Letter_KS_ 1 EN Minuteman Kleen Sweep 47r Rider Floor Sweeper Operator Manual
Minuteman-Kleen-Sweep-40R-Rider-Floor-Sweeper-Operator-Manual minuteman-kleen-sweep-40r-rider-floor-sweeper-operator-manual minuteman-kleen-sweep-40r-rider-floor-sweeper-operator-manual 1498 file product_file sweepscrub
2016-11-30
: Sweepscrub Minuteman-Kleen-Sweep-47R-Rider-Floor-Sweeper-Operator-Manual minuteman-kleen-sweep-47r-rider-floor-sweeper-operator-manual 1501 file product_file
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Kleen Sweep 40R/47R Model: HM40B, HM47B, HM40BQP, HM47BQP, HM40QP, HM50QP Instruction Manual Introduction Dear customer, It is our desire that the good characteristics of the Kleen Sweep 40R/47R should justify the confidence you demonstrated by making this purchase. We did our best to supply you with an efficient and dependable machine. Before first operation of your Kleen Sweep 40R/47R, read these instructions carefully. The manual provides valuable information about service and maintenance. The symbol Before first operation of the machine, read these instructions and safety information carefully and comply with them. Please be advised explicitly that we cannot accept any legal issues out of the contents of this manual. If repair work has to be performed make sure that only genuine spare parts are used; only genuine spare parts may guarantee a dependable machine and ill make sure that your rights under current warranty are not affected. We reserve the right for technical improvement. Valid as of: January 2005 as used in this manual identifies items relevant to safety. Please make sure to forward all safety instructions to other operators. Observe the safety information listed in chapter 1. 2 Proper Use Proper Use The Kleen Sweep 40R/47R has been exclusively designed for collecting dry and moist matter from floor surfaces in e.g. factories, storage buildings, parking ground and pedestrian areas. Using the machine beyond this scope of application will be deemed improper use; The manufacturer cannot be held liable for consequential damages. The term of proper use also includes operation, maintenance and repair work to be performed in compliance with the manufacturer's specifications. The Kleen Sweep 40R/47R may be used, serviced and repaired by personnel only that are familiar with the machine and aware of possible hazards involved. Accident Prevention Regulation, Road Traffic Regulations, and aspects of safety and working medicine will have to be complied with. If modifications to the machine are made in absence of the manufacturer's prior consent, the latter cannot be held liable for damage resulting from such unauthorized modification. The machine has not been designed for collecting dusts which are detrimental to health or explosive dusts. Notes on warranty The terms of the sales contract apply. Damages are not subject to warranty if they are due to non-compliance with the maintenance and service provisions. The maintenance work has to be performed by an authorized service center. The following is excluded from warranty: Natural wear and tear after overload and damages caused by inexpert handling and unauthorized modification of the machine. Moreover, any claim for warranty cannot be accepted if damages at the machine are caused by fitting parts or accessories without prior and explicit consent or by non-compliance with the maintenance instructions. Inspection Carefully unpack and inspect your Kleen Sweep 40R/47R for shipping damage. Follow unpacking instructions on shipping pallet. Each unit has been tested and thoroughly inspected before shipment. Any damage is the responsibility of the delivery carrier who should be notified immediately. 3 Contents 1 1.1 1.2 1.2.1 1.3 1.3.1 1.4 1.5 1.6 Safety Information . . . . . . . . 5 General Safety Information. . . 5 Safety and Warning Symbols . 6 Generally Applicable Symbols 6 Labels at the Machine. . . . . . . 7 Kleen Sweep 40R/47R Signs . 8 Operation/Safety Information 10 Cleaning Information. . . . . . . 11 Maintenance Instructions . . . 12 2 2.1 2.2 2.3 2.4 Description . . . . . . . . . . . . . 14 Functional Description . . . . . 14 Cylinder Broom . . . . . . . . . . . 14 Side Brush . . . . . . . . . . . . . . 14 Filter System / Dust Evacuation 15 Shaking System . . . . . . . . . . 15 Steering . . . . . . . . . . . . . . . . 15 Wheels . . . . . . . . . . . . . . . . . 15 Brake . . . . . . . . . . . . . . . . . . 15 Traction Drive Assembly. . . . 15 2.5 2.6 2.7 2.8 2.9 4 3 3.1 Battery Systems . . . . . . . . . 16 Low Discharge Signal Sender . . . . . . . . . . . . . . . . . 16 4 First Operation . . . . . . . . . . 17 4.1 4.2 First Operation of Batteries. . 17 Insert Batteries . . . . . . . . . . . 18 5 5.1 Operation. . . . . . . . . . . . . . . 19 Kleen Sweep 40R/47R Controls 19 5.2 Kleen Sweep 40R/47R Control Panel . . . . . . . . . . . . . . . . . . 21 5.3 Empty Dirt Hoppers . . . . . . . 24 5.4 Working With the Kleen Sweep 40R/47R . . . . . . . . . . . . . . . . 25 5.4.1 Switch Electro-Motor On and Off 25 5.4.2 Sweep. . . . . . . . . . . . . . . . . . 26 5.4.3 Stop and Park. . . . . . . . . . . . 26 6 7 7.1 7.2 Technical Data . . . . . . . . . . 27 Maintenance/Service . . . . . 31 Maintenance Instructions . . . 31 Mount/Dismount Cylinder Broom . . . . . . . . . . . . . . . . . . 32 7.3 Adjust Sweeping Track . . . . . 32 7.4 Sealing Strips for Broom Compartment . . . . . . . . . . . . . . . . 34 7.4.1 Folding Apron Adjustment . . 34 7.5 Replace Side brush . . . . . . . 35 7.6 7.7 7.8 7.9 7.10 Dismount Plate Filter . . . . . . 36 Basic Cleaning of Plate Filter 37 Electrical System . . . . . . . . . 38 Brake . . . . . . . . . . . . . . . . . . 38 V-belt drive . . . . . . . . . . . . . . 39 8 Spare Part List . . . . . . . . . . 