TRANE Air Conditioner/heat Pump(outside Unit) Manual L0802029

User Manual: TRANE TRANE Air conditioner/heat pump(outside unit) Manual TRANE Air conditioner/heat pump(outside unit) Owner's Manual, TRANE Air conditioner/heat pump(outside unit) installation guides

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TWR-IN-3E
18-BC29D8-6
It's Hard

Library
Product Section
Product
Model

To Stop A Trane7

Literature Type
Sequence
Date
File No.

INSTALLER'S
GUI E

property

and is to remain

These instructions
do not cover all variations
in systems
nor provide
for every possible
contingency
to be met in
connection
with installation.
All phases
of this installation must comply
with NATIONAL,
STATE AND LOCAL
CODES.
Should further
information
be desired or should
particular
problems arise which are not covered sufficiently
fbr
the purchaser's
purposes, the matter should be referred to your
installing
dealer or local distributor.

TWR-IN-3D

Heat Pumps

& TWR036,048,060D
is customer

Installer's Guide
3E
March 2000
SV-UN-S/SP-TWR-IN-3E 3/00

Supersedes

Model:
TWR012,018,024,030,042C
IMPORTANT
-- This Document
completion of work.

Service Literature
Unitary
Split System Heat Pump
TWR

with this unit.

Please return

to service information

pack upon

TOP DISCHARGE --- UNRESTRICTED
5 FT. ABOVE UNIT

A, GENERAL
NOTICE:
These outdoor
units may be used with indoor
units
equipped
with Capillary
Tube, Thermostatic
Expansion
Valve or the Accutron
TM
Flow Control
Check
Valve (F.C.C.V.)
assembly
for refrigerant
flow control.
Check fbr transportation
promptly, to the carrier,

damage al_er unit is uncrated.
any damage found to the unit.

Report

To determine
the electrical power requirements
of the unit, refhr
to the nameplate
of the unit. The electrical power available nmst
agree with that listed on the nameplate.
The Weathertron®
Heat Pump has been designed and manufactured to withstand
and operate in severe winter conditions.
However, there are precautionary
steps which should be taken
at the time of installation
which will help assure the efficient
operation of the unit. It is recommended
that these precautions be taken for units being
installed
in areas
where
snow accumulation
and prolonged
below freezing
temperatures
occur.
1. Units should be elevated 3 to 12 inches above the pad or
rooftop, depending on local weather.
This additional
height will
allow be tter drainaqe of snow and ice (melted during de[_'ost cycle)
prior to its re[keezing.
This should prevent a build-up of ice
around the unit which occurs when unit is not elevated.
Insure
that drain holes in unit
base pan are not obstructed
preventing
draining
of" defrost
water.
2. If possible, avoid locations that are likely to accmnulate
snow
drif_bs. If not possible, a snow drilt barrier should be installed
around the unit to prevent a build-up of snow on the sides of the
unit and should be of sufficient distance l?om the unit to prevent
restriction
of airflow to and from the unit. Also allow fbr proper
maintenance
space. The barrier
should be constructed
of
materials
which will blend in with the building design.

3. Avoid locating the unit where condensation
and freezing of
defrost vapor may annoy the customer.
For instance, installing
the unit under a bedroom, kitchen, or picture window may be
annoying
to the customer since condensate
and fog will occur
during the defrost cycle.
4. Avoid locating the unit under the eaves or other overhead
structures
as sizeable icicles may form and the unit may be
damaged by these falling icicles.

Since the manufacturer

© American

Standard

Inc. 2000

has a policy of continuous

product improvement,
it reserves
specifications
and design without

the right to change
notice.

I STALLER'S GUIDE
B. LOCATION

& PREPARATION

OF THE

1. The u nit should be set on a level support
as the unit base pan.

UNIT

pad at least

TYPE

iNDOOR

END
SEALING

2. The support
pad must NOT be in direct contact with any
structure.
The unit must be positioned
a minimun_ of 12" fi'om
any wall or surrounding
shrubbery
to insure adequate
airflow.
A 30" clearance must be provided in front of control box (access
panels)
& any other side requiring
service access to meet
National
Electrical
Code. The unit must be far enough away
fi'om any structure
to prevent
excess roof run-off water from
pouring directly on the unit.
3. The top discharge
(5) feet above unit.

