TRANE Air Conditioner/heat Pump(outside Unit) Manual L0905021
User Manual: TRANE TRANE Air conditioner/heat pump(outside unit) Manual TRANE Air conditioner/heat pump(outside unit) Owner's Manual, TRANE Air conditioner/heat pump(outside unit) installation guides
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18-BC50D1-2 Pumps 4TWX3; 4"[3NX4 ALL phases of this installation IMPORTANT -- This Document pack upon completion of work. must comply is customer with NATIONAL, property and is to remain These instructions do not cover all variations in systems nor provide for every possible contingency to be met in connection with installation. All phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to your installing dealer or local distributor. A. GENERAL The following instructions Units. STATE AND LOCAL with this unit. UNiT CONTAINS CODES Please return to service information R-410A REFRIGERANT! R-410A OPERATING PRESSURE EXCEEDS THE LIMIT OF R-22. PROPER SERVICE EQUIPMENT IS REQUIRED. FAILURE TO USE PROPER SERVICE TOOLS MAY RESULT IN EQUIPMENT DAMAGE OR PERSONAL INJURY. cover 4TWX3; 4TWX4 Heat Pump SERVICE USE ONLY R-410A REFRIGERANT APPROVED POE COMPRESSOR NOTICE: These outdoor units may be used with indoor units equipped with Thermostatic Expansion Valve or A ccutron TMFlow Con trol Check Valve (F. C. C. V.) assembly for refrigerant flow control only. AND OIL. 5 FT. ABOVE UNIT=UNRESTRICTED These units use R-410A refrigerant which operates at 50 to 70% higher pressures than R-22. Use only R-410A approved service equipment. Refrigerant cylinders are painted a "Rose" color to indicate the type of refrigerant and may contain a "dip" tube to allow for charging of liquid refrigerant into the system. All R-410A systems use a POE oil that readily absorbs moisture from the atmosphere. To limit this "hygroscopic" action, the system should remain sealed whenever possible. Never break a vacuum with air and always change the driers when opening the system for component replacement. Check for transportation damage after unit is uncrated. Report promptly, to the carrier, any damage found to the unit. To determine the electrical power requirements of the unit, refer to the nameplate of the unit. The electrical power available must agree with that listed on the nameplate. The Weathertron ®Heat Pump has been designed and manufactured to withstand and operate in severe winter conditions. However, there are precautionary steps which should be taken at the time of installation which will help assure the efficient operation of the unit. It is recommended that these precautions be taken for units being installed in areas where snow accumulation and prolonged below freezing temperatures occur. 1. Units should be elevated 3 to 12 inches above the pad or rooftop, depending on local weather. This additional height will allow better drainage ()[:'snow and ice (melted during defrost cycle) prior to its refreezing. This should prevent a build-up of ice around the unit which occurs when unit is not elevated. Insure that drain holes in unit base pan are not obstructed preventing draining of defrost water. 2, If possible, avoid locations that are likely to accumulate snow drifts. If not possible, a snow drift barrier should be installed around the unit to prevent a build-up of snow on the sides of the unit and should be of sufficient distance from the unit to prevent restriction of airflow to and from the unit. Also allow for proper maintenance space. The barrier should be constructed of materials which will blend in with the building design. |nsta||er's @ Guide BASEPAN 7. If outdoor unit is mounted above the air handler, maximum lift should not exceed sixty (60) fhet (suction line). If air handler is mounted above condensing unit, maximum lift should not exceed sixty (60) feet (liquid line). TAB REMOVAL rREMOVE_ 8. Locate and install indoor coil or air handler in accordance with instruction included with that unit. TABS AS I _SHOWN) C. ACCUTRON TM FLOW CONTROL VALVE If the indoor unit System Refrigerant Flow control is an Accutron TM orifice and check valve assembly, an orifice size change may be necessary. The outdoor model determines the required orifice size. Check the listed orifice size on nameplate of the selected outdoor model. If the indoor unit is factory shipped with a diffhrent orifice size, the orifice must be changed to obtain system rated performance. 