800 Diesel NA Parts Manual
2011-08-16
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- 800 Diesel NA Parts Manual
- HOW TO USE THIS MANUAL
- STANDARD PARTS
- Fig. 1 -- General Recommended Maintenance Items
- Fig. 2 -- Brushes, Replacement
- Fig. 3 -- Main Frame Skirt and Seals Group
- Fig. 4 -- Main Frame Left Brush Door Group
- Fig. 5 -- Main Frame Right Brush Door Group
- Fig. 6 -- Main Frame Operator Station Group
- Fig. 7 -- Main Frame Engine Cover and Lintel Group
- Fig. 8 -- Main Frame Engine Side Door Group (004000-- 006999)
- Fig. 9 -- Main Frame Engine Side Door Group (007000-- )
- Fig. 10 -- Hydraulic Cooler, Filter and Rear Door Group
- Fig. 11 -- Hopper Lift Arms Group
- Fig. 12 -- Hopper Lift Cylinders Group
- Fig. 13 -- Hopper Group
- Fig. 14 -- Hopper Door Group
- Fig. 15 -- Hopper Cover Group
- Fig. 16 -- Hopper Bumper Group
- Fig. 17 -- Hopper Filter Shaker Group
- Fig. 18 -- Hopper Pressure Switch Group
- Fig. 19 -- Engine and Mount Group (004000-- 006008)
- Fig. 20 -- Engine and Mount Group (006009-- )
- Fig. 21 -- Engine Throttle Group (006009-- )
- Fig. 22 -- Engine Alternator Group (004000-- 006008)
- Fig. 23 -- Engine Oil Filter Group (004000-- 006008)
- Fig. 24 -- Engine Air Cleaner Group (004000-- 006008)
- Fig. 25 -- Engine Air Cleaner Group (006009-- )
- Fig. 26 -- Engine Muffler Group (004000-- 006008)
- Fig. 27 -- Engine Muffler Group (006009-- )
- Fig. 28 -- Engine Fuel Tank Group (004000-- 006008)
- Fig. 29 -- Engine Fuel Tank Group (006009-- )
- Fig. 30 -- Engine Radiator Hose Group (004000-- 006008)
- Fig. 31 -- Engine Radiator Hose Group (006009-- )
- Fig. 32 -- Engine Radiator and Cooling Fan Group (004000-- 006308)
- Fig. 33 -- Engine Radiator and Cooling Fan Group (006309-- 006999)
- Fig. 34 -- Engine Radiator and Cooling Fan Group (007000-- )
- Fig. 35 -- Engine Battery Group (004000-- 006008)
- Fig. 36 -- Engine Battery Group (006009-- )
- Fig. 37 -- Wheel Group, Rear Drive
- Fig. 38 -- Wheels and Brakes Group, Front
- Fig. 39 -- Wheel Assembly
- Fig. 40 -- Brake Pedals Group
- Fig. 41 -- Directional Pedal Group
- Fig. 42 -- Hydraulic Pumps Group
- Fig. 43 -- Hydraulic Schematic
- Fig. 44 -- Hydraulic Hose Group (004000-- 004936)
- Fig. 45 -- Hydraulic Hose Group (004937-- )
- Fig. 46 -- Hydraulic Reservoir Group
- Fig. 47 -- Hydraulic Solenoid Valve Group
- Fig. 48 -- Hydraulic Lift Valve Group
- Fig. 49 -- Brush Group, Side
- Fig. 50 -- Brush Lift Group, Side
- Fig. 51 -- Brush Drive Group, Main
- Fig. 52 -- Brush Lift Group, Main
- Fig. 53 -- Brush Adjustment Group, Main
- Fig. 54 -- Vacuum Fan Impeller Group
- Fig. 55 -- Vacuum Fan Motor Group
- Fig. 56 -- Steering Group
- Fig. 57 -- Electrical Instrument Panel Assembly
- Fig. 58 -- Electrical Circuit Breaker and Relay Group
- Fig. 59 -- Electrical Schematic (004000-- 004302)
- Fig. 60 -- Electrical Schematic (004303-- 006008)
- Fig. 61 -- Electrical Schematic (006009-- )
- Fig. 62 -- Wire Harnesses Group, Diesel, Main (004000-- 004302)
- Fig. 63 -- Wire Harnesses Group, Diesel, Hopper (004000-- )
- Fig. 64 -- Wire Harnesses Group, Diesel, Tail Lights (004000-- )
- Fig. 65 -- Wire Harnesses Group, Diesel, Starter (004000-- 004302)
- Fig. 66 -- Wire Harnesses Group, Diesel, Main (004303-- 006008)
- Fig. 67 -- Wire Harnesses Group, Diesel, Main (006009-- )
- Fig. 68 -- Label Group
- OPTIONS
- Fig. 1 -- Light Kit, Flashing Overhead Guard
- Fig. 2 -- Light Kit, Flashing Cab
- Fig. 3 -- Light Kit, Revolving Overhead Guard
- Fig. 4 -- Light Kit, Revolving Cab
- Fig. 5 -- Light Kit, Flashing Low
- Fig. 6 -- Light Kit, Revolving Low
- Fig. 7 -- Back-- Up Alarm Kit
- Fig. 8 -- Turn Signal Kit
- Fig. 9 -- Overhead Guard Kit
- Fig. 10 -- Hopper Floor Kit
- Fig. 11 -- Bumper Assembly, SE
- Fig. 12 -- Brush Lift Group, Side, L.H.
- Fig. 13 -- Brush Group, Side, L.H.
- Fig. 14 -- Brush Wire Harness Group, Side, L.H.
- Fig. 15 -- Brush Hydraulic Hose Group, Side, L.H.
- Fig. 16 -- Brush Light Kit, Side
- Fig. 17 -- Cab Kit
- Fig. 18 -- Cab Mirror Kit
- Fig. 19 -- Cab Seals Group
- Fig. 20 -- Cab AC and Heater Group
- Fig. 21 -- Cab AC Compressor Group
- Fig. 22 -- Cab AC and Heater Electrical Group
- Fig. 23 -- Cab Heater Group
- Fig. 24 -- Cab Heater Electrical Group
- Fig. 25 -- Alternator Group, SE
- Fig. 26 -- Vacuum Wand Kit
- Fig. 27 -- Side Brush Dust Control Kit
- Fig. 28 -- Protectoseal Fuel Tank Cap Group
- Fig. 29 -- Fire Extinguisher Kit
- Fig. 30 -- Solid Tire and Rim Assembly
- Fig. 31 -- Seat Belt Kit
- Fig. 32 -- RFS Filter System Group
- Fig. 33 -- Cab AC Drain Hose Kit
- Fig. 34 -- Neutral Start Group
- Fig. 35 -- Documentation Group
- BREAKDOWNS
- Fig. 1 -- Hydraulic Piston Pump Breakdown, 74163
- Fig. 2 -- Hydraulic Piston Pump Breakdown, 74163
- Fig. 3 -- Hydraulic Piston Pump Breakdown, 373404
- Fig. 4 -- Hydraulic Piston Pump Breakdown, 373404
- Fig. 5 -- Hydraulic Manual Control Breakdown, 74273
- Fig. 6 -- Hydraulic Piston Pump Breakdown, 74164
- Fig. 7 -- Hydraulic Piston Pump Breakdown, 74164
- Fig. 8 -- Hydraulic Piston Pump Breakdown, 373405
- Fig. 9 -- Hydraulic Piston Pump Breakdown, 373405
- Fig. 10 -- Hydraulic Manual Control Breakdown, 373369
- Fig. 11 -- Hydraulic Gear Pump Breakdown, 62561
- Fig. 12 -- Hydraulic Gear Pump Breakdown, 373254
- Fig. 13 -- Hydraulic Motor Breakdown, 63426
- Fig. 14 -- Hydraulic Motor Breakdown, 22626
- Fig. 15 -- Hydraulic Motor Breakdown, 373464
- Fig. 16 -- Hydraulic Motor Breakdown, 53434
- Fig. 17 -- Hydraulic Motor Breakdown, 79781
- Fig. 18 -- Hydraulic Motor Breakdown, 19117
- Fig. 19 -- Hydraulic Motor Breakdown, 63542
- Fig. 20 -- Hydraulic Steering Valve Breakdown, 65242
- Fig. 21 -- Hydraulic Solenoid Valve Breakdown, 84015
- Fig. 22 -- Hydraulic Solenoid Valve Breakdown, 84016
- Fig. 23 -- Hydraulic Valve Breakdown, 375563
- Fig. 24 -- Hydraulic Solenoid Valve Breakdown, 84014
- Fig. 25 -- Hydraulic Cylinder Breakdown, 53601
- Fig. 26 -- Hydraulic Cylinder Breakdown, 1026719
- Fig. 27 -- Cab Assembly
- Fig. 28 -- Cab Door Assembly
- Fig. 29 -- Cab Insulation Group
- Fig. 30 -- Cab Wire Harness Group
- Fig. 31 -- AC Condenser Box Breakdown, 380625
- Fig. 32 -- AC and Heater Box Breakdown, 380613
- Fig. 33 -- Heater Box Breakdown, 380614
- Fig. 34 -- Brake Assy, Right Hand (R.h.) 77790
- Fig. 35 -- Brake Assy, Left Hand (L. h.) 77770
- Fig. 36 -- Hydraulic Solenoid Valve Breakdown, 1049210
- Fig. 37 -- Hydraulic Solenoid Valve Breakdown, 1049209
- Fig. 38 -- Hydraulic Solenoid Valve Breakdown, 1049211
- PERKINS ENGINE BREAKDOWN
- Fig. 1 -- Cylinder Block Group
- Fig. 2 -- Crankshaft and Piston Group
- Fig. 3 -- Cylinder Head Group
- Fig. 4 -- Rocker Shaft Group
- Fig. 5 -- Timing Gear, Cover and Camshaft Group
- Fig. 6 -- Timing Gear Cover Mount Group
- Fig. 7 -- Auxiliary Drive Group
- Fig. 8 -- Oil Pump Group
- Fig. 9 -- Fuel Injection Pipe Group
- Fig. 10 -- Fuel Injection Pump Breakdown
- Fig. 11 -- Flywheel Housing and Starter Group
- Fig. 12 -- Starter Motor Breakdown, 369136
- Fig. 13 -- Lubricating Oil Sump Group
- Fig. 14 -- Cylinder Head Cover Group
- Fig. 15 -- Water Pump and Thermostat Group
- Fig. 16 -- Manifold Group
- Fig. 17 -- Glow Plug and Engine Lift Group
- Fig. 18 -- Top Joints and Gaskets Group
- Fig. 19 -- Bottom Joints and Gaskets Group
- 1011676 CAT ENGINE BREAKDOWN
- Fig. 1 -- Cylinder Block Group
- Fig. 2 -- Crankshaft and Piston Group
- Fig. 3 -- Cylinder Head and Cover Group
- Fig. 4 -- Valve and Rocker Arm Group
- Fig. 5 -- Camshaft Group
- Fig. 6 -- Front Housing and Gear Group
- Fig. 7 -- Flywheel Housing and Starter Group
- Fig. 8 -- Auxiliary Drive Group
- Fig. 9 -- Oil Pan Group
- Fig. 10 -- Water Pump and Thermostat Group
- Fig. 11 -- Cooler Group
- Fig. 12 -- Manifold Group
- Fig. 13 -- Fuel Group
- Fig. 14 -- Fumes Disposal Group
- Fig. 15 -- Alternator Group
- Fig. 16 -- Glow Plug Group
- 1040607 CAT ENGINE BREAKDOWN
- Fig. 1 -- Cylinder Block Group
- Fig. 2 -- Crankshaft and Piston Group
- Fig. 3 -- Cylinder Head and Cover Group
- Fig. 4 -- Valve and Rocker Arm Group
- Fig. 5 -- Camshaft Group
- Fig. 6 -- Front Housing and Gear Group
- Fig. 7 -- Flywheel Housing and Starter Group
- Fig. 8 -- Auxiliary Drive Group
- Fig. 9 -- Oil Pan Group
- Fig. 10 -- Water Pump and Thermostat Group
- Fig. 11 -- Cooler Group
- Fig. 12 -- Manifold Group
- Fig. 13 -- Fuel Group
- Fig. 14 -- Fumes Disposal Group
- Fig. 15 -- Alternator Group
- Fig. 16 -- Glow Plug Group
- CROSS REFERENCE
800
(Diesel)
*330140*
www.tennantco.com
Sweeper
Parts Manual
330140
Rev. 15 (05-2009)
North America / International
(SN/ 004000-- )
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When ordering replacement parts, use the illustrated parts list section in this manual. Before ordering parts or supplies,
be sure to have your machine model number and serial number available. Only use TENNANT Company supplied or
equivalent parts. Parts and supplies may be ordered online, by phone, or mail from any authorized parts and service
center, distributor or from any of the manufacturer’s subsidiaries.
This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
SThe machine is operated with reasonable care.
SThe machine is maintained regularly - per the machine maintenance instructions provided.
SThe machine is maintained with manufacturer supplied or equivalent parts.
MACHINE DATA
Please fill out at time of installation for future reference.
Model No. --
Serial No. --
Machine Options --
Sales Rep. --
Sales Rep. phone no. --
Customer Number --
Installation Date --
Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850
www.tennantco.com
II Speed and Thermo--Sentry, are US registered and unregistered trademarks of Tennant Company.
Specifications and parts are subject to change without notice.
Original insructions, Copyright E1998--2000, 2002--2005, 2007--2009 TENNANT Company, Printed in U.S.A.
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HOW TO USE THIS MANUAL
1--1
800 Diesel 330140 (9--97)
HOW TO USE THIS MANUAL
This section on HOW TO USE THIS MANUAL will
tell you how to:
-- Find important machine information for
ordering correct repair parts.
-- Find TENNANT part numbers.
-- Order TENNANT parts and supplies.
IMPORTANT INFORMATION
When placing an order for parts, the machine
model and machine serial number are important.
Refer to the MACHINE DATA box which is filled
out during the installation of your machine. The
MACHINE DATA box is located on the inside of
the front cover of this manual.
When placing an order for parts, the machine
model and machine serial number are important.
Refer to the MACHINE DATA box which is filled
out during the installation of your machine. The
MACHINE DATA box is located on the inside of
the front cover of this manual.
The model number of your machine is on the side
of the machine.
The serial number of your machine is printed on
the machine data plate located as shown.
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HOW TO USE THIS MANUAL
1--2 800 Diesel 330140 (5--04)
FINDING A TENNANT PART NUMBER
This manual contains the following sections:
-- HOW TO USE THIS MANUAL
-- STANDARD PARTS
-- OPTIONS
-- BREAKDOWNS
-- PERKINS ENGINE BREAKDOWN
-- CAT ENGINE BREAKDOWN
-- CROSS REFERENCE
The STANDARD PARTS section lists repair parts
for standard machines. They are grouped in this
general order:
-- General wear parts.
-- Machine frame and related parts.
-- Machine propelling system.
-- Sweeping components.
-- Electrical parts.
The OPTION section lists repair parts of options.
The BREAKDOWN section lists available repair
parts of major components.
All sections in this manual consist of parts
illustrations and corresponding parts lists.
The parts illustrations are numbered with Ref
numbers which refer to corresponding parts lists.
The parts lists include a number of columns of
information:
-- Ref -- column refers to the reference number
on the parts illustration.
∇-- indicates the part is an assembly.
Y-- indicates the part is included in the
assembly listed just before it.
-- TENNANT Part No. -- column lists the
TENNANT part number for the part.
-- Serial Number -- column indicates the set of
machines the part number is applicable to.
Serial numbers change when the machine
design has been modified. The most current
design of the machine is shown in the main
illustration, older designs are boxed in a
corner of the illustration.
-- Description -- column is a brief description
of the part.
-- Qty. -- column lists the quantity of that part
used in that area of the machine.
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HOW TO USE THIS MANUAL
1--3
800 Diesel 330140 (9--97)
NOTE: If a service kit is installed on your
machine, be sure to keep the INSTRUCTION
BULLETIN which came with the kit. It contains
repair parts numbers needed for ordering future
parts.
NOTE: Fasteners used in this machine may be
metric or non-metric. Take care when replacing
hardware to replace with same thread size.
PLACING AN ORDER
Orders may be placed by phone, fax, or by mail.
Phone orders may need written confirmation.
Follow the steps below to insure prompt delivery:
1. Identify the model number of your machine.
2. Identify the serial number of your machine.
3. Find the part number of the part you need.
Do not order by page number or reference
number. If you are not able to find the part
number, call your TENNANT representative
for help or send the old part as a sample.
4. Determine the quantity of the part you need.
5. Provide the following company information:
-- Company name
-- Customer ID Number
-- Shipping address
-- Billing address
-- First and last name of person ordering
parts
-- Telephone number
-- Purchase order number
6. Provide definitive shipping instructions.
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HOW TO USE THIS MANUAL
1--4 800 Diesel 330140 (9--97)
Any claim for loss or damage to a shipment in
transit should be filed promptly with the
transportation company making the delivery.
Shipments will be complete unless the packing list
or order acknowledgement indicates items back
ordered.
If parts received are suspected to be incorrect or
defective, please contact the TENNANT
representative from whom you ordered the part.
They will give authorization for return and/or
handle replacement shipments when required.
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STANDARD PARTS
2--1
800 Diesel 330140 (3--07)
SECTION 2
Contents Page
Fig. 1 -- General Recommended
Maintenance Items 2-2.................
Fig. 2 -- Brushes, Replacement 2-3...............
Fig. 3 -- Main Frame Skirt and Seals Group 2-4.....
Fig. 4 -- Main Frame Left Brush Door Group 2-6....
Fig. 5 -- Main Frame Right Brush Door Group 2-8...
Fig. 6 -- Main Frame Operator Station Group 2-10..
Fig. 7 -- Main Frame Engine Cover
and Lintel Group 2-12..................
Fig. 8 -- Main Frame Engine Side Door Group
(004000--006999) 2-14................
Fig. 9 -- Main Frame Engine Side Door Group
(007000-- ) 2-16...............
Fig. 10 -- Hydraulic Cooler, Filter and
Rear Door Group 2-18................
Fig. 11 -- Hopper Lift Arms Group 2-20.............
Fig. 12 -- Hopper Lift Cylinders Group 2-22.........
Fig. 13 -- Hopper Group 2-24.....................
Fig. 14 -- Hopper Door Group 2-26................
Fig. 15 -- Hopper Cover Group 2-28...............
Fig. 16 -- Hopper Bumper Group 2-30..............
Fig. 17 -- Hopper Filter Shaker Group 2-32.........
Fig. 18 -- Hopper Pressure Switch Group 2-34......
Fig. 19 -- Engine and Mount Group
(004000--006008) 2-36...............
Fig. 20 -- Engine and Mount Group
(006009-- ) 2-38................
Fig. 21 -- Engine Throttle Group
(006009-- ) 2-40................
Fig. 22 -- Engine Alternator Group
(004000--006008) 2-42...............
Fig. 23 -- Engine Oil Filter Group
(004000--006008) 2-44...............
Fig. 24 -- Engine Air Cleaner Group
(004000--006008) 2-46...............
Fig. 25 -- Engine Air Cleaner Group
(006009-- ) 2-48................
Fig. 26 -- Engine Muffler Group
(004000--006008) 2-50...............
Fig. 27 -- Engine Muffler Group
(006009-- ) 2-52................
Fig. 28 -- Engine Fuel Tank Group
(004000--006008) 2-54...............
Fig. 29 -- Engine Fuel Tank Group
(006009-- ) 2-56................
Fig. 30 -- Engine Radiator Hose Group
(004000--006008) 2-58...............
Fig. 31 -- Engine Radiator Hose Group
(006009-- ) 2-60................
Fig. 32 -- Engine Radiator and Cooling
Fan Group (004000--006308) 2-62.....
Contents Page
Fig. 33 -- Engine Radiator and Cooling
Fan Group (006309--006999) 2-64.....
Fig. 34 -- Engine Radiator and Cooling
Fan Group (007000-- ) 2-66.....
Fig. 35 -- Engine Battery Group
(004000--006008) 2-68...............
Fig. 36 -- Engine Battery Group
(006009-- ) 2-70................
Fig. 37 -- Wheel Group, Rear Drive 2-72...........
Fig. 38 -- Wheels and Brakes Group, Front 2-74.....
Fig. 39 -- Wheel Assembly 2-76...................
Fig. 40 -- Brake Pedals Group 2-78................
Fig. 41 -- Directional Pedal Group 2-80.............
Fig. 42 -- Hydraulic Pumps Group 2-82.............
Fig. 43 -- Hydraulic Schematic 2-84................
Fig. 44 -- Hydraulic Hose Group
(004000--004936) 2-86...............
Fig. 45 -- Hydraulic Hose Group
(004937-- ) 2-88.................
Fig. 46 -- Hydraulic Reservoir Group 2-90..........
Fig. 47 -- Hydraulic Solenoid Valve Group 2-92......
Fig. 48 -- Hydraulic Lift Valve Group 2-94...........
Fig. 49 -- Brush Group, Side 2-96.................
Fig. 50 -- Brush Lift Group, Side 2-100.............
Fig. 51 -- Brush Drive Group, Main 2-104...........
Fig. 52 -- Brush Lift Group, Main 2-106.............
Fig. 53 -- Brush Adjustment Group, Main 2-108.....
Fig. 54 -- Vacuum Fan Impeller Group 2-110........
Fig. 55 -- Vacuum Fan Motor Group 2-112..........
Fig. 56 -- Steering Group 2-114...................
Fig. 57 -- Electrical Instrument Panel Assembly 2-116
Fig. 58 -- Electrical Circuit Breaker and
Relay Group 2-118...................
Fig. 59 -- Electrical Schematic
(004000-- 004302) 2-119..............
Fig. 60 -- Electrical Schematic
(004303--006008) 2-123...............
Fig. 61 -- Electrical Schematic (006009-- ) 2-127
Fig. 62 -- Wire Harnesses Group, Diesel,
Main (004000-- 004302) 2-131.........
Fig. 63 -- Wire Harnesses Group, Diesel,
Hopper (004000-- ) 2-135.........
Fig. 64 -- Wire Harnesses Group, Diesel,
Tail Lights (004000-- ) 2-136......
Fig. 65 -- Wire Harnesses Group, Diesel,
Starter (004000--004302) 2-137........
Fig. 66 -- Wire Harnesses Group, Diesel,
Main (004303--006008) 2-138..........
Fig. 67 -- Wire Harnesses Group, Diesel,
Main (006009-- ) 2-142...........
Fig. 68 -- Label Group 2-147......................
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--2
09923 -- 800, D
Fig. 1 -- General Recommended Maintenance Items
Ref. Part No. Serial Number Description Qty.
o77632 (004000-- )Maintenance Kit, Skirts 1
Y73870 (004000-- ) Skirt, Brush Door 2
Y64788 (004000-- ) Skirt, Brush Door 2
Y70453 (004000-- ) Strip, Retainer, Skirt 2
Y62955 (004000-- ) Skirt, Seal, Main Brush 1
Y62957 (004000-- )Channel, Retainer, Seal, Rear 1
Y62954 (004000-- ) Blade, Deflector 1
Y62956 (004000-- ) Strap, Retainer, Seal 1
Y43500 (004000-- ) Chain, Link#2/0, 7Links 1
o79032 (004000-- ) Maintenance Kit, Skirts 800 1
Y64919 (004000-- )Seal, Pan, Top 1
Y64920 (004000-- ) Channel, Retainer 1
Y73654 (004000-- ) Seal, Brush Comp, Side 2
Y73888 (004000-- ) Skirt, Front, Indoor 2
o380740 (004000--006008 ) Maintenance Kit, 400HR 800/810 Diesel 1
Y68986 (004000--006008 )Filter, Oil 4
Y36050 (004000--006008 ) Filter, Fuel 1
Y55844 (004000--006008 ) Filter, Fuel, Element 1
Y60933 (004000--006008 ) Element, Filter, Air 1
Y60934 (004000--006008 ) Element, Filter, Air 1
o77634 (004000-- )Maintenance Kit, 800HR 800/810 1
Y34306 (004000-- ) Breather, Hyd 40Mic No DS 1
Y31613 (004000-- ) Strainer--Hyd Suction 25--100--03 1
Y10664 (004000-- ) Filter Assy, Spin--on 1
Y65869--5 (004000-- ) Fluid, Hyd Oil, SHP 15/40 5Gal 3
372654 (006009-- )Filter, Oil 1
36050 (006009-- ) Filter, Fuel 1
1017126 (006009-- ) Element, Fltr, Fuel [Dn] 1
372652 (006009-- ) Element, Fltr, Air--clnr 1
372651 (006009-- )Filter, Safety, Air--clnr 1
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STANDARD PARTS
2--3
800 Diesel 330140 (5--09)
Fig. 2 -- Brushes, Replacement
1
2
3
07628 -- 800
Ref. Part No. Serial Number Description Qty.
135326 (004000-- )Brush--Sweep --Polypropylene 1
1 35324 (004000-- ) Brush--Sweep --Polypropylene&Wire 1
1 35327 (004000-- ) Brush--Sweep --Wire 1
1 35325 (004000-- ) Brush--Outsd --Polypropylene 1
1 35336 (004000-- ) Brush--Patrl --Nylon 1
135323 (004000-- )Brush--Sweep --Nylon (24SR) 1
1 66020 (004000-- ) Brush--Sweep --Nylon (8DR) 1
2 370011 (004000-- ) Brush, Swp, Wedge, Polypropylene 1
o3 75011 (004000-- ) Brush--Side Swp --Assy--Nylon 1
Y51021N (004000-- ) Brush--Side Swp --Nylon 1
Y1042969 (004000-- )Hub, Drive, Brush, Side, 1.00b 8.8bc 1
Y39394 (004000-- ) Screw, Hex, .31--09 X 1.25, Wood 5
o3 75010 (004000-- ) Brush--Side Swp --Assy--Flat Wire 1
Y51542 (004000-- ) Brush--Side Swp --Flat Wire 1
Y1042969 (004000-- ) Hub, Drive, Brush, Side, 1.00b 8.8bc 1
Y39394 (004000-- )Screw, Hex, .31--09 X 1.25, Wood 5
o3 70649 (004000-- ) Brush--Side Swp --Assy--Polypropylene 1
Y70538 (004000-- ) Brush--Side Swp --Polypropylene 1
Y1042969 (004000-- ) Hub, Drive, Brush, Side, 1.00b 8.8bc 1
Y39394 (004000-- )Screw, Hex, .31--09 X 1.25, Wood 5
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--4
Fig. 3 -- Main Frame Skirt and Seals Group
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
19
20
21
22
23
22
25
26
27
28
30
5
6
7
9
22
27
28
29
24
31
32
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STANDARD PARTS
2--5
800 Diesel 330140 (3--07)
09804 -- D
Fig. 3 -- Main Frame Skirt and Seals Group
Ref. Part No. Serial Number Description Qty.
177777 (004000-- )Frame 1
2 77782 (004000-- ) Panel Wldt, Rear, Rh 1
3 77734 (004000-- ) Panel Wldt, Rear, Lh 1
4 1028300 (004000-- ) Bumper Wldt, Rear, Gas/Dsl 1
5 77593 (004000-- ) Bar, Frame 2
663544 (004000-- )Bumper, Corner, Mach 2
7 63663 (004000-- ) Plate, Guide, Bumper 2
8 73645 (004000-- ) Channel, Mounting 1
9 69904 (004000-- ) Spring, Recirculation 1
10 62954 (004000-- ) Blade, Deflector 1
11 62956 (004000-- )Strap, Retainer, Seal 1
12 62955 (004000-- ) Skirt, Seal, Main Brush 1
13 62957 (004000-- ) Channel, Retainer, Seal,Rear 1
14 21168 (004000-- ) Clip, Pine--Tree .250h Plastic 5
15 74066 (004000-- ) Insulation, S/Foam 1
16 43500 (004000-- )Chain,Link#2/0,7Links 1
17 64919 (004000-- ) Seal, Pan, Top 1
18 64920 (004000-- ) Channel, Retainer 1
19 73724 (004000-- ) Shield, Dust 1
20 70843 (004000-- ) Strip, Retainer, Shield, Rh 1
21 70844 (004000-- )Strip, Retainer, Shield, Lh 1
22 74064 (004000-- ) Insulation, S/Foam 4
23 73863 (004000-- ) Insulation, S/Foam 1.0X3.0X3.0 2
24 73862 (004000-- ) Insulation, S/Foam 1.5X4.0X4.0 2
25 74067 (004000-- ) Insulation, S/Foam 1
26 79010 (004000-- )Seal 1
o27 57941 (004000-- ) Light Assy Stop/Red 12V-- . A 2
Y45780 (004000-- ) Bulb, 12V .5A 4Cp #1157 1
28 87515 (004000-- ) Grommet,Rbr,0.50Id,For .25Matl 2
29 79676 (004000-- ) Weight, Die 1
30 86798 (004000-- )Pad, Tread 1
31 49263 (004000-- ) Tie, Cable, Nyl, 11.4l .19w 3.0 Max D 1
32 361160 (004000-- ) Molding, Trim, Pvc, .08--.11 01.0l 1
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--6
Fig. 4 -- Main Frame Left Brush Door Group
2
3
4
5
6
7
9
10
1
11
13
14
15
15
12
15
8
8
24
23
23
24
25
20
21
25
24
23
19
18
16
17
26
25
24
22
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STANDARD PARTS
2--7
800 Diesel 330140 (5--09)
07583 -- 800
Fig. 4 -- Main Frame Left Brush Door Group
Ref. Part No. Serial Number Description Qty.
164801 (004000-- )Door Wldt, Brush, Lh 1
2 73870 (004000-- ) Skirt, Brush Door 1
3 70453 (004000-- ) Strip, Retainer, Skirt 1
4 58489 (004000-- ) Latch, Hook (Supplier’s Rh) 1
5 58898 (004000-- ) Bolt, Latch 1
670809 (004000-- )Seal, Door, Brush, Lh 1
7 73654 (004000-- ) Seal, Brush Comp, Side 1
8 21168 (004000-- ) Rivet, Plastic 5
9 21282 (004000-- ) Strip, Retainer, Seal, Side 1
10 70597 (004000-- ) Angle, Retainer, Seal 1
11 73648 (004000-- )Strip, Retainer, Seal, Lh 1
12 64788 (004000-- ) Skirt, Brush Door 1
13 73888 (004000-- ) Skirt, Front, Indoor 1
14 74062 (004000-- ) Seal, Brush Door 1
15 41178 (004000-- ) Fender Washer 9
16 34323 (004000-- )Screw, Hex, .25--20 X 0.75, Nl 2
17 41185 (004000-- ) Washer, Flat, Belleville, .25 2
18 39346 (004000-- ) Washer, Flat, 0.44, Std 1
19 43955 (004000-- ) Nut, Hex, Std, .44--14, 5 1
20 39283 (004000-- ) Screw, Hex, M10 X 1.5 X 25, 8.8 3
21 32492 (004000-- )Washer, Flat, 0.38, Std 3
22 07792 (004000-- ) Nut, Hex, Flng, M10 X 1.50 3
23 06944 (004000-- ) Screw, Hex, M6 X 1.0 X 25, 8.8 5
24 32483 (004000-- ) Washer, Flat, 0.25, Sae 14
25 08708 (004000-- ) Nut, Hex, Lock, M6 X 1.00, Nl 11
26 06946 (004000-- )Screw, Hex, M6 X 1.0 X 35, 8.8 4
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--8
Fig. 5 -- Main Frame Right Brush Door Group
2
3
4
5
6
7
9
10
1
11
12
13
14
15
15
15
8
25
20
21
25
26
25
24
16
17
22
24 23
23
24
18
19
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STANDARD PARTS
2--9
800 Diesel 330140 (5--09)
07584 -- 800
Fig. 5 -- Main Frame Right Brush Door Group
Ref. Part No. Serial Number Description Qty.
164802 (004000-- )Door Wldt, Brush, Rh 1
2 73870 (004000-- ) Skirt, Brush Door 1
3 70453 (004000-- ) Strip, Retainer, Skirt 1
4 58844 (004000-- ) Latch, Hook (Supplier’s Lh) 1
5 58898 (004000-- ) Bolt, Latch 1
670808 (004000-- )Seal, Door, Brush, Rh 1
7 73654 (004000-- ) Seal, Brush Comp, Side 1
8 21168 (004000-- ) Rivet, Plastic 5
9 21282 (004000-- ) Strip, Retainer, Seal, Side 1
10 70598 (004000-- ) Angle, Retainer, Seal 1
11 73649 (004000-- )Strip, Retainer, Seal, Rh 1
12 64788 (004000-- ) Skirt, Brush Door 1
13 73888 (004000-- ) Skirt, Front, Indoor 1
14 74063 (004000-- ) Seal, Brush Door 1
15 41178 (004000-- ) Fender Washer 9
16 34323 (004000-- )Screw, Hex, .25--20 X 0.75, Nl 2
17 41185 (004000-- ) Washer, Flat, Belleville, .25 2
18 39346 (004000-- ) Washer, Flat, 0.44, Std 1
19 43955 (004000-- ) Nut, Hex, Std, .44--14, 5 1
20 39283 (004000-- ) Screw, Hex, M10 X 1.5 X 25, 8.8 3
21 32492 (004000-- )Washer, Flat, 0.38, Std 3
22 07792 (004000-- ) Nut, Hex, Flng, M10 X 1.50 3
23 06944 (004000-- ) Screw, Hex, M6 X 1.0 X 25, 8.8 5
24 32483 (004000-- ) Washer, Flat, 0.25, Sae 14
25 08708 (004000-- ) Nut, Hex, Lock, M6 X 1.00, Nl 11
26 06946 (004000-- )Screw, Hex, M6 X 1.0 X 35, 8.8 4
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STANDARD PARTS
800 Diesel 330140 (6--02)
2--10
Fig. 6 -- Main Frame Operator Station Group
1
2
3
4
5
6
7
8
9
10
11
12
32
15
16
17
18
19
31
21
22
23
24
25
26
27
6
6
7
7
7
7
7
7
7
6
29
28
30
31
13
14
20
31
31
33 34
35
31
36
37
38
39
40
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STANDARD PARTS
2--11
800 Diesel 330140 (5--05)
353213 -- D, 800
Fig. 6 -- Main Frame Operator Station Group
Ref. Part No. Serial Number Description Qty.
1380680 (004000-- )Panel Wldt w/label 1
o2 63294 (004000-- ) Seat, Suspension 1
Y3 311336 (004000-- ) Armrest, Black 1
4 40716 (004000-- ) Sleeve, .385B .62D .62 Cd.Cad 2
5 63751 (004000-- ) Bracket, Oper Comp 1
651176 (004000-- )Dampner, Engine 4
7 04414 (004000-- ) Washer, .531B 1.88D .12Hard Zn 8
8 64884 (004000-- ) Panel, Cover, Access 1
9 70450 (004000--004439 ) Panel, Air Conditioning 1
9 375696 (004440-- ) Panel, Air Conditioning 1
10 70756 (004000-- )Bumper, Rubber 1
11 76495 (004000-- ) Tread, Floormat, Rubber 1
12 54615 (004000-- ) Rod, Seat 1
13 76888 (004000-- ) Plugbtn 1.25h .12 Max Blacknyl 1
14 77399 (004000-- ) Clip, Pine--tree .236h Plastic 3
15 57820 (004000-- )Seal, 48.0 Lg. 1
16 73903 (004000-- ) Seal, Bulb, Sd--0504 24.50Lg 1
17 73901 (004000-- ) Seal, 7.00 Lg 1
18 74081 (004000-- ) Seal 1
19 44777 (004000-- ) Seal,Foam Rbr, .31 .75W 14.8L 1
20 62595--3 (004000-- )Molding, Trim 11--14Ga 5.75 1
21 62595--2 (004000-- ) Molding, Trim 11--14Ga 15.75 1
22 79028 (004000-- ) Seal, Rod, Adjuster 1
o76494 (004000-- ) Sealing Kit, Operator Comp 1
Y23 76285 (004000-- ) Insulation, S/Foam, Seat 2
Y24 79116 (004000-- )Seal, Dust 1
25 82921 (004000-- ) Bumper, Rubber 1
26 77340 (004000-- ) Seal, Bulb, Sd--0504 28.00 Lg 1
27 76492 (004000-- ) Bar, Retainer 1
28 41178 (004000-- ) Washer--Flt .25 Fender Rltd. 1
29 21246 (004000-- )Rivet, Plastic .325D X .787 1
30 49282 (004000-- ) Molding, Trim 16Ga&Thinnr 10.0 1
31 75428 (004000-- ) Plugbtn .75h .03--.12 Blacknyl 9
32 380730 (004000-- ) Panel, Fuel Inlet w/label 1
33 86381 (004000-- ) Block, Fuse 1
34 87319 (004000-- )Fuse, 40 Amp 1
35 380559 (004000-- ) Relay, 12Vdc 70A Cont Spst 1
36 380692 (004000-- ) Trim 1
37 23946 (004000-- ) Insulation 1
38 380765 (004000--004439 ) Insulation 1
38 375698 (004440-- )Insulation 1
39 33806 (004000-- ) Plug 1
40 70478 (004000-- ) Panel, Support, Seat 1
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--12
Fig. 7 -- Main Frame Engine Cover and Lintel Group
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 20
21
22
23
24
25
26
27
28
29
30
31 32
8
33
34
17
3
35
36
37
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STANDARD PARTS
2--13
800 Diesel 330140 (3--07)
350669 -- ALL
Fig. 7 -- Main Frame Engine Cover and Lintel Group
Ref. Part No. Serial Number Description Qty.
164312 (004000-- )Lintel, Rear 1
2 380533 (004000-- ) Tube Wldt, Brace, Center 1
3 380532 (004000-- ) Bracket, Brace Center 2
4 64278 (004000-- ) Lintel, Main 1
5 64279 (004000-- ) Strip, Spacer 2
675303 (004000-- )Cover Wldt, Engine Se 1
7 76870 (004000-- ) Insulation,S/Foam .8X19.3X20.3 1
8 74040 (004000-- ) Hinge 2
9 21131 (004000-- ) Bracket Wldt, Gas Spring 1
10 43454 (004000-- ) Washer, .344B .69D .06Nylon 2
11 12271 (004000-- )U--Nut Clip, M6 3
12 77778 (004000-- ) Seal, Bulb, Sd--0504 19.75Lg 1
13 21230 (004000-- ) Plate, Support, Cover Se 1
14 59192 (004000-- ) Latch, Bolt 1
15 58844 (004000-- ) Latch, Hook, Rh 1
16 375537 (004000-- )Insulation, S/Foam .5T 17.0X 15 1
17 53461--2 (004000-- ) Seal,Foam Rbr, .62 .62W 24.5L 1
18 75128 (004000-- ) Spindle, Adjustment 1
19 369704 (004000-- ) Horn, 12 Volt 1
20 21643 (004000-- ) Wire, Lead 1
21 75883 (004000-- )Rod, Support Cover 1
22 375536 (004000--006008 ) Panel Wldt, Cover Engine 1
22 1014456 (006009-- ) Panel Wldt, Cover Engine 1
23 77711 (004000-- ) Panel, Cover, Corner 1
24 47958 (004000-- ) Panel, Vacuum Duct 1
25 375513 (004000-- )Bracket, L 12.0L Hood Support 1
26 380761 (004000-- ) Insulation, S/Foam, .8T 17.0X15 1
27 380762 (004000-- ) Insulation, S/Foam, .8T 18.0X4.5 1
28 380763 (004000-- ) Insulation, S/Foam, .8T 16.5X5 1
29 380764 (004000-- ) Insulation, S/Foam, .8T 23.0X4X3 1
30 380760 (004000-- )Panel, Corner, Eng Cover 1
31 55845 (004000-- ) Scr--Hxfmgm 5X0.8 16 pltd 1
32 82727 (004000-- ) Plugbutton .88H .03--.12 Blacknyl 1
33 77399 (004000-- ) Clip, Tree 11
34 55756 (004000-- ) Seal 1
35 58366 (004000-- )Clamp, Cable, Stl, 1.25d X 1.00w, 1h 1
36 41619 (004000-- ) Washer, Flat, 0.56b 1.38d .11, Ss 1
37 07788 (004000-- ) Nut, Hex, Std, M12 X 1.75, Ss 1
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--14
Fig. 8 -- Main Frame Engine Side Door Group (004000--006999)
1
2
3
4
5
6
7
9
8
4
10
12
11
12
11
14
13
15
16 17
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STANDARD PARTS
2--15
800 Diesel 330140 (3--07)
350680 -- ALL
Fig. 8 -- Main Frame Engine Side Door Group (004000--006999)
Ref. Part No. Serial Number Description Qty.
123950 (004000--004408 )Door Wldt, Engine 1
2 64543 (004000--006999 ) Hinge, W/Pin 1
3 70628 (004000--006999 ) Hinge, W/Pin 1
4 64545 (004000--006999 ) Hinge 2
5 58489 (004000--006999 ) Latch, Hook Rh 1
670407 (004000--006999 )Angle, Bolt, Latch 1
7 59192 (004000--006999 ) Latch, Bolt 1
8 53461--2 (004000--006999 ) Seal,Foam Rbr, .62 .62W 24.5L 1
9 57820 (004000--006999 ) Seal, 48.0 Lg. 1
10 375695 (004409--006999 ) Door Wldt, Engine 1
11 375693 (004409--006999 )Panel, Louver 4
12 06524 (004409--006999 ) Rivet, Pop 16
13 09258 (004903--006999 ) Screw, Pan, M 6 X 1.0 X 40, 4.8 1
14 44851 (004903--006999 ) Bumper, Rbr, 1.5d 1.50 0.28h 1
15 08708 (004903--006999 ) Nut, Hex, Lock, M06 X 1.0, Nl 1
16 32493 (004000--006999 )Washer, Flat, 0.50, Std 1
17 39313 (004000--006999 ) Nut, Hex, Std, M12 X 1.75 1
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STANDARD PARTS
800 Diesel 330140 (4--08)
2--16
Fig. 9 -- Main Frame Engine Side Door Group (007000-- )
1
2
34
5
6
7
8
9
11
10
12
13
14
15
16
17 18
19
20
21
22
19
13
14
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STANDARD PARTS
2--17
800 Diesel 330140 (4--08)
350680 -- ALL
Fig. 9 -- Main Frame Engine Side Door Group (007000-- )
Ref. Part No. Serial Number Description Qty.
164543 (007000-- )Hinge, W/Pin 1
2 70628 (007000-- ) Hinge, W/Pin 1
3 64545 (007000-- ) Hinge 2
4 58489 (007000-- ) Latch, Hook Rh 1
5 70407 (007000-- ) Angle, Bolt, Latch 1
659192 (007000-- )Latch, Bolt 1
7 53461--2 (007000-- ) Seal,Foam Rbr, .62 .62W 24.5L 1
8 57820 (007000-- ) Seal, 48.0 Lg. 1
o9 1046389 (007000-- ) Door Assy [800/810 08] 1
Y9004327 (007000-- ) Screen Kit, Door, Side, Modif 1
10 09258 (007000-- )Screw, Pan, M 6 X 1.0 X 40, 4.8 1
11 44851 (007000-- ) Bumper, Rbr, 1.5d 1.50 0.28h 1
12 08708 (007000-- ) Nut, Hex, Lock, M06 X 1.0, Nl 1
13 06943 (007000-- ) Screw, Hex, M6 X 1.0 X 20, 8.8 8
14 07790 (007000-- ) Nut, Hex, Flng, M6 X 1.00 8
15 34323 (007000-- )Screw, Hex, .25--20 X 0.75, Nl 2
16 32490 (007000-- ) Washer, Flat, 0.25, Std 2
17 32493 (007000-- ) Washer, Flat, 0.50, Std 1
18 39313 (007000-- ) Nut, Hex, Std, M12 X 1.75 1
19 41185 (007000-- ) Washer, Flat, Belleville, .25 8
20 16931 (007000-- )Screw, Hex, M8 X 1.25 X 20, 8.8 2
21 32491 (007000-- ) Washer, Flat, 0.31, Std 2
22 39311 (007000-- ) Nut, Hex, Std, M8 X 1.25 2
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--18
Fig. 10 -- Hydraulic Cooler, Filter and Rear Door Group
2
3
45
6
7
1
4
8
9
10
11
12
13
9
12
15
14
15
14
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STANDARD PARTS
2--19
800 Diesel 330140 (3--07)
350682 -- ALL
Fig. 10 -- Hydraulic Cooler, Filter and Rear Door Group
Ref. Part No. Serial Number Description Qty.
148006 (004000-- )Door Wldt, Rear 1
2 51787 (004000-- ) Bumper, Rubber 3
3 64419 (004000-- ) Cooler--Hyd 1
4 42260 (004000-- ) Ftg--Hyd Str Jm12/Om12 2
5 51322 (004000-- ) Isolator--Vibration .31--18 4
659661 (004000-- )Latch 1
7 65252 (004000-- ) Plate, Striker 1
8 36192 (004000-- ) Lanyard Assy. 1
9 82830 (004000-- ) Sleeve, Nyl 16.0 L 3
o10 10664 (004000-- ) Filter Assy, Spin--on 1
Y11 65221 (004000-- )Filter Element 1
12 46481 (004000-- ) Ftg--Hyd E90 Jm12/om12 2
13 65222 (004000-- ) Sender, Filter, Hydraulic 1
14 32984 (004000-- ) Washer, Lock, Int, 0.31 4
15 19313 (004000-- )Nut, Hex, Std, .31--18 4
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--20
Fig. 11 -- Hopper Lift Arms Group
1
2
3
4
6
15
7
8
9
10
11
12
13
14
2
3
4
4
4
8
8
8
6
7
9
10
13
5
15
5
4
16
17
1716
16
16
17
17
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STANDARD PARTS
2--21
800 Diesel 330140 (12--05)
07574 -- JP, NA
Fig. 11 -- Hopper Lift Arms Group
Ref. Part No. Serial Number Description Qty.
175861 (004000-- )Arm Wldt, Hopper Lift w label 1
2 58293 (004000-- ) Bearng--Journal 4
3 77463 (004000-- ) Pin, 1.500 0Dx7.81, Drilled 2
4 58293 (004000-- ) Bearng--Journal 8
5 83554 (004000-- ) Plate, Pin Retainer 4
683551 (004000-- )Pin Weldt. 2
7 76235 (004000-- ) Bar, Arm, Lower, Machining 2
8 57936 (004000-- ) Bearing--Journal 2
9 83553 (004000-- ) Pin Weldt. 2
10 76470 (004000-- ) Pin 2
11 380681 (004000-- )Arm, Safety W/Label 1
12 63926 (004000-- ) Ring, Retaining, Ex 1.5 Dia Hd 1
13 76471 (004000-- ) Pin 2
14 59965 (004000-- ) Switch, Roller 1
15 83549 (004000-- ) Plate, Link 4
16 10959 (004000-- )Screw, Hex, M10 X 1.5 X 20, Ss, Nl 4
17 32492 (004000-- ) Washer, Flat, 0.38 Std 4
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--22
Fig. 12 -- Hopper Lift Cylinders Group
2
3
4
56
7
8
9
10
11
12
14
15
17
18
9
11
15
17
14
1
16
20
13
20
16
19
13
1
20
16
20
19
14
16
21
22
21
22
21
22
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STANDARD PARTS
2--23
800 Diesel 330140 (5--09)
07585 -- ALL
Fig. 12 -- Hopper Lift Cylinders Group
Ref. Part No. Serial Number Description Qty.
183553 (004000-- )Pin Wldt. 2
2 1026719 (004000-- ) Cylinder, Hyd, 4.0b 29.1l 14.50strk 2500 (See Breakdowns) 1
3 47512 (004000-- ) Ftg--Hyd E90 Jm06/Om08 1
4 55686 (004000-- ) Ftg--Hyd Str Jm04/Om08 1
5 16456 (004000-- ) Ftg--Hyd Rst Jm04/.063 1
639210 (004000-- )Ftg--Hyd E90 Jm04/Jf04 1
7 59866 (004000-- ) Bearing, Journal 1
8 63583 (004000-- ) Pin, 1.25 Odx 3.50, Grooved 1
9 58359 (004000-- ) Retaining Ring--External, 1.25D 2
10 64156 (004000-- ) Bar, Cylinder End 1
11 57936 (004000-- )Bearing--Journal 2
12 83553 (004000-- ) Pin, 1.250 Od X 4.50 1
13 83554 (004000-- ) Plate, Pin Retainer 2
14 47638 (004000-- ) Ftg--Hyd E90 Jm04/Om06 4
15 63584 (004000-- ) Pin, 1.00 Odx 4.50, Drilled 2
16 83555 (004000-- )Spacer 4
17 67767 (004000-- ) Clamp--Cable,.69Dia. 62Wth 2
18 75891 (004000-- ) Plate, Spacer 2
o19 1042110 (004000-- ) Cylinder, Hyd, 2.0b 23.8l 14.90strk 2500 2
Y20 57936 (004000-- ) Bearing--Journal 2
21 10959 (004000-- )Screw, Hex, M10 X 1.5 X 20, Ss, Nl 3
22 32492 (004000-- ) Washer, Flat, 0.38 Std 3
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STANDARD PARTS
800 Diesel 330140 (4--08)
2--24
Fig. 13 -- Hopper Group
1
2
3
4
5
17
7
89
10
11
12
13
14
15 16
18
2
6
19
20 21
21
20
16
23
27
22
23
22
24
26
22
22
23
30
31
23
22
24
23
2226
25
28
29
29
28
33
33
32
32
33
33
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STANDARD PARTS
2--25
800 Diesel 330140 (4--08)
07573 -- 800
Fig. 13 -- Hopper Group
Ref. Part No. Serial Number Description Qty.
176487 (004000-- )Hopper Wldt 1
2 63665 (004000-- ) Panel, Permafilter, Upper 2
3 63667 (004000-- ) Seal, Dust 1
4 63668 (004000-- ) Bar, Retainer, Dust Seal 2
5 63669 (004000-- ) Angle, Dust Seal 1
676474 (004000-- )Panel, Hopper, Bottom, Lh 1
7 76384 (004000-- ) Panel, Bottom, Hopper, Rh 1
8 73678 (004000-- ) Skirt, Lip 1
9 73679 (004000-- ) Skirt, Lip 1
10 63647 (004000-- ) Angle, Retainer, Lip 1
11 74046 (004000-- )Panel, Deflector, Dirt, Rh 1
12 74045 (004000-- ) Panel, Deflector, Dirt, Lh 1
13 73772 (004000-- ) Bracket, Mtg, Skirt 1
14 73771 (004000-- ) Skirt, Deflector 1
15 73749 (004000-- ) Strip, Retainer, Skirt, Front 1
16 79139 (004000-- )Strip, Hopper 2
17 70388 (004000-- ) Duct, Inlet, Vac Fan 1
18 74069 (004000-- ) Plate, Cover 1
19 73887 (004000-- ) Plate, Cover 1
20 79597 (004000-- ) Seal, Foam, Urethane Covered 2
21 79600 (004000-- )Seal, Foam, Urethane Covered 2
22 01685 (004000-- ) Washer, Flat, 0.38b 0.88d .08, Ss 27
23 08713 (004000-- ) Nut, Hex, Lock, M8 X 1.25, Nl, Ss 22
24 09740 (004000-- ) Screw, Hex, M8 X 1.25 X 20, Ss 18
25 79506 (004000-- ) Screw, Flt, M8 X 1.25 X 30, Ss 3
26 09011 (004000-- ) Screw, Hex, M8 X 1.25 X 30, Ss 6
27 07791 (004000-- ) Nut, Hex, Flng, M8 X 1.25 15
28 74455 (004000-- ) Screw, Hex, M6 X 1.0 X 12, Fmg 33
29 19066 (004000-- ) Washer, Flat, #10 33
30 39349 (004000-- ) Washer, Flat, 0.31, Sae 4
31 08709 (004000-- )Nut, Hex, Lock, M8 X 1.25, Nl 4
32 06972 (004000-- ) Screw, Hex, M12 X 1.75 X 60, 8.8 2
33 39313 (004000-- ) Nut, Hex, Std, M12 X 1.75 4
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STANDARD PARTS
800 Diesel 330140 (9--97)
2--26
Fig. 14 -- Hopper Door Group
2
3
4
5
6
7
8
9
10
11
12
1
3
4
5
6
7
8
9
10
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STANDARD PARTS
2--27
800 Diesel 330140 (5--09)
07575 -- ALL
Fig. 14 -- Hopper Door Group
Ref. Part No. Serial Number Description Qty.
139210 (004000-- )Ftg--Hyd E90 Jm04/Jf04 2
2 83618 (004000-- ) Door Wldt, Hopper 1
3 79138 (004000-- ) Sleeve, Pivot, Door 2
4 79596 (004000-- ) Washer, 1.015B 1.75D .11Hrs 4
5 35688 (004000-- ) Bearing, Journal 2
61041090 (004000-- )Cylinder, Hyd, 2.0b 12.0l 08.00strk 2500 2
7 82825 (004000-- ) Ftg--Hyd E90 Jm04/Om04 2
8 77097 (004000-- ) Ftg--Hyd E90 Jm04/Om04 2
9 64893 (004000-- ) Pin 2
10 21722 (004000-- ) Pin, Clevis .50 Dia X 2.25 Lg 2
11 75012 (004000-- )Bracket, Mtg, Ftg 1
12 34392 (004000-- ) Ftg--Hyd Tee Jm04Jmjm 2
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--28
Fig. 15 -- Hopper Cover Group
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
22
20
21
19
23
24
25
12
2
2
3
4
5
6
8
9
11
13
15
20
23
24
25
24
26
27
28
36
35
29
29
30
30
31
31
32
32 33 34
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STANDARD PARTS
2--29
800 Diesel 330140 (12--05)
07577 -- NA
Fig. 15 -- Hopper Cover Group
Ref. Part No. Serial Number Description Qty.
177388 (004000-- )Bracket, Mounting, Headlamp 2
2 51787 (004000-- ) Bumper, Rubber 4
3 70762 (004000-- ) Hinge 2
4 04843 (004000-- ) Bearing, Flange .625 Bore 4
5 70761 (004000-- ) Tube, 0.62D .44B 2.44, Stl 2
669906 (004000-- )Spring--Gas, Engine Cover 2
7 77394 (004000-- ) Panel, Headlight 1
8 70730 (004000-- ) Hinge 2
9 74015 (004000-- ) Sleeve, .320B .32D .49 Lc Stl 2
10 70742 (004000-- ) Pin Wldt, Latch 1
11 58524 (004000-- )Headlight, 12V.Rect. 2
12 65278 (004000-- ) Panel Wldt, Fender, Rh 1
13 11747 (004000-- ) Bearing, Nylon 2
14 65281 (004000-- ) Panel Wldt, Fender, Lh 1
15 01274 (004000-- ) Sprng,Tens,0.965Odx.09Wire4.4L 2
16 79019 (004000-- )Latch, Hook, Rh, Single Catch 1
17 75047 (004000-- ) Bracket, Rh 1
18 75046 (004000-- ) Bracket, Lh 1
19 63378 (004000-- ) Magnet, Drive Brush 1
20 79591 (004000-- ) Bumper, Cover, Hopper 2
21 77400 (004000-- )Angle, Mount 1
o22 21221 (004000-- ) Cover Assy, Hopper 1
Y23 375564 (004000-- ) Seal, Urethane Covered Foam 2
Y24 375565 (004000-- ) Seal, Urethane Covered Foam 3
Y25 375566 (004000-- ) Seal, Urethane Covered Foam 3
Y26 381962 (004625-- )Handle, Container 1
Y27 382726 (004625-- ) Screw, Pan, m06 2
Y28 08708 (004625-- ) Nut, Hex Lock m06 2
29 03193 (004000-- ) Screw, Hex, M10 X 1.5 X 90, 8.8 2
30 41430 (004000-- ) Nut, Hex, Lock, M10 X 1.5, Nl 2
31 16931 (004000-- )Screw, Hex, M8 X 1.25 X 20, 8.8 4
32 32491 (004000-- ) Washer, Flat, 0.31 Std 4
33 12274 (004000-- ) Screw, Hex, M6 X 1.0 X 20, 8.8, Nl 4
34 19066 (004000-- ) Washer, Flat, #10 4
35 16735 (004000-- ) Screw, Hex, M8 X 1.25 X 16, 8.8 2
36 41186 (004000-- )Washer, Belleville, .31 2
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STANDARD PARTS
800 Diesel 330140 (9--97)
2--30
Fig. 16 -- Hopper Bumper Group
2
3
4
5
6
7
1
7
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STANDARD PARTS
2--31
800 Diesel 330140 (9--97)
09802 -- ALL
Fig. 16 -- Hopper Bumper Group
Ref. Part No. Serial Number Description Qty.
183547 (004000-- )Bumper Wldt, Sppt, Hopper, Rh 1
2 83548 (004000-- ) Support Wldt, Sppt, Hopper Lh 1
3 83620 (004000-- ) Bumper Wldt, Lh 1
4 83622 (004000-- ) Bumper Wldt, Rh 1
5 77523 (004000-- ) Guard Wldt, Hopper 1
677516 (004000-- )Bracket Wldt, Mtg, Headlight 1
7 63671 (004000-- ) Latch, Bumper 2
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--32
Fig. 17 -- Hopper Filter Shaker Group
2
3
4
5
6
7
8
9
10
1
12
13
14
16
17
18
19
20
21
22
23
24
25
11
16
16
15
14
16
26
27
33
32
31
30
28
29
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STANDARD PARTS
2--33
800 Diesel 330140 (12--05)
07576 -- ALL
Fig. 17 -- Hopper Filter Shaker Group
Ref. Part No. Serial Number Description Qty.
164580 (004000-- )Panel Wldt, Shaker 2
2 64874 (004000-- ) Ferrule 8
3 64873 (004000-- ) Disc 8
4 48069 (004000-- ) Filter Assy, Fine, Hopper (option) 2
o4 63297 (004000-- ) Filter Assy, (standard) 2
Y563311 (004000-- )Screen, Filter 1
6 64618 (004000-- ) Ring, Isolator, Outer, Rbr 8
7 64621 (004000-- ) Bushing, Isolator 8
8 31999 (004000-- ) Motor, Electric, 13.6 Vdc 2
9 64559 (004000-- ) Clamp, Mtg, Motor, Upper 2
10 64567 (004000-- )Shaft, Eccentric 2
11 32006 (004000-- ) Bearing 2
12 64394 (004000-- ) Link, Eccentric 2
o13 77471 (004000-- ) Shaker Bar Replacement Kit 2
Y14 63233 (004000-- ) Bearing, Fiberglide .50 X .50 2
Y15 63234 (004000-- )Sleeve, Bearing 1
Y16 59633 (004000-- ) Bearing, Thrust -- Fiberglide 4
Y17 58357 (004000-- ) Shoulder Screw 2
18 64392 (004000-- ) Spring 4
19 64501 (004000-- ) Ring Wldt, Shaker 2
20 64410 (004000-- )Guide 4
21 64500 (004000-- ) Ring Wldt, Mtg, Filter 2
22 70651 (004000-- ) Ring, Retaining, Ext 1.12 2
23 21303 (004000-- ) Seal Kit, Shaker Panel 2
24 43555 (004000-- ) Clamp--Wormdrive, 1.62-- 3.50D 2
25 73734 (004000-- )Seal, Dust 2
26 70650 (004000-- ) Set Screw 2
27 32009 (004000-- ) Bar, Shaker Stem 2
28 39284 (004000-- ) Screw, Hex, M10 X 1.5 X 35, 8.8 8
29 32492 (004000-- ) Washer, Flat, 0.38 Std 8
30 09028 (004000-- )Screw, Hex, M10 X 1.5 X 25, Ss 8
31 01686 (004000-- ) Washer, Flat, 0.44b 1.00 .08, Ss 8
32 09164 (004000-- ) Screw, Pan, M6 X 1.0 X 20, 4.8 2
33 08708 (004000-- ) Nut, Hex, Lock, M6 X 1.0, Nl 2
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STANDARD PARTS
800 Diesel 330140 (9--97)
2--34
Fig. 18 -- Hopper Pressure Switch Group
2
3
4
5
6
7
8
9
1
8
5
10
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STANDARD PARTS
2--35
800 Diesel 330140 (11--02)
07626 -- ALL
Fig. 18 -- Hopper Pressure Switch Group
Ref. Part No. Serial Number Description Qty.
175465 (004000-- )Switch, Pressure 1
2 82739 (004000-- ) Ftg, Breather 1
3 40607 (004000-- ) Ftg--Brs Str Bm03/Pm02 1
4 39923 (004000-- ) Ftg,Bulkhead--Barb Wh 1074X4 1
5 34864 (004000-- ) Strain,Relief 2
673727 (004000-- )Hose, Vac, Rubber 1
7 10632--4 (004000-- ) Grommet,Rbr,0.62Id,For .06Matl 1
8 49266 (004000-- ) Tie, Cable 1.75D Max 7.50Lg 8
9 40678 (004000-- ) Clamp, Cable, Stl, 0.44d X 0.62w, 1h 2
10 43454 (004000-- )Washer 1
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--36
Fig. 19 -- Engine and Mount Group (004000--006008)
1
23
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
8
9
22
23
24
25
26
27
28
29
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STANDARD PARTS
2--37
800 Diesel 330140 (5--09)
350686 -- D
Fig. 19 -- Engine and Mount Group (004000--006008)
Ref. Part No. Serial Number Description Qty.
1380505 (004000--006008 )Engine Assy, Die (See Perkins Engine Breakdown) 1
2 35980 (004000--006008 ) Coupling Flywheel 1
3 380520 (004000--006008 ) Housing, Flywheel, Mach 704 Pk 1
4 380507 (004000--006008 ) Bracket Wldt, Mtg, Engine Rear 1
5 57773 (004000--006008 ) Wire Ass’y--Elect.,Ground 1
6380511 (004000--006008 )Bracket, Mtg, Engine Front Rh 1
7 380538 (004000--006008 ) Bracket, Mtg, Engine Front Lh 1
8 75768 (004000--006008 ) Isolator 2
9 57048 (004000--006008 ) Washer, .532B 2.13D .11Hr.Znc 2
10 71384 (004000--006008 ) Adaptor, Governor 1
11 70165 (004000--006008 )Gasket, Throttle Blk 1
12 71388 (004000--006008 ) Scr Soc M 6X1.0 4
13 71385 (004000--006008 ) Governor, Diesel 1
14 380521 (004000--006008 ) Magnet Assy, Pick--Up 1
15 380554 (004000--006008 ) Send Unit, Temp Water .62Unf 1
16 1055106 (004000--006008 )Switch, Press, 0006psi Dpdt 1
17 380530 (004000--006008 ) Bracket, Mtg, Engine Front Rh 1
18 77430 (004000--006008 ) Bracket, Mounting, Eng, Rear 1
19 63695 (004000--006008 ) Isolator, Mounting 1
20 77435 (004000--006008 ) Bracket, Mounting, Eng Rear Rh 1
21 77434 (004000--006008 )Bracket, Mounting, Eng,Rear Lh 1
22 42226 (004000-- xxxxxx ) Ftg--Hyd E45 Jm08/Om08 1
23 60090 (004000--006008 ) Ftg--Hyd Cap Jf08 (See Perkins Engine Breakdown) 1
24 374151 ( xxxxxx--006008 ) Hose, Flex (See Perkins Engine Breakdown) 1
25 371602 ( xxxxxx--006008 ) Fitting, Pipe, E90, .75--16 (See Perkins Engine Breakdown) 1
26 764835 (004000--006008 )Washer 1
27 375117 (004000--006008 ) Solenoid 1
28 380752 (004000-- xxxxxx ) Harness 1
29 375193 (004000--006008 ) Screw, Hex, M 8 X 1.00 X 16, 10.9 6
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STANDARD PARTS
800 Diesel 330140 (5--09)
2--38
Fig. 20 -- Engine and Mount Group (006009-- )
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29 30
31
32
33
34
35
36
37
42
38
39
40
30
32
9
33
24 28
33
25
24
8
25
13
33
24
30
23
32
33
30
41
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STANDARD PARTS
2--39
800 Diesel 330140 (5--09)
354084 -- D
Fig. 20 -- Engine and Mount Group (006009-- )
Ref. Part No. Serial Number Description Qty.
