TRANE Package Units(both Units Combined) Manual L0905304

User Manual: TRANE TRANE Package Units(both units combined) Manual TRANE Package Units(both units combined) Owner's Manual, TRANE Package Units(both units combined) installation guides

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YC-UC-4

Combination Cooling/Gas Heating Packaged Unit
IMPORTANT:

Read this entire manual before proceeding and keep for future reference.

SAFETY HAZARD!
This information is for use by individuals having adequate
backgrounds of electrical and mechanical experience.
Any attempt to repair a central air conditioning product
may result in personal injury and/or property damage. The
manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability
in connection with its use.

Contents
General

Information

To Start the Heating System
Proper Filter Maintenance

If the information in this manual is not followed exactly,
a fire or explosion may result causing property
damage, personal injury or loss of life.

Regular

Owner Maintenance

-- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
-- WHAT TO DO IF YOU SMELL GAS

Limited Warranty

Regular Dealer Maintenance

• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your
call the fire department.
-- DO NOT RELY ON SMELL
LEAKS. DUE TO VARIOUS
NOT BE ABLE TO SMELL

gas supplier,
ALONE TO DETECT
FACTORS, YOU MAY
FUEL GASES.

• U.L. recognized fuel gas and CO detectors are
recommended in all applications, and their
installation should be in accordance with the
manufacturer's recommendations and/or local
laws, rules, regulations, or customs.
-- Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.

EXPLOSION HAZARD!
Propane gas is heavier than air and may collect in any low
areas or confined spaces. In addition, odorant fade may
make the gas undetectable except with a warning device.
If the gas furnace is installed in a basement, an excavated
areas or a confined space, it is strongly recommended to
contact a gas supplier to install a gas detecting warning
device in case of leak. The manufacturer of your furnace
does not test any detectors and makes no representations
regarding any brand or type of detector.

FIRE OR EXPLOSION HAZARD. The furnace area must be
kept clear and free of combustible materials, gasoline and
other flammable vapors and liquids.

FIRE OR EXPLOSION HAZARD. Do not use this furnace if
any part has been under water. A flood-damaged furnace
is extremely dangerous. Attempts to use the furnace can
result in fire or explosion. A qualified service agency
should be contacted to inspect the furnace and to replace
all gas controls, control system parts, and electrical parts
that have been wet if deemed necessary.

FIRE OR EXPLOSION HAZARD. Should overheating
occur, or the gas supply fail to shut off, shut off the
manual gas valve to the furnace before shutting off the
electrical supply.
In the event that electrical, fuel or mechanical failures
occur, the owner should immediately turn off the gas
supply at the manual gas valve located in the burner
compartment and electrical power to the furnace and
contact service technician.

User's Information
General Information

Thermostat

Understand
the signal words DANGER, WARNING, and
CAUTION. These words are safety alert words. DANGER
indicates the most serious hazards which will result in
severe personal injury or death. WARNING indicates
hazards which could result in personal injury or death.
CAUTION is used to indicate unsafe practices which could
result in minor injury or property damage.

Room thermostats
are delicate temperature-sensing
controls.
Their main function is to energize and de-energize the heating
or cooling circuit to maintain
the temperature
setting you
select.
Many thermostats
contain a room thermometer
to indicate the
approximate
room temperature,
and a temperature
scale to
select the desired indoor air temperature.
In addition, most
thermostats
have modes of HEAT, OFF and COOL, and fan
modes of ON and AUTO.

Overview

When OFF is selected your unit will not operate in either heat
or cool modes. If HEAT or COOL is selected, the unit will
automatically
cycle on and off to maintain
the desired temperature settings.

