T17 Service Manual Tennant Rider Floor Scrubber
2018-06-20
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T17 (Battery) Rider Scrubber Service Information Manual The Safe Scrubbing AlternativeR TennantTrueR Parts IRISt a Tennant Technology North America / International To view, print or download the latest parts or operator’s manual, visit: www.tennantco.com/manuals 9020167 Rev. 00 (6-2014) *9020167* INTRODUCTION This manual provides necessary service and maintenance instructions. Read this manual completely and understand the machine before servicing it. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: S The machine is operated with reasonable care. S The machine is maintained regularly - per the machine maintenance instructions provided. S The machine is maintained with manufacturer supplied or equivalent parts. PROTECT THE ENVIRONMENT Please dispose of packaging materials, old machine components and fluids in an environmentally safe way according to local waste disposal regulations. Always remember to recycle. MACHINE DATA Please fill out at time of installation for future reference. Model No. -Serial No. -Installation Date -- INTENDED USE The T17 is an industrial/commercial rider machine designed to wet scrub both rough and smooth hard surfaces (concrete, tile, stone, synthetic, etc). Typical applications include schools, hospitals / health care facilities, office buildings, and retail centers. Do not use this machine on soil, grass, artificial turf, or carpeted surfaces. This machine is intended for indoor use only. This machine is not intended for use on public roadways. Tennant Company PO Box 1452 Minneapolis, MN 55440 Phone: (800) 553--8033 or (763) 513--2850 www.tennantco.com Touch--N--Go, 1--STEP, Grip--N--Go, Dura--Track, SmartRelease, Duramer, are US registered and unregistered trademarks of Tennant Company. Flow-Rite is a registered trademark of Flow-Rite Controls Specifications and parts are subject to change without notice. Original Instructions, copyright E 2014 TENNANT Company, Printed in U.S.A. CONTENTS Contents Page Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . 1-1 General Information Component Locator. . . . . . . . . . . . . . . . . . . . . 2-2 Electrical Schematic, Master . . . . . . . . . . 2-4 Electrical Schematic Symbols. . . . . . 2-7 Operational Matrix. . . . . . . . . . . . . . . . . . . . . . 2-8 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Fastener Torque. . . . . . . . . . . . . . . . . . . . . 2-15 Machine dimensions. . . . . . . . . . . . . . . . . 2-16 General Machine Dimensions/ Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 General Machine Performance. . . . 2-18 Power Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 SCRUBBING SIDE BRUSH SOLUTION FLOW RATE (OPTION). . . . . . . . . . . . . . . . 2-19 ec-H2O System (Option). . . . . . . . . . . . . . 2-19 Electrical Components. . . . . . . . . . . . . 2-20 Maintenance Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . 3-3 yellow touch points. . . . . . . . . . . . . . . . . . . . 3-5 Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Circuit Breakers, fuses, and relays. . . 3-11 Electric Motors . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Scrub Brushes. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Pre-Sweep brushes. . . . . . . . . . . . . . . . . . . . . . 3-18 Squeegee blades. . . . . . . . . . . . . . . . . . . . . . . . 3-21 Skirts and Seals. . . . . . . . . . . . . . . . . . . . . . . . . 3-32 Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 Pushing, Towing, and Transporting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 Machine jacking . . . . . . . . . . . . . . . . . . . . . . . . 3-38 ec-h2o module flush procedure. . . . . . 3-39 Storage Information. . . . . . . . . . . . . . . . . . . 3-41 Freeze Protection. . . . . . . . . . . . . . . . . . . . . . 3-41 Preparing the Machine for operation after storage . . . . . . . . . . . 3-43 Priming the ec-H2O System. . . . . . . . . . . . . 3-44 Troubleshooting Onboard Diagnostics. . . . . . . . . . . . . . . . . . . 4-2 Self-Test Mode. . . . . . . . . . . . . . . . . . . . . . . . 4-2 Configuration Mode. . . . . . . . . . . . . . . . . 4-4 LCD Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 LCD Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Propel Diagnostic Mode. . . . . . . . . . . . 4-11 Curtis 1234 Controller Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 4-13 T17 Service Information 9020167 (6-14) Contents Page Diagnostic LED Operation. . . . . . . 4-13 Diagnostic Codes. . . . . . . . . . . . . . . . . 4-14 Input Display Mode. . . . . . . . . . . . . . . . . . 4-22 Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . 4-24 CAN (Controller area network) diagnostic mode. . . . . . . . . . . . . . . . . . 4-26 MOTORS mode. . . . . . . . . . . . . . . . . . . . . . . . . 4-27 Status led - power steering (option). . . . . . . . . . . . . . . . . . 4-29 Subsystem Troubleshooting. . . . . . . . . . 4-30 Back-Up Alarm/Light . . . . . . . . . . . . . . . . 4-30 lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Main Scrub Brushes . . . . . . . . . . . . . . . . . 4-34 Side Scrub Brush. . . . . . . . . . . . . . . . . . . . . 4-36 Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38 Propel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40 Rear Squeegee Lift. . . . . . . . . . . . . . . . . . . 4-42 Scrub Head Lift . . . . . . . . . . . . . . . . . . . . . . 4-44 Side sweep Brushes . . . . . . . . . . . . . . . . . . 4-46 Side sweep Brush Lift. . . . . . . . . . . . . . . . 4-50 Solution Control, Conventional. 4-52 Main brush . . . . . . . . . . . . . . . . . . . . . . . . 4-52 side brush . . . . . . . . . . . . . . . . . . . . . . . . . 4-54 Solution Control, ecH2O. . . . . . . . . . . 4-56 Severe environment - spot cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58 ES (Extended scrub) Detergent pump. . . . . . . . . . . . . . . . . . . 4-60 water pump. . . . . . . . . . . . . . . . . . . . . . . . 4-62 Spray Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . 4-64 Vacuum Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66 Service Service Procedures. . . . . . . . . . . . . . . . . . . . . . 5-2 Rear Squeegee Lift Actuator . . . . . . . . 5-2 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Installation. . . . . . . . . . . . . . . . . . . . . . . . 5-3 rod adjustment . . . . . . . . . . . . . . . . . . . 5-3 Side Brush Lift Actuator. . . . . . . . . . . . . 5-4 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Installation. . . . . . . . . . . . . . . . . . . . . . . . 5-5 Adusting side brush spring tube assembly. . . . . . . . . . . . 5-5 Vacuum Fan Assembly . . . . . . . . . . . . . . . . 5-6 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Installation. . . . . . . . . . . . . . . . . . . . . . . . 5-7 side brush motor. . . . . . . . . . . . . . . . . . . . . 5-8 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Installation. . . . . . . . . . . . . . . . . . . . . . . . 5-9 main brush lift actuator. . . . . . . . . . . 5-10 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Installation. . . . . . . . . . . . . . . . . . . . . . . 5-11 3 CONTENTS Contents Page Main Scrub head. . . . . . . . . . . . . . . . . . . . . 5-12 removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 installation. . . . . . . . . . . . . . . . . . . . . . . 5-13 main scrub brush motor (cylindrical) . . . . . . . . . . . . . . . . . . . . . . 5-14 removal. . . . . . . . . . . . . . . . . . . . . . . . . 5-14 installation. . . . . . . . . . . . . . . . . . . . 5-15 instrument panel. . . . . . . . . . . . . . . . . . . . 5-16 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 Installation. . . . . . . . . . . . . . . . . . . . . . . 5-16 logic board replacement. . . . . . . . . . 5-17 removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 installation. . . . . . . . . . . . . . . . . . . . . . . 5-18 Steering Wheel Timing. . . . . . . . . . . . . . . 5-19 Wheel Drive Assembly . . . . . . . . . . . . . . . 5-20 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 Installation. . . . . . . . . . . . . . . . . . . . . . . 5-21 Tire Replacement. . . . . . . . . . . . . . . . . . 5-22 Rear brake adjustment . . . . . . . . . . . . . 5-23 Component Testing. . . . . . . . . . . . . . . . . . . . . 5-24 Recovery Tank Level Sensors. . . . . . . 5-24 Solution tank level sensor . . . . . . . . 5-26 Propel Motor (and Encoder). . . . . . . 5-28 Propel Motor Cables. . . . . . . . . . . . . . . . 5-30 Throttle Sensor. . . . . . . . . . . . . . . . . . . . . 5-32 Side Brush Lift Actuator. . . . . . . . . . . . 5-34 Main Brush Lift Actuator. . . . . . . . . . . 5-35 rear sqge Lift Actuator. . . . . . . . . . . . 5-36 vacuum fan. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37 side Sweep brush motor . . . . . . . . . . . . 5-38 ec-h2o pump. . . . . . . . . . . . . . . . . . . . . . . . . . 5-39 ec-h2o pressure switch. . . . . . . . . . . . . 5-40 4 T17 Service Information 9020167 (6-14) SAFETY PRECAUTIONS IMPORTANT SAFETY INSTRUCTIONS − SAVE THESE INSTRUCTIONS The following precautions are used throughout this manual as indicated in their description: WARNING: To warn of hazards or unsafe practices that could result in severe personal injury or death. FOR SAFETY: To identify actions that must be followed for safe operation of equipment. The following information signals potentially dangerous conditions to the operator. Know when these conditions can exist. Locate all safety devices on the machine. Report machine damage or faulty operation immediately. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s). WARNING: Flammable materials or reactive metals can cause an explosion or fire. Do not pick up. WARNING: Electrical Hazard − Disconnect Battery Cables and Charger Plug Before Servicing Machine. − Do Not Charge Batteries with Damaged Power Supply Cord. Do Not Modify Plug. If the charger supply cord is damaged or broken, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard. FOR SAFETY: 1. Do not operate machine: − Unless trained and authorized. − Unless operator manual is read and understood. − Under the influence of alcohol or drugs. − While using a cell phone or other types of electronic devices. − Unless mentally and physically capable of following machine instructions. − With brake disabled. − If it is not in proper operating condition. − With pads or accessories not supplied or approved by Tennant. The use of other pads may impair safety. − In outdoor areas. This machine is for indoor use only. − In areas where flammable vapors/liquids or combustible dusts are present. − In areas that are too dark to safely see the controls or operate the machine unless operating / headlights are turned on. − In areas with possible falling objects unless equipped with overhead guard. − With the rear bumper door / step in the lowered position. 2. Before starting machine: − Check machine for fluid leaks. − Make sure all safety devices are in place and operate properly. − Check brakes and steering for proper operation. − Adjust seat and fasten seat belt (if equipped). This machine may be equipped with technology that automatically communicates over the cellular network. If this machine will be operated where cell phone use is restricted because of concerns related to equipment interference, please contact a Tennant representative for information on how to disable the cellular communication functionality. T17 Service Information 9020167 (6-14) 1-1 SAFETY PRECAUTIONS 3. When using machine: − Use only as described in this manual. − Use brakes to stop machine. − Go slowly on inclines and slippery surfaces. − Do not scrub on ramp inclines that exceed 8.7% grade or transport (GVWR) on ramp inclines that exceed 12% grade. − Reduce speed when turning. − Keep all parts of body inside operator station while machine is moving. − Always be aware of surroundings while operating machine. − Use care when reversing machine. − Keep children and unauthorized persons away from machine. − Do not carry passengers on any part of the machine. − Always follow safety and traffic rules. − Report machine damage or faulty operation immediately. − Follow mixing, handling and disposal instructions on chemical containers. − Follow site safety guidelines concerning wet floors. 4. Before leaving or servicing machine: − Stop on level surface. − Set parking brake. − Turn off machine and remove key. 5. When servicing machine: − All work must be done with sufficient lighting and visibility. − Keep work area well ventilated. − Avoid moving parts. Do not wear loose clothing, jewelry and secure long hair. − Block machine tires before jacking machine up. − Jack machine up at designated locations only. Support machine with jack stands. − Use hoist or jack that will support the weight of the machine. − Do not push or tow the machine without an operator in the seat controlling the machine. − Do not power spray or hose off machine near electrical components. − Disconnect battery connections and charger cord before working on machine. − Do not use incompatible battery chargers as this may damage battery packs and potentially cause a fire. − Inspect charger cord regularly for damage. 1-2 − Do not disconnect the off−board charger’s DC cord from the machine receptacle when the charger is operating. Arcing may result. If the charger must be interrupted during charging, disconnect the AC power supply cord first. − Avoid contact with battery acid. − Keep all metal objects off batteries. − Use a non−conductive battery removal device. − Use a hoist and adequate assistance when lifting batteries. − Battery installation must be done by trained personnel. − Follow site safety guidelines concerning battery removal. − All repairs must be performed by a trained service mechanic. − Do not modify the machine from its original design. − Use Tennant supplied or approved replacement parts. − Wear personal protective equipment as needed and where recommended in this manual. For Safety: wear hearing protection. For Safety: wear protective gloves. For Safety: wear eye protection. For Safety: wear protective dust mask. 6. When loading/unloading machine onto/off truck or trailer. − Drain tanks before loading machine. − Lower scrub head and squeegee before tying down machine. − Turn off machine and remove key. − Use ramp, truck or trailer that will support the weight of the machine and operator. − Do not load/unload on ramp inclines that exceed 21% grade. − Use winch. Do not push the machine onto/off the truck or trailer unless the load height is 380 mm (15 in) or less from the ground. − Block machine tires. − Tie machine down to truck or trailer. T17 Service Information 9020167 (6-14) SAFETY PRECAUTIONS The safety labels appear on the machine in the locations indicated. Replace damaged labels. WARNING LABEL − Flammable materials or reactive metals can cause explosion or fire. Do not pick up. WARNING LABEL − Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. WARNING LABEL − Flammable materials can cause explosion or fire. Do not use flammable materials in tank. FOR SAFETY LABEL − Do not operate Located on bottom of machine with rear recovery tank cover. bumper door / step in the lowered position. Do not carry passengers on any part of the machine. Located on rear bumper door / step. FOR SAFETY LABEL − Read manual before operating machine. Located on bottom of battery compartment cover. Located on solution tank cover and on detergent tank (option). FOR SAFETY LABEL − Authorized Service Mechanic Only. Located on electrical panel. T17 Service Information 9020167 (6-14) Located on circuit board cover and electrical panel. 1-3 SAFETY PRECAUTIONS 1-4 T17 Service Information 9020167 (6-14) GENERAL INFORMATION SECTION Contents 2 Page General Information . . . . . . . . . . . . . . . . . . . . . . 2-1 Component Locator. . . . . . . . . . . . . . . . . . . . . 2-2 Electrical Schematic, Master . . . . . . . . . . 2-4 Electrical Schematic Symbols. . . . . . 2-7 Operational Matrix. . . . . . . . . . . . . . . . . . . . . . 2-8 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Fastener Torque. . . . . . . . . . . . . . . . . . . . . 2-15 Machine dimensions. . . . . . . . . . . . . . . . . 2-16 General Machine Dimensions/ Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 General Machine Performance. . . . 2-18 Power Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 SCRUBBING SIDE BRUSH SOLUTION FLOW RATE (OPTION). . . . . . . . . . . . . . . . 2-19 ec-H2O System (Option). . . . . . . . . . . . . . 2-19 Electrical Components. . . . . . . . . . . . . 2-20 T17 Service Information 9020167 (6-14) 2-1 GENERAL INFORMATION Component Locator Components A Interface Module and Touch Panel B Curtis® AC Propel Controller C Power Steering Assembly* D AC Drive Assembly E IRIS™ Module* F ec-H2O Pump* G BLDC (Brushless DC) Brush Motors H Spray Wand* I Dual Vacuum Fans J IRIS™ Shunt Assembly* K ec-H2O Module* L Backup Alarm/Flashing Light*, Circuit Breaker #16, M2 Relay M Recovery Tank Full Switch, ES Half-Full Switches* N Rear Squeegee Lift Actuator O Brake Adjustment Rods P Scrub Head Lift Actuator Q Brake Pedal Interlock Switch R Control Modules, M1 Contactor Circuit Breakers (1-9) S Seat Switch T Battery Rollout Switch K A J I B C H D E F G A T L M S * Optional Equipment R Q N 2-2 O P T17 Service Information 9020167 (6-14) GENERAL INFORMATION Component Locator (cont'd) Components U Battery V Detergent Metering Pump* W BLDC (Brushless DC) Side Scrub Brush Motor X Side Scrub Brush Lift Actuator Y M3 Contactor, Power Steering Motor Control* Z Throttle Sensor S Z U AA Pre-Sweep, Hopper Vacuum Duct* BB Pre-Sweep, Dust Filter Bag CC Pre-Sweep, Main Sweep Brush Motor Y V X DD Pre-Sweep, Side Sweep Brush Motors EE Pre-Sweep, Hopper FF Pre-Sweep, Bag Housing Vacuum Duct W * Optional Equipment AA FF BB CC EE DD T17 Service Information 9020167 (6-14) 2-3 GENERAL INFORMATION ELECTRICAL SCHEMATIC (1 of 3) OPTIONAL TELEMETRY CABLES: + -- 13/BLK TELEMETRY SHUNT IN-LINE (OPTIONAL) 36 VDC SHUNT LOW SEE SECTION D7 MTRMTR-24 1 2 WHT 2 3 GRN 3 3 GRN 3 4 RED 4 4 RED 4 613/BLK M1 M2 M3 M4 #1208907 CODE_2 T2 BLK 6 3 4 3 4 YEL YEL AC PROPEL MOTOR PIN OUT (FACING MOTOR) W1 U A+ A- ORA W WHT V GRN B2: BRN B1: PUR T2: YEL T1: YEL M1A MAIN CONTACTOR 24/YEL 17/PUR 0.5A 6 2 1 62/BRN 58/GRY 59/WHT 66/BLU 61/PNK INTERNAL TO AC PROPEL MOTOR (INCLUDES ENCOCER, TEMP SENDER AND BRAKE SOL.) SENDER, TEMP PROPEL MOTOR CONTROL HARNESS 22/RED-TAN AMER ENCODER T1 OPT. POWER STEERING HARNESS 6 WHT 5 5 1 BLK 2 WHT 2 CODE_1 4 5 6 1 BLK 1 LED BLU PUR M4 RED 4 M3 SW/B+ WHT 4 M2 MTR+ 5 ORA 2 RED/GRN 3 79 MTR_CONTROL M1 1 2 3 M3B AUX1 CONTACTOR 145/GRN 2 MTR- 79/WHT 13/BLK GND OPT. POWER STEERING 6/BLU 6/BLU CABLE: BATT. TO MACHINE: 6 MTR+ +36VDC 5 15A-FRONT RED POWER STEERING 1 1 2 145/GRN 1 SHUNT-1 CABLE: BATT. TO MACHINE TO: TELEMETRY IN-LINE FUSE. 3 CB-15 1 13/BLK-WHT 13 POWER STEERING MODULE 1/RED SHUNT HIGH SEE SECTION D7 AUX1 CONTACTOR COIL 118/GRY 17/PUR 0.5A RX 99/WHT J1-29 B+ B 6 5 4 E-STOP B 9/WHT J1-9 W INTERLOCK 7/PUR BRAKE THROTTLE GND B+ P1-C BLU P1-B YEL 14/YEL P1-D BLK 58/GRY P1-A RED 8/GRY CAN H CAN L 7/PUR CLOSED = BATT. ROLLED OUT U/ORA V V/GRN W W/WHT 17 ISOLATED GROUND POST = STAND OFF GND GND 13/BLK: CABLE: POWER/GND TO CURTIS. CAN+/YEL SW-1 PIN 15 KEY SWITCH 8/GRY S-17: BATT. ROLL OUT (N.C.H.O.) CAN-/GRN 4/YEL PIN 30 8/GRY S-11 PARK BRAKE SW. (N.C.H.O.) U TO: OPTIONAL BACK UP LIGHT/ALARM HARNESS. J1-23 CLOSED = PARK BRAKE SET 94 J1-34 CAN TERM L J1-35 REV THROTTLE FWD 11/PNK J1-33 J1-11 2 BRAKE IN 10/TAN J1-22 8 5 4 1 J1-16 D-1 SEAT SWITCH HARNESS SW-3A 6 FWD/REV SW. 15 J1-3 94/YEL J1-21 CAN TERM H SW-4: SEAT SWITCH 8/GRY J1-13 J1-5 J1-8 J1-6 J1-7 J1-25 V KSI 5/GRNJ1-10 A CURTIS 1234 CONTROLLER J1-4 15/GRN MTR-1 3/ORA A U B+ SW-2 E-STOP SWITCH DRV4 RX 8/GRY J1-1 8/GRY DRV3 PROPEL SYSTEM POWER/GND TO CURTIS. 150A-REAR DRV2 1 TX 36VDC J1-28 DRV1 70/TAN THERMISTOR 61/PNK 3 I/O GND 58/GRY 4 PHASE A 2 AC PROPEL MOTOR 2/RED-TAN TX FUSE-1 3 1 GND +12V PHASE B 22/RED-TAN CB-4 2.5A-REAR M1B MAIN CONTACTOR J1-32 17/PUR PROGRAMMING PORT +12V M1 TO FUSE-1 BUS BAR M3A 58/GRY 58 J1-31 1/RED 2 1/RED 58 THROTTLE SENSOR 8/GRY 8/GRY CANCAN+ 2 WHT/PAIR #2 1 1 J1-4 BLK/PAIR #1 3 3 J1-1 RED/PAIR #1 4 4 211/PNK INTERFACE MODULE 8/GRY M1 TO FUSE-1 BUS BAR 8/GRY 8/GRY J4-18 KSI CAN_+12V CAN GND FUSE-2 P1-1 16/BLU: CABLE 100A-REAR B+ POST CANCAN+ 2/RED-TAN CB-6 19/WHT 19/WHT J4-4 2.5A-REAR SV-3 SWITCHED B+ 2/RED-TAN 0.5A MAIN NO DRIP VALVE 18/GRY J4-17 19/WHT 20/TAN J4-16 P1-1 19/WHT 0.5A ALARM P2-1 2 19/WHT 21/PNK J4-15 DET. PUMP/SPOT CLEAN PUMP 1 23/ORA J4-14 12 19/WHT LONG SPOT CLEAN 19/WHT 10 SHORT SPOT CLEAN 25/GRN J4-12 9 26/BLU J4-11 27/PUR J4-9 28/GRY J4-10 LED2 1 2 #1205906 MTR-3 LEFT SCRUB MTR OPEN1 MTR-6 MAIN_CONT. AUD. ALARM SPOT_PUMP +12VDC MTR_1/U MTR_2/V MTR_3/W HALL_1 HALL_2 HALL_3 +5VDC OPEN2 GND RIGHT SCRUB MTR OPEN1 MTR-5 MTR_1/U MTR_2/V MTR_3/W HALL_2 +5VDC OPEN2 GND 2-4 3 203/ORA J10-3 1E 32/BRN J9-1 2E 33/ORA J9-2 3E 34/YEL J9-3 4E 125/GRN J9-4 5E 6E J9-5 2 3 1E 2E 3E J11-4 J11-5 J11-6 205/GRN 204/YEL J9-6 208/GRY J9-7 6E J9-8 130/TAN J9-9 131/PNK 132/BRN 4E 5E SW-5 B+ GND A 113/BLK-WHT SOL. TANK PRESS.SENSOR LONG_SPOT_LED DIGITAL GND. SHORT_SPOT_LED HALF_1 J4-3 J4-8 113/BLK-WHT DIGITAL GROUND ( GND. AT INPUT = ENABLE SPOT SCRUB) 35/GRN SHORT SPOT SCRUB HALF_0 LONG_SPOT J4-7 LT_MTR_1_1 LT_MTR_1_2 NOT_USED1 36/BLU LONG SPOT SCRUB 113/BLK-WHT SPOT CLEAN SW. SW-6 11 8 5 4 1 9 12 6 13/BLK 2 13/BLK 10 FOR SPOT CLEAN INDICATOR LIGHTS J4-6 LT_MTR_1_3 HALL_1_LF HALL_2_LF HALL_3_LF +5VDC_LF GND_LF VAC FAN #1 129/WHT 4 1 J10-2 C J9-10 RT_MTR_2_1 RT_MTR_2_3 VAC FAN #2 CHASSIS GND. STRAP @ FRAME 105/GRN 105/GRN HALL_1_RT HALL_2_RT HALL_3_RT +5VDC_RT GND_RT 133/ORA SCRUB MODULE 38A 105/GRN RT_MTR_2_2 FRONT CIRCUIT BREAKER PANEL 105/GRN STATIC GROUNDING GROUND HALL_3 200/TAN B 37/PUR 13/BLK HALL_1 209/WHT J10-1 2 38/GRY J4-1 NOT_USED0 SHORT_SPOT 1 J4-5 OUT SCRUB UP/DOWN 4 13/BLK: CABLE J4-13 SCRUB MODULE 11 LED1 13/BLK P J4-2 P2-1 HORN SOL.SENSOR SPOT CLEAN LEDS INTERNAL TO SW-6 J1-1 CAN-CAN+ ALARM-1 MTR-2 2 HORN P2-1 J1-2 MAIN H20 DRIP GND. POST P1-1 J1-3 FLYBACK HORN-1 19/WHT J1-4 213/BLK-WHT POD HARNESS CAN+/YEL 2 J1-2 CAN-/GRN 8/GRY +12VDC BLK/PAIR #2 USER INTERFACE MODULE DIGITAL_GND J1-3 13 134/YEL SCRUB MOTOR HARNESS T17 Service Information 9020167 (6-14) GENERAL INFORMATION ELECTRICAL SCHEMATIC (2 of 3) 13 2/RED-TAN GROUND 2 CAN-CAN+ CB-1 2/RED-TAN J5-1 40/TAN OR 40/BLU 60A-REAR EXTEND LIMIT SW. 1 RETRACT LIMIT 1 41/PNK J6-18 2 42/BRN J6-17 SQGE UP/DN ACTUATOR 2 2 1 VAC FAN #1 19A MTR-7 1 VAC FAN #2 19A MTR-8 J7-1 44/YEL J7-2 45/GRN J7-3 J7-4 47/PUR J6-16 J6-15 2 1 ES PUMP 3-5A J6-14 48/GRY MTR-9 CB-5 2/RED-TAN 49/WHT J6-13 53/ORA J6-7 2.5A-REAR NOT_USED SHIELD HALF_0 CANCAN+ HALF_1 GND HALF_2 CAN-/GRN J3-1 CAN+/YEL J5-2 13/BLK 13/BLK SW-7 HALF_3 INPUT_0 J6-10 102/BRN A N.O. B 13/BLK REC. TANK FULL ( GROUND ON INPUT = REC. FULL) HALF_3B+ 13/BLK HALF_4 HALF_4B+ SW-8 INPUT_1 HALF_5 HALF_5B+ FLYBACK GND_DIGITAL PCB_SEL_0 53/ORA J6-12 54/YEL OUTPUT_0 SV-4: AUTO FILL SOL. VALVE PCB-SEL_1 0.5A 53/ORA 55/GRN J6-11 OUTPUT_1 SV-5: AUTO FILL REC VALVE SPARE_INPUT0 J6-6 J3-2 HALF_2B+ 0.5A J6-5 J3-3 WATER PICK UP MODULE 2 43/ORA B+ J3-4 LED_DRIVE0 SPARE_INPUT1 J6-9 J6-2 101/PNK A N.O. B ( GROUND ON INPUT = REC. 1/2 FULL) 13/BLK REC. 1/2 TANK FULL (OPT. ES SYSTEM) J6-8 J6-1 J6-3 J6-4 LED_DRIVE1 PRESWEEP=H2O=SIDE SWEEP WATER PICKUP MODULE CB-3A 2/RED-TAN J5-1 56/BLU 20A-REAR EXTEND LIMIT SW. MTR-10 2 57/PUR J6-18 1 69/WHT J6-17 LEFT SIDE UP/DN ACT. 2 RETRACT LIMIT 1 3-5A 1 LEFT SIDE SWEEP MTR-11 2 3-5A 1 RIGHT SIDE SWEEP MTR-12 EXTEND LIMIT SW. 2 RIGHT SIDE UP/DN ACT. 2 J7-1 72/BRN J7-2 73/ORA J7-3 74/YEL J7-4 75/GRN J6-16 1 1 RETRACT 71/PNK J6-15 MTR-13LIMIT SW. 78/GRY J6-14 J6-13 CB-7A 2/RED-TAN 2.5A-REAR NOT LOADED WITH SIDE SWEEP OPTION J6-7 J6-12 J6-11 J6-5 J6-6 NOT_USED SHIELD HALF_0 CANCAN+ HALF_1 GND HALF_2 J3-3 J3-2 CAN-/GRN J3-1 CAN+/YEL J5-2 13/BLK HALF_2B+ HALF_3 CAN-CAN+ J3-4 13/BLK ( GROUND ON INPUT = ENABLE SIDE SWEEP) INPUT_0 J6-10 OPTIONAL SIDE SWEEP MODULE 2 B+ 6 SW-9A 2 100/TAN 8 5 4 1 SIDE SWEEP SW. HALF_3B+ HALF_4 HALF_4B+ INPUT_1 HALF_5 HALF_5B+ FLYBACK OUTPUT_0 OUTPUT_1 LED_DRIVE0 GND_DIGITAL PCB_SEL_0 PCB-SEL_1 SPARE_INPUT0 SPARE_INPUT1 J6-9 J6-2 J6-8 J6-1 J6-3 J6-4 LED_DRIVE1 PRESWEEP=H2O=SIDE SWEEP OPT. SIDE SWEEP MODULE OPT. SIDE SWEEP HARNESS CAN-CAN+ CB-2 2/RED-TAN 80/TAN J5-1 50A-REAR EXTEND LIMIT SW. MTR-14 1 2 2 20A 81/PNK J6-18 2 82/BRN SWEEP UP/DN ACT. 2B 82/BRN J6-17 1 1 RETRACT LIMIT 81/PNK 1B VAC FAN MTR-16 1 18A 2 MIDDLE SWEEP MTR MTR-15 3A 1 LEFT PRESWEEP MTR MTR-17 1A 86/BLU 87/PUR 2A 87/PUR J7-2 83/ORA 3A 83/ORA J7-3 84/YEL 4A 84/YEL J7-1 J7-4 89/WHT 4B 89/WHT J6-16 88/GRY 3B 88/GRY J6-15 94/YEL 6B 94/YEL J6-14 91/PNK 5B 91/PNK J6-13 MTR-18 2 3A 1 RIGHT PRESWEEP MTR OPT. PRESWEEP HEAD HARNESS 2/RED-TAN 95/GRN J6-7 95/GRN CB-7B 2.5A-REAR J6-12 J6-11 95/GRN 95/GRN 12 10 11 9 LED-3 96/BLU LED-4 117/PUR J6-6 J6-5 NOT_USED SHIELD HALF_0 CANCAN+ HALF_1 GND HALF_2 J3-4 J3-3 J3-2 CAN-/GRN J3-1 CAN+/YEL J5-2 13/BLK HALF_2B+ HALF_3 13/BLK ( GROUND ON INPUT = ENABLE FUNCTION) INPUT_0 J6-10 HALF_3B+ 98/GRY UP = VAC & SWEEP 97/GRY DN.