SC7000 Parts Manual

2013-12-24

: Sweepscrub Sc7000 Parts Manual SC7000_Parts_Manual 939 file product_file

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Page Count: 96

3/11 FORM NO. 56042540
PARTS LIST
Models: 56509000(48 LPG Hybrid), 56509001(48 Diesel Hybrid),
56509002(48 Battery)
56509006(48 LPG Hybrid EcoFlex), 56509007(48 Diesel Hybrid EcoFlex),
56509008(48 Battery EcoFlex)
CS7000
DESCRIPTION PAGE
Chassis System-LPG & DIESEL ........................................................................................................................ 2-3
Chassis System-BATTERY ................................................................................................................................ 4-5
Chassis System-Front Engine Cover Assy ............................................................................................................6
Chassis System-Engine Cover Assy ......................................................................................................................7
Chassis System-Right Door Assy ..........................................................................................................................8
Chassis System-Left Cover Assy ...........................................................................................................................9
Chassis System-Pull Rod Assy .......................................................................................................................10-11
Control System............................................................................................................................................... 12-13
Control System-Steering Assy ..................................................................................................................... 14-15
Control System-Brake Linkage Assy ............................................................................................................ 16-17
Decal System ................................................................................................................................................. 18-19
Dust Control System ...................................................................................................................................... 20-21
EcoFlex™ Assembly ...................................................................................................................................... 22-23
Electrical System............................................................................................................................................ 24-25
Electrical System-Circuit Breaker Panel Assy ......................................................................................................26
Electrical System-Contactor Panel Assy ..............................................................................................................27
Engine System-LPG....................................................................................................................................... 28-29
Engine Assy-LPG ......................................................................................................................................... 30-31
Engine Sub Assy-LPG ............................................................................................................................... 32-33
LPG Tank Assy ............................................................................................................................................. 34-35
Engine System-DIESEL ................................................................................................................................. 36-37
Engine Assy-DIESEL ................................................................................................................................... 38-39
Engine Sub Assy-DIESEL .......................................................................................................................... 40-41
Diesel Fuel Tank Assy .................................................................................................................................. 42-43
Hopper System-1 ........................................................................................................................................... 44-45
Hopper System-2 ........................................................................................................................................... 46-47
Hydraulic System ........................................................................................................................................... 48-49
Main Broom System ....................................................................................................................................... 50-51
Recovery System ........................................................................................................................................... 52-53
Scrub System ................................................................................................................................................. 54-55
Scrub System-Deck Assy ............................................................................................................................. 56-57
Scrub System-Right Skirt Assy ........................................................................................................................58
Scrub System-Left Skirt Assy ...........................................................................................................................59
Side Broom System ....................................................................................................................................... 60-61
Right Side Broom Arm Assy ...............................................................................................................................62
Left Side Broom Arm Assy .................................................................................................................................63
Solution System-1 .......................................................................................................................................... 64-65
Solution System-2 .......................................................................................................................................... 66-67
Squeegee System .......................................................................................................................................... 68-69
Squeegee Assy ............................................................................................................................................ 70-71
Wheel System ................................................................................................................................................ 72-73
Ladder Diagrams............................................................................................................................................ 74-85
Optional Kits & Accessories ........................................................................................................................... 86-87
Brush Selector Guide ...........................................................................................................................................88
Broom Selector Guide ..........................................................................................................................................89
Squeegee Blade Selector Guide ..........................................................................................................................90
TABLE OF CONTENTS
FORM NO. 56042540
CS7000
11-3
2
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.
TABLE OF CONTENTS
Kit Item Ref. No. Qty Description
K1 1 16 Washer Flat 3/16 Zinc Plat
K1 2 2 Screw-BHS-Brass-10-32x3/8-MS
K1 3 3 Washer EPDM 7/32 X 1/8
4 805 1 Chain-Cover
5 905 2 Caster Swivel 4 Gray Non MA
K1 6 2 Nut, Hex Nyl Loc 10-24
K1 7 3 Scr- Hex SS 1/4-20 X .75
K1 8 16 Scr, Hex Hd Loc 1/4-20 x .50
K1 9 3 Wsh, Flt SS .260 X 1.000 X .074
10 56113012 1 Solution Tank
11 56113034 2 Hinge Plate
K1 56113103 1 Kit-Hardware Solution Tank
WHEN ORDERING PARTS
* Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit” column to identify which
kit contains the part in question, then use the kit callout, for example “K1”, to fi nd the “Ref. No.” for that kit.
1
FORM NO. 56042540
CS7000
11-3
CHASSIS SYSTEM-LPG & DIESEL
1
2
2
3
3
4
4
4
4
5
6
7
8
9
9 9
10
11
13
14
14
15
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21
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23
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25
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31
32
33
34
35
36
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38
39
40
41
42
43
44
45
46
47
48
49
FRONT
FORM NO. 56042540
CS7000
11-3
2
CHASSIS SYSTEM-LPG & DIESEL
Kit Item Ref. No. Qty Description
K2 1 2 Scr, Hex 3/8-16 X 1.25
K2,K3 2 6 Wsh, Flt Sae 5/16
K2 3 6 Wsh, Flt Sae 3/8
K2,K3 4 8 Wsh, Flt Sae 1/4
K3 5 2 Scr, Hex 1/4-20 X .75
K2 6 1 Scr, Hex 3/8-16 X 1.25
K2 7 2 Nut, Hex Nyl Loc 1/4-20
K2 8 1 Scr, Pan Phil Thd Form 10-24 X 1.25
K2 9 6 Nut-Hex Nyl Loc 3/8-16
K2 10 2 Nut, Hex Nyl Loc-Thin 5/16-18
K3 11 2 Nut, Hex Nyl Loc-Thin 1/4-20
K2 13 6 Scr,Hex Hd Loc 5/16-18x.62
K2 14 6 Scr,Hex Hd Loc 3/8-16x1.00
K2 15 2 Scr,Hex Hd Loc 1/4-20x.75
K2,K3 16 2 Scr,Hex Hd Loc 5/16-18x.75
K2 17 2 Scr,Hex Hd Loc 1/4-20x.88
K1,K2 18 10 Wsh, Flt Ss .260 X 1.000 X .074
K1,K2 19 10 Scr, Pan Phil Thd Form 1/4-20 X .50
K3 20 1 Nut, Hex Jam 1/4-20
K2 21 2 Wsh-Flt .406x.750x.090
22 56110587 2 Bracket, Tank Stop
23 56232181 1 Bushing
24 56314206 1 Gas Spring
K3 25 1 Leg Leveler 1/4-20
26 56416546 1 Shielded Pulley
27 56418471 1 Door Latch
28 1 Chassis Weldt (not available for sale)
29 56509411 1 Frt Engine Cover Assy
30 56509555 1 Engine Cover Assy
31 56509630 1 Rt Door Assembly
32 56509648 1 Panel Stop Weldt
33 56509656 1 Support-Panel
34 56509851 1 Left Cover Assy
35 56509881 1 Lower Cover Right
36 56509897 1 Pull Rod Assy
37 56509982 1 Bushing-.200 X .375 X .88
38 56510125 1 Guard-Reservoir
K1 39 1 Shield-Dust
40 56510539 1 Bracket
41 56510548 1 Hanger-Cover
42 56510587 1 Nut Plate
43 56510717 1 Bracket
44 56510723 1 Strike-Latch
45 56510749 1 Foam Insulation
46 56510750 1 Foam Insulation
K3 47 1 Strike-Latch
K3 48 1 Bracket
K2 49 2 3/8-16 X 1.0”, Carriage Bolt
K1 56510735 1 Dust Shield Kit-Hopper
K2 56510776 1 Hardware Kit-Chassis
K3 56510827 1 Latch Kit-Right Door (includes 56510753 & 56510823 not shown here)
3
FORM NO. 56042540
CS7000
11-3
CHASSIS SYSTEM-BATTERY
1
1
2
2
3
3
4
5
5 5
6
6
7
7
8
9
10
11
11
11
12
13
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16
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17
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18
19
20
21
22
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
39
39a 39b
39c
39d
39e
39f
39g
39h
39i
39j
39k
FRONT
FORM NO. 56042540
CS7000
11-3
4
CHASSIS SYSTEM-BATTERY
Kit Item Ref. No. Qty Description
K2 1 3 Scr, Hex 3/8-16 X 1.25
K2,K4 2 4 Wsh-Flt Sae 1/2
K2,K3 3 6 Wsh, Flt Sae 5/16
K2 4 1 Scr-Pan Phil 10-24 X .50
K2 5 10 Wsh, Flt Sae 3/8
K2,K3 6 4 Wsh, Flt Sae 1/4
K2,K3 7 4 Scr, Hex 1/4-20 X .75
K2 8 1 Scr, Hex 3/8-16 X 1.00
K2 9 2 Nut, Hex Nyl Loc 1/4-20
K2 10 1 Scr, Pan Phil Thd Form 10-24 X 1.25
K2,K4 11 8 Nut-Hex Nyl Loc 3/8-16
K2 12 2 Nut, Hex Nyl Loc-Thin 5/16-18
K2 13 3 Nut, Hex Nyl Loc-Thin 10-24
K2,K3 14 2 Nut, Hex Nyl Loc-Thin 1/4-20
K2 15 1 Nut, Hex Nyl Loc-Thin 3/8-16
K2 16 6 Scr,Hex Hd Loc 5/16-18x.62
K2,K4 17 10 Scr,Hex Hd Loc 3/8-16x1.00
K2,K3 18 2 Scr,Hex Hd Loc 5/16-18x.75
K2 19 2 Scr,Hex Hd Loc 1/4-20x.88
K2,K4 20 3 Scr,Hex Hd Loc 3/8-16x1.25
K2,K4 21 2 Scr,Hex Hd Loc 3/8-16x1.75
K2,K4 22 3 Scr,Hex Hd Loc 1/2-13x1.00
K1,K2 23 10 Wsh, Flt Ss .260 X 1.000 X .074
K1,K2 24 10 Scr, Pan Phil Thd Form 1/4-20 X .50
K3 25 1 Nut, Hex Jam 1/4-20
26 56110587 2 Bracket, Tank Stop
27 56232181 1 Bushing
28 56303228 6 Roller Asm
29 56305053 1 Sensor, Proximity S13
30 56314206 1 Gas Spring
K3 31 1 Leg Leveler 1/4-20
32 56416546 1 Shielded Pulley
33 1 Chassis Weldt (not available for sale)
34 56509411 1 Frt Engine Cover Assy
K4 35 1 Bracket - Rollers
36 56509555 1 Engine Cover Assy
Kit Item Ref. No. Qty Description
37 56509630 1 Rt Door Assembly
38 56509656 1 Support-Panel
39 56509755 1 Plate Asm-Battery Stop
39a 56449221 2 Bumper, 1.43 Dia
39b 56001954 1 Wsh, Flt Sae #10
39c 56002192 1 Scr-Pan Phil 10-24 X .75
39d 56003289 2 Nut, Wing 1/2-13
39e 56003537 1 Scr-Soc Shd .25 X .38 X 10-24
39f 56245060 1 Spring, Torsion .38 X 2
39g 56303284 1 Bearing, Fl .375x..250x..188
39h 56369004 1 Bushing
39i 56413875 1 Washer, Tefl on, .21 X .88 X .045
39j 56509756 1 Plate - Battery Stop
39k 56509757 1 Latch - Battery Stop
40 56509758 1 Bracket - Switch Mount
K4 41 1 Battery Guide-Front
K4 42 1 Battery Guide Weldt
43 56509851 1 Left Cover Assy
44 56509881 1 Lower Cover Right
45 56509897 1 Pull Rod Assy
46 56509982 1 Bushing-.200 X .375 X .88
47 56510125 1 Guard-Reservoir
K1 48 1 Shield-Dust
K4 49 2 Bushing-.400 X .625 X .50
K4 50 1 Battery Stop Weldt
51 56510537 1 Bracket
K4 52 1 Bracket
53 56510539 1 Bracket
54 56510548 1 Hanger-Cover
55 56510587 1 Nut Plate
56 56510751 1 Cover Plate Weldt
57 56510752 1 Retainer-Cover Plate
K3 58 1 Strike-Latch
K3 59 1 Bracket
K4 60 4 3/8-16 X 1.0”, Carriage Bolt
K1 56510735 1 Dust Shield Kit-Hopper
K2 56510842 1 Hardware Kit-Chassis
K3 56510827 1 Latch Kit-Right Door (includes 56510753 & 56510823 not shown here)
K4 56510838 1 Battery Guide Kit
5
FORM NO. 56042540
CS7000
11-3
CHASSIS SYSTEM-FRONT ENGINE COVER ASSY
Kit Item Ref. No. Qty Description
56509411 1 Frt Engine Cover Assy
K1 1 2 Scr,Hex Hd Loc 5/16-18x.62
K1 2 4 Scr,Hex Hd Loc 5/16-18x.75
K1 3 4 Scr,Hex Hd Loc 1/4-20x.88
K1 4 4 Wsh, Flt Ss .260 X 1.000 X .074
K1 5 2 Wsh, Flt .344 X .938 X .125