3. Avoid locating the unit where condensation and freezing of defrost vapor may annoy the customer. For instance, installing the unit under a bedroom, kitchen, or picture window may be annoying to the customer since condensate and fog will occur during the defrost cycle. 4. Avoid locating the unit under the eaves or other overhead structures as sizeable icicles may form and the unit may be damaged by these falling icicles. B. LOCATION AND PREPARATION OF THE UNiT 1. When removing unit from the pallet, notice the tabs on the basepan. Remove tabs by cutting with a sharp tool as shown above in Figure 2, and slide unit off of pallet. 2. The unit should be set on a level support pad at least as large as the unit base pan, such as a concrete slab. If this is not the application used please refer to application bulletin "Trane APB2001-02". 3. The support pad must NOT be in direct contact with any structure. Unit must be positioned a minimum of 12" from any wall or surrounding shrubbery to insure adequate airflow. Clearance must be provided in front of control box (access panels) and any other side requiring service access to meet National Electrical Code. Also, the unit location must be far enough away from any structure to prevent excess roof run-off water from pouring directly on the unit. Do not locate unit(s) close to bedroom(s). 4. The top discharge area must be unrestricted five (5) feet above the unit. for at least BRAZE TYPE iNDOOR END SEALING CAP IMPORTANT: The outdoor unit is shipped with the proper size orifice and a stick-on orifice size label in an envelope attached to the outdoor unit. Outdoor unit nameplate wi// have correct orifice size specified as BA YFCCV --- A for rated performance. D. iNSTALLiNG REFRIGERANT ifusing existing refrigerant are brazed, not soldered. Condensing units LINES lines make certain that all joints have provisions for braze connections. Pressure taps are provided on the service valves of outdoor unit for compressor suction and liquid pressures. The indoor end of the recommended refrigerant line sets may be straight or with a 90 degree bend, depending upon situation requirements. This should be thoroughly checked out before ordering refrigerant line sets. The gas line must always 5. When the outdoor unit is mounted on a roof, be sure the roof will support the unit's weight. Properly selected isolation is recommended to prevent transmission to the building structure. 6. The maximum length of refrigerant lines from outdoor indoor unit should NOT exceed sixty (60) feet. NOTE: Attach R-410A CAUTION Label (located in documentation package) to access panel of indoor section. be insulated. In scroll compressor applications, dome temperatures may be hot. Do not touch top of compressor, may cause minor to severe burning. to The units are fhctory charged with the system charge required when using fifteen (15) feet of connecting line. Unit nameplate charge is the same. © LiQUiD LiNE SERVICE VALVE ROLLED _%_XFLOW _ oo TO CONTROL CAP-_=-- CHECKVALVE / EDGE (F,O,O.V,) UNIT ORIFICE SIDE @ / OF _ CAPTIVATE _ STEM REX HEADED SERV'CE ;STEM SERVICE PORT _[_ MOULD FIELD LINE SUPPLIED © 2005 American Standard inc. All Rights Reserved -_ k_' / -- / LIQUID LINE CONNECTION 18-BC50D1-2 |nstaI|er's @ tap service port (when depressed) opens only to the field brazing side when the valve is in the closed position. GAS LINE SERVICE VALVE cAp-___ The Gas Line Service Valve is full open with a 1/4 turn. Figure 5. BRAZING REFRIGERANT LINES 1. Remove lower access cover to access service valves. V4TU_NONLY COUNTERCLOCKWISE FORFULLOPEN I _,PosmoN OFVALVE 2, Before brazing, remove plugs from external tubes. Clean internal and external surfaces prior to brazing. 