= SWEEP ONLY HALF_4 HALF_4B+ FLYBACK OUTPUT_0 OUTPUT_1 LED_DRIVE0 INPUT_1 GND_DIGITAL PCB_SEL_0 PCB-SEL_1 SPARE_INPUT0 SPARE_INPUT1 2 10 J6-9 J6-2 J6-8 J6-1 J6-3 J6-4 LT-7 PRESWEEP MODULE 76 6 76/BLU LT-6 GROUND PRESWEEP=H2O=SIDE SWEEP 7B 12 LED_DRIVE1 PRESWEEP LIGHT/LED INTERNAL TO SW-11 FROM: LIGHT SWITCH 11 8 5 4 1 9 FOR (2) PRESWEEP LIGHTS/LEDS HALF_5 HALF_5B+ PRE SWEEP SWITCH SW-10 OPTIONAL PRE SWEEP MODULE 2 86/BLU B+ LEFT HEADLIGHT (LED) RIGHT HEADLIGHT (LED) 8B OPT. PRESWEEP HEAD HARNESS 13 OPT. PRESWEEP BASE HARNESS T17 Service Information 9020167 (6-14) 2-5 GENERAL INFORMATION ELECTRICAL SCHEMATIC (3 of 3) 2 13 CAN-CAN+ CB-3C 2/RED-TAN J5-1 103/ORA 35A-REAR B+ POST J2-4 CAN_+12V J2-3 CAN GND CB-7C 2/RED-TAN CAN- 104/YEL CAN+ 1 2.5A-REAR 104/YEL J4-4 GND. POST 1 MTR-19 0.5A 104/YEL 0.5A 104/YEL 2 1 3 3 106/BLU J4-10 2 2 107/PUR J4-9 SIDE PUMP SV-6: SIDE H2O VALVE 2 115/GRN J4-7 1 108/GRY J4-8 SIDE ACTUATOR SIDE SCRUB MTR OPEN1 MTR_3/W MTR_2/V MTR_1/U HALL_1 HALL_2 HALL_3 +5VDC OPEN2 GND 109/WHT J6-3 2 110/TAN J6-2 1 111/PNK J6-1 1E 135/GRN J4-12 2E 136/BLU J4-14 3E 137/PUR J4-16 4E 138/GRY J4-15 5E J4-13 6E 139/WHT J4-11 13/BLK 13/BLK ( GROUND ON INPUT = ENABLE SIDE SCRUB) SIDE_H2O_VALVE J4-6 INPUT_0 SIDE_ACT0 SIDE_ACT1 MTR_3 2 SIDE SCRUB ON/OFF SW. J4-2 MTR_1 J4-3 NOT_USED1 HALL_1_SIDE HALL_2_SIDE HALL_3_SIDE +5VDC_SIDE OPEN GND_SIDE SIDE SCRUB MODULE 1 2.5A-REAR 46/BLU J4-1 46/BLU J4-2 51/PNK J4-5 46/BLU ECH20 SIDE BR. VALVE J4-6 J4-7 VCC_2 CAN- SIDE BR. VALVE CAN+ NOT USED #1 2/RED-TAN 2A MTR-22 50/TAN 50/TAN 52/BRN 2 2 J4-4 (B) ECHO/FAST PUMP (A) 2.5A-REAR C-1 6 SW-13 J4-9 PRESS_IN 13/BLK - NO COM 60/TAN NC PRESS NC, OPENS @ 20PSI +/-2PSI = FAULT CAPACITOR, 0.01UF, 200V 50/TAN 6 J4-12 PUMP 52/BRN + CAN+/YEL J4-13 GND_2 GND_3 CB-9 CAN-/GRN J4-10 J4-14 GND_1 NOT USED #2 J4-11 ECHO MODULE SV-7 0.5A OPT. SIDE SCRUB HARNESS VCC_1 4 1 3 2/RED-TAN CB-8 8 5 4 1 J4-1 NOT_USED0 MTR_2 SW-12A 6 112/BRN J4-5 SPARE_IN0 SPARE_IN1 3 CAN+/YEL J5-2 SIDE_PUMP SIDE SCRUB BRUSH 4 CAN-/GRN J2-1 SIDE SCRUB MODULE EXTEND LIMIT SW. BRN RETRACT LIMIT BLK BLU MTR-20 RED MTR-21 FLYBACK J2-2 50/TAN 5 5 J4-3 FLYBACK J4-8 OPEN1 (ECHO sparger) (ECHO cell) 8EA/GRY J5-1 7EA/PUR J5-2 3EA/ORA J5-3 4EA/YEL J5-4 EC-H20 MODULE SPGR_A SW-14 SPGR_B CELL_A FLUSH_GND CELL_B FLUSH_SW J5-6 9EA/WHT J5-5 13EA/BLK EC-H20 FLUSH SW. OPT. INTERNAL EC-H2O MODULE HARNESS OPT. EC-H2O HARNESS 77/PUR P1-23 77/PUR 2A P1-22 B+ B+ 13 P1-7 P1-6 IN-LINE FUSE-3 SHUNT LOW 13/BLK-WHT SHUNT- 1/RED 1/RED 79/WHT SHUNT HIGH SHUNT+ 79 P1-21 GND 13/BLK 13/BLK P1-20 GND CAN-CAN+ P1-19 GND CANCAN+ P1-11 CAN-/GRN2 2 P1-3 1 CAN+/YEL1 TELEMETRY MODULE 6/BLU CB-10 SW-15 2 63/ORA 15A-FRONT 6 10 OPT. TELEMETRY HARNESS D-2 64/YEL 1 4 64/YEL 5 8 9 13/BLK OPT. SPRAY WAND 6 OPT. TELEMETRY MODULE DIRECT TO BATTERY B+ 1 13/BLK MTR-23 64/YEL SPRAY NOZZLE PUMP 13/BLK SPRAY NOZZLE SWITCH 76/BLU 76 TO: PRESWEEP HARNESS LT-1 76/BLU CB-11 65/GRN 3 1 65/GRN 15A-FRONT 67/PUR 8 6 7 5 65/GRN 4 2 CB-12 2.5A-FRONT LT-2 76/BLU CB-13 68/GRY 68/GRY 2.5A-FRONT STROBE LT. FLASHING LT. LIGHT SWITCH ALL LIGHTS OFF/DN WARN. LIGHT ON/CENTER HEAD & WARN ON/UP = 2-1, 6-5 = 2-3, 6-7 = 3-4, 7-8 LT-3 93/ORA 3 3 LEFT HEADLIGHT (LED) 13/BLK RIGHT HEADLIGHT (LED) 13/BLK OHG FLASH/STROBE LIGHT 13/BLK OPT. LIGHTS 6/BLU SW-16 OPT. OHG WARNING LIGHT HARNESS LT-4 76/BLU 13/BLK 6 6 13/BLK CB-14 2.5A-FRONT LT-3 94 15 ALARM-2 1 1 17/PUR CB-16 2.5A LOCATED INSIDE LIGHT ASSEMBLY 90/TAN P1-1 P2-1 85/GRN-WHT 87 M2B 30 13/BLK REVERSE ALARM 90/TAN 85/GRN-WHT LT-5 NOT USED (FOR SPECIALS) 5 5 2 2 15/GRN 17/PUR 17 +36VDC FROM CONTROLLER OPT. BACK UP ALARM/LIGHT 13/BLK FLASH/STROBE LIGHT LOW = REV. 4 94/YEL LOW = FWD. OR REV. (SPECIAL ONLY) 92/BRN RED TAILLIGHT (LED) STROBE LT. FLASHING LT. 4 92/BRN WHT, BACK UP LIGHT (LED) 90/TAN OPT. LIGHT KIT OPT. LIGHT / ALARM HARNESS 2-6 86 M2A 85 15/GRN OPT. REVERSE RELAY T17 Service Information 9020167 (6-14) RN GENERAL INFORMATION Note: Note: ecH2O Side Brush ecH2O Enable: Electrical schematic symbols J7-12 Low=SV3 H20 Valve ON J7-10 Low=Turn ON ecH2O ecH2O Pump ON 100% IGN ST + Battery Circuit Breaker DPDT Switch Key Switch Fuse Pressure Switch Connected Diode Motor Not Connected Single Continuation Tab Connector Double Continuation Tab Energized 3 Phase AC Induction Motor FaST/ES Pum Relay Coil Adaptor Harness Motor Encoder N.C. Relay Contacts Sensor (Variable Resistor) N.O. Relay Contacts Momenary Switch N.O. Horn or Alarm Contact Switch N.C. Notes Sweep OF Sweep ON Vac & Swe Assembly AC Plug + Operational - Capacitor T17 Service Information 9020167 (6-14) Light Solenoid Valve ElectroMagnetic Brake 2-7 GENERAL INFORMATION Operational Matrix Output Pin(s) Enable Input Disable Input Vacuum Fan, Scrubbing Water PU Module: Fan #1 J7-1, J7-2 Fan #2 J7-3, J7-4 1-STEP Scrub On Interface Module 1-STEP Scrub Off Interface Module Squeegee/Vacuum On Interface Module Squeegee/Vacuum Off Interface Module Recovery Tank Full Water PU Module, J610 Low Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module Rear Squeegee Down Main Scrub Brushes 2-8 Water PU Module: J6-17, J6-18 Scrub Module: Right Motor J10-1, J10-2, J10-3, J9-1, J9-2, J9-3, J9-4, J9-5 Left Motor J11-4, J11-5, J11-6, J9-6, J9-7, J9-8, J9-9, J9-10 1-STEP Scrub On Interface Module 1-STEP Scrub Off Interface Module Squeegee/Vacuum On Interface Module Squeegee/Vacuum Off Interface Module Reverse Propel Curtis PMC, J1-33 High Recovery Tank Full Water PU Module, J610 Low Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module 1-STEP Scrub On Interface Module 1-STEP Scrub Off Interface Module Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Recovery Tank Full Water PU Module, J610 Low Solution Tank Empty Scrub Module, J4-1 ≈ < 0.73 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module T17 Service Information 9020167 (6-14) GENERAL INFORMATION OPERATIONAL MATRIX (cont'd) Output Pin(s) Enable Input Disable Input Scrub Head Down Scrub Module: J4-9, J4-10 1-STEP Scrub On Interface Module 1-STEP Scrub Off Interface Module Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Recovery Tank Full Water PU Module, J610 Low Solution Tank Empty Scrub Module, J4-1 ≈ < 0.73 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module 1-STEP Scrub Off Interface Module Side Brush Extend/ Down (Option) Side Scrub Module: J4-7, J4-8 1-STEP Scrub On Interface Module Side Brush Switch On Side Scrub Side Brush Switch Off Module, J4-6 Ground T17 Service Information 9020167 (6-14) Side Scrub Module, J4-6 Not Grounded Recovery Tank Full Water PU Module, J610 Low Solution Tank Empty Scrub Module, J4-1 ≈ < 0.73 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module 2-9 GENERAL INFORMATION OPERATIONAL MATRIX (cont'd) Output Pin(s) Enable Input Disable Input Side Scrub Brush Motor (Option - Non PreSweep) Side Scrub Module: Motor J6-1, J6-2, J6-3, J4-11, J4-12, J4-13, J4-14, J4-15 1-STEP Scrub On Interface Module 1-STEP Scrub Off Interface Module Side Brush Switch On Side Scrub Side Brush Switch Off Module, J4-6 Ground Side Scrub Module, J4-6 Not Grounded Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Recovery Tank Full Water PU Module, J610 Low Solution Tank Empty Scrub Module, J4-1 ≈ < 0.73 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module Solution Control (Conventional) 2-10 Scrub Module: Main Valve J4-17 1-STEP Scrub On Interface Module 1-STEP Scrub Off Interface Module Solution Control On Interface Module Solution Control Off Interface Module Side Scrub Module (Option): Side Pump J4-10 Side Valve J4-9 Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Side Scrub Switch On (Option) Side Scrub Side Scrub Switch Off Module, J4-6 (Option) ≈ Grounded Side Scrub Module, J6-10 ≈ Not Grounded Recovery Tank Full Water PU Module, J610 Low Solution Tank Empty Scrub Module, J4-1 ≈ < 0.73 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module T17 Service Information 9020167 (6-14) GENERAL INFORMATION OPERATIONAL MATRIX (cont'd) Output Pin(s) Enable Input Disable Input Solution Control ec-H2O (Option) ec-H2O Module: Side Br. Valve J4-5 Pump J4-4 Sparger J5-1, J5-2 e-Cell J5-3, J5-4 1-STEP Scrub On Interface Module, CAN-Bus 1-STEP Scrub Off Interface Module, CAN-Bus Solution Control On Interface Module, CAN-Bus Solution Control Off Interface Module, CAN-Bus ec-H2O Button On Interface Module, CAN-Bus ec-H2O Button Off Interface Module, CAN-Bus Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Recovery Tank Full Water PU Module, J610 Low Solution Tank Empty Scrub Module, J4-1 ≈ < 0.73 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc ec-H2O System Fault (see ec-H2O system troubleshooting) ec-H2O Module to CAN-Bus Circuit Fault CAN-Bus to Interface Module Flush Mode ec-H2O Module, J5-5 and J5-6 = Closed System Over Pressure (≈ > 20 psi) ec-H2O Module, J4-9 = Not Grounded Severe Environment Mode Scrub Module, J4-8 Low or J4-7 Low T17 Service Information 9020167 (6-14) 2-11 GENERAL INFORMATION OPERATIONAL MATRIX (cont'd) Output Pin(s) Enable Input Disable Input ES (Extended Scrub) Pump (Option) Water PU Module: Water Pump J6-13, J6-14 1-STEP Scrub On Interface Module, CAN-Bus 1-STEP Scrub Off Interface Module, CAN-Bus Solution Control On Interface Module, CAN-Bus Solution Control Off Interface Module, CAN-Bus ES Button On Interface Module, CAN-Bus ES Button Off Interface Module, CAN-Bus Recovery Tank 1/2 Full Water PU Recovery Tank Full Module, J6-9 = Ground Water PU Module, J610 = Ground Solution Tank Not Full Scrub Module, J4-1 ≈ < 1.34 Vdc Solution Tank Full Scrub Module, J4-1 ≈ > 1.34 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module NOTE: 45 seconds/10 seconds Off until recovery tank is less than 1/2 full and solution tank is not full. ES Detergent Pump: (Option) NOTE: Does not operate on 1 solution level LED. 2-12 Scrub Module: Detergent Pump J4-14 1-STEP Scrub On Interface Module, CAN-Bus 1-STEP Scrub Off Interface Module, CAN-Bus Solution Control On (2 or 3 Solution LEDs On) Interface Module, CAN-Bus Solution Control Off (including 0 or 1 solution LEDs On) Interface Module, CAN-Bus ES Button On Interface Module, CAN-Bus ES Button Off Interface Module, CAN-Bus Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Recovery Tank Full Water PU Module, J610 = Ground Solution Tank Empty Scrub Module, J4-1 ≈ < 0.73 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module T17 Service Information 9020167 (6-14) GENERAL INFORMATION OPERATIONAL MATRIX (cont'd) Output Pin(s) Severe Environment Pump: (Option) Scrub Module: Detergent Pump NOTE: Short and Long J4-14 cycle duration times can be adjusted in configuration mode. Pre-Sweep Brushes Pre-Sweep Brushes Down Pre-Sweep Module: Main J7-3, J7-4 Right J6-13, J6-14 Left J6-15, J6-16 Pre-Sweep Module: Actuator J6-17, J6-18 Enable Input Disable Input 1-STEP Scrub On Interface Module, CAN-Bus 1-STEP Scrub Off Interface Module, CAN-Bus Solution Control On Interface Module, CAN-Bus Solution Control Off Interface Module, CAN-Bus Severe Environment Switch On Scrub Module, J4-8 Low or J4-7 Low Severe Environment Switch Off Scrub Module, J4-8 Not Low and J4-7 Not Low Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Configured for 1%, 2%, or 3% Mix Ratio Interface Module, CAN-Bus Configured for 0% Mix Interface Ratio Module, CAN-Bus Recovery Tank Full Water PU Module, J610 = Ground Solution Tank Empty Scrub Module, J4-1 ≈ < 0.73 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module Pre-Sweep Switch On Pre-Sweep Module: J6-9 or J6-10 = Grounded Pre-Sweep Switch Off Pre-Sweep Module: J6-9 and J6-10 = Not Grounded Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module Pre-Sweep Switch Off Pre-Sweep Module: J6-9 and J6-10 = Not Grounded Pre-Sweep Switch On T17 Service Information 9020167 (6-14) Pre-Sweep Module: J6-9 or J6-10 = Grounded 2-13 GENERAL INFORMATION OPERATIONAL MATRIX (cont'd) Output Pin(s) Enable Input Disable Input Pre-Sweep Vacuum Fan Pre-Sweep Module: Vacuum Fan J7-1, J7-2 Pre-Sweep Vacuum Fan Switch On Pre-Sweep Module: J6-10 = Grounded Pre-Sweep Vacuum Fan Switch Off Pre-Sweep Module: J6-10 = Not Grounded Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Low Battery Voltage Curtis PMC Module, J1-1 ≈ < 32 Vdc Circuit Fault CAN-Bus to Interface Module Propel Back-Up Alarm/ Lights (Option) 2-14 Seat Switch Closed Curtis PMC, J1-9 ≈ Battery Voltage Seat Switch Open Curtis PMC, J1-9 ≈ No Battery Voltage Fwd/Rev Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Fwd/Rev Switch Input Curtis PMC, J1-22 or J133 ≈ Battery Voltage Brake Switch Input Curtis PMC, J1-11 ≈ Battery Voltage Rollout Battery Switch Curtis PMC, Input J1-11 ≈ Battery Voltage Curtis® Propel Control Fault See Curtis PMC Diagnostics. Reverse Switch Input Curtis PMC, J1-33 ≈ Battery Voltage Forward Switch Input Curtis PMC, J1-22 ≈ Battery Voltage Reverse Throttle Command Curtis PMC, J1-6 ≈ 0.2-5 vDC Neutral - Ready State Curtis PMC, J1-6 ≈ 0 Vdc Curtis® Propel Control Fault See Curtis PMC Diagnostics. T17 Service Information 9020167 (6-14) GENERAL INFORMATION FASTENER TORQUE SAE (STANDARD) Thread Size SAE Grade 1 SAE Grade 2 Carriage Bolts Thread Cutting Thread Rolling SAE Grade 5 Socket & Stainless Steel SAE Grade 8 Headless Socket Set Screws Square Head Set Screws (5) - (6.5) (4) - (6) 5 (.125) (6) - (8) (9) - (11) 6 (.138) (7) - (9) (20) - (24) (9) - (11) 8 (.164) (12) - (16) (40) - (47) (17) - (23) 10 (.190) (20) - (26) (50) - (60) (31) - (41) 1/4 (.250) 4-5 5-6 7 - 10 7 - 10 10 - 13 6-8 17 - 19 5/16 (.312) 7-9 9 - 12 15 - 20 15 - 20 20 - 26 13 - 15 32 - 38 3/8 (.375) 13 - 17 16 - 21 27 - 35 36 - 47 22 - 26 65 - 75 7/16 (.438) 20 - 26 26 - 34 43 - 56 53 - 76 33 - 39 106 - 124 1/2 (.500) 27 - 35 39 - 51 65 - 85 89 - 116 48 - 56 162 - 188 Inch Pounds 4 (.112) 80 - 104 130 - 170 171 - 265 228 - 383 129 - 168 215 - 280 313 - 407 592 - 688 1 (1.000) 258 - 335 500 - 650 757 - 984 1281 - 1489 Foot Pounds 5/8 (.625) 3/4 (.750) METRIC Thread Size 4.8/5.6 8.8 Stainless Steel 10.9 12.9 Set Screws M3 43 - 56 Ncm 99 - 128 Ncm 139 - 180 Ncm 166 - 215 Ncm 61 - 79 Ncm M4 99 - 128 Ncm 223 - 290 Ncm 316 - 410 Ncm 381 - 495 Ncm 219 - 285 Ncm M5 193 - 250 Ncm 443 - 575 Ncm 624 - 810 Ncm 747 - 970 Ncm 427 - 554 Ncm M6 3.3 - 4.3 Nm 7.6 - 9.9 Nm 10.8 - 14 Nm 12.7 - 16.5 Nm 7.5 - 9.8 Nm M8 8.1 - 10.5 Nm 18.5 - 24 Nm 26.2 - 34 Nm 31 - 40 Nm 18.3 - 23.7 Nm M10 16 - 21 Nm 37 - 48 Nm 52 - 67 Nm 63 - 81 Nm M12 28 - 36 Nm 64 - 83 Nm 90 - 117 Nm 108 - 140 Nm M14 45 - 58 Nm 102 - 132 Nm 142 - 185 Nm 169 - 220 Nm M16 68 - 88 Nm 154 - 200 Nm 219 - 285 Nm 262 - 340 Nm M20 132 - 171 Nm 300 - 390 Nm 424 - 550 Nm 508 - 660 Nm M22 177 - 230 Nm 409 - 530 Nm 574 - 745 Nm 686 - 890 Nm M24 227 - 295 Nm 520 - 675 Nm 732 - 950 Nm 879 - 1140 Nm T17 Service Information 9020167 (6-14) 2-15 GENERAL INFORMATION MACHINE DIMENSIONS Rear Squeegee 1245 mm (49 in) 2096 mm (82.5 in) 1480 mm (58.25 in) 2230 mm (87.9 in) 2-16 Frame (roller to roller) 1168 mm (46 in) T17 Service Information 9020167 (6-14) GENERAL INFORMATION SPECIFICATIONS GENERAL MACHINE DIMENSIONS/CAPACITIES Item Dimension/Capacity Length 2230 mm (87.9 in) Length (with Pre-Sweep) 2870 mm (113 in) Width (less squeegee) 1168 mm (46 in) Width (with squeegee) 1245 mm (49 in) Width (with side brush) 1346 mm (53 in) Wheel base 1163 mm (45.8 in) Track 1041 mm (41 in) Height 1480 mm (58.25 in) Height with overhead guard 2096 mm (82.5 in) Disk brush diameter for scrubbing side brush (option) 411 mm (16.18 in) Disk brush diameter for sweeping side brush (option) 482.60 mm (19 in) Disk brush diameter for Pre-Sweep (option) 482.60 mm (19 in) Disk brush diameter 510 mm (20 in) Cylindrical brush diameter 230 mm (9 in) Cylindrical brush length 1015 mm (40 in) Cylindrical sweep brush diameter for Pre-Sweep (option) 203.20 mm (8 in) Cylindrical sweep brush length for Pre-Sweep (option) 709.68 mm (27.94 in) Scrubbing path width 1015 mm (40 in) Scrubbing path width (with scrubbing side brush) 1320 mm (52 in) Scrubbing path width (with right sweeping side brush) 1165 mm (46 in) Scrubbing path width (with dual sweeping side brushes) 1320 mm (52 in) Solution tank capacity 285 L (75 gallons) Recovery tank capacity 346 L (91.1 gallons) Demisting Chamber 61 L (16.1 gallons) Weight (Empty) 875 Kg (1925 lbs) Weight (with standard 510 AH batteries) 1525 Kg (3365 lbs) GVWR 2750 Kg (6062 lbs) Protection Grade IPX3 Values determined as per EN 60335-2-72 Measure Cylindrical scrub head MeasureDisk scrub head Sound pressure level LpA 67.8 dB(A) 65.3 dB(A) Sound uncertainty KpA 2.8 dB(A) 3.0 dB(A) Sound power level LWA + Uncertainty KWA 88.2 dB(A) 85.8 dB(A) Vibration - Hand-arm 2.04 m/s2 2.04 m/s2 Vibration - Whole body 0.27 m/s2 0.27 m/s2 Vibration uncertainty K 0.18 m/s2 0.18 m/s2 T17 Service Information 9020167 (6-14) 2-17 GENERAL INFORMATION SPECIFICATIONS GENERAL MACHINE PERFORMANCE Item Measure Aisle turnaround width 1854 mm (73 in) Aisle turnaround width (with Pre-Sweep) 2362 mm (93 in) Travel Speed (Forward) 9 Km/h (5.5 mph) Travel Speed while scrubbing (Forward) 6.5 Km/h (4 mph) Travel Speed (Reverse) 5 Km/h (3 mph) Maximum ramp incline for loading - Empty 21% Maximum ramp incline for scrubbing 8.7% Maximum ramp incline for scrubbing (With optional ramp kit) 10.5% Maximum ramp incline for transporting (GVWR) 12% Maximum ramp incline for transporting (GVWR)(With optional ramp kit) 14.8% Maximum ambient temperature for machine operation 43° C (110° F) Minimum temperature for operating machine scrubbing functions 0° C (32° F) Runtime (estimated continuous: economy mode) 510 AH, Up to 3.5 hours 750 AH, Up to 5.75 hours 930 AH, Up to 7.5 hours Ground clearance (transport) 64 mm (2.5 in) Vacuum fan speed 14500 RPM Vacuum fan water lift 1650 mm (65 in) Disk main brush speed 315 RPM Disk main brush down pressure Up to 250 kg (550 lb) Cylindrical main brush speed 500 RPM Cylindrical main brush down pressure Up to 250 kg (550 lb) POWER TYPE Type Quantity Volts Ah Rating Weight Batteries (Max. battery dimensions: 406 mm (7 in) W x 963 mm (11.8 in) L x 775 mm (15 in) H 1 36 510 @ 6 hr rate 661 kg (1458 lb) 1 36 750 @ 6 hr rate 963 kg (2124 lb) 1 36 930 @ 6 hr rate 988 kg (2178 lb) Type Use Voltage kW (hp) Electric Motors Scrub brush (disk) 36 VDC 1.125 (1.50) Scrub brush (cylindrical) 36 VDC 1.125 (1.50) Vacuum Fan 36 VDC 0.6 (0.8) Propelling 36 VAC 2.25 (3.0) Type VDC Amperage Hz Phase VAC Chargers (Smart) 36 21 45-65 1 85-265 2-18 T17 Service Information 9020167 (6-14) GENERAL INFORMATION SPECIFICATIONS TIRES Location Type Size Front (1) Solid 150 mm wide x 350 mm OD (5.8 in wide x 13.8 in OD) Rear (2) Solid 125 mm wide x 380 mm OD (5 in wide x 15 in OD) SCRUBBING SIDE BRUSH SOLUTION FLOW RATE (OPTION) Item Measure Solution pump 36 Volt DC, up to 1.51 LPM (0.40 GPM) ec-H2O SYSTEM (OPTION) Item Measure Solution pump 36 Volt DC, 5A, 6.8 LPM (1.8 GPM) open flow, Solution flow rate (machines without optional scrubbing 3.79 LPM (1.0 GPM) side brush) Solution flow rate (machines with optional scrubbing side brush) T17 Service Information 9020167 (6-14) Up to 2.65 LPM (0.70 GPM) - To main scrub head Up to 1.14 LPM (0.30 GPM) - To scrubbing side brush 2-19 GENERAL INFORMATION SPECIFICATIONS ELECTRICAL COMPONENTS (For Reference Only) Component Measure Contactor Coil, M1 102 Ω +/- 10% Relay Coil, M2 0.822 kΩ +/- 5% Contactor Coil, M3 160 Ω +/- 10% Actuator, Scrub head lift 1 - 3 Amps continuous Actuator, Side brush lift 1 - 3 Amps continuous, Internal limit switches Actuator, Rear squeegee lift 2 - 4 Amps continuous, Internal limit switches Motor, Vacuum Fan(s) 14 - 20 Amps continuous (15 - 16 Amps average) Motor, Propelling (5.4 mph transport speed) 38 - 64 Amps continuous Motors, Main cylindrical brush Down pressure #1 12 - 18 Amps/Motor (default 13 Amps) Down pressure #2 18 - 28 Amps/Motor (default 26 Amps) Down pressure #3 28 - 35 Amps/Motor (default 35 Amps) Motors, Main disk brush Down pressure #1 12 - 18 Amps/Motor (default 14 Amps) Down pressure #2 18 - 28 Amps/Motor (default 25 Amps) Down pressure #3 28 - 35 Amps/Motor (default 35 Amps) Motor, Side Sweep Brush 5 - 8 Amps Motor, Side Scrub Brush 12-40 Amps Pump, ec-H2O 4 - 6 Amps Pump, Spray Nozzle 2 - 3 Amps Pump, Side Brush 0.5 - 2 Amps Pump, Detergent Metering/ Severe Environment 0.5 - 1.5 Amps Valve, ec-H2O Side Brush 129 Ω +/- 5% Valve, Conventional Side Brush 108 Ω +/- 10% Valve, Conventional Main Brush 108 Ω +/- 10% Valve, Autofill 218 Ω +/- 10% 2-20 T17 Service Information 9020167 (6-14) MAINTENANCE SECTION Contents 3 Page Maintenance Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . 3-3 yellow touch points. . . . . . . . . . . . . . . . . . . . 3-5 Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Circuit Breakers, fuses, and relays. . . 3-11 Electric Motors . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Scrub Brushes. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Pre-Sweep brushes. . . . . . . . . . . . . . . . . . . . . . 3-18 Squeegee blades. . . . . . . . . . . . . . . . . . . . . . . . 3-21 Skirts and Seals. . . . . . . . . . . . . . . . . . . . . . . . . 3-32 Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 Pushing, Towing, and Transporting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 Machine jacking . . . . . . . . . . . . . . . . . . . . . . . . 3-38 ec-h2o module flush procedure. . . . . . 3-39 Storage Information. . . . . . . . . . . . . . . . . . . 3-41 Freeze Protection. . . . . . . . . . . . . . . . . . . . . . 3-41 Preparing the Machine for operation after storage . . . . . . . . . . . 3-43 Priming the ec-H2O System. . . . . . . . . . . . . 3-44 T17 Service Information 9020167 (6-14) 3-1 MAINTENANCE MAINTENANCE 5 8 4 3 21 20 15 1 6 10 2 1 14 23 22 17 11 19 13 7 12 9 12 16 18 356389 356290 3-2 T17 Service Information 9020167 (6-14) MAINTENANCE MAINTENANCE CHART The table below indicates the Person Responsible for each procedure. O = Operator. T = Trained Personnel. Person Interval Resp. O Daily Weekly 50 Hours Key Description 1 Side and rear squeegees O 2 Main brushes O 3 Recovery tank O O 4 3 Solution tank ES machines only: Recovery tank O 4 O 5 O 6 O 20 O 20 O 13 O 16 O 17 T T O O 8 1 16, 17 2 ES machines only: Solution tank Vacuum fan inlet filter, screen, and debris tray Cylindrical brushes only: Debris tray Sweeping or scrubbing side brush (Option) Scrubbing side brush squeegee (Option) Pre−Sweep side brushes (Option) Pre−Sweep main bush (Option) Pre−Sweep debris hopper (Option) Battery cells Side and rear squeegees Pre−Sweep skirts and seals (Option) Main brushes (cylindrical) O 14 Scrub head skirts (disk) Procedure Check for damage and wear. Check deflection. Check for damage, wear, and debris Clean tank, top sensor, and check cover seal Check cover seal Clean filter at bottom of tank and second lower sensor. Clean tank and level sensor Clean No. of Lubricant/ Service Fluid Points − 4 − 2 − 1 − − 1 2 − 1 − 1 Clean − 1 Check for damage, wear, debris Check for damage and wear Check for damage, wear, debris Check for damage, wear, debris Clean − 1 (2) − 1 − 2 − 1 − 1 Check electrolyte level Check leveling Check for damage and wear Rotate brushes from front to rear Check skirts for damage and wear DW − − Multiple 4 4 − 2 − 2 LUBRICANT/FLUID DW . . . . Distilled water. SPL . . . Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1) GL . . . . SAE 90 weight gear lubricant NOTE: More frequent maintenance intervals may be required in extremely dusty conditions. T17 Service Information 9020167 (6-14) 3-3 MAINTENANCE The table below indicates the Person Responsible for each procedure. O = Operator. T = Trained Personnel. Person Interval Resp. 100 T Hours Key Description 8 Battery watering system (option) T T 23 8 T 9 T 18 T T 22 15 Brakes Battery terminals and cables Cylindrical brush drive belts Pre−Sweep brush drive belt Drive wheel pivot Steering chain T 10 Steering gear chain 500 Hours T O 11 12 Vacuum fan motors Tires 1000 Hours T 21 Sweeping side brush motors T 18 Pre−Sweep main brush motor (Option) T 19 Pre−Sweep side brush motors (Option) 200 Hours Procedure Check hoses and connections for damage and wear Check adjustments Check and clean Check for damage and wear Check for damage and wear Lubricate Lubricate, check tension, and check for damage and wear. Lubricate, check tension, and check for damage and wear. Check motor brushes Check for damage and wear Check motor brushes (Check every 100 hours after initial 1000 hour check) Check motor brushes (Check every 100 hours after initial 1000 hour check) Check motor brushes (Check every 100 hours after initial 1000 hour check) No. of Lubricant/ Service Fluid Points − Multiple − − 1 2 − 2 − 1 SPL GL 1 1 GL 1 − − 2 3 − 1 (2) − 1 − 2 LUBRICANT/FLUID DW . . . . Distilled water. SPL . . . Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1) GL . . . . SAE 90 weight gear lubricant NOTE: More frequent maintenance intervals may be required in extremely dusty conditions. 3-4 T17 Service Information 9020167 (6-14) MAINTENANCE YELLOW TOUCH POINTS This machine features easy to find yellow touch points for simple service items. No tools are required to perform these maintenance operations. STEERING GEAR CHAIN The steering gear chain is located directly above the front tire. Check for damage or wear and lubricate the steering gear chain after every 200 hours. DRIVE WHEEL PIVOT LUBRICATION The drive wheel pivot is located directly above the drive wheel. Lubricate the drive wheel pivot after every 200 hours. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. STEERING CHAIN The steering chain is located on the steering column directly under the control panel. Check for damage or wear and lubricate the steering chain after every 200 hours. T17 Service Information 9020167 (6-14) 3-5 MAINTENANCE CHECKING CONNECTIONS / CLEANING BATTERIES The lifetime of the batteries is limited to the number of charges the batteries receive. To get the most life from the batteries, only recharge the batteries when the battery discharge indicator is down to the last bar. It is also important to maintain the proper electrolyte levels during the life of the battery. After every 200 hours of use check for loose battery connections and clean the surface of the batteries, including terminals and cable clamps, with a strong solution of baking soda and water. Replace any worn or damaged wires. Do not remove battery caps when cleaning batteries. CHECKING THE ELECTROLYTE LEVEL NOTE: Do Not check the electrolyte level if the machine is equipped with the battery watering system. Proceed to the BATTERY WATERING SYSTEM (OPTION). Check the battery electrolyte level weekly for machines equipped with wet/lead acid batteries. Objects made of metal can potentially short circuit the batteries. Keep all metallic objects off the batteries. 08247 FOR SAFETY: When servicing machine, avoid contact with battery acid. The level should be slightly above the battery plates as shown before charging. Add distilled water if low. DO NOT OVERFILL. The electrolyte will expand and may overflow when charging. Before Charging After Charging NOTE: Make sure the battery caps are in place while charging. 3-6 T17 Service Information 9020167 (6-14) MAINTENANCE CHARGING THE BATTERIES IMPORTANT: Before charging, make sure that the charger setting is properly set for the battery type. 6. Connect the charger connector to the battery cable. The Tennant charger will start automatically. NOTE: Use a charger with the proper rating for the batteries to prevent damage to the batteries or reduce the battery life. 1. Drive the machine to a flat, dry surface in a well−ventilated area. 2. Stop the machine and turn off the machine power. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 3. Lift the battery compartment top cover open and engage the support. NOTE: Make sure the batteries have the proper electrolyte level before charging. See CHECKING THE ELECTROLYTE LEVEL. 4. Plug the charger AC power supply cord into a properly grounded outlet. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. NOTE: If there are charger fault codes when the battery is plugged into the battery charger, the fault codes will appear at the bottom of the charger display. Refer to the battery charger manual for fault code definitions. 