BRAZE

as large

area must be unrestricted

fbr at least five

COMPONENTS
ACCUTRONTM

)

\

FLOW CONTROL
CHECK VALVE
(F.C.C.V.)ORIFICE

/
BODY

4. When the outdoor unit is mounted on a roof, be sure the roof
will support
the unit's weight.
Properly
selected
vibration
isolators
are recommended
to prevent
transmission
to the
building structure.
5. The maximum
length of refi'igerant
lines fi'om outdoor
indoor unit should NOT exceed sixty (60) feet.

AS SHIPPED

_

to
LIQUID LINE
FIELD SUPPLIED

[_

6. Maximum
(60) f_et.
NOTE:

difference

in elevation

Refi_r to '_efHgerant

should

not exceed sixty

Pipir_ Sk_flu:are': Pub. No. 22-3312-01.

7. Locate and install indoor coil or blower
with instruction
included with that unit.
8. A pull-thru hole for the ref>igerant
of sufficient size to allow the passage
lines.

coil in accordance

lines should be provided
of both liquid and suction

9. Determine
if adequate power supplyis
according to nmneplate
specifications.

available

10. Install
the
local codes.

national,

C. ACCUTRON

unit

TM

in accordance

FLOW

CONTROL

and correct

ments. This should be thoroughly
refrigerant
line sets.
The gas line must

state,

and

VALVE

If the indoor unit System
Refi'igerant
Flow control is an
Accutron TM orifice and check valve assembly,
an orifice size
change may be necessary.
The outdoor model determines
the required
orifice size. Check
the listed orifice size on nameplate
of the selected
outdoor
model. If the indoor unit is factory shipped with a different
orifice size, the orifice must be changed to obtain system rated
performance.
IMPORTANT:
The outdoor unit is shipped with the proper
size orifice and a stick-on
orifice size label in an envelope
attached to the outdoor unit. Outdoor unit nameplate
will have
correct orifice size specified as BAYFCCV -- A for rated perfbr-

always

checked

out befbre ordering

be insulated.

The units are factory charged with the system charge required
when using fil_een (15) feet of connecting line. Unit nameplate
charge is the same. Final ref1"igerant
charge adjustment
is
necessary,
use the Charge Charts in the outdoor unit Service
Facts.
1. Determine

with

CAP

2. Consider

the most practical
types

of bends

NOTE:
Laqge diameter
once it has been shaped.
3. Determine
tubing-INSIDE

way to run

to be made

tubing

the best starting
OR OUTSIDE

the lines.

and space

will be very difficult

limitations.
to rebend

point fbr rou ting the refrigerant
THE STRUCTURE.

4. Provide a pull-thru
hole of sufficient size to allow both liquid
and gas lines plus fittings to clear. The location of this hole (if
practical) should be just about the wall plate which is resting on
the fbundation.
5. Be sure the tubing
6. Uncoil

the tubing

is of sufficient

length.

-- do not kink

or dent.

7. Route the tubing maMng all required bends and properly
secure the tubing before making connections.

tnance.

D. INSTALLING

REFRIGERANT

Pressure
taps are provided on the service
service valve of outdoor unit for compressor
pressures.
The indoor end of recommended
refiqgerant
straight
or with a 90 ° bend, depending
upon

PAGE 2

8. To prevent
a noise within the building
structure
due to
vibration transmission
fi'om the refi'igerant
lines, the following
precautions
should be taken:

LINES
valve plate and on
suction and liquid

line sets may be
situation
require-

a. When the refiigerant
lines have to be fastened
to floor
joists or other fi'amingin
a structure,
use isolation type hangers.

b. Isolation hangers should also be used when refi'igerant
lines are run in stud spaces or enclosed ceilings.
Pub. No. 18-BC29D8-6

INSTALLER'S GUIDE

®

LiQUiD LiNE SERVICE VALVE

GAS LiNE SERVICE VALVE

RETAINING RING

UNIT SIDE OF
SERVICE

UNIT SIDE OF
SERVICE
VALVE

LIQUID LINE
CONNECTION

LIQUID LINE
HEXHEADED
CONNECTION

c. Where the refrigerant
lines run
they should be insulated
and isolated.
d.

