Contents
- 1. Manual 1
- 2. Manual 2
Manual 1
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| Document ID | 2184274 |
| Application ID | E2+gD1ruAnMwfSSlHQB5AQ== |
| Document Description | Manual 1 |
| Short Term Confidential | No |
| Permanent Confidential | No |
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| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 72.54kB (906773 bits) |
| Date Submitted | 2014-02-06 00:00:00 |
| Date Available | 2014-02-06 00:00:00 |
| Creation Date | 2014-01-24 08:57:40 |
| Producing Software | Adobe PDF Library 10.0.1 |
| Document Lastmod | 2014-01-24 08:57:47 |
| Document Title | Manual 1 |
| Document Creator | Adobe InDesign CS6 (Macintosh) |
BPX and TWIN Station interface boxes English Instruction manual 2 Contents Introduction Safety precautions Overall description Measuring (Examples) Sales programme 6.1 6.2 6.3 Data processing system TIS software User’s interface Command library 7.1 7.2 7.3 7.4 7.5 7.5.1 7.5.2 BPX Station Technical data Elements at the front panel Elements at the rear panel IN/OUT connector Operating mode Normal mode Stand-alone mode 10 10 11 8.1 8.2 8.3 TWIN Station Technical data Elements at the front panel Elements at the rear panel 13 13 13 14 9.1 9.2 9.3 LEDs LED status on both BPX and TWIN Station LED status on the BPX in stand-alone mode LED status related to an error message 14 14 15 15 10 10.1 10.2 Assembly and connection Assembly Connection 16 16 17 11 Recycling 18 11 Guarantee 18 12 Declaration of conformity with confirmation of traceability of all indicated values 18 1 Introduction First of all, we thank you for the purchase of an interface box intended for use with TESA’s probes. In order to help you obtaining the best from its operational possibilities, we advise to read this manual carefully beforehand. Moreover, a strict adherence to the safety precautions is the guarantee for reliable measurement results over a long period of use. 2 Safety precautions – Use only the power supply and the charger supplied with the BPX box or TWIN Station. – Do not attempt to dismantle the box, except for those parts listed in this manual. Otherwise you may damage the unit or cause a failure. – Do not expose the probes to excessive force or to shocks. These sensitive instruments must be handled with care (refer to the probe’s instruction manual). – Do not drop or expose your interface box to shocks. Although robust, the built-in measuring system may be damaged, thus leading to incorrect measured values. 3 Overall description Both BPX box and TWIN Station are key components of our product line dedicated to multigauging measurement. Each unit permits inductive probes made by TESA to be connected to any system featuring a USB interface and used for data processing. Their modern design, which is based on the latest technologies, allows for a flexible, fast and independent run of the measuring functions. Their robust construction provides the security as required in the most demanding surroundings and production areas. The choice of the system for data processing is left to the user. Once connected to a host computer fitted with a USB port, each unit will be capable to run the following: – TIS software provided with the BPX box / TWIN Station and used for setting, defining the measurement functions and measuring. – Restricted interface for all settings and commands. – Command library allowing for a direct dialogue. The software is designed to meet the various needs in multigauging measurement, while offering optimum flexibility in terms of inspection means. Each measuring function can easily be defined. All trained users will appreciate the possibility to partly merge the TIS software, even to directly communicate with each box running their own software. These interface boxes of the latest generation stay ahead due to their key features, i.e.: – Robust – Resistant aluminium housing, also flexible for assembly by means of the convenient accessory. – Reliable – Use of start-of-the-art components combined with a Swiss manufacturing for high quality standard. – Modular – Full compatibility with various technologies, thus offering a solution that meets the user’s needs. – Universal – Unlimited use of each interface box. 4 measuring (examples) Typical multigauging measurements The synchronization of up to 64 probes linked together using a number of stackable BPX interface boxes allows synchronized static or dynamic measurement. Input/Ouput signals can be used for measurement command and result classification. 