPTIONAL): PLUGS INTO ANY THREE PRONGED OUTLET TO CHARGE MACHINE SEE FIGURE 2. 10. HORN BUTTON: SOUNDS THE HORN FOR WARNING ONCOMING TRAFFIC. 11. SERIAL # PLATE: HAS MACHINES INDIVIDUAL SERIAL NUMBER STAMPED ON IT. 12. NON SLIP FLOOR PLATE: HELPS PREVENT SLIPPING WHILE GETTING ON AND OFF THE MACHINE. 13. FOOT PEDAL: CONTROLS THE ACCELERATION AND DECELERATION OF THE MACHINE. 14. ADJUSTABLE STEERING: FOUR SETTINGS FOR OPERATOR COMFORT AND EASE OF ENTRY. 15. HOUR METER: KEEPS TRACK OF TOTAL HOURS OF USE ON THE MACHINE. SEE FIGURE 3 16. RECOVERY DRAIN HOSE: ALLOWS FOR CONTROLLED DRAINING OF RECOVERY TANK'S DIRTY WATER. 17. SPRAY HOSE: (OPTIONAL) PERMITS CLEANING IN REMOTE AREAS. 18. SQUEEGEE/VAC HOSE: VACUUMIZES SQUEEGEE. NOTE: KEEP FREE AND CLEAR OF BLOCKAGE. 19. REAR BUMPER: OFFERS SQUEEGEE SYSTEM PROTECTION FROM DAMAGE. 20. SQUEEGEE BLADE: SQUEEGEES WATER TO BE RECOVERED BY THE VACUUM HOSE. SEE FIGURE 4 21. TANK LATCH: PERMITS ACCESS TO BATTERIES. 22. TIE DOWN POINTS: LOCATION FOR TIE DOWN STRAPS DURING TRANSPORT. 23. SQUEEGEE ROLLERS: HELP PROTECT THE SQUEEGEE. SEE FIGURE 5 24. SOLUTION TANK: HOLDS APPROXIMATELY 35-GALLONS OF CLEAN WATER. 25. RECOVERY TANK: HOLDS APPROXIMATELY 35- GALLONS OF DIRTY "RECOVERY" WATER. 26. RECOVERY ACCESS DOOR: USED FOR FLUSHING OUT RECOVERY TANK WITH FRESH WATER. 27. DRAIN SAVER: PREVENTS DEBRIS FROM CLOGGING DRAIN. 28. VACUUM SCREEN BOX: HOUSES THE DUAL STAINLESS VAC SCREEN & SHUTOFF BALLS. 29. FOAM PROTECTION SCREEN: USED TO PROTECT VACUUM MOTOR FROM DEBRIS. 30. SOLUTION TANK VENT: PREVENTS VACUUM FROM FORMING IN THE TANK DURING OPERATION. SEE FIGURES 6A AND 6B 31. HIGH WATER RECOVERY LIGHT (RED): INDICATES WHEN THE RECOVERY TANK IS NEARLY FULL. 32. LCD SCREEN: LISTS FUNCTIONS AND SETTING OF THE MACHINE. (SEE PAGE 9) 33. SQUEEGEE SWITCH: RAISES AND LOWERS THE SQUEEGEE. 34. "Uni-Touch" BUTTON: ACTIVATES BRUSHES, SQUEEGEE, AND SOLUTION FLOW SIMUTANEOUSLY. 35. NOT USED ON THIS MACHINE. 36. MENU CONTROL: SCROLLS THROUGH DIFFERENT OPTIONS ON THE LCD DISPLAY. 37. SCRUB DECK DOWN PRESSURE SWITCH: CONTROLS THE PRESSURE PUT ON THE SCRUB DECK. 38. SCRUB DECK SWITCH: RAISES AND LOWERS THE SCRUB DECK. 39. SOLUTION FLOW CONTROL KNOB: TURN CLOCKWISE TO REDUCE & COUNTER-CLOCKWISE TO INCREASE FLOW. 40. FORWARD/REVERSE SWITCH (RED): CONTROLS THE DIRECTION OF THE TRACTION MOTOR. 41. CIRCUIT BREAKER: (15 AMP) POSITIVE BUS BAR. 42. CIRCUIT BREAKER: (15 AMP) NEGATIVE BUS BAR. 43. CIRCUIT BREAKER: (10 AMP) SIDE BROOM MOTORS. 44. SPRAY JET (BLUE): (OPTIONAL) ACTIVATES SPRAY PUMP FOR REMOTE SPRAY WAND. 45. VACUUM SWITCH (WHITE): FOR USE WITH REMOTE VACUUM WAND. 46. RECYCLING SWITCH (GREEN): (OPTIONAL) TURNS ON THE RECYCLING PUMP). 47. KEY SWITCH: TURNS THE MAIN POWER ON AND OFF. 48. SIDE BROOM (YELLOW): LIFTS AND LOWERS SIDE BROOMS WHICH TURN ON AUTOMATICALLY. 49. WATER TO SIDE BROOMS (GREY): PROVIDES CLEANING CHEMICAL TO EXTEND CLEANING PATH. 50. CIRCUIT BREAKER: (2 AMP) SIDE BROOM LIFT ACTUATOR. 51. EMERGENCY STOP: SHUTS MACHINE DOWN IN A EMERGENCY PAGE 9 LCD SCREEN MENU DISPLAYS SCREEN # 1 SCREEN # 2 2 1 3 1 4 FIGURE 7. 3 10 4 FIGURE 8. SCREEN #3 SCREEN W/ERROR CODE 5 1 5 9 1 6 7 FIGURE 9. 8 FIGURE 10. *** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS*** FIGURES 7-10. 1. BATTERY LEVEL INDICATOR - INDICATES THE ENERGY LEVEL REMAINING IN THE BATTERIES. (SHOWN ON ALL MENU DISPLAYS) 2. SCRUBBING DECK DOWN PRESSURE GAUGE - SETS THE DOWN PRESSURE ON THE BRUSHES. (SEE FIGURE 7.) 3. VACUUM ON - INDICATES THE VACUUM IS "ON". (SEE FIGURES 7. AND 8.) 4. SCRUBBING MOTORS ON - INDICATES THE BRUSH MOTORS ARE "RUNNING". (SEE FIGURES 7. AND 8.) 5. KEY SWITCH HOUR METER - TELLS YOU THE TOTAL HOURS THE MACHINE HAS BEEN ON. (SEE FIGURES 8. AND 9.) 6. SCRUBBING BRUSH HOUR METER - TELLS YOU THE TOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED. (SEE FIGURE 9.) 7. TRANSPORT HOUR METER - TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED. (SEE FIGURE 9.) 8. ERROR WARNING SYMBOL - INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR. (SEE FIGURE 10.) 9. DIAGNOSTIC CODE - WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG. (SEE FIGURE 10.) 10. WATER ON - INDICATES THE SOLUTION FLOW IS "ON" (SEE FIGURE 7.) ( FOR COMMAN ERROR CODES AND DESCRIPTIONS SEE PAGES 22. AND 23.) PAGE 10 MACHINE SETUP UNCRATING MACHINE AND CONECTING BATTERIES 1. CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF DAMAGE. BATTERIES ARE IN THE UNIT. 2. TO UNCRATE THE MACHINE, REMOVE BANDING FROM AROUND THE CRATE. TAKE OFF THE TOP AND SIDES AND DISPOSE OF PROPERLY. 3. REMOVE BANDING FROM MACHINE. REMOVE THE CHOCKS AROUND THE DRIVE WHEELS. 4. TURN ALL SWITCHES TO THE OFF POSITION AND REMOVE KEY. 5. TIP BACK TANK TO EXPOSE THE BATTERY COMPARTMENT AND CONNECT BATTERY CABLES. YOUR MACHINE IS EQUIPPED WITH (SIX) 6 VOLT, DEEP CYCLE, 245 AMP HOURS BATTERIES, WHICH FORM A 36 VOLT SYSTEM. MAXIMUM BATTERY DIMENSIONS ARE 7"W X 11-1/2"L X 13"H . 7. VERIFY THAT ALL OF THE BATTERY CABLES ARE CONNECTED TO THE BATTERIES TIGHTLY. LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERMINAL. TIGHTEN WITH 9/16" WRENCH. PUT COVERS IN PLACE. (SEE PICTURE TO THE LEFT) 8. TURN ON MAIN POWER SWITCH AND CHECK THE BATTERY CONDITION METER TO ENSURE CORRECT INSTALLATION. 9. FOLD DOWN RAMP, AND DRIVE MACHINE OFF OF THE BASE. NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED. PAGE 11 ATTACHING SQUEEGEE 1. LOWER THE SQUEEGEE MOUNTING PLATE BY DEPRESSING THE SQUEEGEE SWITCH TO THE DOWN POSITION. (SEE PICTURE BELOW) REMOVING SQUEEGEE 1. WITH THE SQUEEGEE IN THE UP POSITION, TURN KEY SWITCH OFF. 2. DISCONNECT VACUUM HOSE FROM SQUEEGEE AND LOOSEN KNOB. 3. PULL SQUEEGEE ASSEMBLY REARWARD FROM THE LIFTING CARRIER. 4. INSPECT OR REPAIR AS NECESSARY AND REINSTAL. REPLACING OR ROTATE SQUEEGEE BLADES 2. LOOSEN THE TWO KNOBS ON THE SQUEEGEE AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE MOUNTING PLATE. (SEE PICTURE BELOW) 3. TIGHTEN THE KNOBS, AND CONNECT VACUUM HOSE FROM THE MACHINE TO THE SQUEEGEE. (SEE PICTURE BELOW) 4. YOU MAY HAVE TO ADJUST THE SQUEEGEE PITCH, BY USING THE PITCH ADJUSTMENT KNOB. (SEE PICTURE BELOW) FOR SAFETY: BEFORE LEVEING OR SERVICING MACHINE STOP ON LEVEL SURFACE, TURN OFF MACHINE AND REMOVE KEY. 1. REMOVE THE SQUEEGEE ASSEMBLY FROM THE MACHINE. REMOVE BLADE RETAINER STRAP AND REMOVE SQUEEGEE BLADE 2. ROTATE THE SQUEEGEE TO NEW EDGE POSITION OR REPLACE AS REQUIRED. 3. INSTALL BLADE ON THE LOCATING PINS OF SQUEEGEE ASSEMBLY. 4. INSTALL SQUEEGEE RETAINER STRAP. 5. FASTEN AND LOCK KNOBS. 5. NOTE VAC EXHAUST, SINGLE VAC OUT ONE * ASSISITS IN DRYING (SEE PICTURE ABOVE) PAGE 12 ADJUSTING SQUEEGEE 1. TURNING ADJUSTMENT KNOB CLOCK-WISE (TIGHTENING) WILL RAISE TIPS & LOWER CENTER. (SEE PICTURE TO THE LEFT) 2. THIS SQUEEGEE IS ADJUSTED TOO FAR BACK AND WILL NOT PICK UP ON THE CORNERS. *NOTE TIPS OFF THE FLOOR. (SEE PICTURE TO THE LEFT) 3. THIS SQUEEGEE IS ADJUSTED TOO FAR FORWARD AND WILL NOT PICK UP IN THE CENTER. *NOTE CENTER SPACED OFF THE FLOOR. (SEE PICTURE TO THE LEFT) 4. PAGE 13 THIS SQUEEGEE IS ADJUSTED JUST RIGHT WITH GOOD DEFLECTION ACROSS THE ENTIRE REAR BLADE (SEE PICTURE TO THE LEFT) LEVELING DECK 1. DRIVE MACHINE TO A FLAT LEVEL SURFACE AND TURN MACHINE OFF. (SEE PICTURE TO THE LEFT) 2. WITH THE SHROUDS AND BRUSHES OFF, MEASURE THE FROM THE GROUND TO THE BOTTOM OF ALL FOUR CORNERS OF THE SCRUB DECK. (SEE PICTURE TO THE LEFT) 3. IF THE MEASUREMENTS ARE NOT THE SAME THE DECK IS NOT LEVEL AND NEEDS TO BE ADJUSTED. 