40 Safety Information 1 Safety Information 1.1 General Safety Information Apart from the instructions contained in this manual, the general safety instructions and accident prevention regulations, as imposed by law will have to be complied with. Do not put the Manual aside without reading it even if you used similar sweepers before. Take the time to read them now and save time later. It will be of essence to make yourself familiar with all accessories and controls, as well as their functions, before you start working. Take time to read now and save time later. Machines with known defects must not be used. Prior to operation make yourself familiar with all systems and controls and "where they arrive". Avoid the mess of having to read this book while trying to run the machine. Using the machine in areas with explosion hazard, on public roads and places is prohibited. The operator has to use the machine within its design limits. Shut the motors down before transporting the machine. Keep clear of hazard zone! Before commencing work, the operator has to make sure that the Kleen Sweep 40R/47R and its accessories are in proper and safe condition. Warning and instruction labels attached to the machine contain important information about safe operation. Illegible or lost labels have to be replaced. Make sure that all covers are fitted before starting to sweep. When sweeping in closed rooms, provide for sufficient ventilation. 5 Safety Information 1.2 Safety and Warning Symbols 1.2.1 Generally Applicable Symbols Symbol Hazardous for DANGER persons and goods CAUTION the machine Ecological hazard the environment Table 1 6 All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment protection are attributed one of the Versions of used safety and warning symbols following warning symbols: Description dangerous situation caused by misuse inaccurate adherence of instructions or prescribed work routine important information on handling the machine in order to maintain operability due to use of substances representing an inherent danger to health of environment Safety Information 1.3 Labels at the Machine Read and observe operator's Manual (5) The following safety and information signs are legibly attached to the machine. Missing or illegible stickers have to be replaced. Brake (6) Sound power level (7) 86dB (A) Kleen Sweep 40R/47R Folding apron (1) Parking brake(2) Nameplate, front and rear(3) Fig. 1 Safety and information signs 7 Safety Information 1.3.1 Kleen Sweep 40R/47R Signs Rotating parts (9) 24 V sticker (17) 24 V LDS battery setting (15) Cylinder broom wearing take-up (11) 12 Fig. 2 8 Safety and information signs Nameplate (12) Safety Information Kleen Sweep 40R/47R Signs Continued High-pressure cleaner (13) Battery charging (16) Keep seat hood opened during complete battery charging procedure. This machine operates on 24 Volt DC. Batteries: PN 956740 4 x 6V 275 AH Charger: PN 957731 24VDC, 20 Amp 120VAC Do not clean with highpressure cleaner or vapour jet. 9 Safety Information 1.4 Operation/Safety Information Vacuum sweepers may be run by qualified personnel only; such personnel will have to have evidenced their qualification for running the machine to the owner or his authorized representative; operators explicitly will have to be instructed by the owner or his authorized representative to use the machine. The machine may be used for cleaning such surfaces approved by the owner or this authorized representative for operation of vacuum sweepers. Before starting the engine, switch off all drives. Transporting persons on the machine is prohibited. Ride-on machine types are to be started with the driver being sea- 10 ted. Never leave the machine unattended before the motors are off and the machine is protected against unintended movements. To prevent the machine from unauthorized use, pull the control key to block all drives. Shut down the motors before transport of the machine. During driving the operator has to take account of local conditions and when working he has to watch out for other persons, especially children. Shut down the engine before opening the hood or fairings. This machine must not be used as dust-evacuating machine with dust filter insert (separator) to collect dusts which are hazardous to health. Compared to fourwheeled vehicles, driving stability of threewheeled vehicles is reduced. We thus recommend: - do not negotiate curves at high speed. - do not turn at slopes but on level ground only. - ride up- or downhill straight. Safety Information Warning and instruction labels attached to the machine contain important information about safe operation. Provide for sufficient ventilation when sweeping indoors. Proceed to filter shaking only after having closed the dirt hopper. Do not open the hood with the engine running. 1.5 Cleaning Information The specific safety instructions for handling drive batteries apply. Before proceeding to cleaning of the machine, pull the ignition key. The machine is splash-proof (IPX3). Do not clean the Kleen Sweep 40R/47R with high-pressure cleaner or vapour jet. Proceed to cleaning of the dirt hopper in regular intervals to preclude formation of bacterial deposits. 11 Safety Information 1.6 Maintenance Instructions A good approach to prevention of accidents is proper maintenance of the machine. Before proceeding to repair or maintenance work remove the ignition key. Use appropriate tools for maintenance, service, setting etc. As far as aspects of safety are concerned, spare parts will have to be at least of the same quality as the genuine spare parts. Switch off the motors before maintaining the machine or replacing parts of it. Check hydraulic lines and hoses for damages and leakage in regular intervals; replace defective hoses and lines immediately! 12 Before changing wheels protect the machine against rolling by placing blocks. Proceed to wheel changing when the machine is on level and solid ground. Do not repair the pneumatic tires mounted to the machine yourself. Dismount the wheel and take it to repair by professionals. Use of other than the cylinder brooms and side brushes approved by the manufacturer is not acceptable (see technical data) since use of other cylinder brooms and side brushes may affect your safety. When handling lubricating agents, the applicable regulations for protection of the environment and prevention of fire have to be complied with. Provide for disposal of used oil and grease in accordance with the provisions imposed by law. Collect cleaning agents, oil, fuel oil, grease etc. and provide for adequate disposal. Wipe away spilled substances. Safety Information Before commencing any work on the electrical system disconnect the battery plug of the Kleen Sweep 40R/47R. Do not keep batteries discharged for a longer period; always recharge them as soon as possible. Top with distilled water only. Never refill battery acid in battery cells of perfect condition. Open the hood before charging batteries; generation of explosive gas! Keep batteries dry and clean and clear of soiling such as e.g. metallic dust to avoid leakage current. Do not place metal objects or tools onto batteries. Short-circuit and deflagration hazard. Spilled (straight) battery acid must not get into the sewage system before having been neutralised. Comply with the regulations imposed by law and observe local provisions. Battery acid is highly caustic (keep clear of children). When checking the battery acid level, wear safety glasses. If acid splashes get into the eyes rinse with clear water for 15 minutes and contact a doctor immediately. Wear appropriate pro- tective clothes (e.g. protective gloves or fingerstalls) when handling battery acid. Do not use open flames (explosion hazard). Do not eat, smoke or drink in rooms where batteries are charged to avoid damaging your health. After work with batteries wash your hands thoroughly. Provide for sufficient ventilation. 