6 56509403 1 Cover-Engine Front
K1 7 1 Rt Hinge Weldt
K1 8 1 Lt Hinge Weldt
K1 9 1 Bracket-Engine Cover
K1 10 1 Bracket-Engine Cover
K1 11 1 Bracket-Engine Cover
K1 12 1 Bracket-Engine Cover
K1 13 1 Bracket-Engine Cover
K1 14 1 Bracket-Engine Cover
K1 56510839 1 Hinge Kit-Front Engine Cover
1
1
2
2
3
3
4
4
5
6
7
8
9
10
11
12
13
14
FRONT
FORM NO. 56042540
CS7000
11-3
6
CHASSIS SYSTEM-ENGINE COVER ASSY
Kit Item Ref. No. Qty Description
56509555 1 Engine Cover Assy
K1 1 7 Wsh, Flt Sae #10
K1 2 2 Wsh, Flt Sae 1/4
K2 3 2 Scr, Pan Phil Loc 1/4-20 X .62
K2 4 2 Scr,Hex Hd Loc 5/16-18x.75
K1 5 7 Scr, Pan Phil Plastite 10-14 X .88
K1 6 2 Scr,Pan Phil Ss Type Ab 10-16x1.00
K1 7 2 Bushing .26x.37x.28
8 56509404 1 Cover-Engine Rear
K2 9 1 Bracket-Gas Spring
K2 10 1 Latch Strike Weldt
K1 11 1 Shield
K1 12 1 Plate-Seal
K1 13 1 Shield
K1 14 1 Bulb Seal
K1 56510840 1 Seal Kit-Engine Cover
K2 56510841 1 Latch Strike Kit
1
2
4
5
6
7
8
9
10
11
12
13
14
FRONT
7
FORM NO. 56042540
CS7000
11-3
CHASSIS SYSTEM-RIGHT DOOR ASSY
Kit Item Ref. No. Qty Description
56509630 1 Right Door Assy
1 56001939 2 Wsh, Flt Sae 5/16
K1 2 8 Wsh, Flt Sae 1/4
K1 3 8 Scr,Hex Hd Loc 1/4-20x.75
4 56002956 2 Scr,Hex Hd Loc 5/16-18x.75
K1 5 10 Scr Panphil Ss Type B 1/4-14 X .62
6 56009247 6 Scr, Pan Phil Plastite 10-14 X .38
K1 7 2 Upper Hinge Weldt
K1 8 2 Lower Hinge Weldt
9 56509882 1 Door-Right
10 56510624 1 Stiffener-Side Door
11 56510632 1 Grille-Right
12 56510753 1 Bracket-Latch
13 56510823 1 Latch-Door
K1 56510789 1 Hinge Kit-Rt Door
1
2
3
3
4
5
5
6
7
8
9
10
11
12
13
FRONT
FORM NO. 56042540
CS7000
11-3
8
CHASSIS SYSTEM-LEFT COVER ASSY
Kit Item Ref. No. Qty Description
56509851 1 Left Cover Assy
1 56002066 8 Scr-Pan Phil 1/4-20 X .62
2 56002840 8 Nut, Hex Nyl Loc-Thin 1/4-20
3 56509852 1 Cover-Left
4 56510606 1 Grille
1
2
3
4
FRONT
9
FORM NO. 56042540
CS7000
11-3
CHASSIS SYSTEM-PULL ROD ASSY
1
1
2
3
3
3 3
3
3
4
4
4
5
6 7
7
7
7
8
9
10
11
11
11 12
13
14
15
16
17
18 19
20
21
22
23
FRONT
FORM NO. 56042540
CS7000
11-3
10
CHASSIS SYSTEM-PULL ROD ASSY
Kit Item Ref. No. Qty Description
56509897 1 Pull Rod Assy
K1,K2 1 3 Scr, Hex 1/4-20 X 1.50
K1 2 2 Wsh, Flt Sae 5/16
K1,K2 3 8 Wsh, Flt Sae 1/4
K2 4 3 Scr, Hex 1/4-20 X .75
K1 5 1 Nut, Hex Nyl Loc 10-24
K1 6 1 Scr, Hex 10-24 X .62
K1,K2 7 6 Nut, Hex Nyl Loc-Thin 1/4-20
K1 8 2 Scr,Hex Hd Loc 5/16-18x.62
K2 9 1 Nut, Wing Loc 1/4-20
K1 10 1 Scr, Pan Phil Loc 10-24 X .38
K2 11 3 Bushing
K2 12 1 Bearing, .500 X .375 X .625
K1 13 56304826 1 Latch, Lh
K1 14 1 Bracket-Latch
K1 15 1 Pin
16 56509865 1 Pull Rod
K2 17 1 Yoke-Pull Rod
K2 18 1 Pivot Weldt
K1 19 1 Bracket-Pull Rod
K2 20 1 Bushing-.265 X .375 X .700
K1 21 1 Retainer-Pull Rod
K2 22 1 Cable Assy
K1 23 1 Nut, Wing 10-24
K1 56510732 1 Latch Kit-Engine Cover
K2 56510733 1 Pivot Kit-Pull Rod
11
FORM NO. 56042540
CS7000
11-3
CONTROL SYSTEM
INCLUDED WITH 56509195
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 20
21
22
23
24
FRONT
25
FORM NO. 56042540
CS7000
11-3
12
CONTROL SYSTEM
Kit Item Ref. No. Qty Description
K2 1 2 Scr, Soc Hd 10-24 X 0.62
K2 2 4 Scr, Hex 1/4-20 X .50
K2 3 4 Wsh, Flt Sae 1/4
K2 4 2 Wsh, Flt Sae #8
K2 5 4 Scr, Soc Hd 5/16-18 X 0.88
K1 6 3 Scr-Pan Phil 1/4-20 X .75
K2 7 2 Nut, Hex Nyl Loc 10-24
K2 8 4 Scr-Pan Phil Blk 5/16-18 x .75
K2 9 1 Scr, Hex Thd To Hd M8-1.25 X 25mm
K2 10 2 Scr-Hex Loc Ss M8-1 X 30mm
K2 11 1 Wsh-Flt Ss .344 X 1.500 X .080
K2 12 4 Scr, Pan Phil Thd Form 10-24 X .75
K2 13 4 Scr, Pan Phil Thd Form 1/4-20 X .50
14 56305053 2 Sensor-Proximity S16 / S17
15 56510729 1 Controller-Steering A5
16 56409538 5 Insulator, Terminal
17 56509271 1 Assembly-Tilt Steering
18 1 Brake Linkage Assy
19 56509435 1 Cam-Steering
20 56509436 2 Spacer 0.332x0.75x0.50
21 56509437 1 Bracket-Sensor Mounting
22 56509807 1 Shield-Splash
K1 23 1 Foot Pedal Assy R1
24 56380406 1 Actuator-Steering 36V M16
25 56510912 1 Bracket-Sensor Mounting
K1 56510792 1 Foot Pedal Kit
K2 56510816 1 Hardware Kit-Control System
13
FORM NO. 56042540
CS7000
11-3
CONTROL SYSTEM-STEERING ASSY
1
1
2
3
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 28
29
30 31
32
33
34
12
FRONT
FORM NO. 56042540
CS7000
11-3
14
CONTROL SYSTEM-STEERING ASSY
Kit Item Ref. No. Qty Description
K1,K4 1 3 Scr, Hex 1/4-20 X 1.25
K1 2 1 Wsh-Flt Sae 1/2
K4 3 5 Wsh, Flt Sae 5/16
K2 4 2 Wsh, Flt Sae 3/8
K3 5 3 Scr-Pan Phil 1/4-20 X .62
K4 6 1 Scr, Hex 5/16-18 X 1.50
K3 7 4 Scr-Pan Phil 10-24 X .62
K4 8 3 Scr, Hex 5/16-18 X 1.00
K3,K4 9 4 Nut, Hex Nyl Loc 5/16-18
K4 10 3 Nut, Hex Nyl Loc 1/4-20
K3 11 4 Nut, Hex Nyl Loc-Thin 10-24
K1,K3 12 5 Nut, Hex Nyl Loc-Thin 1/4-20
K1 13 1 Nut, Hex Nyl Loc-Thin 1/2-13
K2 14 2 Scr,Hex Hd Loc 3/8-16x1.25
K1 15 1 Key, Wdf .62 X .19
K3 16 2 Scr, Pan Phil Thd Form 8-32 X .38
K5 17 4 Scr, Pan Phil Thd Form 1/4-20 X .75
K2 18 1 Grommet
K3 19 1 Bushing
K4 20 4 Bearing, Flange .625 X .500 X .250
K3 21 1 Ratchet, Steering Column
K4 22 5 Bushing .32x.50x.35
K4 23 1 Spring, Extension
K3 24 1 Weldment-Tilt Steering
K5 25 1 Boot-Steering
K5 26 1 Plate-Boot Holder
K4 27 1 Weldment-Steering Mount
K4 28 1 Weldment-Tilt Lever
K2 29 1 Plate-Steering Clamp
K1 30 1 Shaft-Steering
31 56510408 1 Torque Feedback Device F4
32 56601060 1 Steering Wheel
33 7-37-00001 1 Universal Joint
K5 34 4 Spacer
K1 56510918 1 Steering Shaft Kit
K2 56510919 1 Steering Clamp Plate Kit
K3 56510920 1 Steering Column Kit
K4 56510921 1 Steering Housing Kit
K5 56510922 1 Steering Boot Kit
15
FORM NO. 56042540
CS7000
11-3
CONTROL SYSTEM-BRAKE LINKAGE ASSY
2
3
4
5
5
7
7
8 9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
1
23a
23b
23c
23d
23e
23f
23g
23h
23i
23j
23k
23l
23
6
FRONT
FORM NO. 56042540
CS7000
11-3
16
CONTROL SYSTEM-BRAKE LINKAGE ASSY
Kit Item Ref. No. Qty Description
K2 1 1 Scr, Hex 3/8-16 X 1.25
K2 2 2 Scr, Hex 1/4-20 X 1.25
K2 3 1 Scr-Pan Phil 10-24 X .50
K1,K2 4 2 Wsh, Flt Sae 3/8
K2 5 8 Wsh, Flt Sae 1/4
K1 6 1 Scr, Hex 3/8-16 X 1.75
K2 7 4 Nut, Hex Nyl Loc 1/4-20
K2 8 2 Scr-Pan Phil 1/4-20 X .88
K2 9 1 Nut, Hex Nyl Loc-Thin 10-24
K1,K2 10 2 Nut, Hex Nyl Loc-Thin 3/8-16
K2 11 4 Scr,Hex Hd Loc 1/4-20x.88
K1 12 2 Scr, Hex Thd Form 1/4-20 X .50
K2 13 1 Nut, Hex Jam 3/8-24
K2 14 2 Nut, Hex Machine 1/4-28
15 56109172 2 Yoke, Clevis
K1 16 56304543 1 Catch, Brake Lock
17 56305053 1 Sensor-Proximity S5
18 56509365 1 Weldt-Brake Bar
19 56509368 1 Rod-Brake
20 56509369 2 Rod-Brake
21 56509370 4 Pivot-Brake
22 56509554 1 Bracket-Switch Mount
K1 23 1 Brake Pedal Assy
K1 23a 2 Wsh-Flt Sae 1/2
K1 23b 2 Wsh, Flt Sae 5/16
K1 23c 1 Scr, Hex 5/16-18 X 1.00
K1 23d 1 Nut-Hex Nyl Loc 1/2-13
K1 23e 1 Nut, Hex Nyl Loc-Thin 5/16-18
K1 23f 1 Scr, Hex 1/2-13 X 5.50
K1 23g 1 Bushing .323 X .500 X .180
K1 23h 2 Bearing, Fl 1.000x.750x.500
K1 23i 1 Spring, Extension
K1 23j 1 Bushing-.520 X .750 X 3.995
K1 23k 1 Brake Pedal Weldt
K1 23l 1 Pedal-Park Brake
24 2-00-06016 1 Rod End, 3/8-24 Rh
25 2-00-06017 1 Rod End, 3/8-24 Left Hand
26 7-25-02111 2 Rod End, 1/4” Female
K1 56510786 1 Brake Pedal Kit
K2 56510785 1 Hardware Kit-Brake Linkage
17
FORM NO. 56042540
CS7000
11-3
DECAL SYSTEM
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
21
19
20
22
FORM NO. 56042540
CS7000
11-3
18
DECAL SYSTEM
Kit Item Ref. No. Qty Description
1 1 Decal-Caution
2 1 Decal-LPG
3 1 Decal-Warning Broom
4 1 Decal,Warning Tip Over
5 1 Decal-Warning Hot (LPG & Diesel)
6 1 Decal-Advance
7 1 Decal-Diesel Fuel
8 1 Decal-Low Sulfur Diesel
9 Decal-Exhaust (LPG & Diesel)
10 2 Decal-CS7000
2 Decal-CS7000 Ecofl ex
11 Decal-Circuit Breaker
12 1 Decal-Contactor Location (on panel behind recovery tank)
13 1 Decal-Battery Wiring (Battery)
14 1 Decal-Swing Out Tank (Diesel)
15 1 Decal-Hopper Safety Support
16 1 Decal-Battery Wiring
17 1 Decal-Belt Removal Tool
18 56510650 2 Decal-Hybrid Embossed (LPG & Diesel)
56510748 2 Decal-E Power Embossed (Battery)
19 1 Decal-Filter Shaker Hanger
20 1 Decal-Disconnect Power (on panel behind recovery tank)
21 1 Decal-Warning Hopper
22 1 Decal-Warning Hydraulic
K1 56510885 1 Decal Kit-Advance
19
FORM NO. 56042540
CS7000
11-3
DUST CONTROL SYSTEM
1
2
3 3
4
5
6
7
8
11 13
99a
9b
9c
9d
9e
9f
9g
9h
9i
9j
10
10a
10b
10c
10d
10e
10f
10g
10h
10i
10j
10k
10l
12
FRONT
FORM NO. 56042540
CS7000
11-3
20
DUST CONTROL SYSTEM
Kit Item Ref. No. Qty Description
K1 1 6 Scr, Hex 1/4-20 X .62
K1 2 6 Wsh, Flt Sae 1/4
K2,K3 3 4 Nut, Hex Nyl Loc Ss 5/16-18
K2 4 4 Scr-Hex Loc Ss 5/16-18 X .62
K2 5 4 Wsh-Flt Sae Ss 5/16
K2 6 2 Scr- Hex Ss 5/16-18 X 1.50
K3 7 2 Wsh-Flt Ss .344 X 1.500 X .080
8 56370711 2 Nut Thumb
K1 9 1 Impeller Assy
K1 9a 33015359 1 Motor Vacuum 36v
K1 9b 1 Support-Vac
K1 9c 1 Plate-Vac
K1 9d 3 Spacer
K1 9e 33016950 1 Gasket
K1 9f 6 Nut-Hex Nyl Loc M6-1
K1 9g 3 Scr-Hex M6-1 X 100mm
K1 9h 4 Scr, Hex Thd Form 1/4-20 X .50
K1 9i 1 Tie, Cable
K1 9j 1 Protection Grate
10 56509762 1 Filter Shaker Assy
K4,K5 10a 4 Wsh, Flt Std 5/16
K4 10b 2 Scr, Hex 5/16-18 X .75
K5 10c 4 Nut, Hex Nyl Loc-Thin 5/16-18
K5 10d 2 Wsh-Flt Ss .33 X 1.00 X.060
K5 10e 1 Tie, Cable
K5 10f 1 Filter Shaker Weldt
K5 10g 2 Isolator
K4 10h 1 Clamp-Shaker Motor
K5 10i 2 Wsh-Rubber .34x1.00x.25
K5 10j 1 Filter Clamp Weldt
K5 10k 1 Filter Clamp Weldt
K4 10l 1 Motor-Filter Shaker 36v
11 56510253 2 Rod-Threaded
12 56510354 1 Filter-Rectangular Synthetic
* 56510244 1 Filter-Rectangular
K2 13 2 Bracket-Filter Tie Down
K1 56510778 1 Impeller Kit-Hopper
K2 56510779 1 Bracket Kit-Filter Tie Down
K3 56510783 1 Hardware Kit-Dust Control System
K4 56510787 1 Motor Kit-Shaker
K5 56510788 1 Filter Shaker Kit
* = Optional, Not Included
21
FORM NO. 56042540
CS7000
11-3
ECOFLEX™ ASSEMBLY
TO SOLUTION FILTER OUTLET
ROUTE THRU 56003699 BUSHING TO 56601236 TEE
TO 56315523 CAP
TO SOLUTION LINE
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
FRONT
FORM NO. 56042540
CS7000
11-3
22
Kit Item Ref. No. Qty Description
56509950 1 Onboard Chemical Assy (1-30)
K2 1 4 Wsh, Flt Sae #10
K2 2 2 Scr-Pan Phil 10-24 X .38
K2 3 4 Wsh, Flt Sae 1/4
K2 4 2 Scr-Pan Phil 1/4-20 X .75
K2 5 4 Nut, Hex Nyl Loc 10-24
K2 6 4 Scr, Hex 10-24 X 1.25
K2 7 1 Bushing, 1/4 Id Snub
K2 8 2 Scr, Pan Phil Thd Form 1/4-20 X .75
K2 9 1 Decal-Chemical Ratio
K1 11 2 Pump, Detergent, 12v M17 / M18
K3 12 2 Clamp- Hose Sae #10
K3 13 1 Elbow Poly 1/2 X 3/4
K1 14 1 Hose-Chem Resistant 17.00
K4 15 2 Cap, Raw
K4 16 1 Cap, Dry Break, 1/8 Barb, 90$
K1 17 1 Hose-Chemical Resistant-7.50
K4 18 1 Cap, 38mm Buttress
K3 19 1 Hose-Spiral .75x7.00
K1 20 2 Fitting, Y, Barb, .125
K1 21 4 Hose-Chem Resistant-5.00
K4 22 2 Insert, Dry Break
23 56413810 1 Pump, 36v M19
K2 24 1 Pump Mnt Weldt
K2 25 1 Cover Weldt
K2 26 1 Pump Support Weldt
K3 27 1 Coupling-1/2 Npt Pvc Sch 40
K4 28 2 Chemical Bottle Assy
K3 29 1 Elbow-1/2x1/2 Nyl
K3 30 1 Tee, Special,3/4 X 3/16 X 1/2npt
K1 56510888 1 Detergent Pump Kit
K2 56510889 1 Bracket / Hardware Kit
K3 56510891 1 Hose / Fitting Kit
K4 56510892 1 Chemical Bottle Kit
ECOFLEX™ ASSEMBLY 23
FORM NO. 56042540
CS7000
11-3
ELECTRICAL SYSTEM
1
2
3
4
5
5
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
25
26
28
29
30
32
33
36
40
41
42
43
44
45
46
47
61
62
63
64
65
66
7
22
23
FRONT
67
68
FORM NO. 56042540
CS7000
11-3
24
ELECTRICAL SYSTEM
Kit Item Ref. No. Qty Description
K1,K2,K3 1 2 Scr, Hex 1/4-20 X 1.50
K1,K2,K3 2 2 Scr, Hex 1/4-20 X .62
K2,K3 3 2 Nut, Wing 1/4-20 NOTE 2
K2,K3 4 1 Scr, Hex 1/4-20 X 1.00 NOTE 2
K1,K2,K3 5 7 Wsh, Flt Sae 1/4 NOTE 3
K1,K2,K3 6 4 Scr-Pan Phil 1/4-20 X .50
K1,K2,K3 7 4 Scr, Flt Phil 10-24 X .88
K2,K3 8 2 Scr, Hex 3/8-16 X 1.00 NOTE 2
K1,K2,K3 9 1 Nut, Hex Nyl Loc 5/16-18
K2,K3 10 1 Nut, Hex Nyl Loc 1/4-20 NOTE 2
K1,K2,K3 11 4 Nut, Hex Nyl Loc 10-24
K1,K2,K3 12 2 Nut, Hex Nyl Loc-Thin 1/4-20
K1,K2,K3 13 5 Scr-Hex M6-1 X 12mm
K1,K2,K3 14 3 Scr, Hex Thd Form 1/4-20 X .75
K1,K2,K3 15 3 Scr, Hex Thd Form 1/4-20 X .50
K1,K2,K3 16 1 Scr, Pan Phil Thd Form 1/4-20 X .50
K1,K2,K3 17 5 Wsh, Int Shprf 1/4
K1,K2,K3 18 4 Scr, Pan Phil Thd Form 1/4-20 X .75
K2,K3 19 2 Wsh-Flt .392x1.00x.075 NOTE 2
20 56111109 1 Key Switch Assembly S14
K4 21 3 Battery, Gel 12v 98 Ah NOTE 2
22 56303295 2 Fuse Block
23 56303297 1 Fuse, 400 Amp F1
[24] 56372673 6 Boot-Battery Post
25 56380449 1 Battery-12v 45ah Wet NOTE 2
26 56407130 1 Disconnect, Emergency S15
[27] 56409485 2 Cable Assy-1 X 15.00
28 56412089 1 Fuse, 150 Amp F2
29 56412344 1 Wire Rope Assy NOTE 2
30 56482365 1 Horn 36v H2
[31] 56493357 8 Insulator-Terminal
32 56507906 1 Trim, Edge NOTE 2
33 56509172 1 Controller-Motor Speed A2
[34] 56509173 1 Harness-Main
[35] 56509174 1 Harness-Hopper
Kit Item Ref. No. Qty Description
36 56509178 1 Cable Assy-Main Power
[37] 56509179 1 Cable Assy-Hopper
[38] 56509182 1 Cable Assy-Starter Battery
[39] 56509184 1 Harness-Vacuum
40 56509476 1 User Interface Panel Assy A3
41 1 Circuit Breaker Panel Assy
42 56509565 1 Bracket-Connector Mount
43 56509626 1 Pcb Box Assy-Main
44 56509720 1 Panel-Control Mount
45 56509735 1 Battery Box Weldt NOTE 2
46 56509738 1 Cover-Battery NOTE 2
47 1 Assembly-Contactor Panel
[48] 56510152 1 Harness-Engine Interface
[49] 56510210 1 Cable-U 1 Awg X 13.75
[50] 56510211 1 Cable-V 1 Awg X 16.00
[51] 56510212 1 Cable-W 1 Awg X 19.00
[52] 56510213 1 Cable-1 Awg X 52.25
[53] 56510214 1 Cable-4 Awg X 7.00
[54] 56510215 1 Cable-1 Awg X 46.50
[55] 56510216 1 Cable-1 Awg X 31.25
[56] 56510218 1 Cable-1 Awg X 46.75
[57] 56510220 1 Cable-4 Awg X 7.75
[58] 56510222 1 Cable-6 Awg X 9.00
[59] 56510223 1 Cable-1 Awg X 29.25
[60] 56510224 1 Cable-1 Awg X 26.50
61 56510260 1 Bus Bar-Fuse
62 56510351 1 Cover
63 56510352 1 Strap
K3 64 2 Scr-Pan Phil Thd Form 10-24 x .38 NOTE 1
65 56110423 1 Relay-SPST 12V 75A (K13 / Glow Plugs) NOTE 1
66 56509624 1 Circuit Breaker 40A (CB11 / Glow Plugs) NOTE 1
67 56510835 1 Bar-Elect Disconnect NOTE 2
K2,K3 68 2 Scr-Pan Phil Loc 1/4-20 x 1.50 NOTE 2
[ ] 56510217 1 Harness-Glow Plug NOTE 1
K1 56510784 1 Hardware Kit-Elect Sys Battery
K2 56510780 1 Hardware Kit-Elect Sys LPG
K3 56510782 1 Hardware Kit-Elect Sys Diesel
K4 56510781 1 Battery Kit-Elect Sys LPG / Diesel
[ ] = Not Shown
NOTE 1: These items are only used on diesel models.
