Sweepscrub American Lincoln Encore R Rider Scrubber Operators Manual User

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AMERICAN-LINCOLN
TECHNOLOGY
Operator's
Manual
ENCORE R
SCRUBBER
Beginning with Serial No. 178575
READ THIS BOOK!
For new books, write to: Alto U.S., Inc.,1100 Haskins Road, Bowling Green, Ohio 43402.
This book has important information for the use and safe operation of this machine. Failure to read this book
prior to operating or attempting any service or maintenance procedure to your machine could result in injury
to you or to other personnel; damage to the machine or to other property could occur as well. You must have
training in the operation of this machine before using it. If you or your operator (s) cannot read English, have
this manual fully explained before attempting to operate this machine.
Si Ud. O sus operadores no pueden leer el Ingés, se hagen explicar este manual completamente antes de
tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator's position at the rear of the machine.
Part No. 2-86-00207 Printed in the U.S.A
022800.
1998 American-Lincoln Technology®
UL
®
ISO 9001
FILE A2287
#
E
AMERICAN LINCOLN TECHNOLOGY 1-2
ENCORE R Operator’s Manual
Chapter 1 (INSTRUCTIONS)
Specifications ....................................................................................................................................... 1-4
Safety Precautions ............................................................................................................................... 1-6
Machine Preparation ............................................................................................................................ 1-8
Machine Controls ................................................................................................................................. 1-9
Solution Control Knob ...................................................................................................................... 1-9
Battery Condition Meter.................................................................................................................... 1-9
Horn Button ...................................................................................................................................... 1-9
Light Switch (Option) ........................................................................................................................ 1-9
Squeegee Blade Switch ................................................................................................................... 1-10
High Recovery Light ......................................................................................................................... 1-10
Low Solution Light ............................................................................................................................ 1-10
Key Switch ....................................................................................................................................... 1-10
Scrub Brush Switch .......................................................................................................................... 1-11
ESP Option ...................................................................................................................................... 1-11
Hour Meter ....................................................................................................................................... 1-11
Pre Sweep Option ............................................................................................................................ 1-12
Brake ............................................................................................................................................... 1-12
Accelerator & Directional Control Pedal ........................................................................................... 1-13
Operating Instructions ......................................................................................................................... 1-14
Seat Adjustment............................................................................................................................... 1-14
Pre-Start Checklist ........................................................................................................................... 1-14
Fill Solution Tank .............................................................................................................................. 1-14
To Start Machine .............................................................................................................................. 1-14
Post Start Checklist.......................................................................................................................... 1-14
To Transport Machine ...................................................................................................................... 1-14
To Begin The Cleaning Operation ................................................................................................... 1-15
To Stop The Cleaning Operation ...................................................................................................... 1-15
Post Operation Checklist.................................................................................................................. 1-16
To Drain Recovery Tank ................................................................................................................... 1-16
Helpful Hints For Cleaning................................................................................................................... 1-17
Service Chart ........................................................................................................................................ 1-18
Service Instructions ............................................................................................................................. 1-20
Scrub Deck-Splash Skirt/Side Squeegee Adjustment ...................................................................... 1-20
Replacing Scrub Brushes................................................................................................................. 1-20
Replacing Pads On A Pad Driver ..................................................................................................... 1-20
Maintenance For The Rear Squeegee ............................................................................................. 1-20
Squeegee Wheel Adjustment........................................................................................................... 1-21
Squeegee Blade Replacement......................................................................................................... 1-21
Squeegee Angle Adjustment ............................................................................................................ 1-21
Parking Brake Adjustment................................................................................................................ 1-22
Setting The Reverse Delay Adjustment............................................................................................ 1-22
Foot Pedal Neutral Adjustment ........................................................................................................ 1-22
Steering Adjustment-Pivot Adjustment ............................................................................................. 1-22
Steering Adjustment-Sprocket Adjustment....................................................................................... 1-23
Solution Feed Hoses ........................................................................................................................ 1-23
Sweeper Option-Drive Belt Adjustments .......................................................................................... 1-24
Battery Removal............................................................................................................................... 1-24
Battery Charging Instructions ........................................................................................................... 1-24
Trouble Shooting .................................................................................................................................. 1-26
TABLE OF CONTENTS
1-3 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
Ordering Parts ...................................................................................................................................... 1-29
Hardware Abbreviations ...................................................................................................................... 1-30
Hardware Legend ................................................................................................................................. 1-31
Machine Connection & Harness Routing ........................................................................................... 1-37
Connection Drawing............................................................................................................................. 1-39
Electrical Schematic............................................................................................................................. 1-40
Chapter 2 (PARTS/ASSEMBLIES)
Table of Contents ................................................................................................................................. 2-1
Frame Assembly .............................................................................................................................. 2-2
Front Wheel Drive ............................................................................................................................ 2-3
Rear Assembly ................................................................................................................................. 2-4
Steering ............................................................................................................................................ 2-5
Brake ............................................................................................................................................... 2-6
Console ............................................................................................................................................ 2-8
Scrub Deck Actuator ........................................................................................................................ 2-10
Scrub Deck Assembly ...................................................................................................................... 2-12
Brushes & Pad Drivers ..................................................................................................................... 2-16
Squeegee Lift ................................................................................................................................... 2-18
Side Squeegee................................................................................................................................. 2-20
Rear Squeegee (34” & 38”) .............................................................................................................. 2-24
Seat Assembly ................................................................................................................................. 2-26
Vacuum Assembly ............................................................................................................................ 2-28
Forward/Reverse Pedal.................................................................................................................... 2-30
Recovery Tank ................................................................................................................................. 2-32
Solution Tank ................................................................................................................................... 2-33
Solution Control................................................................................................................................ 2-34
Instrument Panel .............................................................................................................................. 2-36
Decals .............................................................................................................................................. 2-40
Chapter 3 (OPTIONS)
Table of Contents ................................................................................................................................. 3-1
Back-Up Alarm ................................................................................................................................. 3-2
Light Package .................................................................................................................................. 3-3
Overhead Guard .............................................................................................................................. 3-4
Strobe Light With Overhead Guard .................................................................................................. 3-5
Strobe Light Without Overhead Guard ............................................................................................. 3-7
Dual Vacuum System ....................................................................................................................... 3-9
Arm Rest Option .............................................................................................................................. 3-10
Main Broom Sweeper Option ........................................................................................................... 3-11
Broom Drive Sweeper ...................................................................................................................... 3-13
Fire Extinguisher .............................................................................................................................. 3-15
Seat Switch Kit ................................................................................................................................. 3-16
Frame & Flaps Option ...................................................................................................................... 3-17
ESP Recovery Option ...................................................................................................................... 3-19
Hopper Sweeper Option ................................................................................................................... 3-20
Dust Control Option.......................................................................................................................... 3-23
Spray Wand Option .......................................................................................................................... 3-25
Squeegee Wand Option ................................................................................................................... 3-27
Battery Options ................................................................................................................................ 3-28
Connection Drawing Sweeper Option............................................................................................... 3-31
Spare Parts Kits 34”, 38”, & CE Kit ................................................................................................... 3-33
Index .................................................................................................................................................. 3-34
Warranty ................................................................................................................................................ 3-37
TABLE OF CONTENTS
AMERICAN LINCOLN TECHNOLOGY 1-4
ENCORE R Operator’s Manual
SPECIFICATION FOR THE ENCORE R 34” AND 38”
POWER SUPPLY
Encore R (34”) 36 volt (3-12 volt batteries) 228 AH
Encore R (38”) 36 volt (6-6 volt batteries) 340 AH or 370 AH
CHARGER
Encore R (34” & 38”) 36 Volt output, 115V/60Hz or 230V/50Hz Input
MOTORS, VACUUM 1 HP. (.74 kw), 3 stage, tangential discharge
MOTORS, BRUSH 1.5 hp (1.11kw)
MOTOR, DRIVE 1.5 hp (1.11kw)
WHEELS (1) Front 12.0” (31.75 cm) (2) rear 12.0” (31.75 cm)
BRUSH SIZE
Encore R (34”) 2-17” (43.18 cm) DIA.
Encore R (38”) 2-19” (48.26 cm) DIA.
CLEANING PATH
Encore R (34 “) 34”(86.36 cm)
Encore R (38”) 38” (96.52 cm)
BRUSH SPEED 300 RPM
SOLUTION TANK 45 gallon (171 liter)
RECOVERY TANK 45 gallon (171 liter)
SPEED, TRANSPORT 5 MPH
SPEED, SCRUBBING 3.5 MPH
TURN RADIUS 56” (142.24 cm)
U-TURN AISLE WIDTH 80” (203.2 cm)
CLEANING RATE
Encore R (34”) 37000 sq. ft/hr (3426 sq. m/hr)
Encore R (38”) 42000 sq. ft/hr (3901 sq. m/hr)
GRADE CLEANING 3°
GRADE TRANSPORT 6°
LENGTH 71.5” (181.61 cm)
WIDTH
Encore R (34”) Machine 33.5” (85 cm)
Brush Housings 38.0” (96.52 cm)
Squeegee 42.0” (106.68cm)
SPECIFICATIONS
1-5 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
Encore R (38”) Machine 33.5” (85 cm)
Brush Housings 41.0” (104.14 cm)
Squeegee 42.0” (106.68 cm)
HEIGHT 51” (129.54 cm)
HEIGHT W/OHG 80” (203.2 cm)
WEIGHT
Encore R (34”) 1800 lb. (817.25 kg)
Encore R (38”) 1820 lb. (826.33 kg)
WARRANTY
Machine 2 year
Polydur® tanks 8 years
Batteries 18 months, prorated
SPECIFICATIONS
AMERICAN LINCOLN TECHNOLOGY 1-6
ENCORE R Operator’s Manual
WARNINGS
THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICATED IN THEIR DESCRIP-
TIONS
DANGER
To warn of immediate hazards which will result in severe personal injury or death.
WARNING
To warn of hazard or unsafe practices which could result in severe personal injury.
CAUTION
To warn of hazards or unsafe practices which could result in minor personal injury.
ATTENTION
To warn of unsafe practices which could result in extensive equipment damage.
NOTE
To give important information or to warn of unsafe practices which could result in equipment damage.
Read this manual carefully. The following information signals potentially dangerous
conditions to the operator or equipment. Know when these conditions can exist then,
take necessary steps to train machine operating personnel.
For the safe operation of this machine, read and understand all WARNINGS, CAUTIONS AND NOTES.
Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface.
These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the
area you are cleaning.
DO NOT put gasoline, combustible or flammable material in the solution or recovery tanks.
DO NOT operate the machine near flammable materials and vapors, it can ignite and cause an explosion. Do not
use with or near flammable materials such as: gasoline, grain dust, solvents and thinners. Only use a cleaning
concentrate recommended by the chemical manufacturer.
Improper use of heavy machinery can cause personal injury. Operate only when lids, doors, and access panels
are securely closed.
Use care when reversing machine in confined area.
Unplug the battery first to prevent possible injury when servicing a machine.
When working with the machine on its side, empty tanks, remove batteries, clear area of people and obstruc-
tions, and use additional people and proper procedures when lighting the machine.
Always empty the solution tank and recovery tank before doing maintenance.
You must have training in the operation of this machine before using it. READ THE OPERATORS MANUAL.
Do not operate this machine unless it is completely assembled.
Do not use this machine as a step or furniture.
Be careful when operating the machine on a ramp or incline. Do not operate machine on incline greater than 6°
or longer than 100’. Always move slowly on a ramp. Do not turn this machine on a ramp. Do not stop and leave this
machine on a ramp.
Always stop the machine on a level surface, put the power switch in the “O” position. Engage the parking brake.
To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading
dock.
SAFETY PRECAUTIONS
1-7 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
Lead acid batteries generate gases, which can cause an explosion. Keep sparks and flames away from
batteries. NO SMOKING. Charge batteries only in area with good ventilation.
Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put
tools or other metal objects across the battery terminals, or the tops of batteries.
Maintenance and repairs must be done by authorized personnel only. Tighten all fasteners. Keep adjustments
according to the specifications given in the operator’s manual for the machine. Keep the electrical parts of the ma-
chine dry. For storage, keep the machine in a building.
Make sure that all labels, decals, warnings, cautions and instructions are fastened to the machine. Get new
labels and decals from American-Lincoln.
Your ENCORE R battery machine has been shipped complete, but do not attempt to operate without reading
the following instructions:
SAFETY PRECAUTIONS
AMERICAN LINCOLN TECHNOLOGY 1-8
ENCORE R Operator’s Manual
Your ENCORE R battery machine has been shipped complete, but do not attempt to operate without reading the
following instructions:
1. Uncrate machine
2. Install scrub brushes, as outlined in the Maintenance section of this manual.
3. Install batteries as follows
A. Turn the key to the “O” position
B. Lift the hinged seat and cover, then engage safety arm.
C. Use a battery lifting device with a 150 LB. (68KG) capacity to place the batteries in the battery
compartment.
D. Install Battery wires, as shown on page 1-23
E. Plug the polarized connector from the battery on into the 36 Volt plug provided.
F. Lower seat and cover assembly.
WARNING
Hydrogen gas is formed during the charging operation and is explosive. Only charge batteries in a well ventilated
area with the lid open. Avoid any smoking, open flame, or electrical sparks. Pulling out the charger plug, with the
timer on, will cause an arc and must be avoided.
MACHINE PREPARATION
C1836 FIGURE 1
1-9 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
SOLUTION CONTROL KNOB - (See Figure 1)
The solution control knob is located to the left-hand side of
the steering wheel. Turning the knob clockwise will increase
the flow of solution and water. The farther the solution
control knob is turned the heavier the flow of water and
solution will be. Turning the knob counter clockwise will
decrease the flow of the solution and water. To turn the
water and solution off, turn the knob all the way counter-
clockwise.
BATTERY CONDITION METER - (See Figure 2)
The meter shows the condition of the battery, while the
machine is running, under load. When battery voltage falls
below 31.5 volts for longer than 60 seconds, the low voltage
light will come on. Also the Brush/Water solenoids will be
locked out regardless of the previous conditions or com-
mands. This is a permanent lockout until power is turned off
to module. The low voltage lock out can be reset almost
immediately by turning off all power to the module for 3-5
seconds. Upon reapplying power, the lockout will be off and
will have to go through the 60 second delay before again
locking-out the Brush/Water solenoid. In a permanent low-
battery-voltage-condition, the machine can be functional
only for one-minute periods, and then only by repeating the
Ignition - “O” reset routine.
NOTE
Continual discharge of the battery below the “Red Zone” will
shorten battery life.
HORN BUTTON - (See Figure 3)
The horn button is located on the floor of the ENCORE R
operator’s compartment to the left of the pedals.
Light Switch (OPTION)
The light switch will activate any of the light options. The
switch is active at all times.
MACHINE CONTROLS
C1879 FIGURE 2
C1839 FIGURE 3
C1840 FIGURE 4
AMERICAN LINCOLN TECHNOLOGY 1-10
ENCORE R Operator’s Manual
SQUEEGEE BLADE SWITCH (See Figure 4)
The squeegee blade switch is located on the console to
the left of the steering wheel. Pressing the squeegee
switch in the forward position turns the vacuum-motor off
and the squeegee blades are up. When the switch is in the
middle, the vacuum motor is on and the squeegee blade is
down. Pressing the squeegee switch in the downward
position, will raise the blade and keep the vacuum on.
HIGH RECOVERY LIGHT - (See Figure 5)
The High Recovery Warning Light is located on the
console. The recovery warning light will illuminate and
stay on approximately five minutes before the recovery
tank is full, giving ample time to complete the scrubbing
cycle before the mechanical float shuts off the vacuum to
the recovery tank.
LOW SOLUTION LIGHT - (See Figure 5)
The Low Solution Warning Light is located on the console.
The Solution Warning Light will illuminate when the solution
tank is empty, marking the end of the scrubbing cycle.
KEY SWITCH - (See Figure 6)
The Key Switch turned to the right, the “I” position, will
activate all machine systems. The optional lights can be
activated in the “O” position.
MACHINE CONTROLS
C1880 FIGURE 5
1
2
C1878 FIGURE 6
C1843 FIGURE 7
1-11 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
SCRUB BRUSH SWITCH - (See Figure 7)
The Scrub Brush Switch is located to the far left of the
steering wheel on the control panel. The Scrub Brush
indicator lights are located to the left of the Scrub Brush
switch.
With brushes up & the key switch is turned on the red
indicator will automatically be on. This indicates that the
scrub brushes are in the up position. Press and hold the
scrub brush switch down until the yellow indicator light
illuminates. This indicates that the scrub brushes are in the
normal scrub position. Press and hold the scrub brush
switch down until the green indicator light illuminates. This
indicates that the scrub brushes are in the heavy scrub
position. The lights will flash between the three positions.
To raise the scrub brushes press and hold forward the
Scrub Brush Switch until the red indicator light is illumi-
nated.
ESP OPTION - (See Figure 8)
The ESP Option transfers water from the recovery tank
through a filter and into the solution tank. When the switch
is in the “on” position the pump should operate when the
High Recovery light is illuminated. Clean the filter in the
recovery tank whenever the tank is emptied.
NOTE
Do not place clean water in the recovery tank when using
the ESP option, the solution tank could become overfilled
during operation.
HOUR METER - (See Figure 9)
The hour meter is activated when the key switch is in the
“on” position. The meter indicates the time, in Hours that
the machine has been operated. This is useful for deter-
mining service intervals.
MACHINE CONTROLS
1
`
2
3
C1837 FIGURE 8
C1845 FIGURE 9
C1847 FIGURE 10
AMERICAN LINCOLN TECHNOLOGY 1-12
ENCORE R Operator’s Manual
PRE SWEEP OPTION
Operation
The sweeper is designed to turn the broom on as it is
lowered. To lower the broom release hand lever on right
side. To remove the hopper, grasp each end of the hopper
and lift it up and out of the frame.
Adjustment
The main broom on this sweeper is free floating and has
no adjustment for wear. If your broom pattern is wide on
one side, place the broom in the down position, turn the
key off and loosen the mounting bolt on the left end of the
broom, then retighten.
Replace the main broom when it is either worn of dam-
aged. To replace the main broom: first remove the hopper.
Then remove the idler screw, through the hole in the
frame. Remove the idler bracket then pull the broom off the
drive and out the hopper opening.
Adjustment Side Broom
Adjust side flaps so they clear the ground by 1/16 of an
inch. As the side broom wears, adjustment is required to
keep proper broom pattern on the floor. Remove the
hopper and loosen the stop at lower right hand side,
reposition and tighten.
BRAKE - (See Figure 10)
Never leave operator’s seat without engaging the parking
brake. The parking brake is used on the rear wheels of the
mechanical system and is located on the floor of the
machine left of the directional control pedal. To set parking
brake, press foot pedal to set lock. To unlock the parking
brake, push the upper portion of the brake pedal. The foot
brake is not a method for slowing machine travel or for
stopping under normal conditions. This is accomplished
with the accelerator and directional control pedal.
MACHINE CONTROLS
FIGURE 11
C1848 FIGURE 12
1-13 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
ACCELERATOR and DIRECTIONAL CONTROL PEDAL - (See Figure 11)
The Accelerator and Directional Control Pedal is located on the floor of the operator’s area. This pedal controls
the machine direction and travel speed. If the machine stops due to an electrical system overload in the power
panel controller, place the forward/reverse pedal in neutral to reset the controller.