3, Cut and fit tubing, bends. P_ESSU_ETAPPORT 4. Insulate minimizing Final refrigerant charge adjustment is necessary. the Charging Charts in the outdoor unit Service Facts. 2. Consider the most practical Use way to run the lines. types of bends to be made and space limitations. NOTE: Large diameter tubing will be very difficult has been shaped. to rebend once it 3. Determine the best starting point for routing the refriger_mt tubing -- INSIDE OR OUTSIDE THE STRUCTURE. 4. Provide a pull-thru hole of sufficient liquid and gas lines. 5. Be sure the tubing is of sufficient size to allow both length. 6. Uncoil the tubing -- do not kink or dent. 7. Route the tubing making all required bends and properly secure the tubing before making connections. 8. To prevent a noise within the building structure due to vibration transmission from the refrigerant lines, the following precautions should be taken: a. When the refrigerant lines have to be fastened to floor joists or other framing in a structure, use isolation type hangers. b. Isolation hangers should also be used -when refrigerant lines are run in stud spaces or enclosed ceilings. c. Where the refrigerant lines run through they should be insulated and isolated. a wall or sill, d. Isolate the lines from all ductwork. E. SERVICE VALVE OPERATION BRASS LIQUID LINE SERVICE VALVE The Brass Liquid Line Service Valve is factory shipped in the scald position to hold factory charge. The pressure tap service port (when depressed) opens only to the field brazing side of the valve when the valve is in the seated position. The liquid line valve is not a back seating valve (see WARNING below). Extreme caution should be exercised when opening the Liquid Line Service Valve. Turn valve stem counterclockwise only until the stem contacts the rolled edge. (See Figure 4) No torque is required. BRASS GAS LINE SERVICE VALVE The Brass Gas Line Service Valve is shipped in the closed position to hold the factory refrigerant charge. The pressure 18-BC50D1-2 See copper stub of stub tubes the use of sharp 90 ° the entire gas line and its fittings. 5. Do NOT allow uninsulated contact with bare gas line. 1. Determine Guide liquid line to come in direct 6. Precautions should be taken to avoid heat damage to the pressure tap valve core during brazing. It is recommended that the pressure tap port valve core be removed and a wet rag wrapped around the valve body. NOTICE: Use care to make sure that no moisture port, while wet rag is being used. enters pressure tap NOTICE: Precautions should be taken to avoid heat damage to basepan during brazing. It is recommended to keep the flame directly off of the basepan. 7. Use a Dry Nitrogen Purge and Brazing Alloy without flux when brazing the field line to the copper factory connection. Flow dry nitrogen into either valve pressure tap port, thru the tubing and out the other port while brazing. 8. Braze using accepted good brazing techniques. LEAK CHECK IMPORTANT: Replace pressure tap port valve core before attaching hoses for evacuation. After the brazing operation of refrigerant lines to both the outdoor and indoor unit is completed, the field brazed connections must be checked for leaks. Pressurize through the service valve ports, the indoor unit and field refrigerant lines with dry nitrogen to 350-400 psi. Use soap bubbles or other leak-checking methods to see that all field joints are leak-free! If not, release pressure; then repair! SYSTEM EVACUATION NOTE: Since the outdoor unit has a refrigerant liquid line valves must remain closed. charge, the gas and 1. Upon completion of leak check, evacuate the refrigerant lines and indoor coil before opening the gas and liquid line valves. 