Powerboss Commander T82 Ride On Sweeper Scrubber Parts Manual
2017-01-12
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Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 1
Parts Catalog
Commander/Monitor Series
Models: T82/T90, C82/C90, & M82/90
Gasoline, Lpg & Diesel
Starting @ Serial No. 18221069
PowerBoss, Inc.
A Member Of The Hako Group
PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 2
PREFACE
PREFACE
Thank you for your purchase of the now industry standard for sweepers. PowerBoss takes great
pride in offering the most dependable, reliable and best value in industrial power sweepers and
sweeper / scrubbers. We set the standard.
Our Publishing Department would like to hear from you. If you see any errors, omissions or some-
thing that needs clarication in this Spare Parts Catalog please let us know. We are working hard
toward perfection in our corner of the process to bring you the best you can buy. Please copy the
form below, ll out and comment on how you found our catalog.
Thank you.
*Name______________________________________________________________________
*Title: ______________________________________________________________________
*Company Name: _____________________________________________________________
*Address: ____________________________________________________________________
*Country: ____________________________________________________________________
Type of equipment or model number: ______________________________________________
Comments:
*Information is optional.
Please return to:
Manager, Publishing Department, International
PowerBoss, Inc.
175 Anderson Street
Aberdeen, North Carolina 28315 USA
Phone (800) 982-7141 Toll Free
(910) 944-2105 Local
E-Mail - techsupport@powerboss.com
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 3
This is the Spare Parts Catalog for the PowerBoss Commander Series Sweeper / Scrubber and
Monitor Series Double Scrubber. This manual covers all standard series machine variations,
T90,T82,C90,C82,M90,M82.
The machine will provide excellent service for many years. However, the best results will be
obtained if:
• The machine is operated with reasonable care.
• The machine is maintained regularly per the maintenance schedule provided in the User Manual.
• The machine is maintained with PowerBoss Inc. supplied or equivalent parts.
All right side and left side references to the machine (except for engine) are determined by facing
the direction of forward travel. The front of the engine or engine fan faces the rear of the machine.
Some hardware considered to be common or locally available has been omitted from the parts sec-
tion to make this manual clear. Be sure to use equivalent hardware when replacement becomes
necessary.
The Model and Serial Number of your machine is shown on the I.D. name plate. This information is
needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on
the console of the machine left of the operator. Adjacent the main broom adjustment access door.
Example I.D Plate;
Parts may be ordered by phone,fax or e-mail from any PowerBoss parts and service center. Before
ordering parts or supplies, be sure to have your machine model number and serial number handy.
For your convenience ll out the data block below for future reference.
MACHINE DATA
Fill out at installation
Serial Number: ___________________________________
Engine Serial Number: ____________________________
Sales Rep.: ______________________________________
Date of Install: ___________________________________
All information contained in this catalog is current at the time of printing. However, PowerBoss re-
serves the right to make changes at any time without notice.
©2012, PowerBoss, Inc., Printed in USA
PREFACE
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 4
CE DECLARATION OF CONFORMITY
COMMANDER T82
DECLARATION OF CONFORMITY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 5
DECLARATION OF CONFORMITY
COMMANDER C82
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 6
DECLARATION OF CONFORMITY
MONITOR 82
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 7
THIS PAGE INTENTIONALLY LEFT BLANK.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 8
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
COMMANDER T SERIES
Model Commander T Series
Model No. TSS90DSL / TSS90DSLBR / TSS90LP / TSS90LPBR / 3333780 / 3333780BR / TSS82DSL /
TSS82LP / TSS82GAS / TSS82DSLCE / TSS82LPCE
DIMENSIONS & WEIGHT
T82 & T82 Europe T90
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .120.5 inches (306 cm) . . . . 123 inch (312 cm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 inch (142 cm). . . . . . . . . 62 inch (158 cm)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . .57 inch (145 cm). . . . . . . . . 63 inch (160 cm)
Height w/ overhead guard . . . . . . . . . . .87 inch (221 cm). . . . . . . . . 87 inch (221 cm)
Height w/ cab. . . . . . . . . . . . . . . . . . . . . .83.5 inch (212 cm) . . . . . . . 83.5 inch (212 cm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . .2900 lbs (1315 kg). . . . . . . . 3400 lbs (1542 kg)
Minimum U-turn. . . . . . . . . . . . . . . . . . . .120 inch (305 cm). . . . . . . . 126 inch (320 cm)
SCRUBBING SYSTEM
Scrub path . . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Scrub deck pressure . . . . . . . . . . . . . . . .300 lbs (136 kg) . . . . . . . . . 300 lbs (136 kg)
Brush speed ......................250 rpm ...............250 rpm
Solution tank capacity . . . . . . . . . . . . . . .68 gal (257 L) . . . . . . . . . . . 100 gal (378.5 L)
Recovery tank capacity . . . . . . . . . . . . . .65 gal (246 L) . . . . . . . . . . . 100 gal (378.5 L)
Squeegee width. . . . . . . . . . . . . . . . . . . .50 inch (127 cm). . . . . . . . . 50 inch (127 cm)
SWEEPING SYSTEM
Sweep path . . . . . . . . . . . . . . . . . . . . . . .54 inch (137 cm). . . . . . . . . 60 inch (152 cm)
Main broom . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Side broom . . . . . . . . . . . . . . . . . . . . . . .24 inch (61 cm). . . . . . . . . . 24 inch (61 cm)
Hopper type. . . . . . . . . . . . . . . . . . . . . . .high dump. . . . . . . . . . . . . . high dump
Hopper volume . . . . . . . . . . . . . . . . . . . .14 cu ft . . . . . . . . . . . . . . . . 16 cu ft
Hopper load capacity. . . . . . . . . . . . . . . .1000 lbs (454 kg) . . . . . . . . 1200 lbs (544 kg)
Dust control . . . . . . . . . . . . . . . . . . . . . . .100 sq ft . . . . . . . . . . . . . . . 100 sq ft
High dump . . . . . . . . . . . . . . . . . . . . . . .60 inch (152 cm). . . . . . . . . 60 inch (152 cm)
RTR (rotary trash relocation). . . . . . . . . .yes . . . . . . . . . . . . . . . . . . . yes
OTHER SPECIFICATIONS
Noise Level .......................84.5 dBA ...............84.5 dBA
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 9
TECHNICAL SPECIFICATIONS
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 10
TECHNICAL SPECIFICATIONS
COMMANDER C SERIES
Model Commander C Series
Model No. CSS90DSL / CSS90DSLBR / CSS90LP / CSS90LPBR / 3310500 / 3310500BR / 3333680 /
3333680BR / 3333750 / 3333750BR / 3333815 / 3333815BR / CSS82DSLCE / CSS82LPCE
DIMENSIONS & WEIGHT
C82 & C82 Europe C90
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .95.5 inch (243 cm) . . . . . . . 98 inch (249 cm)
Length w/ side broom . . . . . . . . . . . . . . .109 inch (277 cm). . . . . . . . 111.5 inch (283 cm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 inch (135 cm). . . . . . . . . 59 inch (150 cm)
Width w/ side broom . . . . . . . . . . . . . . . .56 inch (142 cm). . . . . . . . . 62 inch (158 cm)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . .57 inch (145 cm). . . . . . . . . 63 inch (160 cm)
Height w/ overhead guard . . . . . . . . . . .87 inch (221 cm). . . . . . . . . 87 inch (221 cm)
Height w/ cab. . . . . . . . . . . . . . . . . . . . . .83.5 inch (212 cm) . . . . . . . 83.5 inch (212 cm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . .2700 lbs (1225 kg). . . . . . . . 3000 lbs (1361 kg)
Minimum U-turn. . . . . . . . . . . . . . . . . . . .96 inch (244 cm). . . . . . . . . 101 inch (256.5 cm)
SWEEPING SYSTEM
Sweep path . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Sweep Path W/ side broom. . . . . . . . . . .54 inch (137 cm). . . . . . . . . 60 inch (152 cm)
Main broom . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Side broom . . . . . . . . . . . . . . . . . . . . . . .optional. . . . . . . . . . . . . . . . optional
Hopper type. . . . . . . . . . . . . . . . . . . . . . .manual dump . . . . . . . . . . . manual dump
Hopper volume . . . . . . . . . . . . . . . . . . . .5 cu ft . . . . . . . . . . . . . . . . . 6 cu ft
Hopper load capacity. . . . . . . . . . . . . . . .200 lbs (91 kg) . . . . . . . . . . 250 lbs (113 kg)
SCRUBBING SYSTEM
Scrub path . . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Scrub deck pressure . . . . . . . . . . . . . . . .300 lbs (136 kg) . . . . . . . . . 300 lbs (136 kg)
Brush speed ......................250 rpm ...............250 rpm
Solution tank capacity . . . . . . . . . . . . . . .68 gal (257 L) . . . . . . . . . . . 100 gal (378.5 L)
Recovery tank capacity . . . . . . . . . . . . . .65 gal (246 L) . . . . . . . . . . . 100 gal (378.5 L)
Squeegee width. . . . . . . . . . . . . . . . . . . .44 inch (112 cm). . . . . . . . . 50 inch (127 cm)
OTHER SPECIFICATIONS
Noise Level .......................84.5 dBA ...............84.5 dBA
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 11
TECHNICAL SPECIFICATIONS
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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TECHNICAL SPECIFICATIONS
MONITOR SERIES
Model Monitor Series
Model No. 3333677 / 3333678 / 3333677BR / 3332502BR / 3332502 / 3332702 / 3333771 / 3333772 /
3332702BR / 3333771BR / 3333772BR / M82DSLCE / M82GASCE / M82LPCE
DIMENSIONS & WEIGHT
82 & 82 Europe 90
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .95.5 inch (243 cm) . . . . . . . 98 inch (249 cm)
Length w/ side broom . . . . . . . . . . . . . . .109 inch (277 cm). . . . . . . . 111.5 inch (283 cm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 inch (135 cm). . . . . . . . . 59 inch (150 cm)
Width w/ side broom . . . . . . . . . . . . . . . .56 inch (142 cm). . . . . . . . . 62 inch (158 cm)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . .57 inch (145 cm). . . . . . . . . 63 inch (160 cm)
Height w/ overhead guard . . . . . . . . . . .87 inch (221 cm). . . . . . . . . 87 inch (221 cm)
Height w/ cab. . . . . . . . . . . . . . . . . . . . . .83.5 inch (212 cm) . . . . . . . 83.5 inch (212 cm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . .2700 lbs (1225 kg). . . . . . . . 3000 lbs (1361 kg)
Minimum U-turn. . . . . . . . . . . . . . . . . . . .96 inch (244 cm). . . . . . . . . 101 inch (256.5 cm)
SWEEPING SYSTEM
Sweep path . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Sweep Path W/ side broom. . . . . . . . . . .54 inch (137 cm). . . . . . . . . 60 inch (152 cm)
Main broom . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Side broom . . . . . . . . . . . . . . . . . . . . . . .optional. . . . . . . . . . . . . . . . optional
Hopper type. . . . . . . . . . . . . . . . . . . . . . .manual dump . . . . . . . . . . . manual dump
Hopper volume . . . . . . . . . . . . . . . . . . . .5 cu ft . . . . . . . . . . . . . . . . . 6 cu ft
Hopper load capacity. . . . . . . . . . . . . . . .200 lbs (91 kg) . . . . . . . . . . 250 lbs (113 kg)
SCRUBBING SYSTEM
Scrub path . . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Scrub deck pressure . . . . . . . . . . . . . . . .300 lbs (136 kg) . . . . . . . . . 300 lbs (136 kg)
Brush speed ......................250 rpm ...............250 rpm
Solution tank capacity . . . . . . . . . . . . . . .68 gal (257 L) . . . . . . . . . . . 100 gal (378.5 L)
Recovery tank capacity . . . . . . . . . . . . . .65 gal (246 L) . . . . . . . . . . . 100 gal (378.5 L)
Squeegee width. . . . . . . . . . . . . . . . . . . .44 inch (112 cm). . . . . . . . . 50 inch (127 cm)
OTHER SPECIFICATIONS
Noise Level .......................84.5 dBA ...............84.5 dBA
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 13
TECHNICAL SPECIFICATIONS
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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TABLE OF CONTENTS
TABLE OF CONTENTS
PREFACE ...........................................................................2
CE DECLARATION OF CONFORMITY ....................................................4
COMMANDER T82 .................................................................4
COMMANDER C82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MONITOR 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
COMMANDER T SERIES ............................................................8
Dimensions & weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Scrubbing system ................................................................... 8
Sweeping system .................................................................... 8
Other specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
COMMANDER C SERIES ...........................................................10
Dimensions & weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sweeping system ................................................................... 10
Scrubbing system .................................................................. 10
Other specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MONITOR SERIES ................................................................12
Dimensions & weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sweeping system ................................................................... 12
Scrubbing system .................................................................. 12
Other specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
STANDARD ABBREVIATIONS .........................................................18
NOTES ............................................................................19
PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
AXLE BRAKES & WHEELS .........................................................20
AXLE BRAKES & WHEELS (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3344070 FRONT AXLE ASSEMBLY ...................................................24
3318673 FRONT AXLE ASSEMBLY ...................................................26
HAND LEVER PARKING BRAKE ASSEMBLY ...........................................28
FRAME ASSEMBLY PART 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FRAME ASSEMBLY PART 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FRAME ASSEMBLY PART 2 (CONTINUED) ............................................34
OLD STYLE ASSEMBLY BROOM DOOR ...............................................36
3306209 ASSEMBLY BROOM DOOR RIGHT ...........................................38
3306208 ASSEMBLY BROOM DOOR LEFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3319087 SQUEEGEE SOLENOID VALVE ..............................................42
HYDRAULIC RESERVOIR MOUNTING AND FILTER FOR C82,T82,& M82 LP EUROPE MODELS 44
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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TABLE OF CONTENTS
HYDRAULIC RESERVOIR (3344330) FOR C82,T82, & M82 LP EUROPE MODELS . . . . . . . . . . . . 46
PRIORITY FLOW AND RELIEF VALVES FOR C82,T82, & M82 LP EUROPE MODELS . . . . . . . . . . 48
BRUSH WATER SHUT OFF FOR C82 LP & T82 LP EUROPE MODELS . . . . . . . . . . . . . . . . . . . . . . 50
SOLENOID FUNCTION VALVE ......................................................52
ROTATION AND LIFT SOLENOID VALVES .............................................54
HYDRAULIC FLUID RESERVOIR FOR 82 SERIES (3305847) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
HYDRAULIC FLUID RESERVOIR FOR 90 SERIES (3317669) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
BUMPER & SAFETY LEG ...........................................................60
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90 ...............................62
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90 (CONTINUED) ...................64
MAIN BROOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
LINTEL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
LINTEL ASSEMBLY (CONTINUED) ...................................................70
ENGINE COVERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
BATTERY & MOUNT ...............................................................74
INSTRUMENT PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
STEERING FORK ASSEMBLY .......................................................78
CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
FLOOR BOARD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3303810 ASSY- HYDRAULIC SQ SWITCH BOX .........................................84
3344305 ASSEMBLY SWITCH BOX ...................................................86
DIRECTIONAL CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
DIRECTIONAL CONTROL ASSEMBLY (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS ...................92
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS FOR CE MODELS . . . . 94
SOLUTION / RECOVERY TANK ASSEMBLY PART 1 .....................................96
SOLUTION / RECOVERY TANK ASSEMBLY PART 2 .....................................98
SEAT ASSEMBLY ................................................................100
IMPELLER ASSEMBLY - HORIZONTAL MOUNTING ....................................102
IMPELLER MANIFOLD AND HOSES - HORIZONTAL MOUNTING ..........................104
IMPELLER ASSEMBLY - VERTICAL MOUNTING .......................................106
IMPELLER MANIFOLD AND HOSES - VERTICAL MOUNTING ............................108
IMPELLER CONTROL VALVE SINGLE SPOOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - T82 AND T90 ..........................112
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - C82, C90, M82, & M90 ...................114
POWER STEERING ASSEMBLY ....................................................116
STEERING COLUMN .............................................................118
PowerBoss, Inc. Copyright 2012
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TABLE OF CONTENTS
SQUEEGEE LIFT / LOWER ASSEMBLY ..............................................120
SCRUB HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
SCRUB HEAD LIFT / LOWER MECHANISM ...........................................124
REAR SQUEEGEE ASSEMBLY .....................................................126
REAR SQUEEGEE ASSEMBLY (CONTINUED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
LIFT ARM ASSEMBLY T82/T90 .....................................................130
SAFETY ARM ASSEMBLY T82/T90 ..................................................132
HOPPER ASSEMBLY T82/T90 ......................................................134
HOPPER ASSEMBLY SINGLE ......................................................136
HOPPER ASSEMBLY SPLIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
VACUUM MOUNT ASSEMBLY - T82 AND T90 .........................................140
VACUUM MOUNT ASSEMBLY - T82 EUROPE MODEL ..................................142
ENGINE KUBOTA V1505 DIESEL - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN . . . . . . . . . 144
ENGINE KUBOTA V1505 DIESEL - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST . . . . 146
ENGINE KUBOTA V1505 DIESEL - FUEL SYSTEM AND SPEED CONTROL .................148
ENGINE KUBOTA V1505 DIESEL - BLOCK AND FREEZE PLUGS .........................150
ENGINE KUBOTA V1505 DIESEL - HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
ENGINE KUBOTA V1505 DIESEL - MAIN BEARING CASE ...............................154
ENGINE KUBOTA V1505 DIESEL - CAMSHAFT AND IDLE GEAR SHAFT ...................156
ENGINE KUBOTA V1505 DIESEL - PISTON AND CRANKSHAFT ..........................158
ENGINE KUBOTA V1505 DIESEL - HYDRAULIC PUMPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
ENGINE KUBOTA V1505 DIESEL - AIR CLEANER ......................................162
ENGINE KUBOTA V1505 DIESEL - MOUNTS ..........................................164
ENGINE KUBOTA V1505 DIESEL - RADIATOR MOUNTING AND SHROUD ..................166
ENGINE KUBOTA V1505 DIESEL - RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
ENGINE KUBOTA V1505 DIESEL - EXHAUST SYSTEM .................................170
FUEL TANK ASSEMBLY DIESEL ....................................................172
ENGINE GM 1.6L GENERIC GASOLINE T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
ENGINE GM 1.6L GENERIC LP T2 (CONTINUED) ......................................176
ENGINE GM 1.6L T2 GASOLINE ....................................................178
ENGINE SUB ASSEMBLY GM 1.6L T2 LP ............................................180
HYDRAULIC PUMPS & REAR ENG. MOUNT GM T2 LP & GASOLINE ......................182
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 1 ......................................184
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 2 ......................................186
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 3 ......................................187
FUEL TANK ASSEMBLY GASOLINE GM 1.6L T2 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 17
RADIATOR ASSEMBLY GM 1.6L T2 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
FUEL SYSTEM GM 1.6L T2 LP ......................................................192
FUEL SYSTEM GM 1.6L T2 LP (CONTINUED) .........................................194
FUEL SYSTEM GM 1.6L T2 GASOLINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
ENGINE GM 1.6L TIER 2 BREAKDOWN 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED) ................................200
ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED) ................................202
ENGINE GM 1.6L TIER 2 BREAKDOWN 2 ............................................204
ENGINE GM 1.6L TIER 2 BREAKDOWN 2 (CONTINUED) ................................206
SIDE AND MAIN BROOMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
SCRUB BRUSHES ...............................................................210
MONITOR PARTS BREAK DOWN .....................................................212
SIDE BROOM AND CYLINDRICAL SCRUB BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
SOLUTION SPRAY NOZZLE, PUMP AND SHUTOFF VALVE ..............................214
CYLINDRICAL SCRUB BRUSH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
CYLINDRICAL SCRUB BRUSH ASSEMBLY (CONTINUED) ..............................218
CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
PLUMBING SOLUTION / RECOVERY TANK ..........................................222
COMMANDER SERIES OPTIONS: .....................................................224
OPTION - HEAVY DUTY SIDE BROOM GUARD (3319295) ...............................224
OPTION - OVERHEAD GUARD (3319228) ............................................226
OPTION - HOPPER FIRE INDICATOR (3319256) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
OPTION - CLOGGED FILTER INDICATOR (3319257). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
OPTIONAL 3332636 - WATER & BRUSH SHUT OFF ....................................232
OPTIONAL - WATER RECYCLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
OPTIONAL - WATER RECYCLING CONTINUED .......................................236
WARRANTY .......................................................................238
NOTES ...........................................................................239
TABLE OF CONTENTS
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 18
STANDARD ABBREVIATIONS
STANDARD ABBREVIATIONS
°C-Degrees Celsius
°F-Degrees Fahrenheit
12V-12 Volts DC
AR-Abrasion Resistant
ASSY-Assembly
ATO-Standard Auto Fuse Type
Also called ATC
BHSCS-Button Head Screw SS
BLK-Black
BLT-Belt
BR-Brass or Broom or Brush
BRM-Broom
BRKT-Bracket
CB-Curb Broom
CCW-Counter Clockwise
CI-Cubic Inch
CW-Clockwise Rotation
CYL-Cylinder
DEG-Degrees
DIA-Diameter
DPDT-Double Pole Double Throw
ELEC-Electric
ES-Elastic Stop, also Nyloc
EXT-Exterior or Extended
FI-Fuel Injection
FS-Full Size
FTG-Fitting
FWD-Forward
REV-Reverse
GAL-US Gallon (3.79 Liters)
GOV-Governor
HD-Head
HD-Heavy Duty
HOP-Hopper
HSS-High Speed Steel
HT-High Temperature
HT-Height
HYD-Hydraulic
ID-Identication
ID-Inside Diameter
IMP-Impeller
INFO-Information
INT-Internal or Interior
LG-Long
LH-Left Hand
LPG-Liqueed Petroleum Gas
LP-Liqueed Petroleum
M8x1-Indicates Metric threads,
8mm Dia with a 1mm thread pitch
MM-Millimeters
MNT-Mount
MS-MId Size
OD-Outside Diameter
PLTD-Plated
PNTD-Painted
REV-Reverse
RH-Right Hand
ROT-Rotation
RTR-Rotary Trash Relocator
SCR-Screw
SC-Scrubber
SP-Service Part
SPDT-Single Pole Double Throw
SPST-Single Pole Single Throw
SS-Stainless Steel
STR-Straight
ST-Straight
SUB-Sub Assembly
THD-Thread
THK-Thick
THRU-Through
UNC-Unied Nat’l Coarse Threads
UNF-Unied Nat’l Fine Threads
V1505-Kubota Diesel Engine
GM1.6L-General Motors LP / Gasoline
Engine
W/-With
WELD-Weldment
W/O-Without
ZP-Zinc Plated
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 19
NOTES
NOTES
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 20
PARTS BREAKDOWN
PARTS BREAKDOWN
AXLE BRAKES & WHEELS
PARTS BREAKDOWN
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 21
PARTS BREAKDOWN
AXLE BRAKES & WHEELS
ITEM PART NO. QTY DESCRIPTION
82 SERIES 90 SERIES
1 3300035 4 SPACER, BRAKE PULLEY
2 3300132 1 ARM ASSEMBLY, BRAKE
3 3300202 1 BAR, CABLE ADJUSTMENT
4 3300203 2 BAR-CABLE PLTD
5 3300209 4 RETAINER, CABLE
6 3300367 4 PULLEY-2.50 DIA, BUSHED, 1/4" CABLE MAX, BRAKE
7 3300369 2 CAP-HUB, 2.44" DIA.
8 3300411 10 NUT-LUG 1/2-20
9 3300413 1 PAD-BRAKE PEDAL
10 3300414 4 BUSHING-FLNG 3/8 NYLON
11 3300486 3300412 1 CABLE, BRAKE
12 3300955 1 BRACKET, BRAKE PULLEY
13 3301417 2 PLATE-BRAKE LINK PLTD
14 3301447 1 CLEVIS-CABLECRAFT AC-218
15 3301517 2 SPRING-EXT BRAKE LEVER
16 3301522 1 SPRING - EXT BRAKE ARM
17 3301525 2 ASSY-TIRE&RIM SOLID FS/MS
18 3303716 1 BRAKE PEDAL NEW PNTD
19 3303718 1 LATCH, BRAKE CATCH ASSEMBLY
20 3303720 1 ASSY-BRAKE MOUNT PNTD
21 3303723 1 ROLLER - BRAKE ARM
22 3304164 1 SPRING - EXT BRAKE ARM
23 3344070 2 ASSY- FRONT AXLE/BRAKES
3318673 2 ASSY-FRONT AXLE SUB
24 3400006 4 SCREW BH 5/8-11 X 1.0 LG
25 3400011 4 SCREW-FLAT HEAD 5/8-11 X 1.00, SOC ZP
26 3400027 4 SCREW-HHM 3/8-16 X 1.75 LG ZP
27 3400031 1 SCR-HEX 3/8 -16X2.00 ZP
28 3400068 1 NUT-HEX 3/8-16 ZP
29 3400069 1 NUT-HEX 5/16-24 ZP
30 3400079 1 NUT-HEX 3/8-16 ES ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 22
PARTS BREAKDOWN
AXLE BRAKES & WHEELS (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 23
PARTS BREAKDOWN
AXLE BRAKES & WHEELS
ITEM PART NO. QTY DESCRIPTION
82 SERIES 90 SERIES
31 3400081 1 NUT-HEX 1/4-20 ES ZP
32 3400087 5 WASHER 3/8 ID .81 OD X .065 THK
33 3400088 4 WASHER 5/16 ID .688 OD X .065 THK
34 3400089 1 WASHER 1/4 ID .63 OD X .065 THK
35 3400101 2 WASHER-LOCK 3/8 SPLIT ZP
36 3400115 1 PIN-CLEVIS 3/8 X 3.00 ZP
37 3400116 1 PIN-CLEVIS 3/8 X 1-1/4 ZP
38 3400118 3 PIN-CLEVIS 5/16 X 7/8 ZP
39 3400125 7 PIN-COTTER 3/8 RUE RING
40 3400173 1 SCREW-HHM 1/4-20 X 1.75 LG ZP
41 3400185 1 PIN-CLEVIS 5/16 X 1-1/4 ZP
42 3400262 1 SCREW-HEX,3/8-24X1.25 ZP F'THD
43 3400347 1 PIN-CLEVIS 3/8 X 2-5/8 ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 24
PARTS BREAKDOWN
3344070 FRONT AXLE ASSEMBLY
NOTE: For machine after SN 18350129
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 25
PARTS BREAKDOWN
3344070 FRONT AXLE ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 3300467 2 BEARING-BALL 2.44 OD X 1.18 ID
2 3300473 2 RETAINING RING, INT 2.44
3 3300484 3 RETAINING RING, EXT 0.87
4 3300523 2 SHOE-BRAKE
5 3300876 1 SPACER-AXLE FRONT MACH & PLTD
6 3301518 2 SPRING-COMP BRAKE SHOE
7 3301519 2 SPRING-EXT BRAKE SHOE
8 3343090 1 HUB-FRONT WHEEL PCP
9 3344048 1 PLT - BRAKE DUST COVER
10 3344068 2 TUBE-STANDOFF .18 ID X .31 OD X .563 LG
11 3344071 1 WELD-AXLE/BRAKES
12 3344075 1 WELD-LEVER BRAKE ZP
13 3344143 1 TRIM-PUSH ON W/ FLAP SEAL 12 GA
14 3400060 2 SCR-THM # 8-32 X 3.00 SS
15 3400082 4 NUT-HEX #8-32 ES ZP
16 3400096 4 WASHER-FLAT #8 ZP
17 3400120 1 PIN-COTTER 5/32 X 2.00 ZP
18 3400938 5 62/72-STUD FRONT WHEEL
19 3401561 1 BEARING-SLEEVE 7/8I D X 3/4 OD
20 3401568 2 SCR-HEX 1/2-13 X .625
NOTE: For machine after SN 18350129
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 26
PARTS BREAKDOWN
3318673 FRONT AXLE ASSEMBLY
NOTE: For machine before SN 18350129
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 27
PARTS BREAKDOWN
3318673 FRONT AXLE ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 3300852 2 AXLE ASSEMBLY, FRONT
2 3300523 4 SHOE—W/ LINING, BRAKE
3 3300787 2 HUB, FRONT WHEEL
4 3300467 4 BEARING, BALL, 2.44 X 1.18 ID
5 3300473 4 RING, RETAINER INTERNAL
6 3400060 2 SCR—THN #8-32 X 3.00 SS
7 3400938 10 STUD, WHEEL HUB
8 3301519 4 SPRING, EXTENSION BRAKE SHOE
9 3300876 2 SPACER AXLE
10 3400082 2 NUT—HEX 8/32 ES
11 3300410 2 BUSHING, 1.00 OD X .87 ID
12 3301518 2 SPRING, COMPRESSION BRAKE SHOE
13 3300484 2 RING, RETAINER EXTENSION, .87
15 3300870 2 LEVER ASSEMBLY, BRAKE
16 3400120 2 PIN-COTTER 5/32 DIA X 2.00 LG, Z
NOTE: For machine before SN 18350129
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 28
PARTS BREAKDOWN
HAND LEVER PARKING BRAKE ASSEMBLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 29
PARTS BREAKDOWN
HAND LEVER PARKING BRAKE ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 3300035 2 SPACER, BRAKE PULLEY
2 3300209 2 RETAINER-CABLE PLTD
3 3300367 3 PULLEY-2.50 DIA, BUSHED, 1/4" CABLE MAX, BRAKE
4 3300414 2 BUSHING-FLNG 3/8 NYLON
5 3303545 2 BAR-CONTROL HAND BRAKE PNTD
6 3303553 2 SHIM-FRAME HAND BRAKE PLTD
7 3303559 1 WELDMENT, ARM PIVOT HANDBRAKE PNTD
8 3303628 1 ASSY-PIVOT PLT HAND BRAKE PNTD
9 3306463 1 ASSY-HAND BRAKE MNT
10 3306803 1 LEVER-HAND BRAKE MACH.
