Windsor Clipper Duo Walk Behind Carpet Extractor Service Parts Manual

2016-12-30

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Page Count: 76

Read these instructions before using the machine.
86302100-BM
08/07/15
Operating Instructions (ENG)
MODELS: 10080480
CLPDU
Carpet Extractor
286302100 CLIPPER DUO
Machine Data Label
Overview
This carpet extractor is an electrical powered, portable carpet extractor intended for commercial use. The
appliance sprays a cleaning solution onto the carpet agitates the wet carpet, and then extracts the soiled solution
back into the unit's recovery tank. The appliance is fitted with and a hand tool for cleaning upholstery and stairs.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register you product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
3
Table of Contents
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7
GROUNDING INSTRUCTIONS . . . . . . . . . . . . . . . .9
SAFETY LABEL LOCATION . . . . . . . . . . . . . . . . .10
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . .11
How This Machine Works . . . . . . . . . . . . . . . . . . . .13
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Filling The Solution Tank . . . . . . . . . . . . . . . . . . . .16
Pre Run Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Operating The Machine . . . . . . . . . . . . . . . . . . . . .19
Using The Hand Tool . . . . . . . . . . . . . . . . . . . . . . .22
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .23
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . .25
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .26
Scrub Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Scrub Brush Replacement . . . . . . . . . . . . . . . . . . .28
Vacuum Motor Carbon Brushes . . . . . . . . . . . . . . .29
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Parts
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Brush Deck Motor . . . . . . . . . . . . . . . . . . . . . . . . . 34
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 36
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Hand Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Handle Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Handle Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . 48
Handle Release Lever . . . . . . . . . . . . . . . . . . . . . 50
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Solution - From Serial Number (*6). . . . . . . . . . . . 54
Solution - Prior to Serial Number (*6) . . . . . . . . . . 56
Solution - From Serial Number (*6). . . . . . . . . . . . 58
Solution - Prior to Serial number (*6) . . . . . . . . . . 60
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Vacuum Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Vacuum Shoe Mounting . . . . . . . . . . . . . . . . . . . . 66
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Wheel & Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 74
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
86302100 CLIPPER DUO
4
How To Use This Manual
This manual contains the following sections:
HOW TO USE THIS MANUAL
• SAFETY
•OPERATIONS
• MAINTENANCE
PARTS LIST
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine are
located where shown.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive main-
tenance to keep the machine and its components in
good working condition. They are listed in this general
order:
•Periodic
• Daily/Regular
• Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
REF - column refers to the reference number on
the parts illustration.
PART NO. - column lists the part number for the
part.
PRV NO. - Reference number.
QTY - column lists the quantity of the part used
in that area of the machine.
DESCRIPTION - column is a brief description of
the part.
SERIAL NO. FROM - If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustra-
tion is shown, it displays the older design.
NOTES - column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
86302100 CLIPPER DUO
5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,
return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices
for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
86302100 CLIPPER DUO
To reduce the risk of fire, electric shock, or injury:
6
Safety
IMPORTANTES MESURES DE SÉCURITÉ
L'utilisation d'un appareil électrique demande
certaines précautions:
LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL).
Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre.
Ne pas laisser l'appareil sans surveillance lorsqu'il est branché. Débrancher lorsque l'appareil n'est pas utilisé et
avant l'entretien.
Pour reduire les risques de choc electrique, ne pas utiliser à l exterieur et ne pas aspirer de matières humides.
Ne pas permettre aux enfants de jouer avec l'appareil. Une attention particulière est nécessaire lorsque l'appareil
est utilisé par des enfants ou à proximité de ces derniers.
N'utiliser que conformément à cette notice avec les accessoires recommandés par le fabricant.
Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l'appareil à un atelier de réparation s'il ne fonc-
tionne pas bien, s'il est tombé ou s'il a été endommagé, oublié à l'extérieur ou immergé.
Ne pas tirer soulever ou traîner l'appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer
dans l'embrasure d'unée porte ou l'appuyer contre des arêtes vives ou des coins. Ne pas faire rouler l'appareil sur
le cordon.
Garder le cordon à l'écart des surfaces chaudes.
Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.
Ne pas toucher la fiche ou l'appareil lorsque vos mains sont humides.
N'insérer aucun objet dans les ouvertures. Ne pas utiliser l'appareil lorsqu'une ouverture est bloquée. S'assure
que de la poussière, de la peluche, des cheveux ou d'autres matières ne réduisent pas le débit d'air.
Cette machine est destinée pour nettoyer tapis seulement.
Ne pas aspirer de matiéres en combustion ou qui dégagent de la fumée, comme des cigarettes, des allumettes ou
des cendres chaudes.
Cette machine n'est pas adaptée au ramassage de poussières dangereuses.
Mettre toutes les commandes à la position ARRÊT avant de débrancher l'appareil.
Ne pas aspirer des liquides inflammables ou combustibles, comme de l'essence, et ne pas faire fonctionner dans
des endroits où peuvent se trouver de tels liquides.
Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines hôtelier,
scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique
normal.
L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
CONSERVER CES INSTRUCTIONS
86302100 CLIPPER DUO
Pour réduire les risques d'incendie, de choc
électrique ou de blessure:
7
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip-
ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
86302100 CLIPPER DUO
8
Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et
POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détério-
ration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ : ce signe permet d'identifier les mesures de précaution à prendre pour assurer
un bon fonctionnement du matériel.
Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures néces-
saires pour former le personnel opérateur.
POUR VOTRE SÉCURITÉ :
NE PAS MANOEUVRER LA MACHINE :
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L'ENTRETIEN DE LA MACHINE :
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées.
86302100 CLIPPER DUO
9
Safety
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 120V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunc-
tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordi-
nances.
120 VOLT MODELS:
This appliance is for use on a nominal 120-volt circuit,
and has a grounded plug that looks like the plug in "Fig.
A". A temporary adaptor that looks like the adaptor in
"Fig. C" may be used to connect this plug to a 2-pole
receptacle as shown in "Fig. B", if a properly grounded
outlet is not available. The temporary adaptor should
be used only until a properly grounded outlet (Fig. A)
can be installed by a qualified electrician. The green
colored rigid ear, lug, or wire extending from the
adaptor must be connected to a permanent ground
such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place
by a metal screw.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug
provided with the appliance - if it will not fit the
outlet, have a proper outlet installed by a qualified
electrician.
Le raccordement incorrect du conducteur de terre
d'équipement peut entraîner des risques d'électro-
cution. Vérifiez auprès d'un électricien qualifié ou
d'un responsable de l'entretien si vous avez
quelque doute que ce soit quant au raccordement à
la terre de votre prise murale. Ne modifiez pas la
fiche fournie avec l'appareil : si elle ne correspond
pas à la prise murale, faites installer une prise
adéquate par un électricien qualifié.
86302100 CLIPPER DUO
GROUNDED
OUTLET ADAPTER
METAL SCREW TAB FOR
GROUNDING SCREW
GROUNDED
OUTLET BOX
(A) (B) (C)
GROUNDING
PIN
10
Safety
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illeg-
ible, promptly replace them.
Les ÉTIQUETTES D'AVERTISSEMENT suivantes se trouvent sur votre unité de nettoyage. Ces étiquettes
signalent les avertissements et mises en garde importantes qui doivent être suivis en tout temps. Le non respect
des avertissements et mises en garde pourrait entraîner des dommages matériels, des blessures graves ou même
la mort. Suivez attentivement ces instructions ! NE PAS retirer ces étiquettes. REMARQUE : Si, à tout moment, les
étiquettes deviennent illisibles, remplacez-les rapidement.