4. LOOSING THE TWO LOCKING NUTS AND SPIN THE HEXOGONAL ARM. (SEE PICTURE TO THE LEFT) 5. TO RAISE THE FRONT OF THE SCRUB DECK AND LOWER THE REAR EXPAND THE ADJUSTABLE ARMS BY LOOSING THE TWO LOCKING NUTS AND SPIN THE HEXOGONAL ARM. (SEE PICTURE TO THE LEFT) 6. MEASURE FROM THE GROUND TO THE BOTTOM OF ALL FOUR CORNERS OF THE DECK AGAIN. (SEE PICTURE TO THE LEFT) 7. WHEN ALL FOUR CORNERS MESURE THE SAME RETIGHTEN THE LOCKING NUTS. (SEE PICTURE TO THE LEFT) PAGE 14 ATTACHING DISK BRUSHES 1. TURN "ON" MACHINE POWER 2. RAISE THE SCRUB DECK BY DEPRESSING THE BRUSH SWITCH TO THE UP AND OFF POSITION AND TURN MACHINE POWER "OFF". DISCONNECT BATTERIES. (SEE PICTURE TO THE LEFT) 3. REMOVE SHROUDS TO ACCESS SCRUBDECK (SEE PICTURE TO THE LEFT) 5. PAD INSTALLATION ATTACH PADS TO PAD DRIVERS BEFOR CONNECTING PAD DRIVERS TO MOTOR HUB. (SEE PICTURE TO THE LEFT) 6. ATTACH BRUSHES OR PADS TO MOTOR HUBS. SQUEEZE THE SCISSOR LOCKING DEVICE AND LIFT BRUSH UP ON TO THE MOTOR DRIVE HUB. MAKE SURE THE SCISSORS CLOSE AND LOCK ONCE THE BRUSHES ARE ON. (SEE PICTURE TO THE LEFT) 7. WHEN BRUSHES ARE ATTACHED PUT SHROUDS BACK ON MACHINE AND TIGHTEN KNOBS . (SEE PICTURE TO THE LEFT) *** FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER*** PAGE 15 ADJUSTING SHROUDS 1. THE SHROUD MUST BE ADJUSTED CORECTLY IN ORDER TO HAVE PROPER WATER CONTROL DURING TURNS. THE FRONT OF THE SHROUD SHOULD BE SLIGHTLY HIGHER THAN THE REAR. (SEE PICTURE TO THE LEFT) 2. TO ADJUST SHROUDS LOOSEN KNOBS AND REMOVE SHROUD. (SEE PICTURE TO THE LEFT) 3. SPIN THE SHROUD SUPPORT UP OR DOWN TO GET ADJUSTMENTS. (SEE PICTURE TO THE LEFT) 4. ONCE ADJUSTED TO THE PROPER HEIGHT PUT THE SHROUDS BACK ON TOP OF ADJUSTMENT SUPPORTS AND TIGHTEN KNOBS BACK DOWN. (SEE PICTURE TO THE LEFT) PAGE 16 SOLUTION SYSTEM 3 ACCESS FROM LEFT SIDE OF MACHINE 1. 3/4" GATE VALVE 2. STAINLESS STEEL INLINE FILTER 3. SOLENOID VALVE (SEE PICTURE TO THE LEFT) 1 2 1. TO CLEAN FILTER CLOSE 3/4" GATE VALVE (A). (SEE PICTURE TO THE LEFT) A B C 2. UNSCREW CLEAR LID (B), REMOVE STAINLESS STEEL SCREEN (C), RINSE SCREEN. (SEE PICTURE TO THE LEFT) 3. INSTALL STAINLESS FILTER SCREEN, TIGHTEN CAP. D 4. OPEN 3/4" VALVE (D) (SEE PICTURE TO THE LEFT) PAGE 17 VAC SYSTEM THE "HIGH RECOVERY" LIGHT (RED) WILL ILLUMINATE (A) WHEN THE RECOVERY TANK IS FULL. STOP IMMEDIATELY AND DRAIN RECOVERY TANK.(SEE PICTURE TO THE LEFT) 1. A 2. IF RED LIGHT IS IGNORED THE VAC WILL OVERHEAT . (SEE PICTURE TO THE LEFT) 3. IF VAC IS PULLING EXCESSIVE CURRENT, CIRCUIT BREAKER (25 AMP) MAY BLOW TO PREVENT DAMAGE. IF THIS OCCURS CONTACT YOUR SERVICE AGENT. (SEE PICTURE TO THE LEFT) 4. VAC SWITCH (B) IS SET TO ENGAGE AT 65" LIFT. B A 5. IF FOAM OR WATER GETS PAST THE RECOVERY TANK'S VAC SCREEN/BALL SYSTEM THE "UNLOADER VALVE" (E) WILL DRAIN IT FROM THE VAC BOX. (SEE PICTURE TO THE LEFT AND PICTURE BELOW) 6. "UNLOADER VALVE" (E) IS LOCATED ON THE BOTTOM OF THE VACUUM BOX IN FRONT OF THE VAC MOTOR. (SEE PICTURE TO THE LEFT) E PAGE 18 OPERATION PRE-CLEANING CHECK LIST ONE PASS SCRUBBING STEPS: (SEE PICTURE BELOW) READ AND UNDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MACHINE. 1. TURN MACHINE ON WITH THE KEY SWITCH. 2. LOWER SQUEEGEE BY PRESSING THE SWITCH. 1. CHECK BATTERY CONDITION GAUGE ON THE CENTRAL COMMAND II LCD SCREEN. TO CHECK GAUGE PUSH MENU CONTROL BUTTON UNTIL BATTERY GAUGE APPEARS. MAKE SURE BATTERIES ARE FULLY CHARGED BEFOR USING. 3. LOWER SCRUB HEAD TO THE FLOOR, USE THE TOP HALF OF THE BRUSH SWITCH. 4. ADJUST THE SOLUTION KNOB TO THE DESIRED SETTING. (SET HALF WAY), TURN CLOCKWISE FOR LESS, COUNTER-CLOCKWISE FOR MORE. 2. CHECK THE CONDITION OF PADS OR BRUSHES. 3. CHECK THE CONDITION OF THE SQUEEGEE BLADES. 4. TRANSPORT THE MACHINE TO THE FILLING STATION. RAISE THE SCRUBHEAD AND SQUEEGEE WHEN TRANSPORTING. 5. TURN MACHINE OFF. 6. OPEN SOLUTION FILL DOOR ON THE TOP OF THE TANK AND FILL THE TANK UP WITH CLEAN WATER. FOAM IN THE RECOVERY TANK IS USUALLY AN INDICATION OF EXCESSIVE SOAP. (SEE PICTURE BELOW.) 7. 5. BEGIN SCRUBBING BY DEPRESSING THE FOOT PEDAL SLOWLY AND THEN TO THE SPEED REQUIRED. (NOT SHOWN) 6. START SCRUBBING AT THE #1 OR # 2 MARKS, DO NOT USE THE #4 OR #5 MARKS WITHOUT MANAGEMENTS APPROVAL. 7. TO OPERATE MACHINE IN REVERSE, SIMPLY SWITCH THE REVERSE SWITCH TO THE REVERSE POSITION, BACK UP ALARM MAY SOUND AND YOUR REVERSE SPEED IS SET TO ROUGHLY 70% OF FORWARD. 8. TO STOP THE MACHINE, LET OFF OF THE FOOT PEDAL, AND THE MACHINE WILL STOP AUTOMATICALLY. (NOT SHOWN) ADD CLEANING CHEMICAL. USE THE PROPER DILUTION RATIO INDICATED ON THE BOTTLE. 9. DEPRESSING THE "Uni-Touch" BUTTON ACTIVATES THE SOLUTION, VACUUM, AND BRUSHES SIMULTANEOUSLY. NOTE: USE ONLY NONFLAMMABLE COMMERCIAL CLEANING CHEMICALS. YOUR AUTHORIZED DISTRIBUTOR CAN ASSIST YOU IN SELECTING A PROPER CHEMICAL. 1 6 2 3 7 4 9 PAGE 19 OPERATION DOUBLE SCRUBBING VAC ONLY SCRUBBING STEPS: (SEE PICTURE BELOW) STEPS: (SEE PICTURE BELOW) 1. TURN MACHINE ON WITH THE KEY SWITCH. 1. TURN MACHINE ON WITH THE KEY SWITCH. 2. LOWER SCRUB HEAD TO THE FLOOR, USE THE TOP HALF OF THE BRUSH SWITCH. 2. LOWER SQUEEGEE BY PRESSING THE SWITCH. 3. BEGIN VACUUMING BY DEPRESSING THE FOOT PEDAL SLOWLY AND THEN TO THE SPEED REQUIRED. (NOT SHOWN) 3. ADJUST THE SOLUTION KNOB TO THE DESIRED SETTING. (SET HALF WAY), TURN CLOCKWISE FOR LESS, COUNTER-CLOCKWISE FOR MORE. 4. TO OPERATE MACHINE IN REVERSE, SIMPLY SWITCH THE REVERSE SWITCH TO THE REVERSE POSITION, BACK UP ALARM MAY SOUND AND YOUR REVERSE SPEED IS SET TO ROUGHLY 70% OF FORWARD. 4. BEGIN SCRUBBING BY DEPRESSING THE FOOT PEDAL SLOWLY AND THEN TO THE SPEED REQUIRED. (NOT SHOWN) 5. START SCRUBBING AT THE #1 OR # 2 MARKS, DO NOT USE THE #4 OR #5 MARKS WITHOUT MANAGEMENTS APPROVAL. 5. TO STOP THE MACHINE, LET OFF OF THE FOOT PEDAL, AND THE MACHINE WILL STOP AUTOMATICALLY. (NOT SHOWN) 6. TO OPERATE MACHINE IN REVERSE, SIMPLY SWITCH THE REVERSE SWITCH TO THE REVERSE POSITION, BACK UP ALARM MAY SOUND AND YOUR REVERSE SPEED IS SET TO ROUGHLY 70% OF FORWARD. 1 7. TO STOP THE MACHINE, LET OFF OF THE FOOT PEDAL, AND THE MACHINE WILL STOP AUTOMATICALLY. (NOT SHOWN) 5 1 2 4 2 6 3 PAGE 20 OPERATING HINTS 1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED FLOW. TO INCREASE THE SOLUTION FLOW RATE, ROTATE BLUE KNOB COUNTER-CLOCKWISE. (SEE PICTURE TO THE LEFT) 2. KEEP AN EYE ON THE "RED" RECOVERY FULL LIGHT TO MAKE SURE THERE IS NOT FOAMY BUILDUP IN THE RECOVERY TANK. IF EXCESS FOAM BEGINS TO DEVELOP, POUR A RECOMMENDED FOAM CONTROL SOLUTION INTO THE RECOVERY TANK. (SEE PICTURE TO THE LEFT) 3. ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING AROUND WALLS AND OBJECTS. YOU SHOULD REDUCE THE SPEED, TO MAINTAIN CONTROL WHEN TURNING. 4. IF SQUEEGEE STARTS TO STREAK, RAISE AND WIPE THE BLADES WITH A CLEAN CLOTH. IF THE PROBLEM CONTINUES, CHECK THE BLADES FOR WEAR OR DAMAGE, AND ROTATE IF NEEDED. 5. CHANGE OR TURN OVER PADS WHEN DIRTY. ROTATE THE SCRUB BRUSHES EVERY WEEK. 6. STAY CLEAR OF OBJECTS PROTRUDING FROM THE FLOOR, SUCH AS SOCKETS, GRATES, FOR THEY WILL DAMAGE THE PADS AND SQUEEGEE BLADES. 7. DURING BRIEF STOPS YOU SHOULD TURN EVERYTHING OFF, THE BRUSHES AND SOLUTION WILL AUTOMATICALLY STOP WHEN THE FOOT PEDAL IS RELEASED. 