NOTE 2: These items are only used on LPG and diesel models.
NOTE 3: Quantity of 3 on battery models.
25
FORM NO. 56042540
CS7000
11-3
ELECTRICAL SYSTEM-CIRCUIT BREAKER PANEL ASSY
Kit Item Ref. No. Qty Description
1 56003853 4 Scr-Pan Phil Blk 10-24 X .62
2 56315255 1 Circuit Breaker, 5 Amp (CB4 / Ignition)
3 56413407 1 Circuit Breaker, 15 Amp (CB6 / VACC6)
4 56413822 1 Circuit Breaker, 20 Amp (CB1 / VACC1)
5 56507644 1 Circuit Breaker, 10 Amp (CB5 / Dust Control)
6 56509548 1 Panel-Circuit Breaker
7 56509623 1 Circuit Breaker-25 Amp (CB2 / VACC2)
8 56510311 1 Gasket-Panel
9 56509623 1 Circuit Breaker-25 Amp (CB3 / VACC3)
10 56413407 1 Circuit Breaker, 15 Amp (CB9 / Engine System)
11 56509623 1 Circuit Breaker-25 Amp (CB10 / Steering System)
12 56509623 1 Circuit Breaker-25 Amp (CB7 / Side Broom)
13 56509623 1 Circuit Breaker-25 Amp (CB8 / Hydraulic Pump)
1
2
3
4
5
6
7
8
9
10
11
12
13
FRONT
FORM NO. 56042540
CS7000
11-3
26
ELECTRICAL SYSTEM-CONTACTOR PANEL ASSY
Kit Item Ref. No. Qty Description
1 56395450 1 Contactor 36v (K1 / Left Brush)
2 56409463 2 Clamp, 1.25 Hose Support
3 56416157 1 Relay,Spst (K14 / Safety)
4 56001836 4 Scr, Hex 1/4-20 X .62
5 56001906 4 Wsh, Flt Std 1/4
6 56002539 4 Scr, Pan Phil Thd Form 6-32 X .31
7 56003585 2 Wsh-Flt .281x.875x.036
8 56009019 24 Scr, Hex Thd Form 1/4-20 X .38
9 56009030 4 Scr, Pan Phil Thd Form 10-24 X .38
10 56009033 2 Scr, Hex Thd Form 1/4-20 X .50
11 56262531 1 Grommet
12 56303198 1 Contactor 36v, Type 4 (K7 / Wheel Drive)
13 56303298 2 Stud Type Junction Block
14 56397250 1 Solenoid-Spdt 36v (K12 / Hydraulic Pump)
15 56460098 1 Relay,Dpdt (K15 / Aux)
16 56510041 1 Panel-Contactor
Kit Item Ref. No. Qty Description
17 56510042 1 Sensor-Current (B1 / Brush)
18 56510225 3 Clip-Delphi
19 56510259 1 Bus Bar-Ground
20 56510285 2 Bus Bar-Contactor
21 2-00-00591 2 1/2-20 Hex Jam Nut
22 56395450 1 Contactor 36v (K2 / Center Brush)
23 56395450 1 Contactor 36v (K3 / Right Brush)
24 56395450 1 Contactor 36v (K5 / Vac Motors)
25 56395450 1 Contactor 36v (K6 / Dust Control)
26 56395450 1 Contactor 36v (K4 / Main Broom)
27 56397250 1 Solenoid-Spdt 36v (K11 / Hydraulic Pump)
28 56395450 1 Contactor 36v (K9 / Aux)
29 56395450 1 Contactor 36v (K10 / Steering)
30 56395450 1 Contactor 36v (K8 / Side Brooms)
31 56510042 1 Sensor-Current (B3 / Vac)
32 56510042 1 Sensor-Current (B2 / Broom)
1
2
3
4
5 6
7
8
9
10
11 12
13
14
15
16
17
18
19
20
21
22
23
24 25
26 27
28
29
30
31
32
FRONT
27
FORM NO. 56042540
CS7000
11-3
ENGINE SYSTEM-LPG
50
SEE ELECTRICAL SYSTEM
SHIPPED WITH ENGINE ASSY
1
2
3
4
5
5
5
5
6
7
8
8
8
8
8
8
8
8
9
10
11
11
11
11
11
11
12
12 12
12
13
13
14
14
14
15
16
17
18
18
19
19
20
21
22
23
24
25
25
25
26
27
28
29
30
31
32
33
34
35
37
38
39
40
41
44
45 46
47
48
49
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
70
70
70
71
69
FRONT
FORM NO. 56042540
CS7000
11-3
28
ENGINE SYSTEM-LPG
Kit Item Ref. No. Qty Description
K2 1 2 Scr, Hex 5/16-18 X 1.25
K2 2 2 Scr, Hex 1/4-20 X .62
K2 3 3 Scr, Hex 1/4-20 X .50
K2 4 1 Scr, Hex 3/8-16 X 1.25
K2 5 8 Wsh, Flt Sae 5/16
K2 6 1 Wsh, Flt Sae #10
K2 7 2 Scr, Hex 5/16-18 X .88
K2 8 26 Wsh, Flt Sae 3/8
K2 9 6 Scr-Pan Phil 1/4-20 X .62
K2 10 3 Scr, Hex 3/8-16 X 2.00
K2 11 11 Wsh, Flt Sae 1/4
K2 12 17 Scr, Hex 3/8-16 X .75
K2 13 10 Scr, Hex 5/16-18 X 1.00
K2 14 8 Scr, Hex 3/8-16 X 1.00
K2 15 8 Nut, Hex Nyl Loc 5/16-18
K2 16 2 Scr, Flt Phil 1/4-20 X .88
K2 17 1 Nut-Hex Nyl Loc 3/8-16
K2 18 4 Nut, Hex Nyl Loc-Thin 5/16-18
K2 19 5 Nut, Hex Nyl Loc-Thin 1/4-20
K2 20 2 Scr, Pan Phil Plastite 10-14 X .62
K2 21 1 Scr, Hex Thd To Hd M10-1.5 X 20mm
K2 22 4 Wsh-Flt .438 X 1.625 X .190
K2 23 1 Scr-Carriage 3/8-16 X 2.50
K2 24 1 Scr, Hex Thd Form 10-24 X .38
K2 25 3 Scr, Hex Thd Form 1/4-20 X .50
K2 26 1 Nut-Hex Jam 3/8-16
K2 27 2 Wsh, Flt .344 X .938 X .125
28 56110514 1 Skid
29 56305443 1 Hose
30 56323260 1 Clamp, Hose Support
31 56329145 1 Clamp- Hose Sae #24
32 56343236 1 Clamp,Muffl er 1.50
33 56396199 1 Clamp, Plastic
34 56410057 6 Bushing, .26 Id X .50 Od
35 56410223 1 Clamp, P
Kit Item Ref. No. Qty Description
36 56419300 4 Mount, Isolator, Stiff
37 56440213 2 Clamp- Hose Sae #32
K1 38 2 Clamp,Muffl er 1.62
39 56478461 1 Indicator,Service
40 56482478 1 Cleaner, Air
41 56482621 1 Band Assy
44 56507868 1 Hose, Regulator To Engine
45 56509422 1 Plate-Tank Guard
46 1 Lpg Engine Assy
47 56509741 1 Cover Weldt
48 1 Lp Fuel Tank Assy
49 56510064 1 Bracket-Tank Support
50 56510067 1 Cable Guard Weldt
51 56510073 1 Guard Mnt Weldt
52 56510079 1 Blanket-Tailpipe Lpg
53 56510098 1 Tank Mnt Weldt
54 56510155 1 Bracket-Muffl er
55 56510159 1 Air Cleaner Mnt Weldt
K1 56 1 Tailpipe-Lpg
57 56510180 1 Blanket-Muffl er Lpg
58 56510245 1 Belt Removal Tool
59 56510284 1 Plate-Guard
60 56510297 1 Holddown-Battery
61 56510544 1 Silencer-Exhaust
62 56510545 1 Exhaust Pipe-Lpg
63 56510631 1 Shield-Heat
64 56510652 1 Shield-Heat-Muffl er
65 56510714 1 Foam Insulation
66 56510716 1 Mount-Radiator Seal
67 56510730 1 Trim-Seal
K1 68 1 Blanket-Tailpipe Only Lpg
69 56756364 2 Clamp- Hose Sae #4
70 2-00-05253 4 Clamp, 3/4” Wire, Double
71 7-07-02002 1 Overfl ow Bottle Assy
K1 56510794 1 Tailpipe Kit-LPG
K2 56510795 1 Hardware Kit-Engine System LPG
29
FORM NO. 56042540
CS7000
11-3
ENGINE ASSY-LPG
SEE ELECTRICAL HARNESS
1
2
3
4
5
6
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21 24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
41
42
23
FRONT
FORM NO. 56042540
CS7000
11-3
30
ENGINE ASSY-LPG
Kit Item Ref. No. Qty Description
1 56756360 1 Barb,Hose Female
2 56001879 3 Wsh-Flt Sae 1/2
3 56001939 2 Wsh, Flt Sae 5/16
4 56001968 2 Scr, Hex 1/2-13 X 1.50
5 56002063 12 Wsh, Flt Sae 3/8
6 56002098 11 Wsh, Flt Sae 1/4
7 56002922 8 Scr,Hex Hd Loc 1/4-20x.62
8 56003019 12 Scr-Hex M10-1.25 X 25mm
9 56003155 2 Scr-Hex M6-1 X 12mm
10 56003174 2 Scr, Hex Thd To Hd M6-1 X 16mm
11 56003179 1 Scr, Hex Thd To Hd M8-1.25 X 20mm
12 56003350 2 Nut, Hex M6-1
13 56003352 1 Nut, Hex M8-1.25
14 56003740 3 Scr, Hex Thd To Hd 1/2-13 X 2.00
15 56009250 3 Scr, Hex Thd Form 1/4-20 X .62
16 56244969 2 Clamp- Hose Sae #12
17 56305428 1 Hose
18 56412332 3 Clamp, Hose Support
19 56413839 2 Clamp- Hose Sae #20
20 56470138 1 Barb, 90 Elbow 1/4 X 1/4npt
21 56478685 2 Mount, Rubber
[22] 56504531 1 Harness-Ignition-Df-Wg972
23 56507372 1 Isolator-Engine
24 56507448 2 Washer, Isolator Tail
25 1 Bracket, Upper Radiator Iso Mount
26 56509210 1 Radiator
27 56509442 1 Belt-3vx X 45.0
28 1 Sheave-3v X 8.00
29 56509345 1 Alternator Assy G1
[ ] 56509501 1 Sheave-3V x 5.00 (for 56509345 in LPG)
30 1 Eng/Alt Mnt Weldt
31 56509809 1 Bracket-Radiator
32 1 Lpg Engine Assy
33 1 Tensioner Assy
[ ] 56509923 1 Tensioner-Automatic (for Tensioner Assy)
[ ] 56509715 1 Snap Ring (for Tensioner Assy)
[ ] 56509716 1 Bearing (for Tensioner Assy)
[ ] 56510854 1 Idler Pulley Kit (for Tensioner Assy)
34 56510078 1 Hose-Air Cleaner
35 56510090 1 Hose-Air Cleaner
36 56510128 1 Hose-Radiator
37 56510129 1 Hose-Radiator
[38] 56510369 1 Harness-Kubota Df972
39 56510484 1 Fan Guard Assy-Lpg
40 56510718 2 Isolator-Relay Box
41 56740136 1 Plug, Pipe
42 2-00-06532 5 Hhc, M8 X 1.25 X 40mm
[ ] = Not Shown
31
FORM NO. 56042540
CS7000
11-3
ENGINE SUB ASSY-LPG
1
2
3
4
5
6 6
7
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25 26
27 28
29
30
31
8
15
15a
15b
15c
15d
15e
15f
15c
FRONT
FORM NO. 56042540
CS7000
11-3
32
ENGINE SUB ASSY-LPG
Kit Item Ref. No. Qty Description
1 56002037 2 Scr, Hex 5/16-18 X .88
2 56002701 4 Nut, Hex Nyl Loc 5/16-18
3 56002708 2 Nut, Hex Nyl Loc 1/4-20
4 56002721 2 Scr, Hex 5/16-18 X 2.00
5 56003169 4 Scr-Hex M6-1 X 60mm
6 56009033 4 Scr, Hex Thd Form 1/4-20 X .50
7 56111319 1 Speed Sensor
8 56219932 2 Clamp- Hose Sae #6
9 56419120 1 Clamp, Hose Support
10 56486112 3 Clamp-P
11 56507725 1 Nikki Regulator Vaporizer Assembly
12 56508445 1 Spark Controller
13 56507994 1 Lp Lockoff
14 56509853 1 Bracket-Mag Pickup
15 1 Lpg Exhaust Assy
K1 15a 4 Scr-Soc Hd M8-1.25 X 20 Mm
15b 56355488 1 Clamp- Hose Sae #96
K1 15c 2 Exhaust Gasket
15d 56510163 1 Muffl er-Cat
15e 56510166 1 Spacer-Exhaust
15f 56510177 1 Bracket-Support
16 1 Coil Mount Weldt
17 56510140 1 Fan-Cooling
18 1 Manifold-Exhaust
19 56510185 1 Governor-Controller
20 1 Bracket-Governor Mnt
21 1 Dipstick Assy
22 56510200 1 Remote Oil Drain Assy
23 56510319 2 Hose-Vaporizer
24 56510320 1 Hose-Fuel
25 56510349 1 Shield-Heat
26 56510535 1 Engine-Kubota Df972 T3
27 56510552 1 Pulley-Fan
28 56510553 1 Spacer-Fan
29 56510554 1 Spacer-Pulley
30 56510558 1 Conduit-Fuel Hose
31 56756364 4 Clamp- Hose Sae #4
Engine Replacement Parts
[ ] 56510535 1 Engine Lp (Ref)
[ ] 56508454 1 Thermostat Kit
[ ] 56510185 1 Governor-Controller
[ ] 56510152 1 Harness-Engine Interface
[ ] 56510369 1 Harness-Kubota Df972
[ ] 56504531 1 Harness-Ignition-Df-Wg972
[ ] 56508455 1 Plug Wire/Coil Kit (3 Wires & 3 Caps)
[ ] 56380493 1 Spark Plug Wire Kit- Cyl #1
[ ] 56380494 1 Spark Plug Wire Kit- Cyl #2
[ ] 56380495 1 Spark Plug Wire Kit- Cyl #3
[ ] 56508456 3 Spark Plug
[ ] 56507994 1 Lp Lockoff (Includes Filter)
[ ] 0775-295 1 Alternator W/Pulley (40 Amp)
[ ] 56508440 1 Starter Motor
[ ] 56419091 1 Switch, Temp
[ ] 56508457 1 Water Pump Assy
[ ] 56508458 1 Oil Filter Cartridge
[ ] 56510299 1 Dipstick-Df972
[ ] 56508459 1 Gasket, Exhaust (Exhaust Manifold)
[ ] 56419090 1 Oil Pressure Switch
[ ] 56510163 1 Muffl er-Cat
[ ] 56510629 1 Belt, Fan/Alternator
[ ] 56510128 1 Hose-Radiator (Upper)
[ ] 56510129 1 Hose-Radiator (Lower)
[ ] 56510078 1 Hose-Air Cleaner (Air Cleaner To Intake)
[ ] 56510090 1 Hose-Air Cleaner (Air Cleaner Inlet)
K1 56510791 1 Exhaust Gasket Kit (includes four Hex Head Bolts not shown)
[ ] = Not Shown
33
FORM NO. 56042540
CS7000
11-3
LPG TANK ASSY
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
21
21a
21b
21c
21d
21e
21f
21g
21h
21i
21j
21k 21l
21a
FRONT
FORM NO. 56042540
CS7000
11-3
34
LPG TANK ASSY
Kit Item Ref. No. Qty Description
K2 1 1 Bushing
K2 2 1 Scr, Hex 5/16-18 X 1.25
K2 3 2 Scr, Hex 1/4-20 X .62
K2 4 3 Wsh, Flt Std 1/4
K2 5 2 Wsh, Flt Sae 5/16
K2 6 1 Wsh, Flt Sae 1/4
K2 7 3 Nut, Hex Nyl Loc 1/4-20
K2 8 2 Scr, Flt Phil 1/4-20 X .75
K2 9 1 Nut, Hex Nyl Loc-Thin 5/16-18
K2 10 1 Scr, Hex Thd To Hd 1/2-13 X 2.00
K2 11 1 Nut, Hex Jam 1/2-13
K2 12 1 Scr, Hex Thd Form 1/4-20 X .50
K1,K2 13 1 Scr, Pan Phil Loc 10-24 X .38
14 56323260 1 Clamp, Hose Support
K1 15 1 Latch, Rh
16 56456590 1 L.P. Tank, 33lb.
