Sweepscrub American Lincoln Moyno 500 Pump Service Manual Moyno® (Service 300 Series: 331,332,333,344,356,367) User

User Manual: Sweepscrub American-Lincoln-Moyno-500-Pump-Service-Manual american-lincoln-moyno-500-pump-service-manual 2267 file product_file sweepscrub

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Section:

MOYNO® 500 PUMPS

Page: 1 of 8

Date: March 1, 1998

SERVICE MANUAL

MOYNO® 500 PUMPS

300 SERIES

331, 332, 333, 344, 356 AND 367 MODELS

MODELS

DESIGN

FEATURES

33101 34401

33201 35601

33301 36701

33104 34404

33204 35604

33304 36704 33108 33308

33208 34408 34411

35611 35613

Housing: Cast Iron AISI 316 SS Nylon Cast Iron AISI 316 SS

Pump Rotor: Chrome plated

416 SS

Chrome plated

316 SS

Chrome plated

416 SS

Chrome plated

416 SS

Chrome plated

316 SS

Pump Stator: NBR (Nitrile) NBR (Nitrile) NBR (Nitrile) NBR (Nitrile) NBR (Nitrile)

Shaft: 416 SS 316 SS 416 SS 416 SS 316 SS

Flexible Joint: Carbon steel/

NBR

316 SS/

NBR

Carbon steel/

NBR

Carbon steel/

NBR

316 SS/

NBR

Bearings: Ball (sealed) Ball (sealed) Ball (sealed) Ball (sealed) Ball (sealed)

Mechanical Seal: Carbon-ceramic Carbon-ceramic Carbon-ceramic --- ---

Packing: --- --- --- Braided PTFE Braided PTFE

Note: Alternate elastomers available. Refer to Repair/Conversion kit numbers, page 8.

INSTALLATION

Mounting Position. Pump may be mounted in any

position. When mounting vertically, it is necessary to keep

bearings above seals to prevent possible seal leakage into

bearings.

Pre-Wetting. Prior to connecting pump, wet pump

elements and mechanical seal or packing by adding fluid to

be pumped into suction and discharge ports. Turn shaft

over several times in a clockwise direction to work fluid into

elements.

Piping. Piping to pump should be self-supporting to avoid

excessive strain on pump housings. See Table 1 for suction

and discharge port sizes of each pump model. Use pipe

“dope” or tape to facilitate disassembly and to provide seal.

Drive. On belt driven units, adjust belt tension to point of

non-slip. Do not overtighten.

On direct drive units, coupling components should be

aligned and spaced at least 1/16” apart.

Pump rotation must be clockwise when facing shaft to

prevent damage to pump. Check direction of rotation before

startup.

Water Flush of Packing (356 Models Only). The packing

may be either grease lubricated through a grease fitting in

the stuffing box or have plumbing connected to the housing

to allow a water flush.

Maximum speed is 1750 rpm.

When the material being pumped is abrasive in nature, it

may be advantageous to flush the packing to prevent

leakage under packing and excessive shaft wear.

Mechanical Seal Models Packing Gland Models

2-86-00074

Clean water can be injected through a 1/8” NPT tapped

hole that normally houses the grease fitting for lubricating the

packing. The water can be permitted to leak axially along the

shaft in either direction or can be removed from the second

tapped hole in the stuffing box. In both cases, the discharge

from the stuffing box should be throttled slightly to maintain

10-15 PSI higher pressure in the stuffing box than is present

in the discharge housing.

Table 1. Pump Data

Pump Models 331 332 333 344 356 367

Suction Port

(NPT) 3/4* 3/4* 3/4* 3/4* 1-1/2 2

Discharge

Port (NPT) 3/4 3/4 3/4 3/4 1-1/4 2

Discharge

Pressure

(psig) 150 100 50 40 50 50

*08 versions = 1” NPT

Table 2. Temperature Limits

Elastomer Temperature Limits

*NBR 10°-160°F

*EPDM 10°-210°F

*FPM 10°-240°F

*NBR = Nitrile

*EPDM = Ethylene-Propylene-Diene Terpolymer

*FPM = Fluoroelastomer

OPERATION

Self-Priming. With wetted pumping elements, the pump is

capable of 25 feet of suction lift when operating at 1750 rpm

with pipe size equal to port size.

DO NOT RUN DRY. Unit depends on liquid pumped for

lubrication. For proper lubrication, flow rate should be at least

10% of rated capacity.