11011676 (006009--007320 )Engine Assy, Dsl (See CAT Engine Breakdown) 1
1 1040607 (007321-- ) Engine, Dsl, 63Hp [CAT 3.4 2008] 1
2 35980 (006009-- ) Coupling Flywheel 1
3 380520 (006009-- ) Housing, Flywheel, Mach 704 Pk 1
4 380507 (006009-- ) Bracket Wldt, Mtg, Engine Rear 1
557773 (006009-- )Wire Ass’y--Elect.,Ground 1
6 1010360 (006009-- ) Bracket, Mtg, Eng, Front, Rh 1
7 1010361 (006009-- ) Bracket, Eng 1
8 75768 (006009-- ) Isolator 2
9 57048 (006009-- ) Washer, Flat, 0.53b 2.13d .11, Stl, Pl 2
10 39284 (006009-- )Screw, Hex, M10 X 1.5 X 35, 8.8 4
11 06973 (006009-- ) Screw, Hex, M12 X 1.75 X 70, 8.8 1
12 06974 (006009-- ) Screw, Hex, M12 X 1.75 X 80, 8.8 1
13 08711 (006009-- ) Nut, Hex, Lock, M12 X 1.75,Nl 2
14 06972 (006009-- ) Screw, Hex, M12 X 1.75 X 60, 8.8 1
15 33875 (006009-- )Send--Unit, Water, Temp, M16x1.5 113o/195 1
16 1055106 (006009-- ) Switch, Press, 0006psi Dpdt 1
17 380530 (006009-- ) Bracket, Mtg, Engine Front Rh 1
18 77430 (006009-- ) Bracket, Mounting, Eng, Rear 1
19 63695 (006009-- ) Isolator, Mounting 1
20 77435 (006009-- )Bracket, Mounting, Eng Rear Rh 1
21 77434 (006009-- ) Bracket, Mounting, Eng,Rear Lh 1
22 21197 (006009-- ) Screw, Hex, .38--16 X 1.00, 5 2
23 41430 (006009-- ) Nut, Hex, Lock, M10 X 1.5, Nl 4
24 32492 (006009-- ) Washer, Flat, 0.38 Std 8
25 50902 (006009-- )Nut, Hex, Lock, .38--16, Nl 6
26 32491 (006009-- ) Washer, Flat, 0.31 Std 2
27 375117 (006009-- ) Relay, 12vdc, 100a, Spdt N/O [Camdec] 2
28 21198 (006009-- ) Screw, Hex, .38--16 X 1.25, 5 4
29 39309 (006009-- ) Screw, Soc, M10 X 1.5 X 25, 12.9 6
30 03192 (006009-- )Screw, Hex, M10 X 1.5 X 30, 8.8 14
31 41142 (006009-- ) Washer, Lock, Int--Ext, .38 1
32 41346 (006009-- ) Screw, Hex, M12 X 1.75 X 30, 8.8 10
33 32493 (006009-- ) Washer, Flat, 0.50 Std 9
34 32486 (006009-- ) Washer, Flat, 0.50 Sae 4
35 07793 (006009-- )Nut, Hex, Flng, M12 X 1.75 2
36 1011973 (006009-- ) Fitting, Hyd, Str 02bsppm/Pf02 1
37 372653 (006009-- ) Belt, Pump, Water 1
38 06943 (006009-- ) Screw, Hex, M6 X 1.0 X 20, 8.8 4
39 32490 (006009-- ) Washer, Flat, 0.25 Std 4
40 08708 (006009-- )Nut, Hex, Lock, M6 X 1.0, Nl 4
41 1039548 (007079-- ) Bracket, Mtg, Switch 1
42 1011701 (006009-- ) Cable, 04ga 32.4l Red, W/150a Fuse 1
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--40
Fig. 21 -- Engine Throttle Group (006009-- )
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
5
12
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STANDARD PARTS
2--41
800 Diesel 330140 (5--04)
354085 -- D
Fig. 21 -- Engine Throttle Group (006009-- )
Ref. Part No. Serial Number Description Qty.
173799 (006009-- )Cable, Pull, 70.5l, .3clevis/.23ball 1
2 14605 (006009-- ) Pin, Clevis, 0.25 D X 0.75l 1
3 70752 (006009-- ) Handle, Throttle, Dsl 1
4 69495 (006009-- ) Spring, Cmpr, 18.3d, 2.0w, 16.5l Mw Zn 1
5 43611 (006009-- ) Washer, Flat, 0.39b 0.75d .06, Nyl 2
687246 (006009-- )Grip,Vyl,.18X .75X4.00 1
7 1013318 (006009-- ) Panel, Instmt, Brush Cntrl 1
8 77693 (006009-- ) Plate Wldt, Angle 1
9 32490 (006009-- ) Washer, Flat, 0.25 Std 1
10 77789 (006009-- ) Seal, Ure, 0.50th, 1.50w X 05.0l, Slit 1
11 06942 (006009-- )Screw, Hex, M6 X 1.0 X 16, 8.8 2
12 19066 (006009-- ) Washer, Flat, #10 4
13 08708 (006009-- ) Nut, Hex, Lock, M6 X 1.0, Nl 2
14 08178 (006009-- ) Pin, Cotter, .062 X 0.75 1
15 39005 (006009-- ) Pin, Cotter, .094 X 0.75 1
16 07810 (006009-- )Screw, Flt, M8 X 1.25 X 25, 10.9 4
17 32491 (006009-- ) Washer, Flat, 0.31 Std 4
18 763116 (006009-- ) Tie, Cable, Nyl, 15.3l . W 4.5 Max D 2
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--42
Fig. 22 -- Engine Alternator Group (004000--006008)
1
23
4
5
6
78
9
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STANDARD PARTS
2--43
800 Diesel 330140 (5--04)
350690 -- D
Fig. 22 -- Engine Alternator Group (004000--006008)
Ref. Part No. Serial Number Description Qty.
1380512 (004000--006008 )Bracket, Mtg, Alternator Perki 1
2 380542 (004000--006008 ) Tube, 0.75D 0.38B 0.8L Stl Z 2
3 82731 (004000--006008 ) Wire--Ground, Alternator 1
o4 60559 (004000--006008 ) Alternator, 50A/12V Mando 1
Y61931 (004000--006008 ) Regulator 1
Y86041 (004000--006008 )Bearing,Ball.669B 1.575D .472W 1
Y61529 (004000--006008 ) Brush Kit 1
Y61531 (004000--006008 ) Rectifier 1
Y70160 (004000--006008 ) Pulley, Alternator 1
5 83581 (004000--006008 ) Guard, Alternator 1
634065 (004000--006008 ) Boot, Electric (Altern 3
7 61363 (004000--006008 ) Boot, Str .42Id .12H .25L 2
8 78772 (004000--006008 ) V--Belt, Hc38X 45.12 1
9 41142 (004000--006008 ) Washer--Loc Int--Ext .38 Pltd 1
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--44
Fig. 23 -- Engine Oil Filter Group (004000--006008)
1
2
3
4
5
6
7
8
9
10
11
12
13
3
4
14 7
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STANDARD PARTS
2--45
800 Diesel 330140 (3--07)
350688 -- D
Fig. 23 -- Engine Oil Filter Group (004000--006008)
Ref. Part No. Serial Number Description Qty.
1380564 (004000--006008 )Filter Head Rework, Oil Kubota 1
2 68986 (004000--006008 ) Oil Filter Pack 1
3 51782 (004000--006008 ) Ftg--Hyd E90 Jm10/Om10 2
4 47754 (004000--006008 ) Ftg--Hyd Str Jm06/Jf10 2
5 380749 (004000--006008 ) Hose--Hyd Low04 Jf/Jf 1
631646 (004000--006008 )Sleeve--Nyln #24 25.0L 1
7 49266 (004000--006008 ) Tie, Cable 2
8 380547 (004000--006008 ) Adaptor, Oil Filter Rework 1
9 73292 (004000--006008 ) O--Ring 1
10 380548 (004000--006008 ) Plug, Oil Filter, Rework 1
11 73293 (004000--006008 ) Gasket 1
12 52402 (004000--006008 ) Ftg--Hyd Str Jm06/Om08 1
13 47512 (004000--006008 ) Ftg--Hyd E90 Jm06/Om08 1
14 375679 (004000--006008 ) Hose 2
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--46
Fig. 24 -- Engine Air Cleaner Group (004000--006008)
5
6
7
9
1
2
3
4
4
8
9
10
11
12
13
14
15
16
17
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STANDARD PARTS
2--47
800 Diesel 330140 (5--04)
350692 -- D
Fig. 24 -- Engine Air Cleaner Group (004000--006008)
Ref. Part No. Serial Number Description Qty.
o148014 (004000--006008 )Cleaner, Air Al Se 1
Y2 60934 (004000--006008 ) Element, Air Cleaner 1
Y3 60933 (004000--006008 ) Element, Filter Safety 1
Y4 07562 (004000--006008 ) Nut,Wing .44--20 Special 2
5 76321 (004000--006008 ) Band,Mtg. 2
603026 (004000--006008 )Indicator Service Air Filter 1
7 75666 (004000--006008 ) Filter, Pre--Cleaner, A/C 1
8 380556 (004000--006008 ) Hose, Mold. Air Intake 2.5Id 1
9 43555 (004000--006008 ) Clamp--Wormdrive, 1.62-- 3.50D 2
10 380591 (004000--006008 ) Grommet, Rbr, 3.75Id F/ 4.0H . 1
11 54527 (004000--006008 )Ring, Rubber 4
12 54528 (004000--006008 ) Bushing, Rubber 4
13 45177 (004000--006008 ) Sleeve 4
14 41178 (004000--006008 ) Washer, Fender 4
15 380759 (004000--006008 ) Cover 1
16 380766 (004000--006008 )Insulation 1
17 380767 (004000--006008 ) Insulation 1
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--48
Fig. 25 -- Engine Air Cleaner Group (006009-- )
2
3
4
5
6
7
8
9
10
1
11
12 13
14
15
16
9
18
17
19
21
20
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STANDARD PARTS
2--49
800 Diesel 330140 (12--05)
354083 -- D
Fig. 25 -- Engine Air Cleaner Group (006009-- )
Ref. Part No. Serial Number Description Qty.
o11013344 (006009-- )Filter, Air--Clnr 1
Y2 372652 (006009-- ) Element, Fltr, Air--clnr 1
Y3 372651 (006009-- ) Filter, Safety, Air--clnr 1
4 1012754 (006009-- ) Bracket, Stand--Off, Fltr, Air 2
5 1013366 (006009-- ) Mount, Band, Fltr, 7.17id 2
603026 (006009-- )Indicator, Filter, Air 1
7 75666 (006009-- ) Filter, Air, Pre--Cln, A/C 1
8 1012150 (006009-- ) Hose, Air, Intake [800d] 1
9 43555 (006009-- ) Clamp, Hose, Wormdrive, 1.62--3.50d 2
10 380591 (006009-- ) Grommet, Rbr, 3.25id, F/ 3.5h, .06matl 1
11 51560--5 (006009-- )Fitting, Brs, Str, Pm02, Service 1
12 06942 (006009-- ) Screw, Hex, M6 X 1.0 X 16, 8.8 4
13 32483 (006009-- ) Washer, Flat, 0.25 Sae 4
14 1015886 (006009-- ) Cover Wldt, Air--Clnr 1
15 1016418 (006009-- ) Insulation, Acstc, .75th 10.71w 1
16 1016950 (006009-- )Insulation, Acstc, 0.8, 23.0 X 10.0 Cham 1
17 06949 (006009-- ) Screw, Hex, M6 X 1.0 X 50, 8.8 2
18 19066 (006009-- ) Washer, Flat, #10 2
19 07791 (006009-- ) Nut, Hex, Flng, M8 X 1.25 2
20 08709 (006009-- ) Nut, Hex, Lock, M8 X 1.25, Nl 2
21 32491 (006009-- )Washer, Flat, 0.31 Std 2
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--50
Fig. 26 -- Engine Muffler Group (004000--006008)
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
3
17
18
19
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STANDARD PARTS
2--51
800 Diesel 330140 (5--04)
350694 -- D
Fig. 26 -- Engine Muffler Group (004000--006008)
Ref. Part No. Serial Number Description Qty.
1380526 (004000--004731 )Tube, Exhaust, 1.7D 1.87D 1.78 1
2 84579 (004000--006008 ) Clamp, Muffler, 1.75d, Hd 1
3 370827 (004000--006008 ) Gasket 1
4 76383 (004000--006008 ) Muffler, Exhaust 1
5 75603 (004000-- xxxxxx ) Tube, Extension 1
605881 (004000--006008 )Clamp--Muffler,For 2.00 Od Tube 1
7 21138 (004000--006008 ) Bracket, Tail Pipe 1
8 21136 (004000--006008 ) Bracket, Tail Pipe 1
9 82661 (004000--006008 ) Isolator--Vibration .25--20 2
10 41140 (004000--006008 ) Washer--Loc Int--Ext .25 Pltd 4
11 05880 (004000--006008 )Clamp, Muffler, 1.88d 1
12 380587 (004000--006008 ) Scr--Flt M10X1.5 20 Ss18--8 3
13 380590 (004000--006008 ) Gasket, Exhaust, 4Hole 1
14 380589 (004000--004731 ) Tube Wldt, Exhaust 1.7D 4H Fln 1
15 12317 (004000--006008 ) Scr Hexssm10X1.5 30 4
16 380581 (004000--006008 )Flange, 3Hole/4Hole 1.8C--Hole 1
17 380632 (004000--006008 ) Guard 1
18 22473 (004000--006008 ) Clip, Finger Grip 1
19 374756 (004732--006008 ) Tube, Exhaust 1
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STANDARD PARTS
800 Diesel 330140 (8--08)
2--52
Fig. 27 -- Engine Muffler Group (006009-- )
1
2
3
4
5
6
7
89
10
11
13
14
15
16
17
18
79
12
19
20
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STANDARD PARTS
2--53
800 Diesel 330140 (5--09)
354086 -- D
Fig. 27 -- Engine Muffler Group (006009-- )
Ref. Part No. Serial Number Description Qty.
11012144 (006009-- )Tube, Exhaust [800d] 1
2 1012744 (006009-- ) Muffler, 6.5d 17.0l 1.9/1.9id 1
3 05881 (006009-- ) Clamp--Muffler,For 2.00 Od Tube 1
4 21138 (006009-- ) Bracket, Tail Pipe 1
5 1012012 (006009-- ) Bracket, Tailpipe 1
61013588 (006009-- )Isolator, Vib, Ring, 1.0d .25--20/.25--20 2
7 32982 (006009-- ) Washer, Lock, Int, 0.25 4
8 05880 (006009-- ) Clamp, Muffler, 1.88d 1
9 19312 (006009-- ) Nut, Hex, Std, .25--20 4
10 16931 (006009-- ) Screw, Hex, M8 X 1.25 X 20, 8.8 2
11 32491 (006009-- )Washer, Flat, 0.31 Std 2
12 16735 (006009--007320 ) Screw, Hex, M8 X 1.25 X 16, 8.8 4
13 372678 (006009-- ) Gasket, Exhaust 1
o9003905 (007123-- ) Support Kit, Exhaust, Modif 1
Y14 1041796 (007123-- ) Bracket, Pipe, Exhaust 1
Y15 24012--1 (007123-- )Clamp, Muffler, 1.75d 1
Y16 27979 (007123-- ) Nut, Hex, Flng, .31--18 2
Y17 06967 (007123-- ) Screw, Hex, M12 X 1.75 X 20, 8.8 1
Y18 32486 (007123-- ) Washer Flat,0.50,Sae 1
19 1027531 (007321-- ) Spacer, 0.33B 0.50D 0.15L, Pl 4
20 39311 (007321-- )Nut, Hex, Std M8 X 1.25 4
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--54
Fig. 28 -- Engine Fuel Tank Group (004000--006008)
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
19
20
29
22
23
24
25
26
27
10 11
21
17
30
28
31
32
31
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STANDARD PARTS
2--55
800 Diesel 330140 (5--04)
350696 -- D
Fig. 28 -- Engine Fuel Tank Group (004000--006008)
Ref. Part No. Serial Number Description Qty.
o176907 (004000--006008 )Tank, Fuel 1
Y2 48267 (004000--006008 )Cap, Fuel 1
Y3 21731 (004000--006008 )Send--Unit 1
Y4 21732 (004000--006008 )Gasket, Sending Unit Tc 1
5 55248 (004000--006008 )Mount, Cable Tie 4
649266 (004000--006008 )Tie, Cable 4
7 87396 (004000--006008 )Strap 2
8 70477 (004000--006008 )Plate, Mtg 1
9 15555--1 (004000--006008 )Fitting, Brass, Elbow 1
10 76736 (004000--006008 )Clamp, Cable 2
11 70173 (004000--006008 )Hose, Fuel 2
12 78043 (004000--006008 )Fitting, Brass, Str 1
13 77558 (004000--006008 )Fuelline 1
14 36050 (004000--006008 )Filter, Fuel 1
15 75854 (004000--006008 )Bracket, Pump, Fuel 1
16 59015 (004000--006008 )Pump, Fuel 1
17 40585 (004000--006008 )Fitting, Brass, Str 2
18 83644 (004000--006008 )Tube Fuel .31D 05If/ 1
19 25610 (004000--006008 )Fitting, Brass 1
20 380535 (004000--006008 )Bracket, Mtg, Filter, Fuel 1
21 15555--2 (004000--006008 )Fitting, Brass, Elbow 1
o22 55850 (004000--006008 )Filter, Fuel 1
Y55844 (004000--006008 )Element, Filter, Fuel 1
23 380528 (004000--006008 )Tube Fuel .31D 05If 1
24 380527 (004000--006008 )Tube Fuel .31D 05If/ 1
25 380549 (004000--006008 )Tube Fuel .31D 1
26 380637 (004000--006008 )Fitting 1
27 32491 (004000--006008 )Washer Flt .31 Hard 2
28 380679 (004000--006008 )Bracket 1
29 27048 (004000--006008 )Fitting, Brass, Elbow 1
30 391823 (004000--006008 )Fitting, Brass, Str 1
31 380769 (004000--006008 )Screw 2
32 380770 (004000--006008 )Clamp 2
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STANDARD PARTS
800 Diesel 330140 (4--08)
2--56
Fig. 29 -- Engine Fuel Tank Group (006009-- )
2
3
4
5
6
7
8
9
10
1
11
12 13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42 43
44
9
38
9
19
19
30
32
10
10
10
27
27
35
35
27
12
10
35
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STANDARD PARTS
2--57
800 Diesel 330140 (4--08)
354087 -- D
Fig. 29 -- Engine Fuel Tank Group (006009-- )
Ref. Part No. Serial Number Description Qty.
o11029502 (006009-- )Tank, Fuel, 14.0gal, 14.66w 13.0hi 19.0l 1
Y2 1033897 (006009-- )Gasket, Sender, Fuel 1
Y3 1033899 (006009-- )Send--Unit, Fuel [800/810 2007] 1
Y4 1032812 (006009-- )Cap, Fuel, Tank 1
5 55248 (006009-- )Mount, Cable Tie 4
649266 (006009-- )Tie, Cable 4
7 87396 (006009-- )Strap 2
8 70477 (006009-- )Plate, Mtg 1
9 15555--2 (006009-- )Fitting, Brass, Elbow 3
10 76736 (006009-- )Clamp, Cable 5
11 70173 (006009-- )Hose, Fuel 1
12 78043 (006009-- )Fitting, Brass, Str 2
13 77558 (006009-- )Fuelline 1
14 36050 (006009-- )Filter, Fuel 1
15 75854 (006009-- )Bracket, Pump, Fuel 1
16 59015 (006009-- )Pump, Fuel 1
17 40585 (006009-- )Fitting, Brass, Str 2
18 83644 (006009-- )Tube Fuel .31D 05If/ 1
19 25610 (006009-- )Fitting, Brass 3
20 380535 (006009-- )Bracket, Mtg, Filter, Fuel 1
21 1012738 (006009-- )Fitting, Hyd, Str, Metric, Om12/Pf04 1
o22 1016827 (006009-- )Filter Assy, Fuel, Diesel 1
Y1017126 (006009-- )Element, Fltr, Fuel [Dn] 1
23 380528 (006009-- )Tube Fuel .31D 05If 1
24 1012142 (006009-- )Tube Fuel .31D 05If/ 1
25 1011914 (006009-- )Tube Fuel .31D 1
26 54845 (006009-- )Hose, Fuel, 0.31id 08.0l 1
27 32491 (006009-- )Washer Flt .31 Hard 8
28 1012143 (006009-- )Fuelline, Dsl [800d] 1
29 392597 (006009-- )Fuelline, .31d 05if/05if Stl 1
30 43844 (006009-- )Clamp, Hose, Wormdrive, 0.25--0.62d 2
31 380770 (006009-- )Clamp, Cable, Stl, 0.31d X 0.88w 1
32 16931 (006009-- )Screw, Hex, M8 X 1.25 X 20, 8.8 3
33 32493 (006009-- )Washer, Flat, 0.50 Std 1
34 12459 (006009-- )Screw, Hex, M6 X 1.0 X 20, Fmg 2
35 19066 (006009-- )Washer, Flat, #10 8
36 41346 (006009-- )Screw, Hex, M12 X 1.75 X 30, 8.8 2
37 32486 (006009-- )Washer, Flat, 0.50 Sae 2
38 32981 (006009-- )Nut, Hex, Lock, .25--20, Nl 6
39 08709 (006009-- )Nut, Hex, Lock, M8 X 1.25, Nl 2
40 39277 (006009-- )Screw, Hex, M8 X 1.25 X 25, 8.8 2
41 07791 (006009-- )Nut, Hex, Flng, M8 X 1.25 2
42 06943 (006009-- )Screw, Hex, M6 X 1.0 X 20, 8.8 2
43 08708 (006009-- )Nut, Hex, Lock, M6 X 1.0, Nl 2
44 06955 (006009-- )Screw, Hex, M8 X 1.25 X 35, 8.8 2
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--58
Fig. 30 -- Engine Radiator Hose Group (004000--006008)
1
6
6
3
3
3
3
3
3
4
5
3
2
3
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STANDARD PARTS
2--59
800 Diesel 330140 (5--04)
350698 -- D
Fig. 30 -- Engine Radiator Hose Group (004000--006008)
Ref. Part No. Serial Number Description Qty.
1380524 (004000--006008 )Tube, Coolant 1.5D 1
2 62377 (004000--006008 ) Hose Radiator,1.50 Idx 3.0 Lg 1
3 11531 (004000--006008 ) Clamp--Wormdrive, 1.06-- 2.00D 8
4 380525 (004000--006008 ) Tube, Coolant 1.5D W/.25Npt 1
5 380748 (004000--006008 ) Hose, Radiator, Upper 1
678750 (004000--006008 )Hose 2
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--60
Fig. 31 -- Engine Radiator Hose Group (006009-- )
2
3
4
6
7
8
9
10
1
3
3
3
3
3
3
3
6
5
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STANDARD PARTS
2--61
800 Diesel 330140 (5--04)
354088 -- D
Fig. 31 -- Engine Radiator Hose Group (006009-- )
Ref. Part No. Serial Number Description Qty.
11011913 (006009-- )Tube, Radiator, Lower [800] 1
2 1012737 (006009-- ) Hose, Radiator 1
3 11531 (006009-- ) Clamp--Wormdrive, 1.06-- 2.00D 8
4 1013275 (006009-- ) Tube, Radiator, Upper [800dsl] 1
5 1012729 (006009-- ) Hose, Coolant, Mold, 1.63id To 1.63id 1
674944 (006009-- )Hose, Rbr, 1.50id 1.88od 04.0l 2
7 51305 (006009-- ) Fitting, Draincock, .25npt 90 1
8 63182--2 (006009-- ) Hose, Pvc, Clr, 0.38id 0.56od 36.00l 1
9 43844 (006009-- ) Clamp, Hose, Wormdrive, 0.25--0.62d 1
10 09570 (006009-- )Clamp, Cable, Stl, 0.9x1.8x0.62w, 1h 1
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--62
Fig. 32 -- Engine Radiator and Cooling Fan Group (004000--006308)
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
38
21
5
5
56
6
9
13
22
23
6
6
29
27
29
29
27
25
24
24
25
27
27
28
24
24 25
25
27
26
24
24
25
25
29
27
29
33
42
39
43
35
42
41
40
34
37
36
26
28
31
26
27
20
32
30
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STANDARD PARTS
2--63
800 Diesel 330140 (5--09)
350681 -- NA, ALL
Fig. 32 -- Engine Radiator and Cooling Fan Group (004000--006308)
Ref. Part No. Serial Number Description Qty.
148056 (004000--006308 )Duct, Rear 1
2 1042089AM (004000--006308 ) Radiator 1
3 1045754 (004000--006308 ) Cap, Radiator, 14psi [Stant] 1
4 51305 (004000--006308 ) Drain Cock,.25Npt Wh#120 Angl 1
5 63818 (004000--006308 ) Seal, Duct 4
6374230 (004000--006308 )Seal, Ure, 0.38 0.75w 19.5l Adh 4
7 64621 (004000--006308 ) Bushing, Isolator 2
8 64618 (004000--006308 ) Ring, Isolator, Outer Rbr 2
9 58228 (004000--006308 ) Washer, Flat, 0.44b 2.00d .12, Stl, Pl 4
10 77452 (004000--006308 ) Spacer 2
11 9001070 (004000--006308 )Shroud, Fan, Radiator, W/ Label [800l] 1
12 375511 (004000--006308 ) Bracket, L, 2.20,2.00, .18T,1. 1
13 51322 (004000--006308 ) Isolator--Vibration .31--18 3
14 1019188 (004000--006308 ) Channel, Mtg, Fan Motor 1
15 63542 (004000--006308 ) Motor--Hyd, Gear In 10.0 (See Breakdowns) 1
16 47512 (004000--006308 )Ftg--Hyd E90 Jm06/Om08 1
17 31599 (004000--004936 ) Ftg--Hyd Tee Jm04Omjm 1
18 52402 (004000--006308 ) Ftg--Hyd Str Jm06/Om08 1
19 375586 (004000--006308 ) Fan, Radiator 1
20 380754 (004000--006183 ) Bracket, Mtg, Fltr, Oil, W/ Label [800l] 1
21 74082 (004000--006308 )Nut--Hxlocnyln .31--24 Reg Pltd 1
22 02247 (004495--006308 ) Fitting, Plug 1
23 50960 (004937--006308 ) Fitting, Hyd, Str, Jm06/Om04 1
24 19313 (004000--006308 ) Nut, Hex, Std, .31--18 6
25 32984 (004000--006308 ) Washer, Lock, Int, 0.31 6
26 39277 (004000--006308 )Screw, Hex, M8 X 1.25 X 25, 8.8 8
27 32491 (004000--006308 ) Washer, Flat, 0.31 Std 14
28 08709 (004000--006308 ) Nut, Hex, Lock, M8 X 1.25, Nl 7
29 16931 (004000--006308 ) Screw, Hex, M8 X 1.25 X 20, 8.8 9
30 87972 (004000--006183 ) Tank, Coolant, 03.5 03.0 06.5deep 1.0 Qt 1
31 382507 (004000--006183 )Bracket, Mtg, Tank, Coolant F/87972 1
32 07790 (004000--006308 ) Nut, Hex, Flng, M6 X 1.0 2
33 27990 (004000--006308 ) Screw, Hex, .38--16 X 2.00, 5 2
34 50902 (004000--006308 ) Nut, Hex, Lock, .38--16, Nl 2
35 41186 (004000--006308 ) Washer, Belleville, .31 1
36 32492 (004000--006308 )Washer, Flat, 0.38 Std 2
37 41430 (004000--006308 ) Nut, Hex, Lock, M10 X 1.5, Nl 2
38 9001183 (004000--006308 ) Bracket, Mtg, Fltr, Oil, W/Label [800l] 1
39 768897 (004000--006308 ) Tank, Coolant, 06.0 04.5 06.9deep 2.5 Qt 1
40 46800 (004000--006308 ) Pin, Clevis, 0.31 D X 0.75l 2
41 44906 (004000--006308 )Pin, Hair Cotter, 0.69 D .092 Wir 2
42 32490 (004000--006308 ) Washer, Flat, 0.25 Std 4
43 63416 (004000--006308 ) Washer, Rbr, .12 0.31b 0.88d 2
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--64
Fig. 33 -- Engine Radiator and Cooling Fan Group (006309--006999)
1
2
3
4
5
7
8
9
10
11
12 13
14
15
16
17
18
19
20
21
5
5
5
6
6
9
13
22
23
6
6
29
27
29
29
27
25
24
24
25
27
27
28
24
24 25
25
27
26
24
24
25
25
29
27
29
35
37
30
13
36
33
34
26
39
38
31
32
28
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STANDARD PARTS
2--65
800 Diesel 330140 (5--09)
350681 -- NA, ALL
Fig. 33 -- Engine Radiator and Cooling Fan Group (006309--006999)
Ref. Part No. Serial Number Description Qty.
148056 006309--006999 )Duct, Rear 1
2 1042089AM 006309--006999 ) Radiator 1
3 1045754 006309--006999 ) Cap, Radiator, 14psi [Stant] 1
4 51305 006309--006999 ) Drain Cock,.25Npt Wh#120 Angl 1
5 63818 006309--006999 ) Seal, Duct 4
6374230 006309--006999 )Seal, Ure, 0.38 0.75w 19.5l Adh 4
7 64621 006309--006999 ) Bushing, Isolator 2
8 64618 006309--006999 ) Ring, Isolator, Outer Rbr 2
9 58228 006309--006999 ) Washer, Flat, 0.44b 2.00d .12, Stl, Pl 4
10 77452 006309--006999 ) Spacer 2
11 9001070 006309--006999 )Shroud, Fan, Radiator, W/ Label [800l] 1
12 375511 006309--006999 ) Bracket, L, 2.20,2.00, .18T,1. 1
13 51322 006309--006999 ) Isolator--Vibration .31--18 3
14 1019188 006309--006999 ) Channel, Mtg, Fan Motor 1
15 63542 006309--006999 ) Motor--Hyd, Gear In 10.0 (See Breakdowns) 1
16 47512 006309--006999 )Ftg--Hyd E90 Jm06/Om08 1
17 31599 006309--006999 ) Ftg--Hyd Tee Jm04Omjm 1
18 52402 006309--006999 ) Ftg--Hyd Str Jm06/Om08 1
19 375586 006309--006999 ) Fan, Radiator 1
20 9001554 006309--006999 ) Bracket, Mtg, Fltr, Oil, W/Label [800l] 1
21 74082 006309--006999 )Nut--Hxlocnyln .31--24 Reg Pltd 1
22 02247 006309--006999 ) Fitting, Plug 1
23 50960 006309--006999 ) Fitting, Hyd, Str, Jm06/Om04 1
24 19313 006309--006999 ) Nut, Hex, Std, .31--18 6
25 32984 006309--006999 ) Washer, Lock, Int, 0.31 6
26 39277 006309--006999 )Screw, Hex, M8 X 1.25 X 25, 8.8 8
27 32491 006309--006999 ) Washer, Flat, 0.31 Std 14
28 08709 006309--006999 ) Nut, Hex, Lock, M8 X 1.25, Nl 7
29 16931 006309--006999 ) Screw, Hex, M8 X 1.25 X 20, 8.8 9
30 1023853 006309--006999 ) Tank, Coolant, 04.7 03.3 4.7deep, 1liter 1
31 06943 006309--006999 )Screw, Hex, M6 X 1.0 X 20, 8.8 2
32 19066 006309--006999 ) Washer, Flat, #10 2
33 07790 006309--006999 ) Nut, Hex, Flng, M6 X 1.0 2
34 381391 006309--006999 ) Hose, Drain, Overflow, Radiator 1
35 27990 006309--006999 ) Screw, Hex, .38--16 X 2.00, 5 2
36 50902 006309--006999 )Nut, Hex, Lock, .38--16, Nl 2
37 41186 006309--006999 ) Washer, Belleville, .31 1
38 32492 006309--006999 ) Washer, Flat, 0.38 Std 2
39 41430 006309--006999 ) Nut, Hex, Lock, M10 X 1.5, Nl 2
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--66
Fig. 34 -- Engine Radiator and Cooling Fan Group (007000-- )
1
2
3
4
5
7
8
9
10
11
12 13
14
15
16
17
18
19
20
21
5
5
5
6
6
9
13
22
23
6
6
29
27
29
29
27
25
24
24
25
27
27 28
24
24 25
25
27
26
24
24
25
25
29
27
29
35
37
30
13
36
33
34
26
39
38
31
32
28
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STANDARD PARTS
2--67
800 Diesel 330140 (5--09)
350681 -- NA, ALL
Fig. 34 -- Engine Radiator and Cooling Fan Group (007000-- )
Ref. Part No. Serial Number Description Qty.
148056 (007000-- )Duct, Rear 1
2 1042089AM (007000-- ) Radiator 1
3 1045754 (007000-- ) Cap, Radiator, 14psi [Stant] 1
4 51305 (007000-- ) Drain Cock,.25Npt Wh#120 Angl 1
5 63818 (007000-- ) Seal, Duct 4
6374230 (007000-- )Seal, Ure, 0.38 0.75w 19.5l Adh 4
7 64621 (007000-- ) Bushing, Isolator 2
8 64618 (007000-- ) Ring, Isolator, Outer Rbr 2
9 58228 (007000-- ) Washer, Flat, 0.44b 2.00d .12, Stl, Pl 4
10 77452 (007000-- ) Spacer 2
11 9001070 (007000-- )Shroud, Fan, Radiator, W/ Label [800l] 1
12 375511 (007000-- ) Bracket, L, 2.20,2.00, .18T,1. 1
13 51322 (007000-- ) Isolator--Vibration .31--18 3
14 1033344 (007000-- ) Bracket Wldt, Mtg, Motor [2007] 1
15 63542 (007000-- ) Motor--Hyd, Gear In 10.0 (See Breakdowns) 1
16 47512 (007000-- )Ftg--Hyd E90 Jm06/Om08 1
17 31599 (007000-- ) Ftg--Hyd Tee Jm04Omjm 1
18 52402 (007000-- ) Ftg--Hyd Str Jm06/Om08 1
19 1033497 (007000-- ) Fan, Cooling, 18.0d, 8 Blade, 0.5b Taper 1
20 9001554 (007000-- ) Bracket, Mtg, Fltr, Oil, W/Label [800l] 1
21 74082 (007000-- )Nut--Hxlocnyln .31--24 Reg Pltd 1
22 02247 (007000-- ) Fitting, Plug 1
23 50960 (007000-- ) Fitting, Hyd, Str, Jm06/Om04 1
24 19313 (007000-- ) Nut, Hex, Std, .31--18 6
25 32984 (007000-- ) Washer, Lock, Int, 0.31 6
26 39277 (007000-- )Screw, Hex, M8 X 1.25 X 25, 8.8 8
27 32491 (007000-- ) Washer, Flat, 0.31 Std 14
28 08709 (007000-- ) Nut, Hex, Lock, M8 X 1.25, Nl 7
29 16931 (007000-- ) Screw, Hex, M8 X 1.25 X 20, 8.8 9
30 1023853 (007000-- ) Tank, Coolant, 04.7 03.3 4.7deep, 1liter 1
31 06943 (007000-- )Screw, Hex, M6 X 1.0 X 20, 8.8 2
32 19066 (007000-- ) Washer, Flat, #10 2
33 07790 (007000-- ) Nut, Hex, Flng, M6 X 1.0 2
34 381391 (007000-- ) Hose, Drain, Overflow, Radiator 1
35 27990 (007000-- ) Screw, Hex, .38--16 X 2.00, 5 2
36 50902 (007000-- )Nut, Hex, Lock, .38--16, Nl 2
37 41186 (007000-- ) Washer, Belleville, .31 1
38 32492 (007000-- ) Washer, Flat, 0.38 Std 2
39 41430 (007000-- ) Nut, Hex, Lock, M10 X 1.5, Nl 2
2 006309--006999 ) Radiator 1
31045754 006309--006999 )Cap, Radiator, 14psi [Stant] 1
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--68
Fig. 35 -- Engine Battery Group (004000--006008)
2
1
3
4
5
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STANDARD PARTS
2--69
800 Diesel 330140 (5--04)
09819 -- D
Fig. 35 -- Engine Battery Group (004000--006008)
Ref. Part No. Serial Number Description Qty.
177490 (004000--006008 )Bracket, Mtg, Battery 1
2 77579 (004000--006008 ) Bracket, Battery 1
3 77602 (004000--006008 ) Battery, 12V, Wet 1
4 60294 (004000--006008 ) Cable Assy--Batt,Pos, 48.0, 2Ga 1
5380558 (004000--006008 )Wire, 42.0 Lg, 2Ga, Neg 1
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--70
Fig. 36 -- Engine Battery Group (006009-- )
2
3
4
5
6
78
9
10
1
11
12
13
78
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STANDARD PARTS
2--71
800 Diesel 330140 (5--04)
354090 -- D
Fig. 36 -- Engine Battery Group (006009-- )
Ref. Part No. Serial Number Description Qty.
11012785 (006009-- )Bracket Wldt, Mtg, Battery 1
2 1011788 (006009-- ) Bracket, Retainer, Battery 1
3 77602 (006009-- ) Battery, 12V, Wet 1
4 1011699 (006009-- ) Cable, Battery, Pos, 38.0l, 2/0 Ga 1
5 1011694 (006009-- ) Cable, Battery, Neg, 37.0l, 2/0 Ga 1
61011795 (006009-- )Bracket, Retainer, Battery 1
7 16931 (006009-- ) Screw, Hex, M8 X 1.25 X 20, 8.8 4
8 41186 (006009-- ) Washer, Belleville, .31 4
9 06963 (006009-- ) Screw, Hex, M10 X 1.5 X 60, 8.8 1
10 32492 (006009-- ) Washer, Flat, 0.38 Std 1
11 06969 (006009-- )Screw, Hex, M12 X 1.75 X 40, 8.8 2
12 32486 (006009-- ) Washer, Flat, 0.50 Sae 2
13 07793 (006009-- ) Nut, Hex, Flng, M12 X 1.75 2
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STANDARD PARTS
800 Diesel 330140 (4--08)
2--72
Fig. 37 -- Wheel Group, Rear Drive
2
3
4
5
6
7
8
9
10
1
11
12
13
14
24
17
18
19
20
22
12
17
18
23
15
21
16
27
26
25
30
29
32
31
30
29
30
28
33
34
33
34
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STANDARD PARTS
2--73
800 Diesel 330140 (4--08)
07567 -- ALL
Fig. 37 -- Wheel Group, Rear Drive
Ref. Part No. Serial Number Description Qty.
163491 (004000-- )Pivot Wldt, Wheel 1
2 63471 (004000-- ) Plate, Pivot, Wheel 1
3 63426 (004000--004206 ) Motor--Hyd Gear In (See Breakdowns) 1
3 22626 (004207--004936 ) Motor--Hyd Gear (See Breakdowns) 1
3 373464 (004937-- ) Motor--Hyd Gear (See Breakdowns) 1
467310 (004000-- )Ftg--Hyd Str Jm12/Om16 2
5 34359 (004000--004936 ) Ftg--Hyd E45 Jm04/Om04 1
5 47522 (004937-- ) Fitting, Hyd, E45, Jm06/Om06 1
6 63540 (004000--004033 ) Housing, Sppt, Wheel (Repl. by 375534) 1
6 21740 (004034-- ) House, Wheel 1
709718 (004000-- )Ftg, Grease.25--28Th 90 .75L 1
8 63543 (004000--004033 ) Bracket, Steering, Machining (Repl. by 375534) 1
8 375575 (004034-- ) Bracket, Steering, Machining 1
9 73733 (004000-- ) Channel, Retainer 1
10 73731 (004000-- ) Sleeve, .375B .62D1.06 Stl 1
11 53601 (004000--006460 )Cylinder, Hyd, 2.0b,15.0l, Rep.By1028492 (See Break-
downs)
1
11 1028492 (006461-- ) Cylinder, Hyd, 2.0b 15.0l 08.00strk 1500 1
12 56820 (004000-- ) Ftg--Hyd E90 Jm06/Om06 2
13 64887 (004000-- ) Balljoint, Rod End 1
14 64886 (004000-- ) Balljoint, Rod End 1
o15 79140 (004000-- )Hub and Stud Assy. 1
Y16 79152 (004000-- ) Stud, Wheel .56--18x2.13 6
17 51341 (004000-- ) Bearing--Cone, 2.63Bore 0.87Wth 2
18 51340 (004000-- ) Bearing--Cup , 4.33Dia 0.74Wth 2
19 369701 (004000-- ) Washer,Lock Special 1
20 41073 (004000-- )Nut,Lock--Special 2.16--18Uns 1
21 375762 (004000-- ) Washer 1
22 63496 (004000-- ) Ring, Retainer, Lock 1
23 67767 (004000-- ) Clamp, Cable 1
24 79153 (004000-- ) Nut, Wheel Lug 6
25 82832 (004000-- )Sleeve, Nyl, 37, 25.0l 1
26 39305 (004000-- ) Scr--soc .50--13x2.75 Alloypltd 4
27 375576 (004000-- ) Scr--soc M12x1.75 60 4
28 06995 (004000-- ) Screw, Hex, M20 X 2.5 X 70, 8.8 3
29 06993 (004000-- ) Screw, Hex, M20 X 2.5 X 60, 8.8 7
30 39350 (004000-- )Washer, Flat, 0.75, Sae 10
31 32985 (004000-- ) Nut, Hex, Lock, .50--13, Nl 4
32 32486 (004000-- ) Washer, Flat, 0.50, Sae 4
33 54833 (004000-- ) Screw, Hex, .75--10 X 2.50, G5 2
34 32987 (004000-- )Nut, Hex, Lock, .75--10, Nl 2
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--74
Fig. 38 -- Wheels and Brakes Group, Front
10
3
4
5
6
11
9
1
2
78
12
13
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STANDARD PARTS
2--75
800 Diesel 330140 (3--07)
07568 -- ALL
Fig. 38 -- Wheels and Brakes Group, Front
Ref. Part No. Serial Number Description Qty.
177790 (004000-- )Brake Assy, Rh (See Breakdowns) 1
2 77770 (004000-- ) Brake Assy, Lh (See Breakdowns) 1
3 17808 (004000-- ) Bearing--Cup, 2.72Dia 0.59Wth 2
4 51338 (004000-- ) Bearing--Cup, 2.56Dia 0.55Wth 2
5 51193 (004000-- ) Bearing--Cone, 1.38Bore 0.72Wth 2
614242 (004000-- )Nut--Hxslot 1.00--20 Pltd 2
o7 79151 (004000-- ) Drum Assy, Brake 9/16 2
Y8 79152 (004000-- ) Stud, Wheel .56--18x2.13 6
9 79153 (004000-- ) Nut, Wheel Lug, 9/16--18 12
10 17809 (004000-- ) Bearing--Cone, 1.50Bore 0.75Wth 2
11 51373 (004000-- )Cap, Grease Black Paint 2
12 32598 (004000-- ) Washer, Flat, 1.02b 1.75d .12, Stl 2
13 08180 (004000-- ) Pin, Cotter, .125 X 2.00 2
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STANDARD PARTS
800 Diesel 330140 (12--03)
2--76
Fig. 39 -- Wheel Assembly
2
3
4
1
1
4
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STANDARD PARTS
2--77
800 Diesel 330140 (12--03)
07621 -- ALL
Fig. 39 -- Wheel Assembly
Ref. Part No. Serial Number Description Qty.
o375567 (004000-- )Tire & Rim Assy, Pneu 6.50--10 3
Y1 64059 (004000-- ) Tire & Flap Assy 1
Y2 64058 (004000-- ) Tube, Inner 1
Y3 45786 (004000-- ) Cap, Valve Stem 1
Y421672 (004000-- ) Hub Assy 1
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--78
Fig. 40 -- Brake Pedals Group
1
2
3
4
5
6
7
8
14
11
17
18
19
20
21
22
23
24
9
10
12
13
11
20
9
15
16 25
27
26
26
28
28
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STANDARD PARTS
2--79
800 Diesel 330140 (12--05)
07602 -- ALL
Fig. 40 -- Brake Pedals Group
Ref. Part No. Serial Number Description Qty.
163295 (004000-- )Pedal Wldt 1
2 51109 (004000-- ) Pad 1
3 64635 (004000-- ) Spacer 1
4 57311 (004000-- ) Spacer--.50 Od X .055W X 1.0 1
5 70550 (004000-- ) Rod Wldt, Push, Brake 1
o664950 (004000-- )Cylinder, Master Brake 1
Y374240 (004000-- ) Cap, Cyl Assy, Master Brake 1
7 76653 (004000-- ) Pin, Clevis .375D X 1.000 Lg 1
8 51483 (004000-- ) Ftg,Brass,Tee 06If-- 02Pm-- 06If 1
9 51562 (004000-- ) Sleeve, .344B .50D .81 Cr.Anc 2
10 86034 (004000-- )Spacer, Brake 2
11 46236 (004000-- ) Clamp--Cable, 0.25Dia 0.56Wth 4
12 76491 (004000-- ) Bracket, Adjuster, Brake 1
13 76490 (004000-- ) Rod--Thread, 2End M08X1.25X10Lg 1
14 79593 (004000-- ) Tube Assy, Brake 1
15 79594 (004000-- ) Tube Assy, Brake 1
16 375526 (004000-- ) Insulation, S/Foam 1.0 Seal Brake Pedal 1
17 70506 (004000-- ) Bar, Equalizer 1
18 64556 (004000-- ) Cable, Brake, Park 1
19 64558 (004000-- ) Cable, Brake, Park 1
20 65129 (004000-- )Clamp, Cable-- Brake 2
21 75575 (004000-- ) Spring, Tens,0.5Dx.06Wire 2.5L 1
22 31775 (004000-- ) Molding, Trim 11--14Ga 4.0 1
23 74022 (004000-- ) Strip, Retainer, Brake Cable 1
24 51545 (004000-- ) Lever, Brake 1
25 380717 (004000-- )Insulation, Sound Foam 1
26 39279 (004000-- ) Screw, Hex, M8 X 1.25 X 70, 8.8 2
27 32491 (004000-- ) Washer, Flat, 0.31 Std 2
28 16735 (004000-- ) Screw, Hex, M8 X 1.25 X 16, 8.8 4
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STANDARD PARTS
800 Diesel 330140 (4--08)
2--80
Fig. 41 -- Directional Pedal Group
17
35
37
38
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
37
39
40
41
42
43
43
44
45
46
47
48
37
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STANDARD PARTS
2--81
800 Diesel 330140 (4--08)
354796 -- D
Fig. 41 -- Directional Pedal Group
Ref. Part No. Serial Number Description Qty.
1380683 (004000-- )Pedal Wldt, Propel Lower W/tread 1
2 84103 (004000-- ) Pedal, Upper W/tread 1
3 82839 (004000-- ) Pad, Tread 1
4 59668 (004000-- ) Pin, Clevis .50 Dia X 4.50 Lg 1
5 59672 (004000-- ) Pin, Clevis .31 Dia X 4.50 Lg 1
6380566 (004000-- )Panel Wldt, Access Floor 1
7 76647 (004000-- ) Pin, Clevis .375D X 1.312 Lg 1
8 76523 (004000-- ) Screw--Set M10 X 1.50 2045H 1
9 380567 (004000-- ) Bracket, Wldt,Cable Mtg 1
10 70747 (004000-- ) Bar Wldt, Pivot 1
11 07449 (004000-- )Bearing, Fiberglide 1
12 74051 (004000-- ) Sleeve, .408B .62D .53Stl 1
13 86953 (004000-- ) Ring,Retain,Ex,0.50 Stl Steel 1
14 54222 (004000-- ) Sprng,Tens,1.00Odx.09Wire 2.8L 2
15 70783 (004000-- ) Cam 1
16 82168 (004000-- )Pin, Clevis .25 Dia, 1.000 Lg. 1
17 41722 (004000-- ) Washer, .516B .90D .07Cr. 2
18 70749 (004000-- ) Cable, Speed Control 1
19 14595--1 (004000-- ) Clevis,Adjust.0.25--28Th.Cad. 1
20 14605 (004000-- ) Pin, Clevis 1
21 70725 (004000-- )Plate 1
22 68866 (004000-- ) Rod End .250--28 .25Dia 1
23 36971 (004000-- ) Rod--Thrd, Full .25--28 1
24 380568 (004000-- ) Spacer, .75D .9L .25--28 Th 1
25 63292 (004000-- ) Spring, Propel, Centering 1
26 63276 (004000-- )Cable, Push,Pull 1
27 9001293 (004000--006184 ) Bracket Kit, Mtg, Cable, Replmt[800/810] 1
28 380514 (004000--007078 ) Lever, Pump, Propel 1
29 06943 (004000-- ) Screw, Hex, M6 X 1.0 X 20, 8.8 2
30 07790 (004000-- ) Nut, Hex, Flng, M6 X 1.0 2
31 1020982 (006185--007078 )Bracket, Mtg, Propel Cable 1
32 46559 (004000-- ) Screw, Hex, .38--16 X 1.25, Nl 2
33 32485 (004000-- ) Washer, Flat, 0.38 Sae 2
34 68866 (006185-- ) Rod--End, .25--28rh Fem 0.25b [Teflon] 1
35 32899 (004000-- ) Nut, Hex, Jam, .25--28 1
36 25046 (006185-- )Screw, Hex, .25--20 X 1.00, 5 1
37 32490 (006185-- ) Washer, Flat, 0.25 Std 5
38 41169 (006185-- ) Nut, Hex, Lock, .25--20, Nl, Ss 1
39 07805 (004000-- ) Screw, Hex, M6 X 1.0 X 35, Ss 1
40 08712 (004000-- ) Nut, Hex, Lock, M6 X 1.0, Ss, Nl 1
41 08085 (004000-- )Pin, Haircotter .31D .058Wire 1
42 08346 (004000-- ) Pin, Cotter, .125 X 0.75 2
43 12273 (004000-- ) Screw, Hex, M8 X 1.25 X 20, Ss, Nl 9
44 39285 (004000-- ) Screw, Hex, M10 X 1.5 X 40, 8.8 1
45 41430 (004000-- ) Nut, Hex, Lock, M10 X 1.5, Nl 1
46 1017218 (004000-- )Washer, Flat, 0.321b 1.00d .12, Ss 7
47 1039554 (007079-- ) Arm, Cntrl, Pintle 1
48 1042374 (007079-- ) Bracket, Mtg, Propel, Cable 1
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STANDARD PARTS
800 Diesel 330140 (4--08)
2--82
Fig. 42 -- Hydraulic Pumps Group
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
12
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STANDARD PARTS
2--83
800 Diesel 330140 (4--08)
354238 -- D
Fig. 42 -- Hydraulic Pumps Group
Ref. Part No. Serial Number Description Qty.
174163 (004000--004586 )Pump--Hyd Piston V (See Breakdowns) 1
o1 373404 (004587-- ) Pump--Hyd Piston V (See Breakdowns) 1
Y2 65145--1 (004000-- ) O--Ring Gland 1
3 46481 (004000-- ) Ftg--Hyd E90 Jm12/Om12 1
4 67310 (004000-- ) Ftg--Hyd Str Jm12/Om16 1
562389 (004000-- )Ftg--Hyd Tee Jm12Jfjm 1
6 52911 (004000-- ) Ftg--Hyd E90 Jm12/Om16 2
7 62561 (004000--006008 ) Pump--Hyd Gear Ex (See Breakdowns) 1
7 373254 (006009-- ) Pump--Hyd Gear Ex (See Breakdowns) 1
8 47508 (004000-- ) Ftg--Hyd Str Jm06/Om10 1
956692 (004000-- )Ftg--Hyd Str Jm08/Om10 2
10 58858 (004000-- ) Ftg--Hyd Str Jm20/Om20 1
11 19544 (004000-- ) Ftg--Hyd E45 Jm20/Jf20 1
12 07934 (004000-- ) Ftg--Hyd E45 Jm12/Jf12 2
13 47504 (004000-- ) Ftg--Hyd E90 Jm06/Jf06 1
14 39810 (004000-- )Screw, Hex, .50--13 X 1.25, 5 2
15 32486 (004000-- ) Washer, Flat, 0.50 Sae 2
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STANDARD PARTS
800 Diesel 330140 (12--03)
2--84
Fig. 43 -- Hydraulic Schematic
12 3456
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STANDARD PARTS
2--85
800 Diesel 330140 (6--02)
Fig. 43 -- Hydraulic Schematic
09912 -- 800
12 3456
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STANDARD PARTS
800 Diesel 330140 (12--03)
2--86
Fig. 44 -- Hydraulic Hose Group (004000--004936)
G3
4
C2
TP
C1
SW C2
C1
P
T1
T2
M2
T3
M1M4
M5
DR
IN
OUT
E
PB
F
D
C
IN
OUT
A
P
TR
L
IN
OUT
1
2
3
4
5
6
7
8
9
10
11
12 13
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
39
37
38
36
19
20
5
4
1
40
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STANDARD PARTS
2--87
800 Diesel 330140 (12--03)
07616 -- 800
Fig. 44 -- Hydraulic Hose Group (004000--004936)
Ref. Part No. Serial Number Description Qty.
165194 (004000--004936 )Hose--Hyd Med06 3
2 65197 (004000--004936 ) Hose--Hyd Med08 1
3 65224 (004000--004936 ) Hose--Hyd Med08 1
4 65188 (004000--004936 ) Hose--Hyd 2
5 57173 (004000--004936 ) Hose--Hyd Med04 Jf/J4 2
676498 (004000--004936 )Hose--Hyd Ar 04 1
7 79642 (004000--004936 ) Hose--Hyd Ar04 1
8 21117 (004000--004936 ) Hose--Hyd Ar 04 1
9 21119 (004000--004936 ) Hose--Hyd Ar 04 1
10 77641 (004000--004936 ) Hose--Hyd Ar 04 1
11 77640 (004000--004936 )Hose--Hyd Ar 04 1
12 71552 (004000--004936 ) Hose--Hyd 1
13 55700 (004000--004936 ) Hose--Hyd Med04 Jf/Jf 1
14 82843 (004000--004936 ) Hose--Hyd Med08 Jf/J9 1
15 82820 (004000--004936 ) Hose--Hyd Med78 Jf/J9 1
16 65195 (004000--004936 )Hose--Hyd Med06 1
17 65212 (004000--004936 ) Hose--Hyd Low06 1
18 65204 (004000--004936 ) Hose--Hyd Med08 1
19 34355 (004000--004936 ) Hose--Hyd Med08 Jf/J9 2
20 57963 (004000--004936 ) Hose--Hyd Med04 4
21 34379 (004000--004936 )Hose--Hyd Med04 1
22 65213 (004000--004936 ) Hose--Hyd Low06 1
23 34360 (004000--004936 ) Hose--Hyd Med08 Jf/J9 2
24 33799 (004000--004936 ) Hose--Hyd Med08 Jf/J4 1
25 65199 (004000--004936 ) Hose--Hyd Med12 1
26 01987 (004000--004936 )Hose--Hyd Med06 Jf/Jf 1
27 16431 (004000--004936 ) Hose--Hyd Med06 Jf/Jf 1
28 82835 (004000--004936 ) Hose--Hyd Low12 Jf/Jf 1
29 76497 (004000--004936 ) Hose--Hyd Med06 1
30 65191 (004000--004936 ) Hose--Hyd Med06 1
31 57944 (004000--004936 )Hose--Hyd Med06 Jf/J9 1
32 21729 (004000--004936 ) Hose--Hyd Low04 Jf/J9 2
33 65196 (004000--004936 ) Hose--Hyd Low 04 1
34 31563 (004000--004936 ) Hose--Hyd Med06 Jf/J9 1
35 65201 (004000--004936 ) Hose--Hyd Med12 2
36 65205 (004000--004936 )Hose--Hyd Low12 1
37 65202 (004000--004936 ) Hose--Hyd Low12 1
38 77473 (004000--004936 ) Hose--Hyd Suc20 Spcl 22.5 1
39 380675 (004000--004936 ) Hose--Hyd Low12 Jf/jf 1
40 02549 (004000--004936 )Hose, Hyd,Low04, Jf04str /Jf04 1
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STANDARD PARTS
800 Diesel 330140 (12--03)
2--88
Fig. 45 -- Hydraulic Hose Group (004937-- )
1
2
3
4
5
6
7
8
9
10
11
12 13
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
39 38
36
19
20
5
4
1
37 34
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STANDARD PARTS
2--89
800 Diesel 330140 (12--03)
353877 -- 800
Fig. 45 -- Hydraulic Hose Group (004937-- )
Ref. Part No. Serial Number Description Qty.
165194 (004937-- )Hose--Hyd Med06 3
2 65197 (004937-- ) Hose--Hyd Med08 1
3 65224 (004937-- ) Hose--Hyd Med08 1
4 65188 (004937-- ) Hose--Hyd 2
5 57173 (004937-- ) Hose--Hyd Med04 Jf/J4 2
676498 (004937-- )Hose--Hyd Ar 04 1
7 79642 (004937-- ) Hose--Hyd Ar04 1
8 21117 (004937-- ) Hose--Hyd Ar 04 1
9 21119 (004937-- ) Hose--Hyd Ar 04 1
10 77641 (004937-- ) Hose--Hyd Ar 04 1
11 77640 (004937-- )Hose--Hyd Ar 04 1
12 71552 (004937-- ) Hose--Hyd 1
13 55700 (004937-- ) Hose--Hyd Med04 Jf/Jf 1
14 82843 (004937-- ) Hose--Hyd Med08 Jf/J9 1
15 82820 (004937-- ) Hose--Hyd Med78 Jf/J9 1
16 65195 (004937-- )Hose--Hyd Med06 1
17 65212 (004937-- ) Hose--Hyd Low06 1
18 65204 (004937-- ) Hose--Hyd Med08 1
19 34355 (004937-- ) Hose--Hyd Med08 Jf/J9 2
20 57963 (004937-- ) Hose--Hyd Med04 4
21 34379 (004937-- )Hose--Hyd Med04 1
22 65213 (004937-- ) Hose--Hyd Low06 1
23 34360 (004937-- ) Hose--Hyd Med08 Jf/J9 2
24 33799 (004937-- ) Hose--Hyd Med08 Jf/J4 1
25 65199 (004937-- ) Hose--Hyd Med12 1
26 01987 (004937-- )Hose--Hyd Med06 Jf/Jf 1
27 16431 (004937-- ) Hose--Hyd Med06 Jf/Jf 1
28 82835 (004937-- ) Hose--Hyd Low12 Jf/Jf 1
29 76497 (004937-- ) Hose--Hyd Med06 1
30 65191 (004937-- ) Hose--Hyd Med06 1
31 57944 (004937-- )Hose--Hyd Med06 Jf/J9 1
32 21729 (004937-- ) Hose--Hyd Low04 Jf/J9 2
33 31603 (004937-- ) Hose--Hyd Low 04 1
34 31563 (004937-- ) Hose--Hyd Med06 Jf/J9 2
35 65201 (004937-- ) Hose--Hyd Med12 2
36 65205 (004937-- )Hose--Hyd Low12 1
37 57568 (004937-- ) Hose--Hyd Low12 1
38 77473 (004937-- ) Hose--Hyd Suc20 Spcl 22.5 1
39 380675 (004937-- ) Hose--Hyd Low12 Jf/jf 1
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STANDARD PARTS
800 Diesel 330140 (12--03)
2--90
Fig. 46 -- Hydraulic Reservoir Group
2
3
9
17
7
8
10
1
18
17
13
14
15
16
6
4
5
11
12
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STANDARD PARTS
2--91
800 Diesel 330140 (12--03)
07603 -- ALL
Fig. 46 -- Hydraulic Reservoir Group
Ref. Part No. Serial Number Description Qty.
o1380736 (004000-- )Tank Wldt, Hydraulic w/label 1
Yo2 34306 (004000-- ) Breather, Hyd 1
YY 3 61288 (004000-- ) Gasket, Hyd Tank Breather 2
YY 4 70072 (004000-- ) Breather Cap and Gasket 1
YY 5 70006 (004000-- ) Gasket, Hyd Cap 1
Y665215 (004000-- )Gauge, Sight Lh 1
7 42260 (004000-- ) Ftg--Hyd Str Jm12/Om12 1
8 40514 (004000-- ) Ftg--Hyd Tee Jm12Jmjf 1
9 76316 (004000-- ) Ftg--Hyd Tee Jm06Jmom 1
10 57994 (004000-- ) Ftg--Hyd E90 Special Jm12/Jf12 1
11 34390 (004000--004936 )Ftg--Hyd Tee Jm04Jmom 1
12 39210 (004000--004936 ) Ftg--Hyd E90 Jm04/Jf04 1
13 31613 (004000-- ) Strainer--Hyd Suction 25--100--03 1
14 58858 (004000-- ) Ftg--Hyd Str Jm20/Om20 1
15 19459 (004000-- ) Ftg--Hyd E90 1
16 33817 (004000-- ) Ftg--Hyd Plg Om12 1
17 42215 (004937-- ) Ftg--Hyd Tee Jm06Jmjf 2
18 55586 (004937-- ) Fitting, Hyd, Str, Jm04/Om04 1
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--92
Fig. 47 -- Hydraulic Solenoid Valve Group
C1
T1
C2
T3
DR
M1
T2
SW
M2
P
M5
M4
G3
2
3
4
5
6
7
8
9
10
15
11
12
13
14
14
13
7
2
7
1
4
16 17
18
19
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STANDARD PARTS
2--93
800 Diesel 330140 (5--09)
07650 -- 800
Fig. 47 -- Hydraulic Solenoid Valve Group
Ref. Part No. Serial Number Description Qty.
132129 (004000-- )Scr Flt M8x1.25 20 3
2 44869 (004000-- ) Ftg--Hyd Str Jm08/Om08 3
3 17980 (004000-- ) Ftg--Hyd E90 Jm08/Jf08 1
4 44868 (004000-- ) Ftg--Hyd E90 Jm08/Om08 2
5 45482 (004000-- ) Ftg--Hyd Tee Jm08Jmjf 1
656690 (004000-- )Ftg--Hyd Str Jm06/Om06 1
7 77097 (004000-- ) Ftg--Hyd E90 Jm04/Om04 3
8 59577 (004000-- ) Ftg--Hyd Str Jm06Om06L 1
9 31605 (004000-- ) Ftg--Hyd Str Jm08Om08L 1
10 77575 (004000-- ) Switch Assy, Pressure, Hyd 1
11 57993 (004000-- )Ftg--Hyd Str Jm12Om12L 1
12 64228 (004000-- ) Plate, Mtg, Valve, Solenoid 1
13 10911 (004000-- ) Isolator, Vac Fan 2
14 06146 (004000-- ) Bracket, Mounting 2
15 84014 (004000--007338 ) Valve--Hyd, Solenoid (See Breakdowns) 1
15 1049209 (007339-- )Valve, Cntrl, Hyd, Solenoid, 12vdc 08gpm (See Break-
downs)
1
16 19066 (004000-- ) Washer, Flat, #10 4
17 06943 (004000-- ) Screw, Hex, M6 X 1.0 X 20, 8.8 4
18 07790 (004000-- ) Nut, Hex, Flng, M6 X 1.0 4
19 69234 (004000-- )Clamp, Cable, Stl, 1.00d X 0.75w, 1h 1
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STANDARD PARTS
800 Diesel 330140 (3--05)
2--94
Fig. 48 -- Hydraulic Lift Valve Group
IN
PB
C
E
A
F
D
OUT
4
5
29
1
13
14
1516
17
19
20
21
22
23
24
25
17
23
23
21
21
22
22
24
24
17
15
16
14
18
26
26
27
27
3
5
6
7
10
11
12
2
9
9
28
8
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STANDARD PARTS
2--95
800 Diesel 330140 (3--05)
07613 -- NA
Fig. 48 -- Hydraulic Lift Valve Group
Ref. Part No. Serial Number Description Qty.
