8
21/07 "95 "RE lJ’ZQ FAY 764_ 3 3594632 RSVD ~_DE\'El,0‘lj‘_ll\’T ‘006 MBEUvOO TESS/837 Initial Tuning 5 Adjustment 03.5 ID: CASTELOOOS 3.4 Short Tuning Procedure 2.933 (M9, ALIGNMENT: TUNE)? Use this procedure only if you want to reprogram the T836/837 to a frequency outside the BMHz switching range and do not intend to carry out any other major adjustments or repairs. 3.4.1 Introduction Reprogram the operating frequency as described in the PGMSOOWrn program— ming kit (refer to Section 3.2). Remove the top cover (nearest the handle). Set up the test equipment as desaibed in Section 3.3. Set the links in the audio processor section as required (refer to Section 3.5). 3.4.2 Synthesiser Alignment ' Connect a high impedance voltmeter to PIA-1 or the junction of L1 Gr R1 in the VCO (this measures the synthesiser loop voltage). - Key the transmitter by earthing the Tx—Key line. - Single Channel Tune VCO trimmer C‘Vl for a synthesiser loop voltage of 9\/. Multichannel Tune VCO trimmer CV I for a synthesiser loop voltage of . 9V on the middle channeL If there is no middle channel, tune CV1 so that the chan— nels are symmetrically placed around a loop voltage of 9‘/. All channels should lie within the upper and lower limits of 13V and SV respectively. Do not attempt to program channels with a greater fre- quency separation than the specified swrtching range of EMHZ. 3.4.3 Output Power Adjustment (T 836 Only) Connect an RF power meter to the output socket and key the transmitter. Turn RVJZO (power adjust) fully clockwise. Tune CV451 (output power trim) for maximum out-put power and check that this is >30W. Adjust RV320 for the required output power (between 5 and 25W). Readjust CV451 to reduce the supply current by up to 0.5A. Copyright TEL 30/04/98 21/07 '95 “ME 14:24 FAX 64 3 3594632 RSD ~ DEYELDPHNT 03.6 Tess/537 Initial Tuning & Adjustment Mason] 3.4.4 Two Point Modulation Adjustment Male 1.‘ In this and following SECfiOns deviation settings are given first for wide bandwidth sets, followed by settings in brackets for mid bandwidth sets ( ) and narrow bandwidth sets I l. Noll2: Reference modulation and limiter adjustment are controlled by PGMBGOWin Electronic potentiometers (256 step) are used to allow chanA nel—by—channel adjustment of deviation and two point modulation. Note 3: To optimise the modulation response across the switching range, repeat Note: 3.4.5 Note: steps 1-4 below for each channel that will be used (usually needed only for data applications). In applications where the modulation response is less critical (e.g. voice use only), catty out steps 14 below on the middle channel and cut and paste the value to all other channels. Inject an audio Slgflal of 600m LEV rms (+5dBrn) into the Cl'CSS input (D~range l (PLIOO) pin 8). Key the transmitter by earthing the Tx-Key line. Adjust the output from the audio generator to obtain 13kl-lz (tZAkHz) [tLSkl—lzl deviation at 600Hz. Change the input frequency to 1201-12 and adjust ”reference modulation" via PGMBOOWin to obtain :3k.Hz (zlélkHz) [tLSkHz] deviation (you can use either the mouse or up and down arrow keys). Change the input frequency back to 600Hz. Repeat steps 2 and 3 above until the deviations achieved at the two input frequen- cies are within 0.2dB of each other. You will need to do this at least four times. Sweep the audio between 50 and 300Hz for peaks. A peak between 50 and 300111 will indicate a fault condition, i.e: - incorrect set—up or - modulation cirtuitry fault. The specification window is zldB relative to 1501-12 from 65 to 260m. FM Deviation (Limiter) Adjustment If the TESS/837 will be used over the whole BMHz switching range, you must set the deviation for each channel. However, if the module will be used on frequencies that cover only a lMHz (or less) switching range, you can set the deviation on the middle channel and use this value [or all other channels with the "till" option in PGMEOOWin. Inject lkl-[z at ~lDdBm into the line input (Dvrange l (PLlOO) pins 1 Sr 4; pins 2 Gt 3 shorted; refer to Section 2.2 of Part F). 30/04/98 Copynghl TEL Imam 21/07 '95\ TL'E 14:25 FAX 64 3 3594632 RSI) . DEVELUPHNT Elflflfl Meaooo T836/037 Inn/a! Tuning 4 Adjustment 63,7 Adjust RVZIO (line sensitivity) fully clockwise and key the transmitter by sax-thing the Tx-Key line. Adjust ”deflation" via PGMBOOWin to set the peak deviation to $4.7kHz (23.3kHz) [zZSkHz] (you can use either the mouse or up and down arrow keys). Sweep the audio frequency from IOOHz to 4kHz and ensure that the maximum deflation does not exceed 4,71d-{z (13.8kHz) [2.3kHz]. Readjust "deviation“ if necessary via PCMSOOWin. 3.4,6 Line-in Level Adjustment Set the injected signal at the Line input to the required line level (typically —10 to 40am). Adjust RV 210 (line sensitivity) to provide szHz (flAkHz) [21510111] deviation. Copyn'gm TEL 30mm "W? 21/07 '% TUE 14:22 F.-\.\ GA 3 3591632 R51] — DEVELOPVlM‘ ‘anq if 62.12 TB3fi/837 circuit Operation mesa-Do . .