TLV Co 00SO2001 Ultrasonic Leak Detector/SonicMan User Manual 15 TLV SO2
TLV Co Ltd Ultrasonic Leak Detector/SonicMan 15 TLV SO2
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Manual
072-65251M-03 (SonicMan SO2) 21 Jun 2007
Gas Leak Detection System
Ultrasonic Leak Detector
SonicMan: S02(-EX)
Copyright © 2007 by TLV CO., LTD.
All rights reserved
ISO 9001/ ISO 14001
Manufacturer
Kakogawa, Japan
is approved by LRQA LTD. to ISO 9001/14001
072-65251M-03 (SonicMan SO2) 21 Jun 2007
2
Introduction
Thank you for purchasing the TLV gas leak detection system, the SonicMan System.
This product has been thoroughly inspected before being shipped from the factory. When the
product is delivered, before doing anything else, check the specifications and external
appearance to make sure nothing is out of the ordinary.
The SonicMan System is made up of the following 3 components:
Ultrasonic Leak Detector SonicMan :SO2(-EX)
PDA
(Personal Digital Assistants)
Software SonicLogger :SO-DL
Inspection Data Management Software SonicManager :SO-PC
This instruction manual is intended for use with the Ultrasonic Leak Detector - the
SonicMan: SO2(-EX). For instructions on the use of the SonicLogger: SO-
DL and the SonicManager: SO-PC, please see their respective instruction manuals.
Instruction manuals for the optional PDA (hardware), headphone and other components are also
included. The safety precautions listed in these manuals must be followed to ensure safe and
correct use of the product, to prevent personal injury to yourself and others and to prevent
damage to property. To ensure safe and correct use of this product, be sure to observe the safety
precautions listed in this manual as they relate to installation, operation, maintenance and repair
of the product. Furthermore, TLV accepts no responsibility for any damage or accidents occurring
as a result of failure to observe these safety precautions.
Be sure to read these instruction manuals carefully before use and follow the instructions to be
sure o
f using the product properly. Additionally, as these manuals are necessary not only for
initial software setup but also for subsequent troubleshooting, please keep them in a safe place
for future reference.
This product has undergone strict quality management and product inspection before being
shipped from the factory. However, in the event of malfunction or defects, please contact your
local TLV representative or the TLV customer service center.
TLV accepts no responsibility for incorrect use of the product by the customer or any third-party,
malfunction occurring during use, other defects and any damaged caused by this product,
excluding cases in which it is under obligation to pay reparations by law.
This instruction manual and product are subject to modifications without notice, for the purpose of
improvement.
Unauthorized reprinting or reproduction, in whole or in part, of this instruction manual or this
product’s hardware or software is strictly prohibited.
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1)This device may not cause harmful interference, and
(2)this device must accept any interference received, including interference that ma
y
cause undesired operation.
Contents
072-65251M-03 (SonicMan SO2) 21 Jun 2007
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Contents
Introduction ..................................................................................................2
Contents ......................................................................................................3
1 SonicMan Standard Set.................................................................4
2 Observe These Precautions to Ensure Safety........................................5
1.
SO2(-EX) Precautions..................................................................... 6
2.
Battery Pack Precautions....................................................................... 7
3.
Charger Precautions.............................................................................. 9
4.
SO2-EX Precautions............................................................................ 10
3 SonicMan’s Principle of Detection ...............................................11
4 The Procedure for Gas Leak Diagnosis...............................................12
5 SonicMan Components and Features .........................................13
6 Before Using the SonicMan .........................................................14
1.
Charging the Battery Pack................................................................... 14
2.
Inserting and Removing the Battery Pack............................................ 14
7 Let’s Try It Out!.....................................................................................15
1.
Turning the Power ON and OFF .......................................................... 15
2.
Attaching the Headphone (In Quiet Areas)........................................... 15
3.
How to Read the Screen ...................................................................... 15
4.
Increasing and Decreasing the Sensitivity............................................ 16
5.
Using the Automatic Sensitivity Adjustment......................................... 16
6.
Turning the Laser Pointer ON and OFF ............................................... 16
7.
Estimating Leakage Amount................................................................ 17
8.
Saving the Inspection Data in the Internal Memory.............................. 19
9.
Recalling Saved Data........................................................................... 21
10.
Deleting Saved Data ............................................................................ 21
11.
Operation Flow Chart........................................................................... 22
8 Optional Settings and Adjustments ......................................................23
1.
Display of Remaining Battery Time ...................................................... 23
2.
Turning ON and OFF the Backlight...................................................... 23
3.
Setting Leakage Amount Calculation to “Automatic” ............................ 23
4.
Setting the Automatic Volume Control.................................................. 23
5.
Setting the Automatic Power OFF Time Delay..................................... 24
6.
Adjusting the Headphone Output Volume ............................................ 24
7. Setting the Date & Time........................................................................... 24
8. Setting Data Communication Way. .......................................................... 25
9 How to Use the Accessories.................................................................26
10 Troubleshooting..................................................................................27
11 Specifications.....................................................................................29
12 Product Warranty ...............................................................................31
1. SonicMan Standard Set
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1 SonicMan Standard Set
1. SO2(-EX)
2. Nozzle
3. Holster
4. Headphone
5. Battery Pack
6. Communications Cable for the PC
7. Battery Charger (Including AC adapter)
8. Storage Case
<Position of Label>
2.
Observe These Precautions to Ensure Safety
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2 Observe These Precautions to Ensure Safety
• Read this “Observe These Precautions to Ensure Safety” section carefully before use and be
sure to follow the instructions.