2. Attach appropriate hoses from manifold and liquid line pressure taps. gauge to gas NOTE: Unnecessary switching of hoses can be avoided and complete evacuation of all lines leading to sealed system can be accomplished with manifold center hose and connecting branch hose to a cylinder of R-410A and vacuum pump. 3 |nstaI|er's 3. Attach center 4. Evacuate until 350 microns. Guide hose the of manifold micron gauges gauge to vacuum reads pump. no higher than 5. Close offvalve to vacuum pump and observe the micron gauge. If gauge pressure rises above 500 microns in one (1) minute, then evacuation is incomplete or system has a leak. 6. The use of color coded low voltage wire is recommended to simplify connections between the outdoor unit, the thermostat and the indoor unit. Table 1 -- NEC Class II Control Wiring 24 VOLTS WIRE 6. If vacuum gauge does not rise above 500 microns in one (1) minute, the evacuation should be complete. 7. With vacuum pump and micron gauge blanked oft, open valve on R-410A cylinder and charge refrigerant lines and indoor coil with vapor to tank pressure of R-410A supply. NOTE: DO NOT VENT REFRIGERANT INTO THE ATMOSPHERE. 8. Close valve on R-410A supply cylinder. Close valves on manifold gauge set and remove refrigerant charging hoses from liquid and gas pressure tap ports. NOTE: A 3/16" Allen wrench is required to open liquid line service valve. A 1/4" Open End or Adjustable wrench is required to open gas line valve. A 3/4" Open End wrench is required to take off the valve stem cap. 9. The liquid line shut-offvalve can now be opened. Remove shut-off valve cap. Fully insert hex wrench into the stem and backout counterclockwise until valve stem just touches rolled edge (approximately five [5] turns) observing WARNING statement on page 2. See Figure 4. 10. Replace liquid service pressure tap port cap and valve stem cap. These caps MUST BE REPLACED to prevent leaks. Replace valve stem and pressure tap cap finger tight, then tighten an additional 1/6 turn. 11. The gas valve can now be opened. Open the gas valve by removing the shut-off valve cap and turning the valve stein 1/4 turn counterclockwise, using 1/4" Open End or Adjustable wrench. See Figure 5. 12. The gas valve is now open for refrigerant flow. Replace valve stem cap to prevent leaks. Again, these caps MUST BE REPLACED to prevent leaks. Replace valve stem and pressure tap cap finger tight, then tighten an additional 1/6 turn. See Figure 5. If refrigerant lines are longer than 15 f_et and/or a different size than recommended, it will be necessary to adjust system refrigerant charge upon completion of installation. See unit Service Facts. F. ELECTRICAL CONNECTIONS When installing or servicing this equipment, ALWAYS exercise basic safety precautions to avoid the possibility of electric shock. 1. Power wiring and grounding with local codes. of equipment 2. Power supply must agree with equipment 3. Install 4. Ground a separate the outdoor disconnect must comply 8, MAX. WIRE LENGTH 18 AWG 150 FT 16 AWG 225 FT. 14 AWG 300 FT. Table i defines maximum total length of low voltage wiring from outdoor unit, to indoor unit, and to thermostat. Mount the indoor thermostat in accordance with instruction included with the thermostat. Wire per appropriate hook-up diagram (included in these instructions). G. DEFROST CONTROL The demand defrost control measures heat pump outdoor ambient temperature with a sensor located outside the outdoor coil. A second sensor located on the outdoor coil is used to measure the coil temperature. The difference between the ambient and the colder coil temperature is the difference or delta-T measurement. This delta-T measurement is representative of the operating state and relative capacity of the heat pump system. By measuring the change in delta-T, we can determine the need for defrost. The coil sensor also serves to sense outdoor coil temperature for termination of the defrost cycle. FAULT iDENTiFICATiON A fault condition is indicated by the flashing light on the defrost control inside the heat pump control box. In normal operation, the defrost control light will flash once each second. If the light is flashing more than once per second or not at all, refer to the service manual for that unit. PIN IDENTIFICATION (See Figure 6.) 1. TEST_COMMON (Shorting any of the other pins to this pin causes the function of the other pin to be executed. Leaving this pin open results in the normal mode of operation.) 