13 Description 2 Description 2.1 Functional Description The side brushes are used to collect dirt at borders and to enlarge the working width as well as to increase the area performance at large spaces. The cylinder broom transports the debris into the dirt hopper. The suction fan vacuums the fine dirt which is separated by a filter system. The air returned into the environment is clean. This sweeper operates dust-free. Fig. 3 Principle of Kleen Sweep 40R/47R 2.2 Cylinder Broom The cylinder broom is equipped with six rows of bristles arranged in V-shape. The cylinder broom width amounts to 27.56 in. (700 mm) and its diameter 13,58 in. (345 mm). 2.3 Side Brush The standard version, the side brush is located at the front right. The operator lifts and lowers it by hand lever. The side brush is to have a light inclination. The pivoting area of the side brush arm is limited by stop screws. The side brush is driven by V-belt. For special application, fitting of a second side brush at the left is possible. 14 Description 2.4 Filter System / Dust Evacuation The filter system is located in the filter case above the dirt hopper. The suction filter transports the fine dust raised by the cylinder broom to the plate filter and separated there. The fine dusts sets at the outsides of the filter blades. In case of heavy dusting, check and clean the plate filter at regular intervals. 2.6 Steering Steering is controlled from steering wheel to front wheel via fork head. 2.7 Wheels Front wheel : Solid tires Rear wheels: Solid tires 2.8 Brake The Kleen Sweep 40R/47R is equipped with a service brake. This brake has been constructed as shoe brake and equally serves as parking brake. It is located at the rear wheels and is actuated via cables. A special adjustment screw is situated at the right-hand rear wheel. Works at the braking system have to be executed by qualified persons in a qualified workshop only. 2.5 Shaking System Due to normal working vibration the set dust partly falls off into the dirt hoper. 2.9 To ensure working in a dust-free environment, however, actuate the shaking system regularly. Traction Drive Assembly The Kleen Sweep 40R/47R is equipped with an electric drive assembly with continuous regulation. 15 Battery Systems 3 Battery Systems 1 Before commencing any work on the electrical system disconnect battery plug of the Kleen Sweep 40R/47R. Do not use open flames when handling batteries and especially when checking the battery acid level. Provide for sufficient ventilation in rooms where batteries are charged. Spilled (straight) battery acid must not get into the sewage system before having been neutralised. Comply with the regulations imposed by law and observe local provisions. 3.1 U Batt GiS: Connection 6-7 bridged with 7.5kΩ = low-maintenance wet battery Earth 5 4 6 Low Discharge Signal Sender PzS/PzB: Connection 6-7 closed = low-maintenance wet battery (956740) 16 GREEN Rel 1 7 2 Fig. 4 Low discharge signal sender (LDS) Rel 2 3 8 1 (-Ue) RED First Operation 4 First Operation Before delivery, the machine has been extensively tested and submitted to a functional check. Only qualified personnel of your local contract dealer are allowed to proceed to first operation. After shipping of the machine, we advise your contract dealer. He will contact you to make a date for briefing lessons. 4.1 First Operation of Batteries In order to attain an optimum of performance and service life of the battery, proceed to an initial charging following the filling. The operating instructions enclosed to each charger unit describe in detail operation and function of the chargers. Since batteries and charger units are matched, we recommend using batteries and chargers as prescribed by Minuteman. We grant full warranty only for these devices. Do not use the Kleen Sweep 40R/47R at ambient temperatures of more than 104°F (40°C). Do not start the machine at temperatures of 32°F (0°C) or less. 17 First Operation 4.2 Insert Batteries - Turn engine off and remove key. - Secure machine by engaging the parking brake. - Fold back seat hood. - Insert batteries according to draft into the battery tray: Fig. 6 Fig. 5 18 Insert batteries-A Insert batteries-B - Connect batteries and cable set according to terminal diagram. - Battery type at the low discharge signal sender (see 3.1) - Connect charging plug of the battery connection cable and cable of the charger unit and proceed to initial charging. - After charging of the batteries, connect charger plug and device plug for electrical connection. Now the Kleen Sweep 40R/47R is operable. Operation 5 Operation 5.1 Kleen Sweep 40R/47R Controls 1. 2. 3. 4. 5. 6. 7. 7 Actuator for folding apron Service brake/parking brake lock Service brake/parking brake pedal Drive pedal, reverse Drive pedal, forward Control panel Seat adjustment 6 5 4 1 3 2 Fig. 7 Controls 19 Operation 1 Actuator for folding apron to open and close the folding apron for collecting coarse dirt. 2 Service brake/parking brake lock to lock the service brake. If locked, the service brake works as parking brake. Release the lock by depressing the brake pedal (3). 3 20 4 Drive pedal, reverse to change direction to reverse ride and with continuous regulation of velocity at the same time. If the driver lets the pedal go it returns to initial position and the machine slows down to standstill. 5 Drive pedal, forward to change direction to forward ride and with continuous regulation of velocity at the same time. If the driver lets the pedal go it returns to initial position and the machine slows down to standstill. 6 Control panel Refer to chapter "Control panel". 