• Installation, inspection, maintenance, repairs, disassembly, adjustment and valve opening/
closing should be carried out only by trained maintenance personnel.
• The precautions listed in this manual are designed to ensure safety and to prevent equipment
damage and personal injury. For situations that may occur as a result of erroneous handling,
three different types of cautionary items are used to indicate the degree of urgency and the
scale of potential damage and danger: DANGER, WARNING and CAUTION.
• The three types of cautionary items above are very important for safety: be sure to observe all
of them as they relate to installation, use, maintenance and repair. Furthermore, TLV accepts
no responsibility for any accidents or damage occurring as a result of failure to observe these
precautions.
Symbols
Indicates a DANGER, WARNING or CAUTION item.
Indicates an urgent situation which poses a threat of death or serious injury
Indicates that there is a potential threat of death or serious injury
Indicates that there is a possibility of injury or equipment / product damage
The meanings of the various categories of precautionary symbols are as follows:
PROHIBITED
This precautionary symbol
indicates an item or action
that must not be used or
performed
NO
MOISTURE
This precautionary symbol
indicates an item that must
not be allowed to become
wet
DISASSEMBLY
PROHIBITED
This precautionary symbol
indicates an item that must
not be disassembled
NO WET
HANDS
This precautionary symbol
indicates an action or item
that must not be performed
or touched with wet hands
MANDATORY
This precautionary symbol indicates an action or precaution that MUST be
performed or observed
WARNING
CAUTION
DANGER
2.
Observe These Precautions to Ensure Safety
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1. SO2(-EX) Precautions
Do not use any components
other than those included. Use
the included battery pack, charger
and communications cable. Use of
other items could result in
excessive heat generation, ignition,
rupture, electrical shock, fire or
other undesirable situations.
MANDATORY
Take measures to prevent
entanglement. Operating the unit
with the strap, headphone cord or
communications cable hanging
loosely could result in accidents
caused by their becoming caught in
rotating equipment. Hold them
close to the body and take
measures to prevent entanglement
during operation.
MANDATORY
Do not direct the beam of the
laser pointer at people. If the
beam of the laser pointer shines
into eyes, it may result in
deterioration or loss of vision.
When not in use, turn the laser
pointer OFF.
PROHIBITED
SO2 (Standard type) is not
explosion proof type. Do not use
SO2 in hazardous locations.
Failure to observe this precaution
could result in injury, electrical
shock, ignition or fire.
Please check the specification of
SO2-EX whether it can be used in
areas requiring explosion-proof
equipment.
PROHIBITED
Do not disassemble or modify.
Failure to observe this precaution
could result in injury, electrical
shock, ignition or fire.
PROHIBITED
Do not operate the buttons or
stare at the screen while walking.
Failure to observe these
precautions could lead to accidents
such as tripping or collisions.
PROHIBITED
Be attentive to the background
noises in the surrounding area.
When wearing the headphone, it
becomes difficult to hear noises
from the surrounding area. Operate
the unit together with a person who
is not wearing any headphone or
take measures during operation to
ensure advance awareness of
potential dangers in the
surrounding area.
MANDATORY
Do not place components in
microwave ovens or high-
pressure vessels, and do not
place components in the vicinity
of electromagnetic devices. Such
handling could result in excessive
heat generation, smoke, damage to
circuitry, battery fluid leakage,
rupture or ignition.
PROHIBITED
Do not subject the unit to strong
impact and do not throw it. Such
handling could result in leakage of
the battery fluid, excessive heat
generation, rupture, ignition or
injury.
PROHIBITED
Do not turn the power ON while
wearing the headphone. A
sudden loud sound may be emitted,
leading to hearing impairment or
injury. After turning the power ON,
check to see whether a loud sound
is being output before putting on
the headphone.
PROHIBITED
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial equipment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
PROHIBITED
DANGER
WARNING
2.
Observe These Precautions to Ensure Safety
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Make sure no foreign matter gets
inside the unit. In areas with a great
deal of metal powder or other fine
foreign matter, take measure to
prevent this foreign matter from
getting inside the unit. The presence
of such foreign matter could result in
fire or unit failure.
PROHIBITED
Do not let the unit become wet. If
liquid gets inside the unit, it may
result in excessive heat generation,
electrical shock or unit failure. Be
careful of the location of use and the
method of handling.
NO
MOISTURE
Changes or modifications not
expressly approved by the party
responsible for compliance could
void the user’s authority to
operate the equipment.
PROHIBITED
2. Battery Pack Precautions
Do not use any charger other than
the charger provided with the unit.
Failure to observe this precaution
could result in leakage of the battery
fluid, excessive heat generation,
rupture or ignition.
PROHIBITED
Do not disassemble, modify,
solder, etc. Failure to observe this
precaution could result in leakage of
the battery fluid, excessive heat
generation, rupture or ignition.
DISASSEMBLY
PROHIBITED
If fluid leaks from the battery and
gets in the eyes, flush it out. Do
not rub the eyes, and after
immediately flushing out thoroughly
with clean water, see a doctor.
MANDATORY
Refrain from touching the
terminals to other metal items, to
avoid causing a short in the
battery pack. Failure to observe this
precaution could result in leakage of
the battery fluid, excessive heat
generation, rupture or ignition. When
transporting the battery pack, carry it
in the soft case, etc.
PROHIBITED
Do not cause the unit to become
wet by immersing in water, salt
water or liquid chemicals. Failure
to observe this precaution could
result in leakage of the battery fluid,
excessive heat generation, rupture
or ignition.
PROHIBITED
Do not apply heat to the unit or
throw it into a fire. Failure to
observe this precaution could result
in leakage of the battery fluid,
excessive heat generation, rupture
or ignition.