8. ALWAYS KEEP AN EYE ON YOUR GAUGES. THEY LET YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A GLANCE. IF YOUR BATTERY GAUGE IS READING LOW, YOU MUST STOP IMMEDIATELY, AND RECHARGE. RUNNING THE BATTERIES DEAD, WILL RESULT IN DAMAGE TO THE BATTERIES. 9. WHEN YOU RUN OUT OF SOLUTION, RAISE THE BRUSHES, AND CONTINUE TO VACUUM THE REMAINING WATER UNTIL IT IS CONSUMED. THE BLUE BALL IN THE SIGHT TUBE TELLS YOU HOW MUCH SOLUTION IS LEFT IN THE TANK, (SEE PICTURE TO THE LEFT) 10. WHEN YOU ARE READY TO STOP, PICK UP THE BRUSHES, TURN OFF THE SOLUTION SWITCH, PICK UP THE SQUEEGEE, AND DRIVE THE MACHINE BACK TO THE CHARGING AREA. PAGE 21 DRAINING RECOVERY TANK DRAINING SOLUTION TANK ALWAYS EMPTY RECOVERY TANK WHEN REFILLING THE SOLUTION TANK. TO DRAIN THE RECOVERY TANK, PERFORM THE FOLLWING STEPS. 1. REMOVE DRAIN HOSE AND UNSCREW CAP. OPEN THE TOP "RECOVERY ACCESS LID" AND FLUSH OUT WITH FRESH WATER TO KEEP TANK CLEAN. (SEE PICTURE BELOW) TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE SOLUTION TANK, PERFORM THE FOLLOWING STEPS. 1. ROTATE THE (BLUE) SOLUTION TANK DRAIN VALVE LOCATED IN THE FRONT LEFT SIDE OF THE FRAME (SEE PICTURE BELOW) B 2. UNSCREW CAP AND BEGIN DRAINING. (SEE PICTURE BELOW) 2. TO OPEN THE VALVE HANDLE SHOULD BE IN LINE. (SEE PICTURE BELOW) 3. OPEN TH TOP "RECOVERY TANK LID" AND FLUSH OUT WITH FRESH WATER TO KEEP TANK CLEAN. RINSE THE RECOVERY TANK AFTER EVERY USE. THIS WILL PREVENT HEAVY BUILD UP ON THE BOTTOM OF THE TANK, FOUL ODERS, AND CLOGGING OF THE DRAIN HOSE. 3. TO CLOSE VALVE HANDLE SHOULD BE PERPENDICULAR. (SEE PICTURE BELOW) 3. ONCE TANK IS EMPTY, PUT THE CAP BACK ON AND PLACE HOSE BACK ON HOOK. PAGE 22 RECOVERY TANK DRAIN SAVER RECOVERY TANK FLOAT SHUT-OFF THE RECOVERY TANK DRAIN SAVER WILL HELP PREVENT THE DRAIN FROM BECOMING CLOGGED WITH DEBRIS. WHEN WATER IS NO LONGER BEING VACUUMED FROM THE FLOOR AND THE VACUUM FAN IS OPERATING, THE BALL FLOAT HAS ENGAGED THE RED HIGH RECOVERY LIGHT WILL COME ON. (SEE PICTURE BELOW) THE VACUUM MOTOR WILL NOT VACUUM WATER WITH RECOVERY TANK FULL. THE RECOVERY TANK MUST BE DRAINED 1. THE DRAIN SAVER SCREEN SHOULD DB EMPTIED AND CLEANED AFTER YOU DRAIN THE TANK. 2. TO CLEAN, PULL HOSE OUT OF DRAIN SAVER AND REMOVE SCREEN. EMPTY SCREEN INTO TRASH, WIPE MATERIAL OFF SCREEN AND THEN RINSE. 1. THE FLOAT SHUT-OFF SCREEN CAN BE CLEANED IN OR OUT OF THE MACHINE. 2. TO CLEAN THE FLOAT SHUT-OFF WHILE IT IS INSIDE THE MACHINE WIPE MATERIAL OFF SCREEN THEN RINCE. CHECK THAT THE BALL IS ALSO CLEAN AND MOVES FREELY. 3. TO REMOVE THE FLOAT SHUT-OFF, REMOVE THE WHITE CLAMP GRASP THE SCREEN WITH ONE HAND AND PULL DOWN TO REMOVE. 3. WHEN FINISHED PLACE SCREEN BACK INTO THE RECOVERY TANK AND RE-INSERT HOSE INTO SCREEN. 4. SCREENS, GASKETS, AND SHUTOFF BALLS MUST BE IN PLACE. 4. THE SCREEN SAVER MUST ALWAYS BE IN PLACE WHEN THE MACHINE IS IN USE TO PREVENT CLOGGING OF DRAIN. PAGE 23 STANDARD BATTERY CHARGING CHARGER SPECIFICATIONS STANDARD CHARGER OUTPUT VOLTAGE OF 36 VOLTS. (STANDARD) OUTPUT CURRENT OF 25 AMPS MAX. (STANDARD) INPUT VOLTAGE OF 110 VOLTS/60 HZ. (STANDARD) AUTOMATIC SHUT OFF CIRCUIT. MADE FOR DEEP CYCLE BATTERIES. CAUTION: THE FOLLOWING INSTRUCTIONS ARE INTENDED FOR THE 36V CHARGER SUPPLIED WITH THE MACHINE. DO NOT USE ANY OTHER CHARGER WITH THIS MACHINE. DANGER: ALWAYS CHARGE BATTERIES IN A WELL VENTILATED AREA. BATTERIES EMIT HYDROGEN GAS. EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND FLAME AWAY. SHEILD EYES WHEN SERVICING BATTERIES AND AVOID CONTACT WITH BATTERY ACID. LEAVE ACCESS PANEL OPEN WHEN CHARGING! 1. TRANSPORT MACHINE TO A WELL VENTILATED AREA FOR CHARGING. 2. TURN THE MACHINE OFF. 3. HINGE OPEN THE TANK TO EXPOSE THE BATTERIES. (SEE FIGURE 50.) CAUTION: (ALWAYS WEAR EYE PROTECTION WHEN BATTERIES ARE EXPOSED) 4. CHECK THE WATER LEVEL IN EACH BATTERY. DO NOT CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY HIGHER THAN THE PLATES. IF NEEDED, ADD ENOUGH DISTILLED WATER TO 1/2" ABOVE THE PLATES. DO NOT OVER FILL. BATTERIES CAN OVERFLOW DURING CHARGING. REPLACE CAPS BEFORE CHARGING. 5. WITH THE GREY CHARGER PLUG DISCONNECTED FROM THE MACHINE, PLUG THE CHARGER POWER CORD INTO A GROUNDED 110 VOLT STANDARD WALL OUTLET. (SEE FIGURE 51A.) 6. CONNECT THE GREY CHARGER PLUG INTO THE BATTERY CHARGING PORT LOCATED ON THE STEERING COLUMN. (SEE FIGURE 51B) 7. THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING, AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED (CHECK GAUGE) 8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG THE GREY CHARGER PLUG FROM THE MACHINE AND DISCONNECT THE CHARGER FROMTHE WALL OUTLET. (SEE FIGURE 51B) 9. RECHECK THE CELL LEVEL AFTER CHARGING. IF NEEDED, ADD DISTILED WATER UP TO THE CORRECT LEVEL. BE CERTAIN TO REPLACE THE CAPS SECURELY AND TO WIPE OFF THE TOP OF THE BATTERIES. PAGE 24 OPTIONAL BATTERY CHARGING CHARGER SPECIFICATIONS ON BOARD CHARGER OUTPUT VOLTAGE OF 36 VOLTS. (STANDARD) OUTPUT CURRENT OF 25 AMPS MAX. (STANDARD) INPUT VOLTAGE OF 110 VOLTS/60 HZ. (STANDARD) AUTOMATIC SHUT OFF CIRCUIT. MADE FOR DEEP CYCLE BATTERIES. CAUTION: THE FOLLOWING INSTRUCTIONS ARE INTENDED FOR THE 36V CHARGER SUPPLIED WITH THE MACHINE. DO NOT USE ANY OTHER CHARGER WITH THIS MACHINE. DANGER: ALWAYS CHARGE BATTERIES IN A WELL VENTILATED AREA. BATTERIES EMIT HYDROGEN GAS. EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND FLAME AWAY. SHEILD EYES WHEN SERVICING BATTERIES AND AVOID CONTACT WITH BATTERY ACID. LEAVE ACCESS PANEL OPEN WHEN CHARGING! 1. TRANSPORT MACHINE TO A WELL VENTILATED AREA FOR CHARGING. 2. TURN THE MACHINE OFF. 3. HINGE OPEN THE TANK TO EXPOSE THE BATTERIES. (SEE FIGURE 50.) CAUTION: (ALWAYS WEAR EYE PROTECTION WHEN BATTERIES ARE EXPOSED) 4. CHECK THE WATER LEVEL IN EACH BATTERY. DO NOT CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY HIGHER THAN THE PLATES. IF NEEDED, ADD ENOUGH DISTILLED WATER TO 1/2" ABOVE THE PLATES. DO NOT OVER FILL. BATTERIES CAN OVERFLOW DURING CHARGING. REPLACE CAPS BEFORE CHARGING. 5. PLUG THE EXSTENTION CORD INTO A GROUNDED 110 VOLT STANDARD WALL OUTLET. (SEE PICTURE TO THE LEFT) 6. CONNECT THE EXTENTION CORD INTO THE ON BORD BATTERY CHARGER LOCATED ON THE FRONT OF THE FRAME STEERING COLUMN. (SEE PICTURE TO THE LEFT) 7. THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING, AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED (CHECK GAUGE) 8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG THE EXSTENTION CORD FROM THE MACHINE AND DISCONNECT FROM THE WALL OUTLET. (SEE PICTURE TO THE LEFT) 9. RECHECK THE CELL LEVEL AFTER CHARGING. IF NEEDED, ADD DISTILED WATER UP TO THE CORRECT LEVEL. BE CERTAIN TO REPLACE THE CAPS SECURELY AND TO WIPE OFF THE TOP OF THE BATTERIES. PAGE 25 CHANGING BATTERIES STOP MACHINE IN A CLEAN AREA NEXT TO THE CHARGER. TURN OFF MACHINE. FOR SAFETY: BEFORE LEAVING OR SERVICING THE MACHINE; STOP ON LEVEL SURFACE, TURN OFF MACHINE AND REMOVE KEY. 1. TIP BACK TANK TO EXPOSE BATTERIES. 2. DISCONNECT MAIN BATTERY CABLES FROM MACHINE. 3. USE THE PROPER SIZE WRENCH TO DISCONNECT MAIN GROUND WIRE FIRST AND SECURE CABLE TERMINAL AWAY FROM BATTERIES. 4. DISCONNECT MAIN POSITIVE LEAD AND SECURE CABLE AND REMOVE ONE AT A TIME. 5. LOOSEN BOTH TERMINALS ON EACH JUMPER CABLE AND REMOVE ONE AT A TIME 6. PREPARE A SUTABLE SITE TO PLACE THE BATTERIES. 