Your combination gas heating!electric
cooling unit is designed to provide comfort all year long with safe, efficient,
trouble-free
operation. It is important that you understand
how to operate and maintain your unit to keep it operating
safely and efficiently. This guide will acquaint you with
these important
procedures. Familiarize
yourself with this
manual and store it in a convenient location for future
reference.
Any additions, changes, or conversions required in order for
the unit to satisfactorily
meet the application needs, should
be made by a qualified product distributor
or local dealer,
using factory specified and approved parts. See Figure i for
component layout.
Remember these instructions at all times:
• Never perform any maintenance
procedures until the
electrical power to the unit is turned off.
• Never perform any maintenance
procedures until the gas
valve in the gas supply line is turned off.
• Never remove any panel from the unit while it is operating.
• Never remove panels or parts from the unit that are not
discussed in this guide.
• Never cover the unit since it is designed to operate year
round.
• Never store anything
near the unit.

flammable

or combustible

around

When AUTO is selected, the fan will only operate as required
during the heating or cooling cycles. The fan mode can be used
to operate the indoor fan continuously
by selecting ON. Continuous fan mode during cooling operation may not be appropriate in humid climates. If the indoor air exceeds 60% relative
humidity or simply feels uncomfortably
humid, it is recommended that the fan only be used in the AUTO mode.
To ensure that the thermostat
operates properly, it must be
level and positioned to avoid the influence of such external heat
sources as lamps, televisions or other heat-producing
appliances.

Two Stage Cooling Models --For units with the feature of
two staged cooling, the thermostat
will determine
whether
to run the system at the full capacity or a lower capacity.
This depends on the daily cooling load of the conditioned
space. The system is more efficient when running at low
capacity
(1 _t stage). At lower outdoor
temperatures
1_tstage
will be sufficent to maintain
indoor comfort.

Your unit is of complex design. To ensure that it performs
safely and gives long-lasting service, some of the maintenance work must be performed by a qualified service
technician.
When a service technician is referred to in this manual, it is
describing a service technician
that has had special
training or a number of years experience
in servicing
this type of equipment.
It is your responsibility
to select a
qualified service company that can provide a service technician of this caliber.

With the thermostat
set to COOL, the system will
automatically
cycle on and off as well as from low (1 _t stage)
to high (2 n'_stage) as needed to maintain
the thermostat
set
point for indoor comfort. During 1_tstage operation
the
compressor,
as well as the indoor fan, will run at a reduced
speed. This produces a reduced capacity which is more
efficient than the high capacity 2 n'_stage. If the low capacity
(1 _tstage) is not sufficient
to maintain
the thermostat
setting, the system will switch to high speed (2 nd stage). As
the thermostat
temperature
setting is reached, the system
will cycle to low speed then off.

Compressor
Indoor _
Blower /
Motor

Heat Exchangers
Gas Valve

Note: Depending on furnace size,
your unit may have 1, 2, or 3
burners.

Burners

Figure 1. Component Layout

User's Information
To Start
Heating Cycle Operation
Your unit's heating
ignition control that
thermostat
calls for
furnace burners are
called Direct Spark

system has a solid-state electronic
lights the furnace burners each time the
heat. At the end of each heating cycle, the
extinguished.
This type of system is
Ignition (DSI).

A normal heating cycle begins when the air temperature
in
your home drops below the thermostat
setting. The thermostat then energizes the heating electrical circuit that starts
and controls the furnace burners. Shortly after the burners
ignite, the indoor fan starts and circulates warm air through
your home.
When the air temperature
rises above the thermostat
setting,
the thermostat
de-energizes the heating electrical circuit,
which in turn, extinguishes
the furnace burners. The indoor
fan continues to circulate warm air until the remaining heat
is removed from the unit's heat exchanger.

Safety Controls
Your unit is equipped with an automatic reset safety limit
control to prevent overheating. When this control opens, it
shuts down the heating electrical circuit until the unit cools
down sufficiently. Inadequate
airflow may cause the unit to
cycle on and off as the limit control trips and automatically
resets. If you suspect that the unit is cycling on its limit
control, immediately
contact a service technician for instructions.
If the unit is unable to exhaust combustion by-products
properly, due to a blocked flue hood or other blockage, a
pressure switch safety device will prohibit the unit from
operating. The cause must be investigated
by a qualified
service technician.
If flames from the burner are not properly drawn into the heat
exchanger, a Flame Rollout Protection Control will open
causing the furnace to shut off. The cause must be investigated by a qualified service technician.