2.0 SSIWS EDAM DNEP TAP 91003.23 SWISS MADE 32.30019 PAT PEND 2.0 Dynamic measurement through a wireless connection When the probe cable is restricting the movement of the operator, or generates a measurement error due to its displacement, precision and freedom are significant advantages of a wireless connection. Each TWIN Station is able to connect up to 8 wireless probes. When used simultaneously with probes from additional BPX boxes or TWIN Station, these probes are synchronized. Measurement in stand-alone mode The BPX box is capable to operate independently in extreme surrounding conditions, or if the measurement results in a simple value classification. SSIWS EDAM DNEP TAP Once properly configured, the BPX box can be disconnected from the PC and used alone through the signal inputs/outputs only. SWISS MADE 91003.23 32.30019 PAT PEND 5 Sales programme Order No. 05030010* Description BPX 44 Including: 04761054 04761055 04761056 Signal inputs/outputs 4 TESA half-bridge probes 4 TESA half-bride probes, linearized Power supply EU and CH cable US cable 100 to 240 V∼, 50-60 Hz 05030012* TWIN Station 8 TESA wireless probes 05060009 Mounting brackets (4 items) *Delivery scope – Interface box – Instruction manual – CD-ROM (drivers and TIS software) – USB cable, 1,80 m long (used to connect the BPX boxes to each other or for connection to the PC. 6 Data processing system A single or several BPX or TWIN Station interface boxes can be connected to a host computer fitted with a USB interface. 6.1 TIS software This software allows for a correct setting of each peripheral device as well as both interface boxes and probes. Running it will also enable you to conveniently define the measuring functions, capture the measured value and export the results. In addition, the BPX box lets the operator configure the stand-alone mode (no PC) and monitor the signal inputs and outputs. The port used for data transmission is a virtual COM port. Minimum profile requirements for used PC: – Windows XP sp3 – .NET Framework 3.5 – Hard disk, 1GB – Image resolution to 900 x 600 pixels For further information about the TIS software, please refer to the instruction manual available on the CD-ROM delivered. 6.2 User’s interface The User’s interface makes it possible for the main tabs provided with the TIS Software to be downloaded in another programme. Running TIS partly allows for easy control of the settings made for both BPX and TWIN Station, including the assignment of the measuring channels and functions, without the need for the measurement to be taken. This software tool is intended for systems used for data processing or data acquisition, which do not provide the core structure needed to handle complex measuring functions. Additional information is available upon request. 6.3 Command library The command library enables a direct communication with the BPX or TWIN Station. This solution is convenient for those programmers/ integrators who want to use a proprietary interface. Additional information is available upon request. 7 BPX Station BPX is a universal electronic interface used for connecting half-bridge probes made by TESA. This box incorporates a multiplexer permitting a series connection of several boxes as well as a monitoring of input and output signals. 7.1 Technical Data Measuring range, commutable (common to two channels) (Indication error range of the digital output (at 20±1°C and ≤ 50% HR ±2000 µm/±200 µm ±5000 µm/±500 µm (long travel probes) ≤ ± (0.05 µm + 0.15%) of the measure range Zero point drift (at 20±1°C and ≤ 50% HR) ≤ ± 0.05 % / °C Sensibility drift (at 20±1°C and ≤ 50% HR) ≤ ± 0.05 % / °C Acquisition time – between 2 subsequent measurements – for the synchronisation ≤10 ms ≤1 ms Data transfer duration – from the serial digital output (USB) PC ports – USB hub Input voltage of the power supply Depends on the operating system of the PC USB 2.0 3 external ports (≤100 mA) 115 to 230 Vrms – 50-60 Hz, -10% to 15% Output voltage of the power supply 7 V typ. at nominal load Rated operating temperature 20°C ±1°C Operating temperature range 10 to 40°C Storage temperature range -10 to 60°C Overall dimensions 55 x 172 x 155 mm (H x L x P) BPX box weight 1 kg Degree of protection Probe voltage and drive frequency IP40 according to IEC/CEI 529, DIN 40050 Robust aluminium housing To IEC/EN 61326-1, US to CFR 47, part 15, subpart B, Class B digital device Using the mounting brackets (accessory) and the screws of the front / rear panel 2.8 Vrms typ. – 13 kHz ±0,5% Signal output for value classification 3 relay digital outputs (max. 50 V, 500 mA) Electromagnetic compatibility Assembly 7.2 Elements at the front panel 1 Signal input connector for standard TESA half-bridge probes (A, B, C and D) Front panel of the BPX box 7.3 Elements at the rear panel 1 Mains connector for the power supply (required to operate the box). 