86302100 CLIPPER DUO
PRV NO 500009
PART NUMBER 86242230
WARNING LABEL
WARNING LABEL
PART NUMBER 86310500
EXPLOSION FRENCH
11
Operations
Technical Specifications
ITEM DIMENSION/CAPACITY
Construction Steel chassis with rotationally molded polyethylene tanks
Vacuum Motor Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm (2.8m³/min), 120" (3050 mm)
waterlift
Solution Pump 100 psi (7 bar) - Restorative
50 psi (3.5 bar) - Interim
Brush Motor 1/2 hp (604 watts) AC with circuit breaker protection
Brushes 2 x 16" (406 mm), ABS core, Perform Alert™ bristle spiral pattern
Cleaning Path 16" (40.6 cm)
Flow Rate Interim - 0.09 gpm ( 0.37 lpm)
Restorative - 1.0 gpm (37.8 lpm)
Solution Spray Interim - One quick-disconnect jet
Restorative - One quick-disconnect jet
Solution Tanks 10 gallons ( 37.8 l)
Recovery Tank 10 gallons (37.8 l)
Vacuum Shoe 18" (458 mm) wide, cast aluminum
Wheels 10" (254 mm) non-marking rubber
Power Cable 50' (15 m) detachable
Weight 166 lbs (75.3 kg) with cord
86302100 CLIPPER DUO
12
Operations
Special Notes:
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowl-
edge, unless they have been given supervision or
instruction concerning use of the appliance by a person
responsible for their safety. Children should be super-
vised to ensure that they do not play with appliance.
The sound pressure level at the operator's ear was
measured to be 73.7 dBA. This was a nearfield, broad-
band measurement taken in a typical industrial environ-
ment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the
operator's arms was measured to be below 2.5m/s2 .
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile floor.
The measurement and related calculations were made
in accordance with ISO 5349-1.
ITEM MEASURE
Height 43 inches (1092 mm)
Length 40.5 inches (1029 mm)
Width 22 inches (559 mm)
Width of scrub path 16 inches (406 mm)
86302100 CLIPPER DUO
WIDTH
HEIGHT
LENGTH
13
Operations
How This Machine Works
This carpet extractor is an electrical powered, portable
carpet extractor intended for commercial use. The
appliance sprays a cleaning solution onto the carpet
agitates the wet carpet, and then extracts the soiled
solution back into the unit's recovery tank. The
appliance is fitted with and a hand tool for cleaning
upholstery and stairs.
The machine is designed to maintain your carpet using
the Encapsulating Interim Carpet Cleaning Process.
By using the Interim Carpet Maintainer in conjunction
with Windsor Red Carpet Encapsulating Interim
Cleaning (W450-4) or Encapsulating Interim Cleaning
with Carpet Protection (W455-4) chemical solution, you
can perform a regular light cleaning and grooming of
your carpet very quickly, and have the carpet dry and
ready for traffic within 30 minutes.
The machine is also designed to restore your carpet
using carpet extraction chemicals. The machine is
designed to apply cleaning solution onto carpeted floor,
scrub the carpet with two counter-rotating brushes, and
then vacuum the soiled water back into the recovery
tank.
The machine's primary systems are the solution
system, scrub system, recovery system and operator
control system.
The function of the solution system is to store mixed
solution and deliver solution to the appropriate spray
jet. The solution system consists of the solution tank,
strainer, extraction pump and interim pump, solenoid
valve, spray jets, accessory hand tool, and controls.
The solution tank stores solution until it is delivered
through the strainer to the appropriate pump. The
solenoid valve allows flow from the extraction pump to
the extraction nozzle or stops flow at the extraction
nozzle so that the accessory hand tool can be used.
The interim pump provides flow directly to the interim
nozzle. The strainer protects the pump from debris.
The solution pumps control the cleaning solution flow.
The function of the scrub system is to scrub the carpet,
mix the cleaning solution with the soil and lift and groom
the carpet pile. The scrub system consists of two cylin-
drical brushes, motor, and controls. The brushes scrub
the carpet as the motor drives the brushes. The
counter-rotating action of the brushes grooms the
carpet pile.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The recovery
system consists of the vacuum shoe, vacuum motor,
float ball filter, recovery tank and controls. The vacuum
shoe extracts the dirty solution from the carpet as the
machine moves forward. The vacuum motor provides
suction to draw the dirty solution off the floor and into
the recovery tank. The float ball filter protects the
vacuum fan from debris and foam. The recovery tank
stores the dirty solution.
The function of the operator control system is to allow
the operator to select the desired function to perform.
This appliance is not suitable for picking up hazardous
dust.
Cet appareil n'est pas conçu pour aspirer des pous-
sières dangereuses.
86302100 CLIPPER DUO
14
Operations
Components
1. Control Panel
2. Recovery Dome
3. Recovery Drain Hose
4. Recovery Tank
5. Scrub Deck
6. Solution Fill Cover
7. Solution Drain Hose
8. Solution Tank
9. Vacuum Shoe
86302100 CLIPPER DUO
1
2
8
6
4
59
3
7
15
Controls
1. Hand Tool Switch
2. Main Switch
3. Light Cleaning
4. Deep Cleaning
5. Continuous Spray
6. Intermittent Spray
7. Intermittent Spray Buttons
Operations
86302100 CLIPPER DUO
16
Operations
Filling The Solution Tank
Do not put defoamer, solvents, spotter or
prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet.
Dry spills from top of solution tank.
Use only the suitable chemicals listed below. Using
incompatible chemicals will damage the machine.
Damages of this type are not covered under warranty.
Carefully read ingredients on manufacturer's label
before using any product in this machine.
FILL LINE
ADD CLEANING
CHEMICAL PER
CHEMICAL LABELING
STEP 3
REPLACE SOLUTION
FILL COVER
STEP 4
REMOVE SOLUTION
FILL COVER
STEP 1
OR
ADD WATER
10 Gal.
(38 Lt)
STEP 2
140°F (60°C)
86302100 CLIPPER DUO
CHEMICALS
Suitable Chemicals
Alkalis
Detergents
Hydroxides
Soaps
Vinegar
Non-Compatible Chemicals
Aldehydes
Aromatic Hydrocarbons
SP Butyls
Carbon Tetrachloride Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
17
Operations
Pre Run Setup
Remove electrical cord and literature from recovery
tank. Fill solution tank (see filling instructions).
Plug cord into grounded outlet. NOTE: Be sure dome
is seated on recovery tank, and float shut-off is installed
correctly.
Switch the cleaning mode switch to the desired
process.
A for the encapsulating Interim Carpet Cleaning
Process.
B for Deep Extraction.
Adjust handle to comfortable operating position. Tip
machine back by main handle to move to starting point.
STEP 2
STEP 3
STEP 4
STEP 1
86302100 CLIPPER DUO
18
Operations
Pre Run Setup
Lower machine to floor.
Select continuous setting to start solution spray or
select intermittent setting to enable use of trigger
switches to start solution spray.
The intermittent setting requires the operator to hold
any one of the three trigger switches in the "on" position
with the fingers, and is typically used in small areas
where short cleaning passes are made.
The continuous setting allows the operator to set the
switch in the "on" position with one touch, and is
typically used in large areas where long cleaning
passes are made.