Isolate

E. SERVICE
BRASS

through

a wall

or sill,

the lines from all ductwork.
VALVE

LIQUID

SERVICE

VALVE

OPERATION

The Brass Liquid Line Service Valve is factory shipped in the
seated position to hold factory charge. The pressure tap service
port (when depressed)
opens only to the field brazing side of the
valve when the valve is in the seated position.
The liquid line
valve is not a back seating valve (see WARNING
below).

A WARNING:

Extremecaution
shouldbe

exercised
so the internal
steel stem retaining
ring is not
damaged
by backing
out the valve stem when opening
the valve.
If the valve
stem is forced
out past the
retaining
ring,
system
pressure
could
force the valve
stem out of the valve
body.
If the retaining
ring
is
missing,
do not attempt
to open the valve.
See Figure
3.
BRASS

GAS LINE

BALL

SERVICE

NOTICE:
pressure

The Gas Line Service Valve is hdl open with a 1/4 turn
clockwise.
See Figure 4.

enters

7. Use a Dry Nitrogen Purge and Brazing Alloy without flux
when brazing
the field line to the copper factory connection.

GAS

LINE SERVICE
CAP

-_.___

_

VALVE
114 TURN

ONLY

COUNTERCLOCKWISE

UNIT
OF

SIDE
VALVE

/
TAP

J

PORT

_"
/
GAS

LINE

CONNECTION

LINES
h'om external
copper
surfaces of stub tubes

2. Cut and fit tubing

the use of sharp

the entire

in direct

6. Remove braze shield fl'om clear plastic bag. Soak pad in
water and place over suction and liquid lines to protect unit
finish. See Figure 5. Discard pad when finished with brazing.

counter-

1. Before brazing,
remove plugs
tubes. Clean internal
and external
to brazing.

3. Insulate

to come

Use care to make sure that no moisture
tap port, while wet rag is being used.

PRESSURE

REFRIGERANT

line

VALVE

The Brass Gas Line Ball Service Valve is shipped in the closed
position to hold the factory refi'igerant
charge. The pressure tap
service port (when depressed)
opens only to the field brazing
side when the valve is in the closed position.

BRAZING

liquid

5. Precautions
should
be taken
to avoid
heat damage
to
the pressure
tap valve
core
during
brazing.
It is recommended
that the pressure
tap port valve
core be removed
and
a wet rag wrapped
around
the valve
body.

OPERATION

LINE

4. Do NOT allow uninsulated
contact with bare gas line.

minimizing

stub
prior

CAP

_

{_

90 ° bends.

i l

gas line and its fittings.
CORE

Pub. No. 18-BC29D8-6

PAGE 3

I STALLER'S GUIDE
3. Attach

HEAT SHIELD

center

4. Evacuate
microns.

hose of manifold

until

the micron

gauges

to vacuum

gauge reads

no higher

pump.
than

350

5. Close off valve to vacuum pump and observe the micron
gauge.
If gauge pressure
rises above 500 microns in one (1)
minute, then evacuation
is incomplete
or system has a leak.

6. If vacuum gauge does not rise above 500 microns in one (1)
minute, the evacuation should be complete.
7. With a vacuum pump and micron gauge blanked off, open
valve on HCFC-22
cylinder and charge refrigerant
lines and
indoor coil with vapor to tank pressure
of HCFC-22 supply.
NOTE:
DO
ATMOSPHERE.

NOT

8. Close
mani%ld

on HCFC-22
supply
cylinder.
Close valves
on
set and remove
refrigerant
charging
hoses from

liquid

and

valve
gauge
gas

VENT

pressure

tap

REFRIGERANT

INTO

THE

ports.

NOTE:
A 3/16" Allen wrench is required to open liquid line
service valve.
A
1/4" Open End or Adjustable
wrench is
required toopen gas line vaIve. An Adjustable
or 3 / 4" Open End
wrench is required to take off the valve stem cclp.