2 USB type B connector, (to the PC or to other BPX box). 3 USB type A connector, (for additional BPX boxes or TWIN Station). 4 IN/OUT connector. 5 LEDs (box ID number or error message). Rear panel of the BPX box 7.4 IN/OUT connector The 15-pin female connector, type D-sub, serves for transmitting any emitted analogue signal from the input channel, but also for monitoring all digital input and output (IN/OUT) signals. 15 BPX Sub-D 15p female connector Pin Signal Functions Pin Signal Functions OUT1 Yellow for rework 10 DTXD – OUT3 Red for scrap 11 OUT com Shared output +U Output, about 7 V, 50 mA max. 12 GND Mass, 0 V IN com Red for scrap 13 OUT2 Green for good GND Mass, 0 V 14 IN1 Input DRXD – 7.5 Operating mode BPX box can operate in two different modes, depending on its state when disconnected from the PC and power supply. There are two operating modes: 1 Standard mode 2 Stand-alone mode 7.5.1 Standard mode This mode requires a PC with the TIS software installed. The software manages the BPX and TWIN Station connected. To connect the BPX, proceed as described hereunder. Connect the power supply first, then the USB cable Procedure Description Connect the power supply LEDs 1, 2 , 4 and 8 blink. Connect the USB cable The PC detects the USB-Hub on the BPX. If the BPX has never been connected to the PC previously, this BPX box will be identified as a new peripheral device, thus requiring for the installation of the driver TESA BPX/BPW. Once this driver is installed and the BPX detected, the LED’s stop blinking and indicate the ID box number. Note If the power supply is removed One or several LEDs will blink. In this case, the BPX box is able to communicate, but unable to measure. 10 Connect the USB cable first, then the power supply Procedure Description Connect USB cable All LEDs blink. The PC detects the USB-Hub on the BPX. Connect power supply If the BPX has never been connected to the PC previously, this BPX box will be identified as a new peripheral device, thus requiring the installation of the driver TESA BPX/BPW. The LEDs 1, 2, 4 and 8 then display ID box number. Note - If the power supply is removed One or several LEDs blink. In this case, the BPX box is able to communicate, but unable to measure. 7.5.2 Stand-alone mode This mode is intended to operate the BPX Box independently from the PC. All setting operations - i.e. setting the master value, collecting the measured value and displaying the result classification - are done through the pins on the 15-pin D-Sub connector. Since a series connection is not allowed in this mode, only one BPX box can be used. The highest number of probes accepted for the measurement is 4. Once the parameters defined and the standalone mode activated in this TIS software, the BPX box can be disconnectd from the PC and work in stand-alone mode. The input/output signals ensure its control. The BPX then requires only the connection of the power supply (no USB-cable). If the set to master procedure has not been done, LEDs 1, 2 blink and LED 8 is on. In this case follow the set to master procedure before proceeding with any actual measurement. Signal input/output functions Pin Signal Note OUT1 Yellow for rework OUT3 Red for scrap 13 14 OUT2 IN1 Green for good Start – Setting (long pressure) +U Output, ≈7 V, up to 50 mA 11 A longer impulse of the input signal triggers the set to master. Set to master (impulse of 5 sec.) OUT 1 OUT 2 OUT 3 IN 1 (impulse) Measurement _____XXX__________________ _____XXX__________________ _____XXX__________________ _ ________∏ ∏ ∏ ∏ ∏ ∏ ____ ∏ Short impulse = 0,5 to 2 seconds Long impulse = 5 seconds 1. Maintain the IN impulse during 5 s to set to master (zeroing). 2. Release the IN impulse when all LEDs become ON with LED 8 flashing. 