Place main switch in machine cleaning mode to start
cleaning process.
STEP 5
STEP 6
86302100 CLIPPER DUO
19
Operations
Operating The Machine
1. This machine can be operated in either direction.
For smaller areas operate the machine by pulling
rearward.
2. For larger unobstructed areas, flip the handle and
use the machine's brush assisted propelling
motion.
Start at wall closest to power outlet. For small areas,
pull straight back without pushing down on handle.
Release intermittent trigger switches or turn off contin-
uous setting on solution switch approximately 1 foot
before ending cleaning pass.
Push down on handle to raise vacuum shoe and brush
before moving to the next cleaning pass. Overlap
brush contact area approximately 1 inch.
1 ft.
(30 cm)
STEP 3
1 in.
(25mm)
STEP 4
STEP 1
STEP 2
1
2
86302100 CLIPPER DUO
20
Operations
Operating The Machine
Start at wall closest to power outlet. For large areas flip
handle and operate machine in parallel passes, over-
lapping brush path. Clean perimeter last.
During operation, observe the following: This machine
is equipped with clear dome to facilitate operator
viewing of dirty solution and vacuum air flow.
During operation, observe the vacuum intake. Large
amounts of water or foam entering the vacuum system
can damage the vacuum motor. If you notice either
condition, shut down the machine immediately. Empty
recovery tank and/or add defoamer to recovery tank.
Use right side of machine for cleaning against walls.
After cleaning, turn off all controls, and carefully unplug
machine.
ALTERNATE CLEANING PATH
SOLUTION INTAKE
VACUUM INTAKE
STEP 5
STEP 6
OFF
POSITION
CENTER SHUT
DOWN
86302100 CLIPPER DUO
21
Operations
To speed drying, use a Windblower fan.
Empty recovery tank by releasing recovery drain hose.
Use a hose with cold water to clean out the recovery
tank. Also drain solution tank after each use.
RECOVERY
DRAIN HOSE
SOLUTION
DRAIN HOSE
STEP 7
86302100 CLIPPER DUO
22
Operations
Using The Hand Tool
Use only acceptable accessory tools. See Optional
Accessories section.
To connect solution hose pull back collar and insert
over machine mounted fitting, then release collar to
lock into place. Solution connection can remain
connected at all times.
Disconnect vacuum hose and connect the hand tool to
hand tool connection as shown.
Select hand tool switch.
Squeeze handle on accessory tool to begin cleaning.
SOLUTION QUICK
DISCONNECT
HAND TOOL
CONNECTION
HAND TOOL POSITION
86302100 CLIPPER DUO
23
Maintenance
Service Schedule
MAINTENANCE DAILY WEEKLY QUARTERLY
Check machine for cord damage *
Check recovery dome and gasket for damage and cleanliness *
Check brushes - should be clean with no lint or strings attached *
Remove bearing cap from end of brush. Clean bearing and cap. *
Inspect vac shoe for blockage; remove fibers with coat hanger, etc. *
Check hoses for wear, blockages, or damage *
Check handles, switches, and knobs for damage *
Run one gallon of water through solution system *
Clean out recovery tank, clean float screen and check float valve to
make sure it moves freely *
Clean out solution *
Clean outside of all tanks and check for damage *
Run vac motor for at least one minute to allow motor to dry *
Store with dome off tank to allow the tank to dry *
Check all bearings for noise *
Check all gaskets for wear and leakage *
Check pump pressure; observe spray pattern and check with gauge
if necessary *
Check and clean solution screen *
Check brush for wear; ensure bristles are not damaged *
Check condition of vac shoe and frame for damage *
Check overall performance of machine *
Check vac motor carbon brushes *
Check belts for wear and replace as necessary *
Check cables for fraying *
86302100 CLIPPER DUO
24
Maintenance
Components
1. Vacuum Motor
2. Solution Strainer (Inside Tank Fitting)
3A. Spray Jet-Extraction
3B. Spray Jet-Interim
4. Interim Solution Pump
5. Main Solution Pump
6. Float Shut-off
86302100 CLIPPER DUO
RIGHT
LEFT BOTTOM
1
2
3A
4
5
6
3B
25
Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (One
quart vinegar to two gallons of water) or anti-browning
solution (mixed as directed) through the extractor. This
will prevent build-up of alkaline residue in the system. If
spray jets become clogged, remove the spray tips,
wash them thoroughly, and blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles as
this could destroy spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked hoses
should be repaired or replaced to eliminate vacuum or
solution pressure loss. If the cable insulation is broken
or frayed, repair or replace it immediately. Don't take
chances with electrical fire or shock.
Daily / Regular Maintenance
NOTE: Before making any adjustments or repairs to the
machine, disconnect the power cord from electrical
source
1. Empty unused cleaning solution from the solution
tank.
2. Flush pumping system with 4 or 7 liters of clean,
hot water.
3. After each use, rinse tank with fresh water. Periodi-
cally inspect the recovery tank and decontaminate
if necessary, using a Hospital Grade Virucide or a
1-10 bleach to water solution. Waste water should
be disposed of properly.
4. Check for and remove any lint or debris around vac
shoe.
5. Check spray jets for full spray pattern.
6. Remove lint and dirt build-up from brush and
housing.
7. Check float and shut-off screen and clean as
necessary.
Vacuum Shoe and Hose
NOTE: Vacuum Shoe and hose flush should be done
daily after use. Place machine over drainage area
before beginning.
1. Remove vacuum hose from dome.
2. Insert water hose into vacuum hose.
3. With water pressure on high, rinse out hose and
vacuum shoe. Water should flow freely from
vacuum shoe.
86302100 CLIPPER DUO
Vacuum Hose
26
Maintenance
Circuit Protection
Circuit Breakers
Circuit breakers interrupt the flow of power in the event
of an electrical overload. When a circuit breaker is
tripped, reset it by pressing the exposed button. If a
circuit breaker continues to trip. The cause should be
found and corrected.
15 Amp. Protects the vacuum motor.
8 Amp. Protects the br ush motor.
86302100 CLIPPER DUO
CIRCUIT BREAKERS
27
Maintenance
Scrub Deck
1. Scrub Brush Motor
2. Scrub Brushes
3. Retaining Clip
4. Brush Installation Decal
86302100 CLIPPER DUO
1
2
3
4
28
Maintenance
Scrub Head
The dual cylindrical scrub head is designed to scrub
chemical into the carpet. The two counter rotating
brushes raise the pile of the carpet, giving it a lush
groomed appearance.
The rear brush is the stiffer brush and is intended to
scrub deeper and help propel the machine. It can be
identified by its black color.
The front brush is the softer brush and is intended to lift
and groom the carpet pile. It can be identified by the
white bristles.
Maintenance
Scrub brushes should be replaced as a set when bristle
length wears to height of yellow Perform AlertTM
bristles.
Scrub Brush Removal
The scrub brushes are removed from the right side of
the machine.
1. Disconnect all power and unplug machine.
2. Tip the machine back.
3. Pull out on the bottom of the retaining clip.
4. The brush assembly and end cap should drop
down. Then pull the brush down far enough to
clear the bottom of the housing.
5. Pull brush out with a rocking motion to free brush
from drive hub.
Bearing Cleaning
1. Remove bearing cap from end of brush.
2. Clean cap and bearings.
Scrub Brush Replacement
NOTE: See brush placement decal on brush deck.