5. Disconnect the battery cable from the machine connector. T17 Service Information 9020167 (6-14) 3-7 MAINTENANCE 7. Observe the charger display. CHARGE appears on the display when the battery is charging. This is the charger default screen. Charger Display: A B 9. Press the charger stop / start / enter button to return to the charger default screen. NOTE: If the charger cable must be disconnected from the battery before they are fully charged, press the charger stop / start / enter button to stop charging. Be sure STOP appears on the display and the red stop charge light is illuminated before disconnecting the battery charger cable. C D E A. B. C. D. E. F. G. G F Charge profile number Charger rating Battery voltage (Volts) Battery current (Amperes) Ampere hours charged Time charged (hours / minutes / seconds) Charging phase (Phase 1 / Phase 2 / Phase 3) 8. If necessary, press the navigation buttons to access additional screens. Press the charger stop / start / enter button to enter selection. The charger will return to the default screen in 30 seconds. Refer to manufacturers operator manual for additional information. 3-8 10. The green charger status indicators will illuminate from left to the right as the battery is charging. COMPLETE will appear in the display, all the green charger status indicators will be illuminated, and the Tennant charger will stop charging when the battery is completely charged. T17 Service Information 9020167 (6-14) MAINTENANCE 11. After the charger has turned off, disconnect the charger connector from the battery cable connector. BATTERY CHARGER USB PORT The battery charger USB port is for maintenance computer access to the charger by authorized service personnel only. Do Not plug cell phones or other unauthorized electronic devices into the battery charger USB port. Do Not plug anything into the USB port while the battery is charging. 12. Reconnect the battery connector to the machine connector. FOR SAFETY: When servicing machine do not disconnect the off−board charger’s DC cord from the machine receptacle when the charger is operating. Arcing may result. If the charger must be interrupted during charging, disconnect the AC power supply cord first. 13. Close the battery compartment top cover. T17 Service Information 9020167 (6-14) 3-9 MAINTENANCE BATTERY WATERING SYSTEM (OPTION) The optional battery watering system provides a safe and easy way to maintain the proper electrolyte levels in the batteries. 4. Connect the battery watering system hose to the battery fill hose. Check the battery watering system hoses and connections for damage or wear after every 100 hours. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 1. Lift the battery compartment cover open and engage the support. 5. Turn on the water supply. The indicator inside the flow indicator will spin. The indicator stops spinning when the batteries are full. 2. Fully charge batteries prior to using the battery watering system. Do not add water to batteries before charging, the electrolyte level will expand and may overflow when charging. See CHARGING THE BATTERIES. 3. Connect the battery watering system hose to the water supply source. NOTE: Water quality is important to maintain the life of the battery. Always use water that meets battery manufacturer requirements. 6. Disconnect the battery watering system hose from the water supply hose. 7. Turn off the water supply. 8. After adding water, return the battery watering system hose to the storage location for future use. NOTE: The water supply to the battery water system must always be 7.57 LPM (2 GPM) or more. Use the purger to confirm the water supply pressure. Refer to manufacturer Operator Manual for additional information. 3-10 T17 Service Information 9020167 (6-14) MAINTENANCE CIRCUIT BREAKERS, FUSES, AND RELAYS Circuit breaker 16 is located inside the optional light assembly mounted on top of the recovery tank. CIRCUIT BREAKERS Circuit breakers are resettable electrical circuit protection devices designed to stop the flow of current in the event of a circuit overload. Once a circuit breaker is tripped, reset it manually by pressing the reset button after the breaker has cooled down. Circuit breakers 1 through 9 are located under the operator seat behind the battery compartment side cover. If the overload that caused the circuit breaker to trip is still present, the circuit breaker will continue to stop current flow until the problem is corrected. The chart below shows the circuit breakers and the electrical components they protect. Circuit breakers 10 through 15 are located behind the steering shroud access panel. T17 Service Information 9020167 (6-14) Circuit Breaker Rating CB1 60 A Water pickup module Circuit Protected CB2 50 A Pre−Sweep module (Option) CB3A 20 A Side brush sweep module (Option) CB3B 35 A Side brush scrub module (Option) CB4 2.5 A Key switch CB5 2.5 A Water pick up module Scrub module CB6 2.5 A CB7A − CB7B 2.5 A Pre−Sweep module (Option) CB7C 2.5 A Side brush scrub module (Option) CB8 2.5 A ec−H2O module CB9 2.5 A ec−H2O pump CB10 15 A Spray nozzle (Option) CB11 15 A Lights (Option) CB12 2.5 A Headlights (Option) CB13 2.5 A Strobe light / Flashing light on over head guard (Option) CB14 2.5 A Strobe light / Flashing light on recovery tank cover (Option) CB15 15 A Power steering (Option) CB16 2.5 A Backup alarm / light (Option) Not Used 3-11 MAINTENANCE FUSES Fuses are one-time protection devices designed to stop the flow of current in the event of a circuit overload. Never substitute higher value fuses than specified. ELECTRIC MOTORS Inspect the carbon brushes on the vacuum fan motor after every 500 hours of operation. Inspect the carbon brushes on the sweeping side brush motors and all Pre−Sweep motors after the first 1000 hours of operation and every 100 hours after the initial check. Refer to the table below for carbon brush inspection intervals. Carbon Brush Inspection Hours Side brush motors − Sweeping (Option) 1000* Pre−Sweep motors (Option) 1000* Vacuum motor The fuses are located in the control box behind the circuit breaker panel. Fuse Rating Circuit Protected FU-1 150 A Propelling FU-2 100 A Scrub module power FU-3 2.0 A Telemetry module harness 500 *Inspect carbon brushes every 100 hours after the initial 1000 hour change. RELAYS Relays are electrical switches that open and close under the control of another electrical circuit. Relays are able to control an output circuit of higher power than the input circuit. The relays are located in the control box behind the circuit breaker panel. Refer to the table below for the relays and circuits controlled. Relay M1 M2 M3 3-12 Rating Circuit Controlled 36 VDC, 200 A Main contactor 36 VDC, 5 A Backup alarm / light (Option) 36 VDC, 100 A Auxiliary line contactor T17 Service Information 9020167 (6-14) MAINTENANCE SCRUB BRUSHES 4. Turn the brush until the spring handles are visible. The machine can be equipped with either disk or cylindrical scrub brushes. Check scrub brushes daily for wire or string tangled around the brush or brush drive hub. Also check brushes or pads for damage and wear. DISK BRUSHES AND PADS Replace the brushes or pads when they no longer clean effectively. Cleaning pads must be placed on pad drivers before they are ready to use. The cleaning pad is held in place with a center disk. Both sides of the pad can be used for scrubbing. Turn the pad over to use the other side. Cleaning pads need to be cleaned immediately after use with soap and water. Do not wash the pads with a pressure washer. Hang pads, or lay pads flat to dry. 5. Squeeze the spring handles and let the brush drop to the floor. Remove the brush from under the scrub head. 6. Push the new brush under the scrub head, align the brush drive socket with the brush drive hub, and lift the brush up onto the brush drive hub. NOTE: Always replace brushes and pads in sets. Otherwise one brush or pad will be more aggressive than the other. REPLACING DISK BRUSHES OR PAD DRIVERS 1. Raise the scrub head. 2. Turn off the machine. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 3. Open the main brush access door and side squeegee support door. 7. Ensure the brush is securely mounted on the brush drive hub. 8. Close and secure the squeegee support door and close the main brush access door. 9. Repeat procedure for the other brushes. T17 Service Information 9020167 (6-14) 3-13 MAINTENANCE REPLACING DISK SCRUB PADS 1. Remove the pad driver from the machine. 2. Squeeze the spring clip together and remove the center disk from the pad driver. 3. Remove the scrub pad from the pad driver. 4. Flip or replace the scrub pad. Center the scrub pad on the pad driver and reinstall the center disk to secure the pad in place on the pad driver. 5. Reinstall the pad driver onto the machine. 3-14 T17 Service Information 9020167 (6-14) MAINTENANCE CYLINDRICAL BRUSHES 3. Remove the idler plate from the scrub head. Rotate the brushes from front-to-rear after every 50 hours of operation. Replace the brushes when they no longer clean effectively. NOTE: Replace worn brushes in pairs. Scrubbing with brushes of unequal bristle length will result in diminished scrubbing performance. REPLACING CYLINDRICAL SCRUB BRUSHES FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 4. Remove the brush from the scrub head 1. Open the main brush access door and side squeegee support door. 2. Lift the idler plate retainer handle and unhook the retainer ring from the idler plate hook. 5. Position the brush with the double row end towards the scrub head opening. Guide the new brush onto the drive hub. 6. If rotating the brushes, always rotate the front with the back so that they wear evenly. They may be rotated end for end as well. A B Before T17 Service Information 9020167 (6-14) B A After 3-15 MAINTENANCE 7. Slide the idler plate up into the scrub head. 8. Secure the idler plate into place with the idler plate retainer. NOTE: Do not switch the left or right idler plates or the brushes will need to be readjusted by trained personnel. 9. Close and secure the squeegee support door and close the main brush access door. 10. Repeat for the brush on the other side of the scrub head. 3-16 T17 Service Information 9020167 (6-14) MAINTENANCE SIDE BRUSH(ES) (OPTION) Check the side brushes daily for wear or damage. Remove any tangled string or wire from the side brushes or side brush drive hubs. REPLACING THE SCRUBBING SIDE BRUSH Replace the brush when it no longer cleans effectively. 1. Raise the side brush assembly and turn off the machine. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. REPLACING THE SWEEPING SIDE BRUSH(ES) Replace the brushes when they no longer clean effectively. 1. Raise the side brush assembly and turn off the machine. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 2. Reach into the center of the brush and remove the cotter pin holding the brush and the retaining washer to the hub. 2. Squeeze the spring handles and let the side brush drop to the floor. 3. Remove the side brush and retaining washer from under the side brush assembly. 3. Remove the side brush from under the side brush assembly. 4. Place the new side brush underneath the side brush assembly and lift the side brush up onto the side brush hub until the brush locks onto the hub. T17 Service Information 9020167 (6-14) 3-17 MAINTENANCE 4. Place the new side brush underneath the side brush and align the channel in the side brush receptacle with the two brush locks on the side brush hub. 3. Turn off the machine. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 4. Reach into the center of the brush and remove the cotter pin holding the brush and the retaining washer to the hub. 5. Lift the side brush up onto the side brush hub, hold the side brush onto the hub, install the retaining washer onto the hub, and reinstall the cotter pin into the hub. PRE−SWEEP BRUSHES (OPTIONAL) 5. Remove the side brush and retaining washer from under the Pre−Sweep assembly. The Pre−Sweep assembly is equipped with disk side brushes and a cylindrical main brush. Check the brushes daily for wire or string tangled around the brush or brush drive hub. Check the brushes daily for damage and wear. REPLACING THE PRE−SWEEP SIDE BRUSHES Replace the brushes when they no longer clean effectively. 1. Turn on the machine. 2. Press the Pre−Sweep switch to raise the Pre−Sweep assembly and stop sweeping. 3-18 6. Place the new side brush underneath the side brush and align the channel in the side brush receptacle with the two brush locks on the side brush hub. T17 Service Information 9020167 (6-14) MAINTENANCE 7. Lift the side brush up onto the side brush hub, hold the side brush onto the hub, install the retaining washer onto the hub, and reinstall the cotter pin into the hub. 4. Loosen and remove the left brush arm knob. REPLACING THE PRE−SWEEP CYLINDRICAL BRUSH Replace the brush when it no longer cleans effectively. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 1. Turn off the machine. 2. Loosen both Pre−Sweep cover latches. 3. Lift the Pre−Sweep cover, lock the cover open, and engage the Pre−Sweep cover support. T17 Service Information 9020167 (6-14) 5. Remove the left brush arm. 6. Remove the three knobs holding the Pre−Sweep side skirt and side skirt plate to the Pre−Sweep assembly. 3-19 MAINTENANCE 7. Remove the side skirt plate and side skirt from the Pre−Sweep assembly. 8. Remove the cylindrical brush and replace with a new brush. 9. Guide the slotted end of the new brush onto the drive hub. 10.Reinstall the side skirt, side skirt plate, and left brush arm. 3-20 T17 Service Information 9020167 (6-14) MAINTENANCE SQUEEGEE BLADES 3. Loosen both squeegee mounting handles. Check the squeegee blades for damage and wear daily. When the blades become worn, rotate the blades end−for−end or top−to−bottom to a new wiping edge. Replace blades when all edges are worn. Check the deflection of the squeegee blades daily or when scrubbing a different type of surface. Check the leveling of the rear squeegee every 50 hours of operation. REPLACING (OR ROTATING) THE REAR SQUEEGEE BLADES 1. If necessary, lower the Rear bumper door / step. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 2. Disconnect the vacuum hose from the rear squeegee assembly. 4. Pull the rear squeegee assembly from the machine. T17 Service Information 9020167 (6-14) 3-21 MAINTENANCE 5. Loosen the rear retainer latch and remove the latch and the retainer from the squeegee assembly. 7. Place the rotated or new squeegee blade onto the rear squeegee assembly. Be sure the squeegee is securely attached on each tab on the rear squeegee assembly. 8. Insert the hinge end of the retainer into the hooks in the rear squeegee assembly. 6. Remove the rear squeegee from the squeegee assembly. 3-22 T17 Service Information 9020167 (6-14) MAINTENANCE 9. Install the retainer along the rest of the squeegee assembly, align the tabs on the squeegee assembly into the slots in the retainer, and tighten the latch onto the other end of the squeegee assembly. 11. Loosen the front retainer latch and remove the latch and the retainer from the squeegee assembly. 12. Remove the front squeegee from the squeegee assembly 10. Turn the rear squeegee assembly over to access the front of the squeegee assembly. T17 Service Information 9020167 (6-14) 3-23 MAINTENANCE 13. Install the rotated or new squeegee blade onto the squeegee assembly. Be sure the holes in the squeegee blade are hooked onto the tabs. 14. Install the front squeegee retainer onto the rear squeegee assembly. 15. Reinstall the rear squeegee assembly onto the machine 16. Raise the Rear bumper door / step if it was lowered to access the rear squeegee assembly. 3-24 T17 Service Information 9020167 (6-14) MAINTENANCE LEVELING THE REAR SQUEEGEE Leveling the squeegee ensures the entire length of the squeegee blade is in even contact with the surface being scrubbed. Perform this adjustment on an even and level floor. 1. Lower the squeegee and drive the machine several meters (feet) forward and slowly bring the machine to a stop. 6. Turn the squeegee tilt adjust knob counter-clockwise to decrease the deflection at the ends of the squeegee blade. Turn the squeegee tilt adjust knob clockwise to increase the deflection at the ends of the squeegee blade. 2. Check the squeegee deflection over the full length of the squeegee blade. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 3. Lower the Rear bumper door / step. 4. If the deflection is not the same over the full length of the blade, use the tilt adjust knob to make adjustments. DO NOT disconnect the vacuum hose from the squeegee frame when leveling squeegee. 5. To adjust the squeegee leveling, loosen the tilt lock knob. 7. Tighten the tilt lock knob. 8. Drive the machine forward with the squeegee down to recheck the squeegee blade deflection if adjustments were made. 9. Readjust the squeegee blade deflection if necessary. 10. Raise the Rear bumper door / step when finished leveling the rear squeegee. T17 Service Information 9020167 (6-14) 3-25 MAINTENANCE 11. Install the inner frame over the squeegee and onto the outer frame. Be sure the inner frame is tight against the top of the outer frame. 12. Slide both retainers into the squeegee assembly. 14. Insert the hinge end of the retainer into the hooks in the inner frame. 15. Install the retainer along the rest of the squeegee assembly and fasten the latch onto the other end of the squeegee assembly. 13. Place the rotated or new squeegee blade onto the inner frame. Be sure the squeegee is securely attached on each tab on the inner frame. 3-26 T17 Service Information 9020167 (6-14) MAINTENANCE LEVELING THE REAR SQUEEGEE Leveling the squeegee ensures the entire length of the squeegee blade is in even contact with the surface being scrubbed. Perform this adjustment on an even and level floor. 1. Lower the squeegee and drive the machine several meters (feet) forward and slowly bring the machine to a stop. 5. Turn the squeegee tilt adjust knob counter-clockwise to decrease the deflection at the ends of the squeegee blade. Turn the squeegee tilt adjust knob clockwise to increase the deflection at the ends of the squeegee blade. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, and remove key. 2. Check the squeegee deflection over the full length of the squeegee blade. 3. If the deflection is not the same over the full length of the blade, use the tilt adjust knob to make adjustments. DO NOT disconnect the vacuum hose from the squeegee frame when leveling squeegee. 4. To adjust the squeegee leveling, loosen the tilt lock knob. 6. Tighten the tilt lock knob. 7. Drive the machine forward with the squeegee down to recheck the squeegee blade deflection if adjustments were made. 8. Readjust the squeegee blade deflection if necessary. T17 Service Information 9020167 (6-14) 3-27 MAINTENANCE ADJUSTING THE REAR SQUEEGEE BLADE DEFLECTION Deflection is the amount of curl the overall squeegee blade has when the machine moves forward. The best deflection is when the squeegee wipes the floor dry with a minimal amount of deflection. 4. To adjust the overall squeegee blade deflection, loosen the lock knobs on both sides of the machine. NOTE: Make sure the squeegee is level before adjusting the deflection. See LEVELING THE REAR SQUEEGEE. 1. Lower the squeegee and drive the machine several meters (feet) forward and slowly bring the machine to a stop. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 2. Look at the amount of deflection or “curl” of the squeegee blade. The correct amount of deflection is 12 mm (0.50 in) for scrubbing smooth floors and 15 mm (0.62 in) for rough floors. 5. Turn the adjustment knobs clockwise to increase deflection or counterclockwise to decrease deflection. 6. Retighten the lock knobs. 7. Drive the machine forward again to recheck the squeegee blade deflection. 3. Lower the Rear bumper door / step. 8. Readjust the squeegee blade deflection if necessary. 9. Raise the Rear bumper door / step when finished adjusting the rear squeegee blade deflection. 3-28 T17 Service Information 9020167 (6-14) MAINTENANCE REPLACING OR ROTATING THE SIDE SQUEEGEE BLADES 5. Remove the squeegee blade from the side squeegee assembly. 1. If necessary, raise the scrub head. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 2. Open the main brush access door and side squeegee support door. 6. Install the rotated or new rear squeegee blade onto the side squeegee assembly. 7. Hook the retaining band onto the retaining band retainer tab on the side squeegee assembly. 3. Unhook the retaining band latch from the side squeegee assembly. 8. Fasten the retaining band latch onto the side squeegee assembly. 4. Remove the retaining band from the side squeegee assembly. 9. Close and secure the squeegee support door and close the main brush access door. 10. Repeat for the side squeegee on the other side of the scrub head. T17 Service Information 9020167 (6-14) 3-29 MAINTENANCE REPLACING OR ROTATING THE SIDE BRUSH SQUEEGEE BLADES (OPTION) 3. Remove the retaining band, squeegee blades, and spacer from the squeegee frame. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. Check the side brush squeegee blades for damage and wear daily. Replace or rotate a blade if the leading edge is torn or worn half-way through the thickness of the blade. 1. Loosen the side brush squeegee assembly handle and remove the squeegee assembly from the machine. NOTE: Observe which squeegee slots were installed on the squeegee frame before removing the squeegee. 2. Loosen the retaining band latch. NOTE: The squeegee blade(s) have slots for adjusting the squeegee blade deflection. Install / reinstall squeegees so the deflection is approximately 12 mm (0.50 in) for smooth floors and 15 mm (0.62 in) for rough floors. 3-30 T17 Service Information 9020167 (6-14) MAINTENANCE 4. Install the rotated / new squeegee blades, spacer, and retaining band onto the side brush assembly. Be sure the holes in the squeegee blade are hooked onto the tabs. 5. Fasten the side brush retaining band latch. 6. Reinstall the side brush squeegee assembly onto the side brush assembly. T17 Service Information 9020167 (6-14) 3-31 MAINTENANCE SKIRTS AND SEALS FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. SCRUB HEAD SKIRTS (DISK SCRUB HEADS ONLY) Check the scrub head skirts for damage and wear after every 50 hours of operation. RECOVERY TANK SEAL Check the recovery tank cover seal for damage and wear daily. SOLUTION TANK SEAL Check the solution tank cover seal for damage and wear daily. 3-32 T17 Service Information 9020167 (6-14) MAINTENANCE PRE−SWEEP SKIRTS (OPTION) The Pre−Sweep skirts are located around the Pre−Sweep main brush. Check the skirts for damage and wear after every 50 hours of operation. T17 Service Information 9020167 (6-14) 3-33 MAINTENANCE BELTS BRAKES CYLINDRICAL BRUSH DRIVE BELTS FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. The brush drive belts are located on the cylindrical brush scrub head. Check the belts for damage and wear after every 200 hours of operation. The foot brake and the parking brake operate the linkage that controls the brakes on the rear wheels. The foot pedal should not travel more than 25 mm (1in) to engage the brake. Check the brake adjustment after every 200 hours of operation. PRE−SWEEP BRUSH DRIVE BELT (OPTION) FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. The Pre−Sweep brush drive belt is located inside the Pre−Sweep assembly on the right side of the cylindrical brush. Check the belt for damage and wear after every 200 hours of operation. 3-34 TIRES FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. The machine has three solid rubber tires: one in front, and two in the rear of the machine. Check tires for damage and wear after every 500 hours of operation. T17 Service Information 9020167 (6-14) MAINTENANCE PUSHING, TOWING, AND TRANSPORTING THE MACHINE PUSHING OR TOWING THE MACHINE FOR SAFETY: When servicing the machine, do not push or tow the machine without an operator in the seat controlling the machine. If the machine becomes disabled, it can be pushed from the front or rear, but it can only be towed from the front. Only push or tow the machine for a very short distance and do not exceed 3.2 kp/h (2 mph). It is NOT intended to be pushed or towed for a long distance or at a high speed. ATTENTION! Do not push or tow machine for a long distance or damage may occur to the propelling system. TRANSPORTING THE MACHINE 1. Raise the squeegee, scrub head, and brushes. FOR SAFETY: When loading/unloading machine onto/off truck or trailer, drain tanks before loading machine. 2. Position the machine at the loading edge of the truck or trailer. 3. If the loading surface is not horizontal or is higher than 380 mm (15 in) from the ground, use a winch to load machine. If the loading surface is horizontal AND is 380 mm (15 in) or less from the ground, the machine may be driven onto the truck or trailer. FOR SAFETY: When loading machine onto truck or trailer, use winch. Do not drive the machine onto the truck or trailer unless the loading surface is horizontal AND is 380 mm (15 in) or less from the ground. T17 Service Information 9020167 (6-14) 3-35 MAINTENANCE 4. To winch the machine onto the truck or trailer, attach the winching chains to the stabilizer legs. Machines with optional scrubbing side brush only: Connect one winching chain to the step located on top the scrubbing side brush assembly and the other to the stabilizer located on the other side of the machine. 8. Connect the tie−down straps to the right and left stabilizers in front of the machine. Machines with optional scrubbing side brush only: Connect one tie down strap to the step located on top the scrubbing side brush assembly and the other to the stabilizer located on the other side of the machine. 5. Position the machine as close to the front of the trailer or truck as possible. If the machine starts to veer off the center line of the truck or trailer, stop and turn the steering wheel to center the machine. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. 6. Place a block behind each wheel to prevent the machine from rolling. 7. Lower the scrub head and turn off machine. FOR SAFETY: When loading/unloading machine onto/off truck or trailer, lower scrub head and squeegee before tying down machine. 3-36 T17 Service Information 9020167 (6-14) MAINTENANCE 9. Connect the tie−down straps to the holes in the rear jacking brackets at the rear of the machine. 10.If the loading surface is not horizontal or is higher than 380 mm (15 in) from the ground, use a winch to unload machine. If the loading surface is horizontal AND is 380 mm (15 in) or less from the ground, the machine may be driven off the truck or trailer. FOR SAFETY: When unloading machine off truck or trailer, use winch. Do not drive the machine off the truck or trailer unless the loading surface is horizontal AND 380 mm (15 in) or less from the ground. T17 Service Information 9020167 (6-14) 3-37 MAINTENANCE MACHINE JACKING Jacking point location at the rear of all machines. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, set parking brake, and remove key. Empty the recovery and solution tanks before jacking the machine. Jacking point location at the front of all machines. FOR SAFETY: When servicing machine, block machine tires before jacking machine up. Use a hoist or jack that will support the weight of the machine. Jack machine up at designated locations only. Support machine with jack stands. Jacking point locations at the front of machines equipped with the Pre−Sweep option. 3-38 T17 Service Information 9020167 (6-14) MAINTENANCE ec−H2O MODULE FLUSH PROCEDURE 4. Connect the drain hose to the ec−H2O outlet hose. This procedure is only required when the red indicator light begins to flash and there is an audible alarm. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, and set parking brake. 1. Open the right shroud to access the ec−H2O assembly. 2. Press the connector button to disconnect the outlet hose from the ec−H2O manifold. 5. Place the drain hose into a empty container. NOTE: Look for arrows on the hose near where the hose is coming from the bottom of the ec−H2O assembly to determine which hose is the outlet hose. 6. Pour 2 gallons (7.6 liters) of white or rice vinegar into the solution tank. 3. Remove the drain hose from the ec−H2O compartment. T17 Service Information 9020167 (6-14) 3-39 MAINTENANCE 7. Start the machine. 8. Press and release the ec−H2O module flush switch to start the flush cycle. NOTE: The module will automatically shut off when the flush cycle is complete (approximately 7 minutes). The module must run the full 7−minute cycle in order to reset the system indicator light and alarm. 9. Pour 2 gallons (7.6 liters) of cool clean water into the solution tank. 10. Press and release the flush switch to rinse any remaining vinegar from the module. After 1−2 minutes, press the flush switch to turn off the module. 11. Disconnect the drain hose from the ec−H2O manifold hose. 12. Reconnect the outlet hose to the ec−H2O manifold hose. 13. Return the drain hose to storage location in the ec−H2O compartment. 14. Close the right shroud. 3-40 T17 Service Information 9020167 (6-14) MAINTENANCE STORAGE INFORMATION The following steps should be taken when storing the machine for extended periods of time. 3. Machines equipped with optional detergent tank only: Pour 1.9 L (1/2 gal) of Propylene Glycol Based / Recreational Vehicle (RV) antifreeze into the detergent tank. 1. Charge the batteries before storing machine to prolong the life of the batteries. 2. Thoroughly drain and rinse the solution and recovery tanks. 3. Store the machine in a dry area with the squeegee and scrub head in the up position. ATTENTION: Do not expose machine to rain, store indoors. 4. Open the recovery tank cover to promote air circulation. 5. If storing machine in freezing temperatures, proceed to FREEZE PROTECTION. 4. Turn on the machine. 5. Press the 1−Step button. NOTE: To prevent potential machine damage store machine in a rodent and insect free environment. FREEZE PROTECTION FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, and set parking brake. 1. Completely drain the solution tank, recovery tank, and detergent tank. 2. Pour 7.6 L (2 gal) of Propylene Glycol Based / Recreational Vehicle (RV) antifreeze into the solution tank. T17 Service Information 9020167 (6-14) 6. Repeatedly press the Solution increase button (+) until the solution flow is at the highest setting. 3-41 MAINTENANCE 7. Machines with severe environment switch option only: Press the bottom of the severe environment switch to activate the severe environment scrubbing system. 8. Machines with scrubbing side brush option only: Press the side brush switch to activate the side brush. 9. Drive the machine to circulate the antifreeze completely through all the systems and clear out any remaining water. 10.Machines with scrubbing side brush option only: Press the side brush switch to turn off the side brush. 11. Stop the machine. 12. Machines with spray nozzle option only: Operate the wand for a few seconds to protect the pump. 13. Press the 1−STEP button to turn off the system. 14. Turn off the machine. 15. The remaining antifreeze does not need to be drained from the solution tank. recovery tank, or detergent tank. 3-42 T17 Service Information 9020167 (6-14) MAINTENANCE PREPARING THE MACHINE FOR OPERATION AFTER STORAGE 6. Press the 1−STEP button. All antifreeze must be completely cleaned from the scrubbing system before the machine can be used for scrubbing. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, and set parking brake. 1. Completely drain all antifreeze from the solution tank. 2. Rinse out the solution tank. Refer to DRAINING AND CLEANING THE SOLUTION TANK in the OPERATION section for instructions how to clean the solution tank. 7. Repeatedly press the Solution increase button (+) until the solution flow is at the highest setting. 3. Pour 11.4 L (3 gal) of cool clean water into the solution tank. 4. Machines equipped with optional detergent tank only: Pour 1.9 L (1/2 gal) of cool clean water into the detergent tank. NOTE: The ec−H2O systems on machines equipped with ec−H2O must be primed before the machine is ready for operation. See PRIMING THE ec−H2O SYSTEM for additional instructions. 8. Machines with severe environment switch option only: Press the bottom of the severe environment switch to activate the severe environment scrubbing system. 5. Start the machine T17 Service Information 9020167 (6-14) 3-43 MAINTENANCE 9. Machines with scrubbing side brush option only: Press the side brush switch to activate the side brush. PRIMING THE ec−H2O SYSTEM Prime the ec−H2O system if the machine has been stored for a long period with no water in the solution tank / ec−H2O system. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, and set parking brake. 1. Fill the solution tank with clean cool water. See FILLING THE SOLUTION TANK section of this manual. 10. Drive the machine until all water and antifreeze is emptied from the tanks. 11. Machines with scrubbing side brush option only: Press the side brush switch to turn off the side brush. 12. Stop the machine. 13. Machines with spray nozzle option only: Operate the wand for a few seconds to clean the antifreeze from the pump. 14. Press the 1−STEP button to turn off the system. 2. Open the right shroud to access the ec−H2O assembly. 3. Press the connector button to disconnect the outlet hose from the ec−H2O manifold. 15. Turn off the machine. 3-44 T17 Service Information 9020167 (6-14) MAINTENANCE NOTE: Look for arrows on the hose near where the hose is coming from the bottom of the ec−H2O assembly to determine which hose is the outlet hose. 4. Remove the drain hose from the ec−H2O compartment. 5. Connect the drain hose to the ec−H2O outlet hose. 7. Start the machine. 8. Press and release the ec−H2O module flush switch. Allow the system to drain water into the container for 2 minutes. 9. Press the ec−H2O module flush switch to shut off the system. 10. Disconnect the drain hose from the ec−H2O manifold hose. 11. Reconnect the outlet hose to the ec−H2O manifold hose. 12. Place the drain hose back into the ec−H2O compartment. 13. Close the right shroud. 6. Place the drain hose into a empty container. T17 Service Information 9020167 (6-14) 3-45 MAINTENANCE 3-46 T17 Service Information 9020167 (6-14) TROUBLESHOOTING SECTION Contents 4 Page Troubleshooting Onboard Diagnostics. . . . . . . . . . . . . . . . . . . 4-2 Self-Test Mode. . . . . . . . . . . . . . . . . . . . . . . . 4-2 Configuration Mode. . . . . . . . . . . . . . . . . 4-4 LCD Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 LCD Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Propel Diagnostic Mode. . . . . . . . . . . . 4-11 Curtis 1234 Controller Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 4-13 Diagnostic LED Operation. . . . . . . 4-13 Diagnostic Codes. . . . . . . . . . . . . . . . . 4-14 Input Display Mode. . . . . . . . . . . . . . . . . . 4-22 Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . 4-24 CAN (Controller area network) diagnostic mode. . . . . . . . . . . . . . . . . . 4-26 MOTORS mode. . . . . . . . . . . . . . . . . . . . . . . . . 4-27 Status led - power steering (option). . . . . . . . . . . . . . . . . . 4-29 Subsystem Troubleshooting. . . . . . . . . . 4-30 Back-Up Alarm/Light . . . . . . . . . . . . . . . . 4-30 lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Main Scrub Brushes . . . . . . . . . . . . . . . . . 4-34 Side Scrub Brush. . . . . . . . . . . . . . . . . . . . . 4-36 Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38 Propel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40 Rear Squeegee Lift. . . . . . . . . . . . . . . . . . . 4-42 Scrub Head Lift . . . . . . . . . . . . . . . . . . . . . . 4-44 Side sweep Brushes . . . . . . . . . . . . . . . . . . 4-46 Side sweep Brush Lift. . . . . . . . . . . . . . . . 4-50 Solution Control, Conventional. 4-52 Main brush . . . . . . . . . . . . . . . . . . . . . . . . 4-52 side brush . . . . . . . . . . . . . . . . . . . . . . . . . 4-54 Solution Control, ecH2O. . . . . . . . . . . 4-56 Severe environment - spot cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58 ES (Extended scrub) Detergent pump. . . . . . . . . . . . . . . . . . . 4-60 water pump. . . . . . . . . . . . . . . . . . . . . . . . 4-62 Spray Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . 4-64 Vacuum Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66 T17 Service Information 9020167 (6-14) 4-1 1. Turn Key Off. TROUBLESHOOTING Self Test Mode Self Test Mode is an onboard diagnostic utility that tests for open or shorted output circuits. Once completed, open and/or shorted output pins are displayed on the LCD (liquid crystal display). 3. Press and release the configuration mode button to scroll through a list of utilities until “SELF TEST” appears on the LCD. CONFIG MODE SELF TEST 1. Key switch Off. Press and hold the configuration mode button. MANUAL MODE INPUT DISPLAY STP001 CAN DIAG MODE 1. Turn Key Off. SELF TEST PROPEL DIAG MODE MOTORS MODE Tennant Quantum UI ver X.X 4. Press and release the brush pressure button to activate the self test. “SELF-TEST STARTING” will appear on the LCD. ****SELF-TEST*** STARTING 2. Key switch On. Release the configuration mode button when “CONFIG MODE” appears on the LCD. STP002 CONFIG MODE Operational Matrix: Operational Matrix: 4-2 Scrub Head Down Enabled Enabled Disabled • 1-STEP Scrub ON • Fwd/Rev Propel T17 Service 9020167 • 1-STEP Scrub ON • 1-STEP Scrub OFF Information Scrub Head(6-14) • Squeegee/Vac ON • Squeegee/Vac OFF Down • Recovery Tank Full TROUBLESHOOTING 5. The controller sequentially tests each output circuit as shown below. ****SELF-TEST*** STARTING 6. The self test results are displayed in “JX-X,X” format. JX = Connector, “-X,X” = Control board output pins as shown on the electrical schematic. lcd message lcd message S1:Self Test “Done” or “” S36:LSideSweepBr J7-1,2 Open S2:Front/Left Br J10-1,2,3 Open S37:LSideSweepBr J7-1,2 Short S3:Front/Left Br J10-1,2,3 Short S38:RSideSweepBr J7-3,4 Open Testing Main Scrub Brushes... 1 S4:Rear/Right Br J11-4,5,6 Open S39:RSideSweepBr J7-3,4 Short S5:Rear/Right Br J11-4,5,6 Short S40:LSideSwepAct J6-17,18 Open Testing Side Scrub Brush... 2 S6:Main Act J4-9,10 Open S41:LSideSwepAct J6-17,18 Short S7:Main Act J4-9,10 Short S42:RSideSwepAct J6-14,16 Open Testing Vacuum Fan Motors... 3 S8:Main Sol Vlv J4-17 Open S43:RSideSwepAct J6-14,16 Short S9:Main Sol Vlv J4-17 Short S44:L PreSweepBr J6-15,16 Open Testing Main Scrub Actuator... 4 S10:Horn J4-16 Open S45:L PreSweepBr J6-15,16 Short S46:M PreSweepBr J7-3,4 Open Testing Squeegee Actuator... 5 S11:Horn J4-16 Short S12:Alarm J4-15 Open S47:M PreSweepBr J7-3,4 Short S13:Alarm J4-15 Short S48:R PreSweepBr J6-13,14 Open S14:Vac Fan 1 J7-1,2 Open S49:R PreSweepBr J6-13,14 Short S15:Vac Fan 1 J7-1,2 Short S50:PreSweep Vac J7-1,2 Open S16:Vac Fan 2 J7-3,4 Open S51:PreSweep Vac J7-1,2 Short S17:Vac Fan 2 J7-3,4 Short S52:PreSweep Act J6-17,18 Open S18:Det Pump J4-14 Open S53:PreSweep Act J6-17,18 Short S19:Det Pump J4-14 Short S58:Ec Pump J4-4 Open S20:Squeegee Act J6-17,18 Open S59:Ec Pump J4-4 Short S60:Ec Side Vlv J4-5 Open Testing Side Brush Actuator... Testing Side Scrub Actuator... Testing Main Valve... Testing Det Pump... 6 7 8 9 Testing Side Pump... 10 S21:Squeegee Act J6-17,18 Short S22:ES Pump J6-13,14 Open S61:Ec Side Vlv J4-5 Short Testing ES Pump... 11 S23:ES Pump J6-13, 14 Short S62:Curtis CAN Offline S24:Sol AF Valve J6-12 Open S64:Scrub Module Offline Testing Solution Autofill Valve... 12 S25:Sol AF Valve J6-12 Short S65:PickupModule Offline S26:Rcvr AF Vlv J6-11 Open S66:ECH2O Module Offline Testing Recovery Autofill Valve... 13 S27:Rcvr AF Vlv J6-11 Short S67:SScrubModule Offline S28:Side ScrubBr J6-1,2,3 Open S68:SSweepModule Offline Testing Horn Output... 14 S29:Side ScrubBr J6-1,2,3 Short S69:PSweepModule Offline Testing Alarm Output... 15 S31:SideScrubAct J4-7,8 Short Testing Curtis CAN Communication... 16 S30:SideScrubAct J4-7,8 Open S32:Side Pump J4-10 Open S33:Side Pump J4-10 Short S34:Side Valve J4-9 Open S35:Side Valve J4-9 Short T17 Service Information 9020167 (6-14) 4-3 1. Turn Key Off. TROUBLESHOOTING configuration mode Configuration Mode is an onboard diagnostic utility that configures controller software to operate optional equipment and to electronically adjust certain output functions. 3. Press and release the brush pressure button to enter Configuration Mode. “C1:Disk/Cyl” will appear on the LCD. C1:Disk/Cyl 1. Key switch Off. Press and hold the configuration mode button. STP001 1. Turn Key Off. Tennant Quantum UI ver X.X 4. Press and release the configuration mode button to scroll through a list of utilities as shown below. C5:SE/None 0-1-2-3% Mix Ratio 2. Key switch On. Release the configuration mode button when “CONFIG MODE” appears on the LCD. STP002 C1:Disk/Cyl C2:Ec/ES/None C3:Set Det Level 1%/2%/3%/None C4:Autofill/None CONFIG MODE C10:Main Press #1 11.0 A C11:Main Press #2 16.0 A C12:Main Press #3 22.0 A C13:Transport Spd XX.X MPH C5:SE/None 0-1-2-3% Mix Ratio C6:SE Short Time 30s (Default) C14:Scrubbing Spd XX.X MPH C7:SE Long Time 3600s (Default) C8:Option Side Scrub R Side Sweep R/L Side Sweep Pre-Sweep/None C16:Propel H.M. C9:Reset Press.? C19:Diag Mode Disabled/Enabled C15:Main Water Low/Med/High C17:Scrub H.M. XXXX.X Hr C18:Reset Operational Matrix: Operational Matrix: 4-4 Scrub Head Down Enabled • 1-STEP Scrub ON • Fwd/Rev Propel Enabled Disabled • 1-STEP Scrub ON • 1-STEP Scrub OFF Scrub Head T17 Service 9020167 (6-14) • Squeegee/Vac ON • Squeegee/Vac OFF Information Down • Recovery Tank Full • Low Batt Voltage TROUBLESHOOTING 5. Use the table below for further description of each Configuration Mode utility. LCD Text Description C1:Disk/Cyl Configure scrub head type C2:Ec/ES/None Configure ec-H2O, ES or none C3:Set Det Level Set ratio of detergent for ES option to 1%, 2%, or 3% C4:Autofill/None Enable Autofill feature (w/ ES option) C5:SE/None Enable Severe Environment feature for machines equipped with ec-H2O C6:SE Short Time Set Severe Environment Short On-Time. Default 30 seconds. C7:SE Long Time Set Severe Environment Long OnTime. Default 3600 seconds. C8:Option Configure unit for side scrub brush, side sweep brush, dual side sweep brush, or Pre-Sweep side brushes. C9:Reset Press.? Reset down pressures to factory default settings. * C9:Reset Press.? mode. Press the brush pressure button after “No” changes to “Yes” following step 7. This completes the reset process. ** C10, C11, and C12 Main Press (Main Brush Pressure) adjustments set the maximum brush motor amp draw for each down pressure setting; 1 LED, 2 LEDs, or 3 LEDs. 6. Press and release the brush pressure button to enable the change. A “<” symbol will appear on the bottom line of the LCD indicating the configuration utility is now enabled. C5:SE/None 0-1-2-3% Mix Ratio C10:Main Press #1** Set max down pressure #1 (12-18 Amps, Default 14D, 13C) C11:Main Press #2** Set max down pressure #2 (18-28 Amps, Default 25D, 26C) C12:Main Press #3** Set max down pressure #3 (28-35 Amps, Default 35 Amps) C13:Transport Spd Adjust maximum forward transport speed. C14:Scrub Spd Adjust maximum scrubbing speed. C15:Main Water Set conventional solution flow range; Low, Med, or High C16:Propel H.M. View propel hourmeter. C17:Scrub H.M. View scrub hourmeter. C18:Reset Resets scrub head type, solution configuration, down pressure targets, flow range, side option, travel speeds, autofill option, SE option to default settings. C19:Diag Mode Disabled/Enabled Enable techncial data during normal machine operation. Scroll through LCD data by pressing the contrast or configuration mode buttons during normal operation. Cycle key 1x to enable, 2x to disable. T17 Service Information 9020167 (6-14) 7. Press and release the contrast or configuration mode buttons to change settings. Turn key Off to save selection. CMP004 C5:SE/None 0-1-2-3% Mix Ratio 4-5 TROUBLESHOOTING t17 lcd warning messages lcd warning code message description set/clear W1 W1:Batt Low W2 W2:Unavailable W3 W3:No [Side/Sweep] Config W4 W4:Not Active W5 W5:Solution Off W6 W6:Brake On W7 W7:Side Br. Wrn [##] BLDC Side Scrub Motor Circuit Warning: VF, OT, HW, Com, or MF SET - VF: Voltage Fault - Complete SUN-I/O testing on side scrub module SET - OT: Over Temperature - Side scrub module overheat. SET - HW: Hardware Fault - System overcurrent SET - Com: Communications Fault - Interface module has lost communications with side scrub module. Complete SUN-I/O testing on the side scrub module. SET - MF: Motor Fault - Locked rotor or mechanical problem with the motor or brush drive mechanism. CLEAR: Correct warning condition and cycle key switch. W8 W8:LSide Br Short Left side sweep motor shorted SET: Left side sweep brush motor circuit shorted CLEAR: Correct warning condition. W9 W9:RSide Br Short W10 W10:LSweepBrShrt Left Pre-Sweep motor shorted SET: Left side pre-sweep brush motor circuit shorted CLEAR: Correct warning condition. W11 W11:MSweepBrShrt Middle Pre-Sweep motor shorted SET: Main pre-sweep brush motor circuit shorted CLEAR: Correct warning condition. W12 W12:RSweepBrShrt Right Pre-Sweep motor shorted SET: Right side pre-sweep brush motor circuit shorted CLEAR: Correct warning condition. W13 W13:Open [Frnt/Left] Br Open front/left motor SET: [Front/Left] main brush motor circuit open CLEAR: Correct warning condition. W14 W14:Open [Rear/Rght] Br Open right/rear motor SET: [Rear/Right] main brush motor circuit open CLEAR: Correct warning condition. 4-6 Low Battery SET: Battery discharge threshold of 30-32 Volts at KSI terminal or 32-33 Volts at batteries. CLEAR: Charge batteries to BDI reset threshold of 37 Volts at KSI terminal or 38 Volts at batteries. No optional solution enabled SET: Operator selects a solution technology that is not configured on the machine. CLEAR: Release button. No side option enabled SET: Operator selects the side brush when the side brush is not enabled in configuration mode. CLEAR: Release button. Inactive feature SET: Operator selects a button and the related function is inactive. CLEAR: Correct warning condition. Solution water is off SET: Solution is OFF during scrub mode for 15 seconds. CLEAR: Correct warning condition. Parking brake on SET: Parking brake engaged (switch closed) CLEAR: Release parking brake (switch open) Right side sweep motor SET: Right side sweep brush motor circuit shorted shorted CLEAR: Correct warning condition. T17 Service Information 9020167 (6-14) TROUBLESHOOTING t17 lcd warning messages lcd warning code message description set/clear W15 W15:OpenSideBrush W16 W16:Open LSideBr Open left side sweep brush motor W17 W17:Open RSideBr Open right side sweep brush motor W18 W18:OpenLSweepBr W19 W19:OpenMSweepBr W20 W20:OpenRSweepBr Open right Pre-Sweep brush motor W21 W21:SweepVacShrt Shorted Pre-Sweep vacuum motor W22 W22:Open Vac 1 Vacuum fan motor 1 no SET: Scrub vacuum motor circuit #1 open current CLEAR: Correct warning condition. W23 W23:Open Vac 2 Vacuum fan motor 2 no SET: Scrub vacuum motor circuit #2 open current CLEAR: Correct warning condition. W24 W24:OpenSweepVac W25 W25:SqueegeeStall Rear squeegee actuator SET: Rear squeegee actuator stall condition. stalled CLEAR: Correct warning condition. W26 W26:SideActStall Side scrub brush actuator stalled W27 W27:L Side Stall Left side sweep actuator SET: Left side sweep brush actuator stall condition. stalled CLEAR: Correct warning condition. W28 W28:R Side Stall Right side sweep actua- SET: Right side sweep brush actuator stall condition. CLEAR: Correct warning condition. tor stalled W29 W29:Sweep Stall Pre-Sweep actuator stalled SET: Pre-sweep actuator stall condition. CLEAR: Correct warning condition. W30 W30:DetPumpShort Shorted detergent pump SET: Detergent pump motor circuit shorted CLEAR: Correct warning condition. W31 W31:ES PumpShort Shorted ES pump SET: ES pump motor circuit shorted CLEAR: Correct warning condition. W32 W32:SidePumpShrt Shorted side scrub pump SET: Side scrub pump motor circuit shorted CLEAR: Correct warning condition. W33 W33:Ec Pump Shrt Shorted ec-H2O pump SET: ec-H2O pump motor circuit shorted CLEAR: Correct warning condition. W34 W34:DetPumpOpen Open detergent pump SET: Detergent pump motor circuit open CLEAR: Correct warning condition. W35 W35:ES PumpOpen Open ES pump W36 W36:SidePumpOpen Open side scrub pump Open side scrub brush motor Open left Pre-Sweep brush motor SET: Side scrub brush motor circuit open CLEAR: Correct warning condition. SET: Left side sweep brush motor circuit open CLEAR: Correct warning condition. SET: Right side sweep brush motor circuit open CLEAR: Correct warning condition. SET: Left side pre-sweep brush motor circuit open CLEAR: Correct warning condition. Open middle Pre-Sweep SET: Main pre-sweep brush motor circuit open brush motor CLEAR: Correct warning condition. Open Pre-Sweep vacuum motor T17 Service Information 9020167 (6-14) SET: Right side pre-sweep brush motor circuit open CLEAR: Correct warning condition. SET: Pre-sweep vacuum motor circuit shorted CLEAR: Correct warning condition. SET: Pre-sweep vacuum motor circuit open CLEAR: Correct warning condition. SET: Side scrub brush actuator stall condition. CLEAR: Correct warning condition. SET: ES pump motor circuit open CLEAR: Correct warning condition. SET: Side scrub pump motor circuit open CLEAR: Correct warning condition. 4-7 TROUBLESHOOTING t17 lcd warning messages lcd warning code message description set/clear W37 W37:Ec Pump Open Open ec-H2O pump SET: ec-H2O pump motor circuit open CLEAR: Correct warning condition. W38 W38: [Side/Sweep] Offline Side module offline SET: Side module CAN-Bus connectivity, power supply, or faulty side module CLEAR: Correct warning condition. W39 W39:EcH2OOffline ec-H2O module offline 4-8 SET: ec-H2O module CAN-Bus connectivity, power supply, or faulty ec-H2O module CLEAR: Correct warning condition. T17 Service Information 9020167 (6-14) TROUBLESHOOTING t17 lcd fault messages lcd warning code message description set/clear F1 F1:Rcv Tank Full F2 F2:SolTank Empty Solution Tank Empty SET: Operator selects a solution technology that is not configured on the machine. CLEAR: Release button. F3 F3:Batt Very Low Very Low Battery Voltage SET: Battery discharge threshold of 30.2 Volts at KSI terminal of PMC or 31.6 Volts at battery. CLEAR: Charge batteries to BDI reset threshold of 37 Volts at KSI terminal of PMC or 38.3 Volts at batteries and cycle key switch. F4 F4:F/L Br Flt # BLDC Front/Left Main Scrub Motor Circuit Fault: VF, OT, HW, Com, or MF SET - VF: Voltage Fault - Complete SUN-I/O testing on scrub module SET - OT: Over Temperature - Scrub module overheat. SET - HW: Hardware Fault - System overcurrent SET - Com: Communications Fault - Interface module has lost communications with scrub module. Complete SUN-I/O testing on the scrub module. SET - MF: Motor Fault - Locked rotor or mechanical problem with the motor or brush drive mechanism. CLEAR: Correct warning condition and cycle key switch. F5 F5:R/R Br Flt # BLDC Right/Rear Main Scrub Motor Circuit Fault: VF, OT, HW, Com, or MF SET - VF: Voltage Fault - Complete SUN-I/O testing on scrub module SET - OT: Over Temperature - Scrub module overheat. SET - HW: Hardware Fault - System overcurrent SET - Com: Communications Fault - Interface module has lost communications with scrub module. Complete SUN-I/O testing on the scrub module. SET - MF: Motor Fault - Locked rotor or mechanical problem with the motor or brush drive mechanism. CLEAR: Correct warning condition and cycle key switch. F6 F6:Vac 1 Short Vacuum fan motor #1 circuit is shorted SET: Vacuum fan motor #1 circuit shorted CLEAR: Correct fault condition and cycle key switch. F7 F7:Vac 2 Short Vacuum fan motor #2 circuit is shorted SET: Vacuum fan motor #2 circuit shorted CLEAR: Correct fault condition and cycle key switch. F8 F8:Check Brushes Unable to achieve target brush motor current following down shift(s) to lowest down pressure level SET: Scrub module unable to achieve target brush motor current in desired down pressure setting. Scrub module attempts to “down shift” to lower setting(s) until it is unable to achieve target current in lowest down pressure setting. CLEAR: Correct fault condition and cycle key switch. Recovery Tank Full T17 Service Information 9020167 (6-14) SET: Battery discharge threshold of 30-32 Volts at KSI terminal or 32-33 Volts at batteries. CLEAR: Charge batteries to BDI reset threshold of 37 Volts at KSI terminal or 38 Volts at batteries. 4-9 TROUBLESHOOTING t17 lcd fault messages lcd warning code message F9 F9:Propel Error F10 F10:Pickup Error F11 F11:Scrub Error 4-10 description Propel Controller CANbus Connectivity Error Pickup module CAN Fault set/clear SET: Curtis PMC to T17 interface module CAN-bus connectivity problem or Curtis PMC power supply problem. CLEAR: See “Curtis PMC Diagnostics” and cycle key switch. SET: CAN connectivity to pickup module failed. CLEAR: Correct fault condition and cycle key switch. Scrub module CAN Fault SET: CAN connectivity to scrub module failed. CLEAR: Correct fault condition and cycle key switch. T17 Service Information 9020167 (6-14) 1. Turn Key Off. TROUBLESHOOTING propel diagnostic mode Propel Diagnostic Mode (Propel Input Mode) is an onboard diagnostic utility that displays Curtis 1234 controller inputs on the instrument panel LCD (Liquid Crystal Display). The input data is transmitted to the T12 controller through a CAN-bus (Controller Area Network). 