- ID: CASTELOOOS 2.8 T836 Drive Amplifier&PA 2.933 mm) CIRCUIT DESC, (Refer to Figure 2.1 and the exciter and PA circuit diagrams (sheets 3 Sr 4) in Section 62.) The output power of the PA is maintained at a constant level via a power control loop applied to the two—stage, wide band exciter amplifier (Q365, Q370). The forward and reverse RF power levels are sensed via a dual directional coupler and detector diodes (D410, D420 in the PA cavity), The detected DC signals are summed with the ’power adjust' level and fed to the control integrator (1C330 pins 1, 2 K: 3). The output control voltage is buffered by Q310 and 0315, and applied to the collectors of the Wide band exciter amplifier. Nola: Forward and reflected power signals are summed so that, under high VSW'R, the power control will turn the output RF level down. To reduce the spurious output level when the synthesiser is out-of-Iock, the Tat-Reg. and Lock-Detect signals are gated to inhibit the PA control circuit and to switch off the RF signal at the input to the drive amplifier. This is achieved by a Pm switch attenuator (D340, D350, D360). Cyclic keying control is provided by additional circuitry consisting of several time delay, ramp and gate stages: - Q350, Q355, (2360, [C330 pins 1, 2 6x 3 powa ramping ~ our), Q345 Tit-Reg. and m gate 0 (2320, Q325, (2330, Q335 delay and PIN switch drive. This is to allow the RF power circuits (both exciber and PA) to ramp up and down in a controlled manner so that minimal adjacent channel interference is generated during the transition. The output of the wide band amplifier is approximately SDOrnW (+27dBm) for an input of 170mW (+22dBm) when the power control is set to maximum The later diode (D330) limits the upper range of the controlled voltage to the exciter transistors. A temperature sensor (R460) is provided so that the RF output power can lie reduced to a preset level when a set temperature is exceeded. This is a protection circuit (IC330 pins 5, 6 & 7, Q305) to prevent overheating, as the unit is not rated for continuous oper~ atiort at high temperatures (refer to Section 1.2.3 for duty cycle spedficalions]. RV330 sets the PA output power while under high temperature fold-back conditions. R359, R360 and R362 form a 6dB attenuator to provide good VCO/exciter isolation. The output attenuator (R392, R390, R394 and R396) aids in reducing exdter/PA interac- tion while also ensuring a reasonable match for 0350. The RF output from the exoter is fed to the driver stage (Q415) and then to the final (Q425). DC is fed to the final via a low pass filter with special low frequency decou- pling. CV451 tunes the output matching across the entire band. 30/0de Copyright TEL ID: CASTELOOOS 2.983 (dHS) MANUAL T830 Series II Base Station Equipment Service Manual Preliminary Issue August 1997 (Not For Resale) Cupynghi TEL August 1997 About This Manual Scope This manual contains preliminary servicing information on T830 Series II 25W, 50W and 100W base stations which comprise the following equipment: 25W base station T835 receiver T836 25W transmitter 50W base station T835 receiver T837 exciter T3338 50W power amplifier , 100W base station T835 receiver T837 exciter T839 100W power amplifier A Contents Part A contains information on the following procedures: ' changing the operating frequency - retuning the module after changing frequency - configuring the audio processor - T838/839 user informanon Parts B to G contain the following PCB information: - parts liss ' grid reference indexes ' PCB layout diagrams - test points & options diagrams - circuit diagrams Part H contains the following information on the TSOQZZOOUU rack frame: - general information ~ circuit operation 0 parts lists ' PCB layout diagrams Technical Information Any enquiries regarding this manual or the equipment it describes should be addressed in the first instance to your nearest approved Tait Dealer or Service Centre Further technical assistance and copies of this manual may be obtained from the Customer Sup- port Group, Radio Infrastructure Division, Tait Electronics Ltd, Christchurch, New Zea- land. Date Of Issue T830 Series II Preliminary SerVice Manual published August 1997 Copyright TEL August 1997 {9 Changing the Operating Frequency of the T800 SeriesII Ovethew Introduction When you receive the T800 module it will be run up and working on a par- ticular frequency. Sometimes you may want to change the operating fre— quency. In some cases. when you change the operating frequency, it will also be necessary to re»tune the radio to ensure correct operation. Purpose of this It is the purpose of this document to familiarise you with the procedures document that must be carried out to check that the radio is still operating correctly, and how to reflune the radio when this is not the case. __—____—_______——-—-— In this section This section covers the following topics: Topic See page How to change the operating frequency 2 How to re-tune the T835 4 How to re-tune the T836/837 7 Configuring the Audio Processor 11 How to determine ifthe T835/836/837 15 still operating 16 Page 1 t tpmyectswn up- namummmmgmq 11 mm II'III Changing the Operating Frequency of the T800 Series II How to change the operating frequency Description After changing the operating frequency What is the switching band There are two possible ways of changing the operating frequency: Method 1 By using a computer running PGMiimiwtn and - Changing the default channel in the existing setup or - Reprogramming the radio channel frequencies and then select- ing a default channel NOTE. Please refer to the T830 service manual and the PGMKODWIN programming manual for further mstniclion Method 2 By selecting a new channel using the DIP switch on the rear of the PCB Backplane or some other form of installed channel change switch i,e. BCD. Internal DIP switch. ____.