Flow dry nitrogen into either valve pressure
tubing and out the other port while brazing.
8. Braze
LEAK

using

accepted

good brazing

tap port, thru

the

techniques.

CHECK

it, CAUTION:
tions, dome
compressor,
IMPORTANT:
fore attaching

temperatures
may cause

In scroll compressor
applicamay be hot. Do not touch top of
minor to severe burning.

Replace
pressure
tap
hoses for evacuation.

port valve

core

be-

After brazing operation
of refrigerant
lines to both the outdoor
and indoor unit is completed, the field brazed connections
nmst
be checked for leaks.
Pressurize
through
the service valve
ports, the indoor unit and field refrigerant
lines with dry
nitrogen
to 200 psi. Use soap bubbles or other leak-checking
methods to see that all field joints are leak-flee!
If not, release
pressure;
then repair!
SYSTEM

EVACUATION

9. The liquid line shut-offvalve
can now be opened.
Remove
shut-offvalve
cap. Fully insert hex wrench into the stem and
backout
counterclockwise
until valve stem just touches
retainer ring (approximately
five (5) turns) observing WARNING
statement.
See Figure 3.
10. Replace liquid service
cap. These caps MUST
Replace valve stem and
tighten an additional
1/6

pressure
tap port cap and valve stem
BE REPLACED
to prevent
leaks.
pressure
tap cap finger tight, then
turn.

11.The gas valve can now be opened. For a ball type gas valve,
open the valve by removing the shut-offvalve
cap and turning
the valve stem 1/4 turn counterclockwise.
See Figure 4. For
brass gas line service valve opening, follow items 9 & 10 above.
12. The gas valve is now open for refrigerant
stem cap to prevent leaks.
See Figure 4.

flow. Replace

valve

If may be necessary
to adjust system refi'igerant
charge
completion
of installation.
System should be operated
checked for proper charge.

upon
and

F. ELECTRICAL

CONNECTIONS

WARN I N G: Wheninstalling

NOTE: Since the outdoor unit has a refi'igerant
and liquid line values must remain closed.

charge,

the gas

1. Upon completion
of leak check, evacuate
lines and indoor coil before opening
the gas

the refl'igerant
and liquid line

this equipment,
tions to avoid
1. Power wiring
local codes.

or servicing
ALWAYS exercise
basic safety
precauthe possibility
of electric
shock.
and grounding

of equipment

must comply with

valves.

2. Attach appropriate
hoses
liquid line pressure
taps.

fl'om manifold

gauge

to gas and

NOTE:
Unnecessary
switching
of hoses can be avoided and
complete evacuation
of'all lines leading to sealed system can be
accomplished
with manifidd center hose and connecting branch
hose to a cylinder of HCFC-22 and uacuum pump.

PAGE 4

2. Power

supply

3. Install

a separate

4. Ground

nmst

the outdoor

agree

with equipment

disconnect
unit

switch

nameplate.

at the outdoor

unit.

per local code requirements.

5. Provide flexible electrical conduit
mission may create a noise problem

whenever vibration transwithin the structure.

Pub. No. 18-BC29D8-6

INSTALLER'S GUIDE
6. The use of color coded low voltage wire is recommended
to
simplify connections
between the outdoor unit, the thermostat,
and the indoor unit.

Table 1 --- NEC Class II Control

2. TST = Test (ShortingTEST_COMMON
up all defl'ost board timings.)

to this pin speeds

3. FRC_DFT
= Forced Defl'ost (Short TEST_COMMON
to
this pin fbr two (2) seconds to initiate a forced defrost. Remove
the short after defl'ost initiates.)

Wiring

24 VOLTS
WIRE SIZE

MAX. WIRE LENGTH

*22 AWG

30 FT.

20 AWG

100 FT.

18 AWG

150 FT

16 AWG

225 FT.

14 AWG

300 FT.

PiN IDENTIFICATION
Z

0

o
c)
h¢0

m_

*If 22 AWG is used, make sure it is high quality wire.
7. Table I defines maximum
fl'om outdoor unit, to indoor

total length of low voltage
unit, and to thermostat.

wiring

8. Mount the indoor thermostat
in accordance
with instruction
included
with the thermostat.
Wire per appropriate
hook-up
diagram (included in these instructions).
G. ELECTRICAL

THERMOSTAT

An outdoor thermostat
TAYSTAT250A
may be field installed.
For data see wiring diagrams
attached
to unit and instruction
sheet packaged with outdoor thermostat.
I.