(Black brush to rear of machine and white brush to
front of machine).
Only use the brushes provided with the appliance
or those specified in the instructions manual. The
use of other brushes may impair safety.
1. Lift the drive side of the brush and push it onto
drive hub until a positive stop is felt. The brush
cannot be installed until the brush is fully seated on
the drive hub.
2. Pull out on the bottom of the retaining clip.
3. Line up the end cap with the flats to each side.
4. Slide brush up into the retaining clip until it clicks in
place.
Only qualified maintenance personnel are to
perform the following repairs
Seul le personnel d'entretien qualifié peut effectuer
des réparations.
Vacuum Motor Replacement
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove handle mounting assembly and set aside.
4. Disconnect and remove the solution/vacuum frame
assembly through the top of the machine.
5. Remove the vacuum motor to service brushes.
6. Reverse process to install vacuum motor.
86302100 CLIPPER DUO
29
Maintenance
Vacuum Motor Carbon Brushes
The green ground wire must be attached for safe
operation. See wiring diagram.
If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or
sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due
to increased heat. Spring inside brush housing will
damage motor if brushes are allowed to wear away
completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
Carbon Brushes
End Cap
3
8 [9.5mm]
86302100 CLIPPER DUO
30
Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
No Power, Nothing
Runs Is the cord plugged in. Plug in cord.
Circuit breaker tripped in building. Reset breaker.
Faulty switch. Call for service.
Faulty power cord or pigtail. Call for service.
Vacuum Motor Will Not
Run Vacuum circuit breaker tripped. Reset breaker.
Faulty main vacuum switch. Call for service.
Loose wiring. Call for service.
Faulty vac motor. Call for service.
Vacuum Motor Runs
But Suction Is Poor Debris lodged in vac shoe. Remove debris from vac shoe.
Dome gasket defective or missing. Replace as necessary.
Vacuum hose cracked or hose cuff loose. Replace or repair as necessary.
Recovery tank full / float ball stuck in the
up position.
Turn off vac motor. Drain and rinse
recovery tank.
Poor Or No Water Flow Pump switch in intermittent position. Turn to continuous or use buttons on
handle
(Carpet Is Streaky) Jets clogged or missing. Clean using a vinegar /water solution or
replace.
Solution filter clogged. Drain solution tank and clean solution
filter.
Faulty solenoid. Call for service.
Brush Does Not Spin Main switch off or in hand tool mode. Turn main switch to machine mode.
Brush circuit breaker tripped. Reset circuit breaker.
Brush belt broken. Replace as necessary.
Faulty brush motor. Call for service.
86302100 CLIPPER DUO
31
PARTS
86302100 CLIPPER DUO
Parts
32
Brush Deck
86302100 CLIPPER DUO
3386302100 CLIPPER DUO
Brush Deck
*SEE SERIAL NUMBER PAGE.
**CALL MANUFACTURER FOR SERIAL NUMBER
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86223780 8 SCR, M4X8, SET, ISO4029,CP,BLK
2 86224170 2 SHAFT, 6.2MM BRUSH DRIVE
3 86373070 2 ASM, BRUSH END, NON-DRIVE *(5)
4 86012810 1 SHAFT, ASM, DRIVE 16"
5 86223520 3 RING, 28MM INT SNAP PHOSPHATE
6 86223310 1 PULLEY, 5MM HTD, 18T, 12.7 ID
7 86215250 1 BELT, 2S 5MM HTD, 15W, 128T
8 86224660 1 SPRING, TENSIONER
9 86173330 1 WASHER, M5 FLAT, ISO7093 SS
10 86014990 9 SCR, M5X20, SHCS ISO4762, SS
11 86215870 1 BRKT, TENSIONER ARM
12 86012780 2 PULLEY ASM, 5MM HTD 22T
13A 86216050 1 BRUSH, EXTRACTOR 16"
13B 86295520 1 BRUSH, EXTRACTOR 16" NATURAL
14 86223490 2 RING, 10MM EXT SNAP, DIN 471
15 86224130 1 SHAFT, TENSIONER
16 86343870 1 HOUSING ASM, BRUSH DRIVE **
17 86294070 1 PULLEY, 36T 5MM HTD
18 86012790 2 SHAFT ASM, BRUSH DRIVE
19 86172970 3 SCR, M5X12, PHLP FHMS, ISO7046, SS
20 86222870 1 PLATE, BRUSH DRIVE COVER
21 86217780 1 EXTRUSION, DUAL BRUSH 16"
22 86219390 1 HOUSING, BRUSH CLIP
23 86173350 4 WASHER, M5, FLAT, ISO7089,SS
24 86172980 2 SCR, KA50X10, PT OHS, WN14112, PLTD
25 86224630 2 SPRING, BRUSH CLIP
26 86277130 7 SCR, 5/16-18 X 1.00 CARRIAGE SS
27 86215230 1 BEARING, BRONZE FLANGED
28 86294060 1 PULLEY, 30T 5MM HTD
29 86350490 3 PLUG, HOLE, 5MM DIA X 12 MM L
34
Brush Deck Motor
86302100 CLIPPER DUO
3586302100 CLIPPER DUO
Brush Deck Motor
*SEE SERIAL NUMBER PAGE.