1. Put foot pressure on the upper portion of the pedal. The machine will move forward.
2. Increase the foot pressure on the upper portion of the pedal to increase the forward speed.
3. Put foot pressure on the lower portion of the pedal. The machine will move in reverse.
4. Increase the foot pressure on the lower portion of the pedal to increase the reverse speed.
5. To stop the machine,
A. Allow directional control pedal to return to neutral (center position). Pedal will automatically
return to neutral when foot pedal is released. Neutral braking will engage to slow down the machine.
B. If neutral braking does not engage or disengages after slowing the machine to a crawl, reset the neutral
brake by briefly depressing the accelerator and directional control pedal according to the direction of
travel. If the machine is moving forward, briefly depress the upper portion of the pedal. If the machine is
moving in reverse, briefly depress the lower portion of the pedal.
MACHINE CONTROLS
NEUTRAL
NEUTRAL
REVERSE
FORWAR
D
P4066 FIGURE 13
AMERICAN LINCOLN TECHNOLOGY 1-14
ENCORE R Operator’s Manual
SEAT ADJUSTMENT- (See Figure 12)
This lever is located on front of the seat and allows the
seat to be adjusted.
Note
Before starting, perform the pre-start checks.
PRE-START CHECKLIST
1. Check controls for proper operation.
2. Make sure all controls are in the “O” position
3. Be sure accelerator/directional control pedal is in the
neutral position
4. Check all flaps for damage or wear
5. Check scrub brushes
6. Fill tank with water and detergent
TO FILL SOLUTION TANK
Remove the solution lid located on the back right side of the machine. Fill tank with 40 gallons of water and the
correct mixture of American Lincoln Commercial cleaner for the job on hand, first making sure that the solution
control knob is “OFF.” Place the lid back on the solution tank.
TO START MACHINE
1. Release parking brake
2. Turn key to “I” position
TO TRANSPORT MACHINE
1. Be sure the brushes and squeegee are in the “UP” or “RAISED” position with all other
controls in the “O” position.
2. Release parking brake.
3. Push forward on the directional control pedal to place the machine in motion.
4. Vary your foot pressure on the directional control pedal to obtain desired travel speed.
5. To stop, allow directional control pedal to return to neutral (centered) position. (Pedal will
automatically return to neutral when foot pressure is released).
6. Set parking brake.
C1851 FIGURE 14
OPERATING INSTRUCTIONS
1-15 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
OPERATING INSTRUCTIONS
SOLUTION
TANK
RECOVERY
TANK
C1832 FIGURE 15
TO BEGIN THE CLEANING OPERATION
1. Lower brushes to the desired position.
SCRUB DECK = NORMAL RANGE OR HEAVY
2. Place the squeegee switch in the lower position.
SQUEEGEE BLADE = LOWER
3. Move solution control knob to the desired setting and begin operation.
SCRUBBING THE AVERAGE FLOOR WITH LIGHT TO MEDIUM SOILAGE
In this operation, cleaning is accomplished in one pass, with simultaneous solution feed, scrubbing and dirty
water pick up. The rate of solution feed and the speed of travel required will vary with floor condition. This
knowledge will come with operator experience.
TO STOP THE CLEANING OPERATION
Discontinue the cleaning operation whenever a solution tank is empty or a recovery tank is full. At this time,
discontinue the scrubbing cycle, put all controls in the forward position for transport and drive to the drain area.
AMERICAN LINCOLN TECHNOLOGY 1-16
ENCORE R Operator’s Manual
NOTE
After stopping, perform these post operation checks.
POST OPERATION CHECKLIST
Check Battery Condition and recharge, if necessary.
1. Check all flaps for wear, damage and adjustment.
2. Drain and clean recovery tank.
3. Clean recovery tank screen and float.
4. Check scrub brushes for wear or damage.
5. Check rear and side squeegee for wear, damage and adjustment.
TO DRAIN RECOVERY TANK
A drain hose for the recovery tank is located underneath the right side of the machine. To drain the tank,
remove and lower the hose and place in a suitable floor drain. Open Recovery Tank Lid and remove Drain
Plug to allow the soiled water to drain. When the draining operation is completed, Flush and Clean the recov-
ery tank, Install Drain Plug, close Recovery Tank Lid and replace the drain hose.
IMPORTANT
Always flush the recovery tank with clean water at the end of each cleaning cycle. Never let debris accumulate,
settle and harden in the tank or on associated hardware.
WARNING
Improper discharge of wastewater will damage the environment and is illegal. The U.S. Environmental Protection
Agency has established certain regulations regarding discharge of wastewater. Also, local city and state regula-
tions regarding wastewater discharge may be in effect in your area. Understand and follow the regulations in
your area. Be aware of the environmental hazards associated with the substances you dispose of.
NOTE
Replace disc brushes when bristles are reduced to 3/4 inch length. To order replacement brushes, see scrub
brush options in this manual. Replace squeegee rubbers when all usable edges have become rounded with wear,
impairing the wiping action. To order replacement squeegee rubbers, see the parts list in this manual.
OPERATING INSTRUCTIONS
1-17 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
WARNING
- Do not turn the steering wheel sharply when the machine is in motion. The sweeper is very
responsive to movement of the steering wheel. Do not make sudden turns.
- Scrub in straight paths. Do not bump posts. Do not scrape the sides of the machine.
- When the machine is in motion, do not push the directional/speed control pedal all the way
forward. This is the same as starting in “high” and will put a strain on the motor and drive system.
- Plan your sweeping and scrubbing in advance. Try to arrange long runs with minimum stopping
and starting. Sweep debris from narrow aisles out into main aisle ahead of time. Do an entire floor,
or section at on time.
- Pick up oversize debris before sweeping.
- Allow a few inches of overlap of sweep and scrub paths. This will eliminate leaving dirty patches.
- Don’t turn steering wheel to sharply when machine is in motion. The machine is very responsive to
movement of the steering wheel; so avoid sudden turns.
- Try to follow as straight a path as possible. Avoid bumping into posts or scraping the sides of the
machine.
- When placing the machine in motion, avoid slamming the directional control pedal all the way
forward suddenly. This is equivalent to starting out in “HIGH” and puts needless strain on the
drive system. Periodically, turn the sweeping broom end for end to prevent the bristles from
“settling” in one direction.
HELPFUL HINTS FOR CLEANING
P4134 FIGURE 16
AMERICAN LINCOLN TECHNOLOGY 1-18
ENCORE R Operator’s Manual
EVERY 8 HOURS or DAILY operation check and clean/adjust if necessary - (Figure 15):
1. All flaps for wear or damage
2. Parking brake
3. Clean recovery tank
4. Scrub brushes for wear or damage
5. Rear squeegee for wear or damage
6. Charge and check batteries
50 HOUR MAINTENANCE CHECKLIST:
7. Check battery electrolyte level
8. Lubricate front wheel bearing and pivot
100 HOUR MAINTENANCE CHECKLIST:
9. Lubricate drive chain, use motorcycle chain lube
10. Clean solution tank
11. Inspect chain sprockets and alignment
For service assistance, consult your local American-Lincoln Distributor, For best performance, replace worn
parts with genuine American-Lincoln parts.
Refer all Maintenance and Service Requirements to Qualified Maintenance Personnel.
Do not attempt to service this machine until you have read and understood all Safety Warnings associated with
the equipment you are working on.
SERVICE CHART
C1833 FIGURE 17
1-19 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
WARNING
Maintenance and repairs must be done by authorized personnel only.
WARNING
Electrical repairs must be done by authorized personnel only. Consult your American-Lincoln Authorized Service
Person to do service procedures. Use only genuine American-Lincoln parts.
WARNING
Always park on a level surface, turn key off, and engage parking brake before working on the machine to keep it
from creeping or rolling.
IMPORTANT
If towing or pushing is required, disconnect motor lead located on the terminal block on the bottom of the
machine.
WARNING
Maintenance and repairs must be done by authorized personnel only. Always empty the solution tank and the
recovery tank before doing any maintenance. Keep all fasteners tight. Keep adjustments according to the
specifications as shown in the Service Manual for this machine.
WARNING
Always wear eye protection and protective clothing when working near batteries. Do not put tools or other metal
objects across the topes of the batteries.
WARNING
To prevent damage to the machine, and discharge across the tops of the batteries, do not fill the batteries above
the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Do not add acid
to a battery after installation.
WARNING
Always wear eye protection and protective clothing when working near batteries. NO SMOKING.
SERVICE CHART
AMERICAN LINCOLN TECHNOLOGY 1-20
ENCORE R Operator’s Manual
REPLACING THE SCRUB BRUSHES
(See Figure 18)
Replace Scrub Brushes when the bristles become worn to
¾”.
1. Lower scrub brushes.
2. Swing open side squeegees
3. Lift scrub brushes
4. The scrub brush is held in place by a ring. Pull the
brush straight down to remove it.
5. Push a new brush onto the scrub brush driver until
it clicks in place.
6. Lower Scrub Deck to the NORMAL position and
check the brush for proper floor contact.
7. Replace side squeegees.
REPLACING PADS ON A PAD DRIVER-(See Figure 19)
Install a new pad when the old pad is worn or dirty. The pad driver assembly is removed and installed the
same way a standard scrub brush is. (See REPLACING THE SCRUB BRUSHES)
To change pad follow this procedure.
1. The pad driver is held in place by a ring. Pull the pad driver straight down to remove it.
3. Remove the pad holder using the spring wire retainer.
4. Replace the worn pad
MAINTENANCE FOR THE REAR SQUEEGEE
(See Figure 20)
To remove the squeegee, follow this procedure:
1. Remove the squeegee assembly by loosening the
two knobs that attach the squeegee to the
machine. Pull the squeegee assembly off.
2. Inspect the squeegee blade.
3. If the blade is worn, turn the blade so that a new
edge is in the wiping position.
4. Reinstall squeegee assembly on the machine.
SERVICE INSTRUCTIONS
C1834 FIGURE 18
C1877 FIGURE 19
1-21 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
Note
Toothed lock washers must be on top of support plate
SQUEEGEE WHEEL ADJUSTMENT - (See Figure 20)
Adjust if squeegee leaves water on floor. The wheels
must be 3/16” (.476 cm) above the floor.
1. Set the parking brake.
2. Turn the key switch to the “I” position.
3. Put the Squeegee Blade Switch in the “LOWER”
position.
4. Turn the key switch to the “O” position. This will turn
off the vacuum fans.
5. Loosen the wheel brackets by turning the adjustment
handles.
6. Adjust the wheels to 3/16” (.476 cm) above the floor.
7. Tighten the wheel brackets with the adjustment
handles.
SQUEEGEE BLADE REPLACEMENT - (See Figure 21)
Replace if front or rear blades are worn or damaged.
1. Set the parking brake.
2. Turn the key to the “I” position.
3. Put the Squeegee Blade Switch in the “LOWER” position.
4. Turn the key switch to the “O” position.
5. Remove the rear squeegee assembly.
6. Loosen the strap clamp.
7. Remove the old blades.
8. Push the new blades in until they are against the top of the squeegee. Retighten clamp.
SQUEEGEE ANGLE ADJUSTMENT - (See Figure 21)
If the rear squeegee blade is not bent evenly along its full length as it is working the squeegee angle needs to
be adjusted.
1. Park the machine on a smooth level surface.
2. Lower the squeegee and turn the key off.
3. Loosen the jam nut located above the squeegee tool.
4. Adjust the screw to correct the angle of the squeegee tool.
5. Tighten the jam nut. Tighten the screw and nut below the jam nut if required.
SERVICE INSTRUCTIONS
C1852 FIGURE 20
AMERICAN LINCOLN TECHNOLOGY 1-22
ENCORE R Operator’s Manual
SETTING THE PARKING BRAKE (See figure 21)
Set the brakes using the following steps;
1. Park the machine on a smooth level surface.
2. Press down on the brake pedal.
3. With your toes, press down on the upper part of
the brake pedal. (This will set the parking brake)
4. To release press down on the brake pedal again
(This will release the parking brake).
SETTING THE REVERSE DELAY ADJUSTMENT-
(See figure 22)
If the squeegee does not clear the floor before the
machine moves in reverse, it may be necessary to
increase the reverse delay on the E.F.P. Relay.
1. Gain access to the E.F.P. Relay by removing the
two bolts from the sides of the control panel and
pulling the panel off.
2. Locate the reverse delay potentiometer, which is
located on the E.F.P. Relay
3. Turning the potentiometer clockwise (turn only
slightly) increases the reverse delay, allowing
more time for the squeegee to clear the floor.
4. Set the reverse delay so the squeegee just clears
the floor before the machine starts to travel in
reverse.
FOOT PEDAL NEUTRAL ADJUSTMENT-
(See Figure 23)
Adjust if machine creeps in neutral.
1. Engage Clevis thread fully with 2 threads showing
inside of clevis.
2. Adjust the centering control, clevis and threaded
rod to 9 inches. However, leave locknut loose.
3. Plug potentiometer into harness.
4. With the key switch ”on” and drive wheel clear of
floor adjust large nut in the centering control to
stop wheel rotation.
5. Lock nut into centering control.
R
ev.
D
e
l
ay
Adjustment
EFP Relay
C1848 FIGURE 21
C1857 FIGURE 22
C1858 FIGURE 23
SERVICE INSTRUCTIONS
1-23 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
STEERING ADJUSTMENT-(See Figure 24)
There are two adjustments available on the steering
system: sprocket adjustment and pivot play.
STEERING ADJUSTMENTS - PIVOT ADJUSTMENT -
(See Figure 24)
Adjust if front tire rocks during use.
1. Park the machine on a smooth level surface and set
the parking brake.
2. Jack up the front of the machine until the front wheel
clears the ground.
3. Use proper jacking equipment and install jack stands
whenever working under a machine.
4. Remove the nut at the center of the front wheel pivot
sprocket.
5. Lower the pivot assembly, keeping it level, until a
shim can be removed.
6. Reinstall pivot and tighten nut completely. Be sure
the pivot turns freely, otherwise reinstall shim and
remove a thinner one.
STEERING ADJUSTMENTS - SPROCKET ADJUSTMENT - (See Figure 24)
Adjust if steering slips or becomes tight.
1. Park the machine on a smooth level surface and set the parking brake.
2. Jack up the front of the machine until the front wheel clears the ground.
3. Use proper jacking equipment and install jack stands whenever working under a machine.
4. Loosen the four screws that hold the front wheel assembly to the frame.
5. Adjust the front wheel left or right to get proper engagement of the steering sprocket into the chain.
6. Retighten the mounting screws.
SERVICE INSTRUCTIONS
C1859 FIGURE 24
AMERICAN LINCOLN TECHNOLOGY 1-24
ENCORE R Operator’s Manual
SWEEPER OPTION-DRIVE BELT ADJUSTMENTS
Motor Drive Belt
1. Loosen idler pulley
2. Move in slot in main frame
3. Retighten
Main Broom Belt
1. Loosen broom lift arm with bolt and nut.
2. Tension belt by inserting a flat blade screwdriver in the adjusting slot in support bracket and pry arm
forward.
3. Tighten nut.
Side Broom Belt
1. Loosen pulley and broom with screw and nut
2. Force pulley and broom forward
3. Retighten
BATTERY REMOVAL
1. Lift seat cover, make sure the safety latch is secure in the notch.
2. Unplug the battery.
3. Use 1000 lb. (454 KG) lifting mechanism to lift and remove battery.
BATTERY CHARGING INSTRUCTION
When the batteries are disconnected (i.e. charging,
replacement), the microprocessor needs to be reset by
turning the key switch on and raising the brush deck.
When the red light comes on steady the batteries can be
charged.
1. Lift seat cover, make sure safety latch is secure in
notch.
2. Insert charging plug into battery receptacle.
3. Plug power cord into proper AC source.
4. Follow the charging instructions provided on the
charger.
5. Maintain electrolyte level in batteries, check after
charging. Add distilled water as needed.
WARNING
Do not remove the battery from the machine if there is
waste in the solution tank.
SERVICE INSTRUCTIONS
++
+
+
+
+
++
-
-
-
-
-
--
-
BATTERY
CHARGER
C1865 FIGURE 24
1-25 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
WARNING
Hydrogen gas is formed during the charging operation and is explosive! Only charge batteries in a well-ventilated
area with the lid open. Avoid any open flame or electrical sparks. Pulling out the charger plug, with the charger still
on, will cause an arc and must be avoided.
WARNING
Batteries are heavy. Get help to lift the batteries.
WARNING
Always remove jewelry, wear protective clothing, and face protection when working near batteries.
WARNING
Lead acid batteries generate gases, which cause explosions. Keep sparks and flames away from batteries charge
the batteries only in area with good ventilation. NO SMOKING!
WARNING
To prevent an explosion, disconnect the AC plug from the receptacle before connection or disconnection the DC
plug on the charger.
WARNING
The battery box can slide off a forklift and cause severe personal injury or damage to equipment. Ensure that the
battery box is properly secured to the forks of the forklift during transport, drive and stop with caution!
SERVICE INSTRUCTIONS
AMERICAN LINCOLN TECHNOLOGY 1-26
ENCORE R Operator’s Manual
TROUBLE SHOOTING
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1-27 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
TROUBLE SHOOTING
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AMERICAN LINCOLN TECHNOLOGY 1-28
ENCORE R Operator’s Manual
MELBORP ESUACELBABORP YDEMER
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TROUBLE SHOOTING
1-29 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
ORDERING PARTS
Parts may be ordered from American-Lincoln authorized distributors. Inspect the Alto U.S. serial plate
to avoid delays in filling you orders:
MODEL NO. SERIAL NO.
Manufactured By
American Lincoln Technology ®
Bowling Green, Ohio
1. Use the model number, catalog number, and serial number when ordering.
2. Give the part number, description, and quantity of parts needed.
3. Give shipping instructions for either freight, UPS, or parcel post.
Parts and supplies listed in this manual can be ordered from the following address:
Alto U.S., Inc.
American Lincoln Technologies
Alto U.S., Inc.