DEFROSTCONTROL

DETECTION

A fault condition is indicated by the flashing
control inside the heat pump control box.

light on the defl'ost

In normal operation,
the defrost control light will flash once
each second. If the light is flashing more than once per second
or not-at-all,
refer to the service manual fbr that unit.
PIN

IDENTIFICATION

operation

requires:

a.

LED on board flashing

b.

24V AC between

R & B

c.

24V AC between

Y & B with

d. Defrost
initiation
TEST_COMMON
pin.
If a defrost
information

(See Figure

when

unit operating

FRC_DFT

pin

is suspected,

refhr

is shorted

to the

to

service

IN G: DoNOTconnect
24VACtoT1

WARN
(ODS-A)

1 time/second.

control problem
in control box.

terminal.

J. OPERATIONAL

The demand defl'ost control measures
heat pump outdoor ambient temperature
with a sensor located outside the outdoor
coil. A second sensor located on the outdoor coil is used to
measure
the coil temperature.
The difference
between
the
ambient
and the colder coil temperature
is the difference
or
delta-T measurement.
This delta-T measurement
is representative of the operating
state and relative
capacity of the heat
pump system.
By measuring
the change in delta-T, we can
determine
the need for defrost.
The coil sensor also serves to
sense outdoor coil temperature
for termination
of the defl'ost
cycle.
FAULT

Normal

HEATERS

Electric heaters, if used, are to be installed
in the air handling
device according
to the instructions
accompanying
the air
handler
and the heaters.
H. OUTDOOR

DEFROSTCONTROLCHECKOUT

ODS-A

thermistor

WILL

BE BLOWN.

ANDCHECKOUTPROCEDURES

Final phases of this installation
are the unit Operational
and
Checkout Procedures which are found on page 8 of this instruction.
K. COMPRESSOR

SUMP

HEAT

After all electrical
wiring is complete,
SET THE THERMOSTAT SYSTEM
SWITCH
IN THE OFF POSITION
SO
COMPRESSOR
WILL NOT RUN, and apply power by closing
the system main disconnect
switch.
This will activate
the
compressor
sump heat. Do not change the Thermostat
System
Switch until power has been applied long enough to evaporate
any liquid of HCFC-22 in the compressor
(30 minutes for each
pound of HCFC-22 in the system as shown on the nmneplate).
Following
this procedure
will prevent
compressor
damage at
the initial start-up.
Record the "POWER
below:
Time

APPLIED

DATA" on the designated

A.M./P.M.

lines

Date

6)
By

1. TEST_COMMON
(Shorting any of the other pins to this pin
causes the function of the other pin to be executed. Leaving this
pin open results in the normal mode of operation.)

Pub, No, 18-BC29D8-6

Electrician
(SEE

WIRING

DIAGRAMS

)

PAGE 5

I STALLER'S GUIDE
A TYPICAL

FIELD WIRING DIAGRAM FOR SPLIT SYSTEM
TWR012-060 WiTH AIR HANDLERS

HEAT PUMPS
TOPOWER
SUPPLY
PER
LOCAL
CODES
& AS DEFINED
IN FIELD
WIRING
TABLE

NOTES:

FromDwg.

FOR S PH

A TYPICAL
TWR012=060

FIELD WiRiNG

DIAGRAM

WiTH TAYPLUS103A

FOR SPLIT SYSTEM

CONTROL
ROOM

iN FURNACE

THERMOSTAT

21B131071,Rev.

2

HEAT PUMPS

(RESTRICTED

MODE)

NOTES:
I.

NTER-COMPONEN!

POWER SUPPLY
AND GROUNDING
OF
EQUIPMENT
MUST COMPLY WITHLOOAL
COOLS,
2. BE SURE POWER
SUPPLY
AGREES
WI]H
EOUIPMENINAMEPLATE

WERNG

3,

.......