Pressure and Temperature Limits. See Table 1 for

maximum discharge pressure of each model. Unit is suitable

for service at temperatures shown in Table 2.

Storage. Always drain pump for extended storage periods

by removing suction housing bolts and loosening suction

housing.

TROUBLE SHOOTING

WARNING: Before making adjustments, disconnect

power source and thoroughly bleed

pressure from system. Failure to do so

could result in electric shock or serious

bodily harm.

Failure To Pump.

1. Belt or coupling slip: Adjust belt tension or tighten set

screw on coupling.

2. Stator torn; possibly excessive pressure: Replace stator,

check pressure at discharge port.

3. Wrong rotation: Rotation must be clockwise when facing

shaft.

4. Threads in rotor or on shaft stripped: Replace part. Check

for proper rotation.

5. Excessive suction lift or vacuum.

Pump Overloads.

1. Excessive discharge pressure: Check discharge pressure

for maximum rating given in Table 1. Check for

obstruction in discharge pipe.

2. Fluid viscosity too high: Limit fluid viscosity to 20,000 CP

or 100,000 SSU.

Viscosity CP Limit RPM

1-300 1750

300-1,000 1200

1,000-2,000 700

2,000-5,000 350

5,000-10,000 180

10,000-20,000 100

3. Insufficient motor HP: Check HP requirement.

Noisy Operation.

1. Starved suction: Check fluid supply, length of suction line,

and obstructions in pipe.

2. Bearings worn: Replace parts; check alignment, belt

tension, pressure at discharge port.

3. Broken flexible joint: Replace part, check pressure at

discharge port.

4. Insufficient mounting: Mount to be secure to firm base.

Vibration induced noise can be reduced by using mount

pads and short sections of hose on suction and discharge

ports.

Mechanical Seal Leakage (Mechanical Seal Models

Only).

1. Leakage at startup: If leakage is slight, allow pump to run

several hours to let faces run in.

2. Persistent seal leakage: Faces may be cracked from

freezing or thermal shock. Replace seal.

Packing Leakage (Packing Models Only).

1. Leakage at startup: Adjust packing as outlined in

maintenance instructions.

Note: Slight leakage is necessary for lubrication of packing.

2. Persistent leakage: Packing rings and/or shaft may be

worn. Replace parts as required.

Pump Will Not Prime.

1. Air leak on suction side: Check pipe connections.

MAINTENANCE

General. These pumps have been designed for a minimum

of maintenance, the extent of which is routine lubrication and

adjustment of packing. The pump is one of the easiest to

work on in that the main elements are very accessible and

require few tools to disassemble.

Packing Lubrication (356 Models Only). The zerk

fitting on the side of the suction housing leads to the lantern

ring halves in the mid-section of the packings. At least once a

week, inject a small quantity of good quality grease, such as

MPG-2 Multi Purpose Grease (Du Bois Chemical), or

equivalent, into the zerk fitting to lubricate the packings.

Note: For Model 34411, lubricate packing by applying a

liberal amount of grease during assembly.

Page 2

Packing Adjustment (Packing Models Only).

Packing gland attaching nuts should be evenly adjusted so

they are little more than finger tight. Over-tightening of the

packing gland may result in premature packing failure and

possible damage to the shaft and gland.

When the packing is new, frequent minor adjustments

are recommended for the first few hours of operation in

order to compress and seat the packing. Be sure to allow

slight leakage for lubrication of packing.

When excessive leakage can no longer be regulated by

tightening the gland nuts, remove and replace the packings

in accordance with the DISASSEMBLY and REASSEMBLY

instructions. The entire pump need not be disassembled to

replace the packings.

Bearing Lubrication. The prelubricated, fully sealed

bearings do not require additional lubrication.

PUMP DISASSEMBLY

WARNING: Before disassembling pump, disconnect

power source and thoroughly bleed

pressure from system. Failure to do so

could result in electric shock or serious

bodily harm.

To Disassemble Mechanical Seal Models:

1. Disconnect suction and discharge piping.

2. Remove screws (112) holding suction housing (2) to

pump body (1). Remove suction housing and stator (21).

3. Remove rotor (22) from flexible joint (24) by turning

counter-clockwise (RH thread). Use 3/16 inch diameter

punch to remove rotor pin (45) on Model 36701.