PROHIBITED
Do not leave unit where it will be exposed to direct sunlight or in areas that will
become very hot, such as interiors of cars, near heating equipment, etc. Failure to
observe this precaution could result in leakage of the battery fluid, excessive heat
generation, rupture or ignition.
PROHIBITED
Do not forcibly insert the battery
pack. The battery pack must be
inserted into the SonicMan and
the charger with the proper
orientation. Forcible insertion could
result in fluid leakage, excessive
heat generation, rupture or ignition.
PROHIBITED
Do not use the battery pack in
devices other than the
SonicMan unit. Failure to
observe this precaution could result
in battery pack failure, rupture or fire.
PROHIBITED
CAUTION
DANGER
2.
Observe These Precautions to Ensure Safety
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Cease use of the battery pack immediately if the unit exhibits abnormal operation. If
during battery pack use, charging or storage, irregularities such as fluid leakage, an unusual
smell, unusual heat generation, discoloration or deformation are noticed, cease use of the
unit immediately. If use is continued under such conditions, excessive heat generation,
ignition or rupture may result.
MANDATORY
If full charging does not occur
even after the prescribed charging
time has been exceeded, stop
charging. If use is continued under
such conditions, battery fluid leakage,
excessive heat generation, ignition or
rupture may result.
MANDATORY
If battery fluid leaks and comes
into contact with the body, rinse it
of immediately. There is danger of
resultant damage to the skin.
Immediately rinse any battery fluid
off with clean water.
MANDATORY
When not intending to use for
extended periods of time, remove
the battery pack from the unit and
store in a dry, cool, dark location.
Failure to observe this precaution
could result in fluid leakage, rust,
deterioration in performance or a
reduction in service life.
MANDATORY
Charge the battery pack within the
temperature range of 5° C to 35° C
(. If charged at a temperature outside
of this range, fluid leakage, abnormal
heat generation, ignition or rupture
may result. Additionally, deterioration
in performance or a reduction in
service life may result.
MANDATORY
Do not dispose of the battery pack with normal garbage. The SonicMan battery
pack is recyclable. If at any time, whether before or after use, the battery pack becomes
unnecessary, observe your company regulations and, after insulating the contact terminals
by covering them with tape, return the battery pack to a TLV office.
PROHIBITED
WARNING
CAUTION
2.
Observe These Precautions to Ensure Safety
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3. Charger Precautions
Use only with the specified
voltage. Failure to observe this
precaution could result in smoke,
ignition, rupture or fire from the
charger or battery pack.
MANDATORY
Do not disassemble or modify.
Failure to observe this precaution
could result in excessive heat
generation, ignition, electrical shock
or injury.
DISASSEMBLY
PROHIBITED
Refrain from touching the charger
terminals to other metal items, to
avoid causing a short in the unit.
Failure to observe this precaution
could result excessive heat
generation, ignition or electrical
shock.
PROHIBITED
Do not operate the unit with wet
hands. Failure to observe this
precaution could result in electrical
shock.
NO WET
HANDS
Do not use the unit in humid areas
or in areas in which it could
become wet from water or liquid
chemicals. Failure to observe this
precaution could result in electrical
shock, excessive heat generation or
ignition.
NO
MOISTURE
Do not charge a battery pack
other than the SonicMan
battery pack. Failure to observe this
precaution could result in excessive
heat generation, ignition, rupture or
fire.
PROHIBITED
Do not charge in areas that have a great deal of dust or metal powder. The presence of
dust or metal powder could result in excessive heat generation or fire.
PROHIBITED
Do not touch the electrode
contacts. Failure to observe this
precaution could result in electrical
shock, deformation or injury.
PROHIBITED
Do not cause the electrical cord to
have sharp bends, place heavy
items on top of it or cut it. Failure
to observe this precaution could
result in failure of the electrical cord,
electrical shock, excessive heat
generation or fire.
PROHIBITED
Cease use immediately if the unit exhibits abnormal operation. If the unit does not
charge, there is smoke, unusual heat generation or an unusual smell, immediately pull the
power plug out of the outlet. If use is continued under such conditions, fire or electrical
shock may result.
MANDATORY
WARNING
CAUTION
2.
Observe These Precautions to Ensure Safety
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4. SO2-EX Precautions
Use SO2-EX only in areas requiring explosion-proof that suits an explosion-
proof specification of SO2-EX.
The explosion-proof specification of SO2-EX is
CE0081 II1G EEx ia IIC T4
Hazardous locations: Zone 0, 1 & 2
Protection method: Intrinsically safe “ia”
Gas group: IIC
T
emperature code: T4(135 C) at max ambient temperature 40 C
MANDATORY
Do not use SO2-EX out of operating ambient temperature range in areas
requiring explosion-proof equipment.
The operating ambient temperature of SO2-EX is 0 to 40 degree C.
PROHIBITED
Do not use standard type battery pack (Model SO1-101) for SO2-EX in areas
requiring explosion-proof equipment.
Only specified battery pack (Model SO2-101EX) can be used for SO2-EX in areas
requiring explosion-proof equipment.
PROHIBITED
WARNING
3. SonicMan’s Principle of Measurement
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3 SonicMan’s Principle of Detection
1. Leak locations generate a warning sound by
their very nature. There are many cases in the
field where large amounts of fluid are leaking
from the screwed or flanged areas of piping
joints or from gaskets.
An ultrasonic signal is generated at these
types of leak locations. (“Ultrasonic” is used
here to refer to sounds in high frequency
bands that cannot be heard by the human ear.)
This ultrasonic signal is generated even in the case of very small leaks, and offers a
much higher chance of leak location detection than does relying on the spectrum of
sound that is audible to the human ear.