**CALL MANUFACTURER FOR SERIAL NUMBER.
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86273750 6 SCR, 1/4-20 X 5/8 HHCS SS
2 86173340 6 WASHER, SPLIT LOCK, 1/4 SS
3 86010630 6 WASHER, 1/4 ID X 5/8 OD SS
4 86215880 2 BRKT, MOTOR MOUNT
5 86294490 1 BRUSH MOTOR ASM 115V INCLUDES #4, 16,17
6 86222290 3 NUT, 5/16-18 HEX NYLOCK SS
7 86346070 2 COUPLER, 2-JAW, 35MM *(2) WAS 86217250
INCLUDES #9
8 86234600 1 COUPLER, SPIDER *(2) WAS 86217260
9 86172960 2 SCR, SET, M6X8, SH, ISO4029,SS
10 86225790 3 WASHER, 5/16 X .63 SS
11 86005640 1 NUT, 10-32 HEX NYLOCK
12 86002390 1 CLAMP, 1.75" WORM GEAR X .312
13 86198450 1 CLAMP, 5/16 NYLON
14 86276820 1 SCR, 10-32 X 1/2 PTHMS BLK NP
15 86216750 1 CLAMP, WORM GEAR 40-64MM
16 86332820 - RUN CAPACITOR 25 UF SERVICE
17 86332830 - START CAPACITOR 150 UF SERVICE
36
Brush Deck Mounting
1
2
3
4
5
6
78
19
10
11
12
2
3
15
16
17
18
4
3
2
13
3
9
14
7
20
21
86302100 CLIPPER DUO
3786302100 CLIPPER DUO
Brush Deck Mounting
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86302710 1 DEFLECTOR, SPRAY
2 86270830 11 NUT, 5/16-18 HEX NYLOCK SS
3 86010670 13 WASHER, 5/16 FLAT SS
4 86259410 4 WASHER, THRUST .51 ID X 1 OD X .063
5 86296450 1 BRKT, DECK ARM CROSSBAR
6 86228990 4 BEARING, FLNGD, .314 ID X .502 OD
7 86277130 8 SCR, 5/16-18 X 1.00 CARRIAGE SS
8 86295010 1 BRKT, DECK ARM RIGHT
9 86294940 1 BRKT, LEFT DECK HANGER
10 86294950 1 BRKT, RIGHT DECK HANGER
11 86270990 4 NUT, 10-32 HEX NYLOCK
12 86010650 4 WASHER, #10 X 9/16 OD
13 86071800 2 BRKT, BRUSH DECK PIVOT
14 86225790 1 WASHER, 5/16 X .63 SS C
15 86006580 2 SCR, 1/4-20 X 1/2 PPHMS SS DL
16 86395270 1 COVER, BRUSH DECK MOTOR
17 86008460 2 SPACER, .500OD X .391ID X .400
18 86296480 2 CUSHION, BRUSH DECK
19 86295020 1 BRKT, DECK ARM LEFT
20 86271840 1 NUT, 5/16-18 HEX NYLOCK THIN SS
21 86361560 1 GUARD, SPLASH
38
Control Panel
1
23
4
6
7
8
11
12
13
14
15
16
17
7
9
19
19
21
22
25
10
18
5
20
24
25
23
16
26
16
16
86302100 CLIPPER DUO
3986302100 CLIPPER DUO
Control Panel
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86002010 2 BOOT, 3/8 CIRCUIT BREAKER
2 86001980 1 BREAKER, 15A 250VAC 50VDC
3 86215670 1 BREAKER, 8A VDE CIRCUIT
4 86308020 1 GASKET, HANDLE CTRL PNL
5 86173030 4 SCR, M4 X 6, PHMS, ISO7045, PL
6 86173300 1 WASHER, M8, FLAT ISO7089, SST
7 86005640 3 NUT, 10-32 HEX NYLOCK
8 86172640 1 NUT, M8, NYLOCK, ISO7040, SST
9 86223010 1 PLATE, CONTROL PANEL
10 86301820 1 TRANSFORMER, 24V, 115V
11 86224730 1 SPRING, COMP, 12MM OD X 12.7MM
12 86224930 1 STRAIN RELIEF, 14/3 STRAIGHT
13 86007130 1 SWITCH DPDT 2-POSITION ROCKER
14 86007200 1 SWITCH, DPDT3-POSITION ROCKER
15 86007140 1 SWITCH, SPST 2- POSITION ROCKER
16 86010640 6 WASHER, #10 LOCK EXT STAR SS
17 86295700 1 BRKT, ELECTICAL SEPARATOR
18 86391130 1 BRKT, HANDLE TRANSFORMER
19 86276820 5 SCR, 10-32 X 1/2 PTHMS BLK NP
20 86298690 1 RELAY, 24VAC
21 86297750 1 CORD ASM, 14/3 X 22 PGTL
22 86233170 1 CLAMP, 3/8 NYLON UL/CSA
23 86234110 1 CORD SET, 14/3 SJTW-A X 50' YLW
24 86391120 1 BRKT, HANDLE RELAY
25 86006620 4 SCR, 6-32 X 1/4 PPHMS SS
26 86005700 1 NUT 10-32 W/STAR WASHER PLTD
40
Decal
6
1
2
3
4
5
86302100 CLIPPER DUO
4186302100 CLIPPER DUO
Decal
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86221470 1 LABEL, ACCESSORY
2 86244680 1 LABEL, CLIPPER DUO
3 86004970 1 LABEL, WINDSOR LOGO DOMED
4 86298670 1 LABEL, BRUSH INSTALL
5 86295620 1 LABEL, CTRL PNL CLP DUO
6 86390460 1 LABEL, STRAINER, CLP DUO
42
Hand Tool
1
2
3
4
5
86302100 CLIPPER DUO
4386302100 CLIPPER DUO
Hand Tool
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86200810 1 NIPPLE, 1/8 FPT QD FEM BRASS
2 86293280 1 HOSE, 1/4" RETRACTABLE
3 86293290 1 HOSE ASM, 38.1 X 711 BLK VAC
4 86293500 1 HANDTOOL ASM
5 86293750 1 RETAINER, SOLUTION HOSE
44
Handle
1
3
5
9
10
2
8
6
7
4
1
1
11
86302100 CLIPPER DUO
4586302100 CLIPPER DUO
Handle
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86312730 3 SWITCH, HANDLE
2 86224500 4 SPACER, HANDLE EXTRUSION
3 86218660 1 HANDLE, GRIP
4 86223830 1 SCR, M8X40, SHCS, ISO 4762, SST
5 86173000 3 SCR, KA40X20, PT OVAL, WN1412, PL
6 86293400 4 SCR, M5X12 SHCS GR 10.9 PLT
7 86218960 1 HOOK, UPPER, CORD
8 86218950 2 HOOK, LOWER, CORD
9 86218640 1 HANDLE, EXTRUSION, LEFT
10 86218630 1 HANDLE, EXTRUSION, RIGHT
11 86216500 2 CABLE - ACTUATION, HANDLE
46
Handle Bracket
1
2
3
4
5
6
78
9
10
11
12
13
14
15
3
4
10
15
16
17
86302100 CLIPPER DUO
4786302100 CLIPPER DUO
Handle Bracket
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86276800 5 SCR, 10-32 X 3/8 HHMS SS
2 86279170 6 WASHER, #10 X 1.0 FLAT
3 86296830 2 BRKT, HANDLE PIVOT
4 86296860 2 PLATE, HANDLE PIVOT LATCH
5 86296880 1 LEVER, HANDLE RELEASE LEFT
6 86296890 1 LEVER, HANDLE RELEASE RIGHT
7 86296920 1 BRKT, HANDLE TANK MOUNT
8 86296970 1 MECHANISM MOUNT, LEFT
9 86296980 1 MECHANISM MOUNT, RIGHT
10 86302860 2 SPRING, EXT .25D X 1.13L X .031W
11 86298840 1 SCR, 10.32 X 1.0 HHMS PLT
12 86233170 1 CLAMP, 3/8 NYLON UL/CSA
13 86005640 1 NUT, 10-32 HEX NYLOCK
14 86274400 4 SCR, 1/4-20 X 5/8 BHCS
15 86298830 2 NUT, 10-32 LOCK DT 1/8 THK PLT
16 86312160 1 KIT HANDLE PIVOT LEFT INCLUDES
#3,4,5,8 AND 10
17 86324360 1 KIT HANDLE PIVOT RIGHT INCLUDES
#3,4,6,9 AND 10
48
Handle Mounting
1
2
3
4
5
6
7
4
2
8
86302100 CLIPPER DUO
4986302100 CLIPPER DUO
Handle Mounting
*SEE SERIAL NUMBER PAGE
**CALL MANUFACTURER FOR SERIAL NUMBER
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86274400 2 SCR, 1/4-20 X 5/8 BHCS
2 86006950 6 SCR, 10-32 X 1/2 PPHMS BLK NP
3 86276490 6 SCR, 5/16-18 X 5/8 HHCS SS
4 86010670 6 WASHER, 5/16 FLAT SS
5 86345230 2 CAP, BRUSH ASM, CLP DUO **
6 86295770 2 CAP, HANDLE, INNER