1375563 (004000-- )Valve, Hyd Control Man (See Breakdowns) 1
2 47638 (004000-- ) Ftg--Hyd E90 Jm04/Om06 1
3 44869 (004000-- ) Ftg--Hyd Str Jm08/Om08 1
4 49933 (004000-- ) Ftg--Hyd Tee Jm08Omjm 1
5 17980 (004000-- ) Ftg--Hyd E90 Jm08/Jf08 2
647504 (004000-- )Ftg--Hyd E90 Jm06/Jf06 1
7 42215 (004000-- ) Ftg--Hyd Tee Jm06Jmjf 2
8 77488 (004000-- ) Pin, Clevis .18 Dia.X .62 Lg 3
9 55685 (004000-- ) Ftg--Hyd Str Jm04/Om06 3
10 52402 (004000-- ) Ftg--Hyd Str Jm06/Om08 1
11 57411 (004000-- )Ftg--Hyd Tee Jm04Jfjm 1
12 57988 (004000-- ) Ftg--Hyd Tee Jm04Jmjf 1
13 77485 (004000-- ) Bracket Wldt, Mounting, Valve 1
14 62173 (004000-- ) Bushing, Isolator--Inner,Rbr. 3
15 62172 (004000-- ) Ring 3
16 64905 (004000-- )Sleeve, .259B .38D .62 Dom 3
17 1014491 (004000-- ) Washer, Flat, 0.28b 1.38d .12, Hrs Pl 5
18 77491 (004000-- ) Handle, Rh 1
19 77492 (004000-- ) Handle, Center 1
20 77493 (004000-- ) Handle, Lh 1
21 64434 (004000-- )Knob 3
22 70827 (004000-- ) Knob 3
23 70847 (004000-- ) Screw Set M 6X1.020 3
24 36556 (004000-- ) Bearing, Nylon .50B 3
25 06474A (004000-- ) Pin,Clevis,0.50 Dia.X 3.50 Lg 1
26 77498 (004000-- )Spacer, .90L 2
27 77499 (004000-- ) Spacer, .25 L 2
28 16455 (004000-- ) Ftg--Hyd Rst JM04/.047 1
29 08085 (004000-- ) Pin, Haircotter .31d .058wire 3
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--96
Fig. 49 -- Brush Group, Side
2
3
4
5
6
8
9
10
1
11
12
13
14
15
16
17
19
20
31
22
23
24
25
26
57
7
21
34
3
17
18
715
28
29
30
21
32
7
33
35
36
37
38
50
49
49
55
51
48
54 53
51
52
51
56
43
46
41
40 39
45
44
42
47
48
27
27
22
58
40
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STANDARD PARTS
2--97
800 Diesel 330140 (3--07)
07572 -- NA
Fig. 49 -- Brush Group, Side
Ref. Part No. Serial Number Description Qty.
179781 (004000-- )Motor, Hyd, (See Breakdowns) 1
2 47508 (004000-- ) Ftg--Hyd Str Jm06/Om10 2
3 42207 (004000-- ) Ftg--Hyd Str Jm08/Jm06 2
4 21224 (004000-- ) Guard Wldt, Side Brush 1
5 21238 (004000-- ) Guard, Side Brush 1
665168 (004000-- )Bracket, Mounting, Motor 1
7 65174 (004000-- ) Spacer 5
8 65170 (004000-- ) Bracket, Pivot 1
9 70521 (004000-- ) Bracket, Lift 1
10 70627 (004000-- ) Bearing 1
11 70526 (004000-- )Shaft, Pivot 1
12 70524 (004000-- ) Washer, 1.300B 3.000 1
13 70525 (004000-- ) Spacer 1
14 36328 (004000-- ) Washer--Belleville .50 Pltd 1
15 04761 (004000-- ) Bearing, Flange .875 Bore 2
16 70431 (004000-- )Pin 1
17 70626 (004000-- ) Bolt--Eye M8--1.25 2
18 65160 (004000-- ) Spring, Extension 2
19 65173 (004000-- ) Bracket, Spring 1
20 65180 (004000-- ) Spring, Comp 1
21 375400 (004000-- xxxxxx ) Replacement Kit, Rh. Side Brush Cable 1
22 67366 (004000-- ) Clamp, Cable, Stl, 1.0x2.0x0.62w, 1hole 1
23 84581 (004000-- ) Pin Assy, Side Brush W/clip 1
24 75028 (004000-- ) Sleeve, Nylon #27 65.0L 1
25 74059 (004000-- ) Spacer 1
26 74060 (004000-- )Bracket, Angle 1
27 07787 (004000-- ) Nut, Hex, Std, M10 X 1.5, Ss 3
28 06537 (004000-- ) Screw--Hex M10X1.5 1
29 76438 (004000-- ) Screw--Hex M10X1.5 90 Full Thd 1
30 21215 (004000-- ) Plate, Angle 1
31 375401 ( xxxxxx-- ) Cable 1
32 375402 ( xxxxxx-- ) Spring, Torsion, Rh 1
33 1017898 ( xxxxxx-- ) Hook, Cable, .44d Ball 1
34 375404 ( xxxxxx-- ) Spacer 1
35 36758 ( xxxxxx-- ) Bolt, Shld, .50d X 0.50, .38--16 1
36 32486 ( xxxxxx-- ) Washer 2
37 20192 (004000-- ) Screw, Flt, .50--13 X 2.00, Al 1
38 32985 (004000-- ) Nut, Hex, Lock, .50--13, Nl 1
39 12459 (004000-- ) Screw, Hex, M6 X 1.0 X 20, Fmg 1
40 41185 (004000-- ) Washer, Belleville, .25 1
41 09291 (004000-- )Screw, Hex, M10 X 1.5 X 20, Ss 1
42 39311 (004000-- ) Nut, Hex, Std, M8 X 1.25 2
43 39312 (004000-- ) Nut, Hex, Std, M10 X 1.5 1
44 08709 (004000-- ) Nut, Hex, Lock, M8 X 1.25, Nl 1
45 32496 (004000-- ) Screw, Pan, #10--24 X 0.50, Fmg 1
46 41342 (004000-- )Screw, Hex, M8 X 1.25 X 40, 8.8 1
47 06535 (004000-- ) Screw, Flt, M10 X 1.5 X 35, 10.9 1
48 39284 (004000-- ) Screw, Hex, M10 X 1.5 X 35, 8.8 3
49 07792 (004000-- ) Nut, Hex, Flng, M10 X 1.5 8
50 09081 (004000-- )Screw, Flt, M10 X 1.5 X 25, 10.9 4
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--98
07572 -- NA
Fig. 49 -- Brush Group, Side
Ref. Part No. Serial Number Description Qty.
51 32485 (004000-- )Washer, Flat, 0.38 Sae 9
52 39283 (004000-- ) Screw, Hex, M10 X 1.5 X 25, 8.8 2
53 41430 (004000-- ) Nut, Hex, Lock, M10 X 1.5, Nl 4
54 32492 (004000-- ) Washer, Flat, 0.38 Std 7
55 09770 (004000-- ) Screw, Hex, M10 X 1.5 X 25, Ss, Nl 4
56 34195 (004000-- )Screw, Hex, .38--16 X 1.00, Nl 4
57 07790 (004000-- ) Nut, Hex, Flng, M6 X 1.00 1
58 06944 (004000-- ) Screw, Hex, M6 X 1.0 X 25, 8.8 1
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STANDARD PARTS
2--99
800 Diesel 330140 (12--05)
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--100
Fig. 50 -- Brush Lift Group, Side
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24 25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
4
4
4
34
41
42
42
9
18
17
6
26
37
8
31
39
45
44
44 46
47
48
49
54
36
55
36
53
43
36
36
36
36
56
57
52
57
49
50
51
36
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STANDARD PARTS
2--101
800 Diesel 330140 (5--09)
354239 -- D
Fig. 50 -- Brush Lift Group, Side
Ref. Part No. Serial Number Description Qty.
177669 (004000-- )Plate Wldt 1
2 23936 (004000-- ) Cable, Retaining, S Br 1
3 74391 (004000-- ) Pulley Assy, Cable, 1.5 Dia 2
4 375416 (004000-- xxxxxx ) Replacement Kit, Roller, Side Brush Lift 4
5 70532 (004000-- ) Cable, Side Brush, Lift 1
6375415 ( xxxxxx-- ) Plate, Side Brush Roller 2
7 73737 (004000-- ) Sleeve, .375B .75D .32 Stl 2
8 77584 (004000-- ) Plate 2
9 74090 (004000-- ) Bearing 2
10 77597 (004000-- ) Sleeve, 0.406B 0.75D1.80 Stl 1
11 77727 (004000-- )Sleeve, .438B 1.00D .35 Stl 1
12 77459 (004000-- ) Spacer 1
13 77601 (004000-- ) Plate, Angle 1
14 77600 (004000-- ) Sleeve,0.406B .750D .800 Stl 1
15 77097 (004000-- ) Ftg--Hyd E90 Jm04/Om04 2
16 1041034 (004000-- )Cylinder, Hyd, 1.5b 06.3l 01.50strk 2500 1
17 51813 (004000-- ) Pin,Clevis,0.37 Dia.X 2.12 Lg 2
18 08179 (004000-- ) Pin, Cotter .094X1.00 2
19 21231 (004000-- ) Plate 1
20 77605 (004000-- ) Knob, Plastic 1
21 41131 (004000-- )Nut Low Crown .62--18 1
22 77682 (004000-- ) Rod, Thread 1
23 65561 (004000-- ) Switch Rocker Spst 1
24 57807 (004000-- ) Cover, Rocker Switch Seal 1
25 57772 (004000-- ) Plate--Cover 1
26 65174 (004000-- )Spacer 3
27 21109 (004000--004302 ) Plate, Cover 1
28 56820 (004000-- ) Ftg--Hyd E90 1
29 84016 (004000--007338 ) Valve, Hyd Solenoid (See Breakdowns) 1
29 1049211 (007339-- ) Valve, Cntrl, Hyd, Solenoid, 12vdc 06gpm (See Break-
downs)
1
30 77097 (004000-- )Ftg--Hyd E90 Jm04/Om04 2
31 56690 (004000-- ) Ftg--Hyd str 3
32 47504 (004000-- ) Ftg--Hyd E90 1
33 375666 (004303--006008 ) Plate, Cover 1
34 80395 ( xxxxxx-- ) Sleeve 2
35 76570 ( xxxxxx-- ) Screw, Hex m08 2
36 32492 ( xxxxxx-- ) Washer, Flat 2
37 07791 ( xxxxxx-- ) Nut, Hex, Flange 2
38 41342 ( xxxxxx-- ) Screw, Hex m08 2
39 33924 ( xxxxxx-- ) Washer, Flat m10 2
40 09028 ( xxxxxx-- ) Screw, Hex m10 1
41 32715 ( xxxxxx-- ) Nut, Hex Lock m10 1
42 222460 ( xxxxxx-- ) Sleeve, P/M, 0.496d 0.318b 0.50l 430ss 2
43 06965 (004000-- ) Screw, Hex, M10 X 1.5 X 80, 8.8 1
44 19066 (004000-- ) Washer, Flat, #10 8
45 06548 (004000-- )Screw, Hex, M6 X 1.0 X 60, 8.8 2
46 63416 (004000-- ) Washer, Rbr, .12 0.31b 0.88d 2
47 08708 (004000-- ) Nut, Hex, Lock, M6 X 1.0, Nl 2
48 16931 (004000-- ) Screw, Hex, M8 X 1.25 X 20, 8.8 2
49 32491 (004000-- ) Washer, Flat, 0.31 Std 3
50 09010 (004000-- ) Screw, Hex, M8 X 1.25 X 25, Ss 2
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STANDARD PARTS
800 Diesel 330140 (12--05)
2--102
354239 -- D
Fig. 50 -- Brush Lift Group, Side
Ref. Part No. Serial Number Description Qty.
51 39283 (004000-- )Screw, Hex, M10 X 1.5 X 25, 8.8 2
52 07792 (004000-- ) Nut, Hex, Flng, M10 X 1.5 2
53 39284 (004000-- ) Screw, Hex, M10 X 1.5 X 35, 8.8 1
54 03193 (004000-- ) Screw, Hex, M10 X 1.5 X 90, 8.8 1
55 06957 (004000-- ) Screw, Hex, M8 X 1.25 X 60, 8.8 1
56 08709 (004000-- )Nut, Hex, Lock, M8 X 1.25, Nl 1
57 41430 (004000-- ) Nut, Hex, Lock, M10 X 1.5, Nl 1
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STANDARD PARTS
2--103
800 Diesel 330140 (12--05)
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STANDARD PARTS
800 Diesel 330140 (8--08)
2--104
Fig. 51 -- Brush Drive Group, Main
2
3
4
5
6
7
8
9
10
1
11
12
13 14
17
18
19
2
3
15
14
20
21
22
16
37
37 35
36
31
32
30
29
34
33
23
24
25
28
27
26
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STANDARD PARTS
2--105
800 Diesel 330140 (8--08)
07569 -- ALL
Fig. 51 -- Brush Drive Group, Main
Ref. Part No. Serial Number Description Qty.
163436 (004000-- )Shaft Wldt, Main Brush 1
2 51448 (004000-- ) Bearing&Clr ,1.25B 2.44D 1.41W 2
3 51449 (004000-- ) Flange,Brg,3 Hole 4
4 63541 (004000-- ) Plate, Mtg, Latch 1
5 54878 (004000-- ) Latch 1
663449 (004000-- )ArmWldt,MBr,Idler 1
7 24899 (004000-- ) Bearing--Ball,1.38B 2.83D 0.67W 1
8 30251 (004000-- ) Shaft, Idler 1
9 55779 (004000-- ) Plug Wldt, Idler 1
10 30252 (004000-- ) Strip, Retainer, Bearing 1
11 30253 (004000-- )Plate, Seal 1
12 30255 (004000-- ) Plug, Tube 1
13 63450 (004000-- ) Arm Wldt, M Br, Motor 1
14 53434 (004000-- ) Motor--Hyd Gear In (See Breakdowns) 1
15 44869 (004000-- ) Ftg--Hyd Str Jm08/Om08 2
16 07793 (004000-- )Nut, Hex, Flng, M12 X 1.75 2
17 87631 (004000-- ) Plug Weld, Brush Drive, Sweep 1
18 51564 (004000-- ) Washer, .531B 1.75D .12Cr.Znc 1
19 64811 (004000-- ) Bar Wldt, Brush Pressure 1
20 34330 (004000-- ) Sleeve, Hyd 30” 1
21 75612 (004000-- )Screw, Set 1
22 55586 (004000-- ) Ftg--Hyd Str Jm04/Om04 1
23 09120 (004000-- ) Screw, Flt, M5 X 0.8 X 16, 10.9 6
24 12274 (004000-- ) Screw, Hex, M6 X 1.0 X 20, 8.8, Nl 4
25 32483 (004000-- ) Washer, Flat, 0.25 Sae 4
26 32895 (004000-- )Screw, Hex, .50--13 X 3.50, 5 1
27 36328 (004000-- ) Washer, Belleville, .50 1
28 02931 (004000-- ) Nut, Hex, Lock, .50--13, Nl, Ss 1
29 10819 (004000-- ) Bolt, Carriage, .38--16 X 1.00 2
30 50902 (004000-- ) Nut, Hex, Lock, .38--16, Nl 2
31 39283 (004000-- )Screw, Hex, M10 X 1.5 X 25, 8.8 4
32 07792 (004000-- ) Nut, Hex, Flng, M10 X 1.5 4
33 06957 (004000-- ) Screw, Hex, M8 X 1.25 X 60, 8.8 1
34 08709 (004000-- ) Nut, Hex, Lock, M8 X 1.25, Nl 1
35 06968 (004000-- ) Screw, Hex, M12 X 1.75 X 35, 8.8 1
36 41346 (004000-- )Screw, Hex, M12 X 1.75 X 30, 8.8 1
37 32486 (004000-- ) Washer, Flat, 0.50 Sae 2
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STANDARD PARTS
800 Diesel 330140 (12--03)
2--106
Fig. 52 -- Brush Lift Group, Main
1
3
4
5
6
7
8
9
2
10 6
7
12
11
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STANDARD PARTS
2--107
800 Diesel 330140 (4--08)
07579 -- 800
Fig. 52 -- Brush Lift Group, Main
Ref. Part No. Serial Number Description Qty.
151534 (004000-- )Pin,Clevis,0.50 Dia.X 2.00 Lg 1
2 1012657 (004000-- ) Rod, Threaded .50--13 1
3 1038176 (004000-- ) Cylinder, Hyd, 2.0b 08.0l 04.00strk 2500 1
4 77097 (004000-- ) Ftg--Hyd E90 Jm04/Om04 1
5 34359 (004000-- ) Ftg--Hyd E45 Jm04/Om04 1
633404 (004000-- )Spring, Tension 2
7 1012656 (004000-- ) Tube, Retainer, Spring 2
8 64233 (004000-- ) Cable, Lift, Main Brush 1
9 65248 (004000-- ) Bracket, Brush Lift, Main 2
10 65249 (004000-- ) Tube, Spacer, Brush Lift 2
11 61969 (004303-- )Switch, Rocker, Dpdt 1
12 57807 (004303-- ) Cover, Rocker Switch Seal 1
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--108
Fig. 53 -- Brush Adjustment Group, Main
2
3
4
5
6
1
7
7
8
9
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STANDARD PARTS
2--109
800 Diesel 330140 (3--07)
09816 -- ALL
Fig. 53 -- Brush Adjustment Group, Main
Ref. Part No. Serial Number Description Qty.
177578 (004000-- )Rod, Thread 1
2 77605 (004000-- ) Knob, Plastic 1
3 51693 (004000-- ) Sprng,Comp,0.87Idx.10Wire 2.5L 1
4 77580 (004000-- ) Plate, Adj, Brush 1
5 79028 (004000-- ) Seal, Rod, Adjuster 1
611716 (004000-- )Ftg, Grease.12 Npt 45 .88L 1
7 77583 (004000-- ) Nut, Hex, Std, .62--18 3
8 15331 (004000-- ) Washer, Flat, 0.62, Sae 2
9 41131 (004000-- ) Nut, Low Crown, .62--18 1
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--110
Fig. 54 -- Vacuum Fan Impeller Group
2
3
4
5
6
7
8
9
10
1
11
12
13
14
10
10
7
9
8
13
10
19
17
18
16
15
18
20
22
30
24
21
23
31
25
24
29
29
26
27
28
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STANDARD PARTS
2--111
800 Diesel 330140 (3--07)
07590 -- ALL
Fig. 54 -- Vacuum Fan Impeller Group
Ref. Part No. Serial Number Description Qty.
177531 (004000-- )Housing Wldt, Vac Fan, Rear 1
2 75456 (004000-- ) Shim .003Th 0.88Odx0.506Id 1
2 75456--1 (004000-- ) Shim .005Th 0.88Odx0.506Id 1
2 75456--2 (004000-- ) Shim .010Th 0.88Odx0.506Id 1
2 75456--3 (004000-- ) Shim .020Th 0.88Odx0.506Id 3
275456--4 (004000-- )Shim .060Th 0.880Dxo.506Id 3
3 03922 (004000-- ) Impeller 9.5 Dia. 18 Blade Mac 1
4 41130 (004000-- ) Nut--Low Crown .50--20 Pltd 1
5 58114 (004000-- ) Fan, Repair Kit, Reassembly 1
6 77532 (004000-- ) Housing Wldt, Vac Fan, Front 1
764621 (004000-- )Bushing, Isolator 2
8 64618 (004000-- ) Ring, Isolator, Outer Rbr 2
9 64299 (004000-- ) Spacer 2
10 58228 (004000-- ) Plate, Spring -- Side Brush 4
11 70825 (004000-- ) Bracket Wldt, Fan Inlet 1
12 21241 (004000-- )Gasket Kit, Vacfan, Replmt [800l] 1
13 73685 (004000-- ) Clamp--Wormdrive, 3.62-- 5.50D 2
14 73646 (004000-- ) Hose, Fan Inlet 1
15 73650 (004000-- ) Insulation, Acoustic, Fan 1
16 77553 (004000-- ) Plate, Vac Fan 1
17 40870--8 (004000-- )Hose&cuff Assy, Vinyl4.0Idx50 1
18 23498 (004000-- ) Clamp--Wormdrive, 2.63-- 4.50D 2
19 08709 (004000-- ) Nut, Hex, Lock, M8 X 1.25, Nl 1
20 375721 (004380-- ) Bracket, Angle 1
21 69234 (004000-- ) Clamp, Cable, Stl, 1.00d X 0.75w, 1h 1
22 763113 (004000-- )Tie, Cable, 20.0l, 6.00d Max 1
23 16931 (004000-- ) Screw, Hex, M8 X 1.25 X 20, 8.8 1
24 32491 (004000-- ) Washer, Flat, 0.31 Std 3
25 76570 (004000-- ) Screw, Hex, M8 X 1.25 X 30, 8.8 2
26 06943 (004000-- ) Screw, Hex, M6 X 1.0 X 20, 8.8 4
27 32483 (004000-- )Washer, Flat, 0.25, Sae 4
28 08708 (004000-- ) Nut, Hex, Lock, M6 X 1.00, Nl 4
29 16930 (004000-- ) Screw, Hex, M10 X 1.5 X 50, 8.8 2
30 41430 (004000-- ) Nut, Hex, Lock, M10 X 1.5, Nl 2
31 32492 (004000-- )Washer, Flat, 0.38, Std 2
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--112
Fig. 55 -- Vacuum Fan Motor Group
1
2
34
56
7
8
9
10
11
12
14
15
13
16 17
18 19
21
20
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STANDARD PARTS
2--113
800 Diesel 330140 (5--09)
07607 -- 800
Fig. 55 -- Vacuum Fan Motor Group
Ref. Part No. Serial Number Description Qty.
154275A (004000-- )Bracket, Mounting Motor 1
2 54274 (004000-- ) Isolator--Vibration,60 Lb.Ratng 4
3 19117 (004000-- ) Motor--Hyd Gear Ex (See Breakdowns) 1
4 77097 (004000-- ) Ftg--Hyd E90 Jm04/Om04 1
5 56692 (004000-- ) Ftg--Hyd Str Jm08/Om10 1
656821 (004000-- )Ftg--Hyd E90 Jm08/Om10 1
7 44869 (004000-- ) Ftg--Hyd Str Jm08/Jm08 1
8 42226 (004000-- ) Ftg--Hyd E45 Jm08/Om08 1
9 70775 (004000-- ) Bracket, Mtg, Valve 1
10 05611 (004000-- ) Isolator, Vibration 1
11 70810 (004000-- )Insulation, Acoustic, Vac Fan 1
12 70790 (004000-- ) Plate, Retainer, Foam 1
13 84015 (004000--007338 ) Valve--Hyd, Solenoid (See Breakdowns) 1
13 1049210 (007339-- ) Valve, Cntrl, Hyd, Solenoid, 12vdc 12gpm (See Break-
downs)
1
14 02713 (004000-- ) Thermostat Assembly, 155 Deg 1
15 82733 (004000-- ) Gasket, Fire Switch 1
16 54862 (004000-- ) Screw Flt 4
17 39534 (004000-- ) Screw Flt 4
18 13248 (004000-- ) Washer, Flat, 0.40b 1.12d .12, Stl, Pl 4
19 50902 (004000-- ) Nut, Hex, Lock, .38--16, Nl 4
20 32984 (004000-- )Washer, Lock, Int, 0.31 2
21 19313 (004000-- ) Nut, Hex, Std, .31--18 2
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STANDARD PARTS
800 Diesel 330140 (12--03)
2--114
Fig. 56 -- Steering Group
2
3
4
7
1
17
6
15
16
18
9
5
10
8
11
12
14
13
12
20
19
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STANDARD PARTS
2--115
800 Diesel 330140 (12--03)
07609 -- ALL
Fig. 56 -- Steering Group
Ref. Part No. Serial Number Description Qty.
164651 (004000-- )Rod, Latch, Steering, Tilt 1
2 70717 (004000-- ) Ring,Retain,Ex,0.50Od,Heavy Dt 1
3 22290 (004000-- ) Sprng,Comp,0.62Idx.06Wire 2.3L 1
4 64655 (004000-- ) Channel, Mtg, Steering Latch 1
5 70709 (004000-- ) Bearing, Flange .500B 2
647585 (004000-- )Bearing--Flange,2 Hole 0.50Bore 3
7 04706 (004000-- ) Handle, Lift, Brush 1
8 64586 (004000-- ) Bracket Wldt, Steering Tilt 1
o9 64631 (004000-- ) Column, Steering 12” 1
Y74142 (004000-- ) Boot 1
10 21195 (004000-- )Scr Hex .38--16X0.75 2
11 65242 (004000-- ) Steer Control, Hyd 1
12 56690 (004000-- ) Ftg--Hyd Str Jm06/Om06 5
13 44078 (004000-- ) Switch, Pushmom, Spst100A 12V 1
14 49263 (004000-- ) Tie, Cable 3.00D Max 11.41Lg 3
o15 56398 (004000-- )Wheel, Steering 1
Y70218 (004000-- ) Cap, Wheel, Steering 1
Y70219 (004000-- ) Insert, Wheel, Steering 1
16 70623 (004000-- ) Plate, Mtg, Steering Boot 1
17 75968 (004000-- ) Seal, Bearing 1
18 70622 (004000-- )Seal, Boot, Steering Column 1
19 56185 (004000-- ) Nut--hx Jam M20x1.5 4 Pltd 1
20 72970 (004000-- ) Rivet, Plastic .250Dx.898 4
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STANDARD PARTS
800 Diesel 330140 (3--07)
2--116
Fig. 57 -- Electrical Instrument Panel Assembly
2
4
5
6
7
8
9
10
1
11
12
20
14
15
1
3
17
16
13
19
18
11
21
22
25
24
23
24
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STANDARD PARTS
2--117
800 Diesel 330140 (3--07)
07610 -- D
Fig. 57 -- Electrical Instrument Panel Assembly
Ref. Part No. Serial Number Description Qty.
o59970 (004000-- )Replm Kit, Instr Panel 1
Y1 59976 (004000-- ) Replm Kit, Case 1
Y2 59977 (004000-- ) Replm Kit, Seal 1
Yo3 59974 (004000-- ) Replm Kit, Cir Board 1
YY 4 59978 (004000-- ) Replm Kit, Hourmeter 1
Y559979 (004000-- )Replm Kit, Touch Panel 1
Y6 59971 (004000-- ) Replm Kit, Lamp, Backlighting (Set of 8) 2
Y7 56346 (004000-- ) Replm Kit, Lamp, Fault (Set of 8) 1
8 10632--5 (004000-- ) Grommet,Rbr,0.25Id,For .09Matl 4
9 61969 (004000--004302 ) Switch, Rocker, Dpdt 1
10 57807 (004000--004302 )Cover, Rocker Switch Seal 1
o11 87536 (004000-- ) Switch Ignition 1
Y12 87866 (004000-- ) Key Set,Switch Ku 1
13 382516 (004000-- ) Boot, Switch 1
14 79648 (004000-- ) Seal, Handle, Valve 1
15 34820 (004000-- )IndicatorLight, Glow Plug 1
16 64141 (004000-- ) Light, Indicator 1
17 56186 (004000--004302 ) Relay 8
18 383165 (004322-- ) Boot, Switch, Ignition 1
19 375676 (004303-- ) Controller 1
20 65245 (004000--004302 )Panel, Cover, Dash 1
21 1012670 (004303-- ) Panel, Cover, Dash 1
22 73736 (004000-- ) Washer 1
23 24199 (004000-- ) Screw, Hex, M5 X 0.8 X 16, Ss 4
24 19066 (004000-- ) Washer, Flat, #10 12
25 06942 (004000-- )Screw, Hex, M6 X 1.0 X 16, 8.8 8
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STANDARD PARTS
800 Diesel 330140 (8--08)
2--118
Fig. 58 -- Electrical Circuit Breaker and Relay Group
2
3
4
5
6
7
8
9,10
1
11
12 13
14 15
1
1
1
14
6
4
13 12
16
16
17 18
18
07614 -- D
Ref. Part No. Serial Number Description Qty.
156186 (004000-- )Relay, Shrouded, 12 Vdc 8
2 70398 (004000-- ) Plate, Mtg, Relay 1
3 70402 (004000-- ) Cover, Relay Panel 1
4 57803 (004000--007289 ) Breaker--Circuit, 15 Resetbl 5
5 87583 (004000--007289 ) Breaker--Circuit, 2.5 Resetbl 1
657751 (004000--007289 )Boot--Circuit Breaker 6
7 57167 (004000-- ) Plugbtn .62H .03--.12 Blacknyl 3
8 70411 (004000-- ) Plate, Circuit Breaker 1
o9 71387 (004000--004804 ) Control Box, Governor, Diesel (Repl. by 374127) 1
Y374625 (004000--004804 ) Plug, Control Box 2
10 374127 (004805--006008 )Kit, Replmt, Control, Govnr, [All Purps] 1
11 76888 (004000-- ) Button, Plug 1.25H 1
12 19066 (004000-- ) Washer, Flat, #10 10
13 06943 (004000-- ) Screw, Hex, M6 X 1.0 X 20, 8.8 10
14 08708 (004000-- ) Nut, Hex, Lock, M6 X 1.0, Nl 10
15 32483 (004000-- )Washer, Flat, 0.25 Sae 5
16 1045858 (007290-- ) Circuitbreaker, 15A, Resetable 5
17 1046152 (007290-- ) Circuitbreaker, 2.5A, Resetable 1
18 1046173 (007290-- ) Boot, Circuit Breaker 6
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STANDARD PARTS
2--119
800 Diesel 330140 (4--01)
Fig. 59 -- Electrical Schematic (004000-- 004302)
GLOW PLUG CURRENT
DRAW: 28 AMPS MAX.
TO INSTRUMENT
PANEL
1J/RED
18A/ORA
72A/ORA
72B/ORA
72/ORA
86/PUR
84/ORA
13AB/BLK
13D/BLK
GOVERNOR CONTROLLER
TO INSTRUMENT
PANEL
ENGINE SPEED MAGNETIC PICK--UP
GOVERNOR ACTUATOR
JH
BFEDCHGA
13?/BLK
36B/ORA
36/ORA
36A/ORA
8730
87A
8685 M13
83/BRN 85/BLU
TO EIP
TO EIP
ACC
LINE
SEE
TO OIL
PRESSURE
SWITCH
GROUND
LINE
SEE
10/GRY
IGNITION SWITCH
S--10 ( X INDICATES A
CLOSED CONTACT )
START
STARTRUN
OFF
PREHEAT
X
XXX
XX
X
IGN.
19
30
BATT.
50
17
20/BLU
RUN/
ACC
18J/ORA
18B/ORA
13JJJ/BLK
13M/BLK
14C/YEL
14/
YEL
NEUTRAL START
SWITCH OPTION
13AC/BLK
10C/GRY 12A/BRN 12/BRN
S--3
STARTER RELAY COIL
M1
STARTER RELAY COIL12/BRN M1
45/GRY
48/PUR
36C/ORA
GLOW
INDICATOR
1B/RED
E
G
13N/BLK
13G/BLK13DDD/BLK
L.H. SHAKER
R.H. SHAKER
13EEE/BLK
13III/BLK
30B/ORA MTR
M11 8685
14A/YEL
GLOW PLUGS
40 AMP
FU -- 1
10/GRY
18C/ORA
18D/ORA
87A
3087
FUEL PUMP
SV--1
F
15A/BLU
M2
85 86
1G/RED
1D/RED
1A/RED
18E/ORA18/ORA
30/ORA 30A/ORA
5/PUR
1/RED M1 STARTER RELAY
1H/RED OUT GND ALTERNATOR
BATTERY
13/BLK
STARTER MOTOR
13AA/BLK
SENSE
15A
20A/BLU
12V
540 C.C.A.
1B/RED
L2
2/ORA
55A MAX.
CHARGE
8685 M3
13EE/BLK
CB--4
MTR
15A
B
1C/RED
1E/RED
15A
4/YEL HORN
HORN BUTTON
PB--1
11/PUR
CB--1
CB--2 87 M4 30 MTR
2.5A
CB--3 22/YEL 87 30
M3
CAB
OPTION
C
3/BLU
UNSWITCHED POWER
PAGE 2
23A/GRY SWITCHED POWER
TO EIP
PAGE 2
D
6/GRN
351128 -- D
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STANDARD PARTS
800 Diesel 330140 (4--01)
2--120
Fig. 59 -- Electrical Schematic (004000-- 004302)
18 AMPS
5.5 AMPS
5.5 AMPS
3.5 AMPS
(A/C ONLY)
109/GRN
HIGH
MEDIUM
LOW
INTERNAL
102/BRN
96/ORA
96A/ORA
105/BRN
1CA/RED
104/YEL
107/YEL
108/ORA
110/BLU
85 86
103/PUR
97A/PUR
97/PUR 99/BLU
106A/BRN
106B/BRN
106C/BRN GROUND
13CD/BLK
13CC/BLK
13CA/BLK
13CH/BLK
13CG/BLK
13CJ/BLK
13CB/BLK
COMPRESSOR CLUTCH
CONDENSER FAN
CONDENSER FAN
THERMOSTAT(A/C)
DOME LAMP SWITCH
WIPER SWITCH
HIGH/LOW
PRESSURE
(A/C ONLY)
CAB BLOWER
RESISTOR
FAN SWITCH
30 AMP
15 AMP
CB--11
30 AMP
30 AMP
M11
30 87
30 87
BLOWER MOTOR
WIPER MOTOR
DOME LAMP
CB--8
M13
MTR
MTR
M13
MTR
MTR
74B/PUR
TO GOVERNOR CONTROLLER
85/BLU83/BRN
J
18
H
17
SWITCHED POWER
FROM
ALTERNATOR
FROM
IGNITION
SWITCH
FROM M2
FUEL PUMP FROM FUEL
LOCK OFF
SOLENOID
G
F
13
94/YEL
93A/ORA
93B/ORA
15B/BLU
15A/BLU
15/BLU
HOPPER DOOR SWITCH 2
PRESSURE
SETTING
CLOSES AT
20” H O
62D/YEL
62E/YEL
13JJ/
BLK
13II/
BLK
HYDRAULIC
FLUID
FILTER
74G/PUR
74F/PUR
74L/PUR
76/ORA
93/ORA
89/BRN89A/BRN
87/PUR
91A/GRY
91/GRY
BACK--UP
LIGHT
CURB
LIGHT
13AA/BLK
1G/RED
N. O.
23C/GRY
FILTER
INDICATOR
SWITCH
FILTER INDICATOR LIGHT
M. BRUSH HYD.
PRESSURE SWITCH
115/ORA S--21
23E/GRY
SEPARATE
13AAA/BLK13BBB/BLK13CCC/BLK
13X/BLK
13AAA/BLK
13BBB/BLK
13NNN/BLK
13TT/BLK
76B/ORA
FLASHING
LIGHT
ROTATING
LIGHT
62C/YEL
13K/BLK13KK/BLK
13H/BLK
L.H.
HEADLIGHT
R.H.
HEADLIGHT
62B/YEL
WARNING
LIGHT
OPTION
BACK--UP
LIGHT
OPTION
13BB/BLK
13X/BLK13DDD/BLK13FFF/BLK
39A/GRY
38A/PUR38/PUR
39/GRY
76A/ORA
62H/YEL
62A/YEL 62F/YEL
62G/YEL
13L/BLK
23A/GRY
3
5
4
7
23
2
15
13B/BLK
16/GRN
SEPARATE
SEPARATE
HEADLIGHT
OPTION
S--16
1F/RED
6/GRN
D
23E/GRY 13B/BLK
24
C
E
OIL
PRESSURE
SWITCH
C
S--6
N.O.
N.C.
13QQ/BLK
13NN/BLK
11
CAB
OPTION
HOPPER DIFFERENTIAL
PRESSURE SWITCH
23/GRY
74A/PUR
74/PUR
74D/PUR
23D/GRY
23F/GRY
9/ORA
77/GRY
CB--10
CB--5
S--14
S--13
GROUND
LINE
CHASSIS
GROUND
13GG/BLK
13FF/BLK
B
M6
M7
8730
8730
62/YEL
88/GRN
80/BLU
79/
YEL
15 AMP
BACK--UP ALARM UNIT
FLASHER
FOOT
SWITCH
S--18
YEL BLU
”P”
”L”
BLU
YEL
BRN
”X”
GRY/
BLK
GRY
BLK
GRN
RED
DIRECTIONAL
SWITCH
BRAKE
SWITCH
FLASHER
TAIL LHT L.H.
TAIL LHT R.H.
RUN LHT L.H.
RUN LHT R.H.
GROUND
LINE
FULL=90
EMPTY=0
HEADLIGHT RELAY
WARNING LIGHT
SHAKER RELAY
FAN RELAY
23B/GRY
43/BLU
M6
M7
M4
M5
85 86
85 86
85 86
13A/BLK
40/YEL
60/GRN
75/BRN
29/GRN
85 86
2/ORA
20
19
21
16
14
6
1
24/PUR
42/ORA
25/
BRN
24A/PUR
HOPPER
THERMAL SW.
CLOSES AT
225°F
S--4
ELECTRONIC
INSTRUMENT
PANEL
COOLANT TEMP
SENDER
N.C.
C
N.O.
FUEL SENDER
SE--1
SE--2
S--2
351128 -- D
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STANDARD PARTS
2--121
800 Diesel 330140 (4--01)
Fig. 59 -- Electrical Schematic (004000-- 004302)
M12
S--12
VAC FAN
SHUT OFF
33D/GRN
33C/GRN
13P/BLK
SV--10
SV--9 13I/BLK
M. BRUSH
LIFT
13KKK/BLK
33B/GRN
33A/GRN
26B/PUR
26A/PUR
L.H. SIDE
BRUSH LIFT
MOV
R.H. SIDE
BRUSH LIFT
MOV
35/YEL
26/PUR
8586
8730
13VV/BLK
SV--8
NCC
S--8 L.H. SIDE BRUSH
L.H. SIDE
BRUSH
MOV
21R/ORA
20B/BLU CB--7
15 AMP
19B/GRY 19A/GRY 13D/BLK
SV--3
SV--4
MOV
NCC
S--7 R.H. SIDE BRUSH
33/GRN
MOV
R.H. SIDE
BRUSH
13N/BLK
N. O.
810 ONLY
31A/GRY
19C/GRY
28/BRN
28A/BRN28B/BRN
31B/GRY
13ZZ/BLK
MAIN/FRONT
BRUSH
8730
8685
8730
8685
MTR
M
CB
PM
J
P
PB
VM
POWER RELAY
MOTOR
CIRCUIT BREAKER
PERMANENT MAGNET
JACK--FEM. SOCKET
PLUG--MALE PIN
PUSHBUTTON
VOLTMETER
HM
SV
S
ACC
GND
C
N.O.
N.C.
HOURMETER
SOLENOID VALVE
SWITCH
ACCESSORY
GROUND CHASSIS
COMMON
NORMALLY OPEN
NORMALLY CLOSED
LEGEND
FU FUSE NOV METAL OXIDE VARISTOR
13C/BLK
7/PUR
SV--1
SV--5
SV--2
SV--6
FR. BRUSH
LIFT
MOV
B
A
C
19/GRY
31/GRY
FAN
MOV
13G/BLK
8730
M5
M10
S--1
37/YEL
M8
LITTER
BRUSH
MOV
MAIN
BRUSH
MOV
21D/ORA
21C/ORA
8730
M9
13F/BLK
21B/ORA
85 86
32/GRN21A/ORA
13Y/BLK
13W/BLK
13V/BLK
27/YEL21/ORA20A/BLU CB--6
15 AMP
GROUND
LINE
ACC
LINE
351128 -- D
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STANDARD PARTS
800 Diesel 330140 (4--01)
2--122
Fig. 59 -- Electrical Schematic (004000--004302)
63203 -- D
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STANDARD PARTS
2--123
800 Diesel 330140 (5--04)
Fig. 60 -- Electrical Schematic (004303--006008)
351128 -- D
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--124
Fig. 60 -- Electrical Schematic (004303--006008)
351128 -- D
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STANDARD PARTS
2--125
800 Diesel 330140 (5--04)
Fig. 60 -- Electrical Schematic (004303--006008)
351128 -- D
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--126
Fig. 60 -- Electrical Schematic (004303--006008)
380557 -- D
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STANDARD PARTS
2--127
800 Diesel 330140 (5--04)
Fig. 61 -- Electrical Schematic (006009-- )
354091, 398533 -- D
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--128
Fig. 61 -- Electrical Schematic (006009-- )
354091, 398533 -- D
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STANDARD PARTS
2--129
800 Diesel 330140 (5--04)
Fig. 61 -- Electrical Schematic (006009-- )
354091, 398533 -- D
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STANDARD PARTS
800 Diesel 330140 (5--04)
2--130
Fig. 61 -- Electrical Schematic (006009-- )
354091, 398533 -- D
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STANDARD PARTS
2--131
800 Diesel 330140 (5--05)
Fig. 62 -- Wire Harnesses Group, Diesel, Main (004000-- 004302)
1
Main Wire Harness
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--132
Fig. 62 -- Wire Harnesses Group, Diesel, Main (004000--004302)
1
Main Wire Harness
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STANDARD PARTS
2--133
800 Diesel 330140 (5--05)
Fig. 62 -- Wire Harnesses Group, Diesel, Main (004000--004302)
1
Main Wire Harness
1
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--134
351149 -- D
Fig. 62 -- Wire Harnesses Group, Diesel, Main (004000-- 004302)
Ref. Part No. Serial Number Description Qty.
1380523 (004000--004302 )Harness, Main, Die 800/810 1
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STANDARD PARTS
2--135
800 Diesel 330140 (5--05)
Fig. 63 -- Wire Harnesses Group, Diesel, Hopper (004000-- )
Hopper Wire Harness
1
351144 -- D
Ref. Part No. Serial Number Description Qty.
183695 (004000-- )Harness, Hopper 800/810 1
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--136
Fig. 64 -- Wire Harnesses Group, Diesel, Tail Lights (004000-- )
Tail Light Wire Harness
1
351145 -- D
Ref. Part No. Serial Number Description Qty.
170400 (004000-- )Harness, Turn/Rotate/Tail Lights 1
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STANDARD PARTS
2--137
800 Diesel 330140 (5--05)
Fig. 65 -- Wire Harnesses Group, Diesel, Starter (004000--004302)
DETAIL B
DETAIL A
84A
DETAIL B
84B
84C
13XB
13XA
C
C
B
B
AB
B
200
84B
BA
BA
84C
200
A
A
DIESEL
START
RELAY
13XC
DETAIL A
10C
13XA
84A
13XB
RELAY FOR
REFERENCE ONLY
86 85
87
30
87A
VIEW A--A
13XC
10C
A
1
351705 -- D
Ref. Part No. Serial Number Description Qty.
1380755 (004000--004302 )Harness, Start, DSL 1
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--138
Fig. 66 -- Wire Harnesses Group, Diesel, Main (004303--006008)
1
Main Wire Harness
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STANDARD PARTS
2--139
800 Diesel 330140 (5--05)
Fig. 66 -- Wire Harnesses Group, Diesel, Main (004303--006008)
1
Main Wire Harness
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--140
Fig. 66 -- Wire Harnesses Group, Diesel, Main (004303--006008)
1
Main Wire Harness
1
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STANDARD PARTS
2--141
800 Diesel 330140 (5--05)
351149 -- D
Fig. 66 -- Wire Harnesses Group, Diesel, Main (004303--006008)
Ref. Part No. Serial Number Description Qty.
1398314 (004303--006008 )Harness, Main, [ 800l], Dsl 1
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--142
Fig. 67 -- Wire Harnesses Group, Diesel, Main (006009-- )
Main Wire Harness
1
2
2
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STANDARD PARTS
2--143
800 Diesel 330140 (5--05)
Fig. 67 -- Wire Harnesses Group, Diesel, Main (006009-- )
Main Wire Harness
1
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--144
Fig. 67 -- Wire Harnesses Group, Diesel, Main (006009-- )
Main Wire Harness
1
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STANDARD PARTS
2--145
800 Diesel 330140 (5--05)
Fig. 67 -- Wire Harnesses Group, Diesel, Main (006009-- )
Main Wire Harness
1
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--146
354092 -- D
Fig. 67 -- Wire Harnesses Group, Diesel, Main (006009-- )
Ref. Part No. Serial Number Description Qty.
1380780 (006009-- )Harness, Main, Die 800/810 1
2 222290 (006009-- ) Diode, Ele, Plug 2
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STANDARD PARTS
2--147
800 Diesel 330140 (3--07)
Fig. 68 -- Label Group
2
3
1
4
4
08774 -- 800, NA
Ref. Part No. Serial Number Description Qty.
159767 (004000-- )Label Set, Info & Hazard 1
2 70705 (004000-- ) Label Set, Operational 800 1
3 70536 (004000-- ) Label, Numerals 800 2
4 09806 (004000-- ) Label, Logo, 10.4l,Oval[Tennant,Blu/Grn] 2
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STANDARD PARTS
800 Diesel 330140 (5--05)
2--148
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OPTIONS
3--1
800 Diesel 330140 (5--09)
SECTION 3
Contents Page
Fig. 1 -- Light Kit, Flashing Overhead Guard 3-2....
Fig. 2 -- Light Kit, Flashing Cab 3-4...............
Fig. 3 -- Light Kit, Revolving Overhead Guard 3-6...
Fig. 4 -- Light Kit, Revolving Cab 3-8..............
Fig. 5 -- Light Kit, Flashing Low 3-10..............
Fig. 6 -- Light Kit, Revolving Low 3-12.............
Fig. 7 -- Back--Up Alarm Kit 3-14.................
Fig. 8 -- Turn Signal Kit 3-16.....................
Fig. 9 -- Overhead Guard Kit 3-18................
Fig. 10 -- Hopper Floor Kit 3-20...................
Fig. 11 -- Bumper Assembly, SE 3-21..............
Fig. 12 -- Brush Lift Group, Side, L.H. 3-22.........
Fig. 13 -- Brush Group, Side, L.H. 3-26............
Fig. 14 -- Brush Wire Harness Group,
Side, L.H. 3-30........................
Fig. 15 -- Brush Hydraulic Hose Group,
Side, L.H. 3-31........................
Fig. 16 -- Brush Light Kit, Side 3-32................
Fig. 17 -- Cab Kit 3-34...........................
Fig. 18 -- Cab Mirror Kit 3-36.....................
Fig. 19 -- Cab Seals Group 3-38..................
Fig. 20 -- Cab AC and Heater Group 3-40..........
Fig. 21 -- Cab AC Compressor Group 3-42.........
Fig. 22 -- Cab AC and Heater Electrical Group 3--44.
Fig. 23 -- Cab Heater Group 3--46................
Fig. 24 -- Cab Heater Electrical Group 3--48........
Fig. 25 -- Alternator Group, SE 3--50..............
Fig. 26 -- Vacuum Wand Kit 3--52.................
Fig. 27 -- Side Brush Dust Control Kit 3--54........
Fig. 28 -- Protectoseal Fuel Tank Cap Group 3--56..
Fig. 29 -- Fire Extinguisher Kit 3--57...............
Fig. 30 -- Solid Tire and Rim Assembly 3--58.......
Fig. 31 -- Seat Belt Kit 3--59......................
Fig. 32 -- RFS Filter System Group 3--60..........
Fig. 33 -- Cab AC Drain Hose Kit 3--62............
Fig. 34 -- Neutral Start Group 3--64...............
Fig. 35 -- Documentation Group 3--65.............
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OPTIONS
800 Diesel 330140 (4--01)
3--2
Fig. 1 -- Light Kit, Flashing Overhead Guard
2
3
4
5
6
7
8
9
10
1
11
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OPTIONS
3--3
800 Diesel 330140 (5--05)
07654 -- ALL
Fig. 1 -- Light Kit, Flashing Overhead Guard
Ref. Part No. Serial Number Description Qty.
o73755 (004000-- )Light Kit Flsh 800L Ohg 1
Yo1 82063 (004000-- ) Light, Flashing, Amber, 12V--Re 1
YY 58520 (004000-- ) Lens,Flashing Lite Fr207 Amber 1
YY 45779 (004000-- ) Bulb, 12V 1
Y2 73899 (004000-- ) Bracket 1
Y373898 (004000-- )Panel 1
Y4 10632--20 (004000-- ) Grommet,Rbr,0.38Id,For .06Matl 2
Y5 74000 (004000-- ) Harness,Rev/Flsh Light,Cab,Ohg 1
Y6 77375 (004000-- ) Duct, Vyl, 0.40 X 0.75 .25d 24.0l 1
Y7 10632--4 (004000-- ) Grommet,Rbr,0.63Id,For .06Matl 1
Y845272 (004000-- )Guard Wldt, Lights, Revl & Flsh 1
Y9 55248 (004000-- ) Cable Tie Mount 1
Y10 49266 (004000-- ) Tie, Cable 1
Y11 56186 (004000-- ) Relay, Shrouded, 12V 1
58518 (004000-- ) Lens,Flashing Lite Fr207 Red 1
58519 (004000-- )Lens,Flashing Lite Fr207 Blue 1
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OPTIONS
800 Diesel 330140 (4--01)
3--4
Fig. 2 -- Light Kit, Flashing Cab
2
3
4
5
6
7
9
10
1
11
8
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OPTIONS
3--5
800 Diesel 330140 (5--05)
07658 -- ALL
Fig. 2 -- Light Kit, Flashing Cab
Ref. Part No. Serial Number Description Qty.
o73751 (004000-- )Light Kit Flsh 800L Cab 1
Yo1 82063 (004000-- ) Light, Flashing, Amber, 12V--Re 1
YY 58520 (004000-- ) Lens,Flashing Lite Fr207 Amber 1
YY 45779 (004000-- ) Bulb, 12V 1
Y2 73899 (004000-- ) Bracket 1
Y373898 (004000-- )Panel 1
Y4 10632--20 (004000-- ) Grommet,Rbr,0.38Id,For .06Matl 2
Y5 74000 (004000-- ) Harness,Rev/Flsh Light,Cab,Ohg 1
Y6 77375 (004000-- ) Duct, Vyl, 0.40 X 0.75 .25d 24.0l 1
Y7 45272 (004000-- ) Guard Wldt, Lights, Revl & Flsh 1
Y829233 (004000-- )Bumper, Rubber 1
Y9 56186 (004000-- ) Relay, Shrouded, 12V 1
Y10 55248 (004000-- ) Cable Tie Mount 1
Y11 49266 (004000-- ) Tie, Cable 1
58518 (004000-- ) Lens,Flashing Lite Fr207 Red 1
58519 (004000-- )Lens,Flashing Lite Fr207 Blue 1
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OPTIONS
800 Diesel 330140 (4--01)
3--6
Fig. 3 -- Light Kit, Revolving Overhead Guard
2
3
4
5
6
8
9
10
1
11
7
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OPTIONS
3--7
800 Diesel 330140 (5--05)
07656 -- ALL
Fig. 3 -- Light Kit, Revolving Overhead Guard
Ref. Part No. Serial Number Description Qty.
o73757 (004000-- )Light Kit Revl 800L Ohg 1
Yo1 82200 (004000-- ) Light,Rev.Amber 12V--Reworked 1
YY 44681--1 (004000-- ) Lens,Rev.Light,Amber 1
YY 45779 (004000-- ) Bulb, 12V 1
Y2 73899 (004000-- ) Bracket 1
Y373898 (004000-- )Panel 1
Y4 10632--20 (004000-- ) Grommet,Rbr,0.38Id,For .06Matl 2
Y5 74000 (004000-- ) Harness,Rev/Flsh Light,Cab,Ohg 1
Y6 77375 (004000-- ) Duct, Vyl, 0.40 X 0.75 .25d 24.0l 1
Y7 10632--4 (004000-- ) Grommet,Rbr,0.63Id,For .13Matl 1
Y845272 (004000-- )Guard Wldt, Lights, Revl & Flsh 1
Y9 55248 (004000-- ) Cable Tie Mount 1
Y10 49266 (004000-- ) Tie, Cable 1
Y11 56186 (004000-- ) Relay, Shrouded, 12V 1
44681 (004000-- ) Lens,Rev.Light,Red 1
44681--2 (004000-- )Lens,Rev.Light,Blue 1
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OPTIONS
800 Diesel 330140 (4--01)
3--8
Fig. 4 -- Light Kit, Revolving Cab
2
3
4
5
6
8
9
10
1
11
7
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OPTIONS
3--9
800 Diesel 330140 (5--05)
07660 -- ALL
Fig. 4 -- Light Kit, Revolving Cab
Ref. Part No. Serial Number Description Qty.
o73753 (004000-- )Light Kit Revl 800L Cab 1
Yo1 82200 (004000-- ) Light,Rev.Amber 12V--Reworked 1
YY 44681--1 (004000-- ) Lens,Rev.Light,Amber 1
YY 45779 (004000-- ) Bulb, 12V 1
Y2 73899 (004000-- ) Bracket 1
Y373898 (004000-- )Panel 1
Y4 10632--20 (004000-- ) Grommet,Rbr,0.38Id,For .06Matl 2
Y5 74000 (004000-- ) Harness,Rev/Flsh Light,Cab,Ohg 1
Y6 77375 (004000-- ) Duct, Vyl, 0.40 X 0.75 .25d 24.0l 1
Y7 45272 (004000-- ) Guard Wldt, Lights, Revl & Flsh 1
Y829233 (004000-- )Bumper, Rubber 1
Y9 56186 (004000-- ) Relay, Shrouded, 12V 1
Y10 55248 (004000-- ) Cable Tie Mount 1
Y11 49266 (004000-- ) Tie, Cable 1
44681 (004000-- ) Lens,Rev.Light,Red 1
44681--2 (004000-- )Lens,Rev.Light,Blue 1
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OPTIONS
800 Diesel 330140 (4--01)
3--10
Fig. 5 -- Light Kit, Flashing Low
1
2
3
4
5
6
7
8
9
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OPTIONS
3--11
800 Diesel 330140 (4--01)
351133 -- ALL
Fig. 5 -- Light Kit, Flashing Low
Ref. Part No. Serial Number Description Qty.
o380643 (004000-- )Kit, Light, Flsh, Low 1
Y131954 (004000-- ) Pedestal Wldt, Light 1
Y210632--9 (004000-- ) Grommet, Rbr, 0.56 Id For .13mat 1
Y310632--12 (004000-- ) Grommet, Rbr, 0.38 Id For .12mat 1
Yo482063 (004000-- ) Light, Flashing Amb 12v---re 1
YY 58520 (004000-- ) Lens, Flashing Amb 12V 1
YY 45779 (004000-- )Bulb 1
Y5380691 (004000-- ) Harness, Alarm, Backup 1
Y656186 (004000-- ) Relay 12Vdc 40A Spdt 1
Y755248 (004000-- ) Cabletie Mount, Adhesive 2
Y849266 (004000-- )Tie, Cable 1.75D Max 7.50Lg 2
Y910632--4 (004000-- ) Grommet 1
58518 (004000-- ) Lens, Flashing Red 1
58519 (004000-- ) Lens, Flashing Blue 1
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OPTIONS
800 Diesel 330140 (4--01)
3--12
Fig. 6 -- Light Kit, Revolving Low
1
2
3
4
5
6
7
8
9
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OPTIONS
3--13
800 Diesel 330140 (4--01)
351135 -- ALL
Fig. 6 -- Light Kit, Revolving Low
Ref. Part No. Serial Number Description Qty.
o380644 (004000-- )Kit, Light, Revl, Low 1
Y131954 (004000-- ) Pedestal Wldt, Light 1
Y210632--9 (004000-- ) Grommet, Rbr, 0.56 Id For .13mat 1
Y310632--12 (004000-- ) Grommet, Rbr, 0.38 Id For .12mat 1
Yo482200 (004000-- ) Light,Rev.Amber12v---re 1
YY 44681--1 (004000-- )Lens,Rev.Light,Amber 1
YY 45779 (004000-- )Bulb 1
Y5380691 (004000-- ) Harness, Alarm, Backup 1
Y656186 (004000-- ) Relay 12Vdc 40A Spdt 1
Y755248 (004000-- ) Cabletie Mount, Adhesive 2
Y849266 (004000-- )Tie, Cable 1.75D Max 7.50Lg 2
Y910632--4 (004000-- ) Grommet 1
44681 (004000-- ) Lens, Rev. Light, Red 1
44681--2 (004000-- ) Lens, Rev. Light, Blue 1
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OPTIONS
800 Diesel 330140 (4--08)
3--14
Fig. 7 -- Back--Up Alarm Kit
1
2
3
4
5
6
7
8
9
10
11
12
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OPTIONS
3--15
800 Diesel 330140 (4--08)
354799 -- D
Fig. 7 -- Back--Up Alarm Kit
Ref. Part No. Serial Number Description Qty.
o380640 (004000-- )Kit, Alarm, Backup 1
Yo1 382978 (004000-- )Light, Spot 12V, 32cp 1
YY 393770 (004000-- )Lamp, 12VDC 55w 1
Y261923 (004000-- )Horn, Back--up Alarm 1
Y324576--1 (004000-- )Bracket, Flasher 1
Y424576 (004000-- )Flasher, 12v 1
Y559965 (004000-- )Switch Assy, Roller--no 1
Y6380691 (004000-- )Harness, Alarm, Back--up 1
Y710632--4 (004000-- )Grommet 1
Y855248 (004000-- )Mount, Tie 2
Y949266 (004000-- )Tie, Cable 2
Y10 76385 (004000-- )Bracket 1
Y11 09206 (004000-- )Screw, Hex, M4 X 0.70 X 12, 8.8 2
Y12 19065 (004000-- )Washer, Flat, 08 2
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OPTIONS
800 Diesel 330140 (6--02)
3--16
Fig. 8 -- Turn Signal Kit
1
2
3
4
5
6
7
8
9
11
12
13
14
9
9
10
13
15
9
13
13
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OPTIONS
3--17
800 Diesel 330140 (3--07)
353840 -- ALL
Fig. 8 -- Turn Signal Kit
Ref. Part No. Serial Number Description Qty.
o380712 (004000-- )Kit, Signal, Turn 1
Y1 60751 (004000-- )Signal Turn 1
Y276423 (004000-- )Harness, Directional 1
Y3 61365 (004000-- )Boot, 90deg .44id 0.62id 1.69l, Blk 1
Y4 11531 (004000-- )Clamp--Wormdrive, 0.81-- 1.50D 1
Y524576--1 (004000-- )Bracket, Flasher 1
Y631922 (004000-- )Flasher Heavy Duty 1
Y741139 (004000-- )Washer--Loc Int--Ext 10 Pltd 1
Y8 49266 (004000-- )Tie, Cable 4
Yo934848 (004000-- )Light Assy Mark/Yel 12V-- . A 4
YY 87948 (004000-- )Bulb, #194 1
Y10 41140 (004000-- )Washer--Loc Int--Ext .25 Pltd 8
Y11 06927 (004000-- )Screw, Pan, M04 8
Y12 02850 (004000-- )Nut, Hex, Lock 8
Y13 10632--5 (004000-- )Grommet Rbr 0.25Id For .09Matl 5
Y14 10632--8 (004000-- )Grommet,Rbr,0.75Id,For .13Matl 1
Y15 13959 (004000-- )Switch 1
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OPTIONS
800 Diesel 330140 (4--01)
3--18
Fig. 9 -- Overhead Guard Kit
1
2
3
4
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OPTIONS
3--19
800 Diesel 330140 (4--01)
07652 -- ALL
Fig. 9 -- Overhead Guard Kit
Ref. Part No. Serial Number Description Qty.
o70669 (004000-- )Guard Kit, Overhead 1
Y1 65258 (004000-- ) Guard Wldt, Overhead 1
Y2 70454 (004000-- ) Bracket, Mtg, Ohg 1
Y3 74007 (004000-- ) Foam, Insulation 1
Y433806 (004000-- )Plugbutton 6
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OPTIONS
800 Diesel 330140 (4--01)
3--20
Fig. 10 -- Hopper Floor Kit
1
2
07668 -- 800
Ref. Part No. Serial Number Description Qty.
o70686 (004000-- )Hopper Floor Kit, St Stl 800 1
Y1 77611 (004000-- ) Panel Wldt, Hopper, Floor, RH 1
Y2 77613 (004000-- ) Panel Wldt, Hopper, Floor, LH 1
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OPTIONS
3--21
800 Diesel 330140 (4--01)
Fig. 11 -- Bumper Assembly, SE
2
3
4
5
1
1
09909 -- ALL
Ref. Part No. Serial Number Description Qty.
o83557 (004000-- )Bumper Assy, Se 1
Y1 70802 (004000-- ) Leg Wldt, Bumper, Se 2
Y2 70793 (004000-- ) Brace Wldt, Bumper, Se 1
Y3 70815 (004000-- ) Tube, Cross, Bumper, Se 1
Y4 83626 (004000-- ) Bumper Wldt, Se, Rh, Front 1
Y583627 (004000-- )Bumper Wldt,Se, Lh, Front 1
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OPTIONS
800 Diesel 330140 (3--07)
3--22
Fig. 12 -- Brush Lift Group, Side, L.H.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
30
24
25
27
4
5
23
30
30
30
25
21
13
26
26
28
21
29
32
31
31 32
35
35
34
34
36
36
33
33
22
22
22
22
51
32
52
32
53
32
47
46
32
48
40
50 32
37
32
49
44
32 45
55
54
39
40
43
42 41
43
38
4
7
16
24
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OPTIONS
3--23
800 Diesel 330140 (5--09)
07741 -- ALL
Fig. 12 -- Brush Lift Group, Side, L.H.
Ref. Part No. Serial Number Description Qty.