Distributor
1100 Haskins Road
Bowling Green, Ohio 43402
(800) 331-7692
MACHINE CATALOG NUMBER
505-901 ENCORE R (34”) SCRUBBER
505-902 ENCORE R (38”) SCRUBBER
AMERICAN LINCOLN TECHNOLOGY 1-30
ENCORE R Operator’s Manual
ABBREVIATIONS - SCREWS
ADJ = Adjusting Screw
ADJ.SP = Adjusting Plunger Screw
BHM = Binding Head Machine Screw
BHS = Button Head Socket Screw
CAPT.SL = Captivated Slotted Screw
CAPT.WG = Captivated Wing Screw
FHM = Flat Head Machine Screw
FIL.HM = Filister Head Machine Screw
HHC = Hexagon Head Cap Screw
HHM = Hexagon Head Machine Screw
HIHD = 1/2 High Head Screw
HSHC = Hexagonal Socket Head Cap Screw
HSFHC = Hexagonal Socket Flat Head Cap Screw
KNH = Knurled Head Screw
MHHC = Metric Hexagon Head Cap Screw
PHM = Pan Head Machine Screw
RHD = Round Head Drive Screw
RHM = Round Head Machine Screw
RHW = Round Head Wood Screw
SHC = Shiny Crown Cap Screw
SHTB = Shoulder Thumb Screw
SQ = Square Head Screw
TB = Thumb Screw
THM = Truss Head Machine Screw
WELD = Weld Stud
WG = Wing Screw
ABBREVIATIONS - SETSCREWS
HS = Hexagonal Socket Setscrew
S= Slotted Setscrew
SH = Square Head Setscrew
-KCP = Knurled Cup Point Setscrew
-CP = Cup Point Setscrew
-OP = Oval Point Setscrew
-FDP = Full Dog Point Setscrew
-HDP = Half Dog Point Setscrew
-FP = Flat Point Setscrew
-COP = Cone Point Setscrew
C-2004
HARDWARE ABBREVIATIONS
1-31 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
HARDWARE LEGEND
H1 2-00-05060 Screw, #6-32 x 1.250 RHM
H2 2-00-00455 Flat Washer, .375 x .156 x .047
H3 2-00-01499 Lock Washer, #6 Med. Helical Spring
H4 2-00-00624 Nut, #6-32 Hex
H5 2-00-00645 Nut, Hex Fiber Insert #6-32
H6 2-00-00049 Screw, # 10-24 x .500 RHM
H7 2-00-00056 Screw, # 10-24 x .750 RHM
H8 2-00-00039 Screw, 10-24 x 1.000 RHM
H9 2-00-00426 Flat Washer, .500 x .219 x .063
H10 2-00-00519 Lock Washer, # 10 Med HS
H11 2-00-00605 Nut, Hex MS # 10-24 x .375 x .125
H12 2-00-01246 Nut, Hex Fiber Insert #10-24
H13 2-00-00054 Screw, 1/4-20 x .500 RHM
H14 2-00-00219 Screw, 1/4-20 x .500 HHC
H15 2-00-00221 Screw, 1/4-20 x .750 HHC
H16 2-00-03051 Screw, 1/4-20 x .750 HSHC
H17 2-00-00205 Screw, 1/4-20 x 1.000 HHC
H18 2-00-00060 Screw, 1/4-20 x 1.250 RHM
H19 2-00-02587 Screw, 1/4-20 x 1.250 HHC
H20 2-00-00203 Screw, 1/4-20 x 1.500 HHC
H21 2-00-01769 Screw, 1/4-20 x 1.750 HHC
H22 2-00-02589 Screw, 1/4-20 x 2.000 HHC
H23 2-00-01980 Screw, 1/4-20 x 2.500 HHC
H24 2-00-00220 Screw, 1/4-20 x .625 HHC
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218
H26 2-00-00641 Nut, 1/4-20 Insert Fiber
H27 2-00-03702 Washer, .625 x .281 x .063
H28 2-00-04685 Screw, 1/4-20 x .750 HHC
H29 2-00-04966 Screw, 1/4-20 x 1.500 HHM
H30 2-00-04687 Lock Washer, Hel. Spring 1/4 Med.
H31 2-00-04695 Screw, # 10-32 x .630 RHM
H32 2-00-04688 Nut, 1/4-20 Hex.
H33 2-00-00224 Screw, 5/16-18 x .500 HHC
H34 2-00-00208 Screw, 5/16-18 x .750 HHC
H35 2-00-02708 Screw, 5/16-18 x 1.000 HHM
H36 2-00-00196 Carriage Bolt, 5/16-18 x 1.000
H37 2-00-00207 Screw, 5/16-18 x 1.250 HHC
H38 2-00-00225 Screw, 5/16-18 x 1.500 HHC
H39 2-00-00218 Screw, 5/16-18 x 2.000 HHC
H40 2-00-01770 Screw, 5/16-18 x 2.750 HHC
H41 2-00-02597 Screw, 5/16-18 x 3.250 HHC
H42 2-00-02655 Screw, 5/16-18 x 4.500 HHC
H43 2-00-00409 Flat Washer, .687 x .344 x .062
H44 2-00-00530 Lock Washer, 5/16 HS Med.
H45 2-00-00585 Nut, Hex. 5/16-18 x .500 x .265
H46 2-00-00644 Nut, 5/16-18, Insert Fiber
H47 2-00-00232 Screw, 3/8-16 x .750 HHC
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC
H49 2-00-00209 Screw, 3/8-16 x 1.250 HHC
H50 2-00-00234 Screw, 3/8-16 x 1.500 HHC
H51 2-00-00216 Screw, 3/8-16 x 2.000 HHC
H52 2-00-00402 Flat Washer, .750 x .390 x .094
H53 2-00-02310 Lock Washer, Helical Spring 3/8
H54 2-00-02360 Nut, 3/8-16 Hex.
H55 2-00-00643 Nut, 3/8-16 Stop
H56 2-00-00239 Screw, 1/2-13 x 1.000 HHC
H57 2-00-00240 Screw, 1/2-13 x 1.250 HHC
H58 2-00-00241 Screw, 1/2-13 x 1.750 HHC
H59 2-00-00242 Screw, 1/2-13 x 2.250 HHC
H60 2-00-02682 Screw, 1/2-13 x 2.750 HHC
H61 2-00-02616 Screw, 1/2-13 x 3.000 HHC
Key No. Part Number Description
AMERICAN LINCOLN TECHNOLOGY 1-32
ENCORE R Operator’s Manual
Key No. Part Number Description
H62 2-00-00405 Flat Washer, 1.063 x .531 x .094
H63 2-00-02312 Lock Washer, 1/2 HS Med.
H64 2-00-00596 Nut, Hex. 1/2-13 x .750 x .437
H65 2-00-04936 Nut, 1/2-13 Fibre Lock
H66 2-00-02689 Screw, 1/2-20 x 1.000 HHC
H67 2-00-00614 Nut, Hex 1/2-20
H68 2-00-00640 Nut, Hex Fiber Insert 1/2-20
H69 2-00-01255 Screw, 5/16-18 x .875 HHC
H70 2-00-05254 Screw, 3/4-10 x 2.250 HHC
H71 2-00-05255 Nut, 3/4-10 Nylon Lock
H72 2-00-00518 Lock Washer, Helical Spring
H73 2-00-00247 Screw, 1/2-13 x 2.500 HHC
H74 2-00-03170 Flat Washer, 1.500 x .750 x .125
H75 2-00-00618 Nut, Hex Jam 3/8-16
H76 2-00-00632 Nut, Fiber Insert 3/8-24 Steel
H77 2-00-00484 Flat Washer, .625 x .375 x .046
H78 2-00-05187 Carriage Bolt, 3/8-16 x 1.250
H79 2-00-01676 Flat Washer, 1.062 x .265 x .062'
H80 2-00-02196 Carriage Bolt, 1/4-20 x 1.000 RHM
H81 2-00-05276 Screw, 3/8-16 x 5.500
H82 2-00-00505 Lock Washer, 3/8 Int. Tooth
H83 2-00-04877 Screw, 1/4-20 x 1.000 BHS
H84 2-00-00228 Screw, 5/16-18 x 2.250 HHC
H85 2-00-00650 Nut, Cap 3/8-16 Low Crown
H86 2-00-03575 Carriage Bolt, 1/4-20 x .750
H87 2-00-00263 Set Screw, 1/4-20 x .250 HSKCP
H88 2-00-05258 Screw, #8-325 x .750 BHS
H89 2-00-01372 Nut, Fiber Insert #8-32 Steel
H90 2-00-03569 Carriage Bolt, 5/16-18 x .750
H91 2-00-05279 Screw, M6 x 1.0 x 20 mm MHHC
H92 2-00-04801 Flat Washer, .875 x .375 x .125
H93 2-00-00222 Screw, 1/4-20 x 1.250 HHM
H94 2-00-00410 Flat Washer, .875 x .375 x .060
H95 2-00-03382 Spring Washer, .875 x .500 x .015
H96 2-00-02605 Screw, 3/8-16 x 4.500 HHC
H97 2-00-04677 Screw, 1/4-20 x .750 HSC
H98 2-00-05277 Screw, 1/2-13 x .750 HSHC
H99 2-00-02810 Screw. 1/4-20 x 1.000 FHM
H100 2-00-03062 Screw, #10-24 x .625 THM
H101 2-00-04897 Screw, #10-24 x 1.250 THM
H102 2-00-04795 Screw, #10-24 x .750 BHS
H103 2-00-00089 Screw, 10-24 x 1.500 RHM
H104 2-00-03541 Screw, 1/4-20 x 1.500 FHSCH
H105 2-00-05260 Nut, Jam #8-32
H106 2-00-04886 Screw, 3/8-16 x .500 HSHC
H107 2-00-04887 Screw, Main Broom Control
H108 2-00-04888 Washer, Main Broom Control
H109 2-00-00522 Lock Washer, 3/4 Helical Spring
H110 2-00-03039 Screw, 1/4-20 x .625 HSHC
H111 2-00-03296 Screw, 3/8-16 x 4.000 HHC
H112 2-00-02603 Screw, 3/8-16 x 3.500 HHC
H113 2-00-03333 Screw, 3/8-16 x 3.750 HHC
H114 2-00-00633 Nut, Fiber 1/4-28
H115 2-00-03063 Screw, #10-24 x .750 THM
H116 2-00-01951 Carriage Bolt, 1/4-20 x 1.250
H117 2-00-05067 Flat Washer, 1.750 x .531 x .100
H118 2-00-02618 Screw, 1/2-13 x 3.500 HHC
H119 2-00-05005 Screw, M10 x 1.500 30 mm MHHC
H120 2-00-03829 Lock Washer, 3/8 Bolt
H121 2-00-00090 Screw, #8-32 x 1.500 RHM
H122 2-00-05216 Screw, 1/4-20 x 5.000 HHC
HARDWARE LEGEND
1-33 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
Key No. Part Number Description
H123 2-00-00204 Screw, 1/4-20 x 1.500 HHC
H124 2-00-02296 Lock Washer, #10 Ext. Shakeproof
H125 2-00-00418 Flat Washer, .984 x .627 x .063
H126 2-00-03466 Screw, #10-16 x .500
H127 2-00-03522 Washer, 5/16 x 1.250 x .050
H128 2-00-04681 Carriage Bolt, 5/16-18 x 1.250
H129 2-00-02311 Lock Washer, 4.38 Split
H130 2-00-03334 Screw, .44-20 x 1.000 HHC
H131 2-00-03855 Carriage Bolt, 3/8-16 x 1.000
H132 2-00-00503 Lock Washer, 1/4 Ext.
H133 2-00-00006 Screw, #10-24 x .675 FHM
H134 2-00-03032 Screw, 3/8-16 x .750 FHS
H135 2-00-05298 Flat Washer, .344 x 2.000 x .062
H136 2-00-03940 Screw, #10-24 x .500 T/C HH
H137 2-00-05299 Screw, #10-24 x 1.250 HSHC
H138 2-00-00504 Lock Washer, Int.
H139 2-00-00611 Nut, Hex Jam, 3/8-24
H140 2-00-00447 Flat Washer, 1.250 x .280 x .090
H141 2-00-00501 Lock Washer, Int.
H142 2-00-05244 Carriage Bolt, 1/2-13 x 2.000
H143 2-00-00432 Flat Washer, 1.13 x .770 x .063
H144 2-00-02303 Lock Washer, Int.
H145 2-00-04180 Setscrew, 1/4-20 x .500
H146 2-00-00420 Flat Washer, 1.000 x .516 x .063
H147 2-00-00642 Nut, Fibre Insert 5/18-18
H148 2-00-01778 Screw, 1/2-13 x 2.000 HHC
H149 2-00-01803 Washer, 1.063 x .031 x .063
H150 2-00-00211 Screw, 5/16-18 x 1.750 HHC
H151 2-00-00213 Screw, 5/16-18 x .625 HHC
H152 2-00-01562 Carriage Bolt, 5/16-18 x 2.250
H153 2-00-03266 Washer
H154 2-00-04363 Screw, M8-1.250 x .750
H155 2-00-05044 Lock Washer, M14 Split
H156 2-00-05079 Screw, M14 x 1.500 x 25 mm HHC
H157 2-00-00217 Screw, 5/16-18 x 2.000 HHC
H158 2-00-05306 Screw, M14 x 35 mm HHC
H159 2-00-00512 Lock Washer
H160 2-00-00441 Flat Washer, .438 x .200 x .036
H161 2-00-00153 Screw, #8-24 x .875 OHM
H162 2-00-03961 Screw, 5/16-24 x 1.000 HHC
H163 2-00-03570 Carriage Bolt, 3/8-16 x .750
H164 2-00-00107 Screw, 10-24 x 4.50 RD. HD.
H165 2-00-00589 Nut, Hex Jam, .25-20
H166 2-00-00066 Screw, 6-32 x .50 RHM
H167 2-00-04312 Screw, 10-24 x .625 T/C Hex HD.
H168 2-00-05261 Insert, 1/4-20
H169 2-00-02637 Screw, 1/4-20 x 2.750 HHC
H170 2-00-03061 Screw, # 10-24 x .500 THM
H171 2-00-02371 Nut, Hex Jam .50-13 STL.
H172 2-00-04986 Screw, 1/4-20 x 4.500
H173 2-00-02709 Screw, 5/16-18 x 1.500
H174 2-00-00183 Screw, 1/4-20 x .750 THM
H175 2-00-01252 Screw, 10-24 x 2.750 RDH
H176 2-00-05337 Screw, #8-32 x .750 BHS SS
H177 2-00-05324 Threaded Insert, #8-32
H178 2-00-00206 Screw, 5/16-18 x 1.000 HHC
H179 2-00-04948 Screw, 25mm - M8 x 1.250
H180 2-00-04378 Clip, Water Line
H181 2-00-05078 Screw, M6 x 1.000 x 10mm HHC
H182 2-00-00236 Screw, 5/8-16 x 2.500 HHC
HARDWARE LEGEND
AMERICAN LINCOLN TECHNOLOGY 1-34
ENCORE R Operator’s Manual
HARDWARE LEGEND
Key No. Part Number Description
H185 2-00-02588 Screw, 1/4-20 x 1.125 HHC Cad. Pl.
H186 2-00-03041 Screw, 1/4 x 1.250 HSC-SS
H187 2-00-00071 Screw, #10-24 x 1.250 RHM
H188 2-00-01987 Flat Washer, .438 x .200 x .036 sst
H189 2-00-00460 Flat Washer, .437 x .192 x .031-s
H190 2-00-00529 Lock Washer - helical sps, 8 MDM
H191 2-00-00602 Nut, MSCR - Hex, 8-32
H192 2-00-04841 Nut 3/4 - 16 Slotted Hex head
H193 2-00-03412 Lock Nut, .375 - 24, sps 21 FK
H194 2-00-03537 Screw - 1/4 - 20 x2.000
H195 2-00-04210 Clamp
H196 2-00-05350 Screw 1/4 - 28 x .63 HHC
H197 2-00-03979 Washer 1.00 x .391 x .06
H198 2-00-03808 Wahser 1.50 x .750 x .06
H199 2-00-04603 Clamp
H200 2-00-00626 Nut, Hex MS #10 - 32 x .375 x .125
H201 2-00-02011 Plastic Plug, .440 Dia (Diesel)
H202 2-00-04514 Plastic Plug, .562 Dia ( LP & Gas)
H203 2-00-04794 Screw, #10 - 24 x .625 BHS
H204 2-00-04873 Clamp
H205 2-00-04721 Grommet, 1.750 x1.125 x .500 x.125
H206 2-00-00407 Washer, Flat .562 x.265
H207 2-00-02227 Key, .125 x .750 SQ
H208 2-00-00772 Cotterpin .093 x 1.000
H209 2-00-00586 Nut Hex Jam 5/16 - 18x .500 x .187
H210 2-00-00776 Cotterpin .125x1.500
H211 2-00-02728 Screw 10 - 32 x .375 BHM
H212 2-00-00566 Fitting-Grease
H213 2-00-01254 Screw - 1/2 - 13 x 1.500 HHCS
H214 2-00-00462 Flat Washer, .562 x .250 x .031
H215 2-00-02558 Grease Zerk
H216 2-00-04378 Harness Clamp
H217 2-00-00511 Internal Washer, #6
H218 2-00-05345 Screw, Hex Head Cap
H219 2-00-05359 Nut, Serrated Flange 5/16-18
H220 2-00-02617 Screw, 50-13 x 3.25 HHC
H221 2-00-03335 Screw, Hex SOC Cap, .312 -18 x .50
H222 2-00-02848 Screw, 10-32 x .50 Cad PL,STL RHM
H223 2-00-00631 Nut, .31 - 24 Fiber Insert
H224 2-00-04686 Lock Washer-helical#10Scr.Med. SS
H225 2-00-04851 Washer, Engine Mount
H226 2-00-04689 Washer, 11/16 OD x .260 ID x .050
H227 2-00-04596 Screw, Hex Head 1/4 - 20 x 3.5
H228 2-00-02606 Screw, .375 - 24 x 1.00, STL HHC
H229 2-00-01490 Screw, .25 - 20 x .875 HHC STL
H230 2-00-00466 Flat Washer, .625 x .203 x .031
H231 2-00-02933 Screw, Mach 10 - 24 x 3.50
H232 2-00-04909 Yoke, Pin Assy.
H233 2-00-02638 Screw, HHC .25-20 x 3.00
H234 2-00-00064 Screw- RHM #10-24 x .88
H235 2-00-00197 Carriage Bolt, .38-16 x 2.75
H236 2-00-02369 Nut, Hex Jam, .38-16
H237 2-00-05356 Screw, 5/16 - 18 X 1.25 Grade 8
H238 2-00-03750 Carriage Bolt, .38-16 x 1.50
H239 2-00-02814 Screw-FHM .25-20x1.75
H240 2-00-05398 Screw, HSHC 3/8-16 x .50
H241 2-00-05395 Screw, RHM .25-20 x 4.00 Zinc
H242 2-00-05370 Screw, M12 - 16 x 1.75 x 40mm HHC
H243 2-00-00591 Nut, Hex-Jam .50-20
H244 2-00-05297 Nut, Insert Fiber, .38-16 Heavy Nut
H245 2-00-05401 Shoulder Screw, 1/2-3/4
1-35 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
HARDWARE LEGEND
Key No. Part Number Description
H246 2-00-05122 Screw-HHC, .25-20 x 2.00
H247 2-00-04590 Washer
H248 2-00-05236 Flat Washer, 2.000 x .281 x .063
H249 2-00-00004 Screw-FHM #10-24 x 1.25
H250 2-00-04968 Screw-T/FRH #14-10 x 1.00 Type A
H251 2-00-02602 Screw, 3/8-16 x 2.750 HHC Cad. Pl
H252 2-00-00600 Nut, Hex Heavy 3/8-16
H253 2-00-05120 Nut, .75-Hex Nyloc Jam
H254 2-00-04625 Screw-HHM .375-24 x .75
H255 2-00-00227 Screw-HHC .313-18 x 2.25
H256 2-00-02354 Nut-Hex-Jam .50-20
H257 2-00-00093 Screw-RHM 6-32 x .75
H258 2-00-04062 Screw-T/FFH #6-20 x .50
H259 2-00-05343 Bolt Carriage , .38-16 x 3.50 sstl
H260 2-00-00615 Nut, Hex Fin .63 - 22
H261 2-00-05344 Screw - HHM .313 - 18 x 1.75 Stl
H262 2-00-00617 Nut, Hex, Finish .75-16
H263 2-00-02313 Lock Washer, HS .63 Scr. Med.