3. Press and release the configuration mode button to scroll through a list of utilities until “PROPEL DIAG MODE” appears on the LCD. CONFIG MODE SELF TEST 1. Key switch Off. Press and hold the configuration mode button. MANUAL MODE INPUT DISPLAY STP001 CAN DIAG MODE 1. Turn Key Off. PROPEL DIAG MODE PROPEL DIAG MODE MOTORS MODE Tennant Quantum UI ver X.X 4. Press and release the brush pressure button to enter Propel Diagnostic Mode. “P1:Curtis Online...” will appear on the LCD. P1: Curtis Online/ Error 2. Key switch On. Release the configuration mode button when “CONFIG MODE” appears on the LCD. STP002 CONFIG MODE Operational Matrix: Operational Matrix: Enabled Disabled • 1-STEP Scrub OFF • Squeegee/Vac ON • Squeegee/Vac OFF • Recovery Tank Full T17 Service Information 9020167 (6-14) • 1-STEP Scrub ON Scrub Head Down Enabled • 1-STEP S 4-11 Scrub Head • Fwd/Rev Down TROUBLESHOOTING CONFIG MODE 5. Press and release the configuration mode button to scroll through a list of Curtis 1234 controller inputs. 6. The table below describes how each input operates. SELF TEST T17 Propel Diagnostic Mode MANUAL MODE CODE P1: Curtis Online/ Error P1:Curtis Online/ Error P2:Throttle XXXX.X V P5:Speed XXXX.X Mph P6:Curtis Temp XXXX.XC XXXX.XF P7:Motor Temp XXXX.XC XXXX.XF P8:PropelCurrent XXXX.X A PDM003 DESCRIPTION P1 INPUT DISPLAY P1:Curtis Online/ Curtis/T17 controllers CAN-bus Error connection status P2 MODE P2:ThrottlePROPEL DIAG Displays foot throttle commanded XXXX.X v voltage (0-5V). P3 P3:Brake Pedal On/Off P4 P4:Direction Fwd/ Displays directional switch input Rev (Fwd/Rev). P5 P5:Speed XXXX.X Mph P6 P6:Curtis Temp Displays Curtis 1234 controller XXXX.XC XXXX.XF temperature P7 P7:Motor Temp Displays drive motor temperature. XXXX.XC XXXX.XF Thermistor located in drive assembly. P8 P8:PropelCurrent XXXX.X A P3:Brake Pedal On/Off P4:Direction Fwd/ Rev LCD MESSAGE Displays brake pedal command (On/Off ). Displays propel speed from motor encoder located in drive assembly. Displays propel motor current. PDM004 Operational Matrix: Operational Matrix: Scrub Head Down 4-12 Enabled • 1-STEP Scrub ON • Fwd/Rev Propel Enabled Disabled • 1-STEP Scrub ON • 1-STEP Scrub OFF Scrub Head • Squeegee/Vac ON • Squeegee/Vac OFF Down • Recovery Tank Full • Low Batt Voltage • Load Current T17Fault Service Information 9020167 (6-14) TROUBLESHOOTING Curtis 1234 Controller Diagnostic LED Operation PMC002 CAN TERM H CAN H 35 34 22 23 12 ENC PHASE A 33 11 32 21 10 SW7 SW6 20 9 RX 30 19 8 18 +5V COIL RETURN BRK POT HI +12V 28 17 6 SW1/ANA1 THR POT HI 27 16 5 26 15 4 25 14 3 24 13 2 1 DRIVER SW16 3 POT LOW SW2/ANA2 SW3 29 7 DRIVER 7 SW4 SW5 31 TX BRK WIPER DRIVER 6 SW8 CAN L ANA OUT ENC PHASE B CAN TERM L PROP DRIVER 1 THR WIPER DRIVER KSI DRIVER 2 DRIVER 4 I/O GND 24 13 1 35 23 12 Status LEDs Types of LED Display Display Status Neither LED illuminated Controller is not powered on, has a dead battery, or is severely damaged. Yellow LED flashing Controller is operating normally. Yellow and red LEDs both on solid Controller is in Flash program mode. Red LED on solid Watchdog failure. Cycle KSI to restart. Red LED and yellow LED flashing alternately Controller has detected a fault. 2-digit code* flashed by yellow LED identifies the specific fault; one or two flashes by red LED indicate whether first or second code digit will follow. *The red LED flashes once to indicate that the first digit of the code will follow; the yellow LED then flashes the appropriate number of times for the first digit. The red LED flashes twice to indicate that the second digit of the code will follow; the yellow LED flashes the appropriate number of times for the second digit. Example: Battery Undervoltage (Code 23) RED YELLOW RED YELLOW (first digit) (2) (second digit) (3) T17 Service Information 9020167 (6-14) 4-13 TROUBLESHOOTING Curtis 1234 Controller Diagnostic Codes, continued TROUBLESHOOTING CHART CODE 12 FAULT CONDITION EFFECT OF FAULT Controller Overcurrent ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. 13 Current Sensor Fault ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. 14 Precharge Failed ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. POSSIBLE CAUSE 1. External short of phase U, V, or W motor connections. 2. Motor parameters are mis-tuned. 3. Controller defective. SET/CLEAR CONDITIONS Set: Phase current exceeded the current measurement limit. Clear: Cycle KSI. 1. Leakage to vehicle frame from phase Set: Controller current sensors have invalid offset reading. U, V, or W (short in motor stator). Clear: Cycle KSI. 2. Controller defective. 1. External load on capacitor bank (B+ connection terminal) that prevents the capacitor bank from charging. 2. See Monitor menu » Battery: Capacitor Voltage. Set: Precharge failed to charge the capacitor bank to the KSI voltage. Clear: Cycle interlock input or use VCL function. 15 Controller Severe Undertemp ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. 16 Controller Severe Overtemp 1. See Monitor menu » Controller: Set: Heatsink temperature above +95˚C. ShutdownMotor; Clear: Bring heatsink temperature Temperature. ShutdownMainContactor; 2. Controller is operating in an extreme below +95˚C, and cycle interlock or KSI. ShutdownEMBrake; environment. ShutdownThrottle; 3. Excessive load on vehicle. FullBrake; 4. Improper mounting of controller. ShutdownPump. 17 Severe Undervoltage Reduced drive torque. 1. See Monitor menu » Controller: Set: Heatsink temperature below -40˚C. Temperature. Clear: Bring heatsink temperature 2. Controller is operating in an extreme above -40˚C, and cycle interlock or KSI. environment. 1. Battery Menu parameters are misadjusted. 2. Non-controller system drain on battery. 3. Battery resistance too high. 4. Battery disconnected while driving. 5. See Monitor menu » Battery: Capacitor Voltage. 6. Blown B+ fuse or main contactor did not close. Set: Capacitor bank voltage dropped below the severe undervoltage limit with FET bridge enabled. Clear: Bring capacitor voltage above severe undervoltage limit. PMC003 Terms: KSI = Key Switch Interlock FET = Field-Effect Transistor 4-14 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Curtis 1234 Controller Diagnostic Codes, continued TROUBLESHOOTING CHART, continued CODE FAULT CONDITION POSSIBLE CAUSE EFFECT OF FAULT Set: Capacitor bank voltage exceeded the Severe Overvoltage limit with FET bridge enabled. Clear: Bring capacitor voltage below Severe Overvoltage limit, and then cycle KSI. 18 Severe Overvoltage ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. 22 Controller Overtemp Cutback 1. See Monitor menu » Controller: Temperature. Reduced drive and brake torque. 2. Controller is performance-limited at this temperature. 3. Controller is operating in an extreme environment. 4. Excessive load on vehicle. 5. Improper mounting of controller. Set: Heatsink temperature exceeded 85˚C. Clear: Bring heatsink temperature below 85˚C. Undervoltage Cutback 1. Normal operation. Fault shows that the batteries need recharging. Controller is performance limited at this voltage. 2. Battery parameters are misadjusted. 3. Non-controller system drain on battery. 4. Battery resistance too high. 5. Battery disconnected while driving. 6. See Monitor menu » Battery: Capacitor Voltage. 7. Blown B+ fuse or main contactor did not close. Set: Capacitor bank voltage dropped below the Undervoltage limit with the FET bridge enabled. Clear: Bring capacitor voltage above the Undervoltage limit. 1. Normal operation. Fault shows that regen braking currents elevated the battery voltage during regen braking. Controller is performance limited at this voltage. 2. Battery parameters are misadjusted. 3. Battery resistance too high for given regen current. 4. Battery disconnected while regen braking. 5. See Monitor menu » Battery: Set: Capacitor bank voltage exceeded the Overvoltage limit with the FET bridge enabled. Clear: Bring capacitor voltage below the Overvoltage limit. 23 Reduced drive torque. 24 Overvoltage Cutback Reduced brake torque. 1. See Monitor menu » Battery: Capacitor Voltage. 2. Battery menu parameters are misadjusted. 3. Battery resistance too high for given regen current. 4. Battery disconnected while regen braking. SET/CLEAR CONDITIONS Capacitor Voltage. 25 26 +5V Supply Failure None, unless a fault action is programmed in VCL. 1. External load impedance on the +5V supply (pin 26) is too low. 2. See Monitor menu » outputs: 5 Volts and Ext Supply Current. Set: +5V supply (pin 26) outside the +5V +/-10% range. Clear: Bring voltage within range. Digital Out 6 Overcurrent 1. External load impedance on Digital Output 6 driver (pin 19) is too low. Set: Digital Output 6 (pin 19) current exceeded 15 mA. Clear: Remedy the overcurrent cause and use the VCL function Set_DigOut() to turn the driver on again. Digital Output 6 driver will not turn on. PMC004 Terms: KSI = Key Switch Interlock FET = Field-Effect Transistor T17 Service Information 9020167 (6-14) 4-15 TROUBLESHOOTING Curtis 1234 Controller Diagnostic Codes, continued TROUBLESHOOTING CHART, continued CODE 27 FAULT CONDITION Digital Out 7 Overcurrent Digital Output 7 driver will not turn on. 28 Motor Temp Hot Cutback Reduced drive torque. 29 Motor Temp Sensor Fault MaxSpeed reduced (LOS, Limited Operating Strategy), and motor temperature cutback disabled. 31 Coil1 Driver Open/Short ShutdownDriver1. 32 EMBrake Open/Short ShutdownEMBrake; ShutdownThrottle; FullBrake. 33 Coil3 Driver Open/Short ShutdownDriver3. 34 POSSIBLE CAUSE EFFECT OF FAULT Coil4 Driver Open/Short ShutdownDriver4. SET/CLEAR CONDITIONS 1. External load impedance on Digital Output 7 driver (pin 20) is too low. Set: Digital Output 7 (pin 20) current exceeded 15 mA. Clear: Remedy the overcurrent cause and use the VCL function Set_DigOut() to turn the driver on again. 1. Motor temperature is at or above the programmed Temperature Hot setting, and the requested current is being cut back. 2. Motor Temperature Control Menu parameters are mis-tuned. 3. See Monitor menu » Motor: Temperature and » Inputs: Analog2. 4. If the application doesn’t use a motor thermistor, Temp Compensation and Temp Cutback should be programmed Off. Set: Motor temperature is at or above the Temperature Hot parameter setting. Clear: Bring the motor temperature within range. 1. Motor thermistor is not connected properly. 2. If the application does not use a thermistor, Temp Compensation and Temp Cutback should be programmed Off. 3. See Monitor menu » Motor: Temperature and » Inputs: Analog2. Set: Motor thermistor input (pin 8) is at the voltage rail (0 or 10V). Clear: Bring the motor thermistor input voltage within range. 1. Open or short on driver load. 2. Dirty connector pins. 3. Bad crimps or faulty wiring. Set: Driver 1 (pin 6) is either open or shorted. Clear: Correct open or short, and cycle driver. 1. Open or short on driver load. 2. Dirty connector pins. 3. Bad crimps or faulty wiring. Set: Electromagnetic brake driver (pin 5) is either open or shorted. Clear: Correct open or short, and cycle driver. Set: Driver 3 (pin 4) is either open or shorted. Clear: Correct open or short, and cycle driver. Set: Driver 4 (pin3) is either open or shorted. Clear: Correct open or short, and cycle driver. 1. Open or short on driver load. 2. Dirty connector pins. 3. Bad crimps or faulty wiring. 1. Open or short on driver load. 2. Dirty connector pins. 3. Bad crimps or faulty wiring. Terms: KSI = Key Switch Interlock FET = Field-Effect Transistor VCL = Vehicle Control Language PMC005 4-16 T17 Service Information 9020167 (6-14) er. TROUBLESHOOTING Curtis 1234 Controller Diagnostic Codes, continued TROUBLESHOOTING CHART, continued CODE 35 FAULT CONDITION PD Open/Short ShutdownPD. ed. 36 Encoder Fault ShutdownEMBrake. 37 Motor Open ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. 38 Main Contactor Welded ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. d o B+. n n n 39 41 1. Motor phase is open. 2. Bad crimps or faulty wiring. Set: Motor phase U, V, or W detected open. Clear: Cycle KSI. 1. Main contactor tips are welded closed. 2. Motor phase U or V is disconnected or open. 3. An alternate voltage path (such as an Set: Just prior to the main contactor closing, the capacitor bank voltage (B+ connection terminal) was loaded for a short time and the voltage did not discharge. Clear: Cycle KSI external precharge resistor) is providing a current to the capacitor bank (B+ connection terminal). Set: With the main contactor commanded closed, the capacitor bank voltage (B+ connection terminal) did not charge to B+. Clear: Cycle KSI. Throttle Wiper High 1. See Monitor menu » Inputs: Throttle Pot. 2. Throttle pot wiper voltage too high. Set: Throttle pot wiper (pin 16) voltage is higher than the high fault threshold (can be changed with the VCL function Setup_Pot_Faults()) Clear: Bring throttle pot wiper voltage below the fault threshold. Set: Throttle pot wiper (pin 16) voltage is lower than the low fault threshold (can be changed with the VCL function Setup_Pot_Faults()). Clear: Bring throttle pot wiper voltage above the fault threshold. Throttle Wiper Low Pot2 Wiper High FullBrake. PMC006 1. Motor encoder failure. 2. Bad crimps or faulty wiring. 3. See Monitor menu » Motor: Motor RPM. Set: Proportional driver (pin 2) is either open or shorted. Clear: Correct open or short, and cycle driver. Set: Motor encoder phase failure detected. Clear: Cycle KSI. 1. Main contactor did not close. 2. Main contactor tips are oxidized, burned, or not making good contact. 3. External load on capacitor bank (B+ connection terminal) that prevents capacitor bank from charging. 4. Blown B+ fuse. ShutdownThrottle. 43 1. Open or short on driver load. 2. Dirty connector pins. 3. Bad crimps or faulty wiring. SET/CLEAR CONDITIONS Main Contactor Did Not Close ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. ShutdownThrottle. 42 POSSIBLE CAUSE EFFECT OF FAULT 1. See Monitor menu » Inputs: Throttle Pot. 2. Throttle pot wiper voltage too low. 1. See Monitor menu » Inputs: Pot2 Raw. 2. Pot2 wiper voltage too high. Set: Pot2 wiper (pin 17) voltage is higher than the high fault threshold (can be changed with the VCL function Setup_Pot_Faults()). Clear: Bring Pot2 wiper voltage below the fault threshold. Terms: KSI = Key Switch Interlock FET = Field-Effect Transistor VCL = Vehicle Control Language T17 Service Information 9020167 (6-14) 4-17 TROUBLESHOOTING Curtis 1234 Controller Diagnostic Codes, continued TROUBLESHOOTING CHART, continued CODE 44 45 FAULT CONDITION Pot2 Wiper Low FullBrake. 1. See Monitor menu » Inputs: Pot2 Raw. 2. Pot2 wiper voltage too low. Pot Low Overcurrent 1. See Monitor menu » Outputs: Pot Low. 2. Combined pot resistance connected to pot low is too low. ShutdownThrottle; FullBrake. 46 EEPROM Failure ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; ShutdownInterlock; ShutdownDriver1; ShutdownDriver2; ShutdownDriver3; ShutdownDriver4; ShutdownPD; FullBrake; ShutdownPump. 47 HPD/Sequencing Fault ShutdownThrottle. 49 Parameter Change Fault ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. 51 Throttle SRO Fault ShutdownThrottle/brake. Shutdown Motor. 52 PMC007 4-18 POSSIBLE CAUSE EFFECT OF FAULT HPD Fault ShutdownThrottle/brake. Shutdown Motor. SET/CLEAR CONDITIONS Set: Pot2 wiper (pin 17) voltage is lower than the low fault threshold (can be changed with the VCL function Setup_Pot_Faults() ). Clear: Bring Pot2 wiper voltage above the fault threshold. Set: Pot low (pin 18) current exceeds 10 mA. Clear: Clear pot low overcurrent condition and cycle KSI. Set: Controller operating system tried to write to EEPROM memory and failed. Clear: Download the correct software (OS) and matching parameter default settings into the controller and cycle KSI. 1. Failure to write to EEPROM memory. This can be caused by EEPROM memory writes initiated by VCL, by the CAN bus, by adjusting parameters with the programmer, or by loading new software into the controller. 1. KSI, interlock, direction, and throttle inputs applied in incorrect sequence. 2. Faulty wiring, crimps, or switches at KSI, interlock, direction, or throttle inputs. 3. See Monitor menu » Inputs. Set: HPD (High Pedal Disable) or sequencing fault caused by incorrect sequence of KSI, interlock, direction and throttle inputs. Clear: Reapply inputs in correct sequence. 1. This is a safety fault caused by a change in certain parameter settings so that the vehicle will not operate until KSI is cycled. For example, if a user changes the Throttle Type this fault will appear and require cycling KSI before the vehicle can operate. Set: Adjustment of a parameter setting that requires cycling of KSI. Clear: Cycle KSI 1. Both throttle and brake inputs are Set: Throttle and brake inputs applied at active at the same time. the same time. 2. Faulty throttle and/or brake inputs. Clear: Release throttle and brake pedals. 1. Throttle is pressed before key switch is turned on. 2. Throttle is pressed before operator presses the seat switch. Set: Throttle is pressed before key switch is turned on or throttle is pressed before operator sits on the seat switch. Clear: Release throttle and properly sequence key switch, seat switch and then throttle. Terms: KSI = Key Switch Interlock FET = Field-Effect Transistor VCL = Vehicle Control Language T17 Service Information 9020167 (6-14) TROUBLESHOOTING Curtis 1234 Controller Diagnostic Codes, continued TROUBLESHOOTING CHART, continued CODE 68 FAULT CONDITION 71 Set: Runtime VCL code error condition. Clear: Edit VCL application software to fix this error condition; flash the new compiled software and matching parameter defaults; cycle KSI. External Supply Out of Range None, unless a fault action is programmed in VCL. 1. External load on the 5V and 12V supplies draws either too much or too little current. 2. Fault Checking Menu parameters Ext Supply Max and Ext Supply Min are mis-tuned. 3. See Monitor menu » Outputs: Ext Supply Current. Set: The external supply current (combined current used by the 5V supply [pin 26] and 12V supply [pin 25]) is either greater than the lower current threshold. The two thresholds are defined by the External Supply Max and External Supply Min parameter settings. Clear: Bring the external supply current within range. OS General 1. Internal controller fault. Set: Internal controller fault detected. Clear: Cycle KSI PDO Timeout ShutdownInterlock; CAN NMT State set to Pre-operational. 1. Time between CAN PDO messages received exceeded the PDO Timeout Period. Stall Detected 1. 2. 3. 4. Set: Time between CAN PDO messages received exceeded the PDO Timeout Period. Clear: Cycle KSI. Set: No motor encoder movement detected. Clear: Either cycle KSI, or detect valid motor encoder signals while operating in LOS mode and return Throttle Command = 0 and Motor RPM= 0 ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; ShutdownInterlock; ShutdownDriver1; ShutdownDriver2; ShutdownDriver3; ShutdownDriver4; ShutdownPD; FullBrake; ShutdownPump. 72 73 ShutdownEMBrake. PMC008 SET/CLEAR CONDITIONS 1. VCL code encountered a runtime VCL error. 2. See Monitor menu » Controller: VCL Error Module and VCL Error. This error can then be compared to the runtime VCL module ID and error code definitions found in the specific OS system information file. VCL Run Time Error ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; ShutdownInterlock; ShutdownDriver1; ShutdownDriver2; ShutdownDriver3; ShutdownDriver4; ShutdownPD; FullBrake; ShutdownPump. 69 POSSIBLE CAUSE EFFECT OF FAULT Stalled motor. Motor encoder failure. Bad crimps or faulty wiring. Problems with power supply for the motor encoder. 5. See Monitor menu » Motor: Motor RPM. Terms: KSI = Key Switch Interlock FET = Field-Effect Transistor VCL = Vehicle Control Language CAN = Controller Area Network T17 Service Information 9020167 (6-14) 4-19 TROUBLESHOOTING Curtis 1234 Controller Diagnostic Codes, continued TROUBLESHOOTING CHART, continued CODE FAULT CONDITION EFFECT OF FAULT SET/CLEAR CONDITIONS 87 Motor Characterization Fault 1. Motor characterization failed during Set: Motor characterization failed during characterization process. See Monitor the motor characterization process. ShutdownMotor; ShutdownMainContactor; menu » Controller: Motor Clear: Correct fault; cycle KSI. ShutdownEMBrake; Characterization Error for cause: ShutdownThrottle; 0=none FullBrake; 1=encoder signal seen, but step size ShutdownPump. not determined; set Encoder Step Size manually 2=motor temp sensor fault 3=motor temp hot cutback fault 4= controller overtemp cutback fault 5=controller undertemp cutback fault 6=undervoltage cutback fault 7=severe overvoltage fault 8=encoder signal not seen, or one or both channels missing 9=motor parameters out of characterization range. 88 Motor Phase Fault 1. The motor encoder output signal does not match the commanded direction. Set: Motor phase cables U, V, and W possibly installed incorrectly. Clear: Correct faulty cable installation and cycle KSI. Motor Type Fault 1. The Motor_Type parameter value is out of range. Set: Motor_Type parameter is set to an illegal value. Clear: Set Motor_Type to correct value and cycle KSI. 1. The VCL software in the controller does not match the OS software in the controller. Set: VCL and OS software do not match; when KSI cycles, a check is made to verify that they match and a fault is issued when they do not. Clear: Download the correct VCL and OS software into the controller. 1. Vehicle movement sensed after the EM Brake has been commanded to set. 2. EM Brake will not hold the motor from rotating. Set: After the EM Brake was commanded to set and time has elapsed to allow the brake to fully engage, vehicle movement has been sensed. Clear: Activate the throttle. 1. Limited Operating Strategy (LOS) control mode has been activated, as a result of either an Encoder Fault (Code 36) or a Stall Detect Fault (Code 73). 2. Motor encoder failure. 3. Bad crimps or faulty wiring. 4. Vehicle is stalled. Set: Encoder Fault (Code 36) or Stall Detect Fault (Code 73) was activated, and Brake or Interlock has been applied to activate LOS control mode, allowing limited motor control. Clear: Cycle KSI, or if LOS mode was activated by the Stall Fault, clear by ensuring encoder senses proper operation, Motor RPM = 0, and Throttle Command = 0. 89 ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. 91 VCL/OS Mismatch ShutdownMotor; ShutdownMainContactor; 92 EM Brake Failed to Set ShutdownEMBrake; ShutdownThrottle. 93 PMC009 4-20 POSSIBLE CAUSE Encoder LOS (Limited Operating Strategy) Enter LOS control mode. Terms: KSI = Key Switch Interlock FET = Field-Effect Transistor VCL = Vehicle Control Language T17 Service Information 9020167 (6-14) TROUBLESHOOTING Curtis 1234 Controller Diagnostic Codes, continued TROUBLESHOOTING CHART, continued CODE 94 FAULT CONDITION Emer Rev Timeout ShutdownEMBrake; ShutdownThrottle. 98 POSSIBLE CAUSE EFFECT OF FAULT Illegal Model Number ShutdownMotor; ShutdownMainContactor; ShutdownEMBrake; ShutdownThrottle; FullBrake; ShutdownPump. SET/CLEAR CONDITIONS 1. Emergency Reverse was activated and concluded because the EMR Timeout timer has expired. 2. The emergency reverse input is stuck On. Set: Emergency Reverse was activated and ran until the EMR Timeout timer expired. Clear: Turn the emergency reverse input Off. 1. Model_Number variable contains illegal value (not 1234, 1236, 1238, or 1298). 2. Software and hardware do not match. 3. Controller defective. Set: Illegal Model_Number variable; when KSI cycles a check is made to confirm a legal Model_Number, and a fault is issued if one is not found. Clear: Download appropriate software for your controller model. Terms: KSI = Key Switch Interlock FET = Field-Effect Transistor EMR = Emergency Reverse PMC010 T17 Service Information 9020167 (6-14) 4-21 1. Turn Key Off. TROUBLESHOOTING input display mode Input Display Mode is an onboard diagnostic utility that displays controller input conditions. Input Display Mode displays LCD text messages for hard-wired switch, sensor, and touch panel button inputs. 