11 3307241 2 SPACER-HAND BRAKE PLTD SW/A
12 3400027 2 SCREW-HHM 3/8-16 X 1.75 LG ZP
13 3400070 2 NUT-HEX 5/16-18 ZP
14 3400087 2 WASHER 3/8 ID .81 OD X .065 THK
15 3400102 2 WSR-LOCK 5/16, ZP
16 3400118 1 PIN-CLEVIS 5/16 X 7/8 ZP
17 3400125 4 PIN-COTTER 3/8 RUE RING
18 3400184 2 PIN-CLEVIS 5/16 X 1-1/8 ZP
19 3400231 2 SCREW-HHM 5/16-18 X 2.0 LG ZP
20 3400347 1 PIN-CLEVIS 3/8 X 2-5/8 ZP
21 3303552 1 SLEEVE-HAND BRAKE ZP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 30
PARTS BREAKDOWN
FRAME ASSEMBLY PART 1
OLD STYLE ASSEMBLY BROOM DOOR
OR
3306208 ASSEMBLY BROOM DOOR LEFT
OLD STYLE ASSEMBLY BROOM
DOOR
OR
3306209 ASSEMBLY BROOM
DOOR RIGHT
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 31
PARTS BREAKDOWN
FRAME ASSEMBLY PART 1
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
13336756 N/A 1 MAIN FRAME (FOR TSS82LPCE AND CSS82LPCE MODELS ONLY)
3305799 3305825 1 MAIN FRAME
23344419 1 HARNESS-WIRE TSS82 REAR
3 3400190 1 FTG-90 EL 1/2 TUBE TO 3/8 MPT
4 3305515 1 GUARD-FRAME PNTD *C82 & C90 ONLY*
5 3400194 1 FTG-PIPE PLUG 3/8 MPT HEX
6 3318739 6 FT. WEATHERSTRIPPING-RUBBER SPONGE
7 3400227 1 SCR-HEX,1/4-20X1.25 ZP
8 3400089 18 WASHER-FLAT 1/4 STANDARD ZP
9 3400059 10 SCR-THM 1/4-20 X .75 SS
10 3307658 1 CHAIN-GROUNDING ARMA
11 3400041 14 SCR-HEX,1/4-20X0.88 ZP
12 3306209 1 ASSY-BRM DOOR RT WB SUB MS/FS
3315983 1 ASSY-BRM DOOR RT (OLD STYLE)
13 3306208 1 ASSY-BRM DOOR LT WB SUB MS/FS
3315982 1 ASSY-BRM DOOR LT (OLD STYLE)
14 3305785 3305787 1 SKIRT-OUTER MB WB
15 3305791 3305802 1 ANGLE-FLAP OUTER WB
16 3305792 3305801 1 STRAP-SKIRT INNER WB
17 3305786 3305788 1 SKIRT-INNER MB WB
18 3400259 8 SCR-FLT,5/16-18X.50,SOC ZP
19 3400081 25 NUT-HEX 1/4-20 ES ZP
20 3300206 3300949 1 STRAP HOPPER FRAME
21 3300180 3300190 1 SEAL-HOPPER FRAME
22 3300397 2 SEAL-HOPPER SIDE
23 3300150 2 RETAINER-SEAL SIDE PNTD
24 3301362 1 ASSY-WIRE ENGINE GROUND
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 32
PARTS BREAKDOWN
FRAME ASSEMBLY PART 2
3319087
SQUEEGEE
SOLENOID VALVE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 33
PARTS BREAKDOWN
FRAME ASSEMBLY PART 2
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3300380 2 LATCH ASSY-#C2-10-301-50
2 3300935 1 WELD-RET SC DOOR LH
3 3301225 1 WELD-SCRUB DOOR LH
4 3301290 1 SQUEEGEE STOP-RH
5 3301386 1 SEAL-MB LIFT ROD
6 3301413 1 SUPPORT-DRAIN HOSE
7 3301618 FT EDGING-SQ STOP LH
8 3305876 1 SQUEEGEE STOP-LH PNTD WB
9 3306246 1 RETAINER-SEAL MAINBROOM LIFT ROD
10 3306247 1 GASKET-ENGINE PAN CLEAN-OUT
11 3306248 1 COVER-ENG PAN CLEAN-OUT
12 3309010 3315863 1 WELD-BUMPER EXTENSION
13 3309017 1 GUARD LH-SOL/REC TANK
14 3309018 1 GUARD RH-SOL/REC TANK
15 3309019 1 SAFETY LEG-PLASTIC TANK RH
15A 3309021 1 SAFETY LEG-PLASTIC TANK LH
16 3309037 3305825 1 WELD-SQUEEGEE GUARD
* 3310025 3316663 1 SUB ASSEMBLY INCLUDES ITEMS 1,3,4,7,8,16,19,20,26,36,38
17 3319087 1 ASSY-SQ SOLENOID SUB
18 3321406 1 WELD-RET SCRUB DOOR RH
19 3334625 2 LIGHT-COMBO INCANDESCENT 12 VOLT
20 3343729 1 WELD-SCRUB DOOR, RH,
21 3343740 1 TIE DOWN-UNIVERSAL, REAR
22 3400009 4 SCR-CAR,5/16-18X1.00 ZP
23 3400020 4 SCR-HEX,1/2-13X2.00 ZP
24 3400022 4 SCR-HEX,1/2-13X1.25 ZP
25 3400029 2 SCR-HEX, 3/8-16X1.25 ZP
26 3400035 1 SCR-HEX,5/16-18X1.00 ZP
27 3400042 2 SCR-HEX,1/4-20X0.75 ZP
28 3400056 2 SCR-TRS,5/16-18X1.00,SLT ZP
29 3400063 2 NUT-FLANGE LOCK 1/4-20 ZP
30 3400078 8 NUT-HEX 1/2-13 ES ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 34
PARTS BREAKDOWN
FRAME ASSEMBLY PART 2 (CONTINUED)
3319087
SQUEEGEE
SOLENOID VALVE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 35
PARTS BREAKDOWN
FRAME ASSEMBLY PART 2
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
31 3400079 2 NUT-HEX 3/8-16 ES ZP
32 3400080 4 NUT-HEX 5/16-18 ES ZP
33 3400086 8 WASHER-FLAT 1/2 STANDARD ZP
34 3400087 2 WASHER-FLAT 3/8 STANDARD ZP
35 3400383 2 WASHER-CONICAL SPRING 1/4
36 3400384 1 WASHER-CONICAL SPRING 5/16
37 3400387 8 WASHER-CONICAL SPRING 1/2
38 3400390 1 NUT-FLANGE LOCK 5/16-18
* 3334901 1 POWERBOSS DECAL IN CENTER OF EXTENTION BUMPER
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 36
PARTS BREAKDOWN
OLD STYLE ASSEMBLY BROOM DOOR
NOTE: For machine before SN 18321119
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 37
PARTS BREAKDOWN
OLD STYLE ASSEMBLY BROOM DOOR
ITEM PART NO. QTY DESCRIPTION
13305864 1 HANDLE-BRM DOOR WB RIGHT PNTD
3305865 1 HANDLE-BRM DOOR WB LEFT PNTD
23305854 1 WELD-DOOR MAIN BRM WB RT PNTD
3305855 1 WELD-DOOR MAIN BRM WB LT PNTD
3 3300888 2 SPACER-BROOM DOOR PNTD
4 3305870 1 FLAP-BROOM DOOR WB
5 3305868 1 STRAP-BRM DOOR FLAP WB SHT PLT
6 3400063 5 NUT-FLANGE LOCK 1/4-20 ZP
73306378 1 MNT RH-FLAP INR BRM DOOR PNTD
3306379 1 MNT LH-FLAP INR BRM DOOR PNTD
8 3400089 18 WASHER-FLAT 1/4 STANDARD ZP
9 3306377 2 FLAP-INNER BROOM DOOR WB
10 3400315 4 SCR-HEX,#10-32X0.50 ZP
11 3400104 4 WASHER-LOCK #10 SPLIT ZP
12 3400096 1 WASHER-FLAT #8 ZP
13 3400072 2 NUT-HEX #10-32 ZP
14 3400417 1 SCR-3/8-24X1-3/8UNF TRUSS PHIL
15 3400087 5 WASHER-FLAT 3/8 STANDARD ZP
16 3400075 1 NUT-HEX JAM 3/8-24 ZP
17 3400059 10 SCR-THM 1/4-20 X .75 SS
18 3306380 2 STRAP-FLAP INNER BRM DOOR PLTD
19 3305869 2 SEAL-BROOM DOOR LATCH WB
20 3305866 2 RET-BRM DOOR LATCH SEAL WB PLT
21 3400342 1 NUT-HEX 3/8-24 ES ZP
22 3300526 1 BUMPER - 1/4 ID X 1/8 THK
NOTE: For machine before SN 18321119
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 38
PARTS BREAKDOWN
3306209 ASSEMBLY BROOM DOOR RIGHT
NOTE: For machine after SN 18321119
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 39
PARTS BREAKDOWN
3306209 ASSEMBLY BROOM DOOR RIGHT
ITEM PART NO. QTY DESCRIPTION
1 3300244 1 HINGE- WD BRM DOOR RH
2 3300526 1 BUMPER - 1/4 ID X 1/8 THK
3 3303495 1 DECAL-QUALITY CHECK
4 3305854 1 O/S WELD-DOOR MAIN BRM WB RT PNTD
5 3305864 1 HANDLE-BRM DOOR WB RIGHT PNTD
6 3305866 1 RETAINER-BRM DR LATCH SEAL WD
7 3305869 1 SEAL-BROOM DOOR LATCH WB
8 3305870 1 FLAP-BROOM DOOR WB
9 3306377 1 FLAP-INNER BROOM DOOR WB
10 3306380 1 STRAP-FLAP INNER BRM DOOR
11 3309279 1 GASKET-BROOM DOOR FRONT WB
12 3337258 1 STANDOFF - .38 ID X .75 OD X .50 LG
13 3337265 1 MNT RH-FLAP INR BRM DOOR PNTD
14 3337266 1 PLT - BRM FLAP MNT FRONT
15 3337267 1 GASKET-BRM DOOR LOWER
16 3400035 2 SCR-HEX 5/16-18X1.00 ZP
17 3400041 3 SCREW-HHM 1/4-20 X .875 LG ZP
18 3400056 6 SCR-TRS, 5/16-18X1.00, SLT ZP
19 3400070 3 NUT-HEX 5/16-18 ZP
20 3400072 2 NUT-HEX # 10-32 ZP
21 3400080 5 NUT-HEX 5/16-18 ES ZP
22 3400081 3 NUT-HEX 1/4-20 ES ZP
23 3400088 5 WASHER 5/16 ID .688 OD X .065 THK
24 3400096 2 WASHER-FLAT #8 ZP
25 3400102 3 WSR-LOCK 5/16, ZP
26 3400315 2 SCR-HEX 10-32 X 1/2 ZP
27 3400342 1 NUT-HEX 3/8-24 ES ZP
28 3400383 3 WASHER CONICAL SPRING 1/4
29 3400384 5 WASHER CONICAL SPRING 5/16
30 3400385 1 WASHER CONICAL SPRING 3/8
31 3401080 1 SCR-ROUND SOCKET 3/8-24 X 1 1/2
NOTE: For machine after SN 18321119
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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3306208 ASSEMBLY BROOM DOOR LEFT
NOTE: For machine after SN 18321119
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 41
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3306208 ASSEMBLY BROOM DOOR LEFT
ITEM PART NO. QTY DESCRIPTION
1 3300026 1 HINGE- WD BRM DOOR LH
2 3300526 1 BUMPER - 1/4 ID X 1/8 THK
3 3303495 1 DECAL-QUALITY CHECK
4 3305855 1 O/S WELD-DOOR MAIN BRM WB LT PNTD
5 3305865 1 HANDLE-BRM DOOR WB RIGHT PNTD
6 3305866 1 RETAINER-BRM DR LATCH SEAL WD
7 3305869 1 SEAL-BROOM DOOR LATCH WB
8 3305870 1 FLAP-BROOM DOOR WB
9 3306377 1 FLAP-INNER BROOM DOOR WB
10 3306380 1 STRAP-FLAP INNER BRM DOOR
11 3309279 1 GASKET-BROOM DOOR FRONT WB
12 3337258 1 STANDOFF - .38 ID X .75 OD X .50 LG
13 3337261 1 PLT - BRM FLAP MNT FRONT LH
14 3337262 1 PLT - BRM FLAP INR LH MNT
15 3337267 1 GASKET-BRM DOOR LOWER
16 3400035 2 SCR-HEX 5/16-18X1.00 ZP
17 3400041 3 SCREW-HHM 1/4-20 X .875 LG ZP
18 3400056 6 SCR-TRS, 5/16-18X1.00, SLT ZP
19 3400070 3 NUT-HEX 5/16-18 ZP
20 3400072 2 NUT-HEX # 10-32 ZP
21 3400080 5 NUT-HEX 5/16-18 ES ZP
22 3400081 3 NUT-HEX 1/4-20 ES ZP
23 3400088 5 WASHER 5/16 ID .688 OD X .065 THK
24 3400096 2 WASHER-FLAT #8 ZP
25 3400102 3 WSR-LOCK 5/16, ZP
26 3400315 2 SCR-HEX 10-32 X 1/2 ZP
27 3400342 1 NUT-HEX 3/8-24 ES ZP
28 3400383 3 WASHER CONICAL SPRING 1/4
29 3400384 5 WASHER CONICAL SPRING 5/16
30 3400385 1 WASHER CONICAL SPRING 3/8
31 3401080 1 SCR-ROUND SOCKET 3/8-24 X 1 1/2
NOTE: For machine after SN 18321119
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 42
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3319087 SQUEEGEE SOLENOID VALVE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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3319087 SQUEEGEE SOLENOID VALVE
ITEM PART NO. QTY DESCRIPTION
1
3300638 1 HOSE-1/4 AR 72.50 ST#5 ST#4
3344375 1 HOSE-.25 AR 87" ST#5 ST#4 (FOR TSS82LPCE & CSS82LPCE
MODELS ONLY)
2 3300639 1 HOSE-1/4 AR 76.50 ST#5 ST#4
3
3300640 1 HOSE-1/4 AR 25.50 ST#5 ST#4
3344388 1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 95.25" LNG (FOR
TSS82LPCE, TSS82DSLCE,CSS82DSLCE & CSS82LPCE MODELS
ONLY)
4 3302091 1 VALVE-WATERMAN 3-WAY (SQUEEGEE)
5 3302407 2 FTG-90 EL 4MORB X 4MJIC
6 3303124 1 ASSY-BRKT. HYD. SQUEEGEE SOL
7 3400056 2 SCR-TRS, 5/16-18X1.00, SLT ZP
8 3400081 2 NUT-HEX 1/4-20 ES ZP
9 3400089 2 WASHER 1/4 ID .63 OD X .065 THK
10 3400173 2 SCREW-HHM 1/4-20 X 1.75 LG ZP
11 3400212 1 FTG-4MORB X 4JIC
12 3304501 1 COIL-WATERMAN VALVE (3302091)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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HYDRAULIC RESERVOIR MOUNTING AND FILTER FOR C82,T82,& M82 LP EUROPE MODELS
NOTE: For CSS82LPCE, TSS82LPCE, & M82LPCE models only.
HYDRAULIC
RESERVOIR
(3344330) FOR
C82,T82, & M82 LP
EUROPE MODELS
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 45
PARTS BREAKDOWN
HYDRAULIC RESERVOIR MOUNTING AND FILTER FOR C82,T82,& M82 LP EUROPE
MODELS
ITEM PART NO. QTY DESCRIPTION
1 3300358 1 ASSY-HYDRAULIC FILTER
2 3300359 1 FILTER-HYD, SPIN ON, SP
3 3300604 3 HOSE-.50 AR 42" ST#8 ST#8
4 3300607 2 HOSE-.50 AR 27.00 ST#8 ST#8
5 3300608 2 HOSE-.50 AR 77" ST#8 ST#8
6 3300615 1 HOSE-.50 AR 86" ST#8 90 #8(S)
7 3300620 1 HOSE-.375 AR 94.5" ST#6 ST#6
8 3300646 2 HOSE-1/2 AR 49.50 ST#8 ST#8
9 3304899 3 FTG-STR CONN 3/4-16 TO #8
10 3343709 1 MNT-AIR CLNR, TSS82/90 LP
11 3400167 2 FTG-12MORB X 8FORB
12 3400244 2 FTG-90 SWIVEL 8JIC
13 3343676 1 HOSE-.50 AR 86.5" ST#8 90 #8(S)
14 3331426 1 SWIVEL-1"HX1"T,FEM,JIC,STL
15 3332745 1 HOSE1/2AR45.OST#8ST#8 D/SC
16 3400153 1 FTG-90 6MJIC X 6MORB
17 3400156 1 FTG-90 #16 O-RING TO #12 JIC
18 3400163 3 FTG-TEE OFFSET 3/4-16 TO #8
19 3344330 1 ASSY - HYDRAULIC RESERVOIR
20 3344378 1 HOSE - HYDRAULIC 3000 PSI 1/4"ID X 48.3
21 3344386 2 HOSE - HYD 3000 PSI 3/8"ID X 19" LNG
22 3344387 1 HOSE-HYD 3000 PSI 1/4"ID X 75.75" LNG
23 3344389 1 HOSE-HYD 3000 PSI 1/2"ID X 11.25" LNG
24 3344392 1 HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
25 3344392 1 HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
26 3344401 1 HOSE - HYDRAULIC 3000 PSI 1/4"ID X 56.69
27 3344404 1 HOSE - HYDRAULIC 3000 PSI 1/4"ID X 32.00
28 3344405 1 HOSE - HYDRAULIC 3000 PSI 1/4"ID X 66.69
29 3344415 1 WELDMENT - HYD CAP MNT
30 3344418 1 HOSE-HYD 3000 PSI 1/2"ID X 55.75" LNG
31 3344421 1 HOSE-FILL NECK HYDRAULIC
32 3344440 1 WELDMENT - MNT FRONT RESV
33 3300608 1 HOSE-.50 AR 77" ST#8 ST#8
NOTE: For CSS82LPCE, TSS82LPCE, & M82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 46
PARTS BREAKDOWN
HYDRAULIC RESERVOIR (3344330) FOR C82,T82, & M82 LP EUROPE MODELS
NOTE: For CSS82LPCE, TSS82LPCE, & M82LPCE models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 47
PARTS BREAKDOWN
HYDRAULIC RESERVOIR (3344330) FOR C82,T82, & M82 LP EUROPE MODELS
ITEM PART NO. QTY DESCRIPTION
1 3300360 1 STRAINER-HYD RESERVOIR
2 3305576 1 FILTER/BREATHER ASSY FLOW-EZY
3 3344320 1 WELDMENT - HYD. RESERVOIR
4 3344385 1 GASKET - HYD RESEVOIR
5 3344417 1 WELDMENT - HYD TANK COVER
6 3400041 8 SCREW-HHM 1/4-20 X .875 LG ZP
7 3400399 6 NUT-HEX NYLON LOCK #10-24 SS
8 3401616 8 WASHER- BONDED SEALING 1/4 SS
9 3401625 1 GAUGE - SIGHT HI-PRESSURE 3/4 NPT
NOTE: For CSS82LPCE, TSS82LPCE, & M82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 48
PARTS BREAKDOWN
PRIORITY FLOW AND RELIEF VALVES FOR C82,T82, & M82 LP EUROPE MODELS
NOTE: For CSS82LPCE, TSS82LPCE, & M82LPCE models only.