3. After release of the IN impulse, all LEDs remain ON for 5 s before switching OFF: the set to master has been done properly. BPX is now in continuous measurement mode: the OUT signals are activated according to the predefined tolerances and classification of the measured values. BPX remains in this measurement mode as long as there is no other impulse IN. To deactivate the continuous measurement mode, a short IN impulse will trigger a (static or dynamic – depending on the BPX stand-alone configuration) measurement. Static measurement OUT 1 OUT 2 OUT 3 IN 1 (impulse) Measurement _____X_____:______X_______ _____X_____:______X_______ _____X_____:______X_______ _∏_________:__∏___________ ___∏_______:____∏_________ Dynamic measurement OUT 1 OUT 2 OUT 3 IN 1 (impulse) Measurement ___________X__:__________X_ ___________X__:__________X_ ___________X__:__________X_ __ ∏ ____ ∏____:_∏_____∏____ ___∏_∏_∏_____:___∏_∏_∏____ Deactivating the stand-alone mode To leave the stand-alone mode, the instructions below must be followed: 1 Connect the USB cable. 2 Connect the power supply. The first impulse disables the continuous measurement mode, triggers a measurement and activates the outputs according to the classification of measured value. The second impulse triggers another measurement and activates the outputs according to the classification of measured value. The first impulse disables the continuous measurement mode, triggers a dynamic measurement, which stops at the second impulse. The second impulse stops the dynamic measurement and activates the outputs according to the classification of measured values. The third impulse triggers another dynamic measurement which only stops at the next impulse. And so on. Proceeding in the reverse order causes the BPX box to remain undetected by the PC. Connect the USB cable first, then the power supply – correct procedure Procedure Description Connect the USB cable All LEDs are OFF. Neither the USB-Hub nor the BPX box can be detected by the PC. Connect the power supply The LED 8 is ON. Another LED may additionally lit up, depending on the status of the BPX box. Both the USB-Hub and BPX box are detected. 12 8 TWIN STATION 8.1 Technical data Power supply USB cable USB port 2.0 Acquisition time – between two subsequent measurements – for the synchronisation Rated operating temperature ≤20 ms ≤2 ms 20°C ±1°C Operating temperature range 10 to 40°C Storage temperature range -10 to 60°C Overall dimensions 55 x 172 x 155 mm (H x L x D) Twin Station Weight Degree of protection 0,8 kg IP40 according to IEC/CEI 529, DIN 40 050 Robust housing in aluminium EU to IEC/EN 61326-1, US to CFR 47, part 15, subpart B, Class B digital device According to ETSI EN 300 440 – 2 (CH and UE) FCC 15.249 (US and Canada) 2,402 up to 2,480 GHz (40 channels) 0 dBm -80 dBm (0,1% BER) By means of the screw used to lock each front face (available as optional accessory) Electromagnetic compatibility RF communication – Frequency band – Typical transmitter output power – Typical sensitivity Assembly 8.2 Elements at the front panel Front panel of the TWIN Station 13 8.3 Elements at the rear panel 1 USB connector, type B (to the PC, USB multiplexer or BPX box). 2 LEDs (box ID number or error message). 3 SMA antenna connector, band 2.4 GHz. Rear panel of the TWIN Station 9 Light emitting diodes (leds) The LEDs can either identify the interface box or indicate a warning/error message. When the BPX box operates in the stand-alone mode, they indicate the status of the BPX box. l LED is ON m LED is OFF k LED is blinking 9.1 LED status on both BPX box and TWIN Station the maintenance easier while the measurement programme remains unchanged. Every BPX box or TWIN Station can be identified by its ID number. The assignment of an existing number to a replacement box makes Interface boxes BPX44 in standard mode and TWIN Station Interface LED 8 l ON / m OFF k blinking LED 4 LED 2 Indicates the box ID number (1 to 15) LED 1 All LEDs OFF = 16 Indicates the number of the relevant error message (1 to 15) Example BPX44 in standard mode and TWIN Station Box ID number 15 16 LED 8 LED 4 LED 2 LED 1 14 9.2 Status of LEDs and output signals OUT on the BPX box used in stand-alone mode LEDs indicate the operating status of the BPX box. BPX44 in stand-alone mode Stand-by LED 8 Set to Set to master to be done master done Rework Good Scrap M1 M2 Default l ON m OFF if the IN1 signal is activated LED 4 LED 2 LED 1 M1: Not used M2: Out of range, set to master failed Status of the OUT signals in stand-alone mode Stand-by Set to Set to master to be done master done Rework Good Scrap M1 M2 OUT 1 OUT 2 OUT 3 M1: Incoherent pulse (too short or too long) M2: 1 (or more) probes out of range during set to master or measuring. 