177458 (004000-- )Bracket, Angle 1
2 77569 (004000-- ) Plate Wldt 1
3 23936 (004000-- ) Cable, Retaining, S Br 1
4 77584 (004000-- ) Plate 2
5 74090 (004000-- ) Bearing 2
677597 (004000-- )Sleeve, 0.406B 0.75D1.80 Stl 1
7 77727 (004000-- ) Sleeve .438B 1.00D .35Stl 1
8 77459 (004000-- ) Spacer 1
9 77783 (004000-- ) Plate, Angle 1
10 77600 (004000-- ) Sleeve, 0.406B .750D .800Stl 2
11 1041034 (004000-- )Cylinder, Hyd, 1.5b 06.3l 01.50strk 2500 1
12 51813 (004000-- ) Pin,Clevis,0.37 Dia.X 2.12 Lg 2
13 77097 (004000-- ) Ftg--Hyd E90 Jm04/Om04 4
14 84016 (004000--007338 ) Valve, Hyd, Solenoid (See Breakdowns) 1
14 1049211 (007339-- ) Valve, Cntrl, Hyd, Solenoid, 12vdc 06gpm (See Break-
downs)
1
15 21231 (004000-- )Bracket, Side Brush, Valve 1
16 42215 (004000-- ) Fitting, Hyd, Tee, Jf06/Jm06/Jm06, Run 2
17 56690 (004000-- ) Ftg--Hyd Str Jm06/Om06 2
18 65561 (004000-- ) Switch Rocker Spst 1
19 57807 (004000-- ) Cover, Rocker Switch Seal 1
20 77738 (004000-- )Block 1
21 65174 (004000-- ) Spacer 3
22 375416 (004000-- xxxxxx ) Replacement Kit, Roller, Side Brush Lift 1
23 375415 ( xxxxxx-- ) Plate, Side Brush, Roller 2
24 41186 (004000-- ) Washer--Belleville .31 Pltd 2
25 73737 (004000-- )Sleeve, .375B .75D .32 Stl 2
26 74391 (004000-- ) Pulley -- Cable, 1.5 Dia 2
27 32492 (004000-- ) Flat Washer, 3/8” Hard 2
28 46482 (004000-- ) Ftg--Hyd Plg Om06 2
29 70532 (004000-- ) Cable, Side Brush, Lift 1
30 80395 ( xxxxxx-- ) Sleeve 4
31 76570 ( xxxxxx-- ) Screw, Hex m08 2
32 32492 ( xxxxxx-- ) Washer, Flat 12
33 07791 ( xxxxxx-- ) Nut, Hex, Flange 2
34 33924 ( xxxxxx-- ) Washer, Flat m10 2
35 09028 ( xxxxxx-- ) Screw, Hex m10 2
36 32715 ( xxxxxx-- ) Nut, Hex Lock m10 2
37 06548 (004000-- ) Screw, Hex, M6 X 1.0 X 60, 8.8 2
38 63416 (004000-- ) Washer, Rbr, .12 0.31b 0.88d 2
39 08708 (004000-- ) Nut, Hex, Lock, M6 X 1.0, Nl 2
40 19066 (004000-- )Washer, Flat, #10 4
41 16931 (004000-- ) Screw, Hex, M8 X 1.25 X 20, 8.8 1
42 76570 (004000-- ) Screw, Hex, M8 X 1.25 X 30, 8.8 1
43 32491 (004000-- ) Washer, Flat, 0.31 Std 2
44 09010 (004000-- ) Screw, Hex, M8 X 1.25 X 25, Ss 2
45 39283 (004000-- )Screw, Hex, M10 X 1.5 X 25, 8.8 2
46 07792 (004000-- ) Nut, Hex, Flng, M10 X 1.5 2
47 41430 (004000-- ) Nut, Hex, Lock, M10 X 1.5, Nl 2
48 39284 (004000-- ) Screw, Hex, M10 X 1.5 X 35, 8.8 2
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OPTIONS
800 Diesel 330140 (5--09)
3--24
07741 -- ALL
Fig. 12 -- Brush Lift Group, Side, L.H.
Ref. Part No. Serial Number Description Qty.
49 06965 (004000-- )Screw, Hex, M10 X 1.5 X 80, 8.8 1
50 03193 (004000-- ) Screw, Hex, M10 X 1.5 X 90, 8.8 1
51 06957 (004000-- ) Screw, Hex, M8 X 1.25 X 60, 8.8 1
52 08709 (004000-- ) Nut, Hex, Lock, M8 X 1.25, Nl 1
53 77752 (004000-- ) Screw, Hex, M16 X 2.0 X 70, 8.8, Fl 1
54 33342 (004000-- )Nut, Hex, Lock, M16 X 2.0, Nl 1
55 39311 (004000-- ) Nut, Hex, Std, M8 X 1.25 1
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OPTIONS
3--25
800 Diesel 330140 (12--05)
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OPTIONS
800 Diesel 330140 (3--07)
3--26
Fig. 13 -- Brush Group, Side, L.H.
M5
M4
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
19
20
21
22
23
41 25
26
27
28
29
30
31
32
33
34
35
36
20
8
10
8
45
38
33
37
39
24
44
40
42
43
48 49
46
47
55
53
54
52
50
51
58
61
58
60
67
60
65
59
64
60
57 63
62
56
57
66
66
68
449
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OPTIONS
3--27
800 Diesel 330140 (5--09)
07739 -- 800
Fig. 13 -- Brush Group, Side, L.H.
Ref. Part No. Serial Number Description Qty.
179781 (004000-- )Motor, Hyd Gear In 17.9 B 1500 (See Breakdowns) 1
2 47508 (004000-- ) Ftg--Hyd StrJm06/Om10 2
3 76461 (004000-- ) Sleeve, Nylon #27 55.Ol 1
4 67366 (004000-- ) Clamp, Cable, Stl, 1.0x2.0x0.62w, 1hole 2
5 21250 (004000-- ) Guard Wldt, Sidebrush 1
621252 (004000-- )Guard, Side Brush 1
7 75142 (004000-- ) Bracket, Mounting, Motor 1
8 65174 (004000-- ) Spacer 5
9 75099 (004000-- ) Bracket Wldt, Pivot 1
10 04761 (004000-- ) Bearing, Flange .875 Bore 2
11 74059 (004000-- )Spacer 1
12 75899 (004000-- ) Bracket, Angle 1
13 75117 (004000-- ) Bracket Wldt, Lift 1
14 70627 (004000-- ) Bearing 1
15 70526 (004000-- ) Shaft, Pivot 1
16 70524 (004000-- )Washer, 1.300B 3.000 1
17 70525 (004000-- ) Spacer 1
18 36328 (004000-- ) Washer--Belleville .50 Pltd 1
19 70431 (004000-- ) Pin 1
20 70626 (004000-- ) Bolt--Eye M8--1.25 2
21 65160 (004000-- )Spring, Extension 2
22 65173 (004000-- ) Bracket, Spring 1
23 65180 (004000-- ) Spring, Comp 1
24 375417 (004000-- xxxxxx ) Replacement Kit, Side Brush Cable, Lh 1
25 07790 (004000-- ) Nut, Hex, Flng, M6 X 1.00 1
26 84015 (004000--007338 )Valve--Hyd, Solenoid (See Breakdowns) 1
26 1049210 (007339-- ) Valve, Cntrl, Hyd, Solenoid, 12vdc 12gpm (See Break-
downs)
1
27 47637 (004000-- ) Ftg--Hyd Str Om08/Of06 1
28 67683 (004000-- ) Ftg--Hyd Tee Jm06Omjm 1
29 44868 (004000-- ) Ftg--Hyd E90 Jm08/Om08 1
30 45482 (004000-- )Ftg--Hyd Tee Jm08Jmjf 1
31 47753 (004000-- ) Ftg--Hyd Str Jm06/Jf08 1
32 17980 (004000-- ) Ftg--Hyd E90 Jm08/Jf08 1
33 63416 (004000-- ) Washer, .310B .88D .12Rbr 4
34 84581 (004000-- ) Pin Assy, .312X3.0 W/Lanyard 1
35 56690 (004000-- )Ftg--Hyd Str Jm06/Om06 2
36 79621 (004000-- ) Check Valve, 100 Psi 1
37 79622 (004000-- ) Plate, Mtg, Check Valve 1
38 21251 (004000-- ) Plate, Angle 1
39 16472 (004000-- ) Fitting -- 45 1
40 375403 (004000-- )Spring, Torsion 1
41 375401 ( xxxxxx-- ) Cable 1
42 1017898 ( xxxxxx-- ) Hook, Cable, .44d Ball 1
43 375404 ( xxxxxx-- ) Spacer 1
44 36758 ( xxxxxx-- ) Bolt, Shld, .50d X 0.50, .38--16 1
45 32486 ( xxxxxx-- ) Washer, Flat 2
46 20192 (004000-- ) Screw, Flt, .50--13 X 2.00, Al 1
47 32985 (004000-- ) Nut, Hex, Lock, .50--13, Nl 1
48 12459 (004000-- ) Screw, Hex, M6 X 1.0 X 20, Fmg 1
49 41185 (004000-- ) Washer, Belleville, .25 2
50 09291 (004000-- )Screw, Hex, M10 X 1.5 X 20, Ss 1
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OPTIONS
800 Diesel 330140 (3--07)
3--28
07739 -- 800
Fig. 13 -- Brush Group, Side, L.H.
Ref. Part No. Serial Number Description Qty.
51 39311 (004000-- )Nut, Hex, Std, M8 X 1.25 2
52 39312 (004000-- ) Nut, Hex, Std, M10 X 1.5 1
53 08709 (004000-- ) Nut, Hex, Lock, M8 X 1.25, Nl 1
54 32496 (004000-- ) Screw, Pan, #10--24 X 0.50, Fmg 1
55 41342 (004000-- ) Screw, Hex, M8 X 1.25 X 40, 8.8 1
56 06535 (004000-- )Screw, Flt, M10 X 1.5 X 35, 10.9 1
57 39284 (004000-- ) Screw, Hex, M10 X 1.5 X 35, 8.8 3
58 07792 (004000-- ) Nut, Hex, Flng, M10 X 1.5 8
59 09081 (004000-- ) Screw, Flt, M10 X 1.5 X 25, 10.9 4
60 32485 (004000-- ) Washer, Flat, 0.38 Sae 9
61 39283 (004000-- )Screw, Hex, M10 X 1.5 X 25, 8.8 2
62 41430 (004000-- ) Nut, Hex, Lock, M10 X 1.5, Nl 4
63 32492 (004000-- ) Washer, Flat, 0.38 Std 7
64 09770 (004000-- ) Screw, Hex, M10 X 1.5 X 25, Ss, Nl 4
65 34195 (004000-- ) Screw, Hex, .38--16 X 1.00, Nl 4
66 07787 (004000-- )Nut, Hex, Std, M10 X 1.5, Ss 3
67 76438 (004000-- ) Screw, Hex, M10 X 1.5 X 90, 8.8, Fl 1
68 06944 (004000-- ) Screw, Hex, M6 X 1.0 X 25, 8.8 1
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OPTIONS
3--29
800 Diesel 330140 (12--05)
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OPTIONS
800 Diesel 330140 (4--01)
3--30
Fig. 14 -- Brush Wire Harness Group, Side, L.H.
1
10501 -- ALL
Ref. Part No. Serial Number Description Qty.
183699 (004000-- )Harness, Side Brush, L.H. 1
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OPTIONS
3--31
800 Diesel 330140 (3--07)
Fig. 15 -- Brush Hydraulic Hose Group, Side, L.H.
5
1
2
4
3
4
3
6
6
08763 -- 800
Ref. Part No. Serial Number Description Qty.
176684 (004000-- )Hose--Hyd Med 06 1
2 31597 (004000-- ) Hose, Hyd, Med06, Jf06e90/Jf06str, 068.0 1
3 78998 (004000-- ) Hose--Hyd Med 06 2
4 57963 (004000-- ) Hose--Hyd Med 04 2
5 01999 (004000-- ) Hose--Hyd Med 06 1
676461 (004000-- )Sleeve, Nyl, #27 55.0l 2
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OPTIONS
800 Diesel 330140 (11--02)
3--32
Fig. 16 -- Brush Light Kit, Side
2
3
4
1
48
3
65
7
9
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OPTIONS
3--33
800 Diesel 330140 (11--02)
08756 -- ALL
Fig. 16 -- Brush Light Kit, Side
Ref. Part No. Serial Number Description Qty.
o70699 (004000-- )Light Kit, Side Brush 1
Yo1 382979 (004000-- ) Light, Spot, 12VDC 55w 1
YY 393770 (004000-- ) Lamp, 12VDC 55w 1
Y2 76385 (004000-- ) Bracket, Angle 1
Y3 30013 (004000-- ) Washer, Flat, 0.31 Fender 1
Y441141 (004000-- )Washer--Loc Int--Ext .31 Pltd 2
Y5 32960 (004000-- ) Nut, Hex, Lock, .31--24, Nl 1
Y6 16931 (004000-- ) Screw, Hex, M08 X 1.25 X 20, 8.8 1
Y7 08709 (004000-- ) Nut, Hex, Lock, M08 X 1.25,Nl 1
Y8 10632--5 (004000-- ) Grommet Rbr 0.25Id For .09Matl 1
Y932668 (004000-- )Connector, Ele, Plug, Femal, .156d 1
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OPTIONS
800 Diesel 330140 (5--09)
3--34
Fig. 17 -- Cab Kit
1
12
7
14
8
3
10
9
11
16
4
19
17
15
2
18
13
6
5
20
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OPTIONS
3--35
800 Diesel 330140 (5--09)
351141 -- D
Fig. 17 -- Cab Kit
NOTE: The Cab kit, TENNANT Part Number 380601 includes Fig. 17, Fig. 18, and Fig. 19.
Ref. Part No. Serial Number Description Qty.
1380602 (004000-- )Cab Assembly Operator (See Breakdowns) 1
2 380634 (004000-- ) Cover, Cab Pressurizer 1
3 380635 (004000-- ) Gasket, Cab Pressurizer 1
4 74455 (004000-- ) Scr--Hxfmgm 6x1.0 12 Pltd 4
5 57803 (004000--007289 ) Breaker--Circuit, 15 Resetable 1
657751 (004000--007289 )Boot, Circuit Breaker 1
7 44851 (004000-- ) Bumper, Rubber 1
8 76522 (004000-- ) Tread, Rubber 1
9 41178 (004000-- ) Washer--Flt .25 Fender 1
10 21246 (004000-- ) Rivet, Plastic 1
11 77652 (004000-- )Insulation, Foam 1
12 76516 (004000-- ) Insulation, Acstc 1
13 76515 (004000-- ) Insulation, Acstc, Side Upper, Cab, .6 1
14 70620 (004000-- ) Cover Wldt, Fuel Inlet 1
15 79011 (004000-- ) Seal, Urethane 1
16 374760 (004000-- )Seal, Urethane 1
17 374761 (004000-- ) Seal, Urethane 1
18 374762 (004000-- ) Seal, Urethane 1
19 1045858 (007290-- ) Circuitbreaker, 15A, Resetable 1
20 1046173 (007290-- )Boot, Circuitbreaker 1
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OPTIONS
800 Diesel 330140 (12--05)
3--36
Fig. 18 -- Cab Mirror Kit
1
2
3
4
5
6
7
8
10
9
7
11
12
13
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OPTIONS
3--37
800 Diesel 330140 (12--05)
08961 -- ALL
Fig. 18 -- Cab Mirror Kit
NOTE: The Cab kit, TENNANT Part Number 380601 includes Fig. 17, Fig. 18, and Fig. 19.
Ref. Part No. Serial Number Description Qty.
o76898 (004000-- )Mirror Kit, Side Brush 1
Y1 68445 (004000-- ) Mirror,8.0 Round,Convex 1
Y2 75881 (004000-- ) Guard, Mirror 1
Y3 75880 (004000-- ) Bracket, Mounting, Mirror 1
Y4 41434 (004000-- ) Bshg,Flange,0.62Bx0.68Od,Nylon 2
Y570761 (004000-- )Tube, 0.62D .44B 2.44, Stl 1
Y6 12549 (004000-- ) Spring, Gas 80 Lb 1
Yo7 369786 (004000-- ) Mirror Assembly 1
YY 8 1050295 (004000-- ) Mirror, Convex, 0.50d 1
YY 9 49032 (004000-- ) Bracket, Mtg, Mirror 1
YY 10 74455 (004000-- )Screw, Hex m06 2
YY 11 01691 (004000-- ) Nut, Hex, Std, .31--18, Ss 1
YY 12 43952 (004000-- ) Washer, Lock, Int, 0.31 Ss 1
YY 13 01685 (004000-- ) Washer, Flat, 0.31 Ss 1
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OPTIONS
800 Diesel 330140 (12--05)
3--38
Fig. 19 -- Cab Seals Group
1
2
3
4
5
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OPTIONS
3--39
800 Diesel 330140 (12--05)
354321 -- ALL
Fig. 19 -- Cab Seals Group
NOTE: The Cab kit, TENNANT Part Number 380601 includes Fig. 17, Fig. 18, and Fig. 19.
Ref. Part No. Serial Number Description Qty.
11021969 (004000-- )Seal, Foam, .06t .25w 42.0l 1
2 1021968 (004000-- ) Seal, Foam, .06t .25w 84.0l 1
3 1021937 (004000-- ) Seal, Foam, .06t .25w 54.0l 1
4 1021966 (004000-- ) Seal, Foam, .06t .25w 76.0l 1
51021951 (004000-- )Seal, Foam, .06t .25w 34.0l 1
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OPTIONS
800 Diesel 330140 (5--09)
3--40
Fig. 20 -- Cab AC and Heater Group
A
B
C
D
D
C
A
B
D
C
2
33
23
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
18
19
36
21
22
23
24
26
25
27
28
29
33
31
32
34
30
35
7
7
18
19
8
9
24 7
7
7
31 7
40
40
39
39
39
40
38
37
20
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OPTIONS
3--41
800 Diesel 330140 (5--09)
350812 -- D
Fig. 20 -- Cab AC and Heater Group
NOTE: AC/Heater kit, TENNANT Part Number 380575 includes Fig. 20, Fig. 21, and Fig. 22.
Ref. Part No. Serial Number Description Qty.
1380613 (004000-- )Box Assy, Heat/Ac (See Breakdowns) 1
2 380689 (004000-- ) Filter,Panel 23.5X6.5X2 143Plts 1
3 380625 (004000-- ) Condenser Assy, A/C (See Breakdowns) 1
4 380630 (004000-- ) Gage, Sight Ac 1
5 380684 (004000-- ) A/C Hose#6 134A 9.0L 1
6380615 (004000-- )Elbow, Heater 2
7 86824 (004000-- ) Clamp, Hose, Wormdrive, 0.50--1.06d, .50w 6
8 1021799 (004000-- ) Hose, A/C, 8 112.0l Str E90 R134 1
9 380686 (004000--004480 ) Hose, A/C #12 107.0L 089 069 1
9 1021797 (004481-- ) Hose, A/C, 12 127.0l Str E90 R134 1
10 375512 (004000-- )Sleeve, Nyl, #33 65.0l 1
11 41016 (004000-- ) Clamp, Hose 2
12 43558A (004000-- ) Cable, Choke 1
13 380663 (004000-- ) Label, Pull--Heat 1
14 380618 (004000--004374 ) Valve, Heater, H, Manual .62H 1
15 380673 (004000-- )Label,Caution R134A 1
16 27767 (004000-- ) Fitting, Brass, Str 1
17 01997 (004000--006008 ) Fitting, Hyd, Brs 1
18 380621 (004000-- ) Hose--Heater, .62Id 80.0L 1
19 380620 (004000-- ) Hose--Heater, .62Id 77.0L 1
20 72979 (004000--004718 )Hose--Heater, .62Id 20.0L 1
20 57532 (004719-- ) Hose--Heater, .62Id 26.0L 1
21 57532 (004000--004718 ) Hose--Heater, .62Id 26.0L 1
21 61870 (004719-- ) Hose--Heater, .62Id 31.0L 1
22 77811 (004000-- ) Grommet 1
23 763116 (004000-- )Tie, Cable, Nyl, 15.3l . W 4.5 Max D 3
o375728 (004375-- ) Valve Assy, Heater 1
Y24 59901 (004375-- ) Fitting, Brass, Str 2
Y25 31507 (004375-- ) Valve --3Way 1
Y26 43242 (004375-- ) Swivel 1
Y27 1043352 (004375-- )Clamp, Cable, Stl, 0.18d X 0.75w, 1hole 2
Y28 40573 (004375-- ) Fitting, Hyd. Str 1
Y29 45142 (004375-- ) Bolt, U 1
Y30 374129 (004719-- ) Bracket, Mtg. Valve 1
Y31 30268 (004375-- ) Fitting, Brass 2
Y32 24450 (004375-- )Fitting, Brass, Tee 1
33 375726 (004375--004718 ) Bracket, Mtg. Valve 1
34 27767 (006009-- ) Fitting, Brs, Str, Em10/Pm06 1
35 1015762 (006009-- ) Fitting, Hyd, Str, Metric, Om16/Pf06 2
36 1043095 (006009-- ) Fitting, Brs, E45, Pf06/Pm06 1
37 16930 (004000-- )Screw, Hex, M10 X 1.5 X 50, 8.8 1
38 32492 (004000-- ) Washer, Flat, 0.38 Std 1
39 32490 (004000-- ) Washer, Flat, 0.25 Std 14
40 12459 (004000-- ) Screw, Hex, M6 X 1.0 X 20, Fmg 14
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OPTIONS
800 Diesel 330140 (5--09)
3--42
Fig. 21 -- Cab AC Compressor Group
3
19
21 20
1
2
4
5
6
7
8
98
9
10
11
11
12
13
14
14
16
15
9
17
18
17
15
16
9
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OPTIONS
3--43
800 Diesel 330140 (5--09)
350809 -- D
Fig. 21 -- Cab AC Compressor Group
NOTE: AC/Heater kit, TENNANT Part Number 380575 includes Fig. 20, Fig. 21, and Fig. 22.
Ref. Part No. Serial Number Description Qty.
1393219 (004000-- )Compressor, A/C, V Pully [134][Sa--4536] 1
2 1046712 (004000-- ) Belt, V, 40.30l [Ax] 1
3 380518 (004000--006008 ) Sheave, Crank, Aux Drive 1
4 1007343 (004000-- ) Bracket, Belt Guard, A/C 1
5 380553 (004000-- ) Bracket Wldt, Compressor, A/C 1
6380697 (004000-- )Link, Tension 2.4L 1
7 1015653 (006009-- ) Sheave, Crank, Aux Drive 1
8 76570 (004000-- ) Screw, Hex, M8 X 1.25 X 30, 8.8 2
9 32491 (004000-- ) Washer, Flat, 0.31 Std 5
10 33612 (004000-- ) Screw, Hex, M10 X 1.25 X 35, 8.8 6
11 32492 (004000-- )Washer, Flat, 0.38 Std 7
12 59156 (004000-- ) Nut, Hex, Lock, .38--16, Nl, Ss 1
13 20177 (004000-- ) Screw, Hex, .38--16 X 4.00, G5 1
14 16931 (004000-- ) Screw, Hex, M8 X 1.25 X 20, 8.8 3
15 32493 (004000-- ) Washer, Flat, 0.50 Std 3
16 41348 (004000-- )Screw, Hex, M14 X 2.0 X 35, 8.8 3
17 08709 (004000-- ) Nut, Hex, Lock, M8 X 1.25, Nl 2
18 1050698 (007368-- ) Arm, Adjmt, A/C 1
19 380697 (004000--007367 ) Link, Tension 2.4L 1
20 32491 (004000--007367 ) Washer, Flat, 0.31 Std 1
21 16931 (004000--007367 )Screw, Hex, M8 X 1.25 X 20, 8.8 1
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800 Diesel 330140 (5--09)
3--44
Fig. 22 -- Cab AC and Heater Electrical Group
1
2
3
4
56
7
8
9
3
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OPTIONS
3--45
800 Diesel 330140 (5--09)
350815 -- D
Fig. 22 -- Cab AC and Heater Electrical Group
NOTE: AC/Heater kit, TENNANT Part Number 380575 includes Fig. 20, Fig. 21, and Fig. 22.
Ref. Part No. Serial Number Description Qty.
156186 (004000-- )Relay, Shrouded, 12 Vdc 2
2 374210 (004000-- ) Circuitbreaker, 20.0a, Thermal 2
3 380617 (004000-- ) Duct, Heater A/C 2
4 380619 (004000-- ) Switch,3Way Blow 1
5 380661 (004000-- ) Knob 2
6380662 (004000-- )Label, Hi/Med/Lo 1
7 380690 (004000-- ) Plate, Switch Mntg 1
8 380624 (004000-- ) Switch, Temp Ac 1
9 380665 (004000-- ) Label, Thermostat 1
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OPTIONS
800 Diesel 330140 (5--05)
3--46
Fig. 23 -- Cab Heater Group
B
A
A
B
B
A
2
3
4
5
67
8
9
10
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
12
13
29
9
9
9
9
9
17 9
24
31
30
32
33
32
32
33
33
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OPTIONS
3--47
800 Diesel 330140 (4--08)
350814 -- D
Fig. 23 -- Cab Heater Group
NOTE: Heater kit, TENNANT Part Number 380611 includes Fig. 23, and Fig. 24.
Ref. Part No. Serial Number Description Qty.
1380618 (004000--004374 )Valve, Heater, H, Manual .62H 1
2 69266 (004000-- ) Cable, Choke 1
3 380663 (004000-- ) Label, Pull--Heat 1
4 380614 (004000-- ) Box Assy, Heat (See Breakdowns) 1
5 380689 (004000-- ) Filter,Panel 23.5X6.5X2 143Plts 1
6380615 (004000-- )Elbow, Heater 2
7 86328 (004000-- ) Clamp, Cable 2
8 375512 (004000-- ) Sleeve 1
9 86824 (004000-- ) Clamp, Hose, Wormdrive, 0.50--1.06d, .50w 6
10 27767 (004000-- ) Fitting, Brass, Str 1
11 01997 (004000--006008 )Fitting, Hyd, Brs 1
12 380621 (004000-- ) Hose--Heater, .62Id 80.0L 1
13 380620 (004000-- ) Hose--Heater, .62Id 77.0L 1
14 72979 (004000--004718 ) Hose--Heater, .62Id 20.0L 1
14 57532 (004719-- ) Hose--Heater, .62Id 26.0L 1
15 57532 (004000--004718 )Hose--Heater, .62Id 26.0L 1
15 61870 (004719-- ) Hose--Heater, .62Id 31.0L 1
16 77811 (004000-- ) Grommet 1
o375728 (004375-- ) Valve Assy, Heater 1
Y17 59901 (004375-- ) Fitting, Brass, Str 2
Y18 31507 (004375-- )Valve --3Way 1
Y19 43242 (004375-- ) Swivel 1
Y20 1043352 (004375-- ) Clamp, Cable, Stl, 0.18d X 0.75w, 1hole 2
Y21 40573 (004375-- ) Fitting, Hyd. Str 1
Y22 45142 (004375-- ) Bolt, U 1
Y23 375726 (004375--004718 )Bracket, Mtg. Valve 1
Y24 30268 (004375-- ) Fitting, Brass 2
Y25 24450 (004375-- ) Fitting, Brass, Tee 1
Y26 27767 (006009-- ) Fitting, Brs, Str, Em10/Pm06 1
Y27 374129 (004719-- ) Bracket, Mtg. Valve 1
28 1015762 (006009-- )Fitting, Hyd, Str, Metric, Om16/Pf06 1
29 1043095 (006009-- ) Fitting, Brs, E45, Pf06/Pm06 1
30 16930 (004000-- ) Screw, Hex, M10 X 1.5 X 50, 8.8 1
31 32492 (004000-- ) Washer, Flat, 0.38 Std 1
32 32490 (004000-- ) Washer, Flat, 0.25 Std 8
33 12459 (004000-- )Screw, Hex, M6 X 1.0 X 20, Fmg 8
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OPTIONS
800 Diesel 330140 (4--01)
3--48
Fig. 24 -- Cab Heater Electrical Group
1
2
3
4
5
6
7
8
3
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OPTIONS
3--49
800 Diesel 330140 (5--09)
350816 -- D
Fig. 24 -- Cab Heater Electrical Group
NOTE: Heater kit, TENNANT Part Number 380611 includes Fig. 23, and Fig. 24.
Ref. Part No. Serial Number Description Qty.
156186 (004000-- )Relay, Shrouded, 12 Vdc 1
2 374210 (004000-- ) Circuitbreaker, 20.0a, Thermal 1
3 380617 (004000-- ) Duct, Heater A/C 2
4 380619 (004000-- ) Switch,3Way Blow 1
5 380661 (004000-- ) Knob 1
6380662 (004000-- )Label, Hi/Med/Lo 1
7 380690 (004000-- ) Plate, Switch Mntg 1
8 56992 (004000-- ) Plugbtn .50H .03--.12 Blacknyl 1
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800 Diesel 330140 (4--01)
3--50
Fig. 25 -- Alternator Group, SE
1
2
3
4
5
6
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OPTIONS
3--51
800 Diesel 330140 (4--01)
351153 -- D
Fig. 25 -- Alternator Group, SE
Ref. Part No. Serial Number Description Qty.
o380606 (004000-- )Kit, Alternator, Hd, Die 1
Y1 75828 (004000-- )Alternator 1
Y2 77555 (004000-- ) Sheave, Alternator, Se 1
Y3 83692 (004000-- )Belt,V 1
Y4 31525 (004000-- ) Wire, Ground 1
Y521223 (004000-- )Guard, Alternator 1
Y6 380636 (004000-- )Arm,Alternator 1
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OPTIONS
800 Diesel 330140 (4--01)
3--52
Fig. 26 -- Vacuum Wand Kit
23
4
5
6
7
8
9
10
1
11
12 13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3
4
12
24
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OPTIONS
3--53
800 Diesel 330140 (6--02)
07672 -- ALL
Fig. 26 -- Vacuum Wand Kit
Ref. Part No. Serial Number Description Qty.
o70668 (004000-- )Wand Kit, Vac 1
Y1 73871 (004000-- ) Plate, Mounting, Vac Door 1
Y2 75701 (004000-- ) Plate Wldt, Vac Door 1
Y3 75876 (004000-- ) Seal, Foam Rbr, .19 .75W 47.1L 2
Y4 75877 (004000-- ) Seal, Foam Rbr .19 .75W 8.43L 2
Y521047 (004000-- )Shaft 1
Y6 82962 (004000-- ) Balljoint .375--24 Lh 1
Y7 11676 (004000-- ) Stud, Adjustment 1
Y8 51531 (004000-- ) Ball Joint .375--24 1
Y9 23146 (004000-- ) Pin,Roll,.18Odx1.62L,.187/.192 1
Y10 19035 (004000-- )Sprng,Comp,0.83Idx.07Wire 1.0L 1
Y11 21041 (004000-- ) Disk 1
Y12 04843 (004000-- ) Bearing, Flange .625 Bore 2
Y13 21054 (004000-- ) Box, Mounting, Lever, Vac 1
Y14 21104 (004000-- ) Panel, Cover 1
Y15 73880 (004000-- )Plate 1
Y16 79646 (004000-- ) Plate, Latch 1
Y17 79647 (004000-- ) Angle 1
Y18 79644 (004000-- ) Handle 1
Y19 26565 (004000-- ) Knob,0.38--16,1.25Dia,Plastic 1
Y20 79674 (004000-- )Seal 1
Y21 74074 (004000-- ) Adaptor Wldt, Vac Wand 1
Y22 54009 (004000-- ) Hose&2Cuff Assy,Vinyl2.0Id10Ft 1
Y23 54012 (004000-- ) Wand 1
Y24 36158 (004000-- ) Clip Finger Grip 8
Y25 42124 (004000-- )Plug, Drain 1
Y26 374012 (004000-- ) Chain, Jack, #12, 08.5l 11 Links 1
Y27 26395--2 (004000-- ) Clamp--Cable, 0.38Dia 0.38Wth 1
Y28 76286 (004000-- ) Adaptor Wldt, Vac Wand 1
Y29 76338 (004000-- ) Bar, Prop 1
Y30 70659 (004000-- )Grip, Handle, Flat 2
Y31 76406 (004000-- ) Label, Vac Wand 1
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OPTIONS
800 Diesel 330140 (4--01)
3--54
Fig. 27 -- Side Brush Dust Control Kit
1
2
3
4
5
6
7
8
9
10
11
12
13
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OPTIONS
3--55
800 Diesel 330140 (4--01)
07678 -- ALL
Fig. 27 -- Side Brush Dust Control Kit
Ref. Part No. Serial Number Description Qty.
o76100 (004000-- )Dust Control Kit, Side Brush 1
Y1 76036 (004000-- ) Skirt, Deflection 1
Y2 76030 (004000-- ) Bracket, Mounting, Skirt 1
Y3 76038 (004000-- ) Strip, Retainer, Skirt 1
Y4 75901 (004000-- ) Skirt, Cover, Sbdc 1
Y576049 (004000-- )Skirt, Retainer 1
Y6 77759 (004000-- ) Bracket Wldt 1
Y7 75989 (004000-- ) Plate Wldt, Skirt 1
Y8 76069 (004000-- ) Skirt, Cover, Sbdc 1
Y9 76055 (004000-- ) Plate, Retainer 1
Y10 76074 (004000-- )Skirt 1
Y11 76081 (004000-- ) Skirt 1
Y12 76084 (004000-- ) Bracket 1
Y13 77755 (004000-- ) Plate 1
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OPTIONS
800 Diesel 330140 (4--01)
3--56
Fig. 28 -- Protectoseal Fuel Tank Cap Group
1
07471 -- ALL
Ref. Part No. Serial Number Description Qty.
102506--6 (004000-- )Gas Cap, Protectoseal 1
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OPTIONS
3--57
800 Diesel 330140 (4--01)
Fig. 29 -- Fire Extinguisher Kit
1
07516 -- JP, NA
Ref. Part No. Serial Number Description Qty.
o70692 (004000-- )Extinguisher Kit Fire 800 1
Y1 25312 (004000-- ) Extinguisher, Fire
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OPTIONS
800 Diesel 330140 (4--01)
3--58
Fig. 30 -- Solid Tire and Rim Assembly
1
2
07666 -- ALL
Ref. Part No. Serial Number Description Qty.
o121671 (004000-- )Tire and Rim Assy, Solid 6.5 1
Y2 63228 (004000-- ) Tire, Solid 1
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OPTIONS
3--59
800 Diesel 330140 (4--01)
Fig. 31 -- Seat Belt Kit
2
1
07674 -- ALL
Ref. Part No. Serial Number Description Qty.
o70690 (004000-- )Seat Belt Kit 1
Y1 30533 (004000-- ) Belt, Seat 1
Y2 87337 (004000-- ) Latch, Door 1
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OPTIONS
800 Diesel 330140 (4--08)
3--60
Fig. 32 -- RFS Filter System Group
1
2
34
5
6
7
8
9
10
11
12
13 14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
29
30
31
32
33
34 35
36
36
37
36
29
35
17
43
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OPTIONS
3--61
800 Diesel 330140 (4--08)
10229 -- ALL
Fig. 32 -- RFS Filter System Group
Ref. Part No. Serial Number Description Qty.
o79174 (004000-- )Rfs Kit 1
Y1 79160 (004000-- ) Duct Wldt, Rfs 2
Y2 79156 (004000-- ) Plate, Shutter 2
Y3 79159 (004000-- ) Shaft, Pivot 4
Y4 11747 (004000-- ) Bearing, Nylon 4
Y579158 (004000-- )Coupling 2
Y6 42011 (004000-- ) Screw, Hex, 10--24 X 0.50, Ss 4
Y7 79157 (004000-- ) Bracket, Mounting, Gearmotor 2
Y8 79170 (004000-- ) Motor, Ele, Geared, 12Vdc 2
Y9 79172 (004000-- ) Seal, O--Ring .787Idx.210Th 2
Y10 79167 (004000-- )Seal 2
Y11 79155 (004000-- ) Cover, Motor 2
Y12 79168 (004000-- ) Seal 2
Y13 79177 (004000-- ) Plate, Mounting, Rfs Control 1
Yo14 79176 (004000-- ) Controller Assy, Rfs 1
YY 15 59954 (004000-- )Cover, Housing, Electrical 1
YY 16 59921 (004000-- ) Gasket, Cover, Alum 1
Y17 56186 (004000-- ) Relay, Shrouded, 12 Vdc 4
Y18 75465 (004000-- ) Switch, Pressure 1
Y19 10632--4 (004000-- ) Grommet,Rbr,0.62Id,For .06Matl 1
Y20 82739 (004000-- )Ftg, Breather 1
Y21 40607 (004000-- ) Ftg,Brass,St Bm03/Pm02 1
Y22 21301 (004000-- ) Hose, Vacuum, .16 Id X 76.0 Lg 1
Y23 39923 (004000-- ) Ftg,Bulkhead--Barb Wh 1074X4 1
Y24 43454 (004000-- ) Washer, .344B .69D .06Nylon 1
Y25 79169 (004000-- )Cover, Electrical 1
Y26 40678 (004000-- ) Clamp,Cable .44D .62Wide 2
Y27 49266 (004000-- ) Tie, Cable 1.75D Max 7.50Lg 12
Y28 34864 (004000-- ) Strain,Relief 2
Y29 46236 (004000-- ) Clamp--Cable, 0.25Dia 0.56Wth 3
Y30 79025 (004000-- )Harness, Motor, Duct 2
Y31 79026 (004000-- ) Harness, Hopper, Rfs 1
Y83706 (004000-- ) Harness, Rfs Jumper 1
Y32 70851 (004000-- ) Seal, Urethane 1
Y44961 (004000-- ) Tie, Cable 4.00 Max 14.50Lg 28
Y23935 (004000-- )Seal, Filter 2
Y57809 (004000-- ) Breaker--Cicuit, 15 Resetable 2
Y33 49766 (004000-- ) Screw, Hex, #08--32 X 0.38, Ss 8
Y34 02938 (004000-- ) Washer, Lock, Int, 08 Ss 8
Y35 06932 (004000-- ) Screw, Pan, M5 X 0.80 X 10, 4.8 8
Y36 74455 (004000-- )Screw, Hex, M6 X 1.0 X 12, Fmg 9
Y37 34738 (004000-- ) Rivet, Blind, .125d X 0.32 X .25d, Stl 6
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OPTIONS
800 Diesel 330140 (6--02)
3--62
Fig. 33 -- Cab AC Drain Hose Kit
3
1
4
4
3
3
3
3
3
4
2
4
4
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OPTIONS
3--63
800 Diesel 330140 (6--02)
353660 -- ALL
Fig. 33 -- Cab AC Drain Hose Kit
Ref. Part No. Serial Number Description Qty.
o374133 (004000-- )Kit, Ci, Drain Hose, A/C 1
Y1 374134 (004000-- ) Hose Assy, Drain, A/C 1
Y2 374135 (004000-- ) Hose Assy, Drain, A/C 1
Y3 49266 (004000-- ) Tie, Cable, Nyl, 07.3l .19w 1.8 Max D 10
Y455248 (004000-- )Mount, Cable Tie 10
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OPTIONS
800 Diesel 330140 (4--01)
3--64
Fig. 34 -- Neutral Start Group
1
2
09831 -- ALL
Ref. Part No. Serial Number Description Qty.
163407 (004000-- )Harness, Neutral, Start 1
2 74164 (004000--004586 ) Pump, Hyd Piston V 2.48 (See breakdowns) 1
2 373405 (004587-- ) Pump, Hyd Piston V 2.48 (See breakdowns) 1
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OPTIONS
3--65
800 Diesel 330140 (5--09)
Fig. 35 -- Documentation Group
Ref. Part No. Serial Number Description Qty.
330140 (004000-- )Manual Pkg 800D 1
MM337 (004000-- ) Manual, Service 800/810 1
48842 (004000-- ) Oper/Video Vhs, 800 1
330142 (004000-- ) Manual Op/Mt 800D Spanish 1
330143 (004000-- ) Manual Op/Mt 800D French 1
380503 (004000-- )Engine Service Manual Pk 700 series 1
330729 (004000-- ) Manual, Eng, Perk, F/ Eng 704--30, [Es] 1
372897 (006009--007320 ) Manual, Service, [Caterpillar 3044c] 1
9006204 (007321-- ) Manual, Service, Eng [Cat C3.4] 1
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OPTIONS
800 Diesel 330140 (5--04)
3--66
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BREAKDOWNS
4--1
800 Diesel 330140 (5--09)
SECTION 4
Contents Page
Fig. 1 -- Hydraulic Piston Pump Breakdown,
74163 4-2...........................
Fig. 2 -- Hydraulic Piston Pump Breakdown,
74163 4-4...........................
Fig. 3 -- Hydraulic Piston Pump Breakdown,
373404 4-6..........................
Fig. 4 -- Hydraulic Piston Pump Breakdown,
373404 4-8..........................
Fig. 5 -- Hydraulic Manual Control Breakdown,
74273 4-10..........................
Fig. 6 -- Hydraulic Piston Pump Breakdown,
74164 4-12..........................
Fig. 7 -- Hydraulic Piston Pump Breakdown,
74164 4-14..........................
Fig. 8 -- Hydraulic Piston Pump Breakdown,
373405 4-16.........................
Fig. 9 -- Hydraulic Piston Pump Breakdown,
373405 4-18.........................
Fig. 10 -- Hydraulic Manual Control Breakdown,
373369 4-20.........................
Fig. 11 -- Hydraulic Gear Pump Breakdown,
62561 4-22..........................
Fig. 12 -- Hydraulic Gear Pump Breakdown,
373254 4-24.........................
Fig. 13 -- Hydraulic Motor Breakdown, 63426 4-26...
Fig. 14 -- Hydraulic Motor Breakdown, 22626 4-28...
Fig. 15 -- Hydraulic Motor Breakdown, 373464 4-30..
Fig. 16 -- Hydraulic Motor Breakdown, 53434 4-32...
Fig. 17 -- Hydraulic Motor Breakdown, 79781 4-33...
Fig. 18 -- Hydraulic Motor Breakdown, 19117 4-34...
Fig. 19 -- Hydraulic Motor Breakdown, 63542 4-35...
Fig. 20 -- Hydraulic Steering Valve Breakdown,
65242 4-36..........................
Fig. 21 -- Hydraulic Solenoid Valve Breakdown,
84015 4-38..........................
Fig. 22 -- Hydraulic Solenoid Valve Breakdown,
84016 4-39..........................
Fig. 23 -- Hydraulic Valve Breakdown, 375563 4-40..
Fig. 24 -- Hydraulic Solenoid Valve Breakdown,
84014 4-42..........................
Fig. 25 -- Hydraulic Cylinder Breakdown,
53601 4-44..........................
Fig. 26 -- Hydraulic Cylinder Breakdown,
1026719 4-45........................
Fig. 27 -- Cab Assembly 4-46.....................
Fig. 28 -- Cab Door Assembly 4-48................
Fig. 29 -- Cab Insulation Group 4-50...............
Fig. 30 -- Cab Wire Harness Group 4-52...........
Contents Page
Fig. 31 -- AC Condenser Box Breakdown,
380625 4-53.........................
Fig. 32 -- AC and Heater Box Breakdown,
380613 4-54.........................
Fig. 33 -- Heater Box Breakdown, 380614 4-56......
Fig. 34 -- Brake Assy, Right Hand (R.h.) 77790 4-58.
Fig. 35 -- Brake Assy, Left Hand (L.h.) 77770 4-60...
Fig. 36 -- Hydraulic Solenoid Valve Breakdown,
1049210 4--62........................
Fig. 37 -- Hydraulic Solenoid Valve Breakdown,
1049209 4--64........................
Fig. 38 -- Hydraulic Solenoid Valve Breakdown,
1049211 4--66........................
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BREAKDOWNS
800 Diesel 330140 (4--08)
4--2
Fig. 1 -- Hydraulic Piston Pump Breakdown, 74163
2
3
5
6
8
7
1
12
13
14
15
19
20
27
25
26
22
23
21
9
11
24
11
11
910
4
11
11
11
17
11
11
25
2
16
17
not sold separately
not sold separately
18
19
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BREAKDOWNS
4--3
800 Diesel 330140 (4--08)
10136 -- ALL
Fig. 1 -- Hydraulic Piston Pump Breakdown, 74163
NOTE: Piston Pump, TENNANT Part Number 74163, includes Fig. 1, Fig. 2 and Fig. 5.
Ref. Part No. Serial Number Description Qty.
174184 (000000-- ) Nut, Jam 1
2 74223 (000000-- ) Screw, Cap 8
3 61882 (000000-- ) Rotating Kit 1
4 74253 (000000-- ) Piston, Servo 1
5 74254 (000000-- ) Follower, Piston 1
674256 (000000-- )Plate, Cover En 1
7 74257 (000000-- ) Plate, Cover En 1
8 74258 (000000-- ) Camplate S/A En 1
9 74240 (000000-- ) Race, Bearing Ce 2
10 74210 (000000-- ) Bearing 1
11 74283 (000000-- )Seal Kit, Pump En 1
12 74262 (000000-- ) Screw, Cap En 6
o74263 (000000-- ) Housing S/A En 1
Y13 79771 (000000-- ) Housing En 1
Y14 37462 (000000-- ) Bearing 1
Y15 79742 (000000-- )Plug S/A En 1
16 74273 (000000-- ) Control, Manual (See Breakdowns) 1
17 74276 (000000-- ) Orifice, Valve En 3
18 74280 (000000-- ) Washer En 1
19 74281 (000000-- ) Washer En 8
20 79747 (000000-- )Cap Screw En 2
21 74265 (000000-- ) Shaft, Drive Sp En 1
22 74266 (000000-- ) Nut En 1
23 74267 (000000-- ) Lockwasher En 1
24 37460 (000000-- ) Washer 1
25 13907 (000000-- )Plug #8 2
26 79779 (000000-- ) Plug,#12 O--Ring Ph 1
27 74272 (000000-- ) Arm, Control En 1
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BREAKDOWNS
800 Diesel 330140 (9--97)
4--4
Fig. 2 -- Hydraulic Piston Pump Breakdown, 74163
1
2
3
4
5
7
8
11
12
13
14
10
16
17
18
20
21
22
6
2
2
1
19
15
20
9
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BREAKDOWNS
4--5
800 Diesel 330140 (9--97)
10136,09670 -- ALL
Fig. 2 -- Hydraulic Piston Pump Breakdown, 74163
NOTE: Piston Pump, TENNANT Part Number 74163, includes Fig. 1, Fig. 2 and Fig. 5.
Ref. Part No. Serial Number Description Qty.
174259 (000000-- )Relief Valve Sa En 2
2 74283 (000000-- ) Seal Kit, Pump En 1
3 74260 (000000-- ) Screw, Cap En 2
4 74261 (000000-- ) Screw, Cap En 2
5 61886 (000000-- ) Valve Plate 1
679708 (000000-- )Repair Info,Pmp En 1
o7 74264 (000000-- ) Backplate S/A En 1
Y8 34159 (000000-- ) Bearing 1
Y9 79748 (000000-- ) Roll Pin En 1
10 74270 (000000-- ) Key En 1
o11 74271 (000000-- )Charge Pmp Adap En 1
Y12 79749 (000000-- ) Bushing En 1
Y13 79750 (000000-- ) Plug En 1
Y14 79751 (000000-- ) Shims En 1
Y15 79752 (000000-- ) Spring En 1
Y16 79753 (000000-- )Poppet En 1
17 74274 (000000-- ) Geroter,Ring In En 1
18 74275 (000000-- ) Geroter,Ring Ot En 1
19 74277 (000000-- ) Coupler En 1
20 74278 (000000-- ) Ring, Retaining En 2
21 74279 (000000-- )Actuator, Valve En 1
22 74282 (000000-- ) Washer En 4
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--6
Fig. 3 -- Hydraulic Piston Pump Breakdown, 373404
2
3
5
6
8
7
1
12
13
14
15
19
20
27
25
26
22
23
29
28
30
31
21
9
11
24
11
11
910
4
11
11
11
29
11
11
25
231
16
17
not sold separately
not sold separately
18
Home
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BREAKDOWNS
4--7
800 Diesel 330140 (4--08)
10136 -- ALL
Fig. 3 -- Hydraulic Piston Pump Breakdown, 373404
NOTE: Piston Pump, TENNANT Part Number 373404, includes.Fig. 3, Fig. 4 and Fig. 5.
Ref. Part No. Serial Number Description Qty.
174184 (000000-- ) Nut, Jam 1
2 74223 (000000-- ) Screw, Cap 8
3 61882 (000000-- ) Rotating Kit 1
4 373407 (000000-- ) Piston, Servo 1
5 74254 (000000-- ) Follower, Piston 1
674256 (000000-- )Plate, Cover En 1
7 74257 (000000-- ) Plate, Cover En 1
8 74258 (000000-- ) Camplate S/A En 1
9 74240 (000000-- ) Race, Bearing Ce 2
10 74210 (000000-- ) Bearing 1
11 74283 (000000-- )Seal Kit, Pump En 1
12 74262 (000000-- ) Screw, Cap En 6
o373408 (000000-- ) Housing S/A En 1
Y13 373409 (000000-- ) Housing En 1
Y14 37462 (000000-- ) Bearing 1
Y15 79742 (000000-- )Plug S/A En 1
o16 373410 (000000-- ) Cradle Sub Assy En 1
Y17 373218 (000000-- ) Dowel Bushing En 2
Y18 373414 (000000-- ) Bushing En 1
Y19 373415 (000000-- ) Cap Screw En 1
20 79747 (000000-- )Cap Screw En 2
21 74265 (000000-- ) Shaft, Drive Sp En 1
22 74266 (000000-- ) Nut En 1
23 74267 (000000-- ) Lockwasher En 1
24 37460 (000000-- ) Washer 1
25 13907 (000000-- )Plug #8 2
26 79779 (000000-- ) Plug,#12 O--Ring Ph 1
27 74272 (000000-- ) Arm, Control En 1
28 74273 (000000-- ) Control, Manual (See Breakdowns) 1
29 74276 (000000-- ) Orifice, Valve En 3
30 74280 (000000-- )Washer En 1
31 74281 (000000-- ) Washer En 8
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--8
Fig. 4 -- Hydraulic Piston Pump Breakdown, 373404
1
2
3
4
5
7
8
11
12
13
14
10
16
17
18
20
21
22
6
2
2
1
19
15
20
9
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BREAKDOWNS
4--9
800 Diesel 330140 (4--01)
10136,09670 -- ALL
Fig. 4 -- Hydraulic Piston Pump Breakdown, 373404
NOTE: Piston Pump, TENNANT Part Number 373404, includes .Fig. 3, Fig. 4 and Fig. 5.
Ref. Part No. Serial Number Description Qty.
174259 (000000-- )Relief Valve Sa En 2
2 74283 (000000-- ) Seal Kit, Pump En 1
3 373374 (000000-- ) Screw, Cap En 2
4 373375 (000000-- ) Screw, Cap En 2
5 61886 (000000-- ) Valve Plate 1
6373406 (000000-- )Repair Info,Pmp En 1
o7 373412 (000000-- ) Backplate S/A En 1
Y8 34159 (000000-- ) Bearing 1
Y9 79748 (000000-- ) Roll Pin En 1
10 74270 (000000-- ) Key En 1
o11 74271 (000000-- )Charge Pmp Adap En 1
Y12 79749 (000000-- ) Bushing En 1
Y13 79750 (000000-- ) Plug En 1
Y14 79751 (000000-- ) Shims En 1
Y15 79752 (000000-- ) Spring En 1
Y16 79753 (000000-- )Poppet En 1
17 74274 (000000-- ) Geroter,Ring In En 1
18 74275 (000000-- ) Geroter,Ring Ot En 1
19 74277 (000000-- ) Coupler En 1
20 74278 (000000-- ) Ring, Retaining En 2
21 373413 (000000-- )Actuator, Valve En 1
22 74282 (000000-- ) Washer En 4
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--10
Fig. 5 -- Hydraulic Manual Control Breakdown, 74273
2
3
5
6
7
8
9
10
1
3
11
12
13
14
15
5
4
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BREAKDOWNS
4--11
800 Diesel 330140 (4--01)
10134 -- ALL
Fig. 5 -- Hydraulic Manual Control Breakdown, 74273
NOTE: Piston Pump, TENNANT Part Number 74163, includes Fig. 1, Fig. 2 and Fig. 5.
NOTE: Piston Pump, TENNANT Part Number 373404, includes .Fig. 3, Fig. 4 and Fig. 5.
Ref. Part No. Serial Number Description Qty.
o74273 (000000-- )Control, Manual 1
Y1 79754 (000000-- ) Housing,Control 1
Y2 79755 (000000-- ) Plug 1
Y3 79776 (000000-- ) Seal Kit,Cntrl 1
Y4 79756 (000000-- ) Ring, Retaining 1
Y579757 (000000-- )Spring,Retainer 2
Y6 79758 (000000-- ) Spring, Cntr 1
Y7 79759 (000000-- ) Valve Spool 1
Y8 79760 (000000-- ) Screw, Set 1
Y9 79761 (000000-- ) Link, Feedback 1
Y10 79762 (000000-- )Dowel Pin 1
Y11 79763 (000000-- ) Ring, Retaining 1
Y12 79764 (000000-- ) Bell Crank 1
Y13 79765 (000000-- ) Screw, Set 1
Y14 79766 (000000-- ) Shaft, Input 1
Y15 79767 (000000-- )Pin, Headed 1
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BREAKDOWNS
800 Diesel 330140 (4--08)
4--12
Fig. 6 -- Hydraulic Piston Pump Breakdown, 74164
2
3
5
6
8
7
1
12
13
14
15
20
27
25
26
22
23
17
16
18
19
21
9
11
24
11
11
9
10
4
11
11
11
17
11
11
25
219
not sold separately
not sold separately
Home
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BREAKDOWNS
4--13
800 Diesel 330140 (4--08)
10136 -- ALL
Fig. 6 -- Hydraulic Piston Pump Breakdown, 74164
NOTE: Piston Pump, TENNANT Part Number 74164, includes Fig. 6, Fig. 7 and Fig. 10.
Ref. Part No. Serial Number Description Qty.
174184 (000000-- ) Nut, Jam 1
2 74223 (000000-- ) Screw, Cap 8
3 61882 (000000-- ) Rotating Kit 1
4 74253 (000000-- ) Piston, Servo 1
5 74254 (000000-- ) Follower, Piston 1
674256 (000000-- )Plate, Cover En 1
7 74257 (000000-- ) Plate, Cover En 1
8 74258 (000000-- ) Camplate S/A En 1
9 74240 (000000-- ) Race, Bearing Ce 2
10 74210 (000000-- ) Bearing 1
11 74283 (000000-- )Seal Kit, Pump En 1
12 74262 (000000-- ) Screw, Cap En 6
o74263 (000000-- ) Housing S/A En 1
Y13 79771 (000000-- ) Housing En 1
Y14 37462 (000000-- ) Bearing 1
Y15 79742 (000000-- )Plug S/A En 1
16 373369 (000000-- ) Control, Manual (See Breakdowns) 1
17 74276 (000000-- ) Orifice, Valve En 3
18 74280 (000000-- ) Washer En 1
19 74281 (000000-- ) Washer En 8
20 79747 (000000-- )Cap Screw En 2
21 74265 (000000-- ) Shaft, Drive Sp En 1
22 74266 (000000-- ) Nut En 1
23 74267 (000000-- ) Lockwasher En 1
24 37460 (000000-- ) Washer 1
25 13907 (000000-- )Plug #8 2
26 79779 (000000-- ) Plug,#12 O--Ring Ph 1
27 74272 (000000-- ) Arm, Control En 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--14
Fig. 7 -- Hydraulic Piston Pump Breakdown, 74164
1
2
3
4
5
7
8
11
12
13
14
10
16
17
18
20
21
22
6
2
2
1
19
15
20
9
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BREAKDOWNS
4--15
800 Diesel 330140 (4--01)
10136,09670 -- ALL
Fig. 7 -- Hydraulic Piston Pump Breakdown, 74164
NOTE: Piston Pump, TENNANT Part Number 74164, includes Fig. 6, Fig. 7 and Fig. 10.
Ref. Part No. Serial Number Description Qty.
174259 (000000-- )Relief Valve Sa En 2
2 74283 (000000-- ) Seal Kit, Pump En 1
3 74260 (000000-- ) Screw, Cap En 2
4 74261 (000000-- ) Screw, Cap En 2
5 61886 (000000-- ) Valve Plate 1
679708 (000000-- )Repair Info,Pmp En 1
o7 74264 (000000-- ) Backplate S/A En 1
Y8 34159 (000000-- ) Bearing 1
Y9 79748 (000000-- ) Roll Pin En 1
10 74270 (000000-- ) Key En 1
o11 74271 (000000-- )Charge Pmp Adap En 1
Y12 79749 (000000-- ) Bushing En 1
Y13 79750 (000000-- ) Plug En 1
Y14 79751 (000000-- ) Shims En 1
Y15 79752 (000000-- ) Spring En 1
Y16 79753 (000000-- )Poppet En 1
17 74274 (000000-- ) Geroter,Ring In En 1
18 74275 (000000-- ) Geroter,Ring Ot En 1
19 74277 (000000-- ) Coupler En 1
20 74278 (000000-- ) Ring, Retaining En 2
21 74279 (000000-- )Actuator, Valve En 1
22 74282 (000000-- ) Washer En 4
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--16
Fig. 8 -- Hydraulic Piston Pump Breakdown, 373405
2
3
5
6
8
7
1
12
13
14
15
19
20
27
25
26
22
23
29
28
30
31
21
9
11
24
11
11
9
10
4
11
11
11
29
11
11
25
231
16
17
not sold separately
not sold separately
18
Home
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BREAKDOWNS
4--17
800 Diesel 330140 (4--08)
10136 -- ALL
Fig. 8 -- Hydraulic Piston Pump Breakdown, 373405
NOTE: Piston Pump, TENNANT Part Number 373405, includes Fig. 8, Fig. 9 and Fig. 10.
Ref. Part No. Serial Number Description Qty.
174184 (000000-- ) Nut, Jam 1
2 74223 (000000-- ) Screw, Cap 8
3 61882 (000000-- ) Rotating Kit 1
4 373407 (000000-- ) Piston, Servo 1
5 74254 (000000-- ) Follower, Piston 1
674256 (000000-- )Plate, Cover En 1
7 74257 (000000-- ) Plate, Cover En 1
8 74258 (000000-- ) Camplate S/A En 1
9 74240 (000000-- ) Race, Bearing Ce 2
10 74210 (000000-- ) Bearing 1
11 74283 (000000-- )Seal Kit, Pump En 1
12 74262 (000000-- ) Screw, Cap En 6
o373408 (000000-- ) Housing S/A En 1
Y13 373409 (000000-- ) Housing En 1
Y14 37462 (000000-- ) Bearing 1
Y15 79742 (000000-- )Plug S/A En 1
o16 373410 (000000-- ) Cradle Sub Assy En 1
Y17 373218 (000000-- ) Dowel Bushing En 2
Y18 373414 (000000-- ) Bushing En 1
Y19 373415 (000000-- ) Cap Screw En 1
20 79747 (000000-- )Cap Screw En 2
21 74265 (000000-- ) Shaft, Drive Sp En 1
22 74266 (000000-- ) Nut En 1
23 74267 (000000-- ) Lockwasher En 1
24 37460 (000000-- ) Washer 1
25 13907 (000000-- )Plug #8 2
26 79779 (000000-- ) Plug,#12 O--Ring Ph 1
27 74272 (000000-- ) Arm, Control En 1
28 373369 (000000-- ) Control, Manual (See Breakdowns) 1
29 74276 (000000-- ) Orifice, Valve En 3
30 74280 (000000-- )Washer En 1
31 74281 (000000-- ) Washer En 8
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--18
Fig. 9 -- Hydraulic Piston Pump Breakdown, 373405
1
2
3
4
5
7
8
11
12
13
14
10
16
17
18
20
21
22
6
2
2
1
19
15
20
9
Home
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BREAKDOWNS
4--19
800 Diesel 330140 (4--01)
10136,09670 -- ALL
Fig. 9 -- Hydraulic Piston Pump Breakdown, 373405
NOTE: Piston Pump, TENNANT Part Number 373405, includes Fig. 8, Fig. 9 and Fig. 10.
Ref. Part No. Serial Number Description Qty.
174259 (000000-- )Relief Valve Sa En 2
2 74283 (000000-- ) Seal Kit, Pump En 1
3 373374 (000000-- ) Screw, Cap En 2
4 373375 (000000-- ) Screw, Cap En 2
5 61886 (000000-- ) Valve Plate 1
6373406 (000000-- )Repair Info,Pmp En 1
o7 373412 (000000-- ) Backplate S/A En 1
Y8 34159 (000000-- ) Bearing 1
Y9 79748 (000000-- ) Roll Pin En 1
10 74270 (000000-- ) Key En 1
o11 74271 (000000-- )Charge Pmp Adap En 1
Y12 79749 (000000-- ) Bushing En 1
Y13 79750 (000000-- ) Plug En 1
Y14 79751 (000000-- ) Shims En 1
Y15 79752 (000000-- ) Spring En 1
Y16 79753 (000000-- )Poppet En 1
17 74274 (000000-- ) Geroter,Ring In En 1
18 74275 (000000-- ) Geroter,Ring Ot En 1
19 74277 (000000-- ) Coupler En 1
20 74278 (000000-- ) Ring, Retaining En 2
21 373413 (000000-- )Actuator, Valve En 1
22 74282 (000000-- ) Washer En 4
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--20
Fig. 10 -- Hydraulic Manual Control Breakdown, 373369
2
3
5
6
7
8
9
10
1
3
11
12
13
14
15
5
4
3
3
16
17
18
19
20
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BREAKDOWNS
4--21
800 Diesel 330140 (4--01)
10139 -- ALL
Fig. 10 -- Hydraulic Manual Control Breakdown, 373369
NOTE: Piston Pump, TENNANT Part Number 74164, includes Fig. 6, Fig. 7 and Fig. 10.
NOTE: Piston Pump, TENNANT Part Number 373405, includes Fig. 8, Fig. 9 and Fig. 10.