7 Seat adjustment to adjust the seat position to drivers of different height. Service brake/parking brake pedal to actuate the service brake at the rear wheels. Before leaving the machine unattended, engage the service brake and lock. Operation 5.2 1. 2. 3. 4. 5. 6. Kleen Sweep 40R/47R Control Panel Suction fan/shaking system knob Cylinder broom lever Side brush lever Key switch Hourmeter Battery charge status 3 2 1 4 6 Fig. 8 5 Kleen Sweep 40R/47R control panel 21 Operation Turn off main broom before jolting. Filter cleaning is improved by interrupting the jolting procedure several times. Turn off the combustion engine of the Kleen Sweep 40R/47R. 1 2 3 1 3 Side brush lever to lift and lower the side brush. - Lower side brush = push lever. Suction fan/shaking system knob - Lift side brush = pull lever. Knob position (from top to bottom position): 1 Shaking system ON (hold knob). 2 Deactivated vacuuming function (flap has to be opened before sweeping wet surfaces and collecting wet dirt). 3 Activated vacuuming function (flap has to be closed before sweeping dry surfaces or collecting dry dirt). 22 2 Cylinder broom lever to lift and lower as well as to switch on and off the cylinder broom and the side brush. - Lower cylinder broom as well as switch on cylinder broom and side brush = push lever. - Lift cylinder broom as well as switch off cylinder broom and side brush = pull lever. Operation 4 To protect the electromotors, do not start the Kleen Sweep 40R/47R at ambient temperatures of 32°F (0°C) and less. Key switch to switch the electric system on and off, to secure the machine against unauthorised use as well as to acknowledge released seat contact switch. For safety reasons, the Kleen Sweep 40R/47R is equipped with a seat contact switch. Starting the engine is possible only when the driver is seated. If the seat contact opens while the electro-motor runs, the key switch of the Kleen Sweep 40R/47R has to be turned off and on again. 6 Battery charge status to indicate the status of battery charge. Green case: battery charged, Kleen Sweep 40R/ 47R is operable 5 Hourmeter to indicate the operating hours. The counter works with the driver being seated and if ignition is switched on. Red case: - flashing red light: ride the machine to recharging at 50% driving speed. After this delay has elapsed, the rush motor is stopped. - permanent red light: discharging status of the machine attained; riding is still possible at reduced speed only, but no operation. 23 Operation 5.3 Empty Dirt Hoppers Lift cylinder broom before removal of the dirt hoppers. - Fold bow (Fig. 9/3) up and the dirt hoppers (Fig. 9/2) are lowered. - Use the recessed grip (Fig. 9/1) of one of the hoppers to lift it lightly and extract it. 3 1 2 1 Fig. 9 Emptying dirt hopper 1. Recessed grip in dirt hopper 2. Dirt hopper 3. Bow to lift/lower dirt hoppers - Take the hopper at its bow-type handle to disposal and empty. - Empty second dirt hopper as described above. - Re-insert dirt hopper (Fig. 9/2) and fold down the bow (Fig. 9/3). Clean dirt hoppers at regular intervals. 24 Operation 5.4 Working With the Kleen Sweep 40R/47R The driver is requested to carefully read this operator's manual. All controls are marked with easy-to-understand symbols that ease familiarization. First driving attempts should be limited to clear areas until you are familiar with all controls and their functions. Please comply with the following safety provisions: When working with the Kleen Sweep 40R/47R all safety measures generally applicable for handling vehicles and fuels have to be observed. No passenger transport admitted with the Kleen Sweep 40R/47R. Warning and instruction labels attached to the machine contain important information about safe operation and guarantee your personal safety. Before commencing work, the operator has to make sure that the machine and its accessories are in proper and safe condition and comply with the provision for safety at work. Do not operate the Kleen Sweep 40R/47R without protective devices. seated. If the seat contact opens while the electro-motor runs, the key switch of the Kleen Sweep 40R/47R has to be turned off and on again. - Set all levers and switches to neutral. - Engage parking brake. - Turn key switch to "I". Make sure that the drive pedal is in neutral position. When leaving the machine unattended, remove ignition key to avoid unauthorized use. 5.4.1 Switch Electro-Motor On and Off For safety reasons, the Kleen Sweep 40R/47R is equipped with a seat contact switch. Starting the engine is possible only when the driver is 25 Operation 5.4.2 Sweep 5.4.3 Stop and Park - Lower cylinder broom. - Release parking brake. - Slowly depress drive pedal until desired speed has been attained. - Regularly actuate shaking device to clean filter. - Check contents of the dirt hopper and empty if required. - Release drive pedal (returns automatically into its neutral position and the machine slows down to near standstill) and actuate service brake. - Actuate parking brake. - Lift main and side brush. - Turn key switch to "O". Initially, the vacuuming function is inactive. Open the flap when sweeping wet surfaces and collecting wet dirt. 26 Remove the key before leaving the machine unattended. Technical Data 6 Technical Data Kleen Sweep 40R/47R Dimensions and weights Length with side brush Width with 1 side brush Height above steering wheel Empty weight – serviceable Empty weight – without batteries Driving and sweeping performance Forward speed Reverse speed Sweeping speed (recommended: 2,5 mph (4,0 km/h)) Sweeping track without side brushes - with 1 side brush - with 2 side brushes Theoretical sweeping perf. without side brushes - with 1 side brush - with 2 side brushes Gradability, max. (for 1 min.) in. (mm) in. (mm) in. (mm) lb (kg) lb (kg) 59.8 (1520) 44.1 (1120) 52.8 (1340) 992 (450) (acc. to battery type) 705 (320) mph (km/h) mph (km/h) mph (km/h) in. (mm) in. (mm) in. (mm) sq. ft./ h (m2/h) sq. ft./ h (m2/h) sq. ft./ h (m2/h) % 3.7 (6,0) 2.5 (4,0) 3.7 (6,0) 27.6 (700) 38.2 (970) 48.8 (1240) 45 210 (4200) 62 430 (5800) 80 190 (7450) 12 27 Technical Data Kleen Sweep 40R/47R Filter system Filtering surface Plate filter Cylinder broom Length Diameter Wearing limit (approx.) Speed Sweeping track Quantity of bristle rows Serial bristling Ground clearance of sealing strips at broom compartment Sealing strips, left right rear Sealing strip, front 28 sq. ft. (m2) piece 30.14 (2.8) 1 