24 V, ] FACTORY
LINE V:_ WIRING

4.

24V.
_ _]ELD
LINE V>_ WIRING
FIELD INSTALLED
FACTORY WRING
T DR

L__>

lOW VOLTAGE
[24 V_A,C,!
MUST BE
NO, 18 AWB MIN,
THIS LEAO REQUIRED
ONLY
IF FURNACE
NEEDS
"Y"TO
OELWER
FULL COOLING
AIRFLOW.

5.

MAKE TH!S JUMPER
CONNECTION
THE FURNACE
NEEDS
FAN ENABLE
FOR HEATING
OPERATION.

6.

THIS JUMPER
REQUIRED
STAGE
FURNACES,

7. BONNET

I

THERMOSTAT

REQUIRED
FOR
APPLICATIONS,

HEAT PUMP
O,D, SEO_ON

8.

_ bE __:::,\T

OIL

ONLY
MODEL

ONLY
IF
SIGNAL

FOR

2

TRTI248

FURNACE

]D LOOK OUr GAS _URNACE
A] OUTDOOR
]EMPERATURES
ABOVE 00] SEE POINT, DO NO]
CONNEC[ WJRE [O [HERMOSfA1
IERMINAL
'_"
AND TERMINAL "I" ON DO[.

L

TAYPLUSIO3AI___NOTE 4

]

LEGEND
_R

= _ME
DELAY RELAY
MODEL RLY1BB4

ODT=

K

=

BT

RELAY
MODEL

RLY1663

OUTDOOR
MODEL
= BONNET
MODEL

THERMOSTAT
TAYSTATBBOA
THERMOSTAT
THT1248

TO.O.E.

SUPPLY PER
LOCAL CODES

From Dwg. 21C149455,

PAGE 6

Rev. 2

Pub, No, 18-BC29D8-6

INSTALLER'S GUIDE
TWR012=060

OUTLINE

DRAWING

NOTE:ALL
SERVICE
ELECTRICAL
COMPONENTS
PER
PREVAILING

PANEL

iN MM (INCHES).

AND
REFRIGERANT
CLEARANCES
CODES.

_TOP

28.G
[I
I/8]
D]A.
K.O.
22.2
(7/8}
D]A.
HOLE
ELECTRIC
POWER
22.2
HOLE

(7/8]
LOW

PRESSURE
I/4"
FLARE

DIMENSIONS ARE

DISCHARGE
AREA SHOULD
BE
UNRESTRICTED
FOR AT LEAST
FIVE
(5}
FEET
ABOVE
UNIT.
UNIT
SHOULD BE
PLACED
SO ROOF RUN OFF WATER
DOES NOT POUR DIRECTLY
ON UNIT,
AND SHOULD BE AT LEAST
305 (12"]
FROM WALL AND ALL
SURROUNDING
SHRUBBERY
ON TWO SIDES.
OTHER
TWO SIDES
UNRESTRICTED.

WITH

D[A.

TAPS
F[TT[N

210
(4 3

]

GAB
LINE
SERVICE
VALVE,
"D'O.D.
FEMALE
BRAZED
CONNECTION
WITH
I/4"SAE
PRESSURE
TAP
FITTING.

LIQUID
LINE
SERVICE
"E"O.D.
FEMALE
BRAZED
CONNECTION
WITH
I/4"
PRESSURE
TAP
FITTING.

FIG.
PRESSURE

FLARE

VALVE,
SAE

FLARE

MODELS

FIG.