7 86297220 1 PANEL, CONN. ACCESS
8 86379640 2 WASHER, NYL, RETAINING, #10, .03 THK *(4)
50
Handle Release Lever
15
16
17
18
4
4
1
2
3
5
6
7
8
9
10
11
12
13
14
86302100 CLIPPER DUO
5186302100 CLIPPER DUO
Handle Release Lever
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86215240 2 BEARING, FLANGE, 10M ID
2 86215630 1 BRACKET, LEVER, CONSOLE
3 86216870 1 CONSOLE, HANDLE
4 86008650 4 COTTER, 14" RING
5 86218190 2 GASKET, CONSOLE, TUBE
6 86218020 1 GASKET, LEVER, HANDLE
7 86221730 1 LEVER, PIVOT HANDLE
8 86222280 4 NUT, 10-32 HEX NYLOCK SS
9 86295820 2 PIN, LEVER SHAFT
10 86221840 1 PIN, LINKAGE
11 86222550 1 PIN, PIVOT, LEVER
12 86222990 1 PLATE, PIVOT, LEVER
13 86173030 4 SCR, M4 X 6, PHMS, ISO7045, PL
14 86293370 4 SCR, M8X70, HHCS, GR 10.9 PLT
15 86224540 4 SPACER, 8.5 ID X 45L
16 86254970 1 SPRING, COMP 18MM OD X 83 X 2
17 86259400 1 WASHER, THRUST .51 ID X 1 ODBRO
18 86225950 1 WELDMENT, PIVOT SHAFT, LEVER
52
Recovery Tank
1
2
3
4
5
6
7
8
9
10
11
86302100 CLIPPER DUO
5386302100 CLIPPER DUO
Recovery Tank
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86293520 1 DOME ASM, CLIPPER DUO COMPLETE W/
GASKET
2 86218180 1 GASKET, DOME
3 86003630 1 FLOAT SHUT-OFF
4 86299180 1 TANK, RECVRY, DK GRAY (TRIMMED)
5 86297250 1 HOOK, WIREFORM, HANDTOOL
6 86006950 2 SCR, 10-32 X 1/2 PPHMS BLK NP
7 86004500 1 HOSE, CAP
8 86004510 1 HOSE, INSERT
9 86002400 1 CLAMP, 2.0" WORM GEAR X .312W
10 86296640 1 HOSE, 1.5 X 19.0 DRAIN
11 86233140 1 CLAMP, 2.0" WORM GEAR
54
Solution - From Serial Number (*6)
3
5
6
7
8
9
10
12
13
14
16
11
14
315
19
2
17
4
18
1
15
86302100 CLIPPER DUO
5586302100 CLIPPER DUO
Solution - From Serial Number (*6)
*SEE SERIAL NUMBER PAGE.
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86308240 1 GASKET, SOLUTION ASSY
2 86367130 1 ELBOW, JG, 3/8 STEM X 1/4 TUBE
3 86218360 2 GROMMET, 3/4 ID X 7/8 GROOVE
4 86367120 1 ELBOW, JG, 3/8 STEM X 3/8 TUBE
5 86005640 4 NUT 10-32 HEX NYLOCK
6 86273930 2 SCREW 8-32 X 1/2 PPHMS
7 86006790 2 SCREW 10-32 X 3/8 HHTR W/STAR
8 86274290 2 SCREW, 10-32 X .375 PHPNHMS SS
9 86298840 4 SCR, 10-32 X 1.0 HHMS PLT
10 86010650 4 WASHER #10 X 9/16 OD
11 86367640 1 ELBOW, UNION, JG, 3/8 TUBE
12 86294700 1 BRKT, SOLUTION ASSY
13 86294720 1 ASSY, FRAME, SOLUTION
14 86297930 2 GROMMET, .50ID X .06
15 86298120 1 NUT, SPEED, #8-32
16 86299120 1 TERMINAL STRIP, 4-POS, .25
17 86390430 1 TUBE, NYL 3/8 X 10.75"LG
18 86004350 1 HOSE 3/8ID NYL11 YLW X 5.75"
19 86364240 1 PUMP, 115V 120PSI SW W/INTERNAL BY PASS
56
Solution - Prior to Serial Number (*6)
3
5
6
7
8
9
10
12
13
14
16
19
14
315
15
20
21
18
17
11
4
2
1
86302100 CLIPPER DUO
5786302100 CLIPPER DUO
Solution - Prior to Serial Number (*6)
*SEE SERIAL NUMBER PAGE.
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86308240 1 GASKET, SOLUTION ASSY
2 86197420 1 ELBOW, 3/8NPT STREET
3 86218360 2 GROMMET, 3/4 ID X 7/8 GROOVE
4 86200280 1 HOSEBARB, 3/8 MPT X 1/4 90D
5 86005640 4 NUT 10-32 HEX NYLOCK
6 86273930 2 SCREW 8-32 X 1/2 PPHMS
7 86006790 2 SCREW 10-32 X 3/8 HHTR W/STAR
8 86274290 2 SCREW, 10-32 X .375 PHPNHMS SS
9 86298840 4 SCR, 10-32 X 1.0 HHMS PLT
10 86010650 4 WASHER #10 X 9/16 OD
11 86197940 1 HOSEBARB, 3/8MPTX1/2 90D DL
12 86294700 1 BRKT, SOLUTION ASSY
13 86294720 1 ASSY, FRAME, SOLUTION
14 86297930 4 GROMMET, .50ID X .06
15 86298120 1 NUT, SPEED, #8-32
16 86299120 1 TERMINAL STRIP, 4-POS, .25
17 86358710 1 HOSE ASSEMBLY, CLP DUO
18 86281980 1 HOSE, 1/2ID WIRE BOUND X 5"
19 86298070 1 ASSY, PUMP 110V
20 86233150 3 CLAMP, 3/8 HOSE (D-SLOT)
21 86240530 1 HOSEBARB, 1/2 X 1/4 X 1/2, TEE
58
Solution - From Serial Number (*6)
86302100 CLIPPER DUO
5986302100 CLIPPER DUO
Solution - From Serial Number (*6)
*SEE SERIAL NUMBER PAGE.
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86302620 1 FOAM, 1 X 1 X 20
2 86390450 1 TUBE, NYL 1/4 X 17.5"LG
3 86367210 2 TUBE, NYL, 1/4 X 8.38 LG
4 86367150 2 ELBOW, JG, 1/4 STEM X 1/4 TUBE
5 86270780 1 NUT, 8-32 HEX
6 86273930 2 SCR, 8-32 X 1/2 PPHMS
7 86006520 6 SCR, 8-32 X 3/8 PPHMS SS
8 86295050 1 PLATE, BOTTOM
9 86295060 1 COVER, SIDE
10 86297210 1 COVER, NOZZLE MOUNT
11 86297850 1 CLAMP, SOLENOID PUMP
12 86297890 1 TERMINAL STRIP, 3-POS, .25
13 86299330 1 HARNESS, HANDLE CONNECTOR
14 86390380 1 ADAPTER, 1/2MPT X 3/8FPT X 1/8FPT
15 86300310 1 BUSHING, STRAIN RELIEF
16 86367220 1 TUBE, NYL, 1/4 X 20 LG
17 86310710 1 SCR, 8-32 X 1/2" PFHMS PLT
18 86390390 1 STRAINER, 80MESH SCREEN CYL
19 86298090 1 ASSY, NOZZLE MOUNT
20 86390400 1 CONNECTOR, JG, 3/8MPT X 3/8 TUBE
21 86297230 1 BAFFLE, ACOUSTIC
22 86297440 1 JET, PROMAX, 11008
23 86012550 1 JET, PROMAX, 11001
24 86004570 2 JET BODY, MINI PROMAX BODY
25 86010820 2 WASHER, 7/16 X 3/4 X .19 RUBBER
26 86367160 5 ELBOW, FIXED, JG, 1/4 TUBE X 1/8 MPT
27 86373360 2 TUBE, NYL, 1/4 X 1.63 LG
28 86367170 1 TEE, UNION, JG, 1/4 TUBE
29 86297290 1 VALVE, SOLENOID, 120VAC, 1/8 NPT
30 86373350 1 TUBE, NYL, 1/4 X 32 LG
31 86353090 2 SCR, 8-32 X 5/16 PPHMS SS
32 86201110 1 PUMP, 110/120 60 HZ FLOJET
33 86367180 2 ADAPTER, FML, 1/4 TUBE X 1/8 FPT
34 86302640 1 FOAM, SOLN ASM LID
35 86010640 3 WASHER, #10 LOCK EXT STAR SS
36 86245040 1 LABEL, GROUND SYMBOL
37 86010650 1 WASHER #10 X 9/16 OD
38 86006800 1 SCR, 10-32 X 1/2 PHTR PLT
39 86395250 1 COVER, SOLN ASM, LOWER, TRIM
40 86006790 7 SCREW 10-32 X 3/8 HHTR W/STAR *(3)
60
Solution - Prior to Serial number (*6)
20
2
20
19
27
28
29
30
3
27
32
1
26
13
27
27
34
35
35
39
37 38
36
14
4
40
40
33
26 25
24
23
22
1
3
3
5
6
31
8
9
10
11
12
13
15
16
18
21
1
2
17
7
7
1
1
1
1
31
86302100 CLIPPER DUO
6186302100 CLIPPER DUO
Solution - Prior to Serial Number (*6)
*SEE SERIAL NUMBER PAGE.