in. (mm) in. (mm) in. (mm) rpm in. (mm) 27.6 (700) 13.6 (345) 11.4 (290) 530 ± 20 2.0 + 0.2 (50 + 5) 6 v-shape PES in. (mm) in. (mm) in. (mm) 0.04 (1) 0.04 (1) 0.16 (4) with contact to the floor Technical Data Kleen Sweep 40R/47R Side brushes Diameter Speed Serial bristling Dirt hopper Hopper volume Drive wheels Pneumatic tires with tube: tire size Inflation pressure Solid tires Tire Electric drive Service voltage Travel drive assembly Suction fan motor / sweeping motor Total power consumption in. (mm) rpm 18.1 (460) 90 PES cu. ft. 2x1.1 (2x30) in. in. (mm) 4.00 - 4 Ø 9.84 / 2,36 (Ø 250 / 60) DC / V KW KW KW 24 0.6 0.75 1.9 29 Technical Data Kleen Sweep 40R/47R Noise emission The sound power level according to DIN EN ISO 3744, measured under standard operating conditions and maximum volume flow amounts to Vibrations The frequency weighted acceleration measured according to EN 1033 which have an effect upon the lower limbs (hand-armsystem) amounts under normal working conditions The frequency weighted acceleration measured according to EN 1032 which have an effect upon the lower limbs (feet and seat) amounts under normal working conditions 30 9 dB (A) 86 ft / s2 (m / s2) < 8.07 (< 2.5) ft / s2 (m / s2) < 1.64 (< 0.5) Maintenance/Service 7 Maintenance/Service 7.1 Maintenance Instructions Compliance with our recommendations concerning maintenance work will give you the certitude of having an effective and dependable machine at your disposal. It is better to take precautions than repairing damages – and it saves money! Compliance with our recommendations concerning maintenance work will give you the certitude of having an effective and dependable machine at your disposal. It is better to take precautions than repairing damages – and it saves money! Please contact your local distributor if you cannot do the maintenance works as prescribed in the maintenance schedule in-house. He will have these works done for you and has qualified personnel at disposal. In case of questions or orders for spare parts, please always have your machine’s chassis and engine’s serial on hand. You will find the serial on the data plate which is located on the chassis at the left of the air cleaner. When cleaning or servicing the machine, or replacing parts, have the engine stopped, the key removed and the service brake (parking brake) engaged. Wipe away spilled oil and fuel and provide for adequate disposal of these substance. Use appropriate tools for servicing, maintenance and adjusting work only. Spare parts at least will have to be of the same quality as genuine parts are. Do not remove or install tires or repair a rim. Take the wheel and rim to a service centre where qualified personnel and the required specific tools are available. Before commencing any work on the electrical system disconnect the negative lead of the battery or disconnect the battery plug. Kleen Sweep 40R/47R: disconnect battery plug. 31 Maintenance/Service 7.2 Mount/Dismount Cylinder Broom The cylinder broom is accessible from the left side of the machine and is to be dismounted as follows: - Lower cylinder broom - Remove ignition key and protect by engaging parking brake - Open lateral flap - Remove cover - Open locks (Fig. 10/2) by enclosed square spanner (counter-clockwise) - Remove cover (Fig. 10/1) 7.3 1 2 4 2 Fig. 10 32 Remove cover Adjust Sweeping Track An adjustment device allows adaptation to the different sweeping conditions. The cylinder broom is to adjust according to normal use and with regard to a low degree of wearing as described in the following. Check the broom adjustment on level ground as described in the following: 3 1 ceed in inverse order. 5 Fig. 11 Dismount Cylinder broom - Loosen star knob (Fig. 11/2) and remove - Remove cylinder broom seating (Fig. 11/1) - Turn handle (Fig. 11/3 + 5) upwards and unlock - Remove plate with sealing strip (Fig. 11/4) - Remove cylinder broom by pulling. For mounting the cylinder broom pro- Maintenance/Service Before checking: - Mark level surface for broom adjustment check by chalk. 0.37 in. (10 mm). When exceeding the sweeping track width, the engine protection may be activated. - Lower cylinder broom and let it run dry. - Lift cylinder broom and forward the Kleen Sweep 40R/47R a bit. - With the correct broom adjustment the parallel sweeping marks have to appear on the floor (sweeping track). The sweeping track width is to be 1.97 in. (50 mm) with the Kleen Sweep 40R/47R. The sweeping track width can be adjusted by the star knob (Fig. 12/1) as follows: Fig. 12 - Broom adjustment Open seat hood Loosen handle (Fig. 12/1) Turns star knob (Fig. 12/2) Fix handle (Fig. 12/1) to the left = wider sweeping track to the right = smaller sweeping track Fig. 13 Sweeping track adjustment With one turn of the knob, the track widens or broadens by approx. 33 Maintenance/Service 7.4 Sealing Strips for Broom Compartment In order to assure good function of the sweeper, a perfect condition of the sealing strips is required, especially in order to attain the prescribed vacuum in the broom compartment, a clean sweeping result and the less possible wear of the sealing strips (check the sealing strips of the broom compartment for wearing and damages in regular intervals). Replace defective sealing strips. The ground clearance of the lateral and of the rear sealing strips is adjustable (oblong holes in the sealing strips). Ground clearance = sides: approx. 0.04 in. (1mm) rear: approx. 0.16 in. (4mm). Proceed to adjustment at the Kleen Sweep 40R/47R with the battery set being mounted Height of the front sealing strip (at folding apron) cannot be adjusted. Being dragged, it has contact with the floor. 