9.3 LED status related to an error message Both BPX box and TWIN Station have their own status to indicate their operating status (and error messages included). This status can be Stand-by means that the BPX is waiting for a set to master or measuring command. requested through the PC. In case of error, the box is regarded as the «slave». BPX44 in standard mode and TWIN Station Error message number E1 E3 E5 LED 8 LED 4 LED 2 LED 1 E9 E14 E15 A9 A11 Error messages E1 Power supply missing. E3 BPX hardware problem. E5 Corrupted probe memory (BPX). E9 Fatal error, unexpected event. E14 BPX or TWIN not initialized. E15 USB communication error, driver not installed. A9 BPX in stand-alone mode: the USB cable is connected, but the power supply is missing. A11 BPX is in stand-alone mode, the set to master has to be done as described in chapter 7.5.2 15 10 Assembly and connection 10.1 Assembly The box may simply be placed onto a flat surface. The rubber seal avoid slipping. The mounting brackets available as an option allow for the box to be fixedly mounted on any surface or the stacking of several BPX or TWIN Station. Mounting brackets 05060009 (4 pièces) 05030010 BPX 16 05030012 TWIN Station 10.2 Connection The connection is flexible, according to the measurement application and the various locations. All BPX boxes in use must be individually powered. Use only one connector for data transmission to the PC to ensure the synchronization of the boxes. Choose the parallel connection for each box instead of a series connection that is limited to 4 boxes only. If only TWIN Station are used (without any BPX box), connect them to a multiplexor USB-Hub. Use then a single connector for data transmission from the USB-Hub to the PC, to ensure their synchronization. Connection of 2 BPX boxes Remember to use the charger provided by TESA for the power supply. Connection of 4 BPX boxes and 2 TWIN Station PW = Power Supply 17 Connection of 16 BPX boxes 18 11 recycling Each product must be treated separately. It is therefore important to comply with the rules in force in your country as regards recycling. 12 GuARANTEE We guarantee each product against any fault of design, manufacture or material for a period of 12 months from the date of purchase. Any repair work carried out under the guarantee is free of charge. Our responsibility is limited to the repair of the relevant product or, if we consider it necessary, to its free replacement. The following are not covered by the guarantee: batteries and damage due to incorrect handling, failure to observe the instruction manual, or attempts by any non-qualified party to repair the product; any consequences whatever which may be connected either directly or indirectly with the product supplied or its use. (Extract from our General Terms of Delivery, December 1st, 1981) 13 DECLARATION OF CONFORMITY AND CONFIRMATION OF TRACEABILITY OF all indicated VALUES We thank you for your confidence in purchasing our products, which have been thoroughly checked in our factory. We declare under our sole responsibility that each product is in conformity with all technical data as specified in our sales literature (instruction manual, leaflet, catalogue). In addition, we certify that the measuring equipment used to check the products refers to national master standards. Traceability of the measured values is guaranteed by our Quality Assurance. Notice For the USA and CANADA: This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. 19 Changes or modifications made to this equipment not expressly approved by TESA may void the FCC authorization to operate this equipment. Radiofrequency radiation exposure Information: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance of 20 cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Under Industry Canada regulations, this radio transmitter may only operate using the antenna that has been delivered by the manufacturer. Quality Assurance 20 Notes 21
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