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86233090 9 CLAMP, 1/4 ID HOSE
2 86233150 2 CLAMP, 3/8 HOSE (D-SLOT)
3 86281060 4 HOSE, 1/4ID NYLOBRD X 8"
4 86197640 2 HOSEBARB, 1/8" FPT X 1/4"
5 86270780 1 NUT, 8-32 HEX
6 86273930 2 SCR, 8-32 X 1/2 PPHMS
7 86006520 6 SCR, 8-32 X 3/8 PPHMS SS
8 86295050 1 PLATE, BOTTOM
9 86295060 1 COVER, SIDE
10 86297210 1 COVER, NOZZLE MOUNT
11 86297850 1 CLAMP, SOLENOID PUMP
12 86297890 1 TERMINAL STRIP, 3-POS, .25
13 86299330 1 HARNESS, HANDLE CONNECTOR
14 86281980 1 HOSE, 1/2ID WIRE BOUND X 5"
15 86300310 1 BUSHING, STRAIN RELIEF
16 86301050 1 HOSE, 1/4 ID NYLOBRD X 27"
17 86310710 1 SCR, 8-32 X 1/2" PFHMS PLT
18 86256090 1 STRAINER, 1/2 FPT 80 MESH
19 86298090 1 ASSY, NOZZLE MOUNT
20 86001530 2 HOSEBARB, 1/2MPT X 1/2 HOSE 90
21 86297230 1 BAFFLE, ACOUSTIC
22 86297440 1 JET, PROMAX, 11008
23 86012550 1 JET, PROMAX, 11001
24 86004570 2 JET BODY, MINI PROMAX BODY
25 86010820 2 WASHER, 7/16 X 3/4 X .19 RUBBER
26 86197400 3 ELBOW, 1/8NPT STREET
27 86240610 4 HOSEBARB, 1/8MPT X 1/4H 90D
28 86197750 1 TEE, 1/8 NPT STREET RUN
29 86297290 1 VALVE, SOLENOID, 120VAC, 1/8 NPT
30 86197520 1 HOSEBARB 1/8MPT X 1/4 DL
31 86353090 2 SCR, 8-32 X 5/16 PPHMS SS
32 86201110 1 PUMP, 110/120 60 HZ FLOJET
33 86302620 1 FOAM, 1 X 1 X 20
34 86302640 1 FOAM, SOLN ASM LID
35 86010640 3 WASHER, #10 LOCK EXT STAR SS
36 86245040 1 LABEL, GROUND SYMBOL
37 86010650 1 WASHER #10 X 9/16 OD
38 86006800 1 SCR, 10-32 X 1/2 PHTR PLT
39 86395250 1 COVER, SOLN ASM, LOWER, TRIM
40 86006790 7 SCREW 10-32 X 3/8 HHTR W/STAR *(3)
62
Solution Tank
86302100 CLIPPER DUO
6386302100 CLIPPER DUO
Solution Tank
* SEE SERIAL NUMBER PAGE
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86200820 1 NIPPLE, 1/8FPT QD ,MALE BRASS
2 86260690 1 HOSE ASM, FCT ADPTR X 60" NBRD
3 86233110 1 CLAMP, 1.0" WORM GEAR
4 86233090 1 CALMP 1/4 ID HOSE
5 86234790 1 COVER, CLP SOLUTION
6 86238460 1 HOOK, STRAP
7 86373610 1 CONNECTOR, JG, 1/4 TUBE X 1/8 MNPT (*6)
8 86197920 1 HOSEBARB, 1/2MPT X 3/8 NYL DL
9 86395260 1 SHROUD, FRONT
10 86006860 4 SCR, #10 X 1/2 PPHST TYPE B SS
11 86276160 1 SCR, 10-32 X 5/8 PPHMS BLK
12 86276290 3 SCR, #10 X 3/4 PPHST HI-LO BLK
13 86276490 1 SCR, 5/16-18 X 5/8 HHCS SS
14 86277050 1 SCR, 5/16-18 X 3/4 SHCS SS
15 86240790 1 HOSEBARB, 1/2MPT X 3/4 90D
16 86010650 4 WASHER, #10 X 9/16 OD
17 86010670 1 WASHER, 5/16 FLAT SS
18 86297620 1 STRAP, HAND TOOL
19 86297990 1 BRKT, HANDTOOL HOSE
20 86299390 1 BAFFLE, FILL PORT
21 86299530 1 BRKT, BOTTLE & QD MOUNT
22 86299590 1 HOSE, 3/4ID X .12W CLR X 25"
23 86390420 1 TANK, SOLN, TRIM (BLUE) (*6)
24 86270920 1 NUT, 6-32 HEX NYLOCK SS
25 86273950 1 SCR, 6-32 X 1/2 PPHMS
26 86246080 1 LANYARD, 18.0 W/LOOP & EYE
27 86301780 1 TANK, SOLN,TRIM (BLUE) (*6)
64
Vacuum Shoe
86302100 CLIPPER DUO
6586302100 CLIPPER DUO
Vacuum Shoe
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86225650 1 VACUUM SHOE, 18"
2 86218110 1 GASKET, 18" VAC SHOE OUTER (TWO HALVES)
3 86218270 2 GASKET, 18 " VAC SHOE SIDE
4 86218260 1 GASKET, 18" VAC SHOE CENTER
5 86223230 1 PLATE, 18" VACUUM SHOE
6 86172950 12 SCR, M5X12, SHCS, ISO4762, SS
7 86293170 1 WIPER ASM 18"
8 86293190 2 PIN, CLEVIS
9 86293180 1 BEARING, BRONZE FLANGED
10 86218250 1 GASKET 18" WIPER
66
Vacuum Shoe Mounting
86302100 CLIPPER DUO
6786302100 CLIPPER DUO
Vacuum Shoe Mounting
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86003010 1 CUFF. HOSE 1.5" BLK A 2161
2 86004290 1 HOSE, 1.5 BLK VAC X 45"
3 86002390 1 CLAMP, 1.75" WORM GEAR X .312
4 86297470 1 ASM, TRAVEL LIMITER
5 86276490 2 SCR, 5/16-18 X 5/8 HHCS SS
6 86010670 2 WASHER, 5/16 FLAT SS
7 86295030 2 SPRING, EXT .562D X 6.0L X .072W
8 86278280 2 SHOULDER BOLT
9 86296510 1 BRKT ASM, VAC SHOE MOUNT
10 86005810 2 NUT, 1/4-20 HEX NYLOCK SS
11 86259420 2 WASHER, THRUST .51 ID X 1 ODBRO