34 7.4.1 Folding Apron Adjustment Fig. 14 Adjust folding apron - Turn engine off and remove key - disconnect battery plug - Remove cover (as described in the paragraph “Mount/Dismount Cylinder Broom”). - Remove bolt (Fig. 14/2). - Modify adjustment by turning the fork head (Fig. 14/1). Modify adjustment such that the cylinder broom does not retract the sealing strip of the folding apron during operation. Maintenance/Service 7.5 Replace Side brush Proceed in inverse order for mounting of the side brush. The side brush is located at the front right of the machine (standard version). Use the lever (Fig. 10/2) to lift and lower the side brush. The side brush is to be lightly inclined in forward and in outward direction. The pivoting area of the side brush arm is limited by stop screws. The side brush is driven by a V-belt. Fitting of a second side brush for specific appliances is possible. Proceed as follows for dismounting of the side brush: Fig. 15 Replace side brush - Turn engine off and remove key. - Secure machine by engaging parking brake - disconnect battery plug - Remove right-hand cover (as described in the paragraph “Dismount/ Mount Cylinder Broom”). - Side brush lifted - Loosen hexagonal nut (Fig. 15/1) und remove together with washer - Remove bolt (Fig. 15/2) - Remove side brush 35 Maintenance/Service 7.6 Dismount Plate Filter Proceed as follows for dismounting of the plate filter: 1 - Open seat hood. - Remove cover. - Loosen fillister head screws (Fig. 16/2) and remove. - Fold back frame with electro-motor (Fig. 16/3). - Hook frame at indicated position (Fig. 16/4). - Remove plate filter (Fig. 16/5). 4 3 2 2 For mounting of plate filter proceed in inverse order. Fig. 16 1. 2. 3. 4. 5. 36 5 Plate filter Detent hook Fillister head screws Frame with electro-motor Opening holding the detent hook Plate filter Maintenance/Service 7.7 Basic Cleaning of Plate Filter Hold the plate filter (Fig. 17/1) in vertical position and let it fall down from a height of 3 ft. (1 m) to the even floor as represented in Fig. 19. 1 The soiled side of the filter has to point to the bottom. Soiled side Clearance approx.31 ft m Floor Fig. 17 Basic cleaning of plate filter 37 Maintenance/Service 7.8 Electrical System Circuit-breakers and fuses 6 voltage (10A) 3. F4 Shaking function control voltage (5A) 4. F5 not assigned 5. F6 LDS indication (5A) 6. F7 LDS (5A) 7. F11 Shaking motor (30A) 8. F12 Brush motor (60A) 9. F1 Drive control power module (63A) Before leaving the machine unattended, engage the parking brake and remove key. 7.9 Brake It is located in the rear wheels and is actuated via cables. A special adjustment screw is situated at the right-hand rear wheel. Fig. 18 Fuses 1. F2 Pre-fuse (20A) 2. F3 Travel drive assembly control 38 Maintenance/Service 7.10 V-belt drive 1. Tension roller 2. Suction fan V-belt (20Hz) 3. V-belt pulley 4. V-belt for brushes (130 Hz) 5. Side brush V-belt 6. Pulley 7. Cylinder broom V-belt 8. Tensioning roller follower 9. Pulley 10.Tension spring 11.Hexagonal nut 12.Hexagon socket screw 13.Screws Fig. 19 V-belt drive 39 8 40 Spare part list Side brush Item PN Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 00557600 00042900 01130610 00041810 00046520 00053750 00051510 01130620 00855380 00132880 00054690 00695300 00974400 00521270 00537390 01130630 00553690 00152850 00041600 00029170 01130640 00054020 00053330 01130650 00853730 01130660 01071480 01130670 00701250 01130680 00740090 01130690 00740280 00104500 00157690 00154680 01131400 00954200 01130700 00072940 01130710 01130720 01130730 01130740 00020610 00022440 01131530 00053350 00156720 00740930 00855240 00138180 4 10 4 1 3 8 6 1 5 1 1 2 3 3 1 1 4 1 2 1 1 1 1 1 1 1 2 1 1 1 4 1 4 4 3 3 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 Hex. bolt Washer Bearing Hex. bolt Washer Washer Hex. nut Holder Washer Hex. nut Hex. bolt Washer Bushing Sheave Cylinder screw Holder Hex. bolt Plug Hex. bolt Spacer sleeve Rope Wing nut Hex. nut Decal Hand wheel Side brush holder Hose clamp Bellows Pressure spring Holder Detent washer Holder Detent washer Hex. bolt Hollow disc Countersunk screw Cover Washer Shaft Adjusting spring Belt Bush Belt pulley Gear Back-up disc Retaining ring Cap Hex. nut Washer Guide roller Bushing Hex. bolt 41 Fr on 42 t Front wheel drive Item PN Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 00137290 00053790 01130010 00747530 01130020 00051500 00046520 00136910 00053730 00051520 01130030 00048410 03002980 00053360 00870090 00135030 00053310 00137930 00746270 03002990 00053650 01130040 01073950 01073960 03003000 01131690 01131680 01131700 00125430 01073970 2 1 1 1 2 2 2 1 1 1 1 1 1 3 13 3 6 1 1 1 2 1 4 4 1 2 2 1 2 1 Hex. nut Washer Guidance disk Adjusting spring Cup head square neck bolt Hex. nut Washer Socket head cap screw Washer Hex. nut Nilos ring Tapered roller bearing Front wheel bearing plate Hex. nut Detent washer Socket head cap screw Hex. bolt Taper roller bearing Nilos ring Wheel carrier Socket head cap screw Wheel hub drive Plug Carbon brush Decal Carbon brush Holder for carbon brush Plug Socket head cap screw Wheel 43 44 Accelerator Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 00051490 01130490 01130500 01130510 01130520 01130530 00154550 01130540 01130550 00875950 00105390 00740090 00053350 00053770 00740310 00053750 00077110 00054890 01130560 01130570 00874720 00975500 01073530 01006210 01006190 03003250 00559670 00083640 03003260 00133830 00053020 00051520 00053730 01130580 01130590 01073650 01130600 00046440 00053320 00051340 00053040 00135120 03003270 00924700 00045540 00053330 00737680 00022200 03003280 00975510 00022180 Qty. 1 2 1 2 1 1 1 1 2 1 1 2 7 1 5 3 3 1 1 2 4 1 1 6 6 1 4 4 1 2 2 4 1 1 1 1 2 1 1 2 1 1 1 2 2 1 1 4 1 2 4 Hex.nut Bush Plate Bush Bush Spring Washer Accelerator Countersunk screw Detent washer Hex.bolt Detent washer Hex.nut Washer Detent washer Washer Hex.bolt Cotter pin Pull spring Hex.bolt Washer Turn angle transmitter Transparancy Pin contact Gasket Pin housing Flat connector sleeve Socket housing Line Hex.nut Hex.bolt Hex.nut Washer Bush Bush Countersunk screw Plate Tightening sleeve Hex.nut Hex.nut Hex.bolt Washer Angle Washer Socket head cap screw Hex.nut Hex.bolt Hex.nut Plate Micro switch Hex.bolt 45 46 Pedal brake Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 01130320 00051510 00053750 00854270 00042900 00124290 01130330 00555130 01055930 01130340 00053110 03003170 00974400 00521270 01130350 00706180 00133830 00557150 00927610 03003180 00108490 00879630 00053100 00074500 00740090 00053350 Qty. 1 5 7 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 2 2 2 2 2 Pedale brake Hex.nut Washer Bow Washer Socket head cap screw Bolt Packing ring Pull spring Barrier lever Hex.bolt Bow Bushing Pulley Brake bowden cable Retaining washer Hex.nut Washer Switch Bracket Hex.bolt Bolt Hex.bolt Hex.bolt Detent washer Hex.nut 47 48 Steering Item PN 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 01130360 01130370 01130390 01130400 01130410 01130420 00051520 01093180 00044160 01130430 00054690 00053750 00733400 00695300 00051510 01130440 01130450 00521100 01130460 00154410 01130470 00046430 03003230 00045540 00740090 00053160 00053760 00132880 01090960 00535840 00051500 