H264 2-00-02622 Screw, 5/16 - 18 x 1.000 HHM
H265 2-00-00506 Lock Washer, Int Tooth #8 Dia Screw
H266 2-00-05371 Screw-RHM #8-32 x 2.38
H267 2-00-00068 Screw-RHM #8-32 x .63
H268 2-00-00051 Screw-RH, .25 - 20 x .75
H269 2-00-00118 Screw - RHM #10 - 24 x .625
H270 2-00-05341 Screw-HHC .75-10 x 2.00
H271 2-00-03293 Nut-Hex-Fin .75-10
H272 2-00-04563 Screw, Shoulder #10-24
H273 2-00-03214 Screw, .31-18 x .75 Zinc PL HSHC
H274 2-00-02676 Screw, .50 - 13 x .75 HHM
H275 2-00-00237 Screw, HHC .375 - 16 x 3.00
H276 2-00-00223 Screw, HHC .25-20 x 1.25 nickel
H277 2-00-05164 Screw, HHM 5/16 - 18 x 3.50
H278 2-00-03044 Screw, .38 -16 .75 HSHC
H279 2-00-04914 Screw, .50 - 13 x 4.50 HHC
H280 2-00-00187 Bolt Carriage, .38 - 16 x 2.50
H281 2-00-00415 Flat Washer, .9375 x .468 x .0625SS
H282 2-00-02562 Fitting
H283 2-00-03842 Roll Pin, 1/4 x 1.00
H284 2-00-04845 Screw, 3/8-16 x 1.00 FHSC
H285 2-00-05153 Screw, 1/4 x 20 1.50 HHC
H286 2-00-05383 Washer, Special
H287 2-00-00264 Set Screw, 1/4-20 x .313 HSKCP
H288 2-00-00668 Wing Nut, 5/16-18
H289 2-00-00532 Snap Ring
H290 2-00-02049 Bearing - Double Seal
H291 2-00-02243 Square Key, .188 - .187 x 1.250
H292 2-00-02293 Lockwasher, 5/8 Int.
H293 2-00-03151 Spacer, 1/2 ID 3/4 .625 Lg.
H294 2-00-03158 Spacer, 1/2 ID 3/4 .3/8 Lg.
H295 2-00-03306 Bearing
H296 2-00-03413 Flat Washer, 1.125 x .765 x .062
H297 2-00-04345 Tye - Wrap
H298 2-00-04708 Terminal
H299 2-00-05183 Terminal, 1/4 x .03 12-10
H300 2-00-00767 Cotter Pin, .063 x.500
H301 2-00-04159 Flat Washer, 1.375 x .563 x .109 SS
H302 2-00-00490 Washer, Spring, Shakeproof
H303 2-00-05103 Flat Washer, .750 x .343 x .050 SS
H304 2-00-00246 Screw, .25 - 20 x 2.25 HHC
H307 2-00-02963 Screw, RHM #10-32 1/4 PL. (Steel)
H308 2-00-05388 Sealing Washer 46/53 ESP OPT
AMERICAN LINCOLN TECHNOLOGY 1-36
ENCORE R Operator’s Manual
HARDWARE LEGEND
Key No. Part Number Description
H309 2-00-01081 Screw - T/C RH #8-32x.50type 2
H311 2-00-05024 Washer Flat, 2 x 1.06
H312 2-00-05227 Screw, HHC M14 x 1.50 x 45mmgr10
H313 2-00-04652 Screw, HHC .438 - 20 x 1.50
H314 2-00-03836 Bolt Carriage, .31 - 18 x 1.75
H315 2-00-00593 Nut, .38-16 Hex heavy Jam
H316 2-00-00044 Screw, RHM #8-32 x .50
H317 2-00-00252 Screw, .313-18 x 4.00 HHC
H318 2-00-04750 Screw, BTN HD SKT
H319 2-00-02352 Nut, Hex Hvy, .50-13 stl-zn.
H320 2-00-05424 Screw, Shoulder 1/2-1/2
H321 2-00-04699 Screw, HHC, .375-16 x 2.75
H322 2-00-03993 Screw, HHM 3/4-16 x 3.000
H323 2-00-00244 Screw, HHC .25-20 x 1.000
H324 2-00-05329 Screw, HHC M10 x 1.50 x 40MM SS
H325 2-00-00092 Screw, Ph. RHM #8-32 x 1.75 Zn.
H326 2-00-00235 Screw HHC .375-16 x 1.75
H327 2-00-05444 #10-24 BHCS 1.00 Black Oxide
H328 2-00-03994 Carriage Bolt, .31-18 x 1.50
H329 2-00-00036 Screw, RHM #10-24 x .25** NLS
H330 2-00-00397 Flatwasher .875 x .516 x .031 ss
H331 2-00-02779 Fhms #10-32 x .312
H332 2-00-05433 M16 x 1.50 Hex Nut (Metric) Gr 10.9
H333 2-00-00451 Flatwasher .750 x .312 x .065 ss-zn
H334 2-00-05450 Shoulder Screw, 5/16-18 x 3/8
H335 2-00-03404 Clamp - Witteck - C24P
H336 2-00-04620 O-Ring
1-37 AMERICAN LINCOLN TECHNOLOGY
ENCORE R Operators’s Manual
CONNECTION & HARNESS ROUTING
KEY NO. PART NO. DESCRIPTION QTY.
1 0795-127-1 Harness - Mach. 1
2 2-00-04345 Tye-Rap 12
3 7-13-07096 Clamp 5
4 2-00-04588 Wire Nut 2
5 2-00-04203 Boots - Black 4
6 7-72-03031 Sleeve 1
7 2-00-05416 Boots - Black 4
8 7-90-07424 Wire #1E 1
9 7-90-07410 Wire A1 1
10 7-90-07411 Wire A2 1
11 7-90-07408 Wire S1 1
12 7-90-07409 Wire S2 1
C1861-a/0103
AMERICAN LINCOLN TECHNOLOGY 1-38
ENCORE R Operator’s Manual
CONNECTION & HARNESS ROUTING
33 25
27
28
32
18
77
77
77
77
77
C
J
J
K
1E
1E
1D
K
B
A
A
B
77
77
77
B
A
B
A
D
1
8
4
5
5
2
(+) TOP
TERM.
(+) TOP
TERM.
3
2
7
6
4
A
B
C
E
F
G
HORN
BUTTON
19
17
77Z
3D 4
L
C
77
5
3E
3.00+/-.25
5.00 +/-.13
8.00 +.25-.13
25
25
25
25
G
H
H
J
J
34 35
9
10
WATER
SOLENOID
TIE HARNESS
TO BKT. WITH
ITEM #2
TIE HARNESS
TO BKT. WITH
ITEM #2
TIE HARNESS
TO BKT. WITH
ITEM #2
DO NOT TIE
WIRES 1D&1E
TO HARNESS
ROUTE HARNESS
THROUGH 1 IN.
HOLE
ROUTE HARNESS
THROUGH 1 IN.
HOLE
TIE HARNESS
TO MOTOR
WITH ITEM #2
TIE HARNESS
TO MOTOR
ITEM #2
LT.BRUSH
MOTOR
LT.BRUSH
MOTOR
RT.BRUSH
MOTOR
WIRE #32 CONNECTS
TO BAND OF DIODE
FILL WITH
SILICONE
RED
BRUSH DECK
ACTUATOR
WIRE TIE ALL
SWITCH WIRES
TO ACTUATOR MTR.
WITH ITEM #3
SOLUTION
TANK
SWITCH
RECOVERY
TANK
SWITCH
12
11
10
9
A
B
A
B
20
21 RED
YEL
SQUEEGEE
ACTUATOR
TIE VAC WIRES
TO VAC. SPACER
WITH ITEM#2
YEL
12
HORN
11
C1861-A/9906
CONNECTION DRAWING
SOL. 6
SOL. 5
250 OHM
5WATT
ACK-7O
BACK VIEW
SOL 2A
SOL 3A
SOL.
1A
C
3C 23
24
12
26
33
34
35
28
27
11
11A 13
32A
14
29
30
31
36
21
1D
1T
7C
7D
7A
7B 1T
7H
7
77
77D
77A
7B
7C
7P
7R
7P
37
3B 3A 3A
3
812
3B3C
7H
7K
7J
3D
7K 25
25A
25F 25G
13
22 22A
FWD.
REV.
TOP VIEW
SOL. #5
SOL. #6
FWD.
REV.
M
E
E
F
J
J
K
K
H
H
L
L
G
A
B
D
DD
S2
S1
CB-7 CB-6 CB-5 CB-4 CB-3 CB-2 CB-1
1
1A 1B
3
5
11A
7L
7M
5A
4
5A
1A
30
23 23A 24
25F
26
36
14
31 7G
22A 29
22
20
21
8
70
2
BRUSH DECK
UP
B+ M+
B- M-
BRUSH DECK
DOWN
44308A
SOL. FLOW
MODULE
BRUSH DECK
LOADED
DOWN
RECOVERY HIGH
ESP
LIGHTS
SQUEEGEE
SWITCH
BATTERY LOW
SOLUTION LOW
KEY SWITCH
11
1
17
2
16
3
15
4
14
5
6
7
8
9
10
11
12
13
1
17
2
16
3
15
4
14
5
6
7
8
9
10
11
12
13
IGN.
ST.
ACC.
BAT.
OPTION
OPTION
BRUSH DECK
SWITCH
CONDITION METER
TOM PUHL IS GOOD!!!
HOUR METER
70
7N
7N
7M
7L
7G 32A
77
77Z
32
7F
7F
7E
7E
7D
BOTTOM VIEW
16 PIN
1207-1141
1207-1141
M-
M-
B-
B-
B+
B+
A2
A2
A1
C
A2
A2
CC
C
7J
8
16 9
1
ET-103
W/BRN.
GRN.
ORG.
BLK.
BLK./WHT
WHT
20
A
A
21
25
25
25
17
17
19
19
18
18
25
Y
X
Z
V
38
10
9
9A
25
25
V
W
25
V
25
W
25
A
39
25
25
Z
25X
10 10A
9A 9B
10A
9
PLUG IN
SEAT SWITCH
HERE
D
A1
S2
A2
S1
A1
c1820/0001
American-Lincoln Technology®
ENCORE R Operator’s Manual
1-39
ELECTRIC SCHEMATIC
C1819/0001
OPENS IN
NEUTRAL ONLY
RH-SW
ESP-SW
ESP-SW
BEACON LIGHT
HEAD LIGHT OPTIONS
TAIL LIGHT
BROOM MOTOR
A1
A2
VAC MTR.
SWEEP
OPTION
ESP-MOTOR
SL-SW
TO SOLUTION LIGHT
TO RECOVERY LIGHT
MTR.
MTR.
SCRUB BRUSH
MOTORS
300 RPM
50AMP. IF DUAL
VAC
MTRS.
NEW MODULE
(B+)
12
1
2
3
45
6
7
8
9
10
11
17
13
15 14
16 (B-)
(B-)
(B+) (M+)
(M-)
CB-5
CB-4
1A
70 AMP
REV.
FWD.
CB-6
10 AMP.
CB-7
10 AMP.
CB-8
25 AMP.
9A
CB-9
25 AMP.
LIMIT SW.
(C) (NO)
TO K-SW
IGN. TERMINAL
2A
5
ET-103
6
9A
LOW VOLTAGE
SOLUTION LOW SW.
RECOVERY HIGH SW.
SCRUB BRUSH
SOL.
BACK UP ALARM
BACK UP SWITCH
FU-1
(-)
(-)
(+)
(+)
SEAT
SW.
7-60-05017
7-60-05013
OPTION
HORN SW.
LIGHT
SWITCH
HORN
10 AMP
10 AMP
VACUUM
MOTOR(S)
OPTION
CC 2A
E
B
A
1
25F
7D,7E
27
26
26
33 34 35 28 27
11
910
10A
10A
10
9A
9A
9B
11
11A
25Y
25Y
25V 25V
25A 25A
25W
25W
25Z
25Z
25
25 25X
25X
17
17
19
39
38 18
13
32
77Z
32A
14
5,5A
7O
7G
77C
L
77A
77B
7O,7N
7F,7G
7E,7F 7N,7M
7A,7B
7A,7B
77,77C,77D
7,7C,7D,7H
7K
7K
7D,7E
4
14
29
30
31
28
2
3
12
1T
25G,H,J
36
36
3A
3B
3C
7K,7J,7H
8
8
1D 1E
55,5A
4
3B 3D
3E
3D
3D,
3E
1B
1A
AMMA1
C
D
C
7B
7P
7C,7P,7R
7L,7M
7L
77D
3
3A
25F
25G
25A
1,1A,1B
K
J
E
G
FHL
CB-2
45 AMP.
45 AMP.
CB-3
CB-1
25 AMP.
CC
250 OHM
50 WATT
BRUSH
DECK
SWITCH
BATT.
IGN.
ACC
WATER
SHUT OFF
SOL.
OFF
UP
DOWN
YEL
W/BRN.
GRN.
ORG.
BLK.
BLK./WHT
WHT
RED
LOADED
DOWN
OFF
RAISE
BRUSH DECK ACTUATOR
FIELD
A1
2+ HP
DRIVE MTR.
S2
6A
6B
5B
5A
ARM
16 PIN
1207-1141
8
16 9
1
Y
Y
YY
Y
Y
8M
1A
3A
RED
2 AMP SB
FU-3
SQUEEGEE
SWITCH
RAISE
VAC. OFF
VAC. ON
VAC. ON
(C)
OPEN IN REVERSE
(NC)
D-100
SPRAY WAND PUMP
SPRAY WAND SWITCH
LOWER
25
23
23A 37
23
23A
25X 19
22A 24
24
3C 22,22A
22
21
20
A2
C
C
7R
SQUEEGEE
ACTUATOR
A2 S1
M- B- B+ A2
American-Lincoln Technology®
ENCORE R
1-40
AMERICAN LINCOLN TECHNOLOGY 2-1
ENCORE R
Frame Assembly..................................................................................................................................... 2-2
Front Wheel Drive.................................................................................................................................... 2-3
Rear Assembly ....................................................................................................................................... 2-4
Steering .................................................................................................................................................. 2-5
Brake Assembly ..................................................................................................................................... 2-6
Console Assembly .................................................................................................................................. 2-8
Scrub Deck Actuator ............................................................................................................................... 2-10
Scrub Deck Assembly (34”) .................................................................................................................... 2-12
Scrub Deck Assembly (38”) .................................................................................................................... 2-14
Brushes and Pad Drivers(34”) .................................................................................................................. 2-16
Brushes and Pad Drivers(38”) .................................................................................................................. 2-17
Squeegee Lift Assembly ......................................................................................................................... 2-18
Side Squeegee (34”)................................................................................................................................ 2-20
Side Squeegee (38”)................................................................................................................................ 2-22
Rear Squeegee (34” & 38”) ...................................................................................................................... 2-24
Seat Assembly ....................................................................................................................................... 2-26
Vacuum Assembly .................................................................................................................................. 2-28
Forward/Reverse ..................................................................................................................................... 2-30
Recovery Tank ......................................................................................................................................... 2-32
Solution Tank .......................................................................................................................................... 2-33
Solution Control ...................................................................................................................................... 2-34
Instrument Power Panel .......................................................................................................................... 2-36
Decals .................................................................................................................................................. 2-40
TABLE OF CONTENTS - CHAPTER 2
2-2 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-27-07190 Main Frame Weldment 1
2 7-66-05011-1 Roller - Bumper 4
3 7-70-05175 Pin - Roller Bumper 4
4 7-77-00122 Rubber - Front Splash 1
5 7-13-07184 Clamp - Front Splash 1
6 7-58-05287 Plate - Decal 1
7
8
9 8-79-00030 Ground Strap 1
10 2-00-00540 Retaining Ring 8
11 7-58-05291 Support - Drain Hose 1
HARDWARE USED:
H10 2-00-00519 Lock Washer, #10 Med. HS 2
H11 2-00-00605 Nut Hex MS #10 - 24 x .375 x 1.25 2
H15 2-00-00221 Screw, ¼ - 20 x .750 HHC 5
H26 2-00-00641 Nut ¼ - 20 Insert Fiber 5
H34 2-00-00208 Screw, 5/16 - 18 x .750 HHC 2
H46 2-00-00644 Nut, 5/16 - 18 Insert Fiber 2
H120 2-00-03829 Lock Washer, 3/8 Bolt 1
H140 2-00-00447 Flat Washer, 1.250 x .280 x .090 2
H276 2-00-00223 Screw, HHC .25-20 x 1.25 (Nickel) 1
H269 2-00-00118 Screw RHM #10 - 24 x .625 2
C1800/0108
FRAME ASSEMBLY
AMERICAN LINCOLN TECHNOLOGY 2-3
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 0785-083 Drive Assembly 1
2 7-58-05280-1 Plate, Drive MTG. 1
3 7-58-05281 Dive Mounting Bracket 1
4 8-57-05022 Sprocket 1
5 7-57-05032 Pivot Caster 1
6 7-13-05065 Steering Chain 1
7 2-95-04182 Fiber Nut 8
8 7-30-08017 Guide - Motor Wires 1
9 7-30-05105 Guard, Wheel 1
HARDWARE USED:
H35 2-00-02708 Screw, 5/16 - 18 x 1.000 HHM 2
H44 2-00-00530 Lock Washer, 5/16 HS Med. 2
H48 2-00-00233 Screw, 3/8 - 16 x 1.000 HHC 8
H50 2-00-00234 Screw, 3/8 -16 x 1.50 HHC 4
H52 2-00-00402 Flat Washer, .750 x .390 x .094 10
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 8
H153 2-00-03266 Washer 4
H253 2-00-05120 Nut .75-Hex Nyloc Jam 1
H254 2-00-04625 Screw-HHM .375-24 x .75 4
C1811/0003
FRONT WHEEL DRIVE
C1811/0003
5
H50
H52
H153
7
6
4
H253
3
H52
7
H48
9
1
2
H254
H53
H48
H53
H48
H35
H44
8
2-4 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-70-05184 Shaft - Rear Axle 1
2 7-89-08096 Wheel - Rear (Polyurethane) 2
3 0860-636 Brake - LH 1
4 34711B Wheel Cover 2
5 2-00-04636 Bearing 4
HARDWARE USED
H46 2-00-00644 Nut, 5/16-18 Fiber Insert 4
H47 2-00-00232 Screw, 3/8-16 x .750 HHC 2
H52 2-00-00402 Flat Washer, .750 x .390 x .094 8
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2
H69 2-00-01255 Screw, 5/16-18 x .875 HHC 4
H153 2-00-03266 Washer 2
C1801/0001
REAR ASSEMBLY
1
USE LOCTITE
609 ON BEARINGS
H46
H52
H69 3
REMOVE SELF ADJUSTING
SPRING FROM ASSY
4
5
H153
H53
H47
C1801/0001
AMERICAN LINCOLN TECHNOLOGY 2-5
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-89-08083 Steering Wheel 1
2 2-00-05417 Roll Pin 1
3 7-70-05176 Shaft-Steering Wheel 1
4 7-37-00001 Universal Joint 1
5 7-25-06031 Flange-Steering Mount 2
6 2-00-05159 Bearing 2
7 7-70-05182 Steering Shaft 1
8 7-33-02393 Hose 10”
9 7-75-01196 Spacer, Steering Wheel 1
HARDWARE USED:
H20 2-00-00203 Screw, 1/4 x 20 x 1.500 HHC 2
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 2
H44 2-00-00530 Lock Washer, 5/16 HS Med. 3
H84 2-00-00228 Screw, 5/16 - 18 x 2.250 HHC 3
C1812/0002
STEERING
H26
4
6
5
H44
H20
H84
3
7
8
9
1
2
C1812/0002
2-6 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-57-05051 Pivot - Brake Pedal 1
2 7-55-00032 Arm - Brake Pedal Weldment 1
3 7-57-05050 Pivot Brake Pedal 1
4 7-55-00019-1 Arm - Parking Brake Pedal 1
5 7-50-05145 Pad - Brake Pedal 1
6 8-13-07067 Parking Bake Clip 1
7 8-09-01069 Bushing 1
8 7-76-00013 Spring 1
9 7-66-00187 Rod - Brake LH 1
10 8-14-01006 Clevis 1
11 7-76-00102 Spring 1
12 2-00-04909 Yoke Pin Assy 1
13 2-00-03635 Spring Pin 1
14 2-00-00767 Cotter Pin 1
15 0860-636 Brake - LH Ref.
