TRANE Air Conditioner/heat Pump(outside Unit) Manual L0903230
User Manual: TRANE TRANE Air conditioner/heat pump(outside unit) Manual TRANE Air conditioner/heat pump(outside unit) Owner's Manual, TRANE Air conditioner/heat pump(outside unit) installation guides
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2TTR2-1N-1B 18=AC51 D2-3 ALL phases of this installation IMPORTANT -- This Document pack upon completion of work. must Condensing n 2TTR2018-060, & 2TrR0060 comply is customer with 2TrR1018-060 NATIONAL, property STATE and is to remain These instructions do not cover all variations in systems nor provide for every possible contingency to be met in connection with installation. All phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to your installing dealer or local distributor. © AND LOCAL with this unit. CODES Please return to service information 5 FT. ABOVE UNIT-UNRESTRICTED A. GENERAL The following instructions Condensing Units. cover 2TTR2, 2TTR1 & 2TTR0; NOTE: These outdoor units may be used with indoor units equipped with Thermostatic Expansion Valve or Accutron rM FlOW Control Check Valve (EC.C. V) assembly for refrigerant flow control only. Check for transportation damage after unit is uncrated. Report promptly, to the carrier, any damage found to the unit. To determine the electrical power requirements of the unit, refer to the nameplate of the unit. The electrical power available must agree with that listed on the nameplate. B. LOCATION & PREPARATION 1. When removing unit from the pallet, the basepan. Remove tabs by cutting shown in Figure 2 (see page 2). OFTHE UNIT notice the tabs on with a sharp tool as 2. The unit should be set on a level support pad at least as large as the unit base pan, such as a concrete slab. If this is not the application used please refer to application bulletin "Trane APB2001-02". 3. The support pad must NOT be in direct contact with any structure. Unit must be positioned a minimum of 12" from any wall or surrounding shrubbery to insure adequate airflow. Clearance must be provided in front of control box (access panels) & any other side requiring service access to meet National Electrical Code. Also, the unit location must be far enough away from any structure to prevent excess roof run-off water from pouring directly on the unit. Do not locate unit(s) close to bedroom(s). 4, The top discharge area must be unrestricted five (5) feet above the unit. for at least 5. When the outdoor unit is mounted on a roof, be sure the roof will support the unit's weight. Properly selected isolation is recommended to prevent sound or vibration transmission to the building structure. 6, The maximum length of refrigerant lines from outdoor indoor unit should NOT exceed sixty (60) feet. to 7. If outdoor unit is mounted above the air handler, maximum lift should not exceed sixty (60) feet (suction line). If air handler is mounted above condensing unit, maximum lift should not exceed sixty (60) feet (liquid line). NOTE: Refer to "Refrigerant Piping Software" Pub. No. 32-3312-02. 8. Locate and install indoor coil or air handler in accordance with instruction included with that unit. |nstaIIer's @ Guide 4, Provide a pull-thru hole of sufficient liquid and gas lines. 5, Be sure the tubing BASEPAN TAB REMOVAL 6. Uncoil the tubing is of sufficient size to allow both length. --- do not kink or dent. 7. Route the tubing making all required bends and properly secure the tubing before making connections. 