2. SonicMan, which detects
ultrasonic signals and converts them
to audible sound, employs an
ultrasonic microphone and an
electrical band path filter to isolate
and detect ultrasonic signals.
Furthermore, the ultrasonic signals
that have been detected and
converted to audible sound can then
be heard through the headphone.
Additionally, concentrating the
directional ability of the ultrasonic microphone facilitates the identification of leak
locations, and the added use of the laser pointer effects a great increase in the
efficiency of leak detection and location identification.
3. Automatic Calculation of Estimated Leakage Amounts
When the reading’s distance and relevant information about the object being tested
have been input, SonicMan displays an automatic calculation of the estimated
leakage amount, based on the reading gained during detection. This can be used as a
rough measure of the total quantity of losses.
The calculation of leakage amount is made possible by using information, stored in
SonicMan, that has been gained from previous laboratory experiments.
Ultrasonic
waves
??
?
!!
123 x 45 – 67 = 5468
4. The Procedure for Gas Leak Diagnosis
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4 The Procedure for Gas Leak Diagnosis
1. Before Going into the Field
2. Operation in the Field
3. After Returning to the Office
Using SonicManager, create the
names for management items and a maste
r
data file, and then download it to
SonicLogger.
Using SonicLogger,
take photographs of plant and
piping layout drawings (maps)
for the plant that is to be
surveyed for gas leaks.
Step 1: See the
SonicManager instruction
l
Step 2 : See the
SonicLogger instruction
Transfer the data
from the
SonicMan to
SonicLogger.
Memory
Upload the saved data from
SonicLogger to SonicManager.
Print out reports using
SonicManager.
Step 7: See the
SonicManager instruction
Step 8: See the
S
onicManager instructio
n
Using SonicMan, search for lea
k
locations.
Input the location, object
being surveyed and piping
layout map information into
SonicLogger.
Step 3: See p. 16 ~ p.24 of
this instruction manual.
Step 4: See p. 22 of this
instruction manual.
Step 5: See the
SonicLogger
Step 6: See the
SonicLogger instruction
l
A
ttach a marker tothe leak area, and
photograph the location using
SonicLogger.
Step 6: See the SonicLogger
instruction manual
5. SonicMan Components and Features
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5 SonicMan Components and Features
[
] Button:
This is used to turn the
laser pointer ON-OFF.
[Memory] Button:
This is used to save
or recall stored data.
[ENT] Button:
This is used in confirming
data saving and in locking
in the settings.
[Func.]Button:
This is used in verifying and
modifying settings, and to initiate
the leakage amount calculation.
Display Area:
This is used to display
inspection readings
(bar indicator and
digital display) and
setting sensitivity
[
] and [
] Buttons
:
These are used to
modify sensitivity
settings and to modif
y
the record number for
the saved data.
Ultrasonic
Microphone:
This is used to detec
t
the sound of leaks.
Battery Cover:
The battery is held
here.
Laser Pointer Emission Port:
The laser beam is emittedfrom
here.
Connector Cover:
This protects the
connector port when the
communications cable is
not
connected
.
Headphone Jack:
Insert the included
headphone here.
Hood:
This is used for
improved screen
visibility when the
unit is used
outdoors.
Trigger:
This is used to
turn the power
ON and OFF, and
to initiate the
automatic
sensitivity
ad
j
ustment.
6. Before Using the SonicMan
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6 Before Using the SonicMan
Do not charge in a hazardous location.
1. Charging the Battery Pack
1) Connect the power cord for the included charger .
2) Insert the battery pack securely into the charger .
3) The red “charging” indicator light comes on and the charger automatically begins
charging .
4) Pushing the white button causes the battery pack to be discharged (green light)
before charging. Charging (red light) begins automatically after discharging is
completed.
5) To stop the discharging process (green light) before it is completed, press the white
button again. Discharging ceases (the green discharge light goes out), and charging
(red light) automatically begins.
6) When charging is fully completed, the red “charging” indicator light begins blinking.
2. Inserting and Removing the Battery Pack
Battery pack must be changed in a nonhazardous location only.
1) Slide back the latch and open the SonicMan battery cover .
2) Insert the battery pack with the end on which the contacts are located going in first .
3) Close the battery cover and slide the latch to fasten the cover in place .
4) When the battery pack is inserted, the power on the SonicMan may
automatically turn ON. If this occurs, double-click the trigger to turn the power OFF.
5) Remove the battery pack by following the above steps, except remove the battery
pack in step 2 instead or inserting it.
WARNING
WARNING
7. Let’s Try it Out!
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7 Let’s Try It Out!
1. Turning the Power ON and OFF
1) Pulling (clicking) the trigger once turns the power ON.
2) After turning the power ON, you may immediately begin
to search for leaks. It is not necessary to pull the trigger
again.
3) Pulling the trigger twice in a less than 1-second interval
(double-clicking) turns the power OFF.
4) However, the power can only be turned OFF when it is
in detection mode. The power cannot be turned OFF if
it is in setting-modification mode, data recall mode, etc.
2. Attaching the Headphone (In Quiet Areas)
1) Insert a battery into the battery case of the headphone.
(For full details, see the headphone instruction manual.)
2) Lift up the cover for the SonicMan headphone jack
.
3) Insert the headphone plug into the SonicMan
headphone jack .
4) Attach the headphone battery storage case to a breast
pocket, etc. during operation.
5) Turn the headphone power switch to ON.
6) The headphone with the “R” is for the right ear and the
one with the “L” is for the left ear.
3. How to Read the Screen
This displays the current sensitivit
y
setting as a quantitative value.