HARDWARE USED:
H20 2-00-00203 Screw, 1/4-20 X 1.500 HHC 1
H26 2-00-00641 Nut, 1/4-20 Fiber Insert 4
H27 2-00-03702 Washer, .625 x .281 x .063 5
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 1
H50 2-00-00234 Screw, 3/8-16 x 1.500 HHC 2
H52 2-00-00402 Flat Washer, .750 x .390 x .094 2
H55 2-00-00643 Nut, 3/8-16 Stop 3
H233 2-00-02638 Screw, HHC .25 - 20 x 3.00 1
C1802/0004
BRAKE ASSEMBLY - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-7
ENCORE R
BRAKE ASSEMBLY - EXPLODED VIEW
875
4
6
2
13
3
H20
H48
H52
H27
H27 H27 H86 H26
H233
11
14
H55
1H55 H50 H26
H27
TEMPORARY REPLACE
WITH HARDWARE
MTG KICK PANEL (ASSY 71210)
910
12
15
FRAME (REF)
C1802/0004
2-8 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-52-00164 Panel - Kick (Welded) 1
2 7-52-00165-1 Panel - Dash 1
3 8-06-01084 Bearing 1
4 7-52-00167 Panel - Steering 1
5 2-95-04182 Nut - 3/8 - 16 Elastic Stop Nut 6
6 7-33-05121 Console 1
7 8-82-00030 Switch - Push Button Lid 1
8 8-32-09008 Horn 1
9 7-90-07424 Wire - IE 1
HARDWARE USED:
H9 2-00-00426 Flat Washer, .500 x .219 x .063 1
H24 2-00-00220 Screw, 1/4-20 x .625 HHC 2
H26 2-00-00641 Nut, 1/4-20 Fiber Insert 2
H27 2-00-03702 Washer, .625 x .281 x .063 6
H72 2-00-00518 Lock Washer, Helical Spring 4
H86 2-00-03575 Carriage Bolt, ¼ - 20 x .750 2
H131 2-00-03855 Carriage Bolt, 3/8 - 16 x 1.000 6
H136 2-00-03940 Screw, #10 - 24 x .500 T/C HHC 1
H185 2-00-02588 Screw, 1/4-20 x 1.125 HHC Cad. Pl. 2
C1817/0108
CONSOLE ASSEMBLY - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-9
ENCORE R
CONSOLE ASSEMBLY - EXPLODED VIEW
H26 H27 23
H86
H131
H27
H24
4
H136
H9
H185
H72
1
6
7
5
8
C1817/0108
2-10 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-81-00208 Support - Actuator 1
2 0782-140 Actuator 1
3 7-66-00189 Rod-Brush Spring 1
4 7-23-03117 Washer - Spring Guide 1
5 7-03-04160 Arm - Pivot 1
6 7-03-04161 Arm - Deck 1
7 7-57-05048 Pivot - Brush Actuator 1
8 7-55-08158 Pin - Brush lift Pivot 1
9 7-76-00117 Spring 1
10 2-95-04182 Nut - 3/8 - 16 Elastic Stop Nut 3
11 2-95-04689 Washer - Axle 1
12 7-82-00043 Switch 3
13 2-00-00772 Cotter Pin 1
14 2-00-05293 Lube Fitting 1
HARDWARE USED:
H48 2-00-00233 Screw, 3/8 - 16 1.000 HHC 3
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 1
H54 2-00-02360 Nut, 3/8 - 16 Hex 1
H61 2-00-02616 Screw, ½ - 13 x 3.000HHC 1
H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 4
H65 2-00-04936 Nut, ½-13 Fiber Lock 1
H245 2-00-05401 Shoulder Screw, ½ - ¾ 1
C1821/9807
SCRUB DECK ACTUATOR - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-11
ENCORE R
SCRUB DECK ACTUATOR - EXPLODED VIEW
2-12 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-27-07191-1 Scrub Deck (34”) 1
2 7-08-00913 Bracket - Brush Arm 4
3 7-08-00914 Bracket Brush Load 1
4 7-03-04176 Link - Brush Frame 4
5 2-00-04602 Clamp 2
6 7-33-09034 Hub Brush Driver 2
7 7-20-00006 Brush Driver-Male with Hub 2
8 7-23-03056 Nut 8
9 0785-088 Reducer Assy (Ratio 18.5 to 1) 2
10 0782-144 Brush Motor 2
11 2-00-03169 Spacer 4
12 2-00-00706 ¼ sq x 1 ¼ Key 2
HARDWARE USED:
H7 2-00-00056 Screw, #10-24 x .750 RHM 2
H12 2-00-01246 Nut, Hex Insert Fiber #10 - 24 2
H44 2-00-00530 Lock Washer, 5/16 HS Med. 8
H46 2-00-00644 Nut, 5/16 - 18 Insert Fiber 10
H48 2-00-00233 Screw, 3/8 - 16 x 1.000 HHC 6
H53 2-00-02310 Lock Washer Helical Spring 3/8 Med. 6
H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 3
H64 2-00-00596 Nut, Hex ½ - 13 x .750 x .437 6
H69 2-00-01255 Screw, 5/16 - 18 x .875 HHC 10
H151 2-00-00213 Screw, 5/16 - 18 x .625 HHC 8
H244 2-00-05297 Nut, Insert Fiber, .38-16 Heavy Nut 1
H245 2-00-05401 Shoulder Screw, ½-3/4 1
H273 2-00-03214 Screw, .31 - 18 x .75 Zinc PL HSHC 2
H305 2-00-00809 Screw, HSHC .31 - 18 x 1.00 8
C1809/9906
SCRUB DECK ASSEMBLY (34”) - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-13
ENCORE R
9
H7
5
H64 1
H12
H151
8
H53
H48
12
7
H273
R. H. BRUSH
L.H. BRUSH
C1809/9906
6
11
H69
10
H44
H305
2
4H245
H62
3
H244
H46
H69
MTG BRACKETS
TO TOP SIDE
OF FRAME FLANGE
SCRUB DECK ASSEMBLY (34”) - EXPLODED VIEW
2-14 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-27-07192-1 Scrub Deck (38”) 1
2 7-08-00913 Bracket - Brush Arm 4
3 7-08-00914 Bracket Brush Load 1
4 7-03-04176 Link - Brush Frame 4
5 2-00-04602 Clamp 1
6 7-33-09034 Hub Brush Driver 2
7 7-20-00006 Brush Driver-Male with Hub 2
8 7-23-03056 Nut 8
9 8-13-07091 Clamp 1
10 2-00-03169 Spacer 4
11 0785-088 Reducer Assy (Ratio 18.5 to 1) 2
12 0782-144 Brush Motor 2
13 2-00-00706 ¼ sq x 1 ¼ Key 2
HARDWARE USED:
H7 2-00-00056 Screw, #10-24 x .750 RHM 1
H12 2-00-01246 Nut, Hex Insert Fiber #10 - 24 1
H44 2-00-00530 Lock Washer, 5/16 HS Med. 8
H46 2-00-00644 Nut, 5/16 - 18 Insert Fiber 10
H48 2-00-00233 Screw, 3/8 - 16 x 1.000 HHC 6
H53 2-00-02310 Lock Washer Helical Spring 3/8 Med. 6
H62 2-00-00405 Flatwasher, 1.063 x .531 x .094 3
H64 2-00-00596 Nut, Hex ½ - 13 x .750 x .437 6
H69 2-00-01255 Screw, 5/16 - 18 x .875 HHC 10
H151 2-00-00213 Screw, 5/16 - 18 x .625 HHC 8
H244 2-00-05297 Nut, Insert Fiber, .38-16 Heavy Nut 1
H245 2-00-05401 Shoulder Screw, ½-3/4 1
H273 2-00-03214 Screw, .31 - 18 x .75 Zinc PL HSHC 2
H305 2-00-00809 Screw, HSHC .31 - 18 x 1.00 8
C1893/9906
SCRUB DECK ASSEMBLY (38”) - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-15
ENCORE R
SCRUB DECK ASSEMBLY (38”) - EXPLODED VIEW
H273
7
13
H48
H53
H46
H64
H69
6
10
1
L.H. BRUSH
R.H. BRUSH
5
H7
11
12 H151
H46
H69
H244
3
H62
H245
9
4
2
8
H305
H44
C1893/9906
2-16 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
PAD ASSEMBLY 17” (17520C)
PART NO. DESCRIPTION QTY.
53135B Pad Driver, Molded Face 17” OD 1
833802 Gimbal, Brush 1
838301 Spring, Brush Holder 1
962495 Screw, ¼ - 20 x 1 6
56949A Center - Lok 3 1
962737 Screw, #8 x 5/8 pan HD. Phillips, Sheet Metal 3
BRUSH ASSEMBLY GRIT 17” (11425B)
PART NO. DESCRIPTION QTY.
51462B Brush, Grit 17” OD 1
833802 Gimbal, Brush 1
838301 Spring, Brush Holder 1
962495 Screw, ¼ - 20 x 1 6
BRUSH ASSEMBLY POLY 17” (11424B)
PART NO. DESCRIPTION QTY.
51461B Brush, Polypropylene 17” OD 1
833802 Gimbal, Brush 1
838301 Spring, Brush Holder 1
962495 Screw, ¼ - 20 x 1 6
BRUSHES AND PAD DRIVERS(34”)
AMERICAN LINCOLN TECHNOLOGY 2-17
ENCORE R
PAD ASSEMBLY 19” (17524B)
PART NO. DESCRIPTION QTY.
53143B Pad Driver, Molded Face 19” OD 1
833802 Gimbal, Brush 1
838301 Spring, Brush Holder 1
962495 Screw, ¼ - 20 x 1 6
56949A Center - Lok 3 1
962737 Screw, #8 x 5/8 pan HD. Phillips, Sheet Metal 3
BRUSH ASSEMBLY 19” (11433B)
PART NO. DESCRIPTION QTY.
51477B Brush, Grit 19” OD 1
833802 Gimbal, Brush 1
838301 Spring, Brush Holder 1
962495 Screw, ¼ - 20 x 1 6
BRUSH ASSEMBLY 19” (11433B)
PART NO. DESCRIPTION QTY.
51478B Brush, Polypropylene 19” OD 1
833802 Gimbal, Brush 1
838301 Spring, Brush Holder 1
962495 Screw, ¼ - 20 x 1 6
BRUSHES AND PAD DRIVERS(38”)
2-18 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-25-02096 Fitting 1
2 0760-537 Kit Squeegee, 41” Encore R (34”) 1
2 0760-538 Kit Squeegee, 47” Encore R (38”) 1
3 7-33-02377 Hose 1
4 2-00-02216 Hose Clamp 1
5 7-03-04171 Arm - Squeegee Lift 1
6 7-08-00908 Bracket-Squeegee Lift 1
7 7-23-03056 Nut 2
8 7-80-05081 Threaded Rod 1
9 0782-139 Actuator 1
10 8-76-00045 Spring 1
11 7-76-00102 Spring 2
12 2-00-04321 Clamp Collar 3
13 7-08-02021 Bracket, Squeegee Actuator 1
HARDWARE USED:
H20 2-00-00203 Screw, 1/4-20 x 1.500 HHC 3
H25 2-00-00594 Nut, Hex 1/4-2- x .437 x .218 2
H26 2-00-00641 Nut, ½-20 Fiber Insert 5
H27 2-00-03702 Washer, .625 x .281 x .063 4
H35 2-00-02708 Screw, 5/16 - x 1.000 HHM 1
H36 2-00-00196 Carriage Bolt, 5/16 - 18 x 1.000 2
H39 2-00-00218 Screw, 5/16 - 18 x 2.000 HHC 1
H45 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 1
H46 2-00-00644 Nut, 5/16 - 18 Insert Fiber 2
H135 2-00-05298 Flat Washer, .344 x 2.000 x .062 2
H146 2-00-00420 Flat Washer, 1.000 x ..516 x .063 2
H200 2-00-00626 Nut, Hex MS #10 - 32 x .375 x .125 1
H237 2-00-05356 Screw, 5/16 - 18 x 1.25 Grade 8 1
C1803/9909
SQUEEGEE LIFT ASSEMBLY - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-19
ENCORE R
SQUEEGEE LIFT ACTUATOR - EXPLODED VIEW
2
H26
H26 H25
H20
9
H39
10 12
H200
7
13
H146
4
3
1
H135
H36
H45
H35
H237
5
6
H26
H27
8
H26
H27
11
C1803/9909
2-20 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-57-05047 Pivot-Side Squeegee 2
2 7-55-08153 Pin-Side Squeegee 2
3 7-86-08054 Tool-RH Side Squeegee (Weldment) 1
3 7-86-08052 Tool-LH Side Squeegee (Weldment) 1
4 7-55-08154 Pin-Side Squeegee Lock 2
5 7-77-00118 Rubber-RH Side Squeegee (Inner) 1
5 7-77-00119 Rubber-LH Side Squeegee (Inner) 1
6 7-77-00121 Rubber-RH Side Squeegee (Outer) 1
6 7-77-00120 Rubber-LH Side Squeegee (Outer) 1
7 7-13-07182 Clamp-RH Side Squeegee 1
7 7-13-07183 Clamp-LH Side Squeegee 1
8 7-89-08023 Roller 1
9 2-00-05249 Hair Pin (Cotter) 4
HARDWARE USED:
H17 2-00-00205 Screw, ¼ - 20 x 1.000 HHC 5
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 1
H27 2-00-03702 Washer, .625 x .281 x .063 12
H34 2-00-00208 Screw, 5/16-18 x .750 HHC 2
H43 2-00-00409 Flat Washer, .687 x .344 x .062 2
H44 2-00-00530 Lock Washer, 5/16 HS Med 1
H46 2-00-00644 Nut, 5/16-18 Insert Fiber 2
H51 2-00-00216 Screw, 3/8 - 16 x 2.000 HHC 1
H52 2-00-00402 Flat Washer, .750 x .390 x .094 2
H53 2-00-02310 Lock Washer, HS 3/8 Med. 1
H54 2-00-02360 Nut, 3/8 - 16 Hex 1
H236 2-00-02369 Nut, Hex Jam .38 - 16 1
C1805/9807
SIDE SQUEEGEE (34”) - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-21
ENCORE R
4
H43
H44
H34
H51
8
H25
H52
H53 H54
H236
H27
H17
7
6
5
H34
H46
1
3
9
2
4
2
1
H34
H63
H44
H34
3
H25
5
9H46
6
7
H27
H17
LEFT SIDE
RIGHT SIDE
C1805/9807
SIDE SQUEEGEE (34”) - EXPLODED VIEW
2-22 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-57-05047 Pivot - Side Squeegee 2
2 7-55-08153 Pin Side Squeegee 2
3 7-86-08053 Tool - RH Side Squeegee (Weldment 38”) 1
3 7-86-08055 Tool - LH Side Squeegee (Weldment 38”) 1
4 7-55-08154 Pin - Side Squeegee Lock 2
5 7-77-00118 Rubber - Side Squeegee (Inner) 2
6 7-77-00121 Rubber - Side Squeegee (Outer) 2
7 7-13-07182 Clamp RH Side Squeegee 1
7 7-13-07183 Clamp LH Side Squeegee 1
8 7-89-08023 Wheel 2
9 2-00-05249 Hair Pin - Cotter 2
HARDWARE USED:
H17 2-00-00205 Screw, ¼ - 20 x 1.000 HHC 5
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 1
H27 2-00-03702 Washer, .625 x .281 x .063 12
H34 2-00-00208 Screw, 5/16-18 x .750 HHC 2
H43 2-00-00409 Flat Washer, .687 x .344 x .062 2
H44 2-00-00530 Lock Washer, 5/16 HS Med 1
H46 2-00-00644 Nut, 5/16-18 Insert Fiber 2
H51 2-00-00216 Screw, 3/8 - 16 x 2.000 HHC 1
H52 2-00-00402 Flat Washer, .750 x .390 x .094 2
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 1
H54 2-00-02360 Nut, 3/8 - 16 Hex 1
H236 2-00-02369 Nut, Hex Jam .38 - 16 1
C1868/9807
SIDE SQUEEGEE (38”) - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-23
ENCORE R
2
9
1
3
H34
H51
4
H43
H44
H34
H52
8
H236
H25
H53
H54
H27
H17
7
6
5
H46
5
341
H51
H52
H25
H46
H34
H236
H27
H17
H54
H53
2
9
H34
H44
H43
6
7
8
RIGHT SIDE
LEFT SIDE
C1868/9807
SIDE SQUEEGEE (38”) - EXPLODED VIEW
2-24 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-77-00116 Rubber - Inner Squeegee (38) 1
1* 7-77-00123 Rubber - Inner Squeegee (34) 1
2 7-77-00096 Blade - Outer Squeegee 1
3 7-13-07195 Clamp - Squeegee 1
4* 7-29-00243 Gasket - Tool Inlet 1
5 7-13-07192 Clamp - End, Squeegee (LH) 1
6 2-00-01116 Weld Nut (Elongated) 2
7 7-13-07191 Clamp - End, Squeegee (RH) 1
8* 2-00-04962 O-Ring 2
9* 18816K Squeegee 1
*These are the only parts used for the 34” Rear Squeegee Kit, they (all but 1*)
are also used on 38”.