Heating System Start Up
Never attempt to manually light the burner. This unit is
equipped with an ignition device which automatically lights
the burners.
Your unit has an automatic ignition system. This feature
makes it easy to start the heating cycle at the beginning of
the heating season.
In order for this unit to operate properly and safely, the
furnace needs air for both combustion and ventilation.
Accordingly, observe the area in which the furnace is installed.
Check to make sure that all the air openings are unobstructed. Likewise, insure that the spacing around the furnace
itself is not blocked or obstructed.
1. Set the thermostat

to lowest

setting.

2. Turn offall electric power to the unit if service is to be
performed.

3. Remove
HEAT.

the Heating
the access panel that

System

is identified

as CONTROL/

4. Turn gas control off by moving the toggle switch to OFF.
See Figure 2 on page 5.
5. Wait five (5) minutes to clear any gas. If you then smell
gas, STOP!, for your safety follow the "What To Do If You
Smell Gas" instructions
on the front page. If you do not
smell gas, go to next step.
6. Turn gas on by moving the toggle switch to ON.
7. Replace the panel that you removed in Step 3 and make
sure all other unit panels are securely in place.
8. Turn on all electrical

power to the unit.

9. Set thermostat
to desired temperature
and the fan to ON.
The unit will now operate automatically.
10.If the unit will not operate, perform the steps in the
following section, "To Turn OffGas To Unit" (under
Heating System Shutdown) and call your service technician or gas supplier.
NOTE: The unit is to be adjusted to obtain a temp air rise that is
specified on the nameplate.

Heating System Shutdown
To shut down the heating system for brief periods of time,
simply adjust the thermostat
selector switch to the OFF
position.
If you need to turn the gas offto the unit, follow the steps
below:
To Turn Off Gas To Unit
1. Set the thermostat

to lowest

setting.

2. Turn offall electric power to the unit if service is to be
performed.
3. Remove the access panel that is identified
HEAT.

as CONTROL/

4. Turn gas control off by moving the toggle switch to OFF.
See Figure 2 on page 5.
5. Replace

the panel you removed

in Step 3.

If you shutdown your heating system during the cold
weather months, precautions must be taken to prevent
freeze-up of all water pipes and water receptacles. Whenever your home or building is to be vacant, arrange to have
someone inspect your structure for proper temperature. This is
very important in below freezing weather. If for any reason
your furnace should fail to operate, damage such as frozen
water pipes could result.

User's Information
To Start

the Cooling

System

Cooling Cycle Operation
Cooling System Start Up

Cooling System Shutdown

Once electrical power is supplied to the unit, cooling operation
is controlled by the thermostat.
With the thermostat
set to
COOL, select the lowest cooling setting to energize the unit
cooling system. Now that the unit is operating, cool air will
begin to circulate through your home. Set the cool setting to
the desired room temperature;
your unit will continue to
operate in the cooling mode automatically.

If you wish to shut down the cooling system,
is to set the thermostat
to OFF.
To shut down the unit completely,
power supply to the unit.

the best method

turn off the main electrical

Anytime you suspect that the cooling system is not operating
properly, shut down unit operation at the thermostat
and
contact your service technician for instructions.

Proper Filter Maintenance
Table I - Filter Data

Air Filters
Use air filters with the 2/4YC**018-060A
heating/cooling
units. The basic unit does not ship with filters in it. However,
a filter accessory is offered that will allow filters to be
installed in the unit. Otherwise a filter rack must be installed
in the duct work by a qualified installer. Affix filter label
supplied with the unit adjacent to the filter area.
Filters must be installed in the return air system. The data in
this table is based on 300 FPM face velocity.
If permanent
filters are used, be sure to size following the manufacturer's
recommendations
with a clean filter resistance
of 0.08 inches
of water column.

UNIT

2/4YC**018A
2/4YC**024A
2/4YC**030A
2/4YC**036A
2/4YC**042A
2/4YC**048A
2/4YC**060A

Regular
Never use combustible cleaning fluids
furnace.

on any part of the

You can perform some of the periodic maintenance
functions
for the unit yourself; this includes replacing (disposable) or
cleaning (permanent)
the air filters, cleaning the cabinet,
cleaning the condenser coil, and conducting a general unit
inspection on a regular basis.