___———-——_—— Having changed the operating frequency of the T830 there are two differ- ent scenarios you will be faced with: - You will change the frequency and the T830 will continue to operate correctly in this case you have changed to a frequency within the switching band of the radio. - You will change the frequency and the T830 will not operate or will not operate correctly In this case you have changed to a frequency outside of the switching band. Note: The radio must now be re-tuned (see next section “How to re» tune the T835” & “How to re-tune the Two/837"). _—_____—_—-——_ Because of the high RF performance of the T8100 series there is a limit to the amount of frequenCies that the radio can switch to before re~tuning must occur. The limit is referred to as the switching bandwidthi ' The T830 Rx can swnch up to 3MHZ. 0 The TS30 Tx can switch up to SMHZ. So ifthe T830 is optimally tuned to a centre frequency (which is often the case when sent from the factory) then the Rx or Tx will be able to switch half the switching band either side of that frequency ___________-_——————— c Mojectflmn~up~lmncunwntwhnglvtq x i/tnm Page 2 Changing the Operating Frequency of the T800 Series" How to re-tune the T836/837 Equipment required You will need: Computer with PGMSOOWin installed TSOO programming kit TSOO test & calibration unit Digital multimeter Oscilloscope (digital preferred) Audio Signal generator Audio voltmeter x 2 RF power meter Modulation meter 20dB pad or Computer with PGMSOOWin installed T800 programming kit TSOO test & calibration unit RF test set Before you start ° Remove the top cover of the module (the side closest to the handle). - Set up the test equipment as shown below. Audio zoda our gutter was and: tmnsmmsr ,,,,, qumney 1 County Mewlatmn &\ Meter —~Ge”'flm crcss up cannecnan to computer via PGMstln - Set the jumpers in the audio section of the modu [ion “Configurring the Audio Processor"). raw van a? cfllbtcflon ; test set _ RF Power Vultmutar AF on: mat-1mm e as required (see sec— ' Connect the computer to the module usmg the PGMSOOWin programv ming kit. —____._—.—-———-—————_— c mummy, up—Ildotumtntwlmgtrcq wmm Page 7 Ifilll Changing the Operating Frequency of the T800 Series II How to re-tune the T836/837 cont" Steps involved Procedure The service manual has a section which describes a full Initial Tuning and Adjustment procedure. This must be used if a repair has been made or some other major characteristic has been changed. If the only adjustment made has been to switch to a channel outside the switching band, then the followmg steps should be followed. ~ Change the operating frequency - Lock the VCO to produce the output frequency - Adjust the output power ' Set the dual point modulation ' Set the FM deviation - Reset the line»in level The procedure is described below. Follow the steps below to retune the T8315 or T837 if the frequency has been changed and the radio stops operating. Step Action LLock the VCO to produce the output frequency 1 Connect a high impedance voltmeter to the long lead ole in the VCO (ll’llS measures the synthesiser loop voltage. 2 Single channel Tune VCO trimmer C6 for a synthesisur loop voltage of 10V. Multichannel Tune vco trimmer C6 for a synthesiser loop voltage of 10V on the middle channel. If there IS no middle channel, tune C6 St) that the channels are symmetrically placed around a loop voltage of IOV, All channels should lie wllhlrl the upper and lower limlts ol' 16V and 3V respectively. Do not attempt lo programme channels with a greater frequency l—scparatlon Ihan the spectfied swllchmg range r \pvojt'u>lnm upelldueumrnthhngln‘q lmnm Page 8 Changing the Operating Frequency of the T800 Series" Configuring the Audio Processor cont.. T836/I‘ 837 audio processor links cont.. c \prmcm\nmrup~ imcummmhngmq ”Rim \§ wax 54 5155 in, PM sn- mm mun-mm <5 (Mame m. Mod. vco T836/837 Audio processor block diagram showing link options “mm Changing the Operating Frequency of the T800 Series II How to determine if the T835/836/837 is still operating Introduction If the radio was working fine and you want to check that it is still operat— ing correctly, afler changing the operating frequency, follow the steps listed below. Procedure Follow the steps below to perform a quick check of correct operation. Step Action J 1 Remove the top cover of the module (the side closest to the ham dle). 2 Connect a high impedance voltmeter to the long lead ot'Lln the VCO (this measures the synthesiser loop voltage. 3 Ensure the measured DC vullage is between 5 & 15V Note: If the T835 Receiver is not operating this will be indicated by a slow flashing of the Green Supply light. This should be used as a visual check followed by the more definitive check given above, _———_—_—__ t wt‘lrtlflmn-up—lmucumenflthnglmq rim/v7 Page 16
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