17 56481997 1 Toggle
18 56496276 3 Clamp, Hose Support
K1 19 1 Pin
20 56509746 1 Fuel Tank Mt Weldt-P
21 56510095 1 LP Filter Assembly
21a 56456598 2 Elbow,45 Male 45 Flared
21b 56002615 1 Nut, Hex Jam 7/8-14
21c 56111309 1 Elbow, 90 Street
21d 56305505 1 Adapter-Sae 45 Deg.
21e 56369675 1 Coupler-Female
21f 56418381 1 Switch-N.C. Pressure S11
21g 56418934 1 Fitting-Bulkhead
21h 56419241 1 Dust Boot
21i 56456624 1 Vent-1/4 Npt
21j 56510298 1 Lpg Hose Assy
21k 56510579 1 Lpg Hose Assy
21l 56900921 1 Tee 1/4 Npt X 1/8 Npt X 3/8 Jic
K1 56510798 1 Latch Kit-LPG Tank Assy
K2 56510799 1 Hardware Kit-LPG Tank Assy
35
FORM NO. 56042540
CS7000
11-3
ENGINE SYSTEM-DIESEL
SHIPPED WITH ENGINE ASSY
SHIPPED WITH ENGINE ASSY
SEE ELECTRICAL SYSTEM
SHIPPED WITH ENGINE ASSY
1
2
3
3
3
3
3
4
4
5
5
5
5
5
5
5
5
5
5
6
7
8
9
9
9
9
9
9
9
9
9
10
10
10
10
11
11
12
12
12
12
12
12
13
14
15
17
18
18
18
18
19
19
19
19
20 21
22
23
24
25
26
26
26
26
27
28
29
30
30
31
32
33
34
35
36
37 39
39
39
40
41
42
43
44
45
48
49
50
51
52
53
54
55
56
57
58
59
60
61
63
64
65
66
67
68
69
70
71
71
71
71 71
72
73
73
73
73
73
74
62
FRONT
FORM NO. 56042540
CS7000
11-3
36
ENGINE SYSTEM-DIESEL
Kit Item Ref. No. Qty Description
K1 1 2 Scr, Hex 5/16-18 X 1.25
K1 2 2 Scr, Hex 1/4-20 X .62
K1 3 9 Wsh, Flt Sae 5/16
K1 4 4 Scr, Hex 5/16-18 X .88
K1 5 26 Wsh, Flt Sae 3/8
K1 6 6 Scr-Pan Phil 1/4-20 X .62
K1 7 3 Scr, Hex 3/8-16 X 2.00
K1 8 4 Scr, Hex 1/4-20 X 1.00
K1 9 13 Wsh, Flt Sae 1/4
K1 10 15 Scr, Hex 3/8-16 X .75
K1 11 10 Scr, Hex 5/16-18 X 1.00
K1 12 12 Scr, Hex 3/8-16 X 1.00
K1 13 8 Nut, Hex Nyl Loc 5/16-18
K1 14 4 Nut, Hex Nyl Loc 1/4-20
K1 15 2 Scr, Flt Phil 1/4-20 X .62
K1 16 1 Nut-Hex Nyl Loc 3/8-16
K1 17 1 Scr-Pan Phil 5/16-18 X 1.00
K1 18 7 Nut, Hex Nyl Loc-Thin 5/16-18
K1 19 5 Nut, Hex Nyl Loc-Thin 1/4-20
K1 20 1 Nut, Hex Nyl Loc-Thin 3/8-16
K1 21 2 Scr, Pan Phil Plastite 10-14 X .62
K1 22 1 Scr, Hex Thd To Hd M10-1.5 X 20mm
K1 23 4 Wsh-Flt .438 X 1.625 X .190
K1 24 1 Scr-Carriage 3/8-16 X 2.50
K1 25 1 Scr, Hex Thd Form 10-24 X .38
K1 26 4 Scr, Hex Thd Form 1/4-20 X .50
K1 27 2 Wsh, Flt .344 X .938 X .125
28 56050356 1 Pin Quickrlse--.312dia .625l
29 56110514 1 Skid
30 56305443 2 Hose
31 56314400 1 Wire Rope, 9 Inch
32 56320595 1 Bushing .32x.50x.28
Kit Item Ref. No. Qty Description
33 56343236 1 Clamp,Muffl er 1.50
34 56396199 1 Clamp, Plastic
35 56410057 6 Bushing, .26 Id X .50 Od
36 56410223 1 Clamp, P
37 56419120 1 Clamp, Hose Support
38 56419300 4 Mount, Isolator, Stiff
39 56440213 3 Clamp- Hose Sae #32
40 56478461 1 Indicator,Service
41 56478488 1 Hose-Fuel
42 56481686 1 Hose-Fuel Line
43 56482478 1 Cleaner, Air
44 56482621 1 Band Assy
45 56486112 1 Clamp-P
48 56508391 1 Clamp, Muffl er
49 56509422 1 Plate-Tank Guard
50 1 Diesel Engine Assy
51 56509774 1 Tank Pivot Weldt
52 56509778 1 Fuel Tank Support Weldt
53 56509790 1 Bracket-Tank Pivot
54 56509986 1 Cable Bracket Weldt
55 56510064 1 Bracket-Tank Support
56 56510073 1 Guard Mnt Weldt
57 56510159 1 Air Cleaner Mnt Weldt
58 56510167 1 Tailpipe-Diesel
59 56510169 1 Bracket-Tailpipe
60 56510181 1 Blanket-Tailpipe Diesel
61 56510182 1 Blanket-Muffl er Diesel
62 56510245 1 Belt Removal Tool
63 56510284 1 Plate-Guard
64 56510295 1 Mount Weldt
65 56510297 1 Holddown-Battery
66 56510493 1 Tank-Diesel Assy
67 56510628 1 Hose-Fuel
68 56510630 1 Hose-Fuel
69 56510716 1 Mount-Radiator Seal
70 56510730 1 Trim-Seal
71 56756364 9 Clamp- Hose Sae #4
72 2-00-04603 1 Clamp-Hose (Double) 1/2 O.D.
73 2-00-05253 5 Clamp, 3/4” Wire, Double
74 7-07-02002 1 Overfl ow Bottle Assy
K1 56510797 1 Hardware Kit-Engine System Diesel
37
FORM NO. 56042540
CS7000
11-3
ENGINE ASSY-DIESEL
1.50 P-CLAMP
1
2
3
4
4
5
6
7
7
7
7
7
7
8
8
8
9
10
11
12
13
14
14
14
15
15
16
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31 32
34
36
37
38
39
40
41
42
43
45
46
33
35
35a
35b
35c
35d
35e
35f
FRONT
FORM NO. 56042540
CS7000
11-3
38
ENGINE ASSY-DIESEL
Kit Item Ref. No. Qty Description
1 56744580 1 Plug, Npt 3/8 Brass
2 56756360 1 Barb,Hose Female
3 56001879 3 Wsh-Flt Sae 1/2
4 56001939 4 Wsh, Flt Sae 5/16
5 56001968 2 Scr, Hex 1/2-13 X 1.50
6 56002063 16 Wsh, Flt Sae 3/8
7 56002098 15 Wsh, Flt Sae 1/4
8 56002922 12 Scr,Hex Hd Loc 1/4-20x.62
9 56003021 6 Scr-Hex M10-1.25 X 50mm
10 56003179 2 Scr, Hex Thd To Hd M8-1.25 X 20mm
11 56003352 2 Nut, Hex M8-1.25
12 56003740 3 Scr, Hex Thd To Hd 1/2-13 X 2.00
13 56009033 4 Scr, Hex Thd Form 1/4-20 X .50
14 56009250 3 Scr, Hex Thd Form 1/4-20 X .62
15 56131601 2 Clamp- Hose Sae #16
16 56305428 1 Hose
17 56413839 2 Clamp- Hose Sae #20
18 56419054 1 Fuel Filter Kit
19 56419120 2 Clamp, Hose Support
20 56470138 1 Barb, 90 Elbow 1/4 X 1/4npt
21 56478685 2 Mount, Rubber
22 56486112 1 Clamp-P
23 56507372 2 Isolator-Engine
24 56507448 2 Washer, Isolator Tail
25 56508355 1 Fuel Pump, Electronic
26 56509210 1 Radiator
27 56509345 1 Alternator Assy G1
[ ] 56509441 1 Sheave-3V x 4.50 (for 56509345 in diesel)
28 56509442 1 Belt-3vx X 45.0
29 1 Sheave-3v X 8.00
30 1 Eng/Alt Mnt Weldt
31 56509510 1 Bracket-Diesel Radiator
32 56509514 1 Bracket-Radiator
33 1 Plate-Spacer
34 1 Diesel Engine Assy
35 1 Diesel Exhaust Assy
35a 56419107 1 Exhaust Gasket
35b 56456833 1 Clamp,Muffl er 1.62
35c 56510170 1 Exhaust Pipe Weldt
35d 56510172 1 Muffl er Support Weldt
36e 56510206 1 Clamp- Hose Sae #128
35f 7-49-00038 1 Muffl er
36 1 Tensioner Assy
[ ] 56509923 1 Tensioner-Automatic (for Tensioner Assy)
[ ] 56509715 1 Snap Ring (for Tensioner Assy)
[ ] 56509716 1 Bearing (for Tensioner Assy)
[ ] 56510854 1 Idler Pulley Kit (for Tensioner Assy)
37 56510077 1 Hose-Air Cleaner
38 56510090 1 Hose-Air Cleaner
39 56510126 1 Hose-Radiator
40 56510127 1 Hose-Radiator
41 56510350 1 Governor-Controller
42 56510485 1 Fan Guard Assy-Diesel
43 56510497 2 Guard-Plate
[44] 56510600 1 Harness-Kubota Diesel
45 56740136 1 Plug, Pipe
46 2-00-05958 16 Hhc, M10 X 1.25 X 20mm
[ ] = Not Shown
39
FORM NO. 56042540
CS7000
11-3
ENGINE SUB ASSY-DIESEL
MODIFIED DRAIN PLUG
1 2
3
4
5
6
7
8
9
10
11
12
13
14
FRONT
FORM NO. 56042540
CS7000
11-3
40
ENGINE SUB ASSY-DIESEL
Kit Item Ref. No. Qty Description
1 56002037 2 Scr, Hex 5/16-18 X .88
2 56002701 2 Nut, Hex Nyl Loc 5/16-18
3 56009033 3 Scr, Hex Thd Form 1/4-20 X .50
4 56111319 1 Speed Sensor
5 56307249 1 Pulley, Fan (89mm)
6 56486112 3 Clamp-P
7 56504477 1 Kit, Low Fan Kub1505
8 56509853 1 Bracket-Mag Pickup
9 1 Plate-Guard
10 56510140 1 Fan-Cooling
11 56510149 1 Spacer-Fan
12 56510205 1 Remote Oil Drain Assy
13 1 Manifold-Exhaust
14 56510208 1 Engine-Kubota D1305
Engine Replacement Parts
[ ] 56510208 1 Engine-Kubota D1305
[ ] 56510385 1 Alternator-40 Amp
[ ] 56419086 1 Fuel Filter Cartridge
[ ] 56482659 1 Oil Filter Cartride
[ ] 56419084 1 Alternator Belt
[ ] 56419087 1 Fan Belt
[ ] 56510388 1 Thermostat Kit
[ ] 56419089 1 Starter Motor
[ ] 56508444 1 Oil Pressure Switch
[ ] 56419091 1 Temp Switch
[ ] 56508490 1 Throttle/Shut Down Assembly
[ ] 56510350 1 Governor-Controller
[ ] 56510152 1 Harness-Engine Interface
[ ] 56111319 1 Speed Sensor
[ ] 56510126 1 Hose-Radiator (Lower)
[ ] 56510127 1 Hose-Radiator (Upper)
[ ] 56510205 1 Drain Hose Assy
[ ] 56508355 1 Fuel Pump, Eletronic
[ ] 56419307 1 Strainer, Fuel
[ ] 56510077 1 Hose-Air Cleaner (Air Cleaner To Intake)
[ ] 56510090 1 Hose-Air Cleaner (Air Cleaner Inlet)
[ ] = Not Shown
41
FORM NO. 56042540
CS7000
11-3
DIESEL FUEL TANK ASSY
1
2
3
4
5
6
6
7
FRONT
FORM NO. 56042540
CS7000
11-3
42
DIESEL FUEL TANK ASSY
Kit Item Ref. No. Qty Description
1 56002098 4 Wsh, Flt Sae 1/4
2 56003603 1 Scr, Pan Phil Thd Form 1/4-20 X .38
3 56009033 4 Scr, Hex Thd Form 1/4-20 X .50
4 56492305 1 Boot, Rubber
5 56510433 1 Fuel Tank Weldment
6 56510495 2 Barb-90 Elbow 5/16 X 1/4npt
7 56510496 1 Bracket-Tank Support
[ ] 56508354 1 Fuel Cap
[ ] 56510613 1 Sender-Fuel Level S12
[ ] 56510614 1 Tube-Fuel Fuel Withdraw
[ ] 56510615 1 Tube-Fuel Return
[ ] = Not Shown
43
FORM NO. 56042540
CS7000
11-3
HOPPER SYSTEM-1
1
5
7
8
8
12
13
14
19
20
21
28
29
30
30
34
34
36
37
38
42
44
45
49
50
51
52
57
60
63
52a
52b
52c
52d
52e
52f
52g
52h
52i
FRONT
FORM NO. 56042540
CS7000
11-3
44
HOPPER SYSTEM-1
Kit Item Ref. No. Qty Description
1 56323135 1 Strain Relief
2 56449221 2 Bumper, 1.43 Dia
K4 3 3 Scr, Soc Hd 10-24 X 0.62
K4 4 2 Scr, Hex 5/8-11 X 1.50
K4 5 2 Scr-Pan Phil 10-24 X .50
K4 6 5 Wsh, Flt Sae #8
K4 7 1 Scr, Hex 5/16-18 X 2.50
K3 8 15 Nut, Hex Nyl Loc Ss 1/4-20
K4 9 3 Nut, Hex Nyl Loc 10-24
K4 10 1 Nut, Hex Nyl Loc-Thin 5/16-18
K4 11 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20
K2 12 13 Nut, Hex Nyl Loc Ss 5/16-18
K2 13 4 Wsh-Flt Sae Ss 1/4
K1,K4 14 8 Scr, Pan Phil Ss 8-32 X .50
15 56002883 5 Scr- Hex Ss 1/4-20 X 1.00
K4 16 4 Wsh, Flt Std Ss 3/8
K4 17 4 Scr- Hex Ss 3/8-16 X 1.50
K4 18 2 Wsh, Flt Std Ss 1/4
K2 19 4 Scr-Hex Loc Ss 1/4-20 X .62
K4 20 1 Scr, Hex 5/16-18 X 1.75
K4 21 5 Scr- Hex Ss 5/16-18 X .75
K4 22 1 Pin,Clevis .500 X 3.00
K4 23 4 Nut, Hex Nyl Loc Ss 3/8-16
K4 24 2 Pin, Cotter Hair
K4 25 2 Ring, Ret Ext 1.00 Shaft
K4 26 1 Clevis Pin
K4 27 3 Wsh-Flt Ss .33 X 1.00 X.060
K3,K4 28 12 Scr-Carriage Ss 1/4-20 X .75