Air Filters
It is very important to keep the central duct system air filters
clean. Be sure to inspect them at least once each month when
the system is in constant operation (in new homes, check the
filters weekly for the first 4 weeks).
If you have a disposable-type
filter replace it with a new filter
of the same type and size. DO NOT ATTEMPT TO CLEAN
DISPOSABLE
FILTERS.
Permanent-type
filters can be cleaned by washing them with
a mild detergent and water. Make sure that the filters are
thoroughly dry before reinstalling
them in the unit (or duct
system).

NOMINAL
CFM
600
800
1000
1200
1400
1600
2000

Owner

FILTER
SIZE
sq. ft.
2.00
2.67
3.33
4.00
4.67
5.33
6.67

FILTER
RESISTANCE
0.08
0.08
0.08
0.08
0.08
0.08
0.08

Maintenance

Note: It may be necessary to replace permanent filters annually
if washing fails to clean the filter, or ff the filter shows signs of
deterioration. Be sure to use the same type and size as was
originally installed.

Unit Cabinet
Even though the unit cabinet is designed to withstand
exposure to outdoor weather, you can extend the life of the
cabinet panel by cleaning and waxing it twice each year.
Application of a light coat of automobile
wax is recommended.

Condenser Coil
Unfiltered air circulates through the units condenser coil and
can cause the coil's surface to become clogged with dust and
dirt. Have the coils checked by a service technician each
cooling season.
Be sure to keep all vegetation
area.

away from the condenser

coil

General Unit Inspection
Occasionally check over the unit; look and listen for unusual
or abnormal operating characteristics.
Do not remove any
access panels. If you suspect your unit is not operating
properly, contact a service technician for instructions.

User's Information
Regular

ELECTRIC SHOCK HAZARD. To prevent injury or death due
to electrical shock or contact with moving parts. Lock unit
disconnect switch in open position before servicing unit.

Cooling Season
To keep your unit operating safely and efficiently, a qualified
service technician should check the entire system seasonally,
and any other time that you feel a check is needed. Your
service technician may examine these areas of the unit:
1. filters

(for possible

2. motors (condenser
nently lubricated)
3. gaskets

5. safety

6. Visually check the main burner flames. They should be
bright blue flames extending up to the heat exchanger
sections.

GAS VALVE
\\
ON/OFF
SWITCH

cleaning)

(for mechanical

drain

5. Arrange for a qualified service technician to inspect the
unit every heating season to maintain safe and efficient
operation.

motors are perma-

\\
__

MANIFOLD

cleaning)

6. electrical
components
and wiring
ment and connection tightness)
7. condensate

4. Visually inspect all of the unit's flue product passageways
for excessive deposit buildup or corrosion. If buildup or
corrosion is apparent,
perform the necessary repairs.

MANUAL

coils (for possible

controls

(for possible replace-

(for possible cleaning)

8. inspect the unit duet connections to see that they are
physically sound and sealed to the unit casing.
9. inspect

Maintenance

cleaning)
and evaporator

(for possible replacement)

4. refrigerant

Dealer

the unit mounting

10.inspect the unit to see that
deterioration.

support

to see that

ORIFICE

BURNER

it is sound.

there is no obvious unit

GAS VALVE

=k ._/

Heating

Season

At the beginning of each heating season complete the unit
inspections and service routines described in this section.
These steps should be performed
technician.

ONLY by a qualified

MANUAL
ON/OFF

SWITCH

service

Figure 2. Gas Valve with On/Off "Toggle" Switch

1. Inspect the control panel wiring and heating controls to
make sure connections are tight and wiring insulation is
intact.
2. Cheek the operation

of the gas ignition

system.

a. Turn the unit on and off at the thermostat
to be sure
the ignition control and spark electrode are operating.
b. Turn off the gas supply with the unit operating to
verify that the gas valve closes and that a re-ignition
cycle is initiated by the ignition control.
3. Check the burner manifold pressure. A pressure
provided in the gas valve for this purpose.

tap is

ELECTRIC SHOCK HAZARD. Should overheating occur, or
the gas supply fail to shut off, shut off the manual gas
valve to the furnace before shutting off the electrical
supply.
In the event that electrical, fuel or mechanical failures
occur, the owner should immediately turn off the gas
supply at the manual gas valve located in the burner
compartment and electrical power to the furnace and
contact service technician.