3. Press and release the configuration mode button to scroll through a list of utilities until “INPUT DISPLAY” appears on the LCD. CONFIG MODE SELF TEST 1. Key switch Off. Press and hold the configuration mode button. MANUAL MODE INPUT DISPLAY STP001 1. Turn Key Off. CAN DIAG MODE INPUT DISPLAY PROPEL DIAG MODE MOTORS MODE Tennant Quantum UI ver X.X 4. Press and release the brush pressure button to enter Input Display Mode. “I1:Solution Tank Level:X XV” will appear on the LCD. 2. Key switch On. Release the configuration mode button when “CONFIG MODE” appears on the LCD. I1:Solution Tank Level: X XV STP002 CONFIG MODE Operational Matrix: Operational Matrix: 4-22 Scrub Head Down Enabled • 1-STEP Scrub ON • Fwd/Rev Propel Enabled Disabled • 1-STEP Scrub ON • 1-STEP Scrub OFF Information Scrub Head(6-14) T17 Service 9020167 • Squeegee/Vac ON • Squeegee/Vac OFF Down • Recovery Tank Full • Low Batt Voltage TROUBLESHOOTING 5. Press and release the configuration mode button to scroll through a list of hard-wired switch and sensor inputs. I1:Solution Tank Level: X XV I1:Solution Tank Level: X XV I6:Side Sweep Off/On I2:Recovery Tank Not Full/Full I7:PreSweep Off/On I3:Hlf Recvr Tank I8:Pressure Switch Open/Closed I4:Seat Switch: Seated I9:Flush Button I5:Side Scrub Off/On I10: Seat Switch Off/On IDM003 6. Press any other touch panel button to display a corresponding LCD text message. The message confirms that the control board received the input. I19: Horn Button Pressed IX:Input Mode Message Here I11:One Step Button Pressed I13:Down Pressure Button Pressed I16:Alt Solution Button Pressed I18:Right Water Button Pressed I17:Left Water Button Pressed I12:Vac Button Pressed I14:Inc Solution Button Pressed I15:Dec Solution Button Pressed T17 Service Information 9020167 (6-14) 4-23 1. Turn Key Off. TROUBLESHOOTING 3. Press and release the configuration mode button to scroll through a list of utilities until “MANUAL MODE” appears on the LCD. Manual mode Manual Mode is an onboard diagnostic utility that manually activates machine functions and displays output current in “XX.X Amps” format. This mode bypasses interlocking inputs and should be used for diagnostic purposes only. CONFIG MODE SELF TEST 1. Key switch Off. Press and hold the configuration mode button. MANUAL MODE INPUT DISPLAY STP001 CAN DIAG MODE 1. Turn Key Off. MANUAL MODE PROPEL DIAG MODE MOTORS MODE Tennant Quantum UI ver X.X 4. Press and release the brush pressure button to enter Manual Mode. “M01: Left Brush, 00% XX.XA” will appear on the LCD. M01: Left Brush 00% XX.XA 2. Key switch On. Release the configuration mode button when “CONFIG MODE” appears on the LCD. STP002 CONFIG MODE Operational Matrix: Operational Matrix: 4-24 Scrub Head Down Enabled Enabled Disabled • 1-STEP Scrub ON T17 Service Information 9020167 (6-14) • 1-STEP Scrub ON • 1-STEP Scrub OFF Scrub Head • Fwd/Rev Propel • Squeegee/Vac ON • Squeegee/Vac OFF Down • Recovery Tank Full TROUBLESHOOTING 5. Press and release the configuration mode button to scroll through a list of output functions. Press the brush down pressure button to activate the function displayed on the LCD. NOTE: “XX.X A” format indicates that the actual amperage value will vary. See the “Specifications” section of this manual for approximate amp draw values. NOTE: “R” or “E” in the lower left corner of the LCD indicates Retracted or Extended actuator position. NOTE: “XX%” refers to the duty cycle of the ciruit load when activated. NOTE: “OK” indicates that the displayed function is not open or shorted. M01: Left Brush XXA XX.XRPM T17 Service Information 9020167 (6-14) M01: Left Brush XXA XX.XRPM M11: PreSweep Vac M21: Ec Sparger M02: Right Brush XXA XX.XRPM M12: Side Pump XV X% XA M22: Ec Cell M03: Side Brush XXA XX.XRPM M13: Ec Pump XV X% XA M23: Scrub Act R/E X% XA M04: LH Sweep Br M14: ES Pump XV X% XA M24:Side Scrub Act R/E X% XA M05: RH Sweep Br M15:Det Pump XV X% XA M25: Sweep Act R/E X% XA M06: Left Pre Br M16: Water Valve Closed OK XA M26: R Sweep Act R/E X% XA M07: Mid Pre Br M17: Side Valve Closed OK XA M27:PreSweep Act XV X% XA M08: Right Pre Br M18: Ec Valve Closed OK XA M28:Squeegee Act R/E X% XA M09: Vac 1 X% XA M19: Soltn Valve Closed OK XA Exit Manual Mode Yes M10: Vac 2 X% XA M20: Recvr Valve Closed OK XA 4-25 1. Turn Key Off. TROUBLESHOOTING 3. Press and release the configuration mode button to scroll through a list of utilities until “CAN DIAG MODE” appears on the LCD. can diagnostic mode CAN (Controller Area Network) Diagnostic Mode is an onboard diagnostic utility that displays connectivity status and a software revision date for each module. CONFIG MODE 1. Key switch Off. Press and hold the configuration mode button. SELF TEST MANUAL MODE STP001 INPUT DISPLAY 1. Turn Key Off. CAN DIAG MODE CAN DIAG MODE PROPEL DIAG MODE Tennant Quantum UI ver X.X MOTORS MODE 4. Press and release the brush pressure button to enter CAN Diagnostic Mode. “CD2: Scrub” will appear on the LCD. CD2: Scrub 2. Key switch On. Release the configuration mode button when “CONFIG MODE” appears on the LCD. STP002 CONFIG MODE Operational Matrix: Operational Matrix: 4-26 Scrub Head Down Enabled Enabled Disabled • 1-STEP Scrub ON • 1-STEP Scrub ON • 1-STEP Scrub OFF Scrub Head • Fwd/Rev Propel • Squeegee/Vac ON • Squeegee/Vac OFF Information Down T17 Service 9020167 (6-14) • Recovery Tank Full • Low Batt Voltage • Load Current Fault 1. Turn Key Off. TROUBLESHOOTING 5. Press and release the configuration mode button to scroll through a list of CAN modules. Press the brush down pressure button to select a specific module. motors mode Motors Mode is an onboard diagnostic utility that allows trained service personnel to operate various motors independently for service testing purposes only. 1. Key switch Off. Press and hold the configuration mode button. CD2: Scrub CD2: Scrub CD3: Pickup STP001 1. Turn Key Off. CD5: Side Scrub Tennant Quantum UI ver X.X CD6: Ec CD7: Side Sweep CD8: PreSweep CD38: Propel 6. Press and release the configuration mode button to scroll through a list of CAN module information. CD2: Scrub Online CD2: Scrub Online 2. Key switch On. Release the configuration mode button when “CONFIG MODE” appears on the LCD. STP002 CONFIG MODE CD2: Scrub Scrub(XX-XX-XX) CD2: Scrub Production Boot CD2: Scrub Revision X.XX Operational Matrix: T17 Service Information 9020167 (6-14) Scrub Head Down Enabled Disa • 1-STEP Scrub ON • 1• Squeegee/Vac ON • Sq 4-27 • Re • Lo • Lo TROUBLESHOOTING 3. Press and release the configuration mode button to scroll through a list of utilities until “MOTORS MODE” appears on the LCD. CONFIG MODE SELF TEST 5. Press and release the configuration mode button to scroll through a list of motors. Press the brush down pressure button to activate the selected motor(s) and the 1-STEP button to deactivate the selected motor(s). NOTE: Once MM1 or MM2 is activated, the down pressure button can be used to adjust the down pressure setting and the 1-STEP button must be used to turn the motor(s) off. MANUAL MODE INPUT DISPLAY CAN DIAG MODE MOTORS MODE PROPEL DIAG MODE MOTORS MODE 4. Press and release the brush pressure button to enter Motors Mode. “MM1: Run Main Scrub Brushes” will appear on the LCD. MM1:Run Main Scrub Brushes MM1:Run Main Scrub Brushes MM2:Run Side Scrub Brush MM3:Run PreSweep MM4:Run Side Sweep Brushes MM5:Run ec-H2O MM1:Run Main Scrub Brushes 4-28 T17 Service Information 9020167 (6-14) TROUBLESHOOTING power steering Status LED (option) 1. Remove the front panel below the steering wheel to gain access to the power steering components. 2. Observe status LED and use the table below to determine derate level. LED description Off Normal Operation, Up to 100% of Maximum Torque Output No LED may also indicate a power supply failure to the power steering control module. Turn steering wheel completely to one side and hold pressure for 30 seconds to see if the LED flashes for derate as listed below: Purple, Blinking Derate Level 1, Up to 75% of Maximum Torque Output Yellow, Blinking Derate Level 2, Up to 50% of Maximum Torque Output Red, Blinking Derate Level 3, Up to 20% of Maximum Torque Output T17 Service Information 9020167 (6-14) 4-29 TROUBLESHOOTING Back-Up Alarm/Light ON FWD REV J1-13 J1-4 CAN TERM H J1-21 CAN TERM L J1-34 B- GND 15/GRN J1-23 J1-35 J1-16 Opt. Reverse Relay 86 M2A 13/BLK P1-1 J1-3 DRV3 90/TAN Cable E-STOP 13/BLK 17/PUR DRV4 INTERLOCK J1-11 FWD/REV Switch W/WHT KSI CAN + J1-33 V/GRN 36VDC CAN - 2 REV 11/PNK J1-22 U/ORN W B+ BRAKE IN 6 8 5 4 1 J1-15 J1-10 10/TAN FWD DRV2 5/GRN U V Curtis 1234 Controller RX (0-5 vdc) THROTTLE E-Stop Switch (N.C.) J1-9 DRV1 B TX THERMISTOR A PROG + J1-18 J1-1 S-5 Seat Switch (N.O.) 9/WHT J1-7 B+ I/O GND J1-29 J1-31 Cable PHASE A J1-28 +5V PHASE B 8/GRY J1-25 J1-26 J1-32 Switched B+ From Buss Bar Switched B+ FU1 150A B- From Standoff Battery - Note: Key Switch ON 85 P2-1 Back-Up Alarm M2B 85/GRN-WHT White Back Up Lights (LEDs) 30 87 CB16 (2.5A) 17/PUR Operational Matrix: Disabled Battery Positive + Enabled Battery Negative - • Fwd Switch Input • Rev Switch Input • Rev Throttle Command • Neutral - Ready State • Curtis 1234 Fault Back-Up Alarm/Lights PMC011 4-30 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Back-Up Alarm/Light Failed to Turn ON Step Action 1 • • • 2 3 Yes No Key On Enable back-up alarm/lights Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key On Enable back-up alarm/lights See “Curtis 1234 Controller Diagnostics” Is there a pertinent Curtis 1234 fault displayed? Correct Fault Condition Go to Step #3 • • • Key Off See “Propel Diagnostic Mode” section of this manual Check the “P4:Direction Fwd/Rev” input from the directional switch Check the “P2:Throttle” (0-5 vdc) input from the directional pedal Are the P2 and P4 inputs operating properly? Go to Step # 4 Correct Faulty Input Condition Key Off Remove M2 relay from connector (see component locator) Connect an Ohmmeter between relay terminals 30 and 87 (should test open or “O.L.”) Apply battery voltage to relay terminals 86 (+) and 85 (-) using fuse-protected jumper leads Does the relay “click” and do the N.O. (normally open) terminals 30 and 87 close? Go to Step #5 Replace Relay Key Off Disconnect back-up alarm/light from main harness Apply battery voltage to back-up alarm/light using fuse-protected jumper leads Does the back-up alarm/light turn On? Go to Step #6 Replace BackUp Alarm/ Light Key On Reconnect back-up alarm/light to main harness Enable back-up alarm/light Backprobe using a voltmeter between 15/GRN and 17/PUR at the Curtis 1234 controller connection Is there battery voltage applied? Repair or Replace Wire Harness Replace Curtis 1234 Controller • • 4 • • • • • 5 • • • • 6 • • • • • Value(s) Terms: LCD = Liquid Crystal Display Backprobe = To insert voltmeter probe(s) into the back of a connector to contact a terminal(s) while the circuit operates or should be operating. VDC = DC Voltage T17 Service Information 9020167 (6-14) 4-31 TROUBLESHOOTING Lighting ON Note: Key Switch ON B- From Standoff M1B CONTACTS FU1 150A 22/RED-TAN 13/BLK M3B Auxiliary Contactor (near base of steering column) Red Taillights (LED) 6/BLU CB11 (15A) 65/GRN 3 1 7 5 4 67/PUR 2 8 68/GRY 76/BLU Light Switch Position Lights OFF/Down = 2-1, 6-5 Warning Light ON/Center = 2-3, 6-7 Headlight and Warning ON/Up = 3-4, 7-8 Headlights (LED) CB12 (2.5A) CB13 (2.5A) 93/ORA 13/BLK 6 92/BRN Battery Positive + 13/BLK OHG Flash/ Strobe Light CB14 (2.5A) 13/BLK Flash/Strobe Light Battery Negative ELC001 4-32 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Lighting Failed to Turn ON Step Action 1 • • • • 2 Yes No Key On Light switch On Firmly press circuit breaker #11 to reset Is circuit breaker #11 tripped? Reset and Test Lighting Operation Go to Step #2 • • • • Key On Light switch On Firmly press circuit breaker #12 (Option) to reset Is circuit breaker #12 tripped? Reset and Test Lighting Operation Go to Step #3 3 • • • • Key On Light switch On Firmly press circuit breaker #13 (Option) to reset Is circuit breaker #13 tripped? Reset and Test Lighting Operation Go to Step #4 4 • • • • Key On Light switch On Firmly press circuit breaker #14 (Option) to reset Is circuit breaker #14 tripped? Reset and Test Lighting Operation Go to Step #5 5 • • • Key On Light switch On Test voltage applied to the lighting subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • T17 Service Information 9020167 (6-14) Value(s) 4-33 TROUBLESHOOTING Main Scrub Brushes ON 1/RED + 13/BLK - 1/RED 36 Volt 3/ORA 13/BLK CB4 2.5A BUS BAR Switched B+ From M1B FUSE-2 100A 16/BLU 4/YEL P2-1 (B-) Post Rear/Right Brush MTR 3 208/GRY 205/GRN 129/WHT 125/GRN 34/YEL 33/ORA 32/BRN Front/Left Brush Encoder 200/TAN 2 1 MTR 3 203/ORA 209/WHT 213/BLK-WHT 204/YEL 2 J9-5 GROUND J9-4 +5 VDC J9-3 HALL 3 J9-2 HALL 2 J9-1 HALL 1 J11-5 RT MTR 2 211/PNK 129/WHT 125/GRN 34/YEL 33/ORA 32/BRN Encoder To: Interface Module J4-18 KSI (Key Switch Interlock) 8/GRY To: Interface Module T17 Scrub Module KEY SWITCH 1 P1-1 (B+) Post J11-6 RT MTR 3 J11-4 RT MTR 1 J9-5 GROUND J9-4 +5 VDC J9-3 HALL 3 J9-2 HALL 2 J9-1 HALL 1 J10-2 LT MTR 2 CAN +12V J1-4 CAN GND J1-3 CAN (-) J1-2 CAN + J1-1 Twisted Pair J10-3 LT MTR 3 J10-1 LT MTR 1 Battery Positive + Battery Negative MSC001 4-34 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Main Scrub Brushes Failed to Turn ON Step Action 1 • • • 2 Yes No Key On Enable main scrub brushes subsystem Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Motors Mode” section of this manual Activate the main scrub brushes in Motors mode Do the scrub brushes turn On? Go to Step #6 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J10-1, 2, 3 or J11-4, 5 ,6 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • • Proceed to Step #5 for disk scrub head models Key Off Remove cylindrical brushes from scrub head Check for worn out brushes (see maintenance section) Check brushes for entangled debris Check brush idler plugs and bearings for excessive wear, damage, seizure, etc. Check main brush drive belts for excessive wear, damage, etc Do any of the above conditions exist? Repair or ReGo to Step #5 place Necessary Cylindrical Scrub Head Components Proceed to Step #6 if both brush motors fail to turn On Lower main scrub head Turn key off Swap motor leads between left and right motors Does the same motor fail to turn on? Repair or Replace Main Scrub Brush Motors Go to Step #6 Key Off Reconnect main scrub brush motors to correct main harness connectors Key On Enable main scrub brush motors Test voltage applied to the main scrub brush motor subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • • • • 5 • • • • • 6 • • • • • • Value(s) Terms: LCD = Liquid Crystal Display J5-5 = T12 Scrub Module Connector #5, Pin #5 J5-4 = T12 Scrub Module Connector #5, Pin #4 J5-2 = T12 Scrub Module Connector #5, Pin #2 J5-1 = T12 Scrub Module Connector #5, Pin #1 T17 Service Information 9020167 (6-14) 4-35 TROUBLESHOOTING Side Scrub Brush ON /Down Battery (-) Switched B+ From Buss Bar 13/BLK 2/RED-TAN T17 Side Scrub Module CB3 35A 103/ORA Side Scrub Brush Actuator Extend Limit Sw. MTR CAN+ J2-1 CAN- J2-2 2 115/GRN J4-7 Side Actuator 108/GRY J4-8 Side Actuator 1 2 1 MTR Twisted Pair GRN 6 Enable J4-6 112/BRN 2 OFF 8 5 4 1 Side Scrub 139/WHT 138/GRY 137/PUR 136/BLU 135/GRN Encoder YEL ON Retract Limit Sw. Side Scrub Brush 13/BLK B(-) J5-2 J5-1 B(+) 110/TAN 3 109/WHT 111/PNK J4-11 GROUND J4-15 +5 VDC J4-16 HALL 3 J4-14 HALL 2 J4-12 HALL 1 J6-2 MTR 2 J6-3 MTR 3 J6-1 MTR 1 Operational Matrix: Battery Positive + Battery Negative - Side Scrub Brush On/ Down Enabled Disabled • 1-STEP Scrub ON • Side Brush Switch ON • 1-STEP Scrub OFF • Side Brush Switch OFF • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault • Neutral (Ready State) SBC004 4-36 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Side Scrub Brush Failed to Turn ON/Lower Step Action 1 • • • 2 Yes No Key On Enable side scrub brush subsystem Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Motors Mode” section of this manual Activate the side scrub brush in Motors mode Do the scrub brushes turn On? Go to Step #6 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J4-7,8 or J6-1,2,3 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • Key Off Check brush for entangled debris or damage Do any of the above conditions exist? Repair or Replace Necessary Components Go to Step #5 6 • • • Key On Enable side scrub brush motor Test voltage applied to the side scrub brush motor and lift actuator subsystems as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? NOTE: The side scrub motor can be tested using the main brush motor connections of the wire harness. The side scrub motor must be removed to reach the main brush motor connections. Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • • Value(s) Terms: LCD = Liquid Crystal Display J4-7,8 = Side Scrub Module Connector #4, Pin #7 or 8 J6-1,2,3 = Side Scrub Module Connector #6, Pin #1, 2, or 3 T17 Service Information 9020167 (6-14) 4-37 TROUBLESHOOTING Power-Up ON 1/RED + 1/RED 36 Volt 1/RED CB4 2.5A 13/BLK - Curtis 1234 Controller M1B 3/ORA BUS BAR FUSE-1 150A CABLE 8/GRY 4/YEL 5/GRN M1A 24/YEL BUS BAR 8/GRY J1-10 E-Stop Switch J1-6 Coil Driver #1 J1-13 36VDC 17/PUR FUSE-2 100A CABLE 13/BLK KEY SWITCH (B-) J1-1 Key Switch (B+) E-Stop Switch 8/GRY (B+) T17 Scrub Module 16/BLU P1-1 (B+) Post J4-18 Key Switch (B+) P2-1 (B-) Post CAN GND CAN - CAN + J1-3 213/BLK-WHT GRN YEL J1-2 J1-1 211/PNK PUC001 J1-4 Tennant T17 UI ver X.X CAN +12 V Instrument Panel Assembly Battery Positive + Battery Negative - 4-38 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Machine Failed to Power Up Step Action 1 • • • 2 3 Yes No Key in On Position Test the total battery voltage using a voltmeter Is the total battery voltage greater than 30 VDC? Go to Step #2 Recharge Batteries and Test Power-Up Circuit Operation • • • Key Off Firmly press circuit breaker 4 to reset Is circuit breaker #4 tripped? Reset and Test Power-Up Circuit Operation Go to Step #3 • • Key On Test voltage applied to the power-up subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • Value(s) Terms: VDC = DC Voltage T17 Service Information 9020167 (6-14) 4-39 TROUBLESHOOTING Propel Subsystem, Forward Propel Motor Assembly INTERLOCK DRV4 E-STOP DRV3 FWD REV B- MTR V/GRN W/WHT 17/PUR J1-13 J1-3 15/GRN J1-4 J1-5 J1-6 To: Back-Up Light Circuit M3A M1A GND Cable J1-23 4-40 DRV1 U/ORN 7/PUR 14/YEL P1-B BLK 58/GRY P1-D Battery Positive + PMC014 J1-35 Throttle Sensor CAN + closed = brake set DRV2 CAN - GND W 36 VDC J1-16 P1-A B+ V KSI closed = battery rolled out YEL Temp Sender B+ BATTERY ROLLOUT THROTTLE U Curtis 1234 Controller J1-11 PARK BRAKE T2 YEL 62/BRN RX FWD/REV Switch RED T1 J1-33 YEL 11/PNK J1-22 THERMISTOR 10/TAN 8 5 4 1 J1-18 J1-10 TX BRAKE IN 8/GRY 2 REV B PROG + (0-5 vdc) THROTTLE A 5/GRN BLK6 E-Stop Switch (N.C.) 6 J1-9 B I/O GND A 9/WHT J1-7 J1-1 Seat Switch (N.O.) PHASE A B+ 58GRY J1-31 J1-29 +5V Cable J1-28 J1-25 PHASE B To: Throttle Sensor (GND) 8/GRY J1-25 59/WHT J1-32 FU1 150A FWD 61/PNK 66/BLU 58/GRY WHT5 RED1 BLU2 Switched B+ From Buss Bar Switched B+ From Key Sw. Amer Encoder B- From Standoff Note: Key Switch ON Battery Negative - To: Curtis 1234 (I/O GND) Operational Matrix: Enabled Propel • Seat Switch Closed • Foot Throttle Command • Fwd/Rev Switch Input Disabled • Seat Switch Open • Neutral-Ready State • Park Brake Set • Rollout Door Open • Curtis 1234 Fault T17 Service Information 9020167 (6-14) TROUBLESHOOTING Machine Failed to Propel Step Action 1 • • • 2 • • • • • • • • • 3 • • • • • Value(s) Yes No Key On See “Curtis 1234 Controller Diagnostics” section of this manual Does a Curtis 1234 controller fault condition exist? Correct Fault Condition Go to Step #2 Key Off See “Propel Diagnostic Mode” Is P1:Curtis Online? Does P2: Throttle input voltage (0-5 vdc) change proportionally with throttle pedal movement? Does P3 :Brake pedal input turn On/Off with brake pedal activation? Does P4: Direction input correspond with Fwd/Rev rocker switch position? Does P5:Speed input from drive assembly encoder (speed, direction, position sensor) read “0000.0 Mph?” Does P8:Propel motor current read “0000.0 Amps?” Is the answer “Yes” to all of the above? Go to Step #3 Correct Faulty Input Condition Key Off Place machine on jackstands so drive wheel is lifted off the floor Enable forward propel Test voltage applied to the propel subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components Terms: LCD = Liquid Crystal Display VDC = Direct Current Voltage T17 Service Information 9020167 (6-14) 4-41 TROUBLESHOOTING Rear Squeegee Down, OFF Battery (-) Switched B+ From M1B 13/BLK 2/RED-TAN CB1 60A 40/TAN - or 40/BLU J5-1(B+) J5-2 (B-) T17 Water Pick-Up Module Squeegee Actuator Extend Limit Sw. MTR 1 41/PNK 2 42/BRN J6-18 SQGE ACT 1 J6-17 SQGE ACT 2 Retract Limit Sw. CAN (-) J3-2 CAN (+) J3-1 GRN YEL Twisted Pair Operational Matrix: Battery Positive + Battery Negative - Squeegee Down Enabled Disabled • 1-STEP Scrub ON • Squeegee/Vac ON • 1-STEP Scrub OFF • Squeegee/Vac OFF • Reverse Propel • Recovery Tank Full • Very Low Batt Voltage • Circuit Fault RSL001 4-42 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Rear Squeegee Failed to Raise/Lower Step Action 1 • • • 2 Yes No Key On Enable rear squeegee down Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate the rear squeegee in manual mode Does the rear squeegee raise/lower? Go to Step #5 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J5-3 and J5-2 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • Key Off See TESTING REAR SQUEEGEE LIFT ACTUATOR in the SERVICE section of this manual Does the rear squeegee lift actuator pass the testing? Go to Step #5 Replace Rear Squeegee Lift Actuator Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • 5 • • • • Key Off Reconnect rear squeegee lift actuator to main wire harness Test voltage applied to rear squeegee lift subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Value(s) See TESTING REAR SQUEEGEE LIFT ACTUATOR in the SERVICE section of this manual. Terms: LCD = Liquid Crystal Display J5-3 = Water PU Module Connector #5, Pin #3 J5-2 = Water PU Module Connector #5, Pin #2 T17 Service Information 9020167 (6-14) 4-43 TROUBLESHOOTING Scrub Head Lift Battery (-) Switched B+ From Bus Bar Switched B+ From Key Switch Bus Bar T17 Scrub Module FUSE 2 100A 16/BLU 8/GRY Scrub Head Lift Actuator 2 MTR P1-1 B+ J4-18 Key Switch B(-) P2-1 1 28/GRY 27/PUR 13/BLK J4-10 Scrub Act J4-9 Scrub Act CAN(-) J1-2 CAN(+) J1-1 GRN YEL Twisted Pair Operational Matrix: Battery Positive + Battery Negative - Scrub Head Down Enabled • 1-STEP Scrub ON • Fwd/Rev Propel Disabled • 1-STEP Scrub OFF • Neutral-Ready State • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault MSL001 4-44 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Scrub Head Failed to Raise/Lower Step Action 1 • • • 2 Yes No Key On Enable scrub head down Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate the scrub head in manual mode Does the scrub head raise/lower? Go to Step #5 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J4-9 and J4-10 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • Key Off See TESTING MAIN BRUSH LIFT ACTUATOR in the SERVICE section of this manual Does the scrub head lift actuator pass the testing? Go to Step #5 Replace Scrub Head Lift Actuator Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • 5 • • • • Key Off Reconnect scrub head lift actuator to main wire harness Test voltage applied to scrub head lift subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Value(s) See TESTING MAIN BRUSH LIFT ACTUATOR Terms: LCD = Liquid Crystal Display J4-9 = Scrub Module Connector #4, Pin #9 J4-10 = Scrub Module Connector #4, Pin #10 T17 Service Information 9020167 (6-14) 4-45 TROUBLESHOOTING Side Sweep Brush(es) ON (Option) Battery (-) Switched B+ From M1B 13/BLK 2/RED-TAN CB3 20A 56/BLU T17 Side Sweep Module J5-2 (B-) 13/BLK J5-1(B+) ON 6 Input J6-10 2 MTR 1 71/PNK 72/BRN 100/TAN 2 OFF J7-1 LH Side Br 8 5 4 1 Side Brush J7-2 LH Side Br Left Sweep Brush Motor 13/BLK Side Sweep Select J6-8 2 MTR 1 73/ORA 74/YEL Right Sweep Brush Motor J7-3 RH Side Br CAN (-) J3-2 J7-4 RH RH Side Br CAN (+) J3-1 GRN YEL Twisted Pair Operational Matrix: Battery Positive + Battery Negative - Side Sweep Brush(es) Enabled Disabled • 1-STEP Scrub ON • Side Brush Switch ON • Fwd/Rev Propel • 1-STEP Scrub OFF • Side Brush Switch OFF • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault • Neutral (Ready State) RSL001 4-46 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Side Sweep Brush(es) Failed to Turn ON (Option) Step Action 1 • • • 2 Yes No Key On Enable side brush Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate the side brush in manual mode Do the side brush turn On? Go to Step #6 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J7-1,2 or J7-3,4 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • Key Off See “Input Display Mode” Does I6: Side Sweep On/Off input correspond with side brush rocker switch position? Go to Step #5 Correct Faulty Input Condition 5 • • Key Off See TESTING SIDE SWEEP BRUSH MOTOR in the SERVICE section of this manual Does the side brush motor pass the testing? Go to Step #6 Replace Side Brush Motor Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • 6 • • • • Key Off Reconnect side brush motor to main wire harness Test voltage applied to side brush subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Value(s) See TESTING SIDE SWEEP BRUSH MOTOR Terms: LCD = Liquid Crystal Display J7-1,2 = Side Sweep Module Connector #7, Pin #1 or 2 J7-3,4 = Side Scrub Module Connector #7, Pin #3 or 4 T17 Service Information 9020167 (6-14) 4-47 TROUBLESHOOTING Side Sweep Brush(es) Extend/Down, OFF (Option) Battery (-) Switched B+ From M1B 13/BLK 2/RED-TAN LH Side Brush Extend Actuator Limit Sw. MTR CB3 20A 56/BLU T17 Side Sweep Module J5-2 (B-) 13/BLK J5-1(B+) ON 6 Input J6-10 1 57/PUR 2 100/TAN 2 OFF J6-18 LH Side Br 8 5 4 1 Side Brush J6-17 LH Side Br 69/WHT Retract Limit Sw. RH Side Brush Extend Actuator Limit Sw. MTR 13/BLK Side Sweep Select J6-8 CAN (-) J3-2 1 75/GRN J6-16 RH Side Br 78/GRY J6-14 RH Side Br 2 CAN (+) J3-1 GRN YEL Twisted Pair Retract Limit Sw. Operational Matrix: Battery Positive + Battery Negative - Side Sweep Brush(es) Enabled Disabled • 1-STEP Scrub ON • Side Brush Switch ON • 1-STEP Scrub OFF • Side Brush Switch OFF • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault • Neutral (Ready State) RSL001 4-48 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Side Sweep Brush(es) Failed to Extend/Lower (Option) Step Action 1 • • • 2 Yes No Key On Enable side brush extend/down Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Extend/Lower the side brush in manual mode Does the side brush extend/lower? Go to Step #6 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J6-17,18 or J6-14,16 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • Key Off See “Input Display Mode” Does I6: Side Sweep On/Off input correspond with side brush rocker switch position? Go to Step #5 Correct Faulty Input Condition 5 • • Key Off See TESTING SIDE SWEEP BRUSH LIFT ACTUATOR in the SERVICE section of this manual Does the side brush lift actuator pass the testing? Go to Step #6 Replace Side Brush Lift Actuator Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • 6 • • • • • • Key Off Reconnect side brush lift actuator to main wire harness Key On Side brush extend/down enabled Test voltage applied to side brush lift subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Value(s) See TESTING SIDE SWEEP BRUSH LIFT ACTUATOR Terms: LCD = Liquid Crystal Display J6-17,18 = Side Sweep Module Connector #6, Pin #17 or 18 J6-14,16 = Side Scrub Module Connector #6, Pin #14 or 16 T17 Service Information 9020167 (6-14) 4-49 TROUBLESHOOTING Side Sweep Brush(es) Retract/Up, OFF (Option) Battery (-) Switched B+ From M1B 13/BLK 2/RED-TAN LH Side Brush Extend Actuator Limit Sw. MTR CB3 20A 56/BLU T17 Side Sweep Module J5-2 (B-) 13/BLK J5-1(B+) ON 6 Input J6-10 1 57/PUR 2 100/TAN 2 OFF J6-18 LH Side Br 8 5 4 1 Side Brush J6-17 LH Side Br 69/WHT Retract Limit Sw. RH Side Brush Extend Actuator Limit Sw. MTR 13/BLK Side Sweep Select J6-8 CAN (-) J3-2 1 75/GRN J6-16 RH Side Br 78/GRY J6-14 RH Side Br 2 CAN (+) J3-1 GRN YEL Twisted Pair Retract Limit Sw. Operational Matrix: Battery Positive + Battery Negative - Enabled Disabled • 1-STEP Scrub OFF • 1-STEP Scrub ON Side Sweep • Side Brush Switch OFF • Side Brush Switch ON Brush(es) • Recovery Tank Full Retract/Up • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault RSL001 4-50 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Side Sweep Brush(es) Failed to Retract/Raise (Option) Step Action 1 • • • 2 Yes No Key On Enable side brush retract/up Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J6-17,18 or J6-14,16 as open or shorted? Go to Step #3 Correct Faulty Input Condition 3 • • • Key Off See “Input Display Mode” Does I6: Side Sweep On/Off input correspond with side brush rocker switch position? Go to Step #4 Correct Faulty Input Condition 4 • • Key Off See TESTING SIDE SWEEP BRUSH LIFT ACTUATOR in the SERVICE section of this manual Does the side brush lift actuator pass the testing? Go to Step #5 Replace Side Brush Lift Actuator Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • 5 • • • • Key On Side brush switch Off Test