2. TST = Test (Shorting TESTCOMMON speeds up all defrost board timings.) to this pin 3. FRC_DFT = Forced Defrost (Short TEST COMMON this pin for two (2) seconds to initiate a forced defrost. Remove the short after defrost initiates.) ® to PiN iDENTiFiCATiON Z 0 0 o I nameplate. switch at the outdoor unit. unit per local code requirements. 5. Provide flexible electrical conduit whenever vibration transmission may create a noise problem within the structure. 4 7, SIZE LOW FAN 18-BC50D 1-2 |nsta||er's 4. LOW_FAN = Low speed Fan test mode (Short TEST_COMMON to this pin to force the outdoor fan to low speed. When the short is removed, the fan will go to high speed for approximately 15 seconds and then return to the speed it was running before the short was applied.) DEFROST CONTROL CHECKOUT Normal operation requires: a. LED on board flashing R &B c. 24V AC between Y & B with unit operating when FRC_DFT pin. If a defrost control problem information in control box. is suspected, pin is shorted to refer to the service ODS=A START UP TYPICAL A, Fi J:,,NDLEi '_---'R K. START CONTROL Some models have quick start components which are fhctory installed. For models that do not have factory installed start components, provisions are made for a field installed start kit accessory. When adding an accessory, follow the instructions provided with the kit. L. OUTDOOR THERMOSTAT An outdoor thermostat TAYSTAT250A may be field installed. For data, see wiring diagram attached to unit and instruction sheet packaged with outdoor thermostat. After all electrical wiring is complete, SET THE THERMOSTAT SYSTEM SWITCH IN THE OFF POSITION SO COMPRESSOR WILL NOT RUN, and apply power by closing the system main disconnect switch. This will activate the compressor sump heat (where used). Do not change the Thermostat System Switch until power has been applied for one (1) hour. Following this procedure will prevent potential compressor overload trip at the initial start-up. 'S iAT HEATERS Electric heaters, if used, are to be installed in the air handling device according to the instructions accompanying the air handler and the heaters. Do NOT connect 24 VAC to T1 (ODS=A) terminal. thermistor WILL BE BLOWN. H. COMPRESSOR AND CHECKOUT Final phases of this installation are the unit Operational and Checkout Procedures which are found in this instruction on page 8. To obtain proper performance, all units must be operated and charge adjustments made in accordance with procedures found in the Service Facts. J. ELECTRIC I time/second. b. 24V AC between d. Defrost initiation TEST_COMMON I. OPERATIONAL PROCEDURES Guide M. SEA COAST SALT SHIELD All units are shipped with a black Sea Coast Salt Shield attached to the access panel. Removal of the shield -will potentially shorten the life of the joints in the outdoor coil. FIELD HOOK=UP DIAGRAMS hiITA i I>U'vlI> VARIABLE SPEED AIR HAND!_R T'STAT NEAT PUMP Fq D Fq @ J D_---0 BK(X2,) Fq k_ ; - I--D- i _ II, 'N / ii = -.. .. .... F" --;/..-.7- 0 u _--',iR( --- _._o.P _._o._ A.Z..R E___0 TEL Fq D I..... ..... i3 -_._.ri " ) NOTE 6 _q\--- BR(T) L.... q!bT ) F_O, i5 5RgO/,l/0[_ PRINTED FROM B}52934P04 Notes: LEGEND 1. Be sure power supply agrees with equipment nameplate. 2. Power wiring and grounding of equipment must comply with local codes. 3. Low voltage wiring to be No. 18 AWG minimum conductor. 4. ODT-B must be set lower than ODT-A. ,5. If outdoor thermostats (ODT) are not used, connect W1 to W2 and W3. 6. N/A to programmable thermostat. 18-BC50D1-2 ..... FACTORY WIRING FIELD WIRING 5 |nsta||er's Guide S[RViC£ RANF_ ................... £ {T CA A b FIG COY 0 _¢; ( ARANC S i_i_ P_EVAii i_6 ¢0i)F8 AN[ UNi J SilOULD RE PLACE[} SO ROOF FinN OFF gAII!R OOES NO1 POUR DiRECFLY ON UNII, AND SHOUiD BE AT iEAU 50!i (12 _' } FROM WAtJ AND Air SURROUNDING SIIRUBBERY ON iWO SIDES OFH[R IWO SID[S UNR[STRiCIE8 222 22 MODELS BASE {//8) DIA iOW VOt]A(iE 286 (illS) DiA K 0 8 (7/8) DiA HOL_ iN CON]RO[ BOX 80TTOM fOR _ECTRICAL POW{R SUPPLY D E J K 4TWX3018A 3 1016 (40) 829 (32-5/8) 756 (29-3/4) 1/2 1/4 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 692 (27-1/4) 4TWX3024A 3 1016 (40) 829 (32-5/8) 