7. ATTACH SUITABLE BATTERY LIFTING DEVICE AND LIFT BATTERIES FROM THE MACHINE WARNING! BATTERIES ARE A POSSIBLE ENVIRONMENTAL HAZARD. CONSULT YOUR BATTERY SUPPLIER FOR SAFE DISPOSAL METHODS. NOTE: ORIENTATION OF THE POSITIVE AND NEGATIVE POSTS ARE CRITICAL FOR CABLES TO REACH (SEE BELOW) 36 VOLTS ! [ + + - - - + + + FRONT OF MACHINE - + ] PAGE 26 MAINTENANCE DAILY MAINTENANCE YEARLY MAINTENANCE 1. REMOVE AND CLEAN PADS OR BRUSHES. NEVER USE SOILED PADS WHEN CLEANING. REPLACE PADS WHEN THEY BECOME PACKED WITH RESIDUE. 1. 2. REMOVE AND CLEAN DEBRIS FROM THE FLOAT SHUT-OFF SCREEN LOCATED INSIDE THE RECOVERY TANK. 3. DRAIN AND RINSE TANKS THOROUGHLY INSPECT VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING THE AIR FLOW. 4. RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN CLOTH. STORE SQUEEGEE IN THE RAISED POSITION TO PREVENT DAMAGE OR SETTING OF THE BLADES. 5. WIPE DOWN MACHINE IF NEEDED. USE A NONABRASIVE, NON SOLVENT CLEANER, OR A CLEAN DAMP CLOTH. 6. RECHARGE THE BATTERIES IF NEEDED. STORING MACHINE 1. BE SURE TO FLUSH THE TANKS OUT COMPLETELY, AND TO DRAIN ALL WATER FROM THE MACHINE. 2. OPEN THE RECOVERY TANK LID TO PROMOTE AIR CIRCULATION. 3. RAISE BRUSHES AND SQUEEGEE. WEEKLY MAINTENANCE 1. CHECK BATTERY WATER LEVEL IN EACH CELL OF THE BATTERIES, AND FILL AS NEEDED. ALWAYS USE DISTILLED WATER TO REFILL BATTERIES. BATTERIES SHOULD BE FILLED APPROXIMATELY 3/4" TO 1" ABOVE THE PLATES. OVERFILLING WILL CAUSE THE BATTERIES TO LEAK DURING CHARGING. THE CHARGING PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY, WHICH EFFECTIVELY INCREASES THE VOLUME OF THE ELECTROLITE. 2. CLEAN BATTERY TOPS TO PREVENT CORROSION. 3. ROTATE BRUSHES. ROTATE THE LEFT TO THE RIGHT AND RIGHT TO LEFT. ON CYLINDRICAL MODELS FROM FRONT TO BACK, OR END TO END IF USING DIFFERENT MATERIALS. MONTHLY MAINTENANCE 1. CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR WEAR AND SPRING TENSION. 2. CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND BOLTS. 3. CHECK TO SEE IF BATTERY CABLES ARE TIGHTENED (TIGHTEN IF NEEDED) 4. CHECK PARKING BRAKE CALL YOUR LOCAL DEALER FOR YEARLY MAINTENACE PAGE 27 CHECKING BATTERY SPECIFIC GRAVITY USE A HYDROMETER TO CHECK THE BATTERY SPECIFIC GRAVITY. CHECKING GRAVITY A. HYDROMETER B. BATTERY NOTE: DO NOT TAKE READINGS IMMEDIATELY AFTER ADDING DISTILLED WATER, IF WATER AND ACID ARE NOT THOROUGHLY MIXED, THE READING MAY NOT BE ACCURATE. CHECK THE HYDROMETER AGAINST THIS CHART. SPECIFIC GRAVITY BATTERY CONDITION @ 80v F (27vC) 1.265 1.225 1.190 1.155 1.120 100% CHARGED 75% CHARGED 50% CHARGED 25% CHARGED DISCHARGED NOTE: IF THE READINGS ARE TAKEN WHEN THE BATTERY ELECTROLYTE IS ANY TEMPERATURE OTHER THAN 80v F (27vC), THE READING MUST BE TEMPERATURE CORRECTED. TO FIND THE CORRECTED SPECIFIC GRAVITY READING WHEN THE TEMPERATURE OF THE BATTERY ELECTOLYTE IS OTHER THAN 80vF (27vC): ADD (+) TO THE SPECIFIC GRAVITY READING 0.004 (4 POINTS), FOR EACH 10vF (6vC) ABOVE 80v (27vC). SUBTRACT (-) FROM THE SPECIFIC READING 0.004 (4 POINTS), FOR EACH 10vF (6vC) BELOW 80vF (27vC). MAINTENANCE SERVICE SCHEDULE MAINTENANCE Check water level of batteries after charging; add distilled water if necessary Check that recovery tank cover seals tightly Visually check for damaged or worn tires Check brushes or pads for proper installation Check vacuum hose connections Check that squeegee is securely attached and properly adjusted Check that side squeegees are properly adjusted Check for securely attached drain hose, plug and caps Check parking brake and steering for proper operation Inspect vacuum filter for debris BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS * * * * * * * * * * * * * * Clean out solution tank and filter, check flow Run vacuum motors to dry Clean brushes or pads and check wear Clean main and side squeegee blades and check wear Clean out recovery tank and vacuum filter * * * * * Clean and inspect float shutoff Clean outside of tanks, check for damage Store with tank covers open Charge batteries Check side squeegee for wear * * * * * * Clean off top of batteries Check battery cells with hydrometer Inspect scrub deck skirts Clean solution strainers Check battery connections are tight Clean battery cases and battery compartment * Check parking brake adjustment * Check brake for damage or wear * Clean pivot points on squeegee and scrub deck Check all motors for carbon brush wear Check motor commutators Check steering chain tensioner NOTE: Traction drive, wheels and batteries should be serviced based on traction drive hourmeter. The scrub brush hour meter should be used for all other service schedule items. PAGE 28 * * * * PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED ROTATE BRUSHES ROTATE SIDE BROOMS DRAIN SOLUTION TANK FLUSH SOLUTION SYSTEM CLEAN SOLUTION SCREEN DRAIN RECOVERY TANK FLUSH RECOVERY TANK CLEAN VACUUM SCREEN ROTATE REAR SQUEEGEE BLADE CHECK BATTERY WATER LEVEL CHECK BATTERY VOLTAGE CHECK CHARGER CONDITION CHECK BATTERY CONNECTIONS CHECK CHEMICAL LEVEL CHECK MACHINE PERFORMANCE SCRUBBING POWER VACUUM POWER CONTROLS WATER ON TURNS GAUGES AND CONTROLS CHECK WHEEL TRACTION _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ OTHER:__________________________ _____________ ___________________________________ OTHER:__________________________ _____________ ___________________________________ NOTE PAST HOUR METER READING: ___________________________________ CURRENT HOUR METER READING: ___________________________________ AVERAGE WEEKLY USAGE: ___________________________________ TECHNICIAN PRINT:_____________________________________________ TECHNICIAN SIGNATURE:________________________________________ DATE:_________________ MANAGER SIGNATURE:_________________________________________ DATE:_________________ PAGE 29 PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED ROTATE BRUSHES ROTATE SIDE BROOMS DRAIN SOLUTION TANK FLUSH SOLUTION SYSTEM CLEAN SOLUTION SCREEN DRAIN RECOVERY TANK FLUSH RECOVERY TANK CLEAN VACUUM SCREEN ROTATE REAR SQUEEGEE BLADE CHECK BATTERY WATER LEVEL CHECK BATTERY VOLTAGE CHECK CHARGER CONDITION CHECK BATTERY CONNECTIONS CHECK CHEMICAL LEVEL CHECK MACHINE PERFORMANCE SCRUBBING POWER VACUUM POWER CONTROLS WATER ON TURNS GAUGES AND CONTROLS CHECK WHEEL TRACTION _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ OTHER:__________________________ _____________ ___________________________________ OTHER:__________________________ _____________ ___________________________________ NOTE PAST HOUR METER READING: ___________________________________ CURRENT HOUR METER READING: ___________________________________ AVERAGE WEEKLY USAGE: ___________________________________ TECHNICIAN PRINT:_____________________________________________ TECHNICIAN SIGNATURE:________________________________________ DATE:_________________ MANAGER SIGNATURE:_________________________________________ DATE:_________________ PAGE 30 TROUBLESHOOTING CENTRAL COMMAND II NOTE: THIS MACHINE IS OPERATED BY A SOPHISTICATED ELECTRONIC "CONTROLLER" THAT HAS MANY FAIL-SAFES WITHIN IT. IT SELF-ANALYZES PROBLEMS AND FLASHES A FOUR-DIGIT ALPHA-NUMERIC CODE OF WHAT IS WRONG IN THE LCD WINDOW. MOST OF THESE CODES REQUIRE A TECHNICIAN'S ATTENTION. YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE UNFAMILIAR WITH, ESPECIALLY IF YOU ARE NOT AUTHORIZED TO WORK ON THIS EQUIPMENT. THE COMPLETE LIST OF CODES IS PUBLISHED IN THE SIMPLIFIED ELECTRONIC TROBLESHOOTING MANUAL, WHICH IS AVAILABLE TO AUTHORIZED AND CERTIFIED DISTRIBUTION TECHNICIANS. HOWEVER, WE HAVE INCLUDED THE BASIC CODES THAT YOU CAN USUALLY RESOLVE YOURSELF. 