3319087
SQUEEGEE
SOLENOID VALVE
CSS82LPCE MODEL CONFIGURATION
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 49
PARTS BREAKDOWN
PRIORITY FLOW AND RELIEF VALVES FOR C82,T82, & M82 LP EUROPE MODELS
ITEM PART NO. QTY DESCRIPTION
1 3400245 2 FTG-90 SWIVEL 4JIC
2 3300607 1 HOSE-.50 AR 27.00 ST#8 ST#8
3 3400250 1 SWIVEL NUT RUN TEE-#8, MJ-FJX-MJ
4 3400453 1 FTG - PLUG 9/16-18 O-RING STL
5 3302408 2 FTG-REDUCER TUBE END 8-4
6 3302409 2 TUBE NUT-JIC, #8 (3/4-16 THD)
7 3303157 2 FTG-REDUCER 1/2"TO 3/8 OD TUBE
8 3305398 1 CLIP - HYD HOSE, PLATED
9 3306869 1 VALVE-PRIORITY FLOW PWR STEER
10 3306870 1 VALVE-RELIEF POWER STEERING
11 3319087 1 ASSY-SQ SOLENOID SUB
12 3400153 4 FTG-90 6MJIC X 6MORB
13 3400154 4 FTG-90 EL 3/4-16 MORB X -8JIC
14 3400157 1 FTG-45 3/4-16 TO #8
15 3400161 2 FTG-TEE 3/4-16 MORB X -8JIC
16 3344404 1 HOSE - HYDRAULIC 3000 PSI 1/4"ID X 32.00
17 3344405 1 HOSE - HYDRAULIC 3000 PSI 1/4"ID X 66.69
18 3341314 1 MANIFOLD-HYD CASE DRAIN
19 3344418 1 HOSE-HYD 3000 PSI 1/2"ID X 55.75" LNG
20 3344370 1 PLT-VALVE MNT
21 3344378 1 HOSE - HYDRAULIC 3000 PSI 1/4"ID X 48.3
22 3344384 1 HOSE - HYDRAULIC 3000 PSI 1/2"
23 3344386 2 HOSE - HYD 3000 PSI 3/8"ID X 19" LNG
24 3344387 1 HOSE-HYD 3000 PSI 1/4"ID X 75.75" LNG
25 3344389 1 HOSE-HYD 3000 PSI 1/2"ID X 11.25" LNG
26 3344392 1 HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
27 3344392 1 HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
28 3344401 1 HOSE - HYDRAULIC 3000 PSI 1/4"ID X 56.69
29 3300604 1 HOSE-.50 AR 42" ST#8 ST#8
30 3400244 1 FTG-SWIVEL 90 ELL #8 JIC
NOTE: For CSS82LPCE, TSS82LPCE, & M82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 50
PARTS BREAKDOWN
BRUSH WATER SHUT OFF FOR C82 LP & T82 LP EUROPE MODELS
NOTE: For CSS82LPCE and TSS82LPCE models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 51
PARTS BREAKDOWN
BRUSH WATER SHUT OFF FOR C82 LP & T82 LP EUROPE MODELS
ITEM PART NO. QTY DESCRIPTION
1 3300604 1 HOSE-.50 AR 42" ST#8 ST#8
2 3300615 1 HOSE-.50 AR 86" ST#8 90 #8(S)
3 3400244 3 FTG-90 SWIVEL 8JIC
4 3302144 2 CLAMP-HOSE 1/2
5 3322671 1 VALVE-SOL SHUTOFF SOLENOID 12V
6 3332714 1 VALVE-DOUBLE SCRUB
7 3332745 1 HOSE1/2AR45.OST#8ST#8 D/SC
8 3400089 4 WASHER 1/4 ID .63 OD X .065 THK
9 3400154 1 FTG-90 EL 3/4-16 MORB X -8JIC
10 3400161 1 FTG-TEE 3/4-16 MORB X -8JIC
11 3400173 2 SCREW-HHM 1/4-20 X 1.75 LG ZP
12 3400041 2 SCREW-HHM 1/4-20 X .875 LG ZP
13 3400063 2 NUT-FLANGE LOCK 1/4-20 ZP
NOTE: For CSS82LPCE and TSS82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 52
PARTS BREAKDOWN
SOLENOID FUNCTION VALVE
NOTE: For TSS82DSLCE and TSS82LPCE models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 53
PARTS BREAKDOWN
SOLENOID FUNCTION VALVE
ITEM PART NO. QTY DESCRIPTION
1 711373 2 NUT-NYLOC 1/4-20
2 3400163 1 FTG-TEE OFFSET 3/4-16 TO #8
3 3337364 1 SOLENOID VALVE - (NO), 2-WAY #12, 3300 PSI, 12VDC
4 3344289 1 PLT-BRKT 2-WAY VALVE MNT
5 3400351 2 SCR-HEX,1/4-20X2.25 ZP
6 3344377 1 HOSE - HYDRAULIC 3000 PSI 1/2"ID X 13.75" LNG
7 3344384 1 HOSE - HYDRAULIC 3000 PSI 1/2"
8 3344403 1 HOSE - HYDRAULIC 3000 PSI 1/2"
9 3400089 4 WASHER 1/4 ID .63 OD X .065 THK
10 3400155 1 FTG-90 EL 8JIC X 10MORB
NOTE: For TSS82DSLCE and TSS82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 54
PARTS BREAKDOWN
ROTATION AND LIFT SOLENOID VALVES
NOTE: For TSS82DSLCE and TSS82LPCE models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 55
PARTS BREAKDOWN
ROTATION AND LIFT SOLENOID VALVES
ITEM PART NO. QTY DESCRIPTION
1 711373 8 NUT-NYLOC 1/4-20
2 3300652 1 HOSE-.25 AR 62" ST#5 90 #4(S)
3 3400470 3 FTG-90 EL 6MORB TO 4MJIC
4 3337368 1 SOLENOID VALVE - (NC), 2-WAY #6, 3300 PSI, 12VDC
5 3337372 1 SOLENOID VALVE - (NC), 4-WAY #6, 3300 PSI, 12VDC
6 3344288 1 PLT-BRKT VALVE MNTS
7 3401050 1 FTG - 45ｰ #6 SAE ORB X #4 JIC37ｰ
8 3344374 1 HOSE - HYDRAULIC 3000 PSI 1/4"
9 3344375 1 HOSE-.25 AR 87" ST#5 ST#4
10 3344376 3 HOSE - HYDRAULIC 3000 PSI 1/4"
11 3400089 10 WASHER 1/4 ID .63 OD X .065 THK
12 3400173 4 SCREW-HHM 1/4-20 X 1.75 LG ZP
13 3400264 2 FTG-STR 4MJIC X 6MORB
14 3400351 2 SCR-HEX,1/4-20X2.25 ZP
NOTE: For TSS82DSLCE and TSS82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 56
PARTS BREAKDOWN
HYDRAULIC FLUID RESERVOIR FOR 82 SERIES (3305847)
NOTE: For all 82 models except CSS82LPCE, TSS82LPCE & M82LPCE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 57
PARTS BREAKDOWN
HYDRAULIC FLUID RESERVOIR FOR 82 SERIES (3305847)
ITEM PART NO. QTY DESCRIPTION
1 3300358 1 ASSY-HYDRAULIC FILTER
2 3300359 1 FILTER-HYD, SPIN ON, SP
3 3300360 1 STRAINER, HYDRAULIC RESERVOIR
4 3302249 8 SPACER-NYLON .56 ODXX 0.25ID
5 3302372 1 COVER-HYD RES
6 3302995 1 GASKET-HYD RES
7 3304831 1 ASSY-HYD RESERVOIR PNTD
8 3304899 2 FTG-STR CONN 3/4-16 TO #8
9 3305576 1 FILTER/BREATHER ASSY FLOW-EZY
10 3306868 1 FTG-RED 90ｰ 3/4 MPT TO #8
11 3306869 1 VALVE-PRIORITY FLOW PWR STEER
12 3306870 1 VALVE-RELIEF POWER STEERING
13 3306930 1 MNT-FLOW DIVIDER VLV PWR STG
14 3309271 1 FTG-ADAP 1/2MPT X3/4-16 O-RING
15 3309272 1 FTG-ADAPTOR 3/4 MPT X 1/2 FPT
16 3312273 1 DIPSTICK-HYD RES
17 3317616 1 MOUNT-OIL FILTER FORD 1.3L MS
18 3400030 2 SCREW-HHM 3/8-16 X 1.0 LG ZP
19 3400040 8 SCR-HEX 1/4-20X1.00Z P
20 3400044 6 SCR-HEX 10-32 X 3/4 ZP
21 3400045 1 SCR-8-32 X 5/8 PAN HD SLT ZP
22 3400063 2 NUT-FLANGE LOCK 1/4-20 ZP
23 3400082 1 NUT-HEX #8-32 ES ZP
24 3400153 1 FTG-90 6MJIC X 6MORB
25 3400154 4 FTG-90 EL 3/4-16 MORB X -8JIC
26 3400156 1 FTG-90 #16 O-RING TO #12 JIC
27 3400162 2 FTG-TEE OFFSET 1/2-20 TO #5
28 3400163 1 FTG-TEE OFFSET 3/4-16 TO #8
29 3400172 6 NUT-HEX JAM #10-32 ES ZP
30 3400246 2 FTG-SWIVEL 90 ELL #5 JIC 5/16
31 3400383 2 WASHER CONICAL SPRING 1/4
32 3400385 2 WASHER CONICAL SPRING 3/8
33 3400433 2 SCR-HEX,1/4-20X2.50 ZP
NOTE: For all models except CSS82LPCE and TSS82LPCE
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 58
PARTS BREAKDOWN
HYDRAULIC FLUID RESERVOIR FOR 90 SERIES (3317669)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 59
PARTS BREAKDOWN
HYDRAULIC FLUID RESERVOIR FOR 90 SERIES (3317669)
ITEM PART NO. QTY DESCRIPTION
1 3300358 1 ASSY-HYDRAULIC FILTER
2 3302249 8 SPACER-NYLON .56 OD .25 ID .18
3 3302995 1 GASKET-HYD RESEVOIR
4 3304831 1 WELD-RESERVOIR HYD
5 3304899 2 FTG-ADAP 3/4-16 TO 1/2 OD TUBE
6 3304993 1 TUBE-HYD RETURN LINE
7 3305576 1 ASSY-FILTER/BREATHER FLOW EZY
8 3305873 1 HOSE-1/2 AR 71.50 ST#8 90°#8(S
9 3306868 1 FTG-RED 90' 3/4 MPT TO #8
10 3306869 1 VALVE-PRIORITY FLOW PWR STEER
11 3306870 1 VALVE-RELIEF POWER STEERING
12 3309271 1 FTG-ADAP 1/2MPT X3/4-16 O-RING
13 3309272 1 FTG-ADAPTOR 3/4 MPT X 1/2 FPT
14 3312273 1 DIPSTICK-HYD
15 3316588 1 HOSE-1/2 AR 13.00 ST#8 90°#8(L
16 3317619 1 HOSE-1/2 AR 14.50 ST#8 ST#8
17 3317651 1 COVER-RESERVOIR
18 3332744 1 HOSE 1/2AR-35.OST#8ST#8 D/SC
19 3400030 2 SCR-HEX,3/8-16X1.00 ZP
20 3400040 8 SCR-HEX,1/4-20X1.00 ZP
21 3400044 3 SCR-HEX,#10-32X0.75 ZP
22 3400045 1 SCR-PAN,#8-32X0.62,SLT ZP
23 3400082 1 NUT-HEX #8-32 ES ZP
24 3400153 1 FTG-90 9/16-18 TO #6
25 3400154 6 FTG-90 3/4-16 TO #8
26 3400156 1 FTG-90 1 5/16-12 TO #16
27 3400162 2 FTG-TEE OFFSET 1/2-20 TO #5
28 3400163 1 FTG-TEE OFFSET 3/4-16 TO #8
29 3400167 2 FTG-ADAPTER 1 1/6-12 EXT
30 3400172 6 NUT-HEX JAM #10-32 ES ZP
31 3400246 2 FTG-SWIVEL 90 ELL #5JIC 5/16
32 3400249 1 FTG-SWIVEL 45 ELL #8JIC 1/2
33 3400250 1 FTG-TEE SWIVEL 1/2 TUBE
34 3400385 2 WASHER-CONICAL SPRING 3/8
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 60
PARTS BREAKDOWN
FRONT ▬►
BUMPER & SAFETY LEG
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 61
PARTS BREAKDOWN
BUMPER & SAFETY LEG
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3300338 2 BUMPER, RUBBER
2 3301038 3301042 1 WELD-BUMPER FRONT HD PNTD
3 3315839 2 HEADLIGHT-FLUSH MOUNT HALOGEN
4 3400355 4 SCR-LEVEL BOLT 3/8-16 X 2.50ZP
5 3400390 4 NUT-FLANGE LOCK 5/16-18
6 3304624 4 BUMPER-RUBBER CAP
7 3301687 1 WELD-SAFETY LEG HD PNTD
8 3400044 8 SCR-HEX,#10-32X0.75 ZP
9 3400030 1 SCR-HEX,3/8-16X1.00 ZP
10 3400278 2 WASHER-FENDER 3/8
11 3400392 1 NUT-FLANGE LOCK 3/8-16
12 3315869 2 BULB-HALOGEN REPLACEMENT
13 3315331 1 HARNESS-HEADLIGHTS HI-DUMP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 62
PARTS BREAKDOWN
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90
FOR TSS82DSLCE AND
TSS82LPCE MODELS
ONLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 63
PARTS BREAKDOWN
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90
ITEM PART NO. QTY DESCRIPTION
1 3300036 1 PIVOT CURB BROOM PLTD
2 3300054 1 BRACKET-CURB BROOM PNTD
3 3300202 1 BAR-CABLE ADJ MACH & PLTD
4 3300203 2 BAR-CABLE PLTD
5 3300306 1 SIDE BROOM-24" POLY (STANDARD)
6 3300342 1 CABLE-CURB BROOM
7 3402047 1 SCREW-HHM 1/2-13 X 3.50 LG ZP
8 3300368 3 PULLEY-PLASTIC
9 3300414 2 BUSHING-FLNG 3/8 NYLON
10 3300465 3 MOUNT-ISO IMP MNT
11 3300558 1 KNOB-TAPERED #145 BLACK
12 3300682 1 LEVER CURB BROOM PLTD
13 3300875 1 WELD-DR HUB SC BR PNTD
14 3300929 1 ARM CURB BROOM PNTD
15 3300956 1 C.B. MOUNT PLATE ASSY
16 3300959 1 GUARD-FRAME PNTD
17 3301262 1 PLT-GIMBLE SCRUB BRUSH PNTD
18 3301676 1 BRKT CB MTG HD
19 3302058 1 BAR-BRUSH RETAINER
20 3302082 1 KEY-HYD MOTOR CURB BRM
21 3304953 1 GUARD CURB BROOM PNTD
22 3305799 1 ASSY-FRAME MS WB TYA PNT
23 3316897 1 MOTOR-HYD CURB BROOM
24 3344300 1 WELD-LINTEL MS LD PNTD
25 3400029 3 SCR-HEX 3/8 -16X1.25 ZP
26 3400042 2 SCR-HEX 1/4-20X.75 ZP
27 3400051 3 SCR-HSS 5/16 DIA X 0.50 BLK OX
28 3400075 2 NUT-HEX JAM 3/8-24 ZP
29 3400079 3 NUT-HEX 3/8-16 ES ZP
30 3400081 2 NUT-HEX 1/4-20 ES ZP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 64
PARTS BREAKDOWN
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90 (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 65
PARTS BREAKDOWN
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90
ITEM PART NO. QTY DESCRIPTION
31 3400115 1 PIN-CLEVIS 3/8 X 3.00 ZP
32 3400118 2 PIN-CLEVIS 5/16 X 7/8 ZP
33 3400125 5 PIN-COTTER 3/8 RUE RING
34 3400185 2 PIN-CLEVIS 5/16 X 1-1/4 ZP
35 3400278 3 WASHER-FENDER 3/8 ZP
36 3400317 1 NUT-HEX JAM 1/2-13 ES ZP
37 3401087 2 SCREW-HHM 3/8-16 X 1.25 LG ZP GR 8
38 3344428 2 PLT-CABLE ADJUSTMENT
39 3400262 2 SCR-HEX,3/8-24X1.25 ZP
40 3400101 4 WASHER-LOCK 3/8 SPLIT ZP
41 3400068 4 NUT-HEX 3/8-16 ZP
42 3500116 FT. EDGING-VINYL 5/16
43 3400086 2 WASHER-FLAT 1/2 STANDARD ZP
44 3400022 2 SCR-HEX,1/2-13X1.25 ZP
45 3400151 2 FTG-STR 7/8-14 TO #8
46 3300602 1 HOSE-.50 AR 128" ST#8 ST#8
47 3332745 1 HOSE1/2AR45.OST#8ST#8 D/SC (FOR MODELS CSS82DSLCE,
CSS82LPCE, TSS82DSLCE, AND TSS82LPCE ONLY)
3300651 1 HOSE-.50 AR 132" ST#8 90 #8(S)
48 3400087 4 WASHER-FLAT 3/8 STANDARD ZP
49 3400030 4 SCR-HEX,3/8-16X1.00 ZP
50 3400027 4 SCR-HEX,3/8-16X1.75 ZP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 66
PARTS BREAKDOWN
MAIN BROOM ASSEMBLY
Note: All models except Monitor series.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 67
PARTS BREAKDOWN
MAIN BROOM ASSEMBLY MAIN BROOM ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3335220 1 WELD-ARM MB IDLER WB PNTD
2 3305666 1 RING-RETAINING MAIN BROOM
3 3305667 1 BEARING-MAIN BROOM
4 3305642 1 HUB-BROOM IDLER PNTD
5 3400047 2 SCR-SOC,5/16-18X0.75 ZP
6 3400116 1 PIN-CLEVIS 3/8 X 1-1/4 ZP
7 3301447 1 CLEVIS-CABLECRAFT AC-218
8 3400185 1 PIN-CLEVIS 5/16 X 1-1/4 ZP
9 3300414 2 BUSHING-PLASTIC MN BRM
10 3300558 1 KNOB-TAPERED #145 BLACK
11 3300675 1 WELD-LEVER MAIN BRM LIFT PLTD
12 3400084 1 NUT-WING 1/2-13 ZP
13 3300352 1 KNOB-MB LIFT ADJ
14 3300088 1 WELD-PIVOT MAIN BROOM PLTD
15 3400113 1 PIN-CLEVIS 3/8 X 5-1/2 ZP
16 3302792 1 ROD-MAIN BROOM LIFT PLTD
17 3301285 1 RETAINER-DR HUB PLTD
18 3301050 1 HUB-MB DRIVE PNTD
19 3305784 3305841 1 WELD-MNT MB WB
20 3304899 2 FTG-ADAP 3/4-16 TO 1/2 OD TUBE
23 3316898 1 MOTOR-HYD M BRM (MS/FS/7X/SWA)
24 3301448 1 ASSY-KIT HDW MAIN BROOM
- - - ASSEMBLY KIT ABOVE CONTAINS THE FOLLOWING ITEMS.
25 3300064 1 BLOCK-ADJ MB PLTD
26 3300432 2 BUSHING-FL-52-4
27 3301440 1 SPACER-MAIN BROOM PLTD
28 3400019 1 SCR-HEX,1/2-13X2.50 ZP
29 3400023 2 SCR-HEX,1/2-13X1.00 ZP
30 3400065 1 NUT-HEX 1/2-13 ZP
31 3400086 4 WASHER-FLAT 1/2 STANDARD ZP
32 3400098 3 WASHER-LOCK 1/2 SPLIT ZP
33 3300021 2 PIN-DWL .38 DIA X 1.25
34 3400748 1 KNOB-HAND 1/2-13X1-1/2 DOG PT
35 3400024 1 SCR-HEX,1/2-13X0.75 ZP
36 3400091 2 WASHER-FENDER 1/2 ZP
* 3335408 1 SUB-MB IDLER- INCLUDES ITEMS 1-5,35,36 + RING-NILOS,
2.55"OD,
* 3335908 1 RING-NILOS, 2.55"OD, 6207 AV
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 68
PARTS BREAKDOWN
LINTEL ASSEMBLY
CONFIGURATION
FOR TSS82LPCE
MODEL ONLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 69
PARTS BREAKDOWN
LINTEL ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3300379 1 HORN-12V STANDARD AUTOMOTIVE
2 3300604 1 HOSE-.50 AR 42" ST#8 ST#8
33301615 1 DECAL-LINTEL TOP HD (3-SLOT) T82 / T90
3301656 DECAL-LINTEL TOP (1-SLOT) C82 / C90
4 3303150 1 WELD-RADIATOR GRILLE PNTD
5 3306740 1 COOLER-OIL HYD IMPELLER
6 3306825 2 MOUNT-COOL COIL HYD IMP
7 3400167 2 FTG-ADAPTER 1 1/6-12 EXT TO
8 3322599 1 FUSE BLOCK-ATO FUSE
9 3330264 1 WELD-EAR LH LINTEL HD (COMMANDER “T” SERIES ONLY)
10 3330266 1 WELD-EAR RH LINTEL HD (COMMANDER “T” SERIES ONLY)
11 3343746 1 WELD-PUMP COVER, TSS 82/90
3344300 N/A 1
WELDMENT-LINTEL TSS/CSS 82 (FOR CSS82DSLCE ,
CSS82LPCE, TSS82DSLCE , TSS82LPCE, M82DSLCE, & M82LPCE
MODELS ONLY)
3344300 3300269 1 WELD-LINTEL MS LD PNTD
13 3344402 1 HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
14 3344403 1 HOSE - HYDRAULIC 3000 PSI 1/2"
15 3400030 1 SCREW-HHM 3/8-16 X 1.0 LG ZP
16 3400036 2 BOLT-HH 5/16-18X3/4
17 3400154 2 FTG-90 EL 3/4-16 MORB X -8JIC
18 3342077 2
RELAY-12 VDC TPDT 10 AMP (FOR CSS82DSLCE , CSS82LPCE,
TSS82DSLCE , TSS82LPCE, M82DSLCE, & M82LPCE MODELS
ONLY)
19 3400384 2 WASHER CONICAL SPRING 5/16
20 3400390 2 NUT-FLANGE LOCK 5/16-18
21 3400392 1 NUT-FLANGE LOCK 3/8-16
22 3318859 2 RELAY-12 VDC SPDT
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 70
PARTS BREAKDOWN
LINTEL ASSEMBLY (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 71
PARTS BREAKDOWN
LINTEL ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
23 3400089 2 WASHER 1/4 ID .63 OD X .065 THK
24 711373 2 NUT-NYLOC 1/4-20
25 3344360 1
ASSY-RELAY BASE (INCLUDES ITEM 25, 26 & 27) (FOR
CSS82DSLCE , CSS82LPCE, TSS82DSLCE , TSS82LPCE,
M82DSLCE, & M82LPCE MODELS ONLY)
26 9026467 1
RELAY-12 VDC SPST 30 AMP,BOSCH (FOR CSS82DSLCE ,
CSS82LPCE, TSS82DSLCE , TSS82LPCE, M82DSLCE, & M82LPCE
MODELS ONLY)
27 3344318 1 RELAY BRACKET (FOR CSS82DSLCE , CSS82LPCE, TSS82DSLCE
, TSS82LPCE, M82DSLCE, & M82LPCE MODELS ONLY)
28 3400250 1 SWIVEL NUT RUN TEE-#8, MJ-FJX-MJ (FOR TSS82DSLCE &
TSS82LPCE MODELS ONLY)
29 3344250 1 PLT- ENGINE LATCH LH
30 3344251 1 PLT- ENGINE LATCH RH
- 3309036 N/A - DECAL- 82 (NOT SHOWN)
- N/A 3305672 - DECAL--90 (NOT SHOWN)
- 3343883 N/A 2 DECAL-COMMANDER C82 (NOT SHOWN)
- N/A 3343884 2 DECAL-COMMANDER C90 (NOT SHOWN)
- 3343885 N/A 2 DECAL-COMMANDER T82 (NOT SHOWN)
- N/A 3343886 2 DECAL-COMMANDER T90 (NOT SHOWN)
- N/A 3343884 2 DECAL-COMMANDER C90 (NOT SHOWN)
- 3343885 N/A 2 DECAL-COMMANDER T82 (NOT SHOWN)
- N/A 3343886 2 DECAL-COMMANDER T90 (NOT SHOWN)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 72
PARTS BREAKDOWN
ENGINE COVERS
C82, C90, M82, & M90 MODEL ENGINE COVER
ALL T82 AND T90 MODEL ENGINE
COVER EXCEPT FOR TSS82LPCE
and TSS82DSLCE
T82 AND T90 MODEL ENGINE COVER
FOR TSS82LPCE and TSS82DSLCE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 73
PARTS BREAKDOWN
ENGINE COVERS
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3300526 2 BUMPER - 1/4 ID X 1/8 THK
2 3301787 3301784 1 WELD-ENGINE COVER CSS MS PNTD
3 3303992 2 LATCH-CSS ENG COVER PLTD
4 3303994 3303993 1 HANDLE-CSS ENG COVER MS
5 3400033 2 SCR-HEX 5/16-18X1.50 ZP
6 3400034 2 SCR-HEX,5/16-18X1.25 ZP
7 3400065 2 NUT-HEX 1/2-13 ZP
8 3400070 4 NUT-HEX 5/16-18 ZP
9 3400088 8 WASHER 5/16 ID .688 OD X .06
10 3400233 2 WASHER 5/16 ID 1.0 OD X .065
11 3400317 2 NUT-HEX JAM 1/2-13 ES ZP
12 711374 2 NUT-NYLOC 5/16-18
13 3300375 2 GAS SPRING-8" STROKE
14 3300376 2 STUD-BALL 10MM
15 3343017 N/A 1 LATCH, VISE ACTION, LARGE, 7MM KEY
16 3334900 1 DECAL POWERBOSS (C82 / C90)
17 3344254 N/A 1 WELDMENT-ENG COVER
18 3344335 N/A 1 LATCH-VISE ACTION COUNTERCLOCKWISE
19 3302455 3302072 1 INSULATION-ENG COVER
20 3315831 3315836 1 ENGINE COVER HD (T82 / T90)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 74
PARTS BREAKDOWN
BATTERY & MOUNT
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 75
PARTS BREAKDOWN
BATTERY & MOUNT
ITEM PART NO. QTY DESCRIPTION
1 3333613 1 WELD-BATT TRAY
2 3301076 1 HOLD DOWN-BATTERY 2-PIECE
3 3301079 2 ROD-BATTERY TIE-DOWN PLTD
4 3400085 2 NUT-WING 1/4-20 ZP
5 3300440 1 BATTERY-GAS/DIESEL, 12V, 650 C
6 3301384 1 CABLE BATTERY POSITIVE
7 3317662 1 CABLE-BATTERY NEG
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 76
PARTS BREAKDOWN
INSTRUMENT PANEL
FOR CSS82DSLCE, CSS82LPCE, TSS82DSLCE,
TSS82LPCE, M82DSLCE, M82LPCE, AND
M82GASCE MODELS ONLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 77
PARTS BREAKDOWN
INSTRUMENT PANEL
ITEM PART NO. QTY DESCRIPTION
1 1925607 1 SWITCH-ROCKER OFF-(ON) HOPPER UNLOCK (FOR TSS82DSLCE
AND TSS82LPCE MODELS ONLY)
2 3026924 1 CIRCUIT BREAKER 45AMP PUSHBUTTON
3 3300382 1 GAGE - FUEL LEVAL
4 3300383 1 GAGE - OIL TEMP
5 3300384 1 GAGE - WATER TEMP
6 3300385 1 GAGE - HOUR
7 3333635 1 LIGHT-INDICATOR AMBER, 12V, 5/
8 3302524 1 DECAL-LIGHT OPTION
9 3300441 3 SWITCH-MOMENTARY STARTER
10 3300442 1 SWITCH-ROCKER LTS/SQUP & DOWN
11 3300860 1 PANEL-INSTRUMENT PNTD
12 3302517 2 DECAL-RTR LIGHTS
13 3301553 4 LIGHT-5/8 DIA, RED, 12V (TRASH RELOC)
14 3302522 - EDGING-VINYL TRIM 3/16" X 250'
15 3309779 1 GAUGE-VOLTMETER, 2" DIA, 12V
16 3317948 1 DECAL-GLOW PLUG/FILTER SHAKER (DIESEL)
17 3321179 1 CABLE-THROTTLE SW/A (DIESEL ONLY)
18 3316100 1 SWITCH-IGNITION W/O ACC, 3-POS
19 3317947 1 DECAL-IGN & HORN MS/FS
20 3301822 1 PLUG-PLASTIC 2.00" DIA, (USED FOR LP UNITS)
21 3344319 1 PLT-GAUGE MNT
22 3344358 1 GAUGE - 2" FUEL LEVEL LIGHTED
23 3336094 1 GAUGE - HOURMETER, DIGITAL, SNAP-IN
24 3344355 1 GAUGE- 2" VOLTMETER 12VDC LIGHTED
25 3344357 1 GAUGE - 2" OIL PRESS 0-80PSI LIGHTED
26 3301669 3 PLUG-HOLE 0.687
27 3344356 1 GAUGE- 2" WATER TEMP 100-250ｰF LIGHTED
28 3344332 1 SWITCH - TOGGLE 12V LAMP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 78
PARTS BREAKDOWN
STEERING FORK ASSEMBLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 79
PARTS BREAKDOWN
STEERING FORK ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 3300208 1 WELD-STEERING FORK PNTD
2 3300153 1 WELD-FORK PIVOT PLT PNTD
33401472 1 NUT-HEX JAM 1/2-20 ES
4 3300466 1 BALL JOINT-STEERING
5 3303205 1 WELD-STEERING LINK PNTD
6 3316059 5 STUD-WHEEL HUB REAR
7 3316056 1 HUB-REAR WHEEL FULL PNTD
8 3316320 1 RIM-SCRUBBER PRESS-ON 6"
9 3316321 1 TIRE-SCRUBER PRESS-ON 6"
10 3300471 1 BEARING-TAPERED ROLCONE W/SEAL
11 3400083 1 NUT-HEX JAM 1 1/4-12 ES ZP
12 3300470 1 BEARING-TAPERED ROL CUP
13 3302122 1 KEY-HYD MOTOR 4000 SER. (SP)
14 3301533 1 MOTOR-HYD 4000 SERIES PNTD
15 3400212 1 FTG-ADAPTER 7/16-20 TO # 4
16 3301834 1 FTG-SPECIAL WHEEL MTR
17 3400169 2 FTG-SWIVEL 3/4-16 TO #8
18 3400167 1 FTG-ADAPTER 1 1/6-12 EXT TO
19 3302156 1 WELD-STEERING STOP PNTD
20 3300472 1 BRG-THRUST 5.812 ID X 7.00 OD
21 3302251 2 O-RING .924 ID X .116 W
22 3400020 4 SCR-HEX,1/2-13X2.00 ZP
23 3400098 4 WASHER-LOCK 1/2 SPLIT ZP
24 3400019 2 SCR-HEX,1/2-13X2.50 ZP
25 3400020 4 SCR-HEX,1/2-13X2.00 ZP
26 3400019 2 SCR-HEX,1/2-13X2.50 ZP
27 3400012 3 FTG-GREASE 3/16 ZERK
28 3316128 1 PAD-PRELOAD FULL
29 3400078 4 NUT-HEX 1/2-13 ES ZP
30 3306899 1 ASSY-TIRE&RIM SCRUB 6" PRESSON
31 3400224 1 NUT-HEX SLOTTED 1 1/4-18 (SP)
32 3316057 5 NUT-WHEEL LUG 9/16-18
33 3400122 1 PIN-COTTER 1/8 X 2.00 ZP
34 3400313 1 NUT-HEX 11/16-18 ZP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 80
PARTS BREAKDOWN
28
27
CONSOLE ASSEMBLY
Note: All models except Monitors.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 81
PARTS BREAKDOWN
CONSOLE ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 710197 6 SCR-MC 5/16-18 X .75
2 3300414 2 BUSHING-PLASTIC 3/8IDX1/2OD
3 3300442 1 SWITCH-ROCKER LTS/SQUP & DOWN
4 3300460 2 BALL JOINT-5/16
5 3300562 1 KNOB-BALL 1.375" DIA #95 BLACK
6 3301085 2 SPACER-FRONT BUMPER PLTD
7 3301393 2 ROD-IMPELLER ADJ
8 3301427 1 CABLE-IMPELLER STOP
9 3301553 2 LIGHT-5/8 DIA, RED, 12V
10 3302427 1 SPACER-SSB .87 LG PLTD
11 3303258 1 GAUGE-DOWNPRESSURE SC HEAD
12 3303502 1 STAND/OFF THREADED ADJUST LINK
13 3307553 1 SWITCH-ROCKER ENG. SWING ARMA
14 3309054 1 O/S WELD-LEVER SOL CONTROL
15 3315818 1 SWITCH-ROCKER, CARLING, SPDT,
16 3321107 1 DECAL-PANEL HI-CAP
17 3330020 1 PLUG-HOLE BPF 7/16
18 3335933 1 O/S PTD-CONSOLE ORANGE
19 3335984 1 ASSY-FRONT FLOOR PANEL
20 3400069 5 NUT-HEX 5/16-24 ZP
21 3400079 1 NUT-HEX 3/8-16 ES ZP
22 3400087 2 WASHER-FLAT 3/8 STANDARD ZP
23 3400102 1 WASHER-LOCK 5/16 SPLIT ZP
24 3400473 1 SCR-HEX,3/8-16X3.00 ZP F'THD
25 3500118 FT EDGING-VINYL TRIM 1/8" (ORDER BY THE FOOT)
26 3500199 FT SEAL-TRIM (SD-168) STR (ORDER BY THE FOOT)
27 3323529 1 PLUG (DIESEL ONLY)
28 3321179 1 CABLE THROTTLE (DIESEL ONLY)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 82
PARTS BREAKDOWN
FLOOR BOARD ASSEMBLY
3344305 ASSEMBLY SWITCH BOX
3303810 ASSY- HYDRAULIC SQ
SWITCH BOX
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 83
PARTS BREAKDOWN
FLOOR BOARD ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 3335973 1 SHIELD-HEAT REAR FLOOR PANEL
2 3335972 1 SHIELD-HEAT FRONT FLOOR PANEL
3 3335937 1 WELD-FRONT FLOOR PANEL
4 3400056 4 SCR-TRS,5/16-18X1.00,SLT ZP
5 3335941 1 PAD-FRONT FLOOR PANEL ANTI-SLI
6 3335940 1 PLT-REAR FLOOR PANEL
7 3335942 1 PAD-REAR FLOOR PANEL ANTI-SLIP
8 3500624 1 ANGLE- 1-1/4 X 1-1/4 X 1/8
9 3311374 2 SCR-HEX,1/4-14X3/4 SELF TAP
10 710197 4 SCR-MC 5/16-18 X .75
11
3303810 1 ASSY-HYD SQ SW BOX
3344305 1 ASSEMBLY SWITCH BOX (FOR CSS82DSLCE, CSS82LPCE,
TSS82DSLCE AND TSS82LPCE MODELS ONLY.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 84
PARTS BREAKDOWN
3303810 ASSY- HYDRAULIC SQ SWITCH BOX
NOTE: For ALL MODELS EXCEPT CSS82DSLCE, CSS82LPCE, TSS82DSLCE, TSS82LPCE, M82DSLCE,
M82LPCE & M82GASCE.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 85
PARTS BREAKDOWN
3303810 ASSY- HYDRAULIC SQ SWITCH BOX
ITEM PART NO. QTY DESCRIPTION
1 3303817 1 BAR-HYD SQ PLATE PIVOT PLTD
2 3304160 1 SPRING-EXTENTION, 2.00 LG
3 3302678 2 SWITCH-HYD SQUEEGEE LIFT
4 3303811 1 ASSY-HYD SQ SWITCH PLT
5 3303814 1 ASSY-HYD SQ SWITCH BOX PNT
6 3304017 2 BUSHING-THROTTLE NYLON SW 75
7 3400045 3 SCR-8-32 X 5/8 PAN HD SLT ZP
8 3400072 1 NUT-HEX # 10-32 ZP
9 3400073 9 NUT-HEX 8-32 ZP
10 3400243 2 SCR-HEX,#08-32X1.00 ZP
11 3400346 1 SCR-PAN #10-32 X .62 PHL
NOTE: For ALL MODELS EXCEPT CSS82DSLCE, CSS82LPCE, TSS82DSLCE, TSS82LPCE, M82DSLCE,
M82LPCE & M82GASCE.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 86
PARTS BREAKDOWN
3344305 ASSEMBLY SWITCH BOX
NOTE: For CSS82DSLCE, CSS82LPCE, TSS82DSLCE, TSS82LPCE, M82DSLCE, M82LPCE & M82GASCE
models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 87
PARTS BREAKDOWN
3344305 ASSEMBLY SWITCH BOX
ITEM PART NO. QTY DESCRIPTION
1 3304017 2 BUSHING-THROTTLE NYLON SW
2 3335020 1 SUB-SWITCH LIMIT, FEMALE
3 3335047 4 CLAMP-SWITCH
4 3335526 1 SUB-SWITCH LIMIT, MALE
5 3344266 1 WELDMENT-SWTICH LINKAGE
6 3344269 2 PLT-CAM SWTICH BOX
7 3344270 2 PIN-THREADED 5-40 X 4.25
8 3344271 2 PLT-CAM SWITCH CLAMP
9 3344272 1 PLT-COVER CAM SWITCH BOX
10 3344274 1 WELDMENT-CAM SWITCH BOX
11 3400072 4 NUT-HEX # 10-32 ZP
12 3400095 4 WASHER .22 ID .50 OD X .0
13 3401074 4 WSH-LOCK, # 10 ZP
14 3401437 8 NUT-HEX #5-40 ZP
15 3401510 8 WSR-LOCK, #5, ZP
16 3401605 2 SPACER - .14ID X 5/16 OD
17 3401624 4 SCR-SOC, 5-40 X 3/8 ZP
NOTE: For CSS82DSLCE, CSS82LPCE, TSS82DSLCE, TSS82LPCE, M82DSLCE, M82LPCE & M82GASCE
models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 88
PARTS BREAKDOWN
DIRECTIONAL CONTROL ASSEMBLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 89
PARTS BREAKDOWN
DIRECTIONAL CONTROL ASSEMBLY
ITEM
PART NO.