HARDWARE USED:
H20* 2-00-00203 Screw, ¼ - 20 x 1.500HHC 2
H120 2-00-03829 Lock Washer, 3/8 Bolt 2
C1866/9903
REAR SQUEEGEE (34” & 38”) - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-25
ENCORE R
REAR SQUEEGEE (34” & 38”) - EXPLODED VIEW
8
4
1
9
3
7
2
6
5
H120
H20
2-26 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-52-00168 Panel-Seat Pedestal(Weldment) 1
2 7-16-07406 Seat Deck (Weldment) 1
3 7-72-05005 Seat Adjuster Kit 1
4 7-69-00004 Seat 1
5 8-51-05016 Pan-Battery 1
6 7-66-00186 Rod-Seat Panel 1
7 0875-101 Power Cable 1
8 7-16-07405 Cover - Side 1
9 7-16-07404 Cover - Side 1
10 8-06-05004 Terminal Block 2
11 8-21-04016 Edging 1
12 8-21-04050 Edging 1
13 7-39-00006 Knob 1
14 8-75-01205 Spacer, Blower Mounting 2
HARDWARE USED:
H7 2-00-00056 Screw, #10 - 24 x .750 RHM 2
H11 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .25 2
H20 2-00-00203 Screw, 1/4-20 x 1.500 HHC 2
H25 2-00-00594 Nut, Hex ¼ - 20 x .437 x .218 4
H26 2-00-00641 Nut, 1/4-20 Fiber Insert 4
H27 2-00-03702 Washer, .625 x .281 x .063 8
H35 2-00-02702 Screw, 5/16-18 x 1.000 HHM 5
H43 2-00-00409 Flat Washer, .687 x .344 x .062 8
H46 2-00-00644 Nut, 5/16-18 Fiber Insert 10
H159 2-00-00512 Lock Washer 2
H185 2-00-02588 Screw, ¼ - 20 x 1.125 HHC Cad Pl 2
H229 2-00-01490 Screw, .25 - 20 x .875 HHC STL 2
C1816/0003
SEAT ASSEMBLY - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-27
ENCORE R
SEAT ASSEMBLY - EXPLODED VIEW
SEE DETAIL A
10
11
H11
H159
H7
H43
H35
H27
1
7H46
H43
H185
H46
6
2
12
3
4
9
H27
H46
H25
H26
H20
5
8
DETAIL A
SCALE .25
ATTACH POWER
CABLE HERE
ATTACH HARNESS
WIRES HERE
C1816/0003
14
13
2-28 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-48-00033-1 Vac Manifold 1
2 7-33-02373 Flexible Hose 1
3 0782-124 Vac Fan 1
4 8-88-00016 Dust Unloader Valve 1
5 2-00-02220 Hose Clamp 1
6
7
8 7-10-04008 Float Cage 1
9
10 7-26-04012 Float Ball 1
11 2-95-04182 Nut 2
12
13 7-75-01184 Spacer 3
14 2-22-00003 Vac Fan Gasket 1
15
16 2-00-02216 Hose Clamp 3
17 2-00-04431 Cover 1
18 7-58-05285-1 Plate-Vac Inlet 1
19 7-30-05103-1 Guard-Vac Motor 1
HARDWARE USED:
H14 2-00-00219 Screw, 1/4-20 x 2.000 HHC 3
H44 2-00-00530 Lock Washer, 5/16 HS Med 2
H45 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 2
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 2
H52 2-00-00402 Flat Washer, .750 x .390 x .094 2
H72 2-00-00518 Lock Washer, Helical Spring 6
H126 2-00-03466 Screw, #10 - 16 x .500 8
H136 2-00-03940 Screw, #10-24 x .500 T/C HHC 4
H178 2-00-00206 Screw, 5/16 - 18 x 1.000 HHC 2
H230 2-00-00466 Flat Washer, .625 x .203 x .031 4
C1815/9807
VACUUM ASSEMBLY - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-29
ENCORE R
VACUUM ASSEMBLY - EXPLODED VIEW
2-30 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-81-00222 Support - FWD/REV Pedal 1
2 7-52-00166 Panel - Floor 1
3 7-57-05049 Pivot - FWD/REV Pedal 1
4 7-55-00027-1 Pedal - FWD/REV 1
5 7-42-05165 Link - Potentiometer 1
6 8-14-01006 Clevis 1
7 2-00-05249 Hair Pin-Cotter 3
8 2-00-04909 Pin-Clevis 1
9 2-00-05408 Pin - Foot Pedal 1
10 2-95-04182 Nut, 3/8 - 16 Elastic Stop 1
11 0775-230 Controller - FWD/REV 1
12 7-03-04196 Arm - FWD/REV Controller 1
13 8-82-00058 Switch 1
HARDWARE USED:
H15 2-00-00221 Screw ¼ - 20 x .750 HHC 2
H26 2-00-00641 Nut, 1/4-20 Fiber Insert 2
H27 2-00-03702 Washer, .625 x .281 x .063 3
H44 2-00-00530 Lock Washer, 5/16 HS Med. 2
H45 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 6
H47 2-00-00232 Screw, 3/8 - 16 x .750 HHC 1
H89 2-00-01372 Nut, Fiber Insert #8-32 Steel 2
H121 2-00-00090 Screw, #8-32 x 1.500 RHM 2
H159 2-00-00512 Lock Washer 2
H165 2-00-00589 Nut, Hex Jam, .25-20 2
H189 2-00-00460 Flat Washer, .437 x .192 x .031-s 2
H277 2-00-05164 Screw, HHM 5/16 - 18 3.50 2
H307 2-00-02963 Screw, RHM #10-32 ¼ Pl. (Steel) 2
C1818/9906
FORWARD/REVERSE PEDAL - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-31
ENCORE R
FORWARD/REVERSE PEDAL - EXPLODED VIEW
H189
H121
H45
93
H15
4
2
10
1
H159
H307
12
6
H27
H48
H26
H45
H89
11
8
5
7
13
H277
H44
H45
C1818/9906
2-32 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-83-04173 Recovery Tank 1
2 7-16-07399 Cover - Tank Access 1
3 2-00-02217 Hose Clamp 1
4 7-33-02378 Hose - Drain 1
5 7-09-01122 Bushing 1
6 7-09-01124 Bulk Head Fitting 1
7 0775-164 Float Switch (Rev Gray) 1
8 7-25-02095 Drain Plug Assy. 1
9 7-13-05064 Chain 1
10 7-25-02098 Plug - Pull 1
HARDWARE USED:
H47 2-00-00232 Screw, 3/8 - 16 x .750 HHC 2
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 3
H126 2-00-03466 Screw, #10 - 16 x .500 2
H197 2-00-03979 Washer, 1.00 x .391 x .06 3
H278 2-00-03044 Screw, .38 - 16 x .75 HSHC 1
H328 2-00-04062 Screw, T/FFH #8 - 15 x .75 Type A 6
C1810/0002
RECOVERY TANK
C1810/0002
7
10
1
8
3
4
6
5
H197
H53
H278
9
2
H126
H328
AMERICAN LINCOLN TECHNOLOGY 2-33
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-83-04174 Solution Tank 1
2 7-16-07399 Cover-Tank Access 1
3 7-09-01124 Bulk Head Fitting 1
4 7-09-01122 Bushing 1
5 7-87-02191 Tube-Float Switch 1
6 0775-217 Float Switch 1
7 7-24-04053 Filter-Solution 1
8 7-25-02095 Drain Plug Assembly 1
9 2-00-05064 Chain 1
10 7-33-02374 Hose-Solution Ref.
HARDWARE USED:
H47 2-00-00232 Screw, 3/8-16 x .750 HHC 2
H53 2-00-02310 Lockwasher, Helical Spring 3/8 Med. 3
H126 2-00-03466 Screw, #10-16 x .500 2
H197 2-00-03979 Washer 1.00 x .391 x .06 3
H278 2-00-03044 Screw, .38 - 16 x .75 HSHC 1
H328 2-00-01994 Screw, TF/PRH #8 - 15 x .75 Type A 6
C1813/0002
SOLUTION TANK
6
5
4
9
2
H126
H328
8
7
C-1813/0002
H47
BACK AND RIGHT
FRONT MTG HOLES
LEFT FRONT MTG HOLE H278
H53
H197
10
1
3
2-34 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 8-13-07003 Clamp 1
2 7-88-00073 Valve-Solution 1
3 7-25-02053 Fitting-Straight 1
4 7-25-02037 Fitting-Tee 1
5 2-00-05406 Fitting-Elbow 2
6 2-00-02220 Hose Clamp 6
7 2-95-04388 Hose Clamp 2
8 7-33-02374 Hose-Solution Feed 2
9 7-33-02376 Hose-Solution Feed (RH) 1
10 7-33-02379-1 Hose-Solution Feed (LH) 1
11 7-33-02394 Hose 3”
12 2-00-05380 Elbow 1
13 8-21-04016 Bumper 1
HARDWARE USED:
H26 2-00-00641 Nut, 1/4-20 Fiber Insert 4
H27 2-00-03702 Washer, .625 x .281 x .063 2
C1822/9906
SOLUTION CONTROL - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-35
ENCORE R
SOLUTION CONTROL - EXPLODED VIEW
8
36
10
7
13
5
4
9
1
2
8
12
11
H27
H26
OVER SQUEEGEE
LIFT BRACKET
TO SOLUTION
TANK
H26
C1822/9906
2-36 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 7-52-00165-1 Panel-Dash Ref.
2 8-82-00041 Key-Switch 1
3 0775-231 Controller 1
4 8-74-00014 Solenoid-Power Panel 1
5 2-00-04825 Solenoid 3
6 8-06-05004 Fuse Block 3
7 8-28-05019 Fuse-70 Amp 1
8 7-64-00035 Module 1
9 46309A Relay 1
10 7-82-00042 Switch-Squeegee 1
11 7-82-00041 Switch-Brush Deck 1
12 2-00-04942 Hole Plug 1
13 7-48-05029 Hour Meter 1
14 7-48-05024 Condition Meter 1
15 2-00-05375 Switch-Blank 1
16 7-32-03018 Fuse Holder 1
17 8-08-00539 Bracket 1
18 7-28-05013 Fuse-2 Amp SB 1
0760-536 Wire & Harness Kit (Not Shown)
HARDWARE USED:
H6 2-00-00049 Screw, #10-24 x .500 RHM 4
H7 2-00-00056 Screw, #10-24 x .750 RHM 3
H10 2-00-00519 Lock Washer, #10 Med HS 2
H11 2-00-00605 Nut, Hex MS #10-24x .375 x .125 2
H12 2-00-01246 Nut, Hex Fiber Insert #10-24 6
H15 2-00-00221 Screw, 1/4-20 x .750 HHC 3
H24 2-00-00220 Screw, 1/4-20 x .625 HHC 6
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 3
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 12
H27 2-00-03702 Washer, .625 x .281 x .063 12
H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 1
H124 2-00-02296 Lock Washer, #10 Ext. Shaker proof 2
H159 2-00-00512 Lock Washer 3
H187 2-00-00071 Screw, #10-24 x 1.250 RHM 2
H188 2-00-01987 Flat Washer, .438 x .200 x .036 SST 2
H222 2-00-02848 Screw, 10-32 x .50 Cad Pl. STL RHM 2
C1830/9909
INSTRUMENT POWER PANEL - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-37
ENCORE R
15
14 13
12 11
10
H10
H26
H6 H24
H124 H222
H187
H24
H12
H6
9
8
H12
H12
5
H27
H26
H62
16
17
18
H25 H27 H7
6
5
7
H26 H27
H26
H27
4
H188
H11
H15
3H159
2
SEE DETAIL A
DETAIL VIEW A
C1830/9906
1
INSTRUMENT POWER PANEL - EXPLODED VIEW
2-38 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1
2
3
4
5 7-40-05038 Light-Amber 6
6
7 8-64-00007 Circuit Breaker-10A 4
8 7-64-00020 Circuit Breaker-45A 2
9 7-64-00025 Circuit Breaker-25A 1
10 8-11-00044 Boot-Circuit Breaker 6
11 8-11-00051 Boot-Circuit Breaker 1
12 7-18-00260-1 Decal 1
13 7-39-00028 Knob-Solution Flow Module 1
14 7-64-00034 Module-Solution Flow 1
HARDWARE USED:
H52 2-00-05405 Nut, 3/8-32 NEF2A 1
C1829/9909
INSTRUMENT POWER PANEL (cont.) - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-39
ENCORE R
9
7
811
10
14
5
13
H306
12
C1829/9906
INSTRUMENT POWER PANEL (cont.) - EXPLODED VIEW
2-40 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 8-18-00396 Decal-General 1
2
3 7-18-00227 Decal-Electrical Hazard 2
4 8-18-00395 Decal-Key Switch Warning 1
5 8-50-05022 Pad, Non Skid 4
6 7-18-00261 Decal - Circuit Breaker 1
7 7-18-00236 Decal - No Step 2
8 2-00-04115 Pop Rivets 2
9 8-18-00392 Decal Safety Latch 1
10 8-18-00402 Decal-Pinch Point 2
11 7-18-00228 Decal-Patent 1
12 8-50-00014 Serial Number Plate 1
13 7-18-00260-1 Decal-Instrument Panel Ref.
14 7-18-00262 Decal-Horn 1
15 8-50-05055 Pad, Non-Skid FWD/REV 1
16 7-50-05145 Pad, Brake Pedal 1
17 8-50-05030 Pad, Brake Lock 1
C1831/9907
DECALS - PARTS LIST
AMERICAN LINCOLN TECHNOLOGY 2-41
ENCORE R
DECALS - EXPLODED VIEW
VIEW A-A
(FRONT OF SEAT)
8
11
3
1
12
ThisProduct is manufactured under
oneor more of the following Patents,
orother Patents which may be pending.
U.S.-4,006,506, 4,173,052,4,317,246,
4,317,252,4,327,455, 4,328,014,
4,363,151,4,363,152, 4,459,719,
4,369,540,4,429,433,4,464,810,
5,194,077
MODEL NO. SERIAL NO.
WARNING
WARNING
Electricalhazard. Shocks could cause
severepersonal injury and property
damage.
Disconnectbattery before removing
thispower panel cover.
Toavoid personal injury or property
damage,read the operator's manual
beforeusing this machine.
Maintenanceand repairs must be
performedby authorized personnel only.
5.00
3.00
2.00
2.00
3.00
4.00
15 10
10
13
16
5
57
BB
VIEW B-B
.38
10
10
.38
A
A
4
17
14
16
23.50
C1831/9807
AMERICAN LINCOLN TECHNOLOGY 3-1
ENCORE R
OPTIONS
Back-Up Alarm ....................................................................................................................................... 3-2
Light Package......................................................................................................................................... 3-3
Overhead Guard ..................................................................................................................................... 3-4
Strobe Light With Overhead Guard......................................................................................................... 3-5
Strobe Light Without Overhead Guard.................................................................................................... 3-7
Dual Vacuum System ............................................................................................................................. 3-9
Arm Rest Option ..................................................................................................................................... 3-10
Main Broom Sweeper Option.................................................................................................................. 3-11
Broom Drive Sweeper Option ................................................................................................................. 3-13
Fire Extinguisher..................................................................................................................................... 3-15
Seat Switch Kit ....................................................................................................................................... 3-16
Frame and Flaps Option ......................................................................................................................... 3-17
ESP Recovery Option ............................................................................................................................. 3-19
Hopper Sweeper Option (Plastic) ........................................................................................................... 3-20
Hopper Sweeper Option (Steel) .............................................................................................................. 3-21
Dust Control Sweeper Option ................................................................................................................. 3-23
Spray Wand Option ................................................................................................................................ 3-25
Squeegee Wand Option ......................................................................................................................... 3-27
Battery Option 228 A. H. ......................................................................................................................... 3-28
Battery Option 330 A. H. ......................................................................................................................... 3-29
Battery Option 370 A. H. ......................................................................................................................... 3-30
Conncection Drawing Sweeper Option ................................................................................................... 3-31
Spare Parts Kits 34” & 38” & CE Kit ........................................................................................................ 3-33
Index .................................................................................................................................................. 3-34
Warranty ................................................................................................................................................. 3-37
TABLE OF CONTENTS – CHAPTER 3
3-2 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
OPTION
0780-422
KEY NO. PART NO. DESCRIPTION QTY.
1 8-32-09009 Back-Up Alarm 1
2 2-00-04578 Terminal-Bullet (Male) 2
3 2-00-04282 Terminal- Ring 2
4 3-61-00193 Wire 16 AWG Red 10’
5 2-00-04626 Terminal-Female Bullet 2
6 3-61-00189 Wire 16 AWG Black 10’
7 8-82-00058 Switch 1
8 2-00-04742 Terminal #6SS 1
9 2-00-04345 Tye-Raps 10
HARDWARE USED:
H9 2-00-00426 Flat Washer, .500 x .219 x .063 2
H27 2-00-03702 Washer, .625 x .281 x .063 1
H89 2-00-01372 Nut, Fiber Insert 38-32 Steel 2
H121 2-00-00090 Screw, #8-32 x 1.500 RHM 2
H165 2-00-00589 Nut, Hex Jam, .25-20 2
C1823/9905
BACK-UP ALARM
H121
H9
H165
7
H89
EXISTING
( -) POST
25
63
C1823
BACK UP
ALARM
BLK RED
25
4
1B
8
EXISTING
WIRE
BACK UP
ALARM SW
H27
1
EXISTING DECK MTG HARDWARE
TIE ALL WIRES TO
HARNESS USING ITEM #9
AMERICAN LINCOLN TECHNOLOGY 3-3
ENCORE R
OPTION
0780-428
KEY NO. PART NO. DESCRIPTION QTY.
1 8-40-05052 Head Light 1
2 8-40-05053 Tail Light 1
3 2-00-04210 Clamp 1
4 8-75-01207 Spacer-Tail Light MTG 2
5 8-82-00027 Light Switch 1
6 2-00-03418 Term- .25 FISO 3
7 2-00-04479 Term- 3 Way 1
8 2-00-04578 Term- .156 Male Bullet 2
9 2-00-04626 Term- .156 Female Bullet 2
10 2-00-01862 Term- #10 Ring 1
11 2-00-04282 Term- Ring 1
12 3-61-00189 Wire- 16 AWG BLACK 10’
13 3-61-00193 Wire - 16 AWG RED 12’
HARDWARE USED:
H12 2-00-01246 Nut, Hex Fiber Insert #10-24 2
H126 2-00-03466 Screw, #10-16 x .500 4
H231 2-00-02933 Screw, Mach 10-24 x 3.50 2
C1827/9810
LIGHT PACKAGE
TO (-) ON
POWER PANEL
11
H126 6
1
10
12
TO (-) ON CONDITION
METER WITH WIRE 7L
5
76
CONNECT EXISTING WIRE 5A
12
H231
3
2
4
GREEN
BLACK
9
8
H12
C1827/9810
13
3-4 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
OPTION
0780-432
KEY NO. PART NO. DESCRIPTION QTY.
1 7-30-05086 Top-Overhead Guard 1
2 7-30-05100 Leg-Overhead Guard RH 1
3 7-30-05101 Leg-Overhead Guard LH 1
4 7-30-04182 Fibre Nut 8
HARDWARE USED:
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 8
H52 2-00-00402 Flat Washer, .750 x .390 x .094 16
H57 2-00-00240 Screw, 1/2-13 x 1.250 HHC 8
H65 2-00-04936 Nut, 1/2-13 Fibre Lock 8
H146 2-00-00420 Flat Washer, 1.000 x .516 x .063 16
C1828/9712
OVERHEAD GUARD
AMERICAN LINCOLN TECHNOLOGY 3-5
ENCORE R
OPTION
0780-423 or 0780-459
KEY NO. PART NO. DESCRIPTION QTY.