4. Flexible joint (24) can be removed from shaft (26) by

using a 3/16 inch allen wrench in end of joint (1/4 inch

wrench on 356 Models) and turn counter-clockwise. Use

3/16 inch diameter punch to remove shaft pin (46) on

Model 36701.

5. Carefully slide mechanical seal (69) off shaft (26).

Carefully pry seal seat out of pump body (1). If any parts

of mechanical seal are worn or broken, the complete

seal assembly should be replaced. Seal components are

matched parts and are not interchangeable.

6. The bearings (29) and shaft (26) assembly can be

removed from pump body (1) after snap ring (66) has

been removed. To remove the assembly, lightly tap the

shaft at threaded end using a block of wood to protect

the threads. The bearings may be pressed off the shaft.

To Disassemble Packing Models:

1. Disconnect suction and discharge piping.

2. Remove screws (112) which hold suction housing (2) to

pump body (1). Remove suction housing and stator (21).

3. Remove rotor (22) from flexible joint (24) by turning in a

counter-clockwise direction (RH thread).

4. Flexible joint (24) can be removed by using a 3/16 inch

allen wrench in end of joint (1/4 inch wrench on 356

Models) and turn in a counter-clockwise direction.

5. The packing (42) can be removed without removing the

shaft (26) using the following procedure:

a. Remove gland bolts (47).

b. Slide gland (41) away from packing (42).

c. Pull out packing (42) (and lantern ring halves (57) on

356 Models) using a packing removing tool.

Note:Packing can be removed after shaft has been re-

moved by pushing out from pump side of pump body

after gland (41) has been detached.

6. The bearings (29) and shaft (26) assembly can be

removed from pump body (1) after snap ring (66) has

been removed. To remove the assembly, lightly tap the

shaft at threaded end using a block of wood to protect the

threads.

7. To disassemble shaft assembly, remove snap ring (66A)

from shaft (26) and press bearings (29) and bearing

spacer (33) off the shaft.

PUMP ASSEMBLY

To Assemble Mechanical Seal Models:

1. Press bearings (29) on shaft (26), and locate slinger ring

(77) near bearing on threaded end of shaft.

Note: When replacing bearings, always press on the inner

race when assembling to shaft, and on the outer race

when pressing bearings into the housings.

2. Press shaft assembly into pump body (1) securing with

snap ring (66).

3. Install mechanical seal (69) using the following

procedure:

a. Clean and oil sealing faces using a clean light oil (not

grease).

Caution: Do not use oil on EPDM parts. Substitute

glycerin or soap and water.

b. Oil the outer surface of the seal seat, and push the

assembly into the bore in the pump body (1), seating

it firmly and squarely.

c. After cleaning and oiling the shaft, slide the seal body

along the shaft until it meets the seal seat.

d. Install seal spring and spring retainer on shaft.

4. Thread flexible joint (24) into shaft (26) in a clockwise

direction (RH thread). On 356 Models, install seal spacer

(69A) and washer (116) before threading flexible joint

onto shaft in a clockwise direction. On Model 36701, use

shaft pin (46) to pin flexible joint (24) to shaft.

5. Thread rotor (22) onto flexible joint (24) in a clockwise

direction (RH thread). On Model 36701, pin rotor (22) to

joint using rotor pin (45).

6. Slide stator (21) on rotor (22). On 331 and 332 Models,

insert rounded end of stator ring (135) into end of stator

prior to installing stator on rotor.

7. Secure stator (21) and suction housing (2), with suction

port vertically up, to pump body (1) using screws (112).

8. Proceed as in installation instructions.

To Assemble Packing Models:

1. Press bearings (29), with bearing spacer (33) in between,

on shaft (26) and secure in place using snap ring (66A).

Note: When replacing bearings, always press on the inner

race when assembling to shaft, and on the outer race

when pressing bearings into the housings.

Page 3

2. Install packing (42) before installing shaft assembly

using the following procedure:

a. Lubricate each individual ring of packing with a

grease that is insoluble in the fluid being pumped.

b. Individually assemble each ring of packing loosely

in the packing chamber of the pump body (1).

Stagger splits on rings. (Four rings, 3/16 inch

square required on Model 34411; four rings, 1/4

inch square and two lantern ring halves (57)

assembled between two rings on 356 Models).

c. Loosely install packing gland (41) on pump body (1)

using gland bolts (47).