K4 29 4 Wsh-Flt Ss .344 X 1.500 X .080
K2 30 13 Scr-Carriage Ss 5/16-18 X 1.00
K4 31 2 Ring, Ret Ext 1.125 Shaft
K4 32 2 Nut, Hex Jam 1/2-13
K2,K4 34 15 Wsh-Flt Ss .344 X 1.000 X .109
35 56305053 3 Sensor, Proximity S3 / S7 / S8
36 56469854 2 Tie Anchor
K1 37 2 Latch
38 56507223 2 Head Light Assembly (LT2 / LT3)
[ ] 56507224 1 Bulb-Halogen (for 56507223)
39 56507793 1 Clip, Conduit
40 56507885 1 Pin,Cylinder
41 56507941 2 Bearing, Flange 1.125 X 1.281 X .750
42 56509079 1 Plug - Pipe 1/8 Npt Plastic
43 56509139 1 Dump Door Assy
Kit Item Ref. No. Qty Description
43a 56002491 13 Nut, Hex Nyl Loc Ss 1/4-20
43b 56002883 7 Scr- Hex Ss 1/4-20 X 1.00
43c 56003715 6 Scr-Carriage Ss 1/4-20 X .75
43d 56009002 2 Wsh, Flt .266 X .906 X .060
43e 56507177 2 Clamp, Hopper Door Side
43f 56507178 2 Seal, Hopper Door Side
43g 56509133 1 Hopper Door Weldt
43h 56509141 1 Dump Door Pivot Weldt
43i 56509144 1 Seal-Hopper Door Bottom
43j 56509145 2 Clamp-Hopper Door Bottom
43k 56509146 2 Seal-Hopper Door Bottom
K3 44 1 Flap-Hopper
K3 45 1 Clamp-Hopper Flap
K5 46 1 Clamp-Hopper Door Bottom
47 56509388 1 Hopper Lift Weldment
48 56509398 1 Bearing-Slv 1.125x1.281x0.750
49 56509399 1 Seal-Hopper
50 56509400 1 Hopper-Lower
51 56509401 1 Hopper-Upper
K1 52 1 Hopper Cover Assy
K1 52a 1 Strain Relief
K1 52b 5 Wsh, Flt Sae 1/4
K1 52c 5 Scr, Hex 1/4-20 X .75
K1 52d 2 Bearing, Fl 1 Id X 1-1/4 Od X 1/2 L
K1 52e 1 Cover-Hopper
K1 52f 1 Seal - Hopper Cover
K1 52g 1 Hinge-Hopper Cover Lt
K1 52h 1 Hinge-Hopper Cover Rt
K1 52i 1 Seal-Hopper Cover
53 56509413 1 Dump Door Actuator Assy
53a 56001879 2 Wsh-Flt Sae 1/2
53b 56003191 1 Pin,Clevis .500 X 3.00
53c 56003222 1 Pin, Cotter Hair
53d 56507941 1 Bearing, Flange 1.125 X 1.281 X .750
53e 56509414 1 Actuator-Dump Door M26
53f 56509415 1 Yoke-Dump Door Actuator
53g 56509417 1 Spring-Compression E00453
54 56509553 1 Bracket-Sensor Mounting
55 56509798 1 Prop Rod Assy
56 56509989 1 Bar-Hopper Hinge
57 56510148 1 Cap-Vented W/ Tether
K5 58 1 Clamp-Hopper Door Seal
K5 59 1 Seal-Hopper Door
K2 60 1 Plate-Hopper Skid
K2 63 1 Hopper Skid Weldt
64 56510713 1 Spring-Gas
K1 56510793 1 Hopper Cover Kit
K2 56510796 1 Skid Plate Kit-Hopper
K3 56510800 1 Hopper Flap Kit
K4 56510802 1 Hardware Kit-Hopper System
K5 56510801 1 Hopper Door Seal Kit
[ ] = Not Shown
45
FORM NO. 56042540
CS7000
11-3
HOPPER SYSTEM-2
2
3
4
6
8
9
10
11
15
18
21
22
23
24
25
26
27
28
28
31
32
35
39
40
41
46
47
48
54
55
56
59
64
43a
43b
43c
43d
43e
43f 43g
43h
43i
43j
43k
43
53
53a
53b
53c
53d
53e
53f
53g
17
16
58
FRONT
FORM NO. 56042540
CS7000
11-3
46
HOPPER SYSTEM-2
Kit Item Ref. No. Qty Description
1 56323135 1 Strain Relief
2 56449221 2 Bumper, 1.43 Dia
K4 3 3 Scr, Soc Hd 10-24 X 0.62
K4 4 2 Scr, Hex 5/8-11 X 1.50
K4 5 2 Scr-Pan Phil 10-24 X .50
K4 6 5 Wsh, Flt Sae #8
K4 7 1 Scr, Hex 5/16-18 X 2.50
K3 8 15 Nut, Hex Nyl Loc Ss 1/4-20
K4 9 3 Nut, Hex Nyl Loc 10-24
K4 10 1 Nut, Hex Nyl Loc-Thin 5/16-18
K4 11 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20
K2 12 13 Nut, Hex Nyl Loc Ss 5/16-18
K2 13 4 Wsh-Flt Sae Ss 1/4
K1,K4 14 8 Scr, Pan Phil Ss 8-32 X .50
15 56002883 5 Scr- Hex Ss 1/4-20 X 1.00
K4 16 4 Wsh, Flt Std Ss 3/8
K4 17 4 Scr- Hex Ss 3/8-16 X 1.50
K4 18 2 Wsh, Flt Std Ss 1/4
K2 19 4 Scr-Hex Loc Ss 1/4-20 X .62
K4 20 1 Scr, Hex 5/16-18 X 1.75
K4 21 5 Scr- Hex Ss 5/16-18 X .75
K4 22 1 Pin,Clevis .500 X 3.00
K4 23 4 Nut, Hex Nyl Loc Ss 3/8-16
K4 24 2 Pin, Cotter Hair
K4 25 2 Ring, Ret Ext 1.00 Shaft
K4 26 1 Clevis Pin
K4 27 3 Wsh-Flt Ss .33 X 1.00 X.060
K3,K4 28 12 Scr-Carriage Ss 1/4-20 X .75
K4 29 4 Wsh-Flt Ss .344 X 1.500 X .080
K2 30 13 Scr-Carriage Ss 5/16-18 X 1.00
K4 31 2 Ring, Ret Ext 1.125 Shaft
K4 32 2 Nut, Hex Jam 1/2-13
K2,K4 34 15 Wsh-Flt Ss .344 X 1.000 X .109
35 56305053 3 Sensor, Proximity S3 / S7 / S8
36 56469854 2 Tie Anchor
K1 37 2 Latch
38 56507223 2 Head Light Assembly (LT2 / LT3)
[ ] 56507224 1 Bulb-Halogen (for 56507223)
39 56507793 1 Clip, Conduit
40 56507885 1 Pin,Cylinder
41 56507941 2 Bearing, Flange 1.125 X 1.281 X .750
42 56509079 1 Plug - Pipe 1/8 Npt Plastic
43 56509139 1 Dump Door Assy
Kit Item Ref. No. Qty Description
43a 56002491 13 Nut, Hex Nyl Loc Ss 1/4-20
43b 56002883 7 Scr- Hex Ss 1/4-20 X 1.00
43c 56003715 6 Scr-Carriage Ss 1/4-20 X .75
43d 56009002 2 Wsh, Flt .266 X .906 X .060
43e 56507177 2 Clamp, Hopper Door Side
43f 56507178 2 Seal, Hopper Door Side
43g 56509133 1 Hopper Door Weldt
43h 56509141 1 Dump Door Pivot Weldt
43i 56509144 1 Seal-Hopper Door Bottom
43j 56509145 2 Clamp-Hopper Door Bottom
43k 56509146 2 Seal-Hopper Door Bottom
K3 44 1 Flap-Hopper
K3 45 1 Clamp-Hopper Flap
K5 46 1 Clamp-Hopper Door Bottom
47 56509388 1 Hopper Lift Weldment
48 56509398 1 Bearing-Slv 1.125x1.281x0.750
49 56509399 1 Seal-Hopper
50 56509400 1 Hopper-Lower
51 56509401 1 Hopper-Upper
K1 52 1 Hopper Cover Assy
K1 52a 1 Strain Relief
K1 52b 5 Wsh, Flt Sae 1/4
K1 52c 5 Scr, Hex 1/4-20 X .75
K1 52d 2 Bearing, Fl 1 Id X 1-1/4 Od X 1/2 L
K1 52e 1 Cover-Hopper
K1 52f 1 Seal - Hopper Cover
K1 52g 1 Hinge-Hopper Cover Lt
K1 52h 1 Hinge-Hopper Cover Rt
K1 52i 1 Seal-Hopper Cover
53 56509413 1 Dump Door Actuator Assy
53a 56001879 2 Wsh-Flt Sae 1/2
53b 56003191 1 Pin,Clevis .500 X 3.00
53c 56003222 1 Pin, Cotter Hair
53d 56507941 1 Bearing, Flange 1.125 X 1.281 X .750
53e 56509414 1 Actuator-Dump Door M26
53f 56509415 1 Yoke-Dump Door Actuator
53g 56509417 1 Spring-Compression E00453
54 56509553 1 Bracket-Sensor Mounting
55 56509798 1 Prop Rod Assy
56 56509989 1 Bar-Hopper Hinge
57 56510148 1 Cap-Vented W/ Tether
K5 58 1 Clamp-Hopper Door Seal
K5 59 1 Seal-Hopper Door
K2 60 1 Plate-Hopper Skid
K2 63 1 Hopper Skid Weldt
64 56510713 1 Spring-Gas
K1 56510793 1 Hopper Cover Kit
K2 56510796 1 Skid Plate Kit-Hopper
K3 56510800 1 Hopper Flap Kit
K4 56510802 1 Hardware Kit-Hopper System
K5 56510801 1 Hopper Door Seal Kit
[ ] = Not Shown
47
FORM NO. 56042540
CS7000
11-3
HYDRAULIC SYSTEM
1
2
3
4
5
8
6
6a
6b
6c
6d
7
7a
7b
7c
7d
FRONT
FORM NO. 56042540
CS7000
11-3
48
HYDRAULIC SYSTEM
Kit Item Ref. No. Qty Description
1 56416308 1 Left Hinge Pin Weldt
2 56003039 1 Scr,Hex Hd Loc 1/4-20x.50
3 56003040 2 Scr,Hex Hd Loc 3/8-16x.62
4 56009012 1 Scr, Hex Thd Form 10-24 X .38
5 56172017 1 Clamp-P
6 56509372 1 Hydraulic Power Pack Assy
6a 56509373 1 Motor 36v 0.55hp M10
6b 56509374 1 Hydraulic Pump/Reservoir Assy
[ ] 56509383 1 Hydraulic Reservoir Kit (for 56509374)
[ ] 56509375 1 Cap-Hyd Reservoir (for 56509374)
[ ] 56325157 1 O-Ring (for 56509374)
6c 56510682 1 Fitting-Orifi ce
6d 56900101 2 Elbow, 90 O-Ring
7 1 Hopper Lift Cylinder Assy
7a 56507941 2 Bearing, Flange 1.125 X 1.281 X .750
7b 56509377 1 Cylinder-Hydraulic 2.00 X 13.06
[ ] 56509381 1 Seal Kit (for 56509377)
7c 56900101 1 Elbow, 90 O-Ring
7d 56900110 1 Elbow, 90 O-Ring
8 56509382 2 Hose Assy
[ ] = Not Shown
49
FORM NO. 56042540
CS7000
11-3
MAIN BROOM SYSTEM
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
15
16
17
18
19 20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42 43
44
45
46
47
48
41
39a
39b
39b
39c
39d
39e
39f
39g
39h
39i
39j
38a
38b 38c
38d
38e
38f
38 39
FRONT
FORM NO. 56042540
CS7000
11-3
50
MAIN BROOM SYSTEM
Kit Item Ref. No. Qty Description
1 33018858 1 Main Broom Spiral
K6 2 4 Nut, Hex Nyl Loc Ss 1/4-20
K6 3 1 Pin,Cotter 1/8 X 1
K5 4 1 Scr- Hex Ss 3/8-16 X 2.00
K1 5 8 Scr- Hex Ss 1/4-20 X .75
K6 6 2 Nut, Hex Nyl Loc Ss 1/2-13
K7 7 5 Nut, Hex Nyl Loc-Thin Ss 1/4-20
K6,K7 8 5 Wsh-Flt Sae Ss 1/4
K7 9 1 Scr- Hex Ss 1/4-20 X 1.00
K6 10 2 Scr- Hex Ss 3/8-16 X 1.00
K6 11 2 Scr- Hex Ss 1/2-13 X 1.75
K6 12 2 Wsh-Flt Sae Ss 1/2
K4 13 6 Scr, Pan Phil Ss 1/4-20 X .75
K6 14 1 Pin-Clevis .50 X 2.75
K5,K7 15 3 Nut, Hex Nyl Loc Ss 3/8-16
K6,K7 16 1 Key, Sq .25 X 1.19
K5 17 3 Pin-Clevis .375 X 2.25
K6 18 4 Scr-Carriage Ss 1/4-20 X .75
K5 19 1 Pin-Clevis .50 X 1.75
K5 20 3 Pin- Bow-Tie Cotter 1/4 - 3/8
K5 21 1 Pin- Bow-Tie Cotter 7/16 - 1/2
K2,K6 22 4 Scr-Hex Loc Ss 5/16-18 X 1.00
K7 22 1 Scr-Hex Loc Ss 5/16-18 X 1.00
K6,K7 23 1 Wsh, Flt Harden .344x1.000x.120/.135
K5 24 2 Bearing, Flange
25 56416517 1 Strap,Static, 12.5”
K6 26 2 Bearing
K5 27 1 Actuator-Broom Lift M21
K5 28 1 Arm-Spring
K5 29 1 Spring-Extension
K4 30 1 Foam-Right Skirt
K4 31 1 Foam-Left Skirt
K4 32 1 Skirt-Right
K4 33 1 Skirt-Left
K4 34 2 Strap-Skirt
35 56509520 1 Strap-Left Skirt
36 56509525 1 Panel Weldment
K6 37 1 Broom Support Weldment
Kit Item Ref. No. Qty Description
38 56509606 1 Broom Arm Assembly
38a 56003314 1 Ring,Retainer
38b 56003338 1 Scr-Hex Loc Ss 3/8-16 X .75
38c 56009195 1 Wsh-Flt .406 X 1.25 X .164
38d 56479430 2 Bearing Ball
38e 56509602 1 Broom Arm Weldment
38f 56509726 1 Hub-Broom Idler
39 56509607 1 Broom Door Assembly
39a 56002850 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20
39b 56002859 3 Wsh-Flt Sae Ss 1/4
39c 56002937 3 Scr-Hex Loc Ss 5/16-18 X .62
39d 56003221 2 Scr-Hex Loc Ss 1/4-20 X .75
39e 56003717 1 Scr, Soc Shd .31 X .25 X 1/4-20
39f 56003844 1 Scr- Hex Ss 1/4-20 X .88
39g 56413802 1 Latch, Rh
39h 56509608 1 Broom Door Weldment
39i 56509612 1 Seal-Broom Door
39j 56509754 1 Arm-Stop