1 8-58-05228 Plate-Flasher Mounting 1
2 3-61-02014 Convoluted Tube 40” -
3 2-00-04345 Ty-Rap 4
4 3-61-00193 Wire - 16 GA (RED) 10ft.
5 3-61-00189 Wire - 16 GA (BLACK) 10ft.
6 8-40-05020 Red Strobe Light (12-48) 1
6 8-40-05036 Amber Strobe Light (12-48) 1
7 2-00-04626 Terminal 2
8 2-00-04578 Terminal 2
9 2-00-00828 Terminal 1
10 2-00-04479 Terminal 1
HARDWARE USED:
H11 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 2
H15 2-00-00221 Screw, 1/4-20 x .750 HHC 4
H72 2-00-00518 Lock Washer, Helical Spring 4
H115 2-00-03063 Screw, #10-24 x .750 THM 2
H159 2-00-00512 Lock Washer 2
C1824/9807
STROBE LIGHT WITH OVERHEAD GUARD - PARTS LIST
3-6 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
STROBE LIGHT WITH OVERHEAD GUARD - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-7
ENCORE R
OPTION
0780-424or 0780-460
KEY NO. PART NO. DESCRIPTION QTY.
1 7-81-00203 Support-Warning Light 1
2 3-61-02014 Convoluted Tube
3 2-00-03261 Grommet 1
4 3-61-00193 Wire - 16 GA (RED) 10ft.
5 3-61-00189 Wire - 16 GA (BLACK) 10ft.
6 8-40-05020 Red Strobe Light (12-48) 1
6 8-40-05036 Amber Strobe Light (12-48) 1
7 2-00-00491 Grommet 1
8 2-00-04578 Terminal 2
9 2-00-00828 Terminal 1
10 2-00-04626 Terminal 2
11 2-00-04479 Terminal 1
HARDWARE USED:
H11 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 2
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 4
H52 2-00-00402 Flat Washer, .750 x .390 x .094 8
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 4
H54 2-00-02360 Nut, 3/8-16 Hex 4
H115 2-00-03063 Screw, #10-24 x .750 THM 2
H159 2-00-00512 Lock Washer 2
C1825/9807
STROBE LIGHT WITHOUT OVERHEAD GUARD - PARTS LIST
3-8 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
STROBE LIGHT WITHOUT OVERHEAD GUARD - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-9
ENCORE R
OPTION
0780-427
KEY NO. PART NO. DESCRIPTION QTY.
1 0782-124 Vac Fan 1
2 7-75-01184 Spacer 3
3 2-22-00003 Vacuum Fan Gasket 1
4 7-64-00032 Circuit Breaker - 50A 1
5 2-00-05065 Terminal - Wire Nut (Blue) 2
6 2-00-01862 Terminal - #10 Ring 2
HARDWARE USED:
H10 2-00-00519 Lock Washer, #10 Med. HS 3
H241 2-00-05395 Screw, RHM 25-20 x 4.00 Zinc 3
C1826/9807
DUAL VACUUM SYSTEM
3-10 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
OPTION
0780-470
KEY NO. PART NO. DESCRIPTION QTY.
1 * Left Arm Bracket 1
2 * Right Arm Bracket 1
3 * Molded Arm Bracket 2
4 * 3/8 - 16 x 1.50 LG BHSCS 2
5 * 3/8 - 16 x .50 LG FHSCS 2
6 * 3/8 - 16 Center Lock Acorn Nut 2
7 * 5/16 - 18 x .63 LG BHSCS 6
8 * Nylon Spacer 4
* Items Make Up Arm Rest Kit #7-69-00005
C1883/9809
ARM REST OPTION
3
5
1
6
728
4
C1883/9809
AMERICAN LINCOLN TECHNOLOGY 3-11
ENCORE R
OPTION
0780-468 (3 OF 7 and 7 of 7)
KEY NO. PART NO. DESCRIPTION QTY.
1 7-81-00166 Support, Main Broom (LH) 1
2 7-03-04185 Arm, Broom Lift (LH) 1
3 7-81-00167 Yoke, Main Broom 1
4 2-00-03382 Spring Washer 1
5 8-15-01016 Collar 1
6 7-30-05104 Guard, Main Broom 1
7 7-03-04186 Arm, Broom Lift (RH) 1
8 7-11-04011 Cap, Broom End 1
9 2-00-00875 Roll Pin 1
10 7-23-03056 Nut 1
11 7-60-00156 Pulley, Main Broom 1
12 7-08-03229 Broom, Main 1
13 2-00-03842 Pin, Roll ¼ x 1.000 3
14 2-00-03306 Bearing, Ball 3
15 2-00-05365 V Belt 1
16 2-95-04689 Washer, Axle 2
17 2-95-04182 Nut, 3/8 - 16 Elastic Stop Nut 2
HARDWARE USED:
H34 2-00-00208 Screw, 5/16-18 x .750 HHC 2
H43 2-00-00409 Flat Washer, .687 x .344 x .062 1
H44 2-00-00530 Lock Washer, 5/16 HS Med. 1
H47 2-00-00232 Screw, 3/8-16 x .750 HHC 2
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 1
H49 2-00-00209 Screw, 3/8-16 x 1.250 HHC 2
H52 2-00-00402 Flat Washer, .750 x .390 x .094 1
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 6
H54 2-00-02360 Nut, 3/8-16 Hex. 1
H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 2
H280 2-00-00187 Bolt Carriage, .38 - 16 x 2.50 1
C1873/9906
MAIN BROOM SWEEPER OPTION - PARTS LIST
3-12 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
1
4
5
2
H53 H47
3H54
H49
12
H34
H44 H43
13 67
H280
H62
14
11
15
H34
14
9
8
H62
10
H52
H53
H48
H53
16
17
C1873/9906
MAIN BROOM SWEEPER OPTION - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-13
ENCORE R
OPTION
0780-468 2 OF 7
KEY NO. PART NO. DESCRIPTION QTY.
1 0782-110 Motor - 36 VDC ½ HP 1200RPM 1
2 7-60-00158 Pulley, Motor 1
3 8-60-00161 Idler Pulley, Reverse 1
4 2-00-03306 Bearing, Ball 4
5 2-00-00532 Ring, Bearing Retainer 2
6 7-03-04184 Arm, Side Broom (Sweeper Option) 1
7 8-15-01002 Collar, Setscrew 2
8 7-41-05111 Lever, Brush Lift (Sweeper Option) 1
9 7-08-00223 Bracket 1
10 8-30-08021 Plate, Belt Guide 1
11 7-25-06030 Flange, Side Broom Pulley 1
12 7-60-00155 Pulley, Side Broom 1
13 7-08-03230 Side Broom 1
14 7-75-01139 Spacer, Pulley Shaft 3
15 7-60-00157-1 Pulley, Counter Shaft 1
16 7-81-00145 Support, Main Broom (RH) 1
17 8-75-01044 Spacer 1
18 7-78-05027 Stop, Side Broom 1
19 7-75-01189 Spacer, Idler 1
20 7-29-00245 Gasket (6.0”) Ref.
21 7-31-06065 Handel 1
22 2-00-02111 V Belt (Side Broom) 1
23 2-00-05066 V Belt (Motor) 1
HARDWARE USED:
H15 2-00-00221 Screw, 1/4-20 x .750 HHC 5
H24 2-00-00220 Screw, 1/4-20 x .625 HHC 1
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 4
H33 2-00-00224 Screw, 5/16-18 x .500 HHC 1
H44 2-00-00530 Lock Washer, 5/16 HS Med. 1
H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 6
H63 2-00-02312 Lock Washer, 1/2 HS Med. 3
H64 2-00-00596 Nut, Hex. 1/2-13 x .750 x .437 2
H72 2-00-00518 Lock Washer, Helical Spring 10
H74 2-00-03170 Flat Washer, 1.500 x .750 x .125 1
H142 2-00-05244 Carriage Bolt, 1/2-13 x 2.000 1
H144 2-00-02303 Lock Washer Int. 1
H146 2-00-00420 Flat Washer, 1.00 x .516 x .063 1
H148 2-00-01778 Screw, 1/2-13 x 2.000 HHC 1
H171 2-00-02371 Nut, Hex Jam .50-13 STL. 1
H185 2-00-02588 Screw, 1/4-20 x 1.125 HHC Cad. Pl. 3
H279 2-00-04914 Screw, .50 - 13 x 4.50 HHC 1
C1872/9906
BROOM DRIVE SWEEPER OPTION - PARTS LIST
3-14 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
C1872/9903
16
H62
414
7
7
89
10
22
H15
H72
13
H63
H148
H25
H72
12
4
11
H185
H62
H72
H25
6
H24
H72
H74 H72
H64
H62
H64
H63
H33
15
17
14
H44
H171
H63
4
3
5
19
18
2
H15
H142
H279
H144
H146
1
20
23
21
BROOM DRIVE SWEEPER OPTION - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-15
ENCORE R
OPTION
0780-462
KEY NO. PART NO. DESCRIPTION QTY.
1 2-95-01998 Screw #14-10 x .75 T/F RH 4
2 8-83-04033 Fire Extinguisher 1
C1864/9807
FIRE EXTINGUISHER
3-16 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
OPTION
0780-461
KEY NO. PART NO. DESCRIPTION QTY.
1
2 2-00-04345 Tye-Raps 10
3 0875-126 Assy-Wire, Seat Switch 1
4 2-00-04532 Term- .25 FISO Female 1
5 2-00-04531 Term- .25 FISO Male 1
6 2-00-00491 Grommet 1
7 8-82-00064 Seat Switch 1
8 2-00-04873 Clamp 1
9 2-00-03856 Plug Assy - Electric 2
10 7-13-07096 Clamp - Adjustable 2
C1863/0007
SEAT SWITCH KIT
SEE DETAIL A
USE EXISTING HARDWARE
TO FASTEN CLAMP.
TAP LIGHTLY WITH HAMMER
TO COMPRESS CLAMP.
8
2
7
NOTE: 1. SLIDE SEAT ALL THE
WAY TO THE REAR
2. PULL ITEM #3 TIGHT
THRU GROMMET
6
3
SEE DETAIL B
9
FRONT OF
MACHINE
(BOTTOM VIEW)
COPPER PIN
BLACK WIRE
NOTE: WIRE FEMALE-HALF
TO MATCH MALE
WIRING
WHITE WIRE
DETAIL B
(MALE-HALF FROM SEAT)
4
5
25V
25A
HARNESS 0795-132
EXISTING WIRE
DETAIL C
ATTACH WIRE ASSY INSIDE
BATTERY COMPARTMENT USING
ADJUSTABLE CLAMPS (ITEM 10)
AS SHOWN
SEE
DETAIL C
ROUTE AND ATTACH TO EXISTING
HARNESS USING TYE-RAPS (ITEM 2).
NOTE: COIL EXTRA CABLE UNDER FLOOR
PANEL COVER AND TIE WITH
TYE-RAP (ITEM 2).
DETAIL A
NOTE: TIE AROUND SWITCH
UNDER TERMINALS
C1863/0007
SOL 6
SOL 5
25Y
AMERICAN LINCOLN TECHNOLOGY 3-17
ENCORE R
OPTION
0780-468 1 OF 6
KEY NO. PART NO. DESCRIPTION QTY.
1 7-27-07193 Broom Housing 1
2 7-25-08080 Flap, Rear 1
3 7-13-07126 Clamp, Flap (Rear) 1
4 7-25-08081 Flap, Side 2
5 7-13-07194 Clamp, Side Sq. 2
6 7-29-00253 Gasket, Hopper 1
7 7-29-00252 Gasket, Hopper 1
8 2-00-04341 Grommet 1
9 7-29-00251 Gasket, Plastic Hopper 1
9 7-29-00254 Gasket, Steel Hopper 1
HARDWARE USED:
H6 2-00-00049 Screw, #10-24 x .500 RHM 5
H12 2-00-01246 Nut, Hex #10-24 Fiber Insert 5
H15 2-00-00221 Screw, ¼ - 20 x .750 HHC 1
H26 2-00-00641 Nut, ¼ - 20 Fiber Insert 6
H86 2-00-03575 Carriage Bolt, ¼ - 20 x .750 5
C1871/9906
FRAME AND FLAPS OPTION - PARTS LIST
3-18 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
2H86 H26
H12
3
H6
4
5
8
1
H26
H15
7
6
9
C1871/0004
FRAME AND FLAPS OPTION - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-19
ENCORE R
OPTION
0780-426
KEY NO. PART NO. DESCRIPTION QTY.
1 7-60-05013 Pump - Recycling (36 VDC) 1
2 2-00-05132 Fitting - Elbow 2
3 7-25-02062 Fitting - Reducer Nipple 1
4 2-00-03407 Hose Clamp, Witteck #10P 4
5 7-25-02061 Fitting 2
6 2-00-05131 Fitting, Nipple 2
7 2-00-05083 Fitting, 90° ¾ NPT Elbow 1
8 7-24-04038 Filter, Pump Inlet 1
9 0775-164 Float Switch 1
10 7-89-02191 Tube, Float Switch 1
11 7-09-01124 Bulkhead Fitting 1
12 8-82-00059 Switch, Rocker (SPST) 1
13 7-18-00263 Decal 1
14 7-33-02384 Hose, ½ ID 1
15 7-87-02159 Hose, ¾ ID 1
16 2-00-04479 Terminal, 3 Way 1
17 2-00-04626 Terminal, .156 Female Bullet 4
18 2-00-04578 Terminal, .156 Male Bullet 4
19 2-00-03418 Terminal, .25 FISO Female 2
20 2-00-04284 Terminal, Ring 1
21 3-61-00189 Wore. 16 AWG Black 15’
HARDWARE USED:
H8 2-00-00039 Screw, #10-24 x 1.000 RHM 4
H9 2-00-00426 Flat Washer, .500 x .219 x .063 8
H12 2-00-01246 Nut, Hex #10-24 Fiber Insert 4
C1869/9907
ESP RECOVERY OPTION - PARTS LIST
3-20 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
24
3
1
H9
H12
H8
15
5
2
6
7
6
8
14
5
13
12
9
10
11
C1869/9907
16
ESP RECOVERY OPTION - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-21
ENCORE R
OPTION
0780-468 5 OF 7
KEY NO. PART NO. DESCRIPTION QTY.
1 7-32-06022 Hopper (Plastic) 1
2 7-55-08160 Pin, Hopper Guide 2
3 7-25-08079 Flap, Hopper 1
4 7-13-07193 Clamp, Hopper Flap 1
5 7-08-00950 Bracket, Stiffner 1
HARDWARE USED:
H126 2-00-03466 Screw, #10 - 24 x .500 3
H167 2-00-04312 Screw, #10 - 24 x .625 T/C Hex HD. 5
H250 2-00-04968 Screw, T/FRH #14 - 10 x 1.000 Type A 6
C1875/9903
HOPPER SWEEPER OPTION (PLASTIC)
3
4
5
1
H250
H126
H167
2
C1875/9903
3-22 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
OPTION
0780-468 5A OF 7
KEY NO. PART NO. DESCRIPTION QTY.
1 7-32-06023 Hopper (Steel) 1
2 7-25-08079 Flap, Hopper 1
3 7-13-07193 Clamp, Hopper Flap 1
4 7-30-08020 Guide, Hopper 2
5 8-31-06078 Handle 2
6 8-79-00098 Bracket 2
HARDWARE USED:
H26 2-00-00641 Nut, ¼ - 20 Insert Fiber 2
H126 2-00-03466 Screw, #10 - 24 x .500 4
H136 2-00-03940 Screw, #10 - 24 x .500 T/C HH 5
H304 2-00-00246 Screw, .25 - 20 x 2.25HHC 2
C1875/9903
HOPPER SWEEPER OPTION (STEEL)
3
4
5
1
H250
H126
H167
2
C1875/9903
AMERICAN LINCOLN TECHNOLOGY 3-23
ENCORE R
OPTION
0780-468 4OF 7
KEY NO. PART NO. DESCRIPTION QTY.
1 7-08-00924 Bracket, Vac Mounting 1
2 0782-124 Vac Fan 1
3 7-75-01128 Spacer 1
4 7-16-07408 Cover, C.B. Mounting 1
5 7-64-00025 Circuit Breaker, 25 Amp 2
6 8-06-05004 Terminal Block 1
7 7-24-04052 Filter Bag 1
8 8-11-00051 Cap, Clear Boot 2
9 2-00-04825 Solenoid 1
10 0795-159 Diode 1
11 8-82-00058 Switch 1
HARDWARE USED:
H7 2-00-00056 Screw, # 10-24 x .750 RHM 1
H12 2-00-01246 Nut, Hex Fiber Insert #10-24 1
H13 2-00-00054 Screw, 1/4-20 x .500 RHM 2
H14 2-00-00219 Screw, 1/4-20 x .500 HHC 2
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 1
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 6
H27 2-00-03702 Washer, .625 x .281 x .063 4
H89 2-00-01372 Nut, Fiber Insert #8-32 Steel 2
H121 2-00-00090 Screw, #8 - 32 x 1.500 RHM 2
H172 2-00-04986 Screw, ¼ - 20 x 4.500 1
H229 2-00-01490 Screw, ¼ - 20 x .875 HHC STL 1
H230 2-00-00466 Flat Washer, .625 x .203 x .031 4
C1874/9903
DUST CONTROL SWEEPER OPTION - PARTS LIST
3-24 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
H12
1
H26
H229
H14
H13
5
H89
H230
11
H230
H121
4
8
9
10
H27
H26
H27
H25
H26
H7
6
H26
2
3
H250
7
(NOTE: BAND THIS END
ALTER SWITCH AS SHOWN
3.62 MAX
C1874/9906
DUST CONTROL SWEEPER OPTION - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-25
ENCORE R
OPTION
0780-466
KEY NO. PART NO. DESCRIPTION QTY.
1 0261-025 Wand Assembly 1
2 7-13-07140 Clamp, Hose 5
3 0261-024 Tool Assembly 1
4 0261-029 Hose Assembly 1
5 7-33-02306 Hose, Solution Feed 1
6 7-13-07139 Clamp, Valve 2
7 7-88-00058 Valve, Solution ¼ NPT 1
8 8-56-05026 45° Street Elbow 1
9 2-00-05206 Reducer, Male Pipe 1/4x1/8 2
10 7-16-05028 Coupling, Quick Disconnect 1
11 2-00-05207 Adapter, ¼ Hose x 1/8 NPT 2
12 2-00-05208 Adapter, 1/8 Pipe, Brass 1
13 7-50-01002 Spray Nozzle 1
14 7-03-00044 Adapter, Transition 1
15 7-60-05017 Pump, Water 36 VDC 1
16 8-82-00059 Switch, Rocker (SPST) 1
17 7-03-00047 Adapter, Plastic 3/8 - 1/2NPT 2
18 7-25-02073 Fitting, 90° Elbow ½ NPT x 3/8 BARB 2
19 2-95-04388 Hose Clamp 4
20 7-25-02037 Fitting, Plastic (tee) 1
21 7-25-02012 Fitting, ¾ I.D. Hose STR BARB 2
22 2-00-04655 Fitting, 90° Elbow (Nylon) 1
23 7-08-00769 Bracket, Hose Connection 1
24 2-00-05211 Adapter, 3/8 Hose BARB x 1/8 NPT (F) 1
25 2-00-03875 Close Nipple, (BRASS) 1
26 3-71-03025 Hose 4ft.