QTY DESCRIPTION82 Series 90 Series
Lp / Gas Diesel Lp / Gas Diesel
1 3301544 1 WELD-DISC FWD/REV PLTD
2 3301507 1 COUPLING-LORD DIR CNTRL
3 3336736 3301542 3336736 3301542 1 ARM-FWD/REV PLTD
4 3300526 8 BUMPER-RUBBER 1/4 ID X 1/8 THK
5 3300543 4 SPRING-RETURN
6
3336770 3302357 3317650 1 ROD-DIRECTIONAL CONTROL
3317674 N/A 1 ROD-DIRECTIONAL CONTROL (PRIOR TO
SN 18258089)
7
3336772 3300029 1 ROD-DIRECTIONAL CONTROL
3300029 N/A 1 ROD-DIRECTIONAL CONTROL (PRIOR TO
SN 18258089))
8
3315789 1 WELD-PEDAL FWD/REV
3344600 1
WELDMENT-PEDAL FWD/REV (FOR
CSS82DSLCE, CSS82LPCE, TSS82DSLCE, &
TSS82LPCE MODELS ONLY)
9 3300544 1 PAD-FOOT PEDAL
10 3300414 4 BUSHING-PLASTIC MN BRM
11 3400115 1 PIN-CLEVIS 3/8 X 3.00 ZP
12 3305312 3300053 1 WELD-ARM INTERMED
13 3400114 1 PIN-CLEVIS 3/8 X 4.00 ZP
14
3303818 1 BAR-PEDAL HYD SQ SWITCH PLTD
3344267 1
BAR-PEDAL SWITCH LINK (FOR CSS82DSLCE,
CSS82LPCE, TSS82DSLCE, & TSS82LPCE
MODELS ONLY)
15 3400068 1 NUT-HEX 3/8-16 ZP
16 3400075 4 NUT-HEX JAM 3/8-24 ZP
17 3300461 3 BALL JOINT-3/8-24 W/DUST COV.
18 3400101 4 WASHER-LOCK 3/8 SPLIT ZP
19 3400067 4 NUT-HEX 3/8-24 ZP
20 3335301 1 BRKT-ADJUSTMENT FWD/REV PLTD
21 3400033 4 SCR-HEX,5/16-18X1.50 ZP
22 3400080 4 NUT-HEX 5/16-18 ES ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 90
PARTS BREAKDOWN
DIRECTIONAL CONTROL ASSEMBLY (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 91
PARTS BREAKDOWN
DIRECTIONAL CONTROL ASSEMBLY
ITEM
PART NO.
QTY DESCRIPTION82 Series 90 Series
Lp / Gas Diesel Lp / Gas Diesel
23 3400027 1 SCR-HEX,3/8-16X1.75 ZP
24 3400079 1 NUT-HEX 3/8-16 ES ZP
25 3400173 1 SCR-HEX,1/4-20X1.75 ZP
26 3400081 2 NUT-HEX 1/4-20 ES ZP
27 3400087 4 WASHER-FLAT 3/8 STANDARD ZP
28 3400149 2 SCR-HEX,1/4-20X1.50 ZP
29 3400089 4 WASHER-FLAT 1/4 STANDARD ZP
30 3303918 2 SPACER-FWD/REV BRKT PLTD
31 3400228 2 SCR-HEX,5/16-24X1.5 ZP FULL TH
32 3400069 2 NUT-HEX 5/16-24 ZP
33 3400036 2 SCR-HEX,5/16-18X0.75 ZP
34 3400102 2 WASHER-LOCK 5/16 SPLIT ZP
35 3400088 1 WASHER-FLAT 5/16 STANDARD ZP
36 3400125 2 PIN-COTTER 3/8 RUE-RING
37 3400070 2 NUT, HEX 5/16-18 ZP
38 3307611 1 WELD-QUICK RELEASE FWD/REV PNTD
39 3307613 1 HANDLE-FWD/REV QUICK RELEASE ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 92
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS
NOTE: All models except for CSS82LPCE, TSS82LPCE, & M82LPCE.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 93
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 1 PROPANE TANK
2 3300375 1 GAS SPRING-8" STROKE
3 3300376 2 STUD-BALL 10MM
4 3300380 1 LATCH ASSY.
5 3307934 1 MNT-LPG SAFETY VALVE PNTD
63309032 3316659 1 COVER-TOP HORIZONTAL LP, GAS, & DIESEL ORANGE
3309032BR 3316659BR 1 COVER-TOP HORIZONTAL LP, GAS, & DIESEL BURGUNDY
73309033 1 DOOR-SIDE MS HC PLAS ORANGE
3309033BR 1 DOOR-SIDE MS HC PLAS BURGUNDY
8 3309046 1 MNT-GAS SPRING 82
9 3309047 1 SPACER-TOP COVER HINGE MODEL 82
10 3309048 1 MOUNT-GAS STRUT TSS 82
11 3309088 1 HINGE-TOP COVER 82 PNTD
12 3316511 1 BULKHEAD-62 LP
13 3317918 3316661 1 COVER-TOP VERTICAL LP TANK ORANGE
3317918BR 331661BR 1 COVER-TOP W/ VERTICAL LP TANK BURGUNDY
14 3329822 1 WELDMENT-LP VERT MS,FS MNT
15 3334037 2 FTG - MALE ELBOW 49 - 6
16 3334898 3334899 1 ASSY-SOL REC TANK SUB 82 ORANGE
3310026 N/A 1 ASSY SOL/REC TANK SUB LT GRAY
17 3336584 1 FILTER - LPG FUEL
18 3400860 1 FTG-LP TANK CONNECT
19 3342097 2 FTG-SAE 5/8-18 45 DEG FLARE
20 3343562 1 PLT-BASE, FUEL TANK, TSS82/9
21 3343734 1 HOSE-3/8 AR 24.0 JIC 45 ST#6
22 3343735 1 HOSE-3/8 AR 30.5 JIC 45 ST#6
23 3343736 1 HOSE-3/8 AR 50.0 JIC 45 ST#6
24 3400390 11 NUT-FLANGE LOCK 5/16-18
25 3400862 1 VALVE-LP RELIEF VPN 3127L
26 3400383 2 WASHER CONICAL SPRING 1/4
27 3400384 2 WASHER CONICAL SPRING 5/16
28 3344372 1 HINGE-CONT 1" KNUCKLE 20.62" LG
29 3344373 1 PLT-SPACER HINGE
30 3400035 2 SCR-HEX 5/16-18X1.00 ZP
31 3400042 2 SCR-HEX 1/4-20X.75 ZP
32 3400080 2 NUT-HEX 5/16-18 ES ZP
33 3400148 9 SCREW TRUSS HEAD 5/16 -18 X 0.5 SLT ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 94
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS FOR CE MODELS
NOTE: For CSS82LPCE, TSS82LPCE, & M82LPCE models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 95
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS FOR CE MODELS
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1220400 1 PROPANE TANK, EUROPE (HORIZONTAL MOUNTING)
23300375 1 GAS SPRING-8" STROKE
33300376 2 STUD-BALL 10MM
43300380 1 LATCH ASSY.
53307934 1 MNT-LPG SAFETY VALVE PNTD
63309032 3316659 1 COVER-TOP HORIZONTAL LP, GAS, & DIESEL ORANGE
73309033 1 DOOR-SIDE MS HC PLAS ORANGE
83309046 1 MNT-GAS SPRING 82
93309047 1 SPACER-TOP COVER HINGE MODEL 82
10 3309048 1 MOUNT-GAS STRUT TSS 82
11 3309088 1 HINGE-TOP COVER 82 PNTD
12 3316511 1 BULKHEAD-62 LP
13 3400390 11 NUT-FLANGE LOCK 5/16-18
14 3400860 1 FTG-LP TANK CONNECT
15 3334037 2 FTG - MALE ELBOW 49 - 6
16 3334898 3334899 1 ASSY-SOL REC TANK SUB 82 ORANGE
17 3336584 1 FILTER - LPG FUEL
18 3400383 2 WASHER CONICAL SPRING 1/4
19 3342097 1 FTG-SAE 5/8-18 45 DEG FLARE
20 3400148 9 SCREW TRUSS HEAD 5/16 -18 X 0.5 SLT ZP
21 3343734 1 HOSE-3/8 AR 24.0 JIC 45 ST#6
22 3343735 1 HOSE-3/8 AR 30.5 JIC 45 ST#6
23 3400080 2 NUT-HEX 5/16-18 ES ZP
24 3344260 1 ASSY-FUEL LINE TUBE 8MM X 1M (FOR CE MODELS ONLY)
25 3400862 1 VALVE-LP RELIEF VPN 3127L
26 3344328 1 WELDMENT-STRAP BOTTLE MNT
27 3344331 2 ISOLATOR-CYL 3/4" X 1/2" FEMALE 1/4-20
28 3344372 1 HINGE-CONT 1" KNUCKLE 20.62" LG (FOR CE MODELS ONLY)
29 3344373 1 PLT-SPACER HINGE
30 3400042 2 SCR-HEX 1/4-20X.75 ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 96
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK ASSEMBLY PART 1
FOR TSS82LPCE, TSS82DSLCE , CSS82LPCE
CSS82DSLCE, & M82LPCE MODELS ONLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 97
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK ASSEMBLY PART 1
ITEM PART NO. QTY DESCRIPTION
1 3300027 1 ARM-SOLUTION VALVE PLTD
2 3300330 1 VALVE-TWO WAY BALL SOLUTIION
3 3400384 8 WASHER CONICAL SPRING 5/16
4 3300452 1 BALL-PLASTIC
5 3300458 1 FLOAT-TANK MACHINE
6 3300526 3 BUMPER - 1/4 ID X 1/8 THK
7 3302144 2 CLAMP-HOSE 1/2
8 3302737 2 SWITCH-FLOAT LS7 POLYPROPYLENE
9 3302951 2 CLAMP-TUBE 1.5 DIA.
10 3400385 7 WASHER CONICAL SPRING 3/8
11 3500131 1 TUBE-PVC 3/4 ID X 1/8 WA-CLEAR
12 3309024 1 PLT-RETAINER SOL-REC TANK PNTD
13 3309026 1 PLATE-STOP SIDE DOOR 82 HC
14 3309035 1 BRACKET-TOP COVER STOP-82
15 3309038 1 CAGE-BALL FLOAT 82
16 3309042 1 ANGLE-CONSOLE TO TANK MNT
17 3309043 1 SPACER-TANK CONSOLE MNT
18 3309051 2 FTG-3/4 90 DEG HOSE BARB
19 3309073 1 FTG-3/4 MPT X 3/4 HB
20 3309076 1 MOUNT-SOLUTION VALVE
21 3317688 1 GUARD-SWITCH VERT LP
22 3335033 1 HINGE-UNIVERSAL SEAT MNT
23 3344426 1 PLT - SOLUTION VALVE MNT
24 3400032 4 SCR-HEX 3/8-16X.75 ZP
25 3400036 10 BOLT-HH 5/16-18X3/4
26 3400045 4 SCR-8-32 X 5/8 PAN HD SLT ZP
27 3400082 4 NUT-HEX #8-32 ES ZP
28 3400102 2 WSR-LOCK 5/16, ZP
29 3400318 3 BLT-HH 5/16-18 X 1.0 SS
30 3400319 3 WASHER-LOCK .322ID X .58OD X .078TK
31 3400320 3 NUT-HEX 5/16-18 SS
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 98
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK ASSEMBLY PART 2
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 99
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK ASSEMBLY PART 2
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3300336 1 CLAMP-HOSE 2.5 SS
2 3300405 1 GASKET-SUCTION TUBE
3 3300451 1 PLUG-ADJ DRAIN HOSE
4 3302480 1 SUB-DRAIN HOSE ASSY
5
3309001 3321348 1 TANK-SOLUTION, PLASTIC LT GRAY
3309001HK 3321348HK 1 TANK-SOLUTION, PLASTIC ORANGE
3309001BR 3321348BR 1 TANK-SOLUTION, PLASTIC BURGUNDY
6
3309002 3321349 1 TANK-RECOVERY, PLASTIC MS LT. GRAY
3309002HK 3321349HK 1 TANK-RECOVERY, PLASTIC ORANGE
3309002BR 3321349BR 1 TANK-RECOVERY, PLASTIC BURGUNDY
7 3309006 2 CAP-TANK 6" DIA BLACK
8 3309009 1 CAP-TANK 9" DIA, BLACK
9 3309024 2 PLT-RETAINER SOL-REC TANK PNTD
10 3309040 N/A 1 FTG-ADAP WATER HOSE
11 3309060 N/A 1 FTG-PLUG NYLON 3/4 MP
12 3309066 N/A 1 VALVE-FLOAT SHUTOFF
13 3309067 N/A 1 FLOAT-SHUTOFF
14 3309070 2 GASKET - 6" PLASTIC CAP
15 3309072 N/A 1 STEM-FLOAT
16 3309098 3 PLATE-BACKING 9" CAP
17 3309099 2 PLATE-BACKING FOR 6" CAP
18 3315258 3 GASKET - 9" PLASTIC CAP
19 3317926 3316718 1 SUCTION TUBE-PLAS TANK MS
20 3319319 N/A 1 CHAIN-TANK PLUG
21 3400032 8 SCR-HEX 3/8-16X.75 ZP
22 3400036 4 BOLT-HH 5/16-18X3/4
23 3400045 N/A 1 SCR-8-32 X 5/8 PAN HD SLT ZP
24 3400198 N/A 2 NUT-HEX 1/4-20 ZP
25 3400384 4 WASHER CONICAL SPRING 5/16
26 3400385 8 WASHER CONICAL SPRING 3/8
27 3336811 2 ASSY- CAP, SOL / REC, 9"
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 100
PARTS BREAKDOWN
SEAT ASSEMBLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 101
PARTS BREAKDOWN
SEAT ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 3302482 4 BUMPER-SEAT MOUNT
2 3309027 1 MNT-SEAT UNIVERSAL 82 PNTD
3 3309028 1 HINGE-SEAT MNT UNIV 82 PNTD
43315245 1 ARMREST KIT-THREE HOLE
3344488 1 ARMREST KIT,F65/270,LH & RH (FOR 334473 SEAT ONLY)
5
3316892 1 SEAT-MICHIGAN V-818
3300406 1 SEAT - GRAMMER (OPTIONAL)
3342103 1 SEAT - GRAMMER WITH SEAT BELT (OPTIONAL)
3344473 1
ASSY - GAMMER SEAT WITH SWITCH AND ARMRESTS (FOR
TSS82DSLCE, TSS82LPCE, CSS82DSLCE AND CSS82LPCE) MODELS
ONLY) (INCLUDES ITEM 4 AND 12)
6 3400036 6 SCR-HEX,5/16-18X0.75 ZP
7 3400038 4 SCR-HEX,5/16-18X2.25 ZP
8 3400080 4 NUT-HEX 5/16-18 ES ZP
9 3400384 14 WASHER-CONICAL SPRING 5/16
10 3400390 2 NUT-FLANGE LOCK 5/16-18
11 3303983 1 SEAT BELT (OPTIONAL) (NOT SHOWN)
12 3344472 1 SWITCH KIT, BERNSTEIN W/ HDWR (NOT SHOWN)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 102
PARTS BREAKDOWN
IMPELLER ASSEMBLY - HORIZONTAL MOUNTING
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 103
PARTS BREAKDOWN
IMPELLER ASSEMBLY - HORIZONTAL MOUNTING
ITEM PART NO. QTY DESCRIPTION
1 711594 1 WSR-FLAT .56 X .88 X .03
2 3300133 1 IMPELLER, BALANCED
3 3300139 1 SHROUD - IMPELLER, OUTER
4 3300465 7 MOUNT-ISO IMP MNT
5 3306826 3 STAND/OFF-3/8-24 X 1.38 P
6 3306827 1 SPACER-HYD IMPELLER
7 3306841 1 WELD - SHROUD INNER
8 3307152 1 WELD-MOTOR MNT IMP
9 3306738 1 MOTOR - HYD. IMPELLER SCRUBBER
10 3317638 1 MOUNT-IMPELLER MS LP
11 3400016 4 SCREW-FLAT HEAD 5/16-18 X
12 3400050 5 SCR-SOC, 10-24 X 1.25 ZP
13 3400062 1 NUT-ACORN 1/2-20 ZP
14 3400080 4 NUT-HEX 5/16-18 ES ZP
15 3400088 4 WASHER 5/16 ID .688 OD X
16 3400098 1 WSR-LOCK 1/2, ZP
17 3400104 7 WASHER-LOCK # 10 SPLIT ZP
18 3400147 2 SCR-SOC, 10-24 X .75 ZP
19 3400151 1 FTG-7/8-14 STOR TO 3/4-16
20 3400155 1 FTG-90 EL 8JIC X 10MORB
21 3400212 1 FTG-4MORB X 4JIC
22 3400262 3 SCREW-HEX,3/8-24X1.25 ZP
23 3400278 9 WASHER-FENDER 3/8 ZP
24 3400342 1 NUT-HEX 3/8-24 ES ZP
25 3400381 4 SCREW-FLAT HEAD 3/8-24 X
26 3500246 1 GASKET-OPEN CELL 1/8 THK
27 3301622 1 RETAINER-IMPELLER CABLE PLTD
28 3317689 1 MNT-PIN LP BASE
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 104
PARTS BREAKDOWN
IMPELLER MANIFOLD AND HOSES - HORIZONTAL MOUNTING
T82 & T90 IMPELLER MANIFOLD
C82, C90, M82, & M90 IMPELLER HOSE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 105
PARTS BREAKDOWN
IMPELLER MANIFOLD AND HOSES - HORIZONTAL MOUNTING
ITEM PART NO. QTY DESCRIPTION
1 710230 4 SCR-MC 8-32 X .62 ST PL
2 3300351 5 HOSE CLAMP 4 1/2
3 3300414 4 BUSHING-FLNG 3/8 NYLON
4 3301223 1 WELD-IMPELLER MANIFOLD
5 3301383 1 WD---WD---SIDE-WD IMP MANIFOLD
6 3301427 1 CABLE-IMPELLER STOP
7 3301434 1 WELD-SHUTOFF ROD, IMP, SQ
8 3301455 1 WELD-SHUTOFF ROD, IMP, SQ
9 3301459 3 BALL JOINT ASSY- 1/4-28 STUD X 1
10 3301498 2 PLATE-WD IMP MANIFOLD
11 3301626 1 ROD-IMPELLER SHUTOFF PLTD
12 3304511 1 HOSE-IMPELLER 3.50 ID W/ TAPERED
13 3315664 2 HOSE-IMPELLER 3.50 ID W/ TAPERED
14 3400042 3 SCR-HEX 1/4-20X.75 ZP
15 3400072 2 NUT-HEX # 10-32 ZP
16 3400081 3 NUT-HEX 1/4-20 ES ZP
17 3400082 4 NUT-HEX #8-32 ES ZP
18 3400089 3 WASHER 1/4 ID .63 OD X .065 THK
19 3400103 3 WASHER-LOCK 1/4 SPLIT ZP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 106
PARTS BREAKDOWN
IMPELLER ASSEMBLY - VERTICAL MOUNTING
NOTE: For CSS82LPCE, CSS82DSLCE, TSS82DSLCE, TSS82LPCE,
M82LPCE, M82GASCE, & M82DSLCE models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 107
PARTS BREAKDOWN
IMPELLER ASSEMBLY - VERTICAL MOUNTING
ITEM PART NO. QTY DESCRIPTION
1 711594 1 WSR-FLAT .56 X .88 X .03
2 3300133 1 IMPELLER, BALANCED
3 3300139 1 SHROUD - IMPELLER, OUTER FINIS
4 3300465 4 MOUNT-ISO IMP MNT
5 3306738 1 MOTOR - HYD. IMPELLER SCRUBBER
6 3306826 2 STAND/OFF-3/8-24 X 1.38 PNTD
7 3306827 1 SPACER-HYD IMPELLER
8 3306841 1 WELD - SHROUD INNER
9 3344367 1 PLT- UPPER IMPELLAR MNT
10 3344369 1 WELDMENT-MOTOR MNT IMP
11 3400016 4 SCREW-FLAT HEAD 5/16-18 X 1.25
12 3400050 5 SCR-SOC, 10-24 X 1.25 ZP
13 3400062 1 NUT-ACORN 1/2-20 ZP
14 3400080 4 NUT-HEX 5/16-18 ES ZP
15 3400088 4 WASHER 5/16 ID .688 OD X .065
16 3400098 1 WSR-LOCK 1/2, ZP
17 3400104 7 WASHER-LOCK # 10 SPLIT ZP
18 3400147 2 SCR-SOC, 10-24 X .75 ZP
19 3400155 2 FTG-90 EL 8JIC X 10MORB
20 3400212 1 FTG-4MORB X 4JIC
21 3400278 6 WASHER-FENDER 3/8 ZP
22 3400307 2 SCR-HEX,3/8-24X0.75 ZP
23 3400342 2 NUT-HEX 3/8-24 ES ZP
24 3400381 4 SCREW-FLAT HEAD 3/8-24 X 1.75,
25 3400385 2 WASHER CONICAL SPRING 3/8
26 3500246 1 GASKET-OPEN CELL 1/8 THK X 3/4
NOTE: For CSS82LPCE, CSS82DSLCE, TSS82DSLCE, and TSS82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 108
PARTS BREAKDOWN
IMPELLER MANIFOLD AND HOSES - VERTICAL MOUNTING
NOTE: For CSS82LPCE, CSS82DSLCE, TSS82DSLCE, and TSS82LPCE models only.
