Warrior Parts Manual
2013-11-25
: Sweepscrub Warrior Parts Manual Warrior_Parts_Manual 893 file product_file
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Page Count: 44
4/05 revised 2/12 FORM NO. 56042463
PARTS LIST
Standard Models:
56315036(28D), 56315037(32D), 56315038(28C), 56315039(32C-C),
56307250(28D-C), 56315538(28D-C), 56315539, 56315786(32D-C),
56315540(28C-C)
Obsolete AXP Models:
56315040(X28D-C),56315041(X32D-C), 56315541(X28C-C),
56315542(X32C-C)
EcoFlex Models:
56381014(X28D-C), 56381015, 56381023(X32D-C), 56381024(X28C-C),
56381028(X32C-C)
Warrior ST™, Warrior™ EcoFlex
DESCRIPTION PAGE
Chassis System ................................................................................................. 2-3
Chassis System - Squeegee Linkage Assy before SN1926624 ........................ 4-5
Chassis System - Squeegee Linkage Assy after SN1926623 ........................... 6-7
Decal System ..................................................................................................... 8-9
Recovery System ........................................................................................... 10-11
Scrub System - Disk before SN1000025514 ................................................. 12-13
Scrub System - Disk after SN1000025514 .................................................... 14-15
Scrub System - Cylindrical ............................................................................. 16-17
Solution - Electrical System-1 - EcoFlex™ .................................................... 18-19
Solution - Electrical System-2 - EcoFlex™ .................................................... 20-21
Solution - Electrical System-1 - STD ............................................................. 22-23
Solution - Electrical System-2 - STD ............................................................. 24-25
Chemical Assy - EcoFlex™ ......................................................................... 26-27
Paddle Assy ................................................................................................. 28-29
Squeegee Assy .............................................................................................. 30-31
Ladder Diagram - before September 2009 .................................................... 32-33
Ladder Diagram - after September 2009 ....................................................... 34-35
Optional Kits & Accessories ................................................................................ 36
Brush Selector Guide-Disk ................................................................................. 37
Brush Selector Guide-Cylindrical ........................................................................ 38
Squeegee Blade Selector Guide ........................................................................ 39
WHEN ORDERING PARTS
* Use the part numbers from the “Ref. No.” columns in this parts list.
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.
TABLE OF CONTENTS
11-7 1
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
CHASSIS SYSTEM
23
29
14
26
16
25
830
4
12
19
18 15
20
17 2
6
31
28
32
9
7
1
27
5
24
13
3
21
11
10
33
22
05-5
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
2
CHASSIS SYSTEM
Item Ref. No. Qty Description
1 56370878 2 Bearing, Sleeve
2 56412173 1 Solution Filter
3 56001879 2 Wsh, Flt SAE 1/2
4 56001939 10 Wsh, Flt SAE 5/16
5 56002022 4 Wsh, Flt SAE 5/8
6 56002708 2 Nut, Hex Nyl Loc 1/4-20
7 56003012 3 Scr, Hex SS 5/16-18 X .75
8 56003179 8 Scr, Hex Thd To Hd M8-1.25 X 20mm
9 56003312 2 Nut, Hex Nyl Loc M12-1.75
10 56003389 8 Nut, Hex Nyl Loc M8-1.25
11 56003405 4 Nut, Hex Nyl Loc SS M8-1.25
12 56003435 4 Scr, Hex SS M8-1.25 X 20mm
13 56003637 2 Scr, Hex M12-1.75 X 40mm
14 56009030 1 Scr, Pan Phil Thd Form 10-24 X .38
15 56009116 6 Nut, Hex Hvy 1/2-20
16 56009241 1 Scr, Hex 3/8-16 X 4.25
17 56131601 2 Clamp, Hose SAE #16
18 56315171 1 Kit, Drive Wheel TSBUS2010-1074 (Before February 2011)
18 56315177 2 Wheel, Drive (After February 2011)
9096219000 2 Wheel, Polyurethane-Traction (optional)
19 56382500 1 Transaxle, 36v (M1)
* 56315676 1 Motor
* 56315677 4 Carbon Brush
* 56315678 2 Neoprene Mounting Sleeve
* 56380164 1 Kit-Coupling
* 56380511 A/R Kit-Hub Transaxle TSBUS2008-1023 / TSBUS2009-1042
* 56381779 1 Transaxle Service Kit TSBUS2011-0004
20 56315073 1 Weldment, Chassis
21 56315080 2 Bushing
22 56315111 2 Cylindrical Mount
23 56315154 1 Bushing, Spacer
24 56315179 2 Linkage Arm
25 56315202 2 Plate, Transaxle Mount TSBUS2010-1074
26 56315210 1 Assembly, Squeegee Linkage Large
27 56315239 1 Linkage Arm NOTE 1
28 56381475 1 Ball Valve
29 56315691 1 Ground Chain
30 56365555 2 Caster Swivel 4.0x2.0
31 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt
32 56412182 1 Nipple, Hex 3/4-14
33 56478523 1 Tie, Cable
* = Not Shown
NOTE 1: As of October 2008 56315239 is no longer used in production. If you need to replace this item please order Kit 56109540.
11-10 3
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY BEFORE SN1926624
06-6
14
15 18
17
20 4
19
2
22
6
13
8
24
16
7
15
23
14
1
12
5
3
10
11
21
9
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
4
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY BEFORE SN1926624
Item Ref. No. Qty Description
56315210 1 Squeegee Linkage Assembly
1 56185264 8 Bearing, Flange
2 56250414 2 Bearing, Flange
3 56324350 2 Wheel
4 56331076 2 Collar
5 56315580 2 Bushing
6 56475480 1 Knob
7 56001833 1 Scr, Hex 1/4-20 X 1.50
8 56002098 1 Wsh, Flt SAE 1/4
9 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20
10 56002850 2 Nut, Hex Nyl Loc-Thin SS 1/4-20
11 56003219 8 Nut, Hex Nyl Loc SS 3/8-16
12 56002901 2 Scr, Hex SS 1/4-20 X 1.50
13 56003123 1 Scr, Soc Set 10-2 4x .38
14 56003682 6 Scr, Soc Shd .50 X .50 X 3/8-16
15 56003692 2 Scr, Soc Shd .50 X .75 X 3/8-16
16 56009084 2 Scr, Soc Set Loc 10-24 X .19
17 56315082 1 Pin
18 1 Bracket, Squeegee Level
19 56315208 1 Weldment, Squeegee Large
20 56315240 1 Rod, Adjustment
21 56315245 1 Bushing, Squeegee Cable
22 56315295 2 Spring, Extension
23 56315338 4 Linkage Arm
24 56315698 1 Weldment, Squeegee Mount TSBUS2006-915
11-10 5
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY AFTER SN1926623
06-6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
6
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY AFTER SN1926623
11-10
Item Ref. No. Qty Description
56315210 1 Squeegee Linkage Assembly
1 56324350 2 Wheel
2 56331076 2 Collar
3 56315580 2 Bushing
4 56475480 1 Knob
5 56001833 1 Scr, Hex 1/4-20 X 1.50
6 56002063 14 Wsh, Flt SAE 3/8
7 56002091 8 Scr, Hex 3/8-16 X 2.00
8 56002098 1 Wsh, Flt SAE 1/4
9 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20
10 56002850 2 Nut, Hex Nyl Loc-Thin SS 1/4-20
11 56003219 8 Nut, Hex Nyl Loc SS 3/8-16
12 56002880 2 Scr, Hex SS 1/4-20 X 1.75
13 56003123 1 Scr, Soc Set 10-2 4x .38
14 56009084 2 Scr, Soc Set Loc 10-24 X .19
15 56250414 2 Bearing, Flange
16 56315941 4 Linkage Arm, Molded
17 56315067 6 Spacer, Phenolic
18 56315068 2 Spacer, Phenolic
19 56315082 1 Pin
20 56315208 1 Weldment, Squeegee Large
21 56315240 1 Rod, Adjustment
22 56315245 1 Bushing, Squeegee Cable
23 56315295 2 Spring, Extension
24 56315698 1 Weldment, Squeegee Mount TSBUS2006-915
25 56315713 1 Bracket, Squeegee Level
26 56002940 2 Wsh, Flt SAE SS 5/8
7
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
DECAL SYSTEM
10-2
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
8
DECAL SYSTEM
Item Ref. No. Qty Description
1 56014601 1 Decal, Caution
2 56016324 1 Decal, Charger
3 56015259 1 Decal, Battery Wiring
5 56016690 1 Decal, Circuit Breaker
6 56016726 2 Decal, Warrior AXP NOTE 1
56381114 2 Decal-Warrior EcoFlex NOTE 2
56016727 2 Decal, Warrior ST
7 56016730 1 Decal, Advance
8 56315954 1 Bracket (only used on model 56307250)
9 56003086 2 Scr, Flt Phil SS 1/4-20 x .88 (only used on model 56307250)
10 56306120 1 Box, Waterproof (only used on model 56307250)
11 56009002 2 Wsh, Flt .266 x .906 x .060 (only used on model 56307250)
12 56009069 2 Scr, Pan Phil Loc 1/4-20 x .50 (only used on model 56307250)
13 56306144 1 Decal, Warning (only used on model 56307250)
14 56315953 2 Decal (only used on model 56307250)
15 56014450 1 Decal, Patent Numbers
NOTE 1: Only used on AXP models.
NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
10-2 9
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
RECOVERY SYSTEM
08-4
14
17
20
24
8
25
11 15
9
7
12
30
26
13
16
27 19
2
18
4
3
29
22
28
5
31
1
6
21
23
6
5
10
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
10
RECOVERY SYSTEM
Item Ref. No. Qty Description
1 56315694 1 Hinge
2 56412154 1 Gasket, Vacuum Duct
3 56001993 4 Scr, Pan Phil 10-24 X .50
4 56002053 4 Wsh, Flt STD #10
5 56002098 4 Wsh, Flt SAE 1/4
6 56002145 4 Scr, Pan Phil 1/4-20 X .50
7 56002849 2 Nut, Hex Nyl Loc-Thin Ss 10-24
8 56002896 2 Scr, Pan Phil SS 10-24 X .62
9 56002919 2 Wsh, Flt STD SS #10
10 56003003 1 Scr, Pan Phil 5/16-18 X .62
11 56009005 2 Scr, Pan Phil SS Type B 10-16 X .75
12 56305464 1 Plug, 3/4 Hex Pipe NOTE 1
13 56315406 1 Tank, Recovery (grey) TSBUS2006-938 / TSBUS2007-952
56315428 1 Tank, Recovery (green / model 56307250 only)
14 56315176 1 Cover, Recovery Tank
15 56315096 1 Switch, Electromagnetic
16 56315098 1 Gasket
17 56315099 1 Screen, Fan Inlet
18 56315102 1 Shroud, Vac Motor
19 56315141 3 Mount, Vibration
20 56315220 1 Gasket, Recovery Lid
21 56315257 1 Clamp, P
22 56315268 1 Vac Hose Assy.
23 56315272 1 Cable Assy
24 56315303 2 Retaining, Strap
25 56315346 1 Plate
26 56381940 1 Drain Hose NOTE 2
* 56601411 1 Drain Hose Cap Kit
* 56601413 1 Drain Hose kit NOTE 2
** 56601410 1 Drain Hose Extension
27 56391208 1 Vac Motor Assy (M4)
* 56377001 1 Carbon Brush Set of 2
28 56315375 1 Foam, Acoustical
** 56315597 1 Sound Reduction Kit
29 56440213 1 Clamp, Hose SAE #32
30 56456797 1 Clamp, Hose SAE #36
31 56477613 2 Tie, Cable
* = Not Shown
** = Optional (Not Included)
NOTE 1: Not used after March 2008.
NOTE 2: Drain Hoses 56315638 and 56601405 have been replaced by Drain Hose 56381940 in production. When replacing 56315638 or 56601405 you need to
order Drain Hose Kit 56601413.
11-7 11
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
SCRUB SYSTEM - DISK BEFORE SN1000025514
09-9
43
3
1
2
1
4
4
5
6
7
9
10
5
12
8
13
14
16
28
17
18
31
25
30
19 20
21
22
23
26
27
29
33
34
35
36
37
38
39
40
11
15
32
24
41
41
42
44
45
46
47
48
32" ONLY
27
26
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
12
SCRUB SYSTEM - DISK BEFORE SN1000025514
11-10
Item Ref. No. Qty Description
1 56002959 3 Pin, Cotter Hair NOTE 3
2 56324350 1 Wheel (28”)
3 56001879 2 Wsh, Flt SAE 1/2 NOTE 3
4 56002910 8 Wsh, Flt SAE SS 3/8
5 56002938 7 Wsh, Flt SAE SS 5/16
6 56003120 2 Pin, Cotter Hair .0915 X .375
7 56003335 2 Scr, Hex Loc SS 5/16-18 X .88
8 56003338 8 Scr, Hex Loc SS 3/8-16 X .75
9 56003438 4 Nut, Hex Nyl Loc SS M10-1.5
10 56003472 1 Scr, Soc Shd .38 X 1.00 X 5/16-18 (28”)
11 56003477 6 Scr, Hex Loc SS M8-1 X 25mm
12 56003533 4 Scr, Hex SS M10-1.5 X 20mm
13 56003679 2 Pin, Ring .50 X 1.63
14 56003693 3 Rivet, Nylon Tree Push-In (.218)
15 56009022 2 Wsh, Flt .754 X 1.250 X .120
16 56009107 2 Wsh, Flt SS .378 X 1.000 X .120
17 56314108 2 Hub, Drive
18 56315588 1 Scrub Deck, Disc, Cast (28”) NOTE 1
56315859 1 Scrub Deck, Disc, Cast (32”) NOTE 1
19 56315161 1 Pin
20 56315719 1 Weld’t, Actuator Bracket NOTE 1
21 56315274 1 Skirt, Rubber (28”)
56315626 1 Skirt, Rubber (32”)
22 56315754 1 Bumper, Extruded (28”) NOTE 2
56315755 1 Bumper, Extruded (32”) NOTE 2
23 56315339 1 Bracket
24 56315648 2 Shroud, Motor
25 56355488 2 Clamp, Hose SAE #96
Item Ref. No. Qty Description
26 1 Lug, Counterclockwise (33-40) TSBUS2009-1039
27 1 Lug, Clockwise (33-40) TSBUS2009-1039
28 56396195 1 Hose, PVC .38id X 6.00
29 56397300 1 Tee, Barb
30 56397301 1 Hose, PVC .375
31 56397316 2 Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS2010-1059
[ ] 56397139 4 Carbon Brush NOTE 4
[ ] 56397138 4 Brush Spring NOTE 4
[ ] 56380637 1 Brush Board Assy NOTE 4
32 NA NA See Brush Selector Guide
56505808 2 Brush Midlite 14 (model 56307250 only)
33 56002938 3 Wsh, Flt SAE SS 5/16
34 56003405 3 Nut, Hex Nyl Loc SS M8-1.25
35 56003639 3 Scr, Hex Hd SS M8-1.25 x 30mm
36 56009030 1 Scr, Pan Phil Thd Form 10-24 x .38
37 56009096 1 Wsh, Flt .193 x .875 x .060
38 56407053 2 Thermoid Disk
39 56314030 1 Brush Holder
40 56397081 1 Spring Retainer
41 56315373 2 Weld’t, Deck Mount Brkt NOTE 1
42 56002769 4 Nut, Hex Nyl Loc 3/8-16 NOTE 1
43 56315759 1 Band Clamp (28”)
56315761 1 Band Clamp (32”)
44 56002880 1 Scr, Hex Loc SS 1/4-20 X 1.75 (32”)
45 56002859 2 Wsh, Flt SAE SS 1/4 (32”)
46 56315580 1 Bushing, Stainless (32”)
47 56049261 1 Wheel (32”)
48 56002850 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32”)
[ ] = Not Shown
NOTE 1: The Deck Casting (item #18) has been redesigned. The old style castings (56315053 - 28” & 56315052 – 32”) are no longer available. If you have a machine built prior to
this change (old style deck assembly DOES NOT include item 41) and need to replace one of these deck castings you need to order one of the kits listed below. These kits include
items (9, 12, 14, 18, 20, 41, 42).
Old Deck Order Kit
56315053 (28”) 56315727
56315052 (32”) 56315728
NOTE 2: Extruded Bumpers PNs 56315318 & 56315627 are obsolete. If you need to replace one of these bumpers please order one of the kits listed below.
Old Bumper Order Kit
56315318 (28”) 56315764
56315627 (32”) 56315765
NOTE 3: As of October 2008 a new upper deck linkage arm (56315836) is being used in production. The new design does not use item #3 and the quantity of item #1 is reduced to 2.
NOTE 4: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-Advance order Brush Board Assy 56380637.
13
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
SCRUB SYSTEM - DISK AFTER SN1000025514
12-2
43
3
1
2
1
4
4
5
6
9
10
12
8
13
14
28
17
18
31
25
30
19 20
21
22
23
26
27
29
34
35 36
37
38
39
40
15
32
24
41
41
42
45
11
32" ONLY
7
26
27
44
16
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
14
SCRUB SYSTEM - DISK AFTER SN1000025514
12-2
Item Ref. No. Qty Description
1 56002959 2 Pin, Cotter Hair
2 56324350 1 Wheel (28”)
3 56001879 2 Wsh, Flt SAE 1/2
4 56002910 8 Wsh, Flt SAE SS 3/8
5 56002938 1 Wsh, Flt SAE SS 5/16
6 56003120 2 Pin, Cotter Hair .0915 X .375
7 56002131 2 Scr, Soc Hd 5/16 – 18 x 1.25
8 56003338 8 Scr, Hex Loc SS 3/8-16 X .75
9 56003438 4 Nut, Hex Nyl Loc SS M10-1.5
10 56003472 1 Scr, Soc Shd .38 X 1.00 X 5/16-18 (28”)
11 56049261 1 Wheel (32”)
12 56003533 4 Scr, Hex SS M10-1.5 X 20mm
13 56003679 2 Pin, Ring .50 X 1.63
14 56003693 3 Rivet, Nylon Tree Push-In (.218)
15 56009022 2 Wsh, Flt .754 X 1.250 X .120
16 56002850 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32”)
17 56315580 1 Bushing, Stainless (32”)
18 56315588 1 Scrub Deck, Disc, Cast (28”)
56315859 1 Scrub Deck, Disc, Cast (32”)
19 56315161 1 Pin
20 56315719 1 Weld’t, Actuator Bracket
21 56315274 1 Skirt, Rubber (28”)
56315626 1 Skirt, Rubber (32”)
22 56315754 1 Bumper, Extruded (28”)
56315755 1 Bumper, Extruded (32”)
23 56315339 1 Bracket
24 56315648 2 Shroud, Motor
25 56355488 2 Clamp, Hose SAE #96
Item Ref. No. Qty Description
26 56109651 1 Brush Plate Assy, Counterclockwise (33-40)
27 56109652 1 Brush Plate Assy, Clockwise (33-40)
28 56396195 1 Hose, PVC .38id X 6.00
29 56397300 1 Tee, Barb
30 56397301 1 Hose, PVC .375
31 56397316 2 Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS2010-1059
[ ] 56397139 4 Carbon Brush NOTE 1
[ ] 56397138 4 Brush Spring NOTE 1
[ ] 56380637 1 Brush Board Assy NOTE 1
32 NA NA See Brush Selector Guide
56505808 2 Brush Midlite 14 (model 56307250 only)
33# DELETED
34 366455 1 Plate, Stop
35 56009002 1 Wsh, Flt .266 x .906 x .060
36 56009247 3 Scr, Pan Phil Plastite 10-14 x .38
37 56109653 1 Spring Retainer
38 56601056 1 Spring, Brush Holder
39 56601118 1 Brush Plate
40# 56112521 1 Gimbal-Collar Assembly
41 56315373 2 Weld’t, Deck Mount Brkt
42 56002769 4 Nut, Hex Nyl Loc 3/8-16
43 56315759 1 Band Clamp (28”)
56315761 1 Band Clamp (32”)
44 56002880 1 Scr, Hex Loc SS 1/4-20 X 1.75 (32”)
45 56002859 2 Wsh, Flt SAE SS 1/4 (32”)
[ ] = Not Shown
# = Revised or new since last update
NOTE 1: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-Advance order Brush Board Assy 56380637.