8, To prevent a noise within the building structure due to vibration transmission from the refrigerant lines, the following precautions should be taken: a. When the refrigerant lines have to be fastened to floor joists or other framing in a structure, use isolation type hangers. C. ACCUTRON TM FLOW CONTROL VALVE If the indoor unit System Refrigerant Flow control is an Accutron TM orifice and check valve assembly, an orifice size change may be necessary. The outdoor model determines the required orifice size. Check the listed orifice size on nameplate of the selected outdoor model. If the indoor unit is factory shipped with a difihrent orifice size, the orifice must be changed to obtain system rated performance. IMPORTANT: The outdoor unit is shipped with the proper size orifice and a stick-on orifice size label in an envelope attached to the outdoor unit. Outdoor unit nameplate will have correct orifice size specified as BAYFCCV---A for rated performance. D. INSTALLING REFRIGERANT if using existing refrigerant are brazed, not soldered. Condensing LINES lines make certain that all joints units have provisions for braze connections. Pressure taps are provided on the service valves unit for compressor suction and liquid pressures. of outdoor The indoor end of the recommended refrigerant line sets may be straight or with a 90 degree bend, depending upon situation requirements. This should be thoroughly checked out before ordering refrigerant line sets. b. Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings. c. Where the refrigerant lines run through they should be insulated and isolated. a wall or sill, d. Isolate the lines from all ductwork. E. SERVICE VALVE OPERATION BRASS LIQUID AND GAS LINE SERVICE VALVES The Brass Liquid and Gas Line Service Valves are factory shipped in the seated position to hold factory charge. The pressure tap service port (when depressed) opens only to the field brazing side of the valve when the valve is in the seated position. The liquid line valve is not a back seating valve (see WARNING below). Extreme caution should be exercised when opening the Liquid Line Service Valve. Turn valve stem counterclockwise only until the stem contacts the rolled edge. (See Figure 4) No torque is required. BRASS GAS LiNE BALL SERVICE VALVE The Brass Gas Line Ball Service Valve is shipped in the closed position to hold the factory refrigerant charge. The pressure tap service port (when depressed) opens only to the field brazing side when the valve is in the closed position. The Gas Line Ball Service Valve is full open with a 1/4 turn. See Figure 5. BRAZING REFRIGERANT LINES 1. Remove lower access cover to access service valves. The gas line must always be insulated. 2. Before brazing, remove plugs from external copper stub tubes. Clean internal and external surfaces of stub tubes prior to brazing. in scroll compressor applications, dome temperatures may be hot. Do not touch top of compressor, may cause minor to severe burning. ® The units are factory charged with the system charge required when using fifteen (15) feet of connecting line. nameplate charge is the same. Final refrigerant charge adjustment is necessary. the Charging Charts in the outdoor unit Service Facts. 1. Determine 2. Consider the most practical BRAZE TYPE INDOOR END SEALING CAP Unit \FLO CON, OOL Use way to run the lines. CHECK VALVE BOD_V __LC.V.) ORIFICE types of bends to be made and space limitations. NOTE: Large diameter tubing will be very difficult has been shaped. to rebend once it 3. Determine the best starting point for routing the refrigerant tubing- -INSIDE OR OUTSIDE THE STRUCTURE. © 2003 American Standard Inc. All Rights Reserved AS SH_ LIQUID LINE FIELD SUPPLIED 18-AC51 D2-3 |nstaI|er's © LIQUID LINE SERVICE VALVE Guide GAS LINE SERVICE VALVE ROLLED EDGE TO ROLLED EDGE TO CAP-_=-- CAP._ _) / )/CAPTIVATE CAPTIVATE STEM UNIT SERVICE SIDE _HEX OF VALVE STEM HEADED VALVE SYSTEM / SERVICE'_ SERVICE "_ PORT _ / -- 3. Cut and fittubing, 90°bends. minimizingthe 4. Insulate gas line and its fittings. the entire 5. Do NOT allow uninsulated contact with bare gas line. PORT / LIQUID LINE CONNECTION GAS use ofsharp 2. Attach appropriate hoses from manifold and liquid line pressure taps. liquid line to come in direct 6. Precautions should be taken to avoid heat damage to the pressure tap valve core during brazing. It is recommended that the pressure tap port valve core be removed and a wet rag wrapped around the valve body. NOTE: Use care to make sure that no moisture port, while wet rag is being used. tap NOTE: Precautions should be taken to avoid heat damage to basepan during brazing. It is recommended to keep the flame directly off of the basepan. 7. Use a Dry Nitrogen Purge and Brazing Alloy without flux when brazing the field line to the copper factory connection. Flow dry nitrogen into either valve pressure tap port, thru the tubing and out the other port while brazing. 8. Braze using accepted good brazing techniques. LEAK CHECK IMPORTANT: Replace pressure tap port valve core before attaching hoses for evacuation. Alter the brazing operation of refrigerant lines to both the outdoor and indoor unit is completed, the field brazed connections must be checked for leaks. Pressurize through the service valve ports, the indoor unit and field refrigerant lines with dry nitrogen to 350-400 psi. Use soap bubbles or other leak-checking methods to see that all field joints are leak-free! If not, release pressure; then repair! gauge to gas NOTE: Unnecessary switching of hoses can be avoided and complete evacuation of all lines leading to sealed system can be accomplished with manifold center hose and connecting branch hose to a cylinder of HCFC-22 and vacuum pump. 3. Attach center hose of manifold 4. Evacuate until the micron 350 microns. enters pressure LINE CONNECTION gauges to vacuum gauge reads no higher pump. than 5, Close offvalve to vacuum pump and observe the micron gauge. If gauge pressure rises above 500 microns in one (1) minuS, then evacuation is incomple_ or sys_m has a leak. 6, If vacuum gauge does not rise above 500 microns (1) minute, the evacuation should be complete. in one 7. With vacuum pump and micron gauge blanked oil; open valve on HCFC-22 cylinder and charge refrigerm_t lines _md indoor coil with vapor to tank pressure of HCFC-22 supply. NOTE: DO NOT VENT REFRIGERANT @ GAS LINE BALL CAP UNIT INTO THE ATMOSPHERE. SERVICE VALVE _ SIDE OF VALVE # PRESSURE TAP PORT / / GAS LINE CONNECTION SYSTEM EVACUATION NOTE: Since the outdoor unit has a refrigerant liquid line valves must remain closed. charge, the gas and 1. Upon completion of leak check, evacuate the refrigerant lines and indoor coil before opening the gas and liquid line valves. 18-AC51 D2-3 3 |nsta||er's Guide 8. Close valve on HCFC-22 supply cylinder. Close valves on manifold gauge set and remove refrigerant charging hoses from liquid and gas pressure tap ports. NOTE: A 3/16" Allen wrench is required to open liquid line service valve. A 1/4" Open End or Adjustable wrench is required to open gas line valve. A 3/4" Open End wrench is required to take off the valve stem cap. 9. The liquid line shut-offvalve can now be opened. Remove shut-off'valve cap. Fully insert hex wrench into the stem and backout counte, rclockwise until valve stem just touches rolled edge (approximately five [5] turns) observing WARNING statement on page 2. See Figure 4. 