voltage applied to side brush lift subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Value(s) See TESTING SIDE SWEEP BRUSH LIFT ACTUATOR Terms: LCD = Liquid Crystal Display J6-17,18 = Side Sweep Module Connector #6, Pin #17 or 18 J6-14,16 = Side Scrub Module Connector #6, Pin #14 or 16 T17 Service Information 9020167 (6-14) 4-51 TROUBLESHOOTING Solution Control ON - Main Brush (Conventional) * SV3 (J4-17) H2O Valve Voltages Level PWM% Low 1-LED 2-LEDs 3-LEDs 16% 31% 47% 1-LED 2-LEDs 3-LEDs 31% 47% 63% 1-LED 2-LEDs 3-LEDs 47% 63% 83% Med (Default) High Battery (-) Switched B+ From Key Switch Battery (+) Range 1/RED NOTE: The period for one cycle is 2 seconds. For example, 50% would be 1 second On and one second off. 75% would be 1.5 seconds On and 0.5 seconds Off. 8/GRY M1B Bus Bar FUSE 2 100A 16/BLU J4-18 Key Switch P1-1 (B+) B(-) P2-1 2/RED-TAN 13/BLK T17 Scrub Module CAN(-) J1-2 CB6 2.5A CAN(+) J1-1 19/WHT 18/GRY SV-3 Conventional Water Solenoid GRN YEL Twisted Pair J4-17 Main Water Solenoid Operational Matrix: Battery Positive + Battery Negative - Enabled Disabled • 1-STEP Scrub ON • 1-STEP Scrub OFF • Solution Control OFF • Neutral-Ready State • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault • Solution Control ON Solution Control - Main • Fwd/Rev Propel (Conventional) CSC002 4-52 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Solution Control Failed to Turn ON - Main Brush (Conventional) Step Action 1 • • • 2 Yes No Key On Enable solution control (conventional) Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate solution control in manual mode Does the machine dispense water to the floor? Go to Step #7 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuit J4-17 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • Key Off Firmly press circuit breaker #6 to reset Is circuit breaker #6 tripped? Reset and Test Solution Control Operation Go to Step #5 5 • • • Key Off Disconnect SV3 from main wire harness Apply battery voltage to SV3 using fuse-protected jumper leads Does the main brush dispense solution? Go to Step #6 Repair or Replace S3 Key Off Reconnect SV3 to main wire harness Key On Enable solution control (conventional) Test voltage applied to solution control subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • 6 • • • • • • Value(s) Terms: LCD = Liquid Crystal Display J4-17 = Scrub Module Connector #4, Pin #17 SV3 = Solenoid Valve #3 (Main Brush) T17 Service Information 9020167 (6-14) 4-53 TROUBLESHOOTING Solution Control ON - Side Brush (Conventional) Battery (-) Switched B+ From Buss Bar * Side Pump (J4-10) Voltages Range Level Voltage Low 1-LED 2-LEDs 3-LEDs 4.9 V 6.1 V 7.3 V 1-LED 2-LEDs 3-LEDs 6.1 V 7.3 V 8.5 V 1-LED 2-LEDs 3-LEDs 7.3 V 8.5 V 9.7 V Med (Default) High T17 Side Scrub Module CB3 35A 103/ORA J5-1 B(+) SV6 Side Br. H2O Valve CB7 2.5A 104/YEL *Side Br. Water Pump MTR CAN- J2-2 107/PUR YEL Twisted Pair GRN ON J4-9 Side H2O Valve 6 Enable J4-6 106/BLU 13/BLK B(-) J5-2 CAN+ J2-1 2/RED-TAN 13/BLK 2/RED-TAN NOTE: The side water valve stays on continuously when the side water pump is operating at any voltage. J4-10 Side H2O Pump 112/BRN 2 OFF 8 5 4 1 Side Scrub Operational Matrix: Battery Positive + Battery Negative SBC004 4-54 Enabled Disabled • 1-STEP Scrub ON • 1-STEP Scrub OFF • Side Brush Switch OFF • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault • Neutral (Ready State) Solution • Side Brush Switch ON Control-Side • Fwd/Rev Propel (Conventional) T17 Service Information 9020167 (6-14) TROUBLESHOOTING Solution Control Failed to Turn ON - Side Brush (Conventional) Step Action 1 • • • 2 Yes No Key On Enable side brush solution control (conventional) Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate solution control in manual mode Does the machine dispense water to the side brush? Go to Step #7 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J4-10 or J4-9 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • Key Off Firmly press circuit breaker #3 to reset Is circuit breaker #3 tripped? Reset and Test Solution Control Operation Go to Step #5 5 • • • Key Off Firmly press circuit breaker #7 to reset Is circuit breaker #7 tripped? Reset and Test Solution Control Operation Go to Step #6 6 • • Key Off Disconnect SV6 and side brush water pump from main wire harness Apply battery voltage to SV6 and side brush water pump using fuse-protected jumper leads Does the side brush dispense solution? Go to Step #7 Repair or Replace SV6 or Side Brush Water Pump Key Off Reconnect SV6 and side brush water pump to main wire harness Key On Enable side brush solution control (conventional) Test voltage applied to the side brush solution control subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • • 7 • • • • • • Value(s) Terms: LCD = Liquid Crystal Display J4-9 = Side Scrub Module Connector #4, Pin #9 J4-10 = Side Scrub Module Connector #4, Pin #10 SV6 = Solenoid Valve #6 (Side Brush) T17 Service Information 9020167 (6-14) 4-55 TROUBLESHOOTING Solution Control ON (ec-H2O) * Ec Pump (J4-4) Voltages Level Voltage + Side Br Low 1-LED 2-LEDs 3-LEDs 7.5 V 11.2 V 16.2 V 12.5 V 16.2 V 21.2 V 1-LED 2-LEDs 3-LEDs 11.2 V 16.2 V 21.2 V 17.5 V 21.2 V 23.7 V 1-LED 2-LEDs 3-LEDs 16.2 V 21.2 V 25 V 21.2 V 23.7 V 25 V Med (Default) Switched B+ From M1B High B- From Standoff Range J4-1 VCC_1 J4-2 VCC_2 GND J4-14 2/RED-TAN GND J4-13 GND J4-12 SV7 ec-H2O Side Br. Valve CB8 2.5A 46/BLU 51/PNK ec-H2O Module CB9 2.5A C1 Capacitor (0.01Uf ) 50/TAN + 52/BRN - Pressure IN J4-9 J4-4 Pump MTR CAN (+) J4-10 ec-H2O Pump CAN (-) J4-11 50/TAN 8EA/GRY Sparger 7EA/PUR 3EA/ORA e-Cell 13/BLK J4-5 Side Br. Valve 4EA/YEL N.C. Opens @ 20 +/- 2 psi = Fault N.O. 60/TAN Com N.C. CAN+/YEL Twisted Pair CAN-/GRN J4-3 Flyback J5-1 (SPA-A) (ec-H2O SW) J5-6 J5-2 (SPA-B) (ec-H2O SW) 9EA/WHT J5-5 Flush Switch 13EA/BLK J5-3 (CELL-A) J5-4 (CELL-B) Operational Matrix: Enabled Battery Positive + Battery Negative ECC001 4-56 Solution Control (ec-H2O) Disabled • 1-STEP Scrub ON • Solution Control ON • ec-H2O Button ON • Fwd/Rev Propel • 1-STEP Scrub OFF • Solution Control OFF • ec-H2O Button OFF/SE ON • Neutral-Ready State • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • ec-H2O System Fault • Circuit Fault T17 Service Information 9020167 (6-14) TROUBLESHOOTING Solution Control Failed to Turn ON (ec-H2O) Step Action 1 • • • 2 Yes No Key On Enable solution control (ec-H2O) Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • Key Off Firmly press circuit breakers #8 and #9 to reset Is a circuit breaker tripped? Reset and Test ec-H2O Solution Control Operation Go to Step #3 3 • • • Key Off Enable solution control (ec-H2O) Is the ec-H2O LED flashing RED, indicating a system restriction or low water conductivity*? See “ec-H2O Module Flush Procedure” Section. Then Proceed to Step #4 Go to Step #5 4 • • System OK • Key Off See “ec-H2O Module Flush Procedure” section of this manual Did the flush procedure fix the problem? See “Testing ec-H2O Pressure Switch” 5 • • • • Key Off See “Manual Mode” section of this manual Activate solution control (ec-H2O) in manual mode Does solution control (ec-H2O) turn On? Go to Step #8 Go to Step #6 6 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J4-4,5 or J5-1,2 or J5-3,4 as open or shorted? Correct Open or Short Circuit Condition Go to Step #7 7 • • • Key Off Disconnect ec-H2O water pump from wire harness Apply battery voltage to ec-H2O water pump using fuse-protected jumper leads Does the ec-H2O water pump dispense water? Go to Step #8 Repair or Replace ec-H2O Water Pump Key Off Reconnect ec-H2O water pump to wire harness Key On Enable solution control (ec-H2O) Test voltage applied to solution control (ec-H2O) system as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go to Step #9 Identify Voltage Drop Location and Repair or Replace Necessary Components Key On Enable solution control (ec-H2O) Is the ec-H2O LED solid RED, indicating an overcurrent condition on a system component? Replace ec-H2O Module Go Back to Step #1 • 8 • • • • • • 9 • • • Value(s) See “Self-Test Mode” *NOTE: Add 1/2 tablespoon of salt for every 10 gallons of water in the solution tank to increase water conductivity. Terms: LCD = Liquid Crystal Display LED = Light Emitting Diode J4-4 = ec-H2O Module Connector #4, Pin #4 J4-5 = ec-H2O Module Connector #4, Pin #5 J5-1 = ec-H2O Module Connector #5, Pin #1 J5-2 = ec-H2O Module Connector #5, Pin #2 J5-3 = ec-H2O Module Connector #5, Pin #3 J5-4 = ec-H2O Module Connector #5, Pin #4 T17 Service Information 9020167 (6-14) 4-57 TROUBLESHOOTING Severe Environment - Spot Cleaning Switched B+ From Key Switch Range 1% 1/RED 2% (Default) 3% Level Voltage + Side Br 1-LED 2-LEDs 3-LEDs 4.5 V 7.6 V 9.4 V 6.5 V 9.0 V 10.5 V 1-LED 2-LEDs 3-LEDs 10.1 V 15.5 V 34.4 V 12.4 V 26.6 V 36 V 1-LED 2-LEDs 3-LEDs 18.5 V 36 V 36 V 36 V 36 V 36 V J4-18 Key Switch FUSE 2 100A Bus Bar 16/BLU 2/RED-TAN P1-1 (B+) B(-) P2-1 CAN(-) J1-2 Severe Environment Pump 19/WHT CAN(+) J1-1 23/ORA MTR 19/WHT Long Spot Clean LED 19/WHT 12 11 25/GRN 10 9 26/BLU NOTE: Pump and LED operate for duration set in configuration mode. Default duration is 30 seconds (short) and 36 minutes (long). Battery Positive + Battery Negative - GRN Twisted Pair YEL J4-14 Severe Environment Pump Spot Clean Short Spot J4-8 35/GRN J4-12 Long Spot Clean LED Long Spot J4-7 36/BLU Short Spot Clean LED 19/WHT 13/BLK 13/BLK CB6 2.5A NOTE: Conventional water range changes to heavy during severe environment mode. T17 Scrub Module 8/GRY M1B Battery (-) Battery (+) * SE Pump (J4-14) Voltages 11 8 5 4 1 9 12 6 2 10 NOTE: See LEDs on left side of schematic J4-11 Short Spot Clean LED Operational Matrix: Severe Environment Spot Clean Enabled Disabled • 1-STEP Scrub ON • Solution Control ON • Fwd/Rev Propel • SE Switch On • 1-STEP Scrub OFF • Solution Control OFF • Neutral-Ready State • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault CSC003 4-58 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Severe Environment - Spot Cleaning Failed to Turn On Step Action 1 • • • 2 Yes No Key On Enable severe environment - spot clean Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate detergent pump in manual mode Does the pump dispense detergent? Go to Step #7 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J4-14, J4-12, or J4-11 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • Key Off Firmly press circuit breaker #6 to reset Is circuit breaker #6 tripped? Reset and Test SE-Spot Clean Operation Go to Step #5 5 • • Key Off Check to be sure there is detergent in the concentrate tank Disconnect detergent pump from main wire harness Apply battery voltage to detergent pump using fuseprotected jumper leads Does the pump dispense detergent? Go to Step #6 Repair or Replace detergent pump Key Off Reconnect detergent pump to main wire harness Key On Enable severe environment subsystem Test voltage applied to the severe environment subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • • • 6 • • • • • • Value(s) Terms: LCD = Liquid Crystal Display J4-14 = Scrub Module Connector #4, Pin #14 J4-12 = Scrub Module Connector #4, Pin #12 J4-11 = Scrub Module Connector #4, Pin #11 T17 Service Information 9020167 (6-14) 4-59 TROUBLESHOOTING ES Detergent Pump ES Detergent Pump Voltages ES w/o Side Brush Economy 1 LED Economy 2 LEDs Economy 3 LEDs Normal 1 LED Normal 2 LEDs Normal 3 LEDs Heavy 1 LED Heavy 2 LEDs Heavy 3 LEDs 1% Dilution 0V 2.0V 4.5V 0V 6.8V 10.1V 0V 9.8V 18.5V 2% Dilution 0V 4.5V 7.6V 0V 10.1V 15.5V 0V 18.5V 36V 3% Dilution 0V 7.6V 9.4V 0V 15.5V 34.4V 0V 36V 36V ES w/ Side Brush Economy 1 LED Economy 2 LEDs Economy 3 LEDs Normal 1 LED Normal 2 LEDs Normal 3 LEDs Heavy 1 LED Heavy 2 LEDs Heavy 3 LEDs 1% Dilution 0V 3.0V 6.5V 0V 9.0V 12.4V 0V 12.7V 36V 2% Dilution 0V 6.5V 9.0V 0V 12.4V 26.6V 0V 36V 36V 3% Dilution 0V 9.0V 10.5V 0V 26.6V 36V 0V 36V 36V Battery (-) Switched B+ From Key Switch Battery (+) 1/RED T17 Scrub Module 8/GRY M1B J4-18 Key Switch FUSE 2 100A Bus Bar 16/BLU 2/RED-TAN P1-1 (B+) B(-) P2-1 CAN(-) J1-2 CAN(+) J1-1 ES Pump 19/WHT MTR 23/ORA GRN YEL Twisted Pair 13/BLK CB6 2.5A 13/BLK J4-14 ES Detergent Pump Operational Matrix: Enabled Battery Positive + Battery Negative - Disabled • 1-STEP Scrub ON ES • Solution Control ON Detergent 2 or 3 LEDs Pump • Fwd/Rev Propel • ES On • 1-STEP Scrub OFF • Solution Control/ES OFF • Neutral-Ready State • Recovery Tank Full • Solution Tank Empty • Very Low Batt Voltage • Circuit Fault CSC003 4-60 T17 Service Information 9020167 (6-14) TROUBLESHOOTING ES Detergent Pump Failed to Turn On Step Action 1 • • • 2 Yes No Key On Enable ES scrubbing technology Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate detergent pump in manual mode Does the pump dispense detergent? Go to Step #7 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J4-14 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • Key Off Firmly press circuit breaker #6 to reset Is circuit breaker #6 tripped? Reset and Test ES Detergent Pump Operation Go to Step #5 5 • • Key Off Check to be sure there is detergent in the concentrate tank Disconnect detergent pump from main wire harness Apply battery voltage to detergent pump using fuseprotected jumper leads Does the pump dispense detergent? Go to Step #6 Repair or Replace detergent pump Key Off Reconnect detergent pump to main wire harness Key On Enable ES detergent pump Test voltage applied to the ES detergent pump as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • • • 6 • • • • • • Value(s) Terms: LCD = Liquid Crystal Display J4-14 = Scrub Module Connector #4, Pin #14 T17 Service Information 9020167 (6-14) 4-61 TROUBLESHOOTING ES Water Pump Battery (-) Switched B+ From M1B 40/TAN - or 40/BLU 13/BLK 2/RED-TAN CB1 60A J5-1(B+) J5-2 (B-) T17 Water Pick-Up Module 2/RED-TAN ES Pump 1 MTR 2 48/GRY 49/WHT CB5 2.5A J6-14 ES PUMP (-) Rec Tank Full = Closed J6-13 ES PUMP (+) Rec Tank Full J6-10 54/YEL J6-12 Autofill Solution Valve 53/ORA Rec Tank 1/2 Full J6-9 55/GRN J6-11 Autofill Recovery Valve Rec Tank 1/2 Full = Closed CAN (-) J3-2 CAN (+) J3-1 GRN YEL Twisted Pair Operational Matrix: Battery Positive + Battery Negative - ES Water Pump Enabled Disabled • 1-STEP Scrub ON • Squeegee/Vac ON • ES On • Rec Tank 1/2 Full • Sol Tank Not Full • 1-STEP Scrub OFF • Squeegee/Vac OFF • Sol/Rec Tank Full • ES Off • Very Low Batt Voltage • Circuit Fault RSL001 4-62 T17 Service Information 9020167 (6-14) TROUBLESHOOTING ES Water Pump Failed to Turn On Step Action 1 • • • 2 Yes No Key On Enable ES scrubbing technology Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate ES pump in manual mode Does the ES pump turn On? Go to Step #7 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J6-13,14 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • • Key Off Firmly press circuit breaker #1 to reset Is circuit breaker #1 tripped? Reset and Test ES Pump Operation Go to Step #5 5 • • Key Off Check to be sure there is water in the recovery tank and that the solution tank is not full Disconnect ES pump from main wire harness Apply battery voltage to ES pump using fuse-protected jumper leads Does the ES pump transfer water from the recovery tank to the solution tank? Go to Step #6 Repair or Replace ES pump Key Off Reconnect ES pump to main wire harness Key On Enable ES pump Test voltage applied to the ES pump as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • • • 6 • • • • • • Value(s) Terms: LCD = Liquid Crystal Display J6-14 = Scrub Module Connector #6, Pin #14 T17 Service Information 9020167 (6-14) 4-63 TROUBLESHOOTING Spray Nozzle ON (Option) Note: Key Switch ON Battery (-) Switched B+ From M3B 13/BLK 6/BLU CB10 15A D-2 Spray Nozzle Switch 63/ORA 1 4 5 8 9 2 6 10 64/YEL MTR 13/BLK Spray Nozzle Pump 13/BLK 64/YEL Battery Positive + Battery Negative SNC001 4-64 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Spray Nozzle Failed to Turn ON (Option) Step Action 1 • • • 2 3 Yes No Key On Enable spray nozzle subsystem Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • Key Off Firmly press circuit breaker #10 to reset Is circuit breaker #10 tripped? Reset and Test Spray Nozzle Operation Go to Step #3 • • Key Off Disconnect spray nozzle water pump from wire harness Apply battery voltage to spray nozzle water pump using fuse-protected jumper leads Does the spray nozzle water pump dispense water? Go to Step #4 Repair or Replace Spray Nozzle Water Pump Key Off Reconnect spray nozzle water pump to wire harness Key On Turn spray nozzle switch On Test voltage applied to spray nozzle subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • • 4 • • • • • • T17 Service Information 9020167 (6-14) Value(s) 4-65 TROUBLESHOOTING Scrub Vacuum Fans ON Battery (-) Switched B+ From M1B 13/BLK 2/RED-TAN CB1 60A 40/TAN - or 40/BLU J5-1(B+) J5-2 (B-) T17 Water Pick-Up Module Vacuum Fan #1 2 MTR 1 43/ORA 44/YEL Vacuum Fan #2 2 MTR 1 45/GRN 47/PUR J7-1 Vac Fan J7-2 Vac Fan + J7-3 Vac Fan J7-4 Vac Fan + CAN (-) J3-2 CAN (+) J3-1 GRN YEL Twisted Pair Operational Matrix: Battery Positive + Battery Negative - Enabled Disabled • 1-STEP Scrub ON • 1-STEP Scrub OFF • Squeegee/Vac ON • Squeegee/Vac OFF Vacuum Fans • Recovery Tank Full • Very Low Batt Voltage • Circuit Fault RSL001 4-66 T17 Service Information 9020167 (6-14) TROUBLESHOOTING Scrub Vacuum Fan(s) Failed to Turn ON Step Action 1 • • • 2 Yes No Key On Enable scrubbing vacuum fans Is there a pertinent LCD warning or fault message displayed? See “LCD Warnings” or “LCD Faults” Sections Go to Step #2 • • • • Key Off See “Manual Mode” section of this manual Activate vacuum fans in manual mode Do the vacuum fans turn On? Go to Step #5 Go to Step #3 3 • • • Key Off See “Self-Test Mode” Does the Self-Test display output circuits J7-1,2 or J7-3,4 as open or shorted? Correct Open or Short Circuit Condition Go to Step #4 4 • • Key Off See TESTING VACUUM FAN (SCRUBBING) in the SERVICE section of this manual Do the vacuum fan motors pass the testing? Go to Step #5 Repair or Replace Vacuum Fan Motor Go Back to Step #1 Identify Voltage Drop Location and Repair or Replace Necessary Components • 5 • • • • • • Key Off Reconnect vacuum fan motor to main wire harness Key On Enable scrubbing vacuum fan subsystem Test voltage applied to the scrubbing vacuum fan subsystem as shown on the electrical schematic Are the electrical circuits operating as shown on the electrical schematic? Value(s) See TESTING VACUUM FAN (SCRUBBING) Terms: LCD = Liquid Crystal Display J7-1,2 = Water PU Module Connector #7, Pin #1 or 2 J7-3,4 = Water PU Module Connector #7, Pin #3 or 4 T17 Service Information 9020167 (6-14) 4-67 TROUBLESHOOTING 4-68 T17 Service Information 9020167 (6-14) SERVICE SECTION Contents Page Contents Service Service Procedures. . . . . . . . . . . . . . . . . . . . . . 5-2 Rear Squeegee Lift Actuator . . . . . . . . 5-2 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Installation. . . . . . . . . . . . . . . . . . . . . . . . 5-3 rod adjustment . . . . . . . . . . . . . . . . . . . 5-3 Side Brush Lift Actuator. . . . . . . . . . . . . 5-4 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Installation. . . . . . . . . . . . . . . . . . . . . . . . 5-5 Adusting side brush spring tube assembly. . . . . . . . . . . . 5-5 Vacuum Fan Assembly . . . . . . . . . . . . . . . . 5-6 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Installation. . . . . . . . . . . . . . . . . . . . . . . . 5-7 side brush motor. . . . . . . . . . . . . . . . . . . . . 5-8 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Installation. . . . . . . . . . . . . . . . . . . . . . . . 5-9 main brush lift actuator. . . . . . . . . . . 5-10 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Installation. . . . . . . . . . . . . . . . . . . . . . . 5-11 Main Scrub head. . . . . . . . . . . . . . . . . . . . . 5-12 removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 installation. . . . . . . . . . . . . . . . . . . . . . . 5-13 main scrub brush motor (cylindrical) . . . . . . . . . . . . . . . . . . . . . . 5-14 removal. . . . . . . . . . . . . . . . . . . . . . . . . 5-14 installation. . . . . . . . . . . . . . . . . . . . 5-15 instrument panel. . . . . . . . . . . . . . . . . . . . 5-16 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 Installation. . . . . . . . . . . . . . . . . . . . . . . 5-16 logic board replacement. . . . . . . . . . 5-17 removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 installation. . . . . . . . . . . . . . . . . . . . . . . 5-18 Steering Wheel Timing. . . . . . . . . . . . . . . 5-19 Wheel Drive Assembly . . . . . . . . . . . . . . . 5-20 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 Installation. . . . . . . . . . . . . . . . . . . . . . . 5-21 Tire Replacement. . . . . . . . . . . . . . . . . . 5-22 Rear brake adjustment . . . . . . . . . . . . . 5-23 Component Testing. . . . . . . . . . . . . . . . . . . . . 5-24 Recovery Tank Level Sensors. . . . . . . 5-24 Solution tank level sensor . . . . . . . . 5-26 Propel Motor (and Encoder). . . . . . . 5-28 Propel Motor Cables. . . . . . . . . . . . . . . . 5-30 Throttle Sensor. . . . . . . . . . . . . . . . . . . . . 5-32 Side Brush Lift Actuator. . . . . . . . . . . . 5-34 T17 Service Information 9020167 (6-14) 5 Page Component Testing (Continued) Main Brush Lift Actuator. . . . . . . . . . . 5-35 rear sqge Lift Actuator. . . . . . . . . . . . 5-36 vacuum fan. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37 side Sweep brush motor . . . . . . . . . . . . 5-38 ec-h2o pump. . . . . . . . . . . . . . . . . . . . . . . . . . 5-39 ec-h2o pressure switch. . . . . . . . . . . . . 5-40 5-1 SERVICE Rear Squeegee Lift Removing Rear Squeegee Lift Actuator FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 4. Enter Manual Mode and lower scrub head completely (See Manual Mode in the Troubleshooting section of this manual). Turn key Off immediately when head touches the floor. CONFIG MODE 1. Remove rear squeegee and set aside. SELF TEST MANUAL MODE INPUT DISPLAY CAN DIAG MODE MANUAL MODE PROPEL DIAG MODE FIRMWARE UPDATE NOTE: Cylindrical Scrub Head Only: Remove debris tray from rear of scrub head to allow for additional clearance. 2. Lift front of machine as shown below. Be sure to use wheel chocks and jack stands. 5. Loosen autofill valve mounting bracket (option) and carefully move the valve assembly aside to allow access to the lift actuator clevis pin. 3. Proceed to next step if actuator failed in lowered position. Carefully support rear squeegee mounting bracket using a spacer block. This removes any spring tension from the lift cable. 5-2 T17 Service Information 9020167 (6-14) SERVICE 6. Remove lift actuator cotter and clevis pins and set hardware aside. Cut zip tie and disconnect lift actuator from wire harness. Installing Rear Squeegee Lift Actuator 1. Installation is reverse of removal. Rear Squeegee linkage rod adjustment 1. The initial squeegee linkage rod adjustment is 11.5 in (29.2 cm) center-to-center. 11.5 in (29.2 cm) 7. Remove lift actuator. T17 Service Information 9020167 (6-14) 5-3 SERVICE Side Brush Lift Actuator Removing side brush Lift Actuator FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 4. Cut zip tie securing actuator connector to wire harness and disconnect actuator from wire harness. 5. Remove actuator mounting clevis (2) and cotter (2) pins. 1. Lift front of machine as shown below. Be sure to use wheel chocks and jack stands. 6. Remove cotter and clevis pin from actuaotor. 2. Remove side brush side squeegee assembly and side brush and set aside 7. Remove lift actuator from machine. 3. Remove side brush assembly mounting bolt and carefully lower the side brush mechanism to the floor. 5-4 T17 Service Information 9020167 (6-14) SERVICE Installing side brush Lift Actuator FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 3 . Loosen the jam nut on the spring-tube assembly and turn the body of the spring tube until the initial endto-end dimension is 14.5 in (36.8 cm). NOTE: The side brush spring tube assembly must be adjusted following the installation of the lift actuator or machine damage will occur. 1. Installation is the reverse of removal. Adjusting side brush Spring Tube Assembly FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 1. Lift front of machine as shown below. Be sure to use jack stands and chock rear wheels. 2. Activate and lower the side brush to provide access to the spring-tube assembly. Turn key off after brush has lowered. T17 Service Information 9020167 (6-14) 14.5 in ( 36.8 cm ) 4 . The final adjustment should be made following an inspection of the side scrub brush in the raised/retracted position. The bottom of the brush hub should be 3.75-4.00 in (9.5-10.2 cm) from the floor to allow for brush replacement clearance. Tighten the jam nut when the desired height has been reached. 5-5 SERVICE 3. Key On, 1-STEP scrub On, side brush switch On. Allow the side brush to lower completely and then turn the key off. vacuum fan assembly Removing vacuum fan assembly FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 1. Key Off and disconnect battery. 2. Disconnect vacuum fan from wire harness connections. 4. Loosen forward jam nut on side brush spring tube assembly. 3. Remove vacuum fan mounting hardware (5). 5. Turn the spring tube assembly CW to shorten the tube, thereby opening the adjustment gap in Step 2. Turn the spring tube assembly CCW to lengthen the tube, therby closing the adjustment gap in Step 2. Cycle the side brush up down to check the gap. 6. Tightent the jam nut. 5-6 T17 Service Information 9020167 (6-14) SERVICE 4. Remove vacuum fan assembly. Installing vacuum fan assembly 1. Note the orientation of the vacuum fan exhaust port to the rubber indicators for proper installation. 5. Draw a line across the vacuum fan assembly and the mounting flange as an orientation indicator for reassembly. 2. Remainder of installation is reverse of removal. 6. Loosen the clamp and remove mounting flange from vacuum fan assembly. 7. Disconnect muffler from vacuum fan assembly. T17 Service Information 9020167 (6-14) 5-7 SERVICE Side Brush Motor Removing side brush motor FOR SAFETY: Before leaving or servicing machine, stop on level surface. 5. Key On, 1-STEP Scrub On, side brush On and allow side brush motor to lower completely. Turn Key Off. 6. Remove side brush cover mounting hardware (2) and set aside. 1. Jack front of machine and support using jack stands or support blocks. 2. Remove side brush and side brush squeegee assembly and set aside. 3. Remove side brush hub mounting bolt (1) and hub and set aside. 4. Remove motor mounting hardware (4) and set aside. 7. Disconnect side brush motor from wire harness and remove side brush motor. NOTE: Slide white locking tab inward and then press the release button. 