15
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
SCRUB SYSTEM - CYLINDRICAL
1
2
3
4
5
6
7
8
9
10
10 10
11
12
13
13
14
16
17
18
20
20
21
22
23
23
24
24
25
26
27
28
24 22
29
30
31
32
33
34
35
36
37
38
39 40
41
42
43
36
44
45
46
47
48
15
49
12-2
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
16
SCRUB SYSTEM - CYLINDRICAL
Item Ref. No. Qty Description
1 56002959 3 Pin, Cotter Hair NOTE 1
2 56003403 2 Nut, Hex Nyl Loc M6-1.00
3 56407391 2 Blade
4 56407433 2 Sheave, Poly-V
5 56412176 2 Bushing
6 56001879 6 Wsh, Flt SAE 1/2 NOTE 1
7 56002086 4 Scr, Soc Set Loc 5/16-18x.25
8 56002948 6 Scr, Hex Hd Loc 1/4-20x.75
9 56003120 2 Pin, Cotter Hair .0915 X .375
10 56003426 8 Nut, Hex Nyl Loc SS M6x1.0
11 56003431 2 Scr, Hex Hd SS M6-1.0x16mm
12 56003492 2 Scr, Hex M6-1.0x95mm
13 56003603 2 Scr, Pan Phil Thd Form 1/4-20x.38
14 56003679 2 Pin, Ring .50 X 1.63
15 56315355 2 Manifold, PVC (28”)
56315647 2 Manifold, PVC (32”)
16 56219932 2 Clamp, Hose SAE #6
17 56315611 2 Motor, 36 Vdc, .75 Hp, 1800 RPM (M2 / M3)
[ ] 56412287 1 Brush / Spring Kit NOTE 2
[ ] 56380003 1 Brush / Spring Kit NOTE 2
18 56315161 1 Pin
19 56315320 2 Harness, Brush (Not Shown)
20 56315321 2 Belt, Auto Tension
21 56262549 1 Tee, Barb
22# 56407559 2 Drive End Assy (#36-43)
23 56315445 2 Cover, Belt
24# 56314445 2 Idler End Assy (#44-48)
25 56315459 1 Hopper Assembly (28” / #29-35))
56315616 1 Hopper Assembly (32” / #29-35)
26 56315470 1 Housing, Weld’t (28”)
56315620 1 Housing, Weld’t (32”)
27 56410214 2 Strap
28 56412459 2 Wheel
29 56003426 4 Nut, Hex Nyl Loc SS M6-1.00
30 56002896 2 Scr, Pan Phil SS 10-24 x .62
31 56003431 4 Scr, Hex Hd SS M6-1.00 x 16mm
32 56009060 2 Wsh, Flt SS .260 x 1.00 x .074
33 56315460 1 Hopper (28”)
56315621 1 Hopper (32”)
34 56315464 1 Hopper Screen (28”)
56315618 1 Hopper Screen (32”)
35 56315467 1 Hopper Bracket (28”)
56315617 1 Hopper Bracket (32”)
36 56106070 2 Bearing, Ball
37 56407389 1 Spacer
38 56407442 1 Sheave, Poly-V
39 56002119 2 Scr, Soc Set Loc 1/4-20 x .50
40 56003237 1 Key, Sq., 19 x .62
41# 56381765 1 Bearing Plate
42 56109527 1 Spindle
43 56407558 1 Washer, Bearing
44 56106070 1 Bearing, Ball
45 56407558 1 Washer, Bearing
46 56315447 1 Idler Bearing Plate
47# 56407303 1 Knob
48 56407551 1 Hub
49 56002992 2 Scr, Hex SS 5/16-18 x .50
[ ] = Not Shown
# = Revised or new since last update
NOTE 1: As of October 2008 a new upper deck linkage arm (56315836) is being used in production. The quantity of item #1 is reduced to 2 and the quantity of item #6 is reduced to 4.
NOTE 2: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287.
If your cylindrical scrub motor has a serial tag from Nilfi sk-Advance order Brush / Spring Kit 56380003.
12-2 17
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
SOLUTION - ELECTRICAL SYSTEM-1 - EcoFlex™
11-7
32
80
120
123
8
15
13
49
1
22
33
10
7
116
117
81
41
39
8
30
114
71
61
42
86
10
48
84
5
31
64
15
21
To Deck
67
45
130 131
132
133
Before November 2008 (see NOTE 4)
After October 2008 (see NOTE 4)
17
91
92
93
95
94
79
136
96
2
4
6
8
19
23
25
28
36
44
53
69
74
75
26
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
18
SOLUTION - ELECTRICAL SYSTEM-1 - EcoFlex™
11-7
Item Ref. No. Qty Description
1 56002959 1 Pin, Cotter Hair
2 56302168 1 Hinge
4 56365777 4 Lug, Brush Driver
5 1 Bearing, Sleeve NOTE 4
6 56001832 4 Scr, Flt Phil 1/4-20 X 1.00
7 1 Wsh, Flt SAE 1/2 NOTE 4
8
56009122 7 Wsh, Flt .344 X .938 X .125
10 56002667 7 Scr, Hex 5/16-18 X .75
13 56002098 6 Wsh, Flt SAE 1/4
15 56002145 7 Scr, Pan Phil 1/4-20 X .50
17 56002684 1 Scr, Hex 3/8-16 X 1.75
19 56002825 2 Scr, Pan Phil 1/4-20 X 1.25
21 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2
22 56002841 1 Nut, Hex Nyl Loc-Thin 3/8-16
23 56002849 1 Nut, Hex Nyl Loc-Thin Ss 10-24
25 56002896 1 Scr, Pan Phil SS 10-24 X .62
26 56002919 1 Wsh, Flt Std Ss #10
28 56003003 1 Scr, Pan Phil 5/16-18 X .62
30 1 Nut, Hex Nyl Loc M12-1.75 NOTE 4
31 1 Scr, Hex M12-1.75 X 35mm NOTE 4
32 56009006 2 Scr, Pan Phil SS Type B 10-16 X 1.00
33 56003679 1 Pin, Ring .50 X 1.63
36 56009139 4 Scr, Pan Phil Loc 10-24 X .38
39 56219932 5 Clamp, Hose SAE #6
41 56262180 1 Hose, Spiral .500
42 56302015 1 Hose, Spiral .375
44 56315733 1 Tank, Solution (grey) TSBUS2006-940
[ ] 56109560 1 Solution Tank Kit (grey) NOTE 6
56315429 1 Tank, Solution (green / model 56307250 only)
[ ] 56109562 1 Solution Tank Kit (green / model 56307250 only) NOTE 6
45 56315087 1 Nose Cone (grey)
56315433 1 Nose Cone (green / model 56307250 only)
48 1 Pivot Weld’t. TSBUS2006-940 NOTE 4
49 56315191 1 Yoke, Actuator
53 56315219 1 Cover, Solution Fill TSBUS2007-967
61 56315265 1 Tee, Barb
64 1 Bushing NOTE 4
Item Ref. No. Qty Description
67 56315609 1 Cover, Chemical Tank (grey)
56315432 1 Cover, Chemical Tank (green / model 56307250 only)
69 56315645 1 Chemical Tank Assy NOTE 8
56381104 1 Chemical Tank Assy NOTE 9
71 56315744 1 Weldment, Actuator Mount TSBUS2006-940
74 56315686 1 Charge Connector Assy (to batteries)
75 56315687 2 Charge Connector Assy (to electrical box)
79 56109595 1 Lift Actuator Assembly (91-96) NOTE 7 / TSBUS2009-1040
80 56410254 1 Wire Rope, 6 Inch TSBUS2007-967
81 56397215 1 Solenoid Valve Assy. 36v
84 56409462 1 Hose, Spiral .500
86 56418669 1 Reducer, Barb
91 56109597 1 Actuator (M5)
[ ] 56109596 1 Plastic Nut
[ ] 56109636 1 Spring Housing Kit
92 56109547 1 Spring Housing Bottom
93 56420018 1 Compression Spring
94 56109546 1 Spring Housing Top
95 56412071 1 Compression Spring
96 56329145 2 Clamp-Hose SAE #24
114 1 Bushing NOTE 4
116 1 Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 4
117 1 Nut, Hex Jam 1/4-20 NOTE 4
120 56315166 1 Plate
123 56002916 2 Wsh, Flt SAE SS #10
130 56109524 1 Pivot Weldt. NOTE 4
131 56003120 2 Pin, Cotter Hair .0915 x .375 NOTE 4
132 56315836 1 Turnbuckle Assy NOTE 4
133 56002063 3 Wsh, Flt SAE 3/8 NOTE 4
136 7-13-07096 1 Clamp-Adjustable
[ ] = Not Shown
NOTE 2: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these
items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 126 through 129) in a quantity of 1 each.
NOTE 4: As of October 2008 the following items (56370878, 56001879, 56003312, 56003708, 56315736, 56315380, 56315479, 56003709, 56009087) are no longer used in production. If you need to replace
any of these items please order Kit 56109540.
NOTE 6: If replacing the solution tank on a machine with the old style squeegee lift level (56315236), please order Solution Tank Kit 56109560 for grey models or Solution Tank Kit 56109562 for green models.
NOTE 7: Actuator 56109595 replaces actuator 56396049 as of September 2009.
NOTE 8: Only used on AXP models.
NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
19
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
SOLUTION - ELECTRICAL SYSTEM-2 - EcoFlex™
11-7
73
3
9
11
12
13
15
16
18
9
27
29
34
37
38
39
40
134
43
46
47 50
51
52
54
55
57
58
59
60
62
65
72
125
78
83
88
89
90
100
101
103
104
106
107
108
14
68
21
63
20
119
11
102
109
124
121
From Filter
122
105
124
124
76
56
13
126
127
128
129
77
56
Before Serial Number
2059967 (See NOTE 2)
111
To Ball Valve
135
70
135
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
20
SOLUTION - ELECTRICAL SYSTEM-2 - EcoFlex™
Item Ref. No. Qty Description
3 56364527 1 Knob NOTE 2
9 56001954 5 Wsh, Flt SAE #10
11 56002066 8 Scr, Pan Phil 1/4-20 X .62
12 56002094 4 Scr, Hex 5/16-18 X 1.50
13 56002098 6 Wsh, Flt SAE 1/4
14 56002124 10 Scr, Pan Phil 10-24 X .62
15 56002145 7 Scr, Pan Phil 1/4-20 X .50
16 56002146 3 Scr, Pan Phil 8-32 X .62
18 56002708 4 Nut, Hex Nyl Loc 1/4-20
20 56002832 2 Nut, Hex Nyl Loc-Thin 10-24 NOTE 3
21 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2
27 56002962 1 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 2
29 56003266 1 Ring, Ret Ext Type E 0.75 Dia. NOTE 2
34 56009030 2 Scr, Pan Phil Thd Form 10-24 X .38
37 56009206 4 Scr, Truss Phil-Blk 10-24x.50
38 56051207 1 Barb, Adapter 3/8 X 1/2 Npt
39 56219932 5 Clamp, Hose SAE #6
40 56244969 1 Clamp, Hose SAE #12
43 56303553 1 Key Switch Assy (S3)
[ ] 56303526 A/R Set of 2 Keys
56380488 1 Key Switch Assy (model 56307250 only)
56508699 A/R Replacement Key (model 56307250 only)
46 56315108 1 Pump, Solution (M5)
47 56315121 1 Guide, Cable
50 56315193 2 Bushing, Flange NOTE 2
51# 56315774 1 Charger, On-Board 36v NOTE 1 / NOTE 10
[ ]# 56315747 1 Thermister Repair Kit for 56315774
52 56315206 1 Bracket, Charger
54 56109502 1 Panel, Electrical NOTE 3
55 56315236 1 Weldment, Squeegee Lift NOTE 2 / TSBUS2008-1021
56 56315243 1 Cable Assy
57 56315245 1 Bushing, Squeegee Cable NOTE 2
58 56315255 1 Circuit Breaker, 5 Amp
59 56315256 1 Circuit Breaker, 30 Amp
60 56109553 1 Plate, Circuit Breaker NOTE 5
62 56315266 1 Assembly, Paddle TSBUS2007-958
63 56315270 1 Charger Cord, US
65 56315382 1 Clip, Conduit
12-2
Item Ref. No. Qty Description
68 56315634 1 Barb, Adaptor 3/4 X 1/2 Npt
70 56315657 1 Control Panel Assy TSBUS2007-952 / TSBUS2007-958 / NOTE 8
56381082 1 Control Panel Assy NOTE 9
72 56315683 1 Barb, 90 Elbow 3/4 X 3/8npt
73 56315684 1 Assembly, Electrical Box (34, 100-111 & 121)
76 56331154 1 Clamp, Plastic
77 56379139 1 Hose, PVC
78 56391802 1 Hose, Spiral .375
83 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt
88 56486112 2 Clamp, P
89 56249682 1 Spiral, Hose X .375
90 56756364 6 Clamp, Hose SAE #4
100 56009203 3 Stud, 1/4-20
101 56412089 1 Fuse, 150 Amp
102 56395455 1 Contactor 36v (K2 / Vac Motor)
103 56469858 3 Standoff, Insulated
104 56002462 7 Scr, Pan Phil 1/4-20 X .38
105 56002561 4 Nut, Hex W/ Shprf 1/4-20
106 56003698 2 Scr, Pan Phil Thd Form 8-32 X .75
107 56315182 1 Panel, Electrical
108 56315692 1 Controller, Speed TSBUS2007-958
109 56397250 1 Solenoid, Spdt 36v (K1 / Brush Motor)
111 2-00-04203 4 Insulator, Terminal
119 56249884 1 Plate
121 56410166 1 Clamp, P
122 56001993 2 Scr, Pan Phil 10-24 x .50
124 56009030 3 Scr, Pan Phil Thd Form 10-24 X .38
125 56396199 1 Clamp, Plastic
126 56315730 1 Lever, Squeegee Lift NOTE 2 / TSBUS2008-1021
127 56003223 1 Pin, Cot Hair NOTE 2
128 56009117 1 Wsh, Flt 1.03 x 1.85 x .48 NOTE 2
129 56001854 1 Scr, Hex 1/4-20 x .50 NOTE 2
134 56262561 1 Hose, Spiral .50
135 56002053 6 Wsh, Flt STD #10
[ ] = Not Shown
# = Revised or new since last update
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 2: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these
items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 126 through 129) in a quantity of 1 each.
NOTE 3: As of serial number 2059967 the following items (56002832, 56315222 & 56412285) are no longer used in production. If you need to replace 56315222 or 56412285 please order 56109502.
NOTE 5: 56315259 and 56315532 are no longer used in production. If you need to replace either of these items please order 56109553.
NOTE 8: Only used on AXP models.
NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
NOTE 10: TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 / TSBUS2008-1003 / TSBUS2008-1008
21
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
SOLUTION - ELECTRICAL SYSTEM-1 - STD
11-7
1
6
7
9
11
13
15
16
30
34
35
36
37 38
41
47
60
62
64
69
35
TO SCRUB DECK
TO FILTER
TO BALL VALVE
22
23
24
29
110
71
113
11
9
34 40
73
11
9
42
8
99
100
27
97
44
5
28
56
120 121
122
123
Before November 2008 (see NOTE 5)
After October 2008 (see NOTE 5)
4
FRONT
70
76
77
78
79
80
21
45
17
125
81
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
22
SOLUTION - ELECTRICAL SYSTEM-1 - STD
11-7
Item Ref. No. Qty Description
1 56002959 1 Pin, Cotter Hair
4 56365777 4 Lug, Brush Driver
5 1 Bearing, Sleeve NOTE 5
6 56001818 2 Scr, Pan Phil 8-32 X .38
7 56001832 4 Scr, Flt Phil 1/4-20 X 1.00
8 1 Wsh, Flt SAE 1/2 NOTE 5
9
56009122 7 Wsh, Flt .344 x .938 x .125
11 56002667 7 Scr, Hex 5/16-18 X .75
13 56002098 6 Wsh, Flt SAE 1/4
15 56002140 2 Wsh, Flt SAE #8
16 56002145 5 Scr, Pan Phil 1/4-20 X .50
17 56002684 1 Scr, Hex 3/8-16 X 1.75
21 56002841 1 Nut, Hex Nyl Loc-Thin 3/8-16
22 56002849 1 Nut, Hex Nyl Loc-Thin SS 10-24
23 56002896 1 Scr, Pan Phil Ss 10-24 X .62
24 56002919 1 Wsh, Flt Std Ss #10
27 1 Nut, Hex Nyl Loc M12-1.75 NOTE 5
28 1 Scr, Hex M12-1.75 X 35mm NOTE 5
29 56009006 2 Scr, Pan Phil SS Type B 10-16 X 1.00
30 56003679 1 Pin, Ring .50 X 1.63
34 56219932 3 Clamp, Hose SAE #6
35 56244969 5 Clamp, Hose SAE #12
36 56262561 1 Hose, Spiral .500
37 56303275 1 Solenoid Valve Assy
38 56303394 1 Hose, Spiral .750 X 25”
40 56305318 1 Hose, Spiral .750 X 10.5”
41 56315733 1 Tank, Solution TSBUS2006-940
[ ] 56109560 1 Solution Tank Kit (grey) NOTE 7
42 56315949 1 Nose Cone
Item Ref. No. Qty Description
44 1 Pivot Weld’t. TSBUS2006-940 / NOTE 5
45 56315191 1 Yoke, Actuator
47 56315219 1 Cover, Solution Fill TSBUS2007-967
56 1 Bushing NOTE 5
60 56315625 1 Barb, Coupler 1/2 X 3/4
62 56315634 2 Barb, Adaptor 3/4 X 1/2 NPT
64 56315744 1 Weldment, Actuator Mount TSBUS2006-940
69 56387302 1 Hose, Solution
70 56109595 1 Lift Actuator Assembly (76-80) NOTE 8 / TSBUS2009-1040
71 56410254 1 Wire Rope, 6 Inch TSBUS2007-967
73 56409152 1 Barb, 90 Elbow 1/2 X 1/2npt
76 56109597 1 Actuator (M5)
[ ] 56109596 1 Plastic Nut
[ ] 56109636 1 Spring Housing Kit
77 56109547 1 Spring Housing Bottom
78 56420018 1 Compression Spring
79 56109546 1 Spring Housing Top
80 56412071 1 Compression Spring
81 56329145 2 Clamp-Hose SAE #24
97 1 Bushing NOTE 5
99 1 Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 5
100 1 Nut, Hex Jam 1/4-20 NOTE 5
110 56315166 1 Plate
113 56002916 2 Wsh, Flt SAE SS #10
120 56109524 1 Pivot Weldt. NOTE 5
121 56003120 2 Pin, Cotter Hair .0915 x .375 NOTE 5
122 56315836 1 Turnbuckle Assy NOTE 5
123 56002063 3 Wsh, Flt SAE 3/8 NOTE 5
125 7-13-07096 1 Clamp-Adjustable
[ ] = Not Shown
NOTE 5: As of October 2008 the following items (56370878, 56001879, 56003312, 56003708, 56315736, 56315380, 56315479, 56003709, 56009087) are no longer used in
production. If you need to replace any of these items please order Kit 56109540.
NOTE 7: If replacing the solution tank on a machine with the old style squeegee lift level (56315236), please order Solution Tank Kit 56109560.
NOTE 8: Actuator 56109595 replaces actuator 56396049 as of September 2009.