10. Replace liquid service pressure tap port cap and valve stem cap. These caps MUST BE REPLACED to prevent leaks. Replace valve stem cap and pressure tap cap finger tight, then tighten an additional 1/6 turn. 11. The gas valve can now be opened. Open the gas valve by removing the shut-off valve cap and turning the valve stein 1/4 turn counterclockwise, using 1/4" Open End or Adjustable wrench. See Figure 5. 12. The gas valve is now open for refrigerant flow. Replace valve stem cap to prevent leaks. Again, these caps MUST BE REPLACED to prevent leaks. Replace valve stem cap and pressure tap cap finger tight, then tighten an additional 1/6 turn. See Figure 5. If refrigerant lines are longer than 15 feet and/or a difthrent size than recommended, it will be necessary to adjust system refrigerant charge upon completion of installation. See unit Service Facts. F. ELECTRICAL When installing or servicing this equipment, ALWAYS exercise basic safety precautions to avoid the possibility of electric shock. of equipment 2. Power supply must agree with equipment 3. Install 4. Ground a separate the outdoor disconnect G. COMPRESSOR must comply nameplate. switch at the outdoor unit. unit per local code requirements. 5. Provide flexible electrical conduit whenever vibration transmission may create a noise problem within the structure. H. OPERATIONAL PROCEDURES I. ELECTRIC HEATERS Electric heaters, if used, are to be installed in the air handling device according to the instructions accompanying the air handler and the heaters. J. START CONTROL Some models have quick start components which are factory installed. For models that do not have factory installed start components, provisions are made for a field installed start kit accessory. When adding an accessory, follow the instructions provided with the kit. THERMOSTAT An outdoor thermostat TAYSTAT250B may be field installed. For data, see wiring diagram attached to unit and instruction sheet packaged with outdoor thermostat. L. SEACOAST SHIELD Units installed -within one mile of salt water, including seacoasts and inland waterways, require the addition of BAYSEAC001 (Seacoast Kit) at the time of installation. IMPORTANT'. See Limited Warranty information in Use and Care Manual M. TROUBLESHOOTING TROUBLESHOOTING CHART -- WHAT TO CHECK SYSTEMFAULTS REFRIGERANT Wiring AND CHECKOUT Final phases of this installation are the unit Operational and Checkout Procedures which are found in this instruction (see page 8). To obtain proper performance, all units must be operated and charge adjustments made in accordance with procedures found in the Service Facts. 6. The use of color coded low voltage wire is recommended to simplify connections between the outdoor unit, the thermostat and the indoor unit. Table 1 -- NEC Class tt Control START UP After all electrical wiring is complete, SET THE THERMOSTAT SYSTEM SWITCH IN THE OFF POSITION SO COMPRESSOR WILL NOT RUN, and apply power by closing the system main disconnect switch. This will activate the compressor sump heat (where used). Do not change the Thermostat System Switch until power has been applied for one (1) hour. Following this procedure -will prevent potential compressor overload trip at the initial start-up. K. OUTDOOR CONNECTIONS 1. Power wiring and grounding with local codes. 