Ref. Part No. Serial Number Description Qty.
o373369 (000000-- )Manual Control En 1
Y1 79777 (000000-- ) Housing,Control En 1
Y2 79755 (000000-- ) Plug En 1
Y3 79776 (000000-- ) Seal Kit,Cntrl En 1
Y4 79756 (000000-- ) Ring, Retaining En 1
Y579757 (000000-- )Spring,Retainer En 2
Y6 79758 (000000-- ) Spring, Cntr En 1
Y7 79772 (000000-- ) Vlv Spool Wide En 1
Y8 79760 (000000-- ) Screw, Set En 1
Y9 79761 (000000-- ) Link, Feedback En 1
Y10 79762 (000000-- )Dowel Pin En 1
Y11 79763 (000000-- ) Ring, Retaining En 1
Y12 79764 (000000-- ) Bell Crank En 1
Y13 79765 (000000-- ) Screw, Set En 1
Y14 79766 (000000-- ) Shaft, Input En 1
Y15 79767 (000000-- )Pin, Headed En 1
Y16 373371 (000000-- ) Adaptor,Neutral En 1
Y17 79774 (000000-- ) Ball En 1
Y18 373372 (000000-- ) Pin, Cntrl Assy En 1
Y19 79760 (000000-- ) Screw, Set En 1
Y20 373373 (000000-- )Switch,Lockout En 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--22
Fig. 11 -- Hydraulic Gear Pump Breakdown, 62561
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3
4
5
16
16
16
16
16
16
17
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BREAKDOWNS
4--23
800 Diesel 330140 (4--01)
07488,09670 -- ALL
Fig. 11 -- Hydraulic Gear Pump Breakdown, 62561
Ref. Part No. Serial Number Description Qty.
o62561 (000000-- ) Pump, Hyd 1
Y1 58242 (000000-- ) Plate, Back 1
Y2 74149 (000000-- ) Plate, Front 1
Y3 74150 (000000-- ) Body Assy 2
Y4 74151 (000000-- ) Gear, Idler 2
Y574152 (000000-- )Plate, Adapter 2
Y6 74148 (000000-- ) Gear, Slip Fit 1
Y7 65226 (000000-- ) Drive Gear Assembly 1
Y8 74154 (000000-- ) Screw, Cap 8
Y9 74160 (000000-- ) Key, Round 1
Y10 74157 (000000-- )Body Assembly 1
Y11 74153 (000000-- ) Gear 1
Y12 74158 (000000-- ) Gear, Idler 1
Y13 74156 (000000-- ) Key, Round 1
Y14 74159 (000000-- ) Washer 4
Y15 74161 (000000-- )Plug, O--ring 1
Y16 59305 (000000-- ) Kit, Seal, Hyd, Pump 1
17 763483 (000000-- ) Repair Info, Pump 1
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BREAKDOWNS
800 Diesel 330140 (5--05)
4--24
Fig. 12 -- Hydraulic Gear Pump Breakdown, 373254
2
1
3
69
14
5
8
13
4
12
7
10
15
9
17
3
6
17
17
17
16
17
17
17
18
11
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BREAKDOWNS
4--25
800 Diesel 330140 (5--05)
09670 -- All
Fig. 12 -- Hydraulic Gear Pump Breakdown, 373254
Ref. Part No. Serial Number Description Qty.
o373254 (000000-- )Pump, Hyd, Gear, [Ex3] 0.66 [R] 3000 1
Y1 373201 (000000-- ) Plate, Front, Pump, Hyd 1
Y2 373276 (000000-- ) Plate, Back, Pump, Hyd 1
Y3 373232 (000000-- ) Housing 1
Y4 373256 (000000-- ) Body 2
Y5373457 (000000-- )Gear, Drive 1
Y6 373211 (000000-- ) Gear Assy, Idler 1
Y7 373258 (000000-- ) Gear, Idler 2
Y8 74154 (000000-- ) Screw, Cap, Motor, Hyd 8
Y9 373235 (000000-- ) Plate, Adaptor 2
Y10 373458 (000000-- )Key 1
Y11 71725 (000000-- ) Plug, O--Ring 1
Y12 373259 (000000-- ) Gear, [Slip Fit] 1
Y13 373284 (000000-- ) Key 1
Y14 373242 (000000-- ) Gear 1
Y15 373243 (000000-- )Washer 4
Y16 74161 (000000-- ) Plug, O--Ring 1
Y17 373255 (000000-- ) Kit, Seal, Pump 1
18 373207 (000000-- ) Instr, Kit, Repair, Pump, Hyd 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--26
Fig. 13 -- Hydraulic Motor Breakdown, 63426
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
20
20
20
20
21
21
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BREAKDOWNS
4--27
800 Diesel 330140 (4--01)
01655 -- ALL
Fig. 13 -- Hydraulic Motor Breakdown, 63426
Ref. Part No. Serial Number Description Qty.
o63426 (000000-- )Motor, Propelling 1
Y1 34180 (000000-- ) Shaft and Brg 1
Y2 74132 (000000-- ) Housing, Brg 1
Y3 74133 (000000-- ) Retainer, Frt 1
Y4 37943 (000000-- ) Bolt 6
Y534181 (000000-- )Drive 1
Y6 34182 (000000-- ) Gerotor Set 1
Y7 34184 (000000-- ) Valve Plate 1
Y8 34183 (000000-- ) Drive, Valve 1
Y9 34185 (000000-- ) Valve 1
Y10 34178 (000000-- ) Spring 3
Y11 37723 (000000-- ) Plate 1
Y12 74134 (000000-- ) Housing Assy 1
Y13 37766 (000000-- ) Ball 2
Y14 74137 (000000-- ) Plug Assembly 2
Y15 34179 (000000-- ) Spring 2
Y16 74135 (000000-- ) Screw, Cap 2
Y17 74136 (000000-- ) Screw, Cap 2
Y18 45622 (000000-- ) Nut 1
Y19 45623 (000000-- ) Key 1
Y20 40380 (000000-- )Seal Kit, Motor 1
Y21 65227 (000000-- ) Seal Kit, Shaft 1
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BREAKDOWNS
800 Diesel 330140 (5--09)
4--28
Fig. 14 -- Hydraulic Motor Breakdown, 22626
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
20
21
21
21
21
20
20
22
23
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BREAKDOWNS
4--29
800 Diesel 330140 (5--09)
01655,09670 -- ALL
Fig. 14 -- Hydraulic Motor Breakdown, 22626
Ref. Part No. Serial Number Description Qty.
o22626 (000000-- )Motor, Propelling 1
Y1 22629 (000000-- ) Shaft and Brg 1
Y2 22630 (000000-- ) Housing, Brg 1
Y3 22636 (000000-- ) Retainer, Frt 1
Y4 37943 (000000-- ) Bolt 6
Y534181 (000000-- )Drive 1
Y6 74214 (000000-- ) Gerotor Set 1
Y7 34184 (000000-- ) Valve Plate 1
Y8 34183 (000000-- ) Drive, Valve 1
Y9 34185 (000000-- ) Valve 1
Y10 34178 (000000-- ) Spring 3
Y11 37723 (000000-- ) Plate 1
Y12 74134 (000000-- ) Housing Assy 1
Y13 37766 (000000-- ) Ball 2
Y14 74137 (000000-- ) Plug Assembly 2
Y15 34179 (000000-- ) Spring 2
Y16 74135 (000000-- ) Screw, Cap 2
Y17 74136 (000000-- ) Screw, Cap 2
Y18 45622 (000000-- ) Nut 1
Y19 45623 (000000-- ) Key 1
Yo20 22645 (000000-- ) Seal Kit, Shaft 1
YY 21 22646 (000000-- )Seal Kit, Motor 1
YY 74220 (000000-- ) Seal Kit, Rear 1
Y22 74098 (000000-- ) Plug, O--Ring 1
23 74246 (000000-- )Repair Info, Motor 1
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BREAKDOWNS
800 Diesel 330140 (3--07)
4--30
Fig. 15 -- Hydraulic Motor Breakdown, 373464
17
2
3
4
5
6
7
8
9
10,29
11
12
13
14
24
16
15
1
18
10,28
10,29
10,28
20
25
26
23
21
10
10,28
19 22
10,28
11
21
19
22
27
10,28
30
29
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BREAKDOWNS
4--31
800 Diesel 330140 (11--02)
ALL
Fig. 15 -- Hydraulic Motor Breakdown, 373464
Ref. Part No. Serial Number Description Qty.
o373464 (000000-- )Motor, Hyd, Gear, [In] 29.9 B 3000 1
Y1 22629 (000000-- ) Shaft, Motor, Hyd 1
Y2 22630 (000000-- ) Housing, Bearing, Motor, Hyd 1
Y3 22636 (000000-- ) Retainer, Front, Motor, Hyd 1
Y4 37943 (000000-- ) Bolt, Motor, Hyd 6
Y534181 (000000-- )Drive, Motor, Hyd 1
Y6 74214 (000000-- ) Geroler Set, Motor, Hyd 1
Y7 34184 (000000-- ) Plate, Valve, Motor, Hyd 1
Y8 34183 (000000-- ) Valve, Drive, Motor, Hyd 1
Y9 373541 (000000-- ) Valve 1
Y10 22646 (000000-- )Kit, Seal, Motor, Hyd 1
Y11 34178 (000000-- ) Spring, Motor, Hyd 3
Y12 37723 (000000-- ) Plate, Motor, Hyd 1
Y13 373549 (000000-- ) Housing, Valve 1
Y14 74135 (000000-- ) Screw, Cap, Motor, Hyd 2
Y15 74136 (000000-- )Screw, Cap, Motor, Hyd 2
Y16 45622 (000000-- ) Nut, Motor, Hyd 1
Y17 45623 (000000-- ) Key, Motor, Hyd 1
Y18 373542 (000000-- ) Poppet 1
Y19 373291 (000000-- ) Spring 2
Y20 373543 (000000-- )Piston 1
Y21 373226 (000000-- ) Poppet, Pump, Hyd, Gear 2
Y22 373236 (000000-- ) Sleeve, Dashpo, Pump, Hyd, Gear 2
Y23 373544 (000000-- ) Plug 1
Y24 373545 (000000-- ) Plug Assy 1
Y25 373546 (000000-- ) Spring 1
Y26 373547 (000000-- ) Plug Assy 1
Y27 373548 (000000-- ) Shim 1
Y28 74220 (000000-- ) Kit, Seal, Hyd, Motor 1
Y29 22645 (000000-- ) Kit, Seal, Motor, Hyd 1
30 74246 (000000-- )Repair Info,Mtr Cl 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--32
Fig. 16 -- Hydraulic Motor Breakdown, 53434
1
2
3
4
56
7
8
9
11
1
05348 -- ALL
Ref. Part No. Serial Number Description Qty.
o53434 (000000-- )Motor, Hydraulic 1
Y1 61490 (000000-- ) Seal Kit 1
Y2 31354 (000000-- ) Flange, Mounting 1
Yo3 58278 (000000-- ) Output Shaft Assembly 1
YY 4 45628 (000000-- ) Bearing 1
YY 516695 (000000-- )Race, Thrust 1
Y6 34176 (000000-- ) Drive 1
Y7 58270 (000000-- ) Gerotor Set 1
Y8 00500--15 (000000-- ) Key, Woodruff 1
Y939527 (000000-- )Nut, Slotted Hex 1
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BREAKDOWNS
4--33
800 Diesel 330140 (4--01)
Fig. 17 -- Hydraulic Motor Breakdown, 79781
1
2
4
56
7
1
1
3
13
11
12
10
9
8
07716,09670 -- ALL
Ref. Part No. Serial Number Description Qty.
o79781 (000000-- )Motor, Hydraulic 1
Y1 61490 (000000-- ) Seal Kit 1
Y2 79782 (000000-- ) Flange, Mounting 1
Y3 16694 (000000-- ) Shaft 1
Y4 45628 (000000-- ) Bearing Thrust 1
Y516695 (000000-- )Race, Thrust 1
Y6 31380 (000000-- ) Drive 1
Y7 31385 (000000-- ) Gerotor Set 1
Y8 37555 (000000-- ) Screw 4
Y9 74100 (000000-- ) Housing 1
Y10 74094 (000000-- )Spacer Plate 1
Y11 74101 (000000-- ) End Cap 1
Y12 65232 (000000-- ) Cap Screw 5
Y13 74250 (000000-- ) Repair Info, Motor 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--34
Fig. 18 -- Hydraulic Motor Breakdown, 19117
1
05190 -- ALL
Ref. Part No. Serial Number Description Qty.
o19117 (000000-- )Motor, Hydraulic 1
Y1 00954 (000000-- ) Key 1
Y74233 (000000-- ) Seal Kit 1
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BREAKDOWNS
4--35
800 Diesel 330140 (4--01)
Fig. 19 -- Hydraulic Motor Breakdown, 63542
1
10556 -- ALL
Ref. Part No. Serial Number Description Qty.
o63542 (000000-- )Motor, Hydraulic 1
Y1 00960 (000000-- ) Key, Square 0.12 0.12 00.50 LG 1
Y74233 (000000-- ) Seal Kit, Hyd Mtr Gear 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--36
Fig. 20 -- Hydraulic Steering Valve Breakdown, 65242
1
2
3
4
5
6
7
8
11
11
11
11
Not sold seperately
O--ring Groove
Back Side
10 9
11
Not sold seperately
13
O--ring Groove
Back Side
O--ring Groove
Back Side
Not sold seperately
12
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BREAKDOWNS
4--37
800 Diesel 330140 (4--01)
09936--09670--ALL
Fig. 20 -- Hydraulic Steering Valve Breakdown, 65242
Ref. Part No. Serial Number Description Qty.
o65242 (000000-- )Steer Control Hyd#4 04.5 1300 1
Y1 74174 (000000-- ) Cap, Screw 6
Y2 74194 (000000-- ) Cap, End 1
Y3 65235 (000000-- ) Gerotor Set Cl 1
Y4 74182 (000000-- ) Plate, Wear 1
Y558596 (000000-- )Drive 1
Y6 74218 (000000-- ) Pin 1
Y7 74109 (000000-- ) Race, Bearing 2
Y8 74110 (000000-- ) Bearing, Needle 1
Y9 74112 (000000-- ) Bushing, Seal 1
Y10 74111 (000000-- )Ring, Retainer 1
Y11 74190 (000000-- ) Seal Kit, Scu 1
Y12 74195 (000000-- ) Spring Kit 1
13 74251 (000000-- ) Repair Info,Scu Cl 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--38
Fig. 21 -- Hydraulic Solenoid Valve Breakdown, 84015
1
2
3
4
5
4
07639 -- ALL
Ref. Part No. Serial Number Description Qty.
o84015 (000000-- )Valve -- Hyd., Solenoid 1
Yo1 79739 (000000-- ) Valve Stem, N.D. 1
YY 2 79731 (000000-- ) Nut, Cart., LNG. 1
YY 3 79711 (000000-- ) Seal Kit, Cart. 1
YY 4 79740 (000000-- ) Seal Kit, Coil 1
Y521917 (000000-- )Coil, 12V W/Var 1
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BREAKDOWNS
4--39
800 Diesel 330140 (4--01)
Fig. 22 -- Hydraulic Solenoid Valve Breakdown, 84016
1
3
4
5
6
7
8
8
8
4
2
10499 -- ALL
Ref. Part No. Serial Number Description Qty.
o84016 (000000-- )Valve, Hyd Control Solenoid 1
Yo1 79719 (000000-- ) Valve Stem 4W2P 1
YY 2 79728 (000000-- ) Nut, Cart., Sht 1
YY 3 79711 (000000-- ) Seal Kit, Cart 1
YY 4 79740 (000000-- ) Seal Kit, Coil 1
Y521917 (000000-- )Coil, 12V W/Var 1
Yo6 74145 (000000-- ) Cart, Pilot Cntr 1
YY 7 79711 (000000-- ) Seal Kit, Cart 1
Y8 13902 (000000-- ) Plug, #2 O--Ring 3
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--40
Fig. 23 -- Hydraulic Valve Breakdown, 375563
1
17
Not sold seperately
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 16
16
16
16
CONTROL VALVE
Spool #1 Hopper Lift
Spool #2 Hopper Dump
Spool #3 Hopper Door
Spool
Spool
Spool #1
#2
#3
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BREAKDOWNS
4--41
800 Diesel 330140 (4--01)
10408,09670 -- ALL
Fig. 23 -- Hydraulic Valve Breakdown, 375563
Ref. Part No. Serial Number Description Qty.
o375563 (000000-- )Valve, Hyd Control Man 1
Y1 79822 (000000-- ) Spacer En 3
Y2 79786 (000000-- ) Plunger En 3
Y3 79787 (000000-- ) Spring En 3
Y4 79823 (000000-- ) Plug Assy,Byd En 1
Y579788 (000000-- )Bushing En 3
Y6 79789 (000000-- ) Cap Assembly En 3
Y7 79790 (000000-- ) Plug Assembly En 1
Y8 79791 (000000-- ) Poppet En 1
Y9 79792 (000000-- ) Retaining Rng En 3
Y10 79793 (000000-- )Shim .035 Thk En 1
Y10 79798 (000000-- ) Shim .015 Thk En 1
Y10 79799 (000000-- ) Shim .010 Thk En 1
Y11 79794 (000000-- ) Washer En 3
Y12 79795 (000000-- ) Plug & O--Ring En 3
Y13 79824 (000000-- )Spring En 3
Y14 79797 (000000-- ) Spring En 1
Y15 13904 (000000-- ) Plug Gage #6 1
Y16 79812 (000000-- ) Seal Kit, Vlv En 1
Y17 79820 (000000-- )Instr. Valve Repair Info 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--42
Fig. 24 -- Hydraulic Solenoid Valve Breakdown, 84014
15 15
1
12
9
6
5
14
11
3
3
9
9
1
7
16
17
3
3
15
16
17
17
17
1
2
2
16
17
10
18
18
13
4
8
4
4
4
8
4
4
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BREAKDOWNS
4--43
800 Diesel 330140 (4--01)
07644 -- 800
Fig. 24 -- Hydraulic Solenoid Valve Breakdown, 84014
Ref. Part No. Serial Number Description Qty.
o84014 (000000-- )Valve, Hyd Control Solenoid 1
Yo1 79739 (000000-- ) Valve Stem N.O. CP 3
YY 2 79731 (000000-- ) Nut, Cart., LNG CP 1
YY 3 79711 (000000-- ) Seal Kit, Cart CP 1
YY 4 79740 (000000-- ) Seal Kit, Coil CP 1
Yo579719 (000000-- )Valve Stem 4W2P CP 1
YY 6 79728 (000000-- ) Nut, Cart., SHT CP 1
YY 7 79711 (000000-- ) Seal Kit, Cart CP 1
YY 8 79740 (000000-- ) Seal Kit, Coil CP 1
Y9 21917 (000000-- ) Coil 12V w/Var CP 4
Yo10 74146 (000000-- )Cart, Check Valve CP 1
YY 11 79711 (000000-- ) Seal Kit, Cart CP 1
Yo12 65240 (000000-- ) Cart, PSI CN CP 1
YY 13 79711 (000000-- ) Seal Kit, Cart CP 1
Yo14 74268 (000000-- ) Cart Flow Control CP 1
YY 15 79711 (000000-- )Seal Kit, Cart CP 1
Y16 13902 (000000-- ) Plug #2 6
Y17 74098 (000000-- ) Plug Gage #4 5
Y18 13904 (000000-- ) Plug Gage #6 3
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BREAKDOWNS
800 Diesel 330140 (4--08)
4--44
Fig. 25 -- Hydraulic Cylinder Breakdown, 53601
1
1
1
07494 -- ALL
Ref. Part No. Serial Number Description Qty.
o53601 (000000-- )Cylinder, Hyd, 2.0b,15.0l, Rep.By1028492 1
Y1 04483 (000000-- ) Seal Kit 1
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BREAKDOWNS
4--45
800 Diesel 330140 (3--07)
Fig. 26 -- Hydraulic Cylinder Breakdown, 1026719
1
11
1
354486 -- ALL
Ref. Part No. Serial Number Description Qty.
o1026719 (000000-- )Cylinder, Hyd, 4.0b 29.1l 14.50strk 2500 1
Y1 9001702 (000000-- ) Seal Kit, Cyl, Hyd 1
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BREAKDOWNS
800 Diesel 330140 (5--05)
4--46
Fig. 27 -- Cab Assembly
1
2
3,11
4
5
6
7
8
17
18
19
13
15
22
29
21
16
10
14
12
9
28
33
25
24
27
30
30
14
20
23
26
29
30
30
29
29
29
27
29
31
32 29
35
34
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BREAKDOWNS
4--47
800 Diesel 330140 (5--05)
353528 -- ALL
Fig. 27 -- Cab Assembly
NOTE: The Cab Assembly, TENNANT Part Number 380602 includes Fig. 27, Fig. 28, Fig. 29, and .Fig. 30
Ref. Part No. Serial Number Description Qty.
1380734 (004000-- )Cab Assy, W/Label (DSL) 1
o2 75822 (000000-- ) Pane, Glass, Windshield 1
Y3 374769 (000000-- ) Adhesive 1
o4 75823 (000000-- ) Pane Assy, Glass, Sliding, Cab Lh 1
Yo5 21307 (000000-- ) Pane, Glass, Cab, Front 1
YY 6374750 (000000-- )Latch, Pane, Cab 1
Yo7 21308 (000000-- ) Pane, Glass, Cab, Rear 1
YY 8 374750 (000000-- ) Latch, Pane, Cab 1
Yo9 21309 (000000-- ) Frame, Pane, Cab, Side 1
YY 10 374765 (000000-- ) Keeper, Latch, Pane 1
Y11 374769 (000000-- )Adhesive 1
12 21310 (000000-- ) Seal Kit, Pane, Cab 1
13 75824 (000000-- ) Pane, Glass, Cab, Rear 1
14 75825 (000000-- ) Spacer, Pane, Glass 5
15 76948 (000000-- ) Seal, Bulb, 90, 0.65d, 180.0l 2
16 76950 (000000-- )Latch, Rear Wind 1
17 76971 (000000-- ) Ring, Rear Window 1
18 380708 (000000-- ) Drive Pin, .31 1
19 76973 (000000-- ) Seal Cw 1
20 76977 (000000-- ) Motor, Wiper 12V 1
21 76980 (000000-- )Arm, Rear Wiper 1
22 76982 (000000-- ) Blade Arm, Rear 1
23 76985 (000000-- ) Switch, Wiper Motor 1
24 380694 (000000-- ) Label, Wiper 1
o25 76996 (000000-- ) Light, Dome 12V 1
Y374759 (000000-- )Lamp 1
26 380577 (000000-- ) Harness, Cab (See Fig. 30)1
27 77811 (000000-- ) Grommet 2
28 77812 (000000-- ) Wire, Dome Light 2
29 77813 (000000-- ) Spacer 8
30 77814 (000000-- )Closure 4
31 77815 (000000-- ) Disconnect, Male 2
32 380692 (004000-- ) Molding, Trim 1
33 380695 (000000-- ) Seal, Rear Window 1
34 374294 (000000-- ) Latch, Keeper, Pane [J--dak] 1
35 374357 (000000-- )Seal, Hinge, Cab Rear Glass [800]] 2
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BREAKDOWNS
800 Diesel 330140 (5--05)
4--48
Fig. 28 -- Cab Door Assembly
1
2
3
5
7
11
12
13
14
18
19
15
16
10
4
20
9
17
8
21
6
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BREAKDOWNS
4--49
800 Diesel 330140 (5--05)
08784 -- ALL
Fig. 28 -- Cab Door Assembly
NOTE: The Cab Assembly, TENNANT Part Number 380602 includes Fig. 27, Fig. 28, Fig. 29, and .Fig. 30
Ref. Part No. Serial Number Description Qty.
o75821 (000000-- )Door Assembly, Cab 1
Y1 77816 (000000-- ) Door Cw 1
Yo2 77817 (000000-- ) Pane Assy, Glass, Sliding, Cab, Door 1
YY 3 21311 (000000-- ) Pane, Glass, Door Front 1
YY
Y4 374750 (000000-- ) Latch, Pane, Cab 1
YY 521312 (000000-- )Pane, Glass, Door, Rear 1
YY
Y6 374750 (000000-- ) Latch, Pane, Cab 1
YY 7 21313 (000000-- ) Frame, Pane, Door, Side 1
YY 8 374765 (000000-- ) Keeper, Latch, Pane 1
YY 9 374294 (000000-- ) Latch, Keeper, Pane [J--dak] 1
YY 10 374769 (000000-- )Adhesive 1
Y11 77821 (000000-- ) Link, Connecting 1
Y12 77822 (000000-- ) Pin Assy, Spring 2
Y13 77823 (000000-- ) Plate 1
Y14 77824 (000000-- ) Foam, Door 1
Yo15 77818 (000000-- )Paddle Handle 1
YY 21150 (000000-- ) Key Set 1
Y16 77819 (000000-- ) Bracket 2
Y17 77820 (000000-- ) Clam Latch 1
18 58490 (000000-- ) Pin, Latch 1
19 76976 (000000-- )Shim 2
20 374757 (000000-- ) Seal Kit, Pane, Door 1
21 311336 (000000-- ) Armrest, Black 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--50
Fig. 29 -- Cab Insulation Group
1
2
3
4
5
6
7
8
9
10
11
11
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BREAKDOWNS
4--51
800 Diesel 330140 (5--05)
08953 -- ALL
Fig. 29 -- Cab Insulation Group
NOTE: The Cab Assembly, TENNANT Part Number 380602 includes Fig. 27, Fig. 28, Fig. 29, and .Fig. 30
Ref. Part No. Serial Number Description Qty.
177800 (000000-- )Headliner, Front 1
2 77801 (000000-- ) Headliner, Rear Cw 1
3 77802 (000000-- ) Foam, Lh Front Pos 1
4 77803 (000000-- ) Foam, Lh Rear Pos 1
5 77804 (000000-- ) Foam, Rh Front Pos 1
677805 (000000-- )Foam, Rh Rear Pos 1
7 77806 (000000-- ) Foam, Rear Sill 1
8 77807 (000000-- ) Foam, Front Sill 1
9 77808 (000000-- ) Foam, Lh Side Sill 1
10 77809 (000000-- ) Foam, Rh Upper Sill 1
11 384156 (000000-- )Molding, Trim, Pvc,.18--.31 01.5l 2
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--52
Fig. 30 -- Cab Wire Harness Group
1
NOTE: The Cab Assembly, TENNANT Part Number 380602 includes Fig. 27, Fig. 28, Fig. 29, and .Fig. 30
351143 -- ALL
Ref. Part No. Serial Number Description Qty.
1380577 (000000-- )Harness, Cab, 800/810 1
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BREAKDOWNS
4--53
800 Diesel 330140 (4--01)
Fig. 31 -- AC Condenser Box Breakdown, 380625
1
2
3
4
5
6
7
8
9
10
3
3
3
350830 -- ALL
Ref. Part No. Serial Number Description Qty.
o380625 (000000-- )Condenser Assy, A/C 1
Y1 380666 (000000-- ) Housing, Condenser 1
Y2 380667 (000000-- ) Coil, Condenser 1
Y3 380668 (000000-- ) Spacer, Condenser 6
Y4 380669 (000000-- ) Fan, Condenser 2
Y5380670 (000000-- )Foot, Fan 8
Y6 380671 (000000-- ) Ftg, Shrader 1
Y7 380672 (000000-- ) Binary 1
Y8 380627 (000000-- ) Dryer, Ac 1
Y9 380628 (000000-- ) Bracket,A/C Dryer 1
Y10 380626 (000000-- )Tube Asy,Cond/Dry 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--54
Fig. 32 -- AC and Heater Box Breakdown, 380613
1
1
1
2
3
4
5
67
8
1
9
10 9
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BREAKDOWNS
4--55
800 Diesel 330140 (4--01)
350826 -- ALL
Fig. 32 -- AC and Heater Box Breakdown, 380613
Ref. Part No. Serial Number Description Qty.
o380613 (000000-- )Box Assy, Heat/Ac 1
Y1 388407 (000000-- ) Housing Assembly 1
Y2 87579 (000000-- ) Latch, Tension 1
Y3 380649 (000000-- ) Blower, Heat/Ac 1
Y4 380650 (000000-- ) Heater Coil 1
Y5380651 (000000-- )Coil, Evaporator 1
Y6 380652 (000000-- ) Valve, Expansion 1
Y7 380578 (000000-- ) A/C Hose#10 134A 1
Y8 380579 (000000-- ) A/C Hose #6 134A 1
Y9 380659 (000000-- ) Duck Bill 4
Y10 380616 (000000-- )Gasket, Box/Cab 1
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BREAKDOWNS
800 Diesel 330140 (4--01)
4--56
Fig. 33 -- Heater Box Breakdown, 380614
1
1
1
2
3
5
54
1
6
96
7
8
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BREAKDOWNS
4--57
800 Diesel 330140 (4--01)
350828 -- ALL
Fig. 33 -- Heater Box Breakdown, 380614
Ref. Part No. Serial Number Description Qty.
o380614 (000000-- )Box Assy, Heat 1
Y1 388407 (000000-- ) Housing Assembly 1
Y2 87579 (000000-- ) Latch, Tension 1
Y3 380649 (000000-- ) Blower, Heat/Ac 1
Y4 380650 (000000-- ) Heater Coil 1
Y5380660 (000000-- )Brkt,Mtg,Htr Coil 2
Y6 380659 (000000-- ) Duck Bill 4
Y7 57167 (000000-- ) Plugbtn .62H .03--.12 Blacknyl 1
Y8 82727 (000000-- ) Plugbtn .88H .03--.12 Blacknyl 1
Y9380616 (000000-- )Gasket, Box/Cab 1
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BREAKDOWNS
800 Diesel 330140 (12--05)
4--58
Fig. 34 -- Brake Assy, Right Hand (R.h.) 77790
1
2
3
4
5
8
6
7
9
5
4
10 10
11
11
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BREAKDOWNS
4--59
800 Diesel 330140 (12--05)
353623 -- ALL
Fig. 34 -- Brake Assy, Right Hand (R.h.) 77790
Ref. Part No. Serial Number Description Qty.
o77790 (000000-- )Brake Assy, Drum, Hyd, 08.8d 1.6w Rh 1
Y1 77768 (000000-- ) Backing Plate Rh 1
Y2 70613 (000000-- ) Shoe, Brake 1
Y3 70612 (000000-- ) Shoe, Brake 1
Y4 21728 (000000-- ) Spring 2
Y570617 (000000-- ) Spring 2
Y6 70618 (000000-- ) Spring 1
Y7 70609 (000000-- ) Cylinder, Wheel, Brake 1
Y8 70603 (000000-- ) Clamp, Hold Down 1
Y9 70615 (000000-- ) Adjuster, Manual 1
Y10 372950 (000000-- )Plug, Rbr, Rnd 2
Y11 372951 (000000-- ) Plug, Plstc, Sq 2
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BREAKDOWNS
800 Diesel 330140 (12--05)
4--60
Fig. 35 -- Brake Assy, Left Hand (L.h.)77770
1
2
3
4
5
8
6
7
9
5
4
11
11
10
10
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BREAKDOWNS
4--61
800 Diesel 330140 (12--05)
353624 -- ALL
Fig. 35 -- Brake Assy, Left Hand (L.h.) 77770
Ref. Part No. Serial Number Description Qty.
o77770 (000000-- )Brake Assy, Drum, Hyd, 08.0d 1.6w Lh 1
Y1 77769 (000000-- ) Plate, Backing 1
Y2 70613 (000000-- ) Shoe, Brake 1
Y3 70611 (000000-- ) Shoe, Brake 1
Y4 21728 (000000-- ) Spring 2
Y570617 (000000-- ) Spring 2
Y6 70618 (000000-- ) Spring 1
Y7 70609 (000000-- ) Cylinder, Wheel, Brake 1
Y8 70603 (000000-- ) Clamp, Hold Down 1
Y9 70615 (000000-- ) Adjuster, Manual 1
Y10 372950 (000000-- )Plug, Rbr, Rnd 2
Y11 372951 (000000-- ) Plug, Plstc, Sq 2
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BREAKDOWNS
800 Diesel 330140 (5--09)
4--62
Fig. 36 -- Hydraulic Solenoid Valve Breakdown, 1049210
1
2
4
3
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BREAKDOWNS
4--63
800 Diesel 330140 (5--09)
354903 -- ALL
Fig. 36 -- Hydraulic Solenoid Valve Breakdown, 1049210
Ref. Part No. Serial Number Description Qty.
o1049210 (000000-- )Valve, Cntrl, Hyd, Solenoid, 12vdc 12gpm 1
Y1 1050812 (000000-- ) Stem, Valve, Hyd 1
Y2 1050811 (000000-- ) Nut, Valve, Cartridge 1
Y3 1050780 (000000-- ) Seal Kit, Cartridge 1
Y41050809 (000000-- )Solenoid, Valve, Hyd, 36vdc 1
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BREAKDOWNS
800 Diesel 330140 (5--09)
4--64
Fig. 37 -- Hydraulic Solenoid Valve Breakdown, 1049209
G1
G3
G2
SV1
SV2
SV4
CK2
RV1
FR
SV3
1
2
3
4
4
4
5
5
5
5
5
6
7
7
7
7
8
9
10
11
12
12
12
13
14
14
14 15
15
16
16
6
6
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BREAKDOWNS
4--65
800 Diesel 330140 (5--09)
354896 -- 800
Fig. 37 -- Hydraulic Solenoid Valve Breakdown, 1049209
Ref. Part No. Serial Number Description Qty.
o1049209 (000000-- )Valve, Cntrl, Hyd, Solenoid, 12vdc 08gpm 1
Y1 1050861 (000000-- ) Solenoid, Valve, Hyd 1
Y2 1050870 (000000-- ) Seal Kit, Cartridge 1
Y3 1051078 (000000-- ) Nut, Valve, Cartridge 1
Y4 1050812 (000000-- ) Stem, Valve, Hyd 3
Y51050780 (000000-- )Seal Kit, Cartridge 1
Y6 1050811 (000000-- ) Nut, Valve, Cartridge 3
Y7 1050809 (000000-- ) Solenoid, Valve, Hyd, 36vdc 4
Y8 1050862 (000000-- ) Valve, Cartridge, Relief 1
Y9 1050863 (000000-- ) Valve, Cartridge, Check 1
Y10 1050864 (000000-- )Valve, Cartridge, Flow Reg 1
Y11 1050871 (000000-- ) Seal Kit, Cartridge 1
Y12 1050865 (000000-- ) Fitting, Plug, Om02, Valve 5
Y13 1050866 (000000-- ) Fitting, Plug, Om04, Valve 1
Y14 1050867 (000000-- ) Fitting, Plug, Om06, Valve 3
Y15 1050868 (000000-- )Fitting, Plug, Om05, Valve 2
Y16 1050869 (000000-- ) Fitting, Plug, Om04, Valve 3
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BREAKDOWNS
800 Diesel 330140 (5--09)
4--66
Fig. 38 -- Hydraulic Solenoid Valve Breakdown, 1049211
1
2
3
4
7
6
5
354900 -- ALL
Ref. Part No. Serial Number Description Qty.
o1049211 (000000-- )Valve, Cntrl, Hyd, Solenoid, 12vdc 06gpm 1
Y1 1050809 (000000-- ) Solenoid, Valve, Hyd, 36vdc 1
Y2 1050861 (000000-- ) Solenoid, Valve, Hyd 1
Y3 1050870 (000000-- ) Seal Kit, Cartridge 1
Y4 1050872 (000000-- ) Valve, Cartridge, Check 1
Y51050873 (000000-- )Fitting, Plug, Om06, Valve 1
Y6 1051078 (000000-- ) Nut, Valve, Cartridge 1
Y7 1051079 (000000-- ) Seal Kit, Cartridge 1
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PERKINS ENGINE BREAKDOWN
5--1
800 Diesel 330140 (5--04)
SECTION 5
Contents Page
Fig. 1 -- Cylinder Block Group 5-2................
Fig. 2 -- Crankshaft and Piston Group 5-4..........
Fig. 3 -- Cylinder Head Group 5-6.................
Fig. 4 -- Rocker Shaft Group 5-8..................
Fig. 5 -- Timing Gear, Cover and
Camshaft Group 5-10..................
Fig. 6 -- Timing Gear Cover Mount Group 5-12.....
Fig. 7 -- Auxiliary Drive Group 5-14...............
Fig. 8 -- Oil Pump Group 5-16....................
Fig. 9 -- Fuel Injection Pipe Group 5-18............
Fig. 10 -- Fuel Injection Pump Breakdown 5-20......
Fig. 11 -- Flywheel Housing and Starter Group 5-22..
Fig. 12 -- Starter Motor Breakdown, 369136 5-24....
Fig. 13 -- Lubricating Oil Sump Group 5-26.........
Fig. 14 -- Cylinder Head Cover Group 5-28.........
Fig. 15 -- Water Pump and Thermostat Group 5-30..
Fig. 16 -- Manifold Group 5-32....................
Fig. 17 -- Glow Plug and Engine Lift Group 5-33.....
Fig. 18 -- Top Joints and Gaskets Group 5-34.......
Fig. 19 -- Bottom Joints and Gaskets Group 5-35....
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--2
Fig. 1 -- Cylinder Block Group
18
19
12
16
17
15
7
13
10
6
5
4
8
9
10 11
2
3
1
14
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PERKINS ENGINE BREAKDOWN
5--3
800 Diesel 330140800D 330144 (12--05)
351087 -- D
Fig. 1 -- Cylinder Block Group
Ref. Part No. Description Qty.
377428 )Block, Long 1
370885 Short Block 1
o1 369289 Cylinder Block Kit 1
Y2 764468 Plug 2
Y3 764785 Plug 10
Y4369237 Seal 2
Y5 369171 Screw 10
Y6 369182 Shaft 1
Y7 369140 Bushing 1
Y8 369238 Seal 4
Y9369036 Plug 3
Y10 764469 Plug 4
Y11 764731 Plug 1
12 21796 Gasket 1
13 369201 Dowel 2
14 369032 Seal 1
15 764836 Plug 1
16 369209 Adaptor 1
17 369296 Connection 2
18 369019 Screw 4
19 369295 Plate 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--4
Fig. 2 -- Crankshaft and Piston Group
10
1
3
2
4
8
5
5
6
7
9
11
12
13
14
15
13
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PERKINS ENGINE BREAKDOWN
5--5
800 Diesel 330140800D 330144 (12--05)
351089 -- D
Fig. 2 -- Crankshaft and Piston Group
Ref. Part No. Description Qty.
o1369293 )Rockershaft 1
Y2 764402 Key 1
Y3 369286 Bearing Kit 1
Y4 369287 Bearing Kit 1
Y5 369137 Bushing 2
Y6369145 Gear, Crankshaft 1
7 369207 Washer 1
8 369298 Kit, Piston Ring 4
o9 369297 Kit, Conrod 4
Y10 369172 Screw 2
Y11 369208 Nut 2
o12 369284 Piston Kit 4
Y13 369132 Clip 2
14 369169 Screw 1
15 369143 Pulley, Crank 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--05)
5--6
Fig. 3 -- Cylinder Head Group
115
14
2
3
3
4
4
5
8
6
7
9
13
10
10
12
11
11
16
12
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PERKINS ENGINE BREAKDOWN
5--7
800 Diesel 330140800D 330144 (5--05)
351091 -- D
Fig. 3 -- Cylinder Head Group
Ref. Part No. Description Qty.
o1369290 )Cylinder Head Kit 1
Y2 764466 Plug 1
Y3 369200 Guide 8
Y4 369261 Seal 8
Y5 369197 Insert 4
Y6764425 Plug 4
Y7 764469 Plug 2
Y8 369198 Insert 4
Y9 369149 Exhaust Valve 4
Y10 369159 Spring 8
Y11 369206 Cap 8
Y12 369153 Cotter 16
Y13 369150 Inlet Valve 4
14 369170 Screw 14
15 369173 Screw 4
16 369228 Head Gasket 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--8
Fig. 4 -- Rocker Shaft Group
13 15
16
17
14
1
9
11
5
10
12
7
2
3
4
8
6
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PERKINS ENGINE BREAKDOWN
5--9
800 Diesel 330140800D 330144 (12--05)
351093 -- D
Fig. 4 -- Rocker Shaft Group
Ref. Part No. Description Qty.
o1369292 )Rockershaft Assy 1
Yo2 369294 Rocker Shaft 1
YY 3 369002 Plug 2
Y4 369134 Circlip 2
Y5 369005 Pin 1
Y6369249 Bracket 4
Y7 369254 Lever 8
Y8 369195 Spacer 2
Y9 369023 Nut 8
Y10 369160 Spring 3
Y11 369166 Screw 8
o12 369243 Plate 1
Y13 369187 Stud 1
14 369151 Tappet 8
15 369016 Screw 8
16 764421 Nut 4
17 369152 Push Rod 8
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--10
Fig. 5 -- Timing Gear, Cover and Camshaft Group
23 25
24 27
20
21
18
19
22 27
26
13
11 10
14 15
12
13
11
10
2
9
8
1
17
6
5
13
19
4
28
29
30 31
16
3
7
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PERKINS ENGINE BREAKDOWN
5--11
800 Diesel 330140800D 330144 (12--05)
351095 -- D
Fig. 5 -- Timing Gear, Cover and Camshaft Group
Ref. Part No. Description Qty.
1369257 )Timing Gear Cover 1
2 369205 Sleeve 1
3 369004 Washer 2
4 369235 Joint 1
5 369224 Plate 1
6369236 Joint 1
7 369031 Seat 1
8 369035 Plug 3
9 369174 Plug 1
10 369217 Plate 1
11 369232 Joint 1
12 369020 Screw 1
13 764408 Screw 8
14 764409 Screw 1
15 764575 Screw 2
16 764422 Nut 2
17 369196 Dowel 2
18 369025 O--Ring 1
19 764653 Screw 2
o20 393665 Camshaft Kit 1
Y21 369037 Plug 1
Y369140 Bushing (Not Shown) 1
22 369007 Washer 2
23 369146 Gear, Camshaft 1
24 369260 Woodruff Key 1
25 369141 Cover 1
o26 369251 Idler Gear 1
Y27 369138 Bushing 2
28 764418 Screw 2
29 369299 Cover 1
30 370806 Screw 2
31 764421 Nut 2
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--12
Fig. 6 -- Timing Gear Cover Mount Group
1
7
1
3
2
5
5
9
1
3
21
4
6
6
1
8
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PERKINS ENGINE BREAKDOWN
5--13
800 Diesel 330140800D 330144 (5--04)
351097 -- D
Fig. 6 -- Timing Gear Cover Mount Group
Ref. Part No. Description Qty.
1764560 )Screw 5
2 763887 Stud 2
3 764421 Nut 2
4 764620 Screw 1
5 764409 Screw 2
6764412 Screw 2
7 369018 Screw 1
8 764575 Screw 1
9 764414 Screw 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (12--05)
5--14
Fig. 7 -- Auxiliary Drive Group
2
34567
10
9
8
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29 30
31
32 33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
1
39
39
29
Part of
Fuel
Injection
Pump
351099 -- D
Ref. Part No. Description Qty.
o1369282 )Adjuster 1
Y2 369183 Pin 1
Y3 369155 Spring 1
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PERKINS ENGINE BREAKDOWN
5--15
800 Diesel 330140800D 330144 (12--05)
Fig. 7 -- Auxiliary Drive Group
Ref. Part No. Description Qty.
Y4369191 )Shim 1
Y5 369190 Shim 1
Y6 369272 Adapter 1
Y7 369188 Shim 1
Y8 369189 Shim 1
Y9369192 Shim 1
Y10 369135 Circlip 1
11 369241 Arm 1
12 369175 Pin 1
13 369213 Pin 2
14 369176 Pin 1
15 369194 Washer 1
16 369038 Screw 1
17 369242 Arm 1
18 369148 Camshaft 1
19 369260 Woodruff Key 1
20 369147 Gear, Pump 1
21 369177 Plate 1
22 764812 Screw 1
23 369253 Weight 1
24 369015 Screw 4
25 369142 Slider 1
26 369040 Bearing 1
27 369039 Ball Bearing 1
28 369165 Screw 1
29 369193 Washer 3
30 369203 Nut 1
31 369135 Circlip 1
32 369268 Spring 1
33 369186 Nut 1
34 369269 Spring 1
35 369279 Arm 1
36 369167 Shaft 1
37 369001 Woodruff Key 1
38 369026 O--Ring 2
39 369202 Nut 3
40 369008 Washer 1
41 369250 Lever 1
42 369204 Nut 1
43 369006 Washer 1
44 369168 Screw 1
45 369162 Spring 1
46 369022 Screw 1
47 369184 Pin 1
48 369163 Spring 1
49 369158 Spring 1
50 370807 Link 1
51 369162 Spring 1
52 369270 Pin 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--16
Fig. 8 -- Oil Pump Group
6
5
3
2
4
1
10
9
8
7
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PERKINS ENGINE BREAKDOWN
5--17
800 Diesel 330140800D 330144 (12--05)
351101 -- D
Fig. 8 -- Oil Pump Group
Ref. Part No. Description Qty.
o1369255 )Oil Pump 1
Y2 369144 Gear 1
3 369012 Screw 1
4 369027 O--Ring 1
5 369179 Dowel 2
6764707 Screw 2
o7 369256 Valve 1
Y8 369181 Plunger 1
Y9 369157 Spring 1
Y10 369133 Circlip 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--18
Fig. 9 -- Fuel Injection Pipe Group
1
23
4
5
6
7
8
9
11
12
22
21
20
19
17
16
23
24
25
26
27
28
28
29
30
30
11
31
32
18
15
13
14
10
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PERKINS ENGINE BREAKDOWN
5--19
800 Diesel 330140800D 330144 (12--05)
351103 -- D
Fig. 9 -- Fuel Injection Pipe Group
Ref. Part No. Description Qty.
1369262 )Injection Pump (See Breakdown) 1
2 369226 Cover 1
3 369233 Joint 1
4 388548 Shim Kit, Pump, Injection [Pk] 1
5 764561 Stud 2
6369178 Dowel 2
7 764421 Nut 2
8 764794 Screw 4
9 764812 Screw 4
10 369263 Atomiser 4
11 369210 Olive .36Od .25Id 2
12 369277 Leak--Off Pipe 1
13 369259 Washer 4
14 369030 O--Ring 4
15 369281 Clamp 4
16 764432 Nut 1
17 764433 Olive 1
18 369271 Spacer 4
19 369273 Inj Pipe #1 Cyl 1
20 369274 Inj Pipe #2 Cyl 1
21 369275 InjPipe#3Cyl 1
22 369276 Inj Pipe #4 Cyl 1
23 369231 Joint 1
24 370811 Connection 1
25 370812 Washer 1
26 369154 Connection 1
27 37828 Bolt 1
28 764802 Washer 2
29 370809 Pipe, Fuel 1
30 370810 Nut, Union 2
31 393675 Bolt 1
32 393676 Gasket 2
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--20
Fig. 10 -- Fuel Injection Pump Breakdown
1
9
2
3
4
6
5
3
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PERKINS ENGINE BREAKDOWN
5--21
800 Diesel 330140800D 330144 (12--05)
351085 -- D
Fig. 10 -- Fuel Injection Pump Breakdown
Ref. Part No. Description Qty.
o1369262 )Injection Pump 1
Y2 369089 Bolt 1
Y3 369090 Gasket 2
4 370814 Connection 1
5 764804 Olive 1
6764803 Nut 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--22
Fig. 11 -- Flywheel Housing and Starter Group
2
3
1
5
4
6
7
8
9
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PERKINS ENGINE BREAKDOWN
5--23
800 Diesel 330140800D 330144 (12--05)
351107 -- D
Fig. 11 -- Flywheel Housing and Starter Group
Ref. Part No. Description Qty.
1370818 )Housing, Flywheel 1
2 764420 Screw 8
3 370817 Dowel 2
o4 370815 Flywheel Assy 1
Y5 37973 Gear, Ring 1
6370816 Screw 8
7 369136 Starter Motor (See Starter Motor Breakdown) 1
8 764407 Stud 3
9 764422 Nut 3
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--24
Fig. 12 -- Starter Motor Breakdown, 369136
2
3
4
5
6
1
1
1
1
6
4
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PERKINS ENGINE BREAKDOWN
5--25
800 Diesel 330140800D 330144 (12--05)
800, 810 -- D
Fig. 12 -- Starter Motor Breakdown, 369136
Ref. Part No. Description Qty.
o369136 )Starter Motor 1
Y1 765052 Kit, Brush 1
Y2 393767 Solenoid 1
Y3 393768 Drive 1
Y4 393769 Kit, Bushing 1
Y5764604 Kit, Brake 1
Y6 765053 Kit, Repair 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--05)
5--26
Fig. 13 -- Lubricating Oil Sump Group
8
7
6
12
13
11
1
10
9
2
3
4
5
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PERKINS ENGINE BREAKDOWN
5--27
800 Diesel 330140800D 330144 (12--05)
351109 -- D
Fig. 13 -- Lubricating Oil Sump Group
Ref. Part No. Description Qty.
o374228 )Kit, Replmt, Pan, Oil [800d/810d] 1
Y1 374147 Sump 1
Y2 374148 Screw 24
Y3 60090 Fitting, Hyd, Cap, Jf08 1
Y4 374151 Hose, Hyd, Low [Pk] 1
Y5371602 Fitting, Hyd, E90, .75--16 [Pgl] 1
o6 369216 Tube Assy 1
Y7 764716 Nut 1
8 369164 Dipstick 1
9 370821 Pipe, Oil 1
10 370819 O--Ring 1
11 370820 Clip 1
12 765049 Screw 1
13 764717 Olive 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--28
Fig. 14 -- Cylinder Head Cover Group
8
12
13
11
10
9
5
6
7
1
3
2
4
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PERKINS ENGINE BREAKDOWN
5--29
800 Diesel 330140800D 330144 (12--05)
351111 -- D
Fig. 14 -- Cylinder Head Cover Group
Ref. Part No. Description Qty.
1369240 )Cylinder Head Copy 1
2 764403 Plug 1
3 370823 Hose 1
4 369227 Joint 1
5 369185 Nut 3
6369003 Washer 3
7 369211 Seal 3
8 369010 Screw 4
9 369212 Cap 1
10 369156 Spring 1
11 369199 Plate 1
12 369245 Cover 1
13 369239 Seal 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--30
Fig. 15 -- Water Pump and Thermostat Group
1
4
5
15
9
10
21
2
3
16
67
2
8
18
11
12
13
14
10
17
19
20
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PERKINS ENGINE BREAKDOWN
5--31
800 Diesel 330140800D 330144 (12--05)
351113 -- D
Fig. 15 -- Water Pump and Thermostat Group
Ref. Part No. Description Qty.
1369280 )Water Pump 1
2 764517 Plug 2
3 370825 Pulley 1
4 369014 Stud 4
5 764421 Nut 4
6369244 Spacer 1
7 369029 O--Ring 1
8 369028 O--Ring 1
9 369214 Hose 1
10 369000 Clip 2
11 369247 Housing 1
12 369234 Gasket 1
13 764769 Screw 1
14 369034 Thermostat 1
15 370886 Gasket 1
16 764812 Screw 4
17 369230 Joint 1
18 369246 Connection 1
19 764614 Screw 1
20 764556 Screw 1
21 762094 Lever 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (12--05)
5--32
Fig. 16 -- Manifold Group
4
3
1
2
9
5
6
8
7
351115 -- D
Ref. Part No. Description Qty.
1370826 )Manifold, Intake 1
2 369229 Joint 1
3 764410 Screw 4
4 369021 Screw 3
5 369248 Exhaust Manifold 1
6369278 Joint 1
7 370887 Screw 1
8 370827 Gasket 1
9 764620 Screw 8
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PERKINS ENGINE BREAKDOWN
5--33
800 Diesel 330140800D 330144 (12--05)
Fig. 17 -- Glow Plug and Engine Lift Group
34
3
4
1
2
351117 -- D
Ref. Part No. Description Qty.
1369131 )Glow Plug 4
2 369258 Cable 3
3 369223 Plate 2
4 764408 Screw 4
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (12--05)
5--34
Fig. 18 -- Top Joints and Gaskets Group
1
2
3
45
678
9
10
351119 -- D
Ref. Part No. Description Qty.
o1369285 )Joint/Gasket 1
Y2 369228 Head Gasket 1
Y3 369227 Joint 1
Y4 369233 Joint 1
Y5 369234 Gasket 1
Y6369230 Joint 1
Y7 369030 O--Ring 4
Y8 369259 Washer 4
Y9 369229 Joint 1
Y10 369278 Joint 1
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PERKINS ENGINE BREAKDOWN
5--35
800 Diesel 330140800D 330144 (12--05)
Fig. 19 -- Bottom Joints and Gaskets Group
1
45
67
8
2
3
9
351121 -- D
Ref. Part No. Description Qty.
o1369283 )Joint/Gasket Kit 1
Y2 21796 Gasket 1
Y3 369232 Joint 1
Y4 369027 O--Ring 1
Y5 369009 Washer 1
Y6369028 O--Ring 1
Y7 369029 O--Ring 1
Y8 369235 Joint 1
Y9 369236 Joint 1
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PERKINS ENGINE BREAKDOWN
800 Diesel 330140800D 330144 (5--04)
5--36
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1011676 CAT ENGINE BREAKDOWN
6--1
800 Diesel 330140 (5--04)
SECTION 6
Contents Page
Fig. 1 -- Cylinder Block Group 6-2................
Fig. 2 -- Crankshaft and Piston Group 6-4..........
Fig. 3 -- Cylinder Head and Cover Group 6-6.......
Fig. 4 -- Valve and Rocker Arm Group 6-8.........
Fig. 5 -- Camshaft Group 6-9.....................
Fig. 6 -- Front Housing and Gear Group 6-10.......
Fig. 7 -- Flywheel Housing and Starter Group 6-12..
Fig. 8 -- Auxiliary Drive Group 6-13...............
Fig. 9 -- Oil Pan Group 6-14......................
Fig. 10 -- Water Pump and Thermostat Group 6-16..
Fig. 11 -- Cooler Group 6-18......................
Fig. 12 -- Manifold Group 6-20....................
Fig. 13 -- Fuel Group 6-22........................
Fig. 14 -- Fumes Disposal Group 6-24.............
Fig. 15 -- Alternator Group 6-26...................
Fig. 16 -- Glow Plug Group 6-27...................
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (5--04)
6--2
Fig. 1 -- Cylinder Block Group
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
1
A
A
View A--A
6
2
2
2
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1011676 CAT ENGINE BREAKDOWN
6--3
800 Diesel 330140 (12--05)
D
Fig. 1 -- Cylinder Block Group
Ref. Part No. Description Qty.
1372706 )Plug 5
2 372707 Cap 6
3 372708 Pin 2
4 372709 Pin, Spring 6
5 372710 Plug 1
6372711 Pin 2
∇7 372712 Block Group, Cyl 1
Y8 372713 Screw 10
Y9 372714 Cap 10
Y10 372715 Seal 2
11 372716 Plug 1
12 372717 Shaft, Idler 1
13 372718 Pin 2
14 372719 Bushing 1
15 372720 Tube, Cooling, Oil 4
16 372721 Plug, Coolant, Eng 1
17 372818 Dipstick, Oil, Eng 1
372934 Seal, Ds 1
372935 Tube, Ds 1
372936 Guide, Ds 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (5--04)
6--4
Fig. 2 -- Crankshaft and Piston Group
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
1
2
13
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1011676 CAT ENGINE BREAKDOWN
6--5
800 Diesel 330140 (12--05)
D
Fig. 2 -- Crankshaft and Piston Group
Ref. Part No. Description Qty.
1372697 )Plate, Thrust, Std 3
372698 Plate, Thrust [+0.15mm] 3
2 372699 Bearing, Rod, Connecting 1
372700 Bearing [--0.50mm] 1
372701 Bearing [--0.50mm] 1
372702 Plate, Thrust [+0.30mm] 3
∇3 372703 Crankshaft Assy 1
Y4 372704 Pin 2
Y5 372691 Key 2
Y6 372705 Gear, 23 Tooth 1
Y7372797 Nut 1
8 372798 Pulley, Crankshaft 1
∇9 372737 Rod Assy, Connecting 4
Y10 372738 Bolt, Rod, Connecting 2
Y11 372739 Nut 2
Y12 372740 Bushing 1
13 372741 Ring 8
14 372742 Pin 4
15 372743 Piston, Std 4
372744 Piston [+0.25mm] 4
372745 Piston [+0.50mm] 4
16 372746 Ring Set, Piston, Std 4
372747 Ring Set, Piston [+0.25mm] 4
17 372748 Ring Set, Piston [+0.50mm] 4
372749 Bearing, Std 1
372750 Bearing [--0.25mm] 1
372751 Bearing [--0.50mm] 1
372752 Bearing [--0.75mm] 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (5--05)
6--6
Fig. 3 -- Cylinder Head and Cover Group
2
3
4
5
6
8
9
10
1
11
13
14
15
7
12
18
16
17
20
19
19
20
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1011676 CAT ENGINE BREAKDOWN
6--7
800 Diesel 330140 (12--05)
D
Fig. 3 -- Cylinder Head and Cover Group
Ref. Part No. Description Qty.
1372722 )Screw, Hex 17
2 372665 Gasket, Head 1
∇3 372723 Head Assy, Cylinder 1
Y4 372724 Cap 8
Y5 372725 Cap 4
Y6372726 Insert, Inlet 4
Y7 372727 Insert, Exhaust 4
Y8 372728 Guide 8
9 372729 Stud 1
10 372730 Stud 1
11 41342 Screw, Hex, M8 X 1.25 X 40mm 5
12 39349 Washer, 8.8mm X 16mm X 2mm 5
13 372796 Cap, Filler, Oil 1
14 372664 Gasket, Cover, Valve 1
15 372696 Cover 1
16 372938 Plate, Lift, Front 1
17 372939 Plate, Lift, Rear 1
18 372940 Gasket, Head, Rear 1
19 16931 Screw, Hex, M8 X 1.25 X 20, 8.8 2
20 32491 Washer, Flat, 0.31 Std 2
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (12--05)
6--8
Fig. 4 -- Valve and Rocker Arm Group
2
3
4
5
7
8
10 11
11
12
14
15
13
12
1
2
3
9
1
9
8
6
D
Ref. Part No. Description Qty.
1372753 )Retainer 8
2 372754 Cap 8
3 372767 Retainer 16
4 39277 Screw, Hex, M8 X 1.25 X 25, 8.8 4
5 39349 Washer, Flat, 0.31 Sae 4
6372755 Valve, Inlet 4
7 372756 Valve, Exhaust 4
8 372757 Spring, Valve 8
9 372758 Seal 8
∇372760 Shaft Assy 1
Y10 372761 Cap 1
11 372762 Ring, Snap 2
12 372763 Arm, Rocker 8
13 372764 Spring 3
14 372765 Bracket 4
15 372766 Bolt, Bracket 4
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1011676 CAT ENGINE BREAKDOWN
6--9
800 Diesel 330140 (12--05)
Fig. 5 -- Camshaft Group
2
3
4
5
6
7
1
D
Ref. Part No. Description Qty.
116735 )Screw, Hex, M8 X 1.25 X 16mm 2
2 39349 Washer, Flat, 0.31 Sae 2
3 372691 Key 1
4 372692 Tappet 8
5 372693 Camshaft 1
6372694 Plate, Thrust 1
7 372695 Rod, Push 8
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (5--04)
6--10
Fig. 6 -- Front Housing and Gear Group
2
34
5
6
7
8
9
10
1
11
12
13
14
15
16
17 18
19
4
4
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1011676 CAT ENGINE BREAKDOWN
6--11
800 Diesel 330140 (12--05)
D
Fig. 6 -- Front Housing and Gear Group
Ref. Part No. Description Qty.
1372788 )Screw, Hex 5
2 16735 Screw, Hex, M8 X 1.25 X 16, 8.8 5
3 372789 Screw, Hex 13
4 39349 Washer, Flat, 0.31 Sae 23
5 372790 Seal, Org 1
6372684 Gasket 1
7 372791 Plate 1
8 372792 Housing, Gear 1
9 372685 Gasket, Plate, Front 1
10 372793 Cover, Gear 1
11 372794 Cap, Filler 1
12 372795 Seal, Crank, Front 1
13 32492 Washer, Flat, 0.38 Std 1
14 06962 Screw, Hex, M10 X 1.5 X 45, 8.8 1
15 372775 Gear, Idler 1
16 372776 Gear 1
17 372777 Gear 1
18 372778 Gear 1
19 372779 Gear, Injection, Fuel 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (12--05)
6--12
Fig. 7 -- Flywheel Housing and Starter Group
2
3
4
5
6
7
8
9
10
1
11
1
D
Ref. Part No. Description Qty.
132492 )Washer, Flat, 0.38 Std 12
2 39283 Screw, Hex, M10 X 1.5 X 25, 8.8 10
3 03192 Screw, Hex, M10 X 1.5 X 30, 8.8 2
4 372732 Plug 1
5 372666 Gasket, Rear 1
6372733 Seal 1
7 372667 Gasket 1
8 372734 Stud 3
9 372735 Nut 3
10 372736 Housing, Flywheel 1
11 372731 Flywheel 1
372660 Starter 1
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1011676 CAT ENGINE BREAKDOWN
6--13
800 Diesel 330140 (12--05)
Fig. 8 -- Auxiliary Drive Group
2
3
45
6
7
8
9
10
1
D
Ref. Part No. Description Qty.
1372780 )Bearing, Ball 3
2 372781 Seal, Org 1
3 372782 Fitting, Elbow 2
4 16735 Screw, Hex, M8 X 1.25 X 16, 8.8 7
5 39349 Washer, Flat, 0.31 Sae 7
6372783 Seal, Org 2
7 372784 Tube 1
8 372785 Gear [Power Take Off] 1
9 372786 Housing, Brg 2
10 372787 Housing, Brg 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
6--14
Fig. 9 -- Oil Pan Group
2
3
4
5
6
7
8
9
10
1
11
12 3
14
15
16
17 18
19
20
21
13
3
22
23
3
24
25
26
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1011676 CAT ENGINE BREAKDOWN
6--15
800 Diesel 330140 (5--09)
D
Fig. 9 -- Oil Pan Group
Ref. Part No. Description Qty.
1372654 )Filter, Oil, Eng 1
2 39277 Screw, Hex, M8 X 1.25 X 25, 8.8 1
3 39349 Washer, Flat, 0.31 Sae 33
4 372803 Seal, Org 1
5 372804 Seal, Org 1
6372805 Valve, Relief 1
7 372669 Gasket 1
8 372806 Fitting, Str 1
9 372807 Screw 1
10 372808 Bracket 1
11 16735 Screw, Hex, M8 X 1.25 X 16, 8.8 3
12 16931 Screw, Hex, M8 X 1.25 X 20, 8.8 4
13 16735 Screw, Hex, M8 X 1.25 X 16, 8.8 25
14 372809 Seal, Org 1
15 372810 Valve, Relief, Press, Eng Oil 1
16 372768 Pump, Oil 1
17 372769 Nut 1
18 32492 Washer, Flat, 0.38 Std 1
19 372770 Seal, Org 1
20 372771 Strainer, Oil 1
21 372670 Gasket 1
∇22 372800 Pan, Oil, W/ Gasket 1
Y372801 Plug 1
Y23 372668 Gasket 1
24 1046796 Fitting, Hyd, E90, Metric, Spcl 1
25 365000 Hose, Hyd, Low06, Jf06str/Jf06str, 037.0 1
26 19747 Fitting, Hyd, Plug, Jm06 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (4--08)
6--16
Fig. 10 -- Water Pump and Thermostat Group
2
4
1
5
6
7
8
9
2
11
12
13
14
15
16
17
18
2
10
19
2
2
13
3
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1011676 CAT ENGINE BREAKDOWN
6--17
800 Diesel 330140 (4--08)
D
Fig. 10 -- Water Pump and Thermostat Group
Ref. Part No. Description Qty.
106956 )Screw, Hex, M8 X 1.25 X 45mm 5
2 39349 Washer, Flat, 0.31 Sae 14
3 372832 ¡Pump, Water 1
3 9003796 ©Pump, Water 1
4 372676 Gasket 1
5372667 Gasket 2
6 372732 Plug 2
7 39277 Screw, Hex, M8 X 1.25 X 25, 8.8 2
8 06958 Screw, Hex, M8 X 1.25 X 80, 8.8 1
9 06956 Screw, Hex, M8 X 1.25 X 45, 8.8 1
10 372802 Pulley 1
11 372673 Gasket 1
12 372686 ¡Hose 1
12 9004033 ©Hose 1
13 372812 ¡Clamp, Hose 2
13 9004034 ©Clamp, Hose 2
14 372813 Cover, Thermostat 1
15 372674 Gasket, Coolant 1
16 372814 Thermostat, Coolant 1
17 372815 ¡Regulator, Temp, Coolant 1
17 9004035 ©Regulator, Temp, Coolant 1
18 372853 Screw, Hex, M8 X 1.25 X 14mm 4
19 372653 Belt, Pump, Water 1
¡Engine Serial number (00000000--34400832)
©Engine Serial number (34400833-- )
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (5--04)
6--18
Fig. 11 -- Cooler Group
2
3
4
5
6
7
8
9
10
1
11
12
5
8
4
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1011676 CAT ENGINE BREAKDOWN
6--19
800 Diesel 330140 (12--05)
D
Fig. 11 -- Cooler Group
Ref. Part No. Description Qty.