23
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
SOLUTION - ELECTRICAL SYSTEM-2 - STD
11-7
61
85
10
124
124
12
14
14
14
14
18
19
33
35
39
52
53
55
57
62
63
65
66
67
68
72
48
54
86 87
88
89
90
91
92
93
94
16
13
105
108
107
102
104
106
103
43
105
109
114
111
112
114
114
115
13
50
116
117 118
119
50
13
49
3
26
46
51
20
Before Serial Number
2059967 (See NOTE 3)
25
96
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
24
SOLUTION - ELECTRICAL SYSTEM-2 - STD
Item Ref. No. Qty Description
3 56364527 1 Knob NOTE 3
10 56001954 2 Wsh, Flt SAE #10
12 56002094 4 Scr, Hex 5/16-18 X 1.50
13 56002098 6 Wsh, Flt SAE 1/4 NOTE 3
14 56002124 10 Scr, Pan Phil 10-24 X .62
16 56002145 5 Scr, Pan Phil 1/4-20 X .50
18 56002825 2 Scr, Pan Phil 1/4-20 X 1.25
19 56002832 2 Nut, Hex Nyl Loc-Thin 10-24 NOTE 4
20 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 3
25 56002962 1 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 2
26 56003266 1 Ring, Ret Ext Type E 0.75 Dia. NOTE 3
33 56009206 4 Scr, Truss Phil-Blk 10-24x.50
35 56244969 5 Clamp, Hose SAE #12
39 56303553 1 Key Switch Assembly (S3)
[ ] 56303526 A/R Set of 2 Keys
43 56315121 1 Guide, Cable
46 56315193 2 Bushing, Flange NOTE 3
48 56109502 1 Panel, Electrical NOTE 4
49 56315236 1 Weldment, Squeegee Lift NOTE 3 / TSBUS2008-1021
50 56315243 1 Cable Assy NOTE 3
51 56315245 1 Bushing, Squeegee Cable NOTE 3
52 56315255 1 Circuit Breaker, 5 Amp
53 56315256 1 Circuit Breaker, 30 Amp
54 56109553 1 Plate, Circuit Breaker NOTE 6
55 56315266 1 Assembly, Paddle TSBUS2006-950
57 56315382 1 Clip, Conduit
61 56315628 1 Assembly, Electrical Box (85-96, 111 & 114)
62 56315634 2 Barb, Adaptor 3/4 X 1/2 NPT
63 56316213 1 Control Panel Assy Kit TSBUS2006-938 / TSBUS2006-950
65 56315683 1 Barb, 90 Elbow 3/4 X 3/8npt
66 56315687 1 Charge Connector Assy (To electrical box)
12-2
Item Ref. No. Qty Description
67 56331154 1 Clamp, Plastic
68 56379139 1 Hose, PVC
72 56398000 1 Connector Assy (To batteries)
85 56009203 3 Stud, 1/4-20
86 56412089 1 Fuse, 150 Amp
87 56395455 1 Contactor 36v (K2 / Vac Motor)
88 56469858 3 Standoff, Insulated
89 56002462 7 Scr, Pan Phil 1/4-20 X .38
90 56002561 4 Nut, Hex W/ Shprf 1/4-20
91 56003698 2 Scr, Pan Phil Thd Form 8-32 X .75
92 56315182 1 Panel, Electrical
93 56315692 1 Controller, Speed TSBUS2006-950
94 56395453 1 Contactor 36v (K1 / Brush Motor) TSBUS2008-1020
96 2-00-04203 4 Insulator, Terminal
102# 56315774 1 Charger, Onboard 36V NOTE 1 / NOTE 2 / NOTE 9
[ ]# 56315747 1 Thermister Repair Kit for 56315774
103 56315270 1 Charger Cord, US NOTE 1
104 56315206 1 Bracket, Charger NOTE 1
105 56002066 8 Scr, Pan Phil 1/4-20 x .62 NOTE 1
106 56486112 2 Clamp, P NOTE 1
107 56009030 2 Scr, Pan Phil Thd Form 10-24 x .38 NOTE 1
108 56002708 4 Nut, Hex Nyl Loc 1/4-20 NOTE 1
109 56249884 1 Plate
111 56410166 1 Clamp, P
112 56001993 2 Scr, Pan Phil 10-24 x .50
114 56009030 3 Scr, Pan Phil Thd Form 10-24 x .38
115 56396199 1 Clamp, Plastic
116 56315730 1 Lever, Squeegee Lift NOTE 3 / TSBUS2008-1021
117 56009117 1 Wsh, Flt 1.03 x 1.85 x .48 NOTE 3
118 56003223 1 Pin, Cot Hair NOTE 3
119 56001854 1 Scr, Hex 1/4-20 x .50 NOTE 3
124 56002053 6 Wsh, Flt STD #10
[ ] = Not Shown
# = Revised or new since last update
NOTE 1: These items are only used on the following models: 56315039, 56315538, 56315539, 56315540.
NOTE 2: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 3: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If
you need to replace any of these items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 116 through 119) in a quantity of 1 each.
NOTE 4: As of serial number 2059967 the following items (56002832, 56315222 & 56412285) are no longer used in production. If you need to replace 56315222 or 56412285
please order 56109502.
NOTE 6: 56315259 and 56315532 are no longer used in production. If you need to replace either of these items please order 56109553.
NOTE 9: TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 / TSBUS2008-1003 / TSBUS2008-1008
25
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
CHEMICAL ASSY - EcoFlex™
10-2
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
26
CHEMICAL ASSY - EcoFlex™
Item Ref. No. Qty Description
56315645 1 Chemical Tank Assy NOTE 1
56381104 1 Chemical Tank Assy NOTE 2
1 56002877 2 Nut, Hex Nyl Loc SS 8-32
2 56003018 2 Scr, Pan Phil SS 8-32 X .38
3 56003699 1 Bushing, 1/4 Id Snub
4 56315241 1 Pump, Chemical
5 56315340 1 Chemical Sensor Assy NOTE 1
6 56315382 2 Clip, Conduit
7 56315476 1 Bracket, Chemical Pump
8 56315502 1 Chemical Bottle Assy NOTE 1
** 56315503 A/R Chemical Bottle Assy (8, 9, 13) NOTE 1
56601544 1 Chemical Bottle Assy NOTE 2
** 56601545 A/R Chemical Bottle Assy (8, 9, 13) NOTE 2
9 56315517 1 Cap, Raw
10 56315522 1 Check Valve, 1/8 Barb, 125 PSI
11 56315523 1 Cap, Dry Break, 1/8 Barb, 90°
12 56315524 3 Hose, Chemical Resistant, 7”
13 56315527 1 Insert, Dry Break
14 56315644 1 Bracket, Tank Mounting
15 56315511 1 Indicator Assy NOTE 1
** = Optional, Not Included
NOTE 1: Only used on AXP models.
NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
10-2 27
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
PADDLE ASSY
09-9
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
28
PADDLE ASSY
Item Ref. No. Qty Description
56315266 1 Assembly, Paddle TSBUS2006-925 / TSBUS2006-950 / TSBUS2007-958
1 56396197 1 Potentiometer, 100k (R2)
2 56397029 1 Potentiometer, 5k (R1)
3 56315231 1 Harness, Handle
4 56325654 2 Spring, Compression
5 56002006 2 Wsh, Flt SAE #6
6 56003197 7 Scr, Pan Phil Plastite 6-18x.62
8 56003527 1 Scr, Pan Phil Plastite 1/4-10x2.00
9 56003545 4 Scr, Pan Phil Plastite 8-10x.75
10 56009030 2 Scr, Pan Phil Thd Form 10-24x.38
11 56009096 1 Wsh, Flt .193 X .875 X .060
12 56009287 1 Scr, Pan Phil Type B 8x2.00
13 56109716 1 Paddle, Back Cover
14 56315230 1 Paddle, Front Cover
15 56315251 1 Weldment, Handle Bar
16 56315280 1 Knob
17 56397015 1 Cam Controller
18 56397109 1 Sleeve
19 56397170 3 Washer, Plastic
20 56397171 2 Clamp
21 56109648 1 Potentiometer Fork
22 56478246 1 Tie, Cable
23 56481890 2 Clamp, P
10-2 29
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
SQUEEGEE ASSY
FRONT
1
2
3
4
5
6
7
8
9
10
11
12
13 14
15
14
09-9
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
30
SQUEEGEE ASSY
Item Ref. No. Qty Description
56315632 1 Squeegee Assembly “D” (STD on all models except 28” & 32” cylindrical) NOTE 2
56314697 1 Squeegee Assembly “D” (STD only on 28” & 32” cylindrical) NOTE 2
56315291 1 Squeegee Assembly “B” (Narrow Isle Option) NOTE 2
56315290 1 Squeegee Assembly “C” (Narrow Isle Option) NOTE 2
1 56324350 2 Wheel
2 56370711 2 Nut, Thumb
3 56002851 2 Nut, Hex Nyl Loc-Thin Ss 5/16-18
4 56002907 2 Nut, Hex Nyl Loc SS 6-32
5 56002909 2 Scr, Pan Phil SS 6-32 X .38
6 56002938 2 Wsh, Flt Sae SS 5/16
7 56003736 2 Scr, Hex Thd to Hd SS 5/16-18 X 3.00
8 56003472 2 Scr, Soc Shd .38 X 1.00 X 5/16-18
9 56009111 8 Nut, Wing SS 1/4-20
10 56109667 1 Strap, Left Rear “D” (used on 56315632 & 56314697) NOTE 2 / TSBUS2009-1037
56109664 1 Strap, Left Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037
56109660 1 Strap, Left Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037
11 56109668 1 Strap, Right Rear “D” (used on 56315632 & 56314697) NOTE 2 / TSBUS2009-1037
56109665 1 Strap, Right Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037
56109661 1 Strap, Right Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037
12 56314694 1 Squeegee Tool, Cast “D” (used on 56315632 & 56314697)
56314325 1 Squeegee Tool, Cast “C” (used on 56315290)
56314271 1 Squeegee Tool, Cast “B” (used on 56315291)
13 56314696 1 Strap, Front “D” (used on 56315632 & 56314697) NOTE 2
56314322 1 Strap, Front “C” (used on 56315290) NOTE 2
56314028 1 Strap, Front “B” (used on 56315291) NOTE 2
14 56315674 1 Kit, Gum Rubber Squeegee Blade “D” (used on 56315632) NOTE 1
56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” (used on 56314697) NOTE 1
56315348 1 Kit, Gum Rubber Squeegee Blade “C” (used on 56315290) NOTE 1
56315347 1 Kit, Gum Rubber Squeegee Blade “B” (used on 56315291) NOTE 1
15 56471194 1 Latch Assembly
“D” Squeegee Blade Kits for 56315632 & 56314697
56315674 1 Kit, Gum Rubber Squeegee Blade “D” NOTE 1
** 56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” NOTE 1
** 56315856 1 Kit, PU Squeegee Blade “D” NOTE 1
“C” Squeegee Blade Kits for 56315290
56315348 1 Kit, Gum Rubber Squeegee Blade “C” NOTE 1
** 56315352 1 Kit, Red Gum Rubber Squeegee Blade “C” NOTE 1
** 56315855 1 Kit, PU Squeegee Blade “C” NOTE 1
“B” Squeegee Blade Kits for 56315291
56315347 1 Kit, Gum Rubber Squeegee Blade “B” NOTE 1
** 56315351 1 Kit, Red Gum Rubber Squeegee Blade “B” NOTE 1
** 56315854 1 Kit, PU Squeegee Blade “B” NOTE 1
** = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: To replace all squeegee straps as a set
order one of the three following Strap Kits:
56109669-Strap Kit-D (for Squeegee Assy 56315632 or 56314697)
56109666-Strap Kit-C (for Squeegee Assy 56315290)
56109662-Strap Kit-B (for Squeegee Assy 56315291)
These kits include both rear straps, front strap and the latch.