T82 & T90 IMPELLER MANIFOLD
C82,C90, M82, & M90 IMPELLER HOSE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 109
PARTS BREAKDOWN
IMPELLER MANIFOLD AND HOSES - VERTICAL MOUNTING
ITEM PART NO. QTY DESCRIPTION
1 710230 4 SCR-MC 8-32 X .62 ST PL
2 3300351 5 HOSE CLAMP 4 1/2
3 3300414 4 BUSHING-FLNG 3/8 NYLON
4 3301383 1 WD---WD---SIDE-WD IMP MANIFOLD
5 3301427 1 CABLE-IMPELLER STOP
6 3301459 3 BALL JOINT ASSY- 1/4-28 STUD X 1
7 3304511 1 HOSE-IMPELLER 3.50 ID W/ TAPERED
8 3315664 2 HOSE-IMPELLER 3.50 ID W/ TAPERED
9 3336791 1 WELDMENT-IMPELLER MANIFOLD
10 3336795 1 WELDMENT-SHUTOFF ROD, IMP, DUST
11 3336796 1 WELDMENT-SHUTOFF ROD, IMP, SQ
12 3337463 2 PLATE-WD IMP MANIFOLD
13 3344422 1 ROD-THRD 10-32 X 6.00 LG
14 3400042 3 SCR-HEX 1/4-20X.75 ZP
15 3400081 3 NUT-HEX 1/4-20 ES ZP
16 3400082 4 NUT-HEX #8-32 ES ZP
17 3400089 3 WASHER 1/4 ID .63 OD X .065 THK
18 3400103 3 WASHER-LOCK 1/4 SPLIT ZP
NOTE: For CSS82LPCE, CSS82DSLCE, TSS82DSLCE, and TSS82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 110
PARTS BREAKDOWN
IMPELLER CONTROL VALVE SINGLE SPOOL
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 111
PARTS BREAKDOWN
IMPELLER CONTROL VALVE SINGLE SPOOL
ITEM PART NO. QTY DESCRIPTION
1 3317238 1 VALVE CONTROL-1 SPOOL
2 3317237 1 WELD-MOUNT VALVE PNTD
3 3400164 1 PLUG
4 3300070 1 WELD-LEVER PLTD
5 3300558 1 KNOB-TAPERED #145 BLACK
6 3317236 1 ROD-PIVOT CONTROL VALVE PLTD
7 3300548 2 RING-RET EXT .38
8 3300547 1 ASSY-CONNECTING LINK SET
9 3400155 2 FTG-90 7/8-14 TO #8
10 3400154 1 FTG-90 3/4-16 TO #8
* 3317234 1 SUB ASSEMBLY ITEMS 1-10
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 112
PARTS BREAKDOWN
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - T82 AND T90
FOR TSS82LPCE and
TSS82DSLCE MODELS
ONLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 113
PARTS BREAKDOWN
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - T82 AND T90
ITEM PART NO. QTY DESCRIPTION
1 3300070 3 LEVER PLTD
2 3300357 1 VALVE CONTROL-3 SPOOL
3 3300547 3 ASSY-CONNECTING LINK SET
4 3300548 2 3/8" RETAINING RING
5 3300558 3 KNOB-TAPERED #145 BLACK
6 3300743 1 MNT-VALVE PNTD
7 3300884 1 ROD - PIVOT CONTROL VAVLE PLTD
8 3301685 3 ORIFICE-BRASS, #323, .031" DIA, "R", 3/4-16 THD, HYDRAULIC
9 3303996 6 BEARING - PLASTIC 1/2" O.D. X
10 3305285 2 SPACER-CONTROL VALVE TYA PLTD
11 3400080 2 NUT-HEX 5/16-18 ES ZP
12 3400088 2 WASHER 5/16 ID .688 OD X .065
13 3400150 3 FTG-ADAPTER STRAIGHT 4MJIC X 8
14 3400155 1 FTG-90 EL 8JIC X 10MORB
15 3400157 1 FTG-45 3/4-16 TO #8
16 3400158 1 FTG-45 3/4-16 TO #8
17 3400163 1 FTG-TEE OFFSET 3/4-16 TO #8
18 3400368 1 SCR - CAR, 5/16-18X2.25 ZP
19 3400369 1 SCR - CAR, 5/16-18X2.75 ZP
20 3342546 1 SWITCH-WHISKER
21 3344294 1 WELDMENT-LEVER SPOOL BROOMS
22 3344295 1 PLT-SWITCH MNT
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 114
PARTS BREAKDOWN
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - C82, C90, M82, & M90
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 115
PARTS BREAKDOWN
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - C82, C90, M82, & M90
ITEM PART NO. QTY DESCRIPTION
1 3300070 1 LEVER PLTD
2 3300357 1 VALVE CONTROL-3 SPOOL
3 3300547 1 ASSY-CONNECTING LINK SET
4 3300548 2 3/8" RETAINING RING
5 3300558 1 KNOB-TAPERED #145 BLACK
6 3300743 1 MNT-VALVE PNTD
7 3300884 1 ROD - PIVOT CONTROL VAVLE PLTD
8 3303996 2 BEARING - PLASTIC 1/2" O.D. X 3/8" ID X .75 LG
9 3305285 2 SPACER-CONTROL VALVE TYA PLTD
10 3400080 2 NUT-HEX 5/16-18 ES ZP
11 3400088 2 WASHER 5/16 ID .688 OD X .065 THK
12 3400155 1 FTG-90 EL 8JIC X 10MORB
13 3400157 1 FTG-45 3/4-16 TO #8
14 3400158 1 FTG-45 3/4-16 TO #8
15 3400164 4 FTG-PLUG 3/4-16 O-RING
16 3400368 1 SCR - CAR, 5/16-18X2.25 ZP
17 3400369 1 SCR - CAR, 5/16-18X2.75 ZP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 116
PARTS BREAKDOWN
POWER STEERING ASSEMBLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 117
PARTS BREAKDOWN
POWER STEERING ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3400439 1 PIN—CLEVIE 3/4 DIA X 2.0 LONG
2 3307311 1 CYLINDER-STEERING ARMA & POWER
3 3301416 1 SPACER-LIFT CYL CLEVIS PLTD
4 3400437 1 PIN-CLEVIS 1" DIA X 4.50 LONG
5 3400438 1 PIN-CLEVIS 3/4" DIA X 3.50 LG
6 3300552 2 BEARING-1 ID X 1.124 OD X 1.5
7 3306937 1 WELD-IDLER ARM PWR STG
8 3400188 1 NUT-HEX JAM 1/2-20 ES
9 3306921 1 SPACER-P.S. CYL FRT THK PLTD
10 3400152 2 FTG-90 1/2-20 TO #5
11 3306922 1 SPACER-P.S. CYL FRT THIN PLTD
12 3316768 3324192 1 WELD-CYL/ACT MNT
13 3311012 3 WASHER-HD SPACER SEC LIFT ARM
14 3400661 5 PIN-COTTER 3/4 RUE-RING
15 3400012 2 FTG -GREASE 3/16
16 3336016 2 HOSE-1/4 AR 56 ST#5 90?S#4
* 3309489 3309488 1 SUB ASSY-PWRST (INCLUDES ITEMS 1 THROUGH 15)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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STEERING COLUMN
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 119
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STEERING COLUMN
ITEM PART NO. QTY DESCRIPTION
1 3300228 1 BRACKET-STEERING
2
3336014 1 HOSE-1/4 AR 40 ST#5 90°S#4
3344387 1 HOSE-HYD 3000 PSI 1/4"ID X 75.75" LNG (FOR CSS82DSLCE,
CSS82LPCE, TSS82DSLCE, & TSS82LPCE MODELS ONLY)
3 3306914 1 PLT-MOUNT, PWR STEERING MTR
4
3336015 1 HOSE-1/4 AR 40 ST#4 90°S#4
3344389 1 HOSE-HYD 3000 PSI 1/4"ID X 94.75" LNG (FOR CSS82DSLCE,
CSS82LPCE, TSS82DSLCE, & TSS82LPCE MODELS ONLY)
5 3336016 2 HOSE-1/4 AR 56 ST#5 90?S#4
6 3316899 1 PWR STRG UNIT
7 3316900 1 STEERING COLUMN - PWR STRNG
8 3317654 1 PLT-COVER, PWR STEERING PUMP
9 3318220 1 STEERING WHEEL - W/COVER SW/9X
10 3343946 1 REFLECTOR, HEAT - STRG PUMP COVER
11 3332652 1 CAP STEERING WHEEL
12 3400027 4 SCREW-HHM 3/8-16 X 1.75 LG ZP
13 3400035 4 SCR-HEX 5/16-18X1.00 ZP
14 3400080 2 NUT-HEX 5/16-18 ES ZP
15 3400101 4 WASHER-LOCK 3/8 SPLIT ZP
16 3400150 4 FTG-ADAPTER STRAIGHT 4MJIC X 8 MORB
17 3400384 2 WASHER CONICAL SPRING 5/16
18 3400390 2 NUT-FLANGE LOCK 5/16-18
19 3401075 1 NUT - JAM, M18X1.5 6H
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 120
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SQUEEGEE LIFT / LOWER ASSEMBLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 121
PARTS BREAKDOWN
SQUEEGEE LIFT / LOWER ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 3333420 4 SPRING-SQEEGEE RETURN
2 3400185 3 PIN-CLEVIS 5/16 X 1-1/4 ZP
3 3333416 2 WELD-SPRING PIVOT
4 3300202 1 BAR-CABLE ADJ MACH & PLTD
5 3301393 1 ROD
6 3400370 1 SCR-HEX,5/8-11X5.50 ZP
7 3400094 2 WASHER-FLAT 5/8 ZP
8 3303946 2 BRG-THRUST .781 ID W/A
9 3302207 2 RING-RET EXT .50
10 3301439 1 BRACKET-SQUEEGEE ADJ. PLTD
11 3302690 1 BRKT-HYD SQUEEGEE LIFT
12 3400162 1 FTG-TEE OFFSET 1/2-20 TO #5
13 3400246 1 FTG-SWIVEL 90 EL #5JIC 5/16
14 3302599 1 SPRING-EXT LOOPS-IN-LINE ZP
15 3303945 2 BEARING-FIBERGLIDE HYD.SQ.LIFT
16 3303948 2 BRG-THRUST .781 ID X 1.50 OD
17 3303937 1 WASHER-RETAINER HYD SQ PLTD
18 3303935 1 BUSHING-SLEEVE HYD SQ LIFT
19 3400192 1 NUT-HEX JAM 5/8-11 ZP
20 3400097 1 WASHER-LOCK 5/8 SPLIT ZP
21 3303943 1 WELD-HYD SQ LIFT ARM PNTD
22 3303947 2 BRG-THRUST 1.406 ID X 2.50 OD
23 3303944 1 BEARING-FIBERGLIDE HYD.SQ.LIFT
24 3303940 1 WELD-PIVOT ARM HYD SQ PNTD
25 3400152 1 FTG-90 1/2-20 TO #5
26 3300141 1 CYLINDER-1.5 BORE X 2.0 STR
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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PARTS BREAKDOWN
SCRUB HEAD ASSEMBLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 123
PARTS BREAKDOWN
SCRUB HEAD ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3300432 4 BUSHING-FL-52-4
2 3300457 4 ROD END-5/8 MALE
3 3300607 2HOSE-1/2 AR 21.50 ST#8 ST#8
4 3302144 2 CLAMP-HOSE 1\2 NOM
5 3302411 2 SLEEVE-LIFT ARM SPACER
6 3303459 3303458 2 WELD-SCRUB HD ELEC
7 3303493 3301089 2 WELD-LIFT ARM HD
8 3308759 3 PLATE-MOTOR MOUNT
9 3313130 1 BAR-RETAINER FTG
10 3313188 1 FTG-CROSS 1/2 FPT BRASS
11 3315534 2 FTG-1/2 ID TUBE X 1/2 MPT
12 3315535 2 FTG-90 DEG 1/2 ID X 1/2 MALE N
13 3315536 1 FTG-90 DEG 3/4 ID X 1/2 MPT
14 3316895 3 MOTOR-HYD SCRUB HEAD MS/FS
15 3324451 3 DRIVER-SCRUB BRUSH
16 3332544 3332545 3 BRUSH MID GRIT (SEE BRUSH GUIDE ON PAGE 132)
17 3400027 2 SCR-HEX,3/8-16X1.75 ZP
18 3400030 2 SCR-HEX,3/8-16X1.00 ZP
19 3400074 12 NUT-HEX JAM 5/8-18 ZP
20 3400079 4 NUT-HEX 3/8-16 ES ZP
21 3400087 2 WASHER-FLAT 3/8 STANDARD ZP
22 3400097 2 WASHER-LOCK 5/8 SPLIT ZP
23 3400101 2 WASHER-LOCK 3/8 SPLIT ZP
24 3400103 12 WASHER-LOCK 1/4 SPLIT ZP
25 3400155 2 FTG-90° 7/8-14 TO #8
26 3400173 6 SCR-HEX,1/4-20X1.75 ZP
27 3400227 3 SCR-HEX,1/4-20X1.25 ZP
28 3400278 3 WASHER-FENDER 3/8 ZP
29 3400383 3 WASHER-CONICAL SPRING 1/4
30 3500485 3316789 3 TUBE-PVC BRAID REINF 1/2 ID
* 3500131 FT CLEAR SOL. DELIVERY HOSE (NOT SHOWN ORDER BY THE FOOT)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 124
PARTS BREAKDOWN
SCRUB HEAD LIFT / LOWER MECHANISM
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 125
PARTS BREAKDOWN
SCRUB HEAD LIFT / LOWER MECHANISM
ITEM PART NO. QTY DESCRIPTION
1 3302775 1 ACTUATOR-POWER SCRUB HEAD LIFT
2 3303258 1 GAUGE-DOWN PRESSURE SC HEAD
3 3307553 1 SWITCH
4 3400124 2 PIN-COTTER 5/8 RUE-RING
5 3303544 1 WELD-MOUNT ELEC CYL HS RH PNTD
6 3303543 1 WELD-MOUNT ELEC CYL HS LH PNTD
7 3303465 1 ASSY-POTENTIOMETER ELEC SC HD
8 3400302 1 PIN-CLEVIS 1/2 X 5.00 ZP
9 3400041 1 SCR-HEX,1/4-20X0.88 ZP
10 3303299 1 WELD-ARM LIFT GAGE PLTD
11 3400103 1 WASHER-LOCK 1/4 SPLIT ZP
12 3400071 1 NUT-HEX 1/4-20 ZP
13 3400180 2 NUT-HEX 1/4-28 ZP
14 3301199 2 BALL JOINT-1/4-28
15 3303309 1 WELD-SCRUB HEAD PIN PNTD
* 3319086 1 SUB ASSEMBLY BLOCK (ITEMS 18-24)
16 3400017 1 SCR-HEX,5/8-11X1.75 ZP
17 3400020 2 SCR-HEX,1/2-13X2.00 ZP
18 3400326 2 SCR-HEX,1/2-20X1.25 ZP
19 3400097 2 WASHER-LOCK 5/8 SPLIT ZP
20 3303224 4 SPACER-ELEC SH LIFT PLTD
21 3303227 1 BLOCK-PRESSURE PLTD
22 3303218 1 SPRING-COMPRESSION 1.00 DIA
23 3303225 1 RETAINER-ELEC S-HEAD LIFT PLTD
24 3400188 1 NUT-HEX JAM 1/2-20 ES
25 3400192 2 NUT-HEX JAM 5/8-11 ZP
26 3303241 1 WELD-LIFT ARM SCRUB HD RH
27 3303219 2 BEARING-SPHERICAL PLAIN
28 3303217 2 RING-RET INT. .87
29 3300457 2 ROD END-5/8 MALE
30 3400074 2 NUT-HEX JAM 5/8-18 ZP
31 3303296 1 LINKAGE-SCRUB HEAD GAGE PLTD
32 3303240 1 ASSY-LIFT ARM SCRUB HD LH PNTD
33 3400111 1 PIN-CLEVIS 5/8 X 6.00 ZP
34 3300550 2 BUSHING-FLANGE
35 3301083 1 PIVOT-SCRUB HD PLTD (SLEEVE)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 126
PARTS BREAKDOWN
FRONT ▬►
REAR SQUEEGEE ASSEMBLY
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 127
PARTS BREAKDOWN
REAR SQUEEGEE ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3300564 2 KNOB-CLAMPING #284 - BLACK
2 3308811 3308824 1 WELD-NO TOOL SQU STRAP RH
3 3308815 3308828 2 STRIP-BACKUP REAR SQU MSW
4 3308816 3308829 1 SQUEEGEE BLADE REAR MSW
5 3321334 1 HOSE-SQUEEGEE PICK-UP 3"
6 3321141 1 CUFF-HOSE SQUEEGEE 3"
7 3308803 3308818 1 WELD-SQUEEGEE FRAME
8 3331329 3308830 1 SQUEEGEE BLADE INNER MSW
9 3301437 1 HOSE CLAMP-PLTD
10 3301081 1 SUPPORT-SQUEEGEE FRAME RH
11 3400178 4 BRG-THRUST .531 ID X 1.00 OD
12 3300973 1 WELD-MOUNT SQ LH PNTD
13 3308814 3308827 1 STRAP-FRONT SQUEEGEE
14 3400087 10 WASHER-FLAT 3/8 STANDARD ZP
15 3300339 8 SLEEVE-SQ & FWD/REV
16 3300430 8 BUSHING-.499 ID X .594 OD
17 3300855 4 ARM-SQUEEGEE PLTD
18 3300846 2 WELD-LINK SQ ADJ PLTD
19 3300961 1 SUPPORT-SQUEEGEE FRAME LH
20 3302339 2 KNOB-ALUM 5\16-18 FMTHD
21 3300978 1 WELD-MOUNT SQ RH PNTD
22 3300975 1 WELD-LIFT SQUEEGEE ARM LH
23 3300434 1 CASTER-SQUEEGEE SPECIAL
24 3308774 1 SQUEEGEE BLADE SIDE RH WIDE
25 3308773 1 STRAP, SIDE SQUEEGEE
26 3400126 4 PIN-HITCH 1/2 X 1.50 ZP
27 3331327 1 WELD-LIFT SQUEEGEE ARM RH
28 3308762 1 ROD END-FEMALE 3/8-24
29 3300853 1 ROD-THREADED SQUEEGEE
30 3300461 1 BALL JOINT-3/8-24 W/DUST COVER
31 3400075 2 NUT-HEX JAM 3/8-24 ZP
32 3308240 1 LATCH-OVER CENTER ADJUSTMENT
33 3400005 1 NUT-HEX 5/8-11 UNC
34 3331094 1 WELD-SQUEEGEE RH SIDE PLTD
35 3331097 1 WELD-SQUEEGEE LH SIDE PLTD
36 3400951 12 SCR-TRS, 5/16 X 1.25, SLT ZP
37 3400080 12 NUT-HEX 5/16-18 ES ZP
38 3308763 5 PIN-HITCH 3/8 X 1.00 303 SS
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 128
PARTS BREAKDOWN
REAR SQUEEGEE ASSEMBLY (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 129
PARTS BREAKDOWN
REAR SQUEEGEE ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
39 3332628 3332630 1 STRAP-INNER SQUEEGEE
40 3331323 1 SQUEEGEE BLADE SIDE LH WIDE
41 3331098 1 STRAP-SIDE SQUEEGEE LH
42 3331325 1 WELD-LIFT SQUEEGEE ARM LH
43 3308812 3308825 1 WELD-NO TOOL SQU STRAP LH
* 3331326 1 ASSEMBLY SQUEEGEE SUB LH (INCLUDES ITEMS 40,41,42,36,
&37)
* 3331328 1 ASSEMBLY SQUEEGEE SUB RH (INCLUDES ITEMS 24,25,27,36,
&37)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 130
PARTS BREAKDOWN
LIFT ARM ASSEMBLY T82/T90
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 131
PARTS BREAKDOWN
LIFT ARM ASSEMBLY T82/T90
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3315826 3315833 1 WELD-LIFT ARM HI-DUMP M/S
2 3400012 4 FTG-GREASE 3/16
3 3301075 2 ASSY-DUMP ARM MNT PNTD
4 3301420 2 SPACER, DUMP ARM
5 3303360 2 PIN-UPPER CYL MOUNT HD PLTD
6 3301998 2 RING-RET EXT .940
7 3300426 2 CYLINDER-HYD LIFT HD PUR
8 3300229 1 ROD END-SCRUB CYL PLTD
9 3300552 1 BEARING-1 ID X 1.124 OD X 1.5
10 3300829 2 LIFT ARM-SECONDARY PNTD
11 3300836 4 BEARING-2.18 OD X 2.00 ID X.75
12 3300882 2 WASHER-HD 3.25 OD X 2.00 ID
13 3301709 2 RING-RET EXT 2.00
14 3400177 12 BRG-THRUST 2.06 ID X 3.25 OD
15 3300713 1 PLATE-ARM ROTATING HD PNTD
16 3300715 2 SHAFT-ARM ROTATING PLATE PLTD
17 3300882 2 WASHER-HD 3.25 OD X 2.00 ID
18 3300840 4 BEARING-2.18 OD X 2.00 IDX1.50
19 3300879 4 WASHER-HD 3.25 OD X 1.00 ID
20 3400076 2 NUT-HEX JAM SLOTTED 1-14 ZP
21 3317369 1 PLATE-ROTATION LH MS/FS PNTD
22 3301996 3 PIN-ROT CYL INNER PLTD
23 3300407 1 CYLINDER-HYD RDT HD PNTD
24 3301997 1 PIN-ROT CYL OUTER PLTD
25 3317368 1 PLATE-ROTATION RH MS/FS PNTD
26 3300809 1 ASSY-ARM ROT CYL MOUNT HD SUB
27 3302030 1 HARNESS-TSS/SW HD
28 3303873 1 BRACKET-HYD HOSE HD FWD
29 3303170 1 BRKT-HYD HOSE HD&PWR PACK PNTD
30 3300837 2 BEARING-1.12 OD X 1.00 ID X.75
31 3302037 1 BRACKET-UPPER SWITCH PLTD
* 3400054 2 SCR-SET,1/4-20X0.25 ZP
* 3301736 2 SWITCH-MERCURY HOPPER RTR
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 132
PARTS BREAKDOWN
SAFETY ARM ASSEMBLY T82/T90
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 133
PARTS BREAKDOWN
SAFETY ARM ASSEMBLY T82/T90
ITEM PART NO. QTY DESCRIPTION
1 3302042 1 WELD-SAFETY ARM
2 3300457 1 ROD END-5/8 MALE
3 3302045 1 BRACKET-HD SAFETY ARM
4 3302076 1 BRKT-HD SAFETY ARM W\O OHG
5 3500104 1 HOSE-NEOPRENE 5/16 ID
6 3400215 1 SCR-HEX,5/16-18X4.00 ZP
7 3400074 1 NUT-HEX JAM 5/8-18 ZP
8 3400209 1 SCR-HEX,5/8-11X2.00 ZP
9 3400094 2 WASHER-FLAT 5/8 ZP
10 3400097 1 WASHER-LOCK 5/8 SPLIT ZP
11 3400192 1 NUT-HEX JAM 5/8-11 ZP
12 3400070 1 NUT, HEX 5/16-18 ZP
13 3400390 1 NUT-FLANGE LOCK 5/16-18
* 3333298 1 DECAL SAFETY ARM
* 3331359 1 SUB-SAFETY ARM W/BALL JOINT (INCLUDES ITEMS 1,2,7)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 134
PARTS BREAKDOWN
HOPPER ASSEMBLY T82/T90
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 135
PARTS BREAKDOWN
HOPPER ASSEMBLY T82/T90
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3322098 3343791 1 WELD-HOPPER
2 3322099 3315968 1 WELD-HOPPER HOOD
3 3300114 3300121 1 ASSY-LID HOPPER PNTD
4 3305645 3305646 2 FILTER-HOPPER
5 3300921 4 BAR-FILTER RET MS
6 3300917 2 MOUNT-FILTER SHAKER PNTD
7 3300915 2 RETAINER-SHAKER MOTOR PNTD
8 3300904 2 MOUNT-NEOPRENE SHAKER MTR
9 3300424 2 MOTOR-SHAKER FILTER
10 3400467 8 SCR-HEX,5/16-18X3.00 GR 5
11 3300375 2 GAS SPRING-COVER
12 3300376 2 STUD-BALL GAS SPRING
13 3306424 8 CLIPNUT-5/16-18 FULLBODY
14 3300205 3300188 1 ANGLE-HOPPER FLAP MS PNTD
15 3300194 3300195 4 FLAP-HOPPER FRONT MS
16 3300151 2 FLAP-HOPPER SIDE
17 3318739 18' WEATHERSTRIPPING-RUBBER SPONGE
18 3300112 3300115 1 PLATE-FLAP HOPPER HD PNTD
19 3318073 4 SCR-HOPPER LID SHOULDER
21 3322188 8 INSERT-1/4-20 UNC
22 3400321 12 WASHER-LOCK-1/4 SPLIT SS
23 3400198 4 NUT-HEX 1/4-20 SS
24 3400059 12 SCR-THM 1/4-20 X .75 SS
25 3301053 2 WEIGHT ECCENTRIC PNTD
26 3302146 1 BACKING-HOPPER SIDE CORNR PLTD
27 3302033 1 HARNESS-HD GROUP
28 3300380 2 LATCH ASSY. #C2-10-301-50
29 3306779 1 WELD-HOPPER PRE-CLNR RH PNTD
30 3306778 1 WELD-HOPPER PRE-CLNR LH PNTD
31 3307850 8 ISOLATOR-HOPPER FILTER
32 3400088 8 WASHER-FLAT 5/16 STANDARD ZP
* 3334900 1 POWERBOSS DECAL (NOT SHOWN)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 136
PARTS BREAKDOWN
HOPPER ASSEMBLY SINGLE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 137
PARTS BREAKDOWN
HOPPER ASSEMBLY SINGLE
ITEM
PART NO.
QTY DESCRIPTIONCommander Series Monitor Series
82 Series 90 Series 82 Series 90 Series
1 3301181 3301191 3301181 3301191 1 WELD-HOPPER
2 3301169 2 BRACKET- HOPPER RH
3 3400036 6 SCR-HEX,5/16-18X0.75 ZP
4 3301297 2 HANDLE-PLASTIC
5 3300205 3300188 3300205 3300188 1 ANGLE-HOPPER FLAP
6 3300194 3300195 3300194 3300195 4/5 FLAP-HOPPER FRONT
7 3322188 8 INSERT-1/4-20 UNC
8 3300151 2 FLAP-HOPPER SIDE
9 3302146 2 BACKING-HOPPER SIDE CORNER
10 3400059 12 SCR-THM 1/4-20 X .75 SS
11 3400034 2 SCR-HEX,5/16-18X1.25 ZP
12 3400070 12 NUT-HEX 5/16-18 ZP
13 3400102 10 WASHER-LOCK 5/16 SPLIT ZP
14 3400047 4 SCR-SOC,5/16-18X0.75 ZP
15 3400390 4 NUT-FLANGE LOCK 5/16-18
16 3400384 4 WASHER-CONICAL SPRING 5/16
17 3400321 4 WASHER-LOCK-1/4 SPLIT SS
18 3301146 8 CLIPNUT-1/4-20 ZP
19 3400059 8 SCR-THM 1/4-20 X .75 SS
20 N/A 3332683 1 PLATE-D/SC HOPPER BOTTOM MS/FS
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 138
PARTS BREAKDOWN
HOPPER ASSEMBLY SPLIT
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 139
PARTS BREAKDOWN
HOPPER ASSEMBLY SPLIT
ITEM
PART NO.