1372825 )Seal, Org 2
2 76570 Screw, Hex, M8 X 1.25 X 30, 8.8 1
3 39277 Screw, Hex, M8 X 1.25 X 25, 8.8 11
4 39349 Washer, Flat, 0.31 Sae 12
5 372826 Seal, Org 4
6372671 Gasket, Cover, Side 1
7 372827 Stud 1
8 372828 Nut 5
9 372672 Gasket, Heater, Water 1
10 372829 Cover 1
11 372830 Cover 1
12 372831 Cooler 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
6--20
Fig. 12 -- Manifold Group
2,5
3
4
6
11
8
9
5
1
7
12
10
5
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1011676 CAT ENGINE BREAKDOWN
6--21
800 Diesel 330140 (12--05)
D
Fig. 12 -- Manifold Group
Ref. Part No. Description Qty.
1372661 )Stud 4
2 372662 Screw, Hex 8
3 372663 Manifold, Exhaust 1
4 372677 Gasket, Manifold 1
5 39349 Washer, Flat, 0.31 Sae 26
6372678 Gasket, Exhaust 1
7 372679 Gasket 1
8 39281 Screw, Hex, M8 X 1.25 X 90, 8.8 2
9 41342 Screw, Hex, M8 X 1.25 X 40, 8.8 14
10 372817 Fitting, Elbow 1
11 372680 Gasket 1
12 372816 Manifold, Inlet 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (5--04)
6--22
Fig. 13 -- Fuel Group
2
3
4
5
6
7
8
9
10
1
11
12 13
14
15
1617
18
19
20
21
22
23 24
25,32
26
27
28
29
30
31
32
32
19
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1011676 CAT ENGINE BREAKDOWN
6--23
800 Diesel 330140 (12--05)
D
Fig. 13 -- Fuel Group
Ref. Part No. Description Qty.
132483 )Washer, 7.2mm X 14.5mm X 2mm 3
2 16735 Screw, Hex, M8 X 1.25 X 16, 8.8 1
3 06944 Screw, Hex, M6 X 1.0 X 25, 8.8 3
4 39349 Washer, Flat, 0.31 Sae 1
5 372841 Clamp 3
6372842 Clamp 3
7 372681 Gasket 4
8 372682 Gasket 4
9 372843 Nut 4
∇10 372844 Nozzle Assy 1
Y11 372845 Mount, Nozzle 4
Y12 372852 Cap, Nozzle 4
13 372846 Fueline, Cyl #1 1
14 372847 Fueline, Cyl #2 1
15 372848 Fueline, Cyl #3 1
16 372849 Fueline, Cyl #4 1
17 372850 Fueline, Bleeder 1
18 372851 Fueline, Return 1
19 16931 Screw, Hex, M8 X 1.25 X 20, 8.8 1
20 06961 Screw, Hex, M10 X 1.5 X 20, 8.8 2
21 372834 Screw, Hex 1
22 372835 Bracket 1
23 372836 Flange 1
24 372683 Gasket 1
25 372854 Nut, Hex, M8 X 1.25 3
26 372735 Nut 1
27 372837 Pump, Injection, Fuel 1
28 372838 Retainer 1
29 372839 Seal, Org 1
30 372840 Stud 3
31 32492 Washer, Flat, 0.38 Std 2
32 39349 Washer, Flat, 0.31 Sae 4
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (5--04)
6--24
Fig. 14 -- Fumes Disposal Group
2
3
4
5
6
7
8
9
10
1
11
12
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1011676 CAT ENGINE BREAKDOWN
6--25
800 Diesel 330140 (12--05)
D
Fig. 14 -- Fumes Disposal Group
Ref. Part No. Description Qty.
139277 )Screw, Hex, M8 X 1.25 X 25mm 1
2 39349 Washer, Flat, 0.31 Sae 1
3 372819 Clip 6
4 372820 Pipe 1
5 372687 Hose, Breather 1
6372821 Valve, Shutoff 1
7 372688 Hose, Breather 1
8 372822 Pipe, Breather 1
9 372689 Hose, Breather 1
10 372690 Hose, Breather 1
11 372823 Clip 1
12 372824 Clip 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (12--05)
6--26
Fig. 15 -- Alternator Group
2
34
5
6
7
8
1
24
4
D
Ref. Part No. Description Qty.
139277 )Screw, Hex, M8 X 1.25 X 25mm 1
2 16931 Screw, Hex, M8 X 1.25 X 20, 8.8 2
3 372655 Washer 1
4 39349 Washer, Flat, 0.31 Sae 3
5 372656 Plate, Adj 1
6372657 Plate 1
7 372658 Screw, Hex 1
8 372659 Alternator 1
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1011676 CAT ENGINE BREAKDOWN
6--27
800 Diesel 330140 (12--05)
Fig. 16 -- Glow Plug Group
2
1
D
Ref. Part No. Description Qty.
1372772 )Glow Plug 4
2 372773 Plate 1
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1011676 CAT ENGINE BREAKDOWN
800 Diesel 330140 (5--04)
6--28
Home
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1040607 CAT ENGINE BREAKDOWN
7--1
800 Diesel 330140 (9--08)
SECTION 7
Contents Page
Fig. 1 -- Cylinder Block Group 7--2................
Fig. 2 -- Crankshaft and Piston Group 7--4.........
Fig. 3 -- Cylinder Head and Cover Group 7--6......
Fig. 4 -- Valve and Rocker Arm Group 7--8.........
Fig. 5 -- Camshaft Group 7--9....................
Fig. 6 -- Front Housing and Gear Group 7--10......
Fig. 7 -- Flywheel Housing and Starter Group 7--12..
Fig. 8 -- Auxiliary Drive Group 7--13...............
Fig. 9 -- Oil Pan Group 7--14.....................
Fig. 10 -- Water Pump and Thermostat Group 7--16.
Fig. 11 -- Cooler Group 7--18.....................
Fig. 12 -- Manifold Group 7--19...................
Fig. 13 -- Fuel Group 7--20.......................
Fig. 14 -- Fumes Disposal Group 7--22............
Fig. 15 -- Alternator Group 7--23..................
Fig. 16 -- Glow Plug Group 7--24..................
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--2
Fig. 1 -- Cylinder Block Group
18
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
1
A
A
View A--A
6
2
2
2
20
19
21
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1040607 CAT ENGINE BREAKDOWN
7--3
800 Diesel 330140 (8--08)
D
Fig. 1 -- Cylinder Block Group
Ref. Part No. Description Qty.
1372706 )Plug 5
2 9005198 Cap [Cat 08] 5
3 372708 Pin 2
4 372709 Pin, Spring 6
5 372710 Plug 1
69005197 Pin, Dowel [Cat 08] 2
∇7 9005200 Block, Cyl [Cat 08] 1
Y8 372713 Screw 10
Y9 9005201 Plug, Clip [Cat 08] 10
10 372715 Seal 2
11 372716 Plug 1
12 372717 Shaft, Idler 1
13 372718 Pin 2
14 372719 Bushing 1
15 9005430 Fitting, Orifice, Jet [Cat 08] 1
16 372721 Plug, Coolant, Eng 1
17 9005260 Dipstick [Cat 08] 1
18 9005199 Plug [Cat 08] 1
19 9005257 Seal [Cat 08] 1
20 9005259 Guide [Cat 08] 1
21 9005258 Guide [Cat 08] 1
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--4
Fig. 2 -- Crankshaft and Piston Group
2
3
4
5
6
7
8
9
10
1
11
12
13
14
15
16
17
1
2
13
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1040607 CAT ENGINE BREAKDOWN
7--5
800 Diesel 330140 (8--08)
D
Fig. 2 -- Crankshaft and Piston Group
Ref. Part No. Description Qty.
1372697 )Plate, Thrust, Std 3
372698 Plate, Thrust [+0.15mm] 3
372702 Plate, Thrust [+0.30mm] 3
2 372699 Bearing, Rod, Connecting 1
9005186 Bearing, Kit [Cat 08] 1
9005188 Bearing, Kit [Cat 08] 1
9005189 Bearing, Kit [Cat 08] 1
∇3 9005196 Crankshaft [Cat 08] 1
Y4 372704 Pin 2
Y5 372691 Key 2
Y6372705 Gear, 23 Tooth 1
Y7 372797 Nut 1
8 9005262 Pulley, Cshaft [Cat 08] 1
∇9 372737 Rod Assy, Connecting 4
Y10 372738 Bolt, Rod, Connecting 2
Y11 372739 Nut 2
Y12 372740 Bushing 1
13 9005261 Ring, Snap 8
14 372742 Pin 4
15 372743 Piston, Std 4
372744 Piston [+0.25mm] 4
372745 Piston [+0.50mm] 4
16 372746 Ring Set, Piston, Std 4
372747 Ring Set, Piston [+0.25mm] 4
17 372748 Ring Set, Piston [+0.50mm] 4
372749 Bearing, Std 1
372750 Bearing [--0.25mm] 1
372751 Bearing [--0.50mm] 1
372752 Bearing [--0.75mm] 1
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--6
Fig. 3 -- Cylinder Head and Cover Group
2
3
4
5
6
8
10
1
11
13
14
15
7
12
16
17
18
19 20 22
20
9
21
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1040607 CAT ENGINE BREAKDOWN
7--7
800 Diesel 330140 (8--08)
D
Fig. 3 -- Cylinder Head and Cover Group
Ref. Part No. Description Qty.
1372722 )Screw, Hex 17
2 9005206 Gasket, Head [Cat 08] 1
∇3 9005202 Head, Cyl [Cat 08] 1
Y4 372724 Cap 8
Y5 372725 Cap 4
Y69005203 Valve, Seat [Cat 08] 4
Y7 9005204 Valve, Seat [Cat 08] 4
Y8 9005205 Valve, Guide [Cat 08] 8
9 372667 Gasket 1
10 372732 Plug 1
11 9005195 Bolt [Cat 08] 5
12 9005182 Washer, Hard [Cat 08] 5
13 372796 Cap, Filler, Oil 1
14 372664 Gasket, Cover, Valve 1
15 372696 Cover 1
16 372938 Plate, Lift, Front 1
17 372939 Plate, Lift, Rear 1
18 372940 Gasket, Head, Rear 1
19 9005190 Bolt [Cat 08] 2
20 9005182 Washer, Hard [Cat 08] 6
21 9005207 Valve, Seal, Stem [Cat 08] 7
22 9005183 Bolt [Cat 08] 4
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--8
Fig. 4 -- Valve and Rocker Arm Group
2
3
7
4
1
2
3
5
1
5
4
6
D
Ref. Part No. Description Qty.
1372753 )Retainer 8
2 372754 Cap 8
3 372767 Retainer 16
4 9005277 Spring [Cat 08] 8
5 9005207 Valve, Seal, Stem [Cat 08] 8
6372755 Valve, Inlet 4
7 372756 Valve, Exhaust 4
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1040607 CAT ENGINE BREAKDOWN
7--9
800 Diesel 330140 (8--08)
Fig. 5 -- Camshaft Group
2
3
4
5
6
7
1
D
Ref. Part No. Description Qty.
19005190 )Bolt [Cat 08] 2
2 9005182 Washer, Hard [Cat 08] 2
3 372691 Key 1
4 372692 Tappet 8
5 372693 Camshaft 1
6372694 Plate, Thrust 1
7 9005191 Rod, Push [Cat 08] 8
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--10
Fig. 6 -- Front Housing and Gear Group
321
6
8
9
10
1
12
13
14
15
16
17
18
19
4
29,30,31
5
11
2
7
26
23
20
27
21
24
22
25
28
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1040607 CAT ENGINE BREAKDOWN
7--11
800 Diesel 330140 (8--08)
D
Fig. 6 -- Front Housing and Gear Group
Ref. Part No. Description Qty.
19005244 )Fastener, Cover, Front [Cat 08] 5
2 9005208 Bolt [Cat 08] 5
3 372789 Screw, Hex 13
4 9005185 Washer, Lock [Cat 08] 5
5 372790 Seal, Org 1
69005241 Gasket, Cover, Timing [Cat 08] 1
7 9005242 Plate, Back [Cat 08] 1
8 9005240 Housing, Front 1
9 9005243 Gasket, Cover, Timing [Cat 08] 1
10 9005239 Gear, Cover [Cat 08] 1
11 372794 Cap, Filler 1
12 372795 Seal, Crank, Front 1
13 9005220 Washer, Hard [Cat 08] 1
14 9005216 Bolt [Cat 08] 1
15 372775 Gear, Idler 1
16 372776 Gear 1
17 372777 Gear 1
18 372778 Gear 1
19 372779 Gear, Injection, Fuel 1
20 9005231 Bolt [Cat 08] 2
21 9005228 Washer, Hard [Cat 08] 15
22 9005233 Washer [Cat 08] 6
23 9005234 Washer, Lock [Cat 08] 2
24 9005235 Bolt [Cat 08] 4
25 9005236 Insulation, Cover [Cat 08] 1
26 9005237 Insulation, Cover [Cat 08] 1
27 9005238 Bolt [Cat 08] 4
28 9005245 Cover [Cat 08] 1
29 9005217 Shaft [Cat 08] 1
30 9005218 Plate [Cat 08] 1
31 9005219 Bolt [Cat 08] 1
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--12
Fig. 7 -- Flywheel Housing and Starter Group
2
3
4
5
6
7
8
9
10
1
11
1
D
Ref. Part No. Description Qty.
19005228 )Washer, Hard [Cat 08] 12
2 9005229 Bolt [Cat 08] 10
3 9005227 Bolt [Cat 08] 2
4 372732 Plug 1
5 372666 Gasket, Rear 1
6372733 Seal 1
7 372667 Gasket 1
8 372734 Stud 3
9 372735 Nut 3
10 372736 Housing, Flywheel 1
11 372731 Flywheel 1
372660 Starter 1
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1040607 CAT ENGINE BREAKDOWN
7--13
800 Diesel 330140 (8--08)
Fig. 8 -- Auxiliary Drive Group
2
3
45
6
7
8
9
10
1
D
Ref. Part No. Description Qty.
1372780 )Bearing, Ball 3
2 372781 Seal, Org 1
3 372782 Fitting, Elbow 2
4 9005208 Bolt [Cat 08] 7
5 9005185 Washer, Lock [Cat 08] 7
6372783 Seal, Org 2
7 372784 Tube 1
8 372785 Gear [Power Take Off] 1
9 372786 Housing, Brg 2
10 372787 Housing, Brg 1
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--14
Fig. 9 -- Oil Pan Group
2
3
4
5
6
7
8
9
10
1
11
12 3
14
15
16
17 18
19
20
21
23
22
3
24
25
26
13
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1040607 CAT ENGINE BREAKDOWN
7--15
800 Diesel 330140 (5--09)
D
Fig. 9 -- Oil Pan Group
Ref. Part No. Description Qty.
1372654 )Filter, Oil, Eng 1
2 9005209 Bolt [Cat 08] 1
3 9005182 Washer, Hard [Cat 08] 8
4 372803 Seal, Org 1
5 372804 Seal, Org 1
6372805 Valve, Relief 1
7 372669 Gasket 1
8 372806 Fitting, Str 1
9 372807 Screw 1
10 372808 Bracket 1
11 9005190 Bolt [Cat 08] 3
12 9005183 Bolt [Cat 08] 4
13 9005208 Bolt [Cat 08] 25
14 9005194 Seal, Org [Cat 08] 1
15 9005276 Valve, Press, Oil [Cat 08] 1
16 372768 Pump, Oil 1
17 372769 Nut 1
18 9005263 Washer [Cat 08] 1
19 372770 Seal, Org 1
20 372771 Strainer, Oil 1
21 372670 Gasket 1
22 372800 Pan, Oil, W/ Gasket 1
23 9005185 Washer, Lock [Cat 08] 25
24 1046796 Fitting, Hyd, E90, Metric, Spcl 1
25 365000 Hose, Hyd, Low06, Jf06str/Jf06str, 037.0 1
26 19747 Fitting, Hyd, Plug, Jm06 1
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--16
Fig. 10 -- Water Pump and Thermostat Group
2
4
1
5
6
7
8
9
11
12
13
14
15
16
17
18
2
10
19
3
17
17
20
9
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1040607 CAT ENGINE BREAKDOWN
7--17
800 Diesel 330140 (8--08)
D
Fig. 10 -- Water Pump and Thermostat Group
Ref. Part No. Description Qty.
19005269 )Bolt [Cat 08] 4
2 9005228 Washer, Hard [Cat 08] 5
3 9005221 Bolt [Cat 08] 2
4 372674 Gasket, Coolant 1
5 372814 Thermostat [Cat] 1
69005225 Cover, Thermostat [Cat 08] 1
7 9004035 Regulator, Temp, Coolant 1
8 9004033 Hose 1
9 9004034 Clamp, Hose 2
10 9005238 Bolt [Cat 08] 1
11 9003796 Pump, Water 1
12 9005224 Gasket, Thermostat [Cat 08] 1
13 372667 Gasket 2
14 372732 Plug 2
15 9005222 Bolt [Cat 08] 1
16 9005223 Bolt [Cat 08] 1
17 9005182 Washer, Hard [Cat 08] 9
18 372802 Pulley 1
19 372653 Belt, Pump, Water 1
20 9005181 Bolt [Cat] 4
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--18
Fig. 11 -- Cooler Group
2
3
4
5
6
7
8
9
10
1
11
12
5
8
4
13
14
D
Ref. Part No. Description Qty.
1372825 )Seal, Org 2
2 9005192 Bolt [Cat 08] 1
3 9005193 Bolt [Cat 08] 15
4 9005182 Washer, Hard [Cat 08] 16
5 372826 Seal, Org 4
6372671 Gasket, Cover, Side 1
7 372827 Stud 1
8 9005256 Nut, Flng [Cat 08] 5
9 372672 Gasket, Heater, Water 1
10 372829 Cover 1
11 372830 Cover 1
12 372831 Cooler 1
13 9005194 Seal, Org [Cat 08] 2
14 9005185 Washer, Lock [Cat 08] 15
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1040607 CAT ENGINE BREAKDOWN
7--19
800 Diesel 330140 (8--08)
Fig. 12 -- Manifold Group
2
3
4
11
8
9
5
1
7
12
10
5
15 16
13
14
6
D
Ref. Part No. Description Qty.
1372661 )Stud 4
2 9005184 Bolt [Cat 08] 8
3 9005251 Manifold, Exhaust [Cat 08] 1
4 372677 Gasket, Manifold 1
5 9005185 Washer, Lock [Cat 08] 16
6372678 Gasket, Exhaust 1
7 372679 Gasket 1
8 9005253 Bolt [Cat 08] 14
9 9005252 Bolt [Cat 08] 2
10 9005210 Elbow, Air, Inlet [Cat 08] 1
11 372680 Gasket 1
12 9005254 Manifold, Inlet [Cat 08] 1
13 9005209 Bolt [Cat 08] 4
14 9005182 Washer, Hard [Cat 08] 4
15 9005255 Stud [Cat 08] 1
16 9005256 Nut, Flng [Cat 08] 1
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--20
Fig. 13 -- Fuel Group
2
3
33
5
6
7
8
9
10
13
14
15
1617
18
12
20
21
22
23 24
25 26
27
1
29
30
31
32
31
19
28
11
4
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1040607 CAT ENGINE BREAKDOWN
7--21
800 Diesel 330140 (8--08)
D
Fig. 13 -- Fuel Group
Ref. Part No. Description Qty.
1372838 )Retainer 3
2 9005208 Bolt [Cat 08] 1
3 9005248 Bolt Assy [Cat 08] 3
4 9005185 Washer, Lock [Cat 08] 1
5 372841 Clamp 3
6372842 Clamp 3
7 372681 Gasket 4
8 372682 Gasket 4
9 9005249 Nut [Cat 08] 4
10 9005250 Nozzle, Injection [Cat 08] 4
11 9005220 Washer, Hard [Cat 08] 2
12 9005264 Bolt [Cat 08] 2
13 372846 Fueline, Cyl #1 1
14 372847 Fueline, Cyl #2 1
15 372848 Fueline, Cyl #3 1
16 372849 Fueline, Cyl #4 1
17 372850 Fueline, Bleeder 1
18 372851 Fueline, Return 1
19 9005183 Bolt [Cat 08] 1
20 9005229 Bolt [Cat 08] 1
21 372834 Screw, Hex 1
22 372835 Bracket 1
23 372836 Flange 1
24 372683 Gasket 1
25 9005256 Nut, Flng [Cat 08] 3
26 372735 Nut 1
∇27 9005504 Pump, Injection, Fuel [Cat 08] 1
Y28 9005266 Solenoid [Cat 08] 1
29 372839 Seal, Org 1
30 372840 Stud 3
31 372655 Washer 3
32 9005182 Washer, Hard [Cat 08] 1
33 9005265 Washer [Cat 08] 1
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--22
Fig. 14 -- Fumes Disposal Group
2
3
4
5
6
7
8
9
10
1
11
12
D
Ref. Part No. Description Qty.
19005181 )Bolt [Cat] 1
2 9005185 Washer, Lock [Cat 08] 1
3 372819 Clip 6
4 372820 Pipe 1
5 9005215 Pipe, Breather [Cat 08] 1
6372821 Valve, Shutoff 1
7 372688 Hose, Breather 1
8 372822 Pipe, Breather 1
9 372689 Hose, Breather 1
10 372690 Hose, Breather 1
11 372823 Clip 1
12 372824 Clip 1
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1040607 CAT ENGINE BREAKDOWN
7--23
800 Diesel 330140 (8--08)
Fig. 15 -- Alternator Group
2
34
5
6
7
8
1
910
4
D
Ref. Part No. Description Qty.
19005181 )Bolt [Cat] 1
2 9005183 Bolt [Cat 08] 1
3 372655 Washer 1
4 9005182 Washer, Hard [Cat 08] 2
5 372656 Plate, Adj 1
6372657 Plate 1
7 372658 Screw, Hex 1
8 372659 Alternator 1
9 9005184 Bolt [Cat 08] 1
10 9005185 Washer, Lock [Cat 08] 1
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1040607 CAT ENGINE BREAKDOWN
800 Diesel 330140 (8--08)
7--24
Fig. 16 -- Glow Plug Group
2
1
D
Ref. Part No. Description Qty.
1372772 )Glow Plug 4
2 372773 Plate 1
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CROSS REFERENCE
8--1
800 Diesel 330140 (5--09)
SECTION 8
CONTENTS PAGE
PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST 8-2......................................
PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST 8-16...............................
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--2
PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST
Part Page
Number Number
MM337 3--65........
00500--15 4--32......
00954 4--34........
00960 4--35........
01274 2--29........
01685 2--25, 3--37........
01686 2--33........
01691 3--37........
01987 2--87, 2--89........
01997 3--41, 3--47........
01999 3--31........
02247 2--63, 2--65, 2--67........
02506--6 3--56.......
02549 2--87........
02713 2--113........
02850 3--17........
02931 2--105........
02938 3--61........
03026 2--47, 2--49........
03192 2--39, 6--12........
03193 2--29, 2--102, 3--24........
03922 2--111........
04414 2--11........
04483 4--44........
04706 2--115........
04761 2--97, 3--27........
04843 2--29, 3--53........
05611 2--113.........
05880 2--51, 2--53........
05881 2--51, 2--53........
06146 2--93........
06474A 2--95.......
06524 2--15........
06535 2--97, 3--28........
06537 2--97........
06548 2--101, 3--23........
06927 3--17........
06932 3--61........
06942 2--41, 2--49, 2--117........
06943 2--17, 2--39, 2--57,........
2--65, 2--67, 2--81,
2--93, 2 -- 111, 2--118
06944 2--7, 2--9, 2--98, 3--28,........
6--23
06946 2--7, 2--9........
06949 2--49........
06955 2--57........
06956 6--17........
06957 2--102, 2--105, 3--24........
06958 6--17........
06961 6--23........
06962 6--11........
06963 2--71
........
06965 2--101, 3--24........
06967 2--53........
06968 2--105........
06969 2--71........
06972 2--25, 2--39........
Part Page
Number Number
06973 2--39........
06974 2--39........
06993 2--73........
06995 2--73........
07449 2--81........
07562 2--47........
07787 2--97, 3--28........
07788 2--13........
07790 2--17, 2--63, 2--65,........
2--67, 2--81, 2--93,
2--98, 3--27
07791 2--25, 2--49, 2--57,........
2--101, 3--23
07792 2--7, 2--9, 2--97,........
2--102, 2--105, 3--23,
3--28
07793 2--39, 2--71, 2--105........
07805 2--81........
07810 2--41........
07934 2--83........
08085 2--81, 2--95........
08178 2--41........
08179 2--101........
08180 2--75........
08346 2--81........
08708 2--7, 2--9, 2--15, 2--17,........
2--29, 2--33, 2--39,
2--41, 2--57, 2--101,
2--111, 2 -- 118, 3--23
08709 2--25, 2--49, 2--57,........
2--63, 2--65, 2--67,
2--97, 2--102, 2--105,
2--111, 3--24, 3--28,
3--33, 3--43
08711 2--39.........
08712 2--81........
08713 2--25........
09010 2--101, 3--23........
09011 2--25.........
09028 2--33, 2--101, 3--23........
09081 2--97, 3--28........
09120 2--105........
09164 2--33........
09206 3--15........
09258 2--15, 2--17........
09291 2--97, 3--27........
09570 2--61........
09718 2--73........
09740 2--25........
09770 2--98, 3--28........
09806 2--147........
1007343 3--43.......
1010360 2--39.......
1010361 2--39.......
1011676 2--39.......
1011694 2--71.......
1011699 2--71.......
1011788 2--71.......
Part Page
Number Number
1011795 2--71.......
1011913 2--61.......
1011914 2--57.......
1011973 2--39.......
1012012 2--53.......
1012142 2--57.......
1012143 2--57.......
1012144 2--53.......
1012150 2--49.......
1012656 2--107.......
1012657 2--107.......
1012670 2--117.......
1012729 2--61.......
1012737 2--61.......
1012738 2--57.......
1012744 2--53.......
1012754 2--49.......
1012785 2--71.......
1013275 2--61.......
1013318 2--41.......
1013344 2--49.......
1013366 2--49.......
1013588 2--53.......
1014456 2--13.......
1014491 2--95.......
1015653 3--43.......
1015762 3--41, 3--47.......
1015886 2--49.......
1016418 2--49.......
1016827 2--57.......
1016950 2--49.......
1017126 2--2, 2--57.......
1017218 2--81.......
1017898 2--97, 3--27.......
1019188 2--63, 2--65.......
1020982 2--81.......
1021797 3--41.......
1021799 3--41.......
1021937 3--39.......
1021951 3--39.......
1021966 3--39.......
1021968 3--39.......
1021969 3--39.......
1023853 2--65, 2--67.......
1026719 2--23, 4--45.......
1027531 2--53.......
1028300 2--5.......
1028492 2--73.......
1029502 2--57.......
1032812 2--57.......
1033344 2--67
.......
1033497 2--67.......
1033897 2--57.......
1033899 2--57.......
1038176 2--107.......
1039548 2--39.......
1039554 2--81.......
1040607 2--39.......
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CROSS REFERENCE
8--3
800 Diesel 330140 (5--09)
Part Page
Number Number
1041034 2--101, 3--23.......
1041090 2--27.......
1041796 2--53.......
1042089AM 2--63, 2--65, 2--67....
1042110 2--23.......
1042374 2--81.......
1042969 2--3.......
1043095 3--41, 3--47.......
1043352 3--41, 3--47.......
1045754 2--63, 2--65, 2--67.......
1045858 2--118, 3--35.......
1046152 2--118.......
1046173 2--118, 3--35.......
1046389 2--17.......
1046712 3--43.......
1046796 6--15, 7--15.......
1049209 2--93, 4--64.......
1049210 2--113, 3--27, 4--62.......
1049211 2--101, 3--23, 4--65.......
1050295 3--37.......
1050698 3--43.......
1050780 4--62, 4--64.......
1050809 4--62, 4--64, 4--65.......
1050811 4--62, 4--64.......
1050812 4--62, 4--64.......
1050861 4--64, 4--65.......
1050862 4--64.......
1050863 4--64.......
1050864 4--64.......
1050865 4--64.......
1050866 4--64.......
1050867 4--64.......
1050868 4--64.......
1050869 4--64.......
1050870 4--64, 4--65.......
1050871 4--64.......
1050872 4--65.......
1050873 4--65.......
1051078 4--64, 4--65.......
1051079 4--65.......
1055106 2--37, 2--39.......
10632--12 3--11, 3--13......
10632--20 3--3, 3--5, 3--7, 3--9......
10632--4 2--35, 3--3, 3--7, 3--11,.......
3--13, 3--15, 3--61
10632--5 2--117, 3--17, 3--33.......
10632--8 3--17.......
10632--9 3--11, 3--13.......
10664 2--2, 2--19........
10819 2--105........
10911 2--93.........
10959 2--21, 2--23........
11531 2--59, 2--61, 3--17.........
11676 3--53.........
11716 2--109.........
11747 2--29, 3--61.........
12271 2--13........
12273 2--81........
12274 2--29, 2--105........
12317 2--51........
Part Page
Number Number
12459 2--57, 2--97, 3--27,........
3--41, 3--47
12549 3--37........
13248 2--113........
13902 4--39, 4--43........
13904 4--41, 4--43........
13907 4--3, 4--7, 4--13, 4--17........
13959 3--17........
14242 2--75........
14595--1 2--81.......
14605 2--41, 2--81........
15331 2--109........
15555--1 2--55.......
15555--2 2--55, 2--57.......
16431 2--87, 2--89........
16455 2--95........
16456 2--23........
16472 3--27........
16694 4--33........
16695 4--32, 4--33........
16735 2--29, 2--53, 2--79,........
6--9,6--11,6--13,
6--15, 6--23
16930 2--111, 3--41, 3--47........
16931 2--17, 2--29, 2--53,........
2--57, 2--63, 2--65,
2--67, 2--71, 2--101,
2--111, 3--23, 3--33,
3--43, 6--7, 6--15,
6--23, 6--26
17808 2--75........
17809 2--75........
17980 2--93, 2--95, 3--27........
19035 3--53........
19065 3--15........
19066 2--25, 2--29, 2--41,........
2--49, 2--57, 2--65,
2--67, 2--93, 2--101,
2--117, 2--118, 3--23
19117 2--113, 4--34.........
19312 2--53........
19313 2--19, 2--63, 2--65,........
2--67, 2--113
19459 2--91........
19544 2--83........
19747 6--15, 7--15........
20177 3--43........
20192 2--97, 3--27........
21041 3--53........
21047 3--53........
21054 3--53........
21104 3--53.........
21109 2--101.........
21117 2--87, 2--89.........
21119 2--87, 2--89.........
21131 2--13.........
21136 2--51.........
21138 2--51, 2--53.........
21150 4--49.........
21168 2--5, 2--7, 2--9.........
Part Page
Number Number
21195 2--115.........
21197 2--39.........
21198 2--39.........
21215 2--97........
21221 2--29........
21223 3--51........
21224 2--97........
21230 2--13........
21231 2--101, 3--23........
21238 2--97........
21241 2--111........
21246 2--11, 3--35........
21250 3--27........
21251 3--27........
21252 3--27........
21282 2--7, 2--9........
21301 3--61........
21303 2--33........
21307 4--47........
21308 4--47........
21309 4--47........
21310 4--47........
21311 4--49.........
21312 4--49........
21313 4--49........
21643 2--13........
21671 3--58........
21672 2--77........
21722 2--27........
21728 4--59, 4--61........
21729 2--87, 2--89........
21731 2--55........
21732 2--55........
21740 2--73........
21796 5--3, 5--35........
21917 4--38, 4--39, 4--43........
222290 2--146........
222460 2--101........
22290 2--115........
22473 2--51........
22626 2--73, 4--29........
22629 4--29, 4--31........
22630 4--29, 4--31........
22636 4--29, 4--31........
22645 4--29, 4--31........
22646 4--29, 4--31........
23146 3--53........
23498 2--111........
23935 3--61........
23936 2--101, 3--23........
23946 2--11
........
23950 2--15........
24012--1 2--53.......
24199 2--117........
24450 3--41, 3--47........
24576--1 3--15, 3--17.......
24576 3--15........
24899 2--105........
25046 2--81........
25312 3--57........
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--4
Part Page
Number Number
25610 2--55, 2--57........
26395--2 3--53.......
26565 3--53........
27048 2--55........
27767 3--41, 3--47........
27979 2--53........
27990 2--63, 2--65, 2--67........
29233 3--5, 3--9........
30013 3--33........
30251 2--105........
30252 2--105........
30253 2--105........
30255 2--105........
30268 3--41, 3--47........
30533 3--59........
311336 2--11, 4--49........
31354 4--32........
31380 4--33........
31385 4--33........
31507 3--41, 3--47........
31525 3--51........
31563 2--87, 2--89........
31597 3--31........
31599 2--63, 2--65, 2--67........
31603 2--89........
31605 2--93........
31613 2--2, 2--91........
31646 2--45........
31775 2--79........
31922 3--17........
31954 3--11, 3--13........
31999 2--33........
32006 2--33........
32009 2--33........
32129 2--93........
32483 2--7, 2--9, 2--49,........
2--105, 2--111, 2--118,
6--23
32485 2--81, 2--98, 3--28........
32486 2--39, 2--53, 2--57,........
2--71, 2--73, 2--83,
2--97, 2--105, 3--27
32490 2--17, 2--39, 2--41,........
2--63, 2--81, 3--41,
3--47
32491 2--17, 2--29, 2--39,........
2--41, 2--49, 2--53,
2--55, 2--57, 2--63,
2--65, 2--67, 2--79,
2--101, 2--111, 3--23,
3--43, 6--7
32492 2--7, 2--9, 2--21, 2--23,........
2--33, 2--39, 2--63,
2--65, 2--67, 2--71,
2--98, 2--101, 2--111,
3--23, 3--28, 3--41,
3--43, 3--47, 6--11,
6--12, 6--15, 6--23
32493 2--15, 2--17, 2--39,........
2--57, 3--43
Part Page
Number Number
32496 2--97, 3--28........
32598 2--75........
32668 3--33........
32715 2--101, 3--23........
32895 2--105........
32899 2--81........
32960 3--33........
32981 2--57........
32982 2--53........
32984 2--19, 2--63, 2--65,........
2--67, 2--113
32985 2--73, 2--97, 3--27........
32987 2--73........
330140 3--65........
330142 3--65........
330143 3--65........
330729 3--65........
33342 3--24........
33404 2--107........
33612 3--43........
33799 2--87, 2--89........
33806 2--11, 3--19........
33817 2--91........
33875 2--39........
33924 2--101, 3--23........
34065 2--43........
34159 4--5, 4--9, 4--15, 4--19........
34176 4--32........
34178 4--27, 4--29, 4--31........
34179 4--27, 4--29........
34180 4--27........
34181 4--27, 4--29, 4--31........
34182 4--27........
34183 4--27, 4--29, 4--31........
34184 4--27, 4--29, 4--31........
34185 4--27, 4--29........
34195 2--98, 3--28........
34306 2--2, 2--91........
34323 2--7, 2--9, 2--17........
34330 2--105........
34355 2--87, 2--89........
34359 2--73, 2--107........
34360 2--87, 2--89........
34379 2--87, 2--89........
34390 2--91........
34392 2--27........
34738 3--61........
34820 2--117........
34848 3--17........
34864 2--35, 3--61........
35323 2--3........
35324 2--3........
35325 2--3........
35326 2--3........
35327 2--3........
35336 2--3........
35688 2--27........
35980 2--37, 2--39........
36050 2--2, 2--55, 2--57........
361160 2--5........
Part Page
Number Number
36158 3--53........
36192 2--19........
36328 2--97, 2--105, 3--27........
365000 6--15, 7--15........
36556 2--95........
36758 2--97, 3--27........
369000 5--31........
369001 5--15........
369002 5--9........
369003 5--29........
369004 5--11........
369005 5--9........
369006 5--15........
369007 5--11........
369008 5--15........
369009 5--35........
369010 5--29........
369012 5--17........
369014 5--31........
369015 5--15........
369016 5--9........
369018 5--13........
369019 5--3........
369020 5--11........
369021 5--32........
369022 5--15........
369023 5--9........
369025 5--11........
369026 5--15........
369027 5--17, 5--35........
369028 5--31, 5--35........
369029 5--31, 5--35........
369030 5--19, 5--34........
369031 5--11........
369032 5--3........
369034 5--31........
369035 5--11........
369036 5--3........
369037 5--11........
369038 5--15........
369039 5--15........
369040 5--15........
369089 5--21........
369090 5--21........
369131 5--33........
369132 5--5........
369133 5--17........
369134 5--9........
369135 5--15........
369136 5--23, 5--25........
369137 5--5
........
369138 5--11........
369140 5--3, 5--11........
369141 5--11........
369142 5--15........
369143 5--5........
369144 5--17........
369145 5--5........
369146 5--11........
369147 5--15........
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CROSS REFERENCE
8--5
800 Diesel 330140 (5--09)
Part Page
Number Number
369148 5--15........
369149 5--7........
369150 5--7........
369151 5--9........
369152 5--9........
369153 5--7........
369154 5--19........
369155 5--14........
369156 5--29........
369157 5--17........
369158 5--15........
369159 5--7........
369160 5--9........
369162 5--15........
369163 5--15........
369164 5--27........
369165 5--15........
369166 5--9........
369167 5--15........
369168 5--15........
369169 5--5........
369170 5--7........
369171 5--3........
369172 5--5........
369173 5--7........
369174 5--11........
369175 5--15........
369176 5--15........
369177 5--15........
369178 5--19........
369179 5--17........
369181 5--17........
369182 5--3........
369183 5--14........
369184 5--15........
369185 5--29........
369186 5--15........
369187 5--9........
369188 5--15........
369189 5--15........
369190 5--15........
369191 5--15........
369192 5--15........
369193 5--15........
369194 5--15........
369195 5--9........
369196 5--11........
369197 5--7........
369198 5--7........
369199 5--29........
369200 5--7
........
369201 5--3........
369202 5--15........
369203 5--15........
369204 5--15........
369205 5--11........
369206 5--7........
369207 5--5........
369208 5--5........
369209 5--3........
Part Page
Number Number
369210 5--19........
369211 5--29........
369212 5--29........
369213 5--15........
369214 5--31........
369216 5--27........
369217 5--11........
369223 5--33........
369224 5--11........
369226 5--19........
369227 5--29, 5--34........
369228 5--7, 5--34........
369229 5--32, 5--34........
369230 5--31, 5--34........
369231 5--19........
369232 5--11, 5--35........
369233 5--19, 5--34........
369234 5--31, 5--34........
369235 5--11, 5--35........
369236 5--11, 5--35........
369237 5--3........
369238 5--3........
369239 5--29........
369240 5--29........
369241 5--15........
369242 5--15........
369243 5--9........
369244 5--31........
369245 5--29........
369246 5--31........
369247 5--31........
369248 5--32........
369249 5--9........
369250 5--15........
369251 5--11........
369253 5--15........
369254 5--9........
369255 5--17........
369256 5--17........
369257 5--11........
369258 5--33........
369259 5--19, 5--34........
369260 5--11, 5--15........
369261 5--7........
369262 5--19, 5--21........
369263 5--19........
369268 5--15........
369269 5--15........
369270 5--15........
369271 5--19........
369272 5--15
........
369273 5--19........
369274 5--19........
369275 5--19........
369276 5--19........
369277 5--19........
369278 5--32, 5--34........
369279 5--15........
369280 5--31........
369281 5--19........
Part Page
Number Number
369282 5--14........
369283 5--35........
369284 5--5........
369285 5--34........
369286 5--5........
369287 5--5........
369289 5--3........
369290 5--7........
369292 5--9........
369293 5--5........
369294 5--9........
369295 5--3........
369296 5--3........
369297 5--5........
369298 5--5........
369299 5--11........
369701 2--73........
369704 2--13........
36971 2--81........
369786 3--37........
370011 2--3........
370806 5--11........
370807 5--15........
370809 5--19........
370810 5--19........
370811 5--19........
370812 5--19........
370814 5--21........
370815 5--23........
370816 5--23........
370817 5--23........
370818 5--23........
370819 5--27........
370820 5--27........
370821 5--27........
370823 5--29........
370825 5--31........
370826 5--32........
370827 2--51, 5--32........
370885 5--3........
370886 5--31........
370887 5--32........
371602 2--37, 5--27........
372651 2--2, 2--49........
372652 2--2, 2--49........
372653 2--39, 6--17, 7--17........
372654 2--2, 6--15, 7--15........
372655 6--26, 7--21, 7--23........
372656 6--26, 7--23........
372657 6--26, 7--23........
372658 6--26, 7--23
........
372659 6--26, 7--23........
372660 6--12, 7--12........
372661 6--21, 7--19........
372662 6--21........
372663 6--21........
372664 6--7, 7--7........
372665 6--7........
372666 6--12, 7--12........
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--6
Part Page
Number Number
372667 6--12, 6--17, 7--7,........
7--12, 7--17
372668 6--15........
372669 6--15, 7--15........
372670 6--15, 7--15........
372671 6--19, 7--18........
372672 6--19, 7--18........
372673 6--17........
372674 6--17, 7--17........
372676 6--17........
372677 6--21, 7--19........
372678 2--53, 6--21, 7--19........
372679 6--21, 7--19........
372680 6--21, 7--19........
372681 6--23, 7--21........
372682 6--23, 7--21........
372683 6--23, 7--21........
372684 6--11........
372685 6--11........
372686 6--17........
372687 6--25........
372688 6--25, 7--22........
372689 6--25, 7--22........
372690 6--25, 7--22........
372691 6--5, 6--9, 7--5, 7--9........
372692 6--9, 7--9........
372693 6--9, 7--9........
372694 6--9, 7--9........
372695 6--9........
372696 6--7, 7--7........
372697 6--5, 7--5........
372698 6--5, 7--5........
372699 6--5, 7--5........
372700 6--5........
372701 6--5........
372702 6--5, 7--5........
372703 6--5........
372704 6--5, 7--5........
372705 6--5, 7--5........
372706 6--3, 7--3........
372707 6--3........
372708 6--3, 7--3........
372709 6--3, 7--3........
372710 6--3, 7--3........
372711 6--3........
372712 6--3........
372713 6--3, 7--3........
372714 6--3........
372715 6--3, 7--3........
372716 6--3, 7--3........
372717 6--3, 7--3........
372718 6--3, 7--3........
372719 6--3, 7--3........
372720 6--3........
372721 6--3, 7--3........
372722 6--7, 7--7........
372723 6--7........
372724 6--7, 7--7........
372725 6--7, 7--7........
372726 6--7........
Part Page
Number Number
372727 6--7........
372728 6--7........
372729 6--7........
372730 6--7........
372731 6--12, 7--12........
372732 6--12, 6--17, 7--7,........
7--12, 7--17
372733 6--12, 7--12........
372734 6--12, 7--12........
372735 6--12, 6--23, 7--12,........
7--21
372736 6--12, 7--12........
372737 6--5, 7--5........
372738 6--5, 7--5........
372739 6--5, 7--5........
372740 6--5, 7--5........
372741 6--5........
372742 6--5, 7--5........
372743 6--5, 7--5........
372744 6--5, 7--5........
372745 6--5, 7--5........
372746 6--5, 7--5........
372747 6--5, 7--5........
372748 6--5, 7--5........
372749 6--5, 7--5........
372750 6--5, 7--5........
372751 6--5, 7--5........
372752 6--5, 7--5........
372753 6--8, 7--8........
372754 6--8, 7--8........
372755 6--8, 7--8........
372756 6--8, 7--8........
372757 6--8........
372758 6--8........
372760 6--8........
372761 6--8........
372762 6--8........
372763 6--8........
372764 6--8........
372765 6--8........
372766 6--8........
372767 6--8, 7--8........
372768 6--15, 7--15........
372769 6--15, 7--15........
372770 6--15, 7--15........
372771 6--15, 7--15........
372772 6--27, 7--24........
372773 6--27, 7--24........
372775 6--11, 7--11........
372776 6--11, 7--11........
372777 6--11, 7--11........
372778 6--11, 7--11
........
372779 6--11, 7--11........
372780 6--13, 7--13........
372781 6--13, 7--13........
372782 6--13, 7--13........
372783 6--13, 7--13........
372784 6--13, 7--13........
372785 6--13, 7--13........
372786 6--13, 7--13........
Part Page
Number Number
372787 6--13, 7--13........
372788 6--11........
372789 6--11, 7--11........
372790 6--11, 7--11........
372791 6--11........
372792 6--11........
372793 6--11........
372794 6--11, 7--11........
372795 6--11, 7--11........
372796 6--7, 7--7........
372797 6--5, 7--5........
372798 6--5........
372800 6--15, 7--15........
372801 6--15........
372802 6--17, 7--17........
372803 6--15, 7--15........
372804 6--15, 7--15........
372805 6--15, 7--15........
372806 6--15, 7--15........
372807 6--15, 7--15........
372808 6--15, 7--15........
372809 6--15........
372810 6--15........
372812 6--17........
372813 6--17........
372814 6--17, 7--17........
372815 6--17........
372816 6--21........
372817 6--21........
372818 6--3........
372819 6--25, 7--22........
372820 6--25, 7--22........
372821 6--25, 7--22........
372822 6--25, 7--22........
372823 6--25, 7--22........
372824 6--25, 7--22........
372825 6--19, 7--18........
372826 6--19, 7--18........
372827 6--19, 7--18........
372828 6--19........
372829 6--19, 7--18........
372830 6--19, 7--18........
372831 6--19, 7--18........
372832 6--17........
372834 6--23, 7--21........
372835 6--23, 7--21........
372836 6--23, 7--21........
372837 6--23........
372838 6--23, 7--21........
372839 6--23, 7--21........
372840 6--23, 7--21
........
372841 6--23, 7--21........
372842 6--23, 7--21........
372843 6--23........
372844 6--23........
372845 6--23........
372846 6--23, 7--21........
372847 6--23, 7--21........
372848 6--23, 7--21........
372849 6--23, 7--21........
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8--7
800 Diesel 330140 (5--09)
Part Page
Number Number
372850 6--23, 7--21........
372851 6--23, 7--21........
372852 6--23........
372853 6--17........
372854 6--23........
372897 3--65........
372934 6--3........
372935 6--3........
372936 6--3........
372938 6--7, 7--7........
372939 6--7, 7--7........
372940 6--7, 7--7........
372950 4--59, 4--61........
372951 4--59, 4--61........
373201 4--25........
373207 4--25........
373211 4--25........
373218 4--7, 4--17........
373226 4--31........
373232 4--25........
373235 4--25........
373236 4--31........
373242 4--25........
373243 4--25........
373254 2--83, 4--25........
373255 4--25........
373256 4--25........
373258 4--25........
373259 4--25........
373276 4--25........
373284 4--25........
373291 4--31........
373369 4--13, 4--17, 4--21........
373371 4--21........
373372 4--21........
373373 4--21........
373374 4--9, 4--19........
373375 4--9, 4--19........
373404 2--83........
373405 3--64........
373406 4--9, 4--19........
373407 4--7, 4--17........
373408 4--7, 4--17........
373409 4--7, 4--17........
373410 4--7, 4--17........
373412 4--9, 4--19........
373413 4--9, 4--19........
373414 4--7, 4--17........
373415 4--7, 4--17........
373457 4--25........
373458 4--25
........
373464 2--73, 4--31........
373541 4--31........
373542 4--31........
373543 4--31........
373544 4--31........
373545 4--31........
373546 4--31........
373547 4--31........
373548 4--31........
Part Page
Number Number
373549 4--31........
374012 3--53........
374127 2--118........
374129 3--41, 3--47........
374133 3--63........
374134 3--63........
374135 3--63........
374147 5--27........
374148 5--27........
374151 2--37, 5--27........
374210 3--45, 3--49........
374228 5--27........
374230 2--63, 2--65, 2--67........
374240 2--79........
374294 4--47, 4--49........
374357 4--47........
37460 4--3, 4--7, 4--13, 4--17........
37462 4--3, 4--7, 4--13, 4--17........
374625 2--118........
374750 4--47, 4--49........
374756 2--51........
374757 4--49........
374759 4--47........
374760 3--35........
374761 3--35........
374762 3--35........
374765 4--47, 4--49........
374769 4--47, 4--49........
375117 2--37, 2--39........
375193 2--37........
375400 2--97........
375401 2--97, 3--27........
375402 2--97........
375403 3--27........
375404 2--97, 3--27........
375415 2--101, 3--23........
375416 2--101, 3--23........
375417 3--27........
375511 2--63, 2--65, 2--67........
375512 3--41, 3--47........
375513 2--13........
375526 2--79........
375536 2--13........
375537 2--13........
37555 4--33........
375563 2--95, 4--41........
375564 2--29........
375565 2--29........
375566 2--29........
375567 2--77........
375575 2--73
........
375576 2--73........
375586 2--63, 2--65........
375666 2--101........
375676 2--117........
375679 2--45........
375693 2--15........
375695 2--15........
375696 2--11........
375698 2--11........
Part Page
Number Number
375721 2--111........
375726 3--41, 3--47........
375728 3--41, 3--47........
375762 2--73........
37723 4--27, 4--29, 4--31........
377428 5--3........
37766 4--27, 4--29........
37828 5--19........
379020 2--101........
37943 4--27, 4--29, 4--31........
37973 5--23........
380503 3--65........
380505 2--37........
380507 2--37, 2--39........
380511 2--37........
380512 2--43........
380514 2--81........
380518 3--43........
380520 2--37, 2--39........
380521 2--37........
380523 2--134........
380524 2--59........
380525 2--59........
380526 2--51........
380527 2--55........
380528 2--55, 2--57........
380530 2--37, 2--39........
380532 2--13........
380533 2--13........
380535 2--55, 2--57........
380538 2--37........
380542 2--43........
380547 2--45........
380548 2--45........
380549 2--55........
380553 3--43........
380554 2--37........
380556 2--47........
380558 2--69........
380559 2--11........
380564 2--45........
380566 2--81........
380567 2--81........
380568 2--81........
380577 4--47, 4--52........
380578 4--55........
380579 4--55........
380581 2--51........
380587 2--51........
380589 2--51........
380590 2--51
........
380591 2--47, 2--49........
380602 3--35........
380606 3--51........
380613 3--41, 4--55........
380614 3--47, 4--57........
380615 3--41, 3--47........
380616 4--55, 4--57........
380617 3--45, 3--49........
380618 3--41, 3--47........
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--8
Part Page
Number Number
380619 3--45, 3--49........
380620 3--41, 3--47........
380621 3--41, 3--47........
380624 3--45........
380625 3--41, 4--53........
380626 4--53........
380627 4--53........
380628 4--53........
380630 3--41........
380632 2--51........
380634 3--35........
380635 3--35........
380636 3--51........
380637 2--55........
380640 3--15........
380643 3--11........
380644 3--13........
380649 4--55, 4--57........
380650 4--55, 4--57........
380651 4--55........
380652 4--55........
380659 4--55, 4--57........
380660 4--57........
380661 3--45, 3--49........
380662 3--45, 3--49........
380663 3--41, 3--47........
380665 3--45........
380666 4--53........
380667 4--53........
380668 4--53........
380669 4--53........
380670 4--53........
380671 4--53........
380672 4--53........
380673 3--41........
380675 2--87, 2--89........
380679 2--55........
380680 2--11........
380681 2--21........
380683 2--81........
380684 3--41........
380686 3--41........
380689 3--41, 3--47........
380690 3--45, 3--49........
380691 3--11, 3--13, 3--15........
380692 2--11, 4--47........
380694 4--47........
380695 4--47........
380697 3--43........
380708 4--47........
380712 3--17
........
380717 2--79........
380730 2--11........
380734 4--47........
380736 2--91........
380740 2--2........
380748 2--59........
380749 2--45........
380752 2--37........
380754 2--63........
Part Page
Number Number
380755 2--137........
380759 2--47........
380760 2--13........
380761 2--13........
380762 2--13........
380763 2--13........
380764 2--13........
380765 2--11........
380766 2--47........
380767 2--47........
380769 2--55........
380770 2--55, 2--57........
380780 2--146........
381391 2--65, 2--67........
381962 2--29........
382507 2--63........
382516 2--117........
382726 2--29........
382978 3--15........
382979 3--33........
383165 2--117........
384156 4--51........
388407 4--55, 4--57........
388548 5--19........
39005 2--41........
391823 2--55........
39210 2--23, 2--27, 2--91........
392597 2--57........
39277 2--57, 2--63, 2--65,........
2--67, 6--8, 6--15,
6--17, 6--19, 6--25,
6--26
39279 2--79........
39281 6--21........
39283 2--7, 2--9, 2--98,........
2--102, 2--105, 3--23,
3--28, 6--12
39284 2--33, 2--39, 2--97,........
2--102, 3--23, 3--28
39285 2--81........
39305 2--73........
39309 2--39........
39311 2--17, 2--53, 2--97,.........
3--24, 3--28
39312 2--97, 3--28........
39313 2--15, 2--17, 2--25........
393219 3--43........
39346 2--7, 2--9........
39349 2--25, 6--7, 6--8, 6--9,........
6--11, 6--13, 6--15,
6--17, 6--19, 6--21,
6--23, 6--25, 6--26
39350 2--73........
393665 5--11........
393675 5--19........
393676 5--19........
393767 5--25
........
393768 5--25........
393769 5--25........
393770 3--15, 3--33........
Part Page
Number Number
39394 2--3........
39527 4--32........
39534 2--113........
39810 2--83........
398314 2--141........
39923 2--35, 3--61........
40380 4--27........
40514 2--91........
40573 3--41, 3--47........
40585 2--55, 2--57........
40607 2--35, 3--61........
40678 2--35, 3--61........
40716 2--11........
40870--8 2--111.......
41016 3--41........
41073 2--73........
41130 2--111.........
41131 2--101, 2--109.........
41139 3--17.........
41140 2--51, 3--17.........
41141 3--33.........
41142 2--39, 2--43.........
41169 2--81.........
41178 2--7, 2--9, 2--11, 2--47,.........
3--35
41185 2--7, 2--9, 2--17, 2--97,.........
3--27
41186 2--29, 2--63, 2--65,.........
2--67, 2--71, 3--23
41342 2--97, 2--101, 3--28,........
6--7, 6--21
41346 2--39, 2--57, 2--105........
41348 3--43........
41430 2--29, 2--39, 2--63,........
2--65, 2--67, 2--81,
2--98, 2--102, 2--111,
3--23, 3--28
41434 3--37........
41619 2--13........
41722 2--81........
42011 3--61.........
42124 3--53........
42207 2--97........
42215 2--91, 2--95, 3--23........
42226 2--37, 2--113........
42260 2--19, 2--91........
43242 3--41, 3--47........
43454 2--13, 2--35, 3--61........
43500 2--2, 2--5........
43555 2--33, 2--47, 2--49........
43558A 3--41.......
43611 2--41.........
43844 2--57, 2--61........
43952 3--37........
43955 2--7, 2--9........
44078 2--115........
44681--1 3--7, 3--9, 3--13.......
44681--2 3--7, 3--9, 3--13.......
44681 3--7, 3--9, 3--13........
44777 2--11........
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8--9
800 Diesel 330140 (5--09)
Part Page
Number Number
44851 2--15, 2--17, 3--35........
44868 2--93, 3--27........
44869 2--93, 2--95, 2--105,........
2--113
44906 2--63........
44961 3--61........
45142 3--41, 3--47........
45177 2--47........
45272 3--3, 3--5, 3--7, 3--9........
45482 2--93, 3--27........
45622 4--27, 4--29, 4--31........
45623 4--27, 4--29, 4--31........
45628 4--32, 4--33........
45779 3--3, 3--5, 3--7, 3--9,........
3--11, 3--13
45780 2--5........
45786 2--77........
46236 2--79, 3--61........
46481 2--19, 2--83........
46482 3--23........
46559 2--81........
46800 2--63........
47504 2--83, 2--95, 2--101........
47508 2--83, 2--97, 3--27........
47512 2--23, 2--45, 2--63,........
2--65, 2--67
47522 2--73........
47585 2--115........
47637 3--27........
47638 2--23, 2--95........
47753 3--27........
47754 2--45........
47958 2--13........
48006 2--19........
48014 2--47........
48056 2--63, 2--65, 2--67........
48069 2--33........
48267 2--55........
48842 3--65........
49032 3--37........
49263 2--5, 2--115........
49266 2--35, 2--45, 2--55,........
2--57, 3--3, 3--5, 3--7,
3--9,3--11,3--13,
3--15, 3--17, 3--61,
3--63
49282 2--11........
49766 3--61........
49933 2--95........
50902 2--39, 2--63, 2--65,........
2--67, 2--105, 2--113
50960 2--63, 2--65, 2--67........
51021N 2--3.......
51109 2--79.........
51176 2--11.........
51193 2--75.........
51305 2--61, 2--63, 2--65,........
2--67
51322 2--19, 2--63, 2--65,........
2--67
Part Page
Number Number
51338 2--75........
51340 2--73........
51341 2--73........
51373 2--75........
51448 2--105........
51449 2--105........
51483 2--79........
51531 3--53........
51534 2--107........
51542 2--3........
51545 2--79........
51560--5 2--49.......
51562 2--79........
51564 2--105........
51693 2--109........
51782 2--45........
51787 2--19, 2--29........
51813 2--101, 3--23........
52402 2--45, 2--63, 2--65,........
2--67, 2--95
52911 2--83.........
53434 2--105, 4--32........
53461--2 2--13, 2--15, 2--17.......
53601 2--73, 4--44........
54009 3--53........
54012 3--53........
54222 2--81........
54274 2--113........
54275A 2--113.......
54527 2--47........
54528 2--47........
54615 2--11........
54833 2--73........
54845 2--57........
54862 2--113........
54878 2--105........
55248 2--55, 2--57, 3--3, 3--5,........
3--7, 3--9, 3--11, 3--13,
3--15, 3--63
55586 2--91, 2--105........
55685 2--95........
55686 2--23........
55700 2--87, 2--89........
55756 2--13........
55779 2--105........
55844 2--2, 2--55........
55845 2--13........
55850 2--55........
56185 2--115........
56186 2--117, 2--118, 3--3,........
3--5, 3--7, 3--9, 3--11,
3--13, 3--45, 3--49,
3--61
56346 2--117........
56398 2--115
........
56690 2--93, 2--101, 2--115,........
3--23, 3--27
56692 2--83, 2--113........
56820 2--73, 2--101........
56821 2--113........
Part Page
Number Number
56992 3--49........
57048 2--37, 2--39........
57167 2--118, 4--57........
57173 2--87, 2--89........
57311 2--79.........
57411 2--95.........
57532 3--41, 3--47........
57568 2--89........
57751 2--118, 3--35........
57772 2--101........
57773 2--37, 2--39........
57803 2--118, 3--35........
57807 2--101, 2--107, 2--117,........
3--23
57809 3--61........
57820 2--11, 2--15, 2--17........
57936 2--21, 2--23........
57941 2--5........
57944 2--87, 2--89........
57963 2--87, 2--89, 3--31........
57988 2--95........
57993 2--93........
57994 2--91........
58114 2--111.........
58228 2--63, 2--65, 2--67,........
2--111
58242 4--23........
58270 4--32........
58278 4--32........
58293 2--21........
58357 2--33........
58359 2--23........
58366 2--13........
58489 2--7, 2--15, 2--17........
58490 4--49........
58518 3--3, 3--5, 3--11........
58519 3--3, 3--5, 3--11........
58520 3--3, 3--5, 3--11........
58524 2--29........
58596 4--37........
58844 2--9, 2--13........
58858 2--83, 2--91........
58898 2--7, 2--9........
59015 2--55, 2--57........
59156 3--43........
59192 2--13, 2--15, 2--17........
59305 4--23........
59577 2--93........
59633 2--33........
59661 2--19........
59668 2--81........
59672 2--81
........
59767 2--147........
59866 2--23........
59901 3--41, 3--47........
59921 3--61........
59954 3--61........
59965 2--21, 3--15........
59970 2--117........
59971 2--117........
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800 Diesel 330140 (5--09)
8--10
Part Page
Number Number
59974 2--117........
59976 2--117........
59977 2--117........
59978 2--117........
59979 2--117........
60090 2--37, 5--27........
60294 2--69........
60559 2--43........
60751 3--17........
60933 2--2, 2--47........
60934 2--2, 2--47........
61288 2--91........
61363 2--43........
61365 3--17........
61490 4--32, 4--33........
61529 2--43........
61531 2--43........
61870 3--41, 3--47........
61882 4--3, 4--7, 4--13, 4--17........
61886 4--5, 4--9, 4--15, 4--19........
61923 3--15........
61931 2--43........
61969 2--107, 2--117........
62172 2--95........
62173 2--95........
62377 2--59........
62389 2--83........
62561 2--83, 4--23........
62595--2 2--11.......
62595--3 2--11.......
62954 2--2, 2--5........
62955 2--2, 2--5........
62956 2--2, 2--5........
62957 2--2, 2--5........
63182--2 2--61.......
63228 3--58........
63233 2--33........
63234 2--33........
63276 2--81........
63292 2--81........
63294 2--11........
63295 2--79........
63297 2--33........
63311 2--33.........
63378 2--29........
63407 3--64........
63416 2--63, 2--101, 3--23,........
3--27
63426 2--73, 4--27........
63436 2--105........
63449 2--105........
63450 2--105........
63471 2--73........
63491 2--73........
63496 2--73........
63540 2--73........
63541 2--105........
63542 2--63, 2--65, 2--67,........
4--35
63543 2--73........
Part Page
Number Number
63544 2--5........
63583 2--23........
63584 2--23........
63647 2--25........
63663 2--5........
63665 2--25........
63667 2--25........
63668 2--25........
63669 2--25........
63671 2--31........
63695 2--37, 2--39........
63751 2--11........
63818 2--63, 2--65, 2--67........
63926 2--21........
64058 2--77........
64059 2--77........
64141 2--117........
64156 2--23........
64228 2--93........
64233 2--107........
64278 2--13........
64279 2--13........
64299 2--111........
64312 2--13........
64392 2--33........
64394 2--33........
64410 2--33........
64419 2--19........
64434 2--95........
64500 2--33........
64501 2--33........
64543 2--15, 2--17........
64545 2--15, 2--17........
64556 2--79........
64558 2--79........
64559 2--33........
64567 2--33........
64580 2--33........
64586 2--115........
64618 2--33, 2--63, 2--65,........
2--67, 2--111
64621 2--33, 2--63, 2--65,........
2--67, 2--111
64631 2--115........
64635 2--79........
64651 2--115........
64655 2--115........
64788 2--2, 2--7, 2--9........
64801 2--7........
64802 2--9........
64811 2--105.........
64873 2--33
........
64874 2--33........
64884 2--11........
64886 2--73........
64887 2--73........
64893 2--27........
64905 2--95........
64919 2--2, 2--5........
64920 2--2, 2--5........
Part Page
Number Number
64950 2--79........
65129 2--79........
65145--1 2--83.......
65160 2--97, 3--27........
65168 2--97........
65170 2--97........
65173 2--97, 3--27........
65174 2--97, 2--101, 3--23,........
3--27
65180 2--97, 3--27........
65188 2--87, 2--89........
65191 2--87, 2--89........
65194 2--87, 2--89........
65195 2--87, 2--89........
65196 2--87........
65197 2--87, 2--89........
65199 2--87, 2--89........
65201 2--87, 2--89........
65202 2--87........
65204 2--87, 2--89........
65205 2--87, 2--89........
65212 2--87, 2--89........
65213 2--87, 2--89........
65215 2--91........
65221 2--19........
65222 2--19........
65224 2--87, 2--89........
65226 4--23........
65227 4--27........