This displays the reading
as a quantitative value.
The reading is displayed by a bar indicator.
The bar length (number of squares shown)
indicates level presently being detected.
This marks the maximum level reached
during leak detection. If the sensitivity
setting is modified, this reading is deleted.
This is displayed
when the lase
r
pointer output is
ON.
This icon displays
battery voltage in 4
levels.
7. Let’s Try it Out!
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4. Increasing and Decreasing the Sensitivity
To increase the audibility of the sound of a small leak, or in the opposite case, to decrease
it when the sound of a leak is too loud, adjust the sensitivity to the desired level using the
[] and [] buttons.
1) Pressing the [] button one time increases the
sensitivity setting by 1. Holding down the []
button rapidly increases the setting (in single
increments) until the button is released. The
level can increase to a maximum of 100.
2) Pressing the [] button one time decreases the
sensitivity setting by 1. Holding down the []
button rapidly decreases the setting (in single
decrements) until the button is released. The level can decrease to a minimum of 0.
5. Using the Automatic Sensitivity Adjustment
It is possible to automatically set the sensitivity to an easy-to-hear level without the use of
the [] and [] buttons.
1) Pull and hold the trigger for at least 1 second.
2) The sensitivity setting is automatically altered
until the current reading reaches a level that is
easy to hear.
3) When the trigger is released, the setting
becomes fixed at the last automatically assigned
sensitivity setting.
6. Turning the Laser Pointer ON and OFF
Use of controls or adjustments or performance of procedures other
than those specified herein may result in hazardous radiation
exposure.
The laser pointer assists in identifying the location of a detected leak.
1) Pressing and holding the [] button causes the laser pointer to emit a laser beam,
and a “∗” mark appears in the display.
Note : The laser pointer only emits a laser beam while in
detection mode. When modifying settings, saving data,
recalling data, etc., it does not emit a beam.
2) When the [] button is released, the laser pointer beam
is turned OFF and the “∗” mark disappears from the
display.
F$5
F$5F$5
F$5
60 S 50
Sensitivity Setting
Hold for
at least
1 second.
F$5
F$5F$5
F$5
60 S 50
“∗”
Mark
CAUTION
7. Let’s Try it Out!
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7. Estimating Leakage Amount
Estimating the leakage amount, which is based on the detection reading, can be
performed by inputting the conditions in which SonicMan took the reading.
1) Set the Unit to Calculation Mode. (There are 2 ways to do this.)
(a) The calculation mode is entered automatically when a reading is taken if the
automatic leakage amount calculation function (“Calc. Function”) is set to “Auto”.
(See section 8.3 “Setting Leakage Amount Calculation”.)
(b) To perform the estimated leakage amount calculation on previously saved data,
first recall the saved data, then press the [Func.] button 1 time. (See section 7.10
“Recalling Saved Data”.)
2) Input the Distance to the Leak
The [] and [] buttons are used to change the
distance setting.
(a) Pressing either the [] or the [] button 1 time
increases or decreases the distance by 0.1 m,
respectively. Pressing and holding increases or
decreases the distance in 1.0 m increments.
(b) The maximum distance that can be input is
25.5 m, and the minimum distance is 0.1 m.
(c) Press the [ENT] button to lock in the data.
3) Select the Type of Leak Location
Choose from among flange, union, valve seat,
screwed, copper jnt (piping joint), and others.
(a) The different types are displayed in a scrolling
list by pressing either the [] or [] buttons.
(b) Select the type of location, and then press the
[ENT] button.
4) Select the Reading Direction
Select either “0° or ?” or “90°”.
(a) Scroll through the choices for direction by
pressing either the [] or [] buttons.
(b) Select “0° or ?” if the reading was taken
directly facing the surface from which fluid is
leaking or if the direction is unknown.
(c) Select “90°” if the reading was taken
perpendicular to the direction of the leak.
(d) Select the direction in which the reading was
taken, then press [ENT].
5) Select the Type of Fluid
Select from among air, carbon dioxide, nitrogen,
helium and steam.
(a) Scroll through the choices for the type of fluid
by pressing the [] and [] buttons.
(b) Select the type of fluid that is leaking, and then
press the [ENT] button.
(c) The result from the leakage amount calculation is displayed (L:---), then the
display changes to the record number confirmation screen.
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7. Let’s Try it Out!
072-65251M-03 (SonicMan SO2) 21 Jun 2007
18
6) To Revise the Calculation Conditions.
Pressing the [Func.] button again allows for re-input of the calculation conditions as
many times as desired.
7) To Cancel the Input of Calculation Conditions before Input is Complete
Pressing the [Func.] button causes the display to skip the conditions input screen and
to jump to the record number confirmation screen.
7. Let’s Try it Out!
072-65251M-03 (SonicMan SO2) 21 Jun 2007
19
8. Saving the Inspection Data in the Internal Memory
The reading value, sensitivity setting, estimated leakage amount and its conditions and
the date of the inspection can be saved together with the record number in the internal
memory.
1) Press the [Memory] Button While in Detection Mode
(a) If the automatic leakage amount calculation function (“Calc. Function”) is set to
“Auto”:
(1) The display changes to the screen for input of the estimated leakage amount
calculation conditions (Calculation Mode).
(2) Input the conditions in response to the questions that appear on the screen.
(See section 7.7 “Estimating Leakage Amount”.)
(3) After inputting the leak/reading conditions, the display changes to the record
number confirmation screen.
(b) If the automatic leakage amount calculation function (“Calc. Function”) is set to
“Manual”: The calculation mode is skipped, and the display jumps to the record
number confirmation screen
2) Record Number Confirmation Screen
(a) All calculation mode data is locked in (or skipped),
and the cursor in the record number box begins
blinking.