K6 40 1 Hub-Broom Drive Assembly
K2 41 1 Broom Motor Assembly M1
K3 [ ] 56510765 1 Brush Kit-Motor (for Broom Motor Assembly)
K1 42 1 Flap-Broom Recirc
K1 43 1 Skirt-Broom Rear
K1 44 2 Strap-Broom Rear
K7 45 1 Lock Washer, 3/8 Int./Ext. Tooth
K7 46 1 Flat Washer, 1.00 X .39 X .06
K7 47 1 3/8-16 X 1.0”, Carriage Bolt
K7 48 1 Nut, Hex, Stop, 3/8-16
Main Brooms
33018858 1 Main Broom Spiral
* 33018856 1 Broom-Main Nylon
* 33018857 1 Broom-Main Prolene
* 33018859 1 Broom-Main Union Mix / Natural
K1 56510739 1 Strap Kit-Broom Rear
K2 56510740 1 Motor Kit-Broom
K3 56510765 1 Brush Kit-Motor (for Broom Motor Assembly)
K4 56510741 1 Skirt Kit-Broom
K5 56510803 1 Actuator Kit-Main Broom
K6 56510804 1 Support Kit-Main Broom
K7 56510805 1 Hardware Kit-Main Broom
* = Optional, Not Included
[ ] = Not Shown
51
FORM NO. 56042540
CS7000
11-3
RECOVERY SYSTEM
1
2
3
4
5
6
6
6
7
7
7
8
9
10
11
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24 25
26
27
28
29
31
32
33
34
35
37
38
39
41
42 43
44
45
36
40
FRONT
30a
30b
30c
30d
30e 30f
30g
30h
30i
30j
30k
30l
30m
30n
30
FORM NO. 56042540
CS7000
11-3
52
RECOVERY SYSTEM
Kit Item Ref. No. Qty Description
K5 1 1 Scr, Hex 1/4-20 X .88
K5 2 6 Wsh, Flt Std 1/4
K5 3 3 Scr-Pan Phil 10-24 X .50
K5 4 6 Scr-Pan Phil 1/4-20 X .62
K5 5 1 Scr-Pan Phil 1/4-20 X 2.00
K5 6 12 Wsh, Flt Std 5/16
K5 7 12 Scr, Hex 5/16-18 X .75
K5 8 1 Nut, Hex Nyl Loc 1/4-20
K4 9 6 Scr, Pan Phil Ss 10-24 X .62
K5 10 4 Scr-Pan Phil 1/4-20 X 1.75
K5 11 8 Scr, Pan Phil Ss 8-32 X .38
K5 12 2 Scr-Hex Ss 10 X .75 Type A
K5 13 6 Wsh, Flt .266 X .906 X .060
K4 14 3 Clamp, Plastic
15 56314760 2 Gasket, Vacuum Duct
16 56368989 1 Bushing
17 56413723 1 Cable Assembly
18 56440213 2 Clamp- Hose Sae #32
K3 19 1 Clamp- Hose Sae #36
20 56486112 1 Clamp-P
21 56507188 1 Latch
22 56508774 1 Shrink Tube .75 X 2.5
23 56509165 2 Tank Pivot Weldt
24 56509194 1 Tank-Recovery
25 56509285 1 Exhaust Cover
26 56509304 1 Latch Pin Weldment
K1 27 56509350 1 Cover - Recovery Tank
28 56509355 1 Tether Hook
29 56509364 1 Plate-Cover
Kit Item Ref. No. Qty Description
30 1 Vac Fan Cover Assy
30a 56003213 2 Scr-Pan Phil Blk 1/4-20 X .62
30b 56009191 2 Scr, Pan Phil Plastite 10-14 X .50
30c 56009210 4 Scr, Pan Phil Type B 1/4-14 X .62
30d 56314400 1 Wire Rope, 9 Inch
K2 30e 4 Cage, Float
K2 30f 2 Ball, Float
30g 56413194 1 Screen, Filter
30h 56413195 1 Filter
30i 56453849 2 Bushing .26x.37x.28
30j 56509201 1 Cover-Vac Fan
30k 56509352 1 Gasket - Vac Fan Top
30l 56509353 1 Plate - Vac Cover
30m 56510695 2 Latch-Plastic
30n 56510701 1 Lid Assy-Vac Filter
31 56509985 1 Hose-Squeegee
32 56510143 2 Tab-Hinge
33 56510189 1 Plate-Inlet
34 56510209 2 Motor-Vac-36vdc M6 / M7
35 56510231 4 Mount-Isolator
K1 36 56510232 1 Gasket-Recovery Cover
37 56510611 1 Debris Basket
38 56510674 2 Gasket-Cover
39 56510676 1 Trim-Seal
40 56510677 2 Foam Tube Assy
41 56510678 1 Gasket-Tank
42 56510679 1 Gasket-Inlet Plate
43 56510686 5 Isolator-Foam
44 56510689 1 Seal Assy-Vac Fan
K3 45 56601406 1 Drain Hose
K1 56510580 1 Lid Kit-Rec
K2 56510583 1 Float Ball Cage Kit
K3 56510585 1 Hose Kit-Rec Drain
K4 56510586 1 Clip Kit-Drain Hose
K5 56510820 1 Hardware Kit-Rec Sys
53
FORM NO. 56042540
CS7000
11-3
SCRUB SYSTEM
1
4
5
9
10
10
13
14
15
15
16
17
17
18
19
21
22
23
24
2 3
6
7
8
11
12
20
20a
20b
20c 20d
20e
20f
20g
20h
20i
20j
20k
20k
20l
FRONT
FORM NO. 56042540
CS7000
11-3
54
SCRUB SYSTEM
Kit Item Ref. No. Qty Description
K1 1 6 Nut, Hex Nyl Loc Ss 1/4-20
K1 2 1 Nut, Hex Nyl Loc Ss 10-24
K1 3 2 Nut, Hex Nyl Loc-Thin Ss 1/2-13
K1 4 4 Wsh-Flt Sae Ss 1/4
K1 5 2 Scr- Hex Ss 1/4-20 X 1.00
K1 6 1 Scr, Pan Phil Ss 10-24 X .62
K1 7 7 Wsh-Flt Sae Ss 1/2
K1 8 2 Scr- Hex Ss 1/2-13 X 1.50
K1 9 2 Clevis Pin
K1 10 2 Pin- Bow-Tie Cotter 7/16 - 1/2
K1 11 2 Scr-Hex Loc Ss M12-1.75 X 35mm
K1 12 4 Scr- Hex Ss 1/4-20 X .88
13 56244969 2 Clamp- Hose Sae #12
14 56305053 1 Sensor, Proximity S1
15 56367206 4 Bushing
16 56407309 1 Hose-Water
17 56420160 4 Bearing, Flange
18 56477613 1 Tie, Cable
19 1 Assembly-Deck
20 1 Arm-Deck Lift Assembly
20a 56002777 1 Scr, Hex 3/8-16 X 7.00
20b 56002852 1 Nut, Hex Nyl Loc-Thin Ss 3/8-16
20c 56002910 2 Wsh-Flt Sae Ss 3/8
20d 56003813 1 Pin- Bow-Tie Cotter 1/4 - 3/8
20e 56009195 1 Wsh-Flt .406 X 1.25 X .164
20f 56324505 2 Bearing, Flange
20g 56509159 1 Deck Lift Weldment
20h 56509186 1 Spacer-.385 X .75 X 1.75
20i 56509189 1 Spacer-.385 X .75 X 2.56
20j 56509190 1 Arm-Lift Spring
20k 56601470 2 Compression Spring
20l 2-00-06075 1 Pin Clevis 3/8 X 2.625
21 56509439 1 Actuator-Scrub Deck M11
22 56509567 1 Bracket-Sensor Target
23 56509622 1 Bracket-Positive Stop
24 56510625 1 Stop-Scrub Deck
K1 56510806 1 Hardware Kit-Scrub Sys
55
FORM NO. 56042540
CS7000
11-3
SCRUB SYSTEM-DECK ASSY
4
9
12
14
15
16 17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
34
1
2
3
5
6
7 8
10
11
13
33
33a
33b
33c
33d
33e
33f
33g
FRONT
FORM NO. 56042540
CS7000
11-3
56
SCRUB SYSTEM-DECK ASSY
Kit Item Ref. No. Qty Description
K1 1 2 Nut, Hex Nyl Loc-Thin Ss 5/16-18
K1 2 1 Nut, Hex Nyl Loc-Thin Ss 3/8-16
K1 3 4 Nut, Hex Nyl Loc Ss 5/16-18
K1 4 2 Scr- Hex Ss 10-24 X .38
K1 5 5 Scr- Hex Ss 5/16-18 X 1.00
K1 6 5 Wsh-Flt Sae Ss 1/2
K1 7 3 Wsh-Flt Sae Ss 5/16
K1 8 3 Scr-Soc Hd Ss 5/16-18 X 1.25
K1 9 3 Key, Sq .25 X 1.19
K1 10 4 Scr-Hex Loc Ss 5/16-18 X 1.00
K1 11 12 Scr-Hex Loc Ss M6-1 X 50mm
K1 12 1 Scr-Soc Shd .50 X .75 X 3/8-16
K1 13 1 Nut-Hex Jam Ss 5/16-18
14 56112771 4 Clamp- Hose Sae #10
15 56303275 1 Solenoid Valve Assy L1
16 56315625 3 Barb, Coupler 1/2 X 3/4
17 56413426 1 Manifold, Solution
18 56507767 2 Bearing, Fl 1 Id X 1-1/4 Od X 1/2 L
19 56509100 1 Arm-Weldment
20 56509107 1 Deck-Weldment
21 56509114 1 Plate-Pivot
22 1 Assembly-Side Squeegee
23 1 Assembly-Side Squeegee
24 56509228 1 Bracket-Lever Arm
25 56510005 3 Spacer-Motor
26 56510088 1 Bracket-Scrub Adjustment
27 56510144 1 Spring-Gas
28 56510287 1 Hose-Push Lock 14
29 56510288 1 Hose-Push Lock 17.5
30 56510289 1 Hose-Push Lock 16
31 56510291 2 Scrub Motor Assembly M2 / M3
[ ] 56510763 1 Brush Kit (for 56510291)
32 56510292 1 Scrub Motor Assembly M4
[ ] 56510763 1 Brush Kit (for 56510292)
33 56601276 2 Brush Plate Assy
33a 56366455 1 Plate, Stop
33b 56366463 1 Spring Retainer
33c 56009002 1 Wsh, Flt .266 X .906 X .060
33d 56009247 3 Scr, Pan Phil Plastite 10-14 X .38
33e 56601056 1 Spring, Brush Holder
33f 56601118 1 Brush Plate
33g 56601520 1 Gimbal, Motor
33h 61658a 1 Collar, Brush Driver
34 56601384 1 Brush Plate Assy NOTE 1
K1 56510807 1 Hardware Kit-Deck Assy
NOTE 1: Uses same components as 56601276.
57
FORM NO. 56042540
CS7000
11-3
SCRUB SYSTEM-RIGHT SKIRT ASSY
Kit Item Ref. No. Qty Description
1 Assembly-Side Squeegee
K1 1 2 Bushing
K4 2 6 Nut, Hex Nyl Loc-Thin Ss 1/4-20
K1,K3 3 9 Nut, Hex Nyl Loc Ss 5/16-18
K1 4 8 Scr- Hex Ss 5/16-18 X 1.25
K2 5 2 Scr, Pan Phil Ss 6-32 X .38
K1 6 8 Wsh-Flt Sae Ss 5/16
K2 7 2 Nut, Hex Nyl Loc-Thin Ss 6-32
K4 8 6 Scr-Flt Phil Ss 1/4-20 X .75
K3 9 1 Scr- Hex Ss 5/16-18 X 4.50
K3 10 2 Knob, Wing
11 56407303 1 Knob
K1 12 8 Bearing, Flange .625 X .500 X .250
K1 13 6 Bushing .32x.50x.35
K2 14 1 Latch Assembly
15 56509115 1 Blade Support Weldment
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14 15
16
17
16
19
20
21
22
23
24
25
FRONT
Kit Item Ref. No. Qty Description
16 56510374 1 Blade Kit-Deck Red Gum NOTE 1
K2 17 1 Strap-Blade
19 56509130 1 Strap-Weldment
20 56509151 1 Guard-Edge Scrub
K4 21 1 Guard-Uhmw
K1 22 56510139 1 Plate-Catch
K1 23 56510254 2 Spring-Extension
K1 24 1 Arm-Side Squeegee Weldt
K1 25 1 Arm-Side Squeegee Weldt
Deck Blade Kits
56510374 1 Blade Kit-Deck Red Gum NOTE 1
* 56510375 1 Blade Kit-Deck Gum NOTE 1
* 56510376 1 Blade Kit-Deck PU NOTE 1
K1 56510810 1 Arm Kit-Side Squeegee
K2 56510811 1 Strap Kit-Side Squeegee
K3 56510812 1 Hardware Kit-Side Squeegee Rt
K4 56510813 1 Guard Kit-UHMW
* = Optional, Not Included
NOTE 1: All Deck Blade Kits include all blades for both skirt assemblies
FORM NO. 56042540
CS7000
11-3
58
SCRUB SYSTEM-LEFT SKIRT ASSY
1
2
3
4
4
5
6
6
7
8
9
10
10
11
12
13
14
15
16
17
18
17
FRONT
Kit Item Ref. No. Qty Description
1 Assembly-Side Squeegee
K1 1 2 Bushing
K1 2 8 Nut, Hex Nyl Loc Ss 5/16-18
K1 3 8 Scr- Hex Ss 5/16-18 X 1.25
K2,K3 4 4 Scr, Pan Phil Ss 6-32 X .38
K1 5 8 Wsh-Flt Sae Ss 5/16
K2,K3 6 4 Nut, Hex Nyl Loc-Thin Ss 6-32
K1 7 56305253 1 Spring, Extension
K1 8 8 Bearing, Flange .625 X .500 X .250
K1 9 6 Bushing .32x.50x.35
K2,K3 10 2 Latch Assembly
11 56509153 1 Blade Support Weldment
Kit Item Ref. No. Qty Description
K1 12 56510139 1 Plate-Catch
K1 13 56510254 1 Spring-Extension
K1 14 1 Arm-Side Squeegee Weldt
K1 15 1 Arm-Side Squeegee Weldt
K2 16 1 Strap-Blade
17 56510374 1 Blade Kit-Deck Red Gum NOTE 1
K3 18 1 Strap-Blade
Deck Blade Kits
56510374 1 Blade Kit-Deck Red Gum NOTE 1
* 56510375 1 Blade Kit-Deck Gum NOTE 1
* 56510376 1 Blade Kit-Deck PU NOTE 1
K1 56510810 1 Arm Kit-Side Squeegee
K2 56510883 1 Strap Kit-Side Squeegee LT FR
K3 56510882 1 Strap Kit-Side Squeegee LT RR
* = Optional, Not Included
NOTE 1: All Deck Blade Kits include all blades for both skirt assemblies
59
FORM NO. 56042540
CS7000
11-3