V!'WkViVl-'!
d
HAZARDOUS

GASSES!

Exposure to fuel substances, or by-products of incomplete
fuel combustion, is believed by the state of California to
cause cancer, birth defects, or other reproductive harm.
This warning complies with State of California law, Proposition 65.
This product must be gas piped by a Licensed Plumber or
Gas Fitter in the Commonwealth of Massachusetts.

IMPORTANT: This product has been designed and manufactured to meet ENERGY STAR criteria for energy efficiency.
However, proper refrigerant charge and proper air flow are
critical to achieve rated capacity and efficiency. Installation of
this product should follow the manufacturer's refrigerant
charging and air flow instructions. Failure to confirm proper
charge and airflow may reduce energy efficiency and
shorten equipment life.

User's Information
Limited
Warranty
Combination
Gas
Electric
Air Conditioner
4YCZ6,
4YCY4,
2/4YCX3,

and

YCZ

(Parts Only)

Models

Less

Than

20 Tons

for Residential

Use*

This limited warranty is extended by Trane U.S. Inc., to the original purchaser and to any succeeding owner of the real
property to which the Combination Gas ElectricAir Conditioner is originally affixed, and applies to products purchased
and retained for use within the U.S.A. and Canada.
If any part of your Combination Gas Electric Air Conditioner fails because of a manufacturing defect within five years from
the date of the original purchase,Warrantor will furnish without charge the required replacement part. Any local
transportation, related service labor, diagnosis calls, air filters, refrigerant and related items are not included.
In addition, if the sealed motor-compressor(s) fail(s) or the outdoor coil t should become defective, either or both events
occurring because of a manufacturing defect within the sixth through tenth year from the date of original purchase,
Warrantor will furnish without charge the required replacement compressor and/or outdoor coil. Any local transportation,
related service labor, diagnosis calls, refrigerant and related items are not included.
tNOTE: If your Combination Gas ElectricAir Conditioner is installed within one mile of salt water, including but not
limited to seacoasts and inland waterways, your outdoor coil warranty as stated above is limited to five years from the
date of original purchase.
In addition, if the steel heat exchanger fails because of a manufacturing defect within the sixth through twentieth year
from the date of original purchase,Warrantor will furnish without charge a replacement heat exchanger. Any local
transportation, related service labor and diagnosis calls are not included.
This limited warranty does not cover failure of your combination gas electric air conditioner if it is damaged while in your
possession, damage caused by unreasonable use of the combination gas electric air conditioner and/or damage from
failure to properly maintain the combination gas electric air conditioner as set forth in the Use and Care manual (see
Proper Maintenance section).
THE LIMITED WARRANTY
AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER
WARRANTIES
AND LIABILITIES, WHETHER
IN CONTRACT
OR IN NEGLIGENCE,
EXPRESS OR
IMPLIED, IN LAW OR IN FACT, INCLUDING
IMPLIED WARRANTIES
OF MERCHANTABILITY
AND
FITNESS FOR PARTICULAR
USE, AND IN NO EVENT SHALL WARRANTOR
BE LIABLE FOR ANY
INCIDENTAL
OR CONSEQUENTIAL
DAMAGES.
Some states do not allow limitations on how long an implied limited warranty lasts or do not allowthe exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.This limited
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Parts will be provided by our factory organization through an authorized service organization in your area listed in the
yellow pages. If you wish further help or information concerning this limited warranty, contact:
Trane
6200Troup Highway
Tyler,TX 75711-9010
Attention: Manager, After Sales Support
or visit our website: www.trane.com/residential
TVV-10094707
*This limited warranty is for residential usage of this equipment and not applicable when this equipment is used for a
commercial application. A commercial use is any application where the end purchaser uses the product for other than
personal, family or household purposes.