QTY DESCRIPTIONCommander Series Monitor Series
82 Series 90 Series 82 Series 90 Series
1 3343933 3343932 3343933 3343932 1 ANGLE-HOPPER FLAP
2 3302146 2 BACKING-HOPPER SIDE CORNER
3 3400036 4 SCR-HEX, 5/16-18X0.75
4 3301169 2 BRKT-CSS HOPPER RH
5 3301146 4 CLIPNUT-1/4-20 ZP
6 3307720 3343931 3307720 3343931 2 FLAP-HOPPER FRONT
7 3300151 2 FLAP-HOPPER SIDE
8 3301297 2 HANDLE-PLASTIC
9 3400390 8 NUT-FLANGE LOCK 5/16-18
10 3400198 4 NUT-HEX 1/4-20 SS
11 3400070 4 NUT-HEX 5/16-18 ZP
12 3400033 2 SCR-HEX,5/16-18X1.50 ZP
13 3400047 4 SCR-SOC,5/16-18X0.75 ZP
14 3400059 8 SCR-THM 1/4-20 X .75 SS
15 3400384 4 WASHER-CONICAL SPRING 5/16
16 3400321 4 WASHER-LOCK-1/4 SPLIT SS
17 3343918 3343925 3343918 3343925 1 WELD-HOPPER
18 3400102 4 WASHER-LOCK 5/16 SPLIT ZP
19 N/A 3336602 2 PLATE-D/SC HOPPER BOTTOM 17"
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 140
PARTS BREAKDOWN
VACUUM MOUNT ASSEMBLY - T82 AND T90
NOTE: For all models except for TSS82LPCE and TSS82DSLCE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 141
PARTS BREAKDOWN
VACUUM MOUNT ASSEMBLY - T82 AND T90
ITEM PART NO. QTY DESCRIPTION
1 3343549 1 WELD-GASKET MNT,
2 3304104 1 WELD-DAMPER
3 3304103 1 DAMPER-GASKET MNT
4 3300193 1 GASKET-HOPPER AIR OUTLET
5 3304160 1 SPRING-EXTENTION, 2.00 LG
6 3304101 1 ROD-GASKET MNT
7 3304097 1 SPACER-GASKET MNT
8 3304017 2 BUSHING-THROTTLE NYLON
9 3300414 2 BUSHING-PLASTIC 3/8IDX1/2OD
10 3400341 1 SCR-SET,#08-32X0.44 ZP
NOTE: For all models except for TSS82LPCE and TSS82DSLCE
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 142
PARTS BREAKDOWN
VACUUM MOUNT ASSEMBLY - T82 EUROPE MODEL
NOTE: For models TSS82LPCE and TSS82DSLCE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 143
PARTS BREAKDOWN
VACUUM MOUNT ASSEMBLY - T82 EUROPE MODEL
ITEM PART NO. QTY DESCRIPTION
1 3300193 1 GASKET-HOPPER AIR OUTLET
2 3300414 2 BUSHING-FLNG 3/8 NYLON
3 3304017 2 BUSHING-THROTTLE NYLON SW 75
4 3304097 1 SPACER-GASKET MNT SW 75 PLTD
5 3304101 1 ROD-GASKET MNT SW 75 PLTD
6 3304103 1 DAMPER-GASKET MNT
7 3304104 1 DAMPER SW 75 PLTD
8 3304160 1 SPRING-EXT BRAKE LEVER
9 3335945 1 SWITCH-COBO, AMP CONNECTOR
10 3344298 1 WELDMENT-GASKET MNT
11 3400082 2 NUT-HEX #8-32 ES ZP
12 3400096 2 WASHER-FLAT #8 ZP
13 3400243 2 SCR-HEX,#08-32X1.00 ZP
NOTE: For models TSS82LPCE and TSS82DSLCE
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE KUBOTA V1505 DIESEL - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 145
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ENGINE KUBOTA V1505 DIESEL - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN
ITEM PART NO. QTY DESCRIPTION
1 3336919 1 COVER-THERMOSTAT KUBOTA V1505
2 3350446 1 THERMOSTAT-KUBOTA V1505 & V2203
3 3336918 1 GASKET-THERMOSTAT KUBOTA V1505
4 3301441 1 SENDER-TEMP A12,A15,& KUBOTA
5 3336939 1 HOUSING-THERMOSTAT KUBOTA V1505
6 3336915 1 GASKET-WATER FLANGE KUBOTA V1505
7 3336947 1 PLUG-THERMOSTAT HSG KUBOTA V1505
8 3336931 1 PIPE-WATER RETURN THERMOSTAT HSG
9 3336946 1 PIPE-WATER KUBOTA V1505
10 3330793 1 GASKET - KUBOTA V1505 WATER PUMP
11 3330792 1 PUMP - WATER, KUBOTA V1505
12 3336932 1 PIPE-WATER PUMP KUBOTA V1505
13 3329875 1 ALTERNATOR-KUBOTA V1505
14 3336067 1 STAY-DYNAMO
15 3331935 1 COVER-BELT
16 3330210 1 FAN - KUBOTA V1505 ENGINE (SP) 1
17 3336933 1 SPACER-FAN 10MM KUBOTA V1505
18 3336937 1 BOLT-PULLEY KUBOTA V1505
19 3336934 1 PULLEY-ENGINE KUBOTA V1505
20 3329867 1 BELT-KUBOTA V1505V
21 3336920 1 PAN-OIL KUBOTA V1505
22 3336936 1 GASKET-DRAIN PLUG KUBOTA V1505
23 3303961 1 FTG-OIL PAN DRAIN KUBOTA PLTD
24 3302144 1 CLAMP-HOSE 1/2
25 3500135 1 HOSE- 1/2 ID X 6" LG, SAE 30R7
26 3336921 1 PLUG-OIL PAN KUBOTA V1505
27 3333377 1 GASKET-DAIN PLUG
28 3337571 1 SEAL OIL KUBOTA V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE KUBOTA V1505 DIESEL - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 147
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ENGINE KUBOTA V1505 DIESEL - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST
ITEM PART NO. QTY DESCRIPTION
1 3334041 1 MANIFOLD-EXHAUST KUBOTA V1505
2 3333964 1 GASKET-EX-MANIFOLD KUBOTA V1505
3 3334278 1 GASKET - VALVE COVER KUBOTA V1505
4 3336910 1 COVER-CYLHEAD KUBOTA V1505
5 3337572 4 GASKET KUBOTA V1505
6 3336916 4 NUT-CYLHEAD COVER KUBOTA V1505
7 3337573 1 O-RING KUBOTA V1505
8 3336926 1 PLUG-OIL FILLER KUBOTA V1505
9 3337574 1 COVER, BREATHER KUBOTA V1505
10 3337575 1 VALVE BREATHER KUBOTA V1505
11 3337576 1 TUBE BREATHER KUBOTA V1505
12 3336911 1 MANIFOLD-INLET KUBOTA 1505
13 3337577 1 GASKET INTAKE MANIFOLD KUBOTA V1505
14 3336935 1 COMP-FLYWHEEL KUBOTA V1505
15 3329956 1 COUPLING-KUBOTA DIESEL V1505/D905
16 3329957 1 BELL HOUSING KUBOTA V1505 DIESEL
17 3336938 6 BOLT-FLYWHEEL KUBOTA V1505
18 3339628 1 ASSY-COCK DRAIN V1505
19 3324129 1 FILTER - OIL, 1505/905 KUBOTA DIE
20 3330402 1 STARTER - KUBOTA V1505, 12V
21 3301720 1 FTG-90 EL 1/8 FPT
22 3300387 1 SENDER-OIL PRESSURE 0-80 PSI
23 3305640 1 FTG-NIPPLE 1/8BPT-1/8NPT BRASS
24 3336917 1 PLATE-REAR END V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE KUBOTA V1505 DIESEL - FUEL SYSTEM AND SPEED CONTROL
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 149
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ENGINE KUBOTA V1505 DIESEL - FUEL SYSTEM AND SPEED CONTROL
ITEM PART NO. QTY DESCRIPTION
1 3330106 4 INJECTOR-KUBOTA V1505 DIESEL
2 3333567 1 FUEL LINE-KBA 1505 LEAK OFF LINE
3 3334998 1 PIPE INJECTION-KUBOTA V1505
4 3334997 1 PIPE INJECTION-KUBOTA V1505
5 3334996 1 PIPE INJECTION-KUBOTA V1505
6 3334995 1 PIPE INJECTION-KUBOTA V1505
7 3330693 1 KUBOTA 1505-FUEL PUMP GASKET
8 3330692 1 PUMP - FUEL, KUBOTA V1505 DIESEL
9 3336924 1 GASKET-CONTROL PLATE KUBOTA V1505
10 3336943 1 PLATE-SPEED CONTROL KUBOTA V1505
11 3336944 3 BOLT-ADJUSTING SPEED CONTROL KUBO
12 3336976 3 HUT-HEX JAM 6MM
13 3336948 1 SHAFT-LEVER STOP SPEED CONTROL KU
14 3336942 2 LEVER-SPEED CONTROL KUBOTA V1505
15 3336945 1 LEVER-ENGINE STOP KUBOTA V1505
16 3336969 2 WASHER-PLAIN 15MM OD X 6MM ID X 1
17 3336970 2 NUT-HEX LOCK 6MM
18 3336941 1 LEVER-SPEED CONTROL KUBOTA V1505
19 3336949 1 LEVER-GOVERNOR KUBOTA V1505
20 3305882 1 MOUNT, FUEL FILTER KUBOTA PNTD
21 3303324 1 FILTER - FUEL KUBOTA DSL (SP)
22 3400293 5 SCR-HEX 10MMX1.25PX20MM ZP
23 3401458 5 WSH-LOCK, 10 MM ZP
24 3336912 1 BRACKET-FUEL FILTER KUBOTA V1505
25 3400390 1 NUT-FLANGE LOCK 5/16-18
26 3350331 1 MOUNT-THROTTLE KBA 1505 DSL
27 3400384 1 WASHER CONICAL SPRING 5/16
28 3400034 1 SCR-HEX,5/16-18X1.25 ZP
29 3330795 4 GLOW PLUG KUBOTA V1505
30 3337578 1 CORD GLOW PLUG KUBOTA V1505
31 3336927 1 PLUG-ENGINE KUBOTA V1505
32 3334549 1 KIT-SOLENOID FUEL SHUT-OFF W/ JUMPER
33 3336925 1 COVER HYDRAULIC PUMP-ENGINE KUBOTA V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE KUBOTA V1505 DIESEL - BLOCK AND FREEZE PLUGS
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 151
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ENGINE KUBOTA V1505 DIESEL - BLOCK AND FREEZE PLUGS
ITEM PART NO. QTY DESCRIPTION
1 3337579 5 CAP SEALING KUBOTA V1505
2 3337580 1 CAP SEALING KUBOTA V1505
3 3337581 1 PLUG EXPANSION KUBOTA V1505
4 3337582 2 PLUG EXPANSION KUBOTA V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE KUBOTA V1505 DIESEL - HEAD
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 153
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ENGINE KUBOTA V1505 DIESEL - HEAD
ITEM PART NO. QTY DESCRIPTION
1 3337583 14 BOLT CYCLINDER HEAD KUBOTA V1505
2 3337584 4 GUIDE INLET VALVE KUBOTA V1505
3 3337585 4 GUIDE EXHAUST VALVE KUBOTA V1505
4 3337586 4 BOLT CYCLINDER HEAD KUBOTA V1505
5 3337587 1 CAP SEALING KUBOTA V1505
6 3337588 1 GASKET CYCLINDER HEAD KUBOTA V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE KUBOTA V1505 DIESEL - MAIN BEARING CASE
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 155
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ENGINE KUBOTA V1505 DIESEL - MAIN BEARING CASE
ITEM PART NO. QTY DESCRIPTION
1 3337589 1 SEAL OIL KUBOTA V1505
2 3337590 1 ASSY BEARING CASE WHEEL KUBOTA V1505
3 3337591 1 ASSY BEARING CASE MAIN KUBOTA V1505
4 3337592 1 ASSY BEARING CASE MAIN KUBOTA V1505
5 3337593 1 ASSY BEARING CASE MAIN KUBOTA V1505
6 3337594 4 BOLT BEARING CASE KUBOTA V1505
7 3337595 3 BOLT BEARING CASE KUBOTA V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 156
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ENGINE KUBOTA V1505 DIESEL - CAMSHAFT AND IDLE GEAR SHAFT
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 157
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ENGINE KUBOTA V1505 DIESEL - CAMSHAFT AND IDLE GEAR SHAFT
ITEM PART NO. QTY DESCRIPTION
1 3337596 1 GEAR CAM KUBOTA V1505
2 3337597 8 TAPPET KUBOTA V1505
3 3337598 8 PUSH ROD KUBOTA V1505
4 3337599 1 ASSY CAM SHAFT KUBOTA V1505
5 3337600 1 COMP GEAR IDLER KUBOTA V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 158
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ENGINE KUBOTA V1505 DIESEL - PISTON AND CRANKSHAFT
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 159
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ENGINE KUBOTA V1505 DIESEL - PISTON AND CRANKSHAFT
ITEM PART NO. QTY DESCRIPTION
13337601 4 ASSY PISTON RING STD KUBOTA V1505
3337602 4 ASSY PISTON RING +0.50MM KUBOTA V1505
23337603 4 PISTON STD KUBOTA V1505
3337604 4 PISTON +0.50MM KUBOTA V1505
33337605 4 ASSY ROD CONNECTING KUBOTA V1505
43337606 1 COMP CRANKSHAFT KUBOTA V1505
5
3337607 1 METAL CRANKSHAFT STD KUBOTA V1505
3337608 1 METAL CRANKSHAFT +0.20MM KUBOTA V1505
3337609 1 METAL CRANKSHAFT +0.40MM KUBOTA V1505
6
3337610 3 METAL CRANKSHAFT STD KUBOTA V1505
3337611 3 METAL CRANKSHAFT +0.20MM KUBOTA V1505
3337612 3 METAL CRANKSHAFT +0.40MM KUBOTA V1505
7
3337613 1 METAL CRANKSHAFT STD KUBOTA V1505
3337614 1 METAL CRANKSHAFT +0.20MM KUBOTA V1505
3337615 1 METAL CRANKSHAFT +0.40MM KUBOTA V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 160
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ENGINE KUBOTA V1505 DIESEL - HYDRAULIC PUMPS
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 161
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ENGINE KUBOTA V1505 DIESEL - HYDRAULIC PUMPS
ITEM PART NO. QTY DESCRIPTION
1 3300526 8 BUMPER - 1/4 ID X 1/8 THK
2 3300543 4 SPRING-FWD/REV RETURN
3 3301507 1 COUPLING - RUBBER, DIRECTIONA
4 3301542 1 ARM-FWD/REV PLTD
5 3301544 1 WELDMENT - DISC FWD/REV ZP
6 3303711 1 O-RING STATIC SEAL 3.239 ID
7 3303918 2 SPACER-FWD/REV BRACKET ZP
8 3321395 1 PUMP-GEAR .84CIR DOUBLE
93335072 1 PUMP-PISTON, VARIABLE, 1.44 C
3303581 1 PUMP HYDRAULIC (BEFORE SERIAL NUMBER 18221069)
10 3335301 1 BRACKET-FWD/REV ZP, 9X
11 3335709 1 FTG - 45ｰ 1-1/16-12 X 1/2", S
12 3336771 1 PLT - FWD/REV SPRING MNT TSS,
13 3341130 1 FTG-90 6MJIC X 8MORB
14 3400009 2 SCR - CAR, 5/16-18X1.00 ZP
15 3400027 1 SCREW-HHM 3/8-16 X 1.75 LG ZP
16 3400028 2 SCR-HEX 3/8 -16X1.50 ZP
17 3400029 2 SCR-HEX 3/8 -16X1.25 ZP
18 3400033 2 SCR-HEX 5/16-18X1.50 ZP
19 3400069 2 NUT-HEX 5/16-24 ZP
20 3400079 1 NUT-HEX 3/8-16 ES ZP
21 3400080 6 NUT-HEX 5/16-18 ES ZP
22 3400081 3 NUT-HEX 1/4-20 ES ZP
23 3400101 2 WASHER-LOCK 3/8 SPLIT ZP
24 3400149 2 SCREW-HHM 1/4-20 X 1.5 LG
25 3400154 2 FTG-90 EL 3/4-16 MORB X -8JIC
26 3400155 2 FTG-90 EL 8JIC X 10MORB
27 3400167 1 FTG-12MORB X 8FORB
28 3400173 1 SCREW-HHM 1/4-20 X 1.75 LG ZP
29 3400221 2 SCR-HEX, 5/16-24X1.0 ZP FULL
30 3400231 2 SCREW-HHM 5/16-18 X 2.0 LG ZP
31 3400233 4 WASHER 5/16 ID 1.0 OD X .065
32 3400385 2 WASHER CONICAL SPRING 3/8
33 3400917 1 FTG-90° MALE ELB #20 SAE X #16
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 162
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ENGINE KUBOTA V1505 DIESEL - AIR CLEANER
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 163
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ENGINE KUBOTA V1505 DIESEL - AIR CLEANER
ITEM PART NO. QTY DESCRIPTION
1 3044112 2 CLAMP - HOSE, DIAM. 2.5" SS
2 3300459 2 BAND-MTG AIR CLEANER PNTD BLAC
3 3303991 1 INDICATOR-AIR CLEANER
4 3316953 1 MNT-AIR CLEANER 1505 KBA 82
5 3317917 1 AIR CLEANER ASSY-5" RADIAL SEAL
6 3321143 1 ELEMENT PRIMARY
7 3322108 1 HOSE-AIR IN MS/FS DSL
8 3322572 1 ELEMENT SAFETY
9 3400036 4 BOLT-HH 5/16-18X3/4
10 3400070 4 NUT-HEX 5/16-18 ZP
11 3400081 2 NUT-HEX 1/4-20 ES ZP
12 3400088 4 WASHER 5/16 ID .688 OD X .065 THK
13 3400102 4 WSR-LOCK 5/16, ZP
14 3400252 2 SCR-HEX,1/4-20X3.0 ZP
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 164
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ENGINE KUBOTA V1505 DIESEL - MOUNTS
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 165
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ENGINE KUBOTA V1505 DIESEL - MOUNTS
ITEM PART NO. QTY DESCRIPTION
1 3300464 4 ISOLATOR - RUBBER, 1.24 DIAMX1.2
2 3332831 4 KRA-SP MOUNT SUPER 5
3 3400339 4 SCR-HEX 3/8 -16X2.25 SS
4 3400079 4 NUT-HEX 3/8-16 ES ZP
5 3400092 8 WASHER-FENDER 3/8 ZP 1.5 OD X .0
6 3400293 14 SCR-HEX 10MMX1.25PX20MM ZP
7 3401458 18 WSH-LOCK, 10 MM ZP
8 3350384 1 ENG - KUBOTA DSL, V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 166
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ENGINE KUBOTA V1505 DIESEL - RADIATOR MOUNTING AND SHROUD
NOTE: For machines after SN 18221069
ENGINE KUBOTA V1505
DIESEL - RADIATOR
SHROUD FOR C82 AND C90
SHROUD FOR T82 AND T90
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 167
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ENGINE KUBOTA V1505 DIESEL - RADIATOR MOUNTING AND SHROUD
ITEM PART NO. QTY DESCRIPTION
1 3316973 1 SHROUD-AIR 1505 KBA REAR
2 3316974 1 SHROUD-AIR 1505 KBA FRONT TSS
3 3316976 1 SHROUD-AIR 1505 KBA FRONT CSS
4 3316977 1 SHROUD-AIR 1505 KBA TOP TSS
5 3316978 1 SHROUD-AIR 1505 KBA TOP CSS
6 3316979 1 SHROUD-AIR 1505 KBA BTM TSS
7 3316980 1 SHROUD-AIR 1505 KBA BOTTOM CSS
8 3330176 1 KUBOTA 1505 BRACE
9 3334233 1 STAY, RESERVE TANK
10 3336913 2 STUD KUBOTA V1505
11 3336914 2 SPACER-RESERVOIR KUBOTA V1505
12 3336940 1 GUARD-FAN RADIATOR V1505
13 3344101 1 RESERVOIR - COOLANT OVRFLW, 5.5" X 3.5" X 5.5"
14 3344112 1 ISOL- CYL, 1 DIA X 3/4 X 1/4-20, 50LBS
15 3400042 6 SCR-HEX 1/4-20X.75 ZP
16 3400063 8 NUT-FLANGE LOCK 1/4-20 ZP
17 3400090 6 WASHER 1/4 ID 1.0 OD X .074 THK
18 3400383 6 WASHER CONICAL SPRING 1/4
19 3337616 2 NUT RESERVOIR MOUNT KUBOTA V1505
20 3347642 6 SCREW_BHCS M6 X 16
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE KUBOTA V1505 DIESEL - RADIATOR
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 169
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ENGINE KUBOTA V1505 DIESEL - RADIATOR
ITEM PART NO. QTY DESCRIPTION
1 3336875 1 CAP-RADIATOR KUBOTA V1505
2 3337617 1 NET RADIATOR KUBOTA V1505
3 3337618 1 RADIATOR KUBOTA V1505
4 3336972 2 PIN-RADIATOR V1505
5 3336973 4 WASHER-RADIATOR V1505
6 3337619 2 ISOLATOR - RADIATOR MOUNT KUBOTA V1505
7 3336953 1 BRACE-RADIATOR KUBOTA V1505
8 3336954 1 SUPPORT-RADIATOR KUBOTA V1505
9 3336968 1 SUPPORT-RADIATOR KUBOTA V1505
10 3336971 2 BOLT-RADIATOR VI505
11 3336981 2 ISOLATOR - RADIATOR MOUNT KUBOTA V1505
12 3336950 2 MOUNT-ASSY RADIATOR KUBOTA V1505
13 3337620 1 HOSE LOWER RADIATOR KUBOTA V1505
14 3337621 1 SHROUD RADIATOR KUBOTA V1505
15 3337622 1 HOSE UPPER RADIATOR KUBOTA V1505
16 3336974 1 DRAIN COCK RADIATOR V1505
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 170
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ENGINE KUBOTA V1505 DIESEL - EXHAUST SYSTEM
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 171
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ENGINE KUBOTA V1505 DIESEL - EXHAUST SYSTEM
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
13329737 1MUFFLER
23350383 1WELD-EXHAUST MANIFOLD PIPE 1505
33301639 3350381 1 TUBE-EXHAUST INTERMED 1505
43309049 1TUBE-EXH TAILPIPE
53301640 4CLAMP-EXHAUST 1 3/4
63339730 1GASKET EXHAUST MANIFOLD PIPE
73332444 1SUPPORT-MUFFLER
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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FUEL TANK ASSEMBLY DIESEL
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 173
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FUEL TANK ASSEMBLY DIESEL
ITEM PART NO. QTY DESCRIPTION
13500653 HOSE-FUEL, 5/16, PER SAE J2260 (ORDER PER FOOT)
23302338 4CLAMP-HOSE .22 TO .62
33306606 1FILTER-FUEL KUBOTA GAS
43400261 1FTG-HOSE BARB 1/4 MPT TO 3/8
53400499 1VALVE-MINATURE 1/4 FPT BALL
63316146 1HANDLE-FUEL SHUTOFF U.L. PNTD
73400240 1FTG-NIPPLE 1/4 MPT
83400081 2NUT-HEX 1/4-20 ES ZP
93315620 1WELD-STRAP GAS TANK
10 3317935 1TANK-FUEL VERT W/CAP 82/90
11 3332788 1CAP
12 3315646 1SENDER-FUEL LONG (10 INCH)
13 3307778 1FTG-90° 1/8MPTX1/4 BARB
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE GM 1.6L GENERIC GASOLINE T2
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 175
PARTS BREAKDOWN
ENGINE GM 1.6L GENERIC GASOLINE T2
ITEM PART NO. QTY DESCRIPTION
1 3342078 1 ADAPTER-1.6L GM OIL SENDER
2 3343866 1 BOX-FUSE, 1.6 TIER 2
3 3343627 1 THROTTLE BODY-GM 1.6L BOSCH 40
4 3343865 1 BRACKET-FUSE BOX, 1.6 TIER 2
5 3341069 1 SENDER-OIL PRESSURE 12V
6 3343633 1 ALTERNATOR-GM 1.6L 7SI (DF SUR-BELT)
7 3343611 1 PULLEY FOR FAN GM 1.6L
8 3343864 1 SHIELD-EXHAUST MANIFOLD
9 3343645 1 KIT-GM 1.6L INTAKE MANIFOLD
10 3343662 1 PAN-GM 1.6L OIL
11 3342333 1 STARTER-(2.041) GM 1.6L BEFORE ENGINE S/N 1P6L13151
11 3336742 1 STARTER - WITH ENGINE S/N 1P6L13151 AND LATER,
12 3343657 1 MANIFOLD-GM 1.6L EXHAUST
13 3342410 1 WIRE-SPLG #1CYL GM 1.6L
14 3342354 1 COVER-CM/SHF HSG GM 1.6L
15 3342304 1 FAN-PUSHER 16" GM 1.6L
16 3343623 1 SPACER-GM 1.6L FAN PUSHER .85"
17 3342209 1 FILTER-FUEL GM 1.6/3.0
18 3343604 1 KIT-GM 1.6L FUEL GAS
19 3342201 1 FILTER-OIL AC-DELCO GM
20 3343634 1 BELT-GM 1.6L FAN POLY-6V 39"
21 3342356 1 GASKET-CM/SHF HSG CVR GM 1.6L
22 3343656 1 GM 1.6L TIMING BELT FRONT
23 3342385 1 BELT-TMG (111 TEETH) GM 1.6L
24 3343668 1 KIT-GM 1.6L WATER PUMP
25 3342411 1 WIRE-SPLG #2CYL GM 1.6L
26 3342412 1 WIRE-SPLG #3CYL GM 1.6L
27 3342413 1 WIRE-SPLG #4CYL GM 1.6L
28 3343660 1 HEAD-GM 1.6L CYLINDER
29 3342365 1 GASKET KIT-GM 1.6L CYLINDER HEAD
30 3342317 1 PULLEY-CR/SHF GM 1.6L
* 3343535 1 ECU-GM1.6L,GASOLINE TIER 2 (NOT SHOWN)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE GM 1.6L GENERIC LP T2 (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 177
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ENGINE GM 1.6L GENERIC LP T2 (CONTINUED)
ITEM PART NO. QTY DESCRIPTION
1 3342078 1 ADAPTER-1.6L GM OIL SENDER
2 3343866 1 BOX-FUSE, 1.6 TIER 2
3 3343627 1 THROTTLE BODY-GM 1.6L BOSCH 40
4 3343865 1 BRACKET-FUSE BOX, 1.6 TIER 2
5 3341069 1 SENDER-OIL PRESSURE 12V
6 3343633 1 ALTERNATOR-GM 1.6L 7SI (DF SUR-BELT)
7 3343611 1 FAN-GM 1.6L PULLEY
8 3343864 1 SHIELD-EXHAUST MANIFOLD
9 3343645 1 KIT-GM 1.6L INTAKE MANIFOLD
10 3343662 1 PAN-GM 1.6L OIL
11 3342333 1 STARTER-(2.041) GM 1.6L BEFORE ENGINE S/N 1P6L13151
* 3336742 1 STARTER - WITH ENGINE S/N 1P6L13151 AND LATER,
12 3343657 1 MANIFOLD-GM 1.6L EXHAUST
13 3342410 1 WIRE-SPLG #1CYL GM 1.6L
14 3342354 1 COVER-CM/SHF HSG GM 1.6L
15 3342304 1 FAN-PUSHER 16" GM 1.6L
16 3343623 1 SPACER-GM 1.6L FAN PUSHER .85"
17 3339858 1 REGULATOR-ELECT PRESS 2007 UL
18 3343712 1 WELD-MNT, EPR, TSS82/90 LP
19 3342201 1 FILTER-OIL AC-DELCO GM
20 3343634 1 BELT-GM 1.6L FAN POLY-6V 39"
21 3342356 1 GASKET-CM/SHF HSG CVR GM 1.6L
22 3343656 1 GM 1.6L TIMING BELT FRONT
23 3342385 1 BELT-TMG (111 TEETH) GM 1.6L
24 3343668 1 KIT-GM 1.6L WATER PUMP
25 3342411 1 WIRE-SPLG #2CYL GM 1.6L
26 3342412 1 WIRE-SPLG #3CYL GM 1.6L
27 3342413 1 WIRE-SPLG #4CYL GM 1.6L
28 3343660 1 HEAD-GM 1.6L CYLINDER
29 3342365 1 GASKET KIT-GM 1.6L CYLINDER HEAD
30 3342317 1 PULLEY-CR/SHF GM 1.6L
31 3343519 1 ECU-GM1.6L, LP TIER 2 (NOT SHOWN)
32 3342395 1 BOLT-GM 1.6L ENGINE COOL THERM HSG
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE GM 1.6L T2 GASOLINE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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ENGINE GM 1.6L T2 GASOLINE
ITEM PART NO. QTY DESCRIPTION
1 3300386 1 SENDER-TEMPERATURE 1/8 NPT
2 3302144 1 CLAMP-HOSE 1/2
3 3302193 7 CLAMP-HOSE 1.25 NOM
4 3303255 1CLAMP-HOSE 1 3/4 NOM.