7601 AND 7602 ERROR. SCRUBDECK CURRENT OVER LOAD. THIS CAN CAN OCCUR WHEN DRIVING OVER A BUMP IN THE FLOOR. TO RESTART, TURN OFF THE KEY AND TURN IT ON AGAIN. TO AVOID THIS ERROR, EITHER SLOW DOWN ON BUMPY PARTS OF THE FLOOR, OR REDUCE DOWNPRESSURE ON THE PADS. 1. 2. 1600 ERROR. VOLTAGE EXCEEDS THE MAXIMUM. EITHER THE BATTERIES ARE MIS-WIRED, OR THE CHARGER IS STILL PLUGGED INTO THE MACHINE. 3. 7700, 7701, 7702, AND 7703 ERROR. THE VACUUM MOTOR HAS EXCEEDED THEIR AUTHORIZED POWER LIMITS. TURN OFF KEY AND TURN ON AGAIN TO CLEAR. PAGE 31 TROUBLESHOOTING CENTRAL COMMAND II 4. 7900 AND 7901 ERROR. THE EMERGENCY STOP BUTTON IS OUT 5. THROTTLE ERROR. YOU PRESSED THE FOOT PEDAL BEFORE TURNING ON THE KEY. TURN OFF THE KEY AND TRY AGAIN, LEAVING FOOT OFF OF THE PEDAL. 6. 2C00 AND 2C01 ERROR. LOW VOLTAGE WARNING. VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM REQUIRED TO OPERATE THE MACHINE. IF YOU WAIT A FEW MINUTES, THE BATTERIES MAY COME UP IN VOLTAGE, ALLOWING YOU TO DRIVE VERY SLOWLY TO THE RECHARGE STATION. IF NOT, YOU WILL HAVE TO RELEASE THE PARKING BRAKE ( ON THE FRONT WHEEL, PULL LEVER TOWARD THE FRONT OF THE MACHINE TO RELEASE) AND PUSH THE MACHINE TO RECHARGEING STATION. YOU MUST DISCONNECT THE TRACTION MOTOR! (+ CABLE FIRST) 7. 7802 ERROR. THE TRACTION MOTOR PULLED EXCESSIVE CURRENT PERHAPS RUNNING A RAMP FOR MORE THAN THE 60 SECONDS ALLOWING FOR THIS. TURN OFF THE KEY, TURN ON AGAIN, AND CONTINUE. YOU SHOULD NOT USE THIS MACHINE TO CLIMB RAMPS SO STEEP AND SO LONG THAT THIS CODE COMES UP REPEATEDLY, OR YOU COULD OVERHEAT THE TRACTION MOTOR. 9. ALL OTHER ERROR CODES. TURN OFF THE KEY, AND DISCONNECT THE POSITVE BATTERY CABLE FROM THE BATTERIES FOR MORE THAN ONE MINUTE (THE TIME IS NEEDED TO DRAIN THE CONTROLER'S ON-BOARD CAPACITOR). RECONNECT CABLES, BEING SURE THAT IT IS TIGHT. TOO LOOSE AND YOU WILL BURN BATTERY. IF YOU OVERTIGHTEN THE CABLES YOU CAN DAMAGE THE BATTERY'S LEAD TERMINAL. TRY AGAIN. 10. IF THE PROBLEMS CANNOT BE SOLVED BY ANY OF THESE SOLUTION CALL YOUR LOCAL DEALER'S SERVICE DEPARTMENT. PAGE 32 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER, NOTHING OPERATES FAULTY KEY SWITCH BATTERIES NEED CHARGING FAULTY BATTERY LOOSE BATTERY CABLE MAIN CIRCUIT BREAKER TRIPPED CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT BRUSH MOTOR(S) DO NOT OPERATE BRUSH DECK IS NOT DOWN FOOT PEDAL IS NOT DEPRESSED BRUSH CIRCUIT BREAKER TRIPPED CARBON BRUSHES WORN FAULTY BRUSH MOTOR OR WIRES PUT BRUSH DECK DOWN ENGAGE FOOT PEDAL WAIT 5 MINUTS FOR AUTO RESET DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER RECHARGE SWITCH MISADJUSTED FAULTY SPEED CONTROLLER OR WIRES FAULTY DRIVE MOTOR FAULTY WIRING CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER DRIVE MOTOR DOES NOT OPERATE FAULTY VACUUM MOTOR ROTATE SQUEEGEE LIFT LEVER DOWN TRY OPERATING "WHITE " TOGGLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER DRIVE MOTOR RUNS INCORRECTLY FAULTY SPEED CONTROLLER OR WIRES FAULTY POTENTIOMETER LOOSE WIRES CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER INSUFFICIENT SOLUTION FLOW SOLUTION TANK LOW REFILL SOLUTION TANK, DRAIN RECOVERY TANK MOVE LEVER TO ON REMOVE COVER AND CLEAN REMOVE AND BLOW OUT WITH COMPRESSED AIR REMOVE COVER AND CLEAN VACUUM MOTOR DOES NOT OPERATE SQUEEGEE IS IN THE UP POSITION FAULTY VACUUM SWITCH VACUUM CIRCUIT BREAKER TRIPPED FLOW KNOB TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED PAGE 33 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO SOLUTION FLOW NO SOLUTION IN TANK SOLUTION VALVE OFF SOLUTION SWITCH OFF SOLUTION SCREEN CLOGGED FAULTY SOLUTION SOLENOID FAULTY SOLUTION SWITCH FILL SOLUTION TANK ROTATE LEVER TO ON TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER POOR WATER RECOVERY RECOVERY TANK IS FULL BALL/SCREEN IN RECOVERY TANK IS CLOGGED VACUUM HOSE IS CLOGGED SQUEEGEE IS CLOGGED SQUEEGEE BLADE IS WORN FAULTY VACUUM HOSE VACUUM MOTOR GASKET TORN TANK GASKET FAULTY DRAIN PLUG LOOSE VAC MOTOR FAULTY BATTERY CHARGE LOW EMPTY RECOVERY TANK REMOVE SCREEN AND CLEAN POOR WATER RECOVERY ON TURNS WIPERS WORN WIPERS CHATTER SQUEEGEE SWING IS BINDING INCORRECT SQUEEGEE SIZE REPLACE WIPER MATERIAL TIGHTEN PIVOT POINTS CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER REAR TIRES NOISY BEARING DRY FAULTY HUBS GREASE BEARINGS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE WORN DRIVE TIRE HEAVY SOAP CONCENTRATION REDUCE PRESSURE WITH SWITCH BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER CHARGE BATTERIES TWICE CONTACT LOCAL SERVICING DEALER FILL WITH DISTILLED WATER TO 3/4" ABOVE THE LEAD PLATES CONTACT LOCAL SERVICING DEALER SHORT RUN TIME BATERIES OVER CYCLED PAGE 34 REMOVE DEBRIS REMOVE DEBRIS ROTATE OR REPLACE BLADES CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER TIGHTEN LID CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES OVERNIGHT CONTACT LOCAL SERVICING DEALER MODEL 250-13/250-15/250-17 MACHINE PARTS SECTION PAGE 35 250 DISK FRONT WALL 2 10 10 10 7 10 7 6 5 7 5 7 11 10 11 10 1 3 10 11 13 4 10 12 11 11 14 8 8 13 3 6 11 11 1 13 PAGE # 36 11 250 DISK FRONT WALL Item 1 2 3 4 5 6 7 8 10 11 12 13 14* Part No. 21-4044 250-1260 H-01519 H-29049 H-70858 250-1265 H-70860 H-081 H-70861 H-74429 390-4158 430-9130 250-0120 Part Description Qty. 3/4" NPT TO 3/4" BARBED ELBOW 2 FRONT SPLASH GUARD 1 1/4-20 X 1/2 " U BOLT 2 PPH #10-32 X 1/2" 2 NYLOK #10-32 SS 2 SCRUB ARM BRACKET 2 NYLOK 1/4"- 20 SS 4 CLAMP 1.0"- 1-1/8" SS 2 NYLOK 5/16" - 18 SS 8 CB 5/16"- 18 X 3/4" SS 8 3/4" NPT BALL VALVE 1 INLINE FILTER 1 3/4" X 5-1/4 SHUTOFF VALVE TO FILTER HOSE 1 PAGE # 37 FRONT PANEL 6 6 OPTIONAL 6 6 6 3 15 6 5 7 10 9 13 3 6 9 11 2 5 3 6 5 17 3 16 5 2 6 1 9 6 13 12 6 9 2 9 2 2 2 4 15 4 4 13 4 4 4 4 4 13 14 PAGE # 38 FRONT PANEL Item 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 Part No. 250-1100 H-74430 H-71065 H-73908 H-78015 H-70861 439 H-74419 H-70860 250-2441 250-1075 21-1127 H-13327 H-37038 290-1128 H-11319 Part Description MAIN FRAME CB 5/16"- 18 X 1" SS LW 5/16" SS FHSCS 5/16"- 18 X 1-1/4" SS FW 5/16" X 3/4" SS NYLOK 5/16" - 18 SS SUB #439 250 DISK FRONT WALL CB 1/4"- 20 X .75" SS NYLOK 1/4"- 20 SS 36 VOLT 25 AMP BATTERY CHARGER CHARGER PLUG BOX ROLLER HB 5/8"- 11 X 7.0" NYL 5/8"- 11 LOWER ROLLER BRACKET HB 5/8"- 11 X 4" PAGE # 39 Qty. 1 6 4 8 4 14 1 7 10 1 1 6 2 4 2 2 FRONT WHEEL ASSEMBLY 28 24 6 13 12 10 11 18 4 3 16 4 1 21 20 26 5 17 26 23 11 5 23 10 12 22 22 15 2 29 27 19 8 30 9 30 30 14 30 32 31 PAGE # 40 FRONT WHEEL ASSEMBLY Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 Part No. 5-826 5-831 8-723 8-723B H-33618 250-7120 250-7314 250-7332 37-7317 37-7318 37-7319 37-7320 250-7326 250-7327 H-33620 250-7315 H-36104 H-25595 H-68013 H-00270 H-24617 H-13003 H-65129 H-13055 H-24103 37-7321 H-05233 H-70105 250-6181 290-9566 Part Description 10 TOOTH SPROCKET MASTER LINK BEARING BLOCK BEARING LW 1/4" STEERING SHAFT, LOWER 60 TOOTH STEERING SPROCKET STEERING SHAFT TAPERED ROLLER BEARING BEARING CAP STEERING SHAFT SEAL PRE LOAD SLEEVE PIVOT PLATE STEERING CHAIN LW 5/16" DROP PLATE HN 5/16"-18 SS CP 3/8"- 24 X 1/2" SNAPRING 5/8" 3/16" X 3/4" KEY SHCS, LOW HEAD, 1/4- 20 X 5/8" HCS 1/4"-20 X 3/4" 3/16" X 2-1/2" COTTER PIN HCS 5/16"-18 X 1" BHSCS 3/8"- 24 X 1" SLOTTED NUT, 2.0 - 12 PVC TUBING HCS 3/8"- 16 X 1" SS 10 INCH 36 VOLT FRONT WHEEL DRIVE 36V ELECTRIC BRAKE PAGE # 41 Qty. 1 1 1 2 2 1 1 1 2 2 2 1 1 1 2 1 2 1 1 1 2 2 1 2 6 1 1 4 1 1 FRONT WHEEL DRIVE 1 4 5 1 4 1 5 4 1 5 4 5 1 4 1 4 3 5 5 1 1 4 5 2 6 2 2 2 2 2 2 2 PAGE # 42 FRONT WHEEL DRIVE Item 1 2 3 4 5 6 Part No. H-70861 H-74430 250-1100 H-71065 H-78015 233 Part Description NYLOK 5/16" - 18 SS CB 5/16"- 18 X 1" SS MAIN FRAME LW 5/16" SS FW 5/16" X 3/4" SS SUB #233 250 FRONT WHEEL ASSEMBLY PAGE # 43 Qty. 10 10 1 7 7 1 250 REAR AXLE MOUNT 8 5 5 22 5 28 22 23 24 14 25 1 32 12 22 27 10 9 2 33 9 3 9 26 20 15 18 10 20 19 19 29 29 30 30 31 31 18 16 6 34 PAGE # 44 15 250 REAR AXLE MOUNT Item 1 2 3 5 6 8 9 10 12 14 15 16 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. 