(b) At this point, a number that is sequentially higher by
one than the highest currently in memory is
automatically displayed.
3) Saving using an Automatically Displayed Record Number
(a) Press the [Memory] button one more time.
(b) The message “Complete Data Store” is momentarily
displayed while the unit saves the inspection data.
Press [Memory] again to return to the detection mode.
4) Saving using a Different Record Number
(a) The [] and [] buttons are used to modify the
record number to be saved.
(b) It is possible to set record numbers from 000 to 999.
(c) Press the [Memory] button one more time.
(d) The message “Complete Data Store” is displayed
while the unit saves the inspection data. Press
[Memory] again to return to the detection mode.
5) Trying to Save using a Record Number in Which Data has Already Been Saved
(a) SonicMan will query: “Over write?”
(b) To destroy the previous data and save the new data
(overwrite), continue by pressing the [Memory] button
one more time.
(c) To save without overwriting, use the [] and []
buttons to select a different record number.
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7. Let’s Try it Out!
072-65251M-03 (SonicMan SO2) 21 Jun 2007
20
6) Canceling a Data Save (Destroy the Present Reading’s Date)
(a) With the automatically displayed record number
visible on the screen, press the [] button one time.
“CSL”, meaning “cancel”, is displayed.
(b) Press the [Memory] button one more time.
(c) The data is not saved (data is lost). Press [Memory]
again to return to the detection mode.
7) Flow Chart.
Detection Mode
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Memory
Calc. Function : Manual
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7. Let’s Try it Out!
072-65251M-03 (SonicMan SO2) 21 Jun 2007
21
9. Recalling Saved Data
It is possible to recall and display data that has been saved in the internal memory.
1) While in detection mode, press and hold the [Memory] button for at
least 1 second. The saved record with the highest record number will
be displayed.
2) A different record can be displayed by using the [] and [] buttons.
(a) Pressing either the [] or the [] button one time displays either the next or the
previous record number, respectively. (Record numbers that contain no saved
data are skipped over and not displayed.)
(b) Pressing and holding down either the [] or the [] button for at least one
second rapidly scrolls through the records.
(c) The record displayed following the saved record with the highest number (last
record) will be the saved record with the lowest number (first record).
(d) The record displayed before the saved record with the lowest number (first
record) will be the saved record with the highest number (last record).
10. Deleting Saved Data
The data in the internal memory can be deleted one record at a time, or all saved data
can be deleted at once.
1) Following the instructions in section 7.10 “Recalling the Saved Data”, recall and
display the saved data.
2) Use the [] and [] buttons to select the record number to be deleted. (When
deleting all saved data, there is no need to select a record number.)
3) Press both the [Func.] and the [Memory] button at the
same time. A menu offering the choices of deleting only
the selected record number (“No.### Clear” - the top of
the screen) or of deleting all saved data (“All Data Clear” -
the bottom of the screen) is displayed.
4) Use the [] and [] buttons to move the cursor to the
desired action, in either the upper half or the lower half of the screen.
5) Press the [ENT] button to delete the data.
(a) After deleting one data record, the display returns to the
data recall screen of the highest record number.
(b) When there is no more saved data or when all data has
been deleted, the unit returns to detection mode.
6) To cancel the deletion of saved data at this stage:
(a) Press the [Func.] button.
(b) The display returns to the saved data recall screen.
Memory
Hold Down
Func.
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ENT
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Func.
Cancel the Deletion
7. Let’s Try it Out!
072-65251M-03 (SonicMan SO2) 21 Jun 2007
22
11. Operation Flow Chart
Detection Mode
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Trigger
Power ON
Save Number Selection
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Saving Data
Automatic
T
ransmission
A
utomatic Sensitivity
Adjustment
Double-click
Trigger
Power OFF
8. Optional Settings and Adjustments
072-65251M-03 (SonicMan SO2) 21 Jun 2007
23
8 Optional Settings and Adjustments
How to Set the SonicMan Functions
While in detection mode, press the [Func.] button.
1. Display of Remaining Battery Time
A 10-level indicator of current battery charge is displayed.
1) Press the [ENT] button to move the display to the next
setting item.
2) Press the [Func.] button to return to detection mode.
2. Turning ON and OFF the Backlight
(Factory default is “OFF”)
To set the screen backlight to “ON” and “OFF”:
1) Press the [] and [] buttons to switch between “ON” and
“OFF”, which turns the backlight on and off.
2) Press the [ENT] button to move to the next setting item.
3) Press [Func.] to return to detection mode.
3. Setting Leakage Amount Calculation to “Automatic”
(Factory default is “MANUAL”)
To set whether to enter calculation mode automatically (“Auto”)
when a reading is taken, or to enter data manually (“Manual”) at
some other time:
1) Press [] and [] to switch between “Auto” and “Manual”.
2) Press [ENT] to move the display to the next setting item.
3) Press [Func.] to return to detection mode.
4. Setting the Automatic Volume Control
(Factory default is “OFF”)
When it is turned ON, this feature is designed to protect the ear
by instantaneously throttling the headphone output volume when
a sudden loud sound is generated. The headphone volume is
independent of the sensitivity setting function. Therefore,
throttling the headphone volume has no influence on the leak
detection reading. Once the loud sound ceases, the volume
reverts to its normal setting. However, if the loud sound is
continuously generated, the headphone volume is repeatedly
throttled and the sound may grow very small.
1) Press [] and [] to switch between “ON” and “OFF”.
2) Press [ENT] to move the display to the next setting item.