5 3303385 2 ADAPTER-90 ELL RUBBER 3.50X2.5
6 3303991 1INDICATOR-AIR CLEANER
7 3304641 1 TUBE - INTAKE COUPLER, 2.00" OD X 2.00" LG
8 3312189 6 CLAMP - HOSE 2" NOMINAL SS WORM
9 3317917 1 AIR CLEANER ASSY-5" RADIAL SEAL
10 3332449 1 BOOT-TERMINAL COVER, RED
11 3335186 1 WELD-TEE, AIR CLEANER, ARMA
12 3336082 1TEE-HOSE, 1"
13 3336083 1 COUPLER-HOSE, REDUC 1"X3/4"
14 3336085 1HOSE-COOLANT 1" ID
15 3336555 1HOSE-COOLANT 3/4" ID
16 3336592 1 FTG - ADAPTOR, 14MMX1.5 THREAD, 1/4 FNPT, ZP
17 3336593 1 FTG - BH BARB, 90ｰ ELL, 1/4 MPT X 1/2" OD BARB
18 3341069 1SENDER-OIL PRESSURE 12V
19 3341793 1 HOSE-RADIATOR BTM SHORT 5550
20 3342078 1ADAPTER - 1.6L GM OIL SENDER
21 3343324 1 ENGINE-GAS GM1.6L TIER 2
22 3343583 1 HOSE-RADIATOR, TOP, TSS82/90
23 3343584 1 HOSE-RADIATOR, BTM, TSS82/90
24 3343592 1 WELD-OIL FILTER/AIR CLEANER MNT
25 3343680 1 HOSE-RUBBER 2 ID X 15.63 LG
26 3343683 1 KIT-REMOTE OIL FILTER, 1.6L TIER 2
27 3343708 1 MOUNTING BAND, AIR CLEANER
28 3400030 3 SCREW-HHM 3/8-16 X 1.0 LG ZP
29 3400036 2 BOLT-HH 5/16-18X3/4
30 3400080 2 NUT-HEX 5/16-18 ES ZP
31 3400088 1 WASHER 5/16 ID .688 OD X .065 THK
32 3400101 3 WASHER-LOCK 3/8 SPLIT ZP
33 3400999 1 CLAMP- P TYPE 1 DIA, ZP VINYL COATED
34 3401466 1 SEAL - OIL PAN DRAIN, GM1.6L ENG
35 3401576 1 CLAMP-HOSE 3/8 - 1.0 DIA, 5/16 BAND, SS
36 3500135 1 HOSE- 1/2 ID X 6" LG, SAE 30R7
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 180
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ENGINE SUB ASSEMBLY GM 1.6L T2 LP
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 181
PARTS BREAKDOWN
ENGINE SUB ASSEMBLY GM 1.6L T2 LP
ITEM PART NO. QTY DESCRIPTION
1 3300386 1 SENDER-TEMPERATURE 1/8 NPT
2 3300535 1 CLAMP-HOSE 1/2
3 3302144 1 CLAMP-HOSE 1/2
4 3302193 3 CLAMP-HOSE 1.25 NOM
5 3303255 1 CLAMP-HOSE 1 3/4 NOM.
6 3303385 1 ADAPTER-90 ELL RUBBER 3.50X2.5
7 3303991 1 INDICATOR-AIR CLEANER
8 3304641 1 TUBE - INTAKE COUPLER, 2.00" OD X 2.00" LG
9 3312189 6 CLAMP - HOSE 2" NOMINAL SS WORM
10 3317917 1 AIR CLEANER ASSY-5" RADIAL SEAL
10A 3321143 1 ELEMENT- PRIMARY AIR CLEANER
10B 3322572 1 ELEMENT-SAFETY AIR CLEANE R
11 3332449 1 BOOT-TERMINAL COVER, RED
12 3336081 1 TEE, HOSE REDUCER, 1" X 5/8"
13 3336592 1 FTG - ADAPTOR, 14MMX1.5 THREAD, 1/4 FNPT, ZP
14 3336593 1 FTG - BH BARB, 90 ELL, 1/4 MPT X 1/2" OD BARB
15 3341069 1 SENDER-OIL PRESSURE 12V
16 3341789 1 HOSE-AIR CLEANER 5550
17 3335186 1 WELD-2.0" AIR CLEANER T 5550
18 3341793 1 HOSE-RADIATOR BTM SHORT 5550
19 3342078 1 ADAPTER - 1.6L GM OIL SENDER
20 3343256 1 ENGINE-LP GM1.6L TIER 2
21 3343583 1 HOSE-RADIATOR, TOP, TSS82/90
22 3343584 1 HOSE-RADIATOR, BTM, TSS82/90
23 3343683 1 KIT-REMOTE OIL FILTER, 1.6L TIER 2
24 3343708 1 MOUNTING BAND, AIR CLEANER
25 3343709 1 WELD-MNT AIR CLNR, TSS82/90 LP
26 3343731 1 ADAPTER-90 ELL RUBBER 3.0X2.5
27 3400035 2 SCR-HEX 5/16-18X1.00 ZP
28 3400080 2 NUT-HEX 5/16-18 ES ZP
29 3400087 3 WASHER 3/8 ID .81 OD X .065 THK
30 3400088 2 WASHER 5/16 ID .688 OD X .065 THK
31 3400498 1 FTG-NIPPLE 1/4 MPT
32 3401122 0.1 SEALANT-THREADED PIPE, 565 PST
33 3401466 1 SEAL - OIL PAN DRAIN, GM1.6L ENG
34 3500135 1 HOSE- 1/2 ID X 6" LG, SAE 30R7
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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HYDRAULIC PUMPS & REAR ENG. MOUNT GM T2 LP & GASOLINE
NOTE: For machines after SN 18221069
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 183
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HYDRAULIC PUMPS & REAR ENG. MOUNT GM T2 LP & GASOLINE
ITEM PART NO. QTY DESCRIPTION
1 3300526 8 BUMPER - 1/4 ID X 1/8 THK
2 3300543 4 SPRING-FWD/REV RETURN
3 3301507 1 COUPLING - RUBBER, DIRECTIONAL CONTROL
4 3301544 1 WELDMENT - DISC FWD/REV ZP
5 3303711 1 O-RING STATIC SEAL 3.239 ID
6 3303918 2 SPACER-FWD/REV BRACKET ZP
7 3321395 1 PUMP-GEAR .84CIR DOUBLE
8 3335072 1 PUMP-PISTON, VARIABLE, 1.44 CIR, PROPEL
8A 3303581 1 PUMP HYDRAULIC (BEFORE SERIAL NUMBER 18221069)
9 3335301 1 BRACKET-FWD/REV ZP, 9X
10 3335709 1 FTG - 45° 1-1/16-12 X 1/2", STR#12 - JIC37°#8
11 3335883 1 BRKT-MOUNT, FWD/REV ADJUST
12 3336736 1 ARM-FWD/REV, ZP
13 3341130 1 FTG-90 6MJIC X 8MORB
14 3343533 1 PLT-REAR ENG MNT, TSS82/90
15 3400009 2 SCR - CAR, 5/16-18X1.00 ZP
16 3400022 4 SCR-HEX 1/2-13 X 1.25 ZP
17 3400027 1 SCREW-HHM 3/8-16 X 1.75 LG ZP
18 3400028 2 SCR-HEX 3/8 -16X1.50 ZP
19 3400029 2 SCR-HEX 3/8 -16X1.25 ZP
20 3400069 2 NUT-HEX 5/16-24 ZP
21 3400079 1 NUT-HEX 3/8-16 ES ZP
22 3400080 4 NUT-HEX 5/16-18 ES ZP
23 3400081 3 NUT-HEX 1/4-20 ES ZP
24 3400098 4 WSR-LOCK 1/2, ZP
25 3400101 2 WASHER-LOCK 3/8 SPLIT ZP
26 3400149 2 SCREW-HHM 1/4-20 X 1.5 LG
27 3400154 2 FTG-90 EL 3/4-16 MORB X -8JIC
28 3400155 2 FTG-90 EL 8JIC X 10MORB
29 3400167 1 FTG-12MORB X 8FORB
30 3400173 1 SCREW-HHM 1/4-20 X 1.75 LG ZP
31 3400228 2 SCR-HEX, 5/16-24X1.5 ZP FULL THD
32 3400231 2 SCREW-HHM 5/16-18 X 2.0 LG ZP
33 3400233 4 WASHER 5/16 ID 1.0 OD X .065 THK
34 3400385 2 WASHER CONICAL SPRING 3/8
35 3400917 1 FTG-90° MALE ELB #20 SAE X #16 JIC
36 3401122 0.1 SEALANT-THREADED PIPE, 565 PST
NOTE: For machines after SN 18221069
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 1
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 185
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EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 1
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3301085 1 SPACER-FRONT BUMPER PLTD
2 3336009 1 BRKT-HANGER HEADER PIPE
3 3400088 1 WASHER-FLAT 5/16 IDX.688 ODX.0
4 3400035 1 SCR-HEX,5/16-18X1.00 ZP
5 3301640 1 CLAMP-EXHAUST 1 3/4
6 3344029 1 SUPPORT, EXHAUST PIPE
7 3336051 1 BARRIER-HEAT REFLECT, CHANNEL REAR
8 3336049 1 BARRIER-HEAT REFLECT, CHANNEL TOP
9 3336050 1 BARRIER-HEAT REFLECT, CHANNEL BTM
10 3336048 1 BARRIER-HEAT REFLECT, CHANNEL WEB
11 3344028 1 PLUG, STL., M18X1.5, O2 SENSOR
12 3350056 1 MUFFLER-GM 1/6 L TIER 2 CAT
13 3344025 3344026 1 WELD-TAILPIPE
14 3344044 1 WELD-CATCOVER
15 3344042 1 WELD-MTG PLATE, CATCOVER, REAR
16 3344040 1 WELD-MTG PLATE, CATCOVER, FRONT
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 2
ITEM PART NO. QTY DESCRIPTION
1 3336011 1 WELD-COVER HEAT BLANKET CAT/MUFFLER
2 3336044 1 INSUL- HEAT BLNKT CAT/MUFFLER
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 2
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 187
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EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 3
ITEM PART NO. QTY DESCRIPTION
1 3336013 1 SHIELD-HEAT FRONT CAT/MUFFLER
2 3336012 1 SHIELD-HEAT CAT/MUFFLER
3 3344031 1 SHIELD-HEAT, TAILPIPE
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 3
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 188
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FUEL TANK ASSEMBLY GASOLINE GM 1.6L T2 ENGINE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 189
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FUEL TANK ASSEMBLY GASOLINE GM 1.6L T2 ENGINE
ITEM PART NO. QTY DESCRIPTION
1 3342209 1 FILTER-FUEL GM 1.6/3.0
2 3402006 2 FTG-90 ELL 5/16 HOSE X 1/8 NPT
3 3343725 1 ASSY-FUEL TANK, GAS, (CAP INCLUDED)
4 3343565 1 HOSE-FUEL, 5/16 ID X 8 LG, SAE30R7
5 3343566 1 HOSE-FUEL, 5/16 ID X 9.25 LG, SAE30R7
6 3343571 1 HOSE-FUEL, 5/16 ID X 14.5 LG, SAE30R7
7 3343617 1 MANIFOLD-FUEL TEMP/RETURN
8 3343562 1 PLT-BASE, FUEL TANK,
9 3343536 1 PUMP-FUEL GM1.6L & GM3.0
10 3343568 1 SHIELDING-HEAT, SIDE FUEL TANK
11 3315620 1 WELD-STRAP GAS TANK
* 3343413 1 CAP W/TETHER (NOT SHOWN)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 190
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RADIATOR ASSEMBLY GM 1.6L T2 ENGINE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 191
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RADIATOR ASSEMBLY GM 1.6L T2 ENGINE
ITEM PART NO. QTY DESCRIPTION
1 3300465 3 ISOLATOR-RUBBER (.375IDX.81OD)
2 3343542 1 PLT-FRONT RAD SHIELD, 82/90
3 3343544 1 WELD-TOP RAD SHIELD, 82/90
4 3343550 1 PLT-SIDE RAD MNT, 82/90
5 3343583 1 HOSE-RADIATOR, TOP 82/90
6 3343584 1 HOSE-RADIATOR, BOTTOM 82/90
7 3343788 1 BRKT-MOUNT, RADIATOR,
8 3400028 2 SCR-HEX,3/8-16X1.50 ZP
9 3400033 1 SCR-HEX,5/16-18X1.50 ZP
10 3400036 6 SCR-HEX, 5/16-18X0.75 ZP
11 3400079 2 NUT-HEX 3/8-16 ES ZP
12 3400080 1 NUT-HEX 5/16-18 ES ZP
13 3400092 4 WASHER-FENDER 3/8 ZP 1.50 ODX.0
14 3400233 8 WASHER-FENDER 5/16 1.00 OD
15 3400091 2 WASHER-FENDER 1/2 ZP
16 3343554 1 RADIATOR-EPS-3047
17 3343546 1 WELD-RAD SHROUD, FRONT, 82/90
18 3343590 1 WELD-SHIELD, REAR RAD, 82/90
19 3343679 1 WELD-RAD SHROUD, REAR, 82/90
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 192
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FUEL SYSTEM GM 1.6L T2 LP
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 193
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FUEL SYSTEM GM 1.6L T2 LP
ITEM PART NO. QTY DESCRIPTION
1 3339831 1PLUG-M16 INTAKE MANIFOLD GM T2
23339843 3
CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 10) 9/16 TO
1-1/16 GM
33339844 1FTG-1/8MPT X 3/8 HOSE BARB GM
43339845 1 LOOM-SPLIT 1" GM T2
53339832 1HOSE-VACUUM 7/32" GM T2
63339846 1 GASKET-ADAPTER GM T2
73339833 2
CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 12) 11/16 TO
1-1/4 GM
8 3339847 1 NIPPLE-1/4 NPT X 1-3/8 HEX GM T2
9 3339822 1 THROTTLE BODY-40MM GM T2
10 3339834 1 GASKET-4 BOLT, TB GM T2
11 3339848 1 HOSE-FUEL 3/8 DIA. GM
12 3339849 1 VALVE-LOCK-OFF GM T2
13 3339835 1 FTG-VAC M16-1.5-6H GM T2
14 3339850 1 ADAPTER- GM T2 LP
15 3339851 1 O-RING-MXR ADPTR 40MM/100 GM T2
16 3343629 1 SENSOR,02 NKT S3 @ MANIFOLD
17 3339852 2 FTG-KIT, EPR GM T2
18 3339853 1 CLAMP-5/8, HOSE (SPRING TYPE) GM T2
19 3343630 1 SENSOR,02 POST CAT
20 3339854 1 BRKT-WELDMENT, REGULATOR MOUNT GM T2
21 3339855 1 CLAMP-3/4, HOSE (SPRING TYPE) GM T2
22 3339856 1 HOSE-MOLDED FUEL GM T2 LP
23 3339857 1 HOSE-MOLDED FUEL GM T2 LP #2
24 3339858 1 REGULATOR-ELECT PRESS 2007 UL GM T2
25 3339859 1 PLUG-1/8NPT X 3/16 INTERN HEX GM T2
26 3339860 1 FTG-1/4NPT X 1/4-18 CONNECTOR GM T2
27 3339836 1 SENSOR-T MAP GM T2
28 3339861 2 ISOLATOR-EPR GM T2
29 3339862 1 SEAL-QUAD MXR ADPTR 40MM/100 GM T2
30 3339837 1 GASKET-INTAKE MANIFOLD/ADAPTER GM T2
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 194
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FUEL SYSTEM GM 1.6L T2 LP (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 195
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FUEL SYSTEM GM 1.6L T2 LP
ITEM PART NO. QTY DESCRIPTION
31 3339838 1 ADAPTER-INTAKE/THROTTLE BODY GM T2
32 3339839 1 HOSE-BREATHER GM T2 GAS/LP
33 3339840 4 BOLT-M6 X 1.0 X 25, SKT HD BOLT, GR 12.9 V GM T2
34 3339841 1 BOLT-1/4-20 X 3/4 HX HD BOLT GR5 GM T2
35 3339863 1 BOLT-M8 X 1.25 X 15 HX HD BOLT GR 8.8 GM T2
36 3339864 1 NUT-M8 X 1.25 , HX NUT FLANGED GM T2
37 3339865 1 BOLT-3/8-16 X 3/4 HX HD BOLT, GR 5 GM T2
38 3339866 1 WASHER-5/16 FLAT WASHER (HARDENED) GM T2
39 3339842 1 WASHER-1/4 FLAT WASHER (HARDENED) GM T2
40 3339867 1
WASHER-3/8 FLAT WASHER (HARDENED GRL9)BOLT-M6 X 1/0 X 70
SKT HD BOLT GM T2
41 3339868 4 BOLT-M6 X 1.0 X 70, SKT HD BOLT GM T2
42 3339869 4 BOLT-M5-0.8 X 35 SKT HD BOLT GM T2
43 3339870 1 MIXER-CERTIFIED GM T2
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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FUEL SYSTEM GM 1.6L T2 GASOLINE
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 197
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FUEL SYSTEM GM 1.6L T2 GASOLINE
ITEM PART NO. QTY DESCRIPTION
1 3339831 1PLUG-M16 INTAKE MANIFOLD GM T2 GAS/LP
2 3339832 1HOSE-VACUUM 7/32" GM T2 GAS/LP
3 3339833 1CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 12)
4 3339821 2CLAMP-2.25" GM T2 GAS (SP)
5 3339822 1THROTTLE BODY-40MM GM T2 GAS
6 3339834 1GASKET-4 BOLT, TB GM T2 GAS/LP
7 3339835 1FTG-VAC M16-1.5-6H GM T2 GAS/LP
8 3342209 1FUEL FILTER
9 3343536 1FUEL PUMP
10 3339823 1FTG-& GASKET FOR FUEL PUMP GM T2 GAS
11 3339824 1MANIFOLD-FUEL TEMP/RETURN GM T2 GAS
12 3339825 2FTG-(-6) STOR 5/16 SAE J2044 GM T2 GAS
13 3339826 1FTG-(-3) STOR 5-16 SAE J2044 GM T2 GAS
14 3343629 1SENSOR O2 @ MANIFOLD
15 3339827 1RAIL-FUEL GM T2 GAS
16 3343630 1SENSOR O2 POST CAT
17 3339828 2BOLT-SPECIAL FUEL RAIL GM T2 GAS
18 3339836 1SENSOR-T MAP GM T2 GAS/LP
19 3339829 1LABEL-UL RECOGNIZED FOR PART 32501263 GM T2 GAS
20 3339837 1GASKET-INTAKE MANIFOLD/ADAPTER GM T2 GAS/LP
21 3339838 1ADAPTER-INTAKE/THROTTLE BODY GM T2 GAS/LP
22 3339839 1HOSE-BREATHER GM T2 GAS/LP
23 3339840 4BOLT-M6 X 1.0 X 25, SKT HD BOLT, GR 12.9 V GM T2 GAS/LP
24 3339841 1BOLT-1/4-20 X 3/4 HX HD BOLT GR5 GM T2 GAS/LP
25 3339842 4WASHER-1/4 FLAT WASHER (HARDENED) GM T2 GAS/LP
26 3339830 4SCR-M6 X 1.0 X 45 SKT HD GM T2 GAS
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE GM 1.6L TIER 2 BREAKDOWN 1
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 199
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ENGINE GM 1.6L TIER 2 BREAKDOWN 1
ITEM PART NO. REQ'D DESCRIPTION
1 3338733 4 RING KIT, PISTION (STD)
2 3338734 1 PISTON WFPIN (STD) (INELS 1,5,6)
3 3338735 1 BEARING KIT, CONNECTING ROD (STD)
5 3338736 1 ROD, CONNECTING (ALSO PART OF 2)
6 3338737 8 BOLT, CONNECTING ROD (ALSO PART OF 2)
7 3342317 1 PULLEY, CRANKSHAFT
8 3338738 1 WASHER, CRANKSHAFT PULLEY
9 3338739 1 BOLT, CRANKSHAFT PULLEY
13 3338740 1 DIPSTICK
14 3338741 1 TUBE, DIPSTICK
16 3338742 AR SEALER, CAMSHAFT BEARING HOLD PLUG
17 3338743 6 PLUG, ENG BLOCK COOL DRAIN HOLE
20 3338744 AR PLUG, ENG BLOCK CORE HOLE
21 3338745 1 ENGINE, SERVICE
22 3343659 1 SEAL, CRANKSHAFT REAR OIL
23 3338746 10 BOLT, CRANKSHAFT BEARING CAP
24 3338747 5 BOLT, OIL PUMP COVER (ALSO PART OF 106)
25 3338748 1 COVER, OIL PUMP (ALSO PART OF 106)
26 3338749 1 GEAR, OIL PUMP DRIVE (ALSO PART OF 106)
27 3337397 1 GEAR, OIL PUMP DRIVE (ALSO PART OF 106)
28 3342329 1 SEAL, OIL PUMP HOUSING
29 3338750 1 PLUG. OIL PUMP HOUSING
30 3338751 1 BAFFLE, OIL PAN
3338752 1 BAFFLE, OIL PAN
31 N/A - PART OF ITEM 41
32 3338754 1 BAFFLE, OIL PAN (ALSO PART OF 41)
33 3338755 2 CLAMP, PCV HOSE
34 3343669 1 HOSE, PCV
35 3338756 1 TUBE, PCV
36 3338757 2 BOLL, PCV TUBE
37 3342331 1 GASKET, PCV TUBE
38 3338758 1 GASKET, OIL PAN
41 3343662 1 PAN, OIL (INCLS 31, 113,114,115)
42 3338759 15 BOLT, OIL PAN
43 3342333 1 STARTER (BOSCH TYPE), BEFORE S/N 1P6L1315
3336742 1 STARTER (DELCO TYPE), AFTER S/N 1P6L1315
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED)
ITEM PART NO. REQ'D DESCRIPTION
44 3343613 1 BOLT, STARTER
45 3343612 1 STUD, STARTER
60 3338760 1 CRANKSHAFT
62
3338761 4 BEARING KIT, CRANKSHAFT (POSN#1,2,4,5) (.25MM GREEN)
3338762 4 BEARING KIT, CRANKSHAFT (POSN#3) (STD BROWN)
3338763 4 BEARING KIT, CRANKSHAFT (POSN#1,2,3,4,5) (STD BRN/BLUE)
3338764 4 BEARING KIT, CRANKSHAFT (POSN#4) (.50MM GREEN/BLUE)
3338765 4 BEARING KIT, CRANKSHAFT (POSN#3) (STD GREEN)
3338766 4 BEARING KIT, CRANKSHAFT (POSN# 1,2,4,5) (STD BROWN)
66 3338767 1 VALVE, OIL FILTER BYPASS
80 3342201 1 FILTER, OIL
81 3343655 1 FITTING, OIL FITTER
82 3338768 1 SPROCKET, WATER PUMP
91 3338769 6 BOLT, FLYWHEEL
97 3338770 2 PIN, TRANS LOCK
99 3338771 1 FLYWHEEL
101 3338772 3 BOLT, WATER PUMP COVER
102 3343668 1 PUMP KIT, WATER
103 3338773 1 SEAL, WATER PUMP COVER
104 3338774 2 PIN, OIL PUMP HOUSING LOCK
105 3337396 1 GASKET, OIL PUMP
106 3338775 1 PUMP, OIL (INCLS: 24,25,26,27,121,125)
107 3338776 6 BOLL. OIL PUMP
108 3338777 1 SEAL, OIL PAN DRAIN PLUG
109 3338778 1 SEAL, OIL PUMP SUE PIPE
110 3338779 1 PIPE, OIL PUMP SUE (PART OF 130)
111 3338780 2 BOLL, OIL PUMP SCREEN
112 3338781 1 BOLT, OIL PUMP SCREEN BRACKET
113 3338782 1 BAFFLE, OIL PAN
3338783 1 BAFFLE, OIL PAN
114 3338784 1 SEAL, OIL PAN DRAIN PLUG (ALSO PART OF 41)
115 3343651 1 PLUG, OIL PAN DRAIN (ALSO PART OF 41)
120 3338785 1 SPRING. OIL PRESSURE RELIEF VALVE (ALSO PART OF 106)
121 3338786 1 PLUG, OIL PRESSURE RELIEF VALVE BORE (PART OF 106)
122 3338787 1 SEAL, OIL FILLER CAP (PART OF 13)
123 3343661 1 SWITCH, ENG OIL PRESSURE INDICATOR
124 3338788 1 VALVE, OIL PRESSURE RELIEF
125 3338789 1 GASKET, OIL PRESSURE RELIEF VALVE BORE PLUG (PART OF 106)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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ENGINE GM 1.6L TIER 2 BREAKDOWN 2 (CONTINUED)
ITEM PART NO. REQ'D DESCRIPTION
126 3338790 2 PIN, CAMSHAFT HOUSING LOCK
128 3338791 1 BRACKET, OIL PUMP SCREEN
129 N/A PART OF ITEM 130
130 3338793 1 SCREEN, OIL PUMP (INCLS: 110,129)
131 3338794 1 BOLT. CRANKSHAFT POSN SENSOR BRACKET
132 3342351 1 SENSOR, CRANKSHAFT POSN
133 3338795 1 BRACKET, CRANKSHAFT POSN SENSOR LEAD CLIP
134 3338796 3 BOLT, CRANKSHAFT POSN SENSOR
136 3337398 1 SEAL, OIL PUMP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE GM 1.6L TIER 2 BREAKDOWN 2
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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ENGINE GM 1.6L TIER 2 BREAKDOWN 2
ITEM PART NO. REQ'D DESCRIPTION
1 3342352 1 CAP, OIL FILLER (INCLUDES ITEM 2 SEAL)
2 3338688 1 SEAL, OIL FILLER CAP
3 PART OF ITEM 4
4 3342354 1 COVER, CAMSHAFT HOUSING
5 3338689 8 BOLT, OIL
6 3342356 1 GASKET, CAMSHAFT HOUSING COVER
7 3338690 2 BALL. CAMSHAFT OIL RSTR (ALSO PART OF 10)
8 3338691 1 RETAINER, CAMSHAFT
9 3342363 2 BOLT, CAMSHAFT RET.