250-1102 250-5250 250-5000 H-74429 290-6186 190-1450 H-70861 H-77864 H-77862 390-2328 H-70860 250-6040 290-6187 H-70103 H-71067 H-74400 250-7291 H-0427637 430-2502 390-1505 250-0119 190-3002 H-71063 H-70710 H-70007 390-2328A H-081 290-6180 Part Description SCRUB DECK LIFTING BRACKET 36V VAC MOTOR, TANGENTAL AXLE MOUNT CB 5/16"- 18 X 3/4" SS 1/2-20 X 1-1/4 " U BOLT VAC BOX NYLOK 5/16" - 18 SS NYLOK 1/2"-13 SS NYLOK 3/8"- 16 SS SWITCH, VACUUM SHUTOFF NYLOK 1/4"- 20 SS 250 REAR AXLE LUG NUT, 1/2"- 20 HCS 3/8"-16 X 3/4" SS LW 3/8" SS CB 1/4"- 20 X 6.0" SS EXHAUST ELBOW CLAMP 2" - 3" VACUUM FAN MUFFLER LOADER VALVE 1/4" ID X 9-1/2" HOSE VAC MOTOR GASKET LW 1/4" SS HN 1/4"- 20 SS HCS 1/4"- 20 X 1.25" SS VACUUM SWITCH BARB CLAMP 1.0"- 1-1/8" SS REAR WHEEL (BLACK) TREADED PAGE # 45 Qty. 1 1 1 3 4 1 3 8 2 1 3 1 8 2 2 3 1 1 1 1 1 1 4 4 2 1 1 2 REAR AXLE MOUNT 1 4 7 6 1 7 3 6 4 1 7 4 6 1 4 7 6 2 1 4 4 4 4 4 4 5 4 5 5 5 PAGE # 46 REAR AXLE MOUNT Item 1 2 3 4 5 6 7 Part No. H-70861 250-1100 540 H-74430 H-73908 H-78015 H-71065 Part Description NYLOK 5/16" - 18 SS MAIN FRAME SUB #540 250 REAR AXLE MOUNT CB 5/16"- 18 X 1" SS FHSCS 5/16"- 18 X 1-1/4" SS FW 5/16" X 3/4" SS LW 5/16" SS PAGE # 47 Qty. 15 1 1 11 4 4 4 SQUEEGEE DRAG PLATE 14 10 13 16 8 8 8 4 16 16 13 8 7 16 16 12 19 21 20 19 19 18 1 16 21 2 2 16 13 2 6 15 18 8 19 21 16 20 13 15 13 16 17 12 5 12 9 3 11 11 PAGE # 48 17 SQUEEGEE DRAG PLATE Item Part No. 1 250-7131 2 4-446 3 250-7150 4 21-7205 5 H-10055 6 21-7240 7 21-7610 8 H-77862 9 H-74439 10 H-0171004 11 H-74437 12 H-76063 13 290-1233 14 250-5002 15 290-1247 16 H-71017 17 H-70105 18 H-71063 19 H-70710 20 H-70007 21 390-7712 Part Description SQUEEGEE SWING PLATE GROMMET-3/8 ID X 1-1/2 OD X .375 SQUEEGEE TRAIL ARM STAR KNOB HCS 3/8"- 24 X 3.5" SS SPRING, 1/2" ID X 1-3/4" LG SQUEEGEE TRIANGLE PLATE NYLOK 3/8"-16 SS CB 3/8"- 16 X 2.0" SS JNYL 3/8- 24 SS CB 3/8"- 16 X 1-1/4" SS FW 3/8" NYLON 3/8" ID, 1/2" OD, 1/4" LG BEARING SQUEEGEE DRAG BRACE FW BRONZE .75 OD X .375 ID X .0625 THK FW 3/8" X 7/8" SS HCS 3/8"- 16 X 1" SS LW 1/4" SS HN 1/4"- 20 SS HCS 1/4"- 20 X 1.25" SS COMPRESSION SPRING PAGE # 49 Qty. 1 3 1 1 1 1 1 5 1 1 2 4 4 1 2 9 2 2 4 2 2 SQUEEGEE DRAG PLATE 6 2 1 7 3 4 5 5 5 5 PAGE # 50 SQUEEGEE DRAG PLATE Item Part No. Part Description Qty. 1 H-77205 HCS 1/2"-13 X 1" SS 1 2 202 SUB #202 250 SQUEEGEE DRAG PLATE 1 3 250-2240 2 INCH STROKE 36 VOLT ACTUATOR 1 4 250-1100 MAIN FRAME 1 5 H-74430 CB 5/16"- 18 X 1" SS 4 6 H-37032 JAM NYLOK NUT, 1/2"- 13 1 7 H-70861 NYLOK 5/16" - 18 SS 1 PAGE # 51 HOSES/WIRING HARNESS 8 9 1 12 14 13 11 6 5 18 1 2 3 10 7 4 16 20 15 6 17 19 PAGE # 52 HOSES/WIRING HARNESS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. H-54632 H-70860 H-72710 5-891 390-7245 H-02930 21-1602 290-4550 21-4044 250-0101 250-0102 250-0103 250-0109 250-0110 250-0105 250-0116 21-1608 250-0107 21-8960 250-0106 Part Description 5/8" BARBED ELBOW NYLOK 1/4"- 20 SS FHP 1/4"- 20 X 1" SS PUMP, WATER JET ADJ SOLUTION FLOW VALVE, 36V 3/4 " PLASTIC BARB TEE 3/4 BARB ELBOW 1/2" NPT BALL VALVE 3/4" NPT TO 3/4" BARBED ELBOW 5/8" X 2-1/2 ELBOW TO FLOW VALVE HOSE 5/8" X 12" ELBOW TO ELBOW HOSE 5/8" X 2-1/2" FILTER TO ELBOW HOSE 3/4" X 6-1/4" HOSE 3/4" X 20" SOLUTION DRAIN 3/4" X 15-1/2" HOSE VAC BOX TO TANK HOSE 1/2 BARB X 3/4 GHT MALE 3/4" X 23-1/2" SPRAY JET HOSE SPRAY JET HOSE 3/4" ID X 40" LG HOSE PAGE # 53 Qty. 3 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 26/30 SCRUB DECK 32 34 35 29 28 26 34 8 35 15 4 26 17 27 36 37 38 28 NOTE: BOLTS AND MOTORS ARE ILLISTRATED IN THE 26" POSITION 15 29 32 17 11 39 39 40 30 1 23 29 31 2 FOR 26 INCH DECK USE PART NUMBER 250-1080 FOR 30 INCH DECK USE PART NUMBER 250-1124 31 5 33 6 22 25 12 24 3 20 2 24 12 18 16 2 2 13 10 14 20 19 21 16 11 2 9 FOR 26 INCH DECK USE PART NUMBER 13-421 QTY. (2) FOR 30 INCH DECK USE PART NUMBER 15-421 QTY. (2) PAGE # 54 7 26/30 SCRUB DECK Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. Part Description Qty. 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 4 H-71067 LW 3/8" SS 16 250-1164 26/30 FRONT DECK CURTAIN 1 H-71065 LW 5/16" SS 4 5-446 1/2 " PLASTIC BARB TEE 1 5-447 1/2 NPT X 1/2" BARB ELBOW 2 250-4020 26/30 SCRUB DECK 1 250-2220 36V MOTOR 3/4 HP X 300 RPM 2 H-70055 HCS 5/16"- 18 X 1" SS 2 H-70105 HCS 3/8"- 16 X 1" SS 8 H-99001 FW 3/8" SS 6 250-1084 SHROUD ADJUSTMENT KNOB 4 250-1081 26/30 REAR CURTAIN BAND 1 250-1078 26/30 REAR DECK CURTAIN 1 H-70711 HN 5/16"- 18 SS 4 H-74430 CB 5/16"- 18 X 1" SS 4 H-78015 FW 5/16" X 3/4" SS 4 H-70136 HCS 3/8"- 24 X 2 1/4" SS 4 21-5000 BRUSH DRIVER 2 H-70858 NYLOK #10-32 SS 8 5-431A 1/4" X 1" KEY 2 21-7205 STAR KNOB 4 290-1140 BRUSH MOTOR CAP 2 H-0172519 CB #10-32 X 5/8" SS 8 250-0117 3/4 ID X 12" HOSE 1 290-1247 FW BRONZE .50" ID X 1.0" OD X .062 2 250-9586 LATERAL ARM 1 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2 H-71017 FW 3/8" X 7/8" SS 4 250-0118 3/4 ID X 16" HOSE 1 H-70712 HN 3/8"-16 SS 4 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2 250-1080 25" FRONT CURTAIN BAND 1 H-33374 SHAFT COLLAR, 1/2" ID 2 390-7712 COMPRESSION SPRING 2 H-63917 SLEEVE, .50 OD X .375 ID X 1.0 LG 1 250-2210 4 INCH STROKE 36 VOLT ACTUATOR 1 250-1103 SCRUB DECK BRACKET 1 H-923903 3/8" X 4" CLEVIS PIN 2 H-RUE14 3/8" RUE RING COTTER 2 PAGE # 55 34 INCH SCRUB DECK 37 26 25 20 20 36 34 38 6 28 7 6 11 7 25 27 20 26 29 33 6 16 16 7 38 34 1 37 30 36 32 23 8 31 32 32 40 32 32 35 2 35 10 21 39 3 17 34 22 9 18 19 32 4 2 24 15 32 12 2 5 13 2 32 32 22 32 14 32 10 PAGE # 56 34 INCH SCRUB DECK Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. Part Description Qty. 