3. Press shaft assembly into pump body (1) positioning

slinger ring (77) between packing gland (41) and bear-

ing end of pump body. Secure the shaft assembly with

snap ring (66).

4. Thread flexible joint (24) into shaft (26) in a clockwise

direction (RH thread).

5. Thread rotor (22) onto flexible joint (24) in a clockwise

direction (RH thread).

6. Slide stator (21) on rotor (22). On 331 and 332 Models,

insert rounded end of stator ring (135) into end of stator

prior to installing stator on rotor.

7. Secure stator (21) and suction housing (2), with suction

port vertically up, to pump body (1) using screws

(112).

8. Proceed as in installation instructions.

Note: Adjust newly installed packing as described in

maintenance procedure.

WARNING:Replace belt or coupling guards

before reconnecting power.

Page 4

Page 5

PARTS LIST — 331, 332, 333, AND 344 MODELS

Item

No. Description Mechanical Seal Models Packing Gland

Models

33101

33201

33301

34401

33104

33204

33304

34404

33108

33208

33308

34408 34411

1Pump Body 330-1065-002 330-1910-002 340-1000-001

1A Discharge Housing 340-2362-000

1B Bearing Housing 330-4587-000

1C Pump Base 340-2369-000

2Suction Housing 330-1064-002 330-1911-002 330-4536-000 330-1064-002

*21 Stator See Stator section

below.

*22 Rotor See Rotor section below with circled

numbers for each series.

1211

24 Joint Carbon SteeI/NBR

320-1511-000 316 SS/NBR

320-3759-000 Carbon SteeI/NBR

320-1511-000

26 Drive Shaft 320-1499-000 320-2938-000 320-1499-000 320-2448-000

29 Bearing (2 req.) 630-0502-031

33 Bearing Spacer 320-1900-000

41 Packing Gland 320-0101-004

42 Packing 340-3396-005

47 Gland Bolt 619-1520-161

66 Snap Ring 320-1506-000

66A Snap Ring 320-4182000

69 Mechanical Seal 320-2424-000

77 Slinger Ring 320-6382-000 320-6384-000

100 Pipe Plug (3 req.) 610-0120-021

112 Screws (8 req.) 619-1430-103 320-5968-000 619-0860-081 619-1430-103

112C Screws (4 req.) 61 9-0890-281

135 Stator Ring (331 -332 only) 320-7812-000

215 Lock Washer (8 req.) 320-6464-000

*Recommended spare parts.

ModelsSTATORS 331 332 333 344

21 Standard Stator, NBR All Models 340-3501-120 340-3502-120 340-3503-120 340-3504-120

21 EPDM Stator 340-3501-320 340-3502-320 340-3503-320 340-3504-320

21 FPM Stator 340-3501-520 340-3502-520 340-3503-520 340-3504-520

ROTORS

22 1 416SS - All Models 320-2729-000 330-0906-000 320-1394-000 320-1841-000

22 2 316SS — All Models 320-2933-000 320-2942-000 320-2936-000 320-2934-000

See page 8 for Repair/Conversion Kits

Page 6

Page 7

PARTS LIST — 356 AND 367 MODELS

Mechanical SeaI Models Packing Gland Models Mechanical Seal Model

Item

No. Description 35601 35604 35611 35613 36701 36704

1Pump Body Cast Iron

340-0636-000 316SS

340-1550-000 Cast Iron

350-0420-000 316SS

350-0491-000 Cast Iron

350-0423-000 316SS

350-0423-007

2Suction Housing 350-0280-000 350-0489-000 350-0280-000 350-0489-000 350-0302-000 350-0302-007