SIDE BROOM SYSTEM
1
2
2
3
7
8
9
11
12
13
14
17
15
16
15a
15b
15c
15d
15e
15f
15f
15g
15h
15i
15j
15k
15l
15m
15n
15o
15p
15q
15r
15s
15t
15u
15v
16a
16b
16c
16d
16e
16f
16f
16g
16h
16i
16j
16k
16l
16m
16n
16o
16p
16q
16r 16s
16t
16u
16v
4
6
10
5
FRONT
FORM NO. 56042540
CS7000
11-3
60
SIDE BROOM SYSTEM
Kit Item Ref. No. Qty Description
K4 1 1 Nut, Hex Nyl Loc-Thin 3/8-16
K4 2 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20
K1 3 4 Nut, Hex Nyl Loc Ss 5/16-18
K1 4 4 Scr- Hex Ss 5/16-18 X 1.00
K4 5 2 Wsh-Flt Sae Ss 1/2
K1 6 4 Wsh-Flt Sae Ss 5/16
K4 7 2 Scr,Hex Hd Loc 3/8-16x.75
K4 8 2 Scr, Pan Phil Ss 1/4-20 X .88
K4 9 1 Pin, Cotter Hair .0915 X .375
K4 10 4 Scr- Hex Ss 1/2-13 X 1.50
K4 11 2 Scr-Hex Loc Ss 1/2-13 X .75
K1 12 2 Bearing, Pillow Block
13 56413111 1 Actuator-Side Broom M13
14 56509039 1 Side Broom Lift Weldt
15 56509090 1 Rt Side Broom Assy
K2 15a 1 Scr, Hex 3/8-16 X .75
K2 15b 2 Nut, Hex Nyl Loc Ss 1/2-13
K2 15c 1 Scr- Hex Ss 1/4-20 X 1.00
K2 15d 2 Wsh-Flt Sae Ss 1/2
K2,K5 15e 1 Scr, Pan Phil Ss 1/4-20 X .75
K2,K5 15f 2 Nut-Hex Jam Ss 1/4-20
K5 15g 1 Pin, Spr .31 X 1.38
K2 15h 2 Scr- Hex Ss 1/2-13 X 1.50
K5 15i 4 SCR-HEX LOC SS M6-1 X 20mm
K2 15j 1 Wsh, Flt Ss .378 X 1.000 X .120
15k 56051136 1 Spring, Ext
15l 56305731 1 Right Thumb Nut Weldt
K2 15m 2 Bushing
K2 15n 1 Bushing
15o 56509046 1 Side Broom Hub Assy
15p 56509048 1 Guard-Side Broom
K2 15q 1 Rt Motor Bkt Weldt
K2 15r 1 Rt Sb Arm Assy
15s 56510482 1 Rt Motor Assembly M8
[ ] 56510844 1 Brush Kit-Motor (for 56510318 & 56510482)
K2 15t 1 Bracket-Sb Lift
K2 15u 1 Cable Assy-.31 X 4.75
15v 56510707 1 Broom-Side Poly
Kit Item Ref. No. Qty Description
16 56510080 1 Lt Side Broom Assy
K3 16a 1 Scr, Hex 3/8-16 X .75
K3 16b 2 Nut, Hex Nyl Loc Ss 1/2-13
K3 16c 1 Scr- Hex Ss 1/4-20 X 1.00
K3 16d 2 Wsh-Flt Sae Ss 1/2
K3,K5 16e 1 Scr, Pan Phil Ss 1/4-20 X .75
K3,K5 16f 2 Nut-Hex Jam Ss 1/4-20
K5 16g 1 Pin, Spr .31 X 1.38
K3 16h 2 Scr- Hex Ss 1/2-13 X 1.50
K5 16i 4 SCR-HEX LOC SS M6-1 X 20mm
K3 16j 1 Wsh, Flt Ss .378 X 1.000 X .120
K3 16k 1 Spring, Ext
16l 56305725 1 Left Thumb Nut Weldt
K3 16m 2 Bushing
K3 16n 1 Bushing
16o 56509048 1 Guard-Side Broom
K3 16p 1 Lt Motor Bkt Weldt
K3 16q 1 Lt Sb Arm Assy
16r 56510318 1 Lt Motor Assembly M9
[ ] 56510844 1 Brush Kit-Motor (for 56510318 & 56510482)
K3 16s 1 Bracket-Sb Lift
K3 16t 1 Cable Assy-.31 X 4.75
16u 56510680 1 Lt Sb Hub Assy
16v 56510707 1 Broom-Side Poly
17 56510233 1 Actuator Bracket Weldt
K1 56510736 1 Bearing Kit-Side Broom
K2 56510767 1 Bracket Kit-Right Side Broom
K3 56510769 1 Bracket Kit-Left Side Broom
K4 56510821 1 Hardware Kit-Side Broom System
K5 56510822 2 Hardware Kit-Side Broom Assy
61
FORM NO. 56042540
CS7000
11-3
RIGHT SIDE BROOM ARM ASSY
Kit Item Ref. No. Qty Description
1 RT SB Arm Assy
1 56171123 1 Spring, Compression
2 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20
3 1 Nut, Hex Nyl Loc-Thin Ss 3/8-16
4 1 Scr- Hex Ss 1/4-20 X 1.25
5 2 Wsh-Flt Sae Ss 1/2
6 1 Scr,Hex Hd Loc 3/8-16x1.00
7 1 Nut-Hex Jam Ss 3/8-16
8 1 Nut-Hex Jam Ss 1/4-20
9 2 Ring, Ret Ext Type E 0.62 Dia
10 1 Scr- Hex Ss 3/8-16 X 3.00
11 2 Scr-Hex Loc Ss 1/2-13 X 1.00
12 3 Wsh-Flt .406x.750x.090
13 2 Bearing, .719 X .625 X .375
14 1 Bushing
15 1 Bushing
16 1 Upr Rt Arm Assy
17 1 Lwr Rt Arm Assy
18 1 Right Hinge Weldt
19 1 Right Hinge Weldt
1
6
7
8
9
11
12
12
12
13
14
15
16
17
18
19
2
3
4
5
10
FRONT
FORM NO. 56042540
CS7000
11-3
62
LEFT SIDE BROOM ARM ASSY
Kit Item Ref. No. Qty Description
1 LT SB Arm Assy
1 56171123 1 Spring, Compression
2 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20
3 1 Nut, Hex Nyl Loc-Thin Ss 3/8-16
4 1 Scr- Hex Ss 1/4-20 X 1.25
5 2 Wsh-Flt Sae Ss 1/2
6 1 Scr,Hex Hd Loc 3/8-16x1.00
7 1 Nut-Hex Jam Ss 3/8-16
8 1 Nut-Hex Jam Ss 1/4-20
9 2 Ring, Ret Ext Type E 0.62 Dia
10 1 Scr- Hex Ss 3/8-16 X 3.00
11 2 Scr-Hex Loc Ss 1/2-13 X 1.00
12 3 Wsh-Flt .406x.750x.090
13 2 Bearing, .719 X .625 X .375
14 1 Bushing
15 1 Bushing
16 1 Upr Lt Arm Assy
17 1 Lwr Lt Arm Assy
18 1 Left Hinge Weldt
19 1 Left Hinge Weldt
1
4
5
6 7
9
11
12
12
13 14
15
16
17
18
19
2
3
8
10
FRONT
63
FORM NO. 56042540
CS7000
11-3
SOLUTION SYSTEM-1
SEE ELECTRICAL SYSTEM
1
2
3
3
4
5
6
6
6
6 7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
35
22
22a
22b
22c
22d
22e
22f
22g
22h
FRONT
FORM NO. 56042540
CS7000
11-3
64
SOLUTION SYSTEM-1
Kit Item Ref. No. Qty Description
K1 1 1 Filter
K2 2 1 Barb
K1,K4 3 8 Wsh, Flt Sae #10
K4 4 4 Scr-Pan Phil 10-24 X .50
K4 5 1 Scr, Hex 1/4-20 X 1.00
K4 6 9 Wsh, Flt Sae 1/4
K4 7 2 Scr, Hex 1/4-20 X .75
8 56002292 1 Scr-Pan Phil 1/4-20 X 1.00
K1 9 4 Nut, Hex Nyl Loc 10-24
K1 10 2 Scr- Hex Ss 1/4-20 X .50
K4 11 5 Scr,Hex Hd Loc 1/4-20x.62
K4 12 6 Scr, Truss Phil-Blk 10-24x.50
13 56046309 1 Spacer, Phenolic
14 56110318 2 U-Bolt 10-24 X R.69
K1,K2 15 4 Clamp- Hose Sae #12
K2 16 1 Cap, Pipe Ght Nylon
K1 17 56305545 1 Barb, 90 Elbow 3/4 X 3/4 Npt
K1,K2 18 2 Hose - .75 X 3.00 E00521
K2 19 1 Washer, Rubber
K1 20 1 Valve-Solution
21 56509188 1 Tank-Solution
22 1 Seat Assembly
22a 56001939 4 Wsh, Flt Sae 5/16
22b 56002155 3 Scr, Hex 1/4-20 X .75
22c 56002220 3 Wsh, Flt Std 5/16
22d 56002701 4 Nut, Hex Nyl Loc 5/16-18
22e 56509461 1 Seat Mount Weldt
22f 7-69-00008 1 Seat
22g 7-72-05005 1 Slide,Seat
22h 7-82-00050 1 Switch S9
23 56509475 1 Tube Assy-Pressure Sensing
24 56510442 1 Cap-Extra Vent
K1 25 1 Shield-Valve
26 56510540 1 Plate-Seal
27 56510542 1 Plate-Spacer
28 56510547 1 Plate
29 56510587 1 Nut Plate
30 56510590 1 Bulb Seal
31 56510598 1 Cover Weldt
32 56510601 1 Cover Hanger Weldt
33 56510659 1 Tube-Tygon
34 56601215 1 Prop Rod, Seat
K1 35 56900292 2 Barb, Adapter 3/4 X 3/4npt
K1 56510581 1 Filter Kit-Solution
K2 56510593 1 Hose Kit-Solution Drain
K4 56510824 1 Hardware Kit-Solution System
65
FORM NO. 56042540
CS7000
11-3
SOLUTION SYSTEM-2
1
2
3
4
4
5
5
6
6
7
8
8
8
9
10
11
12
13
14
15
16
17
18
19
FRONT
FORM NO. 56042540
CS7000
11-3
66
Kit Item Ref. No. Qty Description
K3 1 1 Scr, Hex 1/4-20 X 1.50
K3 2 1 Scr, Hex 1/4-20 X .62
K4 3 2 Scr, Hex 1/4-20 X .50
K3,K4 4 5 Wsh, Flt Sae 5/16
K4 5 12 Wsh, Flt Sae #10
K4 6 12 Scr-Pan Phil 10-24 X .50
K4 7 2 Wsh, Flt Sae 1/4
K3,K4 8 8 Scr, Hex 5/16-18 X .75
K3 9 2 Nut, Hex Nyl Loc 1/4-20
K4 10 3 Wsh, Flt .344 X .938 X .125
K3 11 56304827 1 Latch, Rh
12 56305547 2 Plug, 1/2 Hex Pipe
K3 13 1 Bracket-Latch Mount
K3 14 1 Handle-Recovery Latch
15 56509363 1 Hook-Tether
16 56510045 1 Cover-Contactor Panel
17 56510062 1 Panel-Cover
18 56510065 1 Panel-Fuse Cover
19 56510661 1 Gasket-Plate
K3 56510594 1 Latch Kit-Rec Tank
K4 56510824 1 Hardware Kit-Solution System
SOLUTION SYSTEM-2 67
FORM NO. 56042540
CS7000
11-3
SQUEEGEE SYSTEM
1
2
3
4
5
6
7
10
11
12
13
14
8
9a
9b
9c
9d
9e
9f
9g
9h
9i
9j
9k
9
FRONT
FORM NO. 56042540
CS7000
11-3
68
SQUEEGEE SYSTEM
Kit Item Ref. No. Qty Description
K1 1 2 Nut, Hex Nyl Loc-Thin Ss 5/16-18
K1 2 4 Wsh-Flt Sae Ss 3/8
K2 3 2 Wsh-Flt Sae Ss 1/2
K2 4 1 Pin-Clevis .50 X 2.75
K2 5 1 Clevis Pin
K2 6 2 Pin- Bow-Tie Cotter 7/16 - 1/2
K1 7 2 Bearing, Flange
8 56509226 1 Assembly-Squeegee Tool (includes Red Gum Rubber Blades)
9 1 Assembly-Squeegee Support
K3 9a 2 Washer, Int. Shake Pr
K5 9b 1 Wsh, Flt Sae 3/4
K3 9c 2 Nut, Hex Jam 3/4-10 (Not Stocked)
K5 9d 1 Scr, Hex 3/4-16 X 1.25 Grade8
K4 9e 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20
K4 9f 2 Scr-Flt Phil Ss 1/4-20 X .88
K5 9g 1 Rod End
K3 9h 2 Caster-Squeegee
K4 9i 1 Pad-Squeegee Lift
9j 56509707 1 Support Weldment
9k 56510168 1 Handle-Adjustment
10 56509241 1 Arm-Squeegee Lift
11 56509246 2 Spring-Extension
12 56509247 1 Actuator-Squeegee Lift M12
K2 13 1 Spacer-.510 X 1 X .88
K1 14 2 3/8 Shoulder Screw 1/2lg 5/16-18thrd
K1 56510766 1 Hardware Kit-Squeegee Lift
K2 56510768 1 Hardware Kit-Squeegee Actuator
K3 56510817 1 Caster Kit-Squeegee
K4 56510828 1 Pad Kit-Squeegee Lift
K5 56510829 1 Rod End-Squeegee
69
FORM NO. 56042540
CS7000
11-3
SQUEEGEE ASSY
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
FRONT
FORM NO. 56042540
CS7000
11-3
70
SQUEEGEE ASSY
Kit Item Ref. No. Qty Description
56509226 1 Squeegee Assy
K2 1 2 Scr-Pan Phil Ss 6-32 X .38
K3 2 2 Wsh-Flt Sae Ss 1/2
K4 3 1 Scr-Hex Loc Ss 1/4-20 X .62
K2 4 2 Nut-Hex Nyl Loc-Thin Ss 6-32
K3 5 2 Pin-Bow-Tie Cotter 7/16 - 1/2
K4 6 2 Scr-Pan Phil Ss Type F 10-24 X .50
7 56109704 2 Knob-Squeegee
K3 8 56111639 2 Wheel
K2 9 1 Latch Assembly
K1 10 4 Clip-Squeegee
11 56509203 1 Clamp-Push Pull
12 1 Squeegee Weldment NOTE 2
13 56510371 1 Blade Kit-Squeegee Red Gum NOTE 1
14 56509219 1 Strap-Squeegee
15 56509220 1 Strap-Weldment
16 56510151 2 Stud - 3/8-16x1.75
17 56510153 1 Plate-Adjustment
Squeegee Blade Kits
56510371 1 Blade Kit-Squeegee Red Gum NOTE 1
* 56510372 1 Blade Kit-Squeegee Gum NOTE 1
* 56510373 1 Blade Kit-Squeegee PU NOTE 1
K1 56510830 1 Clip Kit-Squeegee
K2 56510831 1 Latch Kit-Squeegee
K3 56510832 1 Wheel Kit-Squeegee
K4 56510833 1 Hardware Kit-Squeegee Tool
* = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: The squeegee weldment is not available for sale separately. If you need to replace it please order the entire squeegee assembly 56509226.