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 4 H-71067 LW 3/8" SS 16 250-1079 33 FRONT DECK CURTAIN BAND 1 250-1310 33" FRONT DECK CURTAIN 1 H-74430 CB 5/16"- 18 X 1" SS 4 H-71065 LW 5/16" SS 4 H-78015 FW 5/16" X 3/4" SS 4 5-446 1/2 " PLASTIC BARB TEE 1 250-4021 33" SCRUB DECK 1 17-421 17" BRUSH 2 250-2220 36V MOTOR 3/4 HP X 300 RPM 2 21-5000-01 BRUSH DRIVER 2 5-431A 1/4" X 1" KEY 2 H-70055 HCS 5/16"- 18 X 1" SS 2 H-70105 HCS 3/8"- 16 X 1" SS 8 H-99001 FW 3/8" SS 6 250-1084 SHROUD ADJUSTMENT KNOB 4 250-1078 25/29/33 REAR DECK CURTAIN 1 250-1077 33" REAR DECK CURTAIN BAND 1 H-70711 HN 5/16"- 18 SS 4 5-447 1/2 NPT X 1/2" BARB ELBOW 2 H-70136 HCS 3/8"- 24 X 2 1/4" SS 4 21-7205 STAR KNOB 4 H-70858 NYLOK #10-32 SS 12 H-33374 SHAFT COLLAR, 1/2" ID 2 390-7712 COMPRESSION SPRING 2 H-63917 SLEEVE, .50 OD X .375 ID X 1.0 LG 1 250-2210 4 INCH STROKE 36 VOLT ACTUATOR 1 250-1103 SCRUB DECK BRACKET 1 H-923903 3/8" X 4" CLEVIS PIN 2 H-RUE14 3/8" RUE RING COTTER 2 H-0172519 CB #10-32 X 5/8" SS 14 250-9586 LATERAL ARM 1 H-71017 FW 3/8" X 7/8" SS 4 H-70712 HN 3/8"-16 SS 4 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 2 290-1247 FW BRONZE .50" ID X 1.0" OD X .062 2 250-0123 3/4" X 10" HOSE 1 250-0124 3/4" X 17" HOSE 1 PAGE # 57 SCRUB DECK 10 5 7 10 5 8 5 4 12 2 1 9 5 5 3 3 7 5 4 6 5 10 8 12 11 5 PAGE # 58 10 SCRUB DECK Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. H-70712 H-77862 290-1233 290-1245 H-71017 542 H-99001 H-70110 H-71067 H-70109 7-843 H-71021 Part Description HN 3/8"-16 SS NYLOK 3/8"- 16 SS 3/8" ID, 1/2" OD, 1/4" LG BEARING 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING FW 3/8" X 7/8" SS SUB #542 250 26 INCH SCRUB DECK FW 3/8" SS HCS 3/8"- 16 X 1-3/4" SS LW 3/8" SS HCS 3/8"- 16 X 1-1/2" SS ADJUSTABLE LATERAL ARM FW 3/8" X 7/8" SS PAGE # 59 Qty. 4 2 4 2 12 1 2 2 2 4 1 2 SQUEEGEE LIFTING BRACKET AND HINGES 6 3 7 5 2 4 1 2 PAGE # 60 SQUEEGEE LIFTING BRACKET AND HINGES Item 1 2 3 4 5 6 7 Part No. H-74419 H-74430 H-70861 5-122 H-70860 250-1100 250-1099 Part Description CB 1/4"- 20 X .75" SS CB 5/16"- 18 X 1" SS NYLOK 5/16" - 18 SS HINGE 8" SS NYLOK 1/4"- 20 SS MAIN FRAME SQUEEGEE LIFTING BRACKET PAGE # 61 Qty. 8 3 3 2 8 1 1 CRIMP NUTS 1 2 1 1 2 2 2 2 2 2 2 2 2 1 1 2 2 1 2 2 2 2 1 3 PAGE # 62 CRIMP NUTS Item 1 2 3 Part No. H-1032HCN H-312HCN 250-1100 Part Description HCN #10-32 HCN 5/16"-18 MAIN FRAME PAGE # 63 Qty. 6 15 1 CENTRAL COMMAND II 14 16 13 12 10 9 8 6 1 5 16 4 3 7 15 11 15 18 22 16 2 17 22 20 22 21 19 21 PAGE # 64 CENTRAL COMMAND II Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. H-01196 290-2891 7-229 290-2310 290-2300 390-1501 H-01200 H-01199 H-01195 H-01198 21-4510 5-892A H-01197 4-234 5-234 5-300 5-301 290-2015 291-2010 390-2013 H-250HCN H-73743 Part Description PROTECTIVE BOOT, TOGGLE SWITCH, (RED) LCD SCREEN PUSH BUTTON SWITCH FULL RECOVERY (RED) LOW SOLUTION (AMBER) Central Command Decal PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) PROTECTIVE BOOT, TOGGLE SWITCH, (BLUE) PROTECTIVE BOOT, TOGGLE SWITCH, (WHITE) PROTECTIVE BOOT, TOGGLE SWITCH, (GREEN) SOLUTION CONTROL KNOB, BLUE PROTECTIVE BOOT, TOGGLE SWITCH, (GRAY) PROTECTIVE BOOT, TOGGLE SWITCH, (YELLOW) KEY SWITCH SWITCH, ROCKER, DPDT, ON/ON EMERGENCY SHUT OFF EMERGENCY LEGEND PLATE ONE TOUCH BUTTON CONTROL PANEL CONTROL PANEL TOP PLATE HCN 1/4"-20 BHSCS 10-32 X 1/2" SS PAGE # 65 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 4 CENTRAL COMMAND II 22 20 24 22 21 20 23 21 17 23 21 19 23 19 2 3 7 21 12 9 23 22 20 4 19 10 21 23 23 22 20 15 16 19 21 19 19 23 23 15 21 21 19 19 19 21 11 14 6 15 1 19 8 5 13 18 15 19 PAGE # 66 23 CENTRAL COMMAND II Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 290-2890 5-892 290-8370 7-283 5-293 290-2020 7-292 5-289 5-302 7-821 7-287 7-837 E-4HBB E-5HBB H-33618 291-2010 291-2001 290-2006 H-36102 H-33078 H-71013 H-13005 H-73754 290-2004 Part Description COMPUTER CONTROL V3 TOGGLE, ON-OFF SPST FUSE, RESETTABLE, 50 AMP, 50V DC MAX SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) 15 AMP RELAY BRACKET 5K POTENTIOMETER CIR BREAKER 24V 50A EMERGENCY CONTACT BLACK SWITCH, TOGGLE, ON/ON (DPDT) BUSS BAR UHMW FUSE RESETTABLE 2 AMP 4 HOLE BUSS BAR 5 HOLE BUSS BAR LW 1/4" CONTROL PANEL ACCESS COVER HARDWARE PANEL HN 1/4"-20 FW 1/4" SAE FW 1/4" X 5/8" SS HCS 1/4"-20 X 1" BHSCS 1/4 - 20 X 3/4 SS ACCESS COVER GASKET PAGE # 67 Qty. 1 5 3 1 1 1 1 4 1 1 2 1 2 2 4 1 1 1 12 4 12 4 12 1 CENTRAL COMMAND II 3 4 1 2 1 2 1 2 PAGE # 68 CENTRAL COMMAND II Item 1 2 3 4 Part No. H-70053 H-71065 250-1100 461 Part Description HCS 5/16"- 18 X 3/4" SS LW 5/16" SS MAIN FRAME SUB #461 250 SERIES P & G CCM II PAGE # 69 Qty. 3 3 1 1 STEERING UPRIGHT 33 11 31 8 36 12 20 30 27 20 27 27 19 27 23 27 5 3 27 16 7 26 37 24 26 16 37 20 38 23 35 20 32 18 20 15 18 10 28 2 29 1 21 39 20 18 13 21 18 6 PAGE # 70 34 STEERING UPRIGHT Item Part No. Part Description 1 21-0101 SERIAL NO. PL. (TOMCAT) 2 4-260 CONNECTOR, GREY 50 3 4-352 BEARING 5 430-2910 36V HEADLIGHT 6 8-292 BACKUP ALARM 7 4-364A FLANGE, 1.75" ID 8 8-294B PUSH BUTTON SWITCH, SILVER 10 292-1170 LOWER STEERING TOWER 11 292-1171 UPPER STEERING TOWER 12 292-1172 COVER 13 H-71009 FW #10 SS 15 H-37406 KN #8-32 16 H-33620 LW 5/16" 18 H-33074 FW #10 SAE 19 H-76061 FW 1/4" NYLON 20 H-250HCN HCN 1/4"-20 21 H-37015 NYLOK #10-32 23 H-36104 HN 5/16"-18 24 H-37024 NYLOK 3/8"-16 26 H-71021 FW 3/8" X 7/8" SS 27 H-73754 BHSCS 1/4 - 20 X 3/4 SS 28 H-29048 RPH #10-32 X 1/2" 29 H-28902 RPH #8-32 X 1" 30 430-2940 36V HORN 31 H-21253 CB 5/16"- 18 X 3/4" 32 290-7050 INDEX PLUNGER 33 H-94071 BHSCS 5/16-18 X 1 34 H-29060 RPH #10-32 X 3/4" 35 H-73815 BHSCS 3/8"- 16 X 1" SS 36 290-1247 FW BRONZE .50" ID X 1.0" OD X .062 37 290-1248 FW BRONZE .500 ID X 1.00 OD X .125 THK 38 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 39 8-262 HOUR METER PAGE # 71 Qty. 1 1 1 1 1 2 1 1 1 1 2 2 3 6 6 12 2 4 2 4 6 2 2 1 1 1 3 2 2 2 2 2 1 STEERING UPRIGHT 6 5 4 2 3 8 3 3 8 8 3 8 1 PAGE # 72 7 STEERING UPRIGHT Item 1 2 3 4 5 6 7 8 Part No. 250-1100 290-7110 H-70053 481 290-7090 8-703 8-701A H-71065 Part Description MAIN FRAME U-JOINT HCS 5/16"- 18 X 3/4" SS SUB #481 36 VOLT STEERING UPRIGHT STEERING SHAFT, UPPER STEERING WHEEL STEERING COVER LW 5/16" SS PAGE # 73 Qty. 1 1 4 1 1 1 1 4 FRONT APRON 2 3 2 3 1 2 3 2 3 5 6 6 5 5 6 5 6 4 5 6 7 5 6 PAGE # 74 FRONT APRON Item 1 2 3 4 5 6 7 Part No. 250-1100 H-70053 H-71065 250-1180 H-76061 H-73754 Part Description MAIN FRAME HCS 5/16"- 18 X 3/4" SS LW 5/16" SS FRONT APRON FW 1/4" NYLON BHSCS 1/4 - 20 X 3/4 SS TOMCAT STICKER PAGE # 75 Qty. 1 4 4 1 6 6 1 DRIVE PEDAL 1 1 3 2 2 1 1 2 2 3 5 4 3 6 3 PAGE # 76 DRIVE PEDAL Item 1 2 3 4 5 6 Part No. H-70053 H-71065 H-29073 250-1610 290-1173 8-290 Part Description HCS 5/16"- 18 X 3/4" SS LW 5/16" SS PPH #10-32 X 1" NON SKID FLOOR PLATE DRIVE COVER FOOT PEDAL PAGE # 77 Qty. 4 4 4 1 1 1 BATTERIES AND CABLES 9 5 5 5 5 2 5 5 4 5 3 5 8 6 4 7 1 PAGE # 78 BATTERIES AND CABLES Item 1 2 3 4 5 6 7 8 9 Part No. 250-1100 4-124 H-72716 250-0113 250-2110 250-1480 5-447 H-07005 250-0099 Part Description MAIN FRAME LATCH FHP 1/4"- 20 X 3/4" BLACK BATTERY DRAIN HOSE BATTERY 6 V 245 AH BATTERY BOX 1/2 NPT X 1/2" BARB ELBOW 1/2" NPT LOCKNUT BATTERY CABLE HARNESS PAGE # 79 Qty. 1 1 4 1 6 1 1 1 1 SOL/REC TANK 12 16 29 14 6 28 26 20 22 13 5 3 20 4 10 11 9 23 15 21 24 24 18 7 25 21 17 8 30 1 30 1 1 19 2 30 19 PAGE # 80 27 17 SOL/REC TANK Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. 190-1210 21-4044 21-4072 21-4075 21-4085 21-7060 250-0081 250-0112 250-1082 250-1083 250-1086 250-1097 250-1098 250-1101 250-4140 250-8911 290-4149 4-124 4-126A 5-719 8-143 H-0427637 H-23895 H-23896 H-53525 H-70858 H-70861 H-71893 H-73743 H-78015 Part Description 2.0 NPT X 2.0" BARB 3/4" NPT TO 3/4" BARBED ELBOW HOSE CUFF, 1 1/2" 1 1/2 NPT X 1 1/2 M H. BARB VAC SCREEN VAC BOX UPPER TANK BRACE SIGHT TUBE 1-1/2" OD X 18" LONG PVC PIPE 2" ID X 31-1/2" LONG PVC PIPE 1-1/2" PIPE TO 1-1/2" FEMALE NPT ADAPTER 2-1/2" (I.D.) X 16" LG HOSE 1-1/2" (I.D.) X 16" LG HOSE RECOVERY PIPE BRACKET 250 SOLUTION AND RECOVERY TANK SCREEN STRAINER 1/4" NPT X 1/4" BARB X 90 DEG LATCH HOOD CABLE CLAMP 1 9/16 - 2 1/2 " SS SEAT WITH ARM RESTS CLAMP 2" - 3" 2" TO 1.5" REDUCER 2.0 NPT TO 2.0 NPS FEMALE COUPLING 1/4" NPT X 1/2" BARB X 90 DEG NYLOK #10-32 SS NYLOK 5/16" - 18 SS 1/4 X 3/4 SELF TAPPING SCREW BHSCS 10-32 X 1/2" SS FW 5/16" X 3/4" SS PAGE # 81 Qty. 