8. Mount the indoor thermostat in accordance with instruction included with the thermostat. Wire per appropriate hook-up diagram (included in these instructions). CIRCUIT LiquidPressureT00High 24 VOLTS P P S P S S S Suction Pressure Too High WIRE SIZE MAX. WIRE LENGTH 18 AWG 150 FT 16 AWG 225 FT. 14 AWG 300 FT. Suction Pressure Too Low Liquid Refrig FIoodback TXV System Liquid Refrig Floodback Capillary Tube System LiquidPressure TooLow ID CoilFrosting Compressor Runs Inadequate or No Cooling ELECTRICAL Compressor&ODFanDoNotStart ODC°mpress°rFan Won'tWilIstadH°t Start But OD 7. Table i defines maximum total length of low voltage wiring from outdoor m_it, to indoor unit, and to thermostat. P S P P P Compressor Hums But Won't Start Compressor Cycles oil IOL ID Blower Won't Start P- Pril_ry 4 P Fan Runs Causes S Secondary Causes 18-AC51 D2-3 |nstal|er's TYPICAL FIELD HOOK=UP DIAGRAMS VARIABLE SPEED AIR HANDLER T'STAT T 'STA1 AI A R tIANDL Guide AIR COI/Dli}ONER CONDITIONER /--,,, IT...... R 'IL..y /,--,,, ...... y .... 6 ODI A ODT _" .... Wl I_ !L,o .... w2 /" ,i?x PRINTEDFROMB152g01P02 PRINTEDFROMB152908P02 CONNECTIONS TO BE MADE FOR OPERA]ION OF BLOWER WlIH HUMIDISTAT IN COOLING I-STAGE OR 2STAGE FURNACE T'STAT AIR CQND!TIONER I'D n 2 S ;.,G , Lil'/_C Ai;i (01'} i101', R j r_ R '! I NOTE ,V? PRINTED FROMB152903 P02 : J j NOTE* i _ ii_ i [ PRINTED FROM B152907 P03 _rW2 present "kW2presentonlyon2 stage thermostat andfurnace thermostat only on 2 stage and furnace Notes: LEGEND 1. Be sure power supply agrees with equipment nameplate. 2. Power wiring and grounding of equipment must comply with local codes. 3. Low voltage wiring to be No. 18 AWG minimum conductor. 4. ODT-B must be set lower than ODT-A. ..... FACTORY WIRING 5. If outdoor thermostats _ FIELD WIRING 18-AC51 D2-3 (ODT) are not used, connect Wl to W2 and W3. 5 |nsta||er's Guide 2TTR2, 2TTR1 & 2TTR0 OUTLINE DRAWING Note: All dimensions are in MM (inches). B / SERe CE P:_4 LECiR ,%q .......... _ A_D RE R 6F J5_i _[' 14( C{):} _ f G v _ 'D" i :) NE S:R/iCE F ,_E PR SSUP,E T,sP lOP DiSCIIAR(_E AREA 51<)Ui D BE UNRESTRICiED kOR AT {EAST i524 (5 FEET) ABOVE UNli URil SHOUiD BE PLACED SO ROOF RU_ OFF W_[ER DOES NOI PO_R DiRE¢[L¥ ON U_iT, AND S}iOiiiD B_ AT [¸EAST 305 {12"} kROM WAil¸¸ AND A[[ SURROUNDING SHRUBBERY ON iWO SIDES¸ OTilER /WO SIDES UNRESIRIC/ED L O ID F -// i_1_ Li[, M _ , BR,ZE8 T SER, I,C C "" I D :EAE IR/, 0 COl,_C10;' H f T d ,* ::} .... P Z_ SS;J[ ;_ [:lING _"_ FIG. 3 K EtECTR CAI SER_' CE _ P/*S E J ......... iI ?S (I) i f 22 286 ,: /8' { O_, lif)tE LO¢? VO i_8E '_ [)lb 22 2 /8} }A HOlE ':OX DO"O',l :0 OU:} ¢0 'Eli I,,RE NE , : D O' ........... '_] 14 "j ''°" N C0";1o:01 EL CtRICZ_L OW ! f _ ................ SERV CE A NL _- B!AZE PPESS RE TZ>P ,E, _i: -" i= ":_::: H T N{:S _ i i 6 MODELS BASE RG. A c D E F G H J K 2TI-R0060A 3 1 832 (32-3/4) 829 (32-5/8) 756 (29-3/4) 1-1/8 3/8 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 508(20) B 2TI-R1018A 1 3 648 (25-1/2) 502(19-3/4) 476 (18-3/4) 5/8 1/4 149 (5-7/8) 19 (3/4) 89 (3-1/2) 16 (5/8) 460 (18-1/8) 2TI-R1024A 1 3 648 (25-1/2) 502(19-3/4) 476 (18-3/4) 3/4 5/16 149 (5-7/8) 19 (3/4) 89 (3-1/2) 16 (5/8) 460 (18-1/8) 2TI-R1030A 2 2 651 (25-5/8) 724 (28-1/2) 651 (25-5/8) 3/4 5/16 127 (5) 57 (2-1/4) 180 (7-1/8) 44 (1-3/4) 457 (18) 2TI-R1036A 2 2 651 (25-5/8) 724 (28-1/2) 651 (25-5/8) 7/8 3/8 127 (5) 57 (2-1/4) 18o (7-1/8) 44 (1-3/4) 457 (18) 2TI-R1042A 2 2 730 (28-3/4) 724 (28-1/2) 651 (25-5/8) 7/8 3/8 137 (5-3/8) 65 (2-5/8) 21o (8-1/4) 57 (2-1/4) 457 (18) 2TI-RlO48A 2 2 730 (28-3/4) 724 (28-1/2) 651 (25-5/8) 1-1/8 3/8 137 (5-3/8) 65 (2-5/8) 210 (8-1/4) 57 (2-1/4) 457 (18) 2]q-RIO60A 3 933 (36 3/4) 829 (32-5/8) 756 (29-3/4) 1-1/8 3/8 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 508(20) 23q-R2018A 2 2 651 (25-5/8) 724 (28-1/2) 651 (25-5/8) 5/8 1/4 127 (5) 57 (2-1/4) 180 (7-1/8) 44 (1-3/4) 457 (18) 2TI-R2024A 2 2 730 (28-3/4) 724 (28-1/2) 651 (25-5/8) 3/4 5/16 137 (5-3/8) 65 (2-5/8) 210 (8-1/4) 57 (2-1/4) 457 (18) 2TI-R2030A 2 2 730 (28-3/4) 724 (28-1/2) 651 (25-5/8) 3/4 5/16 137 (5-3/8) 65 (2-5/8) 210 (8-1/4) 57 (2-1/4) 457 (18) 23q-R2036A 2 2 832 (32-3/4) 724 (28-1/2) 651 (25-5/8) 7/8 3/8 137 (5-3/8) 65 (2-5/8) 210 (8-1/4) 57 (2-1/4) 457 (18) 2FrR2042B 3 1 832 (32-3/4) 829 (32-5/8) 756 (29-3/4) 7/8 3/8 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 508 (20) 23q-R2048A 3 1 933 (36-3/4) 829 (32-5/8) 756 (29-3/4) 1-1/8 3/8 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 2FrR2060B 4 1 1045 (41-1/8) 946 (37-1/4) 870 (34-1/4) 1-1/8 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 508(20) 508(20) 1 From Dwg. 21D152898 6 Rev. 7 18-AC51 D2-3 |nsta||er's MOUNTING Guide HOLE LOCATION Note: All dimensions are in MM (Inches). p 342 (i3 3') ///// _ _'!_ 382 ......... ,,, M_d/ i 294 ( I I 58 ; BASE 1 [24 ?05 (490) (80i') _398 (i5 5iY (?034) 6Y) ii (6i4) ............................................ 4 PL;_CES BASE 2 688 53f (_i' 09) (i5i9) 22i (869)[ NOTE: For model base size, see table on page 6. From Dwg. 21D152637 18-AC51 D2-3 Rev. 1 7 |nsta||er's Guide CHECKOUT After installation 1. Refrigerant 2. Suction has been completed, Line, Leak checked Lines and Fittings it is recommended that the entire system .................................. properly insulated ........... 3. Have all Refrigerant Lines been secured and isolated properly? ........................................................ [ ] [ ] [ 4. Have passages through masonry been sealed? If mortar is used, prevent mortar from coining into direct contact with copper tubing ........................ [ 5. Verify tightness [ of all electrical connects ................... 6. Observe outdoor fan during on cycle for clearance and smooth operation .................................................. [ 7. Indoor coil drain line drains freely. Pour water into drain pan .............................................................. [ CHECKOUT PROCEDURE PROCEDURE ] ] be checked against 8. Supply registers and return grilles open and unobstructed ................................................................ [ ] 9. Return [ ] 10. Thermostat thermometer is accurate. Check against a reliable thermometer. Adjust per instructions with thermostat ...................................... air filter installed [ ] 11. Is correct speed tap being used? (Indoor blower motor) .................................................. [ ] 12. Operate complete system in each mode to insure safe operation ................................................... [ ] 1 TO CHECK @ Cool Off @ Heat 2 IndoorFan Operation 3 CoolingOperation 4 CheckingPerformance & Charge CLOSED (ON) COMPONENTOPERATION Fan Switch Auto On X Sump Heat ............................................ WiTH MAiN P( )WER DISCONNECTS INDOORTHERMOSTAT SWITCHSETTING Step No. the following list: indoor Blower Runs Outdoor Fan Runs Compressor Runs @ Comp. Sump Heater X x I X x Ix Furnace Heat Comes On Ix X X X X I X I X X USECHARTSATTACHEDTO O.D. UNIT Ixlxl Ix ! ! 5 Heating@ 6 Informowner on howto operatesystem andwhat to expectof it. At the sametime deliverOwner'sUseand Care Booklet. X Ix Ix Ii @ Alsosetthermostatdial to callfor coolingor heatingasnecessary. @ Checkonlynecessaryif heatingunit is used for indoorsectionandwiringhas beendisturbedduringinstallationof coolingequipment. @ When applicable. C Trane A business Literature Order Number 2TTR2-1N-1B File Number SV-UN-S/S-2TTR2-1N-1B P.I. Supersedes SV-U N-S/S-2TTR2-1N- Stocking Location PI Louisville & Webb/Mason-Houston 1A of American Standard Companies gq4zw.trane.com Trane has a policy of continuous product and product data improvement design and specifications without notice. and it reserves the right to change
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