65232 4--33........
65235 4--37........
65240 4--43........
65242 2--115, 4--37........
65245 2--117........
65248 2--107........
65249 2--107........
65252 2--19........
65258 3--19........
65278 2--29........
65281 2--29........
65561 2--101, 3--23........
65869--5 2--2.......
66020 2--3........
67310 2--73, 2--83........
67366 2--97, 3--27........
67683 3--27........
67767 2--23, 2--73........
68445 3--37........
68866 2--81........
68986 2--2, 2--45........
69234 2--93, 2--111........
69266 3--47........
69495 2--41........
69904 2--5........
69906 2--29........
70006 2--91........
70072 2--91........
70160 2--43........
70165 2--37........
70173 2--55, 2--57........
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CROSS REFERENCE
8--11
800 Diesel 330140 (5--09)
Part Page
Number Number
70218 2--115........
70219 2--115........
70388 2--25........
70398 2--118........
70400 2--136........
70402 2--118........
70407 2--15, 2--17........
70411 2--118.........
70431 2--97, 3--27........
70450 2--11........
70453 2--2, 2--7, 2--9........
70454 3--19........
70477 2--55, 2--57........
70478 2--11........
70506 2--79........
70521 2--97........
70524 2--97, 3--27........
70525 2--97, 3--27........
70526 2--97, 3--27........
70532 2--101, 3--23........
70536 2--147........
70538 2--3........
70550 2--79........
70597 2--7........
70598 2--9........
70603 4--59, 4--61........
70609 4--59, 4--61........
70611 4--61.........
70612 4--59........
70613 4--59, 4--61........
70615 4--59, 4--61........
70617 4--59, 4--61........
70618 4--59, 4--61........
70620 3--35........
70622 2--115........
70623 2--115........
70626 2--97, 3--27........
70627 2--97, 3--27........
70628 2--15, 2--17........
70649 2--3........
70650 2--33........
70651 2--33........
70659 3--53........
70668 3--53........
70669 3--19........
70686 3--20........
70690 3--59........
70692 3--57........
70699 3--33........
70705 2--147........
70709 2--115
........
70717 2--115........
70725 2--81........
70730 2--29........
70742 2--29........
70747 2--81........
70749 2--81........
70752 2--41........
70756 2--11........
70761 2--29, 3--37........
Part Page
Number Number
70762 2--29........
70775 2--113........
70783 2--81........
70790 2--113........
70793 3--21........
70802 3--21........
70808 2--9........
70809 2--7........
70810 2--113........
70815 3--21........
70825 2--111........
70827 2--95........
70843 2--5........
70844 2--5........
70847 2--95........
70851 3--61........
71384 2--37........
71385 2--37........
71387 2--118........
71388 2--37........
71552 2--87, 2--89........
71725 4--25........
72970 2--115........
72979 3--41, 3--47........
73292 2--45........
73293 2--45........
73645 2--5........
73646 2--111........
73648 2--7........
73649 2--9........
73650 2--111........
73654 2--2, 2--7, 2--9........
73678 2--25........
73679 2--25........
73685 2--111........
73724 2--5........
73727 2--35........
73731 2--73........
73733 2--73........
73734 2--33........
73736 2--117........
73737 2--101, 3--23........
73749 2--25........
73751 3--5........
73753 3--9........
73755 3--3........
73757 3--7........
73771 2--25........
73772 2--25........
73799 2--41........
73862 2--5
........
73863 2--5........
73870 2--2, 2--7, 2--9........
73871 3--53........
73880 3--53........
73887 2--25........
73888 2--2, 2--7, 2--9........
73898 3--3, 3--5, 3--7, 3--9........
73899 3--3, 3--5, 3--7, 3--9........
73901 2--11........
Part Page
Number Number
73903 2--11........
74000 3--3, 3--5, 3--7, 3--9........
74007 3--19........
74015 2--29........
74022 2--79........
74040 2--13........
74045 2--25........
74046 2--25........
74051 2--81........
74059 2--97, 3--27........
74060 2--97........
74062 2--7........
74063 2--9........
74064 2--5........
74066 2--5........
74067 2--5........
74069 2--25........
74074 3--53........
74081 2--11........
74082 2--63, 2--65, 2--67........
74090 2--101, 3--23........
74094 4--33........
74098 4--29, 4--43........
74100 4--33........
74101 4--33........
74109 4--37........
74110 4--37.........
74111 4 -- 37.........
74112 4--37.........
74132 4--27........
74133 4--27........
74134 4--27, 4--29........
74135 4--27, 4--29, 4--31........
74136 4--27, 4--29, 4--31........
74137 4--27, 4--29........
74142 2--115........
74145 4--39........
74146 4--43........
74148 4--23........
74149 4--23........
74150 4--23........
74151 4--23........
74152 4--23........
74153 4--23........
74154 4--23, 4--25........
74156 4--23........
74157 4--23........
74158 4--23........
74159 4--23........
74160 4--23........
74161 4--23, 4--25
........
74163 2--83........
74164 3--64........
74174 4--37........
74182 4--37........
74184 4--3, 4--7, 4--13, 4--17........
74190 4--37........
74194 4--37........
74195 4--37........
74210 4--3, 4--7, 4--13, 4--17........
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--12
Part Page
Number Number
74214 4--29, 4--31........
74218 4--37........
74220 4--29, 4--31........
74223 4--3, 4--7, 4--13, 4--17........
74233 4--34, 4--35........
74240 4--3, 4--7, 4--13, 4--17........
74246 4--29, 4--31........
74250 4--33........
74251 4--37........
74253 4--3, 4--13........
74254 4--3, 4--7, 4--13, 4--17........
74256 4--3, 4--7, 4--13, 4--17........
74257 4--3, 4--7, 4--13, 4--17........
74258 4--3, 4--7, 4--13, 4--17........
74259 4--5, 4--9, 4--15, 4--19........
74260 4--5, 4--15........
74261 4--5, 4--15........
74262 4--3, 4--7, 4--13, 4--17........
74263 4--3, 4--13........
74264 4--5, 4--15........
74265 4--3, 4--7, 4--13, 4--17........
74266 4--3, 4--7, 4--13, 4--17........
74267 4--3, 4--7, 4--13, 4--17........
74268 4--43........
74270 4--5, 4--9, 4--15, 4--19........
74271 4--5, 4--9, 4--15, 4--19........
74272 4--3, 4--7, 4--13, 4--17........
74273 4--3, 4--7, 4--11........
74274 4--5, 4--9, 4--15, 4--19........
74275 4--5, 4--9, 4--15, 4--19........
74276 4--3, 4--7, 4--13, 4--17........
74277 4--5, 4--9, 4--15, 4--19........
74278 4--5, 4--9, 4--15, 4--19........
74279 4--5, 4--15........
74280 4--3, 4--7, 4--13, 4--17........
74281 4--3, 4--7, 4--13, 4--17........
74282 4--5, 4--9, 4--15, 4--19........
74283 4--3, 4--5, 4--7, 4--9,........
4--13, 4--15, 4--17,
4--19
74391 2--101, 3--23........
74455 2--25, 3--35, 3--37,........
3--61
74944 2--61........
75010 2--3........
75011 2--3.........
75012 2--27........
75028 2--97........
75046 2--29........
75047 2--29........
75099 3--27........
75117 3--27.........
75128 2--13
........
75142 3--27........
75303 2--13........
75428 2--11........
75456--1 2--111.......
75456--2 2--111.......
75456--3 2--111.......
75456--4 2--111.......
Part Page
Number Number
75456 2--111........
75465 2--35, 3--61........
75575 2--79........
75603 2--51........
75612 2--105........
75666 2--47, 2--49........
75701 3--53........
75768 2--37, 2--39........
75821 4--49........
75822 4--47........
75823 4--47........
75824 4--47........
75825 4--47........
75828 3--51........
75854 2--55, 2--57........
75861 2--21........
75876 3--53........
75877 3--53........
75880 3--37........
75881 3--37........
75883 2--13........
75891 2--23........
75899 3--27........
75901 3--55........
75968 2--115........
75989 3--55........
76030 3--55........
76036 3--55........
76038 3--55........
76049 3--55........
76055 3--55........
76069 3--55........
76074 3--55........
76081 3--55........
76084 3--55........
76100 3--55........
762094 5--31........
76235 2--21........
76285 2--11........
76286 3--53........
763113 2--111........
763116 2--41, 3--41........
76316 2--91........
76321 2--47........
76338 3--53........
763483 4--23........
76383 2--51........
76384 2--25........
76385 3--15, 3--33........
763887 5--13........
76406 3--53
........
76423 3--17........
76438 2--97, 3--28........
764402 5--5........
764403 5--29........
764407 5--23........
764408 5--11, 5--33........
764409 5--11, 5--13........
764410 5--32........
764412 5--13........
Part Page
Number Number
764414 5--13........
764418 5--11........
764420 5--23........
764421 5--9, 5--11, 5--13,........
5--19, 5--31
764422 5--11, 5--23........
764425 5--7........
764432 5--19........
764433 5--19........
764466 5--7........
764468 5--3........
764469 5--3, 5--7........
764517 5--31........
764556 5--31........
764560 5--13........
764561 5--19........
764575 5--11, 5--13........
764604 5--25........
76461 3--27, 3--31........
764614 5--31........
764620 5--13, 5--32........
764653 5--11........
76470 2--21........
764707 5--17........
76471 2--21........
764716 5--27........
764717 5--27........
764731 5--3........
76474 2--25........
764769 5--31........
764785 5--3........
764794 5--19........
764802 5--19........
764803 5--21........
764804 5--21........
764812 5--15, 5--19, 5--31........
764835 2--37........
764836 5--3........
76487 2--25........
76490 2--79........
76491 2--79........
76492 2--11........
76494 2--11........
76495 2--11........
76497 2--87, 2--89........
76498 2--87, 2--89........
765049 5--27........
765052 5--25........
765053 5--25........
76515 3--35........
76516 3--35........
76522 3--35........
76523 2--81........
76570 2--101, 2--111, 3--23,........
3--43, 6--19
76647 2--81........
76653 2--79........
76684 3--31........
76736 2--55, 2--57........
76870 2--13........
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CROSS REFERENCE
8--13
800 Diesel 330140 (5--09)
Part Page
Number Number
76888 2--11, 2--118........
768897 2--63........
76898 3--37........
76907 2--55........
76948 4--47........
76950 4--47........
76971 4--47........
76973 4--47........
76976 4--49........
76977 4--47........
76980 4--47........
76982 4--47........
76985 4--47........
76996 4--47........
77097 2--27, 2--93, 2--101,........
2--107, 2--113, 3--23
77340 2--11........
77375 3--3, 3--5, 3--7, 3--9........
77388 2--29........
77394 2--29........
77399 2--11, 2--13........
77400 2--29........
77430 2--37, 2--39........
77434 2--37, 2--39........
77435 2--37, 2--39........
77452 2--63, 2--65, 2--67........
77458 3--23........
77459 2--101, 3--23........
77463 2--21........
77471 2--33........
77473 2--87, 2--89........
77485 2--95........
77488 2--95........
77490 2--69........
77491 2--95........
77492 2--95........
77493 2--95........
77498 2--95........
77499 2--95........
77516 2--31........
77523 2--31........
77531 2--111........
77532 2--111........
77553 2--111........
77555 3--51........
77558 2--55, 2--57........
77569 3--23........
77575 2--93........
77578 2--109........
77579 2--69........
77580 2--109........
77583 2--109........
77584 2--101, 3--23........
77593 2--5........
77597 2--101, 3--23........
77600 2--101, 3--23........
77601 2--101........
77602 2--69, 2--71........
77605 2--101, 2--109........
77611 3--20.........
Part Page
Number Number
77613 3--20........
77632 2--2........
77634 2--2........
77640 2--87, 2--89........
77641 2--87, 2--89........
77652 3--35........
77669 2--101........
77682 2--101........
77693 2--41........
77711 2--13.........
77727 2--101, 3--23........
77734 2--5........
77738 3--23........
77752 3--24........
77755 3--55........
77759 3--55........
77768 4--59........
77769 4--61........
77770 2--75, 4--61........
77777 2--5........
77778 2--13........
77782 2--5........
77783 3--23........
77789 2--41........
77790 2--75, 4--59........
77800 4--51........
77801 4--51........
77802 4--51........
77803 4--51........
77804 4--51........
77805 4--51........
77806 4--51........
77807 4--51........
77808 4--51........
77809 4--51........
77811 3--41, 3--47, 4--47.........
77812 4--47........
77813 4--47........
77814 4--47........
77815 4--47........
77816 4--49........
77817 4--49........
77818 4--49........
77819 4--49........
77820 4--49........
77821 4--49........
77822 4--49........
77823 4--49........
77824 4--49........
78043 2--55, 2--57........
78750 2--59
........
78772 2--43........
78998 3--31........
79010 2--5........
79011 3--35.........
79019 2--29........
79025 3--61........
79026 3--61........
79028 2--11, 2--109........
79032 2--2........
Part Page
Number Number
79116 2--11.........
79138 2--27........
79139 2--25........
79140 2--73........
79151 2--75........
79152 2--73, 2--75........
79153 2--73, 2--75........
79155 3--61........
79156 3--61........
79157 3--61........
79158 3--61........
79159 3--61........
79160 3--61........
79167 3--61........
79168 3--61........
79169 3--61........
79170 3--61........
79172 3--61........
79174 3--61........
79176 3--61........
79177 3--61........
79506 2--25........
79591 2--29........
79593 2--79........
79594 2--79........
79596 2--27........
79597 2--25........
79600 2--25........
79621 3--27........
79622 3--27........
79642 2--87, 2--89........
79644 3--53........
79646 3--53........
79647 3--53........
79648 2--117........
79674 3--53........
79676 2--5........
79708 4--5, 4--15........
79711 4--38, 4--39, 4--43.........
79719 4--39, 4--43........
79728 4--39, 4--43........
79731 4--38, 4--43........
79739 4--38, 4--43........
79740 4--38, 4--39, 4--43........
79742 4--3, 4--7, 4--13, 4--17........
79747 4--3, 4--7, 4--13, 4--17........
79748 4--5, 4--9, 4--15, 4--19........
79749 4--5, 4--9, 4--15, 4--19........
79750 4--5, 4--9, 4--15, 4--19........
79751 4--5, 4--9, 4--15, 4--19........
79752 4--5, 4--9, 4--15, 4--19
........
79753 4--5, 4--9, 4--15, 4--19........
79754 4--11........
79755 4--11, 4--21........
79756 4--11, 4--21........
79757 4--11, 4--21........
79758 4--11, 4--21........
79759 4--11........
79760 4--11, 4--21........
79761 4--11, 4--21........
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--14
Part Page
Number Number
79762 4--11, 4--21........
79763 4--11, 4--21........
79764 4--11, 4--21........
79765 4--11, 4--21........
79766 4--11, 4--21........
79767 4--11, 4--21........
79771 4--3, 4--13........
79772 4--21........
79774 4--21........
79776 4--11, 4--21........
79777 4--21........
79779 4--3, 4--7, 4--13, 4--17........
79781 2--97, 3--27, 4--33........
79782 4--33........
79786 4--41........
79787 4--41........
79788 4--41........
79789 4--41........
79790 4--41........
79791 4--41........
79792 4--41........
79793 4--41........
79794 4--41........
79795 4--41........
79797 4--41........
79798 4--41........
79799 4--41........
79812 4--41........
79820 4--41........
79822 4--41........
79823 4--41........
79824 4--41........
80395 2--101, 3--23........
82063 3--3, 3--5, 3--11........
82168 2--81........
82200 3--7, 3--9, 3--13........
82661 2--51........
82727 2--13, 4--57........
82731 2--43........
82733 2--113........
82739 2--35, 3--61........
82820 2--87, 2--89........
82825 2--27........
82830 2--19........
82832 2--73........
82835 2--87, 2--89........
82839 2--81........
82843 2--87, 2--89........
82921 2--11........
82962 3--53........
83547 2--31
........
83548 2--31........
83549 2--21........
83551 2--21........
83553 2--21, 2--23........
83554 2--21, 2--23........
83555 2--23........
83557 3--21........
83581 2--43........
83618 2--27........
Part Page
Number Number
83620 2--31........
83622 2--31........
83626 3--21........
83627 3--21........
83644 2--55, 2--57........
83692 3--51........
83695 2--135........
83699 3--30........
83706 3--61........
84014 2--93, 4--43........
84015 2--113, 3--27, 4--38........
84016 2--101, 3--23, 4--39........
84103 2--81........
84579 2--51........
84581 2--97, 3--27........
86034 2--79........
86041 2--43........
86328 3--47........
86381 2--11........
86798 2--5........
86824 3--41, 3--47........
86953 2--81........
87246 2--41........
87319 2--11........
87337 3--59........
87396 2--55, 2--57........
87515 2--5........
87536 2--117........
87579 4--55, 4--57........
87583 2--118........
87631 2--105........
87866 2--117........
87948 3--17........
87972 2--63........
9001070 2--63, 2--65, 2--67.......
9001183 2--63.......
9001293 2--81.......
9001554 2--65, 2--67.......
9001702 4--45.......
9003796 6--17, 7--17.......
9003905 2--53.......
9004033 6--17, 7--17.......
9004034 6--17, 7--17.......
9004035 6--17, 7--17.......
9004327 2--17.......
9005181 7--17, 7--22, 7--23.......
9005182 7--7, 7--9, 7--15, 7--17,.......
7--18, 7--19, 7--21,
7--23
9005183 7--7, 7--15, 7--21, 7--23.......
9005184 7--19, 7--23.......
9005185 7--11, 7--13, 7--15,.......
7--18, 7--19, 7--21,
7--22, 7--23
9005186 7--5.......
9005188 7--5.......
9005189 7--5.......
9005190 7--7, 7--9, 7--15.......
9005191 7--9.......
9005192 7--18.......
Part Page
Number Number
9005193 7--18.......
9005194 7--15, 7--18.......
9005195 7--7.......
9005196 7--5.......
9005197 7--3.......
9005198 7--3.......
9005199 7--3.......
9005200 7--3.......
9005201 7--3.......
9005202 7--7.......
9005203 7--7.......
9005204 7--7.......
9005205 7--7.......
9005206 7--7.......
9005207 7--7, 7--8.......
9005208 7--11, 7--13, 7--15,.......
7--21
9005209 7--15, 7--19.......
9005210 7--19.......
9005215 7--22.......
9005216 7--11.......
9005217 7--11.......
9005218 7--11.......
9005219 7--11.......
9005220 7--11, 7--21.......
9005221 7--17.......
9005222 7--17.......
9005223 7--17.......
9005224 7--17.......
9005225 7--17.......
9005227 7--12.......
9005228 7--11, 7--12, 7--17.......
9005229 7--12, 7--21.......
9005231 7--11.......
9005233 7--11.......
9005234 7--11.......
9005235 7--11.......
9005236 7--11.......
9005237 7--11.......
9005238 7--11, 7--17.......
9005239 7--11.......
9005240 7--11.......
9005241 7--11.......
9005242 7--11.......
9005243 7--11.......
9005244 7--11.......
9005245 7--11.......
9005248 7--21.......
9005249 7--21.......
9005250 7--21.......
9005251 7--19.......
9005252 7--19.......
9005253 7--19.......
9005254 7--19.......
9005255 7--19.......
9005256 7--18, 7--19, 7--21.......
9005257 7--3.......
9005258 7--3.......
9005259 7--3.......
9005260 7--3.......
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CROSS REFERENCE
8--15
800 Diesel 330140 (5--09)
Part Page
Number Number
9005261 7--5.......
9005262 7--5.......
9005263 7--15.......
9005264 7--21.......
9005265 7--21.......
9005266 7--21.......
9005269 7--17.......
9005276 7--15.......
9005277 7--8.......
9005430 7--3.......
9005504 7--21.......
9006204 3--65.......
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--16
PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST
A
A/C Hose #6 134A, 4--55
A/C Hose#10 134A, 4--55
A/C Hose#6 134A 9.0L, 3--41
Actuator, Valve En, 4--5, 4--9, 4--15, 4--19
Adapter, 5--15
Adaptor Wldt, Vac Wand, 3--53
Adaptor, Governor, 2--37
Adaptor, Oil Filter Rework, 2--45
Adaptor,Neutral En, 4--21
Adaptor, 5--3
Adhesive, 4--47, 4--49
Adjuster, Manual, 4--59, 4--61
Adjuster, 5--14
Alternator, 50A/12V Mando, 2--43
Alternator, 3--51, 6--26, 7--23
Angle, Bolt, Latch, 2--15, 2--17
Angle, Dust Seal, 2--25
Angle, Mount, 2--29
Angle, Retainer, Lip, 2--25
Angle, Retainer, Seal, 2--7, 2--9
Angle, 3--53
Arm Wldt, Hopper Lift w label, 2--21
ArmWldt,MBr,Idler,2--105
ArmWldt,MBr,Motor,2--105
Arm, Adjmt, A/C, 3--43
Arm, Alternator, 3--51
Arm, Cntrl, Pintle, 2--81
Arm, Control En, 4--3, 4--7, 4--13, 4--17
Arm, Rear Wiper, 4--47
Arm, Rocker, 6--8
Arm, Safety W/Label, 2--21
Arm, 5--15
Armrest, Black, 2--11, 4--49
Atomiser, 5--19
B
Backing Plate Rh, 4--59
Backplate S/A En, 4--5, 4--9, 4--15, 4--19
Ball Bearing, 5--15
Ball En, 4--21
Ball Joint .375--24, 3--53
Ball, 4--27, 4--29
Balljoint .375--24 Lh, 3--53
Balljoint, Rod End, 2--73
Band,Mtg., 2--47
Bar Wldt, Brush Pressure, 2--105
Bar Wldt, Pivot, 2--81
Bar, Arm, Lower, Machining, 2--21
Bar, Cylinder End, 2--23
Bar, Equalizer, 2--79
Bar, Frame, 2--5
Bar, Prop, 3--53
Bar, Retainer, Dust Seal, 2--25
Bar, Retainer, 2--11
Bar, Shaker Stem, 2--33
Battery, 12V, Wet, 2--69, 2--71
Bearing [--0.25mm], 6--5, 7--5
Bearing [--0.50mm], 6--5, 7--5
Bearing [--0.75mm], 6--5, 7--5
Bearing Kit, 5--5
Bearing Thrust, 4--33
Bearing, Ball, 6--13, 7--13
Bearing, Fiberglide .50 X .50, 2--33
Bearing, Fiberglide, 2--81
Bearing, Flange .500B, 2--115
Bearing, Flange .625 Bore, 2--29, 3--53
Bearing, Flange .875 Bore, 2--97, 3--27
Bearing, Journal, 2--23, 2--27
Bearing, Kit [Cat 08], 7--5
Bearing, Needle, 4--37
Bearing, Nylon .50B, 2--95
Bearing, Nylon, 2--29, 3--61
Bearing, Rod, Connecting, 6--5, 7--5
Bearing, Std, 6--5, 7--5
Bearing, Thrust -- Fiberglide, 2--33
Bearing,Ball.669B 1.575D .472W, 2--43
Bearing&Clr ,1.25B 2.44D 1.41W, 2--105
Bearing--Ball,1.38B 2.83D 0.67W, 2--105
Bearing--Cone, 1.38Bore 0.72Wth, 2--75
Bearing--Cone, 1.50Bore 0.75Wth, 2--75
Bearing--Cone, 2.63Bore 0.87Wth, 2--73
Bearing--Cup , 4.33Dia 0.74Wth, 2--73
Bearing--Cup, 2.56Dia 0.55Wth, 2--75
Bearing--Cup, 2.72Dia 0.59Wth, 2--75
Bearing--Flange,2 Hole 0.50Bore, 2--115
Bearing--Journal, 2--21, 2--23
Bearing, 2--33, 2--97, 2--101, 3--23, 3--27,
4--3, 4--5, 4--7, 4--9, 4--13, 4--15,
4--17, 4--19, 4--32, 5--15
Bearng--Journal, 2--21
Bell Crank En, 4--21
Bell Crank, 4--11
Belt, Pump, Water, 2--39, 6--17, 7--17
Belt, Seat, 3--59
Belt, V, 40.30l [Ax], 3--43
Belt,V,3--51
Binary, 4--53
Blade Arm, Rear, 4--47
Blade, Deflector, 2--2, 2--5
Block Group, Cyl, 6--3
Block, Cyl [Cat 08], 7--3
Block, Fuse, 2--11
Block, Long, 5--3
Block, 3--23
Blower, Heat/Ac, 4--55, 4--57
Body Assembly, 4--23
Body Assy, 4--23
Body, 4--25
Bolt [Cat 08], 7--7, 7--9, 7--11, 7--12, 7--13,
7--15, 7--17, 7--18, 7--19, 7--21, 7--23
Bolt [Cat], 7--17, 7--22, 7--23
Bolt Assy [Cat 08], 7--21
Bolt, Bracket, 6--8
Bolt, Carriage, .38--16 X 1.00, 2--105
Bolt, Latch, 2--7, 2--9
Bolt,Motor,Hyd,4--31
Bolt, Rod, Connecting, 6--5, 7--5
Bolt, Shld, .50d X 0.50, .38--16, 2--97,
3--27
Bolt,U,3--41,3--47
Bolt--Eye M8--1.25, 2--97, 3--27
Bolt, 4--27, 4--29, 5--19, 5--21
Boot, 90deg .44id 0.62id 1.69l, Blk, 3--17
Boot, Circuit Breaker, 2--118, 3--35
Boot, Circuitbreaker, 3--35
Boot, Electric (Altern, 2--43
Boot, Str .42Id .12H .25L, 2--43
Boot, Switch, Ignition, 2--117
Boot, Switch, 2--117
Boot--Circuit Breaker, 2--118
Boot, 2--115
Box Assy, Heat (See Breakdowns), 3--47
Box Assy, Heat/Ac (See Breakdowns),
3--41
Box Assy, Heat/Ac, 4--55
Box Assy, Heat, 4--57
Box, Mounting, Lever, Vac, 3--53
Brace Wldt, Bumper, Se, 3--21
Bracket Kit, Mtg, Cable, Replmt[800/810],
2--81
Bracket Wldt, Compressor, A/C, 3--43
Bracket Wldt, Fan Inlet, 2--111
Bracket Wldt, Gas Spring, 2--13
Bracket Wldt, Lift, 3--27
Bracket Wldt, Mounting, Valve, 2--95
Bracket Wldt, Mtg, Battery, 2--71
Bracket Wldt, Mtg, Engine Rear, 2--37,
2--39
Bracket Wldt, Mtg, Headlight, 2--31
Bracket Wldt, Mtg, Motor [2007], 2--67
Bracket Wldt, Pivot, 3--27
Bracket Wldt, Steering Tilt, 2--115
Bracket Wldt, 3--55
Bracket, Adjuster, Brake, 2--79
Bracket, Angle, 2--97, 2--111, 3--23, 3--27,
3--33
Bracket, Battery, 2--69
Bracket, Belt Guard, A/C, 3--43
Bracket, Brace Center, 2--13
Bracket, Brush Lift, Main, 2--107
Bracket, Eng, 2--39
Bracket, Flasher, 3--15, 3--17
Bracket, L 12.0L Hood Support, 2--13
Bracket, L, 2.20,2.00, .18T,1., 2--63, 2--65,
2--67
Bracket, Lh, 2--29
Bracket, Lift, 2--97
Bracket, Mounting Motor, 2--113
Bracket, Mounting, Eng Rear Rh, 2--37,
2--39
Bracket, Mounting, Eng, Rear, 2--37, 2--39
Bracket, Mounting, Eng,Rear Lh, 2--37,
2--39
Bracket, Mounting, Gearmotor, 3--61
Bracket, Mounting, Headlamp, 2--29
Bracket, Mounting, Mirror, 3--37
Bracket, Mounting, Motor, 2--97, 3--27
Bracket, Mounting, Skirt, 3--55
Bracket, Mounting, 2--93
Bracket, Mtg. Valve, 3--41, 3--47
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CROSS REFERENCE
8--17
800 Diesel 330140 (5--09)
Bracket, Mtg, Alternator Perki, 2--43
Bracket, Mtg, Battery, 2--69
Bracket, Mtg, Eng, Front, Rh, 2--39
Bracket, Mtg, Engine Front Lh, 2--37
Bracket, Mtg, Engine Front Rh, 2--37, 2--39
Bracket, Mtg, Filter, Fuel, 2--55, 2--57
Bracket, Mtg, Fltr, Oil, W/ Label [800l],
2--63
Bracket, Mtg, Fltr, Oil, W/Label [800l],
2--63, 2--65, 2--67
Bracket, Mtg, Ftg, 2--27
Bracket, Mtg, Mirror, 3--37
Bracket, Mtg, Ohg, 3--19
Bracket, Mtg, Propel Cable, 2--81
Bracket, Mtg, Propel, Cable, 2--81
Bracket, Mtg, Skirt, 2--25
Bracket, Mtg, Switch, 2--39
Bracket, Mtg, Tank, Coolant F/87972, 2--63
Bracket, Mtg, Valve, 2--113
Bracket, Oper Comp, 2--11
Bracket, Pipe, Exhaust, 2--53
Bracket, Pivot, 2--97
Bracket, Pump, Fuel, 2--55, 2--57
Bracket, Retainer, Battery, 2--71
Bracket, Rh, 2--29
Bracket, Side Brush, Valve, 3--23
Bracket, Spring, 2--97, 3--27
Bracket, Stand--Off, Fltr, Air, 2--49
Bracket, Steering, Machining (Repl. by
375534), 2--73
Bracket, Steering, Machining, 2--73
Bracket, Tail Pipe, 2--51, 2--53
Bracket, Tailpipe, 2--53
Bracket, Wldt,Cable Mtg, 2--81
Bracket,A/C Dryer, 4--53
Bracket, 2--55, 3--3, 3--5, 3--7, 3--9, 3--15,
3--55, 4--49, 5--9, 6--8, 6--15, 6--23,
7--15, 7--21
Brake Assy, Drum, Hyd, 08.0d 1.6w Lh,
4--61
Brake Assy, Drum, Hyd, 08.8d 1.6w Rh,
4--59
Brake Assy, Lh (See Breakdowns), 2--75
Brake Assy, Rh (See Breakdowns), 2--75
Breaker--Cicuit, 15 Resetable, 3--61
Breaker--Circuit, 15 Resetable, 3--35
Breaker--Circuit, 15 Resetbl, 2--118
Breaker--Circuit, 2.5 Resetbl, 2--118
Breather Cap and Gasket, 2--91
Breather, Hyd 40Mic No DS, 2--2
Breather, Hyd, 2--91
Brkt,Mtg,Htr Coil, 4--57
Brush Kit, 2--43
Brush, Swp, Wedge, Polypropylene, 2--3
Brush--Outsd --Polypropylene, 2--3
Brush--Patrl --Nylon, 2--3
Brush--Side Swp --Assy--Nylon, 2--3
Brush--Side Swp --Assy--Polypropylene,
2--3
Brush--Side Swp --Nylon, 2--3
Brush--Side Swp --Polypropylene, 2--3
B r u s h -- S i d e S w p -- A s s y -- F l a t W i r e , 2 -- 3
Brush--Side Swp --Flat Wire, 2--3
Brush--Sweep --Nylon (24SR), 2--3
Brush--Sweep --Nylon (8DR), 2--3
Brush--Sweep --Polypropylene&Wire, 2--3
Brush--Sweep --Polypropylene, 2--3
Brush--Sweep --Wire, 2--3
Bshg,Flange,0.62Bx0.68Od,Nylon, 3--37
Bulb, #194, 3--17
Bulb, 12V .5A 4Cp #1157, 2--5
Bulb, 12V, 3--3, 3--5, 3--7, 3--9
Bulb,3--11,3--13
Bumper Assy, Se, 3--21
Bumper Wldt, Lh, 2--31
Bumper Wldt, Rear, Gas/Dsl, 2--5
Bumper Wldt, Rh, 2--31
Bumper Wldt, Se, Rh, Front, 3--21
Bumper Wldt, Sppt, Hopper, Rh, 2--31
Bumper Wldt,Se, Lh, Front, 3--21
Bumper, Corner, Mach, 2--5
Bumper, Cover, Hopper, 2--29
Bumper, Rbr, 1.5d 1.50 0.28h, 2--15, 2--17
Bumper, Rubber, 2--11, 2--19, 2--29, 3--5,
3--9, 3--35
Bushing En, 4--7, 4--17
Bushing (Not Shown), 5--11
Bushing En, 4--5, 4--9, 4--15, 4--19, 4--41
Bushing, Isolator--Inner,Rbr., 2--95
Bushing, Isolator, 2--33, 2--63, 2--65, 2--67,
2--111
Bushing, Rubber, 2--47
Bushing, Seal, 4--37
Bushing, 5--3, 5--5, 5--11, 6--3, 6--5, 7--3,
7--5
Button, Plug 1.25H, 2--118
C
Cab Assembly Operator (See
Breakdowns), 3--35
Cab Assy, W/Label (DSL), 4--47
Cable Assy--Batt,Pos, 48.0, 2Ga, 2--69
Cable Tie Mount, 3--3, 3--5, 3--7, 3--9
Cable, Battery, Neg, 37.0l, 2/0 Ga, 2--71
Cable, Battery, Pos, 38.0l, 2/0 Ga, 2--71
Cable, Brake, Park, 2--79
Cable, Choke, 3--41, 3--47
Cable, Lift, Main Brush, 2--107
Cable, Pull, 70.5l, .3clevis/.23ball, 2--41
Cable, Push,Pull, 2--81
Cable, Retaining, S Br, 2--101, 3--23
Cable, Side Brush, Lift, 2--101, 3--23
Cable, Speed Control, 2--81
Cable, 2--97, 3--27, 5--33
Cabletie Mount, Adhesive, 3--11, 3--13
Cam, 2--81
Camplate S/A En, 4--3, 4--7, 4--13, 4--17
Camshaft Kit, 5--11
Camshaft, 5--15, 6--9, 7--9
Cap [Cat 08], 7--3
Cap Assembly En, 4--41
Cap Screw En, 4--3, 4--7, 4--13, 4--17
Cap Screw, 4--33
Cap, Cyl Assy, Master Brake, 2--79
Cap, End, 4--37
Cap, Filler, Oil, 6--7, 7--7
Cap, Filler, 6--11, 7--11
Cap, Fuel, Tank, 2--57
Cap, Fuel, 2--55
Cap, Grease Black Paint, 2--75
Cap, Nozzle, 6--23
Cap, Radiator, 14psi [Stant], 2--63, 2--65,
2--67
Cap, Screw, 4--37
Cap, Valve Stem, 2--77
Cap, Wheel, Steering, 2--115
Cap, 5--7, 5--29, 6--3, 6--7, 6--8, 7--7, 7--8
Cart Flow Control CP, 4--43
Cart, Check Valve CP, 4--43
Cart,PilotCntr,4--39
Cart, PSI CN CP, 4--43
Chain, Jack, #12, 08.5l 11 Links, 3--53
Chain, Link#2/0, 7Links, 2--2
Chain,Link#2/0,7Links, 2--5
Channel, Mounting, 2--5
Channel, Mtg, Fan Motor, 2--63, 2--65
Channel, Mtg, Steering Latch, 2--115
Channel, Retainer, Seal, Rear, 2--2
Channel, Retainer, Seal,Rear, 2--5
Channel, Retainer, 2--2, 2--5, 2--73
Charge Pmp Adap En, 4--5, 4--9, 4--15,
4--19
Check Valve, 100 Psi, 3--27
Circlip, 5--9, 5--15, 5--17
Circuitbreaker, 15A, Resetable, 2--118,
3--35
Circuitbreaker, 2.5A, Resetable, 2--118
Circuitbreaker, 20.0a, Thermal, 3--45, 3--49
Clam Latch, 4--49
Clamp, Cable, Stl, 0.18d X 0.75w, 1hole,
3--41, 3--47
Clamp, Cable, Stl, 0.31d X 0.88w, 2--57
Clamp, Cable, Stl, 0.44d X 0.62w, 1h,
2--35
Clamp, Cable, Stl, 0.9x1.8x0.62w, 1h,
2--61
Clamp, Cable, Stl, 1.00d X 0.75w, 1h,
2--93, 2--111
Clamp, Cable, Stl, 1.0x2.0x0.62w, 1hole,
2--97, 3--27
Clamp, Cable, Stl, 1.25d X 1.00w, 1h,
2--13
Clamp, Cable-- Brake, 2--79
Clamp, Cable, 2--55, 2--57, 2--73, 3--47
Clamp, Hold Down, 4--59, 4--61
Clamp, Hose, Wormdrive, 0.25--0.62d,
2--57, 2--61
Clamp, Hose, Wormdrive, 0.50--1.06d,
.50w, 3--41, 3--47
Clamp, Hose, Wormdrive, 1.62--3.50d,
2--49
Clamp, Hose, 3--41, 6--17, 7--17
Clamp, Mtg, Motor, Upper, 2--33
Clamp, Muffler, 1.75d, Hd, 2--51
Clamp, Muffler, 1.75d, 2--53
Clamp, Muffler, 1.88d, 2--51, 2--53
Clamp,Cable .44D .62Wide, 3--61
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--18
Clamp--Cable, 0.25Dia 0.56Wth, 2--79,
3--61
Clamp--Cable, 0.38Dia 0.38Wth, 3--53
Clamp--Cable,.69Dia. 62Wth, 2--23
Clamp--Muffler,For 2.00 Od Tube, 2--51,
2--53
Clamp--Wormdrive, 0.81-- 1.50D, 3--17
Clamp--Wormdrive, 1.06-- 2.00D, 2--59,
2--61
Clamp--Wormdrive, 1.62-- 3.50D, 2--33,
2--47
Clamp--Wormdrive, 2.63-- 4.50D, 2--111
Clamp--Wormdrive, 3.62-- 5.50D, 2--111
Clamp, 2--55, 5--19, 6--23, 7--21
Cleaner, Air Al Se, 2--47
Clevis,Adjust.0.25--28Th.Cad., 2--81
Clip Finger Grip, 3--53
Clip, Finger Grip, 2--51
Clip, Pine--tree .236h Plastic, 2--11
Clip, Pine--Tree .250h Plastic, 2--5
Clip, Tree, 2--13
Clip, 5--5, 5--27, 5--31, 6--25, 7--22
Closure, 4--47
Coil 12V w/Var CP, 4--43
Coil, 12V W/Var, 4--38, 4--39
Coil, Condenser, 4--53
Coil, Evaporator, 4--55
Column, Steering 12”, 2--115
Compressor, A/C, V Pully [134][Sa--4536],
3--43
Condenser Assy, A/C (See Breakdowns),
3--41
Condenser Assy, A/C, 4--53
Connection, 5--3, 5--19, 5--21, 5--31
Connector, Ele, Plug, Femal, .156d, 3--33
Control Box, Governor, Diesel (Repl. by
374127), 2--118
Control, Manual (See Breakdowns), 4--3,
4--7, 4--13, 4--17
Control, Manual, 4--11
Controller Assy, Rfs, 3--61
Controller, 2--117
Cooler--Hyd, 2--19
Cooler, 6--19, 7--18
Cotter, 5--7
Coupler En, 4--5, 4--9, 4--15, 4--19
Coupling Flywheel, 2--37, 2--39
Coupling, 3--61
Cover [Cat 08], 7--11
Cover Assy, Hopper, 2--29
Cover Wldt, Air--Clnr, 2--49
Cover Wldt, Engine Se, 2--13
Cover Wldt, Fuel Inlet, 3--35
Cover, Cab Pressurizer, 3--35
Cover, Electrical, 3--61
Cover, Gear, 6--11
Cover, Housing, Electrical, 3--61
Cover, Motor, 3--61
Cover, Relay Panel, 2--118
Cover, Rocker Switch Seal, 2--101, 2--107,
2--117, 3--23
Cover, Thermostat [Cat 08], 7--17
Cover, Thermostat, 6--17
Cover, 2--47, 5--11, 5--19, 5--29, 6--7, 6--19,
7--7, 7--18
Cradle Sub Assy En, 4--7, 4--17
Crankshaft [Cat 08], 7--5
Crankshaft Assy, 6--5
Cylinder Block Kit, 5--3
Cylinder Head Copy, 5--29
Cylinder Head Kit, 5--7
Cylinder, Hyd 1.5B 1.5S 2500, 2--101
Cylinder, Hyd, 1.5b 06.3l 01.50strk 2500,
3--23
Cylinder, Hyd, 2.0b 08.0l 04.00strk 2500,
2--107
Cylinder, Hyd, 2.0b 12.0l 08.00strk 2500,
2--27
Cylinder, Hyd, 2.0b 15.0l 08.00strk 1500,
2--73
Cylinder, Hyd, 2.0b 23.8l 14.90strk 2500,
2--23
Cylinder, Hyd, 2.0b,15.0l, Rep.By1028492
(See Breakdowns), 2--73
Cylinder, Hyd, 2.0b,15.0l, Rep.By1028492,
4--44
Cylinder, Hyd, 4.0b 29.1l 14.50strk 2500
(See Breakdowns), 2--23
Cylinder, Hyd, 4.0b 29.1l 14.50strk 2500,
4--45
Cylinder, Master Brake, 2--79
Cylinder, Wheel, Brake, 4--59, 4--61
D
Dampner, Engine, 2--11
Diode, Ele, Plug, 2--146
Dipstick [Cat 08], 7--3
Dipstick, Oil, Eng, 6--3
Dipstick, 5--27
Disc, 2--33
Disconnect, Male, 4--47
Disk, 3--53
Door Cw, 4--49
Door Assembly, Cab, 4--49
Door Assy [800/810 08], 2--17
Door Wldt, Brush, Lh, 2--7
Door Wldt, Brush, Rh, 2--9
Door Wldt, Engine, 2--15
Door Wldt, Hopper, 2--27
Door Wldt, Rear, 2--19
Dowel Bushing En, 4--7, 4--17
Dowel Pin En, 4--21
Dowel Pin, 4--11
Dowel, 5--3, 5--11, 5--17, 5--19, 5--23
Drain Cock,.25Npt Wh#120 Angl, 2--63,
2--65, 2--67
Drive Gear Assembly, 4--23
Drive Pin, .31, 4--47
Drive, Motor, Hyd, 4--31
Drive, Valve, 4--27, 4--29
Drive, 4--27, 4--29, 4--32, 4--33, 4--37, 5--25
Drum Assy, Brake 9/16, 2--75
Dryer, Ac, 4--53
Duck Bill, 4--55, 4--57
DuctWldt,Rfs,3--61
Duct, Heater A/C, 3--45, 3--49
Duct, Inlet, Vac Fan, 2--25
Duct, Rear, 2--63, 2--65, 2--67
Duct, Vyl, 0.40 X 0.75 .25d 24.0l, 3--3,
3--5, 3--7, 3--9
Dust Control Kit, Side Brush, 3--55
E
Elbow, Air, Inlet [Cat 08], 7--19
Elbow, Heater, 3--41, 3--47
Element, Air Cleaner, 2--47
Element, Filter Safety, 2--47
Element, Filter, Air, 2--2
Element, Filter, Fuel, 2--55
Element, Fltr, Air--clnr, 2--2, 2--49
Element, Fltr, Fuel [Dn], 2--2, 2--57
End Cap, 4--33
Engine Assy, Die (See Perkins Engine
Breakdown), 2--37
Engine Assy, Dsl (See CAT Engine
Breakdown), 2--39
Engine Service Manual Pk 700 series,
3--65
Engine, Dsl, 63Hp [CAT 3.4 2008], 2--39
Exhaust Manifold, 5--32
Exhaust Valve, 5--7
Extinguisher Kit Fire 800, 3--57
Extinguisher, Fire, 3--57
F
Fan, Condenser, 4--53
Fan, Cooling, 18.0d, 8 Blade, 0.5b Taper,
2--67
Fan, Radiator, 2--63, 2--65
Fan, Repair Kit, Reassembly, 2--111
Fastener, Cover, Front [Cat 08], 7--11
Fender Washer, 2--7, 2--9
Ferrule, 2--33
Filter Assy, (standard), 2--33
Filter Assy, Fine, Hopper (option), 2--33
Filter Assy, Fuel, Diesel, 2--57
Filter Assy, Spin--on, 2--2, 2--19
Filter Element, 2--19
Filter Head Rework, Oil Kubota, 2--45
Filter, Air, Pre--Cln, A/C, 2--49
Filter, Air--Clnr, 2--49
Filter, Fuel, Element, 2--2
Filter, Fuel, 2--2, 2--55, 2--57
Filter, Oil, Eng, 6--15, 7--15
Filter, Oil, 2--2
Filter, Pre--Cleaner, A/C, 2--47
Filter, Safety, Air--clnr, 2--2, 2--49
Filter,Panel 23.5X6.5X2 143Plts, 3--41,
3--47
Fitting -- 45, 3--27
Fitting, Brass, Elbow, 2--55, 2--57
Fitting, Brass, Str, 2--55, 2--57, 3--41, 3--47
Fitting, Brass, Tee, 3--41, 3--47
Fitting, Brass, 2--55, 2--57, 3--41, 3--47
Fitting, Brs, E45, Pf06/Pm06, 3--41, 3--47
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CROSS REFERENCE
8--19
800 Diesel 330140 (5--09)
Fitting, Brs, Str, Em10/Pm06, 3--41, 3--47
Fitting, Brs, Str, Pm02, Service, 2--49
Fitting, Draincock, .25npt 90, 2--61
Fitting, Elbow, 6--13, 6--21, 7--13
Fitting, Hyd. Str, 3--41, 3--47
Fitting, Hyd, Brs, 3--41, 3--47
Fitting, Hyd, Cap, Jf08, 5--27
Fitting, Hyd, E45, Jm06/Om06, 2--73
Fitting, Hyd, E90, .75--16 [Pgl], 5--27
Fitting, Hyd, E90, Metric, Spcl, 6--15, 7--15
Fitting, Hyd, Plug, Jm06, 6--15, 7--15
Fitting, Hyd, Str 02bsppm/Pf02, 2--39
Fitting, Hyd, Str, Jm04/Om04, 2--91
Fitting, Hyd, Str, Jm06/Om04, 2--63, 2--65,
2--67
Fitting, Hyd, Str, Metric, Om12/Pf04, 2--57
Fitting, Hyd, Str, Metric, Om16/Pf06, 3--41,
3--47
Fitting, Hyd, Tee, Jf06/Jm06/Jm06, Run,
3--23
Fitting, Orifice, Jet [Cat 08], 7--3
Fitting, Pipe, E90, .75--16 (See Perkins
Engine Breakdown), 2--37
Fitting, Plug, Om02, Valve, 4--64
Fitting, Plug, Om04, Valve, 4--64
Fitting, Plug, Om05, Valve, 4--64
Fitting, Plug, Om06, Valve, 4--64, 4--65
Fitting, Plug, 2--63, 2--65, 2--67
Fitting, Str, 6--15, 7--15
Fitting, 2--55
Flange, 3Hole/4Hole 1.8C--Hole, 2--51
Flange, Mounting, 4--32, 4--33
Flange,Brg,3 Hole, 2--105
Flange, 6--23, 7--21
Flasher Heavy Duty, 3--17
Flasher, 12v, 3--15
Flat Washer, 3/8” Hard, 3--23
Fluid, Hyd Oil, SHP 15/40 5Gal, 2--2
Flywheel Assy, 5--23
Flywheel, 6--12, 7--12
Foam, Door, 4--49
Foam, Front Sill, 4--51
Foam, Insulation, 3--19
Foam, Lh Front Pos, 4--51
Foam, Lh Rear Pos, 4--51
Foam, Lh Side Sill, 4--51
Foam, Rear Sill, 4--51
Foam, Rh Front Pos, 4--51
Foam, Rh Rear Pos, 4--51
Foam, Rh Upper Sill, 4--51
Follower, Piston, 4--3, 4--7, 4--13, 4--17
Foot, Fan, 4--53
Frame, Pane, Cab, Side, 4--47
Frame, Pane, Door, Side, 4--49
Frame, 2--5
Ftg, Breather, 2--35, 3--61
Ftg, Grease.12 Npt 45 .88L, 2--109
Ftg, Grease.25--28Th 90 .75L, 2--73
Ftg, Shrader, 4--53
Ftg,Brass,St Bm03/Pm02, 3--61
Ftg,Brass,Tee 06If-- 02Pm-- 06If, 2--79
Ftg,Bulkhead--Barb Wh 1074X4, 2--35,
3--61
Ftg--Brs Str Bm03/Pm02, 2--35
Ftg--Hyd Cap Jf08 (See Perkins Engine
Breakdown), 2--37
Ftg--Hyd E45 Jm04/Om04, 2--73, 2--107
Ftg--Hyd E45 Jm08/Om08, 2--37, 2--113
Ftg--Hyd E45 Jm12/Jf12, 2--83
Ftg--Hyd E45 Jm20/Jf20, 2--83
Ftg--Hyd E90 Jm04/Om04, 2--101
Ftg--Hyd E90 Jm04/Jf04, 2--23, 2--27, 2--91
Ftg--Hyd E90 Jm04/Om04, 2--27, 2--93,
2--101, 2--107, 2--113, 3--23
Ftg--Hyd E90 Jm04/Om06, 2--23, 2--95
Ftg--Hyd E90 Jm06/Jf06, 2--83, 2--95
Ftg--Hyd E90 Jm06/Om06, 2--73
Ftg--Hyd E90 Jm06/Om08, 2--23, 2--45,
2--63, 2--65, 2--67
Ftg--Hyd E90 Jm08/Jf08, 2--93, 2--95, 3--27
Ftg--Hyd E90 Jm08/Om08, 2--93, 3--27
Ftg--Hyd E90 Jm08/Om10, 2--113
Ftg--Hyd E90 Jm10/Om10, 2--45
Ftg--Hyd E90 Jm12/Om12, 2--83
Ftg--Hyd E90 Jm12/om12, 2--19
Ftg--Hyd E90 Jm12/Om16, 2--83
Ftg--Hyd E90 Special Jm12/Jf12, 2--91
Ftg--Hyd E90, 2--91, 2--101
Ftg--Hyd Plg Om06, 3--23
Ftg--Hyd Plg Om12, 2--91
Ftg--Hyd Rst JM04/.047, 2--95
Ftg--Hyd Rst Jm04/.063, 2--23
Ftg--Hyd Str Jm12/Om16, 2--83
Ftg--Hyd Str Jm04/Om04, 2--105
Ftg--Hyd Str Jm04/Om06, 2--95
Ftg--Hyd Str Jm04/Om08, 2--23
Ftg--Hyd Str Jm06/Jf08, 3--27
Ftg--Hyd Str Jm06/Jf10, 2--45
Ftg--Hyd Str Jm06/Om06, 2--93, 2--115,
3--23, 3--27
Ftg--Hyd Str Jm06/Om08, 2--45, 2--63,
2--65, 2--67, 2--95
Ftg--Hyd Str Jm06/Om10, 2--83, 2--97
Ftg--Hyd Str Jm06Om06L, 2--93
Ftg--Hyd Str Jm08/Jm06, 2--97
Ftg--Hyd Str Jm08/Jm08, 2--113
Ftg--Hyd Str Jm08/Om08, 2--93, 2--95,
2--105
Ftg--Hyd Str Jm08/Om10, 2--83, 2--113
Ftg--Hyd Str Jm08Om08L, 2--93
Ftg--Hyd Str Jm12/Om12, 2--19, 2--91
Ftg--Hyd Str Jm12/Om16, 2--73
Ftg--Hyd Str Jm12Om12L, 2--93
Ftg--Hyd Str Jm20/Om20, 2--83, 2--91
Ftg--Hyd Str Om08/Of06, 3--27
Ftg--Hyd str, 2--101
Ftg--Hyd StrJm06/Om10, 3--27
Ftg--Hyd Tee Jm04Jfjm, 2--95
Ftg--Hyd Tee Jm04Jmjf, 2--95
Ftg--Hyd Tee Jm04Jmjm, 2--27
Ftg--Hyd Tee Jm04Jmom, 2--91
Ftg--Hyd Tee Jm04Omjm, 2--63, 2--65,
2--67
Ftg--Hyd Tee Jm06Jmjf, 2--91, 2--95
Ftg--Hyd Tee Jm06Jmom, 2--91
Ftg--Hyd Tee Jm06Omjm, 3--27
Ftg--Hyd Tee Jm08Jmjf, 2--93, 3--27
Ftg--Hyd Tee Jm08Omjm, 2--95
Ftg--Hyd Tee Jm12Jfjm, 2--83
Ftg--Hyd Tee Jm12Jmjf, 2--91
Fueline, Bleeder, 6--23, 7--21
Fueline, Cyl #1, 6--23, 7--21
Fueline, Cyl #2, 6--23, 7--21
Fueline, Cyl #3, 6--23, 7--21
Fueline, Cyl #4, 6--23, 7--21
Fueline, Return, 6--23, 7--21
Fuelline, .31d 05if/05if Stl, 2--57
Fuelline, Dsl [800d], 2--57
Fuelline, 2--55, 2--57
Fuse,40Amp,2--11
G
Gage, Sight Ac, 3--41
Gas Cap, Protectoseal, 3--56
Gasket Kit, Vacfan, Replmt [800l], 2--111
Gasket, Box/Cab, 4--55, 4--57
Gasket, Cab Pressurizer, 3--35
Gasket, Coolant, 6--17, 7--17
Gasket, Cover, Alum, 3--61
Gasket, Cover, Side, 6--19, 7--18
Gasket, Cover, Timing [Cat 08], 7--11
Gasket, Cover, Valve, 6--7, 7--7
Gasket, Exhaust, 4Hole, 2--51
Gasket, Exhaust, 2--53, 6--21, 7--19
Gasket, Fire Switch, 2--113
Gasket, Head [Cat 08], 7--7
Gasket, Head, Rear, 6--7, 7--7
Gasket, Head, 6--7
Gasket, Heater, Water, 6--19, 7--18
Gasket, Hyd Cap, 2--91
Gasket, Hyd Tank Breather, 2--91
Gasket, Manifold, 6--21, 7--19
Gasket, Plate, Front, 6--11
Gasket, Rear, 6--12, 7--12
Gasket, Sender, Fuel, 2--57
Gasket, Sending Unit Tc, 2--55
Gasket, Thermostat [Cat 08], 7--17
Gasket, Throttle Blk, 2--37
Gasket, 2--45, 2--51, 5--3, 5--19, 5--21,
5--31, 5--32, 5--34, 5--35, 6--11, 6--12,
6--15, 6--17, 6--21, 6--23, 7--7, 7--12,
7--15, 7--17, 7--19, 7--21
Gauge, Sight Lh, 2--91
Gear [Power Take Off], 6--13, 7--13
Gear Assy, Idler, 4--25
Gear, [Slip Fit], 4--25
Gear, 23 Tooth, 6--5, 7--5
Gear, Camshaft, 5--11
Gear, Cover [Cat 08], 7--11
Gear, Crankshaft, 5--5
Gear, Drive, 4--25
Gear, Idler, 4--23, 4--25, 6--11, 7--11
Gear, Injection, Fuel, 6--11, 7--11
Gear, Pump, 5--15
Gear, Ring, 5--23
Gear, Slip Fit, 4--23
Gear, 4--23, 4--25, 5--17, 6--11, 7--11
Geroler Set, Motor, Hyd, 4--31
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--20
Geroter,Ring In En, 4--5, 4--9, 4--15, 4--19
Geroter,Ring Ot En, 4--5, 4--9, 4--15, 4--19
Gerotor Set Cl, 4--37
Gerotor Set, 4--27, 4--29, 4--32, 4--33
Glow Plug, 5--33, 6--27, 7--24
Governor, Diesel, 2--37
Grip, Handle, Flat, 3--53
Grip, Vyl, .18 X .75 X 4.00, 2--41
Grommet Rbr 0.25Id For .09Matl, 3--17,
3--33
Grommet, Rbr, 0.38 Id For .12mat, 3--11,
3--13
Grommet, Rbr, 0.56 Id For .13mat, 3--11,
3--13
Grommet, Rbr, 3.25id, F/ 3.5h, .06matl,
2--49
Grommet, Rbr, 3.75Id F/ 4.0H ., 2--47
Grommet,Rbr,0.25Id,For .09Matl, 2--117
Grommet,Rbr,0.38Id,For .06Matl, 3--3,
3--5, 3--7, 3--9
Grommet,Rbr,0.50Id,For .25Matl, 2--5
Grommet,Rbr,0.62Id,For .06Matl, 2--35,
3--61
Grommet,Rbr,0.63Id,For .06Matl, 3--3
Grommet,Rbr,0.63Id,For .13Matl, 3--7
Grommet,Rbr,0.75Id,For .13Matl, 3--17
Grommet, 3--11, 3--13, 3--15, 3--40, 3--41,
3--47, 4--47
Guard Kit, Overhead, 3--19
Guard Wldt, Hopper, 2--31
Guard Wldt, Lights, Revl & Flsh, 3--3, 3--5,
3--7, 3--9
Guard Wldt, Overhead, 3--19
Guard Wldt, Side Brush, 2--97
Guard Wldt, Sidebrush, 3--27
Guard, Alternator, 2--43, 3--51
Guard, Mirror, 3--37
Guard, Side Brush, 2--97, 3--27
Guard, 2--51
Guide [Cat 08], 7--3
Guide, Ds, 6--3
Guide, 2--33, 5--7, 6--7
H
Handle, Center, 2--95
Handle, Container, 2--29
Handle, Lh, 2--95
Handle, Lift, Brush, 2--115
Handle, Rh, 2--95
Handle, Throttle, Dsl, 2--41
Handle, 3--53
Harness, Rfs Jumper, 3--61
Harness, Alarm, Back--up, 3--15
Harness, Alarm, Backup, 3--11, 3--13
Harness, Cab (See Fig. 30), 4--47
Harness, Cab, 800/810, 4--52
Harness, Directional, 3--17
Harness, Hopper 800/810, 2--135
Harness, Hopper, Rfs, 3--61
Harness, Main, [ 800l], Dsl, 2--141
Harness, Main, Die 800/810, 2--134, 2--146
Harness, Motor, Duct, 3--61