756 (29-3/4) 5/8 5/16 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 692 (27-1/4) 4TWX3030A 3 1016 (40) 829 (32-5/8) 756 (29-3/4) 3/4 5/16 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 692 (27-1/4) 4TWX3036A 4TWX3042A 3 1219 (48) 829 (32-5/8) 756 (29-3/4) 3/4 3/8 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 692 (27-1/4) 4TWX3048A 4 1064 (41-7/8) 946 (37-1/4) 870 (34-1/4) 7/8 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 730 (28-3/4) 4TWX306OA 4 1165 (45-7/8) 946 (37-1/4) 870 (34-1/4) 7/8 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 730 (28-3/4) 4TWX4024B 3 1219 (48) 829 (32-5/8) 756 (29-3/4) 5/8 5/16 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 692 (27-1/4) 4TWX403OB 3 1219 (48) 829 (32-5/8) 756 (29-3/4) 3/4 5/16 143 (5-5/8) 92 (3-6/8) 210 (8-1/4) 79 (3-1/8) 692 (27-1/4) 4TWX4036B 4 1165 (45-7/8) 946 (37-1/4) 870 (34-1/4) 3/4 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 730 (28-3/4) 4TWX4042B 4 1267 (49-7/8) 946 (37-1/4) 870 (34-1/4) 3/4 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 730 (28-3/4) 4TWX4048B 4TWX406OB 4 1267 (49-7/8) 946 (37-1/4) 870 (34-1/4) 7/8 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 730 (28-3/4) A B C F G H From Dwg. 21D152635 6 Rev. 11 18-BC50D 1-2 |nsta||er's MOUNTING Guide HOLE LOCATION NOTE: ALL DIMENSIONS ARE IN MM (INCHES). 33 ( 3 19) A 72_ (869 ............................................ 482 : I8 99 : ....................................... :}99 (?3 f8) BASE 3 158 (6.24) DRILL 4 PLACES 795 (3 717 (28.24) T 317 .28) (12.48) l 23 (8.39) O 599 (23.58) NOTE: For model base size, see table on page 6. 127 (28.64) BASE 4 From Dwg. 21D152637 18-BC5OD1-2 Rev. 1 7 |nstaI|er's Guide CHECKOUTPROCEDURE After installation 1. Refrigerant 2. Suction has been completed, Line, Leak checked Lines and Fittings it is recommended that the entire system .................................. properly insulated ........... 3. Have all Refrigerant Lines been secured and isolated properly? ........................................................ [ ] [ ] [ 4. Have passages through masonry been sealed? If mortar is used, prevent mortar from coining into direct contact with copper tubing ........................ [ 5. Verify tightness [ of all electrical connects ................... 6. Observe outdoor fan during on cycle for clearance and smooth operation .................................................. [ 7. Indoor coil drain line drains freely. Pour water into drain pan .............................................................. [ TROUBLESHOOTING ] ] be checked against the following list: 8. Supply registers and return grilles open and unobstructed ................................................................ [ ] 9. Return [ ] 10. Thermostat thermometer is accurate. Check against a reliable thermometer. Adjust per instructions with thermostat ...................................... [ ] 11. Is correct speed tap being used? (Indoor blower motor) .................................................. [ ] 12. Operate complete system in each mode to insure safe operation ................................................... [ ] CHART air filter installed ............................................ m WHAT TO CHECK SYSTEM FAULTS REFRIGERANTCIRCUIT Head Pressure Too High s s Head Pressure Too Low P P EtlctionPressureTooHigh EtlctionPressureTooLow LiquidHeDig Floodback(TXV) DE _p LE Coil Frosting s s P P s P p s P p ELECTRICAL Coml_ressor& OO Fan Won't Start s s s s CompressorWill Nol Start But OO Fall Runs OE FanWon't Start i Com#ressof Hums ButWon't Start S S S S ss PP ; Com#ressof Cycleson EOI. EE Blower Won't Start S S DEFROST UnitWon't Dlitiate Defrost DefrostTerminateson Time Unit EcingUp C - Cooling H - Heating P - PrimaryCauses S - SecondaryCauses 'k - 3 PhaseOnly P.I. I"I!t,IN£ Trane A business of American Standard Companies www.trane.com Trane has a policy of continuous product and product data improvement design and specifications without notice. and it reserves the right to change 02/05
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