11-2 31
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
LADDER DIAGRAM - BEFORE SEPTEMBER 2009
WHT
YEL/VIO
RED
BRN/BLK
YEL/RED
VIO/YEL
RED
WHT
WHT/GRA
BRN BRN
BLU/WHT
VIO/BLK
BLU
WHT
BLK
RED/BLK
WHT/GRN
BRN
WHT
BLU/WHT
RED/BLK
WHT
RED
WHT/YEL
BLK
WHT
BRN
RED/GRN
RED
RED
WHT/GRA
BLK/YEL
WHT/GRA
WHT
YEL/GRN
BLU/BLK
GRA/WHT
YEL/BLU
WHT/BLK
ORN ORN
BLU
BLK
BLK
BLK
BLK
BLK
GRN/BLK
GRN/BLK
ORN/RED
ORN/RED
BLK
BLU/WHT
BLK
BLK
YEL/VIO
YEL/VIO
ORN/BLU
ORN/BLU
BLK
BLK
BLK
BLK
BLU/BLK
BLK
BLK
BLK
BLK
BRN
WHT
BLU
BLK
BRN
WHT
BLK
RED/WHT
BRN/BLK
BLK
GRN
RED
BLK/WHT
RED BLK
RED
BLK
RED
BRN
BRN
BRN
BRN
RED/BLK
YEL/BLU
WHT/RED
WHT/RED
WHT/RED BLK
BLK
+
-
-
+
-
-
POLARITY FOR CYLINDRICAL BRUSHES
+
+
+
24 VDC OR 36 VDC
-
POLARITY FOR DISC BRUSHES
(OPTIONAL)
B+2
B+1
BRUSH CONTACTOR
VACUUM CONTACTOR
SOLUTION
RECYCLE SOLUTION
FOR/REV.
BRUSH MOTOR SENSE
VACUUM MOTOR SENSE
J2-7
J1-13
J1-14
J1-12
J1-11
J1-10
REVERSE
(OPTIONAL)
RECYCLE STOP SWITCH
RECYCLE START SWITCH
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
B-1
SOL. PUMP
RECYCLE PUMP
BRUSH ACTUATOR 1
BRUSH ACTUATOR 2
B-3
B-4
B-2
A1
CONTROL BOARD
J1-5
J2-5
J2-10
J1-6
J1-2
J1-1
J2-4
J1-7
J1-8
J2-12
J2-8
J2-1
J2-6
J1-9
J2-9
(OPTIONAL)
RECOVERY TANK FULL SENSE
RELAY COMMON
RELAY N.O.
BRUSH REMOVE
BRUSH REMOVE
CHEMICAL PUMP
J2-11
A2 B+ B-
1210 SPEED CONTROLLER
M1
M2
PIN 3 - POT.HI
PIN 4 - POT.WIPER
PIN 13 - POT.LO
PIN 5 - KSI
PIN 16 - REV
PIN 6 - BRAKE (-)
(1228 FOR 36V)
STATUS
PIN 9 - STATUS
PIN 18 - SPEED LIMIT POT
CHEMICAL RATIO SENSOR
SUPPLY
INPUT
B-
SUPPLY
OUTPUT
B-
ONBOARD BATTERY
CHARGER
(OPTIONAL)
B+
B-
INTERLOCK
(OPTIONAL)
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT
RED WIRE FROM F2 FOR CHARGER OPTION
J1-4
J1-3
J2-3
J2-2
PART NO. 56315301 REV. C
REFERENCE: WIRING DIAGRAM 56315302 FOR 24V
(OPTIONAL)
+-
EM BRAKE
PIN 14 - BRAKE (+)
(OPTIONAL)
(OPTIONAL)
C
C
C
WIRING DIAGRAM 56315596 FOR 36V
36V ONLY
36V ONLY
E
E
E
E
E
M
M4
MOTOR, VAC
M
M4
MOTOR, VAC
1 2
F2
CIRCUIT BREAKER, 5 AMP
F2
CIRCUIT BREAKER, 5 AMP
1 2
M
M1
MOTOR, WHEEL DRIVE
M
M1
MOTOR, WHEEL DRIVE
M
M2
MOTOR, LEFT BRUSH
M
M2
MOTOR, LEFT BRUSH
M
M3
MOTOR, RIGHT BRUSH
M
M3
MOTOR, RIGHT BRUSH
S1S1
1 2
M
M5
MOTOR, BRUSH ACTUATOR
M
M5
MOTOR, BRUSH ACTUATOR
K1
COIL, BRUSH MOTOR CONTACTOR
K1
COIL, BRUSH MOTOR CONTACTOR
M
M11
MOTOR, LEFT SIDE BROOM
M
M11
MOTOR, LEFT SIDE BROOM
-+
K1K1
BT1
BATTERY
BT1
BATTERY
+ -
S6
SWITCH, FLOAT
S6
SWITCH, FLOAT
12
L1
COIL, SOLUTION SOLENOID
L1
COIL, SOLUTION SOLENOID
1 2
F1
FUSE, 150 A.
F1
FUSE, 150 A.
1 2
K2K2
R1
POT. 5K OHM THROTTLE
R1
POT. 5K OHM THROTTLE
1
2
3
M
M10
CHEMICAL PUMP
M
M10
CHEMICAL PUMP
-+
M
M2
MOTOR, LEFT BRUSH
M
M2
MOTOR, LEFT BRUSH
S4
SWITCH, FLOAT
S4
SWITCH, FLOAT
12
S3
SW, SPST KEY
S3
SW, SPST KEY
S5
SWITCH, FLOAT
S5
SWITCH, FLOAT
12
M
M3
MOTOR, RIGHT BRUSH
M
M3
MOTOR, RIGHT BRUSH
R2
POT. 100K OHM SPEED LIMIT
R2
POT. 100K OHM SPEED LIMIT
1
2
3
K2
COIL, VAC MOTOR CONTACTOR
K2
COIL, VAC MOTOR CONTACTOR
M
M9
RECYCLE PUMP
M
M9
RECYCLE PUMP
-+
L2
COIL, RECYCLE SOLUTION SOLENOID
L2
COIL, RECYCLE SOLUTION SOLENOID
1 2
M
M12
MOTOR, RIGHT SIDE BROOM
M
M12
MOTOR, RIGHT SIDE BROOM
+-
M
M8
SOLUTION PUMP
M
M8
SOLUTION PUMP
-+
S2S2
1 2
F3
CIRCUIT BREAKER, 30 AMP
F3
CIRCUIT BREAKER, 30 AMP
1 2
F2
CIRCUIT BREAKER, 5 AMP
F2
CIRCUIT BREAKER, 5 AMP
1 2
09-9
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
32
LADDER DIAGRAM - BEFORE SEPTEMBER 2009
Item Ref. No. Qty Description
A1 56315657 1 Control Panel-FM TSBUS2007-952 / TSBUS2007-958
56316213 1 Control Panel-LC TSBUS2006-938 / TSBUS2006-950
A2 56315692 1 Speed Control TSBUS2006-950 / TSBUS2007-958
BT1 56391391 6 Battery, 6V, 305AH (model 56307250 only)
F1 56412089 1 Fuse, 150 Amp
F2 56315255 1 Circuit Breaker, 5 Amp
F3 56315256 1 Circuit Breaker, 30 Amp
K1 56397250 1 Contactor, Brush Motor (AXP™ Models)
56395453 1 Contactor, Brush Motor (STD Models) TSBUS2008-1020
K2 56395455 1 Contactor, Vac Motor (All Models)
L1 56397215 1 Solenoid, Solution
L2 56397215 1 Solenoid, Recycle Solution (Optional)
M1 56382500 1 Transaxle, 36v
* 56315676 1 Motor
* 56315677 4 Carbon Brush
* 56315678 2 Neoprene Mounting Sleeve
M2 56397316 1 Motor, Left Brush (Disk) TSBUS2010-1059
* 56397139 4 Carbon Brush NOTE 2
* 56397138 4 Brush Spring NOTE 2
* 56380637 1 Brush Board Assy NOTE 2
56315611 1 Motor, Left Brush (Cylindrical)
* 56412287 1 Brush / Spring Kit NOTE 3
* 56380003 1 Brush / Spring Kit NOTE 3
M3 56397316 1 Motor, Right Brush (Disk) TSBUS2010-1059
* 56397139 4 Carbon Brush NOTE 2
* 56397138 4 Brush Spring NOTE 2
* 56380637 1 Brush Board Assy NOTE 2
56315611 1 Motor, Left Brush (Cylindrical)
* 56412287 1 Brush / Spring Kit NOTE 3
* 56380003 1 Brush / Spring Kit NOTE 3
M4 56391208 1 Vac Motor Assy
* 56377001 1 Carbon Brush Set of 2
M5 56109597 1 Motor, Brush Actuator TSBUS2009-1040
* 56109596 1 Plastic Nut
M8 56315108 1 Pump, Solution
M9 56315107 1 Pump, Recycle (Optional)
M10 56315241 1 Pump, Chemical (Optional)
M11 56315383 1 Motor and Gear Unit (Optional)
M12 56315383 1 Motor and Gear Unit (Optional)
R1 56397029 1 Potentiometer, 5K Ohm, Throttle
R2 56396197 1 Potentiometer, 100K Ohm, Speed Limit
S1 NA 1 Part of M7
S2 NA 1 Part of M8
S3 56303553 1 Switch, Key
* 56303526 A/R Set of 2 Replacement Keys
56380488 1 Key Switch Assy (model 56307250 only)
56508699 A/R Replacement Key (model 56307250 only)
S4 56315096 1 Switch, Float
S5 56315096 1 Switch, Float (Optional / Recycle Start)
S6 56315096 1 Switch, Float (Optional / Recycle Stop)
*
# 56315774 1 Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1
TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984
TSBUS2008-1003 / TSBUS2008-1008
*
# 56315747 1 Thermister Repair Kit for 56315774
* 56315340 1 Chemical Ratio Sensor (AXP™ Models Only)
* 56109673 1 Harness, Main TSBUS2006-926 / TSBUS2007-955
*
56315750 1 Vacuum Harness TSBUS2007-955
* 56416445 3 Cable Assy 4 AWG (Battery Cables)
* 56456460 2 Cable Assy 4 X 12 (Battery Cables)
* 56372673 12 Boot, Battery Post
* 56478246 12 Tie, Cable
* 56314119 2 Spacer. Battery
* = Not Shown
# = Revised or new since last update
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-Advance order Brush Board Assy 56380637.
NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287.
If your cylindrical scrub motor has a serial tag from Nilfi sk-Advance order Brush / Spring Kit 56380003.
12-2 33
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
WHT
YEL/VIO
RED
BRN/BLK
YEL/RED
VIO/YEL
RED
WHT
WHT/GRA
BRN BRN
BLU/WHT
VIO/BLK
BLU
WHT
BLK
RED/BLK
WHT/GRN
BRN
WHT
BLU/WHT
RED/BLK
WHT
RED
WHT/YEL
BLK
WHT
BRN
RED/GRN
RED
RED
WHT/GRA
BLK/YEL
WHT/GRA
WHT
BLU/BLK
GRA/WHT
ORN ORN
BLU
BLK
BLK
BLK
GRN/BLK
GRN/BLK
BLK
BLU/WHT
BLK
BLK
YEL/VIO
YEL/VIO
ORN/BLU
ORN/BLU
BLK
BLK
BLK
BLU/BLK
BLK
BLK
BLKBLK
BLK
BRN
WHT
BLU
BLK
BRN
WHT
BLK
RED/WHT
BRN/BLK
BLK
GRN
RED
BLK/WHT
RED BLK
RED
BLK
RED
BRN
BRN
BRN
RED/BLK
YEL/BLU
WHT/RED
WHT/RED
WHT/RED BLK
BLK
+
-
-
+
-
-
POLARITY FOR CYLINDRICAL BRUSHES
+
+
+
24 VDC OR 36 VDC
-
POLARITY FOR DISC BRUSHES
B+2
B+1
BRUSH CONTACTOR
VACUUM CONTACTOR
SOLUTION
FOR/REV.
BRUSH MOTOR SENSE
VACUUM MOTOR SENSE
J2-7
J1-13
J1-14
J1-12
J1-11
J1-10
REVERSE
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
B-1
SOL. PUMP
BRUSH ACTUATOR 1
BRUSH ACTUATOR 2
B-3
B-4
B-2
A1
CONTROL BOARD
J1-5
J2-5
J2-10
J1-6
J2-4
J1-7
J1-8
J2-8
J2-1
J2-6
J1-9
J2-9
(OPTIONAL)
RECOVERY TANK FULL SENSE
RELAY COMMON
RELAY N.O.
BRUSH REMOVE
BRUSH REMOVE
CHEMICAL PUMP
J2-11
A2B+ B-
1210 SPEED CONTROLLER
M1
M2
PIN 3 - POT.HI
PIN 4 - POT.WIPER
PIN 13 - POT.LO
PIN 5 - KSI
PIN 16 - REV
PIN 6 - BRAKE (-)
(1228 FOR 36V)
STATUS
PIN 9 - STATUS
PIN 18 - SPEED LIMIT POT
CHEMICAL RATIO SENSOR
SUPPLY
INPUT
B-
SUPPLY
OUTPUT
B-
ONBOARD BATTERY
CHARGER
(OPTIONAL)
B+
B-
INTERLOCK
(OPTIONAL)
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT
RED WIRE FROM F2 FOR CHARGER OPTION
J1-4
J1-3
J2-3
J2-2
PART NO. 56109684 REV. A
REFERENCE: WIRING DIAGRAM 56109685 FOR 24V
+-
EM BRAKE
PIN 14 - BRAKE (+)
(OPTIONAL)
(OPTIONAL)
WIRING DIAGRAM 56109686 FOR 36V
36V ONLY
36V ONLY
NOT USE WITH ECOFLEX
M
M5
MOTOR, BRUSH ACTUATOR
M
M5
MOTOR, BRUSH ACTUATOR
M
M4
MOTOR, VAC
M
M4
MOTOR, VAC
12
R2
POT. 100K OHM SPEED LIMIT
R2
POT. 100K OHM SPEED LIMIT
1
2
3
BT1
BATTERY
BT1
BATTERY
+ -
M
M11
MOTOR, LEFT SIDE BROOM
M
M11
MOTOR, LEFT SIDE BROOM
-+
M
M1
MOTOR, WHEEL DRIVE
M
M1
MOTOR, WHEEL DRIVE
F3
CIRCUIT BREAKER, 30 AMP
F3
CIRCUIT BREAKER, 30 AMP
12
S1S1
12
K1K1
K1
COIL, BRUSH MOTOR CONTACTOR
K1
COIL, BRUSH MOTOR CONTACTOR
M
M3
MOTOR, RIGHT BRUSH
M
M3
MOTOR, RIGHT BRUSH
M
M12
MOTOR, RIGHT SIDE BROOM
M
M12
MOTOR, RIGHT SIDE BROOM
+-
M
M2
MOTOR, LEFT BRUSH
M
M2
MOTOR, LEFT BRUSH
S4
SWITCH, FLOAT
S4
SWITCH, FLOAT
12
F2
CIRCUIT BREAKER, 5 AMP
F2
CIRCUIT BREAKER, 5 AMP
12
M
M2
MOTOR, LEFT BRUSH
M
M2
MOTOR, LEFT BRUSH
S3
SW, SPST KEY
S3
SW, SPST KEY
M
M8
SOLUTION PUMP
M
M8
SOLUTION PUMP
-+
M
M10
CHEMICAL PUMP
M
M10
CHEMICAL PUMP
-+
M
M3
MOTOR, RIGHT BRUSH
M
M3
MOTOR, RIGHT BRUSH
R1
POT. 5K OHM THROTTLE
R1
POT. 5K OHM THROTTLE
1
2
3
K2K2
F1
FUSE, 150 A.
F1
FUSE, 150 A.
12
L1
COIL, SOLUTION SOLENOID
L1
COIL, SOLUTION SOLENOID
12
K2
COIL, VAC MOTOR CONTACTOR
K2
COIL, VAC MOTOR CONTACTOR
F2
CIRCUIT BREAKER, 5 AMP
F2
CIRCUIT BREAKER, 5 AMP
12
LADDER DIAGRAM - AFTER SEPTEMBER 2009
09-9
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
34
LADDER DIAGRAM - AFTER SEPTEMBER 2009
12-2
Item Ref. No. Qty Description
A1 56315657 1 Control Panel-FM TSBUS2007-952 / TSBUS2007-958 / NOTE 4
56381082 1 Control Panel Assy NOTE 5
56316213 1 Control Panel-LC TSBUS2006-938 / TSBUS2006-950
A2 56315692 1 Speed Control TSBUS2006-950 / TSBUS2007-958
BT1 56391391 6 Battery, 6V, 305AH (model 56307250 only)
F1 56412089 1 Fuse, 150 Amp
F2 56315255 1 Circuit Breaker, 5 Amp
F3 56315256 1 Circuit Breaker, 30 Amp
K1 56397250 1 Contactor, Brush Motor (EcoFlex™ Models)
56395453 1 Contactor, Brush Motor (STD Models) TSBUS2008-1020
K2 56395455 1 Contactor, Vac Motor (All Models)
L1 56397215 1 Solenoid, Solution
L2 56397215 1 Solenoid, Recycle Solution (Optional)
M1 56382500 1 Transaxle, 36v
* 56315676 1 Motor
* 56315677 4 Carbon Brush
* 56315678 2 Neoprene Mounting Sleeve
M2 56397316 1 Motor, Left Brush (Disk) TSBUS2010-1059
* 56397139 4 Carbon Brush NOTE 2
* 56397138 4 Brush Spring NOTE 2
* 56380637 1 Brush Board Assy NOTE 2
56315611 1 Motor, Left Brush (Cylindrical)
* 56412287 1 Brush / Spring Kit NOTE 3
* 56380003 1 Brush / Spring Kit NOTE 3
M3 56397316 1 Motor, Right Brush (Disk) TSBUS2010-1059
* 56397139 4 Carbon Brush NOTE 2
* 56397138 4 Brush Spring NOTE 2
* 56380637 1 Brush Board Assy NOTE 2
56315611 1 Motor, Left Brush (Cylindrical)
* 56412287 1 Brush / Spring Kit NOTE 3
* 56380003 1 Brush / Spring Kit NOTE 3
M4 56391208 1 Vac Motor Assy
* 56377001 1 Carbon Brush Set of 2
M5 56109597 1 Motor, Brush Actuator TSBUS2009-1040
* 56109596 1 Plastic Nut
M8 56315108 1 Pump, Solution
M10 56315241 1 Pump, Chemical (Optional)
M11 56315383 1 Motor and Gear Unit (Optional)
M12 56315383 1 Motor and Gear Unit (Optional)
R1 56397029 1 Potentiometer, 5K Ohm, Throttle
R2 56396197 1 Potentiometer, 100K Ohm, Speed Limit
S1 NA 1 Part of M7
S2 NA 1 Part of M8
S3 56303553 1 Switch, Key
* 56303526 A/R Set of 2 Replacement Keys
56380488 1 Key Switch Assy (model 56307250 only)
56508699 A/R Replacement Key (model 56307250 only)
S4 56315096 1 Switch, Float
S5 56315096 1 Switch, Float (Optional / Recycle Start)
S6 56315096 1 Switch, Float (Optional / Recycle Stop)
*
# 56315774 1 Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1
TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984
TSBUS2008-1003 / TSBUS2008-1008
*
# 56315747 1 Thermister Repair Kit for 56315774
* 56315340 1 Chemical Ratio Sensor (AXP™ Models Only)
* 56109673 1 Harness, Main TSBUS2006-926 / TSBUS2007-955
*
56315750 1 Vacuum Harness TSBUS2007-955
* 56416445 3 Cable Assy 4 AWG (Battery Cables)
* 56456460 2 Cable Assy 4 X 12 (Battery Cables)
* 56372673 12 Boot, Battery Post
* 56478246 12 Tie, Cable
* 56314119 2 Spacer. Battery
* = Not Shown
# = Revised or new since last update
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138.