00046520 01130480 01130020 03003240 00123690 00132880 Qty. 1 1 1 2 2 2 3 2 4 2 2 4 2 2 3 1 1 1 1 2 4 4 1 4 4 2 2 2 2 2 2 2 1 2 1 1 1 Steering bar Protective cap Bellows Handle Arc Bellows Hex. nut Countersunk screw Tightening pin Lever Hex. bolt Washer Spacer bushing Washer Hex. nut Supporting plate Steering column Grommet Slide bearing bush Cylinder head stud Slide bearing bush Adjusting shim Carrier Socket head cap screw Detent washer Hex. bolt Washer Hex. nut Stop buffer Countersunk screw Hex. nut Washer Hold plate Saucer head screw Plate Hex. bolt Hex. nut 49 50 Control panel Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 00131610 01131620 00052620 01131640 01092720 00745890 00053330 00053730 00021710 01131520 00902200 03003450 00022200 00747400 00975510 00955220 01131640 01131650 Qty. 1 1 5 1 1 1 2 2 1 1 1 1 2 2 1 2 1 1 Control panel, tin plate Control panel, foil Filister head screw Hour meter Gasket Key Hex. nut Washer Key switch Actuating cable Compression spring Holder Hex. nut Washer Micro switch Screw Gasket Control light 51 52 Covering - Seat Item PN Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 01075610 03003290 00053370 00875950 00132610 00536320 00053750 01130230 00127290 00693010 01031540 01130240 00133700 00051510 00733400 00042900 00053110 00053090 03003140 01130250 00121730 00853700 03003110 00053710 00961490 03003300 03003150 01130260 01130270 01130280 00740310 01130290 01134330 01134810 1 1 2 2 4 17 24 2 2 2 2 1 4 12 4 4 4 4 1 1 2 2 2 6 13 1 1 1 2 1 8 1 1 1 Covering Carrier seat Hex. nut Detent washer Washer Hex. bolt Washer Bush Washer Hex. bolt Protective cap Seat Hex. bolt Hex. nut Spacer bushing Washer Hex. bolt Hex. bolt Holder, l.h. Covering, l.h. Casement fastener Bolt Plate Washer Screw Holder seat Holder, r.h. Covering, r.h. Casement fastener Holder, r.h. Detent washer Holder, l.h. Seat contact switch Insulation mat 53 54 Motor - Chassis Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 03003360 00053080 00740090 03003370 00051520 00053730 00126010 00135120 00748300 00053050 00053090 00053750 00051510 01131280 01131290 00874340 00053010 01131300 01092910 03003380 00730940 03003390 01131310 01131670 01131660 00054260 00864520 00042900 Qty. 1 2 6 1 3 2 1 1 1 2 6 6 4 1 1 1 5 1 1 1 4 1 1 1 1 1 1 1 Chassis Hex.bolt Detent washer Battery console Hex.nut Washer Countersunk screw Washer Cable clamb Hex.bolt Hex.bolt Washer Hex.nut Drive belt Drive belt pulley Washer Hex.bolt Drive belt Filister head screw Console Detent washer Holder Motor Carbon brush Thermal relay Adjusting spring Cup square bolt Washer 55 56 Electrical equipment Item PN Qty. 1 2 3 4 6 7 8 9 10 11 13 14 15 16 17 18 19 01075720 00053730 00051520 00053050 01131430 00053330 00135120 00500360 00733630 00906120 00152060 00022200 00553740 00101580 00733650 00106050 00957270 1 2 2 1 1 2 2 1 1 3 1 2 2 2 7 2 1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 00052620 00053710 00133830 00903510 00903550 00731550 01131420 03003420 01019610 00954570 00121440 01056100 00053080 00053750 00744670 00965030 00108650 00053720 00051340 00780710 01130760 01018100 6 6 6 1 1 2 1 1 2 2 1 1 4 4 2 3 2 2 2 4 1 1 Device plug Washer Hex.nut Hex.bolt Dust cover Hex.nut Washer Fuse link Fuse link Fuse link Fuse link Hex.nut Washer Fillister head screw Fuse holder Rubber washer Signal transmitter for low-level discharge Fillister head screw Washer Hex.nut Fuse holder Fuse motor Fillister head screw Solenoid Mounting kit for solenoid Pin housing 15-pole Screw Fuse holder Fuse Hex.bolt Washer Single clamp Relay Fillister head screw Washer Hex.nut Screw base Control system 120A Plug-in housing 57 58 Group of main sweeper roller Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PN Qty. 00053080 00695300 00509180 00106300 00101660 00102410 00866720 00740290 01130830 01130840 00681570 00051520 00053840 00968190 00053750 01130850 01130860 00135560 01130870 01130880 00022340 00104480 00706360 01130890 03003310 00042900 00051510 00861020 01130610 01130900 01130910 01130800 01130920 00054260 01130930 00053730 01130940 00740080 00557600 00538360 00107380 00046500 00740310 01130950 01130960 00509000 00126330 01130970 01130980 01130990 3 3 2 4 5 2 1 1 1 1 2 24 2 2 2 1 1 1 1 1 1 1 1 1 1 4 7 1 4 2 2 1 1 1 1 12 1 2 2 1 1 1 1 1 1 1 1 1 1 1 Hex.bolt Washer Distance sleeve Ball bearing Retaining ring Nilos-ring Star handle Detent washer Brush rocker, l.h. Side shield Edge protection Hex.nut Spring washer Toggle Washer Gasket Washer Washer Drag element Centering bush Retaining ring Nilos-ring Ball bearing Shaft Torque shaft Washer Hex.nut Tensioning sleeve Bearing Cup head square neck bolt Retaining strip Brush apron, front Drag element Adjusting spring Strip Washer Cup head square neck bolt Safety washer Hex.bolt Ball bearing Adjusting spring Hex.nut Detent washer Bush Belt pulley Countersunk screw Ball bearing Idler V-belt Belt pulley 59 60 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 00053550 01130470 01131000 01131010 01131020 00053020 01131030 01130820 01131050 00053730 01131040 01130910 00243450 00740280 00053330 01130810 1 1 1 1 1 1 1 2 2 8 1 1 1 6 8 1 Screw Bearing bush Pult spring Holder Holder for idler Hex.bolt Bolt Brush apron Strip Washer Brush apron, rear Strip Clamping strip Detent washer Hex.nut Brush apron, rear 61 62 Manipulation for brush apron - Lifter for sweeping roller Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 01131320 00740090 00053080 01131330 00854420 01131340 00051500 00051520 00526320 01064890 00053330 00123690 00130290 00925430 00740290 01131350 00151440 00151400 00740080 00053090 00041600 01130610 00053750 00051510 00866720 01050160 01131360 01131370 01131380 01131390 00054690 00733400 00695300 00053760 00925420 00132880 03003400 00955220 00747400 00975510 00022200 00109460 00878410 03003410 Qty. 1 2 2 1 1 1 1 2 2 2 2 1 1 2 1 1 1 1 3 1 2 1 3 5 1 1 1 1 1 1 1 1 1 3 1 1 1 2 2 1 2 1 2 1 Stop angle Detent washer Hex. bolt Bar Retaining washer Pedal bar Hex. nut Hex. nut Hex.bolt Hose Hex. nut Hex. bolt Adjusting shim Fork head Detent washer Filister head screw Forked end ES bolt Safety washer Hex. bolt Hex. bolt Bearing Washer Hex. nut Star handle Hex. nut Tap Spindle Countering latch Draw angle Hex. bolt Spacer bushing Washer Washer ES-bolt Hex. nut Angle Screw Washer Micro switch Hex. nut Hex. bolt Cup head square neck bolt Holder 63 64 Filter installation Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 00051510 01131100 01074080 