User's Information
Limited
Warranty
Combination
Gas
Electric
Air Conditioner
2/4YCC3,
YCD, YCH, YHC,
and YSC (Parts Only)
Models

Less

Than

YCP

20 Tons for Residential

Use*

WARRANTY

AND

LIABILITY

SET FORTH

HEREIN ARE IN LIEU OF ALL OTHER

WARRANTIES
AND LIABILITIES, WHETHER
IN CONTRACT
OR IN NEGLIGENCE,
EXPRESS OR
IMPLIED, IN LAW OR IN FACT, INCLUDING
IMPLIED WARRANTIES
OF MERCHANTABILITY
AND
FITNESS FOR PARTICULAR
USE, AND IN NO EVENT SHALL WARRANTOR
BE LIABLE FOR ANY
INCIDENTAL
OR CONSEQUENTIAL
DAMAGES.
Some states do not allow limitations on how long an implied limited warranty lasts or do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.This limited
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Parts will be provided by our factory organization through an authorized service organization in your area listed in the
yellow pages. If you wish further help or information concerning this limited warranty, contact:
Trane
6200Troup Highway
Tyler,TX 75711-9010
Attention: Manager, After Sales Support
or visit our website: www.trane.com/residential
TW-1008-4707
*This limited warranty is for residential usage of this equipment and not applicable when this equipment is used for a
commercial application. A commercial use is any application where the end purchaser uses the product for other than
personal, family or household purposes.

Limited
Warranty
Combination
Gas
Electric
Air Conditioner

4YCZ6, 4YCY4,
2/4YCX3,
2/4YCC3,
YCD, YCH, YCP, YHC, YSC, and
YCZ (Parts Only)
Models

Less

Than

20 Tons

for Commercial

Use*

This warranty is extended byTrane U.S. Inc., to the original purchaser and to any succeeding owner of the real property
to which the Combination Gas ElectricAir Conditioner is originally affixed, and applies to products purchased and
retained for use within the U.S.A. and Canada. There is no warranty against corrosion, erosion or deterioration.
If any part of your Combination Gas ElectricAir Conditioner fails because of a manufacturing defect within one year
from the date ofthe original purchase,Warrantor will furnish without charge the required replacement part.
In addition, ifthe sealed motor-compressor fails because of a manufacturing defect within the second through fifth year
from the date of original purchase, Warrantor will furnish without charge the required replacement compressor.
In addition, if the steel heat exchanger fails because of a manufacturing defect within the second through fifth year from
the date of original purchase,Warrantor will furnish without charge a replacement heat exchanger.
Warrantor's obligations and liabilities under this warranty are limited to furnishing EO.B.Warrantor factory or
warehouse atWarrantor designated shipping point, freight allowed to Buyer's city, replacement parts forWarrantor's
products covered under this warranty. Warrantor shall not be obligated to pay for the cost of lost refrigerant. No
liability shall attach toWarrantor until products have been paid for and then liability shall be limited solely to the
purchase price of the equipment under warranty shown to be defective.
THE WARRANTY

AND

LIABILITY

SET FORTH

HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES

AND LIABILITIES, WHETHER
IN CONTRACT
OR IN NEGLIGENCE,
EXPRESS OR IMPLIED, IN LAW
OR IN FACT, INCLUDING
IMPLIED WARRANTIES
OF MERCHANTABILITY
AND FITNESS FOR
PARTICULAR
USE, AND IN NO EVENT SHALL WARRANTOR
BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL
DAMAGES.
Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to you.This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.
Trane
6200Troup Highway
Tyler,TX 75711-9010
Attention: Manager, After Sales Support
or visit our website: www.trane.com
TW-1010-4707
*This warranty is for commercial usage of said equipment and not applicable when the equipment is used for a
residential application. Commercial use is any application where the end purchaser uses the product for other than
personal, family or household purposes.

6200 Troup Highway
Tyler, TX 75707

11/07
The manufacturer has a policy of continuous product and product data improvement
to change design and specifications without notice.

and it reserves the right

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