3) Press [Func.] to return to detection mode.
Func.
Batter
y
E
F
Back Li
g
ht
ON
Calc.
Function Auto
A
uto Volume
Control ON
ENT
ENT
ENT
ENT
8. Optional Settings and Adjustments
072-65251M-03 (SonicMan SO2) 21 Jun 2007
24
5. Setting the Automatic Power OFF Time Delay
(Factory default is “5 min”)
This feature automatically turns the SonicMan power OFF,
after the prescribed length of time has elapsed in which the
SonicMan has not been operated.
1) Press the [] and [] buttons to raise or lower the power
OFF time delay from 0 to 60 minutes.
2) If the time delay is set to 0 minutes, the automatic power
OFF feature is disabled.
3) Press [ENT] to move the display to the next setting item.
4) Press [Func.] to return to detection mode.
6. Adjusting the Headphone Output Volume
This feature allows the selection of the headphone output
volume. The volume is adjusted with the [] (UP) and the []
(DOWN) buttons. As there is no level indicator, perform the
adjustment while monitoring the sound from the headphone.
1) Pressing either the [] or the [] button one time adjusts
the level one step. If the button is pressed and held down,
the level is continuously adjusted until the button is
released. To go from the minimum to the maximum, the
button must be held down continuously for approximately 7
seconds.
2) Press [ENT] to move the display to the next setting item.
3) Press [Func.] to return to detection mode.
7. Setting the Date & Time
1) Pressing either the [] or the [] button to set the date and
time.
2) The setting item moves to right side with [ENT] button.
3) Press [ENT] to move the display to the next setting item.
4) Press [Func] to return to detection mode.
A
uto OFF
15 min
V
olume
:UP :DOWN
Date & Time
2007/06/12 12:20
ENT
ENT
ENT
8. Optional Settings and Adjustments
072-65251M-03 (SonicMan SO2) 21 Jun 2007
25
8. Setting Data Communication Way.
SO2(-EX) has 2 options to communicate inspection data. One
is using cable (Cable com.). The other one is using Bluetooth
function (RF com.)
If you selected Bluetooth function (RF com.), SO2(-EX)
communicate automatically with SonicLogger (PDA).
1) Pressing either the [] or the [] button to select the
setting.
2) Press [ENT] to move the display to the next setting item.
3) Press [Func] to return to detection mode.
Data Com.
RF Com.
ENT
9. How to Use the Accessories
072-65251M-03 (SonicMan SO2) 21 Jun 2007
26
9 How to Use the Accessories
1. How to Use the Nozzle
1) Attach the nozzle to the tip of the SonicMan.
2) Use it to help pinpoint the leak location.
Using the SonicMan with the nozzle attached greatly enhances its directional
properties, which is useful for locations where there is a great deal of background
noise, or for cases in which one wishes to further home in on the leak location. Use of
the nozzle makes it possible to collect the ultrasonic waves in the direction in which
the SonicMan is pointing with greater accuracy.
3) When not using the nozzle, store it in the holster.
2. How to Use the Holster
1) Take out the holster’s belt loop and attach it to the belt .
2) Insert the SonicMan unit into the holster and close the band .
3) The nozzle can be removed by pulling it out of the bottom of the holster .
Belt
10. Troubleshooting
072-65251M-03 (SonicMan SO2) 21 Jun 2007
27
10 Troubleshooting
When the product does not perform as it should, troubleshoot the problem using the following
list. After checking the following items and performing the prescribed corrective actions, if the
product still does not perform as it should, contact the local TLV technical sales representative
with details of the malfunction status.
1. The Battery Does Not Charge
1) Are the specialized charger and battery pack being used?
Use only the included charger and battery pack.
2) Is the charger power cord connected to the unit?
Insert the included power cord securely into the unit.
3) Is power being supplied to the electrical outlet?
It may be that the main power source is turned off. Make sure that it is turned on.
2. Even Though the Power is ON, Nothing is Displayed
1) Is the battery pack attached?
Attach the included battery pack, making sure that it is fully charged.
2) Is the battery pack being used the one the was included in the SonicMan set?
Attach the battery pack that was included.
3) Is the battery pack fully charged?
Charge the battery pack with its charger.
4) Is the trigger being pulled all the way?
Pull the trigger until a “click” is heard.
5) Is the screen contrast set too light?
Press the laser pointer button. If a laser beam is emitted, the power is ON.
This means that the screen is simply not visible. Readjust the screen contrast setting.
3. The Unit Does Not Turn Off, Even When the Power is OFF
1) Is the unit in Detection mode?
The power cannot be turned OFF when the unit is in a mode other than detection
mode, for example when it is in calculation mode, recalling saved data or any of the
various setting modes.
Return to detection mode before turning the power OFF.
2) Is the trigger being double-clicked?
Double-click the trigger, with both clicks occurring within a 1 second time period.
A double-click that takes longer than 1 second for both clicks will not turn the unit OFF.
3) Is the trigger being pulled all the way?
Pull the trigger until a “click” is heard.
10. Troubleshooting
072-65251M-03 (SonicMan SO2) 21 Jun 2007
28
4. No Sound Can Be Heard through the Headphone
1) Are the headphone being used the ones that were included in the SonicMan
set?
There may be no sound output if headphone other than the included headphone are
used. Be sure to use only the included headphone.
2) Are the headphone inserted snugly into the headphone jack?
Insert the headphone firmly all the way into the headphone jack.
5. No Laser Beam is Emitted from the Laser Pointer
1) Is the unit in detection mode?
Even if the laser pointer is set to ON, if the unit is in a mode other than detection
mode, no laser beam will be emitted. Return the unit to detection mode and again
check the status of the laser beam.