00042900 00027190 01131110 00053020 00135120 00051520 00451220 01131410 01131120 00045620 01131130 01131140 01130750 00730940 01131150 00420290 01131160 00161240 00740310 00045540 01131170 01131440 01017660 00958770 00071450 00053350 00053750 00053010 00534470 01131180 01131190 01131200 01131210 01130560 01075290 00740360 00023290 01131520 00830680 01000890 Qty. 4 4 4 8 4 1 5 5 3 1 1 4 2 1 1 1 4 1 1 1 1 8 8 4 2 2 1 1 2 1 2 1 1 2 1 1 1 1 1 1 1 1 1 Hex. nut Bolt Compression spring Washer Grommet Lever Hex. bolt Washer Hex. nut Hose Frame Spacer Tensioning sleeve Frame Bow Plate filter Detent washer U-panel Gasket Annular filter Edge protector Detent washer Socket head cap screw Spacer Socket head cap screw Hex. nut Washer Hex. socket head cap screw Hex. nut Washer Hex. bolt Clamp Holder Grommet Rod Air vent Pull spring Gasket Grommet Retaining washer Actuating cable Hose Shaker motor 65 66 Dust extraction Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 01131510 00053350 00740090 00053330 00740280 01092780 00420290 03003430 00903480 00730940 01131840 01131450 03003440 01131460 01131470 00157690 00127360 00871440 00120130 00135790 01131480 00864230 00059080 00070170 00042900 00133700 00131610 00151810 00053750 01131490 00420290 01131500 00104500 01130200 Qty. 1 7 7 4 4 1 1 1 5 4 1 4 1 1 1 5 2 1 1 3 1 3 2 2 2 2 2 1 2 1 1 1 1 1 Filter cover Hex. nut Detent washer Hex. nut Detent washer Filister head flange screw Gasket Covering Contersunk screw Detent washer Gasket filter cover Filister head flange screw Housing Threaded bushing Nozzle Hollow disc Countersunk screw Countersunk screw Countersunk screw Hex. nut Air scoop Hex. bolt Countersunk screw Washer Washer Hex. bolt Protective cap Hex.bolt Washer Sheet metall Gasket Plug Hex. bolt Gasket 67 68 Fan bearing Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 00506780 01131220 01131230 00053010 03003350 01131240 00740280 00053330 00706360 00126320 01131250 00538360 01131260 00740090 00022330 00074710 00740290 01131270 00740090 00553690 01130970 00126330 00021800 Qty. 1 1 1 3 1 1 3 3 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 Threaded pin Rotating fan Shaft Hex. bolt Bearing plate Bearing bush Detent washer Hex. nut Cylindrical bearing Retaining ring Distance tube Cylindrical bearing Belt pulley Detent washer Hex. nut Hex. nut Detent washer Holder Detent washer Hex. bolt Idler Cylindrical bearing Countersunk screw 69 70 Dirt hopper - Dirt hopper lifter Item PN Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 01130050 00051510 00042900 00878410 00053750 00103300 01130060 01130070 01130080 00101500 01130090 00053100 01130200 01130300 00045540 01130100 01130310 01130110 00750430 01130120 00077110 01130130 01130140 00874930 01130150 01130160 01130170 01130180 00078920 01130190 1 10 12 2 6 6 1 9 9 2 1 2 1 1 4 1 1 1 2 1 1 1 1 2 1 1 4 2 4 2 Holder, l.h. Hex. nut Washer Cup square bolt Washer Socket head cap screw Handle Bush Slide bearing bush Countersunk screw Holder, l.h. Hex. bolt Gasket Angle, l.h. Socket head cap screw Plate Angle, r.h. Nut Edge protector profil Sealing plate Hex. bolt Pull spring Holder, r.h. Protective cap Holder, r.h. Plate Bush Handle Saucer head screw Dirt hopper 71 72 Rear wheel - Brake Item PN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 01131060 00135350 01131070 00706370 01130770 01130350 00074710 00053760 01130780 01130790 00281050 01131080 00053730 00051520 01131090 00740290 00021130 Qty. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 8 8 Cap Hex. nut Washer Ball bearing Rear wheel Bowden cable for brake Hex. nut Washer Bush Cup head square neck bolt Ball bearing Brake Washer Hex. nut Axle Detent washer Hex. bolt 73 74 Lable Item PN Qty. 1 2 3 4 5 6 9 10 11 12 13 00113140 01131550 01071010 01131560 01073530 00871160 01055410 01131570 01073530 01073530 14 15 01131590 01131600 1 1 1 1 1 1 1 1 1 1 1 Lable brush apron Lable brake Lable, Minuteman Lable instruction manual Lable brake Lable noise performance Lable 24V Lable battery setting Lable high-pressure cleaner Lable Lable cylinder broom wearing take-up 1 Lable rotating parts 1 Lable battery charging 75 EC Declaration of Conformity declares under our sole responsibility that the product Kleen Sweep 40R/47R Type: HM40B/HM47B/HM40BQP HM47BQP/HM40QP/ HM50QP For the relevant implementation of the safety and health requirements mentioned in the Directives, the following standard(s) and/or technical specification(s) has (have) been respected: EN 60335-2-72 EN 61000-6-3 EN 61000-6-2 Addison (Illinois), 30th Sept. 2004 to which this declaration relates, corresponds to the relevant basic safety and health requirements of the Directives 98/37/EEC, and to the requirements of the relevant Directive - 89/336/EEC. Gregory J. Rau President LIMITED WARRANTY Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and materials under normal use and service for a period of one year from date of purchase. In addition, Minuteman International, Inc. will, at its option, honor labor warranty claims for the first 6 months from date of sale, provided such claims are submitted through and approved by factory authorized repair stations. Minuteman International, Inc. will, at its option, repair or replace without charge, except for transportation costs, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman International, Inc. such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman International, Inc. for procedures in warranty claims against these manufacturers. Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman International, Inc. or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without exact original equipment replacement. All warranteed items become the sole property of Minuteman International, Inc. or its original manufacturer, whichever the case may be. Minuteman International, Inc. disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman International, Inc. assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman International, Inc. is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman International, Inc. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. World Headquarters Minuteman International, Inc. 111 South Rohlwing Road Addison, Illinois 60101 Minuteman Canada, Inc. 2210 Drew Road Mississauga, Ontario L5S 1B1 (630) 627-6900 (905) 673-3222 FAX (905) 673-5161 FAX (630) 627-1130 Form 988060 Printed in U.S.A. 02/05 rev. A
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