71
FORM NO. 56042540
CS7000
11-3
WHEEL SYSTEM
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16 17
18
FRONT
FORM NO. 56042540
CS7000
11-3
72
WHEEL SYSTEM
Kit Item Ref. No. Qty Description
1 56510738 1 Lug Nut Kit
K2 2 8 Wsh-Flt Sae 1/2
K1 3 8 Wsh, Flt Sae 5/16
K1 4 2 Nut, Hex Nyl Loc-Thin 5/16-18
K1 5 2 Scr, Hex 5/16-18 X 3.50
K1 6 6 Scr, Hex Ss M8-1.25 X 40mm
K2 7 6 Scr, Hex Loc M12-1.75 X 30mm
K2 8 8 Scr, Hex Loc 1/2-20 X 1.50 Grade 8
9 56509157 1 Wheel-Drive 310x140
K1 10 1 Motor-Traction M24
[ ] 56510852 1 Sensor-Speed (for 56510737)
[ ] 56510853 1 Sensor-Thermal (for 56510737)
11 56509195 1 Gearbox-Traction Drive
12 56509346 2 Wheel-Mold-On 16.2 X 4
[ ] 56509532 1 Bearing-Wheel (for 56509346)
[ ] 56509533 1 Ring-Snap (for 56509346)
13 56509664 2 Brake & Spindle Assembly
[ ] 56510762 1 Brake Shoe Kit (for 56509664)
K1 14 1 Shield-Splash
K2 15 2 Pin, Cotter
K2 16 2 1” X 14 Slotted Nut
K2 17 2 Washer, Spacer
18 8-11-00030 2 Grease Cap
K1 56510737 1 Motor Kit-Drive
K2 56510826 1 Hardware kit-Wheel System
K3 56510825 1 Ring/Pinion Gear Kit-Steering (for 56509195)
[ ] = Not Shown
73
FORM NO. 56042540
CS7000
11-3
LADDER DIAGRAM-1
NOTE 2: X175 NOT USED WITH BATTERY MODEL
A1
A3
A4
BATT
BAT2
CB1
CB2
CB3
CB4
CB6
CB9
CB12
F1
G1
H1
H2
K9
K9
K10
K14
K15
L2
K15
K15
LT1
M17
M18
M19
M22
M23
M25
S9
S11
S12
S13
S14
S15
Y1
FORM NO. 56042540
CS7000
11-3
74
LADDER DIAGRAM-1
Kit Item Ref. No. Qty Description
A1 56509626 1 Main Controller
A3 56509476 1 User Interface Panel Assy
A4 NA Engine System
BATT 56206985 3 Battery, Gel 12V 98 Ah
BAT2 56380449 1 Battery-12V 45ah Wet
CB1 56413822 1 Circuit Breaker-20 Amp (VACC1)
CB2 56509623 1 Circuit Breaker-25 Amp (VACC2)
CB3 56509623 1 Circuit Breaker-25 Amp (VACC3)
CB4 56315255 1 Circuit Breaker-5 Amp (Ignition)
CB6 56413407 1 Circuit Breaker-15 Amp (VACC6)
CB9 56413407 1 Circuit Breaker-15 Amp (Engine System)
CB12 56413407 1 Circuit Breaker-15 Amp (Accessory Socket / Optional)
F1 56303297 1 Fuse, 400 Amp
G1 56509345 1 Alternator Assy
H1 56409232 1 Backup Alarm
H2 56482365 1 Horn 36V
K9 56395450 1 Contactor 36V (AUX)
K10 56395450 1 Contactor 36V (Steering)
K14 56416157 1 Relay-Spst (Safety)
K15 56460098 1 Relay-Dpdt (AUX)
L2 56397215 1 Solenoid Valve (Dust Guard / Optional)
LT1 56305627 1 Trouble Lamp
M17 56110742 1 Pump-Chemical Metering (EcoFlex / Optional)
M18 56110742 1 Pump-Chemical Metering (EcoFlex / Optional)
M19 56413810 1 Pump-36V (EcoFlex / Optional)
M22 56510574 1 Pump-36V (Dust Guard / Optional)
M23 56510451 1 Pump-36V (Spray Wand Kit / Optional)
M25 56413810 1 Pump-36V (Extended Scrub / Optional)
S9 7-82-00050 1 Switch-Seat
S11 56418381 1 Switch-N.C. Pressure (LPG)
S12 56510613 1 Fuel Level Sensor
S13 56305053 1 Switch-Battery Interlock
S14 56111109 1 Key Switch Assembly
S15 56407130 1 Disconnect-Emergency
Y1 NA 1 Clutch-High Pressure Pump (part of High Pressure Pump Assy 56509812 / Optional)
75
FORM NO. 56042540
CS7000
11-3
LADDER DIAGRAM-2
A1
B1
B2
B3
K1
K2
K3
K4
K5
K6
K8
K11
K12
L1
LT2
LT3
LT8
LT10
LT4
LT7
LT11
LT5
LT6
LT9
M11
M12
M13
M14
M21
M26
R4
S1
S3
S4
S5
S6
S7
S8
S10
FORM NO. 56042540
CS7000
11-3
76
LADDER DIAGRAM-2
Kit Item Ref. No. Qty Description
A1 56509626 1 Main Controller
B1 56510042 1 Current Sensor (Brush)
B2 56510042 1 Current Sensor (Broom)
B3 56510042 1 Current Sensor (Vac)
K1 56395450 1 Contactor 36V (Left Brush)
K2 56395450 1 Contactor 36V (Center Brush)
K3 56395450 1 Contactor 36V (Right Brush)
K4 56395450 1 Contactor 36V (Main Broom)
K5 56395450 1 Contactor 36V (Vac Motors)
K6 56395450 1 Contactor 36V (Dust Control)
K8 56395450 1 Contactor 36V (Side Brooms)
K11 56397250 1 Contactor 36V (Hydraulic Pump)
K12 56397250 1 Contactor 36V (Hydraulic Pump)
L1 56303275 1 Solenoid Valve Assy
LT2 56507223 1 Head Light Assy (Right)
LT3 56507223 1 Head Light Assy (Left)
LT4 56509559 1 Light-Turn Signal (Right Front / Optional)
LT5 56510280 1 Right Tail Light (Optional)
LT6 56510280 1 Left Tail Light (Optional)
LT7 56509559 1 Light-Turn Signal (Left Front / Optional)
LT8 56507830 1 Curb Light (Optional)
LT9 56509918 1 Light Red (Left Rear Turn Signal / Optional)
LT10 56305223 1 Beacon (Optional)
LT11 56509918 1 Light Red (Right Rear Turn Signal / Optional)
M11 56509439 1 Actuator-Scrub Deck
M12 56509247 1 Actuator-Squeegee Lift
M13 56413111 1 Actuator-Side Broom
M14 56510728 1 Motor-Shaker
M21 56509438 1 Actuator-Broom Lift
M26 56509414 1 Actuator-Dump Door
R4 NA 1 Part of Main Broom Actuator 56509438
S1 56305053 1 Sensor-Proximity (Scrub Deck Retract Limit)
S3 56305053 1 Sensor-Proximity (Hopper Interlock)
S4 56509932 1 Switch-Extended Scrub Level (Optional)
S5 56305053 1 Sensor-Proximity (Brake)
S6 56509761 1 Switch-Vacuum (Plugged Filter Kit / Optional)
S7 56305053 1 Sensor-Proximity (Hopper Dump Door Extent)
S8 56305053 1 Sensor-Proximity (Hopper Dump Door Retract)
S10 56418405 1 Switch-Temperature (Hopper Temp Sensor Kit)
77
FORM NO. 56042540
CS7000
11-3
LADDER DIAGRAM-3
A2
CB5
CB7
CB8
F2
K1
K2
K3
K5
K4
K6
K8
K11 K12
K7
M1
M2
M3
M4
M6
M7
M5
M8
M9
M10
M24
R1
K7
FORM NO. 56042540
CS7000
11-3
78
LADDER DIAGRAM-3
Kit Item Ref. No. Qty Description
A2 56509172 1 Controller-Motor Speed
CB5 56507644 1 Circuit Breaker-10 Amp (Dust Control)
CB7 56509623 1 Circuit Breaker-25 Amp (Side Broom)
CB8 56509623 1 Circuit Breaker-25 Amp (Hydraulic Pump)
F2 56412089 1 Fuse-150 Amp
K1 56395450 1 Contactor 36V (Left Brush)
K2 56395450 1 Contactor 36V (Center Brush)
K3 56395450 1 Contactor 36V (Right Brush)
K4 56395450 1 Contactor 36V (Main Broom)
K5 56395450 1 Contactor 36V (Vac Motors)
K6 56395450 1 Contactor 36V (Dust Control)
K7 56303198 1 Contactor 36V Type 4 (Wheel Drive)
K8 56395450 1 Contactor 36V (Side Brooms)
K11 56397250 1 Contactor 36V (Hydraulic Pump)
K12 56397250 1 Contactor 36V (Hydraulic Pump)
M1 56510758 1 Motor-Broom
[ ] 56510765 1 Motor Brush Kit (for 56510758)
M2 56510291 1 Motor-Left Brush
[ ] 56510763 1 Brush Kit (for 56510291)
M3 56510291 1 Motor-Center Brush
[ ] 56510763 1 Brush Kit (for 56510291)
M4 56510292 1 Motor-Right Brush
[ ] 56510763 1 Brush Kit (for 56510292)
M5 56509561 1 Motor-Dust Control
M6 56510209 1 Motor-Vac-36vdc
M7 56510209 1 Motor-Vac-36vdc
M8 56510482 1 Motor-Right Side Broom Assy
[ ] 56510844 1 Brush Kit-Motor (for 56510318 & 56510482)
M9 56510318 1 Motor-Left Side Broom Assy
[ ] 56510844 1 Brush Kit-Motor (for 56510318 & 56510482)
M10 56509373 1 Motor-Hydraulic Pump
M24 56509168 1 Motor-Traction
R1 NA 1 Pot-5K Ohm (part of Foot Pedal Assy 56601052)
[ ] = Not Shown
79
FORM NO. 56042540
CS7000
11-3
LADDER DIAGRAM-4
K10
CB10
A5
M16
R3
K14
S17
S16
E4
FORM NO. 56042540
CS7000
11-3
80
LADDER DIAGRAM-4
Kit Item Ref. No. Qty Description
A5 56510729 1 Controller-Steering
CB10 56509623 1 Circuit Breaker-25 Amp (Steering)
E4 56510408 1 Torque Feedback Device
K10 56395450 1 Contactor 36V (Steering)
K14 56416157 1 Relay-SPST (Safety)
M16 56380406 1 Actuator-Steering 36V
R3 NA 1 Resistor-10 Ohm
S16 56305053 1 Sensor-Proximity (Right Travel Limit)
S17 56305053 1 Sensor-Proximity (Left Travel Limit)
81
FORM NO. 56042540
CS7000
11-3
LADDER DIAGRAM-KUBOTA DIESEL ENGINE SYSTEM
CB11
B4
DV6
E1 E2 E3
G2
K13
K13
M15
M20
S19
S18
FORM NO. 56042540
CS7000
11-3
82
LADDER DIAGRAM-KUBOTA DIESEL ENGINE SYSTEM
Kit Item Ref. No. Qty Description
B4 NA 1 Magnetic Pick-Up (part of Apecs 3000 Governor 56510350)
CB11 56509624 1 Circuit Breaker-40A (Glow Plugs)
DV6 56419089 1 Starter
E1 NA 1 Glow Plug
E2 NA 1 Glow Plug
E3 NA 1 Glow Plug
G2 56510385 1 Alternator
K13 56110423 1 Relay-SPST 12V 75A
56510350 1 Apecs 3000 Governor
M15 NA 1 Actuator (part of Apecs 3000 Governor 56510350)
M20 56508355 1 Fuel Pump
S18 56419091 1 Switch-Coolant Temp
S19 56508444 1 Switch-Oil Pressure
83
FORM NO. 56042540
CS7000
11-3
LADDER DIAGRAM-KUBOTA LPG ENGINE SYSTEM
FORM NO. 56042540
CS7000
11-3
84
LADDER DIAGRAM-KUBOTA LPG ENGINE SYSTEM
Kit Item Ref. No. Qty Description
0775-295 1 Alternator
56507994 1 Fuel Lock-Off Solenoid
56419090 1 Oil Switch
56419091 1 Temp Switch
56508440 1 Starter
85
FORM NO. 56042540
CS7000
11-3
OPTIONAL KITS & ACCESSORIES
Ref. No. Qty Description
Kits
* 56509926 1 Extended Scrub Kit
* 56509988 1 Deluxe Seat Kit
* 56509975 1 Overhead Guard Kit-79”
* 56510399 1 Overhead Guard Kit-82”
* 56110733 1 Seat Belt Kit
* 56509556 1 Brake Light/Turn Signal Kit
* 56509675 1 Rear Corner Roller Kit
* 56509914 1 Front Corner Roller Kit
* 56510326 1 Super Duty Kit
* 56510605 1 Fire Extinguisher Kit
* 56305519 1 Back-Up Alarm Kit
* 56509994 1 Floor Mat Kit
* 56510683 1 Ecofl ex Kit-Advance
* 56509811 1 High Pressure Pump Kit-Diesel
* 56509810 1 High Pressure Pump Kit-Lpg
* 56509729 1 Plugged Filter Switch Kit
* 56509728 1 Hopper Temperature Sensor Kit
* 56510448 1 Tilt Steering Assembly
* 56510405 1 Work Light Kit
* 56510407 1 Overhead Guard Beacon Kit
* 56510444 1 Overhead Guard Canopy Kit
* 56510414 1 Warning Beacon Kit
* 56510424 1 Solution Fill Shut-Off Kit
* 56510443 1 Vac Wand Kit
* 56510368 1 Wash Hose Kit
* 56510015 1 Water Heater Option-LPG
* 56510464 1 Water Heater Option-Diesel
* 7-03-04250 1 Arm Rest Option (R/H Only)
* 56510201 1 Squeegee Guard Kit
* 56510450 1 Front Bumper Kit
* 56601410 1 Drain Hose Extension
* 56111280 1 Recovery Tank Clean Out Kit
* 56510465 1 Accessory Socket Kit
* 56509481 1 Dust Guard Kit
NOTE: Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet.
FORM NO. 56042540
CS7000
11-3
86
OPTIONAL KITS & ACCESSORIES
Squeegee Blade Kits (See Squeegee Blade Selector Guide)
56510371 1 Blade kit-Squeegee Red Gum NOTE 1
* 56510372 1 Blade kit-Squeegee Gum NOTE 1
* 56510373 1 Blade Kit-Squeegee PU NOTE 1
Deck Blade Kits
56510374 1 Blade Kit-Deck Red Gum NOTE 2
* 56510375 1 Blade Kit-Deck Gum NOTE 2
* 56510376 1 Blade Kit-Deck PU NOTE 2
Accessories
* 56044590 1 Literature Pack
Optional Batteries
* 56303054 1 Battery 36V 770 Amp Hr
* 56303055 1 Battery 36V 560 Amp Hr Sealed
* 56303056 1 Battery 36V 595 Amp Hr
* 56303057 1 Battery 36V 510 Amp Hr
* 56303593 1 Battery, 36V 770ah - Export
Optional Battery Chargers
* 56303331 1 Charger 36V Scr, 1 Phase
* 56303332 1 Charger 36V Scr, 3 Phase
* 56303333 1 Charger 36V Ferro, 1 Phase
* 56303334 1 Charger 36V Ferro, 3 Phase
* 56303594 1 Charger, 36V 3ph - China
Scrub Brushes (See Brush Selector Guide)
* 56505780 3 Short Trim Pad Holder
* 56505195 3 Pad Retainer for 56505750
* 56505785 3 ProLite
* 56505784 3 Prolene
* 56505786 3 Union Mix
* 56505783 3 AgLite Grit 500
* 56505787 3 MidGrit 240
* 56505788 3 MidLite Grit 180
* 56505782 3 Dyna Grit 80
* 56505781 3 Magna Grit 46
Main Brooms
33018858 1 Broom-Main Prolene/Wire
* 33018856 1 Broom-Main Nylon
* 33018857 1 Broom-Main Prolene
* 33018859 1 Broom-Main Union Mix / Natural
Side Brooms
56510707 1 Broom-Side Poly
* = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: All Deck Blade Kits include all blades for both skirt assemblies
87
FORM NO. 56042540
CS7000
11-3
BRUSH SELECTOR GUIDE
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
46 80 180 240 500 Union
Application Grit Grit Grit Grit Grit Prolene Prolite Mix
Stripping:
Concrete X X
Terrazzo X X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete XXXX X
Terrazzo XXXX
Ceramic/Quarry tile XXXX
Marble X X
Vinyl tile X X X
Raised-rubber tile X X
Polishing:
Raised Disc Tile X
Marble X
Vinyl tile X
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are
descriptions of the materials and their applications.
ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from
the fl oor. Recommended for use in place of red pads.
Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of
green or blue pads.
Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place of
white pads.
AgLite Grit 500: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface fl oors. Recommended for use in place of red or white pads.
MidGrit 240: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and
other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads.
MidLite Grit 180: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces.
Recommended for use in place of green or blue pads.
Dyna Grit 80: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads.
Magna Grit 46: For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads.
Short Trim
Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution
to the fl oor.
BRUSHES
56505780 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505800
56505785 - ProLite
56505784 - Prolene
56505786 - Union Mix
56505783 - AgLite Grit 500
56505787 - MidGrit 240
56505788 - MidLite Grit 180
56505782 - Dyna Grit 80
56505781 - Magna Grit 46
FORM NO. 56042540
CS7000
11-3
88
BROOM SELECTOR GUIDE
Main Broom: 33018858 Prolene & Wire (STD.) (6 Double Rows)
This broom has a more aggressive cleaning action, used to
pick up heavier debris.
33018857 Prolene (Optional) (6 Double Rows)
A top quality synthetic fi ber. This fi lament is made for a wide va-
riety of applications. Retains its stiffness when wet and resists
abrasive chemicals, solvents and oils. A general purpose mate-
rial offering high performance for a wide range of applications.
33018856 Nylon (Optional) (6 Double Rows)
General purpose broom that can be used for all types of light
soil. High wear material so uneven surfaces do not cause
excessive wear. Nylon has a high heat defl ection temperature,
is chemical resistant and will absorb water in wet conditions.
Truly a general purpose broom.
33018859 Union Mix (Optional) (6 Double Rows)
Medium grade natural fi bers.
Side Broom: 56510707 Polypropylene (STD.)
The side broom function is to sweep the dirt and debris away
from the curb, wall, pallet, etc. into the path of the main broom.
Length..................35.43” (90 cm)
Diameter ..............12.20” (31 cm)
6 Double Row
Diameter ...................22” (56 cm)
89
FORM NO. 56042540
CS7000
11-3
Gum Rubber: Provides superior wiping action on tile, terrazzo, and polished fl oors.
Red Gum Rubber: Provides longest life on fi nished or unfi nished concrete fl oors.
Polyurethane: Oil resistance provides superior life in applications with oily fl oors.
SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY)
Performance Traits Gum Rubber
(Natural Rubber) Red Gum Rubber
(Natural Rubber) Polyurethane/
Pentathane
Resilience X X
Tear Strength X X
Abrasion Resistance X X X
Wear Resistance X X
Low Temp Flexibility X X
High Temp Flexibility X X
Ozone Resistance
Chemical Resistance X
Applications
Oil Resistant Applications X
General Purpose X X X
Hot Water Applications X X
Chemical Applications X
Appearance Tan Red Translucent
SQUEEGEE BLADE SELECTOR GUIDE
FORM NO. 56042540
CS7000
11-3
90
14600 21st Avenue North
Plymouth, MN 55447-3408
www.advance-us.com
Phone: 800-989-2235
Fax: 800-989-6566
©2011 Nilfi sk-Advance, Inc.
A Nilfi sk-Advance Brand

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