12 86272750 1 RING, 5/8 EXTERNAL SNAP
13 86010730 1 WASHER, 5/8
14 86298080 2 SCR, 5/16-18 X 3/4 FHSC SS
15 86259410 2 WASHER, THRUST .51 ID X 1 OD X .063
16 86010630 2 WASHER, 1/4 ID X 5/8 OD SS
17 86273750 2 SCR, 1/4-20 X 5/8 HHCS SS
18 86293160 2 VAC SHOE ASM 18"
19 86300340 1 BLOCK, DECK LINKAGE
20 86014990 1 SCR, M5X20, SHCS, ISO4762, SS
68
Vacuum
1
2
3
4
5
6
86302100 CLIPPER DUO
6986302100 CLIPPER DUO
Vacuum
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86300300 4 SCR, #8 X 2" PPHSMS
2 86217480 1 COVER, VAC MOTOR
3 86299250 1 ASSY, VAC MOTOR
4 86002390 1 CLAMP, 1.75" WORM GEAR X .312
5 86004290 1 HOSE, 1.5 BLK VAC X 45"
6 86302620 1 FOAM, 1 X 1 X 20
70
Wheel & Axle
1
2
3
4
5
6
7
2
1
86302100 CLIPPER DUO
7186302100 CLIPPER DUO
Wheel & Axle
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86276490 5 SCR, 5/16-18 X 5/8 HHCS SS
2 86010670 5 WASHER, 5/16 FLAT SS
3 86219480 2 HUBCAP, 9.75" WHEEL
4 86001660 2 HUBCAP, 5/8" SHAFT
5 86226050 2 WHEEL, 9.75" X 1.5"
6 86010730 2 WASHER, 5/8 ID X 1.18 X .06 SS
7 86294920 1 AXLE ASM, CLIPPER DUO
72
Wiring Diagram
BLK
BRN
BLU
RED
WHT
GRN
BLK
BRN
BLU
RED
BLK
BLK
BLK
PUMP SOL
VALVE SOL
PUMP
VAC MOTOR
ASSY
BLK
WHT
GRN
BLK
BLK
WHT
GRN
WHT
RED
TERMINAL STRIP
TERMINAL STRIP
10
RED
BLK
12
BLK
14
BLK
WHT
GRN
SOLUTION GROUP
BLK
WHT
GRN
WHT
RED
BLU
BLK
GRN
YEL
BRN
RUN CAPACITOR
(25 µF)
BLK
WHT
BLK
BRUSH DRIVE MOTOR
START CAPACITOR
(150 µF)
YEL
WHT WHT
WHT
BLK
WHT
WHT
WHT
JACKETED CABLE
ATTACH TO CTRL BRKT
CTRL PNL GRD LUG
WHT
GRN
RED
BLU
BRN
BLK
WHT
GRN
BLK
RED
BLK
HANDLE CONSOLE
SWITCH SWITCH SWITCH
1
BLU
BLU
WHT
WHT
BLU
WHT
RED
ORG
WHT
BLU
ORG
BLK
BLK
BLK
BLU
BLU
BLU
1413
9
5
1
BRN
RED
RED
BLK
BLU
BRN
WHT
TRANSFORMER
RELAY
90 F/I
PIGGYBACK
CIRCUIT BRKR
VAC MOTOR
PIGGYBACK
PIGGYBACK
PIGGYBACK
PIGGYBACK
90 F/I
90 F/I
90 F/I 90 F/I 90 F/I
90 F/I 90 F/I
90 F/I
90 F/I
90 F/I
SPRAY
BUTTON
CONTINUOUS
LIGHT CLEAN
DEEP CLEAN
ACCESSORY
ALL ON
CIRCUIT BRKR
BRUSH MOTOR
HANDLE SWITCH #3
HANDLE SWITCH #2
HANDLE SWITCH #1
13
11
2
4
5
7
8
8
9
4
9
3
6
15
86302100 CLIPPER DUO
7386302100 CLIPPER DUO
Wiring Diagram
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86296060 1 HARNESS, HANDLE
2 86297750 1 CORD ASM, 14/3 X 22 PGTL
3 86298180 1 WIRE, 540MM BLU/18 76046XSTRIP
4 86296010 2 WIRE, 240MM ORG/18 76031X76046
5 86296020 1 WIRE, 150MM RED/18 76031X76046
6 86295980 1 WIRE, 605MM BRN/18 76046X76047L
7 86268210 1 WIRE, 15" GRN/18 76008 X 76008
8 86295990 2 WIRE, 80MM BLU/18 76031X76046
9 86296000 2 WIRE, 150MM WHT/18 76046X6046
10 86299330 1 HARNESS, HANDLE CONNECTOR
11 86299370 1 WIRE, 10"WHT/14 76029 X 76029
12 86299340 1 HARNESS, BRUSH DECK
13 86299360 1 WIRE, 10" RED/14 76029 X 76029
14 86294220 1 BRUSH DECK WIRING HARNESS
15 86312170 1 HANDLE HARNESS CONNECTOR
74
Suggested Spare Parts
PART NO. DESCRIPTION SERIAL NO.
FROM NOTES
86215250 BELT, 2S 5MM HTD, 15W, 128T
86216050 BRUSH, EXTRACTOR 16"
86295520 BRUSH, EXTRACTOR 16" NATURAL
86002010 BOOT, 3/8 CIRCUIT BREAKER
86001980 BREAKER, 15A 250VAC 50VDC
86215670 BREAKER, 8A VDE CIRCUIT
86218290 GASKET, CONSOLE, HANDLE
86348660 SWITCH, 2-POSN, BRUSH
86007200 SWITCH, DPDT3-POSITION ROCKER
86007140 SWITCH, SPST 2- POSITION ROCKER
86218180 GASKET, DOME
86003630 FLOAT SHUT-OFF
86299250 ASSY, VAC MOTOR
86298070 ASSY, PUMP 110V
86297440 JET, PROMAX, 11008
86012550 JET, PROMAX, 11001
86201110 PUMP, 110/120 60 HZ FLOJET
86234790 COVER, CLP SOLUTION
86256090 STRAINER, 1/2 FPT 80 MESH
86004570 JET BODY, MINI PROMAX BODY
86293170 WIPER ASM 18"
86297870 ASM, INTERIM SWITCH
ALSO ORDER 86266250
(QTY 1) &
86298890 (QTY 1)
TERMINALS
86302100 CLIPPER DUO
7586302100 CLIPPER DUO
Serial Numbers
REF. NO. MODEL: SERIAL #
1 10080480000338
2 10080480002261
3 10080480002570
4 10080480004917
5 10080480005381
6 10080480005163
76
Notes:
86302100 CLIPPER DUO

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