*21 Stator NBR

340-3505-120 NBR

340-3505-120 NBR

340-3506-120

22 Rotor 416SS

320-2304-000 316SS

320-4431-000 416SS

320-2304-000 316SS

320-4431-000 416SS

330-2042-000 316SS

330-3077-000

24 Flex Joint Carbon Steel

320-1583-000 316SS

320-4427-000 Carbon Steel

320-1583-000 316SS

320-4427-000 Carbon Steel

320-1749-000 316SS

320-4436-000

26 Drive Shaft 320-1759-000 320-4430-000 320-2765-000 320-4435-000 330-1805-000 330-1805-015

29 Bearing (2 req.) 630-0552-051 630-0552-061

33 Bearing Spacer 320-2764-000

41 Packing Gland 320-0003-004 320-0003-007

*42 Packing 340-3396-008

45 Rotor Pin 320-4439-002

46 Shaft Pin 320-4439-001

47 Gland Bolt 619-1530-241

57 Lantern Ring Half** 320-6585-000

66 Snap Ring 320-1758-000 320-2794-000

66A Snap Ring 320-3533-000

*69 Mechanical Seal 320-3945-000 320-1750-000

69A Seal Spacer 320-4434-000

77 Slinger Ring 320-6383-000 320-6385-000 320-6385-000

112 Screws (6 req.) 619-1530-161 619-1530-161

115 Zerk Fitting 320-2503-001

135 Stator Spacer 330-7594-000

202 Shaft Key 611-0040-240

215 Lock Washer (6 req.) 623-0010-411

261 Pipe Plug 610-0120-011 610-0420-010 610-0120-011 610-0420-010 610-0120-011 610-0420-010

*Recommended spare parts.

**2 Required

See page 8 for Repair/Conversion Kits

Page 8

REPAIR/CONVERSION KIT NUMBERS

ELASTOMER REPAIR/CONVERSION KITS

331 Models 332 Models

Item

No. Description

NBR EPDM FPM NBR EPDM FPM

—Kit No. 311-9026-000 311-9025-000 311-9054-000 311-9027-000 311-9038-000 311-9055-000

21 •Stator 340-3501-120 340-3501-320 340-3501-520 340-3502-120 340-3502-320 340-3502-520

24 •Joint 320-1511-000‡ 320-6367-000† 320-4670-000† 320-1511-000‡ 320-6367-000† 320-4670-000†

69 •Seal 320-2424-000 320-6379-000 320-6501-000 320-2424-000 320-6379-000 320-6501-000

333 Models 344 Models

Item

No. Description

NBR EPDM FPM NBR EPDM FPM

—Kit No. 311-9029-000 311-9028-000 311-9056-000 311-9031-000 311-9030-000 311-9057-000

21 •Stator 340-3503-120 340-3503-320 340-3503-520 340-3504-120 340-3504320 340-3504520

24 •Joint 320-1511-000‡ 320-6367-000† 320-4670-000† 320-1511-000‡ 320-6367-000† 320-4670-000†

69 •Seal 320-2424-000 320-6379-000 320-6501-000 320-2424-000 320-6379-000 320-6501-000

t316SS/with appropriate elastomer.

‡Carbon steel. NBR kits are available only with carbon steel joints; a 316SS/NBR joint for 331-344 Models is

available as 320-3759-000.

356 Models 367 Models

Item

No. Description NBR EPDM FPM NBR EPDM FPM

–Kit No. (Mech. Seal

Models) 311-9033-000 311-9032-000 311-9058-000 311-9060-000 311-9036-000 311-9124-000

21 •Stator 340-3505-120 340-3505-320 340-3505-520 340-3506-120 340-3506-320 340-3506-520

24 •Flex Joint 320-1583-000‡ 320-6369-000† 320-4671-000† 320-1749-000‡ 320-6378-000‡ 3206515-000‡

69 •Seal 320-3945-000 320-6380-000 320-6510-000 320-1750-000 320-6390-000 320-6517-000

45 •Rotor Pins 320-4439-002 320-4439-002 320-4439-002

46 •Shaft Pin 320-4439-001 320-4439-001 320-4439-001

–Kit No

(Packing Gland Models) 311-9035-000 311-9034-000 311-9059-000

21 •Stator 340-3505-120 340-3505-320 340-3505-520

24 •Joint 320-1583-000‡ 320-6369-000† 320-4671-000†

†316SS/with appropriate elastomer.

‡Carbon steel. NBR kits are available only with carbon steel joints; a 316SS/NBR joint for Model 35604 and

35613 pumps is available as 320-4427-000; a 316SS/NBR joint for model 36704 is available as 320-4436-000.

ABRASION RESISTANT SEALS

Models

Elastomer 331-344 356 36701

NBR 3206460000 3206505000 3206511000

EPDM 3206502000 3206506000 3206512000

FPM 3206503000 3206507000 3206513000

NBR = Nitrile

EPDM = Ethylene-Propylene-Diene Terpolymer

FPM = Fluoroelastomer

© 1999 by Moyno, Inc. Printed in U.S.A.

® Moyno is a registered trademark of Moyno, Inc.