If your Motor / Gear Unit Assembly has a serial tag from Nilfi sk-Advance order Brush Board Assy 56380637.
NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287.
If your cylindrical scrub motor has a serial tag from Nilfi sk-Advance order Brush / Spring Kit 56380003.
NOTE 4: Only used on AXP models.
NOTE 5: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
35
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
OPTIONAL KITS & ACCESSORIES
Ref. No. Qty Description
Kits
** 56112141 A/R Kit-Vac Wand With Tote Bag
** 56315732 A/R QuiQ Programmer Kit NOTE 2 TSBUS2007-979
** 56315681 A/R Kit, Electromagnetic Brake
** 56315597 A/R Kit, Sound Reduction
** 9096219000 2 Wheel, Polyurethane - Traction
** 56315669 A/R Kit, 28” Disk Deck Assy
** 56315670 A/R Kit, 32” Disk Deck Assy
** 56315671 A/R Kit, 28” Cyl Deck Assy
** 56315672 A/R Kit, 32” Cyl Deck Assy
** 56314981 A/R Battery Watering Kit
NOTE: Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet.
Kits for “D” Squeegee 56315632 & 56314697
56315674 1 Kit, Gum Rubber Squeegee Blade “D” NOTE 1
** 56314865 1 Kit, Red Gum Rubber Squeegee Blade “D” NOTE 1
** 56315856 1 Kit, PU Squeegee Blade “D” NOTE 1
** 56109669 1 Strap Kit-D
Kits for “C” Squeegee 56315290
56315348 1 Kit, Gum Rubber Squeegee Blade “C” NOTE 1
** 56315352 1 Kit, Red Gum Rubber Squeegee Blade “C” NOTE 1
** 56315855 1 Kit, PU Squeegee Blade “C” NOTE 1
** 56109666 1 Strap Kit-C
Kits for “B” Squeegee 56315291
56315347 1 Kit, Gum Rubber Squeegee Blade “B” NOTE 1
** 56315351 1 Kit, Red Gum Rubber Squeegee Blade “B” NOTE 1
** 56315854 1 Kit, PU Squeegee Blade “B” NOTE 1
** 56109662 1 Strap Kit-B
Accessories
** 56315316 A/R Tote Bag
** 56409441 A/R Programmer, 1307 User
** 56409823 A/R Programmer Cable
** 56397453 6 Indicator, Battery Level (1 per battery)
** 56044373 A/R Literature Pack (Prior to introduction of EcoFlex)
** 56044588 A/R Literature Pack (After introduction of EcoFlex)
Ref. No. Qty Description
28” Disk Scrub Brushes
** 56505800 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505805 2 ProLite
** 56505804 2 Prolene
** 56505806 2 Union Mix
** 56505803 2 AgLite Grit 500
** 56505807 2 MidGrit 240
** 56505808 2 MidLite Grit 180
** 56505802 2 Dyna Grit 80
** 56505801 2 Magna Grit 46
32” Disk Scrub Brushes
** 56505830 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505835 2 ProLite
** 56505834 2 Prolene
** 56505836 2 Union Mix
** 56505833 2 AgLite Grit 500
** 56505837 2 MidGrit 240
** 56505838 2 MidLite Grit 180
** 56505832 2 Dyna Grit 80
** 56505831 2 Magna Grit 46
28” Cylindrical Scrub Brushes
** 56412191 2 Soft Nylon
** 56412192 2 Hard Nylon
** 56412046 2 Prolene
** 56412193 2 MidLite Grit 180
** 56412194 2 Dyna Grit 80
** 56412195 2 Magna Grit 46
32” Cylindrical Scrub Brushes
** 56407473 2 Soft Nylon
** 56407474 2 Hard Nylon
** 56407475 2 Prolene
** 56407476 2 MidLite Grit 180
** 56407477 2 Dyna Grit 80
** 56407478 2 Magna Grit 46
** = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
NOTE 2: Starting with Charger serial # CP360614027995 the charger software can be
programmed with a computer and the QuiQ Programmer kit 56315732.
11-10
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
36
BRUSH SELECTOR GUIDE - DISK
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
46 80 180 240 500 Union
Application Grit Grit Grit Grit Grit Prolene Prolite Mix
Stripping:
Concrete X X
Terrazzo X X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete XXXX X
Terrazzo XXXX
Ceramic/Quarry tile XXXX
Marble X X
Vinyl tile X X X
Raised-rubber tile X X
Polishing:
Raised Disc Tile X
Marble X
Vinyl tile X
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are
descriptions of the materials and their applications.
32” BRUSHES
56505830 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505830
56505835 - ProLite
56505834 - Prolene
56505836 - Union Mix
56505833 - AgLite Grit 500
56505837 - MidGrit 240
56505838 - MidLite Grit 180
56505832 - Dyna Grit 80
56505831 - Magna Grit 46
10-4
28” BRUSHES
56505800 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505800
56505805 - ProLite
56505804 - Prolene
56505806 - Union Mix
56505803 - AgLite Grit 500
56505807 - MidGrit 240
56505808 - MidLite Grit 180
56505802 - Dyna Grit 80
56505801 - Magna Grit 46
ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from
the fl oor. Recommended for use in place of red pads.
Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of
green or blue pads.
Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place of
white pads.
AgLite Grit 500: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface fl oors. Recommended for use in place of red or white pads.
MidGrit 240: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and
other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads.
MidLite Grit 180: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces.
Recommended for use in place of green or blue pads.
Dyna Grit 80: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads.
Magna Grit 46: For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads.
Short Trim
Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution
to the fl oor.
37
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
BRUSH SELECTOR GUIDE - CYLINDRICAL
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
46 80 180 Polypro- Stiff Soft
Application Grit Grit Grit pylene Nylon Nylon
Stripping:
Concrete X X
Terrazzo X X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete XXXXX
Terrazzo XXXX
Ceramic/Quarry tile XXXX
Marble X X X
Vinyl tile XXXX
Raised-rubber tile X X
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are
descriptions of the materials and their applications.
32” BRUSHES
56407473 - Soft Nylon
56407474 - Hard Nylon
56407475 - Prolene
56407476 - MidLite Grit 180
56407477 - Dyna Grit 80
56407478 - Magna Grit 46
10-4
Soft Nylon: Least aggressive brush available. Used on soft-fi nish fl oors where a more aggressive brush would leave
scratch marks, or in applications requiring very light cleaning.
Stiff Nylon: Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Prolene: Low cost, yet effective in cleaning many common fl oor surfaces.
MidLite Grit 180: Least aggressive grit brush. Used for daily cleaning of hard-fi nished fl oors.
Dyna Grit 80: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be
used for general stripping operations.
Magna Grit 46: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete fl oors in factories, or for
heavy stripping of fi nish.
28” BRUSHES
56412191 - Soft Nylon
56412192 - Hard Nylon
56412046 - Prolene
56412193 - MidLite Grit 180
56412194 - Dyna Grit 80
56412195 - Magna Grit 46
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
38
11-2
Gum Rubber: Provides superior wiping action on tile, terrazzo, and polished fl oors.
Red Gum Rubber: Provides longest life on fi nished or unfi nished concrete fl oors.
Polyurethane: Oil resistance provides superior life in applications with oily fl oors.
SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY)
Performance Traits
Gum Rubber
(Natural Rubber)
Red Gum Rubber
(Natural Rubber)
Polyurethane/
Pentathane
Resilience X X
Tear Strength X X
Abrasion Resistance X X X
Wear Resistance X X
Low Temp Flexibility X X
High Temp Flexibility X X
Ozone Resistance
Chemical Resistance X
Applications
Oil Resistant Applications X
General Purpose X X X
Hot Water Applications X X
Chemical Applications X
Color Tan Red Translucent
SQUEEGEE BLADE SELECTOR GUIDE
39
FORM NO. 56042463
Warrior ST™, Warrior™ EcoFlex™
05-4
14600 21st Avenue North
Plymouth, MN 55447-3408
www.advance-us.com
Phone: 800-989-2235
Fax: 800-989-6566
©2012 Nilfi sk-Advance, Inc.
A Nilfi sk-Advance Brand
Nilfi sk-Advance Equipamentos de Limpeza Ltda.
Av. Dep. Emílio Carlos, 2.499 - Bairro do Limão - 02721-200
São Paulo - SP - Brasil
www.nilfi sk-advance.ind.br
www.plataforma.ind.br
Tel.: (11) 3959-0300
Fax: (11) 3959-0306
©2012 Nilfi sk-Advance, Inc.