Harness, Neutral, Start, 3--64
Harness, Side Brush, L.H., 3--30
Harness, Start, DSL, 2--137
Harness, Turn/Rotate/Tail Lights, 2--136
Harness,Rev/Flsh Light,Cab,Ohg, 3--3,
3--5, 3--7, 3--9
Harness, 2--37
Head Assy, Cylinder, 6--7
Head Gasket, 5--7, 5--34
Head, Cyl [Cat 08], 7--7
Headlight, 12V.Rect., 2--29
Headliner, Front, 4--51
Headliner, Rear Cw, 4--51
Heater Coil, 4--55, 4--57
Hinge, W/Pin, 2--15, 2--17
Hinge, 2--13, 2--15, 2--17, 2--29
Hook, Cable, .44d Ball, 2--97, 3--27
Hopper Floor Kit, St Stl 800, 3--20
Hopper Wldt, 2--25
Horn, 12 Volt, 2--13
Horn, Back--up Alarm, 3--15
HoseAssy,Drain,A/C,3--63
Hose Radiator,1.50 Idx 3.0 Lg, 2--59
Hose, A/C #12 107.0L 089 069, 3--41
Hose, A/C, 12 127.0l Str E90 R134, 3--41
Hose, A/C, 8 112.0l Str E90 R134, 3--41
Hose, Air, Intake [800d], 2--49
Hose, Breather, 6--25, 7--22
Hose, Coolant, Mold, 1.63id To 1.63id,
2--61
Hose, Drain, Overflow, Radiator, 2--65,
2--67
Hose, Fan Inlet, 2--111
Hose, Flex (See Perkins Engine
Breakdown), 2--37
Hose, Fuel, 0.31id 08.0l, 2--57
Hose, Fuel, 2--55, 2--57
Hose, Hyd, Low [Pk], 5--27
Hose, Hyd, Low06, Jf06str/Jf06str, 037.0,
6--15, 7--15
Hose, Hyd, Med06, Jf06e90/Jf06str, 068.0,
3--31
Hose, Hyd,Low04, Jf04str /Jf04, 2--87
Hose, Mold. Air Intake 2.5Id, 2--47
Hose, Pvc, Clr, 0.38id 0.56od 36.00l,
2--61
Hose, Radiator, Upper, 2--59
Hose, Radiator, 2--61
Hose, Rbr, 1.50id 1.88od 04.0l, 2--61
Hose, Vac, Rubber, 2--35
Hose, Vacuum, .16 Id X 76.0 Lg, 3--61
Hose&2Cuff Assy,Vinyl2.0Id10Ft, 3--53
Hose&cuff Assy, Vinyl4.0Idx50, 2--111
Hose--Heater, .62Id 20.0L, 3--41, 3--47
Hose--Heater, .62Id 26.0L, 3--41, 3--47
Hose--Heater, .62Id 31.0L, 3--41, 3--47
Hose--Heater, .62Id 77.0L, 3--41, 3--47
Hose--Heater, .62Id 80.0L, 3--41, 3--47
Hose--Hyd Ar 04, 2--87, 2--89
Hose--Hyd Ar04, 2--87, 2--89
Hose--Hyd Low 04, 2--87, 2--89
Hose--Hyd Low04 Jf/J9, 2--87, 2--89
Hose--Hyd Low04 Jf/Jf, 2--45
Hose--Hyd Low06, 2--87, 2--89
Hose--Hyd Low12 Jf/Jf, 2--87, 2--89
Hose--Hyd Low12 Jf/jf, 2--87, 2--89
Hose--Hyd Low12, 2--87, 2--89
Hose--Hyd Med 04, 3--31
Hose--Hyd Med 06, 3--31
Hose--Hyd Med04 Jf/J4, 2--87, 2--89
Hose--Hyd Med04 Jf/Jf, 2--87, 2--89
Hose--Hyd Med04, 2--87, 2--89
Hose--Hyd Med06 Jf/J9, 2--87, 2--89
Hose--Hyd Med06 Jf/Jf, 2--87, 2--89
Hose--Hyd Med06, 2--87, 2--89
Hose--Hyd Med08 Jf/J4, 2--87, 2--89
Hose--Hyd Med08 Jf/J9, 2--87, 2--89
Hose--Hyd Med08, 2--87, 2--89
Hose--Hyd Med12, 2--87, 2--89
Hose--Hyd Med78 Jf/J9, 2--87, 2--89
Hose--Hyd Suc20 Spcl 22.5, 2--87, 2--89
Hose--Hyd, 2--87, 2--89
Hose, 2--45, 2--59, 5--29, 5--31, 6--17, 7--17
House, Wheel, 2--73
Housing Assembly, 4--55, 4--57
Housing Assy, 4--27, 4--29
Housing En, 4--3, 4--7, 4--13, 4--17
Housing S/A En, 4--3, 4--7, 4--13, 4--17
Housing Wldt, Vac Fan, Front, 2--111
Housing Wldt, Vac Fan, Rear, 2--111
Housing, Bearing, Motor, Hyd, 4--31
Housing, Brg, 4--27, 4--29, 6--13, 7--13
Housing, Condenser, 4--53
Housing, Flywheel, Mach 704 Pk, 2--37,
2--39
Housing, Flywheel, 5--23, 6--12, 7--12
Housing, Front, 7--11
Housing, Gear, 6--11
Housing, Sppt, Wheel (Repl. by 375534),
2--73
Housing, Valve, 4--31
Housing,Control En, 4--21
Housing,Control, 4--11
Housing, 4--25, 4--33, 5--31
Hub and Stud Assy., 2--73
Hub Assy, 2--77
Hub, Drive, Brush, Side, 1.00b 8.8bc, 2--3
I
Idler Gear, 5--11
Impeller 9.5 Dia. 18 Blade Mac, 2--111
Indicator Service Air Filter, 2--47
Indicator, Filter, Air, 2--49
IndicatorLight, Glow Plug, 2--117
InjPipe#1Cyl,5--19
InjPipe#2Cyl,5--19
InjPipe#3Cyl,5--19
InjPipe#4Cyl,5--19
Injection Pump (See Breakdown), 5--19
Injection Pump, 5--21
InletValve,5--7
Insert, Exhaust, 6--7
Insert, Inlet, 6--7
Insert, Wheel, Steering, 2--115
Insert, 5--7
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CROSS REFERENCE
8--21
800 Diesel 330140 (5--09)
Instr. Valve Repair Info, 4--41
Instr, Kit, Repair, Pump, Hyd, 4--25
Insulation, Acoustic, Fan, 2--111
Insulation, Acoustic, Vac Fan, 2--113
Insulation, Acstc, .75th 10.71w, 2--49
Insulation, Acstc, 0.8, 23.0 X 10.0 Cham,
2--49
Insulation, Acstc, Side Upper, Cab, .6,
3--35
Insulation, Acstc, 3--35
Insulation, Cover [Cat 08], 7--11
Insulation, Foam, 3--35
Insulation, S/Foam .5T 17.0X 15, 2--13
Insulation, S/Foam 1.0 Seal Brake Pedal,
2--79
Insulation, S/Foam 1.0X3.0X3.0, 2--5
Insulation, S/Foam 1.5X4.0X4.0, 2--5
Insulation, S/Foam, .8T 16.5X5, 2--13
Insulation, S/Foam, .8T 17.0X15, 2--13
Insulation, S/Foam, .8T 18.0X4.5, 2--13
Insulation, S/Foam, .8T 23.0X4X3, 2--13
Insulation, S/Foam, Seat, 2--11
Insulation, S/Foam, 2--5
Insulation, Sound Foam, 2--79
Insulation,S/Foam .8X19.3X20.3, 2--13
Insulation, 2--11, 2--47
Isolator, Mounting, 2--37, 2--39
Isolator, Vac Fan, 2--93
Isolator, Vib, Ring, 1.0d .25--20/.25--20,
2--53
Isolator, Vibration, 2--113
Isolator--Vibration .25--20, 2--51
Isolator--Vibration .31--18, 2--19, 2--63,
2--65, 2--67
Isolator--Vibration,60 Lb.Ratng, 2--113
Isolator, 2--37, 2--39
J
Joint/Gasket Kit, 5--35
Joint/Gasket, 5--34
Joint, 5--11, 5--19, 5--29, 5--31, 5--32, 5--34,
5--35
K
Keeper, Latch, Pane, 4--47, 4--49
Key En, 4--5, 4--9, 4--15, 4--19
Key Set,Switch Ku, 2--117
Key Set, 4--49
Key, Motor, Hyd, 4--31
Key, Round, 4--23
Key, Square 0.12 0.12 00.50 LG, 4--35
Key, Woodruff, 4--32
Key, 4--25, 4--27, 4--29, 4--34, 5--5, 6--5,
6--9, 7--5, 7--9
Kit, Alarm, Backup, 3--15
Kit, Alternator, Hd, Die, 3--51
Kit, Brake, 5--25
Kit, Brush, 5--25
Kit, Bushing, 5--25
Kit,Ci,DrainHose,A/C,3--63
Kit, Conrod, 5--5
Kit, Light, Flsh, Low, 3--11
Kit, Light, Revl, Low, 3--13
Kit, Piston Ring, 5--5
Kit, Repair, 5--25
Kit, Replmt, Control, Govnr, [All Purps],
2--118
Kit, Replmt, Pan, Oil [800d/810d], 5--27
Kit, Seal, Hyd, Motor, 4--31
Kit, Seal, Hyd, Pump, 4--23
Kit, Seal, Motor, Hyd, 4--31
Kit, Seal, Pump, 4--25
Kit, Signal, Turn, 3--17
Knob, Plastic, 2--101, 2--109
Knob,0.38--16,1.25Dia,Plastic, 3--53
Knob, 2--95, 3--45, 3--49
L
Label Set, Info & Hazard, 2--147
Label Set, Operational 800, 2--147
Label, Hi/Med/Lo, 3--45, 3--49
Label, Logo, 10.4l,Oval[Tennant,Blu/Grn],
2--147
Label, Numerals 800, 2--147
Label, Pull--Heat, 3--41, 3--47
Label, Thermostat, 3--45
Label, Vac Wand, 3--53
Label, Wiper, 4--47
Label,Caution R134A, 3--41
Lamp, 12VDC 55w, 3--15, 3--33
Lamp, 4--47
Lanyard Assy., 2--19
Latch, Bolt, 2--13, 2--15, 2--17
Latch, Bumper, 2--31
Latch, Door, 3--59
Latch, Hook (Supplier’s Lh), 2--9
Latch, Hook (Supplier’s Rh), 2--7
Latch, Hook Rh, 2--15, 2--17
Latch, Hook, Rh, Single Catch, 2--29
Latch, Hook, Rh, 2--13
Latch, Keeper, Pane [J--dak], 4--47, 4--49
Latch, Pane, Cab, 4--47, 4--49
Latch, Rear Wind, 4--47
Latch, Tension, 4--55, 4--57
Latch, 2--19, 2--105
Leak--Off Pipe, 5--19
Leg Wldt, Bumper, Se, 3--21
Lens, Flashing Amb 12V, 3--11
Lens, Flashing Blue, 3--11
Lens, Flashing Red, 3--11
Lens, Rev. Light, Amber, 3--13
Lens, Rev. Light, Blue, 3--13
Lens, Rev. Light, Red, 3--13
Lens,Flashing Lite Fr207 Amber, 3--3, 3--5
Lens,Flashing Lite Fr207 Blue, 3--3, 3--5
Lens,Flashing Lite Fr207 Red, 3--3, 3--5
Lens,Rev.Light,Amber, 3--7, 3--9
Lens,Rev.Light,Blue, 3--7, 3--9
Lens,Rev.Light,Red, 3--7, 3--9
Lever, Brake, 2--79
Lever, Pump, Propel, 2--81
Lever, 5--9, 5--15, 5--31
Light Assy Mark/Yel 12V-- . A, 3--17
Light Assy Stop/Red 12V-- . A, 2--5
Light Kit Flsh 800L Cab, 3--5
Light Kit Flsh 800L Ohg, 3--3
Light Kit Revl 800L Cab, 3--9
Light Kit Revl 800L Ohg, 3--7
Light Kit, Side Brush, 3--33
Light, Dome 12V, 4--47
Light, Flashing Amb 12v--re, 3--11
Light, Flashing, Amber, 12V--Re, 3--3, 3--5
Light, Indicator, 2--117
Light, Rev. Amber 12v--re, 3--13
Light, Spot 12V, 32cp, 3--15
Light, Spot, 12VDC 55w, 3--33
Light,Rev.Amber 12V--Reworked, 3--7, 3--9
Link, Connecting, 4--49
Link, Eccentric, 2--33
Link, Feedback En, 4--21
Link, Feedback, 4--11
Link, Tension 2.4L, 3--43
Link, 5--15
Lintel, Main, 2--13
Lintel, Rear, 2--13
Lockwasher En, 4--3, 4--7, 4--13, 4--17
M
Magnet Assy, Pick--Up, 2--37
Magnet, Drive Brush, 2--29
Maintenance Kit, 400HR 800/810 Diesel,
2--2
Maintenance Kit, 800HR 800/810, 2--2
Maintenance Kit, Skirts 800, 2--2
Maintenance Kit, Skirts, 2--2
Manifold, Inlet [Cat 08], 7--19
Manifold, Exhaust [Cat 08], 7--19
Manifold, Exhaust, 6--21
Manifold, Inlet, 6--21
Manifold, Intake, 5--32
Manual Op/Mt 800D French, 3--65
Manual Control En, 4--21
Manual Op/Mt 800D Spanish, 3--65
Manual Pkg 800D, 3--65
Manual, Eng, Perk, F/ Eng 704--30, [Es],
3--65
Manual, Service 800/810, 3--65
Manual, Service, [Caterpillar 3044c], 3--65
Manual, Service, Eng [Cat C3.4], 3--65
Mirror Assembly, 3--37
Mirror Kit, Side Brush, 3--37
Mirror, Convex, 0.50d, 3--37
Mirror,8.0 Round,Convex, 3--37
Molding, Trim 11--14Ga 4.0, 2--79
Molding, Trim 11--14Ga 15.75, 2--11
Molding, Trim 11--14Ga 5.75, 2--11
Molding, Trim 16Ga&Thinnr 10.0, 2--11
Molding, Trim, Pvc, .08--.11 01.0l, 2--5
Molding, Trim, Pvc,.18--.31 01.5l, 4--51
Molding, Trim, 4--47
Motor, Ele, Geared, 12Vdc, 3--61
Motor, Electric, 13.6 Vdc, 2--33
Motor, Hyd Gear In 17.9 B 1500 (See
Breakdowns), 3--27
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--22
Motor, Hyd, (See Breakdowns), 2--97
Motor, Hyd, Gear, [In] 29.9 B 3000, 4--31
Motor, Hydraulic, 4--32, 4--33, 4--34, 4--35
Motor, Propelling, 4--27, 4--29
Motor, Wiper 12V, 4--47
Motor--Hyd Gear (See Breakdowns), 2--73
Motor--Hyd Gear Ex (See Breakdowns),
2--113
Motor--Hyd Gear In (See Breakdowns),
2--73, 2--105
Motor--Hyd, Gear In 10.0 (See
Breakdowns), 2--63, 2--65, 2--67
Mount, Band, Fltr, 7.17id, 2--49
Mount, Cable Tie, 2--55, 2--57, 3--63
Mount, Nozzle, 6--23
Mount, Tie, 3--15
Muffler, 6.5d 17.0l 1.9/1.9id, 2--53
Muffler, Exhaust, 2--51
N
Nozzle Assy, 6--23
Nozzle, Injection [Cat 08], 7--21
Nut[Cat08],7--21
Nut En, 4--3, 4--7, 4--13, 4--17
Nut Low Crown .62--18, 2--101
Nut, Cart., LNG CP, 4--43
Nut, Cart., LNG., 4--38
Nut, Cart., SHT CP, 4--43
Nut, Cart., Sht, 4--39
Nut, Flng [Cat 08], 7--18, 7--19, 7--21
Nut, Hex Lock m06, 2--29
Nut, Hex Lock m10, 2--101, 3--23
Nut, Hex, Flange, 2--101, 3--23
Nut, Hex, Flng, .31--18, 2--53
Nut, Hex, Flng, M10 X 1.5, 2--97, 2--102,
2--105, 3--23, 3--28
Nut, Hex, Flng, M10 X 1.50, 2--7, 2--9
Nut, Hex, Flng, M12 X 1.75, 2--39, 2--71,
2--105
Nut, Hex, Flng, M6 X 1.0, 2--63, 2--65,
2--67, 2--81, 2--93
Nut, Hex, Flng, M6 X 1.00, 2--17, 2--98,
3--27
Nut, Hex, Flng, M8 X 1.25, 2--25, 2--49,
2--57
Nut, Hex, Jam, .25--28, 2--81
Nut, Hex, Lock, .25--20, Nl, Ss, 2--81
Nut, Hex, Lock, .25--20, Nl, 2--57
Nut, Hex, Lock, .31--24, Nl, 3--33
Nut, Hex, Lock, .38--16, Nl, Ss, 3--43
Nut, Hex, Lock, .38--16, Nl, 2--39, 2--63,
2--65, 2--67, 2--105, 2--113
Nut, Hex, Lock, .50--13, Nl, Ss, 2--105
Nut, Hex, Lock, .50--13, Nl, 2--73, 2--97,
3--27
Nut, Hex, Lock, .75--10, Nl, 2--73
Nut, Hex, Lock, M06 X 1.0, Nl, 2--15, 2--17
Nut, Hex, Lock, M08 X 1.25,Nl, 3--33
Nut, Hex, Lock, M10 X 1.5, Nl, 2--29, 2--39,
2--63, 2--65, 2--67, 2--81, 2--98, 2--102,
2--111, 3--23, 3--28
Nut, Hex, Lock, M12 X 1.75,Nl, 2--39
Nut, Hex, Lock, M16 X 2.0, Nl, 3--24
Nut, Hex, Lock, M6 X 1.0, Nl, 2--33, 2--39,
2--41, 2--57, 2--101, 2--118, 3--23
Nut, Hex, Lock, M6 X 1.0, Ss, Nl, 2--81
Nut, Hex, Lock, M6 X 1.00, Nl, 2--7, 2--9,
2--111
Nut, Hex, Lock, M8 X 1.25, Nl, Ss, 2--25
Nut, Hex, Lock, M8 X 1.25, Nl, 2--25, 2--49,
2--57, 2--63, 2--65, 2--67, 2--97, 2--102,
2--105, 2--111, 3--24, 3--28, 3--43
Nut, Hex, Lock, 3--17
Nut, Hex, M8 X 1.25, 6--23
Nut, Hex, Std M8 X 1.25, 2--53
Nut, Hex, Std, .25--20, 2--53
Nut, Hex, Std, .31--18, Ss, 3--37
Nut, Hex, Std, .31--18, 2--19, 2--63, 2--65,
2--67, 2--113
Nut, Hex, Std, .44--14, 5, 2--7, 2--9
Nut, Hex, Std, .62--18, 2--109
Nut, Hex, Std, M10 X 1.5, Ss, 2--97, 3--28
Nut, Hex, Std, M10 X 1.5, 2--97, 3--28
Nut, Hex, Std, M12 X 1.75, Ss, 2--13
Nut, Hex, Std, M12 X 1.75, 2--15, 2--17,
2--25
Nut, Hex, Std, M8 X 1.25, 2--17, 2--97,
3--24, 3--28
Nut, Jam, 4--3, 4--7, 4--13, 4--17
Nut, Low Crown, .62--18, 2--109
Nut, Motor, Hyd, 4--31
Nut, Slotted Hex, 4--32
Nut, Union, 5--19
Nut, Valve, Cartridge, 4--62, 4--64, 4--65
Nut, Wheel Lug, 9/16--18, 2--75
Nut, Wheel Lug, 2--73
Nut,Lock--Special 2.16--18Uns, 2--73
Nut,Wing .44--20 Special, 2--47
Nut--hx Jam M20x1.5 4 Pltd, 2--115
Nut--Hxlocnyln .31--24 Reg Pltd, 2--63,
2--65, 2--67
Nut--Hxslot 1.00--20 Pltd, 2--75
Nut--Low Crown .50--20 Pltd, 2--111
Nut, 4--27, 4--29, 5--5, 5--9, 5--11, 5--13,
5--15, 5--19, 5--21, 5--23, 5--27, 5--29,
5--31, 6--5, 6--12, 6--15, 6--19, 6--23,
7--5, 7--12, 7--15, 7--21
O
O--Ring Gland, 2--83
O--Ring, 2--45, 5--11, 5--15, 5--17, 5--19,
5--27, 5--31, 5--34, 5--35
Oil Filter Pack, 2--45
Oil Pump, 5--17
Olive .36Od .25Id, 5--19
Olive, 5--19, 5--21, 5--27
Oper/Video Vhs, 800, 3--65
Orifice, Valve En, 4--3, 4--7, 4--13, 4--17
Output Shaft Assembly, 4--32
P
Pad, Tread, 2--5, 2--81
Pad, 2--79
Paddle Handle, 4--49
Pan, Oil, W/ Gasket, 6--15, 7--15
Pane Assy, Glass, Sliding, Cab Lh, 4--47
Pane Assy, Glass, Sliding, Cab, Door,
4--49
Pane, Glass, Cab, Front, 4--47
Pane, Glass, Cab, Rear, 4--47
Pane, Glass, Door Front, 4--49
Pane, Glass, Door, Rear, 4--49
Pane, Glass, Windshield, 4--47
Panel Wldt w/label, 2--11
Panel Wldt, Access Floor, 2--81
Panel Wldt, Cover Engine, 2--13
Panel Wldt, Fender, Lh, 2--29
Panel Wldt, Fender, Rh, 2--29
Panel Wldt, Hopper, Floor, LH, 3--20
Panel Wldt, Hopper, Floor, RH, 3--20
Panel Wldt, Rear, Lh, 2--5
Panel Wldt, Rear, Rh, 2--5
Panel Wldt, Shaker, 2--33
Panel, Air Conditioning, 2--11
Panel, Bottom, Hopper, Rh, 2--25
Panel, Corner, Eng Cover, 2--13
Panel, Cover, Access, 2--11
Panel, Cover, Corner, 2--13
Panel, Cover, Dash, 2--117
Panel, Cover, 3--53
Panel, Deflector, Dirt, Lh, 2--25
Panel, Deflector, Dirt, Rh, 2--25
Panel, Fuel Inlet w/label, 2--11
Panel, Headlight, 2--29
Panel, Hopper, Bottom, Lh, 2--25
Panel, Instmt, Brush Cntrl, 2--41
Panel, Louver, 2--15
Panel, Permafilter, Upper, 2--25
Panel, Support, Seat, 2--11
Panel, Vacuum Duct, 2--13
Panel, 3--3, 3--5, 3--7, 3--9
Pedal Wldt, Propel Lower W/tread, 2--81
Pedal Wldt, 2--79
Pedal, Upper W/tread, 2--81
Pedestal Wldt, Light, 3--11, 3--13
Pin Assy, .312X3.0 W/Lanyard, 3--27
Pin Assy, Side Brush W/clip, 2--97
Pin Assy, Spring, 4--49
Pin Weldt., 2--21
Pin Wldt., 2--23
Pin Wldt, Latch, 2--29
Pin, 1.00 Odx 4.50, Drilled, 2--23
Pin, 1.25 Odx 3.50, Grooved, 2--23
Pin, 1.250 Od X 4.50, 2--23
Pin, 1.500 0Dx7.81, Drilled, 2--21
Pin, Clevis .18 Dia.X .62 Lg, 2--95
Pin, Clevis .25 Dia, 1.000 Lg., 2--81
Pin, Clevis .31 Dia X 4.50 Lg, 2--81
Pin, Clevis .375D X 1.000 Lg, 2--79
Pin, Clevis .375D X 1.312 Lg, 2--81
Pin, Clevis .50 Dia X 2.25 Lg, 2--27
Pin, Clevis .50 Dia X 4.50 Lg, 2--81
Pin, Clevis, 0.25 D X 0.75l, 2--41
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CROSS REFERENCE
8--23
800 Diesel 330140 (5--09)
Pin, Clevis, 0.31 D X 0.75l, 2--63
Pin, Clevis, 2--81
Pin, Cntrl Assy En, 4--21
Pin, Cotter .094X1.00, 2--101
Pin, Cotter, .062 X 0.75, 2--41
Pin, Cotter, .094 X 0.75, 2--41
Pin, Cotter, .125 X 0.75, 2--81
Pin, Cotter, .125 X 2.00, 2--75
Pin, Dowel [Cat 08], 7--3
Pin, Hair Cotter, 0.69 D .092 Wir, 2--63
Pin, Haircotter .31D .058Wire, 2--81
Pin, Haircotter .31d .058wire, 2--95
Pin, Headed En, 4--21
Pin, Headed, 4--11
Pin, Latch, 4--49
Pin, Spring, 6--3, 7--3
Pin,Clevis,0.37 Dia.X 2.12 Lg, 2--101,
3--23
Pin,Clevis,0.50 Dia.X 2.00 Lg, 2--107
Pin,Clevis,0.50 Dia.X 3.50 Lg, 2--95
Pin,Roll,.18Odx1.62L,.187/.192, 3--53
Pin, 2--21, 2--27, 2--97, 3--27, 4--37, 5--9,
5--14, 5--15, 6--3, 6--5, 7--3, 7--5
Pipe, Breather [Cat 08], 7--22
Pipe, Breather, 6--25, 7--22
Pipe, Fuel, 5--19
Pipe, Oil, 5--27
Pipe, 6--25, 7--22
Piston [+0.25mm], 6--5, 7--5
Piston [+0.50mm], 6--5, 7--5
Piston Kit, 5--5
Piston, Servo, 4--3, 4--7, 4--13, 4--17
Piston, Std, 6--5, 7--5
Piston, 4--31
Pivot Wldt, Wheel, 2--73
Plate [Cat 08], 7--11
Plate Wldt, Angle, 2--41
Plate Wldt, Skirt, 3--55
Plate Wldt, Vac Door, 3--53
Plate Wldt, 2--101, 3--23
Plate, Adapter, 4--23
Plate, Adaptor, 4--25
Plate, Adj, Brush, 2--109
Plate, Adj, 6--26, 7--23
Plate, Angle, 2--97, 2--101, 3--23, 3--27
Plate, Back [Cat 08], 7--11
Plate, Back, Pump, Hyd, 4--25
Plate, Back, 4--23
Plate, Backing, 4--61
Plate, Circuit Breaker, 2--118
Plate, Cover En, 4--3, 4--7, 4--13, 4--17
Plate, Cover, 2--25, 2--101
Plate, Front, Pump, Hyd, 4--25
Plate, Front, 4--23
Plate, Guide, Bumper, 2--5
Plate, Latch, 3--53
Plate, Lift, Front, 6--7, 7--7
Plate, Lift, Rear, 6--7, 7--7
Plate, Link, 2--21
Plate, Motor, Hyd, 4--31
Plate, Mounting, Rfs Control, 3--61
Plate, Mounting, Vac Door, 3--53
Plate, Mtg, Check Valve, 3--27
Plate, Mtg, Latch, 2--105
Plate, Mtg, Relay, 2--118
Plate, Mtg, Steering Boot, 2--115
Plate, Mtg, Valve, Solenoid, 2--93
Plate, Mtg, 2--55, 2--57
Plate, Pin Retainer, 2--21, 2--23
Plate, Pivot, Wheel, 2--73
Plate, Retainer, Foam, 2--113
Plate, Retainer, 3--55
Plate, Seal, 2--105
Plate, Shutter, 3--61
Plate, Side Brush Roller, 2--101
Plate, Side Brush, Roller, 3--23
Plate, Spacer, 2--23
Plate, Spring -- Side Brush, 2--111
Plate, Striker, 2--19
Plate, Support, Cover Se, 2--13
Plate, Switch Mntg, 3--45, 3--49
Plate, Thrust [+0.15mm], 6--5, 7--5
Plate, Thrust [+0.30mm], 6--5, 7--5
Plate, Thrust, Std, 6--5, 7--5
Plate, Thrust, 6--9, 7--9
Plate, Vac Fan, 2--111
Plate, Valve, Motor, Hyd, 4--31
Plate, Wear, 4--37
Plate--Cover, 2--101
Plate, 2--81, 2--101, 3--23, 3--53, 3--55,
4--27, 4--29, 4--49, 5--3, 5--9, 5--11,
5--15, 5--29, 5--33, 6--11, 6--26, 6--27,
7--23, 7--24
Plug [Cat 08], 7--3
Plug & O--Ring En, 4--41
Plug #2, 4--43
Plug #8, 4--3, 4--7, 4--13, 4--17
Plug Assembly En, 4--41
Plug Assembly, 4--27, 4--29
Plug Assy,Byd En, 4--41
Plug Assy, 4--31
Plug En, 4--5, 4--9, 4--15, 4--19, 4--21
Plug Gage #4, 4--43
Plug Gage #6, 4--41, 4--43
Plug S/A En, 4--3, 4--7, 4--13, 4--17
Plug Weld, Brush Drive, Sweep, 2--105
Plug Wldt, Idler, 2--105
Plug, #2 O--Ring, 4--39
Plug, Clip [Cat 08], 7--3
Plug, Control Box, 2--118
Plug, Coolant, Eng, 6--3, 7--3
Plug, Drain, 3--53
Plug, O--Ring, 4--25, 4--29
Plug, O--ring, 4--23
Plug, Oil Filter, Rework, 2--45
Plug, Plstc, Sq, 4--59, 4--61
Plug, Rbr, Rnd, 4--59, 4--61
Plug, Tube, 2--105
Plug,#12 O--Ring Ph, 4--3, 4--7, 4--13,
4--17
Plug, 2--11, 4--11, 4--31, 5--3, 5--7, 5--9,
5--11, 5--29, 5--31, 6--3, 6--12, 6--15,
6--17, 7--3, 7--7, 7--12, 7--17
Plugbtn .62H .03--.12 Blacknyl, 2--118
Plugbtn .50H .03--.12 Blacknyl, 3--49
Plugbtn .62H .03--.12 Blacknyl, 4--57
Plugbtn .75h .03--.12 Blacknyl, 2--11
Plugbtn .88H .03--.12 Blacknyl, 4--57
Plugbtn 1.25h .12 Max Blacknyl, 2--11
Plugbutton .88H .03--.12 Blacknyl, 2--13
Plugbutton, 3--19
Plunger En, 4--41
Plunger, 5--17
Poppet En, 4--5, 4--9, 4--15, 4--19, 4--41
Poppet, Pump, Hyd, Gear, 4--31
Poppet, 4--31
Pulley -- Cable, 1.5 Dia, 3--23
Pulley Assy, Cable, 1.5 Dia, 2--101
Pulley, Alternator, 2--43
Pulley, Crank, 5--5
Pulley, Crankshaft, 6--5
Pulley, Cshaft [Cat 08], 7--5
Pulley, 5--31, 6--17, 7--17
Pump, Fuel, 2--55, 2--57
Pump, Hyd Piston V 2.48 (See
breakdowns), 3--64
Pump, Hyd, Gear, [Ex3] 0.66 [R] 3000,
4--25
Pump,Hyd,4--23
Pump, Injection, Fuel [Cat 08], 7--21
Pump, Injection, Fuel, 6--23
Pump, Oil, 6--15, 7--15
Pump, Water, 6--17, 7--17
Pump--Hyd Gear Ex (See Breakdowns),
2--83
Pump--Hyd Piston V (See Breakdowns),
2--83
Push Rod, 5--9
R
Race, Bearing Ce, 4--3, 4--7, 4--13, 4--17
Race, Bearing, 4--37
Race, Thrust, 4--32, 4--33
Radiator, 2--63, 2--65, 2--67
Rectifier, 2--43
Regulator, Temp, Coolant, 6--17, 7--17
Regulator, 2--43
Relay 12Vdc 40A Spdt, 3--11, 3--13
Relay, 12Vdc 70A Cont Spst, 2--11
Relay, 12vdc, 100a, Spdt N/O [Camdec],
2--39
Relay, Shrouded, 12 Vdc, 2--118, 3--45,
3--49, 3--61
Relay, Shrouded, 12V, 3--3, 3--5, 3--7, 3--9
Relay, 2--117
Relief Valve Sa En, 4--5, 4--9, 4--15, 4--19
Repair Info, Motor, 4--29, 4--33
Repair Info, Pump, 4--23
Repair Info,Mtr Cl, 4--31
Repair Info,Pmp En, 4--5, 4--9, 4--15, 4--19
Repair Info,Scu Cl, 4--37
Replacement Kit, Rh. Side Brush Cable,
2--97
Replacement Kit, Roller, Side Brush Lift,
2--101, 3--23
Replacement Kit, Side Brush Cable, Lh,
3--27
Replm Kit, Case, 2--117
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--24
Replm Kit, Cir Board, 2--117
Replm Kit, Hourmeter, 2--117
Replm Kit, Instr Panel, 2--117
Replm Kit, Lamp, Backlighting (Set of 8),
2--117
Replm Kit, Lamp, Fault (Set of 8), 2--117
Replm Kit, Seal, 2--117
Replm Kit, Touch Panel, 2--117
Retainer, Front, Motor, Hyd, 4--31
Retainer, Frt, 4--27, 4--29
Retainer, 6--8, 6--23, 7--8, 7--21
Retaining Ring--External, 1.25D, 2--23
Retaining Rng En, 4--41
Rfs Kit, 3--61
Ring Set, Piston [+0.25mm], 6--5, 7--5
Ring Set, Piston [+0.50mm], 6--5, 7--5
Ring Set, Piston, Std, 6--5, 7--5
Ring Wldt, Mtg, Filter, 2--33
Ring Wldt, Shaker, 2--33
Ring, Isolator, Outer Rbr, 2--63, 2--65,
2--67, 2--111
Ring, Isolator, Outer, Rbr, 2--33
Ring, Rear Window, 4--47
Ring, Retainer, Lock, 2--73
Ring, Retainer, 4--37
Ring, Retaining En, 4--5, 4--9, 4--15, 4--19,
4--21
Ring, Retaining, Ex 1.5 Dia Hd, 2--21
Ring, Retaining, Ext 1.12, 2--33
Ring, Retaining, 4--11
Ring, Rubber, 2--47
Ring, Snap, 6--8, 7--5
Ring,Retain,Ex,0.50 Stl Steel, 2--81
Ring,Retain,Ex,0.50Od,Heavy Dt, 2--115
Ring, 2--95, 6--5
Rivet, Blind, .125d X 0.32 X .25d, Stl, 3--61
Rivet, Plastic .250Dx.898, 2--115
Rivet, Plastic .325D X .787, 2--11
Rivet, Plastic, 2--7, 2--9, 3--35
Rivet, Pop, 2--15
Rocker Shaft, 5--9
Rockershaft Assy, 5--9
Rockershaft, 5--5
Rod Assy, Connecting, 6--5, 7--5
Rod End .250--28 .25Dia, 2--81
Rod Wldt, Push, Brake, 2--79
Rod, Latch, Steering, Tilt, 2--115
Rod, Push [Cat 08], 7--9
Rod, Push, 6--9
Rod, Seat, 2--11
Rod, Support Cover, 2--13
Rod, Thread, 2--101, 2--109
Rod, Threaded .50--13, 2--107
Rod--End, .25--28rh Fem 0.25b [Teflon],
2--81
Rod--Thrd, Full .25--28, 2--81
Rod--Thread, 2End M08X1.25X10Lg, 2--79
Roll Pin En, 4--5, 4--9, 4--15, 4--19
Rotating Kit, 4--3, 4--7, 4--13, 4--17
S
Scr Flt M8x1.25 20, 2--93
Scr Hex .38--16X0.75, 2--115
Scr Hexssm10X1.5 30, 2--51
Scr Soc M 6X1.0, 2--37
Scr--Flt M10X1.5 20 Ss18--8, 2--51
Scr--Hxfmgm 5X0.8 16 pltd, 2--13
Scr--Hxfmgm 6x1.0 12 Pltd, 3--35
Scr--soc .50--13x2.75 Alloypltd, 2--73
Scr--soc M12x1.75 60, 2--73
Screen Kit, Door, Side, Modif, 2--17
Screen, Filter, 2--33
Screw Flt, 2--113
Screw Set M 6X1.020, 2--95
Screw, Cap En, 4--3, 4--5, 4--7, 4--9, 4--13,
4--15, 4--17, 4--19
Screw, Cap, Motor, Hyd, 4--25, 4--31
Screw, Cap, 4--3, 4--7, 4--13, 4--17, 4--23,
4--27, 4--29
Screw, Flt, .50--13 X 2.00, Al, 2--97, 3--27
Screw, Flt, M10 X 1.5 X 25, 10.9, 2--97,
3--28
Screw, Flt, M10 X 1.5 X 35, 10.9, 2--97,
3--28
Screw, Flt, M5 X 0.8 X 16, 10.9, 2--105
Screw, Flt, M8 X 1.25 X 25, 10.9, 2--41
Screw, Flt, M8 X 1.25 X 30, Ss, 2--25
Screw, Hex m06, 3--37
Screw, Hex m08, 2--101, 3--23
Screw, Hex m10, 2--101, 3--23
Screw, Hex, .25--20 X 0.75, Nl, 2--7, 2--9,
2--17
Screw, Hex, .25--20 X 1.00, 5, 2--81
Screw, Hex, .31--09 X 1.25, Wood, 2--3
Screw, Hex, .38--16 X 1.00, 5, 2--39
Screw, Hex, .38--16 X 1.00, Nl, 2--98, 3--28
Screw, Hex, .38--16 X 1.25, 5, 2--39
Screw, Hex, .38--16 X 1.25, Nl, 2--81
Screw, Hex, .38--16 X 2.00, 5, 2--63, 2--65,
2--67
Screw, Hex, .38--16 X 4.00, G5, 3--43
Screw, Hex, .50--13 X 1.25, 5, 2--83
Screw, Hex, .50--13 X 3.50, 5, 2--105
Screw, Hex, .75--10 X 2.50, G5, 2--73
Screw, Hex, #08--32 X 0.38, Ss, 3--61
Screw, Hex, 10--24 X 0.50, Ss, 3--61
Screw, Hex, M 8 X 1.00 X 16, 10.9, 2--37
Screw, Hex, M08 X 1.25 X 20, 8.8, 3--33
Screw, Hex, M10 X 1.25 X 35, 8.8, 3--43
Screw, Hex, M10 X 1.5 X 20, 8.8, 6--23
Screw, Hex, M10 X 1.5 X 20, Ss, Nl, 2--21,
2--23
Screw, Hex, M10 X 1.5 X 20, Ss, 2--97,
3--27
Screw, Hex, M10 X 1.5 X 25, 8.8, 2--7,
2--9, 2--98, 2--102, 2--105, 3--23, 3--28,
6--12
Screw, Hex, M10 X 1.5 X 25, Ss, Nl, 2--98,
3--28
Screw, Hex, M10 X 1.5 X 25, Ss, 2--33
Screw, Hex, M10 X 1.5 X 30, 8.8, 2--39,
6--12
Screw, Hex, M10 X 1.5 X 35, 8.8, 2--33,
2--39, 2--97, 2--102, 3--23, 3--28
Screw, Hex, M10 X 1.5 X 40, 8.8, 2--81
Screw, Hex, M10 X 1.5 X 45, 8.8, 6--11
Screw, Hex, M10 X 1.5 X 50, 8.8, 2--111,
3--41, 3--47
Screw, Hex, M10 X 1.5 X 60, 8.8, 2--71
Screw, Hex, M10 X 1.5 X 80, 8.8, 2--101,
3--24
Screw, Hex, M10 X 1.5 X 90, 8.8, Fl, 3--28
Screw, Hex, M10 X 1.5 X 90, 8.8, 2--29,
2--102, 3--24
Screw, Hex, M12 X 1.75 X 20, 8.8, 2--53
Screw, Hex, M12 X 1.75 X 30, 8.8, 2--39,
2--57, 2--105
Screw, Hex, M12 X 1.75 X 35, 8.8, 2--105
Screw, Hex, M12 X 1.75 X 40, 8.8, 2--71
Screw, Hex, M12 X 1.75 X 60, 8.8, 2--25,
2--39
Screw, Hex, M12 X 1.75 X 70, 8.8, 2--39
Screw, Hex, M12 X 1.75 X 80, 8.8, 2--39
Screw, Hex, M14 X 2.0 X 35, 8.8, 3--43
Screw, Hex, M16 X 2.0 X 70, 8.8, Fl, 3--24
Screw, Hex, M20 X 2.5 X 60, 8.8, 2--73
Screw, Hex, M20 X 2.5 X 70, 8.8, 2--73
Screw, Hex, M4 X 0.70 X 12, 8.8, 3--15
Screw, Hex, M5 X 0.8 X 16, Ss, 2--117
Screw, Hex, M6 X 1.0 X 12, Fmg, 2--25,
3--61
Screw, Hex, M6 X 1.0 X 16, 8.8, 2--41,
2--49, 2--117
Screw, Hex, M6 X 1.0 X 20, 8.8, Nl, 2--29,
2--105
Screw, Hex, M6 X 1.0 X 20, 8.8, 2--17,
2--39, 2--57, 2--65, 2--67, 2--81, 2--93,
2--111, 2 -- 118
Screw, Hex, M6 X 1.0 X 20, Fmg, 2--57,
2--97, 3--27, 3--41, 3--47
Screw, Hex, M6 X 1.0 X 25, 8.8, 2--7, 2--9,
2--98, 3--28, 6--23
Screw, Hex, M6 X 1.0 X 35, 8.8, 2--7, 2--9
Screw, Hex, M6 X 1.0 X 35, Ss, 2--81
Screw, Hex, M6 X 1.0 X 50, 8.8, 2--49
Screw, Hex, M6 X 1.0 X 60, 8.8, 2--101,
3--23
Screw, Hex, M8 X 1.25 X 14mm, 6--17
Screw, Hex, M8 X 1.25 X 16, 8.8, 2--29,
2--53, 2--79, 6--11, 6--13, 6--15, 6--23
Screw, Hex, M8 X 1.25 X 16mm, 6--9
Screw, Hex, M8 X 1.25 X 20, 8.8, 2--17,
2--29, 2--53, 2--57, 2--63, 2--65, 2--67,
2--71, 2--101, 2--111, 3--23, 3--43, 6--7,
6--15, 6--23, 6--26
Screw, Hex, M8 X 1.25 X 20, Ss, Nl, 2--81
Screw, Hex, M8 X 1.25 X 20, Ss, 2--25
Screw, Hex, M8 X 1.25 X 25, 8.8, 2--57,
2--63, 2--65, 2--67, 6--8, 6--15, 6--17,
6--19
Screw, Hex, M8 X 1.25 X 25, Ss, 2--101,
3--23
Screw, Hex, M8 X 1.25 X 25mm, 6--25,
6--26
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CROSS REFERENCE
8--25
800 Diesel 330140 (5--09)
Screw, Hex, M8 X 1.25 X 30, 8.8, 2--111,
3--23, 3--43, 6--19
Screw, Hex, M8 X 1.25 X 30, Ss, 2--25
Screw, Hex, M8 X 1.25 X 35, 8.8, 2--57
Screw, Hex, M8 X 1.25 X 40, 8.8, 2--97,
3--28, 6--21
Screw, Hex, M8 X 1.25 X 40mm, 6--7
Screw, Hex, M8 X 1.25 X 45, 8.8, 6--17
Screw, Hex, M8 X 1.25 X 45mm, 6--17
Screw, Hex, M8 X 1.25 X 60, 8.8, 2--102,
2--105, 3--24
Screw, Hex, M8 X 1.25 X 70, 8.8, 2--79
Screw, Hex, M8 X 1.25 X 80, 8.8, 6--17
Screw, Hex, M8 X 1.25 X 90, 8.8, 6--21
Screw, Hex, 6--7, 6--11, 6--21, 6--23, 6--26,
7--7,7--11,7--21,7--23
Screw, Pan, #10--24 X 0.50, Fmg, 2--97,
3--28
Screw, Pan, M 6 X 1.0 X 40, 4.8, 2--15,
2--17
Screw, Pan, M04, 3--17
Screw, Pan, m06, 2--29
Screw, Pan, M5 X 0.80 X 10, 4.8, 3--61
Screw, Pan, M6 X 1.0 X 20, 4.8, 2--33
Screw, Set En, 4--21
Screw, Set, 2--105, 4--11
Screw, Soc, M10 X 1.5 X 25, 12.9, 2--39
Screw--Hex M10X1.5 90 Full Thd, 2--97
Screw--Hex M10X1.5, 2--97
Screw--Set M10 X 1.50 2045H, 2--81
Screw, 2--55, 4--33, 5--3, 5--5, 5--7, 5--9,
5--11, 5--13, 5--15, 5--17, 5--19, 5--23,
5--27, 5--29, 5--31, 5--32, 5--33, 6--3,
6--15, 7--3, 7--15
Seal Cw, 4--47
Seal Kit, 4--32, 4--33
Seal [Cat 08], 7--3
Seal Kit, Cart CP, 4--43
Seal Kit, Cart., 4--38
Seal Kit, Cart, 4--39
Seal Kit, Cartridge, 4--62, 4--64, 4--65
Seal Kit, Coil CP, 4--43
Seal Kit, Coil, 4--38, 4--39
Seal Kit, Cyl, Hyd, 4--45
Seal Kit, Hyd Mtr Gear, 4--35
Seal Kit, Motor, 4--27, 4--29
Seal Kit, Pane, Cab, 4--47
Seal Kit, Pane, Door, 4--49
Seal Kit, Pump En, 4--3, 4--5, 4--7, 4--9,
4--13, 4--15, 4--17, 4--19
Seal Kit, Rear, 4--29
Seal Kit, Scu, 4--37
Seal Kit, Shaft, 4--27, 4--29
Seal Kit, Shaker Panel, 2--33
Seal Kit, Vlv En, 4--41
Seal Kit,Cntrl En, 4--21
Seal Kit,Cntrl, 4--11
Seal Kit, 4--34, 4--44
Seal, 48.0 Lg., 2--11, 2--15, 2--17
Seal, 7.00 Lg, 2--11
Seal, Bearing, 2--115
Seal, Boot, Steering Column, 2--115
Seal, Brush Comp, Side, 2--2, 2--7, 2--9
Seal, Brush Door, 2--7, 2--9
Seal, Bulb, 90, 0.65d, 180.0l, 4--47
Seal, Bulb, Sd--0504 19.75Lg, 2--13
Seal, Bulb, Sd--0504 24.50Lg, 2--11
Seal, Bulb, Sd--0504 28.00 Lg, 2--11
Seal, Crank, Front, 6--11, 7--11
Seal, Door, Brush, Lh, 2--7
Seal, Door, Brush, Rh, 2--9
Seal, Ds, 6--3
Seal, Duct, 2--63, 2--65, 2--67
Seal, Dust, 2--11, 2--25, 2--33
Seal, Filter, 3--61
Seal, Foam Rbr .19 .75W 8.43L, 3--53
Seal, Foam Rbr, .19 .75W 47.1L, 3--53
Seal, Foam, .06t .25w 34.0l, 3--39
Seal, Foam, .06t .25w 42.0l, 3--39
Seal, Foam, .06t .25w 54.0l, 3--39
Seal, Foam, .06t .25w 76.0l, 3--39
Seal, Foam, .06t .25w 84.0l, 3--39
Seal, Foam, Urethane Covered, 2--25
Seal, Handle, Valve, 2--117
Seal, Hinge, Cab Rear Glass [800]], 4--47
Seal, O--Ring .787Idx.210Th, 3--61
Seal, Org [Cat 08], 7--15, 7--18
Seal, Org, 6--11, 6--13, 6--15, 6--19, 6--23,
7--11, 7--13, 7--15, 7--18, 7--21
Seal, Pan, Top, 2--2, 2--5
Seal, Rear Window, 4--47
Seal, Rod, Adjuster, 2--11, 2--109
Seal, Ure, 0.38 0.75w 19.5l Adh, 2--63,
2--65, 2--67
Seal, Ure, 0.50th, 1.50w X 05.0l, Slit, 2--41
Seal, Urethane Covered Foam, 2--29
Seal, Urethane, 3--35, 3--61
Seal,Foam Rbr, .31 .75W 14.8L, 2--11
Seal,Foam Rbr, .62 .62W 24.5L, 2--13,
2--15, 2--17
Seal, 2--5, 2--11, 2--13, 3--53, 3--61, 5--3,
5--7, 5--29, 6--3, 6--8, 6--12, 7--3, 7--12
Sealing Kit, Operator Comp, 2--11
Seat Belt Kit, 3--59
Seat, Suspension, 2--11
Seat, 5--11
Send Unit, Temp Water .62Unf, 2--37
Send--Unit, Fuel [800/810 2007], 2--57
Send--Unit, Water, Temp, M16x1.5
113o/195, 2--39
Send--Unit, 2--55
Sender, Filter, Hydraulic, 2--19
SetScrew,2--33
Shaft [Cat 08], 7--11
Shaft and Brg, 4--27, 4--29
ShaftAssy,6--8
Shaft Wldt, Main Brush, 2--105
Shaft, Drive Sp En, 4--3, 4--7, 4--13, 4--17
Shaft, Eccentric, 2--33
Shaft, Idler, 2--105, 6--3, 7--3
Shaft, Input En, 4--21
Shaft, Input, 4--11
Shaft, Motor, Hyd, 4--31
Shaft, Pivot, 2--97, 3--27, 3--61
Shaft, 3--53, 4--33, 5--3, 5--15
Shaker Bar Replacement Kit, 2--33
Sheave, Alternator, Se, 3--51
Sheave, Crank, Aux Drive, 3--43
Shield, Dust, 2--5
Shim .003Th 0.88Odx0.506Id, 2--111
Shim .005Th 0.88Odx0.506Id, 2--111
Shim .010 Thk En, 4--41
Shim .010Th 0.88Odx0.506Id, 2--111
Shim .015 Thk En, 4--41
Shim .020Th 0.88Odx0.506Id, 2--111
Shim .035 Thk En, 4--41
Shim .060Th 0.880Dxo.506Id, 2--111
Shim Kit, Pump, Injection [Pk], 5--19
Shim, 4--31, 4--49, 5--15
Shims En, 4--5, 4--9, 4--15, 4--19
Shoe, Brake, 4--59, 4--61
Short Block, 5--3
Shoulder Screw, 2--33
Shroud, Fan, Radiator, W/ Label [800l],
2--63, 2--65, 2--67
Signal Turn, 3--17
Skirt, Brush Door, 2--2, 2--7, 2--9
Skirt, Cover, Sbdc, 3--55
Skirt, Deflection, 3--55
Skirt, Deflector, 2--25
Skirt, Front, Indoor, 2--2, 2--7, 2--9
Skirt, Lip, 2--25
Skirt, Retainer, 3--55
Skirt, Seal, Main Brush, 2--2, 2--5
Skirt, 3--55
Sleeve .438B 1.00D .35Stl, 3--23
Sleeve, .259B .38D .62 Dom, 2--95
Sleeve, .320B .32D .49 Lc Stl, 2--29
Sleeve, .344B .50D .81 Cr.Anc, 2--79
Sleeve, .375B .62D1.06 Stl, 2--73
Sleeve, .375B .75D .32 Stl, 2--101, 3--23
Sleeve, .385B .62D .62 Cd.Cad, 2--11
Sleeve, .408B .62D .53Stl, 2--81
Sleeve, .438B 1.00D .35 Stl, 2--101
Sleeve, 0.406B .750D .800Stl, 3--23
Sleeve, 0.406B 0.75D1.80 Stl, 2--101,
3--23
Sleeve, Bearing, 2--33
Sleeve, Dashpo, Pump, Hyd, Gear, 4--31
Sleeve, Hyd 30”, 2--105
Sleeve, Nyl 16.0 L, 2--19
Sleeve, Nyl, #27 55.0l, 3--31
Sleeve, Nyl, #33 65.0l, 3--41
Sleeve, Nyl, 37, 25.0l, 2--73
Sleeve, Nylon #27 65.0L, 2--97
Sleeve, Nylon #27 55.Ol, 3--27
Sleeve, P/M, 0.496d 0.318b 0.50l 430ss,
2--101
Sleeve, Pivot, Door, 2--27
Sleeve,0.406B .750D .800 Stl, 2--101
Sleeve--Nyln #24 25.0L, 2--45
Sleeve, 2--47, 2--101, 3--23, 3--47, 5--11
Slider, 5--15
Solenoid [Cat 08], 7--21
Solenoid, Valve, Hyd, 36vdc, 4--62, 4--64,
4--65
Solenoid, Valve, Hyd, 4--64, 4--65
Solenoid, 2--37, 5--25
Spacer En, 4--41
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--26
Spacer Plate, 4--33
Spacer, .25 L, 2--95
Spacer, .75D .9L .25--28 Th, 2--81
Spacer, .90L, 2--95
Spacer, 0.33B 0.50D 0.15L, Pl, 2--53
Spacer, Brake, 2--79
Spacer, Condenser, 4--53
Spacer, Pane, Glass, 4--47
Spacer--.50 Od X .055W X 1.0, 2--79
Spacer, 2--23, 2--63, 2--65, 2--67, 2--79,
2--97, 2--101, 2--111, 3--23, 3--27,
4--47, 5--9, 5--19, 5--31
Spindle, Adjustment, 2--13
Spring En, 4--41
Spring [Cat 08], 7--8
Spring En, 4--5, 4--9, 4--15, 4--19, 4--41
Spring Kit, 4--37
Spring, Cmpr, 18.3d, 2.0w, 16.5l Mw Zn,
2--41
Spring, Cntr En, 4--21
Spring, Cntr, 4--11
Spring, Comp, 2--97, 3--27
Spring, Extension, 2--97, 3--27
Spring, Gas 80 Lb, 3--37
Spring, Motor, Hyd, 4--31
Spring, Propel, Centering, 2--81
Spring, Recirculation, 2--5
Spring, Tens,0.5Dx.06Wire 2.5L, 2--79
Spring, Tension, 2--107
Spring, Torsion, Rh, 2--97
Spring, Torsion, 3--27
Spring, Valve, 6--8
Spring,Retainer En, 4--21
Spring,Retainer, 4--11
Spring--Gas, Engine Cover, 2--29
Spring, 2--33, 4--27, 4--29, 4--31, 4--59,
4--61, 5--7, 5--9, 5--14, 5--15, 5--17,
5--29, 6--8
Sprng,Comp,0.62Idx.06Wire 2.3L, 2--115
Sprng,Comp,0.83Idx.07Wire 1.0L, 3--53
Sprng,Comp,0.87Idx.10Wire 2.5L, 2--109
Sprng,Tens,0.965Odx.09Wire4.4L, 2--29
Sprng,Tens,1.00Odx.09Wire 2.8L, 2--81
Starter Motor, 5--25
Starter Motor (See Starter Motor
Breakdown), 5--23
Starter, 6--12, 7--12
Steer Control Hyd#4 04.5 1300, 4--37
Steer Control, Hyd, 2--115
Stem, Valve, Hyd, 4--62, 4--64
Strain,Relief, 2--35, 3--61
Strainer, Oil, 6--15, 7--15
Strainer--Hyd Suction 25--100--03, 2--2,
2--91
Strap, Retainer, Seal, 2--2, 2--5
Strap, 2--55, 2--57
Strip, Hopper, 2--25
Strip, Retainer, Bearing, 2--105
Strip, Retainer, Brake Cable, 2--79
Strip, Retainer, Seal, Lh, 2--7
Strip, Retainer, Seal, Rh, 2--9
Strip, Retainer, Seal, Side, 2--7, 2--9
Strip, Retainer, Shield, Lh, 2--5
Strip, Retainer, Shield, Rh, 2--5
Strip, Retainer, Skirt, Front, 2--25
Strip, Retainer, Skirt, 2--2, 2--7, 2--9, 3--55
Strip, Spacer, 2--13
Stud [Cat 08], 7--19
Stud, Adjustment, 3--53
Stud, Wheel .56--18x2.13, 2--73, 2--75
Stud, 5--9, 5--13, 5--19, 5--23, 5--31, 6--7,
6--12, 6--19, 6--21, 6--23, 7--12, 7--18,
7--19, 7--21
Sump, 5--27
Support Kit, Exhaust, Modif, 2--53
Support Wldt, Sppt, Hopper Lh, 2--31
Switch Assy, Pressure, Hyd, 2--93
Switch Assy, Roller--no, 3--15
Switch Ignition, 2--117
Switch Rocker Spst, 2--101, 3--23
Switch, Press, 0006psi Dpdt, 2--37, 2--39
Switch, Pressure, 2--35, 3--61
Switch, Pushmom, Spst100A 12V, 2--115
Switch, Rocker, Dpdt, 2--107, 2--117
Switch, Roller, 2--21
Switch, Temp Ac, 3--45
Switch, Wiper Motor, 4--47
Switch,3Way Blow, 3--45, 3--49
Switch,Lockout En, 4--21
Switch, 3--17
Swivel, 3--41, 3--47
T
Tank Wldt, Hydraulic w/label, 2--91
Tank, Coolant, 03.5 03.0 06.5deep 1.0 Qt,
2--63
Tank, Coolant, 04.7 03.3 4.7deep, 1liter,
2--65, 2--67
Tank, Coolant, 06.0 04.5 06.9deep 2.5 Qt,
2--63
Tank, Fuel, 14.0gal, 14.66w 13.0hi 19.0l,
2--57
Tank, Fuel, 2--55
Tappet, 5--9, 6--9, 7--9
Thermostat [Cat], 7--17
Thermostat Assembly, 155 Deg, 2--113
Thermostat, Coolant, 6--17
Thermostat, 5--31
Tie, Cable 1.75D Max 7.50Lg, 2--35
Tie, Cable 1.75D Max 7.50Lg, 3--11, 3--13,
3--61
Tie, Cable 3.00D Max 11.41Lg, 2--115
Tie, Cable 4.00 Max 14.50Lg, 3--61
Tie, Cable, 20.0l, 6.00d Max, 2--111
Tie, Cable, Nyl, 07.3l .19w 1.8 Max D,
3--63
Tie, Cable, Nyl, 11.4l .19w 3.0 Max D, 2--5
Tie, Cable, Nyl, 15.3l . W 4.5 Max D,
2--41, 3--41
Tie, Cable, 2--45, 2--55, 2--57, 3--3, 3--5,
3--7, 3--9, 3--15, 3--17
Timing Gear Cover, 5--11
Tire & Flap Assy, 2--77
Tire & Rim Assy, Pneu 6.50--10, 2--77
Tire and Rim Assy, Solid 6.5, 3--58
Tire,Solid,3--58
Tread, Floormat, Rubber, 2--11
Tread, Rubber, 3--35
Trim, 2--11
Tube Fuel .31D 05If/, 2--55
Tube Fuel .31D 05If, 2--55
Tube Fuel .31D, 2--55
Tube Fuel .31D 05If/, 2--57
Tube Fuel .31D 05If/, 2--57
Tube Fuel .31D 05If, 2--57
Tube Fuel .31D, 2--57
Tube Assy, Brake, 2--79
Tube Assy, 5--27
Tube Asy,Cond/Dry, 4--53
Tube Wldt, Brace, Center, 2--13
Tube Wldt, Exhaust 1.7D 4H Fln, 2--51
Tube, 0.62D .44B 2.44, Stl, 2--29, 3--37
Tube, 0.75D 0.38B 0.8L Stl Z, 2--43
Tube, Coolant 1.5D W/.25Npt, 2--59
Tube, Coolant 1.5D, 2--59
Tube, Cooling, Oil, 6--3
Tube, Cross, Bumper, Se, 3--21
Tube, Ds, 6--3
Tube, Exhaust [800d], 2--53
Tube, Exhaust, 1.7D 1.87D 1.78, 2--51
Tube, Exhaust, 2--51
Tube, Extension, 2--51
Tube, Inner, 2--77
Tube, Radiator, Lower [800], 2--61
Tube, Radiator, Upper [800dsl], 2--61
Tube, Retainer, Spring, 2--107
Tube, Spacer, Brush Lift, 2--107
Tube, 6--13, 7--13
U
U--Nut Clip, M6, 2--13
V
V--Belt, Hc38X 45.12, 2--43
Valve -- Hyd., Solenoid, 4--38
Valve --3Way, 3--41, 3--47
Valve Assy, Heater, 3--41, 3--47
Valve Plate, 4--5, 4--9, 4--15, 4--19, 4--27,
4--29
Valve Spool, 4--11
Valve Stem N.O. CP, 4--43
Valve Stem 4W2P CP, 4-- 43
Valve Stem 4W2P, 4 --39
Valve Stem, N.D., 4--38
Valve, Cartridge, Check, 4--64, 4--65
Valve, Cartridge, Flow Reg, 4--64
Valve, Cartridge, Relief, 4--64
Valve, Cntrl, Hyd, Solenoid, 12vdc 06gpm
(See Breakdowns), 2--101, 3--23
Valve, Cntrl, Hyd, Solenoid, 12vdc 06gpm,
4--65
Valve, Cntrl, Hyd, Solenoid, 12vdc 08gpm
(See Breakdowns), 2--93
Valve, Cntrl, Hyd, Solenoid, 12vdc 08gpm,
4--64
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CROSS REFERENCE
8--27
800 Diesel 330140 (5--09)
Valve, Cntrl, Hyd, Solenoid, 12vdc 12gpm
(See Breakdowns), 2--113, 3--27
Valve, Cntrl, Hyd, Solenoid, 12vdc 12gpm,
4--62
Valve, Drive, Motor, Hyd, 4--31
Valve, Exhaust, 6--8, 7--8
Valve, Expansion, 4--55
Valve, Guide [Cat 08], 7--7
Valve, Heater, H, Manual .62H, 3--41
Valve, Heater, H, Manual .62H, 3--47
Valve, Hyd Control Man (See
Breakdowns), 2--95
Valve, Hyd Control Man, 4--41
Valve, Hyd Control Solenoid, 4--39, 4--43
Valve, Hyd Solenoid (See Breakdowns),
2--101
Valve, Hyd, Solenoid (See Breakdowns),
3--23
Valve, Inlet, 6--8, 7--8
Valve, Press, Oil [Cat 08], 7--15
Valve, Relief, Press, Eng Oil, 6--15
Valve, Relief, 6--15, 7--15
Valve, Seal, Stem [Cat 08], 7--7, 7--8
Valve, Seat [Cat 08], 7--7
Valve, Shutoff, 6--25, 7--22
Valve--Hyd, Solenoid (See Breakdowns),
2--93, 2--113, 3--27
Valve, 4--27, 4--29, 4--31, 5--17
Vlv Spool Wide En, 4--21
W
Wand Kit, Vac, 3--53
Wand, 3--53
Washer Flat,0.50,Sae, 2--53
Washer [Cat 08], 7--11, 7--15, 7--21
Washer En, 4--3, 4--5, 4--7, 4--9, 4--13,
4--15, 4--17, 4--19, 4--41
Washer Flt .31 Hard, 2--55, 2--57
Washer, .310B .88D .12Rbr, 3--27
Washer, .344B .69D .06Nylon, 2--13, 3--61
Washer, .516B .90D .07Cr., 2--81
Washer, .531B 1.75D .12Cr.Znc, 2--105
Washer, .531B 1.88D .12Hard Zn, 2--11
Washer, .532B 2.13D .11Hr.Znc, 2--37
Washer, 1.015B 1.75D .11Hrs, 2--27
Washer, 1.300B 3.000, 2--97, 3--27
Washer, 7.2mm X 14.5mm X 2mm, 6--23
Washer, 8.8mm X 16mm X 2mm, 6--7
Washer, Belleville, .25, 2--97, 3--27
Washer, Belleville, .31, 2--29, 2--63, 2--65,
2--67, 2--71
Washer, Belleville, .50, 2--105
Washer, Fender, 2--47
Washer, Flat m10, 2--101, 3--23
Washer, Flat, #10, 2--25, 2--29, 2--41,
2--49, 2--57, 2--65, 2--67, 2--93, 2--101,
2--117, 2--118, 3--23
Washer, Flat, 0.25 Sae, 2--49, 2--105,
2--118
Washer, Flat, 0.25 Std, 2--39, 2--41, 2--63,
2--81, 3--41, 3--47
Washer, Flat, 0.25, Sae, 2--7, 2--9, 2--111
Washer, Flat, 0.25, Std, 2--17
Washer, Flat, 0.28b 1.38d .12, Hrs Pl,
2--95
Washer, Flat, 0.31 Fender, 3--33
Washer, Flat, 0.31 Sae, 6--8, 6--9, 6--11,
6--13, 6--15, 6--17, 6--19, 6--21, 6--23,
6--25, 6--26
Washer, Flat, 0.31 Ss, 3--37
Washer, Flat, 0.31 Std, 2--29, 2--39, 2--41,
2--49, 2--53, 2--63, 2--65, 2--67, 2--79,
2--101, 2--111, 3--23, 3--43, 6--7
Washer, Flat, 0.31, Sae, 2--25
Washer, Flat, 0.31, Std, 2--17
Washer, Flat, 0.321b 1.00d .12, Ss, 2--81
Washer, Flat, 0.38 Sae, 2--81, 2--98, 3--28
Washer, Flat, 0.38 Std, 2--21, 2--23, 2--33,
2--39, 2--63, 2--65, 2--67, 2--71, 2--98,
3--28, 3--41, 3--43, 3--47, 6--11, 6--12,
6--15, 6--23
Washer, Flat, 0.38, Std, 2--7, 2--9, 2--111
Washer, Flat, 0.38b 0.88d .08, Ss, 2--25
Washer, Flat, 0.39b 0.75d .06, Nyl, 2--41
Washer, Flat, 0.40b 1.12d .12, Stl, Pl,
2--113
Washer, Flat, 0.44, Std, 2--7, 2--9
Washer, Flat, 0.44b 1.00 .08, Ss, 2--33
Washer, Flat, 0.44b 2.00d .12, Stl, Pl,
2--63, 2--65, 2--67
Washer, Flat, 0.50 Sae, 2--39, 2--57, 2--71,
2--83, 2--105
Washer, Flat, 0.50 Std, 2--39, 2--57, 3--43
Washer, Flat, 0.50, Sae, 2--73
Washer, Flat, 0.50, Std, 2--15, 2--17
Washer, Flat, 0.53b 2.13d .11, Stl, Pl,
2--39
Washer, Flat, 0.56b 1.38d .11, Ss, 2--13
Washer, Flat, 0.62, Sae, 2--109
Washer, Flat, 0.75, Sae, 2--73
Washer, Flat, 08, 3--15
Washer, Flat, 1.02b 1.75d .12, Stl, 2--75
Washer, Flat, Belleville, .25, 2--7, 2--9,
2--17
Washer, Flat, 2--101, 3--23, 3--27
Washer, Hard [Cat 08], 7--7, 7--9, 7--11,
7--12, 7--15, 7--17, 7--18, 7--19, 7--21,
7--23
Washer, Lock [Cat 08], 7--11, 7--13, 7--15,
7--18, 7--19, 7--21, 7--22, 7--23
Washer, Lock, Int, 0.25, 2--53
Washer, Lock, Int, 0.31 Ss, 3--37
Washer, Lock, Int, 0.31, 2--19, 2--63, 2--65,
2--67, 2--113
Washer, Lock, Int, 08 Ss, 3--61
Washer, Lock, Int--Ext, .38, 2--39
Washer, Rbr, .12 0.31b 0.88d, 2--63,
2--101, 3--23
Washer,Lock Special, 2--73
Washer--Belleville .31 Pltd, 3--23
Washer--Belleville .50 Pltd, 2--97, 3--27
Washer--Flt .25 Fender Rltd., 2--11
Washer--Flt .25 Fender, 3--35
Washer--Loc Int--Ext .31 Pltd, 3--33
Washer--Loc Int--Ext .25 Pltd, 2--51, 3--17
Washer--Loc Int--Ext .38 Pltd, 2--43
Washer--Loc Int--Ext 10 Pltd, 3--17
Washer, 2--35, 2--37, 2--73, 2--97, 2--117,
4--3, 4--7, 4--13, 4--17, 4--23, 4--25,
5--5, 5--11, 5--15, 5--19, 5--29, 5--34,
5--35, 6--26, 7--21, 7--23
Water Pump, 5--31
Weight,Die,2--5
Weight, 5--15
Wheel, Steering, 2--115
Wire Ass’y--Elect.,Ground, 2--37, 2--39
Wire, 42.0 Lg, 2Ga, Neg, 2--69
Wire, Dome Light, 4--47
Wire, Ground, 3--51
Wire, Lead, 2--13
Wire--Ground, Alternator, 2--43
Woodruff Key, 5--11, 5--15
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CROSS REFERENCE
800 Diesel 330140 (5--09)
8--28
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UNITED SATES
BUSINESS REPLY MAIL
FIRST CLASS MAIL PERMIT NO. 94 MINNEAPOLIS, MN
POSTAGE WILL BE PAID BY ADDRESSEE
Technical Publications #15
701 North Lilac Drive
P.O. Box 1452
Minneapolis, MN 55440--9947
TENNANT COMPANY
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