10 3338692 1 CAMSHAFT (INCLS: 7,55)
11 3342361 1 SEAL, CAMSHAFT
12 3338693 1 COVER, CAMSHAFT HOUSING
13 3338694 3 BOLT, CAMSHAFT REAR COVER
14 3342364 1 SEAL, CAMSHAFT HOUSING COVER BOLT
15 3343658 10 BOLT, CYLINDER HEAD
16 3338695 1 WASHER, CAMSHAFT SPROCKET
17 3338696 1 HOUSING, CAMSHAFT
18 3338697 1 TUBE.PCV
21 3342368 5 STUD, INTAKE MANIFOLD
22 3342365 1 GASKET KIT. CYLINDER HEAD
23 3343660 1 HEAD. CYLINDER
26
3343664 4 SEAT, EXHAUST VALVE
3343665 4 SEAT, EXHAUST VALVE (0.2MM OS)
3343666 4 SEAT. EXHAUST VALVE (O.4MM OS)
3343667 4 SEAT, EXHAUST VALVE
27 3338698 2 PIN, CAMSHAFT HOUSING LOCK
29 3342371 ARM, VALVE ROCKER
30 3338699 8 SEAT, VALVE ROCKER ARM VALVE
3338700 8 SEAT, VALVE ROCKER ARM VALVE (CUP SHAPE 19X29X7)
31 3343663 16 KEY, VALVE STEM
32 3342374 4 CAP, VALVE SPRING
33 3338701 8 ADJUSTERM, HYDRAULIC VALVE LASH
34 3338702 8 SPRING, VALVE (INTAKE AND EXHAUST)
35 3343670 8 SEAL, VALVE STEM OIL
36 3338703 4 ROTATOR, VALVE
37 3338704 8 SEAT, VALVE ROCKER ARM VALVE
3338705 8 SEAT. VALVE ROCKER ARM VALVE (CUP SHAPE 19X29X7)
38 3342379 4 VALVE, EXHAUST
39 3342380 1 VALVE, INTAKE
40 3343656 1 COVER, TIMING BELT FRONT
41 3342382 1 SPROCKET, CAMSHAFT
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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ENGINE GM 1.6L TIER 2 BREAKDOWN 2 (CONTINUED)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 2 (CONTINUED)
ITEM PART NO. REQ'D DESCRIPTION
42 3338706 1 WASHER, CAMSHAFT SPROCKET
43 3338707 1 BOLL, CAMSHAFT SPROCKET
44 3342385 1 BELT, TIMING (111 TEETH)
45 3342389 1 COVER, TIMING BELT FRONT
46 3338708 6 BOLT, ENG FRONT COVER
48 3342386 1 COVER, TIMING BELT FRONT
49 3343650 1 SPROCKET, CRANKSHAFT
50 3338709 1 BOLL, CAMSHAFT SPROCKET
51 3338710 1 TENSIONER, TIMING BELT
52 3338711 4 BOLT, TIMING BELT REAR COVER
55 3338712 2 PIN, CAMSHAFT HOUSING LOCK
56 3338713 1 THERMOSTAT {INCLS: 58}
57 3338714 2 BOLT, GENERATOR FRONT BRACKET
58 N/A - PART OF ITEM 56
60 3338716 1 ENGINE
62 3338717 8 NUT, INTAKE MANIFOLD
65 3343657 1 MANIFOLD, EXHAUST
66 3343652 1 GASKET, EXHAUST MANIFOLD
67 3343864 1 SHEILD, EXHAUST MANIFOLD
68 3343654 1 GASKET, INTAKET MANIFOLD
69 3343645 1 INTAKE MANIFOLD
85 3338720 1 RETAINER, SPARK PLUG WIRE HARNESS
86 3338721 1 RETAINER, SPARK PLUG WIRE HARNESS
87 3338722 1 RETAINER, SPARK PLUG WIRE HARNESS
88 3338723 1 BRACKET, SPARK PLUG WIRE RET
89 3338724 1 BRACKET, SPARK PLUG WIRE RET
90 3338725 1 BRACKET, SPARK PLUG WIRE RET
91 3338726 3 BOLT, IGNITION COIL BRACKET
92 3342408 1 COIL, IGNITION
93 3342409 4 SPARK PLUG
94 3342410 1 WIRE, SPARK PLUG CYLINDER #1 (435MM)
95 3342411 1 WIRE, SPARK PLUG CYLINDER #2 (365MM)
96 3342412 1 WIRE, SPARK PLUG CYLINDER #3 (275MM)
97 3342413 1 WIRE, SPARK PLUG CYLINDER #4 (185MM)
98 3338727 3 BOLT, IGNITION COIL BRACKET
100 3338728 2 CLAMP, PEV HOSE
101 3338729 1 HOSE, PEV
102 3338730 1 TUBE, PCV
103 3338731 2 BOLT, PEV TUBE
104 3338732 1 GASKET, PEV TUBE
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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SIDE AND MAIN BROOMS
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 209
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SIDE AND MAIN BROOMS
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3305817 3305818 1BROOM-HIGH DEN FIBER & WIRE
1 3305811 3305812 1 BROOM-NYLON
1 3305664 3305665 1 BROOM-HIGH DENSITY NYLON
1 3305813 3305814 1 BROOM-NYLON CHEVRON (PATROL)
1 3315313 3315315 1 BROOM-STIFF NYLON
1 3305662 3305663 1 BROOM-PROEX & WIRE
1 3305823 3305824 1 BROOM-CRINKLE WIRE
13305662 3332456 1 BROOM-STIFF POLY & WIRE
2 3300308 1 BROOM-SIDE 24" WHITE NYLON
2 3300306 1 BROOM-SIDE 24" DIA. BLACK POLY
2 3300309 1 BROOM-SIDE 26" WHITE NYLON
2 3300307 1 BROOM-SIDE 26" BLACK POLY
2 3300311 1BROOM-SIDE 26" WIRE
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Main Broom User’s Guide
Proex & Wire - Slightly encrusted soilage & dusty conditions. High heat.
Nylon - General purpose broom with long life bristles.
Poly Proex - All purpose broom that stands up well on rough surfaces.
High Density Nylon - Highly effective for small particle soilage. Severe dust environments.
Crinkle Wire - Stiff bristles for compacted grime, oil, grease or mud. Fair to good broom life.
Natural Fiber & Wire - Good all around broom. Good for high heat applications.
Side Broom User’s Guide
Poly - Stiff bristles for aggressive sweeping of mainly heavy litter. Not suited for high heat.
Nylon - Provides longest life. Recommended for tough sweeping jobs.
Wire (at) - For areas of heavy grease build up or scarifying action. Used in high heat applications.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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SCRUB BRUSHES
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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Scrub Brush User’s Guide
PowerGrit 46 HDS - Heavy Duty Scrubbing,Maximun Stripping Power
PowerGrit 80 S/S - Heavy Soil,Black Tire Mark Remover
PowerGrit 120 AGS - Aggressive General Scrubbing, Tile,Concrete
MidGrit 180 - Slightly More Aggressive Than Nylon, Med.Soil,
Nylon - Light soil,Sealed or Unsealed Concrete,Wood.Tile Surfaces
Wire - Scarify, Packed On Dry Soil
SCRUB BRUSHES
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3313135 3313136 3 BRUSH-SCRUB NYLON
1 3315386 3315385 3 POWER DRIVE POWERGRIT120AGS
1 3313127 3313128 3 POWER DRIVE POWERGRIT 46HDS
1 3313125 3313126 3 POWER DRIVE POWERGRIT 80S/S
1 3332544 3332545 3 BRUSH MID GRIT
1 3313131 3313132 3 BRUSH-SCRUB WIRE
1 3315494 3315495 3 BRUSH PWR DRIVE W/PAD HOLDER
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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MONITOR PARTS BREAK DOWN
SIDE BROOM AND CYLINDRICAL SCRUB BRUSH
Note: Monitor Series Only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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SIDE BROOM AND CYLINDRICAL SCRUB BRUSH
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3331082 3331083 1BRUSH-CYL SCRUB 46GR
1 3332540 3332542 1 BRUSH-CYL SCRUB MID GRIT
1 3332541 3332543 1 BRUSH-CYL SCRUB STIFF POLY
1 3305664 3305665 1 BROOM-CYL HIGH DENSITY NYLON
2 3300308 1 BROOM-SIDE 24" WHITE NYLON
2 3300306 1 BROOM-SIDE 24" DIA. BLACK POLY
2 3300309 1 BROOM-SIDE 26" WHITE NYLON
2 3300307 1 BROOM-SIDE 26" BLACK POLY
2 3300311 1BROOM-SIDE 26" WIRE
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Cylindrical Scrub Brush User’s Guide
46 Grit - Heavy Duty Scrubbing,Maximun Stripping Power
MidGrit - Slightly More Aggressive Than Nylon, Med.Soil,
Stiff Poly - All purpose broom that stands up well on rough surfaces.
High Density Nylon - Highly effective for small particle soilage. Severe dust environments.
Side Broom User’s Guide
Poly - Stiff bristles for aggressive sweeping of mainly heavy litter. Not suited for high heat.
Nylon - Provides longest life. Recommended for tough sweeping jobs.
Wire (at) - For areas of heavy grease build up or scarifying action. Used in high heat applications.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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PARTS BREAKDOWN
SOLUTION SPRAY NOZZLE, PUMP AND SHUTOFF VALVE
Note: Monitor Series Only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 215
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SOLUTION SPRAY NOZZLE, PUMP AND SHUTOFF VALVE
ITEM PART NO. QTY DESCRIPTION
1 220174 1 FITTING 90 BRASS 1/4MPT X 3/8HB
2 452015 2 SPRAY TIP 11003
3 833140 2 BODY INLET CONNECTOR
4 833141 2 CAP
5 833142 2 GASKET CAP
6 3300604 1 HOSE-.50 AR 42" ST#8 ST#8
7 3300615 1 HOSE-.50 AR 86" ST#8 90 #8(S)
8 3302144 2 CLAMP-HOSE 1/2
9 3302338 7 CLAMP-HOSE 1/2
10 3302719 2 FTG-3/8 X 5/8 90 DEG. EL. THD. HOSE BARB
11 3303191 1 ASSY-SRS / ES PUMP MOUNT PNTD
12 3400261 1 FTG-HOSE BARB 1/4 NPT TO 3/8
13 3400383 4 WASHER CONICAL SPRING 1/4
14 3322671 1 VALVE-SOL SHUTOFF SOLENOID 12V
15 3331278 1 PUMP-SOLUTION 60 PSI 12V
16 3332459 2 FTG-HOSE BARB 1/4 NPT TO 3/8
17 3332461 1 FTG-3/8 BRASS TEE
18 3332714 1 VALVE-DOUBLE SCRUB
19 3332745 1 HOSE1/2AR45.OST#8ST#8 D/SC
20 3400499 1 VALVE-MINATURE 1/4 FPT BALL
21 3339635 2 CHECK-VALVE 20 PSI-SPRAY NOZZL
22 3400041 6 SCREW-HHM 1/4-20 X .875 LG ZP
23 3400063 12 NUT-FLANGE LOCK 1/4-20 ZP
24 3400089 8 WASHER 1/4 ID .63 OD X .065 THK
25 3400094 2 WASHER-FLAT 5/8 ZP
26 3400154 1 FTG-90 EL 3/4-16 MORB X -8JIC
27 3400161 1 FTG-TEE 3/4-16 MORB X -8JIC
28 3400173 2 SCREW-HHM 1/4-20 X 1.75 LG ZP
29 3400227 4 SCREW-HHM 1/4-20 X 1.25 LG ZP
30 3400244 3 FTG-90 SWIVEL 8JIC
31 3400260 2 FTG-90 ELL 1/4 MPT X 1/4 FPT
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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CYLINDRICAL SCRUB BRUSH ASSEMBLY
Note: Monitor Series Only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 217
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CYLINDRICAL SCRUB BRUSH ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
1 3301447 1 CLEVIS WITH PIN AND COTTER
2 3402044 1 NUT-HEX JAM 3/8-24 ES ZP
3 3332699 1 ROD-MAIN BROOM DOUBLE SCRUB
4 3400116 1 PIN-CLEVIS 3/8 X 1-1/4 ZP
5 3400125 3 PIN-COTTER 3/8 RUE-RING
6 3332691 3334039 1 WELD-BROOM LIFT ARM PLTD
7 3400113 1 PIN-CLEVIS 3/8x5-1/2 ZP
8 3300352 2 KNOB-MB LIFT ADJ
9 3300414 2 BUSHING-PLASTIC 3/8IDx1/2OD
10 3332696 1 WELD-PIVOT ACTUATOR MOUNT BOTTOM
11 3400114 1 PIN-CLEVIS 3/8 X 4.00 ZP
12 3400087 2 WASHER-FLAT 3/8 STANDARD ZP
13 3332703 1 SPRING-DOUBLE SCRUB
14 3400089 1 WASHER-FLAT 1/4 STANDARD
15 3400081 1 NUT-HEX 1/4-20 ES ZP
16 3332710 1 PLATE-COVER DOUBLE SCRUB
17 3400035 3 SCR-HEX,5/16-18X1.00 ZP
18 3400384 3 WASHER-CONICAL SPRING 5/16
19 3332704 1 ACTUATOR-1.82" STROKE, 12V (MB
20 3400785 2 PIN-CLEVIS 1/4 X 1-1/2
21 3400742 2 RUE RING-1/4 HEAVY ZP
22 3400748 1 KNOB-HAND 1/2-13x1-1/2
23 3335220 1 WELD-MAIN BROOM IDLER PLATE
* 3335408 1 SUB-MB IDLER (Includes Items 23-29)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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CYLINDRICAL SCRUB BRUSH ASSEMBLY (CONTINUED)
Note: Monitor Series Only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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PARTS BREAKDOWN
CYLINDRICAL SCRUB BRUSH ASSEMBLY (CONTINUED)
ITEM PART NO. QTY DESCRIPTION
82 Series 90 Series
24 3305666 1 RING-RETAINING MAIN BROOM
25 3305667 1 BEARING-MAIN BROOM
26 3400047 2 SCR-SOC,5/16-18X0.75 ZP
27 3305642 1 HUB-BROOM IDLER PNTD
28 3400091 1 WASHER-FENDER 1/2 ZP
29 3400024 1 SCR-HEX,1/2-13X0.75 ZP
30 3301285 1 RETAINER-MB DRIVER HUB, PLTD
31 3301050 1 HUB-MB DRIVE PNTD
32 3305784 3305841 1 WELD-MOUNT MB WB
33 3301448 1 ASSY-KIT HDW MAIN BROOM
34 3400023 1 SCR-HEX,1/2-13X1.00 ZP
35 3400098 1 WASHER-LOCK 1/2 SPLIT ZP
36 3300064 1 BLOCK-ADJ MB PLTD
37 3400086 1 WASHER-FLAT 1/2 STANDARD ZP
38 3300432 2 BUSHING-FL-52-4
39 3400086 1 WASHER-FLAT 1/2 STANDARD ZP
40 3400098 1 WASHER-LOCK 1/2 SPLIT ZP
41 3400023 1 SCR-HEX,1/2-13X1.00 ZP
42 3400065 1 NUT-HEX 1/2-13 ZP
43 3400098 1 WASHER-LOCK 1/2 SPLIT ZP
44 3400086 1 WASHER-FLAT 1/2 STANDARD ZP
45 3301440 1 SPACER-MAIN BROOM PLTD
46 3400086 1 WASHER-FLAT 1/2 STANDARD ZP
47 3400019 1 SCR-HEX,1/2-13X2.50 ZP
48 3304899 2 FTG-ADAP 3/4-16 TO 1/2 OD TUBE
49 3316898 1 MOTOR-HYDRAULIC MAIN BROOM
50 3400084 1 NUT-WING 1/2-13 ZP
51 3332693 1 WELD-TOP PIVOT ACTUATOR DS MOUNT
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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PARTS BREAKDOWN
CONSOLE ASSEMBLY
Page 40
PowerBoss, Inc. Copyright 2009
◄▬ FRONT
30
29
DIESEL ONLY
Note: Monitor Series Only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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CONSOLE ASSEMBLY
ITEM PART NO. QTY DESCRIPTION
1 3335984 1 ASSY-FRONT FLOOR PANEL
2 3300460 2 BALL JOINT-5/16
3 3300414 2 BUSHING-PLASTIC 3/8IDx1/2OD
4 3332705 1 DECAL-DOUBLE SCRUB
5 3500118 FT EDGING-VINYL TRIM 1/8" (Order By The Foot)
6 3303258 1 GAUGE-DOWNPRESSURE SC HEAD
7 3300562 1 KNOB-BALL 1.375" DIA #95 BLACK
8 3301553 2 LIGHT-5/8 DIA, RED, 12V (RTR)
9 3400079 1 NUT-HEX 3/8-16 ES ZP
10 3400069 5 NUT-HEX 5/16-24 ZP
11 3330020 2 PLUG-HOLE BPF 7/16
12 3301393 2 ROD-IMPELLER ADJ
13 710197 6 SCR-MC 5/16-18 X .75
14 3400473 1 SCR-HEX,3/8-16x3.00 ZP F'THD
15 3500199 FT SEAL-TRIM (SD-168) STR (Order By The Foot)
16 3301085 2 SPACER-FRONT BUMPER PLTD
17 3302427 1 SPACER-SSB .87 LG PLTD
18 3303502 1 STAND/OFF THREADED ADJUST LINK
19 3332712 1 SWITCH-DOUBLE SCRUB PUMP
20 3332713 1 SWITCH-DOUBLE SCRUB BROOM
21 3315818 1 SWITCH-ROCKER, CARLING, SPDT,
22 3307553 1 SWITCH-ROCKER ENG. SWING ARMA
23 3300442 1 SWITCH-ROCKER LTS/SQUP & DOWN
24 3400087 2 WASHER-FLAT 3/8 STANDARD ZP
25 3335933 1 CONSOLE ORANGE
26 3309054 1 WELD-LEVER SOLUTION CONTROL
27 3400102 1 WASHER-LOCK 5/16 SPLIT ZP
28 3321107 1 DECAL-PANEL HI-CAP
29 3323529 1 PLUG (Diesel Only)
30 3321179 1 CABLE THROTTLE (Diesel Only)
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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PLUMBING SOLUTION / RECOVERY TANK
Note: Monitor Series Only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 223
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PLUMBING SOLUTION / RECOVERY TANK
ITEM PART NO. QTY DESCRIPTION
1 3302144 5 CLAMP-HOSE 1\2 NOM
2 3336603 1 FTG-NYLON TEE, 3/4" X 3/4" X 3
3 3309051 2 FTG-ELL 90 3/4 MPT X 3/4 BARB
4 3500131 1 TUBE-PVC 3/4 ID X 1/8 WA-CLEAR
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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COMMANDER SERIES OPTIONS:
OPTION - HEAVY DUTY SIDE BROOM GUARD (3319295)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 225
PARTS BREAKDOWN
OPTION - HEAVY DUTY SIDE BROOM GUARD (3319295)
ITEM PART NO. QTY DESCRIPTION
1 3303119 1 GUARD ASSEMBLY, HEAVY DUTY SIDE BROOM
2 3303179 2 KNOB, ALUMINUM HAND
3 3400087 2 FLAT WASHER
4 3400029 2 SCR-HEX,3/8-16X1.25 ZP
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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OPTION - OVERHEAD GUARD (3319228)
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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OPTION - OVERHEAD GUARD (3319228)
ITEM PART NO. QTY DESCRIPTION
1 3300763 1 ASSY-SIDE RH OH GUARD PNTD
2 3300784 1 ASSY-TOP OH GUARD MS PNTD
3 3300762 1 ASSY-SIDE LH OH GUARD PNTD
4 3302708 2 BRKT-CORNER O\H GUARD PNTD
5 3400029 22 SCR-HEX,3/8-16X1.25 ZP
6 3400385 22 WASHER-CONICAL SPRING 3/8
7 3400392 22 NUT-FLANGE LOCK 3/8-16
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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OPTION - HOPPER FIRE INDICATOR (3319256)
NOTE: For T82 AND T90 models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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OPTION - HOPPER FIRE INDICATOR (3319256)
ITEM PART NO. QTY DESCRIPTION
1 3303003 1 DETECTOR-HEAT, 135°F TRIP (57°C), THERMOSTATIC TYPE
2 3303091 1 HARNESS-FIRE SENSOR
3 3302462 1 TERMINAL-MALE SNAP PLUG
4 3301553 1 LIGHT-5/8 DIA, RED, 12V (TRASH RELOC.)
5 3400298 2 SCR-PAN,#6-32X.50,SLT ZP
6 3302521 1 DECAL-FIRE IN HOPPER (LEXAN)
7 3400299 2 NUT-HEX #6-32 ZP
NOTE: For T82 AND T90 models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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PARTS BREAKDOWN
OPTION - CLOGGED FILTER INDICATOR (3319257)
NOTE: For T82 AND T90 models only.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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PARTS BREAKDOWN
OPTION - CLOGGED FILTER INDICATOR (3319257)
ITEM PART NO. QTY DESCRIPTION
1 3400260 1 FTG-90 ELL 1\4 MPT TO 1\4 FPT
2 3400261 1 FTG-HOSE BARB 1/4 MPT TO 3/8
3 3304822 1 CLOGGED FILTER MOUNT PNTD
4 3303327 1 SWITCH-VACUUM
5 3302518 1 DECAL-SHAKE FILTERS OPTION (LEXAN)
6 3303516 1 HOSE-5/16 ID CLOGGED FILTER
7 3301553 1 LIGHT-5/8 DIA, RED, 12V (TRASH RELOC.)
8 3303588 1 HARNESS-CLOG FILTER OPT
9 3300446 1 FUSE-15 AMP
10 3400045 2 SCR-PAN,#8-32X0.62,SLT ZP
11 3400105 2 WASHER-LOCK #8 SPLIT ZP
12 3400073 2 NUT-HEX #8-32 ZP
NOTE: For T82 AND T90 models only.
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OPTIONAL 3332636 - WATER & BRUSH SHUT OFF
NOTE: For ALL MODELS EXCEPT CSS82LPCE and TSS82LPCE models.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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PARTS BREAKDOWN
OPTIONAL 3332636 - WATER & BRUSH SHUT OFF
ITEM PART NO. QTY DESCRIPTION
1 3332744 1 HOSE-.50 AR 42" ST#8 ST#8
2 3300615 1 HOSE-.50 AR 86" ST#8 90 #8(S)
3 3400244 3 FTG-90 SWIVEL 8JIC
4 3302144 2 CLAMP-HOSE 1/2
5 3322671 1 VALVE-SOL SHUTOFF SOLENOID 12V
6 3332714 1 VALVE-DOUBLE SCRUB
7 3332745 1 HOSE1/2AR45.OST#8ST#8 D/SC
8 3400089 4 WASHER 1/4 ID .63 OD X .065 THK
9 3400154 1 FTG-90 EL 3/4-16 MORB X -8JIC
10 3400161 1 FTG-TEE 3/4-16 MORB X -8JIC
11 3400173 2 SCREW-HHM 1/4-20 X 1.75 LG ZP
12 3400041 2 SCREW-HHM 1/4-20 X .875 LG ZP
13 3400063 2 NUT-FLANGE LOCK 1/4-20 ZP
NOTE: For CSS82LPCE and TSS82LPCE models only.
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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OPTIONAL - WATER RECYCLING
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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OPTIONAL - WATER RECYCLING
ITEM PART NO. QTY DESCRIPTION
1 3300360 2 STRAINER-HYD RESERVOIR
2 3302408 1 FTG-REDUCER TUBE END 8-4
3 3302482 4 BUMPER-SEAT MOUNT
4 3302718 1 FTG-3/8 X 5/8 90 DEG. EL. THD.
5 3302719 4 FTG-3/8 X 5/8 90 DEG. EL. THD.
6 3302950 1 FTG-3/4 90 DEG HOSE BARB
7 3302962 1 GASKET-EXTENDED SOLUTION TAP
8 3302963 1 TAP ES OPT.
9 3303001 1 PUMP-METERING BELLOWS TYPE 12V
10 3303072 1 SWITCH-ROTARY 3-SPD
11 3303073 1 KNOB-ROTARY SWITCH
12 3303191 1 ASSY-SRS / ES PUMP MOUNT PNTD
13 3303213 1 SOAP SOL TANK
14 3303310 1 FILTER/BREATHER ASSY FLOW-EZY
15 3303353 2 FTG-3/8 X 5/8 90 DEG. EL. THD.
16 3303354 2 FTG-3/8 X 5/8 90 DEG. EL. THD.
17 3303355 1 FTG-REDUCER 1/2 MPT X 1/4 FPT
18 3309073 5 FTG-3/4 MPT X 3/4 HB
19 3317245 1 VALVE-CHECK SWING 3/4" BRASS
20 3318514 2 SWITCH-SPDT ROCKER
21 3323983 1 RESISTOR HARDWARE KIT
22 3323992 1 RESISTOR-ADJUST 25W 3.0 OHM
23 3331002 1 MNT-SOAP TANK
24 3331278 2 PUMP-SOLUTION 60 PSI 12V
25 3400080 2 NUT-HEX 5/16-18 ES ZP
26 3400155 1 FTG-90 EL 8JIC X 10MORB
27 3400217 1 FTG-PIPE PLUG HEX SOC 1\2 MPT
28 3400244 2 FTG-90 SWIVEL 8JIC
29 3400250 1 SWIVEL NUT RUN TEE-#8, MJ-FJX-
30 3400261 1 FTG-HOSE BARB 1/4 NPT TO 3/8
31 3400985 1 FTG-90 PP 3/8 MPT X 3/8 BARB
32 3401962 1 FTG-HOSE BARB 1/2X1/2 NPT
33 3303352 1 HOSE-5/8 ID DELIVERY PUMP SRS
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
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OPTIONAL - WATER RECYCLING CONTINUED
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
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PARTS BREAKDOWN
OPTIONAL - WATER RECYCLING
ITEM PART NO. QTY DESCRIPTION
34 3303335 1 HOSE-5/8 ID DELIVERY SRS
35 3303351 1 HOSE-5/8 ID DELIVERY PUMP SRS
36 3303336 1 HOSE-5/8 ID DELIVERY SRS
37 3303332 1 HOSE-SOL RETURN SRS
38 3303331 1 HOSE-SOL DELIVERY SRS
39 3303333 1 HOSE-DELIVERY SOAP TANK
40 3303334 1 HOSE-SOL PUMP SRS
41 3500131 FT. TUBE-PVC 3/4 ID X 1/8 WA-CLEAR
42 3302144 27 CLAMP-HOSE 1\2 NOM
PowerBoss, Inc. Copyright 2012
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
Page 238
WARRANTY
WARRANTY
Revision G
Effective September 2010
PowerBoss Made Simple Industrial Limited Warranty
Minuteman International owner of PowerBoss warrants to the original purchaser/user that the product is free from defects in workmanship and materials under
normal use. PowerBoss will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in
accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair
stations.
Thiswarrantydoesnotapplytonormalwear,ortoitemswhoselifeisdependentontheiruseandcare.PartsnotmanufacturedbyPowerBossarecoveredbyandsubjecttothe
warrantiesand/orguaranteesoftheirmanufacturers.PleasecontactMinutemanInternationalforproceduresinwarrantyclaimsagainstthesemanufacturers.
Special warning to purchaser -- Use of replacement parts not manufactured by PowerBoss or its designated licensees, will void all warranties expressed or
implied. A potential health hazard exits without original equipment replacement.
All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer, whichever the case may be.
PowerBoss disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. PowerBoss assumes no
responsibility for any special, incidental or consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A.
and Canada should contact their local distributor for export warranty policies. PowerBoss is not responsible for costs or repairs performed by persons other than
those specifically authorized by PowerBoss. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of
the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this
machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights, which vary from state to state. Some states do not allow the exclusion or limitation of
special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
Travel* Labor Parts Engine Extended Warranty Costs
Walk behinds
Battery sweepers Ninety days One year One year N/A 2 years Parts + Labor (or 2000 Hours
2%
IC sweepers Ninety days One year One year Through manufacturer 2 years Parts + Labor (or 2000 Hours
2%
Battery scrubbers Ninety days Two years Three years N/A 3 Years Parts + Labor (or 3000 Hours)
2%
Riders
Battery scrubbers Ninety days Two years Three years/2000 hrs N/A 3 Years Parts + Labor (or 3000 Hours)
2%
IC sweeper/scrubbers Ninety days Six months Two years/2000 hrs Two years/3000 hrs** 2 years Parts + Labor (or 2000 Hours
3%
IC sweepers Ninety days Six months Four years/3000 hrs Five years/3000 hrs**
Exceptions
Apex series sweeper Ninety days One year One year/1000 hrs One year/1000 hrs** 2 years Parts + Labor (or 2000 Hours)
3%
6X sweeper Ninety days Six months Two years/2000 hrs Two years/2000 hours** 2 years Parts + Labor (or 2000 Hours)
3%
Other Products
QRE-3001A Ninety days Six months Two years/2000 hrs Two years/3000 hours** 2 years Parts + Labor (or 2000 Hours)
3%
4 Years Parts + 2 Years Labor (or 4000
Hours)
3%
Tank Bladders Eight years/ no additional labor
Polyethylene plastic tanks Ten years/ no additional labor
Batteries 0-3 months full replacement, 4-12 prorated credit
Chargers One-year replacement
Replacement parts Ninety days
*Two-hour cap
**Through engine manufacturer. See section 3 of warranty manual for engine warranty exceptions
*** Based upon dealer’s certification status
Extended Warranty MUST be signed up within 30 days of delivery to End User (Dealer has 1Year from Receiving Machine to Sign up extended Warranty)
Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column
All above labor and travel reimbursed at 65 or 75% of the published shop rate.
Commander/Monitor Series Sweeper Scrubber PB# 4100037 Rev. D
PowerBoss, Inc. Copyright 2012
Page 239
NOTES
NOTES
“The Power of Clean”
PowerBoss,Inc 175 Anderson Street P.O. Box 1227- Aberdeen North Carolina 28315
Phone: 800-982-7141 - Fax: 1-800-277-7141 Local: 910-944-2105 Fax: 910-944-7409 e-mail:techsupport@powerboss.com
REV D 6/12
PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Indus-
trial Facilities.
A Member Of The Hako Group