A

B

C

D

E

TVVR012C

1

24-3/4

23-5/8

20

5/8

1/4

TVVR018C

1

24-3/4

23-5/8

20

5/8

1/4

TVVR024C

1

24-3/4

28-!/4

24-5/8

3/4

5/18

TVVR030C

1

32-3/4

28-!/4

24-5/8

3/4

5/18

TVVR036D

1

32-3/4

28-!/4

24-5/8

7/8

3/8

TVVR042C

2

37

32-7/8

28 3/4

7/8

3/8

TVVR048D

2

32-3/4

32-7/8

28 3/4

!-!/8

3/8

TVVR060D

2

37

38-7/8

34-3/4

!-!/8

3/8

1

TAPS

I/4"
FLARE
FITTING

228

GAS LINE BALL SERVICE
VALVE,
_BALL
1/4 TURN "D" O.D. FEMALE
BRAZED
CONNECTION
WITH 1/4"
SAE FLARE PRESSURE
TAP FITTING

(81

"-LIQUID

LINE
SERVICE
O.D.
FEMALE
BRAZED
CONNECTION
WITH
IZ4"
FLARE
PRESSURE
TAP

VALVE,

"E"
41

11_

]_

FIG.

2

SAE
FITTING.

From Dwg. 2ID147562,

Pub. No. 18-BC29D8-6

Rev. 6

PAGE 7

I STALLER'S GUIDE
CHECKOUT
After installation
following list:

has been completed,

1. Refrigerant

it is recommended

that the entire system

be checked

against the
[

]

[

]

[

]

4. Have passages through masonry been sealed? If mortar is used, prevent mortar from
coming into direct contact with copper tubing .....................................................................................

[

]

5. Indoor coil drain line drains freely.

[

]

[

]

[

]

8. Thermostat thermometer
is accurate. Check against a reliable thermometer.
Adjust
per instructions with thermostat ..........................................................................................................

[

]

9. Is correct

[

]

2. Suction

Line, Leak checked

PROCEDURE

Lines and Fittings properly

3. Have all Refrigerant

6. Supply

..........................................................................................................

registers

insulated

Lines been secured

......................................................................................

and isolated

properly?

Pour water into drain pan .............................................................

and return grilles open and unobstructed

7. Return air filter installed

........................................................

.................................................................

......................................................................................................................

speed tap being used?

(Indoor blower

SYSTEM

motor)

....................................................................

OPERATIONAL

CHECK

IMPORTANT: To prevent compressor damage which may result from the presence of LIQUID refrigerant in the
crankcase, these procedures should be followed at initial Start-Up and at anytime the power has been offfor 12 hours
or more.
1. Before proceeding with this "Operational Check," go to "Compressor Sump Heat Section" of this instruction to
determine the time compressor heat has been "ON," and make entry d the designated lines, in Step 2.
2. Start-Up Time

A.M./P.M.

Time Lapse

Power Applied Time

Hours

A.M./P.M.
Minutes.

3. If Steps 1 and 2 cannot be used, then place thermostat's system switch in the "OFF" position and apply power
by closing system disconnect switch. This energizes compressor heat and evaporates the liquid in the
crankcase. TO EVAPORATE LIQUID ALLOW AT LEAST ONE-HALF HOUR PER POUND (HCFC-22), AS
SHOWN ON UNIT NAMEPLATE.
OPERATING PRESSURES: After the unit has operated in the cooling mode for a short period of time, install
pressure gauges on the gauge ports of the discharge and suction line valves. Check the suction and discharge
pressures and compare them to the normal operating pressures provided in the unit's Service Facts.
NOTE: Use the pressures from Service Facts to determine the unit refrigerant charge.
To charge the system accurately, use superheat charging, or pressures
depending on flow control.
4. Except as required for safety while servicing:

SUPPLEMENTARY

HEATERS CHECKOUT

DOES HEATER
1. Be sure the fused disconnect

3. Check fuses for proper size per nameplate
NOTE:

OPERATION
SYSTEM.

DISCONNECT

PROCEDURES,

REQUIRE A SEPARATE

SWITCH.

IF USED

CIRCUIT?

switch is "OFF," and safety label (if any) is attached ................................

2. Check on field wiring for sound connections

4. Check control box panel --

DO NOT OPEN SYSTEM

and grounding
specifications

according

to codes ....................................

.....................................................................

in place and secured ..................................................................................

OF HEATERS

MUST BE CHECKED

DURING THE OPERATION

6200

Technical Literature - Printed in U.S.A.

]

[

]

[

]

[

]

CHECK OF THE TOTAL

The Trane

PAGE 8

[

Troup

Company

Highway

Tyler, TX 75707
Pub. No. 18-BC29D8-6
P.I.



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