2) Is the “∗
∗∗
∗” mark displayed on the screen?
When the laser pointer is ON, the “∗
∗∗
∗” mark is displayed on the screen.
Press the [] button, causing the “∗
∗∗
∗” mark to be displayed, and again check the status
of the laser beam.
6. When Saving, the Automatically Created Record No. does not Begin at 001
1) Has inspection data been saved previously?
The automatically generated record number is one number larger than the highest
existing record number.
Using the saved data recall function, check the saved data and delete all unnecessary
data that is found.
7. SonicMan Cannot Communicate with the SonicLogger when Attempting
Data Save
1) Are the communications cable connectors securely attached?
Insert both the round connector (SonicMan) and the flat connector (PDA)
securely into the ports of their respective components.
2) Is the communications cable used the one that was included in the SonicMan
set?
It may not operate correctly if a cable other than the included cable is used.
Be sure to attach only the included communications cable.
3) Does the SonicLogger SYNC screen display the message, “Waiting to
connect”?
Using the Sync screen connection is only necessary when communicating with
SonicManager.
To communicate with the SonicMan, it is necessary to set it to “Stopping”.
To set it to “Stopping”, tap the Start/Stop button on the SonicLogger Sync
screen.
If communication is still not possible, turn the PDA power OFF, then initialize
SonicLogger again.
11. Specifications
072-65251M-03 (SonicMan SO2) 21 Jun 2007
29
11 Specifications
1. SonicMan
Model Name : SO2 (Standard type)
: SO2-EX (Explosion proof type)
Detection-related
Sensor : Ultrasonic microphone
Detector Center Frequency : 40 kHz
Sensitivity Adjustment : 100 levels
Laser Pointer
Classification : Class 2 laser product
Maximum Output : 1 mW
Pulse Width/Frequency : 300ns/150kHz
Medium : Laser diode
Emission Wavelength : 657 nm
Display : 16 characters x 2 lines dot matrix LCD
(with yellow backlight)
RF Communication
Frequency Range : 2.4 – 2.4835GHz
The Transmission Scheme : Frequency-Hopping Spread-Spectrum(FHSS)
TX Power : 4dBm Max.
Power Source : Rechargeable nickel-metal-hydride battery
2.4V 1650mAh
Model SO-101 (Standard type)
SO2-101EX (Explosion proof type)
Continuous Use Time (After full charge)
: Approx. 11 hours (both backlight and laser pointer OFF)
: Approx. 8 hours (backlight ON, laser pointer OFF)
: Approx. 6 hours (both backlight and laser pointer ON)
Allowable Temperature and Relative Humidity Range
When in Use : 0 to 40 㩩C / Less than 80%RH (non-condensing)
When in Storage : -5 to 50 㩩C / Less than 85%RH (non-condensing)
Dimensions : Total length:180mm height:170mm width:85mm
Weight : Approx. 550g
11. Specifications
072-65251M-03 (SonicMan SO2) 21 Jun 2007
30
2. Explosion Proof Specification of SO2-EX
ATEX
ATEX Marking CE 0081 EX II1G
Type of Protection EEx ia IIC T4
Protection Methods Intrinsically safe “ia”
Gas Groups IIC
Temperature Codes T4(135 C)
Ambient Temperature Max 40 C
cus
Type of Protection Ex ia IIC T4
Protection Methods Intrinsically safe “ia”
Gas Groups IIC
Temperature Codes T4(135 C)
Ambient Temperature Max 40 C
IEC-Ex
Type of Protection Ex ia IIC T4
Protection Methods Intrinsically safe “ia”
Gas Groups IIC
Temperature Codes T4(135 C)
A mbient Temperature Max 40 C
3. Charger (Model SO1-201)
Charging Time : Approx.1 hour maximum
Full Charge Detection System : ΔV Detection system; After full charge is
completed, it moves to trickle charge
“Refresh” Feature : Discharge Time approximately 1 hour maximum
After completing the discharge, it automatically
switches to charging mode
Input : 100-240V AC 50 / 60 Hz
Dimensions : Width:130mm depth:90mm height:60mm
Weight : 270 g
12. Product Warranty
072-65251M-03 (SonicMan SO2) 21 Jun 2007
31
12 Product Warranty
1. Warranty Period
One year following product delivery.
2. Warranty Coverage
TLV CO., LTD. warrants this product to the original purchaser to be free from defective
materials and workmanship. Under this warranty, the product will be repaired or replaced
at our option, without charge for parts or labor.
This product warranty will not apply to cosmetic defects, nor to any product whose exterior
has been damaged or defaced; nor does it apply in the following cases:
1) Malfunctions due to improper installation, use, handling, etc., by other than TLV CO.,
LTD. authorized service representatives.
2) Malfunctions due to dirt or scale.
3) Malfunctions due to improper disassembly and reassembly, dropping or other impact,
or due to inadequate inspection and maintenance by other TLV CO., LTD. authorized
service representatives.
4) Malfunctions due to disasters or forces of nature.
5) Accidents or malfunctions due to any other cause beyond the control of TLV CO.,
LTD.
3. Concerning Calibration
SonicMan is a precision measuring instrument.
It is recommended that it be calibrated periodically.
• Interval Between Calibrations : 2 years
• Calibration Method : Calibration is performed using a specialized
calibration apparatus at the TLV plant.
Contact the local TLV technical sales representative.
12. Product Warranty
072-65251M-03 (SonicMan SO2) 21 Jun 2007
32
For the latest information about
TLV
products, consulting services and customer
support, visit our homepage on the World Wide Web: http://www.tlv.com.
Worldwide offices:
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