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 2 1 2 4 4 2 4 SOLUTION/RECOVERY TANK 6 1 2 3 3 3 3 3 2 3 4 5 PAGE # 82 SOLUTION/RECOVERY TANK Item 1 2 3 4 5 6 Part No. 250-1100 5-122 H-70003 250-7210 250-0114 502 Part Description MAIN FRAME HINGE 8" SS HCS 1/4"- 20 X 3/4" SS DRAIN HOSE DRAIN HOSE GUARD SUB #502 250 SOL/REC TANK PAGE # 83 Qty. 1 2 6 1 1 1 TANK LID 15 14 4 3 14 11 13 11 6 12 9 8 10 6 2 13 10 7 6 5 5 7 5 5 5 5 5 5 1 PAGE # 84 TANK LID Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. 250-4050 250-4051 190-1075 190-1410 H-70003 H-37708 5-122 H-71063 H-70710 250-1076 21-4060 H-31810 H-70858 A385-149 H-72563 Part Description RECOVERY TANK GASKET RECOVERY LID TANK CLEAR COVER GASKET VAC FORMED CLEAR COVER HCS 1/4"- 20 X 3/4" SS 1/4-20 LC ACORN NUT HINGE 8" SS LW 1/4" SS HN 1/4"- 20 SS LID CLIP LANYARD HW #10 X 1/2 NYLOK #10-32 SS .375 ID X 1.125 OD X .093 TH NEOPRENE WASHER RPH #10-32 X 1/2" SS PAGE # 85 Qty. 1 1 1 1 8 8 2 8 8 2 1 1 2 2 1 TANK LID 4 4 4 4 2 4 3 4 4 4 1 PAGE # 86 TANK LID Item 1 2 3 4 Part No. 502 250-7180 503 H-71893 Part Description SUB #502 250 SOL/REC TANK DRAIN HOSE BRACKET SUB #503 RECOVERY TANK LID 1/4 X 3/4 SELF TAPPING SCREW PAGE # 87 Qty. 1 1 1 8 LEFT 250 SHROUDS 2 3 1 3 3 3 4 3 4 4 4 3 4 4 (NOTE 26" SHOWN) FOR 26" SHROUD USE PART # 250-1126 FOR 30" SHROUD USE PART # 250-1128 FOR 34" SHROUD USE PART # 250-1138 PAGE # 88 LEFT 250 SHROUDS Item 1 2 3 4 Part No. 250-1139 250-1140 H-74419 H-NJ04C Part Description SHROUD CURTAIN SHROUD CURTAIN BAND CB 1/4"- 20 X .75" SS JNYL 1/4" - 20 SS PAGE # 89 Qty. 1 1 6 6 RIGHT 250 SHROUDS 3 3 3 3 4 4 3 4 4 3 4 2 4 (NOTE 26" SHOWN) FOR 26" SHROUD USE PART # 250-1125 FOR 30" SHROUD USE PART # 250-1129 FOR 34" SHROUD USE PART # 250-1137 PAGE # 90 1 RIGHT 250 SHROUDS Item 1 2 3 4 Part No. 250-1139 250-1140 H-74419 H-NJ04C Part Description SHROUD CURTAIN SHROUD CURTAIN BAND CB 1/4"- 20 X .75" SS JNYL 1/4" - 20 SS PAGE # 91 Qty. 1 1 6 6 250 SHROUDS 3 (NOTE 26" SHROUD SHOWN) FOR 30" SHROUD USE PART # 549 FOR 34" SHROUD USE PART # 551 1 (NOTE 26" SHROUD SHOWN) FOR 30" SHROUD USE PART # 548 FOR 34" SHROUD USE PART # 550 PAGE # 92 2 250 SHROUDS Item 1 2 3 Part No. 542 546 547 Part Description SUB #542 250 25 INCH SCRUB DECK SUB #546 250 RIGHT 25 INCH SHROUDS SUB #547 250 LEFT 25 INCH SHROUDS PAGE # 93 Qty. 1 1 1 32 INCH SQUEEGEE 20 23 22 1 25 2 21 3 24 25 20 19 24 2 15 15 4 15 15 16 18 5 17 15 6 7 24 15 15 11 15 10 8 10 9 9 10 10 14 11 13 12 PAGE # 94 USE RED LOCKTITE ON STUD INTO SQUEEGEE BODY 32 INCH SQUEEGEE Item Part No. 1 H-70065 2 H-71015 3 21-7600 4 H-33371 5 H-70711 6 H-71065 7 22-755G 8 23-7170 9 H-00288 10 H-00249 11 H-72555 12 23-7181 13 22-754G 14 23-7160 15 H-70908 16 5-846 17 H-00568 18 290-5786 19 H-NJ04C 20 H-00283 21 21-7570 22 H-0172248 23 21-7220 24 H-71063 25 H-70003 Part Description HCS 5/16"- 18 X 3" SS FW 5/16" X 3/4" SAE SS SIDE WHEEL (GREY) 5/16" ID SHAFT COLLAR HN 5/16"- 18 SS LW 5/16" SS FRONT SQUEEGEE BLADE SQUEEGEE BAND, FRONT PPH #10-32 X 2 1/2" SS PPH #10-32 X 2 1/4" SS PPH #10-32 X 1 3/4" SS 32" SQUEEGEE BODY REAR SQUEEGEE BLADE SQUEEGEE BAND, REAR WINGNUT 10-32 SS PIVOT SHAFT STUD 3/8"- 16 X 2 1/2" SS STAR KNOB JNYL 1/4" - 20 SS FW 1/4" NYLON BACK UP WHEEL (GREY) HCS 1/4"- 20 X 1.625" SS SQUEEGEE TRAIL MOUNTS LW 1/4" SS HCS 1/4"- 20 X 3/4" SS PAGE # 95 Qty. 2 4 2 2 2 2 1 1 2 4 2 1 1 1 8 2 2 2 2 4 2 2 2 6 4 35 INCH SQUEEGEE 18 17 17 19 20 21 1 22 2 15 15 3 16 2 15 4 15 5 25 6 23 20 15 24 15 7 9 9 15 10 10 9 9 15 14 8 13 12 11 PAGE # 96 USE RED LOCKTITE ON STUD INTO SQUEEGEE BODY 8 35 INCH SQUEEGEE Item Part No. 1 H-70065 2 H-71015 3 5-760B 4 H-33371 5 H-70711 6 H-71065 7 25-7170 8 H-72555 9 H-00249 10 H-00288 11 25-755G 12 25-7181 13 25-754G 14 25-7160 15 H-70908 16 H-37020 17 H-00283 18 21-7570 19 21-7220 20 H-71063 21 H-70003 22 H-0172248 23 5-846 24 H-00568 25 290-5786 Part Description HCS 5/16"- 18 X 3" SS FW 5/16" X 3/4" SAE SS SIDE WHEEL (GREY) 5/16" ID SHAFT COLLAR HN 5/16"- 18 SS LW 5/16" SS SQUEEGEE BAND, FRONT PPH #10-32 X 1 3/4" SS PPH #10-32 X 2 1/4" SS PPH #10-32 X 2 1/2" SS 35 IN. FRONT SQUEEGEE BLADE (GUM) 35" SQUEEGEE BODY 35 IN. REAR SQUEEGEE BLADE (GUM) SQUEEGEE BAND, REAR WINGNUT 10-32 SS JNYL 1/4" - 20 FW 1/4" NYLON BACK UP WHEEL (GREY) SQUEEGEE TRAIL MOUNTS LW 1/4" SS HCS 1/4"- 20 X 3/4" SS HCS 1/4"- 20 X 1.625" SS PIVOT SHAFT STUD 3/8"- 16 X 2 1/2" SS STAR KNOB PAGE # 97 Qty. 2 4 2 2 2 2 1 2 4 2 1 1 1 1 8 2 4 2 2 6 4 2 2 2 2 250 SQUEEGEE 2 3 1 PAGE # 98 250 SQUEEGEE Item 1 2 3 Part No. 360 202 250-0115 Part Description SUB #360 32 INCH SQUEEGEE ASSEMBLY SUB #202 250 SQUEEGEE DRAG PLATE SQUEEGEE HOSE PAGE # 99 Qty. 1 1 1 RIGHT 250-30 DOOR 2 5 3 1 7 11 12 9 6 8 10 Item 1 2 3 5 6 7 8 9 10 11 12 Part No. 250-9591 5-130 5-122 H-74419 H-70860 21-1126 21-1127 H-11319 H-37038 H-71013 H-70005 Part Description RIGHT 250-29 DOOR DOOR LATCH HINGE 8" SS CB 1/4"- 20 X .75" SS NYLOK 1/4"- 20 SS ROLLER BRACKET ROLLER HB 5/8"- 11 X 4" JNYL 5/8"- 11 FW 1/4" X 5/8" SS HCS 1/4"- 20 X 1" SS PAGE # 100 Qty. 1 1 1 4 8 1 1 1 1 4 4 LEFT 250-30 DOOR 3 3 5 6 6 2 6 6 1 7 6 9 6 11 8 12 10 Item 1 2 3 5 6 7 8 9 10 11 12 Part No. 250-9590 5-122 5-130 H-74419 H-70860 21-1126 21-1127 H-11319 H-37038 H-71013 H-70005 Part Description LEFT 250-29 DOOR HINGE 8" SS DOOR LATCH CB 1/4"- 20 X .75" SS NYLOK 1/4"- 20 SS ROLLER BRACKET ROLLER HB 5/8"- 11 X 4" JNYL 5/8"- 11 FW 1/4" X 5/8" SS HCS 1/4"- 20 X 1" SS PAGE # 101 Qty. 1 1 1 4 8 1 1 1 1 4 4 RIGHT 250-34 DOOR 2 2 5 3 4 1 6 8 5 10 7 11 9 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. 250-9593 5-130 5-122 H-74419 H-70860 21-1126 21-1127 H-11319 H-37038 H-71013 H-70005 Part Description RIGHT 250-34 DOOR DOOR LATCH HINGE 8" SS CB 1/4"- 20 X .75" SS NYLOK 1/4"- 20 SS ROLLER BRACKET ROLLER HB 5/8"- 11 X 4" JNYL 5/8"- 11 FW 1/4" X 5/8" SS HCS 1/4"- 20 X 1" SS PAGE # 102 Qty. 1 1 1 4 8 1 1 1 1 4 4 LEFT 250-34 DOOR 2 2 3 5 4 1 6 8 10 5 11 7 9 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. 250-9592 5-130 5-122 H-74419 H-70860 21-1126 21-1127 H-11319 H-37038 H-71013 H-70003 Part Description LEFT 250-34 DOOR DOOR LATCH HINGE 8" SS CB 1/4"- 20 X .75" SS NYLOK 1/4"- 20 SS ROLLER BRACKET ROLLER HB 5/8"- 11 X 4" JNYL 5/8"- 11 FW 1/4" X 5/8" SS HCS 1/4"- 20 X 3/4" SS PAGE # 103 Qty. 1 1 1 4 8 1 1 1 1 4 4 DOORS AND BUMPER 4 4 4 4 7 1 1 1 1 NOTE: SUB # 554 LEFT 250-34 DOOR SHOWN FOR 250-30 DOOR USE SUB # 552 LEFT 250-30 DOOR 4 4 4 4 2 2 3 3 3 3 5 2 2 6 NOTE: SUB # 555 RIGHT 250-34 DOOR SHOWN FOR 250-30 DOOR USE SUB # 553 RIGHT 250-30 DOOR PAGE # 104 DOORS AND BUMPER Item 1 2 3 4 5 6 7 Part No. H-70860 H-74430 H-70861 H-70003 250-1105 555 554 Part Description NYLOK 1/4"- 20 SS CB 5/16"- 18 X 1" SS NYLOK 5/16" - 18 SS HCS 1/4"- 20 X 3/4" SS 250 REAR BUMPER SUB #555 RIGHT 250-34 DOOR SUB #554 LEFT 250-34 DOOR PAGE # 105 Qty. 8 4 4 8 1 1 1
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes Page Count : 107 XMP Toolkit : XMP toolkit 2.9.1-13, framework 1.6 About : uuid:46ad44ed-c5e3-4a91-b378-dbdf38b5a649 Modify Date : 2005:07:19 09:27:54-05:00 Create Date : 2005:07:19 09:27:50-05:00 Metadata Date : 2005:07:19 09:27:54-05:00 Document ID : uuid:dfb3a837-e0ca-4c3c-8fcc-fb6fc474e3c9 Format : application/pdf Creator : Adobe Acrobat 6.0 Producer : PDF-XChange V2.5EXIF Metadata provided by EXIF.tools