5-8 T17 Service Information 9020167 (6-14) SERVICE 8. Remove side brush motor. installing side brush motor 1. Installation is the reverse of removal. . NOTE: Apply anti-seize to side brush motor shaft and motor/hub mounting hardware. T17 Service Information 9020167 (6-14) 5-9 SERVICE Main Brush Lift Actuator 5. Jack front of machine and support using jack stands or support blocks. Removing main brush Lift Actuator FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 1. Key Off. Disconnect batteries. 2. Remove Scrub Brushes. 3. Carefully remove front linkage pivot bolts (2). NOTE: The front of the scrub head will drop to the floor once the mounting hardware is removed. 4. Carefully remove rear linkage pivot bolts (2). 6. Disconnect lift actuator from wire harness. 7. Remove lift actuator mounting pins (2). 8. Remove lift actuator. NOTE: The rear of the scrub head will drop to the floor once the mounting hardware is removed. 5-10 T17 Service Information 9020167 (6-14) SERVICE installing main brush Lift Actuator 1. Key Off. Disconnect batteries. 2. Installation is the reverse of removal. NOTE: This actuator does not require an installation adjustment. Turn the actuator tube manually to align the mounting holes and insert clevis and cotter pins. T17 Service Information 9020167 (6-14) 5-11 SERVICE Main Scrub Head Removing main Scrub Head FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 5. Carefully remove front linkage pivot bolts (2). NOTE: The front of the scrub head will drop to the floor once the mounting hardware is removed. 1. Drain solution tank and turn key Off. 2. Remove scrub brushes and debris tray (cylindrical only). 3. Lift front of machine as shown below. Be sure to use wheel chocks and jack stands or support blocks. 6. Carefully remove rear linkage pivot bolts (2). NOTE: The rear of the scrub head will drop to the floor once the mounting hardware is removed. 4. Enter Manual Mode and lower scrub head completely (See Manual Mode in the Troubleshooting section of this manual). Turn key Off immediately when head touches the floor. 7. Jack front of machine and support using jack stands or support blocks. 5-12 T17 Service Information 9020167 (6-14) SERVICE 8. Disconnect lift actuator from wire harness. 12. Use a ratchet strap to support the lift mechanism to avoid interference during scrub head removal. 9. Remove lift actuator mounting pins (2). 13. Remove scrub head. 10. Remove lift actuator. installing main scrub head 11. Disconnect water valve from wire harness and solution hose. 1. Key Off. Disconnect batteries. 2. Installation is the reverse of removal. NOTE: This actuator does not require an installation adjustment. Turn the actuator tube manually to align the mounting holes and insert clevis and cotter pins. 3. Cylindrical scrub head only: See cylindrical pattern adjustment procedure in the maintenance section of this manual. NOTE: The solution tank will drain from this hose. Be sure to drain the solution tank prior to removing the hose (see Step 1.) T17 Service Information 9020167 (6-14) 5-13 SERVICE Main Scrub Brush Motor (Cylindrical) 4. Remove belt cover bolts (2) and set cover and hardware aside. Removing main brush motor FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. FOR SAFETY: When servicing machine, jack machine up at designated locations only. Block machine up with jack stands. 1. Jack front of machine and support using jack stands or support blocks. 5. Remove belt by turning pulleys and applying outward pressure on the belt. 2. Remove scrub brushes. 3. Enter Manual Mode and lower scrub head completely (See Manual Mode in the Troubleshooting section of this manual). Turn key Off immediately when head touches the floor. 5-14 6. Remove motor mounting hardware (4) and set aside. T17 Service Information 9020167 (6-14) SERVICE 7. Remove motor mounting hardware (4) and set aside. 8. Disconnect main brush motor from wire harness and remove main brush motor. NOTE: Slide white locking tab inward and then press the release button. installing main brush Motor 1. Installation is the reverse of removal. T17 Service Information 9020167 (6-14) 5-15 SERVICE Instrument panel 5. Loosen set screws (2) securing instrument panel mounting tube. Removing instrument panel FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Key Off. Disconnect battery. 2. Remove front access panel. 6. Remove instrument panel assembly. 3. Cut zip tie securing instrument panel wire harness connections. 4. Disconnect instrument panel connector. installing instrument panel 1. Installation is the reverse of removal. 2. See Configuration Mode in the troubleshooting section of this manual to configure the new instrument panel. 5-16 T17 Service Information 9020167 (6-14) SERVICE Logic board replacement 4. Attach a wrist static strap tool to a bare metal surface. Removing Logic board FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Key Off. Disconnect batteries. 2. Open RH side access door. 5. Remove logic board mounting screws (2). 3. Remove electrical box cover mounting bolts (2) and carefully lower the cover. 6. Carefully squeeze to release the plastic mounting clips securing the logic board to the control box. T17 Service Information 9020167 (6-14) 5-17 SERVICE 7. Disconnect cables and connectors from logic board. INstalling Logic board FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. 1. Attach a wrist static strap tool to a metal surface. NOTE: Always use two wrenches when securing the power supply terminals or damage to the circuit board will occur. Also, make sure the power supply terminals are secured on the new board before installation. The torque specification is 30-36 in-lbs (339-407 Ncm). 8. Remove logic board. 5-18 2. Remainder of installation is the reverse of removal. NOTE: Always use two wrenches when securing the power supply terminals or damage to the circuit board will occur. Also, make sure the power supply terminals are secured on the new board before installation. The torque specification is 30-36 in-lbs (339-407 Ncm). T17 Service Information 9020167 (6-14) SERVICE Steering wheel timing 5. Align the front drive tire with the centerline of the machine. FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 1. Key Off. Disconnect batteries. 2. Remove front access panel. 6. Orientate the steering wheel as shown below. 3. Loosen steering shaft hardware. 7. Carefully reinstall the steering u-joint onto the splined steering shaft without changing the orientation of the steering wheel or drive assembly. NOTE: Check for rotational interference between the hardware and the adjacent pedal assembly. If necessary, raise the steering u-joint enough to clear the pedal assembly. 4. Lift steering u-joint off splined shaft. T17 Service Information 9020167 (6-14) 5-19 SERVICE Wheel drive assembly 4. Remove terminal cover and disconnect cables from drive assembly. Removing wheel drive assembly FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. FOR SAFETY: When servicing machine, jack machine up at designated locations only. Block machine up with jack stands. FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. 1. Key Off. Disconnect batteries. 2. Jack front of machine and support using jack stands or support blocks and chock rear tires. 5. Remove cable clamp hardware and set aside. 3. Loosen (DO NOT REMOVE) drive assembly socket head screws (4). NOTE: Place a spacer block between the drive assembly and the frame to prevent the drive assembly from rotating while loosening fasteners. x4 5-20 T17 Service Information 9020167 (6-14) SERVICE 6. Jack front of machine up and remove the jack stands. Place support blocks below both tip legs. The front wheel must contact the floor. 8. Jack front of machine up, raise jack stands high enough to allow for drive assembly removal, and lower machine onto jack stands. 7. Remove drive assembly socket head screws (4) and set aside. installing wheel drive assembly 1. Installation is the reverse of removal. 2. Drive assembly socket head screw torque specification: 92 ft-lbs. x4 T17 Service Information 9020167 (6-14) 5-21 SERVICE Replacing the drive tire 1. Remove (4) socket head screws. 4. Replace the drive tire. 2. Remove (10) socket head screws. 3. Use (4) M10-1.5 x 70 (Class 12.9) bolts and a spacer block to mechanically press off the tire. Tighten the bolts evenly in a diagonal pattern. REMOVE THE BOLTS AFTER THIS STEP IS COMPLETE. 5. Installation is the reverse of removal. Use a plastic mallet to reassemble the wheel drive assembly. Torque M6 hardware to 15Nm (11 ft-lbs) and M8 hardware to 22 Nm (16 ft-lbs). NOTE: Alternative method - Tap on the wheel using a rubber mallet. This works if the wheel is not stuck on the drive assembly. 5-22 T17 Service Information 9020167 (6-14) SERVICE rear brake adjustment 5. Be sure that parking brake is released. Rear wheel should spin freely. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine and remove key. FOR SAFETY: Chock front wheel when jacking rear of machine to prevent machine from rolling. FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. 1. Key off. Open main brush doors. 2. Remove rear squeegee and set aside. 6. Loosen jam nut on rear adjustment rod. 3. Place wheel chocks on both sides of the front wheel. 4. Jack rear of machine until rear wheel is off the floor. 7. Turn the adjuster until the wheel stops spinning freely and then back off two turns. 8. Tighten jam nut and repeat process for other wheel. T17 Service Information 9020167 (6-14) 5-23 SERVICE TESTING recovery TANK LEVEL SENSORs 2. Test the resistance of the recovery tank level sensor using an ohmmeter as shown below. The tank level switch should test at 0-1 ohms or closed. FOR SAFETY: Before leaving or servicing machine, stop on level surface. Ω 1. Test the resistance of the recovery tank level sensor using an ohmmeter as shown below. The tank level switch should test as “O.L.” or open. Ω A A B B RLT002 RLT001 5-24 Terminals: 1. Power 2. Ground 3. Voltage Output Specifications: Thread Size 1/8-27NPT Input: 8-30 Vdc Output: 1-5 Vdc Battery Volta VDC T17 Service Information 9020167 (6-14) SERVICE 3. The recovery tank full and half-full sensor conditions are also viewable in Input Display Mode. See “Input Display Mode” in the TROUBLESHOOTING section of this manual. I2: Recovery Tank Full Closed RLT003 T17 Service Information 9020167 (6-14) 5-25 SERVICE TESTING SOLUTION TANK LEVEL SENSOR FOR SAFETY: Before leaving or servicing machine, stop on level surface. 2. Key On. Backprobe solution tank level sensor connector terminals A and C using a voltmeter as shown below. The voltmeter should display 1-5 volts depending on solution tank water level. 1. Key On. Backprobe solution tank level sensor connector terminals A and B using a voltmeter as shown below. The voltmeter should display 10-12 volts. VDC VDC A B C A B C A B C A B C WIRE TERMINALS POS. 113/BLK-WHT B- A 38/GRY B +12vdc B 37/PUR Vdc Output C SLT004 WIRE TERMINALS POS. 113/BLK-WHT B- A 38/GRY B +12vdc B 37/PUR Vdc Output C SLT005 5-26 T17 Service Information 9020167 (6-14) SERVICE 3. Drain the solution tank. 4. Slowly fill the solution tank with water and compare the actual voltmeter readings to the chart below. Replace the sensor if the values are not within specification. Solution Tank Sensor Output Tank Level Output Voltage 0 BARS - EMPTY 1 BAR - 20% 2 BARS - 40% 3 BARS - 60% 4 BARS - 80% 5 BARS - FULL 0.0 - 0.72 Volts 0.73 - 0.87 Volts 0.88 - 0.98 Volts 0.99 - 1.11 Volts 1.12 - 1.33 Volts 1.34 + Volts SLT002 5. The solution tank level sensor output voltage is also viewable in Input Display Mode. See “Input Display Mode” in the TROUBLESHOOTING section. T17 Service Information 9020167 (6-14) 5-27 SERVICE TESTING PROPEL MOTOR FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 3. Test the resistance of all three motor windings using an ohmmeter as shown below. The resistances of each winding should not be open (O.L). An open winding indicates a faulty motor. FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. 1. Key Off. Remove terminal box cover screws and set cover aside. Ω 1. BET009 W U V Ω W U V Ω W U V 2. 2. Disconnect U, V, and W cables from W1, A-, and A+ terminals (respectively). 3. PMT003 W U V PMT002 5-28 T17 Service Information 9020167 (6-14) SERVICE 4. Test the resistance between all three motor terminals and the motor case as shown below. The ohmmeter should read “O.L.” or open. A shorted winding indi cates a faulty motor. Ω 1. W U 5. The motor encoder and temperature sender are non-serviceable components of the drive motor. The motor encoder senses rotor position, speed, and direction. The encoder is integrated into an internal roller bearing assembly. See “Curtis 1232 LED Faults” in the TROUBLESHOOTING section for encoder related faults. The temperature sender senses the propel motor temperature. Test the resistance of the temperature sender using an ohmmeter and then compare the values to the chart below. Replace the motor assembly if the resistance values are out of the specified range. V Motor Casing YEL U 3. 2 3 Temperature Sender Ω U 4 1 YEL V Motor Casing W BLU RED 6 5 Encoder/Bearing Assembly W BLK WHT Ω 2. V Motor Casing PMT004 T17 Service Information 9020167 (6-14) Temperature PMT005 Resistance (Ω) (°C) (°F) MIN. TYP. MAX -30 -22 362 381 368 0 32 464 486 507 25 77 565 588 611 30 86 587 610 633 50 122 679 704 728 70 158 781 806 831 80 176 835 860 885 100 212 950 975 1000 110 230 1007 1036 1064 5-29 SERVICE 3. Disconnect U, V, and W cables from Curtis 1232 controller as shown below. TESTING pROPEL mOTOR CABLES FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. U FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. V 1. Key Off. Disconnect batteries. Remove terminal box cover screws and set cover aside. W BET009 24 13 1 35 23 12 PMT006 4. Reconnect battery connection and test each cable using an Ohmmeter for a short to battery + as shown below. Each cable should test as “O.L.” or open to battery +. Replace shorted cable(s). 6 Volt + 6 Volt - + 6 Volt - + 2. Disconnect U, V, and W cables from W1, A-, and A+ terminals (respectively). W V + 6 Volt - + 6 Volt - + - Ω U U 6 Volt - V PMT002 W 1. 2. 3. PMT007 5-30 T17 Service Information 9020167 (6-14) SERVICE U W 5. Test each cable using an ohmmeter for a short to battery - as shown below. Each cable should test as “O.L.” or open to battery -. Replace shorted cable(s). 6 Volt + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 7. Test each cable using an ohmmeter for end-to-end continuity. Each cable should test between 0-1 ohm resistance. Replace open cable(s). 6 Volt - + Ω - Ω 1. U U 2. V 3. V 1. U 2. W V V 3. W W U V W U V W U W U 3. W PMT010 1. U 8. “Tug test” each cable (motor end) to determine if a cable is broken inside the insulation. Do not exceed 10 lbs (45 N) of force as cable damage may occur. Replace broken cables. 2. V W 3. W U U V V W PMT008 6 Volt + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6. Test each cable using an ohmmeter for a short to chassis as shown below. Each cable should test as “O.L.” or open to chassis. Replace shorted cable(s). - Ω 1. 10 lbs (5 kg) 2. U V W 1. 3. 2. 3. 3. 10 lbs (5 kg) 10 lbs (5 kg) CHASSIS PMT009 T17 Service Information 9020167 (6-14) PMT011 5-31 SERVICE 3. Key On. Backprobe the power supply to the throttle sensor terminals A and D using a voltmeter as shown below. The voltmeter should display battery voltage. TESTING THROTTLE SENSOR FOR SAFETY: Before leaving or servicing machine, stop on level surface. FOR SAFETY: When servicing machine, jack machine up at designated locations only. Block machine up with jack stands. VDC FOR SAFETY: When servicing machine, avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine . 1. Jack machine up so front drive wheel is not touching the floor. Block machine up with jack stands. DCB A 2. The throttle hall effect sensor is a component of the pedal subassembly. DCBA E F D A C TBS001 PIN/CAVITY 5-32 B NOTES A POWER (BATTERY +) TBS002 COLOR RED B PROPEL OUTPUT (0-5Vdc) C NOT USED YELLOW D GROUND (BATTERY -) E NOT USED N/A F GATE B N/A BLUE BLACK T17 Service Information 9020167 (6-14) SERVICE 4. Key On. Backprobe the throttle sensor output terminals B and D using a voltmeter as shown below. The voltmeter should display 0-5 volts proportional to 0-100% propel pedal movement. VDC DCB A 1. Turn Key Off. D C B A CONFIG MODE SELF TEST TBS003 5. See “Propel Diagnostic Mode” in the TROUBLE SHOOTING section. The voltage in step 3 should match the LCD displayed voltage in Propel Diagnostic Mode. MANUAL MODE INPUT DISPLAY PROPEL DIAG MODE P2:Throttle XXXX.X V P1:Curtis Online/ Error P2:Throttle XXXX.X V P3:Brake Pedal On/Off P4:Direction Fwd/ Rev TBS004 P5:Speed XXXX.X Mph P6:Curtis Temp XXXX.XC XXXX.XF T17 Service Information 9020167 (6-14) P7:Motor Temp XXXX.XC XXXX.XF P8:PropelCurrent 5-33 SERVICE TESTING Side Brush LIFT ACTUATOR FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. 3. Reverse polarity and apply battery voltage to the lift actuator using fuse-protected jumper leads as shown below. Connect battery - to terminal 1 and battery + to terminal 2. The actuator should extend completely. Replace the actuator if it fails to extend. 6 Volt + FOR SAFETY: When servicing machine, avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine . 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + - 10 Amp Fuse 1. Key Off. Disconnect the side brush lift actuator from the wire harness. 1 2 RSLA003 1 2 RSLA001 PIN ASSIGNMENT 2 BLACK 1 BLACK 2. Apply battery voltage to the lift actuator using fuse-protected jumper leads as shown below. Be sure to connect battery + to terminal 1 and battery - to terminal 2. The actuator should retract completely. Replace the actuator if it fails to retract. 6 Volt + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + - 10 Amp Fuse 1 2 RSLA002 5-34 T17 Service Information 9020167 (6-14) SERVICE TESTING Main brush LIFT ACTUATOR FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. 3. Reverse polarity and apply battery voltage to the lift actuator using fuse-protected jumper leads as shown below. Connect battery - to terminal 1 and battery + to terminal 2. The actuator should extend completely. Replace the actuator if it fails to extend. 6 Volt + FOR SAFETY: When servicing machine, avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine . 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + - 10 Amp Fuse 1. Key Off. Disconnect the main brush lift actuator from the wire harness. 1 1 2 2 MSLA003 PIN ASSIGNMENT MSLA001 2 RED 1 BLACK 2. Apply battery voltage to the lift actuator using fuse-protected jumper leads as shown below. Be sure to connect battery + to terminal 1 and battery - to terminal 2. The actuator should retract completely. Replace the actuator if it fails to retract. 6 Volt + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + - 10 Amp Fuse 1 2 MSLA002 T17 Service Information 9020167 (6-14) 5-35 SERVICE TESTING Rear Squeegee LIFT ACTUATOR FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. FOR SAFETY: When servicing machine, avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine . 1. Key Off. Disconnect the rear squeegee lift actuator from the wire harness. 1 2 3. Reverse polarity and apply battery voltage to the lift actuator using fuse-protected jumper leads as shown below. Connect battery - to terminal 1 and battery + to terminal 2. The actuator should extend completely. Replace the actuator if it fails to extend. 6 Volt + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + - 10 Amp Fuse 1 2 RSLA007 RSLA005 PIN ASSIGNMENT 2 BLUE 1 BROWN 2. Apply battery voltage to the lift actuator using fuse-protected jumper leads as shown below. Be sure to connect battery + to terminal 1 and battery - to terminal 2. The actuator should retract completely. Replace the actuator if it fails to retract. 6 Volt + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + - 10 Amp Fuse 1 2 RSLA006 5-36 T17 Service Information 9020167 (6-14) SERVICE TESTING VACUUM FAN FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. 3. Apply battery voltage to the vacuum fan(s) using fuse-protected jumper leads as shown below. The fan should turn On. Replace the vacuum fan if it fails to turn On. 6 Volt + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + - 25 Amp Fuse 1. Key Off. Disconnect vacuum fan from wire harness. 1 2 VFM003 4. Reconnect vacuum fan(s) to wire harness. See “Manual Mode” in the TROUBLESHOOTING section. Activate the vacuum fan in Manual Mode. The amperage displayed should be approximately 14-20 Amps (avg. 16 Amps) VFM004 2. Key Off. Inspect carbon brushes. Replace carbon brushes if they are shorter than 10mm (0.375 in). M04: Vac Fan 00% XX.XA T17 Service Information 9020167 (6-14) 5-37 SERVICE Replacement Carbon Brush Length: 10mm (0.375 in) TESTING SIDE SWEEP BRUSH MOTOR 6 Volt + 6 Volt - + - 25 Amp FOR Carbon SAFETY: Before stop placement Brush leaving Length:or servicing machine, Fuse and on level surface, set parking brake, turn off machine mm (0.375 in) 6 Volt 6 Volt 6 Volt 6 Volt 3. Apply battery voltage to the- side brush motor using - + - + - + fuse-protected jumper leads as shown below. The side brush motor should turn On. Replace the side brush motor if it fails to turn On. + remove key. 6 Volt FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. + 6 Volt - 1 1. Key Off. Disconnect the side brush motor from the wire harness. + 6 Volt - + 6 Volt - + + 6 Volt - + - 2 10 Amp Fuse 1 1 6 Volt - 2 2 SBM003 1 2 6 Volt + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + 6 Volt - + - SBM001 placement Carbon Brush Length: PIN ASSIGNMENT mm (0.375 in) 2 BLACK 1 25 Amp Fuse RED Disk 2. Key Off. Inspect carbon brushes. Replace carbon brushes if they are shorter than 10mm (0.375 in). 1 2 Carbon Brush Wear Limit: 10mm (0.39 in) SBM002 5-38 T17 Service Information 9020167 (6-14) SERVICE TESTING ec-H20 PUMP FOR SAFETY: Before leaving or servicing machine, stop on level surface. 1. Key Off. Disconnect ec-H2O pump outlet hose. 5. Use a stop watch to time how long it takes to fill a 5 gallon bucket. The open flow specification for the ec-H2O pump is 1.8 GPM. The pump should fill the 5 gallon bucket in approximately 2.7 - 3.0 minutes. Replace the pump if it takes longer than 3.5 minutes and the pump has an adequate water supply. NOTE: Open flow is different than system flow and should not be used for scrubbing mode water consumption calculations. 55 50 ECP002 50 40 60 30 10 5 20 10 15 45 40 20 35 30 25 2. Fill the solution tank. POFT003 3. Connect a temporary outlet hose to the pump. The hose must be long enough to reach a 5 gallon bucket. Adjusting ec-H2O FLOW RATE See Configuration Mode in the Troubleshooting section of this manual. 55 50 50 40 60 30 10 5 20 10 15 45 40 20 35 30 25 POFT002 4. Enter Manual Mode and enable the ec-H2O system. See Manual Mode in the Troubleshooting section of this manual. T17 Service Information 9020167 (6-14) 5-39 SERVICE TESTING ec-H2O PRESSURE SWITCH FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 3. Test the resistance of the switch using an ohmmeter 6 Volt 6 Volt 6 Volt 6 Volt 6 Volt 6 Volt between and + - the + common - + - + normally - + open - +terminals. The switch should test as “O.L.” or open. Replace the switch if the N.O. contacts are shorted. Ω FOR SAFETY: When servicing machine, disconnect battery connection before working on machine. 1. Key Off. Disconnect the pressure switch from the wire harness and remove the switch from the machine. Common Normally Open ECP004 Normally Closed 4. Use a bicycle pump Normally with pressure gauge to apply Open 6 Volt to 6 Volt switch 6 Volt 6 Volt below. 6 Volt pressure the as shown The 6 Volt + - + - W + - V+ - + + U 1. normally open contacts should close at 20- +/U 2 psi (1.4 Bar), increasing pressure. Replace the switch 2. if it does not open correctly. V ECP001 3. W Ω 6 Volt 6 Volt 6 Volt 6 Volt 6 Volt 6 Volt 2. Test the- resistance of the switch using an- ohmmeter + + - + - + - + + between the common and normally closed terminals. There should be 0-1 ohms resistance. Replace the switch if the N.C. contacts are open. Ω W 20 15 10 25 30 35 40 45 50 55 60 5 0 3/8” I.D. Tube PSI U V 1. V 3. ECP005 Normally Open U ECP003 W V Normally Open W U 5-40 V W 1. 2. 3. T17 Service CHASSIS Information 9020167 (6-14) U 2. 3.
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/;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata History Instance ID : xmp.iid:609083A7B9A9E1119337F8F33FA7FE0C, xmp.iid:619083A7B9A9E1119337F8F33FA7FE0C, xmp.iid:F2E1BD2DFFD0E111AD8ED7595650FB87, xmp.iid:3311E0FBD1EAE111975C97BE5A18D48F, xmp.iid:0D6CF10AD5EAE111975C97BE5A18D48F, xmp.iid:2DF38299D7EAE111975C97BE5A18D48F, xmp.iid:4B47B13DE3EAE111846B87844408898C, xmp.iid:4C47B13DE3EAE111846B87844408898C, xmp.iid:7D9BA284E3EAE111846B87844408898C, xmp.iid:614EDFC2E3EAE111846B87844408898C, xmp.iid:7301463BE4EAE111846B87844408898C, xmp.iid:E695F372E5EAE111846B87844408898C, xmp.iid:A15DFEE7E5EAE111846B87844408898C, xmp.iid:2D8219AAEFEAE111846B87844408898C, xmp.iid:2D4EA175FAEAE111846B87844408898C, xmp.iid:D78B6326FBEAE111846B87844408898C, xmp.iid:61BC409DFCEAE111846B87844408898C, xmp.iid:3307CE66FDEAE111846B87844408898C, xmp.iid:CD38FEB6FFEAE111846B87844408898C, xmp.iid:2F6907C68CEBE111BCBE8BD5FE003E28, xmp.iid:499A769493EBE111BCBE8BD5FE003E28, xmp.iid:13268C1798EBE111BCBE8BD5FE003E28, xmp.iid:FD58F9C19FEBE111BCBE8BD5FE003E28, xmp.iid:FE58F9C19FEBE111BCBE8BD5FE003E28, xmp.iid:84DA00ECA5EBE111BCBE8BD5FE003E28, xmp.iid:F9923693ABEBE111BCBE8BD5FE003E28, xmp.iid:4815D8F0ABEBE111BCBE8BD5FE003E28, xmp.iid:343DB9A7AEEBE111BCBE8BD5FE003E28, xmp.iid:353DB9A7AEEBE111BCBE8BD5FE003E28, xmp.iid:B41BAF6357ECE111AC72EE12D113F79F, xmp.iid:BF0D988E5FECE111AC72EE12D113F79F, xmp.iid:2C203C6F61ECE111AC72EE12D113F79F, xmp.iid:8157ADCA61ECE111AC72EE12D113F79F, xmp.iid:BB4AD70566ECE111AC72EE12D113F79F, xmp.iid:BC4AD70566ECE111AC72EE12D113F79F, xmp.iid:BEF5D9B96DECE111AC72EE12D113F79F, xmp.iid:BFF5D9B96DECE111AC72EE12D113F79F, xmp.iid:AF8EBEE26DECE111AC72EE12D113F79F, xmp.iid:59F6B58B74ECE111AC72EE12D113F79F, xmp.iid:5AF6B58B74ECE111AC72EE12D113F79F, xmp.iid:DC7F86757BECE111AC72EE12D113F79F, xmp.iid:9679DFB780ECE111AC72EE12D113F79F, xmp.iid:93A101F58CECE111AC72EE12D113F79F, xmp.iid:8A6EBE298DECE111AC72EE12D113F79F, 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xmp.iid:78F40D9A35E7E311966BB569880FF5A8 Producer : Adobe PDF Library 9.9 Trapped : Unknown (false) Doc Change Count : 19049 Tags : product-category-tag:tennant/en_us/1/machines/scrubbers/scrubbersrider, product-tag:tennant/en_us/1/machines/scrubbers/M-T17 Page Layout : SinglePage Page Mode : UseOutlines Page Count : 182 Subject : T17 Service Information ManualEXIF Metadata provided by EXIF.tools