27 3-71-00081 Hose 1 ft.
28 7-18-00217 Spray Wand Decal 1
29 7-18-00121 Wraning Decal 1
30 8-82-00059 Switch, Rocker (SPST) Ref.
31 2-00-04479 Terminal, 3-Way 1
32 2-00-03418 Terminal, .25 FISO Female 2
33 2-00-04626 Terminal, .156 Female Bullet 2
34 2-00-04578 Terminal, .156 Male Bullet 2
34 2-00-00828 Terminal, .25 Ring 1
36 3-61-00189 Wire, 16 AWG ** Cut To Fit
37 3-61-00193 Wire - 16 AWG RED **Cut To Fit
HARDWARE USED:
H8 2-00-00039 Screw #10 -24 x 1.000 RHM 4
H11 2-00-00605 Nut, Hex #10-24 x .375 x .125 2
H12 2-00-01246 Nut, Hex #10-24 Fiber Insert 4
H15 2-00-00221 Screw, 1/4-20 x .750 HHC 1
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 1
H103 2-00-00089 Screw, #10-24 x 1.5000 RHM 2
H132 2-00-00503 Lock Washer, ¼ Ext. 2
H189 2-00-00460 Flat Washer, .437 x .192 x .031 4
H224 2-00-04686 Lock Washer, Helical #10 Scr Med. SST 2
H281 2-00-00415 Flat Washer, STL 2
C1870/0004
SPRAY WAND OPTION - PARTS LIST
3-26 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
( - ) ISOLATION POST
ON POWER PANEL
35 36 34 33
34
BLACK ( - )
C1870/0004
33
37
15
BACK VIEW
OF SWITCH
RED(+)
36
31
36
32 30 32
EXISTING #8 WIRE
AS CB-6
3
1
13
12 11 5
2
9
9
H103
6
H224 H11
11 78
10
14
4
16
REF INSTRUMENT
PANEL
28
21
20
22
19
21
26
REF SOLUTION TANK
10
25
23
H132
H15
29 H8
TO SOLUTION
VALVE
REF MAIN FRAME
27
19
18
17
H189
H12
18
17
REF 0261-029
HOSE ASSY
H281 H132 H25 24 19
27
15
SPRAY WAND OPTION - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-27
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 0261-025 Wand Assembly 1
2 0261-024 Tool Assembly 1
3 7-33-02213 Hose - Vac 1
4 7-03-00044 Adapter - Transition 1
C1882/9809
SQUEEGEE WAND OPTION
2
1
3
4
C1882/9809
3-28 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 0875-105 Battery 6v Lead Acid (Wet)(0780-207) 6
1 0875-106 Battery 6v Lead Acid (Wet)(0780-208) 6
2 0875-102 Connector Assembly (To Battery) 1
3 7-90-07286 Battery Connector Wire 5
4 8-75-01206 Spacer - Battery Pan (6) Volt 2
C1886
BATTERY OPTION 228 A. H.
FRONT OF
MACHINE
(+)
(-)
2
1
3
4
C1886/9809
AMERICAN LINCOLN TECHNOLOGY 3-29
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 0875-103 Battery 6v Lead Acid (Wet)(0780-205) 6
1 0875-104 Battery 6v Lead Acid (Wet)(0780-206) 6
2 0875-102 Connector Assembly (To Battery) 1
3 7-90-07286 Battery Connector Wire 5
4 8-75-01206 Spacer - Battery Pan (6) Volt 2
C1885
BATTERY OPTION 330 A. H.
42
4
3
1
NARROW
SIDE UP FRONT OF
MACHINE
(-) (+)
C1885/9809
3-30 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
KEY NO. PART NO. DESCRIPTION QTY.
1 0875-071-2 Battery 6v Lead Acid (Wet)(0780-203) 6
1 0875-072-2 Battery 6v Lead Acid (Wet)(0780-204) 6
2 0875-102 Connector Assembly (To Battery) 1
3 7-90-07286 Battery Connector Wire 5
4 8-75-01206 Spacer - Battery Pan (6) Volt 2
C1884
BATTERY OPTION 370 A. H.
1
3
4
2
4
FRONT OF
MACHINE
NARROW
SIDE UP
(+)
(-)
C1884/9809
AMERICAN LINCOLN TECHNOLOGY 3-31
ENCORE R
OPTION
0780-468 6 OF 7
KEY NO. PART NO. DESCRIPTION QTY.
1
2 2-00-04626 Terminal, .156 Female Bullet 2
3 2-00-04578 Terminal, .156 Male Bullet 2
4 2-00-04281 Terminal, #10 Ring 3
5 2-00-04859 Terminal, .25 Ring 5
6 2-00-04714 Terminla, #6SS 4
7 2-00-04284 Terminal, .31 Ring 3
8
9 2-00-02010 Terminal, .25 Ring 1
10 2-00-05411 SB - 50 Connectors 2
11 3-61-00043 Wire, 10 AWG 18’
12 3-61-00189 Wire, 16 AWG 10’
13 2-00-04808 Terminal, #8 SS 2
C1876/9903
CONNCECTION DRAWING SWEEPER OPTION - PARTS LIST
3-32 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
25
13
4
5
7
11
12
48in. LENGTH
10in. LENGTH
10in. LENGTH
10in. LENGTH
10in. LENGTH
10in. LENGTH
48in. LENGTH
45in. LENGTH
45in. LENGTH
28in. LENGTH 6in. LENGTH
20in. LENGTH
USE LENGTH AS IS
USE LENGTH AS IS
60in. LENGTH
12
12
11
11
10
6
4
9
5
5
6
12
2
2
3
3
25
C
NO
BROOM
MOTOR
TO (-) TERMINAL ON POWER PANEL
TO (+) TERMINAL ON POWER PANEL
TO KEY SW IGN. TERMINAL
NOTE: INSERT PINS INTO GREY
SB-50 CONNECTOR AFTER ROUTING
THROUGH GROMMET
A2
CB-8 CB-9
SOL 9A
A1
36V VAC
MOTOR
CONNCECTION DRAWING SWEEPER OPTION - EXPLODED VIEW
AMERICAN LINCOLN TECHNOLOGY 3-33
ENCORE R
OPTION
0760-531
34”
PART NO. DESCRIPTION QTY.
7-77-00120 Side Squeegee LH, Outer 1
7-77-00121 Side Squeegee RH, Outer 1
7-77-00118 Side Squeegee RH, Inner 1
7-77-00119 Side Squeegee LH, Inner 1
7-77-00123 Rear Squeegee, Inner 1
7-77-00117 Rear Squeegee, Outer 1
7-33-02377 Squeegee Hose 1
59971A Wheel, Squeegee Adjustment 2
7-33-02378 Drain Hose 1
OPTION
0760-532
38”
PART NO. DESCRIPTION QTY.
7-77-00121 Side Squeegee RH, Outer 2
7-77-00118 Side Squeegee RH, Inner 2
7-77-00116 Rear Squeegee, Inner 1
7-77-00096 Rear Squeegee, Outer 1
7-33-02377 Squeegee Hose 1
59971A Wheel, Squeegee Adjustment 2
7-33-02378 Drain Hose 1
OPTION
0760-425
CE Kit
PART NO. DESCRIPTION QTY.
0780-422 Back-up AlarmOption 1
0780-462 Fire Extinguisher 1
0875-102 Connector Assembly (To Battery) 1
7-90-07286 Wire, battery Jumper 5
SPARE PARTS KITS 34” & 38” & CE KIT
3-34 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
A
Accelerator & Directional Control Pedal .................................................................................................. 1-13
Arm Rest Option ..................................................................................................................................... 3-10
B
Back-Up Alarm ....................................................................................................................................... 3-2
Battery Charging Instructions.................................................................................................................. 1-24
Battery Condition Meter .......................................................................................................................... 1-9
Battery Option 228 A. H. ......................................................................................................................... 3-28
Battery Option 330 A. H. ......................................................................................................................... 3-29
Battery Option 370 A. H. ......................................................................................................................... 3-30
Battery Removal ..................................................................................................................................... 1-24
Brake .................................................................................................................................................. 1-12
Brake Assembly...................................................................................................................................... 2-6
Broom Drive Sweeper Option ................................................................................................................. 3-13
Brushes and Pad Drivers (34”) ............................................................................................................... 2-16
Brushes and Pad Drivers (38”) ............................................................................................................... 2-17
C
CE Kit .................................................................................................................................................. 3-33
Connection Drawing Sweeper Option ..................................................................................................... 3-31
Connection Drawing ............................................................................................................................... 1-39
Console Assembly .................................................................................................................................. 2-8
D
Decals .................................................................................................................................................. 2-40
Dual Vacuum System ............................................................................................................................. 3-9
Dust Control Sweeper Option ................................................................................................................. 3-23
E
Electrical Schematic ............................................................................................................................... 1-40
ESP Option............................................................................................................................................. 1-11
ESP Recovery Option ............................................................................................................................. 3-19
F
Fill Solution Tank .................................................................................................................................... 1-14
Fire Extinguisher..................................................................................................................................... 3-15
Foot Pedal Neutral Adjustment ............................................................................................................... 1-22
Forward/Reverse Pedal .......................................................................................................................... 2-30
Frame and Flaps Option ......................................................................................................................... 3-17
Frame Assembly..................................................................................................................................... 2-2
Front Wheel Drive .................................................................................................................................. 2-3
H
Hardware Abbreviations .......................................................................................................................... 1-30
Hardware Legend ................................................................................................................................... 1-31
Helpful Hints For Cleaning ...................................................................................................................... 1-17
High Recovery Light ............................................................................................................................... 1-10
Hopper Sweeper Option (Plastic) ........................................................................................................... 3-20
Hopper Sweeper Option (Steel) .............................................................................................................. 3-21
Horn Button ............................................................................................................................................ 1-9
Hour Meter ............................................................................................................................................. 1-11
I
Index .................................................................................................................................................. 3-34
Instrument Power Panel ......................................................................................................................... 2-36
INDEX
AMERICAN LINCOLN TECHNOLOGY 3-35
ENCORE R
K
Key Switch .............................................................................................................................................. 1-10
L
Light Package......................................................................................................................................... 3-3
Light Switch (Option) .............................................................................................................................. 1-9
Low Solution Light .................................................................................................................................. 1-10
M
Machine Connection & Harness Routing ................................................................................................ 1-37
Machine Controls.................................................................................................................................... 1-9
Machine Preparation............................................................................................................................... 1-8
Main Broom Sweeper Option.................................................................................................................. 3-11
Maintenance For The Rear Squeegee.................................................................................................... 1-20
O
Operating Instructions ............................................................................................................................ 1-14
Ordering Parts ........................................................................................................................................ 1-29
Overhead Guard ..................................................................................................................................... 3-4
P
Parking Brake Adjustment ...................................................................................................................... 1-22
Post Operation Checklist ........................................................................................................................ 1-16
Pre Sweep Option .................................................................................................................................. 1-12
Pre-Start Checklist.................................................................................................................................. 1-14
R
Rear Assembly ....................................................................................................................................... 2-4
Rear Squeegee (34” & 38”) .................................................................................................................... 2-24
Recovery Tank ........................................................................................................................................ 2-32
Replacing Pads on a Pad Driver ............................................................................................................. 1-20
Replacing Scrub Brushes ....................................................................................................................... 1-20
S
Safety Precautions ................................................................................................................................. 1-6
Scrub Brush Switch ................................................................................................................................ 1-11
Scrub Deck Actuator ............................................................................................................................... 2-10
Scrub Deck Assembly (34”) .................................................................................................................... 2-12
Scrub Deck Assembly (38”) .................................................................................................................... 2-14
Seat Adjustment ..................................................................................................................................... 1-14
Seat Assembly........................................................................................................................................ 2-26
Seat Switch Kit ....................................................................................................................................... 3-16
Service Chart.......................................................................................................................................... 1-18
Service Instructions ................................................................................................................................ 1-20
Setting the Reverse Delay Adjustment.................................................................................................... 1-22
Side Squeegee (34”) .............................................................................................................................. 2-20
Side Squeegee (38”) .............................................................................................................................. 2-22
Solution Control ...................................................................................................................................... 2-34
Solution Control Knob ............................................................................................................................. 1-9
Solution Feed Hoses .............................................................................................................................. 1-23
Solution Tank .......................................................................................................................................... 2-33
Spare Parts Kits 34” & 38” ...................................................................................................................... 3-33
Specifications ......................................................................................................................................... 1-4
Spray Wand Option ................................................................................................................................ 3-27
Squeegee Angle Adjustment................................................................................................................... 1-21
Squeegee Blade Replacement ............................................................................................................... 1-21
INDEX
3-36 AMERICAN LINCOLN TECHNOLOGY
ENCORE R
Squeegee Blade Switch.......................................................................................................................... 1-10
Squeegee Lift Assembly ......................................................................................................................... 2-18
Squeegee Wand Option ......................................................................................................................... 3-25
Squeegee Wheel Adjustment ................................................................................................................. 1-21
Steering .................................................................................................................................................. 2-5
Steering Adjustment-Pivot Adjustment .................................................................................................... 1-22
Steering Adjustment-Sprocket Adjustment .............................................................................................. 1-23
Strobe Light With Overhead Guard......................................................................................................... 3-5
Strobe Light Without Overhead Guard.................................................................................................... 3-7
Sweeper Option-Drive Belt Adjustments ................................................................................................. 1-24
T
To Begin The Cleaning Operation ........................................................................................................... 1-15
To Drain Recovery Tank ......................................................................................................................... 1-16
To Start Machine ..................................................................................................................................... 1-14
To Stop the Cleaning Operation .............................................................................................................. 1-15
To Transport Machine ............................................................................................................................. 1-14
Trouble Shooting .................................................................................................................................... 1-26
V
Vacuum Assembly .................................................................................................................................. 2-28
W
Warranty ................................................................................................................................................. 3-37
INDEX
AMERICAN LINCOLN TECHNOLOGY 3-37
ENCORE R
WARRANTY
AMERICAN-LINCOLN TECHNOLOGY
RIDER SWEEPER / SCRUBBER
"BUMPER-TO-BUMPER" LIMITED WARRANTY
I. COVERAGE
A.
(c)
II. EXCLUSIONS
III. LIMITATIONS
IV.
AMERICAN-LINCOLN TECHNOLOGY
1100 HASKINS ROAD
BOWLING GREEN, OHIO 43402
Subject to the terms and limitations stated herein,American-Lincoln warrants, to the original purchaser only, to repair or replace, at its option
and upon the terms set out below, this product or any parts thereof (excluding normal maintenance items) which are defective in materials or
workmanship, for a period of (2) two years or 2,000 hours of normal operation from the date of purchase, whichever comes first, provided that the
product is operated and maintained in accordance withAmerican-Lincoln's Maintenance and Operations Instruction.
1. (a) During the first (90) ninety days from the date of purchase, American-Lincoln will provide, without charge, parts and on-site labor
(including up to three (3) hours total round-trip travel time) to remedy a defective product or part.
(b) During the next (9) nine months or 1,000 hours (whichever come first) American-Lincoln will provide, without charge, parts and labor to
remedy a defective product or part; however all travel time for on-site remedy and all shipping and freight charges for off-site remedy of the
product or parts thereof shall be the sole responsibility of the purchaser.
(c) During the next (12) twelve months or a total of 2000 hours (whichever comes first) American Lincoln will provide, without charge, parts to
remedy a defective product or part, however all labor, travel time for on-site remedy and all shipping and freight charges for off-site remedy of the
product or parts thereof shall be the sole responsibility of the purchaser.
B. In addition to the terms listed above, if applicable, the following additional warranty coverage is applied.
1. (a) American-Lincoln warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the drive line
electrical components including the electric drive propulsion motor, electric wheel drive motor and electronic drive controller, and all hydraulic
pumps and motors, to provide replacement parts which are defective in material or workmanship, for a period of (3) years or 3000 hours
(whichever comes first) provided that the product is operated and maintained in accordance with American-Lincoln's Maintenance and
Operations Instruction.
(b) American Lincoln warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the internal
combustion liquid cooled engine, to provide replacement parts which are defective in material or workmanship, for a period of (5) five years or
unlimited hours of normal operation. All labor, travel time, shipping and freight charges shall be the sole responsibility of the purchaser.
American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the main
frame, debris hopper, solution tank, and the recovery tank, for the life of the machine against failure caused by defects in workmanship or total
rust through. For purposes of this coverage, cosmetic deterioration or surface rust does not constitute a failure.
(d) American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the batteries
which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user with new batteries of
equal value. After expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user
with a new battery of equal specifications on an eighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined
using the then current list price, plus transportation costs. Warranty is rendered NULL and Void if battery is not kept filled to the proper level with
DISTILLED WATER.
This warranty cover normal maintenance parts and labor, including but not limited to, rubber parts, seals, flaps, brushes, engine
maintenance parts,hoses,carbon motor brushes, fluids and routine adjustments.
This warranty cover damage or failure of the product or any parts thereof which is the result of misuse, negligent operation, handling
or repair,or which is the result ofmodification by any person other than an authorizedAmerican-Lincoln service representative.
A. AMERICAN-LINCOLN MAKES NO WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. AMERICAN-LINCOLN LIABILITY
UNDER THIS WARRANTY IS LIMITED TO REPAIR AND/OR REPLACEMENT OF PRODUCTS OR PARTS AS SET OUT HEREIN.
AMERICAN-LINCOLN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OF CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A
PRODUCT OR PART DEFECT OR FAILURE. ANY EXTENSIONS OF OR MODIFICATIONS MADE TO THIS WARRANTY BY A
DISTRIBUTOR OFAMERICAN-LINCOLN ARE THE SOLE RESPONSIBILITY OFTHE DISTRIBUTOR.
PROCEDURES AND CONDITIONS FOR WARRANTY CLAIMSAMERICAN-LINCOLN SHALL NOT BE LIABLE FOR REPAIR OR
REPLACEMENT OF ANY DEFECTIVE PRODUCT OR PART THEREOF UNLESS AND UNTIL THE ORIGINAL PURCHASER FULFILLS THE
FOLLOWING CONDITIONS PRECEDENT TO RECOVERY UNDER THIS WARRANTY:
The original purchaser shall promptly complete and return the warranty and installation registration form included with the product at the time
ofthe purchase;
Upon product or part failure, the original purchaser shall promptly provide notice thereof to his nearest authorized American-Lincoln Service
Representative; and
The original purchaser shall permit the product or part to be inspected by American-Lincoln or its authorized representatives, as necessary
and expenses forshipping or travel time shall be borne by the parties itemized in paragraph Iherein above.
American-Lincoln Technology reserves the right to make changes and improvements to
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its machines without notice. For best results, use only
the correctAmerican-Lincoln Service parts.
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does not
does not

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